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    Recommended Spares - All

    Uploaded by

    Akshat Rastogi
    This document provides a list of recommended spare parts for various construction equipment, including a transit mixer, batching plant, and concrete pump. It divides the parts into categories of those needed immediately after commissioning to prevent breakdowns, those required after certain hours of operation for emergencies, and normal replacement schedules. The lists include part descriptions, identification numbers, quantities, and remarks on importance and estimated lifespans to guide maintaining an adequate stock of spares on site.

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    © All Rights Reserved
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    Recommended Spares - All

    Uploaded by

    Akshat Rastogi
    236 views14 pages
    This document provides a list of recommended spare parts for various construction equipment, including a transit mixer, batching plant, and concrete pump. It divides the parts into categories of those needed immediately after commissioning to prevent breakdowns, those required after certain hours of operation for emergencies, and normal replacement schedules. The lists include part descriptions, identification numbers, quantities, and remarks on importance and estimated lifespans to guide maintaining an adequate stock of spares on site.

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    This document provides a list of recommended spare parts for various construction equipment, including a transit mixer, batching plant, and concrete pump. It divides the parts into categories of those needed immediately after commissioning to prevent breakdowns, those required after certain hours of operation for emergencies, and normal replacement schedules. The lists include part descriptions, identification numbers, quantities, and remarks on importance and estimated lifespans to guide maintaining an adequate stock of spares on site.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    236 views14 pages

    Recommended Spares - All

    Uploaded by

    Akshat Rastogi
    This document provides a list of recommended spare parts for various construction equipment, including a transit mixer, batching plant, and concrete pump. It divides the parts into categories of those needed immediately after commissioning to prevent breakdowns, those required after certain hours of operation for emergencies, and normal replacement schedules. The lists include part descriptions, identification numbers, quantities, and remarks on importance and estimated lifespans to guide maintaining an adequate stock of spares on site.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 14

    RECOMMENDED SPARES FOR TRANSIT MIXER

    Sr No

    Part Description

    Part ID

    Qty

    Remarks

    IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN

    Thermoswitch

    Oil will overheat and may cause


    pump failure if this part fails

    Filter

    60079509

    To be changed compulsorily after


    500 hrs initially anfd there after
    every 500 hrs

    Mechanical seal

    80100607

    Part of seal kit for water pump

    Water cutting

    80100338

    Part of seal kit for water pump

    Bearing

    80100340

    Part of seal kit for water pump

    Non Metal gasket

    80100341

    Part of seal kit for water pump

    Oil seal

    80100342

    Part of seal kit for water pump

    AFTER 1000 HRS OF WORKING

    Remote Control Cable


    (engine acceleration)

    60096753

    important part without which


    mixer cannot be operated

    Remote Control Cable


    (forward reverse)

    60096749

    important part without which


    mixer cannot be operated

    Remaining parts should be ordered as and when required. This list is just a guide line for the
    minimum spares to be stocked at site to prevent breakdown time of the transit mixer.

    CROSS CHECK THE PART NOS. WITH


    SPARES DEPT

    RECOMMENDED SPARES FOR M1 BATCHING PLANT


    Sr No

    Part Description

    Part ID

    Qty

    Remarks

    IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN


    1

    Tension Spring

    60090320

    plant will not work if this breaks

    Inductive Proximity Switch

    60573994

    wearing Packing

    60073424

    Filter

    60100404

    Plant will not work if any of this


    malfunctions
    increases life of mixing arm if
    changed on time
    to be compulsorily changed after
    first 100 hrs with oil

    80200234

    Rubber item

    Seal kit for Butterfly Valve (WAM)


    Seal kit for Butterfly Valve
    (SCUTTI)

    80201981

    wear flap mixer left

    60074589

    wear flap mixer right

    60074590

    Rubber Vullkollan

    60051027

    10

    Compression Spring

    60060905

    11

    stripper rubber

    60043630

    Rubber item
    discharge gate plate if cracks
    slurry leaks thro mixer
    discharge gate plate if cracks
    slurry leaks thro mixer
    rubber part if weared out can
    cause skip bucket to derail
    Mix will not be proper if this
    breaks
    rubber part if weared out can
    cause skip bucket to derail

    PARTS REQUIRED AFTER 5000 CUM UPTO 25000 CUM BE KEPT IN STOCK FOR EMERGENCY
    estimated life of each is 8000
    1
    Double Horn Shovel
    80200844
    6
    cum
    2
    Square CSK Screw
    80150774
    16
    Required for fitting D.H.Shovel
    3
    Dome Nut
    10001274
    16
    Required for fitting D.H.Shovel
    4
    Spring Washer
    10033552
    16
    Required for fitting D.H.Shovel
    5
    Plain Washer
    10001512
    16
    Required for fitting D.H.Shovel
    estimated life of each is 8000
    6
    Stripper
    80200845
    4
    cum

    7
    8
    9
    10

    Mixer arm VI
    Mixer arm V
    Seal kit for Avcon Valve
    plastic ledge

    60073216
    60073217
    80201078
    60043679

    1
    1
    1
    1

    Normal life 25000 cum if wearing


    packing changed on time
    AB
    Wear out item
    rubber item

    7
    8

    Mixer arm VI
    Mixer arm V

    60073216
    60073217

    1
    1

    Normal life 25000 cum if wearing


    packing changed on time
    AB

    PARTS REQUIRED AFTER 25000 CUM TO BE KEPT IN STOCK FOR EMERGENCY


    Cable diapa (skip wire rope)
    60082736
    1
    Normal life is 25000 cum

    Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
    spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
    estimated hence they are not mentioned in the above list.

    Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
    spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
    estimated hence they are not mentioned in the above list.

    CROSS CHECK THE PART NOS. WITH


    SPARES DEPT

    RECOMMENDED LIST OF SPARES FOR BP 350 DXT


    Sr No

    Part Description

    Part ID

    Qty

    Remarks

    IMMEDIATELY AFTER COMMISSIONING TO AVOID BREAKDOWN


    to be replaced Every750-800
    Sealing Set for Rod
    10013369
    8
    cum

    Ram DN 180

    10007943

    3
    4
    5
    6

    Sealing Cone
    O ring
    Sealing ring DN150
    Sealing ring DN 180

    10004928
    10000602
    10004761
    10006403

    4
    2
    4
    2

    Relay

    10151917

    8
    9

    magnet coil
    Sealing set for Plunger

    10217103
    10011127

    1
    4

    Rubber item Life Varies from


    1200 to 5000 cum
    Rubber item life depends on
    cleaning of pump
    Rubber item
    Rubber item
    Rubber item
    Cannot operate pump
    electrically if this fails
    pump will not operate if this
    fails
    Rubber items

    Compulsory to change for the


    first time after 500 hrs along
    with oil

    10

    1
    2
    3
    4

    Hydraulic Filter

    80003005

    PARTS REQUIRED AFTER 4000-5000 CUM TO BE KEPT IN STOCK FOR EMERGENCY


    Agitator shaft
    10006317
    1
    Wear out item
    Flanged shaft
    10004173
    1
    Wear out item
    Flanged shaft
    10004178
    1
    Wear out item
    bushing
    10003717
    2
    Wear out item

    5
    6

    Flat Gate Valve


    Bushing

    10002348
    10013830

    1
    4

    Normal life8-10 thousand cum


    Wear out item

    7
    8
    9
    10
    11
    12

    Shell
    Piston Assembly
    P.S.Tube
    Ram DN 180
    Taper Pipe DN 150/125
    taper Pipe DN 180/150

    10014011
    10011128
    80150009
    10007943
    10004542
    10007503

    2
    2
    1
    2
    1
    1

    Normal life8-10 thousand cum


    stock
    stock
    stock
    stock
    stock

    1
    2
    3
    4

    PARTS REQUIRED AFTER 8000-10000 CUM TO BE KEPT IN STOCK FOR EMERGENCY


    Flat gate valve
    10002348
    2
    stock
    shell
    10014011
    4
    stock
    Ram Dn 180
    10007943
    2
    stock
    sealing gland set
    10209878
    2
    stock

    Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
    spares to be stocked at site. Any of the part is weared out before the estimated life can be considered
    for warranty but to save time only the stock has to be maintained at site.

    CROSS CHECK THE PART NOS. WITH


    SPARES DEPT

    RECOMMENDED SPARES FOR BP250DXT


    Sr No

    1
    2

    Part Description

    Part ID

    Qty

    Remarks

    IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN


    to be replaced Every750-800
    Sealing Set for Rod
    10013566
    8
    cum
    Rubber item Life Varies from
    Ram DN 150
    10006214
    2
    1200 to 5000 cum

    3
    4
    5
    6

    Sealing Cone
    O ring
    Sealing ring DN150
    Sealing ring DN 125

    10004928
    10000524
    10004761
    10006251

    4
    2
    4
    2

    Relay

    10151917

    8
    9

    magnet coil
    Sealing set for Plunger

    10217103
    10011126

    1
    4

    Rubber item life depends on


    cleaning of pump
    Rubber item
    Rubber item
    Rubber item
    Cannot operate pump
    electrically if this fails
    pump will not operate if this
    fails
    Rubber items

    Compulsory to change for the


    first time after 500 hrs along
    with oil

    10

    Hydraulic Filter

    80003005

    PARTS REQUIRED AFTER 4000-5000 CUM TO BE KEPT IN STOCK FOR EMERGENCY


    1
    Agitator shaft
    10006317
    1
    Wear out item
    2
    Flanged shaft
    10004173
    1
    Wear out item
    3
    Flanged shaft
    10004178
    1
    Wear out item
    4
    bushing
    10003717
    2
    Wear out item
    5
    6

    Flat Gate Valve


    Bushing

    10004213
    10014054

    1
    4

    Normal life8-10 thousand cum


    Wear out item

    7
    8
    9
    10
    11
    12

    Shell
    Piston Assembly
    P.S.Tube
    Ram DN 150
    Taper Pipe DN 150/125
    Delivery tube DN 150

    10014053
    10011125
    80150009
    10006214
    10004542
    10015152

    2
    2
    1
    2
    1
    1

    Normal life8-10 thousand cum


    stock
    stock
    stock
    stock
    stock

    PARTS REQUIRED AFTER 8000-10000 CUM TO BE KEPT IN STOCK FOR EMERGENCY


    1
    Flat gate valve
    10004213
    2
    stock
    2
    shell
    10014053
    4
    stock
    3
    Ram Dn 150
    10006214
    2
    stock
    4
    sealing gland set
    10209878
    2
    stock

    Remaining parts should be ordered as and when required. This list is just a guide line for the
    minimum spares to be stocked at site to prevent breakdown time of pump.

    CROSS CHECK THE PART NOS. WITH


    SPARES DEPT

    RECOMMENDED SPARES FOR CP30 batching plant


    Sr No

    Part Description

    Part ID

    Qty

    Remarks

    IMMEDIATELY AFTER COMMISSIONING TO PREVENT BREAKDOWN


    1

    Tension Spring

    60090321

    Inductive Proximity Switch

    60573994

    wearing Packing

    60073424

    60100404

    80200234

    Rubber item

    Filter
    Seal kit for Butterfly Valve
    (WAM)
    Seal kit for Butterfly Valve
    (SCUTTI)

    Plant will not work if any of this


    malfunctions
    increases life of mixing arm if
    changed on time
    to be compulsorily changed after
    first 100 hrs with oil

    80201981

    Compression Spring

    60060905

    Rubber item
    Mix will not be proper if this
    breaks

    plant will not work if this breaks

    PARTS REQUIRED AFTER 5000 CUM UPTO 25000 CUM BE KEPT IN STOCK FOR EMERGENCY
    estimated life of each is 8000
    1
    Double Horn Shovel
    80200844
    6
    cum
    2
    Square CSK Screw
    80150774
    16
    Required for fitting D.H.Shovel
    3
    Dome Nut
    10001274
    16
    Required for fitting D.H.Shovel
    4
    Spring Washer
    10033552
    16
    Required for fitting D.H.Shovel
    5
    Plain Washer
    10001512
    16
    Required for fitting D.H.Shovel
    estimated life of each is 8000
    6
    Stripper
    80200845
    4
    cum

    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18

    1
    2

    Mixer arm VI
    Mixer arm V
    Bottom Plate
    Bottom Plate
    Hex Screw M12x45
    Hex Nut
    Lining
    Counter sunk Rivet
    Counter sunk Rivet
    Brake band with lining
    Seal kit for Avcon Valve
    plastic ledge

    60073216
    60073217
    60077242
    60077243
    10001194
    10001225
    60088438
    60093609
    60093610
    60010666
    80201078
    60043679

    1
    1
    1
    1
    6
    6
    2
    4
    4
    2
    1
    1

    Normal life 25000 cum if wearing


    packing changed on time
    AB
    AB
    AB
    Fitment of Bottom Plate
    Fitment of Bottom Plate
    Wear out item
    Fitment of lining
    Fitment of lining
    Wear out item
    Wear out item
    rubber item

    PARTS REQUIRED AFTER 25000 CUM TO BE KEPT IN STOCK FOR EMERGENCY


    Skip Rope LH
    60403159
    1
    Normal life 30000 cum
    Skip Rope RH
    60403160
    1
    Normal life 30000 cum

    Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
    spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
    estimated hence they are not mentioned in the above list.

    Remaining parts should be ordered as and when required. This list is just a guide line for the minimum
    spares to be stocked at site to prevent breakdown time of plant. Also the life of electrical parts cannot be
    estimated hence they are not mentioned in the above list.

    CROSS CHECK THE PART NOS. WITH


    SPARES DEPT

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