M14355 - R0 - King Cobra HS
M14355 - R0 - King Cobra HS
M14355 - R0 - King Cobra HS
Box 2327
2800 N. Frazier
Conroe, TX 77305-2327
936-756-4800 phone
936-523-2788 fax
King Cobra HS
hook-strip option
Installation, Operation,
and Maintenance Manual
M14355
R0
General Information
Product Information
Installation
Operation
Troubleshooting
Worldwide Locations
Appendix
Warranty
Brandt warrants that, for a period of one year from the date of delivery equipment of
Brandt manufacture, the Equipment shall be free of defects in materials and
workmanship under normal use and service, and provided the Equipment is used and
maintained in accordance with instructions supplied by Brandt. This is Brandt's sole
and exclusive warranty. If a defect in the Equipment appears within one year from the
date of shipment, and Purchaser has given written notice of such defect within thirty
days from the discovery thereof, Brandt will repair or replace the part, at its option, by
shipping a similar part FOB shipping point or, at its option, refund an equitable portion
of the purchase price. Brandt may require the return, to a designated Brandt location,
of the defective part, transportation prepaid to establish Purchaser's claim.
No allowance will be made for repairs undertaken without Brandt's written consent or
approval.
This warranty applies only to equipment manufactured by Brandt. Warranties on
equipment manufactured by others, if any, are assigned to Purchaser by Brandt
(without recourse) at time of delivery. Any description of Equipment, drawings,
specifications, and any samples, models, bulletins, or similar material, used in
connection with this sale are for the sole purpose of identifying the Equipment and are
not to be construed as an express warranty that the Equipment will conform to such
description. Any field advisory or installation support is advisory only. The foregoing
warranties are in lieu of all other warranties, whether oral, written, express, implied or
statutory. Implied warranties or merchantability and fitness for a particular purpose
will not apply. Brandt's warranty obligations and purchaser's remedies thereunder are
solely and exclusively as stated herein. Purchaser's sole and exclusive remedy,
whether based upon warranty, contract or tort, including negligence, will be to proceed
under this warranty.
All liability of Brandt shall terminate one year from the date of delivery of the
Equipment.
M14355
General Information
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Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes, cautions, and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
King Cobra HS
1-A
General Information
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1-B
Brandt
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Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. Brandt, a Varco company, will not be held liable for errors in this
material, or for consequences arising from misuse of this material.
Conventions
Notes, cautions, and warnings
Notes, cautions, and warnings appear throughout this manual to provide you with
additional information, and to advise you to take specific action to protect personnel
from potential injury or lethal conditions. They may also inform you of actions
necessary to prevent equipment damage or conditions that may void your warranty.
Please pay close attention to these advisories.
Notes
The note symbol indicates that additional information is provided
about the current topic.
Cautions
The caution symbol indicates potential risk of damage to equipment
or injury to personnel. Follow instructions explicitly and take extreme
care.
A caution symbol may also indicate a condition that voids your
equipment warranty.
Warnings
The warning symbol indicates a definite risk of equipment
damage or danger to personnel. Failure to observe and follow
proper procedures is likely to result in serious or fatal injury to
personnel, significant property loss, or significant equipment
damage.
King Cobra HS
1-1
General Information
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Illustrations
Safety requirements
Brandt equipment is installed and operated in a controlled drilling rig environment
involving hazardous operations and situations. Proper service and repair is important
for safe and reliable operation. Operation and service procedures provided by Brandt
manuals are the recommended methods of performing those operations.
To avoid injury to personnel or equipment damage, carefully observe
the following safety requirements.
Personnel training
All personnel performing installation, operations, repair, or maintenance procedures
on the equipment, or those in the vicinity of the equipment, should be trained on rig
safety, tool operation, and maintenance.
During installation, maintenance, or repair of equipment, personnel
should wear protective gear.
Contact the Brandt training department for more information about equipment
operation and maintenance training.
Recommended tools
Service operations may require the use of tools designed specifically for the purpose
described. When stated, use only these tools.
1-2
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Local codes may apply. Please consult them prior to performing any operation.
The presence of a Brandt representative at the site does not relieve the owner/
operator of responsibility to follow published installation, operation, and maintenance
instructions.
The equipment discussed in this manual may require or contain one or more utilities,
such as electrical, hydraulic, pneumatic, or cooling water.
Before installing or performing maintenance or repairs on equipment,
read the following instructions to avoid endangering exposed persons
or damaging equipment.
Replacing components
Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during disassembly and reassembly of equipment.
Maintenance
Equipment must be maintained on a regular and routine basis. See the service
manual for maintenance recommendations.
Failure to conduct routine maintenance could result in equipment
damage or injury to personnel.
King Cobra HS
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1-4
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
The role of a King Cobra HS separator. . . . . . . . . . . . . . . . . . . . 2-1
Unit description
King Cobra HS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-A
Product Information
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2-B
Brandt
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Introduction
The role of a King Cobra HS separator
The Brandt King Cobra Hook Strip (HS) separator is a fine-screen linear motion
shaker. The separator is almost always located at the flow line unless it is preceded
by a scalping or gumbo separator. The King Cobra HS removes a large percentage
of drill cuttings before the mud is circulated through the surface mud system leading to
improved performance of downstream solid control equipment.
The King Cobra HS separator is designed to do two primary jobs: separate drilled
solids from the mud and transport the solids rapidly and efficiently off the screens.
King Cobra HS
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Liquid pool
In traditional shakers, with all screens in the same plane, the operator must raise the
basket to create a liquid pool. The resulting pool is wedge shaped and can cause a
slow-moving solids bed to form (See Figure 2-2). The material in the slow-moving
solids bed is very slow to convey and is ground into fine solids, which negatively
affects the mud system. Screen life is also jeopardized due to slow-moving solids bed
formation. Because the first screen of the King Cobra HS is flooded more evenly and
shallowly, a slow-moving solids bed will not form, thus increasing screen life and
optimizing shaker performance.
Liquid pool
Stationary solids bed
Discharged solids
2-2
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The design of the King Cobra HS basket also includes a drying screen. During normal
operation, the liquid pool extends to the end of the third screen and the fourth screen
is used to remove all excess liquid from the screened particles (dry the cuttings).
During flow surges or changes in flow conditions, liquid can run off of the end of the
third screen and onto the fourth screen. Fluid on the fourth screen flows to the rear of
the screen and builds up a second pool, preventing the loss of any whole mud off the
end of the shaker. (See Figure 2-3)
Liquid pool
The King Cobra HS has a manually operated basket angle adjustment system. The
angle adjustment system allows the basket to be tilted upward by as much as
three degrees and downward by as much as one degree. During unusually heavy flow
conditions the basket can be pivoted uphill to increase the depth of the pool. This
deeper pool will allow the shaker to handle the unusual flow conditions without a loss
of whole mud off the end of the shaker.
Sticky clays and gumbo often will not convey uphill and may not convey horizontally
with a linear motion shaker. When sticky clays or gumbo are encountered, the basket
can be tilted downward to make sure that the material conveys. The operator can
adjust the basket angle while the unit is running by using the hand wheels located on
each side of the basket. An angle adjustment plate and safety pendant near the back
of the basket show the basket angle and take the load off the jacking system during
normal operating conditions.
King Cobra HS
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Vibrator system
The vibrator system includes the two canister type vibrator motors, a motor mounting
motion tube, and a plate. Each vibrator motor contains eccentric weights that generate
a circular shaking force when rotated. During operation the two motors rotate in
opposite directions, creating a net linear shaking force on the basket. This linear
shaking force is directed through the center of mass of the basket, resulting in equal
linear motion along the entire length of screening surface. The motion conveys the
solids along the screen, even uphill, and off the discharge end of the shaker. The
basket motion has been carefully designed to give the unit optimum performance over
a wide range of drilling conditions.
The angle of the basket's linear motion relative to a line perpendicular to the screen
surface is called the angle of attack (conveyance angle). The angle of the baskets
linear motion relative to a line parallel to the screen surface is called the conductance
angle. The King Cobra HS uses a 40 conveyance angle and a 50 conductance
angle. See Figure 2-4 for a diagram of these angles.
90
40
50
Conveyance angle
Conductance angle
Screen
Vibrator action line
2-4
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Unit description
Physical
Unit
Weight
King Cobra HS
4400 lb
(1996 kg)
Length
119 3/8 in
(3032 mm)
Width
Overall
Height
66 1/8 in
(1679mm)
61 in
(1549mm)
Weir
Height
34 in
(863mm)
Depth
75
3m
80
1m
Motion
Factory setting
6.3 gs
3.5 - 7.0 gs
Electrical
Motors
Manufacturer
Type
Frame
70 CDX18-8340-VM
Type
TENV
UL Rating
Specifications
Hz
HP
RPM
(synchronous)
Volts
Amps
50
2.50
1500
220/380
5.5/3.2
60
2.50
1800
230/460
7.0/3.5
60
2.50
1800
575
2.8
King Cobra HS
2-5
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2-6
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Installation
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Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
King Cobra HS
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3-B
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Inspection
Prior to setting up and operating a new King Cobra HS separator, inspect the goods
as received from the shipping company. A claim for damage or loss should be
reported immediately to the carrier and to Brandt.
The tension bolt subassemblies (24) and screen crown rubbers (36) ship in a separate
box, and the tension rails (8) ship unattached. These items may be located in the back
tank of the unit or under the skid. Check the bill of lading for any other separately
shipped items, including manuals and CDs.
Once it is confirmed the order has been received complete in undamaged condition,
installation of the King Cobra HS may begin.
The King Cobra HS can be lifted with a forklift or via the lifting
eyes on each corner of the unit. When using the lifting eyes, use
shackles and a spreader bar to prevent damage to the unit.
Unit preparation
Read these instructions carefully and completely before you begin. Failure to do so
may result in personal injury or damage to the unit.
1. Remove the four (4) shipping bolts and spacers (see Figure 3-1) and store in a
safe place for reuse.
2. Position sump discharge gate(s) on the sides of the shakers as needed for mud
return to the sand trap or the degasser suction compartment or mud ditch.
3. Check all nuts, bolts, and fasteners on shaker.
4. Check to ensure the basket incline safety pins are properly inserted and that
they are in the same setting on both sides (see Basket angle on page 4-1).
5. Connect power (see Figure 3-2).
6. Install crown rubbers.
7. Install screens (see Figure 3-3).
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Electrical connections
Carefully proceed through this list to assure proper and safe operation of the unit(s).
As with any electrical equipment, all electrical work should be performed by a qualified
electrician. (see Figure 3-2)
Follow all Lockout/Tagout procedures when making electrical
connections.
1. Determine rig voltage supplied to unit. Be sure the motor operating voltage is a
match.
2. Lockout/tagout power from the power supply cable that will be connected to
unit.
3. Install power supply cable to motor starter. (see Figure 3-2 for starter wiring
diagram.) When connecting the power leads to the top of the contactor in the
starter enclosure, the three (3) incoming power leads are connected to the three
(3) left hand connections. Do not connect an incoming power lead to the far
right hand connection.
4. Check for proper voltage (labeled on the starter enclosure) and make sure all
connections are tight. The motor junction boxes on the motors are pre-wired for
the correct voltage at the factory.
Wires in motor junction box must not be allowed to touch the inside of
the junction box. Use the foam cushions supplied with the motor to
protect the wires.
5. Remove the weight covers from one side of the vibrator motors.
6. Turn on power supply to unit.
7. Bump start the motors to check motor rotation. (To bump start the motors, push
the start button on the starter box, and then quickly push the stop button.)
8. Motors may rotate in either direction but ensure that the motors turn opposite to
each other or follow the arrows on the motors. If the motors turn in the same
direction, switch any two (2) wires on one (1) of the motors in the motor starter
box to reverse its direction.
Operation with both motors turning in the same direction will result in
very poor shaker performance.
9. Replace the motor weight covers. Bolt down the motor junction box covers and
the starter box cover.
10. Start the unit and check for proper vibration.
3-2
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King Cobra HS
3-3
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Installation
The following information provides the proper installation procedures for efficient and
safe operation. Please follow the recommendations closely. As always, adequate
working space, walkways, and handrails should be considered.
Throughout this manual, the back of the King Cobra HS is the feed
tank end, and the front is the end where the dried solids fall off. Left
and right are determined by looking at the machine from the front.
Some other guidelines for locating and installing the shaker include:
1. The unit(s) must be level in both directions to ensure even fluid distribution.
2. Do not weld or attach discharge troughs to the vibrating deck.
3. Do not install the solids slide above the bottom of the front shaker skid cutout.
3-4
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Screen installation
Screen installation requires minimal time or effort. However, if you do not follow these
basic steps, the result may be poor screen life and solids may pass into the active
system.
Tensioning nut
Spring alignment washer
Spring
Tension bolt housing gasket
Tension bolt
Nylon spacer
1. Check that all screen seals and crown rubbers are in place.
2. Check that tensioning hardware is properly assembled. See Figure 3-3 for more
information.
3. Carefully lay in the new screen panel.
Do not bend the screen panel.
4. Install both draw bars (also called tension rails) and hand-tighten the tensioning
hardware. Check that the draw bar is fully seated in the screen hook.
5. Fully tighten the tensioning hardware.
To tighten the tensioning hardware:
a. Pull the screen hook strip up against the square bar welded to the right side
of the basket.
b. Center the screen on the support grid so that it covers both the leading and
trailing edge seals.
c.
Tighten the right-side tensioning nut, compressing the spring until the coils
are about 1/32 apart (the thickness of a credit card).
d. Tighten the left-side tensioning nut, compressing the spring until the coils
are about 1/32 apart.
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e. Check that the screen is tightening evenly as you apply tension. No wrinkles
or ripples should be visible in the tensioned screen. Check that the screen
is drum-tight.
f.
Check that the screen remains centered over the support grid and is sealed
all the way around.
3-6
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Storage
Store the King Cobra HS in a cool, dry place with the ability to test the unit for three (3)
hours once a month.
During storage
If the King Cobra HS is to be stored after receipt instead of being immediately installed
and operated the following steps should be taken to ensure that the unit does not
degrade during storage.
When stored in a cool, dry location with adequate power:
1. Keep shipping bolts on the shaker at all times while in storage, if movement is
possible. The only exception is when the shaker is tested once a month. After
the test or before shipment, replace the shipping bolts (Figure 3-1 on page 3-1).
2. Test the operation of the shaker once a month. This requires connecting power
to the shaker, removing the shipping bolts, and running the shaker for three (3)
hours.
3. Open the starter box cover and spray the components with a water displacing
solvent (for example, WD-40). Allow the solvent to dry, and then close the
starter cover tightly. Keep all other connections intact.
4. Replace the cable with a water-resistant material or short piece of cable if the
power source cable is removed from the starter box coupling. The starter box
must be sealed at all times.
When stored outside or with inadequate power:
1. Cover the shaker with a protective tarp if possible.
2. Keep shipping bolts on the shaker at all times while in storage.
3. Replace the cable with a water-resistant material or short piece of cable if the
power source cable is removed from the starter box coupling. The starter box
must be sealed at all times.
4. Remove the starter box cover and spray the components with a water
displacing solvent (for example, WD-40) once a month. Allow solvent to dry
then put the starter cover back on tightly. Keep all other connections intact.
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Returning to service
Before returning the shaker to service after three (3) or more months of storage,
complete the following steps:
1. Remove motor covers and rotate shafts by hand.
2. Continue to rotate motor shaft while installing 5.7 grams (4 shots from a 400g
grease gun) of Kluber Isoflex Topas NB52 or NB152 grease into each bearing.
3. Remove shipping bolts and connect power to the machine.
4. Turn on power supply to unit.
5. Bump start the motors to check motor rotation. (To bump start the motors, push
the start button on the starter box, and then quickly push the stop button.)
6. Motors may rotate in either direction but ensure that the motors turn opposite to
each other or follow the arrows on the motors. If the motors turn in the same
direction, switch any two (2) wires on one (1) of the motors in the motor starter
box to reverse its direction.
Operation with both motors turning in the same direction will result in
very poor shaker performance.
7. Run shaker for three (3) hours and monitor motor bearing temperatures. At
startup, the motors can run very hot, but after approximately three (3) hours,
should not operate at more than 70F above ambient temperature.
3-8
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King Cobra HS
Use the same mesh screen on all four panel sections. The cut point will
normally be determined by the coarsest mesh screen. If a coarser mesh screen
is installed for any reason, it should be installed at the discharge end.
Use finer mesh screens, rather than coarse mesh screens, where gumbo or
sticky clays are encountered. Finer mesh screens provide a much smoother
and wetter surface than coarse mesh. Gumbo and clay tend to convey better on
smoother wetter surfaces and using finer screens often provides an immediate
solution to conveying problems.
Experiment with the basket angle to determine the best setting because
conveyance rates will vary with drilling rates and hole conditions.
Use the weir diverter plates in the backtank to balance the flow between two or
more shakers hooked to a common flow line. The weir diverter plates can also
be used to change the flow of the liquid onto the screen surface. Adjust the weir
plates to get a less curved horseshoe to improve overall shaker performance.
If the solids being discarded are channeling to one side of the end screen as the
shaker may be out of level. Correct this situation by shimming the corners of the
shaker skid until it is level. If the solids being discarded are channeling to both
sides of the end screen, or if the discarded solids are too wet, a 1/2 (13 mm)
wide bead of silicone applied to a clean dry screen will generally help.
Close the feed tank bypass valve during normal operation. After opening and
closing the valve, check to make sure that the valve is fully seated. Gravel or
hard cuttings may prevent the bypass valve from providing a positive seal.
Add replacement or makeup water while drilling, as required. Adding the water
to the feed tank generally reduces the mud viscosity and allows more efficient
screening.
Operate the King Cobra HS screens wet. Running with dry screens may result
in premature screen failure. Lower the deck angle or install finer mesh screens
to extend the liquid pool. The end of the pool should be on the third screen.
Do not allow substantial amounts of mud to build up inside the vibrating deck.
This may affect the units performance. A buildup of solids on or around the
motors may cause overheating.
Check basket springs for bottoming-out. Worn or weak springs may allow the
vibrating deck to fully collapse the springs under heavy mud loads. This will
cause unusual vibration patterns and damage to the unit. Replace springs in
pairs, front or rear pair, or all four springs immediately. Slow bouncing or rocking
movements on the basket may indicate spring problems.
Inspect and replace worn or missing wear strips and crown rubbers. The wear
strips provide a positive seal around the screen panel. Worn or missing seals
will result in solids bypassing into the active system. Worn crown rubbers will
reduce screen panel support causing poor conveyance and throughout.
Wash down screens before shutting down the unit or before storing the screens.
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3-10
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4-A
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4-B
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Basket angle
The pivoting system is used to change the angle of the screening surfaces relative to
the neutral position. The angle adjustment plates and the red safety pins are used to
hold the shaker at the desired angle (see Figure 4-1).
.
Hand wheel
Adjustment
Safety pins
It is not necessary to shut down the shaker before changing the deck angle.
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2. Use the hand wheels on both sides of the King Cobra HS to adjust the basket
angle.
3. Adjust both sides to the same angle.
4. Replace the red safety pins when the desired screen angle has been reached.
Make sure that the pins are in the same hole on both sides of the shaker.
5. Tighten both hand wheels.
For normal drilling conditions the unit should be operated with the basket tilted
between 2 degrees uphill and 2 degrees downhill so that the end of the liquid pool is
near the discharge end of the third screen. Additional uphill incline can be used to
handle an increase surge from bottoms up or an increased rate of penetration.
Increasing the basket angle will move the end of the liquid pool towards the back of
the basket and allow the shaker to handle higher flow rates and/or produce drier
cuttings. The disadvantage of running the basket steeply uphill is the reduced
conveyance and a thicker solids bed. A thicker solids bed causes solids to be ground
into smaller pieces, wears out screens faster, and may increase the amount of fine
solids returned to the active mud system.
Cuttings are generally dry enough for most applications when the end
of the liquid pool is near the end of the third screen.
When gumbo or sticky clays are encountered it may be necessary to lower the basket
angle to get the solids to convey properly. Although some baskets can be lowered to
as much as 5 degrees downhill, running the shaker at a lower angle than necessary
will require use of coarser screens to prevent excess drilling fluid loss.
4-2
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Screen blinding
If the screens openings plug (blind) with sand, there are several methods by which
the screen may be unplugged. If the screens are in the unit, rub the screens in a
circular motion with a cloth rag or cloth gloves. Or, with the screen removed, you may
try blowing out the solids with high-pressure air or water from the bottom.
Never use a wire or stiff fiber brush on the screens.
Changing to a finer mesh screen may cause the near size sand that is blinding the
screens to be removed and discarded. Changing to a larger mesh screen may solve
the blinding problem, but will increase the amount of solids returned to the active
system.
Often it is necessary to experiment with several mesh sizes to
minimize blinding while drilling through unconsolidated sand
formations. As a general rule, try finer screens first.
Salt-water muds will sometimes cause calcium deposits to coat the wires in the
screen. As the layer of calcium increases in thickness around the wires, the openings
become plugged off. This usually results in flooding. Steam cleaning will usually
remove the calcium deposits.
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4-4
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Troubleshooting
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
King Cobra HS
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Troubleshooting
Motor
Symptom
Probable cause
Solution
Reconnect power.
Single phasing.
King Cobra HS
Motor failure.
5-1
Troubleshooting
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Screens
Symptom
Probable cause
Solution
Screens loose
Defective screens
Solids do not
convey
Add mister/sprayer
Wash off screens
Screens loose
5-2
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Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Basket angle and bypass adjustment wheels. . . . . . . . . . . . . . . . . 6-1
Ordering lubrication kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
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Maintenance
The King Cobra HS separator requires very little maintenance. However, there are
several maintenance checks that, if done on a regular basis, will provide extended
service and performance.
Lubrication
Motor
Lubricate each bearing on the motors once every operating month (750 hours) per the
following instructions. Use only Kluber Isoflex Topas NB52 grease (P/N 46AS) for
operation in cold ambient temperatures of -20F to +50F. You may use either NB52
or NB152 for ambient temperatures of 50 to 100. For hot ambient temperatures
above 100 you must use Isoflex Topas NB152 grease (P/N 46AY).
Using any grease other than Isoflex Topas will void the motor
warranty.
Do not mix Isoflex grease with any other grease.
1. Clean vibrator case around grease plug with a clean shop towel.
2. Remove grease plug from vibrator housing.
3. Install 1/8 NPT grease fitting (P/N 33B) into the vibrator housing. Always use a
new grease fitting. Even small amounts of another grease may cause a
negative reaction with the Isoflex grease.
4. Install 5.7 grams of grease with a grease gun into each grease fitting. 5.7 grams
equals 4 shots from a 400g grease gun.
5. Replace the grease fitting with the grease plug.
Do not leave the grease fitting(s) in the vibrator housing.
6. Do not lubricate for another operating month. Too much grease will ruin the
motor and void the warranty.
If motor has been running and not been lubricated for more than three (3) months, put
twenty (20) shots in each bearing and then four (4) additional shots each month per
the above instructions.
King Cobra HS
6-1
M14355
R0
One (1) grease gun P/N 46AU (4 shots equals 5.7 grams / bearing)
6-2
Brandt
M14355
R0
Maintenance Checks
Component
Tasks
Bypass valve
Skid compartment
Screens
General operation
King Cobra HS
6-3
M14355
R0
Repair
This section covers repairs that can be made in the field without
special tools.
Replacing a motor
If your bolt configuration does not match the design in Figure 6-1, see "Alternate bolt
configurations" on page 7/+18.
.
Part #
LC2A1401
22XU
18N
To replace a motor:
1. Turn off and Lockout/Tagout the power supply.
6-4
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M14355
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8. Use new bolts provided and existing thick washers to attach the new motor.
Coat threads on new bolts with Loctite Product 243. Torque corners bolts first,
to 275 foot pounds.
Never re-use old bolts.
King Cobra HS
6-5
M14355
R0
Replacing screens
If you do not follow these basic steps, the result may be poor screen life and solids
may pass into the active system.
Tensioning nut
Spring alignment washer
Spring
Tension bolt housing gasket
Tension bolt
Nylon spacer
1. If mud is circulating, open the backtank bypass valve or divert mud to other
shaker.
2. Wash down the screens while the shaker is running.
3. Shut down shaker.
4. Loosen the tensioning nut to release the draw bar on each side of the screen.
5. Remove the draw bars (also called tension rails). To do this, turn the tension
bolt 90 and pull it through the draw bar.
6. Remove the screen panel.
7. Replace worn or missing screen seals. Screen seals may be replaced as
needed but crown rubbers must be replaced in sets. Replacing individual crown
rubbers creates uneven support for the screen.
8. Replace all worn tensioning hardware. Look for bad threads, bent bolts,
collapsed springs, and leaking seals. See Figure 6-2 for more information.
6-6
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10. Install both draw bars (tension rails) and hand-tighten the tensioning hardware.
Check that the draw bar is fully seated in the screen hook.
11. Fully tighten the tensioning hardware.
To tighten the tensioning hardware:
a. Pull the screen hook strip up against the square bar welded to the right side
of the basket.
b. Center the screen on the support grid so that it covers both the leading and
trailing edge seals.
c.
Tighten the right-side tensioning nut, compressing the spring until the coils
are about 1/32 apart (the thickness of a credit card).
d. Tighten the left-side tensioning nut, compressing the spring until the coils
are about 1/32 apart.
e. Check that the screen is tightening evenly as you apply tension. No wrinkles
or ripples should be visible in the tensioned screen. Check that the screen
is drum-tight.
f.
Check that the screen remains centered over the support grid and is sealed
all the way around.
King Cobra HS
6-7
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5. Apply thick layer of repair material to torn panel and work into the backing cloth.
Do not use silicone with diesel-based mud.
6-8
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M14355
R0
King Cobra HS
7-A
M14355
R0
7-B
Brandt
M14355
R0
2 year
Description
Part #
16
Spring spool
LF3C10426
16
12370-2
16
12370-1
24
48
Crown rubber
12424
LM3S00103
10
Cable clamp
01-1902
Shroud electrical
01-1903
01-1904
24NV
24QR
01-2054-KC
60Hz 575V
01-2054-2KC
9738
9719
King Cobra HS
7-1
M14355
R0
7-2
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M14355
R0
Part #
Description
Qty
11148
11948
Basket weldment
11556
11225
11224
9738
Jack subassembly
11153
Pivot stand
9483-4
22JN
9490-7
Starter plate
10
12358
Rockerarm weldment
11
12370-2
12
12370-1
13
12424
Crown rubber
24
14
LM3S00103
Safety pendant
15
22PY
16
36BL
16
17
35CD
18
LF3C10426
Spool spring
19
LF3B00936
Front spring
20
LM3B13614
Rear spring
21
22NC
22
22RO
12
23
36AD
24
35AV
25
11146-3
Discharge gate
27
63L
Name plate
28
76CN
Sticker 24
29
PI9878
Check-off list
30
63I
31
20AF
26
King Cobra HS
7-3
M14355
R0
Part #
Description
Qty
32
22AU
33
36CG
34
35CR
35
LC2A14014
12
36
14588
37
42CD
38
07-332
48
39
9719
Motor option
40
99ACD
460V
99ACE
380V
99ACF
575V
41
36BK
42
11546
48
22JU
24
49
35CA
24
50
36AZ
24
43
44
45
46
47
7-4
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M14355
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King Cobra HS
7-5
M14355
R0
7-6
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M14355
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Part #
Description
Qty
35EB
12445
30V
Spring
12372
12416
Tension bolt
12446
Nylon spacer
12343
King Cobra HS
7-7
M14355
R0
7-8
Brandt
M14355
R0
Part #
Description
Qty
9728
9717
22PF
36BL
35CD
22PY
33B
Grease fitting
King Cobra HS
7-9
M14355
R0
7-10
Brandt
M14355
R0
Part #
Description
Qty
9856
9702
Jack weldment
22NP
36CG
16
9733-1
Item-1
35CR
33B
Grease fitting
King Cobra HS
7-11
M14355
R0
7-12
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M14355
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Part #
Description
Qty
22RT
Hair pin
36BK
9490-8
10762
Weir plate
King Cobra HS
7-13
M14355
R0
7-14
Brandt
M14355
R0
Part #
Description
Qty
10095
Starter option
01-2054
01-2054-1
01-2054-2
10440
10441
10442
76CU
Decal Lockout/Tagout
220H
36BL
35CD
41F
Cord grip
01-1904
01-1903
Shroud
01-1688
Cable 14 GA 4 conductor
2 @ 16
10
01-1902
Cable clamp
16
11
36AZ
10
12
03-2006
12
13
22TY
14
22FV
15
01-2046
12
16
60HX
Wire ties
17
11222
Tool tray
King Cobra HS
7-15
M14355
R0
7-16
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M14355
R0
Part #
Description
Qty
10095
Starter option
01-2054
01-2054-1
01-2054-2
10440
10441
10442
76CU
Decal Lockout/Tagout
220H
36BL
35CD
41F
Cord grip
01-1904
01-1903
Shroud
01-1688
Cable 14 GA 4 conductor
2 @ 16
10
01-1902
Cable clamp
16
11
36AZ
10
12
03-2006
12
13
22TY
14
22FV
15
01-2046
12
16
60HX
Wire ties
17
11222
Tool tray
King Cobra HS
7-17
M14355
R0
Part #
LC2A140
22XV
18N
Washer
36AR
35EA
35DZ
Figure 7-1.
Figure 7-2. Bolt design 1
Part #
LC2A1401
22RU
18N
Figure 7-3.
7-18
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M14355
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Part #
LC2A140
22XV
18N
35DW
Washer
36AR
Figure 7-5.
Part #
LC2A1401
22RO
18N
36BK
Figure 7-7.
King Cobra HS
7-19
M14355
R0
7-20
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M14355
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Worldwide Locations
International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
King Cobra HS
7-A
Worldwide Locations
M14355
R0
7-B
Brandt
M14355
Worldwide Locations
R0
International
Argentina
Bolivia
phone
54 114 394-3939
54 114 394-4599
54 114 394-6213
phone
591 33 553500
591 33 553501
591 33 554280
fax
54 114 394-4499
fax
591 33 553501
Brazil
Canada
phone
55 222 773-5437
55 222 773-3115
55 222 773-4197
55 222 773-3986
phone
780-986-6063
fax
55 222 763-9346
55 222 763-9343
fax
780-986-6362
Canada
Equador
phone
403-264-9646
phone
593 2-224-3212
593-2-224-3224
fax
403-263-8488
fax
593 2-224-3212
593 2-224-3224
593 2-246-5359
The Netherlands
Norway
De Hulteweg 3b
7741 LE Coevorden
The Netherlands
Gamie Forusvn 25
Staveanger N-4033
Norway
phone
31 524-582718
phone
47 51-951460
fax
31 52-534814
fax
47 51-951470
Scotland
Badentoy Way
Badentoy Park
Portlethen, Aberdeen AB12 4YB
Scotland
phone
44 1224-787700
phone
971 4-482468
fax
44 1224-784555
fax
971 4-482340
King Cobra HS
1-1
Worldwide Locations
M14355
R0
United States
1-2
California
Colorado
phone
661-588-8503
phone
303-592-9250
fax
661-588-8506
fax
720-904-0693
Louisiana
Louisiana
phone
337-365-7700
phone
504-636-3660
fax
337-365-0375
fax
504-636-3670
Lousiana
North Dakota
phone
800-359-5935
phone
701-227-8608
fax
337-235-3739
fax
701-227-8612
Oklahoma
Texas
phone
405-478-0047
800-725-4986
phone
361-289-7794
800-725-4974
fax
405-478-0177
fax
361-289-9058
Texas
Texas
4506B Britmore
Houston, TX 77041
phone
713-896-1172
phone
713-256-4100
fax
713-466-1496
fax
713-856-4133
Texas
Wyoming
6775 W. Yellowstone
P.O. Box 2852 (82601)
Casper, WY 82604
phone
915-560-6802
888-563-0663
phone
307-237-9431
307-237-9441
fax
915-550-3190
fax
307-237-6110
Brandt