ROD PUMP SYSTEMS

ROD PUMP SYSTEMS

One Company, Unlimited Solutions
Since 1841, National Oilwell Varco has been dedicated to ensuring customers receive the highest quality oilfield
products and services. National Oilwell Varco is a worldwide leader in the design, manufacture and sale of equipment
and components used in oil and gas drilling and production operations, the provision of oilfield services, and supply
chain integration services to the upstream oil and gas industry. NOV also provides supply chain services through its
network of more than 200 distribution service centers located near major drilling and production activity worldwide.
We continue to build upon our unlimited, customer-focused solutions and are proud to deliver our Artificial Lift Systems
through the NOV Mono division.

NOV Mono
Artificial Lift Systems
Coverage

The NOV Mono division is a true partner and worldwide source for complete Artificial Lift equipment and packaged
solutions. Our Artificial Lift professionals collaborate with you to properly evaluate well conditions and provide
customized artificial lift solutions that will optimize your production.
Professional Well Evaluation
Surface and Subsurface Equipment
Controllers and Production Automation
All Production Accessories and Expendables
Global Supply Chain thru NOV Wilson

LLOYDMINSTER, CANADA

HOUSTON, TEXAS

Hydraulic Rod Pumping Systems

NOV Mono Rod Pumping Systems are high performance production systems that are ideal for many oil and gas
applications. These systems use patented technologies that will optimize your oilfield production, reduce production
costs and allow you to maximize the profitability of each well. They also offer many advantages over traditional
pumping units and have successfully replaced many in the oilfield. These advantages include lower set up cost and
quick installation, quick and easy adjustments to stroke length and stroke speed, as well as, reduced environmental
impact with its low profile and small footprint.
Our complete hydraulic rod pump system includes surface level hydraulic pumping mast which mounts directly to the
wellhead, an EPA certified power skid (natural gas or electric), downhole sucker rod components, and self-optimizing
controller.
These systems are quickly and easily installed to maximize production uptime:

1
Place power skid in position.

Attach the mast.

Use controller to adjust

stroke length and speed.

Connect unit to power skid.

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ROD PUMP SYSTEMS

Corlift High Performance Hydraulic Rod Pumping System
The NOV Mono Corlift is a cost-competitive, industry
proven hydraulic rod pumping system that is ideal for
many oil and gas applications. Lower set up costs and
minimal ground disturbance make these low profile
units ideal for pumping in areas where conventional
pump jacks are not economical. This system consists
of a mast with a single hydraulic ram which is mounted
directly to the wellhead and powered by a 5.7L power
skid. The power skid is field proven, EPA certified and
delivers the quality you expect from NOV Mono. With
lifting capabilities up to 30,000 lbs. and variable stroke
length up to 144 inches; the Corlift system is ideal for
producing wells with varied conditions.

Features ad Benefits

Common Applications

Low set up costs

Minimal install time (requires 3 hours with 1 ton picker
truck)
Easily moved, requiring minimal manpower
Power Skid available in gas or electric (EPA certified
skids are optional)
Manufactured in ISO 9001 certified facility
Low profile and small footprint = minimal
environmental impact
Guide wires not required
Quick and easy adjustments to SPM and stroke length
Variable stroke speed allows for optimal pump filling
Can be used with rod and tubing rotators

Oil and gas production

Dewatering gas wells
Coal Bed Methane (CBM)
Remote locations

Corlift Technical Specifications - Model 20-120 and 30-144

Lift* (Peak Polish Rod Load)
Lift* (Max Continuous Rod Load)
Stroke Length
Strokes per Minute (SPM)
Well Depth (max. depth)
Unit Height and Weight
Power Skid Dimensions (LxWxH)
Power Skid Weight

Model 20-120
20,000 lbs
18,000 lbs
0 - 120 inches
to 5 SPM
2,500 m (8,000 ft)
150 inches; 1,000 lbs
105 x 43 x 51 inches
2,500 lbs

Lift* (Peak Polish Rod Load)

Lift* (Max Continuous Rod Load)
Stroke Length
Strokes per Minute (SPM)
Well Depth (max. depth)
Unit Height and Weight
Power Skid Dimensions (LxWxH)
Power Skid Weight

Model 30-144
30,000 lbs
28,000 lbs
0 - 144 inches
to 5 SPM
3,000 m (10,000 ft)
168 inches; 1,600 lbs
105 x 43 x 51 inches
2,500 lbs

Sheave

Cable

Rod Clamp

Wellhead
booth
Hydraulic Pump Controller

5.7L EPA Certified

Hydraulic Power Skid
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ROD PUMP SYSTEMS

Morlift High Performance Hydraulic Rod Pumping System
The NOV Mono Morlift is a cost-competitive, industry proven hydraulic rod pumping system that answers all of your
production needs. The hydraulic pumping system works in conjunction with a state-of-the-art nitrogen accumulator to
decrease load fluctuation, reduce stress on the engine and hydraulic components, and prevent unnecessary downtime
for maintenance and repairs. It also allows for pumping with lower horsepower which increases fuel efficiency and
reduces operating costs. The 5.7L power skid is field proven, EPA certified and delivers the quality you expect from
NOV Mono. With lifting capabilities up to 40,000 lbs. and variable stroke length up to 144 inches; the Morlift system can
produce wells with extreme depths.

Features ad Benefits

Common Applications

Low set up costs

Minimal install time (requires 3 hours with 2 ton crane)
Power Skid available in gas or electric (EPA certified
skids are optional)
Manufactured in ISO 9001 certified facility
Very small footprint = minimal environmental impact
Guide wires not required
Quick and easy adjustments to SPM and stroke length
Upstroke and downstroke controlled with accumulator
skid
Variable stroke speed allows for optimal pump

Oil and gas production

Dewatering gas wells
Highly deviated wells
Remote locations

Morlift Technical Specifications - Model 40-144

Lift (maximum Peak Polish Rod Load)
Stroke Length
Strokes per Minute (SPM)
Well Depth (maximum depth)
Unit Height and Weight
Accumulator Skid Dimensions (L x W x H)
Accumulator Skid Weight
Power Skid Dimensions (L x W x H)
Power Skid Weight

Hydraulic Pump Controller

40,000 lbs
0-144 inches
to 5 SPM
4,000 m ( 13,000 ft )
216 inches, 3,000 lbs
114 x 27 x 35 inches
1,300 lbs
105 x 43 x 51 inches
2,500 lbs

Leveling
Plate

2 Hydraulic
Rams

2 Nitrogen
Rams

5.7L EPA Certified

Hydraulic Power Skid

Accumulator Skid

Wellhead
Booth

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ROD PUMP SYSTEMS

Hydraulic Pump Controller (HPC)
The NOV Mono Hydraulic Pump Controller provides economical pumpoff control of hydraulic sucker-rod pumping systems. Using sophisticated
modeling and control software and a powerful processor, the HPC computes
surface and downhole conditions to best regulate the starting, stopping,
or speed adjustment of the pumping unit. Comprehensive monitoring and
reporting capabilities provide real-time surface and downhole dynamometer
plots, daily gauging, fault and event logging, a user-configurable data sampler,
and more. HPC units are rugged and have been designed to withstand the
harsh environments of the oil patch.

Full Color Touch Screen Display

The user-friendly, color, touch-screen display makes the HPC the first
controller to use a touch screen interface. The software is Windows CE
based and allows for all changes to be made by simply touching your finger
to the screen.
Stroke speed and length, as well as acceleration and deceleration of the
hydraulic ram can all be changed from the main screen. The data for bridal
block load, strokes per minute, and mast position is also shown on the main
screen. All well characteristics are displayed in real-time and can be changed
via the touch-screen while the rod pumping system is in operation. This
translates to easier control and less production downtime. HPCs interface
was designed to be very easy to navigate from page to page. Every screen
has the following 3 buttons on the bottom for easy access, no matter
what page you are on: Main to easily navigate back to the home screen,
Surface Pump Card to generate a real-time Dynacard of both surface and
down-hole conditions, and System Configuration which allows the user to
customize mast load configuration, position sensor configuration, manual
control, dynacard configuration, and timed pump off controller.

Automatic Optimization
Throughout the life of every well, there are factors that can prevent reaching
optimal production levels. By reducing the negative effects of these factors,
the production rate for each well can be optimized without losing efficiency
and reliability. The HPC has the capability to automatically detect these
factors and instantaneously adjust the operation of the pumping unit to
maximize system performance.

Maximum Pump Fill

By controlling the speed of the system, the HPC will automatically adjust stroke speed to produce the maximum amount
of fluid from the reservoir and keep the system operational instead of shutting down due to low inflow downhole. This
feature combined with the Hydraulic Rod Pump surface equipment results in a full system that automatically adapts to
various inflow conditions and prevents wear on the downhole equipment by reducing the number of cycles required to
pump equal amounts of fluid.

Dynacards
The HPC displays a surface level dynamometer graph directly on the controller screen which allows you to quickly estimate
pump stroke and flow without the use of a load cell. With this data the system can be diagnosed and for any potential
pump interferences and readjusted to optimize performance.

HPC Features
Hardware

12V DC/24V DC AC supply input

State-of-the-art expandable controller
Weatherproof design
Rugged NEMA 4X Stainless Steel Enclosure
Extended Temperature Range
7 Color Graphic Touch Panel Display
External SD Micro Memory Card Storage
Field replaceable CPU
Optimized to work with NOV Pumping Units
Firmware Field Upgradable

Inputs/Outputs

Four Isolated Analog Inputs

Two Isolated Analog Outputs
Ten Discrete Inputs
Six Discrete Outputs

Sensors

Pressure Transducer
Continuous Position Sensor
Red Beacon Alarm Indicator

Communications

Standard Ethernet Communications

Modbus RTU/TCP Protocol
ProfiNet
Wifi Option
Cellular Modem Option
Satellite Communication Option

Control

Pump-off Control
Timer Control
Automatic Re-start Capability
Adaptive Pump Control

Displays

Simplified Well Configuration

Full Color Graphic Display of all key functions including:
Surface and downhole dynamometer graphs
Predicted surface and downhole dynamometer graphs
Rod velocity
Rod position
Rod load
Pump velocity
Pump position
Pump load
Pump fill
Pump stroke
Daily fluid production
Daily leakage loss
Daily average pump fill
Daily average pump speed
Pump intake pressure
Discharge pressure
Tubing pressure
Casing pressure
Fluid level
Fluid flow

Data Collecting/Reporting

Well production/performance report

Time-stamped event/fault logging
Time-stamped user-definable data sampler
IPR curve graph
Web-based monitoring/control
Third-party head-end software interface (Case, Theta)

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ROD PUMP SYSTEMS

Downhole Rod Pumps
NOV Mono offers a full line of API 11AX Standard Rod Pumps and Components that can be tailored to fit the
specific characteristics of your well. Our rod pumps are available in many different lengths, diameters and
materials to fit your wells conditions.
There are two basic types of Subsurface Pumps, the Tubing Pump and the Insert Pump. The Tubing Pump
Barrel is threaded directly onto the bottom of the production tubing, and is installed near the bottom of the
well immersed in the oil within the well casing. The plunger is run into the tubing on the sucker rod string.
Generally a standing valve puller is run between the bottom of the plunger as well as the separate standing
valve. This makes the removal of the standing valve optional when pulling the sucker rods and plunger. The
plunger, traveling valve, and standing valve can be serviced simply by pulling the rods, but it requires removal
of the tubing to service the pump barrel.
An Insert Pump is run into the well on the rods as a complete unit. A seating assembly on the pump engages
a seating nipple on the tubing when the pump is run in, or installed. After the well has pumped up, the
additional pressure of oil in the tubing combined with the flow line pressure holds the pump firmly in place.
The entire Rod Pump is removable, and therefore may be serviced merely by pulling the sucker rod string.
*See our Rod Pump Catalog for all product offerings.

Assembled Pump

NOV Mono Rod Pump Components

Barrels

Bushings

Cages

Connectors

Couplings

Guides

Seating Nipples

Nipple Extensions

Plugs

Plungers

Pullers

Valve Rods

Seating Assemblies
Friction

Seating Assemblies
Mechanical

Pull Tubes

Valves

Images are not to scale

*See our Rod Pump Catalog for all product offerings.

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Downhole Solutions

Drilling Solutions

Engineering and Project Management Solutions

Corporate
Headquarters
7909 Parkwood Circle Drive
Houston, Texas 77036
United States
Phone: 713 375 3700
Fax: 713 346 7687

Sales
8708 West Little York Road
Suite 100
Houston, Texas 77040
United States
Phone: 281 854 0300
Fax: 281 854 0301

Industrial Solutions

Lifting and Handling Solutions

Production Solutions

Supply Chain Solutions

Tubular and Corrosion Control Solutions

National Oilwell Varco has produced this brochure for general information only, and it is not
intended for design purposes. Although every effort has been made to maintain the accuracy and
reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any
loss, damage or injury resulting from the use of information and data herein. All applications for the
material described are at the users risk and are the users responsibility.

Well Service and Completion Solutions

One Company . . . Unlimited Solutions

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All Rights Reserved
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