Pioneer Pdp-505pe Pro-505pu SM
Pioneer Pdp-505pe Pro-505pu SM
Pioneer Pdp-505pe Pro-505pu SM
ORDER NO.
ARP3214
PDP-505PE
PLASMA DISPLAY
PDP-505PE
PRO-505PU
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
PDP-505PE WYVI AC220 - 240V
PDP-505PE WYVIXK AC220 - 240V
PRO-505PU KUC AC120V
This service manual should be used together with the following manual(s).
Model No. Order No. Remarks
PDP-505PE ARP3215 SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM
PRO-505PU
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
C
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes 6. Perform the following precautions against unwanted radiation
located on or inside the cabinet and on the chassis. and rise in internal temperature.
The following precautions should be observed : • Always return the internal wiring to the original styling.
1. When service is required, even though the PDP UNIT an • Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
isolation transformer should be inserted between the power line Shield Case etc.) surely after disassembly.
and the set in safety before any service is performed. 7. Perform the following precautions for the PDP panel.
D 2. When replacing a chassis in the set, all the protective devices • When the front case is removed, make sure nothing hits the
must be put back in place, such as barriers, nonmetallic knobs, panel face, panel corner, and panel edge (so that the glass does
adjustment and compartment covershields, isolation resistor- not break).
capacitor, etc. • Make sure that the panel vent does not break. (Check that the
3. When service is required, observe the original lead dress. Extra cover is attached.)
precaution should be taken to assure correct lead dress in the • Handle the FPC connected to the panel carefully.
high voltage circuitry area. Twisting or pulling the FPC when connecting it to the
4. Always use the manufacture's replacement components. connector will cause it to peel off from the panel.
Especially critical components as indicated on the circuit 8. Pay attention to the following.
diagram should not be replaced by other manufacture's. • When the front case is removed, infrared ray is radiated and
Furthermore where a short circuit has occurred, replace those may disturb reception of the remote control unit.
components that indicate evidence of overheating. • Pay extreme caution when the front case and rear panel are
E 5. Before returning a serviced set to the customer, the service removed because this may cause a high risk of disturbance to
technician must thoroughly test the unit to be certain that it is TVs and radios in the surrounding.
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
servicetechnician.
2 PDP-505PE
1 2 3 4
5 6 7 8
Reading should
Leakage not be above
Device current 0.5mA
under tester
test
Test all
exposed metal
surfaces
AC Leakage Test
PDP-505PE 3
5 6 7 8
1 2 3 4
D
X CONNECTOR
A Assy
X CONNECTOR
B Assy
F Fig.1 Charged Section and High Voltage Generating Point (Rear View)
4 PDP-505PE
1 2 3 4
5 6 7 8
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
Please be sure that all screws are fastened, and that there are no loose screws.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc. C
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
PDP-505PE 5
5 6 7 8
1 2 3 4
CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 7
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8
A 2.1 PACKING ................................................................................................................................................... 8
2.2 CHASSIS SECTION (1) ........................................................................................................................... 10
2.3 CHASSIS SECTION (2) ........................................................................................................................... 12
2.4 FRAME SECTION.................................................................................................................................... 14
2.5 MULTI BASE SECTION ........................................................................................................................... 16
2.6 REAR SECTION ...................................................................................................................................... 18
2.7 FRONT SECTION.................................................................................................................................... 20
2.8 PANEL CHASSIS (50) Assy (AWU1092) ................................................................................................. 21
2.9 PDP SERVICE Assy 505P (AWU1097) ................................................................................................... 21
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM (Refer to “Service Manual: ARP3215”) ............................ 22
B
3.1 BLOCK DIAGRAM ................................................................................................................................... 22
3.1.1 OVERALL BLOCK DIAGRAM ........................................................................................................... 22
3.1.2 50 Y DRIVE ASSY ............................................................................................................................. 24
3.1.3 50 X DRIVE ASSY............................................................................................................................. 25
3.1.4 PANEL IF ASSY................................................................................................................................. 26
3.1.5 DIGITAL VIDEO ASSY....................................................................................................................... 31
3.1.6 HD AUDIO AMP ASSY ...................................................................................................................... 33
3.2 WAVEFORMS .......................................................................................................................................... 34
4. PCB CONNECTION DIAGRAM (Refer to “Service Manual: ARP3215”)
5. PCB PARTS LIST ........................................................................................................................................... 38
6. ADJUSTMENT ............................................................................................................................................... 46
C 6.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED ....................................... 46
6.2 DRIVE ASSY ADJUSTMENT .................................................................................................................. 47
6.3 COMMAND .............................................................................................................................................. 48
6.3.1 RS232C COMMAND ......................................................................................................................... 48
6.4 METHOD FOR REPLACING THE SERVICE PANEL ASSY.................................................................... 56
7. GENERAL INFORMATION ............................................................................................................................. 57
7.1 DIAGNOSIS ............................................................................................................................................. 57
7.1.1 PCB LOCATION ................................................................................................................................ 57
7.1.2 DIAGNOSIS OF SHUTDOWN/POWER-DOWN INDICATED BY LEDS............................................ 58
7.1.3 DIAGNOSIS WITH THE AID OF FACTORY MODE .......................................................................... 63
7.1.4 OPERATION WHEN THE MEDIA RECEIVER IS NOT CONNECTED.............................................. 65
D 7.1.5 TEMPERATURE-COMPENSATION FUNCTION OF THE DRIVE-SYSTEM VOLTAGE.................... 65
7.1.6 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM ............................................... 66
7.1.7 BACKUP WHEN THE MAIN UNIT IS ADJUSTED ............................................................................ 67
7.1.8 TROUBLESHOOTING ....................................................................................................................... 70
7.1.9 DISASSEMBLY.................................................................................................................................. 71
7.2 IC INFORMATION.................................................................................................................................... 75
8. PANEL FACILITIES ...................................................................................................................................... 101
6 PDP-505PE
1 2 3 4
5 6 7 8
1. SPECIFICATIONS
50" Pla s ma Dis pla y
A
I t em Mo d e l: P D P -505P E
Num ber o f Pi x e l s 1 2 8 0 x 7 6 8 p i xel s
A udio A mp l i fi e r 1 3 W + 1 3 W (1kH z, 10% , 8Ω)
S ur r oun d S y s te m S R S /F OC U S/TruB ass
P ower R e q u i re m e n t 2 2 0 -2 4 0 V A C ,50/60H z,352W
(0 .4 W S ta n d b y)
W eight 3 2 .8 k g (7 2 .3 l bs.) B
I t em Mo d e l: P R O-505P U
Num ber o f Pi x e l s 1 2 8 0 x 7 6 8 p i xel s
A udio A mp l i fi e r 1 3 W + 1 3 W (1kH z, 10% , 8Ω)
S ur r oun d S y s te m S R S /F OC U S/TruB ass
P ower R e q u i re m e n t 1 2 0 V A C ,6 0 H z,363W
(0 .2 W S ta n d b y)
W eight 3 2 .8 k g (7 2 .3 l bs.)
• Accessories
Power Cord Speaker Cushion x1 Wiping Cloth x1
(AEB1384) (AED1208)
(PDP-505PE: ADG1214)
(Except PRO-505PU)
(PDP-505PE only)
• Speed Clamp x3
PDP-505PE 7
5 6 7 8
1 2 3 4
14
14
10 3
C
9
8
12
10
16 18
8
9
2 12
D
11 16
7
15
17
4 3
1 11
19
E
15
7
6
6 WYVIXK type only
5 18, 20
F
13 13
8 PDP-505PE
1 2 3 4
5 6 7 8
PACKING Parts List
Mark No. Description Part No. Mark No. Description Part No.
> 1 Power Cord See Contrast table (2) 11 Pad See Contrast table (2)
> 2 Power Cord See Contrast table (2) 12 Pad See Contrast table (2) A
3 Wiping Cloth AED1208 13 Carton (50) See Contrast table (2)
4 Binder Assy AEC1908 14 Upper Carton See Contrast table (2)
5 Code Case See Contrast table (2) 15 Vinyl Bag See Contrast table (2)
6 Center Pad (50) See Contrast table (2) 16 Caution Card ARM1232
NSP 7 Warranty Card See Contrast table (2) 17 Speaker Cushion See Contrast table (2)
8 Mirror Mat See Contrast table (2) 18 Vinyl Bag S See Contrast table (2)
9 Pad See Contrast table (2) 19 Ferrite Core See Contrast table (2)
10 Pad See Contrast table (2) 20 Poly Bag See Contrast table (2)
B
(2) CONTRAST TABLE
PDP-505PE/WYVIXK, PRO-505PU/KUC and PDP-505PE/WYVI are constructed the same except for the following :
PDP-505PE PDP-505PE PRO-505PU
Mark No. Symbol and Description
WYVI WYVIXK KUC
> 1 Power Cord ADG1214 ADG1214 Not used
> 2 Power Cord Not used Not used ADG1215
PDP-505PE 9
5 6 7 8
1 2 3 4
A
8 30
30
23 23
1
24
23
23
B
23
23
10 31 31 3 31
2
34 27 22 11 27 12 27 22 13 27 34 14
C 22
28
22
19
20
28
22
22
22
27
27 27
15 27 16 27 17 18
31 31 3 31
E
23 24 23 23
23 23 23
23 23 32
9
33 33 33 33 33 33 28 23 23
26 26 26 33 33 33 33 33 33
29 33
25 35 25 25 35 25
25 5 26 26 25 4 26
F Upper 7 6 Upper
side side
10 PDP-505PE
1 2 3 4
5 6 7 8
CHASSIS SECTION (1) parts List
Mark No. Description Part No.
1 DIGITAL VIDEO Assy AWV2074
NSP 2 P. Chassis (505) Assy AWU1092 A
NSP 3 50 ADDRESS Assy AWZ6870
NSP 4 50 SCAN A Assy AWZ6878
NSP 5 50 SCAN B Assy AWZ6879
21 •••••
22 Flat Clamp AEC1879
23 PCB Spacer AEC1941
24 PCB Support AEC1938
25 PCB Spacer AEC1944
31 Screw VBB30P080FNI
32 Screw ABZ30P060FTC
33 Screw PMB30P060FNI
34 Rear corner label AAX3081
35 Card Spacer AEC2013
PDP-505PE 11
5 6 7 8
1 2 3 4
4 5 8 6
1
13 13
13 13
B
3
2
15 15
15 15 15
15
12
12
Upper Upper
side side
D
9 14 14 10
11
11
11
E
11
11
14 14
12 PDP-505PE
1 2 3 4
5 6 7 8
CHASSIS SECTION (2) parts List
Mark No. Description Part No.
> 1 POWER SUPPLY Unit AXY1085
2 50 X DRIVE Assy AWZ6877 A
3 50 Y DRIVE Assy AWV2082
4 Wire A (J101) ADX2945
5 11P Housing Wire (J102) ADX2950
B
11 Wire Saddle AEC1745
12 Screw PMB30P060FNI
13 Screw ABZ30P060FTC
14 Screw AMZ30P080FTC
15 Screw VBB30P080FNI
PDP-505PE 13
5 6 7 8
1 2 3 4
16 16 17
17
A
Upper
side
17 15 15 6 15 17
Upper Upper
17
side side
B 17 17 17
17 8 17 17 9 17
10
11
1 4
12
5
14 18 13 3
18 2 15
E
16 16 17
17
F 17 15 17
15 15 7
14 PDP-505PE
1 2 3 4
5 6 7 8
FRAME SECTION parts List
Mark No. Description Part No.
1 PANEL IR Assy AWZ6845
2 PANEL LED Assy AWZ6842 A
> 3 Power Switch (S1) ASG1092
4 Housing Wire (50)(J110) ADX2964
5 Flexible Cable (J211) ADD1225
16 Screw AMZ30P080FTC
17 Screw AMZ30P060FTB
18 Screw ABZ30P060FTC
PDP-505PE 15
5 6 7 8
1 2 3 4
A
Back side 12 (Note) 12 (Note)
Note:
The No. 12 parts must be
9 inserted from the front
surface.
12
9
12 (Note) (Note)
12
B
7
Front side 4 3 15 6 1
13
13
16
C 11 15 2 14 15 5
17 17
20 (Note)
20 (Note)
17 17 17
17 17
17 17 17 17
18 19 21 17 17
17
F
8
16 PDP-505PE
1 2 3 4
5 6 7 8
MULTI BASE SECTION parts List
Mark No. Description Part No.
1 PANEL IF Assy AWZ6841
2 HD AUDIO AMP Assy AWZ6863 A
3 HD SP TERMINAL Assy AWZ6864
> 4 AC Inlet (CN1) AKP1263
5 3P/8P Housing Wire (J104) ADX2922
11 Clamp AEC1884 B
12 PCB Spacer AEC1941
13 HL 18 AEC1980
14 SB Spacer AEC2002
NSP 15 Wire Saddle AEC1745
16 Screw PMB30P060FNI
17 Screw AMZ30P060FTB
18 Hexagon Headed Screw BBA1051
19 Screw PMZ26P060FTB
20 Gasket (AU) ANK1745
C
21 Screw BPZ30P080FTB
PDP-505PE 17
5 6 7 8
1 2 3 4
A
7 1
8
6 6 8 8 8 6 8
2 6 6 2
8
6
8
8 6
8
8 8
6 3 4
6
8 8
8 8
C
8 8 8 8
6 8
8 8 6 8 6 6 6 6 8 6 8
5 6
18 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 19
5 6 7 8
1 2 3 4
8 8
5
2 8 5
4
B
8
8 5
1
6
8 5 4
• Rear view
C
F
5 Panel Holder H Assy 50 ANG2678 Not used ANG2678
5 Panel Holder H Not used ANG2662 Not used
5 Gasket Not used ANK1740 Not used
20 PDP-505PE
1 2 3 4
5 6 7 8
C
NSP 1..P.Chassis (505) Assy AWU1092
1..Front Chassis HU Assy (50) ANA1792
1..Front Chassis HD Assy (50) ANA1793
1..Front Chassis VL (50) ANA1794
1..Front Chassis VR (50) ANA1795
1..Sub Frame L Assy (50P) ANG2638
1..Sub Frame R Assy (50P) ANG2561
1..Wire Saddle AEC1745
1..PCB Support AEC1938
1..PCB Spacer AEC1941
1..PCB Spacer AEC1947 D
1..Wire Clip AEC1948
1..Card Spacer AEC2013
1..Caution Label AAX3031
1..Drive Voltage Label ARW1097
1..Screw ABZ30P100FTB
1..Screw AMZ30P060FTB
1..Screw AMZ30P080FTC
1..Screw VBB30P080FNI
1..Screw BPZ30P080FTB
NSP 1..Front Case Assy (50SVC) AMB2849
2..Panel Cushion H (50) AED1257 E
2..Panel Cushion V (50) AED1258
NSP 2..Front Case (50P) AMB2823
1..Rear Case (50P) ANE1614
NSP 1..Vinyl Pouch AHG-195
1..Pad (50T-L) AHA2366
1..Pad (50T-R) AHA2367
1..Pad (50B-L) AHA2368
1..Pad (50B-R) AHA2369
1..Carton(50) AHD3177
1..Upper Carton (505SVC) AHD3290
F
1..Protect Sheet AHG1331
1..Rear corner label(15) AAX3081
PDP-505PE 21
5 6 7 8
1 2 3 4
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
B TE1
CN5602
ADD
CN3201
CN2101
CN2301
IC5V
VCC VC_VF+
LVDS DIGITAL VIDEO ASSY
_VH
D2
CN5202
ADD V+3V_D V+12V
SEL_PULSE +6.5V V+12V
IC3202 +5V REGULATOR
DC-DC
VCC V+1V_D CONVERTER Vsus_ADJ.
IC5V D4 MODULE
CN5601
_VH PD_PWDN
ADD +5V +16.5V VSUS AXY1086
PSUS
SEL_PULSE DCC_PD
IC3203
VCC MASK MOD
C IC5V _VH IC2307
FLASH MEMORY OR
ADD +5V IC5305 D1
SEL_PULSE +16.5V
IC3204 Drive Y1 D13
Signal
VCC SOFT-D
IC5V _VH BLOCK D14
ADD SUB-FILD CONV.
SEL_PULSE LOGIC SCAN &
IC3205
CN2001
CN5521
CN5511
BLOCK XSUS
VCC PATTERN GEN.
IC5V _VH +5V +16.5V
IC5401
ADD PEG054A
SEL_PULSE RESONANCE XSUSTN_PD
IC3206 BLOCK XDD_CNV_PD
XDRIVE_PD
+16.5V
VH_UV_PD
VSUS YDRIVE_PD DCLK, DE
YRESNC_PD HD, VD
Drive YDD_CHV_PD
+RESET Signal IC5V_UV_PD
VCC BLOCK RA IN, GA IN, BA IN
IC5V _VH RB IN, GB IN, BB IN
PSUS
ADD
D SEL_PULSE
OR
IC3001 PD
VCC
CN5001
IC5V _VH OR
ADD D15
SEL_PULSE
IC3002
PD_MUTE
VCC
IC5V _VH
ADD +5V +15V VSUS Vofs RELAY, PD_TRIGGER
PSUS
ADD
CN3001
CN2102
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
F V+9V V+60V V+9V V+60V
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
22 PDP-505PE
1 2 3 4
5 6 7 8
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC A
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
S1
MAIN POWER
AC INLET
LIVE
P4 VSUS
T5 Switching Q14 NEUTRAL
M341
50 X DRIVE ASSY B
Switching Q13
+6.5V T4 X2 X CONNECTOR
+16.5V DC_DC
VSUS
CONV V_RN
A ASSY
M601 VSUS_
RC1 BLOCK
CN1201
P3 CONT PFC
Q11 +390V Q1,Q2
T2 Switching +6.5V
P5 REGULATOR +5V
+6.5V
RL1 VSUS +16.5V +5V
VADR
T3
Q12 PSUS
Switching MASK MOD
D133 P7 IC1203
LIVE +5V Drive
Signal SUS
P2 T1 OUT
M1 D31,D32 X1
Vsus_ADJ. +16.5V +5V +16.5V
+12V Switching
V_RN
NEUTRAL
PS.PD RELAY
EXT.PD SECONDARY PRIMARY & PD RESONANCE
LOGIC -RESET
BLOCK
CN1001
BLOCK PULSE
RELAY
STB
BLOCK C
P1 3.3V +6.5V
P6
POWER SUPPLY UNIT
SUS
OUT
IC4202 FET SW
RA IN, GA IN, BA IN
RB IN, GB IN, BB IN A_MUTE X CONNECTOR
ST_BY
CN3504
B ASSY D
A_NG A4 +16.5V
Bus
CN4004
SPEAKER
for Backup AUDIO L
B_SDA
CN3501
CN3503
CN3701
AUDIO R L,R WOW IC L,R L,R POWER AMP L,R L,R L,R
J3701
B_SCL VOL IC
IC3501 IC3502 IC3504
LED_R,G
HD SP TERMINAL
ASSY
KEY PANEL
CN4751
REM
Bus LED
V+3V_STB Buffer STB R8
TMDS DDC _MT L1 ASSY
R3 R2
CN4003 CN4002
E
CN4852
CN4851
CN4801
ASSY
RE1
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V F
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
PDP-505PE 23
5 6 7 8
1 2 3 4
3.1.2 50 Y DRIVE ASSY
• Block Diagram
A
50 Y DRIVE ASSY Y2
VH
CN2101
To
50 SCAN B ASSY
IC5V
Y1
CN2102
CLR Photo Coupler To
Photo Coupler
50 SCAN A ASSY
OC2
OC1 Photo Coupler
SI Photo Coupler
Y3
From DIGITAL VIDEO ASSY
CN2001
VSUS
IC2203
YPR-U
YSOFT-D
C
YPR-U
YSOFT-D
YSUS-G
YSUS-G
YSUS-B
YSUS-B
YSUS-U2 YSUS IC2202
-U2 Mask Module
YSUS-D2 L2204 VSUS
IC2303 To
YSUS-U1 HB SCAN ASSY
5V DRIVER STK795-513A
YSUS-D1 L2205 5V
YSUS-MSK YSUS-D2 SUS 16.5V
YOFS IC2201 GND
YSUS-U1 L2202
YSUS-PD
SCN_5V_PD HB
5V DRIVER
Y_DD_PD L2203 Mask Module
VSUS
SCAN_PD YSUS-D1 SUS IC2307
XSUS GND STK795-513A
YDRIVE_PD
D P.D. 5V
Circuit 16.5V
IC2302 IC2304
YSUS-MSK Photo
Coupler
IC2311
YOFS
Y4
From POWER SUPPLY UNIT
CN2301 VF+
16.5V 1 IC5V, VF VF-
DGND 2 P.D. D-D CONV.
IC5V
6.5V 3 DET. IC5V UVP
DGND 4
IC2305
N.C. 5
REGULATOR 5V VOFS OVP VOFS VOFS
N.C. 6
VOFS UVP D-D CONV.
VSUS 7 VSUS
VSUS 8
N.C. 9
VSUS
F SUSGND 10 VH OVP VH D-D VH
SUSGND 11 VH UVP CONV.
24 PDP-505PE
1 2 3 4
5 6 7 8
3.1.3 50 X DRIVE ASSY
• Block Diagram
A
50 X DRIVE ASSY
X1
XSUS-G
From DIGITAL VIDEO ASSY
XSUS-G
X CONNECTOR ASSY
XSUS-B
XSUS-B
XSUS-U2 XSUS IC1101
-U2 Mask Module
XSUS-D2 L1102 VSUS PSUS
CN1001
XSUS-U1 HB IC1203
5V DRIVER STK795-512A
XSUS-D1 L1103 5V
XSUS-MSK XSUS-D2 SUS 16.5V
To
XCP-MSK IC1102 GND
XSUS-U1 L1104
XNR-D
XSUS_PD HB
5V DRIVER B
XDD_PD L1105 Mask Module
VSUS
XDRV_PD XSUS-D1 SUS IC1207
XSUS GND STK795-512A
P.D. 5V
Circuit 16.5V
XCP-MSK
Charge Pump VCP
Circuit
IC1202
XSUS-MSK Photo
Coupler
X2
CN1201
From POWER SUPPLY UNIT
16.5V 1 IC1204
DGND 2 P.D. XNR-D
6.5V 3 DET.
DGND 4 IC1205
N.C. 5 REGULATOR 5V
N.C. 6
VSUS 7 VSUS
D
VSUS 8
N.C. 9 VSUS
VRN OVP
SUSGND 10 P.D. D-D CONV. VRN-235V
SUSGND 11 T1401
N.C. 12 VRN UVP P.D.
PDP-505PE 25
5 6 7 8
1 2 3 4
3.1.4 PANEL IF ASSY
• Block Diagram
A
PANEL IF ASSY
R3 R4
TMDS IC4202
TMDS RECEIVER
DVI CONNECTOR
IC4205
Q4017
CN4003
Q4215 RSTBTMD
RESET IC
5V ↔ 3.3V INV
IC4206 I2C LEVEL SHIFT DVI_MUTE
I2C BUFFER
6: DDC_SCL
7: DDC_SDA
Q4004
INV
B 14: DDC_+5V DVI_OFF
R2
IC4006 BUF
11: MTXD RXD0
IC4006 BUF
2: MRXD TXD0
CN4004
3: P_ST_B IC4002
BACKUP ROM B_SCL, B_SDA
IC4006 BUF
10: MR_ST_B MR_ST_B
IC4006 BUF
7: REQ REQ_MD
MDR CONNECTOR
Q4004 INV
C 8: STB3V MR_AC_OFF
Q4006 INV Q4006 INV IC4006 BUF
9: KEY_B KEY_B
CN4002
Q4009 INV
15: STB_MT LED_R_B
Q4011 INV
Q4007, LED_G_B
Q4011
A_NG,A_MUTE,STB_SW,
NOR
FOCUS,TRUBASS,SRS
A_SCL, A_SDA
Q4001
D 5V ↔ 3.3V
I2C LEVEL SHIFT R7
CN4009
R8
CN4010
REM
KEY
LED R
LED G
26 PDP-505PE
1 2 3 4
5 6 7 8
• Voltages
CN4001 (R1) < ⇔ POWER SUPPLY UNIT >
A
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
1 6.5V I +6.5V power supply +6.8VDC
2 6.5V I +6.5V power supply +6.8VDC
3 Vcc_GND − GND
4 Vcc_GND − GND
5 STB3.3V I Power supply +3.3V input of module UCOM at panel side +3.3VDC
6 STB_GND − GND
7 STB3.3MUTE O Standby control (+3.3V mute) +3.3 VDC
8 AC_DET I Primary power supply (AC) state input at panel side +3.0VDC
PDP-505PE 27
5 6 7 8
1 2 3 4
• Voltages
CN4003 (R3) < ⇔ MEDIA RECEIVER >
A
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
22 GND − GND
23 RXC+ I DVI signal DVI differential signal (-)
24 RXC- I DVI signal DVI differential signal (+)
CN4010 (R8) < ⇔ PANEL LED ASSY, PANEL IR ASSY, KEY CONTROL ASSY >
C
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
1 LED_G O LED control (green) +2.1VDC
2 LED_R O LED control (red) 0VDC
3 AC_OFF O Primary power supply (AC) state output at the panel side 0VDC
4 STB3V O +3.3V power supply +3.3V DC
5 STBGND − GND
0-3.3V amplitude square wave (at remocon
6 REM I Remote control code signal input code transmission)
7 STB+3V O +3.3V power supply +3.3V DC
8 KEY I Function key code signal input at the panel side 0-3.3V amplitude square wave (at key operation)
9 STBGND − GND
D
CN4801 (SW1) < ⇔ KEY CONTROL ASSY >
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
1 STBGND − GND 0V DC
2 G1 O Key scan signal 0V DC
3 G0 O Key scan signal 0V DC
4 D5 I Key scan signal +3.3V DC
5 D6 I Key scan signal +3.3V DC
6 D7 I Key scan signal +3.3V DC
28 PDP-505PE
1 2 3 4
5 6 7 8
• Voltages
CN4004 (R4) < ⇔ DIGITAL VIDEO ASSY > (1/2)
A
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
1 GND − GND −
2 GND − GND −
3 GND − GND −
4 GND − GND −
5 BA0 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
6 BA1 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
7 BA2 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
8 BA3 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
9 BA4 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
10 BA5 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
B
11 BA6 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
12 BA7 O 8bit video signal output (BLUE even number) 0-3.3V amplitude square wave
13 GND − GND −
14 GND − GND −
15 GND − GND −
16 GND − GND −
17 GA0 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave
18 GA1 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave
19 GA2 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave
20 GA3 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave
21 GA4 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave
22 GA5 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave C
23 GA6 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave
24 GA7 O 8bit video signal output (GREEN even number) 0-3.3V amplitude square wave
25 GND − GND −
26 GND − GND −
27 GND − GND −
28 GND − GND −
29 RA0 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave
30 RA1 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave
31 RA2 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave
32 RA3 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave
33 RA4 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave D
34 RA5 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave
35 RA6 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave
36 RA7 O 8bit video signal output (RED even number) 0-3.3V amplitude square wave
37 GND\ − GND −
38 DCLK O Synchronous signal output (clock) 0-3.3V amplitude square wave (42.5MHz)
39 GND − GND −
40 DEI O Synchronous signal output (data enable) 0-3.3V amplitude square wave (positive polarity)
41 HDI O Synchronous signal output (Horizontal sync.) 0-3.3V amplitude square wave (negative polarity)
42 VDI O Synchronous signal output (Vertical sync.) 0-3.3V amplitude square wave (negative polarity)
43 FIELD O FIELD control signal 0V DC
44 APL_DT Not connected −
E
45 GND − GND −
46 GND − GND −
47 BB0 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
48 BB1 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
49 BB2 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
50 BB3 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
51 BB4 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
52 BB5 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
53 BB6 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
54 BB7 O 8bit video signal output (BLUE odd number) 0-3.3V amplitude square wave
55 GND − GND −
56 GND − GND − F
57 GND − GND −
58 GND − GND −
PDP-505PE 29
5 6 7 8
1 2 3 4
• Voltages
CN4004 (R4) < ⇔ DIGITAL VIDEO ASSY > (2/2)
A
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
59 GB0 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
60 GB1 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
61 GB2 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
62 GB3 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
63 GB4 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
64 GB5 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
65 GB6 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
66 GB7 O 8bit video signal output (GREEN odd number) 0-3.3V amplitude square wave
67 GND − GND
68 GND − GND
B
69 GND − GND
70 GND − GND
71 RB0 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
72 RB1 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
73 RB2 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
74 RB3 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
75 RB4 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
76 RB5 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
77 RB6 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
78 RB7 O 8bit video signal output (RED odd number) 0-3.3V amplitude square wave
79 GND − GND
C 80 MASK Not connected −
81 MODE Not connected −
82 MODEL Not connected −
83 DITHER Not connected −
84 V+3VACTV O Power supply +3.3V output of module UCOM at panel side +3.3VDC
85 B_SDA I E2PROM control signal for backup 0-3.3V amplitude square wave
86 RXD0 O UART communication receive data with the main UCOM (external PC) at MR side 0-3.3V amplitude square wave
0-3.3V amplitude square wave (at remocon
87 REM_B O Remote control code signal output code transmission)
88 TXD0 I UART communication transmission data with the main UCOM (external PC) at MR side 0-3.3V amplitude square wave
0-3.3V amplitude square wave (at key
89 KEY_B O Function key code signal output at panel side operation)
D 90 REQ_MD I Communication request to the main UCOM at MR side 0-3.3V amplitude square wave
91 LED_R_B I LED control (red) +3.3VDC
92 MR_AC_OFF O AC state output at MR side 0VDC
93 LED_G_B I LED control (green) 0VDC
94 POWER Not connected −
95 DVI_MUTE I DVI mute signal input 0VDC
96 MR_ST_B O Connection state detecting signal with MR 0VDC
97 A_MUTE I Audio mute signal input 0VDC
98 OP_DET GND
99 A_NG O Abnormal detecting signal of audio block +3.3VDC
100 PNL_MUTE Not connected −
E 101 A_SCL I I2C control signal for audio 0-3.3V amplitude square wave
102 STB_SW I Standby signal of audio block +3.3VDC
103 A_SDA I I2C control signal for audio 0-3.3V amplitude square wave
104 DDC_WP I GND
105 TRUBASS I TRUBASS function control signal +3.3VDC
106 B_SCL I E2PROM control signal for backup 0-3.3V amplitude square wave
107 FOCUS I FOCUS function control signal +3.3VDC
108 DVI_OFF O Connection detecting signal of DVI connector 0VDC
109 SRS I SRS function control signal +3.3VDC
110 RSTBTMD O TMDS IC reset signal +3.3VDC
111 MAX_PLS1 Not connected −
112 L_SYNC O TMDS IC synchronous detecting signal +3.3VDC
F 113 MAX_PLS2 Not connected −
114 GND − GND
30 PDP-505PE
1 2 3 4
5 6 7 8
3.1.5 DIGITAL VIDEO ASSY
• Block Diagram
Works by passive standby power Works by active standby power
CN5001 50 ADDRESS ASSY x8
DIGITAL VIDEO ASSY Video signal
A
LVDS IC5
(R,G,B) x10bit x2 Sync. signal
YSUSA,YSUSB
YSUSA, YSUSB 3-wire serial down
HD, VD, CLK, DE
SCAN
SCAN 3-wires serial up
PANEL
SIZE Signal for JTAG
OR PD Parallel bus
IIC communication
XSUSA, XSUSB
IC4
50 Y DRIVE SCAN Asynchronous serial down
ASSY ASSY Asynchronous serial up
FLASH
ROM Others
THEATER
Sequence data
MANTA
Xtal TCK TMS
TRST TDI
JTAG
RST
TDO
& B
FLASH
writing
OR
MUTE MUTE
OR
PD
PD
1.5V 3.3V
RST RST PD
IC IC PD
PD
Connector
For HD model RST2 IC4_RST TXD RXD
disconnection
CLK IC4_BUSY detection
DVI_DET IC4_CE REQ_IC4 PSIZE
MSTATE
RSTBTMDS
EEPRST Vofs
L_SYNC E_SCL EEP
E_SDA
ROM
VD_IN
C
50 X DRIVE
ASSY
DVI_MUTE Xtal
OP_DET
ADR_PD
WE_IC4
3 STATE SCAN_PD MUTE
From PANEL IF ASSY
YDRV_PD
YRES_PD
A_SCL/ A_SDA
YDC_PD
DCC_PD
MODEL
OR
B_SCL/ B_SDA
D
MODULE UCOM
MRAC_DET
DC- DC
IC5201 CONV.
PSW_D
MODE
YDRV_UC Connector
XDRV_UC disconnection
detection
PD_MUTE
PD
MUTE
BUSY
RXD1
KEY
CLK1 Vrst
REM
Writing OR
CNVSS
For panel module TXD1
POWER 8bit
PNL_MUTE
DITHER
RESET
AND DAC
MAX_PLS1 Vm adj: STB
MAX_PLS2
MASK1
3.3V
RST
E
PANEL SENSOR ASSY
IC
TEMP1
Terrmal
sensor
STB_SW
SRS
FOCUS
TRUBASS
VOFS
VSUS
A_MUTE
LED_R
LED_G
PD Mechanism
LED SW for Mute
CN4001
From PANEL IF
PDP-505PE 31
5 6 7 8
1 2 3 4
• Voltages
A CN5601 (D1)
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
1 +12V I +12V power input +12VDC
2 +12V I +12V power input +12VDC
3 GND_D − GND
4 GND_D − GND
5 PD O Power down signal 0VDC
6 VSUS_ADJ O VSUS adjustment signal
7 PS_PD I Power-down detecting signal of POWER SUPPLY block 0VDC
8 RELAY O Relay control signal +3.3VDC
9 DRF O Drive control signal 0VDC
B 10 AC_DET I Primary side power (AC) state output at panel side +3.0VDC
11 PD_TRIGGER I Power down trigger +3.3VDC
CN5602 (D2)
No. Signal Name I/O Signal Description Voltages at NTSC Signal Input
1 VADR I Address drive power (+61V) input +61VDC
2 VADR I Address drive power (+61V) input +61VDC
3 N.C Not connected
4 GND_ADR − GND
5 GND_ADR − GND
6 +6.5V I +6.5V power input +6.8VDC
C
7 GND_D − GND
32 PDP-505PE
1 2 3 4
5 6 7 8
3.1.6 HD AUDIO AMP ASSY
CN3504
+16.5V
HD AUDIO AMP ASSY A2
+9.0V +9.0V
A1
+6.5V B
WOW IC VOLUME IC
IC3501 IC3502
R_Audio
L_Audio
From PANEL IF ASSY
SCL, SDA
BUFFER
SRS,FOCUS,TRUBASS
+9.0V
A_Mute
ST-BY C
+16.5V
+16.5V
A_NG_B
L_OUT +
R_OUT-
L_OUT -
DC DETECT
BLOCK
CN3503 A3
SP2
J3701
HD SP TERMINAL ASSY
R OUT L OUT
SP1
E
PDP-505PE 33
5 6 7 8
1 2 3 4
3.2 WAVEFORMS
A
DIGITAL VIDEO ASSY (4/6)
• DIGITAL IF BLOCK
1 CH1: TP5102 (VD) 3 CH1: TP5101 (HD)
CH2: TP5101 (HD) CH2: TP5103 (DE)
V: 2V/div. H: 2msec/div. V: 2V/div. H: 2µsec/div.
CH1 CH1
CH2 CH2
B
CH1 CH1
CH2 CH2
CH1 CH1
CH2 CH2
D
2 CH1: TP5102 (VD) 5 CH1: TP5102 (VD)
CH2: TP5103 (DE) CH2: CN5001-pin 86 (RA_IN2)
V: 2V/div. H: 4µsec/div. V: 2V/div. H: 2msec/div.
CH1 CH1
CH2 CH2
34 PDP-505PE
1 2 3 4
5 6 7 8
CH1 CH1
CH2 CH2
CH1 CH1
CH2 CH2
C
CH1 CH1
CH2 CH2
D
PDP-505PE 35
5 6 7 8
1 2 3 4
CH2
CH1
CH3
CH4
B CH2
CH5
CH6
CH3
CH7
C CH2
CH1 CH3
CH4
CH2
CH5
CH6
CH3
CH7
CH1
CH1
CH2
CH2
CH3
CH3 CH4
CH1
CH1
CH2
CH3
F CH4
36 PDP-505PE
1 2 3 4
5 6 7 8
50 ADDRESS ASSY A
• ADR RESONANCE BLOCK (VIDEO and PC)
1 CH1: IC1601-pin 2 (ADR_B2) 3 CH2: Q1601-pin 4 (ADR_B2) 5 CH1: Q1601 Drain (V+ADR)
CH2: IC1603-pin 4 (ADR_U1) CH3: Q1603-pin 4 (ADR_U1) CH2: Q1603 Source
CH3: IC1603-pin 2 (ADR_D1) CH4: Q1603-pin 2 (ADR_D1) CH3: Q1602 Source
V: 1V/div. V: 10V/div. V: 10V/div.
(Input: VIDEO, Signal: Color-bar) (Input: VIDEO, Signal: Color-bar) (Input: VIDEO, Signal: Color-bar)
2 CH1: IC1601-pin 2 (ADR_B2) 4 CH2: Q1601-pin 4 (ADR_B2) 6 CH1: Q1601 Drain (V+ADR)
CH2: IC1602-pin 4 (ADR_U2) CH3: Q1602-pin 4 (ADR_U2) CH2: Q1603 Source
CH3: IC1602-pin 2 (ADR_D2) CH4: Q1602-pin 2 (ADR_D2) CH3: Q1602 Source
V: 1V/div. V: 10V/div. V: 10V/div.
(Input: VIDEO, Signal: Color-bar) (Input: VIDEO, Signal: Color-bar) (Input: VIDEO, Signal: B/W(1×8))
50 ADDRESS ASSY
• ADR LOGIC BLOCK
CH1
CH2 H:
2msec/div.
CH3
CH1
CH2 H:
200nsec/div.
CH3
CH1
CH2 H:
2msec/div.
CH3
CH1
CH2 H:
50µsec/div.
CH3
PDP-505PE 37
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
B
LIST OF ASSEMBLIES
50 ADDRESS ASSY
NSP 1..50 ADDRESS ASSY AWV2080 [50 ADR LOGIC BLOCK]
NSP 2..50 ADDRESS ASSY AWZ6870 SEMICONDUCTORS
IC1501 PEE001B
NSP 1..50 SCAN ASSY AWV2083
NSP 2..50 SCAN A ASSY AWZ6878 COILS AND FILTERS
NSP 2..50 SCAN B ASSY AWZ6879
L1504 QTL1013
NSP 2..X CONNECTOR A ASSY AWZ6880
NSP 2..X CONNECTOR B ASSY AWZ6881
CAPACITORS
NSP 1..HD PANEL IF ASSY AWV2073 C1501, C1502 (47/6.3V) ACH1357
C 2..PANEL IF ASSY AWZ6841 C1509, C1510 CKSSYB102K50
C1503-C1507, C1511, C1512, C1552 CKSSYF104Z16
1..DIGITAL VIDEO ASSY AWV2074 C1555, C1558, C1561, C1564 CKSSYF104Z16
CAPACITORS
C1605 (0.01/100V) ACG1101
C1619, C1620 (330P/100V) ACG1105
C1609, C1615 (0.1/100V) ACG1119
C1618 (47/6.3V) ACH1357
C1603 (47/16V) ACH1391
RESISTORS
R1631 ACN1174
38 PDP-505PE
1 2 3 4
5 6 7 8
Mark No. Description Part No. Mark No. Description Part No.
Other Resistors RS1/16S###J Other Resistors RS1/16S###J
50 SCAN A ASSY
SEMICONDUCTORS OTHERS
CN3201 13P CONNECTOR NONPB AKP1261 A
IC3001-IC3006 AN16021AA
K3203, K3208, K3214, K3216, K3218 AKX9002
D3003-D3006 1SS355
K3221 TEST PIN AKX9002
CAPACITORS
C3001, C3002, C3012, C3013 (0.1/250V)ACG1088
C3023, C3024, C3034, C3035 (0.1/250V)ACG1088
C3045, C3046, C3056, C3057 (0.1/250V)ACG1088 X CONNECTOR A ASSY
C3005, C3008, C3016, C3019, C3026 CCSRCH101J50 This assembly has no service part.
C3029, C3037, C3040, C3048, C3051 CCSRCH101J50
C3257 CKSRYB105K6R3
[TMDS RX BLOCK]
SEMICONDUCTORS F
RESISTORS
IC4206 BA8274F
R3202, R3210, R3216, R3224, R3229 RAB4C221J
IC4205 PST3628UR
R3235 RAB4C221J
IC4202 SII169CTG100
PDP-505PE 39
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
Q4215 SM6K2
D4203, D4204 1SS355
RESISTORS
A D4202 UDZS6R8(B) R5209, R5211, R5212, R5235 RAB4C101J
R5254, R5255, R5265, R5266 RAB4C101J
COILS AND FILTERS R5205 RAB4C103J
L4201 ATH1162 R5270, R5271 RAB4C472J
CAPACITORS R5256, R5257 RAB4C474J
C4208, C4215, C4218, C4222, C4230 CCSRCH331J50
C4262 CCSRCH471J50 R5294 RS1/16S0R0J
C4207, C4210, C4232, C4233, C4236 CCSSCH820J50 Other Resistors RS1/16SS###J
C4241, C4244, C4258 CCSSCH820J50
C4242, C4246 CEAT101M10 OTHERS
CN5201 PLUG 8-P AKM1225
C4202, C4237, C4238 CEAT470M10 CN5202 CONNECTOR AKM1274
C4260 CKSRYB472K50 > X5201 CERAMIC RESONATOR ASS1178
B
C4203, C4213, C4240, C4243, C4247 CKSSYF104Z16
C4261, C4271 CKSSYF104Z16
[PANEL FLASH BLOCK]
RESISTORS SEMICONDUCTORS
R4241 RAB4C220J IC5305 MBM29PL160BD-75PFTN
R4213-R4218, R4245, R4247 RAB4C470J IC5303 PST3612UR
R4253-R4255, R4257 RAB4C470J IC5301 PST3628UR
R4250 RS1/16S3900F IC5302 SN74AHC08PW
R4222- R4225 RS1/16S0R0J Q5301 RN1901
C CAPACITORS
C5320 CCSRCH470J50
DIGITAL VIDEO ASSY C5321, C5322 CCSRCH471J50
[DIGITAL IF BLOCK] C5311, C5314 CKSRYB104K16
RESISTORS C5303, C5306 CKSRYB472K50
C5304, C5307 CKSSYB102K50
R5101-R5115, R5131 RAB4C470J
Other Resistors RS1/16SS###J
C5301, C5302, C5305, C5309, C5313 CKSSYF104Z16
C5316 CKSSYF104Z16
OTHERS
CN5001 114P FFC CONNECTOR AKM1216
RESISTORS
R5317, R5318 RAB4C101J
Other Resistors RS1/16SS###J
D [MODULE UCOM BLOCK]
SEMICONDUCTORS OTHERS
IC5206 BR24L04FJ-W
CN5301 PLUG 15-P AKM1232
IC5201 M30622F8PGP
> X5302 CRYSTAL OSCILLATOR ASS1174
IC5205 PST3628UR
> X5301 CRYSTAL OSCILLATOR ASS1182
IC5208 SN74AHC08PW
IC5214, IC5215 SN74AHC32PW
40 PDP-505PE
1 2 3 4
5 6 7 8
Mark No. Description Part No. Mark No. Description Part No.
R5401-R5404 RS1/16S0R0J C3559, C3560 CEHAT2R2M50
C3509 CEHAT331M16
Other Resistors RS1/16SS###J C3507 CEHAT471M25
C3571 CEHAT472M25 A
C3563 CEHATR47M50
PDP-505PE 41
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
S4801-S4806 VSG1024
OTHERS
CN4801 6P FFC CONNECTOR AKM1208 50 X DRIVE ASSY
A
[50 X LOGIC BLOCK]
SEMICONDUCTORS
IC1002 TC74ACT540FT
IC1001 TC74ACT541FT
IC1003 TC74VHC08FT
KEY CONTROL ASSY
SEMICONDUCTORS CAPACITORS
IC4851 PD5719A C1001 CEHAT470M25
D4851-D4853, D4855, D4856 DA204U C1002-C1004 CKSSYB104K10
COILS AND FILTERS RESISTORS
F4851- F4856 QTL1011 R1001, R1002, R1005 RAB4C470J
R1003, R1004, R1007 RAB4C472J
B CAPACITORS Other Resistors RS1/16S###J
> C4856-C4858 CCSSCH101J50
C4854 CEAT470M50 OTHERS
C4853 CKSRYB103K50 CN1001 30P FFC CONNECTOR AKM1218
RESISTORS
R4858 RAB4C182J [50 X RESONANCE BLOCK]
R4861-R4863 RS1/16S101J SEMICONDUCTORS
Other Resistors RS1/16SS###J IC1103 BA10393F
IC1101, IC1102 TND506MD
OTHERS Q1113 2SC4116
CN4851 6P FFC CONNECTOR AKM1272 Q1102, Q1103, Q1111, Q1112 2SK3555-01MR
C > X4851 CERALOCK ASS1162 Q1105, Q1108, Q1109 2SK3592-01S
CN4852 PLUG (4P) KM200NA4
Q1101, Q1104, Q1107, Q1110 QSZ2
D1109, D1122 1SS302
D1112, D1119, D1135, D1136 1SS355
PANEL IR ASSY D1101, D1102, D1104, D1105 D1FL40
D1107, D1108, D1111, D1114-D1117 D1FL40
SEMICONDUCTORS
Q4901 2SC4116
D1120, D1121, D1127, D1128 D1FL40
D4902 DA204U
D1103, D1113, D1118, D1125 RF2001T3D
D1129, D1130 RF2001T3D
CAPACITORS D1110, D1123 UDZS16(B)
C4901 CEVW470M6R3
C4902 CKSRYB103K50 COILS AND FILTERS
D
C4903 CKSSYB102K50
L1103, L1105 ATH1119
C4904 CKSSYF104Z16
L1104 ATH1155
L1102 ATH1156
RESISTORS L1101 LFEA470J
Other Resistors RS1/16SS###J
CAPACITORS
OTHERS C1112, C1113, C1125-C1127 ACE1175
CN4901 L-PLUG (3P) KM200NA3L C1111, C1124 (100P/630V) ACG1104
U4901 REMOTE RECEIVER UNIT RPM7240-H5 C1109, C1119 (0.22/250V) ACG1112
C1134, C1135 (150P/630V) ACG1120
C1101, C1105, C1116, C1117 CCSRCH331J50
E
PANEL SENSOR ASSY C1136 CEHAT2R2M50
SEMICONDUCTORS C1102, C1118 CKSRYB105K6R3
IC1072 MM1522XU C1128, C1130-C1132 CKSSYB104K10
IC1071 MM3012XN C1104, C1108, C1115, C1122 CKSYB105K25
CAPACITORS RESISTORS
C1071, C1074, C1075 CKSRYB103K50 R1116, R1122 RS1/10S1003F
C1072, C1073 CKSRYF105Z10 R1133, R1143-R1145 RS1/10S100J
R1155, R1156 RS1/10S220J
R1103, R1106, R1118, R1119, R1123 RS1/10S2R2J
RESISTORS
R1126, R1153 RS1/10S2R2J
R1073, R1074 RS1/16S1001F
Other Resistors RS1/16SS###J
F R1136 RS1/16S1202F
R1139 RS1/16S3301F
OTHERS R1130 RS1/16S5601F
CN1071 PLUG (3P) KM200NA3 R1134 RS1/16S8201F
42 PDP-505PE
1 2 3 4
5 6 7 8
Mark No. Description Part No. Mark No. Description Part No.
R1113, R1128 RS1MMF101J IC1402 MIP2E3DMU
IC1401, IC1403 PS2701A-1(L)
R1147, R1148 RS2MMF220J IC1404 TA76431FR
VR1101-VR1104 CCP1390 Q1401 2SA1576A A
Other Resistors RS1/16S###J Q1402 2SC4116
OTHERS RESISTORS
CN2001 50P CONNECTOR AKM1201 R2240, R2241 RS1/10S1003F
R2244-R2247 RS1/10S100J
R2260, R2261 RS1/10S220J
R2205, R2211, R2213, R2220, R2221 RS1/10S2R2J
[50 Y SCAN BLOCK] R2253, R2265 RS1/10S2R2J
SEMICONDUCTORS
IC2101, IC2103-IC2106, IC2108, IC2109 HCPL-M611 R2234 RS1/16S1202F
IC2111, IC2112 PST3638UR R2235 RS1/16S3301F
B R2233 RS1/16S5601F
IC2102, IC2107 TC74ACT540FT
R2242 RS1/16S8201F
R2215, R2230 RS1MMF101J
COILS AND FILTERS
L2101-L2103 LFEA100J
R2256, R2259 RS2MMF220J
VR2201-VR2204 CCP1390
CAPACITORS Other Resistors RS1/16S###J
C2104, C2111 ACH1413
C2101, C2107, C2113 CEHAT221M16
OTHERS
C2118, C2119 CKSRYB102K50
2201 DRIVE HEATSINK ANH1628
C2116, C2117 CKSRYB471K50
2201 SCREW PMH30P080FTC
C2102, C2103, C2105, C2106 CKSSYB104K10
D2402 D1FK70
D2404-D2407 D1FL20U(S)
D2414 D1FL40
D2403 EC8FS6
D2401 U1ZB330
L2403 LFEA470J
CAPACITORS
C2406 ACH1360
C2401 ACH1361
F
C2427 CEHAT100M50
C2403 CEHAT101M16
C2405, C2407, C2417 CEHAT101M25
PDP-505PE 45
5 6 7 8
1 2 3 4
6. ADJUSTMENT
A
1. At shipment, the unit is adjusted to its best conditions. Normally, it is not necessary to readjust even if an assembly is replaced. If the
adjustment is shifted or if it becomes necessary to readjust because of part replacement, etc., perform the adjustment as described below.
2. Any value changed in Service/Factory mode will be stored in memory as soon as it is changed. Before readjustment, take note of the
original values for reference in case you need to restore the original settings.
3. Use a stable AC power supply.
50 X DRIVE Assy (IC1101, IC1102) Refer to the "6.2 DRIVE ASSY ADJUSTMENT."
50 Y DRIVE Assy (IC2201, IC2202) Refer to the "6.2 DRIVE ASSY ADJUSTMENT."
46 PDP-505PE
1 2 3 4
5 6 7 8
• How to adjust
Adjust the timing between the startup of the control signals of SUS-U1, SUS-D1, SUS-U2, and SUS-D2 and the startup B
of the voltage between the gate and the source of the output FET, with the VR resistors that are inserted in the signal
line in series. When adjusting, set the unit to Drive OFF mode, and Vsus to 0 V. (For details on how to set to Drive OFF
mode, see "7.1.6 Power on/off function for the large-signal system".)
Note: Connect GND of the probe with DGND (DGND: X Drive Assy: K1020, Y Drive Assy: K2010) for input signal.
For outputting a signal, obtain a signal from the FET gate terminal.
For adjustment, magnify any pulse in the waveform.
Waveform of the
control signal About 2.5V
(input signal)
D
VGS waveform
(output signal)
Magnify.
Output FET VGS 5V/div
VGS=5V line
PDP-505PE 47
5 6 7 8
1 2 3 4
6.3 COMMAND
6.3.1 RS232C COMMAND
Connection
A
Communication line:
Connect the system cable.
GGF1475 special
communication device
B
MDR PC for control
Connect to the D-SUB 9-pin connector.
48 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 49
5 6 7 8
1 2 3 4
50 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 51
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1 2 3 4
Command description
Command Function
GAJ Obtaining various adjustment values
GNP Obtaining serial number of the panel side
GPD Obtaining power-down-point log
GPW Obtaining panel white-balance adjustment values
GS1 Obtaining information on the unit, such as the software version
GS2 Obtaining information on the status of the unit
C
GSD Obtaining information on shutdown
GAJ: Obtaining data on ABL setting values, electronic-control adjustment values, and drive-system adjustment values
Order Data Size Remarks
1 ABL table currently used 3 bytes AB1 - AB3
2 ABL adjustment value 3 bytes 000 - 255
3 Vsus adjustment value 3 bytes 000 - 255
4 Vofs adjustment value 3 bytes 000 - 255
5 X-SUS-U1 adjustment value (XU1) 3 bytes 000 - 255
D 6 X-SUS-U2 adjustment value (XU2) 3 bytes 000 - 255
7 X-SUS-D2 adjustment value (XD2) 3 bytes 000 - 255
8 X-SUS-D1 adjustment value (XD1) 3 bytes 000 - 255
9 Y-SUS-U1 adjustment value (YU1) 3 bytes 000 - 255
10 Y-SUS-U2 adjustment value (YU2) 3 bytes 000 - 255
11 Y-SUS-D1-2 adjustment value (YD2) 3 bytes 000 - 255
12 Y-SUS-D1-1 adjustment value (YD1) 3 bytes 000 - 255
13 Y-SUS-D2-2 adjustment value (YD4) 3 bytes 000 - 255
14 Y-SUS-D2-1 adjustment value (YD3) 3 bytes 000 - 255
Note: Ignore the 2-byte checksum at the end.
52 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 53
5 6 7 8
1 2 3 4
• Description on power-down
Data Power-down Point
0 No power-down
A 1 Not used (for MR-POWER)
2 Panel-POWER SUPPLY
3 SCAN
4 SCN-5V
5 Y-DRIVE
6 Y-DCDC
7 Y-SUS
8 ADR
9 X-DRIVE
A X-DCDC
B X-SUS
C DIG-DCDC
D IC4
B E Reservation
F Power-down point unidentified
GPW: Obtaining panel white-balance adjustment values
Order Data Size Remarks
1 W/B table currently used 3 bytes PT1 - PT3
2 Main contrast 4 bytes 0000 - 0511
3 Red contrast of W/B adjustment value 4 bytes 0000 - 0511
4 Green contrast of W/B adjustment value 4 bytes 0000 - 0511
5 Blue contrast of W/B adjustment value 4 bytes 0000 - 0511
6 Main brightness 4 bytes 0000 - 1023
7 Red brightness of W/B adjustment value 4 bytes 0000 - 1023
8 Green brightness of W/B adjustment value 4 bytes 0000 - 1023
C 9 Blue brightness of W/B adjustment value 4 bytes 0000 - 1023
Note: Ignore the 2-byte checksum at the end.
GS1: Obtaining information on the unit, such as the software version
Order Data Size
1 Display data 3 bytes
2 Version of the module microcomputer 4 bytes
3 IC4-MANTA version 4 bytes
4 Sequence version (43VIDEO) 4 bytes
5 Sequence version (43PC) 4 bytes
6 Sequence version (50VIDEO) 4 bytes
7 Sequence version (50PC) 4 bytes
Notes: • Ignore the 2-byte checksum at the end.
D • If a Media Receiver (MR) is connected, the version of the microcomputer inside the MR is displayed at the end.
(Refer to the service manual of the Media Receiver.)
54 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 55
5 6 7 8
1 2 3 4
5 5
10 10
C
Using the MUTE key, select the main item "COMMON ADJ." Select the subitem "PANEL 1" then "VLT-SUS" or "VLT-
OFS," using the 5 or ∞ key and SET key. Enter the value, using the 2 or 3 key.
Clearing various logs for the panel, such as that for the hour meter
It is necessary to clear various logs, such as that for the hour meter, to match the driving hours of the panel before and after
replacement. Write down the hour-meter data at the time of replacement of the panel on the label attached to the rear of the
panel.
D Notes: • For clearing, use the RS232C commands or the Factory menu.
• There are two hour meters. Be careful not to mistake the MR hour meter for the hour meter for the panel.
H OU R METER H OU R METER
5 5
0 0 1 5 1 H 2 1M
10 10 C L EAR ?
YES NO
15 15
16 16
Using the MUTE key, select the main item "INFORMATION." Select the subitem "HOUR METER," using the 5 or ∞ key and
F SET key. Clear the hour-meter data.
In the same way, select the subitem "PULSE METER," "PANEL SD," or "PANEL PD" under the main item "INFORMATION"
then clear the data.
56 PDP-505PE
1 2 3 4
5 6 7 8
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 PCB LOCATION
A
50 SCAN B
Assy
50 X DRIVE
C
Assy
50 Y DRIVE
Assy
50 SCAN A
Assy
PANEL KEY
Assy D
Rear view E
PDP-505PE 57
5 6 7 8
1 2 3 4
7.1.2 DIAGNOSIS OF SHUTDOWN/POWER-DOWN INDICATED BY LEDS
• Operation statuses indicated by LEDs
A MR-LED PANEL-LED
RED
Standby
GREEN
RED
Power on
GREEN
Normal
RED 1.0s 1.0s
MR-AC power off
GREEN
RED Abnormality
MR shutdown
GREEN 0.5s 0.5s 0.5s 3.0s in MR
RED
MR modification
GREEN
C RED Abnormality
P-shutdown
GREEN 0.5s 0.5s 0.5s 3.0s in the panel
RED
No backup copy
GREEN 0.2s
58 PDP-505PE
1 2 3 4
5 6 7 8
• Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown A
• Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit.
• LED indication: The green LED flashes.
Power-down
• Operation: When the unit is in emergency status, a protection circuit is activated, and the power is turned off.
• LED indication: The red LED flashes.
Panel having high Shutdown 30 seconds Powering off. Internal temperature is too high.
Lit 4 times Check temperature around PDP. [SD04]
temperature after warning
PDP-505PE 59
5 6 7 8
1 2 3 4
TXD_IC4 IC5301
RXD_IC4 3.3V-RST
HD AUDIO AMP PANEL IF 3 IC5302 PANEL SENSOR
CLK_IC4 1
ASSY ASSY IC4_CE OR ASSY
IC5003
IC4_BUSY 1.5V-RST
A1 R7 R4 D15 RST2
5
IC3504
AMP A_NG 2
2 IC5206
B IC4002 EEPROM
IC5201
EEPROM MODULE UCOM E_SCL
E_SDA D4 TE1
IC3502 4 IC1072
VOLUME IC A_SCL TEMP.
2 TEMP1 SENSOR
A_SDA B_SCL
B_SDA
• Diagnosis of shutdown
SD Circuit in Reason for Possible
LED Defective Assy Point to be Checked Remarks
Operation Shutdown Defective Part
Communication failure IC4 BLOCK,
IC5401, IC5305
of IC4 PANEL FLASH BLOCK
C Communication After turning the unit
1 time failure of the DIGITAL VIDEO on again, check if the
panel-drive IC Writing failure of IC4 data on the version
can be read with the
GS1 command.
Communication failure MODULE UCOM
DIGITAL VIDEO IC5206
of the EEPROM (4K) BLOCK
Communication failure
PANEL IF BLOCK IC4002
Communication of the EEPROM (2K)
failure of the PANEL IF Check if the cable is
module IIC
2 times Disconnection of cable CN4009 - CN3501 disconnected or not
(Check the
securely connected.
shutdown
D
subcategory on Check if the 114-pin
the Factory menu.) Defective 114-pin FPC CN4004 - CN5001 ADY1081 FPC is broken or not
securely connected.
HD AUDIO Defective volume IC HD AUDIO AMP Assy IC3502
Check if 3.3 V and 1.5
Defective DC-DC DIGITAL DD CON V are activated.
U5602
converter BLOCK
Power decrease of DIGITAL VIDEO
3 times
DIGITAL-DC-DC IC5301, IC5302,
Defective RST IC PANEL FLASH BLOCK
IC5303
POWER SUPPLY No startup of 12 V
Cable disconnected CN5202 - CN1071
E Shutdown occurs
Panel having when the sensor
4 times DIGITAL VIDEO Panel having higher temperature becomes
higher temperature Surrounding temperature
temperature 74°C or more (PDP-
435PE) or 74°C or
more (PDP-505PE).
Check if the speaker
Speaker short-circuited Speaker terminals cables are in contact
with the chassis, etc.
5 times Audio failure HD AUDIO Defective AMP IC HD AUDIO AMP ASSY IC3504
Check if the cable is
HD AUDIO Disconnection of cable CN4009 - CN3501 disconnected or not
securely connected.
F
60 PDP-505PE
1 2 3 4
5
5
DIGITAL VIDEO ASSY Note:
The figures 1 - = indicate the number of times the
LED flashes on the panel when power-down occurs in
A D5 - D8 the corresponding route.
(( ADDRESS ASSY
(upper)
AD1
ADR_PD
IC5214
IC5215
A OR
8
D9 -D12
ADDRESS ASSY
(lower)
6
6
AD1
DC-DC =
CONVERTER POWER SUPPLY UNIT
DCC_PD
D14 XDRIVE_PD 9 OR
• Block diagram of the power-down signal system
X DRIVE ASSY
XDD_CNV_PD 0 D1
X1 IC5208 S5201 P2
XSUS_PD -
OR PD-MUTE
circuit Relay control
PD
PDP-505PE
PD_MUTE
Y DRIVE ASSY D13 SCAN_PD 3
SCAN_5V_PD 4
YDRIVE_PD 5
7
7
Y1
YDD_CNV_PD 6 Flashes in a case of
YSUS_PD 7 2 power-supply-related
Flashes in a case of power-down Protection power-down
PS_PD other than power-supply-related circuit (Orange LED: D158)
power-down (Red LED:D5201)
~ IC5201
IC5401 module
IC4 PD_TRIGGER
microcomputer
8
8
61
E
A
D
C
F
B
F
E
B
A
D
C
62
PD Circuit in
Defective Assy Reason for Power-down Point to be Checked Possible Defective Part Remarks
operation
1 MR POWER
If the elapsed time from relay-on until the LED
in the power supply unit lights is about 2-4
1
1
2
2
PDP-505PE
Power-down caused by Q2208, Q2209, Q2212, IC2201, IC2202,
7 Y-SUS 50 Y DRIVE Assy detection of middle-point voltage Y RESONANCE BLOCK D2201, D2206, D2220, D2211, D2225,
D2230, Control signal series resistors
Disconnection of cable detected CN1501
8 ADRS 50 ADDRESS Assy
3
3
4
4
11 X-SUS 50 X DRIVE Assy detection of middle-point voltage X RESONANCE BLOCK IC1102, D1103, D1113, D1118, D1125,
D1129, D1130, Control signal series resistors
12 DIG-DCDC DIGITAL VIDEO Assy DCDC +3.3V, +1.5V OVP DC DC CONVERTER BLOCK U5602 (DC DC CONVERTER Module)
13 IC4 DIGITAL VIDEO Assy IC4 Drive STOP IC4 BLOCK IC5401
OVP: Over Voltage Protection UVP: Under Voltage Protection OCP: Over Current Protection
5 6 7 8
7.1.3 DIAGNOSIS WITH THE AID OF FACTORY MODE
• Diagnosis with the aid of Factory mode
When the Media Receiver is connected, the power-down and shutdown logs can be referred to with OSD. Only the items
useful when servicing the PDP-505PE/PRO-505PU are described here. A
P AN E L PD
5 F I RST S ECOND
1 X –DRV – – ––– 0 0 5 2 3 H 5 1 M
2 Y – SUS Y – DCDC 0 0 2 7 5 H 4 2 M
3 SCAN – – ––– 0 0 0 9 0 H 5 0 M
10 4 Y – DCDC – – ––– 0 0 0 4 3 H 0 3 M
5 SCN – 5 V – – ––– 0 0 0 0 2 H 3 1 M
6 ADR S – – ––– 0 0 0 0 0 H 0 7 M
7 H M
8 H M
C
15
16
P AN E L PD D
5 MA I N SUB
1 AUD I O – –– – – 0 0 1 0 3 H 5 1 M
2 MD – I I C VOL I C 0 0 0 7 5 H 4 2 M
3 T EMP 1 – –– – – 0 0 0 5 0 H 5 0 M
10 4 T EMP 1 – –– – – 0 0 0 5 0 H 4 5 M
5 H M
6 H M
7 H M
8 H M
15
16
E
[ Data on MD-IIC subcategories ]
OSD Defective communication part
EROM4K IC5206: Module microcomputer EEPROM
EROM2K IC4002: EEPROM for backup
VOLIC IC3502–Volume IC
PDP-505PE 63
5 6 7 8
1 2 3 4
1 5 10 15 20 25 30 35 40
1
I N F ORM A T I ON I N1 – 0 1 3 –NTV– ST 1
B TEMPERATURE
5
TEMP 1 : 128
TEMP 2 : 149
10 F AN : 125
15
16
Note: To update the data on temperature, use the Left and Right keys on the remote control unit.
C
You can check the serial number of the product on the Factory menu.
1 5 10 15 20 25 30 35 40
1
I N F ORM A T I ON V D 1 – 1 3 1 – NTV – J HS
SER I AL
5
P - - - CCSS 0 0 1 2 3 4 J P
MR - - - - - - - - - - - - - - -
D
10
15
16
64 PDP-505PE
1 2 3 4
5 6 7 8
7.1.4 OPERATION WHEN THE MEDIA RECEIVER IS NOT CONNECTED
As the connection conditions of the system cables (MDR cable, DVI cable) are usually detected, if no connection, such as cable A
disconnection, is detected, a warning indication (alternate flashing of the red and green areas) is displayed on the mask screen, and the red
and green LEDs flash alternately. Then after about 30 seconds, the power is automatically turned off.
Note: Only when the power is turned on again, a warning indication on the mask screen restarts. During standby, only the red and green
LEDs flash alternately.
GREEN RED
B
C
Alternate flashing at intervals of about 1 second
To operate the panel without the Media Receiver, there are the following two ways:
1. Operation-without-the-Media-Receiver mode
Input the "SCN" RS232C command. The status of the LEDs changes to that in normal operation mode.
Note: Turning the AC switch to OFF then ON also maintains this mode. However, once the unit is connected with the Media Receiver using
the MDR cable, this mode is automatically canceled.
2. DVI mode
Turn the unit on while DVI SG signals are being input with only the DVI connecter connected. After a warning is displayed for about 5
seconds, the unit is ready to display the screen of the input signal. (Green LED lit) D
Notes: • Although the output from XGA (43 inch) and WXGA (50 inch) can be input to the unit, this is not a mode open to general users.
(With some signals, errors such as power-down may occur.)
• If a DE signal from the SG is not input during DVI mode, the green LED flashes (at intervals of 2 sec) for about 8 seconds, then the
unit shifts to Power Management mode (the green LED lights).
• Although the PC signal data are displayed for the PDP-504P series panels, for the PDP-505P series panels this is not possible,
because the EDID-ROM has not been provided.
E
7.1.5 TEMPERATURE-COMPENSATION FUNCTION OF THE DRIVE-SYSTEM VOLTAGE
Function: To control the DRIVE-system voltage according to the temperature (Temperature compensation functions such that the voltage
is lowered on the lower-temperature side and the voltage becomes higher on the higher-temperature side.)
Purpose: For improving the yield by compensating for the temperature characteristics of the panel
Note: Temperature compensation is performed only for the VSUS voltage, and not for the VOFS voltage. This compensation is
controlled by the software.
PDP-505PE 65
5 6 7 8
1 2 3 4
7.1.6 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM
Function: Only the power for the low voltage lines (16.5 V, 12 V, and 6.5 V) is on, and the power for the high voltage lines (VSUS,
VADR) is off.
A
Usage: 1. Use when only an operational check for the low voltage lines is required, such as when making repairs.
2. Use when rewriting of a program for each microcomputer is required.
Methods: 1 Set the slide switch (S5201) on the DIGITAL VIDEO Assy to its upper position
(See Fig. below).
2. Send the "DRF" RS232C command to turn the large-signal system off.
3. Send the "DRN" RS232C command to turn the large-signal system on.
Notes:
• As the unit enters Power-Down and Muting On mode when Methods 1 and 2 are performed, and power-downs other than those caused by
the power (PS_PD) and DC-DC-converter (DIGITAL_DC-DC) circuits are not activated.
• If the slide switch is set from OFF to ON while the power is on, a power-down will occur. Be sure to turn the power off before switching the
B slide switch.
• When using the RS232C commands, as with the slide switch, do not use the "DRN" command (DRIVE ON) while the power is on, although
doing so will not cause a power-down.
• Although the "DRF" RS232C command is enabled during Standby, if the power is turned on then turned off, the unit will return to "DRN"
mode.
S5201
C
Drive OFF
Normal position
66 PDP-505PE
1 2 3 4
5 6 7 8
7.1.7 BACKUP WHEN THE MAIN UNIT IS ADJUSTED
Outline
The data on the adjustment values for the main unit are stored in an EEPROM (IC5206, 4 kbits) on the DIGITAL VIDEO Assy. Part A
of the data (area A in the figure below) are automatically copied to an EEPROM (IC4002, 2 kbits) mounted on the PANEL IF Assy for
backup. When the DIGITAL VIDEO Assy is replaced, the backup data on the adjustment values for the main unit stored in
the PANEL IF Assy can be copied to the new DIGITAL VIDEO Assy, thus enabling you to omit newly performing adjustments on the
main unit. The logs for the product (power-down log, etc.) can also be copied.
EEPROM on the DIGITAL VIDEO Assy EEPROM on the PANEL IF Assy (for backup)
1 The keyword on the DIGITAL VIDEO Assy is checked when the power is turned off, and if it is "adjusted", automatic backup is performed.
2 If the keyword on the PANEL IF Assy (Area B) is "adjusted," copying can be performed with the "BCP" RS232C command.
2. When a repaired DIGITAL VIDEO Assy is mounted on another unit (reuse of the repaired DIGITAL VIDEO Assy)
The keyword of the DIGITAL VIDEO Assy to be reused must be changed to "not adjusted" using the "UAJ" RS232C command.
Note 1: If a repaired DIGITAL VIDEO Assy is mounted in another unit (Unit 2) without this change of keyword, and the power to the unit 2 is
turned off, the data in force before the repair of the DIGITAL VIDEO Assy will be copied to Area B of the PANEL IF Assy of Unit 2, F
overwriting the data necessary for Unit 2. Once overwritten, the original data will not be restored.
PDP-505PE 67
5 6 7 8
1 2 3 4
3. When a repaired DIGITAL VIDEO Assy is mounted on the original unit (reuse of the repaired DIGITAL VIDEO Assy)
Changing of keywords is not required. After the repaired DIGITAL VIDEO Assy is mounted in the original unit, the unit can operate with
A its latest adjustment values.
4. When both the DIGITAL VIDEO Assy and PANEL IF Assy are simultaneously replaced with other assemblies
The automatic backup function of this unit will not work properly.
Note: Be sure to perform this operation when the DIGITAL VIDEO Assy is replaced with a new service part.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1
2 I N F ORMA T I ON VD1 – 0 1 3 –NTV – ST 1
3
4 D I G I TAL E E P R OM
5
6
7
E 8
9
10 DA T A T RANS F ER ?
11
12 YES NO
13
14
15
16
68 PDP-505PE
1 2 3 4
5 6 7 8
Miscellaneous
If the white balance (W/B) value is largely shifted because of aging, etc., W/B adjustment is required. (As this may be a rare
case, the adjustment procedures are described below, just for your reference.)
[ W/B-adjustment procedures ] C
The W/B adjustment can be performed with the RS232C commands with the Media Receiver not connected to this unit. The GGF1475
special communication tool and a Minolta CA-100 color difference meter are required.
2 Set the keyword for the DIGITAL VIDEO Assy to "not adjusted" with the "UAJ" RS232C command.
3 Obtain the current adjustment values in the two adjustment tables (see "6.3.1 RS232C commands").
• Shifting to Table 1: Send the "M51" and "F60" commands. Obtaining the adjustment values: Send the "GPW" command.
• Shifting to Table 2: Send the "M51" and "F75" commands. Obtaining the adjustment values: Send the "GPW" command.
7 Change the keyword for the DIGITAL VIDEO Assy to "adjusted" by sending the "FAJ" RS232C command.
Note: Use a Minolta CA-100 color difference meter or the equivalent for measurement. Otherwise, the specifications of the product cannot be
assured.
Note: To cancel adjusted data and return to the values before adjustment, send the "BCP" RS232C command. Turn the AC
power off then turn it back on before setting the unit to Standby OFF. The backup values are then retrieved. F
PDP-505PE 69
5 6 7 8
F
E
B
A
D
C
70
[ Diagnosis of abnormalities other than shutdown and power-down ]
Possible
Symptom Defective Assy Possible Cause Check Point Remarks
Defective Part
1
1
No power (green LED not lit) Defective 114-pin FPC CN4004 - CN5001 ADY1081 Check if the FPC is broken or not securely inserted.
While the red LED remains lit, the green The backup copy process was not performed when the Digital Assy
LED begins flashing (200 ms). No backup copy was replaced. (See "7.1.7 Backup when the main unit is adjusted".)
2
2
PDP-505PE
Cable disconnection CN4901 - CN4010 Check if the cables are not connected or securely connected.
Remote control unit not effective
Check if a pulse is output when the key corresponding to Pin 3 of
PANEL IR Defective infrared receiver PANEL IR U4901
the CN4010 is pressed.
3
3
Abnormal screen
Defective 114-pin FPC CN4004 - CN5001 ADY1081 Check if the FPC is broken or not securely inserted.
(Data of every other dot are abnormal)
4
4
5 6 7 8
7.1.9 DISASSEMBLY
6 -1
PDP-505PE 71
5 6 7 8
1 2 3 4
A
1 Remove the PANEL LED Assy by removing one screw.
2 Remove the two screws.
3 Remove the flat clamp and remove the wires.
4 Remove the Switch Holder.
3
Flat Clamp
B
2
2 4
Switch Holder
1
PANEL LED Assy
50 X DRIVE Assy
6 Remove the seven screws.
7 7 7 7
8 8
X CONNECTOR B Assy X CONNECTOR A Assy
72 PDP-505PE
1 2 3 4
5 6 7 8
Flat Clamp
2
B
1
3 1
IR Holder
9 9
50 SCAN B Assy 50 SCAN A Assy
PDP-505PE 73
5 6 7 8
1 2 3 4
1 1
6
4
3 ×2 3 ×2 3 ×2
5
C 1 1
2 2 2
HD SP TERMINAL Assy
74 PDP-505PE
1 2 3 4
5 6 7 8
7.2 IC INFORMATION
• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
List of IC
BA10393F, BA10358F, BA8274F, NJM2195L, MBM29PL160BD-75PFTN, SII169CTG100, STK795-512A, STK795-513A, LA4625, A
M30622FHPGP, PEG054A, AN16021A-K
1ch
-IN1 2 7 OUT2
- +
2ch
+IN1 3 + - 6 -IN2
VEE 4 5 +IN2
OUT 1 8 VCC
D
1ch
-IN1 2 7 OUT2
- +
2ch
+IN1 3 + - 6 -IN2
VEE 4 5 +IN2
PDP-505PE 75
5 6 7 8
1 2 3 4
Block Diagram
VCC LY SY N.C.
8 7 6 5
Buffer
Buffer
1 2 3 4
N.C. LX SX GND
Pin Function
2 LX
D 7 LY Buffer output
35.7
GND
VCC
3 SX
E 6 SY Buffer input
35.7
GND
4 GND Ground
76 PDP-505PE
1 2 3 4
5 6 7 8
13 29
14 28
15 27
16 26
17 25
18 24
19 24
20 23
21 22
Block Diagram
BASSOUT
VREFIN
MODE1
MODE2
MODE3
OUTR
OUTL
VREF
FFR1
FFR2
FFR3
FFL1
FFL2
FFL3
TP3
TP2
TP1
INR
INL
NC
V+
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22
MODE
L
L
H
MODE2 MODE3
H H
FOCUS TruBass 3D Stereo
L L
-1
H
R
L
E
MODE1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
FILOUT
PCIN
FIL1
FIL2
FIL3
FIL4
FIL5
FIL6
FIL7
PCOUT
SFIL1
SFIL2
SFIL3
GND
NC
SVOL2
SVOL1
C3
C4
C1
C2
PDP-505PE 77
5 6 7 8
1 2 3 4
Pin Function
A No. Pin Equivalent Circuit
SDIP42 SOP40 QFP48 Name
V+ V+ V+
14 13 9 C1 0V
10k
B
V+ V+ V+
50
15 14 10 C2 0V
10k
C
V+ V+
16 15 11 SFIL1
17 16 14 SFIL2 V+/2
D
18 17 15 SFIL3
V+ V+
E 19 18 16 SVOL2 WIDTH VR
2 2 44 C4 V+/2
5 5 47 FIL2
78 PDP-505PE
1 2 3 4
5 6 7 8
Pin Function
No. A
Pin Equivalent Circuit
SDIP42 SOP40 QFP48 Name
21 20 18 GND GND 0V
22 21 19 V+ V+ B
V+ V+ V+
50k
23 22 20 VREFIN V+/2
50k
C
V+ V+ V+
24 23 21 VREF
29 28 28 BASSOUT TruBass
50
30 29 29 OUTR Rch
31 30 30 OUTL Lch V+/2 D
50
36 34 34 FFR1
40 38 40 FFL1
3 3 45 FILOUT
V+ V+ V+
25 24 22 MODE3 3 E
26 25 23 MODE2 2 150
0V
27 26 26 MODE1 1
150k
PDP-505PE 79
5 6 7 8
1 2 3 4
Pin Function
A No. Pin Equivalent Circuit
SDIP42 SOP40 QFP48 Name
V+ V+ V+
28 27 27 TP1
35 33 33 FFR2 V+/2
150
39 37 39 FFL2
V+
33 31 31 TP2
-
37 35 35 TP3
V+ V+ V+
41 39 41 INR Rch
150 V+/2
42 40 42 INL Lch
D
50k
VREF
V+ V+ V+
50
E
4 4 46 FIL1 V+/2
50
VREF
80 PDP-505PE
1 2 3 4
5 6 7 8
Block Diagram
DQ0 to DQ15
VCC
VSS Erase Voltage Input/Output
Generator Buffers
B
WE State
Control
BYTE
Command
Register
Program Voltage
Generator Chip Enable STB Data Latch
Output Enable
CE Logic
OE
Y-Decoder Y-Gating
STB
A0 to A19
A-1
D
PDP-505PE 81
5 6 7 8
1 2 3 4
OUTPUT
CLOCK
CONTROLS
EVEN 8-bits RED
HS_DJTR
OCK_INV
HSYNC
VSYNC
OGND
OVCC
OGND
ODCK
OVCC
QE23
QE22
QE21
QE20
QE19
QE18
QE17
QE16
QE15
QE14
CTL3
GND
VCC
QO1
QO0
DE
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
QO2 51 25 QE13
QO3 52 24 QE12
QO4 53 23 QE11
QO5 54 22 QE10
QO6 55 21 QE9
B QO7 56 20 QE8
OVCC 57 19 OGND
OGND 58 18 OVCC
QO8 59 17 QE7
QO9 60 16 QE6
QO10 61 15 QE5
QO11 62
SiI 169 14 QE4
QO12 63 100-pin TQFP 13 QE3
QO13 64 (Top View) 12 QE2
QO14 65 11 QE1
QO15 66 10 QE0
VCC 67 9 PDO#
GND 68 8 SCDT
QO16 69 7 STAG_OUT
QO17 70 6 VCC
CONFIG. PINS
C QO18 71 5 GND
QO19 72 4 PIXS
ODD 8-bits RED
QO20 73 3 SDA
QO21 74 2 PD#
QO22 75 100 1 RESET#
76
77
78
79
80
81
82
83
85
84
86
87
88
89
90
91
92
93
94
95
96
97
98
99
RESERVED
SCL
AVCC
EXT_RES
PGND
RXC-
RX2-
RX1-
RX0-
RX2+
RX1+
RX0+
RXC+
AVCC
AVCC
AVCC
PVCC
OGND
QO23
OVCC
AGND
AGND
AGND
AGND
AGND
Block Diagram
STAG_OUT
HS_DJTR
OCK_INV
D
RESET#
PDO#
PIXS
PD#
SCLS I2C
SDAS Slave
E CTL3
QE[23:0]
RXC ± PanelLink 24 24
XOR Panel QO[23:0]
RX0± TMDS TM / /
encrypted Mask unencrypted Interface ODCK
RX1± Digital data data
Logic DE
RX2± Core
HSYNC
control
EXT_RES VSYNC
SCDT
82 PDP-505PE
1 2 3 4
5 6 7 8
Block Diagram
VCC 22 23 SUB-GND
VDD 21 M1 24 N.C.
Circuit
SUS-B 20 25 N.C.
Delay
DRIVER
SUS-G 19
GND 18 M3 27 N.C. B
VSUS 16 29 PSUS
VSUS 15 30 PSUS
VSUS 14 31 PSUS
VSUS 13 M6 32 PSUS
VSUS 12 33 PSUS
SUSGND 10 M8 M7
C
SUSGND 9 36 PSUS
SUSGND 8 37 PSUS
SUSGND 7 38 PSUS
SUSGND 6 39 PSUS
40 PSUS
SUSOUT 4
SUSOUT 3 42 PSUS
SUSOUT 2 43 N.C.
SUSOUT 1 44 SUS-MSK
D
PDP-505PE 83
5 6 7 8
1 2 3 4
Block Diagram
VCC 22 23 SUB-GND
VDD 21 M1 24 N.C.
Circuit
SUS-B 20 25 N.C.
Delay DRIVER
SUS-G 19 26 N.C.
B
GND 18 M3
VSUS 16 29 PSUS
VSUS 15 30 PSUS
VSUS 14 31 PSUS
VSUS 13 M6 32 PSUS
VSUS 12 33 PSUS
SUSGND 10 M8 M7
C
SUSGND 9 36 PSUS
SUSGND 8 37 PSUS
SUSGND 7 38 PSUS
SUSGND 6 39 PSUS
40 PSUS
SUSOUT 4
SUSOUT 3 42 PSUS
SUSOUT 2 43 N.C.
D SUSOUT 1 44 SUS-MSK
84 PDP-505PE
1 2 3 4
5 6 7 8
2 14
PREDRIVER POWER 13
1 +
IN LOAD SHORT POWER 12
-- PROTECTOR GND1 B
PREDRIVER POWER 11
4 STANDBY THERMAL
OUTPUT PIN TO GND
SW SHUT DOWN
SHORT PROTECTOR
PREDRIVER POWER 9 C
IN2
6 +
IN LOAD SHORT POWER 10
-- PROTECTOR GND2
PREDRIVER POWER 8
5 7 D
PDP-505PE 85
5 6 7 8
1 2 3 4
86 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 87
5 6 7 8
1 2 3 4
88 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 89
5 6 7 8
1 2 3 4
90 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 91
5 6 7 8
1 2 3 4
92 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 93
5 6 7 8
1 2 3 4
94 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 95
5 6 7 8
1 2 3 4
96 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 97
5 6 7 8
1 2 3 4
98 PDP-505PE
1 2 3 4
5 6 7 8
PDP-505PE 99
5 6 7 8
1 2 3 4
100 PDP-505PE
1 2 3 4
5 6 7 8
8. PANEL FACILITIES
PLASMA DISPLAY
A
• Front view
(Right view)
5
6
B
2 4
C
1 3
PDP-505PE 101
5 6 7 8
1 2 3 4
• Rear view
A
. Ω
/ ≈
The terminals are facing down.
102 PDP-505PE
1 2 3 4