Mesh-Intro 15.0 WS 07a Mixing Tank

Workshop 7a:
Mixing Tank
15.0 Release
Introduction to ANSYS Meshing

2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Introduction
Background
This workshop will demonstrate the practical

application of ANSYS Meshing to a mixing tank
model. Access to DesignModeler is required.
Objectives
Starting ANSYS Meshing

Generating a mesh
Decomposing for Sweep Meshing
Local Sizing
Using Advanced Size Functions
Using Inflation
Named Selections
2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Project Startup
Create the Project
Start Workbench.
Start All Programs ANSYS 15.0 Workbench
15.0
This workshop uses the geometry created in
workshop 7a of the DesignModeler course. Open
your saved project (DMWS7a) and drag and drop a
Meshing component system onto the Geometry
Cell (A2) as shown.
If you did not complete this workshop, a copy is
provided in the Meshing Workshops Input-Files
folder.
Double click on the Mesh Cell B3 to start Meshing.
2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Units
Set Units
From the main menu select Units and, if it is not already set,
specify Metric (m...).
2012 ANSYS, Inc.
February 28, 2014
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Geometry
View the Geometry
Expand the Geometry Object in the Outline and select
both bodies (CTRL click to multiple select).

In the Details View, under Graphics Properties set
Transparency to 0.5.
Click the Mesh Object in the Outline.
2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Preparation
Planning
This geometry contains two single body parts, an inner body
containing the rotating impeller and a stationary outer body.

This will result in a non-conformal interface which will allow
the impeller to rotate in the simulation.
The impeller body is complex and so the Tetrahedrons
Method combined with Advanced Size Functions to capture
curvature would be a good candidate.
Inflation will also be used on the impeller surfaces to
capture boundary layer gradients.
The same method could be applied to the outer body for
simplicity. However, some simple slicing operations in
DesignModeler will allow more efficient sweep methods to
be applied.
2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Global Mesh Settings

Mesh
In Details of Mesh, set the following under
Defaults;
Physics Preference: CFD.
Solver Preference: FLUENT.
Under Sizing, set;
Use Advanced Size Function: On: Curvature.
Relevance Center: Fine.
Leave all other settings to Default.
We will apply inflation later.
2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Initial Mesh
Generate Mesh
Generate the Mesh.

Snap to the +Z view using the Axis Triad.
Select the Section Plane button

Create a section by clicking , dragging down and
releasing to define a vertical slice as shown.

Snap to the Iso View.
2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Initial Mesh
View the Mesh Interior
Zoom into the impeller body as shown using the Box
Zoom Tool.
The Automatic Method has applied Patch
Conforming Tetrahedrons refining for curvature
where required.
The Non-Conformal Interface between the impeller
and the outer body is clearly visible. Switch off the
Slice Plane.
To gain the advantages of a hex sweep mesh well

need to make some simple but important
modifications to the geometry.
2012 ANSYS, Inc.
February 28, 2014
Release 15.0
Preparation
Planning
Sweep Round
To enable the application of sweep hex mesh methods
the geometry will be decomposed in DesignModeler.

Two slice operations will be performed.
The first will use the impeller body side faces to slice
vertically through the outer body.
The second will slice through using the XYPlane.
This will leave four outer annular bodies (two shown
here for clarity) which can be swept meshed radially
around the axis and one lower cylindrical body which
can be swept meshed upwards.
The impeller body will be left in its existing form and
meshed with Tetrahedrons.
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Tetrahedrons
Sweep Up
Release 15.0
Decomposition in DesignModeler
Open DesignModeler
From the Workbench Project Schematic, double click the

Geometry Cell (A2) to launch DesignModeler.
Do not close the Meshing Application.
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Slice 1
In DesignModeler, select Slice from the Create

Menu.
In the Details View set Slice Type to Slice by
Surface.
Activate the Target Face Selection Box .
Select the face dividing the impeller body from the
outer body by clicking on it and selecting the
appropriate selection pane in the lower left corner
of the Graphics Window. Apply the Selection.
Set Slice Targets to All Bodies.
Generate.
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February 28, 2014
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Release 15.0
Slice 2
Select Slice again from the Create Menu.
In the Details View set Slice Type to Slice by Plane.

Activate the Base Plane Selection Box .
Select the XYPlane from the Tree Outline and
apply the Selection.
Set Slice Targets to Selected Bodies and select the

two bodies as shown.
Apply the selection and Generate.
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February 28, 2014
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Form a Multi-Body Part
We need the five new outer bodies to be conformal. Select the five as
shown, right click and select Form New Part from the Context Menu.
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Review
Check you have 2 Parts, 6 Bodies as shown.
Close DesignModeler and return to the

Meshing Application.
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Refresh Geometry
Attach the New Geometry
In the Meshing Application, from the Outline,

right click on Geometry and select Update
Geometry from Source.
When the modified geometry has loaded
generate the mesh using the existing settings.
Select the Mesh Object in the Outline to view

the new mesh.
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February 28, 2014
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Sweep Mesh
View the Mesh
The Meshing Application has now automatically applied Sweep

Methods to the new sweepable bodies.
Switch on the Section Plane to study the mesh interior.
Switch off the Section Plane when ready to proceed.
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February 28, 2014
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Preparation
Biased Sizing
Planning
To better control the sweep mesh well apply some

local edge sizing controls.
Well specify a fixed number of divisions to control
the sweep around the axis.
To control the sizing of the mesh radially well
apply biased edge sizing to ensure the cell size
decreases nearer to the centre.
Fixed Number
of Divisions
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February 28, 2014
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Local Sizing
Add Edge Sizing
Right click on the Mesh Object in the Outline and

select Clear Generated Data from the Context
Menu to clear the mesh. Answer Yes.
Select the Edge Selection Filter.
Select the four edges as shown (CTRL click for
multiple select).
Right click in the Graphics Window and select
Insert Sizing from the context Menu.
2012 ANSYS, Inc.
February 28, 2014
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Local Sizing
Add Edge Sizing
Under Details of Edge Sizing set;

Type: Number of Divisions.
Number of Divisions: 40.
Behavior: Hard.
The specified Edge Sizing will be previewed on the

geometry.
2012 ANSYS, Inc.
February 28, 2014
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Release 15.0
Local Sizing
Add Biased Edge Sizing
Ensure the view is set to isometric.

Select the body as shown, right click
and select Hide All Other Bodies from
the Context Menu.
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February 28, 2014
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Local Sizing
Add Edge Sizing
Select the Display Edge Direction button.

The direction sense shown on the edges
will dictate the direction of any applied

biasing.
We want edge directions to be either
pointing towards or away from the centre.
Since two edges are in opposite direction,
we will use reverse bias option in Edge
Sizing control
Switch off the Display Edge Sense by
clicking the button again.
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February 28, 2014
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Reverse Bias Edges
Local Sizing
Add Biased Edge Sizing
Select the four edges as shown, right click

Insert Sizing.
Under Details of Edge Sizing set;
Type: Number of Divisions.
Number of Divisions: 30.
Behavior: Hard.
Set the Bias Type as shown in the
Details View.
Bias Factor: 8.
Activate the Reverse Bias edge
selection box
Select the two edges as shown
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February 28, 2014
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Named Selections
Add Named Selections
Right click and select Show All Bodies from the Context Menu.
Right click on the single body part in the Outline and select Hide All
Other Bodies.
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February 28, 2014
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Release 15.0
Named Selections
Using the Face Selection Filter and the Box

Select Tool select the faces of the impeller as
shown.
Right click and select Create Named Selection

from the Context Menu.
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February 28, 2014
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Named Selections
In the Named Selection Dialog box enter the name impeller

and click OK.
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February 28, 2014
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Named Selections
Select Single Select.

Select the three faces surrounding the impeller
and create a Named Selection interface-inner
Right click, Show All Bodies.

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Named Selections
Select the two faces forming the shaft and

create a Named Selection shaft.
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Named Selections
Select any one of the outer faces and

select Extend to Limits.
Create a Named Selection tank.
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February 28, 2014
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Named Selections
Hide the impeller body by right clicking it in

the Outline and selecting Hide Body.
Switch on the section plane and select all five
faces forming the cavity as shown.

Create a Named Selection interface-outer.
Switch off the Section Plane.
2012 ANSYS, Inc.
February 28, 2014
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Named Selections
Finally, create Named-Selections for the two fluid
domains.
Select the single body part from the Outline, right
click and Create Named Selection fluid-inner.
Select the five bodies from the multibody part,
right click and Create Named Selection fluidouter.

Right click, Show All Bodies.
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February 28, 2014
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Release 15.0
Global Inflation
Setup Inflation
Select the Mesh object in the Outline to

display Details of Mesh.
Under Inflation set
Use Automatic Inflation: All Faces in
Chosen Named Selection.
Named Selection: impeller.
Under Statistics set
Mesh Metric: Orthogonal Quality.
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February 28, 2014
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Release 15.0
Parallel Part Meshing

Setup Inflation
Under Advanced set

Number of CPUs for parallel part meshing to
Program Controlled
Parallel part meshing allows simultaneously
meshing of multiple parts on multiple CPUs .
Program Controlled option will attempt to use
all cores on the machine. Since the model has 2
separate parts, Program Controlled will use 2
CPUs for this model.
Generate Mesh.
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February 28, 2014
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Final Mesh
Check and Inspect the Mesh
Minimum Orthogonal Quality is acceptable.

Create a new Section Plane horizontally as

shown.
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February 28, 2014
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Final Mesh
Check and Inspect the Mesh
Use both Section Planes to inspect

the mesh interior.
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February 28, 2014
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Release 15.0
Save the Project

This completes the workshop.
From the main menu select File Close Meshing
Workbench will save any application data.
From the Workbench Project Page use the file menu and save the
project as AMWS7a.wbpj to your working folder.
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February 28, 2014
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Notes
Rotating/moving parts can be solved using sliding meshes utilising nonconformal interfaces as demonstrated here or, for rotating parts, by an
alternative method utilising rotating reference frames.
The latter method does not need a non-conformal interface though it does
still require the rotational zone to be contained within its own body. In this
case the methods of geometry construction and meshing are the same with
the exception that the rotating zone would be included in the multibody
part along with all other bodies and a conformal mesh produced.
Both methods have respective advantages. More information on solving

such cases is covered in the solver training courses.
2012 ANSYS, Inc.
February 28, 2014
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Release 15.0

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What is the workshop demonstrating?

What is the workshop demonstrating?

What meshing techniques are used on the impeller?

What meshing techniques are used on the impeller?

Workshop 7a:

Introduction to ANSYS Meshing

February 28, 2014

This workshop will demonstrate the practical

Starting ANSYS Meshing

2012 ANSYS, Inc.

February 28, 2014

February 28, 2014

2012 ANSYS, Inc.

February 28, 2014

Expand the Geometry Object in the Outline and select

both bodies (CTRL click to multiple select).

2012 ANSYS, Inc.

February 28, 2014

This geometry contains two single body parts, an inner body

containing the rotating impeller and a stationary outer body.

February 28, 2014

Global Mesh Settings

In Details of Mesh, set the following under

2012 ANSYS, Inc.

February 28, 2014

Generate the Mesh.

Select the Section Plane button

releasing to define a vertical slice as shown.

2012 ANSYS, Inc.

February 28, 2014

Zoom into the impeller body as shown using the Box

To gain the advantages of a hex sweep mesh well

February 28, 2014

To enable the application of sweep hex mesh methods

the geometry will be decomposed in DesignModeler.

February 28, 2014

From the Workbench Project Schematic, double click the

2012 ANSYS, Inc.

February 28, 2014

In DesignModeler, select Slice from the Create

In the Details View set Slice Type to Slice by

February 28, 2014

Select Slice again from the Create Menu.

In the Details View set Slice Type to Slice by Plane.

Set Slice Targets to Selected Bodies and select the

February 28, 2014

2012 ANSYS, Inc.

February 28, 2014

Check you have 2 Parts, 6 Bodies as shown.

Close DesignModeler and return to the

2012 ANSYS, Inc.

February 28, 2014

In the Meshing Application, from the Outline,

Select the Mesh Object in the Outline to view

2012 ANSYS, Inc.

February 28, 2014

The Meshing Application has now automatically applied Sweep

2012 ANSYS, Inc.

February 28, 2014