3) GD&T PDF
3) GD&T PDF
3) GD&T PDF
DIMENSIONAL MANAGEMENT
Definition
The total amount by which a given
dimension may vary, or the
difference between the limits
Affected Areas
Engineering
Tolerance
Product Design
Quality Control
Manufacturing
Questions
Can customer tolerances be accommodated
by product?
increase cost $
Geometric Dimensions
Accurately communicates the function of part
Provides uniform clarity in drawing delineation
and interpretation
Tolerance Types
Size
Form
Location
Orientation
Size Tolerances
Location Tolerances
Form Tolerances
Orientation Tolerances
Tolerances of Form
Straightness
25.1
(LMC)
Flatness
25
(MMC)
Circularity
Cylindricity
MMC Perfect
Form Boundary
MMC Perfect
Form Boundary
25.1
(LMC)
Straightness
(Flat Surfaces)
0.5
25
(MMC)
24.9
(LMC)
25
24.9
25.1
(LMC)
0.1
25 +/-0.25
0.1 Tolerance
25
(MMC)
0.5 Tolerance
Straightness
Straightness
(Flat Surfaces)
(Flat Surfaces)
25.25 max
24.75 min
Straightness
Straightness (RFS)
(Flat Surfaces)
15
14.85
0.1 M
0.1
MMC
15
(MMC)
0.1 Diameter
Tolerance Zone
0.25 Diameter
Tolerance Zone
Flatness
0.1
25 +/-0.25
Circularity
In this example the entire
surface must lie within a
tolerance zone defined by two
parallel planes separated by the
specified tolerance value. All
points on the surface must lie
within the limits of size and the
flatness limit.
(Roundness)
0.1
90
0.1
90
24.75 min
25.25 max
0.1 Wide Tolerance Zone
Circularity
Cylindricity
(Roundness)
0.1
In this example each circular element of the surface must lie within a tolerance
zone defined by two concentric circles separated by the specified tolerance
value. All points on the surface must lie within the limits of size and the
circularity limit.
MMC
Tolerances of Orientation
Angularity
(Feature Surface to Datum Surface)
20 +/-0.5
0.3 A
Angularity
30 o
A
Parallelism
Perpendicularity
Angularity
Angularity
19.5 min
20.5 max
30
30
0.3 Circular
Tolerance Zone
0.3 Circular
Tolerance Zone
60 o
Angularity
Angularity
A
0.3 Circular
Tolerance Zone
45 o
Datum Axis A
Angularity
(Feature Axis to Datum Axis)
Perpendicularity
(Feature Surface to Datum Surface)
0.3 A
0.3 Wide
Tolerance Zone
0.3 Wide
Tolerance Zone
Perpendicularity
Perpendicularity
0.3 Diameter
Tolerance Zone
C
0.3 Circular
Tolerance Zone
0.3 Circular
Tolerance Zone
0.3 C
Perpendicularity
Perpendicularity
0.3 Wide
Tolerance Zone
Perpendicularity is the
condition of the feature
axis at a right angle to
the datum reference
axis, within the specified
tolerance zone.
Datum Axis A
Parallelism
Parallelism
0.3 A
25 +/-0.5
A
0.3 Wide Tolerance Zone
24.5 min
Parallelism
(Feature Axis to Datum Surface)
Parallelism
(Feature Axis to Datum Surface)
0.3 Wide
Tolerance Zone
0.3 A
10
Parallelism
Parallelism
0.1 A
0.1 Circular
Tolerance Zone
Datum Axis A
Parallelism is the condition of the feature axis equidistant along its length from
the datum reference axis, within the specified tolerance zone.
Internal surfaces
constructed around a
datum axis
Tolerances of Runout
Circular Runout
Total Runout
External surfaces
constructed around
a datum axis
Datum feature
Angled surfaces
constructed around
a datum axis
Surfaces constructed
perpendicular to a
datum axis
11
Total
Tolerance
Circular Runout
(Angled Surface to Datum Axis)
Maximum
Minimum
Full Indicator
Movement
Maximum
Reading
Minimum
Reading
0
Measuring position #1
(circular element #1)
Full Part
Rotation
0.75 A
A
50 +/-0.25
50
+/- 2
As Shown
on Drawing
Measuring position #2
(circular element #2)
Circular Runout
Circular Runout
Means This:
Allowable indicator
reading = 0.75 max.
Full Indicator
Movement
)
-
0.75 A
A
50 +/-0.25
Datum axis A
360 o Part
Rotation
Single circular
element
As Shown
on Drawing
12
Circular Runout
Circular Runout
360 o Part
Rotation
0.75 A
50 +/-0.25
Allowable indicator
reading = 0.75 max.
As Shown
on Drawing
Datum axis A
Circular Runout
(Surface Coaxial to Datum Axis)
Means This:
Allowable indicator
reading = 0.75 max.
0.75 A-B
Circular Runout
(Surface Coaxial to Datum Axis)
Datum axis A
As Shown
on Drawing
13
Circular Runout
Circular Runout
Means This:
Allowable indicator
reading = 0.75 max.
Machine
center
0.75 A B
50 +/-0.25
As Shown
on Drawing
Machine
center
NOTE: Circular runout in this example will
only control variation in the 2-dimensional
circular elements of the surface (circularity and
coaxiality) not the entire feature surface
360 o Part
Rotation
Circular Runout
Total Runout
Total
Tolerance
Means This:
Minimum
Full Indicator
Movement
Maximum
Reading
Minimum
Reading
Allowable indicator
reading = 0.75 max.
Stop collar
360 o Part
Rotation
Collet or Chuck
Datum axis B
Datum plane A
14
Total Runout
Total Runout
0.75 A
When measuring total runout, the indicator is moved in a straight line along the feature surface
while the part is rotated about the datum axis. It is also acceptable to measure total runout by
evaluating an appropriate number of individual circular elements along the surface while the part
is rotated about the datum axis. Because the tolerance value is applied to the entire surface, the
indicator must not be reset to zero when moved to each measuring position. In this example,
total runout can be used to measure surface profile (overall form) and surface wobble (overall
orientation).
50 +/-0.25
50
+/- 2
As Shown
on Drawing
Total Runout
Total Runout
Means This:
When measuring total runout, the
indicator must not be reset when
repositioned along the feature
surface.
0.75 A
10
35
50 +/-0.25
Collet or Chuck
A
Full Part
Rotation
Datum axis A
As Shown
on Drawing
15
Total Runout
Tolerances of Profile
10
+
+
35
Profile of a Line
Full Part
Rotation
Profile of a Surface
Datum axis A
NOTE: The use of total runout in this example
will provide composite control of the cumulative
variations of perpendicularity (wobble) and
flatness (concavity or convexity) of the feature
surface.
Profile of a Line
Profile of a Line
20 X 20
A1
B
20 X 20
A3
20 X 20
A2
1 A B C
17 +/- 1
A
1 Wide Profile
Tolerance Zone
2 Wide Size
Tolerance Zone
18 Max
16 Min.
16
Profile of a Surface
Profile of a Surface
20 X 20
20 X 20
A1
A1
20 X 20
20 X 20
A3
A3
20 X 20
20 X 20
A2
A2
2 A B C
2 A B C
23.5
23.5
23.5
Nominal
Location
Profile of a Surface
23.5
Nominal
Location
Profile of a Surface
(Bilateral Tolerance)
20 X 20
A1
B
20 X 20
A3
20 X 20
A2
1 A B C
C
50
1 Wide Total
Tolerance Zone
50
Nominal Location
17
Profile of a Surface
(Bilateral Tolerance)
Profile of a Surface
(Unilateral Tolerance)
20 X 20
A1
B
20 X 20
A3
20 X 20
A2
0.5 A B C
C
50
50
Profile of a Surface
(Unilateral Tolerance)
Nominal Location
Profile of a Surface
(Unequal Bilateral Tolerance)
20 X 20
A1
B
20 X 20
A3
20 X 20
A2
0.5
1.2 A B C
C
50
Profile of a Surface when applied to trim edges of sheet metal parts will control
the location, form and orientation of the entire trimmed surface. When a
unilateral value is specified, the tolerance zone limits the trim edge variation
and/or locational error to one side of the true profile. The tolerance applies to
the entire edge surface.
0.5 Inboard
0.7 Outboard
50
Nominal Location
18
Profile of a Surface
0.5 A
0.1
Location &
Orientation
Form Only
25
Profile of a Surface when applied to trim edges of sheet metal parts will control
the location, form and orientation of the entire trimmed surface. Typically when
unequal values are specified, the tolerance zone will represent the actual
measured trim edge variation and/or locational error. The tolerance applies to
the entire edge surface.
24.75
Profile of a Surface
0.5 A
0.1 A
Location
Form & Orientation
25
A
0.1 Wide Tolerance Zone
25.25
A
24.75
Composite
Profile of
Two
Coplanar
Surfaces
With
Orientation
Refinement
Composite
Profile of Two
Coplanar
Surfaces w/o
Orientation
Refinement
Tolerances
of Location
True Position
(ASME Y14.5M-1994, 5.2)
Concentricity
(ASME Y14 5M-1994 5 12)
19
Coordinate vs Geometric
Tolerancing Methods
Coordinate vs Geometric
Tolerancing Methods
+/- 0.5
1.4
Circular Tolerance
Zone
Rectangular
Tolerance Zone
10.25 +/- 0.5
+/- 0.5
10.25
B
10.25
Geometric Dimensioning
57% Larger
Tolerance Zone
X
Z
Feature axis actual
location (measured)
Positional
tolerance zone
cylinder
Actual feature
boundary
Y
Feature axis true
position (designed)
X2 + Y2
positional tolerance /2
20
X
Z
Feature axis actual
location (measured)
Z =
Positional
tolerance zone
cylinder
Actual feature
boundary
1.5 A B C
2X
Means This:
2X
0.5 A B C
1.5 Wide
Tolerance
Zone
10
10
B
10
35
2X
6 +/-0.25
As Shown
on Drawing
B
10
35
0.5 Wide
Tolerance Zone
Each axis must lie within the 1.5 X 0.5 rectangular tolerance zone
basically located to the datum reference frame
21
2X
6 +/-0.25
Means This:
1.5 A B C
0.5 A B
1.5 Wide
Tolerance
Zone
10
10
B
10
35
As Shown
on Drawing
10
0.5 Wide
Tolerance Zone
35
Each axis must lie within the 1.5 X 0.5 rectangular tolerance zone
basically located to the datum reference frame
2X 13 +/-0.25
1.5 M A B C
BOUNDARY
2X 6 +/-0.25
0.5 M A B C
BOUNDARY
Means This:
Both holes must be within the size limits and no
portion of their surfaces may lie within the area
described by the 11.25 x 5.25 maximum
boundaries when the part is positioned with
respect to the datum reference frame. The
boundary concept can only be applied on an
MMC basis.
10
B
10
35
As Shown
on Drawing
90 o
10
10
35
22
2X
6 +/-0.25
1.5 A B C
0.5 A
Means This:
1.5 Pattern-Locating
Tolerance Zone Cylinder
0.5 Feature-Relating
Tolerance Zone Cylinder
10
B
10
As Shown
on Drawing
35
10
B
10
35
2X
6 +/-0.25
Means This:
1.5 A B C
0.5 A B
1.5 Pattern-Locating
Tolerance Zone Cylinder
10
B
10
35
As Shown
on Drawing
10
B
10
35
0.5 Feature-Relating
Tolerance Zone Cylinder
pattern orientation relative to
Datums A and B
23
Location (Concentricity)
Location (Concentricity)
15.95
15.90
Means This:
Axis of Datum
Feature A
0.5 Coaxial
Tolerance Zone
As Shown on Drawing
Within the limits of size and regardless of feature size, all median points of
diametrically opposed elements must lie within a
0.5 cylindrical
tolerance zone. The axis of the tolerance zone coincides with the axis of
datum feature A. Concentricity can only be applied on an RFS basis.
Location (Symmetry)
Location (Symmetry)
15.95
15.90
Means This:
Center Plane of
Datum Feature A
0.5 Wide
Tolerance Zone
Derived Median
Points
As Shown on Drawing
Within the limits of size and regardless of feature size, all median points
of opposed elements must lie between two parallel planes equally
disposed about datum plane A, 0.5 apart. Symmetry can only be
applied on an RFS basis.
24
14 +/- 0.5
1M A B C
Virtual Condition
Inner Boundary
Maximum Inscribed
Diameter
1 Positional
Tolerance Zone at
MMC
XX.X
True (Basic)
Position of Hole
Other Possible
Extreme Locations
XX.X
True (Basic)
Position of Hole
As Shown on Drawing
Axis Location of
MMC Hole Shown
at Extreme Limit
12.5
14 +/- 0.5
1M A B C
Resultant Condition
Outer Boundary
Minimum Circumscribed
Diameter
2 Positional
Tolerance Zone at
LMC
True (Basic)
Position of Hole
XX.X
Other Possible
Extreme Locations
XX.X
True (Basic)
Position of Hole
As Shown on Drawing
Axis Location of
LMC Hole Shown
at Extreme Limit
16.5
25
14 +/- 0.5
1M A B C
Virtual Condition
Outer Boundary
Minimum Circumscribed
Diameter
1 Positional
Tolerance Zone at
MMC
True (Basic)
Position of Feature
XX.XX
Other Possible
Extreme Locations
Boundary of MMC Feature
Shown at Extreme Limit
True (Basic)
Position of Feature
Axis Location of
MMC Feature Shown
at Extreme Limit
XX.X
As Shown on Drawing
Calculating Virtual Condition
14.5
1
15.5
14 +/- 0.5
1M A B C
Resultant Condition
Inner Boundary
Maximum Inscribed
Diameter
2 Positional
Tolerance Zone at
LMC
True (Basic)
Position of Feature
XX.X
Other Possible
Extreme Locations
Boundary of LMC feature
Shown at Extreme Limit
True (Basic)
Position of Feature
XX.X
As Shown on Drawing
Axis Location of
LMC Feature Shown
at Extreme Limit
11.5
26
27