Design of Treadmill

IJREAS
VOLUME 5, ISSUE 12 (December, 2015)

(ISSN 2249-3905)
International Journal of Research in Engineering and Applied Sciences (IMPACT FACTOR 5.981)
DESIGN OF MANUAL TREADMILL WITH ELECTRICITY GENERATOR FOR

ENERGY SAVING
Shamshad Ali 1,
Assistant Professor
Mechanical Engg. Section,
University Polytechnic, A.M.U., Aligarh (U.P.) India
Syed Tariq Murtaza 2,
2Associate Professor
Dept of Physical Education, A.M.U.,
Aligarh (U.P.) India.
Ashish Kumar Katiyar 3
3Research Scholar
Dept of Physical Education, A.M.U.,
Aligarh (U.P.) India.
ABSTRACT:
With global technological advancement energy
demand is increasing and there is a strong
dependence on unsustainable fossil fuels based
power generation. The fossil fuels are burnt for
power generation which causes pollution.
Pollution is a crucial problem globally and
there are so many adverse effects of pollution
on living things as well as on environment.
Today in a polluted environment and changed
life style it is very difficult to live healthy. In fact,
regular physical activity can help to manage a
wide range of health problems. Treadmill is one
of the exercise machine in which someone
walks/runs over a belt. This belt is wrapped
around two rollers which are mounted on left
and right uprights at one side and base frame
on other side respectively.
The human effort during exercise goes waste in
conventional manual treadmill. The author has
designed a treadmill with Electricity Generator
to produce electricity during exercise. The

generator is coupled with the roller Flywheel
with help of a V-belt to generate electricity
using human effort. The electricity generated
during exercise may be used for charging a
battery or for any other work. The design of this
Treadmill has been presented in this paper.
Keywords: Generator, Treadmill,
Conservation, Exercise Machine.
Energy
INTRODUCTION
Every body knows that exercise is good for
health. No one can ignore the health benefits
of regular exercise and physical activity
regardless of age, sex or physical ability. There
are many advantages of exercise. Some
benefits are as below [1]:
(a)
Exercise controls the weight.
(b)
Exercise decreases the risk of
cardiovascular diseases.
International Journal of Research in Engineering & Applied Sciences

Email:- editorijrim@gmail.com, http://www.euroasiapub.org
IJREAS
(ISSN 2249-3905)
(c)
Exercise stimulates various brain

chemicals which can leave us
feeling happier and relaxed.
Exercise
also
makes
our
appearance better resulting boost
in our confidence.
(d)
Regular exercise improves the
strength of our muscles and boosts
our endurance. Exercise also
delivers oxygen and nutrients to
the tissues and helps in efficient
working of cardiovascular system.
(e)
Exercise is helpful in fall asleep
faster and deeper the sleep.
(f)
Exercise helps in connecting with
friends and family members in a
fun social setting.
Most of the people do exercise worldwide.
Different types of machines are used for
exercise. Many exercise machines are
operated manually. In manual exercise
machines muscle power goes waste during
exercise. The power which otherwise goes
waste during exercise may be used by
converting it into any other form of energy.
With
the
technological
advancement
worldwide, demand of energy is continuously
increasing. The power generation is also
increasing and most of the energy generation
plants are using fossil fuels which bring up
many adverse effects which are as below:
(i)
(ii)
(iii)
The available quantity of fossil fuel

is fixed and there depletion in their
available quantity and they will be
exhausted at sometime or other.
The fossil fuels are burnt to
produce
electricity
resulting
environmental
pollution
and
climate change.
Global warming is occurring due to
climate change.
In view of the above facts there is a need of

alternative methods of power generation.
Inventions are going on worldwide for
generating power through alternative
methods. Most of the people do exercise
worldwide. The electricity may be produced
by using manual exercise machines integrated
with Electricity Generators. In this way
manual power may be used to generate
electricity during exercise and we can
overcome the above mentioned problems up

to some extent.
Different types of exercise machines are used
for exercise. In conventional manual treadmill
human effort goes waste during the exercise.
Many inventors invented treadmills with
Electricity Generator. Douglas G. Bayerlein
and et al. invented a treadmill in which a
generator was coupled with a roller axle
through a belt drive system. A separate pulley
was mounted on roller axle to operate the
generator [1]. The Aurel A. Astilean invented a
treadmill having a concave shape of running
surface of belt. In this treadmill drooping
down of belt is prevented [2]. A treadmill
manufacturing
company
wood
way
manufactured a treadmill which generates
power for display and can even be used for
charging a phone or MP3 player [3].
Author has designed a treadmill integrated
with an Electricity Generator in which
Generator is coupled with roller flywheel
through a v-belt drive system. The leg power
is used in this system to generate the
electricity during exercise and this generated
electricity may be used to charge the battery.
OBJECTIVE
To provide a treadmill with Electricity

Generator to save electrical energy.
Generator, as this may be useful for
battery charging for such areas where
electricity is not available.
Generator. this is simple in design.
Generator at low cost.
Generator to manufacture easily.
Generator to reduce the pollution upto
some extent by saving energy.
Generator with simple design.
MAIN COMPONENTS OF TREADMILL WITH

ELECTRICITY GENERATOR
The main components of the treadmill are as
below:
(i)
Base frame

13
IJREAS
(ISSN 2249-3905)
(ii)
Left upright
(iii)
Right upright
(iv)
Flywheel
(v)
Roller
(vi)
Working Belt
(vii) Side Molding
(viii) Adjustable Bracket
(ix)
Upright Support
(x)
U-shaped Handrail
(xi)
V-Grooved flywheel
(xii) Electricity Generator
(xiii) V-Pulley
(xiv) V-Belt
(xv)
Generator Support
(xvi)
WORKING PRINCIPLE
The conventional manual treadmill without
Electricity Generator is shown in Fig. 1.
An Electricity Generator is mounted on this

support and a v-pulley is fixed on the
generator shaft as shown in Fig. 2. A walking
belt is wrapped around roller 1 and roller 2.
Roller 1 is mounted on the left and right
upright and roller 2 is mounted on lower end
of the base frame. A V-grooved flywheel is
mounted on the left side of the roller 1 and
another flywheel is mounted on the right and
of the roller 1 as shown in Fig 3.
When someone walks runs on the walking belt

flywheels runs at 200 r.p.m. This flywheel
rotation is used to generate the electricity. For
mounting the Electricity Generator a support
is welded on left upright as shown in Fig. 2.
The V-Grooved Flywheel is connected with the
V-Pulley mounted on Generator shaft through
a V-belt. When someone walks / runs on the
walking belt roller 1 and 2 rotate. As the VInternational Journal of Research in Engineering & Applied Sciences
14
IJREAS
(ISSN 2249-3905)
grooved flywheel is mounted on roller 1 and

there is no relative motion between the
flywheel and roller 1. Thus V-grooved flywheel
rotates with roller 1. The diameter of Vgrooved flywheel is kept 5 times more than
the diameter of the v-pulley mounted on the
shaft of the generator. If flywheel rotates at
200 r.p.m. the generator shaft will rotate at
1000 r.p.m. and electricity will be generated
which may be used to charge the battery or it
may be used to run the MP3 player, low
voltage CFL etc.
REFERENCES:
1. http://www.google.com/patents/US2
0120010048
2. http://www.google.co.in/patents/US8
308619
3. http://www.woodway.com/products/
ecomill
4. http://conservancy.umn.edu/bitstrea
m/132115/1/Harsh%20Mankodi%20
cum%20laude%20CSE%20sp12.pdf.
DISCUSSION
The manual treadmill with Electricity
Generator generates about 14- W max power
per person while Pedal operated stationary
bicycle based generator generates maximum
power 100-244 watt.[4]
The treadmill generator can generates energy
and this energy may be stored in the batteries
and later it may be useful for different
applications. This energy generation system is
sustainable and free from adverse efforts. The
treadmill with Electricity Generator reduces
the energy consumption resulting money
saving. This system may be used in gym
environment and more energy may be
produced which can be stored in batteries for
operating different appliances.
CONCLUSION
This manual treadmill with Electricity

Generator is simple in design.
The manual treadmill with Electricity
Generator is simple in design.
This manual treadmill with Electricity
Generator is sustainable.
A wide range of health problems can
be managed using this manual
treadmill.
This
treadmill
with
Electricity
Generator is useful for such areas
where electricity is not available.
Electrical energy can be saved by using
this manual treadmill with Electricity
Generator.
Green House Gases can be reduced up
to some extent by this manual
treadmill with Electricity Generator.
Strength of muscles can be improved
by using this manual treadmill with
Electricity Generator.
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What is the purpose of the manual treadmill design?

How does the manual treadmill generate electricity?

IJREAS

VOLUME 5, ISSUE 12 (December, 2015)

DESIGN OF MANUAL TREADMILL WITH ELECTRICITY GENERATOR FOR

to produce electricity during exercise. The

International Journal of Research in Engineering & Applied Sciences

Exercise stimulates various brain

The available quantity of fossil fuel

In view of the above facts there is a need of

overcome the above mentioned problems up

To provide a treadmill with Electricity

MAIN COMPONENTS OF TREADMILL WITH

International Journal of Research in Engineering & Applied Sciences

An Electricity Generator is mounted on this

When someone walks runs on the walking belt

grooved flywheel is mounted on roller 1 and

This manual treadmill with Electricity

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