Woods - E-Trac Inverter PDF
Woods - E-Trac Inverter PDF
Woods - E-Trac Inverter PDF
Motor Drive
Manufacturer:
TB Wood's
Model Number:
WFC1000/2000/4000
Form 1226D
WFC
AC Inverter
HT
WFC1000 Series 1 HP
WFC2000 Series FHP to 25 HP
WFC4000 Series 1 to 75 HP
Installation, Operation and
Maintenance Instructions
for CE Marked Version
Quality Made
in the U.S.A.
TB WOODS INCORPORATED
Chambersburg, Pennsylvania
Data
Range
Name
01
MODEL
Model Number
02
RVLVL
Software Revision
0-640
03
IRAT
Rated Current
05
SERNO
06
0-65000 Note 1
---
25
Note 1
---
25
2-200
Note 1
25
Serial Number
0-65000
---
---
25
REP
Repair Date
0-65000
---
---
25
07
FLT3
Last Fault
---
---
---
25
08
FLT2
2nd Fault
---
---
---
25
09
FLT1
1st Fault
---
---
---
25
12
FOUT
Output Frequency
0-400
---
Hz
25
13
VOUT
Output Voltage
0-100
---
25
14
IOUT
Output Current
0-650
---
26
15
LOAD
Drive Load
0-200
---
26
16
TORQ
Load Torque
0-200
---
26
17
TEMP
Inverter Temp
2-105
---
26
18
TIME1
0-65000
---
26
19
TIME2
Power On Hours
0-65000
---
26
1B
FLUX
Magnetizing Current
0-100
---
26
21
MODE
Input Mode
0-36
---
26 & 27
24
FSEL
Reference Select
0-19
---
27
27
TLSEL
0-6
---
28
31
FMIN
Min. Frequency
0.00-400
Hz
28
32
FMAX
Max. Frequency
20.00-400
60
Hz
28
33
F2
0.00-400
Hz
28
34
F3
Preset Speed #3
0.00-400
20
Hz
28
35
F4
Preset Speed #4
0.00-400
40
Hz
28
36
F5
0.00-400
60
Hz
28
37
F6
0.00-400
Hz
28
38
F7
0.00-400
Hz
28
39
FTL
0.00-400
10
Hz
29
41
RSEL
Ramp Selector
0-7
---
29
42
ACC1
Acceleration Time #1
0.10-600
29
43
DEC1
Deceleration Time #1
0.10-600
29
44
ACC2
Acceleration Time #2
0.10-600
29
45
DEC2
Deceleration Time #2
0.10-600
29
46
DECTL
0.10-30
29
47
DCBRK
DC Brake Time
0-5
0.2
29
48
DCVLT
DC Brake Voltage
0-15
Note 1
30
51
VSEL
0-6
---
30
52
BOOST
Torque Boost
0-25
Note 1
30
53
FKNEE
26-640
60
Hz
31
Customer
Setting
Name
54
SKBND
55
Data
Range
Description
0.20-20
Hz
31
SK1
Skip Frequency #1
0.00-400
Hz
31
56
SK2
Skip Frequency #2
0.00-400
Hz
31
57
SK3
Skip Frequency #3
0.00-400
Hz
31
58
SK4
Skip Frequency #4
0.00-400
Hz
31
59
MVOLT
185-480 Note 1
31
5B
IMAG
15-85
Note 1
31
61
LTLF
5-150
150
31
62
LTLR
5-150
150
31
63
RTLF
5-110
80
31
64
RTLR
5-110
80
31
65
SLIP
Slip Compensation
0-10
32
66
STAB
Current Stability
0-4
---
32
67
TOL
0-100
32
68
NRST
Restart Number
0-8
---
33
69
DRST
Restart Delay
0-60
33
6A
TOLC
0-7
---
33
70
MCAL
Meter Calibration
0-255
Set to 10VDC
---
33
71
METER
0-7
---
33
72
ST1
Auxiliary Output #1
0-11
---
34
73
ST2
Auxiliary Output #2
0-11
---
34
74
ST3
Auxiliary Output #3
0-11
---
34
75
STR
0-11
---
34
77
MOL
0-1
---
34
0-65000
---
34-39
0-7
---
39
81
82
START
83
PWM
0-8
---
40
84
DISP
0-65000
---
42
85
UNITS
Display Units
ALPHA RPM_1
---
42
86
LANG
Display Language
87
ACODE
88
FRO
A2
RATIO
B1
OPTNO
Cx
CNTLx
Ex
ECNTx
0-3
---
43
0-999
---
43
0-1
---
43
0-200
100
43
0-6
---
43
BINARY (8)
---
34-39
0-65535
---
34-39
Customer
Setting
TABLE OF CONTENTS
Page
Section 1 General Information
1.1
Preface..........................................................................................................................................
1.2
Inspection......................................................................................................................................
1.3
Control Identification Number........................................................................................................
1.4
Control Specifications ...................................................................................................................
1.5
Input/Output Ratings .....................................................................................................................
1.6
AC Inverter Fundamentals ............................................................................................................
1.7
Description of Operation ...............................................................................................................
1
1
1
2
5
6
6
7
8
12
13
13
13
14
15
17
18
18
19
20
20
21
23
23
24
25
25
44
44
45
Section 6 Applications
6.1
Connection Diagrams....................................................................................................................
6.2
Options and Accessories ..............................................................................................................
6.3
Application Hints ...........................................................................................................................
50
52
53
Section 7 Troubleshooting
7.1
Fault Codes...................................................................................................................................
7.2
Troubleshooting ............................................................................................................................
7.3
Maintenance and Inspection .........................................................................................................
7.4
Replacement Parts........................................................................................................................
54
55
56
57
Section 8 Appendix A
8.1
Additional Publications ..................................................................................................................
8.2
Hassle Free Warranty ...................................................................................................................
59
59
60
61
62
65
66
Section 10 Appendix C
CE Declaration of Conformity........................................................................................................
68
SECTION 1
GENERAL INFORMATION
1.1 Preface
This manual contains the specifications, installation instructions, description of operation, and troubleshooting
procedure for the WFCHT Series AC Inverters. Before installing the drive, read this manual carefully to ensure
correct installation and maximum performance. The information contained herein is considered current with
the release of version 4.2 (02-RVLVL) of the drive software.
1.2 Inspection
A. Upon receipt of the product, unpack the AC inverter and carefully inspect for any damage sustained in
transit (depression in the enclosure, damage to parts, missing parts). If damage is apparent, the freight or
express agent should be notified within 15 days of receipt of the product and a request be made that he
make an inspection of the merchandise; then a claim should be filed against the carrier. For UPS shipment
damage, save the box and packing material and notify TB Woods Incorporated immediately.
B. Next remove the AC inverter cover, if supplied, and inspect for any loose screws, nuts, or connectors.
C. Read the technical data plate and verify the correct horsepower size for the application and note the input
voltage and current required for the inverter.
D. If the inverter is to be stored for a long period of time, repack the inverter and store in a clean, dry place,
free from direct sunlight or corrosive fumes, and in a location where the ambient temperature will not be
less than -20 C (-4 F) nor more than 60 C (140 F).
1.3 Control Identification Number
A systematic numbering system is used to define all WFCHT models by torque output, input voltage rating,
horsepower rating, and enclosure type. This model number appears both on the shipping carton label and the
technical data label on the enclosure. A model number code is also accessible in the Level 1 programming
mode. (Refer to Section 4.2.)
WF
007-5
HT
460V
X
X
X
X
X
X
X
X
X
X
X
X
X
X
WFC1000
WFC2000
WFC4000
See
Page
Applicable
Motor Output
0.75-25
1-75/1-100
Kilowatt (kW)
0.75
0.55-19
0.75-56
Inverter
Output
Ratings
@ 110%
Motor Ratings
Capacity (kVA)
1.6
1.2-30
1.5-196
Continuous Amps
4.0
3-75
2-121
Output Voltage
(Source limited)
3.5-230 VAC 3
3.5-230 VAC 3
7.0-460 VAC 3
Inverter Input
Ratings
Control
Specifications
Frequency Range
Programmable 0.1-400 Hz
28, 39
Overload Capacity @
40 C Ambient
32, 33
Running Torque
150% at 2Hz
30
200-230 VAC 1
(FHP-2 HP)
200-230 VAC 3
(3-25 HP)
5, 12
Input Voltage
(3 inputs all 3-wire)
115 VAC 1
Voltage Tolerance
10%
9.7
4.8-95
2.2-152.8
KVA @ 50/60 Hz
1.2
1.1-38.1
1.8-122
380-460 VAC
3
-10%; +15%
12
Input Frequency
50/60 Hz 10%
Phase Imbalance
2% maximum
12
Control System
Frequency Range
28, 31
Frequency Command
Selections
15, 27
Frequency Resolution
0.01 Hz
Frequency Stability
Analog
0-1 kHz pulse train
0-10 kHz pulse train
Keypad
RS485 Port
V/Hz Ratio
+0.2%
+0.4%
+0.1%
+0.1%
+0.1%
31
Acceleration/Deceleration
Ramps
29
Minimum Frequency
28
Maximum Frequency
28
Torque Limit
28, 31
Model Series
Control
Specifications
(continued)
Protection
Features
WFC2000
WFC4000
See
Page
29
Minimum Frequency in
Torque Limit
29
Torque Boost
30
Dynamic Braking
Adjustments
PWM Frequencies
39
Agency Listing
Charge Indicator
15
Ground Fault
Operating
Features
WFC1000
32, 33
407 VDC
815 VDC
180 VDC
400 VDC
Torque Limit
28, 31
Program Lockout
42
39
Overtemperature
DB Failure
Error/Fault Messages
19 fault codes
6 warning displays
53
Fault Storage
25
17
Operating Controls
LED Indicators
Display
Auxiliary Relay
18
16
43
20
21, 40
17, 34
Model Series
Programming
WFC1000
WFC2000
WFC4000
See
Page
Programming Levels
25, 43
Parameter Block 00
Drive Data
Parameter Block 10
Status
Parameter Block 20
Control
Parameter Block 30
Frequencies
Parameter Block 40
Ramps
Parameter Block 50
Voltage/Frequency
Characteristics
Parameter Block 60
Torque Limit
Parameter Block 70
I/O Definition
Parameter Block 80
Program Options
Parameter Block 90
RS485 Serial Link Options
BAUD or communication rate, slave address, watchdog timer, & retrieval of SIO generated fault codes.
Parameter Block A0
Option Parameters
Parameter Block B0
Option Parameters
Parameter Block C0
Event Control Bytes
35
Parameter Block E0
Event Count Bytes
35
Construction
Mounting
Location
Chassis/NEMA 1
NEMA 1
7, 17
NEMA 4
7, 17
Ambient
Conditions
Operating Temperature
Chassis 0 C to 50 C
NEMA 1/4 0 C to 40 C
Storage Temperature
-20 C to +60 C
Humidity
Vibration
0.6 G Maximum
Elevation
HP
(5)
CT/VT
CONTINUOUS
CONTINUOUS
KVA
(7)
AMP
(1)
KVA
1 MIN @ 40 C (3)
CT.
VT.
AMPS (2) AMPS (2)
KVA
AMPS
1001-0
1/1
1.6
13.9
1.4
3.6
4.0
2.1
5.4
2000-7
0.75/0.75
1.4
6.1
1.1
2.8
3.1
1.7
4.2
2001-0
1/1
1.6
7.1
1.4
3.6
4.0
2.1
5.4
2002-0
2/2
3.3
14.4
2.7
6.8
7.5
4.1
10.2
2003-0
3/3
4.2
10.4
3.8
9.6
10.6
5.7
14.4
2005-0
5/5
7.0
17.6
6.1
15.2
16.7
9.1
22.8
2007-5
7.5/7.5
10.7
26.9
8.8
22.0
24.2
13.2
33.0
2010-0
10/10
13.6
34.2
11.2
28.0
30.8
16.8
42.0
2015-0
15/15
21.6
54.3
16.7
42.0
46.2
25.0
63.0
2020-0
20/20
27.2
68.2
21.5
54.0
59.4
32.3
81.0
2025-0
25/25
34.7
86.9
27.1
68.0
74.8
40.6
102.0
4001-0
1/1
1.8
2.2
1.6
2.0
2.2
2.4
3.0
4002-0
2/2
3.4
4.3
2.9
3.7
4.1
4.4
5.6
4003-0
3/3
4.9
6.2
4.4
5.5
6.1
6.6
8.3
4005-0
5/5
8.6
10.8
7.2
9.0
9.9
10.8
13.5
4007-5
7.5/10
12.8
16.0
10.4
13.0
14.3
15.5
19.5
4010-0
10/15
17.7
22.2
14.3
18.0
19.8
21.5
27.0
4015-0
15/20
24.7
31.0
19.1
24.0
26.4
28.7
36.0
4020-0
20/25
30.2
37.9
23.9
30.0
33.0
35.9
45.0
4025-0
25/30
39.7
49.8
31.1
39.0
42.9
46.6
58.5
4030-0
30/40
45.3
56.8
35.9
45.0
49.5
53.8
67.5
4040-0
40/50
61.4
77.1
48.6
61.0
67.1
72.9
91.5
4050-0
50/60
75.5
94.7
59.8
75.0
82.5
89.6
112.5
4060-0
60/75
90.0
112.0
71.0
90.0
98.0
106.4
133.5
4075-0
75/100
111.0
134.0
88.0
110.0
121.0
131.5
165.0
TABLE 1.5
NOTES:
(1) Required data for sizing input wiring.
(2) CT Amps = Value stored in parameter 03-IRAT. Each model is capable of continuous operation at VT amps
rating. Required data for sizing motor wiring.
(3) For chassis models, ratings are for 1 minute @ +50C. (40C external ambient when enclosed.)
(4) Control rated for 110% of motor rating (continuous).
(5) For single phase applications greater than 5 HP, consult factory.
(6) Motor thermal overload relay rating 1.1 x continuous motor nameplate amps. (Necessary only in multimotor applications.)
(7) If the KVA rating of the power source exceeds ten times this value, the use of an isolation transformer or a
line inductor is recommended.
FIGURE 1.7
6
SECTION 2
INSTALLATION AND ENCLOSURE DIMENSIONS
2.1 General Rules for Installation
Improper installation of the inverter will greatly affect its life. Be sure to observe the following points when
selecting a mounting location.
A. Do not install the inverter in a place subjected to high temperature, high humidity, or excessive vibration.
(Consult Table 1.4 for temperature, humidity and maximum vibration limits.)
B. Mount the unit vertically and do not restrict the airflow to the heat sink fins on the back of the control. The
fan and fins allow cooling of internal components. Any air restriction could greatly reduce the life of the
inverter, as well as resulting in nuisance over temperature trips.
C. The WFCHT generates heat. Allow sufficient space around the unit, as shown in the illustration. If mounted
in an enclosure with other equipment, be sure to allow at least five (5) inches of space on each side for
adequate ventilation.
D. For totally-enclosed chassis models (fins inside the enclosure), consult TB Woods Incorporated for enclosure sizing
and mounting instructions.
MORE
THAN
E. Do not mount the WFCHT near heat generating equipment or
5 IN.
in direct sunlight.
F. Explosion proof Applications Part of the criteria for an
MORE
THAN
explosion proof rating is that the motor is designed and
HT
5 IN.
W F C A C
tested to ensure that its outer surface temperature does not
INVERTER
MORE
exceed prescribed levels. These limits can be easily
THAN
exceeded if the motor is operated from an AC inverter. A few
5 IN.
manufacturers of explosion proof motors have received UL
MORE
certification for their products when used on AC inverters.
THAN
These motors have very strict operating speed limits and
5 IN.
other disclaimers to protect the companies in case an
accident occurs involving their product. Explosion proof
motors that are not rated for inverter use lose their
certification when used for variable speed. Due to the many
FIGURE 2.1
areas of liability that may be encountered when dealing with
these applications, the following statement of Company
Policy applies:
TB Woods Incorporated AC Inverter products are sold for suitability with explosion proof AC motors rated
for use with PWM inverters. These motors must be UL listed for use with either TB Woods AC inverters or
with PWM inverters and used within the specified speed ranges and carrier frequencies. TB Woods
accepts no responsibility for any direct, incidental or consequential loss, cost or damage associated with
the misapplication of our AC products in these applications. In any misapplication, the purchaser expressly
agrees to assume all risk of loss, cost or damage that may arise. TB Woods Incorporated will not
knowingly approve the application of their AC inverters with motors not rated for such applications.
G. Line Starting WFCHT is designed to provide controlled starting and stopping of AC motors by use of the
keypad or external contacts connected to the control terminal strip. WFCHT may also be started by applying
AC power to terminals L1, L2, and L3. The inverter has line-start-lockout as a standard feature, to prevent
automatic starting when line power is applied. This provision can be defeated by appropriate programming.
The inverter may be started once every two minutes in this mode.
H. Chassis Model Installation -- The Chassis style WFCHT series is shipped with the keypad attached to the
inverter, but it can be removed and attached to an enclosure front cover or remote station (See Section
6.2). Note: CE specifications require that any system component housed within an enclosure,
cannot have an attached operator control. Therefore, the keypad must be removed from the
inverter and attached to an enclosure panel to maintain CE compliance in these cases.
FHP-5 HP
NEMA 4 & CHASSIS MODELS
FIGURE 2.2
8
8.33
25 HP 230 VAC
40-75 HP 460 VAC (NEMA 1/NEMA 4 MODELS)
40-75 HP 460 VAC (CHASSIS MODELS)
FIGURE 2.5
11
WARNING
DISCONNECT POWER BEFORE SERVICING THIS CONTROL.
HAZARDOUS VOLTAGES EXIST UNTIL CHARGE LIGHT GOES OUT.
AVERTISSEMENT
COUPER LALIMENTATION AVANT DENRERENORE LE DEPANNAGE DU SYSTEME ELECTRIQUE.
VOLTAGE DANGEUREUX EXISTE TANT QUE LA LUMIERE INDICATRICE RESTE ALLUM.
2.3 Input AC Line Requirements
The allowable AC line voltage fluctuation is -10% to +15% of nominal line voltage. A supply voltage above or
below these limits could cause the inverter to trip out with either an overvoltage or an undervoltage fault.
NOTE:
Input Power Transformer Rating
Caution must
be exercised Rated HP FHP 1
2
3
5 7-1/2
10
15
20
25
30
40
50
60
75
when applying
2
4
5
9
13
18
25
31
40
46
62
76
90 112
WFCHT Invert- Minimum 2
KVA Rating
ers on low line
conditions.
For example, a WFC2000 Series Inverter will operate properly on a 208 VAC line. However, the maximum
output voltage will be limited to 208 VAC. If the motor is rated for 230 VAC line voltage, higher motor currents
and increased heating will result. Ensure that the voltage rating of the motor matches the applied line
voltage.
If other than 60 Hz output can be tolerated, proper volts/hertz can be programmed into the inverter by the 53FKNEE and 32-FMAX parameters. If you are unsure about this feature, consult Section 4.2 or the factory.
Phase voltage imbalance of the input AC source can cause unbalanced currents and excessive heat in the
input rectifier diodes and in the DC bus capacitors of the WFCHT. Phase imbalance is calculated by the
following method:
Assume: The voltage from L1 to L2 = La
The voltage from L2 to L3 = Lb
Lavg = La + Lb + Lc
The voltage from L1 to L3 = Lc
3
The average line voltage = Lavg
Determine the absolute value of the difference between each of the line voltages (La, Lb, & Lc) and Lavg.
(Subtract the two values and disregard the sign of the result.) Consider the results of this calculation to be
Laa, Lba, & Lca.
Phase Imbalance (%) = Laa + Lba + Lca x 100%
2 (Lavg)
Example:
Measured phase voltages of 230, 235, & 240 would result in a calculated phase imbalance of 2.1%.
If the resulting phase imbalance exceeds 2%, consult your local power company or plant maintenance
personnel and ask them to investigate this problem and recommend methods of correcting this condition.
Phase imbalance can be damaging to motors running Across-the-Line also. A 2% imbalance requires a 5%
derating factor on the motor, 3% imbalance requires a 10% derating, 4% requires an 18% derating.
CAUTION: NEVER USE POWER-FACTOR IMPROVEMENT CAPACITORS ON THE WFC HT MOTOR
TERMINALS, M1, M2, AND M3, OR DAMAGE TO THE INVERTERS SEMICONDUCTORS WILL RESULT.
A. Single Phase Operation
Certain models of WFCHT series AC inverters are designed for single phase input. The output is still 230
VAC, three phase; therefore, do not connect single-phase motors to the inverters output terminals
as damage may occur.
Models WFC1001-0 (115 VAC), WFC2000-7 (230 VAC), WFC2001-0, and WFC2002-0 are designed
specifically for single phase input. For other requirements, please contact the factory.
B. Line Starting
WFCHT is designed to provide controlled starting and stopping of AC motors by use of the keypad or
external contacts connected to the control terminal strip. WFCHT may also be started by applying AC power
to terminals L1, L2, and L3. The inverter has line-start-lockout as a standard feature, to prevent automatic
starting when line power is applied. This provision can be defeated by appropriate programming. The
inverter may be started once every two minutes in this mode.
12
Model
Number
Amp
Rating
Max. Switching
Frequency
at Max. Amp
Watt Loss
at Default
Switching
Watt Loss
at Highest
Switching
WFC20007xHT
WFC20010xHT
WFC20020xHT
WFC20030xHT
WFC20050xHT
WFC20075xHT
WFC20100xHT
WFC20150xHT
WFC20200xHT
WFC20250xHT
WFC40010xHT
WFC40020xHT
WFC40030xHT
WFC40050xHT
WFC40075xHT
WFC40100xHT
WFC40150xHT
WFC40200xHT
WFC40250xHT
WFC40300xHT
WFC40400xHT
WFC40500xHT
WFC40600xHT
WFC40750xHT
3.1
4
7.5
10.6
16.7
24.2
30.8
48.2
59.4
74.8
2.2
4.1
6.1
9.9
14.3
19.8
26.4
33
42.9
49.5
67.1
82.5
98
121
16kHz
16kHz
16kHz
8kHz
8kHz
16kHz
16kHz
16kHz
16kHz
16kHz
16kHz
16kHz
16kHz
8kHz
16kHz
16kHz
16kHz
8kHz
16kHz
16kHz
4kHz
4kHz
4kHz
2.5kHz
58
72
121
161
216
299
402
603
712
1005
62
99
114
181
255
350
468
608
752
864
1152
1439
1727
2223
131
163
273
238
320
671
902
1353
1598
2256
140
222
256
267
573
785
1051
900
1688
1940
1253
1566
1879
2223
Model
Fuse
Model
WFC1001-0
KTK-10 or KTK-R-10
WFC4001-0
KTK-4 or KTK-R-4
WFC2000-7
KTK-5 or KTK-R-5
WFC4002-0
KTK-7 or KTK-R-7
WFC2001-0
KTK-7 or KTK-R-7
WFC4003-0
KTK-10 or KTK-R-10
WFC2002-0
KTK-15 or KTK-R-15
WFC4005-0
KTK-15 or KTK-R-15
WFC2003-0
KTK-25 or KTK-R-25
WFC4007-5
KTK-25 or KTK-R-25
WFC2005-0
KTK-30 or KTK-R-30
WFC4010-0
KTK-35
WFC2007-5
KTK-50
WFC4015-0
KTK-50
WFC2010-0
KTK-50
WFC4020-0
JKS-60
WFC2015-0
JKS-75
WFC4025-0
JKS-100
WFC2020-0
JKS-100
WFC4030-0
JKS-100
WFC2025-0
JKS-125
WFC4040-0
JKS-125
TABLE 2.5
WFC4050-0
JKS-175
WFC4060-0
JKS-200
WFC4075-0
JKS-200
13
Fuse
B. Power Wiring
Power wiring is those wires which are connected during installation to the power circuit terminals, L1, L2,
L3, M1, M2, and M3. Power wiring must be selected as follows:
1. Use only UL recognized wire.
2. Wire voltage rating must be a minimum of 300 V for 230 VAC systems, and 600 V for 460 VAC
systems.
3. Wire gauge to be selected based on continuous input and output currents. See Table 1.5 for
current information.
4. Grounding must be in accordance with NEC and CEC.
NOTE: Power delivered from variable frequency controls contains high frequencies which may
cause interference with other equipment. Control wiring and line wiring should not be run in the
same conduit or raceway with inverter-to-motor wiring.
Where power wiring is longer than 50 feet, increase the wire size to the next larger gauge size to reduce
the voltage drop in the wire.
C. Control Wiring
Control wiring is wiring connected during installation to the control terminal strip (30 terminals). Control
wiring must be selected as follows:
1. Shielded, twisted wire is recommended to prevent electrical noise interference from causing
improper operation or nuisance tripping. Recommended wires are Belden types; equivalents may
be substituted:
8761 (300V 60C UL-2-wire)
8771 (300V 60C UL-3-wire)
8719 (600V 60C UL-2-wire)
2. Use only UL recognized wire.
3. Wire voltage rating must be a minimum of 300 V for 230 VAC systems, and 600 V for 460 VAC
systems. This is Class 1 wire.
4. Never run the control wiring in the same conduit or raceway with power wiring. See NOTE above.
5. Connect shield to inverter COM terminal only.
2.7 Reducing Current Surges and Voltage Transients
Inrush currents to the coils of magnetic contactors, relays and solenoids associated with, or in close proximity
to, the inverter can induce high current spikes in the power and control wiring, causing faulty inverter operation.
If this condition occurs, a snubber network, consisting of a series resistor and capacitor for AC loads, or a freewheeling or flyback diode for DC loads, should be placed across the relay coil to prevent the occurrence. The
following component values should be used for 115 VAC or 230 VAC relays or solenoids.
For Main Circuit Contractors and Solenoids
For Auxiliary Control Circuit Relays
C = 0.2 MFD, 500 VDC
R = 500 5 Watts
C = 0.1 MFD, 500 VDC
R = 200, 2 Watts
Connection Diagram
for AC and DC Relay
Coils and Solenoids
FIGURE 2.7
For magnetic contactors, relays and solenoids which are energized from a DC source, a free-wheeling diode
should be used. The diode should be a high-speed, fast recovery type. Connect the diode across the coil as
shown above. The diode current and voltage should be selected by the following formulae:
Diode Current Rating (A) Coil Capacity (VA)
Rated Voltage of Coil (V)
Diode Voltage Rating Rated Voltage of Coil (V) x 2
14
J 7 O P T IO N
CO N NECTO R
J6
J 11
0 -2 V
0-1 0 V
L1
L3
B+
B-
C P U A C T IV IT Y L E D
P O W E R T E R M IN A L S
FIGURE 2.8
15
S IO -
6 FS
M2 M3
S IO +
ST3
CO M
S T2
S T1
+24
R ST
MOL
C TS
PS3
A RT
R /J
P S2
PS1
+24
R EV
FWD
L IM
M1
COM
V IN
REF
C IN
COM
MET
L2
COM
BU S
C HG
CO NTR O L
T E R M IN A LS
R LY
DESCRIPTION OF TERMINALS
Analog
Terminals
Digital
Input
Terminals
See Page
MET
This analog output varies from 0 to full scale and is referenced to COM terminal. It
may be programmed via parameter 71-METER to read output frequency, output
voltage, output current, output load in percent of inverter capacity and output motor
torque. The maximum full scale adjustment is calibrated by parameter 70-MCAL and
can be adjusted while the inverter is running. Maximum full scale adjustment is from
approximately 0-16.5 VDC. The output is rated at 5 mA. If proper wiring practices are
followed, no noise should be detectable on meter output. However, in some
applications noise can be observed. In this case, a 10F capacitor can be inserted at
the terminal strip between MET and COM to minimize this effect.
COM
CIN
Speed Reference input, 4 to 20 mA, 237 load referenced to COM. The current input
signal is calibrated by parameters 31-FMIN and 32-FMAX. FMIN sets the frequency 4
mA should generate, and FMAX sets the frequency 20 mA should produce. Operation
can be inverted, 20 mA = min. frequency, and 0 mA = max. frequency. (See
24-FSEL.)
27, 48
VIN
27, 48
REF
This terminal is a +10 VDC power supply with 10 mA capacity and may be used as
the Torque Limit Reference supply or the reference for VIN, in which case the drive
can be programmed to shut down if the common line to the remote speed
potentiometer opens. (See 24-FSEL.)
27, 48
LIM
Torque Limit input terminal. It will accept 0 to 10 VDC. 10 VDC equals 150% output
torque. Defaults to +10 VDC with no input connected.
28, 48
FWD
48, 49
REV
48, 49
+24
Reference Voltage for Digital inputs FWD, REV, R/J (Run/Jog), PS1, PS2, PS3, MOL
and ART, rated 200 mA. Overloading this terminal will result in fault F04. May be
used to power relays tied to open collector outputs ST1, ST2, and ST3.
48, 49
R/J
48, 49
PS1
PS2
PS3
28, 48
PS1
0
1
0
1
0
1
0
1
ART
PS2
0
0
1
1
0
0
1
1
33, 48
PS3
0
0
0
0
1
1
1
1
49
Alternate Ramp Time Selector. Separate acceleration and deceleration ramps can be
selected by connecting this terminal to +24. These ramps are programmed by
parameters 41, 44 and 45. See parameter 21-MODE for more information on when
this function is active.
TABLE 2.8
16
26, 29
DESCRIPTION OF TERMINALS
Digital
Input
Terminals
Digital
Output
Terminals
Serial
Communication
Port
Terminals
Auxiliary
Relay
Terminals
(RLY)
See Page
MOL
Motor Overload input terminal. Requires N.C. contact for operation, referenced to
+24. Connected to +24 by a jumper wire at the factory.
5,
48, 49
CTS
Coast to Stop. Connecting this terminal to +24 turns the drive output OFF,
allowing the motor to coast to a stop. The inverters output is cut off, not ramped
to a stop. When the terminal is set to 0 V (open), the drive output is reinstated
and the output will ramp to the programmed frequency. This function may be
used when electro-mechanical brakes are required. This feature can also be
accessed in programming by the 41-RSEL parameter to automatically coast to a
stop on a stop command.
29, 49
RST
External Fault Reset input terminal. After a fault, connecting this terminal to +24
will reset any fault.
48
ST1
ST2
ST3
6FS
This terminal provides a 24 VDC pulse train output which is 6X or 48X the output
frequency of the inverter. Selected by parameter 88-FRO.
COM
SIO+
SIO-
34, 49
48
42, 48
34
SECTION 3
GETTING STARTED
3.1 General Information
All WFCHT Series Inverters come with a digital keypad as standard equipment.
Your WFCHT AC Inverter is preprogrammed to run a standard AC induction motor; in many cases no
additional programming is required.
WFCHTs advanced digital keypad controls all operations of the inverter. The ten input keys allow Press and
Run operation of the motor and straightforward programming of the parameters. To simplify the
programming further, the parameters are separated into programming levels:
LEVEL 1 Easily accessed by pressing the PROG key at anytime. Limits access to the most commonly used
parameters for operator convenience.
LEVEL 2 This is used when the more advanced features of WFCHT are needed. It is accessed by pressing the
SHIFT and PROG keys simultaneously. All parameters can be either viewed or programmed except
those associated with the SIO Serial Communications Link.
LEVEL 3 This level is automatically added to Level 2 when the SIO Serial Input/Output link is selected.
3.2 Digital Keypad
D
FW
OG
R
P
V
RE
IF
SH
JO
ER
T
EN
O
ST
C
LO EM
R
FIGURE 3.2
The digital keypad controls the WFCHT in both the operating and programming modes. A detailed description of
all the keys and displays follows:
18
FUNCTION
ST
OP
JO
RE
FW
Initiates forward run when pressed momentarily. If the drive is running in reverse when FWD is
pressed, it will decelerate to zero speed, change direction and accelerate to the set speed.
Initiates reverse run when pressed momentarily. If the drive is running in forward when REV is
pressed, it will decelerate to zero speed, change direction and accelerate to the set speed. May
be disabled by the setting of 21-MODE (factory setting).
Note: If both keys are pressed and held at the same time,
the drive follows the first key pressed.
Press to enter the JOG mode when stopped. When in the JOG mode, the drive will ramp in the
forward direction to a programmable JOG speed (33-F2) while the FWD key is held. The drive
will ramp to a stop when the FWD key is released. Pressing the REV key causes a similar
operation. The ramp will be at a rate set for normal acceleration and deceleration. To leave the
JOG mode, press STOP or the JOG key a second time.
Causes a Ramp-To-Stop when pressed. This function can be programmed to cause a CoastTo-Stop when pressed (41-RSEL). If the drive has stopped due to a Fault condition, pressing
the STOP key will reset the fault. Also functions as an emergency stop when the drive is
remotely controlled.
In the Stop mode, pressing this key increases the desired running speed of the drive. That is,
the speed to which the drive will accelerate when a Run is initiated. In the Run mode, pressing
this key dynamically adjusts the running speed of the drive. Setting resolution is 0.01 Hz. If the
key is pressed and held for five (5) seconds, the setting frequency will scroll automatically at an
increased rate. Also see SHIFT description below.
EN
TE
In the Stop mode, pressing this key decreases the desired running speed of the drive. That is,
the speed to which the drive will accelerate when a Run is initiated. In the Run mode, pressing
this key dynamically adjusts the running speed of the drive. Setting resolution is 0.01 Hz. If the
key is pressed and held for five (5) seconds, the setting frequency will scroll automatically at an
increased rate. Also see SHIFT description below.
In the Stop or Run modes, pressing this key will Lock-in the frequency selected by the UP and
DOWN arrow keys so that if power is removed and reapplied, that frequency will be the initial
default speed setting. The display will show **STORED** for 1 second when the command is
completed.
RELOC
M
Shifts drive control between the LOCal and REMote control modes as selected by the 21MODE parameter. Can be programmed to shift:
1)
2)
3)
4)
SH
IF
PR
OG
Will operate either in the Stop mode or while the drive is running. If power is removed and
reapplied, the memory will retain the last selected function.
In the Run mode, pressing this key will access the parameters at Level 1 for viewing only.
Pressing the SHIFT and PROG keys simultaneously will access Level 2 for viewing only. The
UP and DOWN arrow keys will work as described in the Programming section of this
document. Operation of the motor will not be affected while viewing the information in these
parameters, and parameter changes cannot be made.
Pressing SHIFT momentarily while holding either the UP or DOWN arrows will initiate the fast
scroll without waiting for the five second delay. Pressing it a second time will start the fastest
scroll rate.
19
PR
OG
KEY
FUNCTION
When in the STOP mode, pressing this key will enter the PROGRAM mode at Level 1.
Pressing this key at any time while in the PROGRAM mode will return the unit to the
OPERATION mode. Pressing the SHIFT and PROG keys simultaneously will enter Level 2. If
an Access Code has been entered, re-entry is required to change program data.
In the PROGRAM mode, pressing this key will move forward through the successive
Parameter Addresses. When changing Data in a Parameter, this key will increment the data
value. The ENTER key must be pressed to store the new value.
In the PROGRAM mode, pressing this key will move backward through the successive
Parameter Addresses. When changing Data in a Parameter, this key will decrement the data
value. The ENTER key must be pressed to store the new value.
NOTE: At all parameters except 85-UNITS, momentarily pressing both the UP-arrow and
DOWN-arrow keys simultaneously will return the parameter setting to factory defaults.
Pressing this key after data has been changed in a Parameter will store that information in
nonvolatile memory.
EN
TE
SH
IF
Pressing this key while a Parameter is displayed will allow that Parameter to have its data
changed by use of the UP and DOWN arrow keys.
RE
FW
ST
OP
LED
INDICATION/LOCATION
The red Stop LED, located in the STOP key, illuminates whenever a stop command has been
given. If the inverter has stopped due to a fault, this LED will flash to call attention to the digital
display.
The green Forward LED, located in the FWD key, illuminates whenever a forward command
has been given. When both the Forward and Reverse LEDs are on, the DC braking function is
active.
The green Reverse LED, located in the REV key, illuminates whenever a reverse command
has been given. When both the Forward and Reverse LEDs are on, the DC braking function is
active.
JO
The green Jog LED, located in the JOG key, illuminates to signify the inverter is in the JOG
mode of operation.
20
PROGRAMMING ACCESS
PARAMETERS
PROGRAM
LEVEL 1
RIGHTS
This section explains the operators access rights after the
program mode has been entered:
Rights
Access
PROGRAM
This indicates that while in the programming
mode parameter data can be changed.
VIEW
If the inverter is in the run mode (forward or reverse) when the PROG key was pressed,
parameters may be viewed but not changed.
ACCESS
This denotes the access level that is being entered. It may show Level 1 or Level 2 (Section 4) or Level 3
(Section 5).
PROGRAMMING DISPLAYS
Once the program mode has been accessed, the
Description
display shown to the right will provide information on
MIN FREQUENCY
each parameter:
PROG 31:
DESCRIPTION
The top line will give a full 16 character description of
Rights
the parameter that is being accessed.
0.0 Hz
Parameter
Data
RIGHTS
The first four characters of the second line will indicate if the particular parameter can be changed (PROG) or
only examined (VIEW). If an attempt is made to change data while in the VIEW mode, the message **NO
ACCESS** will be displayed for one second.
PARAMETER
This is the actual parameter number being displayed. When data is being changed, this number will blink on
and off. See inside the front cover for a listing of all Level 1 and Level 2 parameters.
DATA
Up to eight characters are used to display the information stored in the parameter. Some parameters have a
unit designator such as:
s Seconds
h Hours
C Degrees centigrade
Hz Hertz
% Percent
A Amperes
FAULT F07
^
MOL CONTACT OPEN
Next Page
CODE
The top line signifies that a fault has occurred and
Description
displays one of 19 fault codes. See Section 7
Troubleshooting for a complete list of all codes and explanations of each.
NEXT PAGE
The ^ symbol indicates that pressing the Up Arrow will shift the display to Page 2.
DESCRIPTION
The second line provides a full 16 character description of the cause of the fault.
FAULT DISPLAY PAGE 2
Page 2 of the fault display will show the operating conditions of
the inverter at the time of the fault. All other operating parameters
are frozen until the drive is reset.
22
FWD
AT SPEED
49.60 Hz
80%
LOC
SET
STOP
0.00 Hz
0%
C. The factory settings for the WFC Series are for keypad only
operation in the forward direction. This means that the REV key and the LOC/REM key are disabled.
HT
LOC
ZERO SPEED
D. Press the UP arrow to increase the desired running freSET
0.00
Hz
0%
quency. When the motor starts to turn, note the direction of
rotation. If the motor is turning in the wrong direction, STOP
THE DRIVE, REMOVE AC POWER AND WAIT FOR THE
BUS CHARGE INDICATOR TO GO OUT. After the Charge indicator is extinguished, reverse any two of
the motor leads at M1, M2 or M3.
E. The length of time that the UP arrow is depressed determines the scroll rate of the display. After it is held
for five seconds, the rate of change will increase. The five second time can be circumvented by
momentarily pressing the SHIFT key while holding the UP (or DOWN) arrow.
F. The inverter is preset to run a typical NEMA B induction motor to a maximum speed of 60.00 Hz with
both Acceleration and Deceleration times set to 3.0 seconds. The Jog frequency is set for 5.0 Hz.
G. Use the Arrow keys to set the proper running speed of the motor and the FWD and STOP keys to control
its operation.
23
24
SECTION 4
PARAMETER DESCRIPTIONS AND PROGRAMMING
Level 1 - accesses only basic operator parameters.
Level 2 - accesses all parameters in Level 1 and Level 2
Level 3 - accesses all parameters in Level 1, Level 2 and Level 3. For more information consult Section 5
and Form 997 - SIO SERIAL LINK PROTOCOL.
4.1 Programming
INPUT MODE
To change the default programming for a given parameter:
PROG 21:
0
A. Press the STOP key, if the inverter is running. Some parameters
(see the individual parameter description) can be changed while the inverter is operating.
B. To enter Level 1 programming, press the PROGram key. To enter Level 2, hold the SHIFT key and
press the PROGram key.
C. Use the UP/DOWN arrow keys to select the program parameter for change.
D. Press the SHIFT key. The program number will blink indicating that the data value may be changed.
E. Use the UP/DOWN arrow keys to select the new data code.
F. Press the ENTER key. The display will indicate **STORED** for one second, then revert to the normal
parameter display.
G. Press the PROGram key to exit the programming mode or the UP/DOWN arrow keys to select a new
parameter for change.
4.2 Parameter Descriptions
This section provides a functional description of all WFCHT Series programming parameters at Level 1 and
Level 2. Those with a level indication including an asterisk (*) cannot be programmed, but can be viewed while
the drive is functioning.
Parameter
Units
Level
L2*
L2*
Hz
L1*
Parameter
Units
Level
14-IOUT - Motor Output Current
A
L1*
This display indicates computed output current in amperes. The accuracy of this display is 10% of inverter
rating (03-IRAT).
15-LOAD - Drive Load
%
L1*
This display indicates the real part of the motor current by multiplying the computed output current by motor
power factor and comparing it to the inverter's capacity. This indication is positive in the motoring mode,
negative in the regenerative mode of operation. The accuracy is 10% of full scale.
16-TORQ - Load Torque
%
L1*
This display shows the torque reduction experienced when operating in the constant power or field
weakened condition, when operating above 53-FKNEE. The accuracy is 10% of full scale.
17-TEMP - Inverter Temperature
C
L1*
This display indicates the inverter's operating temperature in C. The accuracy is 2C.
18-TIME1 - Total Run Time
h
L2*
This display is an indication of the total time the inverter is in the run mode of operation. It has a range of 065000 hr. and is not resettable. Note: Frequent line starting operation of the inverter may result in the
recording of erroneous times in this parameter.
19-TIME2 - Total Operating Time
h
L2*
This display indicates the total time that power has been applied to the inverter, up to 65,000 hrs. It does not
reset when power is removed and re-applied.
1A-FOUT2 - Motor Stator Frequency
Hz
L2
In order for the inverter to provide the motor performance desired in many applications, it is necessary for
the inverter to make changes to the motor frequency independent of the speed setpoint. For instance, when
slip compensation is active, the motor frequency is increased when the motors load increases. Parameter
1A allows actual motor frequency to be monitored during operation.
1B-FLUX - Magnetizing Current
%
L2
This display indicates the amount of magnetizing current that is present to the motor. The displayed
percentage is a calculated factor based on a pre-determined motor model. When using Volts/Hertz mode,
the percentage is based on bus current measurements and torque boost settings. In Vector mode, the
percentage is the inverters regulated magnetizing current levels. Parameter 1B can be monitored while the
inverter is in operation.
21-MODE - Input Mode
L1
21-MODE defines the operating functions that are active from the Keypad, the Terminal Strip, and the SIO
Serial Link in both the LOCal and REMote operating modes. Also the mode transfer mechanism is defined
by your selection at this parameter. Proper setting of this parameter is the first step in customizing the
inverter to your application. The following table defines all the combinations available. Other selections for
21-MODE are discussed in Section 5 and in option manuals where their use is fully documented.
DATA CODE
FWD only
FWD/REV
(2)
(2)
0/20
10/30
4/24
14/34
1
2
3
21
22
23
11
12
13
31
32
33
LOCal (1)
REMote
Speed (3) Start/Stop Speed (3) Start/Stop
LOC/REM
Transfer via:
See
Note
Keypad
4
4,5
4
4
4,5
4
4
Notes:
1. Under LOCal operation, when control is specified as keypad, the active torque limit reference is the
preset values at parameters 61 thru 64 as if parameter 27-TLSEL were set to a code "3". In all other
cases, the drive obeys the setting of parameter 27 directly.
2. Enables or disables the REV key on the keypad.
3. When "Terminals" specified as a speed reference, the programming of parameter 24-FSEL actually
controls the active speed reference.
4. In REM operation, terminals PS1, PS2, PS3 and ART are active. All will (except PS3 in modes greater
than 20) perform their previously defined function (see Section 2.8).
5. Entering the JOG mode from the keypad will override any active presets.
If any questions arise, please don't hesitate to contact an Electrical Applications Engineer at the factory for
clarification before proceeding. See Section 6 for terminal strip connection details.
26
Parameter
Units
Level
DESCRIPTION
See
Note
VIN/CIN
-VIN/CIN
VIN
VIN
Terminal input, follows the 6FS (6X) output of another WFC series inverter.
FPT1
Pulse train input at VIN, 0-1 kHz (6-10 VDC peak minimum)
FPT2
Pulse train input at VIN, 0-10 kHz (6-10 VDC peak minimum)
FKPAD
FEXT2
FEXT1
F2
10
F3
11
F4
12
F5
13
F6
14
F7
15
FMAX
19
VIN
1, 3
1
2
1, 3
Notes:
1. Data codes 0 thru 5 define the type and response characteristic of input speed signal connected to the
terminal strip of the inverter.
2. If speed control is programmed from the keypad at parameter 21-MODE, the selection at parameter 24
is ignored.
3. Frequency of input signal determined by parameter 88-FRO. If parameter 24-FSEL is set data code 19,
adjust the J2 jumper (see page 15, figure 2.8) to the 0-2V position for better resolution. The table that
follows notes the maximum operating frequency when using this data code and parameter 83-PWM.
Consult the factory with any questions.
The maximum running frequency available when using data code 19 (48x pulse train from another WFCHT
series inverter) is limited by the operating carrier frequency. When selecting the carrier frequency at
parameter 83-PWM and parameter 24-FSEL is set to data code 19, the maximum operating frequency will
be limited by the following values.
For all models except the WFC4075-0:
83-PWM data code 1 (3kHz) ---83-PWM data code 2 (4kHz) ---83-PWM data code 3 (6kHz) ---83-PWM data code 4 (8kHz) ---83-PWM data code 5 (12kHz) ---83-PWM data code 6 (16kHz) ----
83-PWM data code 1 (2.3 kHz) ---83-PWM data code 2 (2.5 kHz) ---83-PWM data code 3 (4.6 kHz) ---83-PWM data code 4 (5 kHz) ---83-PWM data code 5 (9.2 kHz) ---83-PWM data code 6 (10 kHz) ----
62 Hz max.
83 Hz max.
125 Hz max.
166 Hz max.
250 Hz max.
332 Hz max.
27
48 Hz max.
52 Hz max.
95 Hz max.
104 Hz max.
191 Hz max.
208 Hz max.
Parameter
Units
Level
REVERSE
FORWARD
REGENERATIVE
MOTORING
REGENERATIVE
MOTORING
LIMit input
LIMit input
LIMit input
LIMit input
64-RTLR
LIMit input
63-RTLF
LIMit input
64-RTLR
62-LTLR
63-RTLF
LIMit input
64-RTLR
62-LTLR
63-RTLF
61-LTLF
28-TLEXT
28-TLEXT
28-TLEXT
28-TLEXT
64-RTLR
28-TLEXT
63-RTLF
28-TLEXT
64-RTLR
62-LTLR
63-RTLF
28-TLEXT
28
Parameter
Units
Level
DESCRIPTION
42-ACC1 and 43-DEC1 control drive acceleration and deceleration for both forward
and reverse operation. 44-ACC2 and 45-DEC2 are selected by input terminal ART.
To use ART, 21-MODE must be set for terminal strip start/stop control.
First set of ramps in the forward direction, second set of ramps in the reverse direction.
Terminal ART is inactive.
Dual slope linear ramp. Primary set of ramps control acceleration / deceleration when
12-FOUT less than the value programmed at 37-F6. Secondary set of ramps
control when 12-FOUT greater than 37-F6. Terminal ART is inactive.
29
Parameter
Units
Level
CHARACTERISTIC
DATA CODE
CHARACTERISTIC
Linear Autoboost
Quadratic Autoboost
Semi-Quadratic Autoboost
Vector Control
Note: When selecting the HT mode (Vector Control) parameters 5B-IMAG and 65-SLIP must be activated for high torque, low speed
operation. Fine-tune adjustments can be made for optimum performance. Refer to Section 3.9 for proper setup for HT operation.
100%
STANDARD
L1NEAR
100%
51-VSEL = 0
BOOST
0%
BOOST
0%
FKNEE
100%
PUMPS
MIXED
LIN/QUAD
51-VSEL = 1
100%
51-VSEL = 2
BOOST
0%
51-VSEL = 3
BOOST
0%
FKNEE
100%
FANS
QUADRATIC
FKNEE
100%
51-VSEL = 5
51-VSEL = 4
BOOST
0%
FKNEE
BOOST
0%
FKNEE
AUTO-BOOST
FKNEE
FIXED BOOST
Parameter
Units
Level
31
Parameter
Units
Level
L1
67-TOL =____
Im x 100%
IRAT
WARNING
WHEN USING MULTIPLE MOTORS ON A SINGLE INVERTER, USE SEPARATE EXTERNAL
PROTECTION ON EACH MOTOR AND SET 67-TOL TO 0 (DISABLED).
AVERTISSEMENT
AVEC LUTILISATION DE PLUSIEURS MOTEURS SUR UN SEUL INVERSEUR, UTILISEZ UNE
PROTECTION EXTRENE SPARE SUR CHAQUE MOTEURS ET PROGRAMMEZ 67-TOL 0.
32
Parameter
Units
Level
WARNING
AVERTISSEMENT
60
Standard Induction
30
Standard Induction
10
Standard Induction
0**
Standard Induction
60
Inverter Duty
30
Inverter Duty
10
Inverter Duty
0**
Inverter Duty
Description
Output inactive.
Output proportional to output current (14-IOUT) with full scale at 200% of drive rating.
Output proportional to load torque (16-TORQ) with full scale at 200% torque.
Output proportional to feedback encoder frequency (A7-OPTA7) with full scale at 32-FMAX.
(Used with WPC04, see section 6.2 and Form 1032)
Parameter
Units
Level
Description
Output inactive.
Motor at speed.
10
11
Description
Removal of high input (+24 VDC) from MOL causes an F07 Fault (N.C. operation)
Description
See Note
1, 2
1, 3
1, 3
1, 3
Recalibration of a WFC2005-0x for use with a 3 HP motor from a single phase source
1, 4
10
11
30-31
EMOP and 5-speed operation (Crane & Hoist Industry, See Form 1041)
32-33
60-62
200-201
5, 6
5, 7
NOTES:
EMOP2/EMOP3
1. When data codes 1-29 are invoked, 81-PRGNO will
Data Code 32/33
Functional
revert to "0" upon exiting the program mode. When
Terminals
Description
data codes greater than 29 are used, 81-PRGNO will
retain the data setting.
FWD REV PS1 PS2
2. Data code 1 allows all program parameters to be
returned to factory defaults. When the program mode
Off
0
0
X
X
is exited, the display will indicate "INIT
Speed = 0
1
1
X
X
PARAMETERS" then "RESTART".
3. Data code 2 allows storage of the current set of
FWD Decrease Speed
1
0
1
X
program parameters. Data code 3 allows a previously
FWD Hold Speed
1
0
0
0
stored set of program parameters to be retrieved. Data
code 4 allows the current and stored set of program
FWD Increase Speed
1
0
0
1
parameters to be exchanged.
4. Data code 5 allows the WFC2005-0x to be reREV Decrease Speed
0
1
1
X
calibrated for use on a 3 HP motor when powered
REV Hold Speed
0
1
0
0
from a single phase source. Use data code 1 to return
to the 5 HP calibration.
REV Increase Speed
0
1
0
1
5. Parameter 21-MODE must be set to a code that
0 = Inactive 1 = Active X = Ignored
permits MODE 2 (REMote) operation. Also, the drive
must be operated in REMote mode.
6. Data codes 32 and 33 select the WFCHT's EMOP control programs. With code 32 selected, commanded output
frequency returns to 31-FMIN when the drive is stopped. With code 33 selected, commanded output frequency
remains at the previous setpoint. See the table above for proper usage.
7. These codes permits both speed and direction control from an analog speed input. Order Form 1042 for more
details.
Program Sequencer
The Program Sequencer function can be thought of as a simple programmable logic controller (PLC). It
permits the drive to execute up to nine (9) sequential program steps. Each program step can be an
independent combination of direction, speed and ramp. The duration of any one program step can be
controlled by: time, digital comparison, pulse (event) count or an analog voltage level. Use of the pulse count
and voltage level comparisons requires the use of either the WPC04 Encoder Interface Board or WPC05
Process Control Interface Board (see Table 4.2 for details). An Event Control parameter (C1-CNTL1...C9CNTL9) and an Event Count parameter (E1-ECNT1...E9-ECNT9) serve to define each program step
independently.
Event Control Parameters
The Event Control Parameters (C1-CNTL1...C9-CNTL9) define the direction, speed, acceleration/
deceleration time and duration of each program step. Each is programmed as a string of 8 characters or
bits. Figure 4.1 defines the bit coding:
BIT NUMBER
0 0 0 0 0 0 0 0
PROGRAM DATA
Speed Selection (Default)
Ramp Select
0 Primary (ACC1/DEC1)
1 Alternate (ACC2/DEC2)
FIGURE 4.1
Bits 5 & 4 define the event duration for each program step. Note that the controlling factor for the duration
may be different for each step.
Bit #
5
0
4
0 Time Base The operating condition outlined in the Event Control parameter will be
executed for a time interval of up to 18 hours (dependent on the setting of
81-PRGNO). The next event will then be executed, up through Event #9.
81-PRGNO
Time Base Increments
Maximum Sequence Time
60
1 second
18.2 hour
61
0.1 second
1.8 hour
62
0.0082 second
8.9 minutes
1 Pulse Count The operating condition outlined in the Event Control parameter will be
executed until the set number of pulses have been counted. The pulse count is
provided by either an encoder or proximity sensor mounted on the driven machine.
0 Analog Input The operating condition outlined in the Event Control parameter will
be executed until a voltage is greater or less than a programmed value. The limits of
the analog level are 0-10.00 VDC.
Ex-ECNTx
Range
Description
(DC voltage)
00000-01000 Lower Limit The Event Control parameter will be executed until a
(0-10 VDC) voltage equal to or LESS than the programmed value is sensed.
Optional
Equipment
Required?
No
Yes
WPC04
Yes
WPC04 or
WPC05
10000-11000 Upper Limit The Event Control parameter will be executed until a
(0-10 VDC) voltage equal to or GREATER than the programmed value is sensed.
1
Description
All inputs inactive
PS1 Active
PS2 Active
PS1 & PS2 Active
PS3 Active
PS1 & PS3 Active
PS2 & PS3 Active
PS1, PS2 & PS3 Active
Control Terminals
PS1
PS2
PS3
0
0
0
1
0
0
0
1
0
1
1
0
0
0
1
1
0
1
0
1
1
1
1
1
No, but
compatible
with
WPC02 &
WPC06
TABLE 4.1
Activating the Program Sequencer function requires that a selection of 81-PRGNO = 60, 61 or 62 be
made. This must be done regardless of the type of event count used for the individual sequence
steps. After 81-PRGNO is set to 60, 61, or 62, exit the program mode by pressing the PROG key. The
Event Control and Event Count parameters will be visible upon re-entering Level 2 programming.
Programming the Event Control Parameter
Determine the coding of the control byte for each program step using Figure 4.1. Enter the first code into
parameter C1-CNTL1. When you access parameter C1, the display will resemble the following:
To program this parameter:
1. Press SHIFT to open the parameter. The parameter number will flash and bit
EVENT CONTROL
number 7, or the left-most character will be underlined, indicating that this
character may be changed.
PROG C1:
00000000
2. Use the up arrow to increment the character. Use the down arrow to decrement
the character.
3. Press SHIFT again to move on to the next character, bit number 6, and repeat step 2.
4. Once all the characters or bit numbers have been changed, press ENTER to store the result.
36
Programming Example
A machine is required to run in
the forward direction at 50 Hz
for one hour, then quickly
decelerate to a stop. After two
(2) minutes, the machine must
accelerate in the reverse
direction to 5 Hz until a limit
switch is activated causing the
drive to decelerate to a stop.
The following three (3) sequential steps can be programmed
using only the basic inverter and
no optional equipment.
SEQ1
SEQ2
SEQ3
Forward
Stop
Reverse
Event Definition
1 Hour
2 Minutes
Ramp Selection
Primary
Alternate
Primary
Speed Selection
F6 (50 Hz)
N/A
F2 (5 Hz)
Direction Selection
TABLE 4.2
sequential steps are time based, the proper 81-PRGNO setting must be determined.
PARAMETER DATA CODE
EXPLANATION
81-PRGNO
60
C1-CNTL1
01000101
C2-CNTL2
00001000
C3-CNTL3
10110001
E1-ENCT1
3600
E2-ENCT2
120
E3-ENCT3
FIGURE 4.2
37
E9-ECNT9
38
Parameter
Units
Level
DESCRIPTION
Line start lockout. When the inverter is configured for terminal strip operation with a
maintained run command present, it will not start upon the application of line power. The
direction command must be removed and re-established to start the drive. The keypad
STOP functions as an EMERGENCY STOP when controlling the inverter from the terminal
strip. Recovery from an EMERGENCY STOP will require that the STOP key be pressed a
second time and then the direction command re-established.
Line start (Autostart). With this setting, the drive will turn on when power is applied and a
direction command is present. The STOP key is configured as an EMERGENCY STOP
when operating from the terminal strip.
This setting allows the drive to successfully start a rotating motor. Line Start Lockout is
active. The STOP key functions as an EMERGENCY STOP when operating from the
terminal strip.
4...7
Same start functions as 0 thru 3, but STOP key totally disabled in terminals mode.
WARNING
INSURE THAT AUTOMATIC RESTARTING WILL NOT CAUSE DAMAGE TO EQUIPMENT OR
INJURY TO PERSONNEL.
ADVERTISSEMENT
ASSUREZ VOUS QUUN DEPART AUTOMATIQUE NENDOMMAGERA PAS LEQUIEMENT OU
DE BLESSURE AU PERSONNEL.
Note: When data codes 2, 3, 6 or 7 are selected, the display will indicate SPD SEARCH upon the initiation of
a run command.
39
Parameter
Units
Level
MAXIMUM MOTOR
FREQUENCY (Hz)
CARRIER
FREQUENCY (kHz)
400
Autoselect
Autoselect
Autoselect
1*
260
350
400
400
400
12
12
400
16
16
400
12
400
16
*Factory Setting
40
CONTINUOUS LOAD
RATING @ 3 & 4 KHZ
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
110%
See Note
MODEL
WFC1001-0
WFC2000-7
WFC2001-0
WFC2002-0
WFC2003-0
WFC2005-0
WFC2007-5
WFC2010-0
WFC2015-0
WFC2020-0
WFC2025-0
WFC4001-0
WFC4002-0
WFC4003-0
WFC4005-0
WFC4007-5
WFC4010-0
WFC4015-0
WFC4020-0
WFC4025-0
WFC4030-0
WFC4040-0
WFC4050-0
WFC4060-0
WFC4075-0
CONTINUOUS LOAD
RATING @ 12 &16 KHZ
110%
110%
110%
110%
82%
64%
110%
100%
110%
96%
86%
110%
110%
110%
90%
110%
110%
110%
69%
110%
110%
62%
51%
65%
57%
See Note
Note: Due to the internal temperature rise of the WFC4075-0, 75 HP models, the adjustability of parameter
83-PWM will be limited. The chart below shows the selections available for the WFC4075-0 models only. All
other models will program according to the chart on the preceding page.
De-rating table for WFC4075-0 models only
DATA
CODE
MAXIMUM MOTOR
FREQUENCY (Hz)
CARRIER
FREQUENCY (kHz)
400
Autoselect
Autoselect
Autoselect
260
2.3
2.3
2.3
350
2.5
2.5
2.5
400
4.6
4.6
4.6
400
400
9.2
4.6
4.6
400
10
400
9.2
4.6
2.3
400
10
2.5
41
Parameter
Units
Level
After 84-DISP and 85-UNITS have been set, the inverter output will be set and displayed in the engineering
units format.
42
Parameter
Units
Level
LANGUAGE
English
Spanish
French
German
DESCRIPTION
43
SECTION 5
LEVEL 3 PARAMETER DESCRIPTIONS AND PROGRAMMING
The following is a summary of the parameters associated with SIO communication. Consult Form 997 - SIO Serial
Link Protocol or the factory for more information on the use of WFCHT Series inverters in serial communication
applications.
5.1 Program Code Summary (Level 3)
#
Name
Description
Data
Range
60-100
Current Fault
11 STAT
---
---
---
45
BINARY (8)
---
---
45
0-4
---
---
46
BINARY (8)
---
---
47
0.00-400
Hz
47
0.00-400
Hz
47
0-150
47
BINARY (8)
---
---
47
7A CIN
BINARY (8)
---
---
48
7B CIN2
BINARY (8)
---
---
48
7C FIN
0-32768
---
48
0-32768
---
48
7E LIM
0-15000
15000
---
48
91 SIOC
0-7
---
48
92 SIOA
1-94
---
48
93 SIOT
0.00-60.00
0.00
48
94 SIOF
BINARY (8)
---
---
49
95 SIOP
SIO Protocol
0-3
---
49
5.2 Programming
To change the default programming for a given parameter from the keypad:
A. Press the STOP key, if the inverter is running. Some parameters (see the
PROG 92:
1
individual parameter description) can be changed while the inverter is
operating.
B. To enter Level 1 programming, press the PROGram key. To enter Level 3, hold the SHIFT key and press the
PROGram key.
C. Use the UP/DOWN arrow keys to select the program parameter for change.
D. Press the SHIFT key. The program number will blink indicating that the data value may be changed.
E. Use the UP/DOWN arrow keys to select the new data code.
F. Press the ENTER key. The display will indicate **STORED** for one second, then revert to the normal parameter
display.
G. Press the PROGram key to exit the programming mode or the UP/DOWN arrow keys to select a new parameter for
change.
44
Units
Level
BIT NUMBER
DESCRIPTION
3
0
2
0
1
0
0
0
Writing this value into 11-STAT can be used to reset all faults.
45
Parameter
Units
Level
LOCal (1)
Speed
Start/Stop
(3)
REMote
Speed
Start/Stop
(3)
LOC/REM
Transfer via:
See
Note
17
Disabled
24-FSEL
23-CNTL
N/A
16
Keypad
24-FSEL
23-CNTL
LOC/REM key
26
36
Keypad
24-FSEL
23-CNTL
PS3
18
24-FSEL
23-CNTL
Terminals
PS3
15
Keypad
25-FEXT1
Terminals
LOC/REM key
25
35
Keypad
25-FEXT1
Terminals
PS3
Notes:
1. Under LOCal operation, when control is specified as keypad, the active torque limit reference is the
preset values at parameters 61 thru 64 as if parameter 27-TLSEL were set to a code "3". In all other
cases, the drive obeys the setting of parameter 27 directly.
2. Enables or disables the REV key on the keypad.
3. When "Terminals" specified as a speed reference, the programming of parameter 24-FSEL actually
controls the active speed reference.
4. In REM operation, terminals PS1, PS2, PS3 and ART are active. All will (except PS3 in modes greater
than 20) perform their previously defined function (see Section 2.8).
22-FNCT - Inverter Operating Function
L3
This RAM parameter, represented by the integer values 0 thru 4, defines whether the inverter is expecting to
receive a programming change or an operational command. The host computer either sets 22-FCNT to code
"4" to enable a program parameter change, or code "3" to enable an operational command.
46
Parameter
Units
Level
FUNCTIONAL RESPONSE
A reverse command is initiated as though the REV terminal is activated from the terminal strip.
A forward command is initiated as though the FWD terminal is activated from the terminal strip.
Once this command is initiated, either directional command will be maintained until the inverter is
commanded to stop or change direction, just as if the R/J terminal were activated.
Activating this bit will put the inverter in a coast to stop mode.
Activating this bit is functionally the same as engaging the ART terminal.
FUNCTIONAL INDICATION
Will indicate the activity of STR, the auxiliary relay mounted on the control board.
Will indicate the activity of ST3, one of the open collector outputs on the control board, or the
option card mounted relay following its active state.
Will indicate the activity of ST2, one of the open collector outputs on the control board, or the
option card mounted relay following its active state.
Will indicate the activity of ST1, one of the open collector outputs on the control board, or the
option card mounted relay following its active state.
47
Parameter
Units
Level
FUNCTIONAL INDICATION
BAUD Rate
0/4
9600
1/5
4800
2/6
2400
3/7
1200
48
Parameter
Units
Level
FUNCTIONAL INDICATION
The value written in the last communication was outside the range of acceptable values.
The value in seconds programmed at 93-SIOT has been exceeded without a valid SIO
communication.
DESCRIPTION
2/3
49
SECTION 6
APPLICATIONS
The following sections show various typical wiring connections of external controls to the WFCHT Series Inverter.
Section 6.1 contains wiring diagrams for various speed control, torque control, start/stop and direction control, as
well as options available from the inverters terminal strip. Refer to Section 2.7 Function and Use of Terminals.
WARNING
TWIST WIRES TOGETHER BEFORE INSERTING IN TERMINAL.
ADVERTISSIMENT
ENROULEZ LE FILS ENSEMBLE AVANT DE LES INTRODUIRE DANS LA BORNE.
6.1 Connecting Diagrams
The following diagram shows typical connections for external speed and torque control as well as external
starting and stopping of the inverter. Requirements for a jog feature and reversing are also included.
PRESET SPEED
SELECTIONS
COMCIN
CIN COM
COMVIN
VIN REF LIM COM
COMFWD
FWD REV +24 R/J PS1 PS2 PS3 AR
ART +24 MOL
MOLCTS
CTS RST ST1 ST2 ST3 6FS COM SIO+ SIOMET COM
CW
SPEED
POT
CUSTOMER
CUSTOMER
DISPLAY
METER
(NOTE 4)
AUXILIAR
AUXILIARY
RELA
RELAY
OUTPUTS
CW
TORQUE
ORQUE
LIMIT
POT
(NOTE 1)
4-20 mA
PROCESS
SOURCE
(NOTE 2)
ALTERNATE
DIGITAL
DIGIT
FREQUENCY
METER
RAMP TIME
SELECTOR
SELECT
OR
FORWARD
FOR
ARD
REVERSE
STOP
ST
OP
RUN
COAST
TO STOP
SELECTOR
SELECT
OR
JOG
REMOTE
RESET
PUSHBUTTON
PUSHBUTTON
SIO
SERIAL
INPUT / OUTPUT
LINK
RS485
GROUND
GND
L1 L2 L3 B+ B- M1 M2 M3
FUSES
MOTOR
MOT
OR
THERMAL
OVERLOAD
(NOTE 6)
SINGLE OR
THREE PHASE
AC POWER
(NOTE 5)
MOTOR
MOT
OR
DISCONNECT
WDBxxx
NOTES:
AUXILIAR
AUXILIARY
DB PACKAGE
1. THE TOTAL RESISTANCE CONNECTED BETWEEN TERMINALS REF AND COM SHALL
NOT BE LESS THAN 1000 OHMS.
3. ALL CONTROL BOARD CONNECTIONS SHOULD USE TWISTED AND SHIELDED WIRE
WITH THE SHIELD CONNECTED TO TERMINAL COM.
4. THE FACTORY SETTING FOR THE CUSTOMER METER IS 10 VDC FULL SCALE,
INDICATING OUTPUT FREQUENCY. THE FULL SCALE OUTPUT MAY BE ADJUSTED
USING PARAMETER 70-MCAL. SEE SECTION 4.11
FOR FURTHER INFORMATION.
50
The following diagram shows a two wire starting control along with the implementation of preset speeds and
open collector outputs. In addition, it shows the connection of various customer supplied speed command
signals.
PRESET SPEED
SELECTIONS
MET COM CIN COM VIN REF LIM COM FWD REV +24 R/J
ART +24
CR4
CR1
MASTER
CONTROL
RELAY
CR2
(SEE NOTE 3)
CR3
CR5
CR6
(NOTE 5)
GROUND
GND
L1 L2 L3 B+ B- M1 M2 M3
MOTOR
THERMAL
OVERLOAD
FUSES
MOTOR
DISCONNECT
WDBxxx
AUXILIARY
DB PACKAGE
51
AUXILIARY
RELAY
OUTPUTS
SECTION 7
TROUBLESHOOTING
WARNING
DISCONNECT POWER BEFORE SERVICING THIS CONTROL.
HAZARDOUS VOLTAGES EXIST UNTIL CHARGE LIGHT GOES OUT.
AVERTISSEMENT
COUPER LALIMENTATION AVANT DENRERENORE LE DEPANNAGE DU SYSTEME ELECTRIQUE.
VOLTAGE DANGEUREUX EXISTE TANT QUE LA LUMIERE INDICATRICE RESTE ALLUM.
7.1 Fault Codes
NUMBER
MESSAGE
EXPLANATION
F01
COMPUTER ERROR
CPU Malfunction
F02
MEMORY ERROR
F03
F04
F05
NO DC BUS VOLTS
F06
F07
F08
OPTION BD FAULT
F10
RESTART LOCKOUT
F11
GROUND FAULT
F12
EXT INTERFERENCE
External Interference
F13
OVERVOLTAGE
F14
UNDERVOLTAGE
F15
F16
ACCEL OVERCURR
F17
DECEL OVERCURR
F18
RUN OVERCURRENT
F19
OVERTEMP TRIP
F20
TIMED OVERLOAD
NOTES:
1. Faults F01-F08 are checked during the power-up sequence.
F02 is also checked during the programming.
F04 is also checked in the run and stop modes.
2. Faults F11-F20 will be reset and the inverter restarted if the Auto-Restart function is selected.
54
7.2 Troubleshooting
FAULT
CAUSE
NUMBER
F01
Noise on Power Line
REMEDY
1. Reset the drive using the stop key or remote reset.
2. Remove power, wait for the BUS CHG indicator to extinguish
and re-establish power.
3. If the problem persists, install a line noise filter.
F02
F03
1. Verify the proper sizing of the inverter for the driven load.
2. Determine the reason for the overload.
F04
F05
No DC Bus Voltage
1.
2.
3.
4.
F06
F07
F08
F10
Auto-Restart (68-NRST)
Number Exceeded
F11
Ground Fault
1.
2.
3.
4.
5.
6.
7.
F12
External Interference
F13
Overvoltage on DC Bus
F14
Undervoltage on DC Bus
F15
DB Overload
F16
Acceleration Overcurrent
F17
Deceleration Overcurrent
REMEDY
F18
Running Overcurrent
F19
F20
Timed Overload
1.
2.
3.
4.
5.
PROBLEM
Motor is not
running
CHECK POINT
CORRECTIVE ACTION
Incorrect wiring
External frequency
command (if used)
Programming selections
Fault
1. Verify that the inverter has not shut down due to a fault
condition.
2. Consult Table 8.2.
Motor stall
Motor Speed Loose terminal connection 1. Stop the inverter, turn off power, and tighten all terminal
Fluctuation
screws.
2. Check for tightness of all connections within the drive.
Frequency control pot
erratic
Motor Speed Frequency profile
Too High or
Too Low
Frequency control signal
Motor nameplate
specifications
Display Blank Keypad connections
intermittent
Logic supply overload
56
Power Int.
Board
Aux. Power Card
Snubber Card
Fan Kit
DB Kit
Cover Kit
Cur. Sense Asmbly.
MOV Board
Capacitor Board
Output Module
Relay
Rectifier Module
Power Supply
Modules
Part Number 1001-0 2000-7 2001-0 2002-0 2003-0 2005-0 2007-5 2010-0 2015-0 2020-0 2025-0
PC505
1
1
1
1
1
1
1
1
1
1
1
PC233
1
1
1
1
1
1
1
1
1
1
1
PC387
1
PC388
1
PC389
1
PC390
1
PC391
1
PC392
1
PC394
1
1
PC395
1
PC396
1
PC397
1
PC448
1
PC449
1
PC450
1
1
1
PC464
1
1
1
FANKIT5HP
1
1
1
INTFANKIT20HP
1
1
EXTFANKIT20HP
2
2
INTFANKIT50HP
1
1
1
EXTFANKIT50HP
3
3
3
DB2005
1
1
1
1
1
1
DB2010
1
1
COVERKIT5HPHT
1
1
1
1
1
1
COVERKIT20HPHT
1
1
U6200R
1
1
1
PC165
1
1
PC187
1
1
1
PC154
1
PC155
1
U8578CR
3
U8579CR
3
U8586CR
3
U8587CR
3
U8588CR
3
U6519R
1
1
U6516R
1
1
1
E56205R
1
E56206R
1
E56208R
3
3
E56209R
3
PSMOD07
1
1
1
1
1
1
PSMOD08
1
1
1
PSMOD09
1
1
1
1
1
57
Part Number 4001-0 4002-0 4003-0 4005-0 4007-5 4010-0 4015-0 4020-0 4025-0 4030-0 4040-0 4050-0 4060-0 4075-0
PC505
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PC233
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PC398
1
PC399
1
PC400
1
PC401
1
PC402
1
PC403
1
PC404
1
PC406
1
PC407
1
PC408
1
PC409
1
PC410
1
PC412
1
PC413
1
Aux. Power Card
PC415
1
1
1
1
1
1
Snubber Card
PC464
1
1
1
1
PC261
1
1
Fan Kit
FANKIT5HP
1
1
INTFANKIT20HP
1
1
1
1
EXTFANKIT20HP
2
2
2
2
INTFANKIT50HP
1
1
1
1
1
1
EXTFANKIT50HP
3
3
3
3
EXTFANKIT75HP
1
1
DB Kit
DB4005
1
1
1
1
DB4020
1
1
1
1
Cover Kit
COVERKIT5HP
1
1
1
1
COVERKIT20HP
1
1
1
1
MOV Board
PC166
1
1
1
1
PC188
1
1
1
1
Cur. Sense Asmbly.
U6200R
1
1
1
1
U6199R
1
1
Capacitor Board
PC156
1
1
PC157
1
1
PC158
1
PC164
1
Output Module
U8591CR
3
3
U8577CR
3
U8583CR
3
3
U8584CR
3
U8585CR
3
U8589CR
3
3
U8593CR
3
Relay
U6513R
1
1
U6519R
1
1
U6516R
1
1
1
1
U6528R
1
1
Rectifier Module
E56204R
1
1
1
E56207R
1
E56210R
3
E56211R
3
3
E56212R
3
3
3
Voltage Share Bd.
PC219
1
1
1
1
1
1
Power Intfc. Bd.
PC436
1
PC437
1
PC438
1
PC439
1
Power Supply Mod.
PSMOD04
1
1
1
1
PSMOD05
1
1
PSMOD06
1
1
1
1
1
1
1
1
PSMOD08
1
1
1
1
1
1
ES Board
PC260
1
1
SECTION 8
APPENDIX A
8.1 Additional Publications
Form HSC-7, Fundamentals of AC Inverters, may be purchased from TB Woods Incorporated at a nominal
charge. This publication is a home study course which not only covers the fundamentals of AC inverters and
AC motors, but also can be used as an application guide in sizing the correct AC inverter and AC motor for
typical applications.
Form 997 SIO Serial Link Protocol is available free of charge. This publication elaborates on the software
and hardware requirements necessary to communicate with the inverter via the SIO link.
Form 1041, EMOP and 5-speed operation manual for use in the crane and hoist industry.
Form 1042, Reference Signal Reversing, describes the features and programming for Bi-directional inverter
operation with a uni-polar reference signal. (Parameter 81-PRGNO = 200 or 201)
8.2 Hassle Free Warranty
The driving force at TB Woods is customer service, including dealing with unforeseen problems without
creating new ones! TB Woods takes the extra step to ensure that ANY problem that occurs to its
electronic products is dealt with swiftly and with no hassles to you. The Hassle Free Warranty removes
the burden of guilt and promises to quickly replace any failed product.
59
APPENDIX B
SECTION 1
INTRODUCTION
This Appendix documents the specifications for TB Woods WLF Series line filters. The Appendix also
contains installation and usage information relative to these products.
Proper installation of these filters with the correct model of E-trAC WFCHT Series inverter or XFC Series
micro-inverter will aid in complying with CE (Conformite Europeen) EMC directives. These filters will limit
emissions, per EMC Directive 89/336 EEC, to meet the following specifications:
EMA (Electromagnetic emission)
EN 50081-1
Basic specification, Emitted Interference
EN 55011
Emitted Interference - Industrial, Scientific and Medical Installations
EN 55014
Emitted Interference - Residential Installations
EMB (Electromagnetic interference)
EN 50082-2
Basic specification, Interference Immunity
EN 50140
Electromagnetic Fields
EN 60801
Static Discharge
ENV 50142
Surge
IEC 801-4
Burst on mains lead/data line
To assure compliance with the EMC directive, the following procedures must be observed:
Installation of a line filter with properly matched WFCHT inverter.
To meet the B Emission Curve for EMC (Commercial) Compliance, an output reactor may also be
required. No output filter or reactor is required to meet the A Emission Curve for EMC (Industrial)
Compliance (reduces leakage current to a level below 3.5 mA).
Installing shielded motor cable and correctly grounding the shield.
Observe general RFI suppression measures (refer to Section 5 Interference suppression
measures/EMC [Electromagnetic Compatibility] ).
Note that the WLF series of line filters does not bear the CE mark. Although the filters have been tested with
the inverters for compliance, installation practices and other wiring concerns make CE compliance with EMC
directives the responsibility of the installer of the equipment.
In addition, motor output wiring considerations required to meet the CE directives are also presented.
Similarly, the WLF series of line filters is not UL listed or recognized. If local codes permit, the filters may be
used in the United States as a solution for EMI and RFI problems either caused by or effecting the operation
of an E-trAC series inverter.
60
SECTION 2
SPECIFICATIONS
TB Woods WLF line filters are provided in both IP20 and IP54 type enclosures. They can operate over a
temperature range of -10 to +50C (-23 to +122F). The mounting options for the filters can be parallel or
perpendicular to the control panel. For some filter / inverter combinations, it is possible to mount the
inverter on top of the filter enclosure. Details of the WFC inverter line compatibility can be found in the
table below:
WFCHT Series Inverter Compatibility Chart
Inverter
Input
Model1
Phase
WFC20007x
1
WFC20010x
1
WFC20020x
1
WFC20030x
1
3
WFC20050x
1
3
WFC20075x
3
WFC20100x
3
WFC20150x
3
WFC20200x
3
WFC20250x
3
WFC40010x
3
WFC40020x
3
WFC40030x
3
WFC40050x
3
WFC40075x
3
WFC40100x
3
WFC40150x
3
WFC40200x
3
WFC40250x
3
WFC40300x
3
WFC40400x
3
WFC40500x
3
WFC40600x
3
WFC40750x
3
61
Stacked
kW Leakage Mounting2
0.5 5 mA
Y
0.5 5 mA
Y
1.1 5 mA
Y
2.2 5 mA
Y
3.7 5 mA
Y
2.2 5 mA
Y
15
5 mA
N
15
5 mA
Y
15
5 mA
Y
22
5 mA
N
22
5 mA
N
30
5 mA
N
0.7 5 mA
Y
1.5 5 mA
Y
3.7 5 mA
Y
3.7 5 mA
Y
15
5 mA
Y
15
5 mA
Y
15
5 mA
Y
15
5 mA
Y
22
5 mA
N
22
5 mA
N
30
5 mA
N
37
5 mA
N
45
5 mA
N
55
5 mA
N
SECTION 3
INSTALLATION
Upon receipt of the filter, unpack it and carefully inspect for any damage sustained in transit. If damage is
apparent, the freight or express agent should be notified within 15 days of receipt of the product and a
request be made that he make inspection of the
merchandise; then a claim should be filed against the
carrier. For UPS shipment damage, save the box and
packing material and contact TB Woods Incorporated
immediately.
TB Woods WLF Series line filters are designed to
mount directly to a flat surface such as an enclosure
panel. Metal hardware should be used to assure that
the case of the filter is at earth ground potential. The
filters can be mounted parallel to the panel or
perpendicular to the panel.
The filter should be installed as close as possible to
the inverter. When mounting the filters parallel to the
panel, the inverter can be mounted to the top of the
filter module with the hardware provided (see figure
1).
Figure 1
Dimensions
(IP20 versions
to 20HP)
Figure 2
Case Dimensions
Case Mounting
Drive Mounting
Terminals
Model
L
W
H
X
Y
Size
DL
DW
Size Lines GND
WLF40050H 14.17/360 8.74/222 1.97/50 13.46/342 6.30/160 M6 11.02/280 7.87/200 M6 AWG 6 M5
WLF40200H 19.69/498 9.13/232 1.97/50 18.82/487 7.09/180 M6 16.50/419 7.87/200 M6 AWG 6 M5
Notes:
1. Dimensions in inches/millimeters
2. Terminal Labeled GND is at earth potential (PE)
62
Figure 3
Model
WLF40300H
Case Dimensions
L
W
H
5.51/140 10.63/270
3.54/90
Case Mounting
X
Y
Size
4.17/106 10.16/258
M6
WLF40400H
WLF40500H
WLF40600H
WLF40750H
7.09/180
7.09/180
7.87/200
7.87/200
5.75/146
5.75/146
6.54/166
6.54/166
13.78/350
13.78/350
16.54/420
16.54/420
3.54/90
3.54/90
5.12/130
5.12/130
13.31/338
13.31/338
16.06/408
16.06/408
M6
M6
M6
M6
Terminals
Lines
GND
AWG 6
M5
(90C)2
M10
M10
M10
M10
M10
M10
M10
M10
1. Dimensions in inches/millimeters
2. On the WLF40300H filter, the power conductor terminations are of a terminal block type rather than a
stud type. For this filter, AWG 6 wire should be used. The wire must be rated for 90C operation.
63
Figure 4
Case Dimensions
Model
L
W
H
WLF40050D 14.17/360 9.17/233 4.09/104
A
13.54/
344
18.82/
478
Case Mounting
B
Size
7.09/
Key-slot (top):
180
0.71/18/high
0.51/13/large diam.
0.26/6.5/small diam.
Slot (bottom):
1.04/26.5/depth
0.26/6.5/width
0.43/11/diam. of curve
Key-slot (top):
16.54/
0.71/18/high
420
0.51/13/large diam.
0.26/6.5/small diam.
7.09/
180
7.87/
200
M6
AWG 6
Slot (bottom):
1.04/26.5/depth
0.26/6.5/width
0.43/11/diam. of curve
Notes:
64
M8
SECTION 4
CONNECTIONS
Wire Sizing Requirements
Model
Figure 5
65
SECTION 5
INTERFERENCE SUPPRESSION MEASURES (ELECTROMAGNETIC COMPATIBILITY)
Electrical/electronic devices are capable of influencing or disturbing each other through connecting cables or
other metallic connections. Electromagnetic Compatibility consists of two parts, interference resistance
and interference emission. Correct installation of the inverter in conjunction with any possible local
interference suppression measures has a crucial effect on minimizing or suppressing mutual
interference.
The following notes refer to a power source that is not contaminated by high frequency interference. Other
measures may be necessary to reduce or suppress interference if the power source is contaminated. No
general valid recommendations can be given in such cases. Please consult TB Woods Electronics Application Engineering if all recommended interference suppression measures should not produce the desired
result.
When dealing with RFI (radio frequency interference), the surface area of the conductors is a more critical
parameter than the cross-sectional area. Since high frequency interference does not flow through the entire
cross section of the conductor, but tends to stay toward its outer surface (skin effect), braided copper tapes of
equal cross section should be used.
The inverter and all components used for interference suppression, particularly the shield of the motor cable,
should be connected over as large a surface area as possible when passing over metallic surfaces. Remove
the paint from contact surfaces to assure a good electrical connection. See Figure 6 for recommended connection technique.
Paint/varnish removed
Shielded motor cable
Large contact area with shield
Figure 6
A central grounding point should be used for interference suppression. The ground cables are routed
radially from this point. Loops in these lines are undesirable, and may lead to interference.
The shield cross section must not be damaged when the shield is connected to the continuing lines. This
would raise the RF resistance of the shield and as such, radiate rather than discharge the RF energy
traveling on the shield. Shields, particularly those on control cables, must not be routed through pin contacts
(plug connectors). When shielded cables must pass through a plug connection, the metallic hand guard of
the plug is used for the continuation of the shield. It is strongly recommended that the shield be
uninterrupted whenever possible.
Use a shielded motor cable which is grounded over a large surface area at both ends. The shield on this
cable should be uninterrupted. If a shielded motor cable can not be used, the unshielded motor line should
be laid in a metal conduit or duct which is uninterrupted and grounded at both ends.
When selecting shielded cable for use as motor leads, it is important to select a cable which is designed for
operation at the frequencies and power levels involved. Improper selection of motor cable can cause high
potential to exist on the shield. This could cause damage to the inverter or other equipment, as well as being
a potential safety hazard. Cables such as OLFlex1 Series 150CY, 110CY, 110CS, 100CY, 100CS, and
540CP will work for this purpose. Siemens2 Cordaflex (SM) also are acceptable. Some of these cables are
VDE approved only; others carry VDE, UL, CSA, and combinations of these ratings. Be sure to confirm that
the cable you are using meets the certification of the agency required.
If the installation requires the use of an output reactor, the reactor, like the line filter, should be placed as
close as possible to the inverter.
Control wires longer than 3 feet must be run in shielded cable, and the shield must be terminated at common
(COM) in the inverter. (Note that connection to COM, the circuit common, rather than earth ground, is
allowed because E-trAC inverters have isolated control inputs. If the inputs were not electrically isolated, the
shield would have to be connected to earth ground). If the signal run exceeds 30 feet, a 0-20 mA or 4-20 mA
signal should be used, as it will have better noise immunity than a low level voltage.
1. OLFlex Wire & Cable, 30 Plymouth Street, Fairfield, NJ 07004 (800) 774-3539
2. Siemens Energy and Automation, Inc., Power Cables, 3333 State Bridge Road, Atlanta, GA 30202 (800) 777-3539
66
Other loads connected to the power source may produce voltage transients (spikes) that may interfere with or
damage the inverter. Line reactors or filters can be used on the input power to protect the inverter from such
transients.
If the inverter is operated from switchgear devices or is in close proximity to switchgear devices (in a common
cabinet), the following procedures are recommended as a precaution to prevent these devices from
interfering with the inverters operation:
Wire the coils of DC devices with freewheeling diodes. The diodes should be placed as close as
possible to the physical coil of the device.
Wire the coils of AC devices with RC type snubber networks. Place the snubbers as close as
possible to the physical coil of the device.
Use shielded cables on all control and monitoring signals.
Route distribution cables (e.g., power and contactor circuits) separately and as far away from control and
monitoring signal cables as possible.
67
APPENDIX C
EU DECLARATION OF CONFORMITY - 00
WE:
TB Woods Incorporated
440 North Fifth Avenue
Chambersburg, PA 17201
USA
hereby declare that the products:
Product Name: WFCHT Series
Model Number: WFC1001-0, WFC2000-7, WFC2001-0,
WFC2002-0, WFC2003-0, WFC2005-0,
WFC2007-5, WFC2010-0, WFC2015-0,
WFC2020-0, WFC2025-0, WFC4001-0,
WFC4002-0, WFC4003-0, WFC4005-0,
WFC4007-5, WFC4010-0, WFC4015-0,
WFC4020-0, WFC4025-0, WFC4030-0,
WFC4040-0, WFC4050-0, WFC4060-0,
WFC4075-0
have been designed and manufactured in accordance with standards:
Low Voltage Directive:
EN50178
Rick Kirkpatrick
Director of Marketing
Electronics Division
68
69
_________________________________________________________________
_________________________________________________________________
WFCHT Model
WFC
Serial No.___________________
_________________________________________________________________
Application (Please check the appropriate box)
Compressor
Mixer
Conveyor
Printing Press
Fan/Blower
Pump
Drill Press
Punch Press
Feeder
Saw
Grinder
Winder/Unwinder
Knitting Machines
Other ____________________________________
Machining
___________________________________________
___________________________________________
Comments __________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
TB Woods Incorporated
70
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NECESSARY
IF MAILED
IN THE
UNITED STATES
PERMIT NO. 17
CHAMBERSBURG, PA
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