1819 Exide Dust Control Plan 11162012
1819 Exide Dust Control Plan 11162012
1819 Exide Dust Control Plan 11162012
FACILITY DEMOLITION
FOR THE
EXIDE TECHNOLOGIES FRISCO RECYCLING CENTER
FRISCO, TEXAS
PREPARED BY:
Pastor, Behling & Wheeler, LLC
2201 Double Creek Drive, Suite 4004
Round Rock, Texas 78664
(512) 671-3434
AND
Remediation Services Inc.
2735 S. 10th Street
Independence, Kansas 67301
(620) 331-1200
TABLE OF CONTENTS
Page
LIST OF APPENDICES ........................................................................................................................ iii
1.0 INTRODUCTION ........................................................................................................................... 1
1.1 PROJECT OVERVIEW.................................................................................................. 1
1.2 WIND MONITORING AND DUST PREVENTION TEAM ........................................ 2
2.0 DUST CONTROL ........................................................................................................................... 3
3.0 POTENTIAL DUST GENERATION ACTIVITIES AND PROPOSED CONTROLS ................. 4
3.1 DUST SUPPRESSION MEASURES ............................................................................. 4
3.1.1 Particulate Take Action Levels .......................................................................... 4
3.1.2 Particulate Stop Work Levels............................................................................. 5
3.2 DEMOLITION ACTIVITIES ......................................................................................... 5
3.3 TRAFFIC GENERAL .................................................................................................. 6
3.4 TRAFFIC EMPLOYEE VEHICLES ........................................................................... 6
3.5 TRAFFIC OFF-SITE TRANSPORT VEHICLES AND SUPPORT VEHICLES ...... 6
3.6 TRAFFIC MATERIAL TRACK OUT ........................................................................ 7
3.7 MATERIAL AND DEBRIS STOCKPILES................................................................... 7
3.8 MATERIAL AND DEBRIS LOADING AND ON-SITE TRANSPORTATION ......... 7
ii
LIST OF APPENDICES
Appendix
Title
iii
INTRODUCTION
Remediation Services, Inc. (RSI) and Pastor, Behling & Wheeler, LLC (PBW) have prepared this
Dust Control Plan (DCP) to identify the measures that will be taken to reduce the potential for
particulate emissions associated with demolition activities at Exide Technologies Frisco
Recycling Center (the Site).
Monitoring Plan prepared for the demolition activities, which describes the air monitoring
activities to be performed during the work.
The purpose of this plan is to identify the steps that will be taken to reduce the potential for
particulate emissions during demolition activities. The plan includes activity-specific dust control
criteria and dust suppression procedures.
implemented throughout the project. BMPs include wetting active demolition areas, minimizing
or ceasing activity during periods of high wind (greater than 20 miles per hour), sweeping or
wetting paved areas, wetting unpaved areas, application of dust suppressant materials as well as
covering stockpiles. The DCP provides specific information about the generation and control of
dust emissions during the demolition of facilities , stockpiling of waste/debris materials, and
other activities associated with the demolition activities. This plan is to be used in conjunction
with the Decontamination and Demolition Work Plan, Site Health and Safety Plan, and the Air
Monitoring Plan developed for the demolition activities. The following sections detail potential
dust sources and dust control methods.
1.1
Project Overview
The overall project consists of the decontamination and demolition of numerous buildings and
associated aboveground piping and ancillary equipment at the Site. The Site is comprised of the
furnace buildings, oxide building, battery breaker building, maintenance building, slag
stabilization building, waste water treatment building and the crystallizer buildings. The support
equipment to be decontaminated and demolished includes eighteen bag houses, an above ground
diesel fuel storage tank, a cooling tower, aboveground storage tanks associated with a stormwater
pond and waste water treatment facility, storage tanks associated with the crystallizer and other
additional ancillary piping, conduit, and equipment.
Control of dust will be a high priority during the project. Demolition activities that have the
potential to generate dust include truck traffic; facility demolition; loading, hauling and
placement of salvage, debris, and waste; and the use of debris/waste stockpiles. Demolition work
areas within the overall Site will be established based on the active demolition activities.
1.2
The following team personnel (RSI employees) have the authority to implement additional dust
control provisions and stop work provisions based on the results of air monitoring described in
the Air Monitoring Plan. These team members will also maintain and revise the DCP as needed
to reduce the potential for dust emissions during demolition activities.
Employee Title
Project Manager
Air Monitoring
Technician
John Gillman
Principal in Charge
Dan Roth
Director of Corporate
Health and Safety
Bryan Mecom
John Gillman II
DUST CONTROL
Control of dust will be a high priority during demolition activities. The primary mechanism for
dust control will be the use of water trucks with a spray bar and spray hose(s). In addition, a
large area mister (i.e., Dust Boss DB 60 with oscillation or equivalent equipment) may be utilized
as an airborne dust wet suppression system to mitigate the potential for fugitive emissions. The
Dust Boss resembles a snow making machine and can cover a large area (approximately -acre
per machine) with a fine mist of water, effectively controlling dust. Descriptive literature on the
Dust Boss DB 60 is included in Appendix A. Only potable water will be used for dust control
purposes.
Proactive controls will be instituted to reduce the amount of dust generation during Site activities,
including enforcement of low speed limits for vehicular traffic, decontamination of trucks leaving
demolition work areas and height limits for debris/waste stock piles.
If Site conditions require increased dust suppression, emulsifiers or surfactants may be added to
improve the wettability of water sprays, and paper mulch mixed with a tackifier may be used
on waste/debris stockpiles. The additional dust control measures to be used are described in
Section 3.0 and information on surfactants and paper mulch materials that may be used for these
control measures is provided in Appendix B. If the sustained wind speeds (the wind speed
obtained by averaging the measured values over a one minute period) exceed 20 miles per hour,
all active facility demolition and debris/waste loading and placement must cease until the
sustained wind speed declines to 20 miles per hour or lower. Non-dust producing activities
(equipment maintenance, etc.) may still be conducted during these periods.
RSI will implement a dust control training program for all Site personnel. This training program
will review the potential sources of dust, individual responsibilities, and actions for controlling
dust as described in this plan. The training will emphasize the importance of dust control to the
overall success of the demolition activities and familiarize Site personnel with the air monitoring
requirements and appropriate dust control procedures that must be adhered to in accordance with
this plan to minimize dust generation.
Demolition activities will have the potential to generate emissions in the form of fugitive dust.
Dust control methods will vary based on the activities occurring at the Site. Activities to be
conducted during the demolition activities which have the potential to generate dust, and the
respective dust control measures, are described in Table 3-1 below.
Proposed Controls
Truck Traffic
Wet down unpaved haul roads. Keep paved roads clean or wet
down if damaged and cracked and cannot be kept clean.
Facility Demolition
Demolition Debris/Waste
Stockpiling
Demolition
Debris/Waste/Salvage
Loading, Hauling, and
Placement
Use of airborne dust wet suppression system and water spray mist
as required.
3.1
3.1.1
If the 30-minute average PM10 concentration exceeds the applicable Take Action Levels set forth
in Table 1 or Table 2 of the Air Monitoring Plan, the Contractor will immediately implement
increased dust suppression activities. These increased dust suppression activities may include,
but are not limited to the following, as appropriate:
Applying temporary cover (paper mulch with tackifier) to areas not being actively
worked
Adjusting the rate/speed and/or quantity of equipment in the demolition work area(s)
3.1.2
If the one-hour (60-minute) average PM10 concentration exceeds the applicable Stop Work Levels
set forth in Table 1 or Table 2 of the Air Monitoring Plan, the Contractor will immediately stop
all facility demolition and debris/waste loading and placement work. During the work stoppage
period (minimum 15 minutes), the Contractor must make dust suppression adjustments to reduce
airborne particulate matter concentrations below the Take Action Level concentration for
particulate. The dust suppression adjustment activities may include, but are not limited to the
following, as appropriate:
Applying temporary cover (paper mulch with tackifier) to areas not being actively
worked
Stopping specific dust-generating activities until wind directions and/or wind speeds are
more conducive to reduced dust levels
3.2
Dust control measures will include water spraying/misting to control dust during facility
demolition activities. Water to be utilized for dust suppression will be potable municipal water
supplied by a fire hydrant located on the Exide property. Water to the hydrant is supplied through
the City of Frisco Municipal Water System.
Water trucks will be filled at that on-site water loading area and sent to active facility demolition
work areas for dust suppression. Facility demolition activities that are capable of generating dust
are not permitted to continue when the water truck is cycling for additional water. The airborne
dust wet suppression system will be operated during active facility demolition periods as
required.
No wrecking balls or explosives will be used to demolish any portion of the buildings or
structures.
If the sustained wind speed exceeds 20 miles per hour, all building and structure demolition work
will cease until the sustained wind speed decreases to less than 20 miles per hour.
Bulk load out of loose salvage or waste material may require the material to be pre-wetted or
sprayed as loaded to inhibit fugitive dust emissions.
3.3
Traffic General
Vehicle travel on unpaved access roads will be limited to 10 miles per hour. Project personnel
are required to obey posted speed limits to prevent wind turbulence and associated dust generated
at higher vehicle and equipment velocities. Off road travel on unimproved roads will be limited
to construction equipment, support vehicles and material delivery trucks.
Unpaved roads will be wetted using a water truck during working hours. Paved roads will be
cleaned on the normal maintenance schedule by Exide staff.
3.4
All project vehicles will enter the Site from the gate on Fifth Street and park in the designated
parking lots on the east side of the facility. No private vehicles will be allowed further into the
Site.
3.5
The only traffic that will be allowed in the demolition work areas is support vehicles and trucks
that are removing materials from the Site or delivering materials to the Site. A designated
entrance and exit will be established and all other access to the demolition work areas blocked
using safety fence and/or barricades. Signs will be installed identifying the Site entrance and exit.
Traffic will follow marked traffic routes to and from the designated demolition work area(s).
Track-out of loose materials will be controlled by decontaminating vehicles before exiting the
demolition work area. The exterior of vehicles will be decontaminated as required to remove any
waste materials on the exterior of the vehicle.
established in an area where the decontamination fluids can be collected and the vehicles can exit
the Site over clean pavement. The decontamination area will be located at the egress from the
demolition work area.
Any visible track-out on a paved public road at any location where vehicles exit the Site will be
removed. Removal will be accomplished using brooms, wet sweeping, a vacuum device or a
combination of these BMPs as needed.
All vehicles that are used to transport solid bulk material and that may produce visible emissions
from the load will be equipped with a tarp cover. These vehicles will be decontaminated as
described above and tarped prior to exiting the decontamination area. Site decontamination
personnel will be responsible for inspecting all vehicles exiting the Site.
3.7
Fugitive dust emissions from demolition materials or other debris storage piles will be controlled
using temporary covers, water sprays, and/or wind breaks. Controls for dust mitigation during
debris or waste stockpiling include a water spray/mist, operation of the airborne dust wet
suppression system and covering stockpiles. The height of stockpiles will be minimized, with a
maximum height of 10 feet. At the end of each day, or when not in active use, each stockpile will
be covered with 6 mil (or thicker) poly sheeting and weighted down.
3.8
Controls for dust mitigation during material and debris loading will include a water
mist/spray during loading and operation of the airborne dust wet suppression system if
necessary. Each truck or container will be covered with a tarp immediately upon loading and
at the end of each day if the truck or container is to remain on-site overnight.
Each truck will be decontaminated at the designated decontamination area prior to transport
to the on-site landfill.
A water truck will be stationed at the on-site landfill during the placement and spreading of
the demolition debris or waste in the on-site land fill. The water truck will be used to wet the
material as it is being dumped or spread. Air monitoring of this area will be conducted as
described in the Air Monitoring Plan. Material placed in the landfill will be covered with
paper mulch and tackifier to prevent the generation of dust on an as needed basis.
APPENDICES
APPENDIX A
DESCRIPTIVE LITERATURE ON DUST BOSS MISTING EQUIPMENT
APPENDIX B
DESCRIPTIVE LITERATURE ON DUST SUPPRESSION MATERIAL
XP 355
DESCRIPTION AND USE
MATERIALS OF COMPATIBILITY
Compatible:
PACKAGING
Packaging is standard in bulk, one way
intermediate bulk containers (totes) and 55gallon drums.
TYPICAL PROPERTIES
These properties are typical. Refer to the
MSDS for the most current data.
Appearance:
pH:
Solubility in water:
STORAGE
Red Liquid
NA
Low
HANDLING
For complete safety information, please refer
to the Material Safety Data Sheet.
XP 355
1.
MANUFACTURER:
PLYMOUTH TECHNOLOGY, INC.
2925 Waterview Drive
Rochester Hills, MI 48309
Customer Service: 248-537-0081
HMIS
NFPA
2.
Health
0
0
800-535-5053
Flammability Reactivity
1
0
1
0
COMPOSITION/INFORMATION ON INGREDIENTS
wt.%
99%
Trade Secret
CAS Registry
NA
3.
HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
Not expected to present a hazard under anticipated conditions of use. If
ingestion occurs, do not induce vomiting since aspiration into the lungs may create a hazard.
POTENTIAL HEALTH EFFECTS
EYES:
No significant health hazards identified.
SKIN:
No significant health hazards identified.
INGESTION:
Negligible effect; may act as a laxative.
XP 355
INHALATION:
No significant health hazards identified.
4.
5.
6.
XP 355
7.
8.
9.
10.
XP 355
Incompatibility: Avoid chlorine, fluorine, and other strong oxidizers.
11.
TOXICOLOGICAL INFORMATION
Eye Irritation: Testing not conducted. See other toxicity Data.
Skin Irritation: Testing not conducted. See other toxicity Data.
Dermal LD50: Testing not conducted. See other toxicity Data.
Oral LD50: Testing not conducted. See other toxicity Data.
Inhalation LC50: Testing not conducted. See other toxicity Data.
Other Toxicity Data:
Specific toxicity tests have not been conducted on this product. The hazard evaluation is based on
information from similar products, the ingredients, technical literature, and/or professional experience.
A similar product produced a Primary Eye Irritation Score (PEIS) of less than 10/110.0 (rabbits), a
Primary Skin Irritation Score (PDIS) of less than 4.0/8.0 (rabbits), a Dermal LD50 greater than 2000
mg/kg (rabbits) and an Oral LD50 score greater than 5000 mg/kg (rats). Also, a similar product was
not a skin sensitizer when tested.
Oil Mist: Repeated exposure to levels of oil mists in excess of the exposure limits may result in
accumulation of oil droplets in pulmonary tissue and may lead to irritation of the nose and throat. No
adverse health effect is expected to occur at or below the exposure limits.
No component of this product present at levels greater than 0.1% is identified as a carcinogen by the
U.S. National Toxicology Program, the U.S. Occupational Safety and Health Act, or the International
Agency on Research on Cancer (IARC).
12.
ECOLOGICAL INFORMATION
Ecological testing has not been conducted on this product.
13.
DISPOSAL CONSIDERATIONS
Disposal of the Material should be in accordance with the applicable federal, state and local laws and
regulations.
The above applies to materials as sold by Plymouth Technology. The material may be contaminated
during use, and it is the responsibility of the user to assess the appropriate disposal of the used material.
14.
TRANSPORT INFORMATION
General Transport Statement: This product does not require classification by DOT.
XP 355
15.
REGULATORY INFORMATION
TSCA: (Toxic Substance Control Act): Listed on inventory. All components comply with TSCA.
CERCLA: Comprehensive Environmental Response Compensation and Liability Act (CERCLA),
40 CFR 302.4 Not Reportable.
Emergency Planning and Community Right to Know Act (EPCRA:
Sara Title III Section 302. Not regulated as an extremely hazardous substance. (40 CFR Part 355).
Sara Title III Section 311/312 Hazardous Categorization. Not a toxic chemical. (40 CFR Part 370)
Sara Title III Section 313. Not regulated. (40 CFR Part 372)
OSHA Hazard Communication Standard: Listed by ACGIH. Listed by OSHA.
Food contact Status:
FDA: This product is approved for use by the FDA under the following sections of 21 CFR.
Part 178.3620 as a component of nonfood articles in contact with food when used in accordance with
the specifications of this subpart.
Part 573.680 in animal feed, subject to the provisions of this subpart.
USDA: H1 Status: This product is acceptable to the SDA as a lubricant with incidental food contact
in official meat and poultry establishments.
16.
OTHER INFORMATION
Approval date: 03/31/11
MANUFACTURER DISCLAIMER:
This information is furnished without warranty, expressed or implied, except that it is accurate
to the best knowledge of manufacturer. The data on this sheet relates only to the specific
material designated herein. Manufacturer assumes no legal responsibility for use or reliance upon
this data.
PRODUCT
APPLICATION
SLOPE
CONTINUOUS
MAX. SLOPE
LENGTH*
(without slope
interruption
devices)
CONDITIONS
RATE/LBS
PER ACRE
Erosion
Control
1:1
2:1
3:1
75 ft
Critical Sites
4,000
3,500
3,000
Conwed
Fibers 2000
Erosion
Control
2:1
3:1
4:1
30 ft
Moderate
3,000
2,500
1,500-2,000
Conwed
Fibers 1000
General
Seeding
2:1
3:1
4:1
28 ft
Moderate
3,000
2,500
1,500-2,000
EnviroBlend
with Tack
General
Seeding
3:1
4:1
25 ft
Mild
2,500
1,500-2,000
EnviroBlend
General
Seeding
3:1
4:1
23 ft
Mild
2,500
1,500-2,000
4:1
20 ft
Mild
1,500-2,000
4:1
18 ft
Mild
1,500-2,000
Hydro-Blanket
BFM
Cellulose
General
Seeding
General
Seeding/
Reclamation/
Straw Tacking
*Maximum slope length is based on a 4H:1V slope (BFM is 3H:1V). For applications on steeper slopes, the maximum slope length
may need to be reduced based on actual site conditions.
Conwed Fibers offers the only wood and blend products in the industry with the added value of ProPlus SlikShot. It
s
a proven flocculant that acts as a lubricant to slicken the hose and prevent hose clogs common with competitorsmulches.
This innovative, proprietary formulation helps mulch:
The addition of SlikShot to our mix is just the latest in a long line of new ingredients designed to deliver optimum performance.
No matter what type of mulch wood, blend or cellulose, our unsurpassed expertise in the industry and commitment to total
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to those of our competitors.
Fibers magnified 45 times by independent lab specializing in fiber analysis.
more fibrous material with greater surface area that results in mulch with:
1500%
1000%
500%
competitive mulches
0%
Conwed Fibers mulch products are ideal for a wide range of applications including turf establishment, golf courses, landfills,
highway work, reclamation projects, airports and recreational areas.
Hydro-Blanket BFM
market today.
wood fiber
Phase II compliance.
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slopes. Contractors report that our Thermally
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With
SlikShot
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d
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mach effect.
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F4 Netless
blankets
are proven to keep soil in place with 99.9%
effectiveness, providing better slope protection
with faster, thicker vegetative establishment
than traditional blankets and nets
maintenance equipment
C-Factor1
Futerra F4 Netless
Futerra
Rating
Plot2
Superior Germination
Futerra Revegetative Blankets are ideally suited for
areas where conventional practices are inadequate for
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patented design, Futerra is capable of absorbing and
holding more water, thereby creating a moisture reservoir
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of straw!
Get all the Facts
Conwed Fibers offers you the industrys most comprehensive line of hydraulic mulch
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Soil Amendments
Hydro Proprietary liquid
formula of non-hazardous and non-corrosive,
self buffering, chelated organic and inorganic
acids that immediately lower pH of alkaline
soils. Dramatically enhances seed germination.
Proprietary liquid
reformulation with long-term penetrating
agent added to humic acid and beneficial
bacteria solution. Proven to promote faster
germination and vegetation establishment.
Packaging: 2-2.5 gal jugs per case
Granular formulation
containing biostimulant, 18-0-0 slow release
nitrogen, humic acid and Endo Mycorrhizae.
Designed to sustain long-term plant vitality.
Balances soil pH
and is effective in 7-10 days.
Packaging: 2-2.5 gal jugs per case
Liquid Lime vs NeutraLime Dry Effectiveness
500
200
microns
100
75
50
30
15
1
micron
A flocculating soil
stabilizer that coagulates suspended soil
particles, dropping them from runoff. It reduces
soil erosion and improves water infiltration into
the seedbed.
Packaging: 6-3 lb jugs per case, 40-lb pail
Tackifiers
A starch-based agricultural
tackifier, ConTack AT is an economical choice
for tacking straw or hay mulch to enhance
germination by holding seed in place and
preventing washouts.
Packaging: 50-lb bag
Tack A combination of
poly-acrylamide and hydro-colloid polymers,
MPT is highly viscous and dries to form a
strong chemical bond. Ideal for fiber mulch
binding, straw and hay mulch tacking.
Packaging: 4-12 lb bags per case, 50-lb bag
Conwed Fibers
CF-12