JUE-501/JUE-251

Inmarsat FleetBroadband FB500/FB250

Maritime Satellite Communication Terminal

Installation Manual
7ZPSC0429

ABOUT YOUR SAFETY

CAUTIONS AGAINST HIGH VOLTAGE

Radio and radar devices are operated by high voltages of anywhere from a few hundred volts up to many
hundreds of thousands of volts. Although there is no danger with normal use, it is very dangerous if contact
is made with the internal parts of these devices. (Only specialists should attempt any maintenance, checking
or adjusting.)
There is a very high risk of death by even a few thousand volts, in some cases you can be fatally electrocuted
by just a few hundred volts. To circumvent accidents, you should avoid contact with the internal parts of
these devices at all costs. If contact is inevitable as in the case of emergency, you must switch off the
devices and ground a terminal in order to discharge the capacitors. After making certain that all the
electricity is discharged, only then can you insert your hand into the device. Wearing cotton gloves and
putting your free hand in your pocket, in order not to use both hands simultaneously, are also very good
methods of shock prevention. Quite often, an injury occurs by secondary factors, therefore it is necessary to
choose a sturdy and level working surface. If someone is electrocuted it is necessary to thoroughly disinfect
the affected area and seek medical attention as soon as possible.

CAUTIONS CONCERNING TREATMENT OF ELECTROCUTION VICTIMS

When you find an electrocution victim, you must first switch off the machinery and ground all circuits. If
you are unable to cut off the machinery, move the victim away from it using a non-conductive material such
as dry boards or clothing.
When someone is electrocuted, and the electrical current reaches the breathing synapses of the central
nervous system inside the brain, breathing stops. If the victims condition is stable, he or she can be
administered artificial respiration. An electrocution victim becomes very pale, and their pulse can be very
weak or even stop, consequently losing consciousness and becoming stiff. Administration of first aid is
critical in this situation.

FIRST AID

Note points for first aid

Unless there is impending danger leave the victim where he or she is, then begin artificial respiration.
you begin artificial respiration, you must continue without losing rhythm.

Once

(1) Make contacts with the victim cautiously, there is a risk that you may get electrocuted.
(2) Switch off the machinery and then move the victim away slowly if you must.
(3) Inform someone immediately (a hospital or doctor, dial emergency numbers, etc.).
(4) Lay the victim on his or her back and loosen any constructive clothing (a tie, or belt).
(5) (a) Check the victims pulse.
(b) Check for a heartbeat by pressing your ear against the victims chest.
(c) Check if the victim is breathing by putting the back of your hand or face near the victims face.
(d) Check the pupils of the eyes.
(6) Open the victims mouse and remove any artificial dentifrice, food or chewing gum. Leave the mouth
opened and flatten the tongue with a towel or by putting something into the mouth to prevent the victims
tongue from obstructing the throat (If he or she is clenching their teeth and it is difficult to open the
mouth, use a spoon or the like to pry open the mouth).
(7) Continually wipe the mouth to prevent the accumulation of saliva.

 If the victim has a pulse but is not breathing

(Mouth to mouth resuscitation)
Figure 1
(1)Place the victims head facing backward (place something under the neck like a pillow).
(2)Point the chin upward to widen the trachea.
(3)Pinch the victims nose, take a deep breath, then put your mouth over the victims mouth and exhale
completely, making sure that your mouth completely covers the victims mouth. Then remove your
mouth. Repeat this routine 10 to 15 times per minute (holding the nostrils).
(4)Pinch the victims nose, take a deep breath, then put your mouth over the victims mouth and exhale
completely, making sure that your mouth completely covers the victims mouth. Then remove your
mouth. Repeat this routine 10 to 15 times per minute (holding the nostrils).
(5)Pay attention to the victim to notice if he or she starts to breath. If breathing returns, stop resuscitation.
(6)If it is impossible to open the victims mouth, put something like a plastic straw or vinyl tube into one of
the nostrils then blow air in while covering the mouth and the other nostril.
(7)Occasionally, when the victim comes back to consciousness, they immediately try to stand up. Prevent
this and keep them in a laying position. Give them something warm to drink and be sure that they rest
(do not give them any alcohol).

Administering artificial respiration by raising the head.

(1) Raise the back of head, then place one hand on

the forehead and place the other hand under
the neck.
Most victims open their mouth when doing
this, making mouth to mouth resuscitation
easier.

(2) Cover the victims mouth by opening your

mouth widely, then push your cheek against
the victims nose,
or pinch the victims nose to prevent air from
leaking out of it.

(3) Completely exhale into the lungs.

Exhale into the lungs until the chest is inflates.

You have to blow as rapidly as possible for the
first 10 times.

Mouse to mouse artificial respiration

Figure 1

If the victim has no pulse and is not breathing

(Heart massage in combination with artificial respiration.)
Figure 2
If the victim has no pulse, his or her pupils are dilated, and if you cannot detect a heartbeat, the heart may
have stopped, beginning artificial respiration is critical.
(1) Put both hands on the diaphragm, with hands on top of each other keeping both arms straight (If your
elbows are bent, you cannot push with as much power). Press the diaphragm with your body weight
until the chest sinks about 2 cm (about 50 times per minute).
(2) If administering first aid when alone:
Perform the heart massage about 15 times then blow in twice. Repeat this routine.
If administering first aid with two people:
One person performs the heart massage 15 times, and the other person blows air in twice. Repeat this
routine (Heart massage and mouth to mouth resuscitation used together).
(3) Constantly check the pupils and the pulse, if the pupils become normal and the pulse steadies, keep them
in a laying position and give them something warm to drink, be sure that they rest (do not give them any
alcohol). In any case you have to entrust major decision making to a doctor. Having understanding
people around is essential to the victims recovery from the mental shock of electrocution.

Heart massage in combination with artificial respiration.

Figure 2

PREFACE
Thank you for purchase of the JRC Inmarsat FleetBroadband Mobile Earth Station, JUE-501/JUE-251.
The JUE-501/JUE-251 is an Inmarsat digital satellite communication terminal for Voice (4kbps Voice), and
Audio (64kbps 3.1kHz Audio), (*)UDI/RDI, maximum 432kbps(JUE-501), 284kbps(JUE-251) Standard IP
service, 8kbps, 16kbps, 32kbps, 64kbps,128kbps and (*)256kbps Streaming IP service, and Short Messaging
Service (SMS).
(*) JUE-501 only.

Please read this manual carefully and carry out proper installation.
This Manual describes a function and specification based on APP01.00.

Please keep this manual carefully to be able to refer to.

Please read this manual when questions of use and troubles are caused by any chance.

ATTENTIONS BEFORE INSTALLATION

JRC cannot accept responsibility for any loss due to incorrect operation, malfunction, and other causes
except product guarantee condition and liability by law.

Some functions of JUE-501/JUE-251 may not work correctly owing to the hardware and software
version of equipment connected to JUE-501/JUE-251. Please confirm to the dealer or agent you
purchased, whether your equipment is connectable.

Your communication data are transmitted via Inmarsat system and other global communications system,
so some errors may occur in communication the same as the landlines.
You are recommended to backup for your important data.

Your communication data will be protected by digital scrambling of Inmarsat. However, you are
recommended to understand that your communication data might be intercepted by special technology
and unauthorized access.

Specifications of JUE-501/JUE-251 and its accessories may change without notice for improvement.

xi

BEFORE INSTALLATION
Concerning the symbols
This manual uses the following symbols to explain the correct operation and to prevent injury or damage
to property.
Please read the following before proceeding with this manual.

DANGER
WARNING
CAUTION

Indicates danger that, if ignored, will result

in serious injury or even death.
Indicates warning that, if ignored, may result
in serious injury or even death.
Indicates caution that, if ignored, may result
in injury or damage to property.

Examples of symbols
The
symbol indicates caution (including DANGER and WARNING).
The illustration inside the symbol specifies the content of the caution more
accurately. (This example warns of possible electrical shock.)
The
symbol indicates that performing an action is prohibited.
The illustration inside the symbol specifies the content of the prohibited
operation. (In this example disassembly is prohibited.)
The symbol indicates operations that must be performed.
The illustration inside the symbol specifies obligatory instructions. (In this
example unplugging is obligatory.)

* Windows Internet Explorer is a registered trademark of Microsoft Corporation.

Netscape Navigator is a registered trademark of Netscape Communications Corporation.

xii

Concerning warning label

Warning labels are put on the JUE-251/JUE-501, ADE, and BDE.
Do not take off, destroy, or modify these labels.

<Warning Label of JUE-501 ADE >

(The illustlation of upper part shows the safety
procedure for removing Radome from ADE.)

Note 3)

Note 1)

<Warning Label of JUE-251 ADE >

Note 1)

Note 3)

xiii

<Warning Label of JUE-501 BDE >

Note 2)

Note 1)

Note 4)

Note 3)

Note 4)

Note 3)

<Warning Label of JUE-251 BDE >

Note 2)

Note 1)

Notes
1) This mark means this equipment clears the directive of Restricting the use of Hazardous Substances (RoHS).
2) This mark, International Mobile Equipment Identity (IMEI) is an unique number used to identify an
individual mobile equipment to a GSM or UMTS network.
3) This mark means the attestation number which means safe, high-quality product and suits EU instruction
(Free circulation was permitted in the EU signatory).
4) This mark means this equipment clears the technical standard, agreement, proof and attestation number
issued by Telecom Engineering Center Foundation in Japan.

xiv

CAUTIONS DURING INSTALLATION

DANGER
Do not touch any internal parts with your hands or tools to avoid danger of electronic shock.
Do not touch master gyro signal lines with your hands to avoid danger of electrical shock.
The lines always have high voltages even if your JUE-501/JUE-251 power switch is turned
off.

CAUTIONS DURING INSTALLATION

WARNING
Do not bring JUE-501/JUE-251 (ADE) close to the fire, or put it in the fire.

It causes the

explosion and electrical shock.

Keep out of the area within a radius of described below from your ADE respectively, while
transmitting, It transmits microwave and strong microwave may cause injury.
[JUE-501]
Radiation Level

Distance

1.3m

0.8m

10W/m
25W/m

100W/m
0.4m
In case of approach within a radius of 1.3meters by necessity, turn off the JUE-501 and stop
transmitting.
[JUE-251]
Radiation Level

Distance

0.6m

0.2m

10W/m
25W/m

100W/m
0.1m
In case of approach within a radius of 0.6meters by necessity, turn off the JUE-251 and stop
transmitting.
If an external matter, such as metal fragments, water, liquid, etc., infringe into your
JUE-501/JUE-251, turn off the power and contact the dealer or agent you purchased.
Continuous operation may cause fire, electrical shock or malfunction.

xv

Install JUE-501/JUE251 correctly in accordance with this manual.

Inappropriate installation may cause incorrect operation; fire, electrical shock, or
malfunction.
Install JUE-501/JUE-251 ADE-BDE coaxial cable correctly in accordance with the
installation manual. Especially waterproof should be treated correctly in accordance with
this manual. Inappropriate installation may cause incorrect operation, fire, electrical shock
or malfunction.

Do not turn on the terminal under the primary power except the specific voltage (+21VDC
to +31VDC). The primary power except the specific voltage may cause fire, electrical
shock or malfunction,

Do not fix or repair the internal equipment of the JUE-501/JUE-251 by yourself.

Any person other than our trained maintenance staff may cause fire or abnormal operation
of this equipment or electrical shock. This equipment meets the technical standard of the
Ministry of Internal affairs and Communications.
Do not adjust the internal circuit or change the parts because the internal circuit has been
adjusted strictly. If an abnormal operation is found, please contact the dealer or agent you
purchased.

xvi

CAUTIONS DURING INSTALLATION

CAUTION
Before using, read the operation manual carefully.
Inappropriate procedure may cause incorrect Instruction or malfunction.

<<Above Deck Equipment >>

Do not deliver mechanical shock and/or force, because each unit of your ADE is a
precision instrument. Unwanted shock and force may cause malfunction.
Do not paint radome.
quality.

Painting of radome may cause decrease of the communication

<<Below Deck Equipment>>

Connect the ground terminal of the Main Unit to the hull side earth with grounding cable.
Poor connection may cause malfunction.

<<Coaxial Cable and the other cables>>

Install JUE-501/JUE-251 ADE-BDE coaxial cable correctly in accordance with this
manual of separate volume. Especially waterproof should be treated correctly in
accordance with this manual. Inappropriate installation may cause incorrect operation,
fire, electrical shock or malfunction.
Take care not to damage the connectors and the corrosion resistant sheath of cable.
Otherwise, a trouble may occur.

Do not pull the cable by gripping connector plug only.

Otherwise, a trouble may occur.

xvii

ABBREVIATIONS
ADE

Above Deck Equipment

BDE

Below Deck Equipment

External PSU

External Power Supply Unit

FWD

Forward (bow)

INMARSAT

INMARSAT Ltd.

JB

Junction Board

MES

Mobile Earth Station

TEL

Telephone

xviii

Contents
PREFACE....................................................................................................................................................... x
ATTENTIONS BEFORE INSTALLATION ................................................................................................. xi
BEFORE INSTALLATION ......................................................................................................................... xii
CAUTIONS DURING INSTALLATION .................................................................................................... xv
ABBREVIATIONS ...................................................................................................................................xviii
1. COMPONENTS ............................................................................................................................................. 1
1-1

Outlines ................................................................................................................................................. 1

1-2

Unpacking and visual inspection .......................................................................................................... 1

1-3

Components .......................................................................................................................................... 2

1-4

Configuration (Standard components) .................................................................................................. 5

1-5

Installation parts and tools .................................................................................................................. 14

1-6

Cable connection diagram................................................................................................................... 18

2. INSTALLATION ......................................................................................................................................... 19

3.

4.

2-1

ADE .................................................................................................................................................... 19

2-2

Design of Pole ..................................................................................................................................... 25

INSTALLATION WORK ......................................................................................................................... 30

3-1

Cable ................................................................................................................................................... 30

3-2

ADE .................................................................................................................................................... 32

3-3

BDE Installation.................................................................................................................................. 38

3-4

Handset ............................................................................................................................................... 45

INTERFACE ............................................................................................................................................. 48
4-1

Power supply connector ...................................................................................................................... 49

4-2

ADE connector.................................................................................................................................... 49

4-3

WRF connector ................................................................................................................................... 49

4-4

Earth terminal...................................................................................................................................... 50

4-5

RJ-11 (2W port) connectors for TEL1/2 port ...................................................................................... 50

4-6

Handset connector ............................................................................................................................... 50

4-7

RJ-45 (Ethernet) connector for User LAN .......................................................................................... 51

4-8

RJ-45 (Ethernet) connector for external WAN .................................................................................... 51

4-9

RJ-45 (Ethernet) connector for JRC LAN .......................................................................................... 52

4-10 RJ-45 (ISDN) connector ................................................................................................................... 52

4-11

SIM card slot ..................................................................................................................................... 52

4-12 Reset switch ...................................................................................................................................... 53

5.

4-13

Voice distress button ......................................................................................................................... 53

4-14

FUSE ................................................................................................................................................. 53

Optional components................................................................................................................................. 54
5-1

Coaxial cable ....................................................................................................................................... 54

5-2

Junction board [CQD-2243]................................................................................................................ 55

5-3

External Power Supply Unit [NBD-904] ............................................................................................ 64

5-4

Facsimile [brother FAX-2820] ............................................................................................................ 66

5-5

External buzzer [NCE-6824A]............................................................................................................ 71

5-6

Voice distress button [NQE-3301] ...................................................................................................... 75

5-7

Handset extension cable [7ZCSC0291] .............................................................................................. 78

5-8

Telephone [NQW-132B] and TEL JB [NQE-3058C] ......................................................................... 79

5-9

Gyro interface box [NQA-2066A] ...................................................................................................... 83

5-10

ADE hoisting rope for JUE-501 [MPXP34646] ............................................................................... 84

6.Starting up the system and Troubleshooting ................................................................................................. 85

6-1

Starting up the system ......................................................................................................................... 85

6-2

Troubleshooting .................................................................................................................................. 88

7.

Repair Parts list ......................................................................................................................................... 90

8.

SPECIFICATION ...................................................................................................................................... 91

9.

Abandonment work ................................................................................................................................... 93

Appendix A

Grounding ................................................................................................................................. 94

1. COMPONENTS
1-1

Outlines

The JUE-501/JUE-251 Mobile Earth Station (MES) is composed of Above Deck Equipment (ADE) and
Below Deck Equipment (BDE).
The ADE consists of Antenna Assembly, Above Deck Unit and Radome, while the BDE consists of Main
Unit (MU) and Handset.
JUE-501/JUE-251 is a Inmarsat digital satellite communication terminal for 4kbps voice service, G3FAX
and legacy analogue modem service using 64kbps 3.1kHz Audio service, (*)UDI/RDI, maximum 432kbps
(JUE-501), 284kbps(JUE-251) Standard IP data service, 8kbps, 16kbps, 32kbps, 64kbps, 128kbps and
(*)256kbps Streaming IP data service and Short Messaging Service (SMS).

[ (*) JUE-501 only.]

JUE-501/JUE-251 is shipped with strict quality control and inspection to provide the high quality for
consumers.

JRC would like to believe you to make long use of the terminal with your satisfaction.

If your JUE-501/JUE-251 has trouble or problem in your operation, please contact the dealer or agent you
purchased.

1-2

Unpacking and visual inspection

At the time of unpacking, confirm the following items.

Check of damage during transportation.
Check of JUE-501/JUE-251 standard components (refer to Table 1-3-1).
Check of supplied parts by JRC (refer to Table 1-5-1).
About optional components, show in Table 1-3-2 and chapter 5.
Be careful to avoid the damage to unit attachment cable or terminals, when transporting or operating the
JUE-501/JUE-251.

1-3

Components

1-3-1

Standard components
Table.1-3-1 Standard components
Name of component

Type

ADE

GSC-511 for JUE-501

Qty
1

GSC-251 for JUE-251

GSC-512 for JUE-501

BDE

GSC-252 for JUE-251

Handset

NQW-267

PSU cablePSUBDE

7ZCSC0222B

JUE-501/JUE-251

7ZPSC0427

7ZPSC0429

7ZPSC0431

CD-ROM

7ZPSC0433

Supplied parts for ADE installation

MPXP34916 for JUE-501

Instruction manual
JUE-501/JUE-251
Installation manual
JUE-501/JUE-251
Quick Reference Guide

MPXP34915 for JUE-251

MPXP34916

Supplied parts for BDE installation

7ZXSC2502

Spare fuse for BDE

7ZXSC0008

Inspection result

1-3-2

Optional components
Table.1-3-2 Optional components
Name of component

Type
CFQ-3922A5 standard for JUE-501

Coaxial cable(ADEBDE

Qty
1

CFQ-5924A3 standard for JUE-251

(Note1)
Relay cable

7ZCSC0212

In case of connecting CFQ-3922A/

3923A cable to BDE for JUE-501.
Relay connector

NJ-TNCP (JRC code 5JAAE01753)

In case of connecting CFQ-3922A/

3923A cable to ADE for JUE-251.
Junction Board

CQD-2243

External Power Supply Unit

NBD-904

External Buzzer

NCE-6824A

4
(max)

NQE-3301

Voice Distress Button

2
(max)

7ZZSC0095

Wall mount adapter for VDB

(NOT required for flush mount)

2
(max)

Facsimile

brother FAX-2820

Power transformer for Facsimile

DD-118525 (100V)

DD-118584 (115V)

EMC filter for Facsimile (for 230V

RSHN-2003 (for brother FAX-2820)

NQW-132B

direct coupling)
Telephone

(max)
Telephone Junction Box

NQE-3058C

10
(max)

MJ-2F

Handset extension cable (5m)

7ZCSC0291

GYRO I/F (Interface) Box

NQA-2066A

Hoisting rope for JUE-501 ADE

MPXP34646

JUE-501/JUE-251

7ZPSC0428

7ZPSC0430

7ZPSC0432

Instruction manual(Japanese)
JUE-501/JUE-251
Installation manual(Japanese)
JUE-501/JUE-251
Quick Reference Guide(Japanese)

Note)
JUE-251s standard cable is 30m (CFQ-5924A3) and JRC prepared in 15m (CFQ5924A15) and
35, 40, 45, 50m (CFQ-3922Ax), 70 and 100m (CFQ-3923Ax).
JUE-501s standard cable is 50m (CFQ-3922A5) and JRC prepared in 15, 20, 25, 30, 35, 40, 45m
(CFQ-3922Ax), 70 and 100m (CFQ-3923Ax).
(Example: 45m: CFQ3922A45, 50m: CFQ-3922A5, 70m: CFQ-3923A7)

1-4

Configuration (Standard components)

1-4-1

ADE (Above Deck Equipment)

[GSC-511/GSC-251]

The ADE is installed on the above deck for receiving the signal from the satellite.
The ADE is covered with a radome.

GSC-511 for JUE-501

GSC-251 for JUE-251

Fig.1-4-1a

ADE

Unit: mm
Mass: Approx. 20kg

Fig. 1-4-1b Appearance of JUE-501 ADE (GSC-511)

Unit: mm
Mass: Approx.4.7kg

Fig. 1-4-1c

Appearance of JUE-251 ADE (GSC-251)

1-4-2

BDE (Below Deck Equipment) [GSC-512/GSC-251]

The BDE is on the below deck and includes the transceiver.

Front side of JUE-501

Front side of JUE-251

Back side of JUE-501/JUE-251

Fig. 1-4-2a

JUE-501/JUE-251 BDE (GSC-512/GSC252)

8

Unit: mm
Mass: Approx.
Fig. 1-4-2b Appearance of JUE-501/JUE-251 BDE (GSC-512/GSC-252)

4.5 kg

1-4-3

Handset [NQW-267]

The Handset is used for voice communication, and is for controlling the terminal.

Front side

inside

Fig. 1-4-3a

Handset (NQW-267)

10

4- Mounting holes

[Cable length:1m]
Unit: mm
Mass: 0.5 kg

Fig. 1-4-3b

Appearance of Handset (NQW-267)

11

1-4-4

Coaxial cable [CFQ-3922A5/CFQ-5924A3]

This cable connects BDE and ADE.

JRC strongly recommends to use JRC original coaxial cable, however in case of user supplies another
cable, please refer to 3.1 for reference.

Max.30mm

mm

Max.15mm

mm

Standard cable for

Standard cable for

JUE-501

JUE-251

Mass:12.5kg

Mass:2.5kg

CFQ-3922A5

CFQ-5924A3

Connector

Cable

Dia.

Dia.

50m

30mm

15mm

12.5kg or less

100mm

30m

22mm

8mm

2.5kg or less

50mm

Type

Length

CFQ-3922A5
CFQ-5924A3

Mass

Minimum
bending radius

Remarks
Standard for JUE-501
With N connector
Standard for JUE-251
With TNC connector

Note) Lay down coaxial cable without cutting. If reducing cable length is needed, cut the "BDE" side
only. Concerning cable length option, please refer to section 3-1.

Fig. 1-4-4

Coaxial cable
12

1-4-5

Power Supply Cable [7ZCSC0222B]

This cable connects BDE and External PSU or another DC24V power supply.

[Cable length: 5 m]
Fig.1-4-5

1-4-6

Power Supply Cable

Relay coaxial Cable [7ZCSC0212]

This cable connects BDE and CFQ-3922A/CFQ-3923A coaxial cable to convert connector type.

[Cable length: 0.5 m]

Fig.1-4-6

1-4-7

Relay coaxial Cable

Earth Cable [7ZCSC0266]

This cable connects BDE and bulkhead of the vessel to ground.

Fig.1-4-7

Earth Cable
[Cable length:1.5 m]

13

1-5

Installation parts and tools

1-5-1

Supplied parts by JRC

Supplied parts necessary to set up ADE and BDE are as follows. The use part is shown in Fig 1-5-1a and
Fig 1-5-1b.

Table.1-5-1 Installation pars for JUE-501 ADE (MPXP34916)

No.

Part

Type

Qty

Application

Hex. nut M10

BRTG09655

ADE fixing

Lock nut M10

BRTG09657

ADE fixing

Spring washer M10

BRTG00404

ADE fixing

Plain washer M10

BRTG00402

ADE fixing

Absorption sheet

MTT304884

Impact absorption for ADE

Earth plate

MTB394326

ADE earth

Self bonding tape

MRXP05369

Water proof for connector

Note) Silicon Sealant for ADE installation is not included in supplied parts by JRC, due to some countries
banned imports of Silicon materials.

Fig.1-5-1a

Local procurement of Silicon Sealant is required.

Supplied parts for JUE-501 ADE

14

Table 1-5-2 Installation parts for JUE-251 ADE (MPXP34915)

No.
1

Part

Type

Hex. bolt

Qty

Application

BRTG05007

ADE fixing

M8x20
2

Earth plate

MTB383266

ADE earth

Self bonding tape

MRXP05369

Water proof for connector

Note) Silicon Sealant for ADE installation is not included in supplied parts by JRC, due to some countries
banned imports of Silicon materials.

Local procurement of Silicon Sealant is required.

Fig.1-5-1b Supplied parts for JUE-251 ADE

15

Table 1-5-3 Installation parts for JUE-501/JUE-251 BDE (7ZXSC2502)

No.

Part

Type

Qty

Application

Earth cable

7ZCSC0266

BDE earth

Fixing screw

BRTG04831

The earth cable is fixed to the

M4x20
3

hull side earth

Fixing screw

BRTG05285

BDE fixing

BRBP00005

Coaxial cable fixing for BDE

M5x16
4

Nylon clip

No2 Fixing screw M4x20

No1 Earth cable

No3 Fixing screw M5x16

No3 Fixing screw M5x16

Fig.1-5-1c

Supplied parts for BDE

16

1-5-2

Required tools

A tool necessary to set up ADE, BDE and Handset is as follows.

Table.1-5-2 Required Tools

No.
1

Part

Qty

Torque wrench

1set

(Spanner head )
2

ADE fixing for JUE-251

(M8:Opposite side 13 )

Torque wrench

1set

(Spanner head )
3

Application

ADE fixing for JUE-501

(M10:Opposite side 17 )

Spanner

1set

ADE fixing for JUE-501

(M10:Opposite side 17 )

Screw drivers

1set

BDE and Handset fixing

(including cross drivers)

Vinyl tape

1set

17

ADE water proof of connector

1-6

Cable connection diagram

Fig. 1-6

Cable connection diagram

18

2. INSTALLATION
2-1

ADE

The antenna control mechanism designed and manufactured with careful consideration for long use under
the severe environmental condition at sea.
When the ADE is installed in higher position to avoid the physical obstruction, the ADE may be often
exposed to the severe vibration condition. Therefore, special attention should be paid in such an installation
site to reduce vibrations.

Decide the installation site and antenna height, which satisfies the above NOTE and which can reduce
the physical obstruction between a satellite and the ADE.
NOTE
1. Install 5m or more away from MF/HF TX antenna.
2. Install 3m or more away from VHF TX antenna.
3. Install 4m or more away from GPS.
4. Install 4m or more away from AIS.
5. Install 5m or more away from Direction finder.
6. Install 5m or more away from Inmarsat-C EME.
7. Install more than 2m from outside of the rotating area of radar scanner and also avoid transmission area
of radar scanner.
8. Install avoiding heat and smoke of funnel and much dust.
9. Install avoiding severe vibration and shock.

2-1-1

Radiation hazard

Keep out of the area within a radius of described below from your ADE respectively, because the ADE
transmits microwaves. Strong microwaves may cause injury.
In case of approach within a radius of 10W/m2 below by necessity, turn off the JUE-501/JUE-251 and
stop transmitting.
Table.2-1-1 Radiation level
Radiation level

Distance
JUE-501

JUE-251

0.4m

0.1m

25W / m

0.8m

0.2m

10 W / m

1.3m

0.6m

100 W / m

19

Safety distance
10W / m 2

Fig.2-1-1

2-1-2

Microwave radiation

Interference(RADAR)

ADE should be installed more than 2m from outside of the rotating area of radar scanner and also avoid
transmission area (more than 15deg) of radar scanner.

Min. 15deg

RADAR

Min. 15deg

Fig.2-1-2

RADAR Interference

20

2-1-3

Plan of installation site

To keep stable communication, the ADE should be installed place where have all-around view.
A obstruction causes degradation of receiving level of satellite signal and it is depending on the distance and
size.
To decide installation place, refer to following procedure to estimate the degradation of satellite signal.
When the obstructions against an inmarsat antenna is a pole, a mast and the like, estimate its effective
diameter and distance between obstructions and inmarsat antenna calculate the loss in accordance with item
(a) and to read the loss from the Fig.2-1-3b.
When the shape of obstructions are not a pole such as deck, wall, radar platform, funnel and the like,
calculate the loss in accordance with item (b) and to read the loss from the Fig.2-1-3e.
If maximum loss at all direction is less than 4dB, it will be acceptable for communication.
If the loss is 4dB or more, the obstructions might cause blocking and degradation of receiving signal.

Item (a) Calculation procedure

1) Estimate the distance (R) from the obstruction

R(m)

2) Estimate the effective diameter (d) of the obstruction

d(m)

3) Read the loss (LB) in the Fig2-1-3b.

LB(dB)

4) Judge whether the loss (LB) is allowable or not.

Fig.2-1-3a

Example for calculating the loss due to cylindrical obstruction

21

Fig.2-1-3b Loss due to cylindrical obstruction

Note)
Under lower elevation angle of the antenna, sometimes the communication might be impossible
due to fading or weather condition.

22

Item (b) Calculation procedure

1) Estimate the distance (R) from the obstruction

R(m)

2) Read the effective propagation radius (r) at R meter distance (at point A) from inmarsat antenna in
the Fig.2-1-3d.

d(m)

3) Estimate the obstruction area (SB) just occupying effective propagation radius (see hatched area
shown in Fig.2-1-3c.

SB(m2)

4) Read the loss in the Fig.2-1-3e.

LB(dB)

5) Judge whether the loss is allowable or not.

Fig.2-1-3c Example for calculating the loss due to NOT cylindrical obstruction

Fig.2-1-3d Effective propagation radius vs. obstructions distance

23

Fig.2-1-3e Loss due to not cylindrical obstruction

Note)
Under lower elevation angle of the antenna, sometimes the communication might be impossible
due to fading or weather condition.

24

2-2

Design of Pole

Pole should be designed on the basis of load specification.

2-2-1

Load specification and basic design

Load specification at the top of installation pole is shown in Fig. 2-2-1a.

Actual load applied on the installation site should be calculated according to the height of installation pole.
The structure of installation site should have adequate stiffness to withstand against the Mass, bending
moment and vibration of the ADE and installation pole.
Check the vibration level on sea trial as much as possible. Allowable vibration level is 0.7G (686 gal) or
less at the top of installation pole as shown in Fig. 2-2-2b.

Also, the vibration level will be easily known by

Fig. 2-2-2b.

Type
ADE mass
Maximum wind pressure
at wind speed 51.4m/sec.

JUE-501

JUE-251

20kg

4.7kg

409.2N

85.3N

97.4Nm

12.2Nm

Maximum bending
moment at wind speed
51.4m/sec.

Fig. 2-2-1a

Loading condition of ADE

25

Fig. 2-2-1b Allowable acceleration

26

2-2-2

Example of pole

Design a pole with referring to Fig. 2-2-2a for JUE-501 and Fig.2-2-2b for JUE-251.

Fig. 2-2-2a

Design of pole for JUE-501 (1)

27

Fig. 2-2-2a

Design of pole for JUE-501 (2)

28

Fig. 2-2-2b Design of pole for JUE-251

29

3.

INSTALLATION WORK

Cable connection system diagram is shown in Fig.1-6, Connection to Main Unit is shown in Fig.4.
Cable connection should be made in accordance with these figures.

3-1

Cable
NOTE
Do not cut off the ADE-BDE coaxial cable. Coil and secure the coaxial cable in convenient
compartment such as between the Main Unit and bulkhead.
Otherwise, a trouble may occur.

CAUTION
<<Coaxial cable>>
Install ADE-BDE coaxial cable correctly in accordance with the installation manual.
Especially waterproof should be treated correctly in accordance with the installation manual.
Inappropriate installation may cause incorrect operation, fire, electrical shock or malfunction.
Fix the coaxial cable in the fitting belts so as not to transform the coaxial cable.
The transmission signal attenuates when passing with tightening and it might become impossible
to communicate.
<<Coaxial cable and the other cables>>
Take care not to damage the connectors and the corrosion resistant sheath of cable.
Otherwise, a trouble may occur.
Do not pull the cable by gripping connector plug only.
Otherwise, a trouble may occur.

(1) The connector plugs installed on both coaxial cable ends are adaptable to connector receptacles of
either ADE or BDE.
(2) The minimum bending radius of cable is 100mm for CFQ-3922A(JUE-501 standard) and 50mm for
CFQ-5924A(JUE-251 standard).
(3) Referring to Fig.1-6, route cables.

30

JRC prepared following cables as standard.

Table 3-1-1 Coaxial cable for JUE-501
Cable length

Type

Connector

15m

CFQ3922A15

20m

CFQ-3922A2

25m

CFQ3922A25

30m

CFQ-3922A3

35m

CFQ3922A35

40m

CFQ-3922A4

45m

CFQ3922A45

50m

CFQ-3922A5

70m

CFQ-3923A7

100m

CFQ-3923A1

Remarks

Standard for JUE-501.

Relay cable 7ZCSC0212 is required to convert connector type to TNC at BDE side.
Table 3-1-2 Coaxial cable for JUE-251
Cable length

Type

Connector

15m

CFQ5924A15

TNC

20m

CFQ-3922A2

25m

CFQ3922A25

30m

CFQ-5924A3

TNC

35m

CFQ3922A35

40m

CFQ-3922A4

45m

CFQ3922A45

50m

CFQ-3922A5

70m

CFQ-3923A7

100m

CFQ-3923A1

Remarks

Standard for JUE-251.

When using CFQ-3922Ax/3923Ax series, relay cable 7ZCSC0212 is required to convert

connector type to TNC at BDE and NJ-TNCP connector (5JAAE01753) is required to convert
connector type to TNC at ADE side.
If cable is supplied by customer, check the cable specification described as below.
z RF attenuation at 1700MHz less than 20 dB including connector.
z Data modem attenuation at 10MHz less than 4dB.
z Loop DC resistance less than 1 ohm.
z Minimum bending radius by provided each cable manufacturer.
Below table shows recommended cable type and maximum cable length for JUE-501 and JUE-251.
Table 3-1-3 Recommended cable supplied by customer
Type

Cable length

RG-223

25m

RG-214/U

50m

31

3-2

ADE

Construct ADE according to the following installation procedure.

CAUTION
Keep out of the area within a radius of described below from your ADE respectively, while
transmitting, It transmits microwave and strong microwave may cause injury.
[JUE-501]
Radiation Level

Distance

1.3m

0.8m

10W/m
25W/m

100W/m
0.4m
In case of approach within a radius of 1.3meters by necessity, turn off the JUE-501 and stop
transmitting.
[JUE-251]
Radiation Level

Distance

0.6m

0.2m

10W/m
25W/m

100W/m
0.1m
In case of approach within a radius of 0.6meters by necessity, turn off the JUE-251 and stop
transmitting.
Do not deliver mechanical shock and/or force, because each unit of your ADE is a precision
instrument. Unwanted shock and force may cause malfunction.
Do not paint radome.

Painting of radome may cause decrease of the communication quality.

Carry out the installation work of ADE by two people or more for safety.

Note) Silicon Sealant for ADE installation is not included in supplied parts by JRC, due to some countries
banned imports of Silicon materials.

Local procurement of Silicon Sealant is required.

32

3-2-1

Installation parts, Required tools and materials

Installation parts, required tools and materials is shown in the following.

Refer to Fig 1-5-1a for the use part.
Table.3-2-1a Supplied parts by JRC for JUE-501 ADE installation (MPXP34916)
No

Installation parts

Description

Qty

Material

Application

Hex. nut M10

BRTG09655

SUS304

ADE fixing

Lock nut M10

BRTG09657

SUS304

ADE fixing

Spring washer M10

BRTG00404

SUS304

ADE fixing

Plain washer M10

BRTG00402

SUS304

ADE fixing

Absorption sheet

MTT304884

ADE fixing

Earth plate

MTB394326

ADE grounding

Self bonding tape

MRXP05369

Water proof

Table.3-2-1b
No

Supplied parts by JRC for JUE-251 ADE installation (MPXP34915)

Installation parts

Description

Qty

Material

Application

Hex. Bolt

BRTG05007

ADE fixing

Earth plate

MTB383266

ADE grounding

Self bonding tape

MRXP05369

Water proof

Table.3-2-1c Required tools and material

No.
1

Tool/Material
Torque wrench (M10, M8)

Qty
1set

1set

Application

Arrangement

ADE fixing.
M10 for JUE-501

Service person

M8 for JUE-251

or user

Spanner

Fixing for JUE-501 ADE

Vinyl tape

Connector cover taping

Service person

Silicon Sealant

waterproof

or user

33

3-2-2

Installation procedure

3-2-2-1

Installing the pole

NOTE

Pole should be installed on the top of the mast or top of the platform having sufficient strength.
Whole mast structure should have adequate stiffness against the mass, bending moment and
vibration of ADE and installation pole.

1) Weld the pole to installation site to the FWD

FWD

mark on the ADE facing to ships forward.

At this time, the FWD mark on the ADE should be in
the range of 1.5to forward.
(refer to Fig. 2-2-1a and 2-2-2b).

3-2-2-2

Pole

Installing the ADE

[ For JUE-501 ]

1) Stick absorption sheets on the top of the installation pole.

2) Install the ADE on the pole using a Hex nut (M10).

The FWD mark of Radome should be in the
range of 1.5to forward.
NOTE
One person should hold ADE and the other one
should install the ADE on the pole for safety.
Tightening torque : 41Nm(max54Nm)

34

3) The one side of the earth plate is tightened with the

HEX bolt, and one side has already been installed
on the earth bolt of the pole with the nut.

[ For JUE-251 ]

1) Install the ADE on the pole using a Hex bolts (M8).

The FWD mark of radome base should be in the
range of 1.5to forward.
NOTE
Tightening torque : 20Nm(max27Nm)
The length of a Hex bolts should be changed,
when you do NOT use the recommendation
flange thickness (8mm) of the pole.
2) The one side of the earth plate is tightened with the
HEX bolt, and one side has already been installed
on the earth bolt of the pole with the nut.

3) Spread the silicon sealant mounting

surface of HEX bolt.

35

3-2-2-3

Connecting the coaxial cable

1) Attach the Coaxial cable to the connector of the bottom of radome.

2) Taping at the bottom of connector cover. (Self bonding

tape)
Connector protecting procedure
1. Bandage the Self bonding tape twice around the
connectors and cables with stretching the tape up
to length twice.
2.

Bond the Self bonding tape quickly by grip.

3) Taping at the bottom of connector cover. (vinyl tape)

Connector protecting procedure
1. Bandage the vinyl tape 3 laps without stretching.
2. Bond the vinyl tape tightly by grip.

36

3-2-2-4

Fixation of coaxial cable

Take enough loosening to the cable when mounting radome.

Wrap the cable at least one time to the pole and fix it so that cable does not receive any power.

NOTE
Fix the coaxial cable in the fitting belts so as not to transform the coaxial cable.
The transmission signal attenuates when passing with tightening and it might
become impossible to communicate.

37

3-3

BDE Installation

Installation site of Main Unit should be determined taking into consideration their feasibility and
maintainability.
Installation site of Main Unit defends the following notes.
NOTE
Install 2.5 m or more away from MF/HF antenna feeders. Otherwise, it may cause malfunction.
The earth terminals of Main Unit should be grounded with cable. Otherwise, it may cause malfunction.
Do not set up in the place where air collects. Otherwise, it may cause malfunction.
Do not insert nonconforming cards into the SIM card slot of Main Unit front panel.
Do not insert wrong side of the card. These may cause slot malfunction.

CAUTION
Connect the ground terminal of the Main Unit to the hull side earth with grounding cable.
Poor connection may cause malfunction.

3-3-1

Installation parts, Required tools

Installation parts and required tools is shown in the following. Refer to Fig 1-5-1b for the use part.
Table 3-3-1a
No

Installation parts

Installation Parts

Type

Earth cable

MPXP33662

Fixing screw M4x20

BRTG04831

Fixing screw M5x16

BRTG05285

Nylon clip

BRBP00005

Table 3-3-1b
No
1

Qty

Arrangement
JRC supply

Required tools

Tool

Qty

Application

Arrangement

Cross driver

1set

BDE fixing

Service person
or user

38

3-3-2

Installation procedure

3-3-2-1

Planning installation place

Below figure is one of a sample of installation of the BDE.
Refer to Fig. 3-3-2b for the fixing of the BDE.

Fig. 3-3-2a

Main unit installation

39

Fig. 3-3-2b Example of BDE layout

40

3-3-2-2

Fixing the BDE

Decide the hole position in which the main unit is set up. The fixing screw(M516) is installed in
four places as shown in Fig 3-3-2c.

Unitmm

Fig. 3-3-2c

Main unit Fixing

41

3-3-2-3

Coaxial cable and Earth cable connecting

Connect the coaxial cable to the coaxial connector on back of the Main Unit.
Connect the ground terminal of the Main Unit to the hull side earth with grounding cable.

CAUTION
Connect the ground terminal of the Main Unit to the hull side earth with grounding cable.
Poor connection may cause malfunction.
The length of the earth cable is about 30cm (JRC supply).
Connect to the preinstalled earth plate.

Unitmm

Fig. 3-3-2d Cable connecting to Main unit for JUE-501

42

Unitmm
Fig. 3-3-2e

Cable connecting to Main unit for JUE-251

43

3-3-2-4

Connection to primary power

NOTE

Perform above item 3-3-2-1 through 3-3-2-3 completely before connection of Primary Power cable.
Otherwise, you will get electrical shock and/or a trouble may occur.
Do not connect or disconnect the coaxial cable when the main unit turns on.
Power is supplied from ADE connector on back of the Main Unit, a short circuit may cause
malfunction.

(1) Connect the coaxial cable to the coaxial connector on back of the Main Unit.
(2) Connect the power cable to the connector on back of the Main Unit.
(3) Confirm the power supply inboard with the tester.
Use the Main Unit by the following power supply specifications (refer to Table 3-3-2a).
Use the external PSU(NBD-904) of the option by the following specifications (refer to Table
3-3-2b).
Table.3-3-2a Power supply specifications of Main Unit
Specifications
Power supply

+2131V DC

(typical +24VDC)

Consumption current

TxMaximum 6.5A
Idle2A

Table.3-3-2b
AC input

DC input
DC output

External PSU(NBD-904) specifications

Regular voltage

100VAC/200VAC

Regulation

89VAC266VAC

Input frequency

50Hz/60Hz

Regular voltage

+24VDC

Regulation

+21.6VDC+31.2VDC

Regular voltage

+24VDC(typical)

(Continuous)

(4) Connect the power cable to convenient ship's Power distribution box (refer to Fig.1-6).
Connector pin number, signal name and color is as follows;
3
1 : +24VDC

Red

2 : FG

Green

3 : GND

Black

(5) Connect power cable referring to Fig.1-6 when External PSU (NBD-904) is used.

44

3-4

Handset

Installation site of Handset should be determined taking into consideration their feasibility and
maintainability.
NOTE
Install 2.5 m or more away from MF/HF antenna feeders. Otherwise, it may cause malfunction.
The length of the Handset cable is about 1m.
Attach the Handset at the reaching position from the Main Unit.

3-4-1

Installation parts, Required tools

Table.3-4-1a Installation parts
No.

Installation parts

Qty

Application

Wall mount bracket

Cradle of handset

Wood screw

Wall mount bracket fixing

Wall mount bracket fixing

4 10mm
3

Screw
3 6mm

Table.3-4-1b
No.
1

Required tools

Tool

Qty

Cross drivers

1set

45

Application
Wall mount bracket fixing

3-4-2

Installation procedure

(1) Decide the installation place of the Handset.

NOTE
The length of the handset cable is about 1m.
Attach the handset at the reaching position from the main unit.

(2) Remove the wall mount bracket detaching screw

(36mm) of Cradle.

(3) Fix the mount bracket 1 on the wall with two fixing
wood screws (410mm).
NOTE
Do not tighten up fixing screws too much,
because the mount bracket will be distorted

(4) Catch the lower side ditches of the holder a by the

lower side bending of mount bracket b.

46

(5) Fix the mount bracket with fixing screw (36mm).

(6) Attach the handset for cradle.

Connect the Handset cable to the Handset port on back of
the Main Unit.

47

4.

INTERFACE

The JUE-501/JUE-251 has the following connectors as interface.

Handset connector

SIM card slot

(a) Front panel

ADE connector

WRF connector

FUSE

Power supply connector

EARTH

RJ-45 connector
for ISDN
RJ-45 connector
for External WAN

2xRJ-11 connector
for analogue telephone

4xRJ-45 connector
for User LAN

RJ-45 connector
for JRC LAN

(b) Rear panel

Fig. 4

Connectors of the JUE-501/JUE-251

48

Voice Distress Button

connector

4-1

Power supply connector

DC24V for main power supply.
Power consumption is approx. 2A in idle, approx. 4.5A in transmitting.
Power supply connector

Pin number

4-2

Pin function

+24V DC

FG (frame ground)

GND

ADE connector
Connector to the ADE with one coaxial cable.
The connector is TNC type, and is feeding +24VDC power supply for ADE, RF signals and ADU
communication signals.
ADE connector

The CFQ-3922A5 is a standard cable with

connectors for the JUE-501, to convert
connector type to TNC the relay cable
7ZCSC0212 is required.
The CFQ-5924A3 is a standard cable with
connectors for the JUE-251.
This cable has TNC connector, do not required
relay cable.

4-3

WRF connector
The JUE-501/JUE-251 provides wideband RF output to connect an external equipment like ChartCo.
The connector is SMA type.
(As of May 2012, the service of ChartCo is not being provided in the I4 satellite.)

WRF connector

49

4-4

Earth terminal
The JUE-501/JUE-251 has earth terminal.
Connect the ground terminal of the Main Unit to bulkhead or floor with earth cable.
Earth terminal

4-5

RJ-11 (2W port) connectors for TEL1/2 port

The JUE-501/JUE-251 has two 2-wire analog ports.
The analog 2-wire telephone and the G3 facsimile are connected up to 2 units.
Cable length is maximum 100[m].

1 2

Pin number

Pin function

RING

TIP

RJ-11 (2W port) connectors

4-6

Handset connector
The JUE-501/JUE-251 has handset connector on front panel.

Pin number

Pin function

Pin number

Pin function

GND

RES1

PT1

NC

NC

SRIN1

+9V

10

SROUT1

HOOK

11

TEST

SEND

12

RECEIVE

12 1

Handset connector

50

4-7

RJ-45 (Ethernet) connector for User LAN

The JUE-501/JUE251 has four RJ-45 connectors with PoE for user LAN connection.
These connectors supply floating 48V DC power if devices which required power is connected
automatically.
The total output power of four connectors are set to 32W.

RJ-45 connector

4-8

Pin number

Pin function

RXP

RXN

TXP

TXN

RJ-45 (Ethernet) connector for external WAN

The JUE-501/JUE251 has one RJ-45 connectors for external WAN connection.
This connector can connect to another satellite communication equipment.

RJ-45 connector

51

Pin number

Pin function

RXP

RXN

TXP

TXN

4-9

RJ-45 (Ethernet) connector for JRC LAN

The JUE-501/JUE251 has one RJ-45 connectors for JRC LAN connection.
This connector can connect to JRC original network.

RJ-45 connector

4-10

Pin number

Pin function

RXP

RXN

TXP

TXN

Pin number

Pin function

RXP

TXP

TXN

RXN

RJ-45 (ISDN) connector

The JUE-501/JUE-251 has RJ-45 connector for ISDN

data communication (for JUE-501), and 3.1kAudio.

RJ-45 connector

4-11

SIM card slot

The JUE-501/JUE251 has SIM card slot behind cover plate.

Detail is described section 6.

SIM card slot inside.

52

4-12

Reset switch

The JUE-501/JUE-251 has reset switch.

If push this switch by using like a thin rod, the terminal is reset to the factory default.

Reset switch inside.

4-13

Voice distress button

The JUE-501/JUE-251 has a connector which connects Voice Distress Button.

VDB connector

4-14

FUSE

The JUE-501/JUE-251 has a fuse. 15 Amp. fuse is used.

Fuse case

53

Pin number

Pin function

SYNC

BUZZ

RX_A

RX_B

+12V

GND

5.

Optional components

The JUE-501 and JUE-251, the following optional components are prepared.

1. Coaxial cable
2. Junction board [CQD-2243]
3. External Power Supply Unit [NBD-904]
4. Facsimile [brother FAX-2820]
4-1. Power transformer for facsimile [DD-118525 / DD-118564]
4-2. EMC filter for facsimile [RSHN-2003]
5.

External buzzer [NCE-6824A]

6.

Voice distress button [NQE-3301]

7.

Handset extension cable [7ZCSC0291]

8.

Telephone [NQW-132B] / TEL JB [NQE-3058C]

9.

Gyro interface box [NQA-2066A]

10.

5-1

ADE hoisting rope for JUE-501 [MPXP34646]

Coaxial cable
Refer to Section 3-1.

54

5-2

Junction board [CQD-2243]

(1) Outlines
Junction board is extension board for 2 wire analogue telephone, External buzzer, input of GPS
signal, Gyro signal and so on.
(2) Required materials and tools
Part/Tool
1

Tapping screw

Table.5-2

Installation parts and tools

Q'ty

Description

M5

16mm

Application
Fixing for

Arrangement
JRC supply

JB.
2

Fixing screws

M5

14mm

Fixing for

JRC supply

Main unit
3

Earth cable

Cross point drivers

7ZCSC0266

JB Earth

1set

JRC supply
Service person
or user

(3) Appearance

Fixing hole

Fig.5-2a Appearance of Junction board

55

Appearance

(4) Installation

Fig. 5-2b

Main unit installation with Junction board

a) Fix the JB to the mounting location with 6 fixing screws.

56

b) Remove the bottom cover of the main unit.

Main unit
Bottom cover

c) Connect the main unit and the JB with the flat cable.

Flat cable

57

d) Fix the main unit on the JB with fixing screws.

NOTE)
Leave sufficient space at the sides and the upside of the unit to provide easy access for
maintenance and services.

Fig.5-2c

BDE Fixing with Junction board

58

Fig.5-2d Example for JUE-501 BDE Fixing with Junction board

59

Fig.5-2e Example for JUE-251 BDE Fixing with Junction board

60

Fig.5-2f Example for JUE-251 BDE Fixing with Junction board by using CFQ-3922A/3923A

61

(5) Connection
Following options can be connected and output/input from/to the Junction board.
z 2-wire analog telephone or fax up to 4.
z External buzzer up to 4.
z GPS input by NMEA
z GYRO input by NMEA or via Gyro interface box from SYNC/STEP gyro compass.
z Remote power switch. ( Switch should be supplied by user.)
z Output/Input contact signal.

Fig.5-2c

Layout of the terminal of Junction board

62

z 2-wire analog telephone or fax up to 4. (TEL3 - TEL6)

Connect the each cable from 15pin to 26 pin of J2.
z External buzzer up to 4. (OP1 and OP2)
Connect the each cable from 15 pin to 24 pin of J3.
Detail is refer to Section 5-5.
z GPS input by NMEA (GPS IN)
Connect the serial signal from 12 pin to 14 pin of J2.
z GYRO input by NMEA (GYRO IF)
Connect the serial signal from 10 pin to 11 pin of J2 from NMEA gyro compass.
If use SYNC/STEP gyro compass, connect the cable from Gyro interface unit
(NQA-2066A) from 7 pin to 11 pin of J2.
z Remote power switch (Remote Power Control)
Connect the cable from 13 pin to 14 pin of J3.
The switch will be supplied by user.
z Output/Input contact signal. (I/O1 and I/O2)
These are a relay contact output and input.
Connect each cable and device from 1 pin to 6 pin of J2 or J3.
Default setting of these port are incoming call output.
Image of connection. (In case of buzzer is connected.)

BDE+JB

Buzzer
NO

Control
signal

On

COM

Off

NC

Power

Relay
Vout
Reset input

ACK

Switch
(Momentary)

If current is over 500mA and/or voltage is over 30V, external relay is required
to drive more high current and voltage.

63

5-3

External Power Supply Unit [NBD-904]

(1) Outlines
EXT PSU is AC-DC converter to supply DC power to the JUE-501 and JUE-251.
This PSU accepts AC input 100V/200V (89V266V continuously), 50Hz/60Hz.
(2) Required materials and tools
Part/Tool
1
2

Tapping screw
Cross point drivers

Table.5-3

Installation parts and tools

Q'ty

Description

M4-M515-20mm

1set

Application

Arrangement

Fixing for

Service person

EXT PSU.

or user
Service person
or user

(3) Installation notice

Input voltage setting is not necessary.
Check the input voltage before installation.

64

Appearance

(4) Appearance

Fuse x 2

Serial Number

Unit[mm], Mass approx.5.4[kg]

Fig.5-3a

External PSU (Power Supply Unit)

65

5-4

Facsimile [brother FAX-2820]

(1) Outline
The brother FAX-2820 has been provided as JRC option.
The operational voltage is AC230V.
Transformer or EMC filter is needed depending on the ship's power voltage.
The facsimile should be connected to TEL port of the BDE.
(2) Required materials and tools
Table.5-4a Installation parts and tools
Part/Tool
1
2
3
4

Tapping screw
Tapping screw

Q'ty

Description

M4 - M5, 15 - 20mm

Tapping screw

M4, 15 - 20mm

Cross point drivers

Application

M3, 10 - 20mm

Arrangement

Fixing for

Service person

Transformer

or user

Fixing for

Service person

EMC filter

or user

Fixing for

Service person

Fixing plate

or user

1set

Appearance

Service person
or user

(3) Installation notice

Transformer or EMC filter should be installed depending on the ship's power supply voltage.
Confirm the require equipment according to the following table.
Table5-4b

Transformer for the facsimile installation

Power supply

brother FAX-2820
Transformer

AC100V

DD-118525
Transformer

AC110V/115V

DD-118564
EMC filter

AC220V/230V

RSHN-2003

[Connection with the BDE]

Connect the modular cable of facsimile to the TEL port of the BDE.
Both TEL1 and TEL2 port have been set for telephone.
Re-configuration is needed to connect facsimile.
Refer to the instruction manual section 8.9.2.1

66

(4) Appearance
(4)-1

brother FAX-2820

240mm

374mm
Mass approx.7.25[kg]

Fig. 5-4a

Appearance of facsimile (brother FAX-2820)

67

(4)-2 Power transformer for facsimile

[DD-118525/DD-118564]

(a) DD-118525

Unit [mm]

Fig.5-4b

Appearance of 100V to 230V Transformer (DD-118525)

68

(b) DD-118564

Unit [mm]

Fig.5-4c

Appearance of 115V to 230V Transformer (DD-118564)

69

(4)-3 EMC filter

The EMC filter should be installed when brother FAX-2820 is operated by AC220/230V.

Fig.5-4d

Appearance of EMC filter for FAX-2820

[Installation procedure]
1) Cut AC cable at the dimension specified with figure below.

2) Connect EMC filter. Then fix EMC filter with screws (2 places).

FG

FG

Fig.5-4e

Connecting and fixing EMC filter

70

5-5

External buzzer [NCE-6824A]

5-5-1

Apperance
4-4.6
Mounting holes (Flush mounting type)
In case of wall mounting type,
remove this plate.

4-4.6
Mounting holes (Wall mounting type)
240
210

JRC NCE-6824A
EXTERNAL BUZZER

VOLUME

BUZ OFF

DIMMER

160

POWER

110

150

185

Wall

230

50

41

2050Cabling hole (Back side)

2-20Cabling holes
230
214

Mounting hole
(Flush mounting type)

153
160

170

FLEET

RECEIVE

Note) In case of flush mounting type,the distance between the wall

and the bulkhead is 42mm or more.
When the cable is inserted from the back side, the distance
between the back side and the bulkhead is 50mm or more.

Fig. 5-5-1

Appearance of External Buzzer

71

Unit: mm
Mass:0.7 kg

5-5-2

Connection

Up to 4 External Buzzers can be connected to OP1 and OP2 on Junction board terminal.
If multiple buzzers are being connected, connect the buzzer in series.
The cable length between the Junction board and the end-buzzer is up to 100m.
Do not connect two or more optional units to the same connector of an optional unit.

Junction board

Fig. 5-5-2a

Connection diagram

JB

Fig. 5-5-2b Cable connection diagram and TB1/TB2 of an optional unit

72

5-5-3

Setting up address and termination control

Each optional unit (External Buzzer or External Button) has a rotary switch and a toggle switch.,
respectively.
The rotary switch is used to set an address used to be recognized and controlled by CPU.
The toggle switch is used to control the end-optional unit to prevent the reflection occurred on the data line.

Rotary switch

Toggle
switch

Fig. 5-5-3a

5-5-3-1

Internal view of optional unit

Set up address

The address to be assigned differs from each optional unit.

1 External Buzzer (NCE-6824A)
Address to be assigned :Series number
Significant address number : 1 to 4
(Example)
In case of installing 3 sets of External Buzzers.
JB
OP1or OP2

EXT. Buzzer 1
Address 1

Fig. 5-5-3b

EXT. Buzzer 2
Address 2

EXT. Buzzer 3
Address 3

External buzzer connecting example

73

5-5-3-2

Set up the end-optional unit by setting the toggle switch

The toggle switch is used to control the end-optional unit in order to prevent the reflection occurred on its
data line.
Setting
(a) Connecting a row of the optional units with either OP1or OP2 only
Set the toggle switch to ON to the end-optional unit of the row, only.
(To the rest of optional units, set the toggle switch to OFF)
(b) Connecting rows of optional units with both of OP1and OP2:
Set the toggle switch to ON to the end-optional unit of the longer row (longer cable length), only.
(To the all rest of optional units of the both rows, set the toggle switch to OFF) (refer to Fig.5-5-2-2)

OIU
OP1

OP2

Turn the toggle

switch to ON

Fig. 5-5-3c

Optional units connecting example:

74

5-6

Voice distress button [NQE-3301]

Fig.5-6a

Appearance of Voice Distress Button (Flush mount)

75

(OPTION; 7ZZSC0095)

Fig.5-6b Wall mount installation

76

Fig.5-6c

Adhesive sheet

77

5-7

Handset extension cable [7ZCSC0291]

(1) Outline
This unit can be extended handset cable to 5m.
(2) Required materials and tools

Part/Tool
1
2

Tapping screw
Cross point drivers

Table.5-7

Installation parts and tools

Q'ty

Description

M2.6, 10 - 20mm

Application

Arrangement

Fixing for

Service person

Fixing plate

or user

1set

Service person
or user

(3) Appearance

Fixing hole

Fig.5-7a

Appearance of extension cable

78

Appearance

(4) Installation
a) Fix the case by screw or adhesive tape on the wall, console, etc.
b) Fix the cable as following figure, Fig1, by attached cable saddle or INSULOCK, etc to
avoid damage of cable connection between cable and case from vibration..

Fig. 5-7b

5-8

Installation structure of extension cable

Telephone [NQW-132B] and TEL JB [NQE-3058C]

(1) Outline
The telephone (NQW-132B) is extension telephone for JUE-250 and connected to the TEL port of
the BDE.
When extend the telephone line using armored cable, TEL JB (NQE-3058B) is needed.
(2) Required materials and tools
Table.5-8
Part/Tool
1

1.3-WMP

Q'ty
1

Installation parts and tools

Description
Wall mount

Application
Wall mount

bracket
2
3
4

Wood screw

3.8x16mm

Velcro
Cross point drivers

1set

Arrangement
attached to
NQW-132B

Fixing wall

attached to

mount bracket

NQW-132B

Fixing

attached to

telephone

NQW-132B
Service person
or user

79

Appearance

(3) Installation notice

The BDE has two telephone port for telephone and facsimile.
Therefore the extension telephones are installed up to two units. However, in this case, facsimile is
not possible to connect to the BDE.
Both TEL1 and TEL2 port have been set for telephone.
Refer to the instruction manual section 8.9.2.1
To use Junction board, telephone is extend up to 6.
(4) Appearance
(4)-1 Telephone

Fig.5-8a

Appearance of Telephone (NQW-132B)

80

[Installation procedureWall mount]

A

(1) Fix the wall mount bracket on the wall with

two wood screws .
NOTE

Wood
screws

Do not install directly on plywood and plasterboard.

The installation of the screw is weak, and possibility
B

of falling while using it.

Do not tighten up wood screws too much, because wall
mount bracket will be distorted.

distorted
Wall mount bracket

(2) Catch the upper side ditches C of the telephone

base by the upper side bosses A of the wall mount

and catch the lower side ditches D of the telephone

base by the lower side bosses B of the wall mount.

[Installation procedureDesk top]

Fix the telephone on the desk with the Velcro attached to the telephone base.

Fig.5-8b

Telephone (NQW-132B) mounting procedure

81

(4)-2 TEL JB

Fig. 5-8c

Appearance of TEL JB(NQE-3058C)

82

5-9

Gyro interface box [NQA-2066A]

When gyro compass is connected, gyro interface box (NQA-2066A) is necessary.

Installation procedure is included NQA-2066A.
Appearance

Unit : mm
Fig.5-9

Appearance of Gyro interface box (NQE-2066A)

83

5-10

ADE hoisting rope for JUE-501 [MPXP34646]

When hoist the JUE-501 ADE (GSC-511) by crane, special hoisting rope MPXP34646 is stocked.
Hoisting procedure is included MPXP34646.

Fig. 5-10

JUE-501 ADE hoisting rope

84

6.Starting up the system and Troubleshooting

6-1

Starting up the system

Before turning on the power, setting SIM card is required in every time.

CAUTION
Do not set/remove the SIM card during power switch is turned on.

6-1-1

SIM card setting procedure

1) Remove the SIM card protector by unscrewing cross-head screws on

front panel.

2) Insert your SIM card with the metal side down. Push it in until you
hear the SIM card slot make a click sound.

3) Fasten the SIM card by sliding the black knob.

4) Restore the SIM card protector by driving the screws in.

85

6-1-2

SIM card removing procedure

1)

Make sure the Power switch turned off.

2)

Remove the SIM card protector by unscrewing cross-head screws on front panel.

3)

Loosen the SIM card by sliding the black knob.

4)

Push the SIM card and then it comes out. Remove the SIM card.

5)

Restore the SIM card protector by driving the screws in.

6-1-3

Power ON Idle

Before turning on the power, check the following;

Check the obstacles between antenna and satellite.

Check that SIM card is correctly set.
Check that the breaker of inboard power supply is turned on.
Check that the coaxial cable from ADE is connected to BDE, certainly.
Check that the Handset is connected to BDE, certainly.

Turn on JUE-501/JUE-251 by pushing power

switch of Main Unit.

ON

Initializing

A LED of Main unit starts blinking.

About 90 seconds later, initializing is started

I n i ti a l i z e

and blinking [Initialize] text is displayed.

It takes Initialize about 1 minutes.

Satellite searching

[SAT SEARCH] text is displayed in the lowest,

[Status] line.

APAC E143.5
14:03 UTC
SAT SEARCH

86

Satellite search is started.

Input Heading value when it is required.

Note) this screen appears when:
GYRO type is SYNC/STEP, and an
initial Heading value is not set yet.

GYRO type is NMEA, and cannot

obtain Heading information from GYRO.

Initial Heading value requesting

Heading

Registering to Network

Satellite search is terminated and then

[REGISTERING] text is displayed.

APAC E143.5
14:03 UTC
REGISTERING

Communication available status

Registering to Inmarsat network is started.

Registering is terminated and [CS PS READY]

text is displayed.
It enters the state that can be communicated.

APAC E143.5
14:03 UTC
CS PS READY

* Antenna bars display communication status

0

: Impossible to communicate (no reception)

1 to 2:Possible to communicate but unstable

3 to 6: Possible to stable communicate

* It doesn't become CS PS READY when there is no SIM card.

However, it can be confirmed whether synchronization can be taken in the satellite.
* If the power supply is turned on without putting SIM card, the display becomes SIM?.
However, the antenna bar rises when synchronization can be taken in the satellite.

87

88

Troubleshooting

Confirm the power supply input voltage to the BDE

Power supply+21V+32V
Confirm the fuse of BDE doesn't cut.
Remove the coaxial cable to ADE and turn on power.
When BDE starts, the defect of ADE or the coaxial cable is thought.

A correct voltage is not input

The fuse cuts
The coaxial cable is defective
(short)

BDE.

cable

doesn't change from Initialize.

ADE-BDE coaxial cable.

Confirm the coaxial cable is not transformed by tightening in a fixed part of the

50mm

Confirm the minimum bending radius of ADE-BDE coaxial cable is more than

Confirm the ADE-BDE coaxial cable is correctly connected

Turn off the power supply and turn it on.

Turn off/on of BDE is thought when there is no problem in the aforementioned (reboot)

The calibration doesn't end of coaxial

Abnormal start

The display of the Handset

doesn't become Initialize.

The display of the Handset

(LED light or blink of BDE)

The breakdown of BDE or Handset is thought when there is no problem in the aforementioned

Handset.

Confirm the Handset cable is correctly connected

The cable is not connected.

LED doesn't light (blink) of

The breakdown of BDE is thought when there is no problem in the aforementioned

Confirm the power cable is correctly connected

The power supply is not supplied

LED doesn't light (blink) of

Confirmation item

Troubleshooting

Probable cause

Table. 6-2

Case

Confirm the following when not normally starting.

6-2

89

Confirm there is no shield between the antenna and the satellite

(Refer to instruction manual section 8.1.3)

Confirm whether GPS can be received

The gyro input setting is wrong

interface

Handset

Confirm whether the use of the gyro and the setting of connected gyro are
correct.Refer to instruction manual section 8.9.1.4

Confirm the power switch of the gyro interface substrate turns on.

correctly connected with the gyro interface substrate.

Confirm whether the power cable and the cable of the SYNC/STEP gyro are

The signal is not input from the Gyro

Confirm there is no shield in surroundings of ADE.

[GYRO?] is displayed in the

GPS unfix

[POTISION?] is displayed in

Change the installation place of ADE when there is a blocking

ADE

Handset

Confirm the ADE-BDE coaxial cable is correctly connected

the Handset

Not possible to communicate with

Turn off/on of BDE is thought when there is no problem in the aforementioned (reboot)

Blocking

GPS unfix

[ADE?] is displayed in the

Handset

[Search NG] is displayed in the

Confirm there is no shield between the antenna and the satellite

Turn off/on of BDE is thought when there is no problem in the aforementioned (reboot)

Blocking

(Refer to instruction manual section 8.1.3)

Confirm whether GPS can be received

GPS unfix

SEARCH.

Confirm ithe coverage area in the satellite.

Outside the coverage area, turn on power after it enters in the coverage area.

outside the satellite coverage area.

doesn't change from SAT

The display of the hand set

7.

Repair Parts list

Table.7-1

Parts list of JUE-501

Name of component

Type

JRC Code

ADE

GSC-511

GSC511-1

ADU

CMZ-124

CMZ124-1

BDE

GSC-512

GSC512-1

Handset

NQW-267

NQW267-1

Table.7-2

Parts list of JUE-251

Name of component

Type

JRC Code

ADE

GSC-251

GSC251-1

LNA

CAG-121-2

CAG121-4

ADU

CMZ-124

CMZ124-1

BDE

GSC-252

GSC252-1

Handset

NQW-267

NQW267-1

90

8.
8-1

SPECIFICATION

JUE-501/JUE-251 Standard components

1. MES Type

Class 8 (JUE-501)
Class 9 (JUE-251)

2. Inmarsat type approval

B9JR01

3. Frequency

Transmit

1626.5 to 1660.5 MHz, 1668.0 to 1675.0 MHz

Receive

1518.0 to 1559.0 MHz

4. Maximum E.I.R.P

+22.0 dBW + 1/-2dB (Class 8)

+15.1dBW + 1/-2dB (Class 9)

5. G/T

-4.0dBK (Class8), -15.5dBK (Class9)

6. Modulation

QPSK,

7. Antenna

8. Primary power

9. Dimension and Weight

Type

/ 4-QPSK, 16QAM

0.56m flat (Class 8),

0.24m flat (Class 9)

Polarization

Right-hand circular (RHCP)

Radome

GFRP (Class 8),

Voltage

+21VDC to +31VDC

Current
Maximum

Under 2 A, as the time of receipt

Under 6.5A, as the time of transmitted, and
optional equipment is connected.

ADE

AES (Class 9)

630mm x h 683mm, 20kg (Class 8)

285mm x h 364mm, 4.7kg (Class 9)

BDE

w 262mm x d 275mm x h 65mm, 4.5kg

91

10. Environmental Conditions

1) Temperature

ADE

-25C to +55C

BDE

-25C to +55C

2) Relative Humidity

Up to +40C, 95%

3) Vibration

IEC 60945 4th Edition

4) Ships Motion

Motion: Amplitude Period

Roll

+30

8s

Pitch

+10

6s

Yaw

+8

50 s

Surge

+0.2g

Sway

+0.2g

Heave

+0.5g

Turning Rate

+6 /s

1 deg / s2

Headway 30knots
5) Solar Radiation (ADE)

Infrared Radiation
Ultraviolet Radiation

500 watts / m2
54watts / m2

6) Icing (ADE)

Up to 25mm

7) Precipitation

Up to 100mm / hour

8) Wind

Up to 100knots in operation

92

9.

Abandonment work

Keep the rule of the pertinent local government when you abandon the package materials of the
JUE-501/JUE251.
Keep the rule of the pertinent local government when you abandon the JUE-501/JUE-251.
For details, contact the dealer or a concerned local government.

93

Appendix A

Grounding

Grounding is required for following reason.

* To reduce lightning damage.
* To protect from ESD (Electro Static Discharge).
* To reduce electromagnetic interference.

A-1

Grounding the ADE

Grounding for steel hulls

a) In case of the pole is bonded to the hull electrically.
Fix the earth plate which supplied by JRC between one of the fixing bolt of the ADE and earth bolt
of the pole.refer to section 3-2-2
b) In case of the pole is isolated to the hull electrically.
1) Prepare earth cable by service person or user.refer to Fig.A-1a
2) Fix the earth cable (Ring terminal M10) to one of the fixing bolt of the ADE.refer to Fig.A-1b
3) Fix the earth cable (opposite side) to the earth terminal which has same electrical potential of the
BDE earth cable.
Grounding for aluminum hulls, fiberglass hulls, timber hulls
1) Prepare earth cable by service person or user. (refer to Fig.A-1a
2) Fix the earth cable (Ring terminal M10) to one of the fixing bolt of the ADE.refer to Fig.A-1b
If the pole should be isolated, that is the pole has any other ground potential, use rubber bush
and isolate the fixing bolt from the pole. (refer to Fig.A-1c)
Rubber bush and flat washer are prepared by service person or user.
3) Fix the earth cable (opposite side) to the earth terminal which has same electrical potential of the
BDE earth cable.

A-2

Grounding the BDE

Connect the ground terminal of the Main unit to bulkhead or floor with grounding cable supplied by JRC.
refer to section 3-3-2

94

Ring terminal M10

Prepared by user

min. 6mm 2
Prepared by user

Gauge wire

Ring terminal
Prepared by user
* Set the size of the terminal to
the ground terminal.

Fig. A-1a

Fig. A-1b

Earth cable

Example of setting up earth cable (cross-section view)

Radome base

Absorption sheet
Supplied by JRC
Base plate
Rubber Bush
Prepared by user
Flat washer W8
Prepared by user
Earth cable ( Ring terminal M10)
Prepared by user
Fixing bolt Supplied by JRC

same electrical ground as the BDE earth

Hex bolt
: B825
Spring washer : SW8
Flat washer
: W8

Fig. A-1c

Example of setting up earth cable (cross-section view)

95

Ver 1.0
(2012.8.6)

96