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    CC7201-Design For Manufacture, Assembly and Environments

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    The document provides an introduction to the course Design for Manufacture, Assembly and Environments. It outlines 20 topics that will be covered in each of 5 units, including defining key terms like tolerance, process capability, and manufacturability. It also lists brief assignments related to each topic that will be covered in parts A, B, and C of each unit. The units will cover factors of design for manufacturing like tolerance and material selection, component design considerations for machining and casting, and design for the environment.

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    CC7201-Design For Manufacture, Assembly and Environments

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    gopisport
    970 views5 pages
    The document provides an introduction to the course Design for Manufacture, Assembly and Environments. It outlines 20 topics that will be covered in each of 5 units, including defining key terms like tolerance, process capability, and manufacturability. It also lists brief assignments related to each topic that will be covered in parts A, B, and C of each unit. The units will cover factors of design for manufacturing like tolerance and material selection, component design considerations for machining and casting, and design for the environment.

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    Design for Manufacture, Assembly and Environments

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    CC7201-Design for Manufacture, Assembly and Environments

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    The document provides an introduction to the course Design for Manufacture, Assembly and Environments. It outlines 20 topics that will be covered in each of 5 units, including defining key terms like tolerance, process capability, and manufacturability. It also lists brief assignments related to each topic that will be covered in parts A, B, and C of each unit. The units will cover factors of design for manufacturing like tolerance and material selection, component design considerations for machining and casting, and design for the environment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    970 views5 pages

    CC7201-Design For Manufacture, Assembly and Environments

    Uploaded by

    gopisport
    The document provides an introduction to the course Design for Manufacture, Assembly and Environments. It outlines 20 topics that will be covered in each of 5 units, including defining key terms like tolerance, process capability, and manufacturability. It also lists brief assignments related to each topic that will be covered in parts A, B, and C of each unit. The units will cover factors of design for manufacturing like tolerance and material selection, component design considerations for machining and casting, and design for the environment.

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    VALLIAMMAI ENGINEERING COLLEGE

    DEPARTMENT OF MECHANICAL ENGINEERING


    M.E-CAD/CAM
    CC 7201- DESIGN FOR MANUFACTURE, ASSEMBLY AND
    ENVIRONMENTS
    UNIT I

    INTRODUCTION
    PART-A

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    1
    2
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    5

    Define ratings.
    Point out importance of evaluation of concept
    Define tolerance
    Discuss about process capability
    Define Tolerance stack.
    Explain the five symbols of Geometric tolerance and draw the symbol.
    Discriminate the various factors which involved for Mechanisms selection.
    Explain datum feature concept in tolerance.
    List the different limits of Assembly.
    Define Process capability ratio.
    Describe about the strengthening factors involved in DFM.
    Describe about the evaluation methods used in DFM.
    List out the general principle used in design.
    Explain the basic concept involved in DFMA.
    Illustrate the block diagram for design factors in DFMA.
    Define Manufacturability.
    Classify various types of Tolerance.
    List out different Manufacturability process.
    Describe the strength factors in DFMA
    Point out the various development process involved in development of design
    PART-B

    BT-1
    BT-4
    BT-1
    BT-2
    BT-1
    BT-3
    BT-5
    BT-3
    BT-1
    BT-1
    BT-2
    BT-2
    BT-1
    BT-3
    BT-3
    BT-1
    BT-4
    BT-1
    BT-2
    BT-4

    Describe the design principle for manufacturability in DFMA.


    Discuss with neat sketch about Tolerance and its types used in manufacturing.
    Summarize the design principle used for DFM.
    Discuss with neat sketch about Process capability.
    List out the Mechanical factors in design for manufacturing and Mechanism
    selection design for manufacturing
    Develop various evaluation methods used for manufacturability in DFMA.
    Explain in detail about the assembly limits, Datum features & tolerance stack.
    Classify the tolerance and explain about the tolerance stacking with neat sketch.
    Describe with neat sketch about the manufacturing datum, functional datum &
    change in datum in DFM.
    Explain in detail about the strength and mechanical factors.
    PART-C

    BT-1
    BT-2
    BT-2
    BT-2

    1 Analyze how the components are manufactured in the industries associated with
    the machining and tolerance?
    2 Summarize the factors considered in design for manufacturing, assembly and
    environment.

    BT-4

    6
    7
    8
    9
    10

    BT-1
    BT-5
    BT-4
    BT-3
    BT-1
    BT-4

    BT-5

    3 Explain in detail about mechanical factors considering for DFMA.


    4 Explain the tolerance stacking used in the DFMA and list the significance of
    tolerance stacking.

    UNIT II

    BT-4
    BT-4

    FACTORS INFLUENCING FORM DESIGN


    PART-A

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    20

    List out the factors involved in form design.


    Illustrate the block diagram of form design.
    Define Service life.
    Define form design.
    Explain the various Steps involved in Material choice.
    Define casting.
    Define forging.
    Define welding.
    Classify the welding.
    Describe about the design rules for welding.
    Summarize the various defects in welding.
    Describe about design rules for casting.
    Describe about design rules for casting member.
    Summarize the various defects in casting.
    Define Shrinkage.
    Discriminate the main factors consider in assembly.
    Differentiate between Runner and Riser in casting.
    Demonstrate about the various remedies for shrinkage effect in casting.
    Explain influence of materials on form design.
    Develop the various steps casting process.
    PART-B

    BT-1
    BT-3
    BT-1
    BT-1
    BT-5
    BT-1
    BT-1
    BT-1
    BT-4
    BT-2
    BT-2
    BT-2
    BT-2
    BT-2
    BT-1
    BT-5
    BT-4
    BT-3
    BT-5
    BT-6

    1
    2
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    10

    Explain in detail about the influence of material in form design.


    Design the various steps for material selection in the form design.
    List out he design rules for form design of welded member with neat sketch.
    List out he design rules for form design of casting member with neat sketch
    List out he design rules for form design of forging member with neat sketch
    Explain in detail about the Pugh selection process.
    Discuss about the welded defects in form design with suitable sketch.
    Illustrate with neat sketch about form design of casting defects.
    Demonstrate with neat sketch about form design of forging defects.
    Explain factors influencing form design.
    PART-C

    BT-4
    BT-6
    BT-1
    BT-1
    BT-1
    BT-5
    BT-2
    BT-3
    BT-3
    BT-4

    Evaluate the significance of material selection procedure in form design.


    Develop the possible solution for material selection in form design.
    Analyze the impact of selection of materials on form design in DFMA.
    Explain in detail about the impact of various defects in welding and casting
    process in form design.

    BT-5
    BT-6
    BT-4
    BT-4

    1
    2
    3
    4

    UNIT III

    COMPONENT DESIGN - MACHINING CONSIDERATION


    PART-A

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    Explain about functional datum.


    Define Machining sequence.
    Define Manufacturing Datum.
    Explain about the need for changing the datum.
    What is meant by simplification by separation?
    Explain about the need for reduction of machined area.
    Define Mach inability.
    Define Clamp ability.
    Define accessibility.
    Discuss about the amalgamation process.
    Describe how the machined areas can be reduced.
    Explain any four examples of simplification by separation.
    Explain about how the amalgamation can be simplified.
    Distinguish between mach inability and clamp ability.
    Distinguish between clamp ability and accessibility.
    Classify the types of drilling cutters.
    Classify the types of milling cutter.
    Classify the types keyways.
    What is the different between Drilling and milling?
    Demonstrate about the doweling procedure.
    PART-B

    1 Describe in detail about the reduction of machined area by simplification by


    separation with neat sketch.
    2 Discuss about the doweling procedure and counter sunk screws.
    3 Describe in detail about the design for accessibility.
    4 Write the design method for clamp ability with neat sketch.
    5 Explain in detail about the design for assembly.
    6 Describe in detail about the design for economy.
    7 Describe in detail about simplification by amalgamation.
    8 Explain in detail about the reduction of machined area.
    9 Illustrate with the block diagram about the counter sunk head screw.
    10 Illustrate the design rules for design for machinability with suitable sketch.
    PART-C
    1

    Design the procedure for how components are manufactured in the industries
    based on machining area and explain with neat sketch?
    2 Differentiate between economical and uneconomical design with suitable
    example.
    3 Distinguish between simplification by amalgamation and reduction of machined
    area .
    4 Explain the significance of machinability in the DFMA associated with
    machining process with neat sketch.

    BT-4
    BT-1
    BT-1
    BT-5
    BT-6
    BT-5
    BT-1
    BT-2
    BT-3
    BT-2
    BT-2
    BT-4
    BT-4
    BT-2
    BT-2
    BT-3
    BT-3
    BT-4
    BT-6
    BT-3

    BT-1
    BT-2
    BT-2
    BT-6
    BT-4
    BT-1
    BT-1
    BT-5
    BT-3
    BT-3
    BT-6
    BT-4
    BT-4
    BT-4

    UNIT IV

    COMPONENT DESIGN - CASTING CONSIDERATION


    PART-A

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    Define group technology.


    Define Pattern.
    What is meant by parting line?
    Define mould.
    What is meant by cast hole?
    What is meant by Machined hole?
    Demonstrate the portable parting line in the casting process.
    Discuss how the uneconomical design is identified.
    Summarize the various factors involved in uneconomical design.
    When design is modified in DFMA.
    Differentiate core and cavity.
    List out the casting defects.
    Explain the basic steps involved in G.T.
    Summarize the benefits of G.T.
    Illustrate the methods to implement G.T. in DFMA.
    Explain any two computer application for DFMA.
    What are the merits of implementing computer application in DFMA process?
    Classify the types of G.T.
    Demonstrate the new trend in computer application for DFMA.
    Explain the various computer applications in DFMA process.
    PART-B

    BT-1
    BT-1
    BT-6
    BT-1
    BT-6
    BT-6
    BT-3
    BT-2
    BT-2
    BT-1
    BT-2
    BT-1
    BT-5
    BT-5
    BT-3
    BT-4
    BT-6
    BT-3
    BT-3
    BT-4

    1 Describe computer application in DFMA with neat sketch.


    2 Illustrate the following with neat sketch
    i) Casting pattern ii) mould iii) parting line.
    3 Summarize about minimizing the core requirements in casting process with
    example.
    4 Describe about machined holes in casting process with suitable example.
    5 Design and develop possible and portable parting line in casting processes with
    example.
    6 Discuss with neat sketch about detail about casting requiring special sand cores.
    7 Describe and develop the Obviate sand cores in casting process.
    8 Explain in detail about inspection method in GT.
    9 Explain in detail with suitable sketch of optiz method.
    10 Describe in detail about design features to facilitate machining, drills and milling
    cutters.
    PART-C

    BT-1

    1 Summarize the significance of group technology in DFMA and explain with neat
    sketch?
    2 Explain with suitable sketch about casting defects.
    3 Develop the design factors to be considered for redesign of casting based on
    parting line consideration with suitable sketch.
    4 Explain with suitable sketch about types of casting processes.

    BT-5

    BT-3
    BT-5
    BT-2
    BT-6
    BT-2
    BT-1
    BT-4
    BT-4
    BT-1

    BT-4
    BT-6
    BT-4

    UNIT V

    DESIGN FOR THE ENVIRONMENT


    PART-A

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    Define Life cycle assessment.


    What are the main objectives of environmental design?
    List the significance of DFE.
    Describe the global issues.
    Describe the local issues.
    .List the guideline for material selection.
    What are the guideline for product structure?
    Summarize the various steps involved in life cycle assessment.
    List the techniques used to reduce environment impact.
    Define disassembly.
    Define Recyclability.
    Define Remanufacturing.
    Define energy efficiency.
    Describe the standards followed in design for environmental.
    Demonstrate the steps involved for minimizing the material usage.
    What is meant by ISO-14000.
    What are the benefits of ISO-14000.
    Differentiate Regulation and standards.
    What are the steps involved in Recyclability.
    What are the basic DFE methods?
    PART-B

    BT-1
    BT-6
    BT-1
    BT-2
    BT-2
    BT-1
    BT-6
    BT-2
    BT-1
    BT-1
    BT-1
    BT-1
    BT-1
    BT-2
    BT-3
    BT-6
    BT-6
    BT-4
    BT-6
    BT-6

    1
    2
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    Illustrate the following (1) global issue (2) Regional and local issue.
    What is mean by DFE? Explain the design guidelines for DFE.
    Explain in detail in AT & T Product assessment method.
    Describe in detail about the weighted sum assessment method.
    Discuss the techniques to reduce environment impact in design for Environment.
    Describe in detail about the design to minimize the material usage in design.
    Explain in detail with suitable sketch of Recycling of the product.
    Describe with suitable sketch of Remanufacturing process in DFE.
    Discuss the Regulation and standards followed in DFE.
    Analyze energy efficiency concept in DFE with suitable example.
    PART-C

    BT-3
    BT-6
    BT-5
    BT-1
    BT-2
    BT-1
    BT-4
    BT-1
    BT-2
    BT-4

    Distinguish between the following with suitable sketch


    i) Recycling ii) Remanufacturing

    BT-5

    Develop the design factors to be considered for minimize the environmental


    impact.
    Summarize how the components are to be manufacture in the industries
    associated with regulation and standards.
    Explain with suitable example about the environmental objective in DFMA.

    BT-6

    3
    4

    BT-4
    BT-4

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