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    202 1sp 0 Saw Cs Cs

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    krishima
    This document summarizes welding procedure specification WPS 202-1SP for submerged arc welding of steel pipes with diameters between 3/16 and 8 inches. Key details include using Lincoln Electric 860 flux with EM14K filler metal, a voltage of 25-33 volts, a travel speed of 10-30 inches per minute, a minimum preheat temperature of 300 degrees Fahrenheit, and allowing for multiple passes. Postweld heat treatment is not required.

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    202 1sp 0 Saw Cs Cs

    Uploaded by

    krishima
    112 views8 pages
    This document summarizes welding procedure specification WPS 202-1SP for submerged arc welding of steel pipes with diameters between 3/16 and 8 inches. Key details include using Lincoln Electric 860 flux with EM14K filler metal, a voltage of 25-33 volts, a travel speed of 10-30 inches per minute, a minimum preheat temperature of 300 degrees Fahrenheit, and allowing for multiple passes. Postweld heat treatment is not required.

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    This document summarizes welding procedure specification WPS 202-1SP for submerged arc welding of steel pipes with diameters between 3/16 and 8 inches. Key details include using Lincoln Electric 860 flux with EM14K filler metal, a voltage of 25-33 volts, a travel speed of 10-30 inches per minute, a minimum preheat temperature of 300 degrees Fahrenheit, and allowing for multiple passes. Postweld heat treatment is not required.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    112 views8 pages

    202 1sp 0 Saw Cs Cs

    Uploaded by

    krishima
    This document summarizes welding procedure specification WPS 202-1SP for submerged arc welding of steel pipes with diameters between 3/16 and 8 inches. Key details include using Lincoln Electric 860 flux with EM14K filler metal, a voltage of 25-33 volts, a travel speed of 10-30 inches per minute, a minimum preheat temperature of 300 degrees Fahrenheit, and allowing for multiple passes. Postweld heat treatment is not required.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 8

    Welding Procedure Specification

    WPS No. : 202-1SP


    An IMI company
    WPS Number : 202-1SP Rev. 0 Date : 4-Feb-04 Welding Process : SAW
    PQR Nos. : 04-02-04 Process Type : Machine
    THICKNESS RANGES (inches)
    Base Metal : - - - Groove : 3/16 - 8" - - - Fillet : All
    Deposited Weld Metal : - - - Groove : 8" Max - - - Fillet : All
    BASE METALS (QW-403)
    P/S No. : 1 Grp No. : 2 TO P/S No. : 1 Grp No. : 1

    Minimum Pipe Outside Diameter (Nominal Pipe Size) : - - - Groove : All Fillet : All
    JOINTS (QW-402) FILLER METAL (QW-404)
    Joint Design : Single / Double V, U, J Root Fill
    Grooves, Fillets, Repairs and Buildup SFA Number : See WPS-201-1SP 5.17
    Joint Details : See Traveller AWS Classification : ---- F7P5-EM14K
    Backing / Retainer : Required F-Number : ---- 6
    Backing Type : Base Metal or A-Number : ---- 1
    Weld Metal Maximum Bead Thickness : ---- 3/16
    Flux Tradename : ---- Linde 860
    POSTWELD HEAT TREAT (QW-407) Flux Manuf.
    Note :: ---- Lincoln Elec.
    Temp. Range : 1350 Deg. F Consumable Insert
    Note :: ---- N/A
    Time Range : 1.0 Hrs/in. Filler Metal Product Form: ---- Bare Solid
    Note : Filler Metal Shall Be Added For All Welding
    GAS (QW-408) POSITIONS (QW-405) PREHEAT (QW-406)
    Shielding Gas : N/A Minimum Preheat Temp. : 300 Deg. F
    Shielding Gas Mixture: N/A Weld Positions : Flat Maximum Interpass Temp : 650 Deg. F
    Flowrate : N/A Progression : N/A Preheat Maintenance Temp: None Deg. F
    Backing Gas : N/A
    Trailing Gas : N/A
    ELECTRICAL CHARACTERISTICS (QW-409)
    Filler Metal Current Travel Wire
    Layer Process Class Dia. Type Polarity Amps Volts Speed Speed Comment
    Fill SAW F7P5-EM14K 3/32 DC Reverse 275-325 25-33 10-30 ipm N/A
    Cover SAW F7P5-EM14K 3/32 DC Reverse 275-325 25-33 10-30 ipm N/A

    TECHNIQUE (QW-410) AND OTHER


    Tungsten Size and Type : N/A Initial Cleaning : Solvent wipe to remove oil
    Shielding Gas Cup Size : N/A and grease. Grind to bright metal.
    Pulsed Current : Not Permitted Interpass Cleaning : Remove slag and oxide
    Single or Mult. Pass / Side : Multiple using grinder, wire brush, chipping hammer.
    Single or Multiple Electrode : Single String or Weave Weld Bead : String
    Contact Tip / Work Distance : 1/2" to 3/4" Peening : Not permitted
    Backgouging Method : Grind or Carbon Arc Other : Refer to document No. WS-200
    Repair Method : Backgouge/grind to bright metal General Welding Specification
    then accomplish weld repair.
    WPS-202-1SP - Special for Project 200855 only.

    CCI Approval : Fred Zilko Date : 6-Feb-04 WPS Number : 202-1SP


    (original signature on file) SHEET : 1 of 1
    QW-482
    Procedure Qualification
    SheetRecord
    1 of 4

    An IMI company
    PQR Number : 04-02-04 Rev. 0 Date : 4-Feb-04 Welding Process : GTAW / SAW
    WPS No. : 201-1SP and 202-1SP Process Type : Manual / Machine
    JOINT CONFIGURATION (QW-402)
    Groove Design of Test Coupon

    SINGLE V-GROOVE - 75 DEGREE INCLUDED ANGLE

    Note: For combination qualifications, the deposited weld


    metal thickness shall be recorded for each process
    or filler used.
    GTAW Passes = 1 thru 14 = 3/8" thk.
    SAW Passes = 15 thru 76 = 1.125" thk.

    BASE METAL (QW-403) POSTWELD HEAT TREATMENT (QW-407)


    Material Spec. : A 516 To Mat'l Spec. : A 516 Temperature Range : 1350 Deg. F
    Type or Grade : 70 Type or Grade : 70 Time Range : 3.0 Hours
    Other : ---
    P/S No. : 1 To P/S No. : 1
    Group No. : 2 To Group No. : 2 GAS (QW-408)
    Thickness of Test Coupon : 1.5" Gas Mixture Flowrate
    Diameter of Test Coupon : Plate GTAW Shielding : Argon 99.99% 20 CFH
    Other : ---- Backing : --- --- ---
    FILLER METALS (QW-404) Trailing : --- --- ---
    GTAW SAW ELECTRICAL CHARACTERISTICS (QW-409)
    SFA Specification : --- 5.18 5.17 Current : Direct
    AWS Classification : --- ER70S-3 EM14K Polarity : GTAW - Straight
    Filler Metal F-Number : --- 6 6 Polarity : SAW - Reverse
    Weld Metal Analysis A-No. : --- 1 1 GTAW, Tungsten Electrode Dia. : 3/32"
    Size of Filler Metal : --- 1/16" & 3/32" 3/32" AMPS VOLTS TRAVEL
    Flux Tradename : --- --- 860 Flux GTAW Root : 125-130 15-16 4 ipm
    Flux Manuf. : --- --- ** GTAW Fill : 200-212 20-22 8.5 ipm
    Filler Metal Product Form : --- Bare (Solid) Bare (Solid) SAW Fill / Cap : 300-320 30 17.5 ipm
    Deposited Weld Metal : --- .375" 1.125"
    ** Lincoln Electric
    POSITION (QW-405) TECHNIQUE (QW-410)
    Position of Groove : 1G (Flat) Travel Speed : 4 - 18 ipm
    Weld Progression : Flat String or Weave Bead : String
    (uphill, downhill) Oscillation Frequency : N/A
    Other : --- Oscillation Width : N/A
    N/A
    PREHEAT (QW-406) Multiple or Single Pass Per Side : Multiple
    GTAW SAW Single or Multiple Electrode : Single
    Preheat Temp. - Deg. F : 350 350 Other : ----
    Interpass Temp. - Deg. F : 450 600
    Other : Page 1 of 6
    QW-483
    Procedure Qualification Record
    PQR No. : 04-02-04 Rev. 0
    An IMI company DATE: 4-Feb-04

    TENSILE TESTS (QW-150)

    Specimen Width Thick Area Load UTS Type of Failure


    No. ** in. in. sq. in. lbs. psi and Location
    1 0.7600 1.4710 1.1180 78,710 70,400 Ductile / Base Metal
    2 0.7550 1.4720 1.1114 78,750 70,900 Ductile / Base Metal
    ** Specimen includes GTAW and SAW processes.

    GUIDED BEND TESTS (QW-160)


    Type and Figure No. Results
    Side, QW 463.1(e) Acceptable

    Side, QW 463.1(e) Acceptable HARDNESS EXAMINATION


    Side, QW 463.1(e) Acceptable Requirement Results
    Weld
    Side, QW 463.1(e) Acceptable NACE Acceptable, Pg. 3
    Weld

    CHARPY V-NOTCH TOUGHNESS TESTS (QW-170)

    Specimen V-Notch Test Temp Impact values Notes


    No. Location Deg. F Ft. lbs. Avg. Ft.lbs. % Shear Mils *
    1 Weld Cap -50 27/64/53 48 20/40/40 26/53/44

    2 HAZ Cap -50 78/54/44 58.7 40/30/20 61/41/31

    3 Weld Root -50 136/122/128 128.7 70/70/70 83/79/90

    4 Weld Root HAZ -50 136/126/174 145.3 70/70/90 86/74/96

    (* Mils Lateral Expansion)

    Welder's Name Clock No. Stamp No. Tests Conducted By : BodyCote Materials Testing
    Stan Coalson 529 S Laboratory Test No. : 400446
    ----- ----- -----

    We certify that the statements in this record are correct and that the test welds were prepared, welded,
    and tested in accordance with the requirements of Section IX of the ASME Code.

    CCI Approval : Fred Zilko DATE: 4-Feb-04


    (original signature on file) Page 2 of 6
    QW-483
    Procedure Qualification Record
    PQR No. : 04-02-04 Rev. 0
    An IMI company DATE: 4-Feb-04

    Hardness Survey Results

    Page 3 of 6
    QW-483
    Procedure Qualification Record
    PQR No. : 04-02-04 Rev. 0
    An IMI company DATE: 4-Feb-04

    Liquid Penetrant Examination Results

    Page 4 of 6
    QW-483
    Procedure Qualification Record
    PQR No. : 04-02-04 Rev. 0
    An IMI company DATE: 4-Feb-04

    Visual Examination Results

    Page 5 of 6
    QW-483
    Procedure Qualification Record
    PQR No. : 04-02-04 Rev. 0
    An IMI company DATE: 4-Feb-04

    Radiographic Examination Results

    Page 6 of 6
    QW-483

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