Off Machine Switch Specification

Part No.

Function

3E-6449

Temperature

3E-6451

Coolant Temperature

3E-7382
103-4977

VIB Charge Pressure

Propel Charge Pressure
Engine Oil Pressure

Deactuate

Contact Position

38 3C (100 5F)

27C MIN (80.6F)

Normally Closed

107.0 3.0C
(224.6 6.0F)
1400 kPa MAX
(205 psi MAX)
60.0 kPa (8.7 psi)

93.0C MIN
(199.0F MIN)
1100 150 kPa
(160 22 psi)

Schematic
Location
E-2

Machine
Location
3

Alarm - Backup

F-10

Relay - Start

Alternator

G-10

Relay - Throttle

E-5

Amplifier

H-15

Relay - Warning Light

G-2

Assembly - Regulator

I-13

Resistor

B-14

Batteries

H-10

Rheostat

B-14

Breaker - Alternator Ckt

G-6

Sender - Fuel

G-10

19

Breaker - Throttle

F-5

Sensor - VIB Speed

H-12

20

Control - Throttle

G-4

Solenoid - A/C Compressor Group

D-7

Controller - VIB

C-15

Solenoid - Axle Interlock

H-9

11

Converter

F-13

Solenoid - Drum Interlock

H-8

11

Dial - CMV

F-15

Solenoid - Engine Shutdown

H-10

Dial - Frequency

G-15

Solenoid - Speed Shift

E-8

12

Dial - RMV

F-15

Solenoid - Throttle Control

H-7

Diode #1

D-6

Solenoid - VIB Control

H-9

21

Diode #2

D-6

Switch - A/C

D-8

Diode #3

D-6

Switch - A/C Refrigerant

C-6

Fuses

H-5

Switch - Backup Alarm

H-4

G-12

Switch - Beacon

I-5

Gauge - Fuel

B-3

Switch - Brake

H-4

Gauge - VPM Tach

B-4

Switch - Coolant Temperature

G-10

Resistance (Ohms)

Gauge - Warning

B-5

Switch - Disconnect

H-9

24.6 2.0
21.7 2.0

Ground - Platform

H-12

10

Switch - Engine Oil Pressure

H-8

22

Group - Conditioner/Heater

B-9

18

Switch - Engine Oil Pressure

H-8

22

Horn - Forward

D-2

10

Switch - Fan

D-10

Lamp - Alternator Indicator

B-6

Switch - Flood Light

H-6

Meter - Hour

B-2

Switch - Front Wiper

C-10

Motor - Front Washer Fluid

C-8

15

Switch - Horn

D-2

Motor - Front Wiper

B-12

17

Switch - Hydraulic Oil Temperature

E-9

23

Motor - Rear Washer Fluid

C-8

15

Switch - Key

C-6

Motor - Rear Wiper

C-12

16

Switch - Neutral Start (Propel Pump)

G-7

14

Motor - Starter

H-10

Switch - Propel Charge Pressure

H-7

24

Recorder

I-15

Switch - Rear Wiper

C-10

Receptacle - Housing

H-14

Switch - Ref VIB

C-14

Relay - Brake

G-3

Switch - Speed Select

D-2

Relay - Brake

G-3

Switch - Start Aid

C-5

Relay - Coolant Temperature

H-2

Switch - Temperature

F-9

14

Relay - Engine Oil Pressure

H-2

Switch - Throttle

C-2

Relay - Function Light

G-2

Switch - VIB Charge Pressure

F-7

25

Relay - Hydraulic Oil Pressure

H-3

Switch - VIB On/Off

H-4

Relay - Hydraulic Temperature

G-2

Switch - VIB Select

H-5

Valve - Start Aid

F-6

23

Component
Alarm

Normally Closed
A-C Normally Closed
A-B Normally Open
Normally Open

93.00 21.00 kPa

70.00 21.00 kPa
Normally Open
(13.49 3.05 psi)
(10.15 3.05 psi)
92 1.5 C
85C
A-B Normally Open
110-514
Hydraulic Oil Temperature
(197.6 34.7 F)
(185F MIN)
B-C Normally Closed
275 to 1750 kPa

114-5333
A/C High/Low Pressure
Normally Open
(40 to 255 psi)

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 3740 kpa (542.4 psi), with decreasing pressure the closed
condition can be maintained down to 166 kpa (24.1 psi).
Contact position at the contacts of the harness connector.
107-611

Engine Oil Pressure

Fuse - Recording Module

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

3E-1906

VIB Control:
Solenoid:
Fixed
Variable
Solenoid: A/C Clutch

8C-3663

Solenoid: Engine Shutdown

--

137-1761

17.6 0.6
Latch: 1.55 0.15
Unlatch: 10.3 1.03
130 6.5

Resistor: VIB Controller

Fuel:
Sender:
Full
Empty

144-9420

27.5 to 39.5
240 to 260

At room temperature unless otherwise noted.

Related Electrical Service Manuals

Title
Alternator:

Relay - Main

E-5

Relay - Neutral Start

G-3

Component
Relay - Neutral Start

Schematic
Location
H-3

Machine
Location
B

E-5

Electrical Schematic Symbols And Definitions

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

CS-531D, CP-533D, and CS-533D

Vibratory Compactor
Electrical System

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

AGH1-UP
4MZ1-UP
AET1-UP
5CZ1-UP
AFC1-UP
6AZ1-UP

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

A = Located in or on the Steering Console.

SENR3685

Temperature
Symbol

Pressure
Symbol

Machine locations are repeated for components located close together.

Form Number
9W-3043

KENR3530
April 2000

Component Location

Actuate

B = Located in or on the Right Console.

Printed in U.S.A.

2000 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Wire Description
Wire
Number

Wire
Color

Description

Wire
Number

Wire
Color

1
5

14

23

12

19

13

Schematic
Location

Machine
Location

CONN 1

H-15

10

CONN 2

F-14

CONN 3

G-13

RD

Bat (+)

447

PK

Fuel Level Gauge

103

YL

Speed Switch

449

BU

Recorder

105

RD

Key Sw

450

BU

Recorder

109

RD

Alt Output (+) Term.

450

YL

Tach Sender (+)

110

GN

Recorder

465

OR

Low Charge Press Warning

111

OR

Compactometer

112

PU

Main Power Rly Output

500

BR

Wiper - Front (Park)

115

PK

Front Flood

501

GN

Wiper - Front (Low)

116

BR

Rear Flood

502

OR

Wiper - Front (HI)

118

GY

Wipers

503

BR

Wiper - Rear (Park)

121

YL

Back Alarm To Lamp

504

YL

Wiper - Rear (Low)

122

RD

Dome Lamp

505

BU

Wiper - Rear (HI)

123

WH

Gauge Relay

506

PU

Washer - Front

124

GN

A/C

507

WH

Washer - Rear

128

RD

Forward Horn

513

OR

A/C Compressor/Refrigerant Pressure SW

143

PK

Speed Switch

515

GY

Blower Motor (HI)

143

RD

Brake

516

GN

Blower Motor (Medium)

144

RD

Hood Actr

517

BU

Blower Motor (Low)

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Accessory Circuits

21

11

16

18

17

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

15

26

10

B
9

H-13

10

CONN 5

H-13

10

CONN 6

H-12

10

CONN 7

H-12

10

CONN 8

H-12

10

CONN 9

C-12

16

CONN 10

B-12

17

CONN 11

C-10

26

CONN 12

B-9

18

148

WH

Start Aid

521

YL

A/C SW To Refrigerant SW

CONN 13

C-9

165

RD

Recording Module

522

WH

A/C Clutch To Thermostat SW

CONN 14

C-9

176

YL

Recording Module

567

WH

A/C SW Jumper

CONN 15

D-9

181

GY

Eng Speed Ctrl (+) Bat

568

GN

Warning Buzzer To Diodes

CONN 16

D-8

26

CONN 17

C-7

8
200

BK

Main Chassis

603

PK

Rotary Beacon

25

20

Ground Circuits

CONN 19

D-7

206

BK

Recorder

603

PU

Rotary Beacon

CONN 20

G-6

210

BK

Freq Dial

607

PK

Flood Lamp - Front

CONN 22

G-6

220

BK

Eng Oil Press Sensor

608

GN

Flood Lamp - Rear

CONN 23

G-6

221

BK

Eng Coolant Temp Sensor

CONN 24

E-5

CONN 25

E-5

226

BK

Hyd Oil Temp Sensor

751

GN

XMSN Shift Sol No1 Or 3

230

BK

RMV Dial

776

YL

Brake Release Relay Cont

276

BK

XMSN Ctrl Ident Code 0

777

PU

Brake Release Motor

277

BK

XMSN Ctrl Ident Code 1

801

PU

Ref Vib Switch

Basic Machine Circuits

852

GN

Recorder

E-5

CONN 27

H-4

CONN 28

E-4

10

CONN 29

E-3

10

CONN 30

E-3

10

16

13

14
26

23
2
5

19

22
6

15
18

11 12

1
20
24 25

Machine Harness Connector And Component Locations

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

Control Circuits

301

BU

Starter No1 Sol

906

YL

Converter

304

WH

Starter Relay No1 Output

916

OR

Scraper XMSN Gear Code 6

306

GN

Starter Relay Coil To Neut Start SW

919

GN

Eng Overspeed Test SW

307

OR

Key SW To Neutral Start SW

920

GN

Oil Press SW To Lift Detent

308

YL

Main Power Relay Coil

921

WH

XMSN Sol No 1 Or 3 Return

309

GY

Alternator Regulator Term.

923

YL

XMSN Sol No 3 Or 1 Return

311

PU

Start Aid Sol To Temp SW

924

OR

XMSN Sol No 4 Or 5 Return

321

BR

Backup Alarm Lamp

A919

BU

Left Eng Throttle SW To Relay/Diode

322

GY

Warning Horn (Forward)

A920

BR

Left Eng Throttle SW To Relay/Diode

326

RD

Key SW "C" Term.

A953

PK

Right Console Eng Throttle SW To Relay/Diode

330

YL

Neutral Start Relay Coil

A982

BR

Eng Throttle Cont

373

GN

Start Aid Switch To Timer

A983

BU

Eng Throttle Cont - Signal

377

OR

Start Aid Resistor To Start Aid

B919

GN

VIB On/Off SW To FWD/REV SW

397

OR

Hood Raise Motor

B920

GN

FWD/REV (Fwd) SW To EDC

398

BU

Hood Raise Motor

B921

WH

FWD/REV (Rev) SW To EDC

C720

BU

Relay Interlock

Monitoring Circuits

A
325-PK-14

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

10

21

Component
Part Number

Single Wire
Connector

CONN 31
E-2
10
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

17

Wire, Cable, or Harness

Assembly Identification

Lighting Circuits

D-7

CONN 26

Pin or Socket
Number

22

CONN 4

CONN 18

AA

Connector Location
Connector Number

24

Monitoring Circuits (Continued)

Power Distribution Circuits

101

Description

400

GN

Service Meter SW

C905

OR

Cont to Relay

400

YL

Recorder

C906

PU

Cont to SW

405

GY

Opr Mon Oil Press(Low Setting)

C930

BR

Functional Lights GP to Relay

406

PU

Opr Mon Coolant Temp

C931

OR

Warning Lights GP to Relay

428

OR

Opr Mon Xmsn Oil Temp

C938

BR

Diagnostic Warning Horn

439

YL

Lamp Indicator

F765

BR

Park Brake SW To Relay

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

15

14

13

P16
308-YL

1
2
330-YL
NEUTRAL
START SW
(PROPEL PUMP)

CONN 23

B-

P1

OPTION FRONT
FLOOD
LIGHTS
9X-4381

WIPER B+
WASHER B+
GND
HIGH SPEED
LOW SPEED
PARK
WASHER PUMP

EXISTING HARNESS AS.

LIGHTING GP-CAB
111-0157

P5
200-BK
500-BR
501-GN
502-OR
118-GY

603-PU
200-BK
608-GN
607-PK

OPTIONAL VAR VIB

CONTROL HARNESS AS.
139-2783

2
1

P2
P3

B921-WH
B920-GN

C938-BR
200-BK

C931-OR

6
OFF C
ON S
ST B

REAR WASHER
FLUID MOTOR
7T-8890

YL-16
PU-16
OR-16
BR-16

1
2
3
4

A982-BR

4
C906-PU

THROTTLE SWITCH
9X-9099

308-YL
326-RD
307-OR
105-RD

1
2
3
4

ABBREV COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

309-GY
ALT INDICATOR
7N-5876

439-YL

CONN 11

TO HARNESS AS.
PLATFORM
149-6476
NOTE A

R5
HEATER GP
107-3317
CONDITIONER
107-3318

200-BK
515-GY
516-GN
517-BU
522-WH

P5
1
2
3
4
5
6

CONN 12

200-BK
515-GY
516-GN
517-BU
522-WH

SYMBOL

GND
STUD

WARNING GAUGE
135-2929

RELAY PANEL LAYOUT

C 2

D 3
C 3

D 4
C 4

D 5
C 5

D 6
C 6

I
S

L
200-BK

200-BK
FUEL GAUGE
116-4684

2
1

ENG OIL
PRES.

DESCRIPTION

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
SIG

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

HOUR METER
161-3932

ATCH WIRE, CABLE,

COMPONENT
CIRCUIT GROUPING
DESIGNATION
SCREED HARNESS AS.

P6 BRAKE RELAY

D 7
C 7

D 8
C 8

D 9
C 9

B 1

B 2

B 3

B4

B 5

B 6

B 7

B 8

B 9

A 1

A 2

A 3

A 4

A 5

A 6

A7

A 8

A 9

A1 EMPTY

B1 EMPTY

A2 144-RD HOOD ACTR

B2 EMPTY (OPTION 124-GN FAN SWITCH)

C2 148-WH START AID

A3 EMPTY

B3 112-PU FUSE BUSS

C3 112-PU FUSE BUSS

P 6

D1 EMPTY

C1 EMPTY

P 10

D3 BUSSED

B4 103-YL VIB ON/OFF

C4 121-YL BACKUP ALARM

D4 EMPTY (OPTION 165-RD RECORD MODULE)

A5 EMPTY

B5 BUSSED

C5 BUSSED

D5 BUSSED

A6 EMPTY (OPTION 118-GY WIPER SWITCH)

B6 116-BR REAR FLOOD

C6 115-PK FRONT FLOOD

D6 105-RD KEY SWITCH

A7 EMPTY

B7 BUSSED

C7 BUSSED

D7 BUSSED

A8 EMPTY

B8 143-BR BRAKE

C8 123-WH GAUGE RELAY

A9 EMPTY

D8 128-RD FORWARD HORN

B9 BUSSED

C9 112-PU FUSE BUSS

P 8

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

P7 BRAKE RELAY
P8 NEUTRAL START RELAY

D2 EMPTY (OPTION 122-RD DOME LAMP)

A4 EMPTY

P 7

P 9

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

P9 NEUTRAL START RELAY

THIS SCHEMATIC IS FOR THE CS/CP500D SERIES COMPACTORS.
(185-0791 CHG 00)

P10 HYD OIL PRESS RELAY

STARTING CIRCUIT.
GAUGE CIRCUIT.

WIRES TO BE 18 GAUGE UNLESS OTHERWISE SPECIFIED.

P1 ENGINE OIL PRESS RELAY

P 1

P 2

P 3

NOTE A: FOR MACHINES EQUIPPED WITH A CAB CONNECT HARNESS

152-9802 TO HARNESS 149-6476.
NOTE B: FOR MACHINES EQUIPPED WITH A ROPS CONNECT HARNESS
139-2787 TO HARNESS 149-6476.

P3 WARNING LIGHT RELAY

D9 101-RD FUSE BUSS

P 5

P 4

PANEL LAMP CIRCUIT.

WASHER/WIPER CIRCUIT.

P2 COOLANT TEMP RELAY

P4 HYD TEMP RELAY

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.
START AID CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.

14

13

12

CONNECTOR

P5 FUNCTION LIGHT RELAY

15

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BLADE, SPADE, RING

OR SCREW TERMINAL

OPTIONAL
VPM TACH
122-4232

ENG
TEMP.
HARNESS AS.
149-8097

I
S

HARNESS AS.-TAG
139-9288

FUSE PANEL LAYOUT

D 2

COLORS

507-WH

DOME LIGHT

C905-OR

MOTOR

HARNESS AS.
167-1280

C 1

P1

1
2
3
4

KEY SWITCH
110-7887

R12

CONN 10

D1

181-GY

200-BK

501-GN
118-GY
500-BR
502-OR
504-YL
503-BR
505-BU
200-BK
122-RD

HARNESS AS.-CAB
152-9802

373-GN

A/C REFRIGERANT SW
114-5333

400-GN

1
2
3
4
5
6

CONN 17

506-PU

751-GN
103-YL

148-WH

200-BK

RHEOSTAT
134-3846

BK
GY
BR
OR

R5

1
2
3
4
5
6
7
8
9
10
11
12

BK
BK

128-RD

MOTOR
T

923-YL

1
2

501-GN
118-GY
500-BR
502-OR
504-YL
503-BR
505-BU
200-BK
122-RD

1
2

607-PK

916-OR

GN

118-GY
118-GY
200-BK
505-BU
504-YL
503-BR
507-WH

521-YL
513-OR

FRONT WASHER
FLUID MOTOR
7T-8890

START AID
SWITCH
6T-6066

R1

4
6

123-WH

1
2
3
4
5
6
7
8

P4

R4

CONN 9

147-7969

P3

CONN 13

FRONT WIPER
MOTOR

RESISTOR
137-1761

P1

SPEED SELECT
SWITCH
9X-9099

447-PK

921-WH

REMOVE END TERMINALS FROM

CORRESPONDING WIRES IN 149-6476
HARNESS AS. AND SPLICE WITH
139-2783 WIRES

200-BK
503-BR
504-YL
505-BU
118-GY

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

A/C COMPRESSOR GP
3E-1906

568-GN
428-OR
400-GN
C938-BR

607-PK

200-BK
921-WH
923-YL

REAR WIPER
SWITCH
112-6174

P4

R3

CONN 18

FUSE BOX
DOME LIGHT
D2

200-BK

DIODE #3
105-3542

123-WH

920-GN
919-GN

CONN 14

R2
1
2

450-YL

916-OR
924-OR
920-GN
919-GN

BK
GY
BR
OR

122-RD

P2
513-OR
522-WH

TEMP.

1
2
3
4
5
6

118-GY

FUSE BOX
FAN
B2
FUSE BOX
WIPERS
A6

405-GY

1
2
3
4
5
6
7
8

GN

MOTOR

124-GN

118-GY
118-GY
200-BK
502-OR
501-GN
500-BR
506-PU

12
WH/GY 11
10
9
8
OR
7
YL
WH/BR 6
5
BR
WH/BU 4
3
BU
2
BK
1
RD

P2
1
2
3
4
5
6
7
8

C905-OR

200-BK
924-OR

R2

6
7
5
4
8
1
2
3

1
143-PK

521-YL
522-WH

CONN 16

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

322-GY

R6
1
2

HYD

R4

P6
521-YL
522-WH

200-BK

568-GN
465-OR
308-YL
439-YL

CONTROLLER AS.-VIB
138-8585

DIODE #2
105-3542

A/C SWITCH
144-0900

MOTOR
WIPER B+
WASHER B+
GND
HIGH SPEED
LOW SPEED
PARK
WASHER PUMP

P4

406-PU

0801-PU

CONN 19

428-OR

REAR WIPER
MOTOR
147-7970

REF VIB SWITCH

144-0900

567-WH
515-GY
516-GN
517-BU
124-GN

FRONT WIPER
SWITCH
112-6174

603-PU
200-BK
608-GN
607-PK

1234

2
5
4
3
1

FAN SWITCH
110-7890

HARNESS AS.-ROPS
139-2787

GN-14
BN-14
GY-14
GN-14
BU-14

C931-OR

OPTION REAR
FLOOD
LIGHTS
9X-4381

FWD HORN
7T-0969

1
2

1
2
5
4
3

P1

6
7
5
4
8
1
2
3

123-WH

608-GN

R1

TERMINAL AS.
7T-5957

607-PK
200-BK

608-GN

322-GY

R4

HARNESS AS.-A/C
139-2270

CONN 15

200-BK

OPTION FRONT
FLOOD
LIGHTS
9X-4381

607-PK
200-BK

128-RD

200-BK

OPTION REAR
FLOOD
LIGHTS
9X-4381

R19

106-8704

603-PU
200-BK
608-GN
607-PK

TERMINAL AS.
7T-5957

R20

SUPPRESSOR-ARC

SOCKET AS.
9R-7941

BEACON
108-1029

1
2

R21

CONN 30

P19

HORN SWITCH
3T-2357

603-PU
200-BK
608-GN
607-PK

CONN 29

P20

568-GN
405-GY
568-GN
406-PU

1
2
3
4

200-BK
608-GN

SOCKET AS.
9R-7941

R12

OPTION FRONT
FLOOD
LIGHTS
9X-4381
607-PK
200-BK

CONN 28

12

6
7
5
4
8
1
2
3

THROTTLE RELAY
118-3534

ALARM
3E-6328

CONN 31

P21

465-OR

TO HARNESS AS.
PLATFORM
149-6476
NOTE B

OPTION REAR
FLOOD
LIGHTS
9X-4381

R17

R18

START RELAY
118-3534

MAIN RELAY
101-7740

BEACON
108-1029

OPTION FRONT
FLOOD
LIGHTS
9X-4381

607-PK
200-BK

P17

109-RD-8

200-BK
608-GN

P18

168-8325
FRAME GND

DIODE #1
105-3542

OPTION REAR
FLOOD
LIGHTS
9X-4381

200-BK
608-GN
607-PK

A-2
A-4
A-6
A-8
B-2
B-4
B-6
B-8
C-2
C-4
C-6
C-8
D-2
D-4
D-6
D-8
P16

HARNESS AS.

SPEED SHIFT
SOLENOID
147-6937

HARNESS AS.
139-2786

R16

200-BK

COMPACTOMETER

P7

751-GN
200-BK

HARNESS AS.
149-6476

START AID
VALVE
3E-6332

WH
PU

R13
2
1

C938-BR

PROCESSOR 167-1319

1
2

377-OR
311-PU

P13

CONN 26

11

P6
1
2

2
1

377-OR
311-PU

CONN 25

10

START AID OPTION

CONN 24

C938-BR

P5

C931-OR

373-GN
377-OR

428-OR
447-PK
450-YL
465-OR
568-GN
607-PK
751-GN
A982-BR
C906-PU

TO HEAT SW
TO VALVE

15A
THROTTLE
BREAKER
6T-3643

1
2
3
4
5
6
7
8
9

OPTION

1
2
3
4

WH

BK
RD
HOOD ACTUATOR
161-4002

F
START AID

168-8327

MOTOR
RMV CMV FREQ HA/LA 12V GND A-SNSR CDS

BK
RD
BU

A
B
C

HARNESS AS.

HOOD ACTR SWITCH

7N-8008

HYD OIL
TEMP SW
110-0514

428-OR

FUNCTION LIGHT
RELAY AS.
130-3033
C930-BR
C938-BR
4
5
1
C938-BR
200-BK
2
3
123-WH

428-OR
447-PK
450-YL
465-OR
568-GN
607-PK
751-GN
A982-BR
C906-PU

P2

326-RD
373-GN
400-GN
405-GY
406-PU

200-BK
226-BK

200-BK

308-YL
309-GY

1
2
3
4
5
6
7
8

P8

308-YL
309-GY
322-GY
326-RD
373-GN
400-GN
405-GY
406-PU

RMV
DIAL
167-1323
+S
-

C
A
B

397-OR
-

123-WH
226-BK

VIB CHARGE
PRESS SW
3E-7382

144-RD

103-YL
105-RD
123-WH
128-RD
143-BR
148-WH
181-GY
307-OR

311-PU
200-BK

1
2
3
4
5
6
7
8

398-BU

200-BK
1

P4

HARNESS AS.
168-8827

1
2

RD
BK
T
TEMPERATURE SW
3E-6449

CONVERTER
134-1346

103-YL
105-RD
123-WH
128-RD
143-PK
148-WH
181-GY
307-OR

608-GN
200-BK

BRAKE
RELAY AS.
130-3033

A920-BR

1
2

HYD TEMP
RELAY AS.
130-3033

2
F765-BR

A953-PK
200-BK

TO FLOOD
LIGHTS

776-YL
200-BK

111-OR

24V
IGN
GND
MEM
12V

121-YL
321-BR

WARNING LIGHT
RELAY AS.
130-3033
200-BK
4
5
1
C930-BR
200-BK
2
3
C931-OR

2
3
307-OR
NEUTRAL START
RELAY AS.
130-3033

777-PU

906-YL
906-YL
200-BK

FUEL
SENDER
144-9420

776-YL

111-OR

BACKUP
ALARM
3T-1815

R38

447-PK

330-YL
200-BK

776-YL
200-BK

1
2

WIRE AS.
200-BK
108-7882

TO ENGINE
BLOCK

306-GN

-GND
+HOT
+AUX
A RED
B WHT
C BLK

121-YL
123-WH
308-YL
309-GY
321-BR
326-RD
330-YL
373-GN
400-GN
447-PK
450-YL
608-GN
751-GN
777-PU
A919-BU
A920-BR
A983-BU
B920-GN
B921-WH
220-BK
221-BK
226-BK
276-BK
144-RD

HYD PRES.
+

111-OR
200-BK
210-BK
220-BK
230-BK
200-BK

CONN 2
P38
1
2
3
4
5
6
7
8

200-BK

THROTLLE CONTROL
119-7020
200-BK
181-GY
A982-BR
A919-BU
A953-PK
A983-BU

181-GY

B+
D

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

306-GN
200-BK

ALTERNATOR
9W-3043

BACKUP ALARM SW
CONTROL LEVER

R11

1
2

CONN 3

CONN 27

COOLANT TEMP
RELAY AS.
130-3033
200-BK
4
5
1
123-WH
221-BK
2
3
406-PU

2
3
C720-BU
BRAKE
RELAY AS.
130-3033

304-WH

1 2 3 4 5 6
P37

121-YL
123-WH
308-YL
309-GY
321-BR
326-RD
330-YL
373-GN
400-GN
447-PK
450-YL
608-GN
751-GN
777-PU
A919-BU
A920-BR
A983-BU
B920-GN
B921-WH
220-BK
221-BK
226-BK
276-BK
144-RD

109-RD-6

R37

ALT CKT
BREAKER
9S-0174

112-PU-10

309-GY

FRAME GROUND

R39

906-YL
200-BK
210-BK
220-BK
230-BK

1
2
3
4

20A

101-RD-6

101-RD-6

P14 R14
1
2
3
4

P4

221-BK
200-BK

CONN 22

P11

HARNESS AS.
168-8828

1
2

RD
BK

109-RD-6

109-RD-6
FRAME
GND

B919-GN
C906-PU
321-BR
200-BK

P5

P3

RECORDING MODULE FUSE

D-4

304-WH-6

OPTION (LOC D-8)

P10

T
COOLANT TEMP
SW
3E-6451

TO LEVER GP
154-7308 W/O BLADE
154-7309 WITH BLADE

CMV
DIAL
167-1321
+S
-

CONN 20
304-WH-6

2
3
200-BK
HYD OIL PRESSURE
RELAY AS.
130-3033
C720-BU
4
5
1
330-YL
200-BK
2
3
143-BR
NEUTRAL START
RELAY AS.
130-3033

VIB ON/OFF SW

112-PU
112-PU
101-RD

ENGINE OIL PRESSURE

RELAY AS.
130-3033
200-BK
4
5
1
123-WH
220-BK
2
3
405-GY

P6

TO PLATFORM
HARNESS
119-6476

A
B
C

ENG SHUTDOWN
SOL
8C-3663

P15

P12

P13

465-OR
5
1

P7

LIGHT
FREQ
DIAL
167-1322

919-GN
906-YL
321-BR
200-BK

1
2
3
4

VIB CONTOL
SOLENOID

HARNESS AS
109-9849

60A

P39

1
2

112-PU

123-WH
276-BK

PLATFORM
GROUND

2
B919-GN
VIB
SELECT SW
144-0900
101-RD

P14

HOOD ACTR 144-RD

FRAME
GND

607-PK

101-RD

VIB SPEED
SENSOR
7R-3145

326-RD
HARNESS AS
167-6796

HARNESS AS
109-9849

10A

301-BU-10
200-BK-10

200-BK
450-YL

P8

3
EXISTING
VIB SW
144-0900

200-BK
450-YL

TO EXISTING
HARNESS

308-YL
200-BK

HOUSING-RECP
7T-6365

400-YL
200-BK

VIB SENSOR
7R-3145

P9

PROPEL
CHARGE
PRESS SW
3E-7382

1
143-BR
3
143-BR
X1776-YL
200-BK
X2

F765-BR
776-YL

608-GN

1
2

PLATFORM
GROUND

VIB TACH OPTION

R35

109-RD-6

1
2

P9

HARNESS AS
167-6795

165-RD

1
2

BATTERY
3T-5760

HARNESS AS.
168-8826

LIGHT

BRAKE SW
116-5275
116-7344
116-5270
116-6565

P9

176-YL

852-GN
450-BU

400-YL
200-BK

1
2

TO EXISTING
ENGINE OIL
PRESSURE SW
103-4977

BATTERY
3T-5760

RECORDING MODULE

LIGHT

FRAME
GND

1
2

176-YL
200-BK

CONN 8

POS NEG

1
2

CONN 4

P32

P34

R9

POS NEG

115-PK

A919-BU
A920-BR
A983-BU

ENG
GND

BU
RD
BK

RD-00

BATTERY
GROUND

P31
165-RD
919-GN
921-WH

BK-00

1
116-BR

ENGINE OIL
PRESSURE SW
107-0611

C
B
A

206-BK
400-YL

ENGINE OIL
PRESSURE SW
103-4977

277-BK
200-BK

R33
1
2

P12

OPTIONAL FLOOD
LIGHT SW
7T-3811

THROTTLE
CONTROL
SOLENOID
120-4187
RD
WH
BK

RD-00
P33

DRUM
INTERLOCK
SOLENOID
107-2868

2
1

AXLE
INTERLOCK
SOLENOID
107-2868

DISCONNECT
SW
7N-0718

FRAME
GND
2V-6166

200-BK
777-PU

200-BK
777-PU

2
1

101-RD-6

MOTOR
159-7919

CONN 6

HARNESS AS
167-6798

+S

NOTE A
NOTE B

603-PU

BK
BK

MTR BAT

CONN 7

CONN 1

115-PK

200-BK
220-BK

921-WH
919-GN

304-WH-6

123-WH
400-GN

R30

110-GN

176-YL
200-BK
200-BK
449-BU

1
2
3
4

CONN 5
P30
200-BK
1
449-BU
2
206-BK
3
176-YL
4
450-BU
5
400-YL
6

P7

R7

1
2
3
4

176-YL

7 3

5 1

6 2
2

A
B
C

AMPLIFIER
133-6157

P10

R31

OPTIONAL
BEACON SW
6T-3990

B920-GN
200-BK
200-BK
B921-WH

8 4
8 4

7 3

6 2

1
2
3
4
5
6

BK
RD

HARNESS AS
167-6797

C
RD

R32

SENSOR GP
120-3885
449-BU

5 1

RECORDER
166-8518

OPTION (LOC D-8)

10A
VIB ON/OFF 103-YL
10A
REAR FLOOD 116-BR
10A
BRAKE 143-BR
START AID 148-WH
10A
BACKUP ALARM 121-YL
10A
FRONT FLOOD 115-PK
10A
10A
GAUGE RELAY 123-WH
OPTION (LOC D-8)
OPTION (LOC H-12)
10A
KEY SWITCH 105-RD
10A
FRONT HORN 128-RD
10A

B
YL

10

REGULATOR AS
081-4135

8 4

7 3

6 2

5 1

11

200-BK

206-BK
165-RD
A
BK

12

11

10