GEARS October November 2016
GEARS October November 2016
GEARS October November 2016
OCTOBER/
NOVEMBER 2016
10/12/16 9:32 AM
Tough valve
bodies dont
scare us...
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GEARS
TABLE OF CONTENTS
OCTOBER/NOVEMBER 2016
PHONE (805) 604-2000
Publisher
Managing Editor
Technical Director
Advertising
Senior Designer
Graphic Artist
Dennis Madden
Rodger Bland
Lance Wiggins
Frank Pasley
Jeanette Troub
Aurelio Pea
Contributing Editors:
Steve Bodofsky Martin Brooks
Jim Cathcart Alex Goldfayn
Scott Shotton Thom Tschetter
ATRA Technical Staff:
Rolando (Rolly) Alvarez
Mike Brown
David Chalker
Pete Huscher
Shaun Velasquez
Director of Event Services
Bill Brayton
Keith Clark
Rob Faucett
Mike Souza
Jarad Warren
Vanessa Velasquez
SHOP PROFILE:
Ville Platte Transmissions:
Going the Extra Mile
Page 68
by Mike Souza
20
Steve Bodofsky
PAID ADVERTORIAL
www.gearsmagazine.com
www.atra.com
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North Hollywood, CA 91615-6118
Publications Mail Agreement No. 40031403
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Email: gears@atra.com
Issue #209
1TOC-1016.indd 2
Printed in U.S.A.
24
32
42
46
52
56
Keith Clark
by Bill Brayton
THE OTHER SIDE OF THE PUMP: Tips for a Successful Converter Installation
by Martin Brooks
by Scott Shotton
by Rolly Alvarez
58
60
66
68
76
THE REVENUE GROWTH HABIT: Current Trends Affecting Your Sales Growth
by Alex Goldfayn
by Thom Tschetter
by Jim Cathcart
by Steve Bodofsky
DEPARTMENTS
2
by Jim Rodd
120
123
128
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Automatic Transmission
Parts
Hard Parts
Rebuild Kits
Bearing Kits with Syncro Rings
Gasket Sets
Forks & Sliders
Gears & Shafts
Rebuilt Transmissions
Transfer Cases
Standards & Automatics
Clutch Parts
Soft Parts
Torque Converters
Master Kits
Banner Kits (Less Steels)
Overhaul Kits
Paper/Rubber Kits
Filters & Kits
Frictions
Steels
Bushings
CVT Belts
Washers
Bearings
Gaskets
Bands
Flex Plates & Flywheels
Coolers
TeckPak Conversion Kits
Superior Shift Correction Packages
Transgo Reprogramming Kits
Transgo Shift Kits
LUK
Forks
Pilot Bushings & Bearings
Clutch Alignment Tools
Additives
Assembly Lubricants
Builders Benches
Lifts
Parts Washer Soap
Rough Service Light Bulbs
R.T.V. Black, Blue, Clear
Technical Manuals
Tools & Equipment
Threadlock & Thread Repair
Electrical
Version 5.0
Digital Catalog
For quicker access & more info, including
our Tranny Guide, ask for our CD
Catalog. With clickable links to take you
from index, to complete photo layout, to
individual part descriptions instantly!
800-940-0197
www.wittrans.com
ADS-OctNov2016.indd 3
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by Mike Souza
members.atra.com
1mikesouza1016.indd 4
Figure 1
Figure 2
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Figure 3
Figure 4
Figure 5
Figure 6
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Figure 7
Figure 8
10/12/16 8:37 AM
Often copied...
never duplicated!
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Toll Free (800) 582-2760
Telephone (954) 364-2400
email: customerservice@sealsap.com
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IMPORTANT NOTICE: Seal Aftermarket Products (SAP) reserves the right to make
changes to, or discontinue any product or service identified in this publication
without notice. All shipments are FCA Pembroke Park, FL. Price and availability
subject to change. Possession of price list does not constitute an offer to sell.
2016 Seal Aftermarket Products. All rights reserved.
ADS-OctNov2016.indd 7
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7/25/2016 12:03:52 PM
Figure 11
Figure 10
Normally, the next step for reassembly would be to install the pulleys
and chain back into the rear cover.
Once installed with the retainer bolts
through the cover, youd cut the nylon
ties off. That would keep the chain or
belt stretched tight.
Not so on this unit: On this chain
assembly, theres nothing holding the
two aluminum tubes in place; they just
sit on the plastic guides (figure 10).
There are two extended tabs on the
rear cover to hold the tubes in place
(figure 11), so the pulley and chain
assembly has to go into the case first;
not into the rear cover. Then you can
set the two aluminum tubes onto the
plastic chain guides, one at a time,
before installing the cover (figure 12).
Figure 12
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Figure 13
1mikesouza1016.indd 10
Figure 14
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www.transmissionkits.com
10/12/16 8:06 AM
by Jarad Warren
members.atra.com
12
1jarad 1016.indd 12
TCM
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B54
B11
T4
T11
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Figure 1
10/12/16 8:38 AM
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Figure 2
Figure 3
Figure 4
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This repair
has been
confirmed a
few times
with very
good results.
Finally, youll have to cut two slots
into the sleeve so the oil can pass
through when the solenoid is off
(figure 5).
We went to Universal Machine
Shop, Inc, in Portland, Oregon, a
machine shop that specializes in
automatic transmissions. They made
this sleeve quickly and cheaply. Its a
simple sleeve that any machine shop
should be able to build. Or, if you have
a lathe, you can make it yourself.
You can make these sleeves out of
plastic or steel. Plastic will work fine,
as long as its a type that can withstand
the heat and oil environment.
Install the sleeve into the valve
body: Make sure its a snug fit and the
oil slots line up so they dont block the
oil from venting. Bolt the solenoid in
(figure 6) and install the valve body.
There you have it: The solenoid is
replaced and you just saved your
customer a lot of money.
This repair has been confirmed a
few times with very good results.
Special thanks to Tony Potamitis
from AA Automatic in Canton,
Connecticut, for sharing this great fix.
Figure 5
Figure 6
16
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10/12/16 8:11 AM
10/12/16 8:11 AM
9/15/2016 1:39:09 PM
by Steve Bodofsky
members.atra.com
20
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xxx xxx
Kenny Hester
1WIT-1016.indd 22
Kits Crew L to R, Top: Marjorie Easterly, Janice Freeman, Tommy Wilson, Bonnie Glass,
L to R, Bottom: Kayla Gossling, Shannon Spears, Mary Holderman, Mindy Girtley
In-House Valve
Body Diagnosis
and Repair
10/11/16 8:32 AM
Rebuilt Transmissions
Standard and
Automatic
1WIT-1016.indd 23
Sharing the
Knowledge
Tony Logsdon
23
10/11/16 8:32 AM
by Keith Clark
members.atra.com
1ST
D4
2ND
3RD
4TH
1ST
D3
2ND
3RD
2
: Operates
X: Doesn't operate
TORQUE
CONVERTER
1ST GEAR
1ST CLUTCH
2ND GEAR
2ND CLUTCH
3RD GEAR
3RD CLUTCH
GEAR
CLUTCH
REVERSE
GEAR
PARKING
GEAR
X
X
X
X
X
X
X
X
X
X
X
Figure 1: Here is the clutch apply chart for the BAXA/MAXA family transmissions. It covers the 4 cylinder applications for both Honda and
Acura, late 1990s. Note, there is no low sprag in these units. Most other applications, including the 6 cylinder vehicles, use a low sprag for
first gear, and normally keep the first clutch applied, allowing for the low sprag to overrun in all other ranges.
24
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Figure 2: The low gear is a part of the inner race. Check for undercut in this area of the race. If it is worn, it will need to be replaced.
1keith 1016.indd 26
Figure 3: The 3.5L Honda motor produces almost 250 horsepower and ft.-lbs. torque!
This engine pushes all of the internal components to their limits. Given this information,
engineering behind the OEM sprag ensures that it will work and is highly recommended to
use in these applications.
10/12/16 8:39 AM
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Figure 4: Here is a direct comparison between the 700R4 early sprag element (left), and the
OEM Honda sprag (right). The 700R4 element measures .643, while the Honda OEM element is
only .597. This is a difference of .046!
Figure 5: Centering tabs are used in all Honda applications. They dont allow rotation of the
sprag relative to the outer race, and they keep the cage centered and stable. Keeping the races
parallel is necessary to ensure the dogs will be able to mechanically lock on demand.
10/12/16 8:39 AM
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10/12/16 8:12 AM
by Bill Brayton
members.atra.com
Hyundai
2006-10 Azera 3.3L, 3.8L
2007-09 Entourage 3.8L
2007-09 Santa Fe 3.3L
2006-09 Sonata 3.3L
KIA
2006-09 Amanti 3.5L, 3.8L
2006-09 Sedona 3.8L
Figure 1
Reverse
Clutch
Underdrive
Clutch
2nd
Clutch
Overdrive
Clutch
Park
Reverse
ON
ON
D-2nd
ON
D-3rd
ON
D-4th
ON
D-5th
Direct
Clutch
ON
Neutral
D-1st
Low/Rev
Clutch
ON
ON
ON
ON
ON*
ON
ON
ON
ON
ON
Low
(OWC-1)
Sprag
Reduct
(OWC-2)
Sprag
DCC
Gear Ratio
Hyundai
Kia
3.859
4.586
3.840
4.457
ON
ON
ON
Reduct
Band
ON
HOLD
HOLD
ON
HOLD
2.092
2.442
ON
HOLD
1.440
1.686
ON
HOLD
ON**
1.048
1.233
ON**
0.728
0.868
Note: Reverse Clutch is applied with fluid pressure from the manual valve.
Note: (OWC = One Way Clutch).
Final Drive
Ratio 3.333
Figure 2
32
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TCC Solenoid
Figure 3A
Rebuild Tips
UD
Sol
2nd
Sol
OD
Sol
DCC
Sol
L/R Dir
Sol***
Park
ON
ON
ON
OFF
OFF
OFF
****
Reverse
ON
ON
ON
OFF
OFF
OFF
****
Neutral
ON
ON
ON
OFF
OFF
OFF
****
Figure 3B
D-1st
OFF
ON
ON
OFF
OFF*
OFF
****
D-2nd
OFF
OFF
ON
OFF
ON
OFF
****
D-3rd
OFF
ON
OFF
OFF
ON
OFF
****
D-4th
OFF
OFF
OFF
ON**
ON
OFF
****
D-5th
ON
OFF
OFF
ON**
OFF
ON
****
Figure 4
Figure 5A
34
1bill1016jt.indd 34
Figure 5B
10/11/16 8:48 AM
ADS-OctNov2016.indd 35
10/12/16 8:07 AM
Figure 6
Figure 7
Figure 8
1bill1016jt.indd 36
Figure 10
Figure 9
The Unacceptable
Method
10/11/16 8:48 AM
ADS-OctNov2016.indd 37
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Figure 11A
Figure 11B
Figure 12
Figure 11C
1bill1016jt.indd 38
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Figure 13
Figure 15
Figure 14
Figure 16
40
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by Martin Brooks
President, TCRA
Figure 1
42
1Brooks 1016.indd 42
10/12/16 8:40 AM
350-0149
Part Number
52-0566
Description
350-0151
1Brooks 1016.indd 43
RostraTRANSMISSION
rostratweets
RostraPC
43
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prototype parts and
10/10/16 10:48 AM
to your print. We also
Misfire? Heres
Some Direction
by Scott Shotton
Figure 1
46
1scottshotton1016.indd 46
10/11/16 8:51 AM
S:7
S:10
ADS-OctNov2016.indd 47
10/12/16 8:07 AM
Figure 2
When diagnosing
a misfire, the
downstream
sensor will help
you identify how
well the engine
was fueled.
The second piece of the puzzle
is fuel trim. What you really want is
total fuel trim, which probably isnt
something your scan tool displays. To
calculate total fuel trim, add short term
fuel trim and long tern fuel trim together.
This represents the total amount of fuel
the PCM is adding or subtracting at that
moment. In general, plus or minus 5%
is ideal, while plus or minus 10% is
acceptable.
Finally, check the downstream
oxygen sensor voltage. The downstream
sensor has three main jobs: monitor
catalyst efficiency, provide input for
minor fuel trim corrections (on some
applications), and cross check the
upstream sensor.
48
1scottshotton1016.indd 48
10/11/16 8:51 AM
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1scottshotton1016.indd 50
10/11/16 8:51 AM
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1rolly 1016.indd 52
UNDERSTANDING
SHIFT OPERATION
10/12/16 8:40 AM
Some of
these vehicles
have paddle
shifters.
6th gear in drive mode and you
shift the lever to manual mode,
the transmission will shift to 4M
or 5M.
Suppose youre driving at
high speed and decide to switch to
manual operation. The transmission may not shift into the gear
you wanted and the selector may
start to flash. No, you didnt do
anything wrong and the transmission isnt broken: The computer
is just letting you know that its
taking control and preventing
you from shifting into the gear
range you wanted, to protect the
transmission.
Some of these vehicles have
paddle shifters. Some of those
paddle shifters are mounted in
front of the steering wheel, where
Figure 1
Figure 2
powerpusher.com
800-800-9274
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Ring Ring,
RE5R05A
T
Calling!
Submitted by
the TransTec Technical Department
Advertorial
Scallops
on ID
10/12/16 8:14 AM
Step Joint
illustration B
Smooth,
Non-Scalloped
Butt Joint
illustration D
illustration E
Advertorial
57
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by Alex Goldfayn
58
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would
rather
tweet than have conversations.
Professional sales people would
rather email than call. Why?
Because of fear. Telephone rejection
is far more personal than email
rejection. A little personal effort in
the customers best interests will
help you easily close more sales.
8. Customers are no longer asked
whats working well. Customers are
rarely asked for referrals. Customers
are rarely told what else they can
59
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UP YOUR BUSINESS
by Thom Tschetter
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What Now?
Okay, whats something proactive
that you can do today to demonstrate
great leadership? In his book, The
Purpose Driven Life, Rick Warren
states, its not thinking less of
yourself; its thinking of yourself
less. This is from the section entitled
Cultivating Community, which is
exactly what a great leader does within
his organization.
Heres something proactive you
can do to make your company great:
Just as Jim Collins identified three
keys for the good-to-great companies
in his book, you need to identify them
for your company. Additionally, and
unlike the book, I believe you need to
find them for yourself and each of your
employees. Making your company
great begins with making yourself
and your employees better than you
are today.
Heres a model of the three
overlapping circles. Ive found that
its useful as a self-evaluation tool, as
long as youre brutally honest when
answering the three questions. Ive
also found it to be helpful in clarifying
and balancing other interdependent
aspects of life and business things
like: leader, manager, and producer.
Just replace the descriptive titles for
each circle.
10/12/16 8:43 AM
SLAUSON
TRANSMISSION
PARTS
In these tough times, its more important than ever to squeeze every dollar. So, weve listened
to the industry, and decided that its time to reduce our used hard parts pricing. With over
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S:14.75
NEW
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You know Motorcraft, right?
Been around a long time? Quality parts for Ford and Lincoln? The guys with the red boxes?
Well, say hello to an even better Motorcraft.
Were analyzing all of our product lines. If it isnt bolted to the oor, its being picked up and
evaluated. The result is expanded part-line coverage and pricing thats right for your business.
You already knew us for quality and t. Now enjoy even greater access to the parts
you need for Ford and Lincoln vehicles.
Your local dealer or distributor can give you all the details.
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by Jim Cathcart
others as well. (But they wont trust
those who dont seem committed to
improvement.)
They want to make a difference,
to matter to the world, and to help
people.
They love fixing things. Returning a
machine to full, normal functioning
feels good to them. They can see
how learning new skills will help
them fix even more problems.
They want to earn the right to be
proud of what they do and who they
become.
They want the admiration and
respect of others.
They want to leave their mark, to
set a new standard, or excel beyond
what others have achieved.
They want to prove their critics
wrong. Ill show you.
They want to be a valuable member
of the team and a part of the best
shop in their fields.
They want to make the person who
mentored them proud.
These are just a few of the motivations to become a master craftsman.
Think about the ones that are true
for you. Share this list with others
and discuss what each of you could
do to increase the level of professionalism and individual success
for each member of your team.
What could you do to encourage
someone else to pursue master level?
10/12/16 8:43 AM
800-582-2760
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10/12/16 8:07 AM
7/11/2016 11:07:51 AM
SHOP PROFILE
Ville Platte
Transmissions:
by Steve Bodofsky
members.atra.com
1shop profile1016-jt.indd 68
Ville Platte Transmissions, Left to Right: David Russell and Alan Moore
10/11/16 9:12 AM
Diagnosing
1shop profile1016-jt.indd 69
69
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A Little History
70
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In the Shop
10/11/16 9:12 AM
SEE NEW PRODUCTS DISCOVER NEW TECHNOLOGIES MEET MANUFACTURERS EXPERIENCE NEW TRENDS
REGISTER TO ATTEND AT
SEMASHOW.COM
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Ville Platte Transmissions, find the need and go the extra mile.
How Id Want
to Be Treated
1shop profile1016-jt.indd 72
Flood Waters
in Louisiana
10/11/16 9:12 AM
Organized by:
Media partner:
@ReMaTecShow
www.linkedin.com/company/rematec-worldwide
ReMaTec
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10/12/16 8:07 AM
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10/12/16 8:16 AM
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GEARS does not endorse new products but makes this new information available
to readers. If you have a new product, please email the press release information
with applicable digital photo or drawing to fpasley@atra.com or send by mail to
GEARS, 2400 Latigo Avenue, Oxnard, CA 93030.
Dennis Harris
Dura-Bond Introduces
New Bushing Set for
GM 4L60E/4L65E/4L70E
10/12/16 8:44 AM
Gearspeed Introduces
New Honda/Acura Sprag
Sonnax Introduces
New Zip Kit for
Ford 4R100s and E4ODs
Precision Introduces
New Kits for Mazda
SuperFlow Launches
Enhanced Web Site
SuperFlow
launched
its
enhanced website in August 2016. It
highlights SuperFlows wide range
of products, including engine and
chassis dynamometers, flowbenches,
transmission
remanufacturing
equipment, and custom engineered
testing solutions.
New features of the web site
include:
Dynamic product imagery
More videos about products and
best practices
Ability to view products by industry
Simple product specs
Our customers are #1, and our
new web site can really give them a
better look at our quality products,
said Mike Giles, marketing manager
of SuperFlow. Were focused on
providing great customer service and
that extends online as well.
Visit the SuperFlow web site at
www.superflow.com.
Alto Introduces
New Bushing Kit
TransTec Introduces
New Subaru CVT Kit
10/12/16 8:44 AM
TransTec Introduces
New Kits for DL501/OB5
7-Speed Transmission
Consolidated Vehicle
Converters, Inc. Celebrates
20th Anniversary
10/12/16 8:44 AM
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
ERIKSSON INDUSTRIES
Division of Wentworth Engineering
1-800-388-4418
Authorized
Parts Distributor
MECHATRONICS - Programmed
Hard Parts: NEW / USED / REMANUFACTURED
Need Hard
Parts?
Just Ask!
1-800-388-4418
Fax: (860) 395-0047
1.877.888.5160
www.zftranspart.com
146B Elm St., Old Saybrook, CT 06475
COMPUTERS
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12/1/13 7:18 PM
A/C PARTS
A/C COMPRESSORS A/C Parts Specialist
AUTOCOMP
Technologies, Inc.
888-217-4072
CASH for
Solenoid CORES
Aisin AW 5- & 6-Speed
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Visit www.sonnax.com
to start a core return online, or call
(800) 843-2600, Ext. 379
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GREEN BAY, WI
800-242-2844
123
10/11/16 9:35 AM
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
Remanufactured to
Perfection
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10/11/16 9:36 AM
CALL
BRIAN OR ALBERT
866-571-GEAR
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NEED QUALITY
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WE HAVE OVER 500,000 PARTS IN STOCK
CALL 602-971-0477
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WE SHIP UPS DAILY
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Visit our website:
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www.SuperFlow.com/gears | 1.888.442.5546
888-833-9000
www.equipmentmanufacturing.com
125
10/11/16 9:36 AM
SHOPPER CLASSIFIED
October/November 2016
GEARS classified advertising cost $95.00 for up to 50 words for a one time insertion. ATRA members are eligible to receive up to three (3) FREE classified
advertisements in GEARS annually (per 9 issues). Members wishing to place ads once their three FREE ads have been placed may do so at the cost listed above.
Ads exceeding the maximum word count will cost $1.50 for each additional word (not including phone number and address).
www.trans-tool.com
1-800-531-5978
1classfd-1016.indd 126
WANTED:
Experienced
HELP
Transmission Rebuilder Wanted for
established family owned business of over
65 years located in central Iowa. Busy 6
hoist shop offering top salary plus weekly
bonuses, 401K, and insurance benefits.
Please contact James at (515) 285-7561 or
ATRA Mbr
knudsontrans@live.com.
GEARS October/November 2016
10/11/16 9:37 AM
11/5/16 - Baltimore, MD
HELP
WANTED:
DIAGNOSTIC
TECHNICIAN - Looking for a change? We
are a busy Western Colorado transmission
shop looking for an experienced,
professional diagnostic technician to join
our team. Must be well versed in computer
diagnostics and electronics. We live and
work in the beautiful Grand Valley, aka the
Gateway to the Outdoors minutes from
hiking, biking, hunting, fishing, and all kinds
of outdoor activities. We offer competitive
pay with bonuses, a five day work week,
local healthcare, and paid holidays. E-mail
resume to bakerstransmission@gmail.com
Check us out at www.bakerstransmission.
com Bakers Transmission Service, LLC
(970) 245-6640.
ATRA Mbr
HELP WANTED: Ralphs Transmission is a
growing shop in Modesto seeking qualified
and experienced transmission specialists.
We have an excellent facility with completely
upgraded equipment. Ralphs offers a
positive work environment, competitive pay,
benefits and other great employee incentives.
Subscribe Today!
Grab Your GEARS Now!
X
The Million Dollar
Question
CVR-715-jt1.indd 2
Name
800.428.8489
http://members.atra.com
MEMBERS.ATRA.COM
JULY 2015
6/19/15 12:08 PM
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Name
Page
2016
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