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    37dl Plus - en

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    shabbir626
    Thickness Meter Instructional Manual

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    © All Rights Reserved
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    37dl Plus - en

    Uploaded by

    shabbir626
    346 views4 pages
    Thickness Meter Instructional Manual

    Original Title

    37dl Plus.en

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Thickness Meter Instructional Manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    346 views4 pages

    37dl Plus - en

    Uploaded by

    shabbir626
    Thickness Meter Instructional Manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 4

    37DL PLUS

    Corrosion Thickness Gage

    Features
    Patented Thru-Coat technology
    measures and displays the thickness of
    the metal part and its coating using a
    single backwall echo.
    T emperature Compensation feature
    adjusts the material velocity for changes
    in material temperature.
    Optional Oxide/Scale feature
    measures and displays the thickness of
    the steel and the oxide/scale build-up.
    Average/Min mode saves the average or
    minimum of several successive thickness measurements.
    A-scan display is brighter with better
    contrast and visibility.
    Uses a vast selection of dual element
    and single element contact, delay line,
    and immersion transducers.

    Advanced Ultrasonic Corrosion Gage


    The Panametrics-NDT 37DL PLUS is
    an advanced nondestructive ultrasonic
    thickness gage that combines powerful
    measurement features with sophisticated
    data acquisition and output capabilities for
    applications involving pipes, tanks, and
    other metal structures subject to internal
    corrosion or erosion. The 37DL PLUS
    includes many innovative features that
    simplify true metal thickness measurements
    even when the exposed surface is coated
    or painted. The patented Thru-Coat
    technology measures and displays the
    thickness of the metal part and its coating
    using a single backwall echo. A Oxide/
    Scale option measures and displays the
    thickness of the steel and the oxide/scale
    build-up on the inside of boiler tubes to
    help predict tube life. Accuracy of high
    temperature thickness measurements can
    be improved by using the Temperature
    Compensation feature that adjusts the

    material velocity for changes in material


    temperature. A new Average/Min mode
    saves the average or minimum of several
    successive thickness measurements.
    The A-scan display is bright with great
    contrast and visibility. Every thickness
    reading in a stored B-scan can be reviewed
    on the 37DL PLUS and in the Interface
    Program. The user can select to view (Min/
    Max, Alarm, or A-scan flags) flags with
    Grid points. The file-based alphanumeric
    datalogger can use longer file names
    (32 character max) and ID numbers (20
    character max). Grid files can be expanded
    by adding rows or columns or by changing
    the incrementing direction.

    EMAT transducers for no-couplant steel


    thickness measurements through heavily
    scaled surfaces.
    The file-based alphanumeric datalogger
    can use longer file names (32 character
    max) and ID numbers (20 character
    max).
    Every thickness reading in a stored
    B-scan can now be reviewed in the
    GageView Interface Program and on the
    gage.
    Select to view (Min/Max, Alarm, or Ascan flags) flags for Grid points.
    Grid files can be expanded by adding
    rows or columns or by changing the
    incrementing direction.

    930-168-EN

    Transducers
    The 37DL PLUS can be used with a vast selection of dual element and
    single element transducers. Its full line of D790 series dual element
    transducers feature Automatic Probe Recognition to provide maximum
    gage performance for each transducer. The 37DL PLUS also has the ability
    to use the E110-SB EMAT transducer for no-couplant steel thickness
    measurements through oxide-scaled surfaces. The M2017 and M2091
    transducers are ideally suited for measuring internal oxide/scale build-up
    on boiler tubes. The 37DL PLUS is also compatible with the PanametricsNDT complete line of Microscan single element direct contact, delay line,
    and immersion transducers ranging in frequency from 2 to 30 MHz. As
    a result, the gage can be used for non-corrosion applications involving
    materials such as plastic, fiberglass, composites, rubber, castings, rubber
    and glass. Application Auto-Recall automatically recalls 16 default and 10
    custom Microscan transducer setups from the gages memory.

    Transducers with Automatic Probe Recognition and Single Element Transducers


    PROBE

    MHZ CABLE

    CONN

    TIP DIA

    RANGE (steel)*

    TEMP RANGE**

    WAND

    HOLDER (w/wand)

    D790
    Potted
    Straight
    .434
    0.040-20
    -5 932F
    F152
    F152A
    D790-SM 5.0 LCMD-316-5B Straight
    (11.0 mm)
    (1-500 mm)
    (-20 500C)
    F152
    F152A
    D790-RL
    LCLD-316-5G Rt. Angle

    D790-SL
    LCLD-316-5H Straight
    D791
    5.0 Potted
    Rt. Angle .434
    0.040-20
    -5 932F
    F153

    (11.0 mm)
    (1-500 mm)
    (-20 500C)

    D791-RM 5.0 LCMD-316-5C Rt. Angle .434


    0.040-20
    -5 752F


    (11.0 mm)
    (1-500 mm)
    (-20 400C)

    D792
    10 Potted
    Straight
    .283
    0.020-1
    32 122F
    F150
    F150A
    D793
    Potted
    Rt. Angle (7.2 mm)
    (0.5-25 mm)
    (0 50C)
    F151
    D794
    5.0 Potted
    Straight
    .283
    0.030-2
    32 122F
    F150
    F150A
    D795
    Potted
    Rt. Angle (7.2 mm)
    (0.75-50 mm)
    (0 50C)
    F151

    D797
    2.0 Potted
    Rt. Angle .900
    0.150-25.00
    -5 752F

    D797-SM
    LCMD-316-5D Straight
    (22.9 mm)
    (3.8-635 mm)
    (-20 400C)

    D7226
    7.5 Potted
    Rt. Angle .350
    0.028-4
    -5 300F

    D798-LF
    (8.9 mm)
    (0.71-100 mm)
    (-20 150C)

    D798
    7.5 Potted
    Rt. Angle .283
    0.028-4
    -5 300F

    D798-SM
    LCMD-316-5J Straight
    (7.2 mm)
    (0.71-100 mm)
    (-20 150C)

    D799
    5.0 Potted
    Rt. Angle .434
    0.040-20
    -5 300F


    (11.0 mm)
    (1-500 mm)
    (-20 150C)

    MTD705
    5.0 LCLPD-78-5
    Rt. Angle .200
    0.040-0.75
    32 122F


    (5.1 mm)
    (1.0-19 mm)
    (0 50C)

    V260-SM
    LCM-74-4
    Straight
    0.080
    0.020 0.400
    32 122F
    Sonopen
    V260-RM
    LCM-74-4
    Rt. Angle (2.0 mm)
    (0.5-10 mm)
    (0 50C)
    V260-45
    LCM-74-x
    45 Angle
    D7906-SM 5.0 LCMD-316-5L Straight
    .434
    0.040-2.0
    32 122F
    F152
    F152A

    (11.0 mm)
    (1-50 mm)
    (0 50C)
    D7908
    7.5 Potted
    Rt. Angle .283
    0.028-1.5



    (7.2 mm)
    (0.71-37 mm)
    M2017
    20 LCM-74-4
    Rt. Angle 0.25
    Steel 0.020-0.500 32 122F

    2127

    (6.35 mm)
    (0.5-12.0 mm)
    (0 50 C)

    Oxide 0.010-0.050

    (0.25-1.25 mm)
    M2091
    20 LCM-74-4
    Rt. Angle 0.25
    Steel 0.020-0.500 32 122F

    2127

    (6.35 mm)
    (0.5-12.0 mm)
    (0 50 C)

    Oxide 0.006-0.050

    (0.15-1.25 mm)
    E110-SB
    LCB-74-4 and Straight
    1.25
    0.080-5.00
    32 176F



    1/2XA/E110
    (28.5 mm)
    (2.0-125 mm)
    (0 80C)
    * Dependent on material, transducer type, surface condition, and temperature
    ** Maximum temperature is with intermittent contact only

    Stainless steel cable available; consult us for part numbers


    Transducers used for Thru-Coat technology

    Thru-Coat Technology
    This innovative feature uses a single backwall echo to measure true metal thickness.
    The 37DL PLUS can display both metal and coating thickness, each adjusted for their
    correct material sound velocity. The gage can be set to display only the true metal
    thickness. There is no need to remove the paint or coating from the surface. Thru-Coat
    measurements use the new D7906-SM and D7908 dual element transducers.

    The 37DL PLUS automatically calculates and displays


    both the coating thickness (0.019) and the material
    thickness (0.284) with a single backwall echo.

    Temperature Compensation
    Variations in material temperature cause changes in sound velocity that may affect the
    accuracy of the thickness measurement. The Temperature Compensation feature allows
    the user to enter the calibration block temperature and also manually or automatically
    input the current (high) temperature at the measurement points. The 37DL PLUS will
    display the temperature corrected thickness that can then be saved to the internal
    datalogger.

    The thickness reading of 0.376 is compensated for the


    change in material sound velocity due to the temperature difference between the calibrated temperature and
    the material temperature (932F).

    DB Grid View
    The Grid View feature allows the user to select either a Min/Max, Alarm, or
    A-scan flag to be viewed along with each grid point. This allows the user to quickly scan
    through a file and locate Min/Max, Alarm, or A-scan locations.

    Flags clearly indicate (H) High Alarm and (L) Low Alarm
    thickness measurements.

    Optional Oxide/Scale Measurement


    This option uses advanced algorithms to measure the thickness of oxide/scale build-up
    on the inside of boiler tubes. The gage simultaneously displays the metal thickness of
    the boiler tube and the thickness of the oxide layer. Knowing the thickness of the oxide/
    scale helps predict tube life. We recommend the use of the M2017 or M2091 transducer
    for this application.

    The 37DL PLUS displays the material thickness (0.164)


    and scale thickness (0.011) simultaneously.

    www.olympusNDT.com

    37DL PLUS Specifications*


    Dual Element Measurement Mode: Time
    interval from a precision delay after
    the excitation pulse to the first echo.
    Thru-Coat Measurement: Measurement
    of true metal and coating thickness
    using a single backwall echo (with
    D7906-SM and D7908 transducers).
    Thru-Paint Echo-to-Echo: Time
    interval between two successive
    backwall echoes for elimination of
    paint or coating .
    Single Element Measurement Mode:
    Mode 1: Time interval between
    excitation pulse to first backwall echo.
    Mode 2: Time interval between delay
    line echo to first backwall echo with
    delay or immersion transducers.
    Mode 3: Time interval between successive backwall echoes following the
    first interface echo after the excitation
    pulse with delay line or immersion
    transducers.
    Optional Oxide/Scale Measurement:
    Measure metal thickness and internal oxide/scale build-up of pipes. Oxide/scale
    thickness range:
    M2017: 0.010 - 0.050 (0.25 - 1.25 mm)
    M2091: 0.006 - 0.050 (0.15 - 1.25 mm)
    Thickness Range:
    0.003 - 25.000 inches (0.080 635.00mm), depending on material,
    transducer surface condition, temperature, and SETUP selected
    Material Velocity Range:
    0.020 - 0.551 inch/S
    (0.508 - 13.998 mm/S)
    Resolution, selectable:
    LOW:

    0.01

    STANDARD:

    0.001 0.01 mm

    0.1 mm

    Battery: 6V rechargeable NiCad battery


    pack, or field-replaceable alkaline AA
    batteries
    Battery Life: 25 hours in normal measurement mode with backlight off

    Transducer Frequency Range:


    2-30 MHz (-3 dB)
    Operating Temperature:
    -10 to +50C (+14 to 122F)
    Keypad: Sealed color-coded keypad with
    tactile and audible feedback
    Case: Impact-resistant and Water-resistant, gasketed Lexan case with sealed
    connectors. Environmental IP-65
    compliant
    Liquid Crystal Display: With backlight.
    Contrast keypad adjustable. Display area
    4.0 x 3.39 inch (102 x 86 mm)
    Hazardous Area Operations: As defined
    by MIL-STD-810E, method 511.3,
    procedure 1
    Rectification: Full wave, RF, half wave
    positive, or half wave negative
    Display Range and Delay Control
    Metric/English Units
    Size: 9.375 x 5.45 x 1.5
    (238 x 138 x 38 mm)
    Weight:
    2.1 lbs. (0.95 Kg)

    Internal Datalogger

    Datalogger and RS-232:


    The 37DL PLUS identifies, stores, recalls,
    clears, and transmits thickness readings,
    waveform images, and gage setup information via the RS-232 serial port. Baud Rate,
    Word Length, Stop Bits, and Parity are
    adjustable from the keypad.
    Maximum # of Stored Values:
    Standard: 60,000 thickness readings
    or 4,500 waveforms with thickness readings
    File Names, ID# and Comments: 32
    character file name plus 20 character alphanumeric location code with 4 comments
    per location
    File Structures: 7 standard or custom

    Standard Inclusions
    Model 37DL PLUS Digital Ultrasonic
    Thickness Gage with Waveform
    Verification, AC or Battery Operation,
    50-60 Hz
    D790-SM Transducer, 5.0 MHz,
    0.434 (11mm) tip, temp. range -5
    to 932F
    Charger/AC adapter (100, 115, 230
    VAC)
    Internal Datalogger
    WIN37DL PLUS Interface Program
    Test Block and Couplant
    RS-232 Cable
    Protective Pouch with Neck Strap
    Instruction Manual
    Two-Year Limited Warranty
    Measurement features: Thru-Coat,
    Echo-to-Echo Thru-Paint, EMAT
    Compatability, Min/Max Mode,
    Two Alarm Modes, Differential
    Mode, B-scan, Application Auto
    Recall, Temperature Compensation,
    Average/Min Mode

    Optional Accessories

    37DLP/EW: Third-Year warranty


    36CA/EC-115: External Fast Charger,
    115 VAC
    37DLP/SU/OXIDE: Software option for the
    measurement of boiler tubes and internal
    oxide
    1/2XA/E110: Filter adapter for
    E110-SB EMAT transducer

    application-specific file structures


    Reports: On-gage reporting of summary
    with statistics, Min/Max with locations, File
    Comparison, and Alarm Report. On-screen
    comparison of current and previous readings.

    Fast-Charger: Two-hour Fast-Charger with


    universal voltage

    www.olympusNDT.com
    info@olympusNDT.com
    Olympus NDT

    48 Woerd Avenue Waltham, MA 02453 USA


    Tel.: (1) 781-419-3900 Fax: (1) 781-419-3980
    12569 Gulf Freeway Houston, TX 77034 USA
    Tel.: (1) 281-922-9300 Fax: (1) 952-487-8877

    Olympus NDT U.K. LTD.

    12 Nightingale Close Rotherham, South Yorkshire S60 2AB UK

    Olympus Singapore PTE. LTD.

    491B River Valley Road 12-01/04, Valley Point Office Tower, 248373 Singapore

    Olympus Australia PTY. LTD.


    PO Box 985 Mount Waverley, VIC 3149 Australia

    Copyright 2007 by Olympus NDT. All brands are trademarks or registered trademarks of their respective owners.
    *All specifications are subject to change without notice.

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