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    Plan Prueba Stanadyne Db4629

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    Mas Inyeccion Electronica
    This document provides the specifications for an injection pump, including its model number, application, calibration checks, settings, and component part numbers and descriptions. It contains detailed technical information about adjusting and calibrating the pump.

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    © All Rights Reserved
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    Plan Prueba Stanadyne Db4629

    Uploaded by

    Mas Inyeccion Electronica
    2K views4 pages
    This document provides the specifications for an injection pump, including its model number, application, calibration checks, settings, and component part numbers and descriptions. It contains detailed technical information about adjusting and calibrating the pump.

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    Plan Prueba Stanadyne Db4629

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    © © All Rights Reserved

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    This document provides the specifications for an injection pump, including its model number, application, calibration checks, settings, and component part numbers and descriptions. It contains detailed technical information about adjusting and calibrating the pump.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views4 pages

    Plan Prueba Stanadyne Db4629

    Uploaded by

    Mas Inyeccion Electronica
    This document provides the specifications for an injection pump, including its model number, application, calibration checks, settings, and component part numbers and descriptions. It contains detailed technical information about adjusting and calibrating the pump.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    INJECTION PUMP SPECIFICATION

    FULL LOAD RPM: 1500


    GOV. REGULATION: 3-5 %
    ENGINE: 6068HF150
    APPLICATION: 183 kW GEN-SET

    MODEL NO.: DB4629-5724


    SUPERSEDES:
    EDITION NO.: 2
    DATED: 09-19-00

    CUSTOMER PART NO.: RE-506883


    CUSTOMER NAME:
    JOHN DEERE DUBUQUE / SARAN

    NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.


    ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
    USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
    TEST STAND: ISO 4008:
    1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:
    .063" (1.6 mm) ID X 25" (635 mm) LONG.
    2. CALIBRATING INJECTORS........SAE J968/ISO 7440
    0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR)
    3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201)
    a. TEMPERATURE 110-115F (43-46C) AT INLET
    b. SUPPLY PRESSURE (S.B. 334): 5.0 0.5 PSI
    (34 3 kPa) AT PUMP INLET.
    4. CAM MOVEMENT READ-OUT DEVICE: #23745
    PUMP INSTALLATION: IT-083
    ROTATION-C-*
    NAME PLATE-L-SIDE**
    #1 CYL.-5-O'CLOCK**
    THROTTLE-L-SIDE**
    E.S.O. ( 12 V E.T.R.)

    LEVER ANGLES (REF.)


    THOT MIN.(B) N/A
    THOT MAX.(C) N/A
    S.O. ( E)
    N/A
    S.O. ( F)
    N/A

    * VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END


    PUMP OPERATING SPEED...HALF...ENGINE SPEED
    AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES)
    PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
    (REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP)
    1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO
    OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
    2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION
    (CCW DIRECTION). TURN SPEED DROOP CAP IN 3 FULL TURNS
    CLOCKWISE.
    3. 1620 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO
    OBTAIN 10-20 mm/STROKE.
    4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)

    a.
    b.
    c.
    d.
    e.
    f.
    g.

    RPM
    150
    400
    1500
    1500
    1500
    1620
    1670

    THROTTLE
    POSITION
    WOT
    WOT *
    WOT
    ADJ.
    WOT *
    WOT
    WOT

    * E.S.O. DE-ENERGIZED

    mm/STROKE
    89 MIN.
    4 MAX.
    199-205
    88-92
    4 MAX.
    10-20
    5 MAX.

    ADVANCE
    ----0 -0.5
    3.0-5.0
    ----9.5-10.5

    PUMP SETTINGS: FOLLOWING PUMP SERVICE


    1. ROLLER-TO-ROLLER DIMENSION... 2.017" .0015"
    (51.23 mm 0.04 mm)
    MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
    2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
    (USE KIT #23093 S.B. 95)
    3. 0 RPM (WOT):
    a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER
    S.B. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH 5
    TURNS ON CONTROL ROD GUIDE.
    b. TURN SPEED DROOP ADJUSTING CAP IN 3 TURNS FROM
    MINIMUM DROOP POSITION.
    c. BACK-OUT HIGH IDLE SCREW.
    d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG
    FLUSH WITH END OF LLA PISTON.
    4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
    OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
    5. 400 RPM (WOT):
    a. CHECK SHUT-OFF: 4 mm/STROKE, MAX.
    b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
    (60 kPa)
    6. 1500 RPM (WOT):
    a. SET TRANSFER PUMP PRESSURE 90-91 PSI,
    (621-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
    b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
    PUMP PRESSURE.
    c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
    7. 1500 RPM (WOT): CHECK ADVANCE FOR 0 . IF NECESSARY ADJUST
    ADVANCE ADJUSTING SCREW FOR 0 .
    8. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
    201.5-202.5 mm/STROKE.
    9. 1500 RPM (ADJ. 90 mm/STROKE): SET LIGHT LOAD ADVANCE
    TRIMMER SCREW FOR 4.0 .
    10. 1620 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
    10-20 mm/STROKE.
    11. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-14 mm/STROKE. DO
    NOT BACK OUT SCREW FROM INITIAL SETTING.
    12. CHECK POINTS:

    a.
    b.
    c.
    d.
    e.
    f.
    g.
    h.

    RPM
    150
    400
    1400
    1500
    1500
    1500
    1620
    1670

    THROTTLE
    POSITION
    WOT
    WOT*
    L.I.
    WOT
    ADJ.
    WOT*
    WOT
    WOT

    * E.S.O. DE-ENERGIZED
    13.

    mm/STROKE
    91 MIN.
    4 MAX.
    10-14
    201.5-202.5
    89-91
    4 MAX.
    10-20
    5 MAX.
    ** (69 kPa)

    ADVANCE
    ------0 -0.5
    3.5-4.5
    ----9.5 10.5

    T.P.
    PRESSURE
    10 MIN.**
    ----90-91 ***
    ---------

    *** (621-627 kPa)

    SPECIAL NOTES:
    a. TORQUE ALL FASTENERS PER S.B. 106.
    b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
    POSITION PER S.B. 164.
    c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
    d. SEAL FASTENERS PER S.B. 134R.
    e. FOR SERVICE ONLY:
    AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL 24427 WITH INSERT 7244-30 AND PILOT RING 7244-26E. CONNECT
    AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER
    OUTLET. SET TOOL TO 210 AND INSTALL TO DRIVE SHAFT.
    SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS STRIKE
    CAM RING AND TOOL STOPS, SCRIBE LINE ON HOUSING
    FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY. IF
    INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING
    FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN
    STRAIGHT EDGE AND TOOL.

    STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
    form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

    DB4629-5724

    EDITION 2

    DATED 09/19/2000

    QTY

    P/N

    HOUSING & DRIVE GROUP

    SHAFT, DRIVE

    35080

    (62297)

    WASHER, DRIVE SHAFT

    32787

    NUT, HEX

    26346

    KEY, WOODRUFF

    30387

    SCREW ASSY-VENT
    OR 21661-21665

    21660

    HOUSING ASSY, PUMP


    SLEEVE, THROTTLE STOP

    1
    1

    34135
    24364

    DESCRIPTION

    PAGE 2 OF 4

    P/N

    QTY

    DESCRIPTION

    26359

    BEARING, NEEDLE

    26355

    SEAL, VITON LIP

    30804

    SEAL, TEFLON LIP

    22601

    SCREW, BUTTON HD CAP

    27606

    WASHER, SEALING

    21194

    SCREW,HEX WASH HD M

    SCREW, HEAD LOCKING

    11331

    23107

    COVER, TIMING WINDOW

    SEAL, RECT SECTION

    26470

    27603
    12259

    1
    1

    GASKET, TIMING COVER


    SCREW, PAN HEAD

    SCREW, NAME PLATE

    24419

    10464

    WASHER, SEALING

    NAME PLATE

    10394

    28749

    BEARING, THRUST

    26468

    WASHER, THRUST

    28381

    WASHER, DR SH SPRING

    26469

    RING, RETAINING

    P/N

    QTY

    34827

    11056

    PLUNGER, BASIC
    USE 11057-11060 (STD)
    OR 11062-11065 (O/S)
    AS IND. ON ROTOR S.B.60R

    20101

    PLUNGER, BASIC
    USE 20102-20105 (STD)
    OR 20107-20110 (O/S)
    AS IND. ON ROTOR S.B.60R

    SEAL, O-RING
    SEAL, O-RING
    SCREW, LLA ORIFICE

    1
    1
    1

    17438
    32884
    33985

    QTY

    P/N

    NOTES:

    DESCRIPTION

    HEAD & ROTOR GROUP


    (62205)

    DESCRIPTION
    H&R ASSY, HYD

    SCREW, LEAF SPRING

    15619

    SHOE, CAM ROLLER +5


    OR 20123 (STD) OR
    20122 (+.010) AS REQD
    REF S.B. 332

    20121

    12216

    SCREW, HEAD PLUG

    SPRING, LEAF

    29363

    11438

    SCREW, SOCKET SET

    ROLLER, CAM (CERAMIC)

    26072

    20727

    CONNECTOR, FUEL LINE

    CAM RING

    32165

    27601
    29384
    29710
    21213

    1
    1
    1
    1

    SEAL, O-RING
    FILTER, HD LOC SCREW

    1
    1

    27245
    24565

    SPRING, DLVY VALVE

    26071

    STOP, DELIVERY VALVE

    20128

    20127
    17049
    17050
    33669

    1
    2
    2
    2

    SEAL, O-RING
    PLATE-LOCK
    SCREW, TX DR SOC HD
    VALVE, DELIVERY 15MM
    OR 21214 (O/S) AS REQD
    REF S.B. 143B
    SCREW, RETAINING
    PISTON, ACCUMULATOR
    SCREW, RETAINING
    SPRING, ACCUMULATOR

    QTY

    P/N

    P/N

    QTY

    32859
    21232
    20511

    1
    1
    4

    RETAINER, ROTOR
    LINER, TRANS. PUMP
    BLADE, TRANS PUMP
    OR 20512 REF. S.B. 304

    19906

    RING, LINER LOCATING

    32548

    REG ASSY, PORTING

    24882

    SPRING, REGULATING

    32636

    CAP, T.P. END

    NOTES:

    DESCRIPTION

    TRANSFER PUMP GROUP

    DESCRIPTION

    (62218)

    SEAL, TRANSFER PUMP

    27608

    RETAINER, ROTOR

    19870

    SPRING, T.P. BLADE

    15699

    ROLL PIN

    19837

    SEAL, REG. SLEEVE

    19844

    PISTON, REGULATING

    31240

    PLUG, END PLATE ADJ

    32642

    FILTER, INLET

    28986

    NOTES:

    REFERENCE S.B. 444

    INDENTED ITEMS INCLUDED

    DB4629-5724
    DESCRIPTION
    SPRING, SPEED DROOP
    BROWN W/RED STRIPE

    EDITION 2
    QTY
    1

    P/N
    15617

    DATED 09/19/2000
    GOVERNOR GROUP
    (60546)

    PAGE 3 OF 4

    P/N

    QTY

    DESCRIPTION

    20240

    ROD ASSY-CONTROL

    PIN, CONTROL SPRING

    ARM ASSY, GOVERNOR

    29060

    13554

    SHAFT, GOV ARM

    12214

    27606

    WASHER, SEALING

    31332

    12966

    SEAL, O-RING

    SEAL, O-RING

    NUT, PIVOT SHAFT RET.

    12288

    20243

    CAP ASSY, ADJUSTING

    SPRING, DAMPER

    20475

    20355

    CAP, DROOP CONT. LOCK

    PISTON ASSY, DAMPER

    16572
    1
    1
    1
    1

    GUIDE, CONTROL ROD


    BARREL ASSY, DAMPER
    ARM ASSY-MET.VALVE
    VALVE, METERING
    * SEE NOTE
    SHIM, MET.VALVE SPRG
    SPRING, MTR VALVE

    SLEEVE, GOV. THRUST

    21709

    27599
    16568
    22134
    11563

    WASHER, THRUST

    19860

    26427
    20359

    1
    1

    WEIGHT, GOVERNOR

    29135

    29136

    CLIP, RETAINING
    REF. S.B. 370

    RETAINER ASSY, WEIGHT

    19893

    19894
    19873

    3
    6

    RETAINER, CUSHION
    CUSHION, WEIGHT RET.

    P/N

    QTY

    16279

    SHAFT, SHUT-OFF

    12253

    CLIP, SHAFT RETAINER

    12221
    15306

    1
    1

    LEVER, THROTTLE FORK


    SPACER, GOV SPRING

    12169

    SCREW, LEVER ADJUST

    12174

    NUT, HEX

    HOOK ASSY-GOV.LINKAGE

    NOTES:

    * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

    DESCRIPTION

    QTY

    P/N

    SEAL, O-RING
    WASHER, SPACER

    2
    2

    17438
    14408

    SHAFT ASSY, THROTTLE

    12015

    SCREW, LEVER ADJUST

    12972

    NUT, HEX

    12174

    SPACER, THR.LEVER ADJ

    16135

    SCREW, SOCKET CAP

    12051

    LINKAGE GROUP

    DESCRIPTION

    (62119)

    ARM, ADJUSTING SPACER

    16136

    17605

    LEVER ASSY, THROTTLE

    16392

    SPRING, THROT. LEVER

    13003

    12360
    12362
    17604

    1
    1
    1

    12358

    LINK ASSY, ADJUSTING

    11919

    SPRING, GOVERNOR LINK

    P/N

    QTY

    34633

    SEAL, RECT SECTION

    33348

    SCREW, SOCKET HD CAP

    SCREW, SOCKET HD CAP


    RETAINER, TH.LEV.SPRG
    NOTES:

    1
    1

    SCREW, HEX HEAD MACH.


    LOCKWASHER,SHAKEPROOF
    HOOK, GOV LINK

    15668
    13010

    THROTTLE LEVER BUSHING OUT

    DESCRIPTION

    QTY

    P/N

    AUTOMATIC ADVANCE GROUP

    DESCRIPTION

    (62346)

    SEAL, O RING
    PLUG ASSY, ADVANCE
    PISTON, LLA
    PLUG, SPEED ADV. ADJ
    SPRING. LLA

    1
    1
    1
    1
    1

    32948
    34644
    34032
    34245
    34284

    SEAL,O-RING
    SCREW, SPRING ADJ
    SEAL, O RING

    1
    1
    1

    33613
    33614
    32948

    CAP, LIGHT LOAD ADV

    35109

    34051

    PLUG, ADV.

    VALVE, REED

    21146

    33011

    SEAL, O-RING

    PISTON, ADVANCE

    34366

    SEAT, SPRING
    SPRING, LLA INNER
    VALVE, SERVO ADV

    1
    1
    1

    23197
    33840
    32818

    19834

    SCREW, REED VALVE

    PIN, CAM ADVANCE


    SEAL, O-RING

    1
    1

    21147
    27610

    27602

    SEAL, O-RING

    PLUG, ADV. SCREW HOLE

    23056

    22238

    SCREW, HEAD LOCATING


    0.02

    NOTES:

    INDENTED ITEMS INCLUDED

    DB4629-5724

    EDITION 2

    DESCRIPTION

    QTY

    P/N

    DATED 09/19/2000
    COVER GROUP

    PAGE 4 OF 4

    P/N

    QTY

    DESCRIPTION

    22109

    REG ASSY, HSG PRESS

    27607

    SEAL, O-RING

    14760

    NUT, LOCK

    22351

    22985

    TERMINAL, BLADE

    1
    2

    INSULATOR, TERMINAL
    LOCK WASHER, TOOTH

    (60493)

    SCREW, BUTTON HD CAP

    STRAP, TERM GROUNDING

    20951

    21618
    12049

    LOCK WASHER, TOOTH

    18493

    30789

    CAP, COVER SCREW

    NUT, HEX

    12519

    WASHER, PLAIN

    18501

    30788

    CUP, COVER SCREW

    12500

    WASHER, TERM INSUL

    21898

    COVER, GOV CONTROL

    26214

    SOLENOID, 12V ETR


    2-23190 TUBE, INSULATE

    SEAL, RECT SECTION

    NOTES:

    27244

    INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE. S.B. 108

    FOR SERVICE USE ONLY


    APPLICABLE SERVICE ASSEMBLIES
    THROTTLE SHAFT BUSHING REPLACEMENT
    ESO MOUNTING AND GROUNDING KIT
    GASKET KIT

    FOR ENGINEERING USE ONLY


    DATE
    CHANGE NO.
    EDITION
    17776
    26431
    33702

    09/11/2000
    09/19/2000

    26845
    27003

    1
    2

    INDENTED ITEMS INCLUDED

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