Service Manual: Color Television
Service Manual: Color Television
Service Manual: Color Television
SERVICE MANUAL
COLOR TELEVISION
AV-20F703
POWER
STANDARD
INPUT
BBE
DISPLAY
8
0
SLEEP TIMER
C.C.
3
6
9
RETURN
LIGHT
AUDIO SELECT
RM-C309G
MUTING
ENTER
CH
VOL
VOL
CH
MENU
EXIT
VCR CHANNEL +
PREV NEXT
REW
REC
VCR/DVD
POWER TV/VCR
PLAY
STOP
OPEN/CLOSE
FF
POWER
PAUSE
STILL/PAUSE
TV
CONTENTS
a
a
a
a
a
a
a
a
SPECIFICATIONS ....................................................................................................................................2
OPERATING INSTRUCTIONS (APPENDIX)
SAFETY PRECAUTIONS ........................................................................................................................3
SPECIFIC SERVICE INSTRUCTIONS ....................................................................................................4
SERVICE ADJUSTMENTS ......................................................................................................................9
GUIDE FOR REPAIRING .......................................................................................................................14
STANDARD CIRCUIT DIAGRAM ........................................................................................................ 2-1
PARTS LIST ...........................................................................................................................................21
No. 52001
May 2002
AV-20F703
SPECIFICATIONS
TELEVISION
Picture Tube:
Color System:
TV RF System:
Tuner Type:
Receiving Channels:
Intermediate Frequency:
Antenna Input:
Speaker:
Audio Output Power:
20 (measured diagonally)
NTSC
CCIR (M)
181 Channel, Quartz PLL Frequency Synthesized
VHF
2-13
UHF 14-69
CATV 01-97 (5A)-(A-3)
98-99 (A-2)-(A-1)
14-22 (A)-(I)
23-36 (J)-(W)
37-65 (AA)-(FFF)
66-125 (GGG)-(125)
Picture (FP) : 45.75 MHz
Sound (FS) : 41.25 MHz
FP-FS :
4.50 MHz
VHF/UHF In 75 ohms coaxial, F-Type Connector
2 x 4-3/4, 8 ohms x 2
2.5 W + 2.5 W
GENERAL
Power Source:
Power Consumption:
Dimensions(W x H x D):
Weight:
Video/Audio Inputs:
Headphone Jack:
Storage Temperature
Operating Temperature
120 V AC, 60 Hz
105 Watts
23-1/4 (590 mm) x 17-1/2 (444 mm) x 19-3/4 (498.5 mm)
50.6 Ibs/23 kg
Component input
Y input: 1.0 Vp-p, 75 ohm (RCA pin jack)
Pb, Pr input : 0.7 Vp-p, 75 ohm (RCA pin jack)
S-Video input
Y input: 1.0 Vp-p, 75 ohm
C input: 0.3 Vp-p, 75 ohm
Video input: 1.0 Vp-p, 75 ohm (RCA pin jack)
Audio input: -8dB, 47 kohm (RCA pin jack)
3.5 mm mini-jack
-20 C ~ 60 C
5 C ~ 40 C
Accessories:
Remote Control X 1
Batteries (UM-3) X 2
No. 52001
AV-20F703
SAFETY PRECAUTIONS
SERVICING NOTICES ON CHECKING
1. KEEP THE NOTICES
6. AVOID AN X-RAY
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
IMPORTANT
Inferior silicon grease can damage IC's and transistors.
When replacing an IC's or transistors, use only specified silicon grease (YG6260M).
Remove all old silicon before applying new silicon.
AV-20F703
NOTE
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
CRT
Screwdriver
Support
Alligator Clip
Fig. 1-4
Fig. 1-1
Rubber Cap
CRT
CRT
Support
Fig. 1-2
No. 52001
Support
Fig. 1-5
AV-20F703
DISASSEMBLY INSTRUCTIONS
2. REMOVAL AND INSTALLATION OF FLAT
PACKAGE IC
REMOVAL
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
Blower type IC
desoldering machine
IC
Masking Tape
(Cotton Tape)
Tweezers
Fig. 2-1
2. Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 2-2.)
IC
Fig. 2-3
NOTE
Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth
easily after desoldering the IC leads completely.
Blower type IC
desoldering machine
IC
Fig. 2-2
IC pattern
Fig. 2-4
No. 52001
AV-20F703
DISASSEMBLY INSTRUCTIONS
INSTALLATION
1. Take care of the polarity of new IC and then install the
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Soldering Iron
Fig. 2-8
Solder temporarily
Solder temporarily
Fig. 2-5
Soldering Iron
Solder
IC
Supply soldering
from upper position
to lower position
Fig. 2-6
3. Absorb the solder left on the lead using the Braided
Shield Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Fig. 2-7
NOTE
No. 52001
AV-20F703
Remocon Key
Operations
6
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the WHEN REPLACING EEPROM (MEMORY) IC.
INIT 00 A9
CRT ON 0010
No. 52001
AV-20F703
+0
+1
+2
+3
+4
+5
+6
+7
+8
+9
+A
+B
+C
+D
+E
+F
00
A9
C3
02
00
31
B3
AF
37
BF
0A
44
04
00
00
00
70
10
40
00
00
00
00
00
00
00
00
00
00
00
0F
A5
45
20
20
61
63
64
26
67
69
2B
6C
6D
6E
6F
70
71
72
53
73
30
54
74
55
75
56
76
76
57
57
77
77
58
58
78
78
59
40
59
79
79
5A
5A
7A
7A
5B
5B
5B
7B
7B
7B
5C
5C
5C
50
7C
7C
7C
5D
5D
7D
7D
5E
5E
7E
7E
5F
---
---
---
---
Table 1
1. Enter DATA SET mode by setting VOLUME to minimum.
2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second.
ADDRESS and DATA should appear as FIG 1.
ADDRESS DATA
INIT 00
A9
CRT ON 0010
Fig. 1
3. ADDRESS is now selected and should blink. Using the VOL. UP/DOWN button on the remote, step through the ADDRESS
until required ADDRESS to be changed is reached.
4. Press ENTER to select DATA. When DATA is selected, it will blink.
5. Again, step through the DATA using VOL. UP/DOWN button until required DATA value has been selected.
6. Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7. Repeat steps 3 to 6 until all data has been checked.
8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
The unit will now have the correct DATA for the new MEMORY IC.
No. 52001
AV-20F703
SERVICE ADJUSTMENTS
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
2. BASIC ADJUSTMENTS
CAUTION
Use an isolation transformer when performing any service
on this chassis.
Before removing the anode cap, discharge electricity
because it contains high voltage.
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
When you exchange IC and Transistor for a heat sink,
apply the silicon grease (YG6260M) on the contact section
of the heat sink. Before applying new silicon grease,
remove all the old silicon grease. (Old grease may cause
damages to the IC and Transistor.)
Prepare the following measurement tools for electrical
adjustments.
1. Oscilloscope
2. Digital Voltmeter
On-Screen Display Adjustment
1. In the condition of NO indication on the screen.
Press the VOL. DOWN button on the set and the Channel
button (9) on the remote control for more than 1 second to
appear the adjustment mode on the screen as shown in
Fig. 1-1.
TV
00 OSD
15
Fig. 1-1
2. Use the Channel UP/DOWN button or Channel button (09) on the remote control to select the options shown in
Fig. 1-2.
3. Press the MENU button on the remote control to end the
adjustments.
NO.
00
01
02
03
04
05
06
07
08
09
10
11
12
13
FUNCTION
OSD H
CUT OFF
RF.AGC
--H.POSI
V.POSI
H.SIZE
V.SIZE
V.CENT
V.LIN
VS CORR
G.DRV
B.DRV
R.BIAS
NO.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
FUNCTION
G.BIAS
B.BIAS
BRI.CENT
SUB CONT
CONT.MAX
CONT.CENT
CONT.MIN
BRI.MAX
BRI.MIN
COL.MAX
COL.CENT
COL.MIN
TINT
SHARPNESS
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
88
FUNCTION
RGB CONTRAST
PARABORA
TRAPEZIU
COR TOP
COR BTM
V EHT
H EHT
FM.LVL
LEVEL
SEP 1
SEP 2
T.STE
X-RAY
READ DATA
1. Place the set with Aging Test for more than 10 minutes.
2. Receive the gray scale pattern from the Pattern Generator.
3. Using the remote control, set the brightness and contrast
to normal position.
4. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (13) on the remote control to
select R. BIAS.
5. Press the CH. UP/DOWN button on the remote control to
select the R. BIAS, G. BIAS, B. BIAS, B. DRIVE or
G. DRIVE.
6. Adjust the VOL. UP/DOWN button on the remote control
to whiten the R. BIAS, G. BIAS, B. BIAS, B. DRIVE, and
G. DRIVE at each step tone sections equally.
7. Perform the above adjustments 5 and 6 until the white
color is looked like a white.
2-5: FOCUS
1. Receive the monoscope pattern.
2. Turn the Focus Volume fully counterclockwise once.
3. Adjust the Focus Volume until picture is distinct.
Fig. 1-2
No. 52001
AV-20F703
ELECTRICAL ADJUSTMENTS
2-6: HORIZONTAL POSITION
2-10: LEVEL
1. Receive the monoscope pattern (70dB).
2. Connect the AC voltmeter to pin 6 of CP101 and the pin 1
(GND) of CP101.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (36) on the remote control to
select LEVEL.
4. Press the VOL. UP/DOWN button on the remote control
until the AC voltmeter is 75 2mV.
10
No. 52001
A
Fig. 2-1
AV-20F703
ELECTRICAL ADJUSTMENTS
2-15: Confirmation of Fixed Value (step No.)
Please check if the fixed values of the each adjustment
items are set correctly referring below.
100%
White 100%
RED Level
Fig. 2-2
NO.
06
08
10
17
19
20
21
22
23
25
27
28
29
30
31
32
33
34
35
39
FUNCTION
H SIZE
V CENT
VS CORR
SUB CONT
CONT CENT
CONT MIN
BRI MAX
BRI MIN
COL MAX
COL MIN
SHARP
RGB CONTRAST
PARABOLA
TRAPEZIN
COR TOP
COR BTM
V EHT
H EHT
FM LEVEL
T.STE
RF
00
08
10
09
60
25
127
20
110
00
40
38
00
00
00
00
00
00
01
00
AV
00
08
10
09
60
25
127
20
110
00
40
38
00
00
00
00
00
00
01
00
CS
00
08
10
09
60
25
127
20
110
00
40
38
00
00
00
00
00
00
01
00
TV
00 OSD
A
15
B
Fig. 2-3
No. 52001
11
AV-20F703
ELECTRICAL ADJUSTMENTS
3-3: STATIC CONVERGENCE
NOTE
Adjust after performing adjustments in section 3-2.
NOTE
1. Turn the unit on and let it warm up for at least 30 minutes
before performing the following adjustments.
2. Place the CRT surface facing east or west to reduce the
terrestrial magnetism.
3. Turn ON the unit and demagnetize with a Degauss Coil.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1. Tighten the screw for the magnet. Refer to the adjusted
CRT for the position. (Refer to Fig. 3-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
2. Receive the green raster pattern from the color bar
generator.
3. Slide the deflection yoke until it touches the funnel side of
the CRT.
4. Adjust center of screen to green, with red and blue on the
sides, using the pair of purity magnets.
5. Switch the color bar generator from the green raster
pattern to the crosshatch pattern.
6. Combine red and blue of the 3 color crosshatch
pattern on the center of the screen by adjusting the pair of
4 pole magnets.
7. Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
8. Adjust the crosshatch pattern to change to white by
repeating steps 6 and 7.
3-2: PURITY
RGB
R
G
B
R
G
B
UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT
Fig. 3-2-a
NOTE
Adjust after performing adjustments in section 3-1.
1. Receive the green raster pattern from color bar generator.
2. Adjust the pair of purity magnets to center the color on the
screen.
Adjust the pair of purity magnets so the color at the ends
are equally wide.
3. Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole screen is
green.
4. Confirm red and blue color.
5. Adjust the slant of the deflection yoke while watching the
screen, then tighten the fixing screw.
DEFLECTION YOKE
DEFLECTION YOKE SCREW
MAGNET SCREW
PURITY MAGNETS
6 POLE MAGNETS
4 POLE MAGNETS
Fig. 3-1
12
No. 52001
WEDGE
WEDGE
WEDGE
WEDGE POSITION
Fig. 3-2-b
AV-20F703
ELECTRICAL ADJUSTMENTS
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)
CP852B
CRT PCB
VM COIL PCB
CP804
CD803
CP803
R808
R804
CD852
CRT
TP804
TP806
CP852
J801
CP851_1 CP801_1
CD801
CD851
J702
J701
J703
J704
J708
CP801A
CP101
TU001
CP851A
FB401
CP401
W169
CRT
T501
L503
CRT
CP502
SPEAKER
R527
VR502
CD1001
TP002
AC IN
CP1001
MAIN PCB
No. 52001
13
AV-20F703
14
Pin name
P11/SCL1
P00/PM0
P01/PWM1
P02/PWM2
P03/PWM3/AD1
P04/PWM4/AD2
P05/AD3
P06/INT2/AD4
P07/INT1
P20/SCLK/AD5
P21/AOUT/AD6
P22/SIN/AD7
P23/TIM3
P24/TIM2
P25/INT3
P26/XCIN
P27/XCOUT
CNVSS
XIN
XOUT
VSS
VCC
FILT
HLF
VHOLD
CVIN
RESET
FSCIN
PONCONT/P15
P31/SCL3
P30/SDA3
CLKCONT/P10
P55/OUT
P54/R
P53/G
P52/B
P51/VSYNC
P50/HSYNC
P16/AD8/TIM2
P14/SDA2
P13/SDA1
P12/SCL2
Symbol
AUDIO MUTE
EXT MUTE
STANDBY_H
BBE-H
AFT
KEY1
KEY2
X-RAY
REMOCON
ONTIMER LED
AV2
AV1
POWER FAIL
DEGAUSS_H
X-RAY_TEST
CNVSS
Xin
Xout
VSS
VCC
FILT
HLF
V.HOLD
CVIN
RESET
(FSCIN)
POWER
SCL1
SDA1
(CLOCK CONT)
BRANK
RED R
GREEN G
BLUE B
V.SYNC
H.SYNC
SYNC
IIC_OFF
PROTECT
H_CTL
I/O Logic
Function
Option
O
0
Audio MUTE Output
C-MOS
O
1
Audio MUTE Output for external Output Nch-OD
O
1
Output HIGH at a teleevision power off. Nch-OD
O
BBE Control Output
Nch-OD
I
Voltage of tuning input
Nch-OD
I
Main unit key input
Nch-OD
I
Main unit key input
Nch-OD
I
Input terminal of X-RAY detection.
Nch-OD
I
Remote control input
Nch-OD
O
ON-TIMER LED control output.
C-MOS
O
C-MOS
O
External SW output2
C-MOS
O
External SW output1
C-MOS
O
C-MOS
I
0
Power failure detector input
C-MOS
O
1
Degauss output
C-MOS
O
1
X-RAY detector input
C-MOS
GND
I
Main Oscillation
O
Main Oscillation
GND
5V
S
O
Filter of slicer
I
Condenser of slicer
I
Video signal input
I
0
Reset signal input
I
(Main Clock Occurrence circuit input)
O
1
Power control output.
C-MOS
O
Serial clock output (IIC BUS)
C-MOS
I/O
Serial data input/output
C-MOS
O
(Main Clock Request output)
C-MOS
O
1
BLANK Output for OSD/CCD
C-MOS
O
1
Red output of RGB image output
C-MOS
O
1
Green output of RGB image output
C-MOS
O
1
Blue output of RGB image output
C-MOS
I
0
Vertical synchronization input
I
0
Horizontal synchronization input
I
Input terminal for H-SYNC.
C-MOS
I
0
Serial clock/data stop input
C-MOS
O
1
Output HIGH at turning off a television. C-MOS
O
1
Output HIGH at turning off a television. C-MOS
No. 52001
AV-20F703
TROUBLESHOOTING GUIDE
NO POWER
Yes
No
Yes
No
T502
A
Is the voltage at the point (B)
in the Figure DC164V ?
Yes
Check R501 and R541.
D
No
R501
Q502
S
Yes
IC504
3
Q514
No
D501~D504
Is the voltage at the point (E)
in the Figure AC120V ?
Yes
No
C
Yes
L501
No
F501
Broken wire of AC cord or check
S501.
S501
CD501
No. 52001
15
AV-20F703
TROUBLESHOOTING GUIDE
NO RASTER
Yes
Yes
Yes
No
No
Yes
No
No
Is collector voltages
of Q405 DC114V and
Q402 DC27V ?
Yes
Check FB401 and associated circuit.
No
Yes
Yes
No
No
16
No. 52001
AV-20F703
TROUBLESHOOTING GUIDE
NO COLOR
Yes
Yes
No
No
Yes
No
Yes
No
CHANG X601.
No. 52001
17
AV-20F703
TROUBLESHOOTING GUIDE
NO VERTICAL
Yes
Check DY.
No
Yes
No
Yes
No
Yes
No
18
No. 52001
AV-20F703
TROUBLESHOOTING GUIDE
NO SOUND
Yes
Check speaker.
No
Yes
No
Yes
No
Yes
No
No. 52001
19
AV-20F703
TROUBLESHOOTING GUIDE
NO CCD
Yes
Yes
No
No
20
No. 52001
(973)317-5000
(973)396-1000
(630)851-7855
(714)229-8011
(713)935-9331
(808)833-5828
(770)339-2582
(416)293-1311
(604)270-1311
Printed in Japan
VP0205
SW