GRUNDFOS DATA BOOKLET

Pumping station systems

PS.G
Pumping station, glass-fibre-reinforced plastic (GRP)
 Pumping station systems

1. Introduction 3
Table of contents

Introduction 3
Applications 3
Product features 3
Liquids 3

2. Identification 4
PS.S 4
PS.G 5

3. Selection of products 6
Ordering a pumping station 6
Selection tool 7

4. CE mark 8

5. Product range 9
Pipes 9
Direction of outlet 11
Pumping stations and pipe variants 12
Other product variants 16

6. Construction 17
Pumping station 17
Valve chamber 18
Pumping station variants 19
Covers 20
Venting pipes 21
Control cabinets 21
Service platforms 21
Baffle plates 21
Screen baskets 22
Level controllers 22

7. Accessories 23
Pump controllers 23
AUTOADAPT pumps 26

8. Installation 28
Transportation and handling 28
Acceptance inspection 28
Installation of pumping station 29
Backfill 31
Pump 31
Electrical installation 31
Commissioning 31

9. Dimensions 32
Starting frequency 32
Sump volume 32
Dimensions of pumping station 33
Dimensions of valve chamber 34
Dimensions of the foundation slab 35
Dimensions of concrete covers 38

10. Grundfos Product Center 42

2
Pumping station systems
1

1. Introduction

Introduction
Introduction Product features
This data booklet deals with Grundfos prefabricated Corrosion-free materials
pumping stations, types PS.S and PS.G.
Pipes are made of stainless steel or polyethylene.
Modular flexibility
The pumping stations consist of four main elements:
two or three high-efficiency pumps
pit size suitable for several requirements
factory-fitted pipes, valves and controllers ensure
operational efficiency and safety
standard covers and covers approved for traffic.
Many sizes available
Our pumping stations come in a full range of sizes.
Easy to install and service
The pumping station is mounted on a concrete
foundation to prevent uplift when installed in areas with
high groundwater levels.
The components of the pumping station are selected
according to Grundfos principles of high reliability, long
life and great consideration for the environment during
production, operation and disposal.

Liquids
Liquid temperature
Maximum liquid temperature is 40 C. For higher
temperatures, contact Grundfos.
TM06 4009 1415

The liquid temperature depends on the pump selected.

See the installation and operating instructions for the
pump.

Fig. 1 Grundfos pumping station

pH value
The pit is normally capable of withstanding pH values
The pumping station is made of glass-fibre-reinforced between 5.5 to 8.0. In case of doubt or another pH
plastic (GRP) and comes with inlet and outlet pipes value, contact Grundfos.
pre-fitted. Pumps may be supplied separately.
Viscosity
The pipes are made of polyethylene (PE) or stainless
steel (AISI 304). Very thick wastewater must not be led into the pit. See
the installation and operating instructions for the pump
The pumping stations come in many variants and for a
or Grundfos Product Center at www.Grundfos.com.
range of applications. Special variants are available on
request. Density
Pumping stations are also available with a separate Maximum 1100 kg/m3.
valve chamber enabling the operator to access valves
without having to enter the station.
The standard cover comes in GRP and the hatch in
aluminium.

Applications
Grundfos prefabricated pumping stations are used for
the collection and pumping of drainage water, grey
wastewater and sewage. The type of pump depends
on the liquid being pumped.
Wastewater is led into the pit. When the liquid in the pit
reaches the start level, the pump will start moving it on
to a sewer or sewage treatment plant.

3
2 Pumping station systems

2. Identification
Identification

PS.S
Nameplate Type key
If a complete pumping station has been configured in
Example PS S. G. 18. 40. SE/SL. DCD318. PT
the PUMPING STATION CREATOR at
www.Grundfos.com, the nameplate shown below will Grundfos pumping station
be added to the pit together with a CE mark. See
System
section Selection tool on page 7. At the same time
Grundfos will deliver an EC declaration of conformity in Pit type and material
accordance with the Machinery Directive (2006/42/EC) R: Rotation-moulded PE
G: Glass-fibre reinforced plastic
EN ISO 12100:2010.
Pit diameter
1 2 18: 1800 mm

Pit depth x 100

3 40: 4000 mm
5
4 Pump type
6 7 CC: Unilift CC
9 KP: Unilift KP
11 AP12: Unilift AP12.50
TM06 1743 2714

AP35: Unilift AP35, Unilift AP12.40

AP50: Unilift AP50
APB: Unilift AP35B, Unilift AP50B
SEG: SEG, SEG AUTOADAPT
DP, EF: DP (0.6 - 1.5 kW), EF
8 10 12 13 13 DP, SL: DP (2.6 kW), SL1.50.65, SLV.65.65
Fig. 2 Nameplate of PS.S pumping stations SE, SL: SE, SL
S: S-pump

Pos. Description Pump controller

LC 108: Level controller
1 Product number LCD 108: Level controller, two pumps
2 Production site DC 318: Dedicated Controls
DC 319: Dedicated Controls
3 Type designation DCD 318: Dedicated Controls, two pumps
4 Country of origin DCD 319: Dedicated Controls, two pumps
5 Weight
Level controller
6 Production code and date of production (YYWW) FS2: Two float switches
7 Installation and operating instructions, publication number FS3: Three float switches
FS4: Four float switches
8 Product number, pumping station PT: Pressure transducer
9 Product number, pump
10 Product number, pump controller
11 Product number, level controller
12 Product number, accessories
13 Not filled in

4
Pumping station systems
2
PS.G

Identification
Nameplate Type key
The nameplate shown below is the standard
Example PS. G. 18. 40 D. GC SS100. A100. SE/SL
nameplate that provides information about the
pumping station and carries the CE mark of the Pumping station
pumping station.
Glass-fibre reinforced plastic
Declaration of performance is in accordance with
Annex III of Regulation (EU) No 305/2011 Pit diameter
18: 1800 mm
(Construction Product Regulation).
Pit depth x 100
1 3 2 40: 4000 mm

Number of pumps
Model P10 S: One
Type D: Two
Standards used: EN 12050-1 or EN 12050-2 T: Three
Made in Weight
Pipe design
P.c. 1325 EU declaration of performance 96235218
DC: Direct outlet, common

TM06 3836 1015

GC: Goose neck, common
VC: Valve chamber
98495490

Notified body:0197 DK-8850 Bjerringbro, Denmark

Pipe material and pipe diameter

Stainless steel:
6 4 8 7 5 SS50: DN 50 (2")
SS65: DN 65 (2 1/2")
Fig. 3 Nameplate of PS.G pumping stations SS80: DN 80 (3")
SS100: DN 100 (4")
SS150: DN 150 (6")
Pos. Description SS200: DN 200 (8")
1 Product number
Polyethylene:
2 Production site PE63: D63 mm (2")
3 Type designation PE75: D75 mm (2 1/2")
4 Country of origin PE90 D90 mm (3")
PE110: D110 mm (4")
5 Weight PE160: D160 mm (6")
6 Production code and date of production (YYWW)
Installation type
7 Installation and operating instructions, publication number
Auto coupling:
8 Not filled in A50: DN 50 pump connection
A65: DN 65 pump connection
A80: DN 80 pump connection
A100: DN 100 pump connection
A150: DN 150 pump connection
A200: DN 200 pump connection

Pump type
SEG: SEG and SEG AUTOADAPT
DP/EF: DP (0.6 - 1.5 kW) / EF
DP/SL: DP (2.6 kW) / SL1.50.65 / SLV.65.65
SE/SL: SE/SL
S: S-pump

5
3 Pumping station systems

3. Selection of products
Selection of products

Ordering a pumping station Pump controllers and level control systems

The following controllers are available for standard
When ordering a Grundfos GS.S or GS.G pumping
pumps:
station, take the following into consideration:
Dedicated Controls (DC, DCD). See page 23.
pump type (possible custom-built variant)
LC and LCD 108 operated by float switches. See
pipe material
page 24.
pit diameter and depth
CU 100 (optional). See page 25.
insulation of the pit (optional)
The following controllers are available for AUTOADAPT
valve chamber (optional) pumps:
accessories such as controllers. Built-in controller. See page 26.
You can configure the pumping station system in Grundfos CIU. See page 26.
Grundfos Product Center at www.Grundfos.com by
Grundfos GO. See page 26.
using the selection tool. In this case all the
requirements must be known. For pump controllers, see section Pump controllers on
page 23 or in Grundfos Product Center at
Pump type www.Grundfos.com.
The pumping stations can be equipped with the
Accessories
following pumps:
Depending on the installation type, accessories may
DP, EF and AUTOADAPT pumps (0.6 - 1.5 kW)
be required. For selection of the correct accessories,
SL1, SLV and AUTOADAPT pumps (0.9 - 2.6 kW) see section Pump controllers on page 23.
SEG and SEG AUTOADAPT grinder pumps (0.9 - 4.0 Note: Some of the accessories can be fitted from
kW) factory. Contact Grundfos.
SE, SL pumps (0.9 - 30 kW)
S-pumps up to range 70 (up to 155 kW).
Note: Data for a specific pump can be found in the
pump data booklet or in Grundfos Product Center at
www.Grundfos.com.
For further info about Grundfos Product Center, see
page 42.
Pump installation
The pumps are installed on an auto coupling at the
bottom of the pit.
See section Installation on page 28.
Pipe material
Pipes are made of PE (polyethylene) or stainless steel
(SS, AISI 304). See section Other product variants on
page 16.
Pump pit
The pits come various sizes and with various standard
fittings. See section Dimensions on page 32 and
Starting frequency on page 32 to calculate the volume
needed.
Valve chamber
The valve chamber is separate pit that can be selected
to house equipment so that service personnel need not
enter the pit.

6
Pumping station systems
3
Selection tool

Selection of products
You can find the selection tool PUMPING STATION
CREATOR in Grundfos Product Center at
www.Grundfos.com.

TM06 3497 0415

Fig. 4 Selection tool in Grundfos Product Center

1. Input your requirements

Here you enter information about flow rate, head,
number of pumps and operating mode. This
ensures we offer the right pump for the task.
Information about the depth of the lowest inlet to
the pumping station is also required to get some
good suggestions for solutions.
The selection tool offers a list of pumps from which
you can select the pump required.
2. Select a solution
Here a number of possible solutions are presented,
and you can select the one that fits your
requirements.
3. Configure & customize
Here you can make the detailed configuration of the
selected solutions. Drawings of the selected
solution are presented.
4. Pick your accessories
Here you can select accessories for your
customised solution.
5. Print or e-mail your order
Here the final solution is presented as a CAD
drawing that can be downloaded. Specification
reports for the customised solution can be
generated, printed and sent to Grundfos.
This is the information Grundfos needs to give you
a quotation and lead time for delivery.

7
4 Pumping station systems

4. CE mark
CE mark

Pumping station
The pumping stations are CE-certified modules. The
declaration of performance is in accordance with
Annex III of Regulation (EU) No 305/2011
(Construction Product Regulation).
Pumps and controllers
Depending on the pumps and controllers selected, the
pumping stations are in accordance with one or
several of the following directives:
EMC Directive (2004/108/EC)
Low Voltage Directive (2006/95/EC)
ATEX Directive (94/9/EC)
Machinery Directive (2006/42/EC).
The declaration of conformity can be found in the
installation and operating instructions for the products.
CE-certified complete system
The standard range in Grundfos Product Center makes
it possible to obtain the EC declaration of conformity in
accordance with the Machinery Directive (2006/42/EC)
EN ISO 12100:2010.
Other main approvals and standards
EN12050-1 and EN 12050-2
Wastewater lifting plants for buildings and sites.
Principles of construction and testing. Lifting plants
for wastewater containing faecal matter.
EN 752
Drain and sewer systems outside buildings
EN 124
Gully tops and manhole tops for vehicular and
pedestrian ares. Design requirements, type testing,
marking and quality control.
EN 1917:2002
Concrete manholes and inspection chambers,
unreinforced, steel fibre and reinforced.

8
Pumping station systems
5

5. Product range

Product range
Pipes
Pipe variants
Pumping stations have three main pipe variants:
Goose neck (GC), common. See fig. 5.
Direct outlet (DC), common. See fig. 6.
Valve chamber (VC). See fig. 7.
Custom-made pipes are available on request. Contact
Grundfos.

Goose neck, stainless steel (SS) Goose neck, polyethylene (PE)

TM05 3319 1112 - TM06 3577 0615

Fig. 5 GC, pipe system with goose neck

TM06 3848 1015

TM06 2931 4814

Fig. 6 DC, pipe system with direct outlet Fig. 7 VC, valve chamber (no valves inside the pumping
station)

9
5 Pumping station systems

Pipe sizes
Product range

Pipes are offered in stainless steel (SS) or

polyethylene (PE). Some pit sizes are not available
with all variants. See section Pipe variants on page 9.
Stainless steel, SS - AISI 304

Pit diameter
[mm]
Pipe size
1200-1400 1600-1800 2000-2200 3000

GC DC VC GC DC VC GC DC VC GC DC* VC
DN 50
DN 65
DN 80
DN 100
DN 150
DN 200
DN 250

* This variant is also applicable for pits with three pumps.

Polyethylene, PE

Pit diameter
[mm]
Pipe size
1200-1400 1600-1800 2000-2200 3000

GC DC VC GC DC VC GC DC VC GC DC VC
D63
D75
D90
D110
D160

10
Pumping station systems
5
Direction of outlet Polyethylene pipes (PE)

Product range
In pits with PE pipes and a diameter up to 3000 mm
The direction of the outlet depends on the diameter of
the direction of the outlet is always 0 .
the pit and the pipe type. The outlet is always shown
with either degrees or time o'clock.
0 (0:00 / 12:00)
Stainless-steel pipes (SS)
Pits with a diameter up to 3000 mm and stainless-steel
pipes can be delivered with VC, DC and GC pipes. The

TM06 3336 5114

pipes determine the direction of outlet. See figures 8
and 9.

0 (0:00 / 12:00)
Fig. 11 Direction of outlet of pits up to 3000

TM06 3419 0215

Fig. 8 Direction of outlet of a 2-pump installation, VC

pipes (valve chamber)
TM06 3513 0615

270 90
(9:00) (3:00)

Fig. 9 Direction of outlet of 3000 pits with DC and GC

pipes

Figure 10 shows the offset of 3000 pits.

A = xxx 50 Pipes A
[DN] [mm]
250 / 300 510
250 / 250 485
200 / 250 502
A
200/ 200 475
150 / 200 475
150 / 150 450
TM06 3912 1215

100 / 150 450

100 / 100 390
80 / 100 390
80 / 80 370

Fig. 10 Offset

Pits with stainless-steel pipes and a diameter of 1200

to 2200 mm can be delivered with VC, DC and GC
pipes. The outlet is always 0 . See fig. 11.

11
5 Pumping station systems

Pumping stations and pipe variants

Product range

Pumping stations come in various diameters and with

a number of pump and pipe combinations.
Not all pump variants are available across the ranges.
For more information, contact Grundfos.
S-pumps are available from range 50 to 70 (up to 255
kW) in S1, S2 and SV variants.

DN 50 stainless-steel pipes and D63 PE pipes

DN 40 pumps are only available with DN 50 pipes.
Pit diameter
Pump Pipe [mm]
Installation type*
type material 3000 3000
1200 1400 1600 1800 2000 2200
2 pumps 3 pumps
SS
Pump with DC or VC pipes
PE
SS
Pump with GC pipes
PE
Pump with DC or VC pipes + small SS
screen basket PE
Pump with GC pipes + small screen SS
basket PE
Pump with DC or VC pipes + big SS
screen basket PE
SEG, DP, EF, AUTOADAPT

Pump with GC pipes + big screen SS

basket PE
Pump with DC or VC pipes + EN 124 SS
cover, 600 mm PE
Pump with GC pipes + EN 124 SS
cover, 600 mm PE
Pump with DC or VC pipes + EN 124 SS
cover, 800 mm PE
Pump with GC pipes + EN 124 SS
cover, 800 mm PE
Pump with DC or VC pipes + small SS
baffle plate PE
Pump with GC pipes + small baffle SS
plate PE
Pump with DC or VC pipes + big SS
baffle plate PE
Pump with GC pipes + big baffle SS
plate PE

* For more information about pipes, see section Other product variants on page 16.

12
Pumping station systems
5
DN 65 and DN 80 stainless-steel pipes and D75 and D90 PE pipes

Product range
Pit diameter
[mm]
Pump Pipe
Installation type*
type material
3000 3000
1200 1400 1600 1800 2000 2200
2 pumps 3 pumps

SS 1) 4)
Pump with DC or VC pipes 1)
PE
SS 1)
Pump with GC pipes
PE 1)

Pump with DC or VC pipes + small SS 2) 4)

screen basket PE 2)

Pump with GC pipes + small screen SS 2)

basket PE 2)

Pump with DC or VC pipes + big SS 4)

screen basket
SE1, SL1, SLV, SEV

PE
S-pumps, range 50

Pump with GC pipes + big screen SS

basket PE

Pump with DC or VC pipes + EN 124 SS 1) 3) 3) 1)

cover, 800 mm PE 1) 3) 3) 1)
1) 3) 3)
Pump with GC pipes + EN 124 SS 1)
cover, 800 mm PE 1)
3)
3)
1)
1)
Pump with DC or VC pipes + small SS 4)
baffle plate PE 1) 3)

Pump with GC pipes + small baffle SS 1) 3)

plate PE 1) 3)

Pump with DC or VC pipes + big SS 1) 4)

baffle plate PE 1)

Pump with GC pipes + big baffle SS 1)

plate PE 1)

* For more information about pipes, see section Other product variants on page 16.
1)
Only SE and SL pump variants are available. Contact Grundfos.
2) Only available for SE1.50.65, 80.22, 30.2, and SL1.50.65, 80.22 and 30.
3)
Only available for SE and SL.
4) Only available with DN 80 or D90 DC pipes.

13
5 Pumping station systems

DN 100 stainless-steel pipes and D110 PE pipes

Product range

Pit diameter
[mm]
Pump Pipe
Installation type*
type material
3000 3000
1200 1400 1600 1800 2000 2200
2 pumps 3 pumps

SS
Pump with DC or VC pipes
PE
SS
Pump with GC pipes
PE

Pump with DC or VC pipes + small SS 4)

screen basket PE

Pump with GC pipes + small screen SS

basket PE
4)
S-pumps, ranges 50 and 54

Pump with DC or VC pipes + big SS

screen basket
SE1, SL1, SLV, SEV

PE

Pump with GC pipes + big screen SS

basket PE

Pump with DC or VC pipes + EN 124 SS 3)

cover, 800 mm PE 3)

Pump with GC pipes + EN 124 SS 3)

cover, 800 mm PE 3)

Pump with DC or VC pipes + small SS 2) 2) 4)

baffle plate PE 2) 2)

Pump with GC pipes + small baffle SS 2) 2)

plate PE 2) 2)

Pump with DC or VC pipes + big SS 1) 1) 4)

baffle plate PE 1) 1) 4)

Pump with GC pipes + big baffle SS 1) 1)

plate PE 1) 1)

* For more information about pipes, see section Other product variants on page 16.
1)
Limited range of SE and SL pump variants available. Contact Grundfos.
2) Not available for SE1.100.100.40, 55 and 75.4, and SL1.100.100.40, 55 and 75.
3)
Limited range of SE and SL pump variants available. Not available with S-pumps. Contact Grundfos.
4) Only available with DC pipes.

14
Pumping station systems
5
DN 150 stainless steel-pipes and D160 PE pipes

Product range
Pit diameter
[mm]
Pump Pipe
Installation type*
type material
3000 3000
1200 1400 1600 1800 2000 2200
2 pumps 3 pumps

SS 3)
Pump with DC or VC pipes
PE
SS 1) 1)
Pump with GC pipes
PE 1) 1)

Pump with DC or VC pipes + small SS 3)

screen basket PE
S-pumps, ranges 50, 54 and 62

Pump with GC pipes + small screen SS 1) 2)

basket 1) 2)
SE1, SL1, SLV, SEV

PE

Pump with DC or VC pipes + big SS 3)

screen basket PE

Pump with GC pipes + big screen SS 1) 2)

basket PE 1) 2)

Pump with DC or VC pipes + small SS 3)

baffle plate PE

Pump with GC pipes + small baffle SS 1) 1)

plate PE 1) 2)

Pump with DC or VC pipes + big SS 3)

baffle plate PE

Pump with GC pipes + big baffle SS 2)

plate PE 2)

* For more information about pipes, see section Other product variants on page 16.
1)
In SE and SL ranges only available for SE1.100.150.40 and 55.4, and SL1.100.150.40 and 55.
2) In SE and SL ranges only available for SE1.100.150.40 and 55.4, and SL1.100.150.40, 55 and 75.
3)
Only available with DC pipes.

DN 200 and DN 250 stainless-steel pipes

Pit diameter
[mm]
Pump Pipe
Installation type*
type material
3000 3000
1200 1400 1600 1800 2000 2200
2 pumps 3 pumps
S-pumps, ranges 54, 66 and 70

Pump with DC or VC pipes SS 1)

SE1, SL1, SLV, SEV

Pump with DC or VC pipes + small

SS 1)
screen basket

Pump with DC or VC pipes + big

SS 1)
screen basket

Pump with DC or VC pipes + small

SS 1)
baffle plate

Pump with DC or VC pipes + big

SS 1)
baffle plate

* For more information about pipes, see section Other product variants on page 16.
1) Only available with DN 200 pressure flange and for DC pipes.

15
5 Pumping station systems

Other product variants

Product range

If you cannot find a pumping station that meets your

requirements, please contact your local Grundfos
company. We have other ranges of prefabricated
pumping stations, but they vary from region to region.
For large prefabricated pumping stations, please see
Grundfos Product Center at www.Grundfos.com or
contact your local Grundfos company. We offer a wide
selection in versions up to 3 metres in diameter and 12
metres deep in both glass-fibre-reinforced plastic and
polyethylene. See examples in figures 12 to 14.

TM06 3304 5114

Fig. 14 Pumping station with service cabin
TM06 3302 5114

Fig. 12 Custom-made pumping station with separate pits

TM02 9363 2404

Fig. 15 Small PUST pumping stations (D400 to 1700, PE)

TM06 3303 5114

Fig. 13 Pumping station with dry-installed pumps,

including dry and wet chambers (INTEGRA)

16
Pumping station systems
6

6. Construction

Construction
Pumping station

2 3 4 5

10

11

14 12

13

18
15

16
19

TM06 3382 0115

20
17

Fig. 16 Grundfos pumping station

Components and material specification

Pos. Component Material Pos. Component Material

Glass-fibre-reinforced plastic Stainless steel

Cover 11 Inlet
(GRP) Plastic
1
Cover approved for Screen basket Stainless steel
Concrete ring and cast-iron hatch 12
traffic
Baffle plate Stainless steel
2 Hatch Aluminium
Guide pipes for screen
3 Hatch insulation Styrofoam 13 Stainless steel
basket
4 Gas springs - Stainless steel
14 Piping
Galvanised steel Polyethylene
5 Safety grid
Stainless steel 15 Lifting chain Stainless steel
6 Venting pipe Stainless steel 16 Pump -
7 Handrail Stainless steel 17 Auto coupling Epoxy-coated cast iron
8 Outlet Stainless steel 18 Level sensor -
Ladders and ladder Stainless steel 19 Base plate for pumps Aluminium
9
supports Aluminium
10 Service platform Stainless steel

17
6 Pumping station systems

Valve chamber
Construction

7
6

5
TM06 3288 5014

1
8 9

Fig. 17 Grundfos valve chamber

Components and material specification

The valve chamber always includes a drainage pipe
leading to the pumping station. The valve chamber is
also available in a version insulated with PE foam.

Pos. Component Material

1 Valve chamber Glass-fibre-reinforced
2 Cover plastic (GRP)
Hatch Aluminium
3
Hatch insulation Styrofoam
4 Isolating valve Epoxy-coated cast iron
5 Non-return valve Epoxy-coated cast iron
6 Ladders Aluminium
7 Pipes Stainless steel
8 Drainage pipe Plastic
9 Isolating valve Plastic

18
Pumping station systems
6
Pumping station variants

Construction
TM06 4010 1415
TM06 1990 3514

Fig. 18 Pumping station with two pumps and goose neck Fig. 20 Pumping station (3000 mm) with three pumps,
outlet direct outlet, separate service hatch and fixed
service platform

TM06 2932 4814

Fig. 21 Pumping station with two pumps, direct outlet and

separate valve chamber
TM06 4009 1415

Fig. 19 Pumping station with two pumps, direct outlet and

liftable service platform

19
6 Pumping station systems

Covers Covers approved for traffic

Construction

All pumping stations are equipped with a cover that The covers come in the two versions shown below and
can be locked and has a safety grid. The cover type are approved according to EN 124, Class D.
depends on the size of the pumping station and the Version 1, cover with concrete ring
installation site.
The cover has a concrete ring, an extended cover and
a steel hatch. The cover can be made with (1a) or
Standard covers
without (1b) a floating cover. See fig. 24.
Standard covers are made of fibre-glass-reinforced
plastic and have an aluminium hatch. The number of 1a. Concrete ring without blacktop
hatches depends on the pit diameter:
one hatch for 1200-2200 pits
two hatches for 3000 pits.
Note: Aluminium hatches are not approved for traffic.

TM06 3915 1215 - TM06 3914 1215

1b. Concrete ring with blacktop
Blacktop
Floating cover
TM06 1685 2614

Fig. 24 Cover with concrete ring

Fig. 22 Aluminium hatch and safety grid (1200-2200)
For more information about of concrete rings for
covers approved for traffic, see section Dimensions of
concrete covers on page 38.
Version 2, cover with air space
The cover has a concrete ring and a steel hatch. The
cover is available for all pit sizes as an optional cover.

Air space between concrete

ring and pit
TM06 1686 2714

Fig. 23 Service hatches (3000)

TM06 3457 0415

Fig. 25 Cover approved for traffic and with air space

For more information about of concrete rings for

covers approved for traffic, see section Dimensions of
concrete covers on page 38.

20
Pumping station systems
6
Venting pipes

Construction
Venting pipes can be either top-mounted or side-
mounted.

90

TM06 1683 2614

TM06 3446 0415

Fig. 26 Pit with top-mounted venting pipe
Fig. 28 Liftable service platform

TM06 1684 2614

TM06 1687 2714

Fig. 27 Pit with side-mounted venting pipe

Fig. 29 Fixed service platform

Control cabinets
Control cabinets can be installed as follows:
Baffle plates
on the cover of the pumping station. See fig. 48 on
page 31. The baffle plate slows the incoming flow of liquid and
prevents splattering inside the pit.
on a separate concrete plate next to pumping
station
on the wall of a building etc.

Service platforms
Service platforms enables valve maintenance inside
the pumping station. The platforms are made of

TM06 3445 0415

aluminium.
Pit diameter
Platform
[mm]

1200 Not available Fig. 30 Baffle plate

1400-2200 Liftable

3000 Fixed installation

Note: The service platform is for one person only.

The liftable service platform is equipped with joint
hinges so that it can be lifted manually, for instance
when the pump is to be lifted out of the pit. Lifted up,
the platform rests against the wall and needs no
locking during the service actions.

21
6 Pumping station systems

Screen baskets
Construction

The screen basket removes materials such as stones

and branches from the incoming flow of liquid.

TM06 3515 0615

Fig. 31 Screen basket

Basket dimensions Size of screen holes

Size HxLxW HxL
[mm] [mm]
Small 453 x 326 x 206 185 x 45
Large 794 x 650 x 306 350 x 45

Level controllers
Float switches
Float switches can be installed on a tube outside the
pumping station. This ensures easy adjustment of the
float switches. See fig. 32. Two to four float switches
are used together with LC or LCD controllers.

A
TM04 3454 4438 - TM02 8960 1204

C
B

Fig. 32 Adjustment of float switches

A Min. 300 mm

B 50-100 mm

C Deactivation range: 110 mm

Distance B must not be too big as otherwise the float

switch may get stuck in other parts of the installation.
Pressure transducers
If a pressure transducer is used for level detection,
install it in the protective pipe in order to prevent
contamination and deposits.

22
Pumping station systems
7

7. Accessories

Accessories
Pump controllers
IO 113 module Dedicated Controls
The IO 113 module is a protection module for Grundfos Grundfos Dedicated Controls is a control system that
wastewater pumps. can control and monitor one to six Grundfos
The module has inputs for digital and analog pump wastewater pumps and a mixer or a flush valve.
sensors and can stop the pump if a sensor indicates a Dedicated Controls is used in installations requiring
pump fault. advanced control and data communication.
The module is connected to the Dedicated Controls Main components of the Dedicated Controls system:
system and allows advanced monitoring functions: CU 362 control unit
motor temperature IO 351B module (general I/O module).
moisture in motor Dedicated Controls is available either as separate
water in oil or water in air components or as control cabinets.
insulation resistance. The control system can be operated by the following:
float switches
SM 113 module a level sensor
The SM 113 module is used for collection and transfer a level sensor and safety float switches.
of sensor data. The module works together with the IO The control cabinet is available for the following pump
113 through power line communication using the sizes and starting methods:
Grundfos GENIbus protocol.
pumps up to and including 9 kW, direct-on-line
The module can collect data from these devices: starting
3 current sensors, 4-20 mA pumps up to and including 30 kW, star-delta starting
3 PT1000 thermal sensors pumps up to and including 30 kW, soft starter.
1 thermistor circuit (3 sensors in series) The separate control unit and modules can be built for
1 digital input. practically any size of system.

Level controllers
Grundfos offers a wide range of pump controllers to
keep a watchful eye on liquid levels in the wastewater
collecting pit, ensuring correct operation and
protection of the pumps.
Controller ranges:
Dedicated Controls: DC and DCD
LC and LCD level controllers
CU 100 control box.
The DC, LC and CU 100 are designed for one-pump
installations, and the DCD and LCD are designed for
Gr-1016087

two-pump installations.

Fig. 33 Dedicated Controls control cabinet

23
7 Pumping station systems

The DC and DCD control cabinets can be fitted with LC and LCD
Accessories

various units: The Grundfos LC and LCD ranges of level controllers

The CU 362 control unit, which is the "brain" of the comprise three series with a total of six variants:
Dedicated Controls system, is fitted in the cabinet LC and LCD 107 operated by air bells
front. The CU 362 can be fitted with one of the
LC and LCD 108 operated by float switches
Grundfos CIM communication modules mentioned
below, depending on the monitoring needs or the LC and LCD 110 operated by electrodes.
SCADA system: All controllers are ideally suited for applications
The CIM 200 is a communication module used for requiring up to 11 kW motors for direct-on-line starting.
the Modbus RTU fieldbus protocol. Features and benefits
The CIM 250 is a communication module used for Control of one pump (LC) or two pumps (LCD).
GSM/GPRS communication. The CIM 250 Automatic alternating operation of two pumps
establishes communication between the CU 362 (LCD).
and a SCADA system, thereby allowing the
Automatic test run (prevents shaft seals from
application to be monitored and controlled
becoming jammed in the event of long periods of
remotely. This module also offers SMS
inactivity).
messaging, for example status and alarm
messages. Water hammer protection.
The CIM 270 is a communication module for the Starting delay after power supply failure.
Grundfos Remote Management system (GRM). Automatic alarm resetting, if required.
The CIM 270 establishes communication between Automatic restarting, if required.
the CU 362 and the GRM, thereby allowing the Alarm outputs as NO and NC.
application to be monitored and controlled
remotely.
The CIM 050 GENIbus module is fitted in a
Grundfos product. The CIM 050 enables data
transmission between a GENIbus network and a
Grundfos product.
The CIM 500 is a Grundfos communication
interface module used for data transmission
between an industrial Ethernet network and a
Grundfos product. The CIM 500 communicates
with the CIU 902.
The IO 351B is a general I/O module and

TM04 2360 2408

communicates with the CU 362 via GENIbus.
The MP 204 motor protector (optional), which LCD 110

provides many electrical status values, for instance

voltage, current, power, insulation resistance and
energy. The MP 204 offers better protection of the Fig. 34 LCD 110 for two-pump installations
pumps than a conventional motor protection device.
When an SMS module (optional) is fitted in an LC or
The CUE or VFD (optional) is either a Grundfos LCD controller, it acts as a time recorder for the
variable-frequency drive or a general variable- pumps, and when programmed (using an ordinary
frequency drive. The variable-frequency drive offers mobile phone with text messaging facility), it can send
better pump protection and a more steady flow text messages containing "high-level alarm", "general
through the pit pipes so that the pumps are treated alarm", information about operation and the number of
well and the energy consumption is kept at a times the pump has started. The SMS module is also
minimum. available with battery and can thus send text
For further information, see the data booklet or messages that will inform you of power failure and
installation and operating instructions for Dedicated when the power has been restored.
Controls in Grundfos Product Center at For further information, see the data booklet or
www.Grundfos.com. installation and operating instructions for the LC and
LCD controllers in Grundfos Product Center at
www.Grundfos.com.

24
Pumping station systems
7
CU 100 CUE frequency converter

Accessories
The CU 100 control box is designed for the starting, Grundfos CUE is complete range of external frequency
operation and protection of small wastewater pumps. converters designed for speed control of a wide range
The control box is available in several variants which of Grundfos pumps.
can be used for the following:
single-phase pumps (up to and including 9 A)
three-phase pumps (up to and including 5 A).
The control box is also suitable for the following:
start/stop by means of a float switch
manual start/stop.
During manual operation, the pump is started and
stopped with the on/off switch.
During automatic operation, the float switch will start
and stop the pump.
For further information, see the installation and
operation instructions for the CU 100 in Grundfos
Product Center at www.Grundfos.com.

Gr-1015227
Fig. 36 CUE

CUE has a built-in PI controller and offers the same

functionality and user-interface as Grundfos S-pumps.
CUE solutions can thus be seen as an extension to the
S-pump range.
The CUE offers following benefits:
speed control of pumps up to 250 kW (also pumps
installed in potentially explosive environments)
2 alarm outputs (C, NO, NC)
1 sensor (4-20 mA)
TM02 6459 0703

2 PT100 or PT1000 sensors.

Fig. 35 CU 100

25
7 Pumping station systems

AUTOADAPT pumps ADC

Accessories

The ADC fuse box is designed for the protecting the

Grundfos CIU power supply for small wastewater pumps.
The Grundfos CIU unit is used as a communication
interface between a Grundfos product and a main
network. The CIU unit is used as an interface for
following:
Configuration of pump parameters required for
water level control.
Online monitoring of pit and pump values.
Manual water level control (forced start/stop).
Collection of measured and logged data that are
valuable for pump service and pit optimisation.
The CIU unit is designed for use together with

Gr-1016011
Grundfos AUTOADAPT pumps. Communication can be
established with the Grundfos GO or by using the main
network interface of the CIU unit.
Fig. 37 ADC
Available CIU units:
CIU 152 PROFIBUS DP The fuse box enables communication with the
CIU 902 (without CIM module) following:
CIU 202 Modbus Grundfos Remote Management, GRM
CIU 252 GSM, GPRS Grundfos GO
CIU 272 GRM (Grundfos Remote Management). SCADA.
The CIU unit incorporates one or two modules: The fuse box can be used with the following:
multipurpose I/O module with I/O functionality, IR one-pump installation with or without CIU (1
communication interface and power line two-pump installation with or without CIU (1
communication. CIU units
CIM module (optional). CIU 202 Modbus RTU (2
For further information about the CIM module fitted, CIU 272 GRM (2
see the installation and operating instructions for the CIU 902 (2
CIM module.
CIU 252 GSM complete (2
If a CIM module is fitted in the CIU unit, the sensors
optional service socket 230 V (3 / 50 Hz (2
connected to the digital input of the I/O module can be
remotely monitored from a centrally located SCADA optional socket for PC Tool link box (2
system. optional fault indicator light mounted on top (2
Grundfos GO optional audio alarm, 100 dB (2.
(1
With a CIU unit, a CIM module is needed.
The Grundfos GO is designed for wireless IR (2 Must be ordered with the control box.
communication with Grundfos products. The Grundfos (3
The modules come as two parts and must be assembled.
GO can communicate with the AUTOADAPT pumps via For further information, see the installation and
a CIU unit. operation instructions for the ADC in Grundfos Product
The Grundfos GO is to be regarded as an ordinary Center at www.Grundfos.com.
service and measuring tool and is therefore designed
to withstand wear and stress from everyday use.

26
Pumping station systems
7

Accessories
Name DC DCD LC LCD CU 100 AUTOADAPT CIU

Application

One pump

Two pumps

Mixer

Backup battery

Level sensor

Float switches 7)

Electrodes 7)

Air bells 7)

Pressure transducer 3) 7)

Ultrasonic sensor 7)
Analog level sensor with safety float
7)
switches
Starting method

Direct-on-line starting (DOL)

Star-delta starting

Soft starter

Basic functions

Start and stop of pump(s)

Pump alternation

High-level alarm

Dry-running alarm
Flow measurement (calculated or via

flow sensor)
Pump statistics 4)

Conflicting levels alarm

Advanced functions

Start and stop delays

4)
Motor temperature sensor

Test run/anti-seizing

Daily emptying (once a day)

Water-in-oil sensor input

Communication

SMS messaging 2) 2) 1) 1) 2)
2) 2)
SCADA communication GSM/GPRS 5)

User interface

Level indication 6)

Graphical display 6)

PC Tool WW Controls

1) If an SMS module is fitted.

2)
If a CIM 252 GSM/GPRS module is fitted in the CU 362.
3)
Built-in pressure transducer and dry-running sensor.
4)
Built-in, but a Grundfos CIU unit is required to get access to data or setting of parameters.
5)
Modbus, GSM, GPRS, SMS and GRM options.
6) When using Grundfos GO.
7)
Inputs for external sensors (NO or NC).

27
8 Pumping station systems

8. Installation
Installation

Local regulations and legal requirements must always When lifting the pit, secure the pit with approved
be observed. For further information, see the straps. See fig. 40. The customer must provide the
installation and operating instructions for the pumping appropriate lifting equipment.
station.
Note: Some pits come without the pump installed. For
installation and startup, see the installation and
operating instructions for the pump.

Transportation and handling

The size of the transportation vehicle must be
calculated in advance to make sure that it is suitable
for the pit. Use the safety dimensions in the table
below. The required safety dimensions are based on
the pit dimensions. See fig. 38.

TM06 1233 1914

Fig. 40 Lifting straps
TM06 3580 0615

C
A
B Acceptance inspection
After transportation and before installation, the
pumping station must be inspected by the customer.
Fig. 38 Safety dimensions The inspection must include the following:
Check the pumping station for transport damage.
Dimension Safety dimensions Contact the transporter immediately if you detect
A Pit length plus 400 mm any damage.
B Pit diameter plus 200 mm Check that the products delivered correspond to the
C Pit diameter plus 400 mm
order.
Note: In case of special variants, such as an extra long Check the positions and sizes of fittings.
inlet or outlet pipes outside the pit, the size of Retighten various connections, as they may have
transportation vehicle needs to be redefined. become loose during the transport.
The pit must be transported in a horizontal position Check that all valves, except the draining valve in
and anchored to the transport vehicle. Accessories, if the valve chamber, are open.
any, must be secured inside the pit.
Check other equipment such as venting pipes.
TM06 1232 1914

Fig. 39 Lifting the pumping station from the lorry

28
Pumping station systems
8
Installation of pumping station Foundation slab

Installation
The bottom of the excavation hole must be levelled
and filled with a foundation layer, if needed, before the
slab is lowered into the excavation hole.
4 4

TM06 1237 2514

TM06 1848 3214

1
Fig. 42 Lowering the foundation slab
Fig. 41 Schematic installation drawing
For more information about the foundation slab, see
section Dimensions of the foundation slab on page 35.
Pos. Description
1 Foundation layer Pumping station
2 Concrete foundation slab The surface of the foundation slab must be cleaned
3 Backfill, compacted in layers of maximum 50 cm
before the pit is lowered onto it. If a pit is to be installed
Distance of 50 cm from cover where heavy loads must at temperatures below 0 C, slacken all bolts of the
4
not occur
flange and retighten them when the pit has been
Installation to excavation hole installed. In this way, stress in the pipes is prevented.
The walls of installation excavation hole must be Location of inlet
secured so that there is no risk of lapse of ground The inlet can be located 360 around the pit, except
during installation. The excavation hole must be when you have selected a screen basket or baffle
designed according to local regulations. plate. In these cases the selection tool PUMPING
STATION CREATOR automatically informs you if the
inlet is placed in an incorrect position. See page 7.
In any case, the inlet is designed to be below the
service platform.

29
8 Pumping station systems

Pit Cover approved for traffic

Installation

When lowering the pit, make sure that the flanges are The maximum angle of inclination for the cover is 25 .
in the right direction according to inlet and outlet pipes. The installation method depends on the cover version.
The pit is locked to the foundation slab by means of See the descriptions below.
mounting brackets and anchor bolts. See section
Dimensions of the foundation slab on page 35. Version 1, cover with concrete ring
The backfill must be compacted carefully so that it
does not harm the top of the tank. The fraction size
under the cover and near the top of the pumping
station must be between 2 and 20 mm. The cover is
lowered onto the compacted backfill. A blacktop can be
made on the ring. See fig. 45.
Note: The pit comes with a 500 mm collar that must be
cut to the right length on the installation site.
Note: The pit must not support the concrete ring.

Fraction size 2-20 mm Blacktop (optional)

Thickness of slab: 150-250 mm

500 mm
(factory
height)
350-250 mm

Compacted layers

TM06 3921 1215

TM061239 1914

Fig. 45 Installation of cover slab with concrete ring

Dimensions for of the concrete cover slab, see section

Fig. 43 Installing the pipes and the mounting bracket Dimensions of concrete covers on page 40.
In pits with diameters of 2.0, 2.2 and 3.0 m, discharge Version 2, cover with air space
pipes sizes above DN 150 and with two holes in the The traffic cover is lowered on the pit when the backfill
bottom of the pit, fill the hollow space in the bottom of has been compacted to the top of the pit. The air space
the pit with concrete to avoid vibrations. See fig. 44. between the cover and pit must be 150 mm. See fig.
46.
The backfill for the cover can be made with same
instructions as those for the pit.

Ground level Concrete slab Cover

Air space: 150 mm

TM06 4359 2115

Top level of the pit

Fig. 44 How to fill the hollow space with concrete Pit 1200-3000
TM06 3575 0615

Compacted
Valve chamber layers
The same installation instructions apply to the valve
chamber as those for the pit.
Fig. 46 Cover with air space

Dimensions of the concrete cover slab, see section

Dimensions of concrete covers on page 40.

30
Pumping station systems
8
Backfill Electrical installation

Installation
The backfill gravel or sand must have an even fraction See the installation and operations instructions for the
size. The maximum fraction size is 32 mm. The backfill pump and the control system.
material must not contain any stones larger than the
maximum fraction size. Startup
When filling a hole in the winter, the filling material See the installation and operating instructions for the
must be completely melted. pump and the controller.
Carry out backfill layer by layer in such a way that the Note: The controller must not be installed in the pit.
height of a layer never exceeds 50 cm. See fig. 47. Note: The pump must not run dry; only when checking
Note: Compact the backfill under the inlet and outlet the direction of jerk.
pipes properly so that they are not exposed to
downward loads when the backfill settles. Plate Control cabinet
compactors must not be used at a distance of less than The control cabinet is to be installed on top of the
30 cm from the pit wall. pumping station into the raised place that has been
served for it. Control panels are installed inside the
cabinet. Make sure that the electrical connection is
made according the local regulations.

Door is in straight line

and open properly

Silicon sealing

TM06 3376 5214

TM06 3352 5214

Washers
Maximum 50 cm

Fig. 48 Control cabinet

Fig. 47 Compacted layers of maximum 50 cm

Commissioning
A commissioning inspection must be done at the first
startup. The inspection must include the possible
Pump failure report that must be delivered to Grundfos.
See the installation and operation instructions for the The inspection must include the following:
pump.
wiring connection
Note: The pump must be lowered carefully into the pit
level controller installation and operation
in order to avoid damage to pump and pit.
pump installation and operation
Installation of level controller cable connection
See the installation and operating instructions for the necessary adjustments
controller. overcurrent relay setting and testing.
In case of guaranty issues, the commissioning
Other accessories inspection report must be available.
Not all accessories are factory-fitted and need to be
installed when the pit has been installed and the Maintenance
backfill made. Examples of accessories are venting See the installation and operating instructions for the
pipe and control panel. pump and the controller.
It is important to secure the pumping station cover so
that unauthorised persons cannot remove it.

31
9 Pumping station systems

9. Dimensions
Dimensions

Starting frequency
In a pumping station, the water volume comprises the
volume below the lowest pump stop level and the
pumpable volume above this level, fluctuating with
pump usage and incoming flow rate. The starting
frequency of the pumps depends on the available
pumpable volume and the incoming flow rate.
The starting frequency Z is a function of the ratio
between Qin/Q and Vh
Qin = incoming flow rate [l/s]
Q = pump capacity [l/s]
accumulated (pumpable) volume between
Vh =
start and stop [m3].
Note: When the maximum incoming flow rate is equal
to the pump capacity, the pump runs permanently.
When the actual pump capacity for single-pump
operation is equal to the maximum peak inflow, Zmax,
will always appear when the inflow is half the pump
capacity.
Zmax: maximum number of starts per hour.
Q x 3.6
Zmax =
4 x Vh

Vh: necessary minimum accumulated volume between

start and stop.
Q x 3.6
Vh =
4 x Zmax

Sump volume
In installations where the expected maximum incoming
flow rate, Qin, is less than 60 % of the selected pump
capacity, the accumulated sump volume must be
chosen in such a way that there will be at least two
pump starts a day in order to prevent sedimentation in
the sump.

32
Pumping station systems
9
Dimensions of pumping station

Dimensions
B

G1
H

TM06 3238 5014

F

Fig. 49 Dimensional sketch

B
G G
A B (cover F G1 G1 H**
SS PE
[mm] [mm] approved for [mm] SS* PE* [mm]
[ mm] [ mm]
traffic)
1200 570 x 840 1430
DN 50-DN 80 D63-D90 DN 50-DN 300 D63-D315
1400 725 x 940 1640
1600 880 x 1880 1834 DN 50-DN 400
Manhole DN 50-DN 100 D63-D110
1800 890 x 1280 2040 DN 50-DN 450 1500-8000
600/800
2000 1070 x 1400 2263 D63-D400
DN 65-DN 150 D75-D160
2200 1190 x 1400 2468 DN 50-DN 600
3000 1570 x 2200 3285 DN 80-DN 250 D90-D160

* Material and pipe variants, see section Pipes on page 9.

** For higher variants (up to 12,000 mm), contact Grundfos.

Note: Safety dimensions for transportation are shown

in section Transportation and handling on page 28.

33
9 Pumping station systems

Dimensions of valve chamber

Dimensions

H1

TM06 4285 1815

D1
D2

Fig. 50 Dimensional sketch of valve chamber

H* H1* Pipe inlet size D1 D2

[mm] [mm] [DN] [mm] [mm]
1500 / 2000 DN 50 1400 1640
1500 / 2000 DN 65 1400 1640
1500 / 2000 DN 80 1400 1640
1500 / 2000 740 50 / 1240 50 DN 100 1400 1640
1500 / 2000 DN 150 1400 1640
1500 / 2000 DN 200 2200 2468
1500 / 2000 DN 250 2200 2468

* Low chamber / high chamber.

34
Pumping station systems
9
Dimensions of the foundation slab

Dimensions
A
Concrete C40/50-2
A/6 Min. thickness of the concrete
2 35 mm
on top of the reinforcement
Concrete exposure class XC4

A/6
Reinforcement B500B
2
Max. angle of inclination 25
o
G
D
A

TM06 1991 3514 - TM06 3498 0615

Max. 25
2

2 600
D
B-80mm
1 1 2
B

Fig. 51 Foundation slab

Foundation slab

Pit diameter
Pit depth
Dimension [mm]

[mm] 1000 1200 1400 1600 1800 2000 2200 3000

A - 1500 1800 2100 2400 2700 3000 3300 4000

< 3500 200 350
3500-6000 200 650
200
6000-7000 250 800
7000-8000 900
B 200 200 200 200
8000-9000 250 1000
250 300
9000-10,000 1100
10,000-11,000 1200
300 300 350
11,000-12,000 1300
D - - 1470 1680 1875 2080 2300 2510 3325

35
9 Pumping station systems

Anchor bolts
Dimensions

The number of anchor bolts depends on the pit

diameter.
Number of anchor bolts based on the pit diameter
Pit depth
[mm]

[mm] 1000 1200 1400 1600 1800 2000 2200 3000

1500 4 4 4 4 4 4 4 6
2000 4 4 4 4 4 4 4 8
2500 4 4 4 4 4 4 6 10
3000 4 4 4 4 4 6 6 12
3500 4 4 4 4 6 6 8 14
4000 4 4 4 6 6 8 8 16
4500 4 4 4 6 6 8 10 16
5000 4 4 4 6 8 8 10 18
5500 4 4 6 6 8 10 12 20
6000 4 4 6 8 8 10 12 22
6500 4 4 6 8 10 12 14 24
7000 4 4 6 8 10 12 14 26
7500 4 6 6 8 10 12 16 28
8000 4 6 8 10 12 14 16 30
8500 4 6 8 10 12 14 18 32
9000 4 6 8 10 12 16 18 32
9500 4 6 8 10 14 16 20 34
10000 4 6 8 12 14 16 20 36
10500 6 6 10 12 14 18 20 38
11000 6 8 10 12 14 18 22 40
11500 6 8 10 12 16 20 22 42
12,000 6 8 10 14 16 20 24 44

The angle (G) between the anchoring bolts is

calculated by dividing the installation circle (360 ) by
the number of bolts.
Reinforcement - main bars
Cells with grey colour shows the minimum amount of
reinforcement.
Slab width
Pit depth
[mm]

[mm] 1500 1800 2100 2400 2700 3000 3300 4000

< 3500 T8cc200 T8cc200 T8cc200 T8cc200 T8cc200 T8cc200 T10cc300 T12cc250
3500-6000 T8cc200 T8cc200 T8cc200 T10cc250 T10cc200 T12cc250 T10cc200 T16cc200
6000-7000 T8cc200 T8cc200 T8cc200 T12cc300 T12cc250 T10cc150 T10cc200 T16cc200
7000-8000 T8cc200 T8cc200 T10cc250 T12cc300 T10cc150 T12cc250 T10cc150 T16cc150
8000-9000 T8cc200 T8cc200 T8cc150 T12cc250 T12cc250 T10cc150 T10cc150 T16cc125
9000-10,000 T8cc200 T10cc250 T12cc300 T10cc150 T12cc250 T12cc200 T10cc150 T16cc125
10,000-11,000 T8cc200 T10cc250 T12cc250 T12cc300 T12cc300 T10cc150 T10cc150 T16cc100
11,000-12,000 T8cc200 T10cc250 T12cc250 T12cc250 T12cc250 T10cc150 T10cc150 T16cc100

Reinforcement - stirrups

Slab width
Pit depth
[mm]

[mm] 1500 1800 2100 2400 2700 3000 3300 4000

< 3500 T8cc200 T8cc200 T8cc200 T8cc200 T8cc200 T8cc200 T10cc300 T12cc250
3500-6000 T8cc200 T8cc200 T8cc200 T10cc250 T10cc200 T12cc250 T10cc200 T16cc200
6000-7000 T8cc200 T8cc200 T8cc200 T12cc300 T12cc250 T10cc150 T10cc200 T16cc200
7000-8000 T8cc200 T8cc200 T10cc250 T12cc300 T10cc150 T12cc250 T10cc150 T16cc150
8000-9000 T8cc200 T8cc200 T8cc150 T12cc250 T12cc250 T10cc150 T10cc150 T16cc125
9000-10,000 T8cc200 T10cc250 T12cc300 T10cc150 T12cc250 T12cc200 T10cc150 T16cc125
10,000-11,000 T8cc200 T10cc250 T12cc250 T12cc300 T12cc300 T10cc150 T10cc150 T16cc100
11,000-12,000 T8cc200 T10cc250 T12cc250 T12cc250 T12cc250 T10cc150 T10cc150 T16cc100

36
Pumping station systems
9
Lifting

Dimensions
Design weight of the slab
Slab thickness [kN]
(load factor 1.25)

[mm] 1500 1800 2100 2400 2700 3000 3300 4000

200 14.1 20.3 27.6 36.0 45.6 56.3 68.1 100.0
250 17.6 25.3 34.5 45.0 57.0 70.3 85.1 125.0
300 21.1 30.4 41.3 54.0 68.3 84.4 102.1 150.0
350 24.6 35.4 48.2 63.0 79.7 98.4 119.1 175.0
650 45.7 65.8 89.6 117.0 148.1 182.8 221.2 325.0
800 56.3 81.0 110.3 144.0 182.3 225.0 272.3 400.0
900 63.3 91.1 124.0 162.0 205.0 253.1 306.3 450.0
1000 70.3 101.3 137.8 180.0 227.8 281.3 340.3 500.0
1100 77.3 111.4 151.6 198.0 250.6 309.4 374.3 550.0
1200 84.4 121.5 165.4 216.0 273.4 337.5 408.4 600.0
1300 91.4 131.6 179.2 234.0 296.2 365.6 442.4 650.0

Slab width
Slab thickness
[mm]

[mm] 1500 1800 2100 2400 2700 3000 3300 4000

Anchors Rd12 x 70 Rd16 x 80 Rd16 x 80 Rd16 x 80 Rd20 x 127 Rd20 x 127 Rd20 x 127 Rd30 x 170
200
Design capacity [kN] 20 43.2 43.2 43.2 80 80 80 138.4
Anchors Rd12 x 70 Rd16 x 80 Rd16 x 80 Rd20 x 127 Rd20 x 127 Rd20 x 127 Rd24 x 140 Rd30 x 170
250
Design capacity [kN] 20 43.2 43.2 80 80 80 100 138.4
Anchors Rd16 x 80 Rd16 x 80 Rd16 x 80 Rd20 x 127 Rd20 x 127 Rd24 x 140 Rd30 x 170
300
Design capacity [kN] 43.2 43.2 43.2 80 80 100 138.4
Anchors Rd16 x 80 Rd16 x 80 Rd20 x 127 Rd20 x 127 Rd20 x 127 Rd24 x 140 Rd30 x 170
350
Design capacity [kN] 43.2 43.2 80 80 80 100 138.4
Anchors Rd20 x 127 Rd20 x 127 Rd24 x 140 Rd20 x 127
650
Design capacity [kN] 80 80 100 80
Anchors Rd20 x 127 Rd24 x 140 Rd30 x 170 Rd30 x 170
800
Design capacity [kN] 80 100 138.4 138.4
Anchors Rd20 x 127 Rd24 x 140 Rd30 x 170
900
Design capacity [kN] 80 100 138.4
Anchors Rd20 x 127 Rd30 x 170 Rd30 x 170
1000
Design capacity [kN] 80 138.4 138.4
Anchors Rd20 x 127 Rd30 x 170
1100 Only cast on site
Design capacity [kN] 80 138.4
Anchors Rd24 x 140 Rd30 x 170
1200
Design capacity [kN] 100 138.4
Anchors Rd24 x 140 Rd30 x 170
1300
Design capacity [kN] 100 138.4

37
9 Pumping station systems

Dimensions of concrete covers

Dimensions

Version 1, cover with concrete ring

220 E D600/D800

3 4 5
FK [kN]
B

2
1
F
C

TM06 2046 3414

Lifting anchors
Pit 1200-3000

220

3 LA

3
2
220

3 3

FK [kN]
A

1
3
E
Concrete C40/50-2 5
Min. thickness of concrete on
35 mm
top of the reinforcement
Concrete exposure class XC4
Concrete exposure class
TM06 2045 3414

XF4
without pavement or covering
Reinforcement B500B
Max. angle of inclination 25

38
Pumping station systems
9
Slab dimensions

Dimensions
Load FK
Pit diameter
[kN]

[mm] A15 kN B125 kN C250 kN D400 kN

1000 2500 x 2500 x 100 2500 x 2500 x 150 2500 x 2500 x 200 2500 x 2500 x 200
1200 2500 x 2500 x 100 2500 x 2500 x 150 2500 x 2500 x 200 2500 x 2500 x 200
1400 2500 x 2500 x 100 2500 x 2500 x 150 2500 x 2500 x 200 2500 x 2500 x 200
1600 2500 x 2500 x 100 2500 x 2500 x 150 2500 x 2500 x 200 2500 x 2500 x 200
1800 3500 x 3500 x 100 3500 x 3500 x 150 3500 x 3500 x 200 3500 x 3500 x 200
2000 3500 x 3500 x 100 3500 x 3500 x 150 3500 x 3500 x 200 3500 x 3500 x 200
2200 3500 x 3500 x 100 3500 x 3500 x 150 3500 x 3500 x 200 3500 x 3500 x 200
3000 4500 x 4500 x 150 4500 x 4500 x 150 4500 x 4500 x 200 4500 x 4500 x 200

Pumping stations, 1000, 1200, 1400 and 1600

Slab dimensions
Load Reinforcement
[mm]
FK
[kN] 1. Main 2. Opening E F G 4. Top 5. Around Anchor
A B C D 3. Stirrups
bars bars x 8 [mm] [mm] [mm] bars bars bolts
A15 2500 100 50 300 T10cc250 - - T10cc250 400 50 - T10 Rd16 x 80
Opening B125 2500 150 50 300 T10cc200 T12cc200L1400 400 T10cc200 400 80 - 2T10 Rd16 x 80
diameter
600 mm C250 2500 200 50 300 T12cc200 T12cc200L1400 400 T10cc150 600 130 T8cc200 2T12 Rd20 x 127
D400 2500 200 50 300 T12cc125 T12cc125L1400 500 T10cc125 600 130 T8cc200 3T12 Rd20 x 127
A15 2500 100 50 300 T10cc250 - - T10cc250 400 50 - T10 Rd16 x 80
Opening B125 2500 150 50 300 T10cc200 T12cc200L1600 400 T10cc200 400 80 - 2T10 Rd16 x 80
diameter
800 mm C250 2500 200 50 300 T12cc250 T12cc200L1600 400 T10cc150 600 130 T8cc200 2T12 Rd20 x 127
D400 2500 200 50 300 T12cc125 T12cc125L1600 500 T10cc125 600 130 T8cc200 3T12 Rd20 x 127

Pumping stations, 1800, 2000 and 2200

Slab dimensions
Load Reinforcement
[mm]
FK
[kN] 1. Main 2. Opening E F G 4. Top 5. Around Anchor
A B C D 3. Stirrups
bars bars x 8 [mm] [mm] [mm] bars bars bolts
A15 3500 100 50 300 T10cc250 T10cc250L1400 500 T10cc250 400 50 - T10 Rd20 x 127
Opening B125 3500 150 50 300 T10cc175 T12cc175L1600 525 T10cc175 400 80 - 2T10 Rd20 x 127
diameter
600 mm C250 3500 200 50 300 T12cc200 T12cc100L1600 500 T10cc200 600 130 T8cc200 2T12 Rd24 x 140
D400 3500 200 50 300 T12cc125 T16cc125L1800 500 T10cc125 600 130 T8cc200 2T12 Rd24 x 140
A15 3500 100 50 300 T10cc250 T10cc250L1400 500 T10cc250 400 50 - T10 Rd20 x 127
Opening B125 3500 150 50 300 T10cc150 T10cc150L1400 600 T10cc150 400 80 - 2T10 Rd20 x 127
diameter
800 mm C250 3500 200 50 300 T12cc175 T12cc175L1600 525 T10cc175 600 130 T8cc200 2T10 Rd24 x 140
D400 3500 200 50 300 T12cc100 T12cc100L1600 600 T10cc100 600 130 T8cc200 2T12 Rd24 x 140

Pumping stations, 3000

Slab dimensions
Load Reinforcement
[mm]
FK
[kN] 1. Main 2. Opening E F G 4. Top 5. Around Anchor
A B C D 3. Stirrups
bars bars x 8 [mm] [mm] [mm] bars bars bolts
A15 4500 150 50 300 T10cc250 - - T10cc250 400 80 - T10 Rd30 x 170
Opening B125 4500 150 50 300 T10cc175 T16cc175L1800 525 T10cc175 400 80 - 2T10 Rd30 x 170
diameter
600 mm C250 4500 200 50 300 T10cc200 T16cc100L1800 500 T10cc200 600 130 T8cc200 2T10 Rd30 x 170
D400 4500 200 50 300 T12cc150 T16cc75L1800 525 T10cc150 600 130 T8cc200 2T12 Rd30 x 170
A15 4500 150 50 300 T10cc250 - - T10cc250 400 80 - T10 Rd30 x 170
Opening B125 4500 150 50 300 T10cc150 T12cc150L1600 600 T10cc150 400 80 - 2T10 Rd30 x 170
diameter
800 mm C250 4500 200 50 300 T12cc175 T16cc175L1800 525 T10cc175 600 130 T8cc200 2T10 Rd30 x 170
D400 4500 200 50 300 T12cc100 T16cc100L1800 600 T10cc100 600 130 T8cc200 2T12 Rd30 x 170

39
9 Pumping station systems

Version 2, cover with air space

Dimensions

A: Width of concrete slab

800...1500

3 4
5
300 Max. 25 Max. 25
100 T10 100

100
150
6 1
250
550

2
300

150

50
150 7
2T1

Pit 1000-3000

TM06 3707 0915

Compacted coarse aggregate
gravel

Lifting anchors
A/5

800

A/5
2

4
tch
Ha

1
7 3

Concrete Reinforcement Lifting

Strength class C40/50-2 Reinforcement T: B500B Max. angle of inclination 25
Min. thickness of the concrete on
35 mm
top of the reinforcement
Exposure classes XF4*
0.45
TM06 3708 0915

Water-to-cement ratio
Max. chloride content 0.4 %
Max. water absorption by mass 6%

* Without pavement or covering XF4.

40
Pumping station systems
9
Slab dimensions

Dimensions
Load FK
Pit diameter
[kN]

[mm] A15 kN B125 kN C250 kN D400 kN

1000 2500 x 2500 x 400 2500 x 2500 x 400 2500 x 2500 x 500 2500 x 2500 x 500
1200 2500 x 2500 x 400 2500 x 2500 x 400 2500 x 2500 x 500 2500 x 2500 x 500
1400 2500 x 2500 x 400 2500 x 2500 x 400 2500 x 2500 x 500 2500 x 2500 x 500
1600 2500 x 2500 x 400 2500 x 2500 x 400 2500 x 2500 x 500 2500 x 2500 x 500
1800 3100 x 3100 x 400 3100 x 3100 x 400 3100 x 3100 x 400 3100 x 3100 x 400
2000 3100 x 3100 x 400 3100 x 3100 x 400 3100 x 3100 x 400 3100 x 3100 x 400
2200 3100 x 3100 x 400 3100 x 3100 x 400 3100 x 3100 x 400 3100 x 3100 x 400
3000 3900 x 3900 x 400 3900 x 3900 x 400 3900 x 3900 x 500 3900 x 3900 x 500

Pumping stations, 1000, 1200, 1400 and 1600

Slab dimensions
Reinforcement
[mm]
Load FK
[kN] 6.
1. Main 2. Opening 3. Stirrups 4. Opening 7. Circular Anchor
A B C D 5. Top bars Overhang
bars bars around stirrups stirrups bolts x 4
stirrups
A15 2500 400 400 600 T10cc250 - T8cc250 T8cc250 T8cc200 T8cc250 T10cc250 Rd24 x 140
B125 2500 400 600 800 T10cc250 3T12cc200 T8cc250 T12cc250 T8cc200 T12cc225 T10cc250 Rd24 x 140
C250 2500 500 800 1000 T12cc250 4T12cc150 T10cc250 T16cc225 T8cc200 T16cc200 T10cc200 Rd24 x 140
D400 2500 500 800 1000 T12cc150 3T16cc200 T10cc150 T16cc125 T8cc200 T16cc125 T10cc150 Rd24 x 140

Pumping stations, 1800, 2000 and 2200

Slab dimensions
Reinforcement
[mm]
Load FK
[kN] 6.
1. Main 2. Opening 3. Stirrups 4. Opening 7. Circular Anchor
A B C D 5. Top bars Overhang
bars bars around stirrups stirrups bolts x 4
stirrups
A15 3100 400 400 600 T10cc250 - T8cc250 T8cc250 T8cc200 T8cc250 T10cc250 Rd30 x 170
B125 3100 400 600 800 T10cc200 3T12cc200 T8cc200 T12cc250 T8cc200 T12cc225 T10cc250 Rd30 x 170
C250 3100 500 800 1000 T12cc200 4T12cc150 T10cc200 T16cc225 T8cc200 T16cc200 T10cc200 Rd30 x 170
D400 3100 500 800 1000 T12cc100 3T16cc200 T10cc100 T16cc125 T8cc200 T16cc125 T10cc150 Rd30 x 170

Pumping stations, 3000

Slab dimensions
Reinforcement
[mm]
Load FK
[kN] 6.
1. Main 2. Opening 3. Stirrups 4. Opening 7. Circular Anchor
A B C D 5. Top bars Overhang
bars bars around stirrups stirrups bolts x 6
stirrups
A15 3900 400 400 600 T10cc250 - T8cc250 T8cc250 T8cc200 T8cc250 T10cc250 Rd24 x 140
B125 3900 400 600 800 T10cc150 3T12cc200 T8cc200 T12cc250 T8cc200 T12cc225 T10cc250 Rd24 x 140
C250 3900 500 800 1000 T12cc150 4T12cc150 T10cc150 T16cc225 T8cc200 T16cc200 T10cc200 Rd24 x 140
D400 3900 500 800 1000 T12cc100 3T16cc200 T10cc100 T16cc125 T8cc200 T16cc125 T10cc150 Rd24 x 140

41
10 Pumping station systems

10. Grundfos Product Center

Grundfos Product Center

Online search and sizing tool to help you

make the right choice.

http://product-selection.grundfos.com

"SIZING" enables you to "REPLACEMENT" enables you to find a replacement

size a pump based on product. Search results will include information on the
entered data and selection following:
choices.
the lowest purchase price
the lowest energy consumption
the lowest total life cycle cost.

"CATALOGUE" gives you "LIQUIDS" enables you to find pumps

access to the Grundfos designed for aggressive, flammable
product catalogue. or other special liquids.

All the information you need in one place Downloads

Performance curves, technical specifications, pictures, dimensional drawings, motor On the product pages, you can download
curves, wiring diagrams, spare parts, service kits, 3D drawings, documents, system parts. installation and operating instructions, data
The Product Center displays any recent and saved items - including complete projects - booklets, service instructions, etc. in PDF format.
right on the main page.

42
43
 ECM: 1115766
98697625 0615

GRUNDFOS A/S

www.grundfos.com
Telephone: +45 87 50 14 00
DK-8850 Bjerringbro . Denmark
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. Copyright Grundfos Holding A/S