Dieffenbacher Katalog 150 Dpi 2015-04-23

Product Catalog
Wood-based Panel Plants

Pellet Plants
Issue 2015
DIEFFENBACHER COMPANY LOCATIONS ALLIANCES AND COOPERATIONS
GERMANY BRASIL GERMANY

DIEFFENBACHER GMBH DIEFFENBACHER DO BRASIL HOLTEC GMBH & CO. KG
Maschinen- und Anlagenbau Construo de Mquinas e Anlagenbau zur Holzbearbeitung
Heilbronner Strae 20 InstalaesLtda. Dommersbach 52
75031 Eppingen, Germany Cyro Correia Pereira Street no. 667 53940 Hellenthal, Germany
wood@dieffenbacher.com Block 02-C info@holtec.de
Phone +49 7262 65-0 Neighborhood Cidade Industrial de www.holtec.de
Curitiba Phone +49 2482 82-0
DIEFFENBACHER GMBH Curitiba, Paran
Maschinen- und Anlagenbau Zip code 81.170-230, Brasil DIEFFENBACHER
Branch Office Leverkusen service@inserco.com.br MASCHINENFABRIK GMBH
Maybachstrae 35 Phone +55 41 3268 4205 Gewerbestrae 29
51381 Leverkusen, Germany 75059 Zaisenhausen, Germany
wood@dieffenbacher.com INDIA info@dieffenbacher-zaisenhausen.de
Phone +49 2171 3996-0 DIEFFENBACHER INDIA Pvt. Ltd. www.dieffenbacher-zaisenhausen.de
703, 7th Floor | Brigade Rubix Phone +49 7258 609-0
B. MAIER No. 20, HMT Watch Factory Road |
Zerkleinerungstechnik GmbH Peenya 1st Stage CANADA
Schweriner Strae 1 CIN: U51102KA2007FTC042326 KADANT CARMANAH DESIGN
33605 Bielefeld, Germany 560022 Bangalore, India Unit #8 15050 54A Avenue
mzb@dieffenbacher.de info@dieffenbacherindia.in Surrey BC Canada V3S 5X7
www.maier-dieffenbacher.de Phone +91 80 2972 3200 info.carmanah@kadant.com
Phone +49 521 584943-20 www.kadantcarmanah.com
ASIA PACIFIC Phone +1 604 299 3431
RUSSIA DIEFFENBACHER ASIA PACIFIC
DIEFFENBACHER Moscow SDN. BHD.
OOO Dieffenbacher Unit #11-02 11th Floor
Barklay Street 6, Building 9 Menara Multi-Purpose, Capital Square
121087 Moscow, Russia No. 8 Jalan Munshi Abdullah
dieffenbacher@ttc-net.ru 50100 Kuala Lumpur, Malaysia
Phone +7 495 215 22 57 dap@dieffenbacher.com.my
Phone +60 3 7490 0183
FINLAND
DIEFFENBACHER PANELBOARD OY CHINA
Wipaktie 1 SHANGHAI WOOD-BASED
15560 Nastola, Finland PANEL MACHINERY CO., LTD
dpf@dieffenbacher.com No. 299, Hejing Road, Anting
Phone +358 10 572 9000 Shanghai 201805, P.R. China
swpm@swpm.cn
USA www.swpm.cn
DIEFFENBACHER USA, Inc. Phone +8621 5957 7480
2000 McFarland 400 BIvd.
GA 30004 Alpharetta, USA DIEFFENBACHER Machinery Services
mail@dieffenbacher.com (Beijing) Co., Ltd.
Phone +1 770 226-6394 Scitech Tower, Unit 1305
22, Jianguomen Wai Dajie
DIEFFENBACHER Customer Support, LLC 100004 Beijing, P.R. China
795 Branch Drive dboklz@publicbta.net.cn
GA 30004 Alpharetta, USA Phone +86 10 6522 0935
service@dieffenbacher.com
Phone +1 770 663-4383 AUSTRALASIA
DIEFFENBACHER AUSTRALASIA
PTY. LTD.
PO Box 279, Lilydale
3140 Victoria, Australia
australia@dieffenbacher.com
Phone +61 3 9735 2537
www.dieffenbacher.com
2
LOGYARD
CHIPPING, CRUSHING, CHIPPING, FL AKING, STR ANDING 12
MILLING (HAMMER M., IMPACT M.)
FLAKING, STRANDING, CONVEYING
FIBER PREPARATION
SCREENING
SORTING SORTING, CLEANING 52
CLEANING
GRADING
SIFTING
ENERGY SYSTEMS
DRUM DRYING ENERGY SYSTEMS, DRYING 70
TUBE DRYING
DOSING
BLENDING GLUING 76
GLUING
RESINATING
FORMING TECHNOLOGIES (MDF/PB/OSB)

PREPRESSING FORMING, PREHEATING 84
MAT SPRAYING
MICROWAVE PREHEATING
STEAM PREHEATING
CONTINUOUS PRESSES
MULTI-OPENING PRESSES PRESS SYSTEMS 92
LAMINATE PRESSES
EXHAUST SYSTEMS
EMISSION CONTROL SYSTEMS ENVIRONMENT TECHNOLOGY 102
PNEUMATIC SYSTEMS
RAW BOARD HANDLING

RAW BOARD STORAGE HANDLING, FINISHING 106
SANDING
SAWING
STRAPPING, PACKING
3
Innovation is in our Genes
since 1873
The Beginnings Between the Wars
Dieffenbacher was founded in 1873 by The brothers courage and ingenuity saved
26-year-old Jakob Dieffenbacher as a small Dieffenbacher from ruin during the global
machine shop that performed forging and economic crisis in 1928. By developing
fitting work to meet regional demands. new products both before and after the
Toward the end of the 19th century, it Second World War, they laid the founda-
began to make its first series products, tions for the success that Dieffenbacher
including cash boxes, safes, stoves, and currently enjoys. In 1928, it marketed its
ovens. Before the start of the First World first hydraulic Bakelite press for the plastics
War, his sons Wilhelm and Friedrich industry. The 1930s saw the introduction
Dieffenbacher expanded the product of the first multi-opening heating platen
range to include industrial goods. Driven presses, which produced wood-based
by the flourishing agricultural industry, the panels such as plywood.
company manufactured hydraulic oil and
fruit presses. The brothers ensured the
company made a swift recovery after the
First World War and went on to expand
their oil press business. In the 1920s and
1930s, Dieffenbacher made a name for it-
self both at home and abroad by supplying
entire plants for processing edible oils.
1873 1928 1969

Founded by First hydraulic First complete
1873 1969
Jakob Dieffenbacher Bakelite press plant delivered
Around 1910 1954

Hydraulic oil presses First multi-opening press
and fruit presses delivered
4
German Economic Miracle Becoming a Global Player
In the mid-1950s, the third generation of In 1990, Dieffenbacher unveiled its first
the family, Albert and Gerhard Dieffen- continuous press, heralding a new era for
bacher, took over the company. They soon the company. Great grandson Wolf-Gerd
celebrated their first successes with Bake- Dieffenbacher turned the global press
lite presses and thermoplastic injection manufacturer into an international supplier
molding machines. They also developed of complete plants. Dieffenbacher round-
their first metal presses for deep drawing ed out its product range through company
and cold extrusion processes to the mar- formations and strategic takeovers and
ket. The 1960s saw a major boom in the now supplies complete plants for manu
wood sector. During this period, the com- facturing wood-based panels to customers
panys recently added line of particle board around the world.
presses along with its plywood and veneer Twenty-Five years after the first Continuous
presses lead to success in the export mar- Press System was built, Dieffenbacher has
ket. Due to concerns of an over-dependen- completely redesigned and upgraded their
cy on s uppliers, a number of auxiliary CPS press in the new generation CPS+.
products were developed, such as coating
and decorative press systems, as well as
laminating presses. Multi-opening and sin-
gle-opening particle board presses became
core products of Dieffenbacher.
1990 2008
First continuous First wood fiber insulation
1990 2015
press delivered board plants
2007
First Dieffenbacher 2015
energy plants First CPS+
5
6
MDF plant,
Kastamonu Adana,
2012
7
8
OSB plant,
Pioneer OSB,
2015
9
PB plant, IKEA Industry Slovakia, 2013
Planning, Installing and

Supporting Overall Plants
Over 1700 Dieffenbacher employees around the world work hand in hand in order to ensure your project is
completed accurately and on schedule. Whether you are planning an entirely new plant or wish to modern-
ize an existing plant, Dieffenbacher is your ideal partner. From initial advisory services to overall schedule
planning, including financing, our teams of experienced experts and project managers can offer you com-
plete system concepts to secure your investment.
Plant Planning
Our 3D plant planning tools give us planning security and enable us to examine a complete plant even be-
fore work starts.
Installation and Site Supervision

Our construction site teams have experienced working in many different cultures. Whether in the Siberian
tundra or in the subtropical rain forest, they keep a cool head at all times, even under time pressure and
tough conditions.
Start-up
We will continue to support you even after the First Board is produced. The project manager will only hand
the plant over to you once our technicians have finished optimizing it for continuous operation.
Forming station in an OSB plant from planning ... ... to reality
10
PL ANNING OVER ALL PL ANTS
Research and Development

to Reduce Production Costs
By investing heavily in research and development, we drive the continuous development
Guide Reducing Costs
of new, innovative solutions in panel production. Each machine we deliver also provides
valuable experience that is used to support the ongoing refinement of our well-proven Energy generation
technology. Our central product development d epartment works closely with research Energy generation with
combined heat and power
centers and customers to test alternative materials, r esearch new m ethods and analyze
Use of biomass
andadopt t echnologies from other
industrial sectors. Automation
Modern automation systems
Gluing
Th y
ermal Energ * Savings are based on our experience of EVOjet M
Ele
ctrical Energ
y Profit various customer plants and can vary with EVOjet P
the general circumstances of each case.
PROjet
-30% * Wood
Glue
-10% * Lightweight panel
-40 % *
technology
Use of recycled wood
Forming line
Spreading concepts
-20 % *
Wood that save on materials
Integrated test
instrumentation
Presses
CPS+ with minimal tolerances
Production costs Production costs
CPS+ for lightweight panels
prior to optimization after optimization
DIEFFENBACHER GMBH
Maschinen- und Anlagenbau
Heilbronner Strae 20
75031 Eppingen, Germany
Phone +49 7262 65-0
wood@dieffenbacher.com
11
L O G YA R D
Professional Solutions for

OSB, MDF, PB and Pellet Plants
Through the Logyard Alliance with Holtec, Dieffenbacher has expanded its product range and now offers
a complete wood-based panel plant from log to the finished product. Holtec, a well known supplier of logy-
ards, works closely with Dieffenbacher to design, manufacture and install logyards for OSB, particleboard,
pellet andMDF plants that are tailored to the customers requirements. This includes the debarking, log
conditioning system, OSB strander or chipper right through to the waste disposal system. Everything can be
manufactured and supplied from a single source.
For over 40 years log processing has been a way of life for Holtec. Holtec has the knowledge and experience
of designing, manufacturing and installing of over 250 logyard systems.
Logyards for Logyards for Logyards for Logyards for
OSB MDF Pellets PB

Log handling, waste, bark and fuel handling
Debarking
Conditioning
Stranding Chipping
12
CH I P P I N G, F L A K I N G, S T R A N D I N G
Log handling For the last ten years Holtec has designed and manufactured the Solid Plus Line for the high-performance
24hour 7days per week tough industrial operations. Solid Plus is the premium product for the wood-based
panel industry (PB/MDF/OSB/Pellets). Holtecs strength lays in the complete design of unique applications
and tailored to our customers needs. From the chipper infeed to the complete OSB logyard including foun-
dation design and the site safety requirements.
Waste/Bark/ Seems to be marginal and is often disregarded. Adapted for the application, a well-designed waste conveyor s ystem
Fuel handling makes money. We provide options for the waste conveyors with chain or belt conveyors with metal d etection.
Debarking One of the most critical areas is the debarking process. Efficient debarking with minimum fiber loss is of great
importance in the log debarking process. With our log handling experience of more than 10 years in the wood-
based panel industry a new adjustable debarking machine was designed and manufactured. The VARIO BARKER
has the variable features to ensure quality debarking. It debarks the logs efficiently in all different conditions.
Conditioning For producing a high quality strand the de-icing of logs in very cold regions is necessary. In the veneer indus-
try the logs have to be conditioned before the peeling process, and in the OSB industry log conditioning is
also required prior to flaking. With the SmartConditioning technology the logs are de-iced by an overspray
of hotwater as the logs are transported through by cross-conveyors.
Chipping As chipper infeed conveyors are required to perform in very tough conditions, they have to be tough and
hardened to handle the heavy impact loads and abrasive wear conditions. Holtec exceeds these require-
ments: longitudinal conveyors designed as rugged belt conveyors or for especially rough conditions
heavy-duty chain conveyors. Integrating of cross-conveyors and vibrating tables is also possible.
Flaking OSB is a complex process requiring a continuous integration of all machines and systems. Holtecs knowledge
in log handling has resulted in more than ten flaker systems for OSB production. For the flaker infeed, cranes
or the proven pocket loader system can be used. Nine out of ten European OSB mills trust Holtecs technology.
DIEFFENBACHER GMBH HOLTEC GmbH & Co. KG

Maschinen- und Anlagenbau Anlagenbau zur Holzbearbeitung
Heilbronner Strae 20 Dommersbach 52
75031 Eppingen, Germany 53940 Hellenthal, Germany
Phone +49 7262 65-0 Phone +49 2482 82-0
wood@dieffenbacher.com info@holtec.de, www.holtec.de
13
W O O D YA R D T E C H N O L O G Y
Wood Yard Technology

Application Panel board industry (PB, MDF, OSB)
Biomass and renewable fuels
Pellet and briquette industry
WPC/WFC industry
Recycling industry
Pulp and paper industry
Description MAIER wood yard technology is based on the latest requirements for effective and flexible management
of woodresources. The product range comprises mechanical storage, dosing and conveying systems
which arecombined in tailor-made solutions for effective handling for all kind of wood assortments.
Customer Free choice of wood species: round wood, slabs and offcuts, short logs, sawmill residues,
benefits industrial waste wood and reclaimed timber
High capacities up to 160 t/hb.d.
Designed for rough applications and heavy duty loads
Low operation costs due to solid, reliable execution for high uptime
Low maintenance and service friendly
14
SCC Storage Cross LS Log Singularizer SBS Slab Bundle DPC Dumping Pit
ChainConveyor Singularizer ChainScraper
for storing and conveying mounted downstream the executed as movable table, for direct loading of wooden
round wood and slab bundles, SCC, separates the logs by mounted underneath the SCC. bulk materials by front loader
loaded by crane. The conveyor inclined installation and The bundles can easily be or truck. The DPC acts as a
is designed with closed bottom increased conveying speed. opened in extended table buffer and equalizes bulk
plate and integrated driven position. The loosen slabs are material flow by an inclined
chains. fed to the line by retracting section.
thetable.
VFC Vibration Feeding VDT Vibration Dosing Table FBC Feeding Belt C
onveyor SPC Steel Plate Conveyor
Conveyor
for continuous dosed convey- acts as a buffer and equalizes for continuous transport for continuous transport of
ing of different bulk materials. bulk material flow. The materi- oflogs and other wooden heavy-weight logs and other
The material is usually loaded al is usually loaded by front materials. The material is materials. The material is
by front loader, crane or loader or truck. usually loaded by crane, usually loaded by crane,
pre-feeder. prefeederorcross-feeder. pre-feeder or cross-feeder.
The conveyor is executed with
driven chains with specially
formed reinforced steel plates.
B. MAIER Zerkleinerungstechnik GmbH

Dieffenbacher Group
Schweriner Strae 1 Sales Department
33605 Bielefeld, Germany Phone +49 521 584943-40
Phone +49 521 584943-20 Service and Spare Parts
mzb@dieffenbacher.de Phone +49 521 584943-80
www.maier-dieffenbacher.de
15
STRANDING
SmartRING Stranders
Dieffenbacher and Kadant Carmanah Design signed a cooperation agreement in 2013 for the supply of disc
and ring stranding systems to engineered wood applications outside of North America.
The strander division of Kadant (formerly Carmanah), celebrating its 100th year in business in 2013, is the
world leader in the supply of disc and ring stranders to the engineered wood industry with installations in
North and South America, Europe, the UK, and New Zealand.
Application Production of flakes/strands for the production of engineered wood products including OSB, OSL etc.
Description The SmartRING Strander produces high quality and consistent strands and is designed for easy adjustment
of strand parameters. Maintenance is straightforward and wear components easily replaced to ensure
downtime isminimized. Additionally, several features contained in the SmartRING platform, monitor knife
installation and subsequently during operation identify issues, and, if necessary, act to minimize the
potential of serious m
achine damage or catastrophic failure.
Customer Consistent strand quality through real-time adjustment to forward ring velocity
benefits Wear components quickly and easily replaced as required
Knife change procedure automated through nutrunner system
Option to utilize disposable knives to achieve multiple benefits
Safety features minimize the potential of serious machine failure
Technical Real-time ring RPM monitor to adjust forward ring velocity during cutting cycle
features Automated nutrunner system ensures knives adequately clamped prior to operating
Dimensions related to and affecting cutting properties not affected by wearing surfaces due to
design of facegear components
Ring design to allow complete replacement in 10 hour period
Designed to accommodate plate or disposable knives
16
SmartRING Stranders
Type 28/81 SmartRING Stranders 32/88 SmartRING Stranders
Number of knives 44 48
Ring assembly weight, approx. t 7.3 8.5
Ring rpm 370 334
Ring and arbor work t/m 13.2 17.5
Motor size kW 900 / 1,100 (pine / hardwoods) 1,100 / 1,350 (pine / hardwoods)
Drive type Power bands V-belts Power bands V-belts
Total weight, approx. t 54 60
Dimensions (L x W x H) mm 9,235 x 4,830 x 5,505 9,500 x 4,935 x 5,540
Traverse way (S) mm 1,665 1,805
DIEFFENBACHER GMBH Kadant Carmanah Design

Maschinen- und Anlagenbau Unit #8 15050 54A Avenue
Heilbronner Strae 20 Surrey BC Canada V3S 5X7
75031 Eppingen, Germany Phone +1 604 299 3431
Phone +49 7262 65-0 info.carmanah@kadant.com
wood@dieffenbacher.com www.kadantcarmanah.com
17
CH I P P I N G
HRL Drum Chipper

WPC/WFC industry
Pulp and paper industry
Description The HRL Drum Chipper is a tried-and-trusted solution for the production of
high-quality chips from different wood assortments. The material is gripped
horizontally by specially toothed infeed rollers and continuously fed to the
chipping rotor. The knives of the rotor cut the material to the required chip
length. The chipped material passes an individually adapted refractioning grid.
Customer Free choice of wood assortment: round wood, log ends, slabs and offcuts,
benefits veneer residues or waste wood
Constant high chip quality; chip length of 4 180 mm possible
Special machine solutions for production of maxi-chips, micro-chips and
biomass such as HRL-OSB (see page 38), HRL-M, HRL-B
Robust, long-term reliable, low operation costs due to simplified maintenance
Energy-efficient size reduction
Technical Aggressive shaped infeed rollers with narrow running gaps

features Chipping rotor with slewable knife clamping plates for quick and
easy knives exchange
Regrindable wear plates under the chipping knives
Counter knife screw-fastened, regrindable, once turnable
Wear-resistant refractioning grid individually perforated
Essential parts of the machine are wear-protected and exchangeable
18
HRL Drum Chipper
Type1) Main drive Infeed roller drive Capacity2) Capacity2) Chip Vol.3) Dimensions4) Weight4)
Rotor/Infeed opening (upper/lower) approx.
mm / H1 x W1 kW kW rm/h t/h b.d. m3/h m (L x W x H) t
HRL 450 / 150 x 500 30 45 2.2 / 2.2 20 24 67 40 47 1.6 x 2.2 x 1.2 1.9
HRL 600 / 200 x 650 55 75 3/3 34 40 10 12 67 80 1.6 x 2.4 x 1.3 5.5
HRL 800 / 250 x 650 75 110 5.5 / 5.5 44 50 13 15 87 100 2.4 x 1.7 x 1.4 7.5
x 800 90 132 5.5 / 5.5 54 64 16 19 107 127 2.4 x 1.8 x 1.4 8.3
HRL 1000 / 350 x 800 110 160 7.5 / 7.5 74 87 22 26 147 173 2.8 x 2.1 x 1.7 11
x 1000 132 200 7.5 / 7.5 94 110 28 33 187 220 2.8 x 2.3 x 1.7 13
HRL 1200 / 450 x 800 200 315 11 / 11 97 114 29 34 193 227 3.5 x 2.5 x 1.9 14
x 1000 250 355 11 / 11 117 140 35 42 233 280 3.5 x 2.7 x 1.9 15.5
x 1200 250 355 11 / 11 144 170 43 51 287 340 3.5 x 2.9 x 1.9 17
HRL 1400 / 550 x 1000 315 500 15 / 15 144 170 43 51 287 340 4.2 x 2.6 x 2.1 22
x 1200 355 500 15 / 15 177 210 53 63 354 420 4.2 x 2.8 x 2.1 24
x 1500 400 630 15 / 15 220 260 66 78 440 520 4.2 x 3.1 x 2.1 26
HRL 1600 / 600 x 1000 400 500 18.5 / 18.5 157 187 47 56 313 373 4.4 x 2.7 x 2.1 30
x 1200 500 630 18.5 / 18.5 193 227 58 68 386 453 4.4 x 2.9 x 2.4 33
x 1500 500 800 18.5 / 18.5 240 284 72 85 480 567 4.4 x 3.2 x 2.4 37
HRL 1800 / 750 x 1000 630 800 18.5 / 18.5 200 234 60 70 400 467 5.1 x 2.9 x 2.5 34
x 1200 630 800 18.5 / 18.5 240 287 72 86 480 573 5.1 x 3.0 x 2.5 37
x 1500 630 1,000 18.5 / 18.5 300 354 90 106 600 707 5.1 x 3.3 x 2.5 40
HRL 2000 / 850 x 1200 800 1,250 22 / 22 274 324 82 97 547 647 5.7 x 3.4 x 2.7 60
x 1500 800 1,400 22 / 22 340 400 102 120 680 800 5.7 x 3.7 x 2.7 66
x 1700 800 1,400 22 / 22 384 454 115 136 767 907 5.7 x 3.9 x 2.7 72
HRL 2400 / 1000 x 1500 1,000 1,600 22 / 22 400 474 120 142 800 947 6.8 x 3.9 x 3.0 83
x 1700 1,000 1,600 22 / 22 450 534 135 160 900 1,067 6.8 x 4.0 x 3.0 91
1) Individual machine sizes and motor power upon request 2) Referring to round wood with a wet density of 450 kg/m3 b.d., a 1113% filling ratio of the infeed, and
achip length of 40 mm 3) Chip volume flow based on a bulk weight of 150 kg/m3 4) Dimensions and weight of basic machine without main motor

Dieffenbacher Group
19
CH I P P I N G
SMV Cutting Rotor/Rechipper

Application Combustion (energy from waste)
Recycling industry
Panel board industry (PB, MDF, OSB)
Description The SMV Cutting Rotor is an effective robust solution for the reduction of short-
sized industrial waste wood, bark and fibrous raw materials into quality chips.
The material is fed through the large vertical hopper, chipped by the knives of
the rotor and further classified by an individually adapted refractioning grid.
Customer Wide range of input material such as screened chip oversizes, short-sized industrial
benefits waste wood, bark, annual plants, cardboard waste and fibrous raw materials
Output material size adjustable
Low-maintenance and service-friendly
Technical Large vertical infeed hopper

features Chipping rotor in heavy-duty execution with wear protection
Counter knife of high-quality special steel, regrindable and adjustable
Wear plate under the chipping knife, regrindable and adjustable
Easy access to the rotor in case of maintenance
20
SMV Cutting Rotor/Rechipper
Type Main drive Capacity1) Dimensions2) Weight2)

Rotor/Infeed opening approx.
mm / L1 x W1 kW t/h b.d. m (L x W x H) t
SMV 450 / 200 x 650 22 55 14 0.8 x 1.0 x 1.1 1.9

SMV 600 / 300 x 650 45 90 26 1.1 x 1.0 x 1.4 2.6
SMV 800 / 350 x 800 55 132 48 1.5 x 1.2 x 1.9 4.2
SMV 1000 / 400 x 1000 90 200 6 13 1.8 x 1.4 x 2.2 6.3
1) Depending on input and size of output material
2) Dimensions and weight of basic machine without main motor and infeed hopper
W1 L1
H
W L

Dieffenbacher Group
21
CR USH I N G
MGB Big Crusher

Recycling industry
Combustion (energy from waste)
Description The MGB Big Crusher is the ideal solution for the reduction of large volume
and bulky wooden material or other brittle residues.
Material is directly fed through the large infeed hopper, crushed between a
slow rotating, large-dimensioned, teethed roller and aggressive crushing bars
at the bottom of the crushing chamber.
Customer Wide range of input material from waste wood, railway ties, pallets and furniture
benefits to root stumps or electronic waste
Output material: 100 500 mm, adjustable
Insensitive against impurities and contaminations
Robust, long-term reliable, low energy consumption and operation costs
Easy overfloor installation
Technical
features
Large-volumed infeed hopper; available with hydraulically swiveling side wall

Single-shaft-principle; power transmission to the crusher roller by electro-mechanical
power train with hydro clutch
Wear-protected crushing teeth at the crusher roller, individually shaped, can be re-armored
when worn
Easily exchangeable crushing bars with aggressive edges
Discharge grate, segmented, in manually movable or hydraulically supported execution
22
MGB Big Crusher
Type1) Rotor2) Rotor Main Capacity3) Hopper Hopper Machine Weight

Power/Length speed drive volume cross section dimensions approx.
kW/mm L1 mm rpm kW t/h b.d. m3 m (L1 x W1) m (L x W x H) t
MGB 90 / 3000 815 16 / 20 90 10 15 15 3.0 x 2.8 4.8 x 3.3 x 3.3 21

MGB 132 / 3000 815 24 132 15 20 15 3.0 x 2.8 4.8 x 3.3 x 3.3 25
MGB 132 / 4000 1,025 24 132 20 25 20 4.0 x 2.8 5.8 x 3.3 x 3.3 32
MGB 160 / 4000 1,025 24 160 25 35 20 4.0 x 2.8 5.8 x 3.3 x 3.3 32
MGB 200 / 4000 1,025 21 200 35 40 20 4.0 x 2.8 5.8 x 3.3 x 3.3 32
MGB 200 / 5000 1,025 21 200 40 50 25 5.0 x 2.8 6.8 x 3.6 x 3.3 36
1) Individual machine sizes and motor power upon request
2) Vary depending on number and type of teeth

Dieffenbacher Group
23
HAMMER MILLING
Pendulum mounted
heavy beaters
SRH Beating Rotor

Recycling industry
Description The SRH Beating Rotor is a reliable machine for the production of chips from
recycled materials and brittle residues.
The material is gripped horizontally by special toothed infeed rollers and
crushed with high kinetic energy between the fast rotating heavy beaters
and the counter-knife. The crushed material is further homogenized to the
required size at the refractioning grid.
Customer Wide range of input material from industrial waste wood, pallets, reclaimed
benefits timber to saw mill residues or pre-sorted recyclables
Output material size individually adjustable
Insensitive to impurities
Essential parts of the machine are wear-protected and easily exchangeable
Technical Aggressively shaped infeed rollers with narrow running gaps

features Pendulum mounted heavy beaters, individually adapted, once turnable
(see photo)
Rotor beaters and beater axes mounted in bushings
Counter knife screw-fastened, regrindable, once turnable
Wear-resistant refractioning grid, perforation individually adapted
24
SRH Beating Rotor
Type Main drive Infeed roller drive Capacity1) Dimensions2) Weight2)

Rotor/Infeed opening (upper/lower) approx.
mm / H1 x W1 kW kW t/h b.d. m (L x W x H) t
SRH 600 / 200 x 1000 75 110 2.2 / 2.2 35 1.6 x 1.4 x 1.1 5
SRH 1000 / 350 x 1000 110 160 5.5 / 7.5 5 10 2.6 x 1.4 x 1.7 10
SRH 1200 / 350 x 1300 250 315 5.5 / 7.5 10 35 3.5 x 1.7 x 1.8 16
SRH 1600 / 600 x 1500 315 450 9.2 / 11 30 55 4.8 x 3.1 x 2.6 28
2) Dimensions and weight of complete machine without main motor

Dieffenbacher Group
25
HAMMER MILLING
SRV Beating Rotor

Recycling industry
Description The SRV Beating Rotor is a cost-effective solution for the production of chips
from pre-crushed recycling materials and brittle residues.
The material is fed through the large vertical hopper, crushed with high kinetic
energy between the fast rotating heavy rotor beaters and the impact plate. The
crushed material is further homogenized to the required size by the
refractioning grid.
Customer Wide range of input material from industrial waste wood, pallets, reclaimed
benefits timber to saw mill residues or pre-sorted recyclables
Output material size adjustable
Insensitive to impurities
Technical Large vertical infeed hopper

features Pendulum mounted heavy rotor hammers, individually adapted, once turnable
Rotor beaters and beater axes mounted in bushings
Impact plate of wear-resistant special steel, exchangeable
Wear-resistant refractioning grid, perforation individually adapted
26
SRV Beating Rotor
Type Main drive Capacity1) Dimensions2) Weight2)

Rotor/Infeed opening approx.
mm / L1 x W1 kW t/h b.d. m (L x W x H) t
SRV 600 / 300 x 650 75 110 13 1.1 x 1.5 x 1.0 2.3

SRV 800 / 300 x 700 75 132 36 1.7 x 1.3 x 1.2 4.5
SRV 1000 / 700 x 1200 110 160 6 10 2.6 x 2.6 x 1.6 8.0
SRV 1200 / 850 x 1500 160 250 10 15 2.7 x 3.1 x 1.8 12.0
SRV 1200 / 850 x 2000 250 315 15 25 2.7 x 3.6 x 1.8 16.0
SRV 1600 / 850 x 2000 400 630 25 40 3.2 x 3.6 x 2.4 20.0
2) Dimensions and weight of basic machine without main motor and infeed hopper

Dieffenbacher Group
27
I M PA C T M I L L I N G
ClassiSizer
Application Particle board industry
Biomass and renewable fuels (e.g. substrates for biogas production)
Dust for combustion (energy and heat generation)
WPC/WFC industry
Recycling industry (wood and non-wood)
Refuse-derived fuel (RDF)
Description The ClassiSizer reduces input materials to the desired particle size in one step.
The material is fed from above into the impact chamber, where it is resized with
high kinetic energy by the fast rotating rotor and interaction of the particles itself.
The final calibration of material is realized by screens, perforated according to the
application. Further the product is collected in two discharge boxes and fed out
byscrews.
Customer Input material from small wooden particles up to offcuts

benefits Feeding of inhomogeneous material mix possible
Variable particle size and geometry of final material due to use of screens
with different mesh sizes
Energy-efficient size reduction due to impact technology (high kinetic energy)
Easy maintenance due to direct access to the impact chamber
Essential parts of the machine are wear protected and easy exchangeable
Technical Polygonal design of the impact chamber with wear-resistant flat screens for optimal
features impact effect, easy exchange of individual screen segments
Rotor with impact elements; different adjusting angle and shape of impact elements
depending on application
Different drive concepts (direct drive, drive via gear box), according to the application
Fulfilment of ATEX requirements due to different safety concepts (Q-boxes or explosion vans)
Stand-alone unit; on floor installation
28
ClassiSizer Dust Preparation
Type Capacity1) Rotor beating Number of im- Installed Number of Dimensions2) Weight3)
approx. diameter pact elements power1) screens approx.
t/h b.d. mm pcs. kW pcs. m (L x W x H) t
CS 1200 1 1.5 1,100 10 132 250 12 3.0 x 5.5 x 4.1 14

CS 1600 2 3.5 1,500 10 250 355 16 3.7 x 6.2 x 4.9 28
CS 2000 3 5.0 1,860 12 355 630 14 4.1 x 6.6 x 5.2 36
1) Maximum values achieved when processing dry material (e.g. micro-chips, flakes, pre-crushed board residues) using 1.8 mm screens.
Various screen perforations possible. Capacity depends on input and size of output material.
2) Dimensions of basic machine incl. screw conveyor without infeed chute and steelwork
3) Weight without motor and steelwork

Dieffenbacher Group
29
HAMMER MILLING
MSZ Beating Flaker

Recycling industry
Cement-bonded particle board industry
Pulp and paper
Animal bedding
Description The MSZ Beating Flaker is a tried-and-trusted heavy duty machine for effective
processing of dry and wet wooden chips, shavings, pellets and renewable
materials into slim quality flakes.
After passing the VC Vibration Conveyor (see page 48), the permanent magnet
drum and the HPS Heavy Particle Separator, the material is milled and classified
between the beaters of the fast rotating rotor and the alternately arranged
grinding tracks and screens.
Customer Individually adjustable fineness of final product, narrow particle size distribution
benefits Robust machine design, insensitive to impurities
Easy and quick exchange of grinding tracks, screens and beaters
Low wear and maintenance costs due to reverse operation, service-friendly
High machine availability
Technical Individually adapted screens and grinding tracks

features Pendulum mounted highly wear-resistant beaters that swivel in case of overload
(machine protection)
Easy exchange of rotor beaters and beater axes due to quick-change system
Grinding tracks in divided execution; middle and lower grinding tracks laterally movable
Optional hydraulic system for easier maintenance of screens and grinding tracks
30
MSZ Beating Flaker
Type Main drive Capacity1) Dimensions Dimensions Weight2)

Rotor/Working width basicmachine2) c omplete system approx.
mm / W1 kW t/h b.d. m (L x W x H) m (A x B x C) t
MSZ 800 / 600 75 110 1 2.5 2.0 x 1.8 x 1.8 2.9 x 2.2 x 4.1 3.5
MSZ 1000 / 1200 110 200 36 2.5 x 2.0 x 1.8 3.0 x 2.9 x 4.3 5.0
MSZ 1200 / 1600 200 315 59 2.7 x 2.5 x 2.0 3.1 x 4.2 x 4.6 8.0
MSZ 1200 / 2000 250 400 7 12 3.1 x 2.5 x 2.0 3.1 x 4.6 x 4.6 10.0
MSZ 1600 / 2000 355 500 10 18 3.1 x 2.8 x 2.4 3.1 x 4.8 x 4.9 15.0
2) Dimensions and weight of basic machine without add-on units

Dieffenbacher Group
31
HAMMER MILLING
MSZ Beating Flaker

Application Pellet and briquette industry Particle board industry
WPC/WFC industry Combustion (energy from waste)
Description The MSZ HS (High Speed) Beating Flaker enables the effective processing of wooden chips, pellets,
small-sized materials and renewable resources into finest flakes on dry side and cubic flakes on wetside.
After passing the VC Vibration Conveyor (see page 48), the permanent magnet drum and the HPS Heavy
Particle Separator, the material is milled and classified b
etween the fast rotating beaters and the alternately
arranged grinding tracks and screens.
Customer Individually adjustable fineness of final product

benefits High utilization of wear parts due to reverse operation
Simple and service-friendly design
Essential machine parts in wear-protected execution, easily exchangeable
Technical High capacities

features High-speed rotor for 120 m/s, in robust execution
Pendulum mounted highly wear-resistant beaters that swivel in case of overload
(machine protection)
Various combinations of both the number and type of screens and grinding tracks possible
Very small screen perforation applicable, large screen surface possible
Machine sizes and data on request

Dieffenbacher Group
32
MCB Cut Beater

Application WPC/WFC production Animal bedding
Pellet and briquette industry Combustion (energy from waste)
Description The MCB Cut Beater enables processing of dry and wet wooden chips, bark and small sized materials into
cubic, fibrous flakes.
After passing the VC Vibration Conveyor (see page 48), the permanent magnet drum and the HPS Heavy Particle
Separator, the material is milled b
etween the beaters of the fast rotating rotor and various combinations of
counter-knives and grinding tracks. The material is finally homogenized at the individually adapted bottom-screen.
Customer High flexibility due to individually adjustable fineness of final product

benefits Robust and long term reliable
Low operation costs and high machine availability
Individually adapted sieves and grinding tracks
Technical Robust rotor, high rotation speed up to 100 m/s

features Pendulum mounted highly wear-resistant beaters, once turnable, that swivel in case of
overload (machine protection)
Easy exchange of rotor beaters and beater axes due to quick-change system (optional)
Large vertical infeed hopper
Hydraulic swiveling device for screen clamping
Machine sizes and data on request

Dieffenbacher Group
33
FL AKING
MRZ Knife Ring Flaker

Description The MRZ Knife Ring Flaker is a high-performance machine for the production of high quality
flakes.
After passing the VC Vibration Conveyor (see page 48), the permanent magnet drum and
the HPS Heavy Particle Separator, the chips are fed into the flaking chamber, guided there
tothe knives of the static knife ring by the rotating rotor and cut into flat u
niform flakes.
Customer Constant uniform high-quality flakes, thickness adjustable

benefits Energy efficient flaking with 12 20 kWh/t b.d.
Special knife ring for soft wood available
Boards high quality
Technical Optimized flake discharge channel due to knife clamping plate

features Integrated chip-cleaning system (optional)
Rotor with fixed or adjustable rotor knives available
Curved and straight wear plates available
Automatic Knife Ring Grinding System (MSA) and Knife Ring Cleaning Machine (MRM)
for efficient maintenance available (see page 40 and following)
VC Vibration Conveyor included
34
MRZ Knife Ring Flaker
Type Knife Length Number Number Main Capa- Self-propelled Dimensions Dimensions Weight2)
ring of knife of of rotor drive city1) air volume basic complete approx.
Ring knives blades machine2) system
mm mm pcs. pcs. kW t/h b.d. m3/h m (LxWxH) m (A x B x C) t
MRZ 1200 MR 50 464 50 18 160/200 4.5 8.5 6,000 8,000 2.2x 1.5x1.9 2.9x3.8x3.3 6
MRZ 1400 MR 60 464 60 21 250/315 6 12 9,000 12,000 2.4x1.5x2.1 3.1x4.1x3.5 8
MRZ 1500 MR 64 548 64 23 315/355 7 15 11,000 14,000 2.5x1.7x2.4 3.3x4.5x3.7 9
MRZ 1600 MR 72 648 72 25 355/400 8 20 12,000 15,000 2.9x1.8x2.5 3.4x4.6x3.9 10
1) Referring to flake thickness of approx. 0.5 0.8mm, depending on input material
2) Dimensions and weight of basic machine with V-belt pulley on machine side without add-on units
Chip cleaning system (optional)

Ferrous metals
Oversizes
Flakes
Sand
Stones
Air
Non-ferrous metals

Dieffenbacher Group
35
FL AKING
MRZ HS Knife Ring Flaker

Description The MRZ HS (High Speed) Knife Ring Flaker enables the energy-efficient continuous production
offine cut flakes from micro-chips and light-weight materials on dry or wet side.
After passing the VC Vibration Conveyor (see page 48), the permanent magnet drum and the
HPS Heavy Particle Separator, the chips are fed into the flaking chamber, guided there by the fast
rotating rotor to the knives of the static knife ring and cut into uniform fine flakes.
Customer Production of fine cut flakes for the surface layer on wet side as well as on dry side,
benefits constant uniform high flake quality
Extra thin flakes (0.3 0.5 mm) for e.g. homogeneous boards, thickness
adjustable
Low energy consumption (approx. 20 kWh/t b.d.)
Uniform and dense board surface layer for direct lacquering and high bending strength
Technical Static knife ring and precise rotor bearing system for very high rotor rotation and
features cutting speed up to 100 m/s
Very small and light chips can be cut into thin flakes due to high centrifugal forces and
a narrow gap between rotor and knife ring
Optimized flake discharge channel due to knife clamping plate
Rotor with fixed or adjustable rotor knives available
Automatic Knife Ring Grinding System (MSA) and Knife Ring Cleaning Machine (MRM)
for an efficient maintenance available (see page 40 and following)
36
MRZ HS Knife Ring Flaker
ring of of of rotor drive city1) air volume basic complete approx.
Ring knife knives blades machine2) system
mm mm pcs. pcs. kW t/h b.d. m3/h m (L x W x H) m (A x B x C) t
MRZ 1200 HS MR 50 464 50 18 160/200 4 7 7,000 9,000 2.2 x 1.5 x 1.9 2.9 x 3.8 x 3.3 6
MRZ 1400 HS MR 60 464 60 21 250/315 6 10 12,000 14,000 2.4 x 1.5 x 2.1 3.1 x 4.1 x 3.5 8
MRZ 1500 HS MR 64 548 64 23 315/355 7 12 13,000 15,000 2.5 x 1.7 x 2.4 3.3 x 4.5 x 3.7 9
MRZ 1600 HS MR 72 648 72 25 355/400 8 14 14,000 16,000 2.9 x 1.8 x 2.5 3.4 x 4.6 x 3.9 10
1) Referring to flake thickness of approx. 0.3 0.5mm, depending on input material
Chip cleaning system (optional)

Ferrous metals
Oversizes
Flakes
Sand
Stones
Air
Non-ferrous metals

Dieffenbacher Group
37
FL AKING
MSF Strand Flaker

Application OSB-, SSB- and other panel applications
Description The MSF Strand Flaker enables the energy-efficient continuous production of high-quality
strands for OSB from greenwood and pre-cleaned r ecycling maxi-chips.
the infeed hopper, the maxi-chips are guided by the heavy-duty rotor to the knives ofthe
static knife ring and cut into uniform flat strands.
Customer High-quality OSB by using maxi-chips from low-cost wood assortments

benefits (cripple wood, pre-cleaned recycling wood, etc.)
Energy efficient strand-flaking
Fast and easy knife ring exchange
Cost-efficient solution to enter OSB markets and to increase existing production
capacities gradually
Technical Processing of maxi-chips (80 140 mm)

features Adjustable strand thickness
Optimized strand discharge channel and knife-holder geometry
Rotor and knife ring specially designed for optimal material distribution and
strand quality
Static reinforced knife ring with optimized number of knives
38
MSF Strand Flaker
ring of of of rotor drive city1) air volume basic complete approx.
Ring knife knives blades machine2) system
mm mm pcs. pcs. kW t/h b.d. m3/h m (L x W x H) m (A x B x C) t
MSF 1400 SKR 60 464 60 7 250/315 6 10 7,000 10,000 2.5 x 1.6 x 2.3 3.2 x 3.5 x 3.5 8.5
MSF 1500 SKR 64 548 64 9 315/355 8 13 9,000 12,000 2.6 x 1.8 x 2.5 3.3 x 3.8 x 3.8 9.5
MSF 1600 SKR 72 648 72 11 355/400 10 16 10,000 13,000 3.0 x 1.9 x 2.7 3.5 x 4.0 x 4.0 10.5
2-stage OSB technology

HRL-OSB Drum Chipper (see page 18) in combination with
the MSF Strand Flaker for the production of OSB strands
HRL-OSB Drum Chipper MSF Strand Flaker

Dieffenbacher Group
39
M A I N T EN A N CE
MRM Knife Ring Cleaning Machine

Application All industries using Knife Ring Flakers and MSF Strand Flakers
Description The MRM Knife Ring Cleaning Machine is an automated PLC-controlled

system for economical and environment-friendly cleaning of all common
flaker knife rings. The machine includes the ring removal and rotating
device, as well as the high-pressure cleaning and drying system.
Customer Highly efficient cleaning

benefits Easy, safe and clean maintenance of knife rings
Reduction of maintenance time and operating costs
Closed machine cabin for clean operation
Installation without foundation possible
Technical High-pressure nozzles for optimal cleaning

features Uniform cleaning due to the rotating knife ring
Short ring cleaning time
Cleaning program adjustable by PLC control
Integrated drying system
40
MRM Knife Ring Cleaning Machine
Type Knife ring Knife ring Dimensions2) Weight2)

cleaning time1) approx.
mm min. m (L x W x H) t
MRM 14 1,400 15 25 2.5 x 2.3 x 3.0 2.3

MRM 15 1,500 20 30 2.7 x 2.6 x 3.2 2.7
MRM 16 1,600 25 35 3.0 x 3.0 x 3.5 3.1
1) Depending on the chosen cleaning program and the degree of the ring pollution
2) Dimensions and weight of complete machine with base frame
2m

Dieffenbacher Group
41
M A I N T EN A N CE
Cleaning system for grinding emulsion
MSA Automatic Knife Ring

GrindingSystem
Application All industries using Knife Ring Flakers and MSF Strand Flakers
Description The MSA Automatic Knife Ring Grinding System enables the automated PLC-controlled precise
regrinding and adjusting of knives in all common types of knife rings.
Customer Precise regrinding with adjustable relief angle

benefits Short regrinding time due to multi-disc grinding-head
Reduced operating costs
Optimized flake quality due to precise and variable adjustment of knife protrusion
Environment-friendly due to emulsion cleaning system
Technical Automatic identification of every knife ring due to coding

features Each process step, grinding speed and regrinding measure per stroke is individually adjustable
Long-life grinding discs
Cleaning system for grinding emulsion (see detail, photo above)
Siemens PLC-control with comfort touch panel, remote maintenance unit and intuitive
menu navigation for easy operation
Recording of life cycle data of each knife ring
42
MSA Automatic Knife Ring GrindingSystem
Type Knife ring Knife ring Number of Regrindable Knife ring Dimensions Weight
type knives per knife angle grinding approx.
knife ring time1)
mm pcs. min. m (L x W x H) t
MSA 14 MR 60 1,400 60 35 42 45 50 3.5 x 2.6 x 2.6 8

MSA 15 MR 64 1,500 64 35 42 60 65 3.8 x 2.8 x 2.7 8.5
MSA 16 MR 72 1,600 72 35 42 70 75 4.0 x 3.0 x 2.8 9
1) Values, achieved by regrinding measure of 0.5 mm
0.7 m

Dieffenbacher Group
43
MILLING
MPF Prallfiner
Application Surface layer production in particle board industry
Preparation of filling and insulation material
Preparation of fuel for thermal utilization
WPC/WFC industry
Animal food and bedding
Description The MPF Prallfiner enables the continuous processing of soft to m

edium-hard materials
into slim fine flakes or wooden powder.
the HPSHeavy Particle Separator the material is fed from the back side into the grinding
chamber, where it is milled between the rotor beater ledges and the grinding track.
The final product is pneumatically discharged through the door (differentiation to MPM,
page 46).
Customer Wide range of input materials like pre-sized wood, annual plants, pellets, grain and
benefits inorganic materials
Production of mainly slim finest flakes, wood powder or dust
Dry or humid input material
Degree of fineness adjustable by baffle plate, rotor speed and air extraction volume
(bypass-valve)
Low maintenance and service-friendly
Onfloor installation; pneumatic product discharge through the door
Technical Grinding track segments and their configuration adaptable to the input material
features Wear-resistant, clamped and easily exchangeable grinding track segments
Complete grinding ring easily removable
Divided beater ledges for selective exchange of worn parts
Maintenance opening in casing for easy exchange of the rotor beater ledges
Insensitive to impurities, no screens
44
MPF Prallfiner
Type Rotor Number of Number of Width of Main drive Capacity1) Dimensions Dimensions Weight2)
beater grinding grinding basic complete approx.
ledges tracks track machine2) system
mm pcs. pcs. mm kW t/h b.d. m (L x W x H) m (A x B x C) t
MPF 9 / 430 900 18 9 430 90 132 1.0 2.0 1.5 x 1.2 x 1.3 2.7 x 2.2 x 2.6 2.0
MPF 12 / 430 1,200 24 15 430 110 160 2.0 3.0 1.8 x 1.5 x 1.7 2.7 x 2.6 x 3.6 2.5
MPF 14 / 550 1,400 30 20 550 250 315 3.0 5.0 2.3 x 1.9 x 2.2 3.0 x 3.0 x 3.8 5.5
MPF 16 / 550 1,600 36 22 550 250 400 5.0 6.5 2.4 x 2.0 x 2.3 3.3 x 3.2 x 4.0 7.0
MPF 18 / 700 1,800 40 30 700 315 500 6.5 8.0 2.7 x 2.1 x 2.5 3.3 x 3.5 x 4.0 8.0
1) Maximum values achieved when processing flat flakes of coniferous wood
Note: The MPF is exhausted with approx. 4 m air per kg material.

Dieffenbacher Group
45
MILLING
MPM Impact Mill

Application Surface layer production in particle board industry
Preparation of filling and insulation material
Preparation of fuel for thermal utilization
WPC/WFC industry
Animal food and bedding
Description The MPM Impact Mill enables the continuous processing of soft to medium-hard materials
into cubic fine flakes or wooden powder.
the HPSHeavy Particle Separator the material is fed from the back side into the grinding
chamber, where it is milled between the r otor beater ledges and the grinding track.
The material is finally reduced and calibrated by the integrated special fine hole screen
(differentiation to MPF, page 44).
Customer Wide range of input materials like pre-sized wood, annual plants, grain, seeds and spices
benefits Adjustable degree of fineness
Fast screen exchange without removing the complete grinding ring
Onfloor or pit installation; pneumatic product discharge laterally or downwards possible
Technical Grinding track segments and their configuration adaptable to the input material
features Wear-resistant, clamped and easily exchangeable grinding track segments
Special fine hole screens with different mesh-sizes applicable
Divided beater ledges for selective exchange of the worn parts
Maintenance opening in casing for easy exchange of the rotor beater ledges
46
MPM Impact Mill
Type Rotor Number Width of Width of Main drive Capacity1) Dimensions Dimensions Weight2)
of beater sieve ring grinding basic complete approx.
ledges track machine2) system
mm pcs. mm mm kW t/h b.d. m (L x W x H) m (A x B x C) t
MPM 9 / 175 900 18 230 175 90 132 2.0 2.5 1.5 x 1.1 x 1.3 2.7 x 2.1 x 2.6 1.8
MPM 12 / 175 1,200 24 230 175 110 160 2.5 3.0 1.8 x 1.4 x 1.7 2.7 x 2.5 x 3.6 2.3
MPM 14 / 175 1,400 30 390 175 160 200 3.0 4.0 2.3 x 1.7 x 2.2 2.7 x 2.9 x 3.8 3.8
MPM 14 / 350 1,400 30 340 350 315 400 4.0 5.5 2.3 x 1.8 x 2.2 2.7 x 3.3 x 3.8 5.3
MPM16 / 350 1,600 36 360 350 355 450 5.5 6.5 2.5 x 1.9 x 2.3 3.0 x 3.3 x 3.9 6.5
MPM 18 / 350 1,800 40 350 350 400 500 6.5 7.5 2.7 x 2.0 x 2.5 3.2 x 3.3 x 4.0 8.0
1) Maximum values achieved when processing flat flakes of coniferous wood using a 3 mm special fine hole screen insert
2) Dimensions and weight of basic machine with V-belt pulley on machine side w
ithout add-on units
Note: The MPM is exhausted with approx. 4 m3 air per kg material.

Dieffenbacher Group
47
CO N V E Y I N G
VC Vibration Conveyor
Application Single machine feeding and/or screening in:
WPC/WFC industry
Recycling industry
Bio-fuel industry
Description The VC Vibration Conveyor enables the continuous feeding of various bulky materials. Ac-
cording to the required applications, such as single machine feeding (e.g. MRZ, MSF, MSZ,
MPM, MPF et al.), combined feeding with screening, or stand-alone screening device,
different executions and sizes are available.
Customer Vibrating speed freely adjustable

benefits Increased machine performance by homogenized feeding
Integrated screening of fines, oversizes or other fractions possible (optional)
Low energy consumption
Technical Trough supported by steel springs, variable inclination angle

features Combination with magnet drum and HPSHeavy Particle Separator possible
Driven by unbalanced motors
Execution with easily exchangeable screens available
Dust cover for clean operation available
48
VC Vibration Conveyor
Type1) Drive Dimensions2) Weight

Working width/length
mm kW m (L x W x H) t
VC 500 / 1500 2 x 0,6 1.6 x 1.1 x 0.9 0.2

VC 650 / 2000 2 x 0,6 2.1 x 1.3 x 0.9 0.3
VC 900 / 2000 2 x 0,6 2.1 x 1.5 x 0.9 0.4
VC 1200 / 3600 2 x 2,2 3.7 x 1.9 x 1.5 1.3
VC 1800 / 3600 2 x 2,2 3.7 x 2.5 x 1.6 1.5
1) Standard execution; optional with special fine hole screen or with special fine hole and oversize screen available
2) Individual dimensions on customer request

Dieffenbacher Group
49
F I B E R P R E PA R AT I O N
Refiner
Application Provide qualified fibers for the manufacturing of MDF/HDF and insulation boards
Description Qualified chips will be softened via steam and ground in the refining mechanism.
Customer High efficiency

benefits Stable fiber quality
Easy maintenance
Various refiner segment geometries available and combinations possible for
different types of wood
Technical Mechanical sealing system for stable performance

features Increased infeed screw size and enlarged volume of vertical digester for high fiber quality
Specific visualization system for easy operation
50
Refiner
Item Parameter
Fiber capacity (bone dry) t/h b.d. 7.5 15

Infeed screw specification inch 14 18
Refiner segment diameter inch 42 48
Main motor power kW 1,600 3,300
Example: 48 inch Refiner
DIEFFENBACHER Group
Shanghai Wood-Based Panel Machinery Co., Ltd.
No. 299, Hejing Road, Anting
Shanghai 201805, P.R. China
Phone +8621 5957 7480
swpm@swpm.cn
www.swpm.cn
51
SORTING
ClassiScreen
Application Panel board industry (PB, MDF)
Pellet plants
Energy generation
Description ClassiScreen classifies the material according to thickness by means of gaps

between the ClassiRolls. Material is screened into predetermined fractions,
forexample fines, flakes, mini chips, chips and oversized. The determination
of fractions is done by adjustable gaps, roller pattern depth and rotation
speed of the rolls. The screen is configured for the needs of the process.
Customer Best screening accuracy with high precision ClassiRolls

benefits Non-plugging, strong double drive system
Efficient thickness screening
High capacity per screening area
Low energy consumption, maintenance costs, dust emissions and noise level
Technical ClassiRolls can be selected according to screening application:

features Standard Plus for screening fresh wood and saw dust
Dura for screening contaminated wood
DuraPlus for screening highly contaminated material such as urban waste wood
Various roll depths available for different applications
Disc rolls available for bigger fraction separation
Gaps between the rolls can be adjusted individually according to application requirements
Roller rotation speed is adjusted by means of a frequency converter drive system
52
SO RT I N G, CL E A N I N G
ClassiScreen
Item Type (Examples) 2)

CS 4000 x 2000 / CS 4000 x 3000 / CS 5000 x 3000 / CS 6500 x 3000 /
26+8 26+8 32+12 42+16
Throughput capacity1) t/h b.d. 10 20 20 30 30 45 45 60

ClassiRoll diameter mm 80 80 80 80
ClassiRoll rotation speed rpm 50 200 50 200 50 200 50 200
Number of fractions 23 24 24 25
Installed power kW 6 6 6 6
Machine weight t 6 8.5 10 12
Dimensions (L x W) 2)
mm 4,000 x 2,000 4,000 x 3,000 5,000 x 3,000 6,500 x 3,000
Height(H1) mm 980 980 980 980
Height(H2) mm 435 435 435 435
Infeed screw diameter3)(H3) mm 400 500 630 800
1) Capacity depends on raw material and on screening application
2) Any screen length from 2,000 7,000 mm in steps of 500 mm available with width 2,000 or 3,000 mm
3) Infeed screw is optional. Also other feeding methods are available
W = 2,000
Net screening width
2,230 Screen legs

3,420
W = 3,000
Net screening width
3,230 Screen legs

4,420
DIEFFENBACHER PANELBOARD OY
Wipaktie 1
15560 Nastola, Finland
Phone +358 10 572-9000
dpf@dieffenbacher.com
53
SO RT I N G A N D CL E A N I N G
ClassiCleaner
Application Panel board industry (PB, MDF)
Recycling plants
Pellet plants
Energy generation
Description The ClassiCleaner system consists of integrated roller screening and air
separation units, which in an innovative way combine both high cleaning
effectiveness and high energy efficiency. Furthermore, the infeed material mix
is screened into different fractions, which are helpful for further processing.
Customer Efficient mineral separation maximum wood yield

benefits Less wear of flaking tools, cyclones, ducting, cutting blades, etc.
Low energy consumption, low emissions
Compact design with integrated screening and cleaning
Minimum dynamic loads, light foundations
Technical ClassiRolls with different patterns, gaps and rotation speed enable effective
features screening according to screening process requirements
Collection of different fractions under the screen rolls
Cleaning of mineral enriched material mix with small air separators
Removal of foils with suction from the roller bed
Total cleaning efficiency up to > 90% and wood yield up to > 99%
FE and non-ferrous separators and optical sorting
Optional: water bath for rejects to recover remaining wood from rejects
Typical dimensions needed for the installation: 10 x 10 x 12 m approx. (L x W x H)
Capacity range 10 60 t/h b.d.
54
ClassiCleaner:
Working principle Sand Stones Heavy Accepted
particles

All rolls in the roller bed
Mixture of wood and
Defined by roller pattern
The accepted chips pass
rotate in the same direc- impurities move along and gap size (smaller the whole roller bed and
tion, shaking and con- the roller bed, heavy than previous removal are collected for further
veying the material contaminants are con- gap for enriched mate- processing.
towards the rear end centrated and form a rial) the fractions to be
of the screen. The finest mineral-enriched layer separated go through
fraction (e.g. sand and on the roller bed. the gaps of the rollers
dust) is separated in the Mineral-enriched layer is and fall under the roller
first roller section and taken out in a larger gap. bed for future process-
accordingly the coarse This sub-flow is further ing.
fractions are separated cleaned in an air clean-
later on the coarser ing unit.
section(s). Sand and stones are
separated by airflow and
the wood material is
returned tothe process
via cyclones.
Wipaktie 1
Phone +358 10 572-9000
55
CL E A N I N G
MVS Sifting Table

Application Panel board industry (e.g. cleaning of fines for surface layer)
WPC/ WFC industry
Pellet industry
Cleaning of grain
Description The MVS Sifting Table enables effective cleaning of dry or semi-moist finely ground
material from minerals, heavy impurities, dust and foils.
The material is fed from above. The light fraction is separated by air flow, blown from
underneath of the inclined screen into the lower discharge. The heavy particles are
moved to the upper discharge by vibration of the screen. The dust and foils are
sucked into a c yclone.
Customer High cleaning efficiency of flakes and fines, e.g. for combustion (energy from waste)
benefits Separation of heavy particles from rejects after CL or SL wind sifters
Pre-cleaning of fines for more effective combustion and lower combustion chamber maintenance
Fast return on investment by gaining additional raw material for production or burning
Low operation and maintenance costs, low energy consumption
Technical Fraction separation on the basis of different specific weights

features Numerous adjustment possibilities like screen inclination and perforation,
vibration frequency and amplitude, air volume and speed
Easy exchange and cleaning of the screen
Recirculating air operation or aspiration
Dust-free operation due to closed casing
56
MVS Sifting Table
Type Capacity1) Table Drive Fan Drive Dimensions Weight

Working width/length approx.
mm t/h b.d. kW kW m (L x W x H) t
MVS 590 / 1000 0.8 0.37 3 1.9 x 1.2 x 1.4 0.6

MVS 1000 / 1000 1.3 0.55 4 1.9 x 1.6 x 1.4 0.7
MVS 1200 / 1250 1.7 0.55 4 2.0 x 1.8 x 1.4 0.8
1) Depending on specific weight and size of the material to be cleaned
Infeed
Adjustable inclination
Dust
of vibrating screen
Accepts / Adjustable air flow Impurities /

light fraction heavy fraction

Dieffenbacher Group
57
CL E A N I N G
SE Sifting Unit
Recycling industry
Description The SE Sifting Unit is a cost-efficient solution for the effective cleaning of chips and
flakes from ferrous and heavy impurities as well as from light-weight c ontaminations.
The sifting unit consists of a VC Vibration Conveyor, a permanent magnet drum,
aHPS Heavy Particle Separator and an air expansion box with integrated r otary valve,
mounted at the supporting frame.
Customer Cost-efficient solution

benefits Designed for humid and dry material applications
Effective cleaning from impurities
Modularly expandable
Easily adjustable
Technical High capacity per unit

features Including VCVibration conveyor with dust cover for clean machine operation (see
page 48)
Variously perforated, exchangeable screens for VCVibration Conveyor available
Magnet drum with adjustable discharge point
Expansion box with special wear protection
58
SE Sifting Unit
Type VCVibration HPS Heavy Air quantity Installed Capacity3) Dimensions4) Weight4)
Conveyor1) Particle suction power2) approx.
Separator
mm (W x L) mm (W) m3/h kW t/h b.d. m (L x W x H) t
SE 750 / VC 650 650 / 2,050 750 8,000 10,000 7 12 4.0 x 1.4 x 4.7 2.8
SE 1000 / VC 900 900 / 2,050 1,000 11,000 13,000 9 14 4.0 x 1.6 x 4.9 3.5
1) Standard execution; optional with special fine hole screen or with special fine hole and oversize screen available
2) Consisting of drive power of VCVibration Conveyor, magnet drum, HPSHeavy Particle Separator and rotary valve
3) Depending on input material, based on bulk density of 150 kg/m b.d.
4) Dimensions and weight of machine without supporting frame

Dieffenbacher Group
59
CL E A N I N G
SGH Heavy Material Air Grader

Separation of foreign objects from raw chip material
Removal of impurities such as coarse pieces of wood, stones and nails
Description The SGH sifter splits the incoming material twice into two fractions accepted
material and heavy weight reject. The reject material drops into the reject
hopper and is discharged. Accepted material, suspended in the air stream, is
pneumatically transported to a high efficiency cyclone. Up to 2/3 of the air
canbe recirculated.
Customer High throughput quantities

benefits Highest possible level of maintenance-free operation
Power saving due to Hurritec type separator or cleaning in cyclonic filters
Technical Choice of material infeed:

features Vibration channel
Vibration screen
Capacity up to 12 t/h dry chips throughput
Cyclone to material output (or filter if needed)
60
SGH Heavy Material Air Grader
Type Capa- Vibration feeder Discharge Screw Discharge rotary valves Main fan
city No. Size for coarse material below cyclone
m/h mm x mm kW kW kW kW kW
SGH 700 25.0 1 650 x 1600 2 x 0.45 NDL 560 x 400 SAB7 2.2 HDL 450 3.0 15.0 30.0
SGH 1000 36.0 1 900 x 2000 2 x 0.675 NDL 560 x 560 SAB7 3.0 HDL 550 4.0 22.0 45.0
SGH 1250 45.0 1 1200 x 2000 2 x 0.675 U 160 x 1250 1.1 NDL 560 x 560 SAB7 3.0 HDL 550 4.0 30.0 55.0
Type 1) Separator: nominal bore (NB) of pipes for transport/exhaust air/return air
-10 -18 -20 -22
Type NB/NB/NB, mm Type NB/NB/NB, mm Type NB/NB/NB, mm Type NB/NB/NB, mm
SGH 700-xx HEC 125 355 / 355 / 224 HEC 160 450 / 450 / 280 HEC 200 500 / 450 / 280 HEC 180 500 / 500 / 315
1) Type-suffix -xx to be replaced by separators no. (-10, -18, -20 or -22)
Bypass Cyclone
Material infeed
Resifting VC Vibration Conveyor

H
Material
discharge
Main fan
Coarse
material
discharge
DIEFFENBACHER GMBH Branch office Leverkusen:

Maschinen- und Anlagenbau Maybachstrae 35
Heilbronner Strae 20 51381 Leverkusen, Germany
75031 Eppingen, Germany Phone +49 2171 3996-0
Phone +49 7262 65-0
61
CL E A N I N G
Air Grader for Particles

Separation of foreign materials such as sand, stones, metal or bark
Separation for core and surface particles
Separation of the flakes independent of the flake thickness
Description The air grader splits the incoming material into three fractions, acceptable, coarse material which
includes high density contaminants, wood particles of undesirable geometry (needles, etc.), and
material falling through the screen decks (mostly sand, minerals, glass, etc.).
The product enters the suspension chamber (of the air grader) via a rotary valve and a central tube.
Agitator arms distribute the material uniformly over the perforated plate through which air is drawn.
Different grades of separation are achieved by varying the air velocity. The heavy coarse material
is moved to the outside of the grader and leaves the suspension chamber via rotary valves. The
accepted material is suspended in the air stream and separated from the air in high efficiency c yclones.
Customer Precise separation according to particle thickness and complete thickness control
benefits Continuous and consistent separation regardless of stop/start operation and variable
material flow
Excellent removal of heavy contaminants
Maximum accuracy of accepted particles
Low maintenance costs due to pneumatic/mechanical cleaning system
Energy and steel structure savings possible
Technical Up to 85% of the air is recycled while the remaining volume is cleaned before venting
features into atmosphere
High efficiency cyclones
Explosion protection system conforming to ATEX regulations
Air grader suspension chamber with:
Agitating device with pneumatic cleaning system
Quick change device for the upper screen
Conical drilled holes in upper screen deck
62
Air Grader for Particles
Capacity surface layer Capacity core layer

Type Installed Exhaust air Thickness of acceptables Installed Exhaust air Thickness of acceptables
power 0.25 mm 0.4 mm power 0.9 mm 1.2 mm 1.5 mm
kW am/h t/hb.d. t/hb.d. kW am/h t/hb.d. t/hb.d. t/hb.d.
3,0 R 40.0 4,800 3.0 3.4 70.0 4,900 4.1 5.35 5.5
5,5 R 75.0 8,700 6.8 8.0 110.0 9,000 9.8 13.0 14.0
7,0 R 95.0 11,100 9.5 12.0 135.0 11,400 14.5 19.0 21.0
8,0 R 100.0 12,600 11.0 14.0 160.0 13,000 17.0 23.0 26.0
10,0 R 130.0 15,800 14.0 18.0 195.0 16,200 22.0 28.0 33.0
12,5 R 160.0 19,700 20.0 22.5 235.0 20,300 27.0 36.0 40.0
16,0 R 195.0 25,200 25.6 28.8 355.0 26,000 35.2 44.8 52.0
explosion vent
nozzle
cyclone separator
infeed material
vent duct
H pressure sensor
dry powder tank
fine material fresh air flap air grader

discharge
spark detection coarse material
spark discharge
extinguishing sand discharge
main fan to filter
ATEX protection
for inside installation
for outside installation
manual extinguishing
spark detection and extinguishing

Phone +49 7262 65-0
63
CL E A N I N G
SGF Air Grader for Wood Fibers

Application The SGF-Air Grader is used in the MDF industry for the separation of
Wood particles
Glue lumps
Latex spots
Coarse fibers
Description The Air Grader separates the material in the horizontal air flow over two s ifting stages. Heavy and
coarse material is discharged via screw conveyors and downstream arranged rotary valves. The ac-
cepted material is conveyed pneumatically to a high efficiency cyclone. There, the material is separat-
ed from the air flow and discharged by a rotary valve.
Customer High fiber temperature at low thermal heat demand

benefits Highest efficiency
Low exhaust volume because of approximately 70% of recycled air
Reduced chance of press damage
Increase of product quality
Low maintenance costs due to no movable parts
Technical Design according to ATEX regulations with pressure relief and/or explosion suppression
features Pressure control to enable adjustments of capacities
No internals which could cause pluggings
Heating system to maintain the fiber temperature
Optional spike rollers for opening fiber balls
Optional infeed rotary valve to avoid inlet of ambient air
64
Air Grader for Wood Fibers

Type Capacity incl. moisture & resin Main fan Cylone Exhaust Heating
for board thickness > 4 mm1) volume system
t/h eff kW m/h kW mW3)
Number of air graders Axial Heat
1 2 3 4 Pshaft2) Type fan exch.
SGF 1000/850 8.9 14.8 20.6 25.4 45.6 HEC 224 8,700 3.1 0.25
SGF 1500/850 13.3 22.1 30.9 38.0 68.3 HEC 280 13,100 4.7 0.38
SGF 2000/850 17.8 29.6 41.3 50.8 91.1 HEC 315 17,400 6.3 0.51
SGF 2500/850 22.3 37.1 51.8 63.7 113.9 HEC 355 21,700 7.9 0.63
SGF 3000/850 26.7 44.5 62.0 76.2 136.7 HEC 400 26,100 9.4 0.76
SGF 3500/850 31.2 52.0 72.5 89.1 159.5 HEC 400 30,400 11.0 0.89
SGF 4000/850 35.7 59.5 83.0 102.0 182.3 HEC 450 34,700 12.6 1.01
SGF 4000/950 39.9 66.5 92.7 114.0 203.7 HEC 450 38,800 14.1 1.13
1) For board thickness starting from 3 mm use 90% and from 2 mm use 80% of the capacity
2) Fan with direct coupled VFD drive and installed heating system
3) Based on 0C ambient temperature; standard heat source thermal oil 240/220C
Motor list Discharge conveyor Discharge rotary valve Main fan Axial fan Total installed
1st stage 2nd stage 1st stage 2nd stage Cyclone
Type kW kW kW kW kW kW kW kW
SGF 1000/850 3.0 2.2 2.2 2.2 7.5 55.0 4.0 76.1
SGF 1500/850 3.0 2.2 2.2 2.2 9.2 75.0 7.5 101.3
SGF 2000/850 3.0 2.2 2.2 2.2 11.0 110.0 7.5 138.1
SGF 2500/850 3.0 2.2 2.2 2.2 15.0 132.0 11.0 167.6
SGF 3000/850 3.0 2.2 2.2 2.2 15.0 160.0 15.0 199.6
SGF 3500/850 3.0 2.2 2.2 2.2 18.5 160.0 18.5 206.6
SGF 4000/850 3.0 2.2 2.2 2.2 18.5 200.0 18.5 246.6
SGF 4000/950 3.0 2.2 2.2 2.2 18.5 250.0 18.5 296.6

Phone +49 7262 65-0
65
CL E A N I N G
Z-Sifter for Wood Fibers

Application Used in MDF boards and door skin production for separating:
Glue lumps
Latex spots
Wood particles
Coarse fibers
Description Z-Sifter efficiently removes light and heavy contaminants that would have
adetrimental effect on the board quality.
Customer Protects the machinery downstream, particularly when producing thin boards
benefits Proven technology and excellent performance also for rubber wood
Fiber heating offers press production capacity increase
Technical Inlet section with blow box and Coanda separation technology
features Sifter section with unique zig-zag plates
Two steps of reject collection with distribution plate and vibrator
Sifter performance controlled via pressure and air flow according to capacity
ATEX approved
66
Z-Sifter for Wood Fibers
Item Parameter
Wood fiber throughput t/h eff. up to 50

Rubber tree fiber throughput t/h eff. up to 38
Fiber mat temperature at press inlet C 50
Width (W)1) mm 2,750 4,000
Depth (L)1) mm 1,570 3,000
1) Dimensions depend on desired throughput
9,000 mm
L
W

Phone +49 7262 65-0
67
ENERGY SYSTEMS
Energy Systems
Application Combustion of woody biomass with a moisture range of 25 55% (wb)
Thermal oil heating
Direct heating of rotary drum dryers
Direct heating of flash tube dryers
Process steam generation
Description Air cooled reciprocating grate firing systems for the combustion of biomass.
The generated heat is used for thermal oil and flue gas applications with wood
chips and fiber dryers.
Hot water and steam boilers can also be integrated.
Customer Reliable: solid experience and less interfaces as part of an integrated energy and dryer unit
benefits Efficient: energy generation integrated into the overall process
Minimized maintenance: typically one cold stop per year
Technical In-house capabilities: combustion calculation, complete process engineering, pipe stress analysis
features In-house designed components: combustion chamber, duct work, reciprocating grates, fuel feed-
ing chutes, hydraulic units, thermal oil heater, pump skids, control circuits and tanks
Electric efficiency: variable frequency controlled separate fans for different pressure levels, variable
frequency controlled pumps for transfer and control circuits, control dampers with electric drives
Minimum down-time: automatic boiler cleaning during operation with shot cleaning system, low
maintenance air cooled grates, stand-by pumps
Easy to operate: high degree of automation
Dieffenbacher remote control and online support
Total combustion capacity up to 85 MW
Thermal oil heaters 4 35 MW
68
ENERGY SYSTEMS, DRYI NG
Bark Fresh wood chips Steam Hot gas
Saw trim Sander dust Thermal oil Electric power
Example: Co-generation energy system
DIEFFENBACHER GMBH
Phone +49 7262 65-0
69
DRYI NG
TT/TT-LL Drum Dryer

Application Drying of PB, OSB strands, pellets, wafers, sawdust, bark, disintegrated seasonal annual crops and biomass
Description Wet material is fed via a rotary valve into the rotating drum. Heat is transferred mainly through convection into
the material. Drum Dryer TT-LL separates the dried material with cyclones from the air stream. On the upgraded
model TT the drum releases most of the dried material by gravity through a discharge box. In the gas stream
suspended fine particles are conveyed to the cyclone battery.
Customer High capacity High standard of operating safety and reliability

benefits Large temperature gradient Low specific energy requirement
Low fire risk due to low dryer outlet Internals designed according to material
temperature characteristics
Technical Explosion protection system conforming to Energy sources:

features ATEXregulations Direct heating, flue gases from
Utilizes recirculation air to reduce exhaust airvol- Gas, dust, light and/or heavy oil burner
ume Energy system (e.g. grate firing systems)
TT with discharge box for gentle discharge Turbine exhaust gas
of the material or of heavy material particles Combination of heating systems mentioned above
Optional: integrated or separate predryer Indirect heating
with heavy particle separation and second Heat exchangers with steam or thermal oil for
infeed for reject material from production specialapplication
Technical data Thick walled drum shell Drum drive with frequency controlled motor, rotation
Shovels and lifting blades at the inlet being transmitted via a chain or girth ring drive
Alternating sections of cruciform internals and Drum diameter from 2 m up to 7 m (bigger drums
lifting blades onrequest)
Minimal air leakage due to proven seal Capacities of PB and pellets production:
technology up to 75 t/h b.d. with evaporation rates of 70t/h
Capacity of OSB production:
up to 50 t/h b.d. with evaporation rate of 45 t/h
70
TT-LL Drum Dryer
Optional: Energy system, WESP

example (see page 68)
Start-up flap Cyclone battery

Combustion chamber
Main fan
Wet material Reject material

infeed infeed
Dry material discharge chain conveyor
M M Dry material discharge rotary valve
Dry material
T Mixing
TT-LL Drum dryer
chamber
M
Hot gas duct
T
Heavy material
separation

Phone +49 7262 65-0
71
DRYI NG
FT/FTU/FTZ Flash Tube Dryer

Application Drying of wood fibers for MDF, HDF and insulation boards
Description Wet material is injected via a blow-line into the dryer and pneumatically conveyed through the dryer tube and
dried to the desired moisture content. High performance cyclones separate the fibers from the gas stream,
which are discharged via rotary valves. A portion of the exhaust gases can be reused in dryer installations with
recycled air operation.
Customer Design and manufacturing according to latest ATEX regulations

benefits Adapted dryer inlet temperature depending on the type of material and its initial moisture
High throughput more than 60,000 t/h b.d. fiber throughput possible
High standard of operating safety and reliability
Up to 15% energy cost savings with an adjustable recirculation air operation
Technical Glued material input via blow-line Direct heating, flue gases from
features Adjustable final moisture related to Gas, dust, light and/or heavy oil burner
downstream processes (e.g. EVOjetM gluing) Flue gas from energy system (e.g. grate firing system)
Stainless steel dryer duct (optional) Turbine exhaust gas
Vibration control of dryer main fan Combination of heating systems mentioned above
Temperature control for motor and fan
bearings Indirect heating
Certified explosion panels for explosion Heat exchangers with steam or thermal oil
pressurerelief
Energy sources: Exhaust gas for heat recovery
from pneumatic transport systems
from EVOjetM systems
72
FT Single stage fiber dryer

FTU Single stage fiber dryer with recirculation system
FTZ Two stage fiber dryer
Option:
FTU recirculation system
Flue gas
Fan
to exhaust
cleaning
Dryer tube system
Fan
Saturated Cyclone
steam
Condensate stage
Fresh air
Fan Rotary valves

Blow Line
Heat exchanger
Condensate Fibers from refiner
Pre-filter to boiler house Mixing chamber
Condensate tank

Phone +49 7262 65-0
73
DOSING
Glue Preparation and Dosing System

Application Resin and chemical handling and dosing for PB, MDF and OSB mills
Description Unloading can be either from truck or from train cars directly into storage tanks.
Powder handling and diluting systems can be adapted and dimensioned accord-
ing to site needs. Dosing of components is carried out with adjustable and accu-
rate dosing pumps which are controlled by flow meters and assure optimum ma-
terial flow.
Customer Complete system with fully automatic control and open systems
benefits Accurate dosing results in direct savings
Technical Storage systems

features Powder dosing systems
Diluting systems
Glue dosing systems
In-line dosing system
Batch dosing
Gravimetric dosing
Wipaktie 1
Phone +358 10 572-9000
74
GLUING
PB Dosing Bin Types SBW and DBW

Application Surface (SL) and core (CL) flake dosing for particle board gluing
Description Dosing bins are typically installed for both surface layer flakes (SL) and for core layer flakes (CL). The first task
for the bins is to equalize the flake flow from the storage silos to forming. The main task of the bin is to
accurately dose the flakes into the blenders. Dosing bins are supplied either with one belt construction (SBW)
for lower capacities or with two belt c onstruction (DBW) for higher capacity lines.
Customer Accurate dosing of flakes into the glue blenders

benefits Continuous filling level control with load cells ensures accurate level control
Accurate mass flow measuring with belt scale
Technical Dosing bin capacity for buffering between the process steps
features Rake rolls inside the bin for equalizing the material flow to the scale
Belt speed adjustment and control for adjusting the material amount into blending
ATEX classification: Category 1/3 or 2/3, according to Annex 1 of 94/9/EC used in Zone 20 or 21
Type SBW-R4-900 SBW-R4-1600 DBW-R7-1600 DBW-R11-2000 DBW-V15-2000 DBW-V20-2000

Dosing belts 1 1 2 2 2 2
Discharge capacity m/h 55 100 130 200 250 460
Discharge width mm 900 1,600 1,600 2,000 2,000 2,000
Bin width mm 2,050 2,600 2,750 3,150 3,300 3,300
Bin length mm 4,600 5,250 7,950 9,800 9,900 11,100
Bin volume m 0.45 1.65 4.6 5.9 15 20
Wipaktie 1
Phone +358 10 572-9000
75
PB BLENDING
PB Glue Blender
Application Particle board plants
Description Glue blenders provide for uniform glue distribution due to large chamber volume
and long retention time. A constant filling level of the blender is maintained by a
discharge gate to ensure an optimum gluing result. The filling-level adjustment is
connected to the weigh scale of the dosing bin andto the power consumption
of the main motor.
Customer Uniform glue distribution

benefits Long retention time
Separate cooling water infeed for shell and shaft
Open PLC based flap control
Technical Available with either screw intake (CL) or paddle intake (SL)
features Mixing chamber is manufactured with wear-resistant material,
highly wear-resistant coating optionally available
Mixing chamber, mixing tools and discharge chute are water cooled
Blender retention time adjusted with discharge flap adjustment
Electrically actuated cover opening
76
GLUING
PB Glue Blender
Type Chamber Capacity1) Power Reten- Cooling Required cooling power Dimensions
tion time
mm (D x L) t/h b.d. kW at max. water kW Flake T / water infeed T mm (see drawings below)
capacity
T 45C / T 65C /
l/h l/h 7C / 5K 7C / 7K A B C D E F G
CB 48/25 SL 480 x 2500 0.7 4.0 37 45 21.5 4300 25 34 4127 2130 2500 3028 1525 2040 995
CB 53/30 SL 530 x 3000 1.2 6.0 45 55 20.3 6000 35 48 4627 2630 3000 3528 1579 2137 1024
Surface layer blender
CB 60/30 SL 600 x 3000 1.9 8.0 55 75 19.5 7000 40 56 4627 2630 3000 3528 1653 2202 1045
CB 70/30 SL 700 x 3000 2.5 10.0 55 75 21.2 8000 46 65 4706 2630 3000 3528 1806 2452 1220
CB 70/35 SL 700 x 3500 3.1 12.0 75 90 21.1 9600 56 78 5181 3130 3500 4028 1806 2452 1220
CB 80/40 SL 800 x 4000 3.7 17.0 75 90 22.7 12100 71 99 5655 3630 4000 4528 1990 2572 1290
CB 85/45 SL 850 x 4500 4.4 22.0 90 110 22.6 16100 93 130 6248 4105 4500 5028 2097 2617 1310
CB 90/50 SL 900 x 5000 5.0 30.0 110 132 20.8 20400 118 166 6742 4605 5000 5528 2150 2632 1340
CB 90/60 SL 900 x 6000 7.5 40.0 132 160 18.9 24500 142 199 7741 5605 6000 6528 2150 2653 1340
CB 90/65 SL 900 x 6500 8.5 45.0 132 160 18.2 26500 153 215 8241 6105 6500 7028 2150 2672 1340
CB 48/25 CL 480 x 2500 0.6 3.2 37 45 21.5 4300 25 34 4127 2130 2500 3028 1525 2040 995
CB 53/30 CL 530 x 3000 1.0 4.8 45 55 20.3 6000 35 48 4627 2630 3000 3528 1579 2137 1024
CB 60/30 CL 600 x 3000 1.5 6.4 55 75 19.5 7000 40 56 4627 2630 3000 3528 1653 2202 1045
CB 70/30 CL 700 x 3000 2.0 8.0 55 75 21.2 8000 46 65 4706 2630 3000 3528 1806 2452 1220
Core layer blender
CB 70/35 CL 700 x 3500 2.5 9.6 75 90 21.1 9600 56 78 5181 3130 3500 4028 1806 2452 1220
CB 80/40 CL 800 x 4000 3.0 14.0 75 90 22.0 12100 71 99 5655 3630 4000 4528 1990 2572 1290
CB 85/45 CL 850 x 4500 3.5 17.6 90 110 22.6 16100 93 130 6248 4105 4500 5028 2097 2617 1310
CB 90/50 CL 900 x 5000 4.0 24.0 110 132 20.8 20400 118 166 6742 4605 5000 5528 2150 2632 1340
CB 90/60 CL 900 x 6000 6.0 32.0 132 160 18.9 24500 142 199 7741 5605 6000 6528 2150 2653 1340
CB 90/65 CL 900 x 6500 6.6 36.0 132 160 18.2 26500 153 215 8241 6105 6500 7028 2150 2672 1340
CB 100/65 CL 900 x 6500 8.3 42.5 132 160 19.0 29300 170 238 8241 6105 6500 7028 2321 3013 1530
CB 110/65 CL 1100 x 6500 10.0 50.0 160 200 19.5 32600 189 265 8241 6105 6500 7028 2460 2962 1530
CB 120/65 CL 1200 x 6500 12.0 60.0 160 200 19.4 39000 225 317 8241 6105 6500 7028 2668 3022 1530
1) Type SL density 150 kg/m, type CL density 120 kg/m
Wipaktie 1
Phone +358 10 572-9000
77
PB BLENDING
EVOjet P
Application Core layer blending for particle boards with UF, LPF, MUF or MDI resin
Description High resin savings in the core layer possible, achieved by finely resin atomized
mist dueto two-component nozzles and a glue mixture with hardener. The spe-
cial nozzles produce a homogeneous resin droplet distribution onthe p articles,
no matter which size.
Customer Up to 5 kg/m solid resin saving compared to common blender technology

benefits (up to 15% resin savings in the core layer)
Up to 5% increased press capacity due to steam as atomizing medium and
due to increased core layer temperature
Standard glue pumps can be used
Technical Two fast-rotating spike rollers ensure highest quality board surface
features Special component nozzles for low pressure gluing
Steam or compressed air as atomization medium
Internal cleaning units, water cooled swiveling plates and rotating scraper
All parts in contact with resinated particles are stainless steel
78
GLUING
EVOjet P
Type EVOjet P 1200 EVOjet P 1700
Particle throughput max. t/h b.d. 40 60

Width particle inlet (B) m 1.12 1.68
Electric power, approx. kW 20 25
Weight, approx. t 4 6
Dimensions (L x W x H) m 2.83 x 2.19 x 1.93 4.00 x 3.15 x 2.50
Cooling water m/h 3 4
Steam consumption kg/h 320 480
Air consumption Nm/h 400 600
DIEFFENBACHER GMBH
Phone +49 7262 65-0
79
MDF BLENDING
EVOjet M
Application Core and surface layer blending for MDF/HDF boards with all kinds of resin
Insulation board fibers blending
Door skin core and surface layer blending
Description The EVOjet M dry resin blending system secures a superior resin application with
a combination of a large surface area of fibers in the conveying air and an effec-
tive resin distribution.
Customer Resin savings up to 25% compared to conventional blow line

benefits No extra shutdowns for maintenance needed
Reduced emissions out of the dryer
Technical Two fast-rotating spike rollers ensure a high quality board surface possible
features Dissolved fiber flow is sprayed with glue
Special nozzles create a very fine mist of droplets
Fully automatic cleaning of the nozzles without interrupting the production
Visual on-line monitoring of the process through windows
Protective fibers prevent sticking in the air system
ATEX approved
System capacity up to 45 t/h b.d.
Easy access by inspection doors and hatches
DIEFFENBACHER GMBH
Phone +49 7262 65-0
80
GLUING
PROjet
Application Resinating MDF/HDF fibers in blow line
Description The PROjet system consists of a resin injection spool with steam atomizing nozzles,
adistribution unit with valves and sensors and a water booster s tation for cleaning.
Along with experienced blow line engineering and process optimization, resin savings
can be achieved. Reduced dryer build-up is an additional benefit when using PROjet.
Customer Resin savings up to 15% compared to conventional blow line

benefits Higher board quality due to less resin spots on board surface
Less energy consumption in dryer due to less water addition
Optimized blow line engineering
Technical Each nozzle gap is individually controlled and adjusted by a linear motor
features for uniform spray pattern
Control loop for each nozzle for equal resin distribution
Pressure control loop
DIEFFENBACHER GMBH
Phone +49 7262 65-0
81
M D F F O R M I N G T ECH N O LO GY
Forming Station MDF

Application Mat spreading for MDF/THDF and insulation board pressing
Description MDF forming station consists of several single machines (distribution flap, forming bin,
discharge head, forming head and Scalper unit), and its purpose is to obtain a uniform fiber mat.
Customer Low sanding required due to highest forming accuracy, lengthwise and crosswise
benefits Excellent boards surface quality, which is highly suitable for laminating or direct painting
Possible material savings are achieved due to short control loop of the Scalper system and
direct return of material to the bin
Surface structure of top and bottom virtually identical. Separation effect avoided by use of
different rollers designs, their separately adjustable speed and low dropping height
Reduction of glue lumps possible
Technical Bin outfeed rollers with fibre dissolving effect, for line speeds up to 2.5 m/s
features Forming Rollers Head Spike-Roll Vacuum Former
Board thicknesses: 2.0 60 mm Board thicknesses: 1.0 16 mm
Rollers equalizing the fibers Spike-Roll disintegrates fibres
Different roller designs to avoid Vacuum pre-compresses the mat
separation effect and adjusts fibre distribution
Best forming accuracy crosswise with FORMATOR (optional):

Scalper with separately scalping 100 mm wide segments over boards width, regulated in closed-loop
by DIEFFENSOR
Ability to reduce raw material consumption considerably material is returned to the forming bin
DIEFFENBACHER GMBH
Phone +49 7262 65-0
82
High-speed outfeed rollers with fibre
dissolving effect. Small gaps prevent
glue lumps and steel belt damages.
Guided fiber flow by multi chamber Forming Rollers Head: No sticking nor Spike-Roll: Finely dissolving the fibres
principle and low air speed with blocking of the rollers due to material from above and accelerating them into
controlled air flow and geometry of the spikes the vacuum forming area to the right
Forming Station MDF: Working principle
4
2
Front view
2 3
5 7
3.5
1 Distribution flap to forming bin Forming Roller Head

Forming bins filling level sensor
2
Viewing windows
3
Discharge head with dissolving rollers

4
5 Forming head with adjustable inclination

6
6 Spike-Roll Vacuum Former
7 Scalper unit (additional option: FORMATOR,

see page on the right)
Spike-Roll Vacuum Former
F O R M I N G , P R E H E AT I N G
Segmented high-speed DIEFFENSOR senses area Combination is the FORMATOR:

Scalper r educes area weight densities crosswise and Closed loop, acting automatically
deviations crosswise lengthwise with high resolution without operator
Cross distribution with, w/o Scalper 6.4 mm HDF Optional FORMATOR

7.4 5.0%
provides increased
Set value reduction
material efficiency
7.2 2.5%
Mass/area (kg/m)
7.1 0.0%
6.9 -2.5%
FORMATOR achieves excellently
narrow c orridor on density cross-
6.7 -5.0% wise, subsequently the system
with Scalper allows e xtreme savings in raw
without Scalper
6.5 -7.5% material consumption.
1 3 5 7 9 11 13 15 17 19 21 23 25
25 Scalper segments (DIEFFENSOR register), 1 = left to 25 = right in production orientation
Lengthwise comparison during 5h production with, w/o Scalper 6.4mm HDF
7.6 8% With FORMATOR lengthwise

density d eviation is reduced extra
Set value reduction ordinarily, which again provides
7.3 4%
possibility to increase quality and/or
Mass/area (kg/m)
save raw material c onsumption to

7.0 0%
ahigh extent.
6.7 -4%
Max. Average
Min. Set value
6.4 -8%
14:00 15:30 17:00 18:30 20:00 21:30 23:00
CBV Prepress MDF

Application Wood fiber mat de-aeration prior to MDF/THDF and insulation board pressing
Description Continuous pre-compression of MDF mat
Customer Long degassing zone for good de-aeration of the mat in order to achieve
benefits thin mat at press infeed
Excellent line speed
No plugging of degassing (precompressor) belt
Homogeneously compressed mat without blow-out
Low maintenance due to exhaust and belt cleaning device
Long lifetime of belts
Technical Precompressor inside spreading wall

features Precompressor and prepress belt cleaning
Two hinges with different pressure zones
Pressure applied by compression rollers (not with perforated belt)
Perforated top belt (optional)
Max. speed 2,500 mm/s
DIEFFENBACHER GMBH
Phone +49 7262 65-0
85
P B F O R M I N G T ECH N O LO GY
Forming Station PB
Application Mat spreading for particle board (PB) pressing
Description PB forming stations purpose is to spread constant three-layer particle boards. The production
capacity ranges from 500 to 3,000 m particle boards per day, dependent on device chosen:
ClassiFormer, the compact mechanical forming device for small and medium capacities
WindFormer, best practice wind forming device for medium and high capacities
Customer Low sanding allowance due to superior forming accuracy, lengthwise and crosswise
benefits Excellent board surface quality, which is highly suitable for laminating or direct painting
due to a highly accurate process (WindFormer)
Modular system with compact design especially for modernizations (ClassiFormer)
Optimized weight control loops for fast production starts and changes
Possibility to process 100% recycling material
Technical WindFormer: ClassiFormer:

features Separation for surface layer mainly due to wind Separation by particles size mainly due to
(particles weight) incombination with screens different gaps between the rollers
Separation and reject of glue lumps from Combined dosing bins for both surface layers
the p
roduction m aterial (optional roller screen and core layer (for capacities < 400m/h)
retrofittable) For medium capacities in combination with
SpokeFormer for core layer
In combination with Spoke Former for core layer
(with optional disc separator for glue lump removal)
DIEFFENBACHER GMBH
Phone +49 7262 65-0
86
Equipment for Surface (S) + Core
(C) layer Capacity
CF CF CF CF 300-400 m/day
Wind Mechanical
forming
CF RSE CF up to 1,200 m/day
CF RSM RSE CF up to 2,000 m/day

forming
WF RSE WF up to 1,200 m/day
WF RSM RSE WF up to 3,000 m/day

CF: ClassiFormer, WF: WindFormer, RSM/RSE: Rake spreader head mechanical/electrical
6 10
4 9
3 8
1 5
2
7
Surface layer Core layer
A
WindFormers for surface layers:
1 Air exhaust 6 Spoke roller B
2 Height adjustable air flow guide 7 Roller deck
C
3 Wooden corpus 8 Horizontally and vertically D
4 Vibratory screens flush adjustable register
glued to walls 9 Diffusor screens
5 Flush mount screen 10 Radial air fan
Combined ClassiFormer for both surface and core layer

b
e
a
c
f d
Core layer Surface layer
Spoke Formers with rake spreader and Universal bins for forming:
disc separators for core layer: a Wooden interior e Discharge roller dis-
A Split material flow by rakes D Spoke rollers b Paddle rollers solves the particles
B Distribution rollers E Disc separator for c Paddle rollers height before feeding them
C Mechanically (RSM) or glue lump removal control (mechanically, into the spreading head
electrically (RSE) controlled electronically as option) f Continuous discharge

correction module d Weight scale to forming head
ClassiFormers ClassiFormer for surface layer

CBV Prepress PB
Application Wood particles mat de-aeration prior to PB board pressing
Description Continuous pre-compression of PB mat
Customer Long degassing zone for good de-aeration of the mat in order to achieve
benefits thin mat at press infeed
High line speed
No plugging of degassing (precompressor) belt
Homogeneously compressed mat without blow-out
Low maintenance due to exhaust and belt cleaning device
Long lifetime of belts
Technical De-aeration belt cleaning

features Pressure is applied by compression rollers
Decompression slightly in order to avoid mat gaps
Max. speed 1,200 mm/s
DIEFFENBACHER GMBH
Phone +49 7262 65-0
87
O S B F O R M I N G T E C H N O L O G Y, M AT S P R AY I N G
Forming Station OSB/OSL

Application Mat laying for OSB/OSL board pressing
Description OSB Forming Station forms glued strands to an equal and calibrated multi-layer mat. The
mat is formed of two symmetrical surface layers with length oriented strands, optional
intermediate layers, and a core layer of various finer strands withcross orientation. OSL
Forming Station orients both surface layer and core layer strands lengthwise.
Customer High board quality due to superior strand orientation

benefits Excellent strand orientation, lengthwise and crosswise, due to automatic height control
of the spreading heads
Very low area weight deviation, lengthwise and crosswise, due to individual weight control
of each layer
Modular types of spreading heads for all kinds of material (length 40 to 250 mm)
Optimized weight control loops for fast production starts and changes
Technical Variable ratio between surface and core layer material

features Individual weight control of each layer with mat scales integrated into either the bin or
the forming line
Unseparated or separated core layer former
Separate automatic height adjustment of each forming head
Cross belt to separate and reject glue lumps
DIEFFENBACHER GMBH
Phone +49 7262 65-0
88
Mat Spray System

Application PB, MDF and OSB production
Description High precision spraying system consisting of two units, for spraying water onto the
forming belt as well as onto the material to be pressed. If desired, additives (e.g. release
agent) can be added to the water.
Adding moisture for quick temperature transfer to the mats core during press process.
Customer Improved board properties and surface quality

benefits Low press factor
Integrated into the control system of the line, fully automated
High uptime
Technical Automatic, exact mixing and dosing of water and additives

features Spray system automatically adjustable in width and height
Field nozzle 1
Edge nozzle
Droplet free technique Edge nozzle

Typically 10 to 20 g/m resp. ml/m dosing range
Dimensions of the basic system: 225 mm
1.8 x 1.2 x 1.7 m (L x W x H)

73
40%60% Overlap
Top view on spray pattern
DIEFFENBACHER GMBH
Phone +49 7262 65-0
89
P R E H E AT I N G S Y S T E M S
Microwave Preheater
Application PB, MDF, OSB and LVL board production
Description Increase of capacity achieved by a higher mat temperature which will be

achieved by microwave radiation and direct heat transfer into the core of themat
in front of the press.
Customer Increase of production capacity typically by up to 30%

benefits Preheating of the complete mat from the core
No moisture added to the mat
Short installation time of about 10 days and short start up time
Technical Uniform position of magnetrons in microwave chamber

features Easy maintenance of the magnetron heads with direct electric cabinets
Safe production due to absorbing chambers
Including adjustable opening channel
Microwave power can be adjusted easily to throughput
Required length in forming line 7.5 to 10 m
Installed power 450/900 kW
Preheating power 360/720 kW
DIEFFENBACHER GMBH
Phone +49 7262 65-0
90
Steam Preheater
Application PB, MDF and OSB board production
Description Increase of capacity achieved by a higher mat temperature which will be reached by saturated
(slightly overheated) steam that is injected directly into the mat in front of the hot press.
Customer Increase of production capacity up to 40%

benefits High efficiency concerning production increase especially when producing light boards
with low heat transfer in the hot press during the pressing procedure
High reliability regarding a continuous performance of the steam preheater
Even better density profiles can be achieved by setting each track to a specified amount of steam
Long lifetime of the mesh-belts due to less friction between the slotted steam plates
Fast assembly and start-up due to completely preassembled top and bottom units
Technical Width adjustment and low steam losses are possible by activating or deactivating
features different tracks on the slotted steam plates
High efficiency in steam consumption due to operation with low steam losses,
achieved by hydraulic thickness control (high pressing forces)
Typical steam consumption 1 to 1.5 t/h
High reliability and long lifetime of the mesh-belts due to a special driven belt roller
and belt tensioning system with high torque and minimum belt tension
Condensation spots on the board surface are avoided by a preheating system for the mesh-belts
Required length 5 to 6.5 m replacing transfer belt
DIEFFENBACHER GMBH
Phone +49 7262 65-0
91
CO N T I N U O U S P R E S S E S
CPS+
Application PB, MDF, OSB and LVL board production
Description Continuous production of particle boards, OSB, MDF and LVL with accurate and constant
pressure and temperature.
Customer Low sanding allowance due to the double hinge infeed system
benefits Optimal thickness tolerances due to proven CPS+ Thickness-Control-System
Low glue consumption due to Parallel Press Gap System
Thermal entrainment allows fast heating up and changes during production due to
movable frame system
Offset placed cylinders homogenize boards surface
Lifetime heating platen concept with separate protection platens
Technical Double hinge infeed system for best de-aeration and simultaneous fast pressure build-up
features Parallel Press Gap System
Special multipot cushion with push and pull functions and additional edge controller
CPS+ thickness control with flexible setup for all board requirements
Docking of upgrades (e.g. preheating systems) prepared
Speed range up to 2,500 mm/s
Board thickness 1.5 80 mm
Finished board width 1.2 m, 1.8 m, 2.1 m, 2.4 m, 2.7 m (4 ft, 6 ft, 7 ft, 8 ft, 9 ft)
Typical width variation 0.6 m (2 ft)
DIEFFENBACHER GMBH
Phone +49 7262 65-0
92
1 Double hinge infeed system for 2 Press infeed protection detects undesirables and 3 Multiple pull-function
fast pressure build-up stops press instantly, and actively releases Multipots via mats edges
1 4
2 3
CPS+
6 Offset placed cylinders homogenize 7 Entrainment while th
boards surface temperature changes du
PRESS SYSTEMS
n for de-aeration 4 Heating platens with protection platens 5 Modular frame construction for
first of them is heated for fast temperature build-up quick installation and easy access
hermal expansion unrestricted 8 Strictly aligned supply side for easy access to 9 Valve blocks easily accessable
uring production innerparts from opposite maintenance side in cool surroundings
PRESS SYSTEMS
Spec.Pressure [N/mm]
Spec.Pressure [N/mm]
5 5
4 4
3 3
2 2
1 1
0 Presslength [mm] 1550 2600 0 Presslength [mm] 1550 2600
Fast pressure build-up for high bending strength Smooth de-aeration at high speed thin
and good surface quality due to double hinge board production and fast pressure build-up
infeedsystem. due to double hinge infeed system.
Parallel Press Gap System (PPS)

Sustained pressure continuity Dieffenbacher standard since 1999
Characteristics
Heating platens thickness, number
of cylinders lengthwise and frames
distances are well balanced
Cylinders forces and heating platens
counteracting forces are being ab-
sorbed lengthwise-offset
without Parallel Press Gap System (ContiPlus)
Benefits
Minimum press gap variation
between the frames
Even pressure distribution:
for low glue consumption
for best thickness tolerances
for towering surface quality
with Parallel Press Gap System (CPS+)
DIEFFENBACHER GMBH
Phone +49 7262 65-0
93
ContiPlus 4ft
Application MDF/HDF, PB and OSB board production
Description Continuous pressing of mat with accurate pressure and temperature control.
It is designed for efficient production, energy saving, high raw material utiliza-
tion, a good and stable product and flexible product specifications.
Customer Flexible hinge press infeed system

benefits Hydraulic system beside the press for easy maintenance
High precision of pressure and thickness control
Accurate control for temperatue distribution
Efficient press cleaning system for secure operation
Technical Press length between 33.5 and 53.9 m (depending on line capacity)
features Max. speed 1,200 mm/s
Driving drum diameter 2,250 mm
Advanced electric control system
Board thickness range 2.5 25 mm (MDF) and 9 35 mm (PB)
Raw board width max. 1,300 mm
94
PRESS SYSTEMS
Economic analysis ContiPlus 4 ft vs. Multi-Opening Press/MOP (see page 98)

400 m/d 16 mm MDF, density 730 kg/m
Item MOP ContiPlus RMB/m
Wood fiber (trimming and sander dust) 162.00 91.00 71.00

Glue and chemicals 124.00 71.00 53.00
Additional power (Refiner and sanding) 24.60 15.30 9.30
Sanding belt consumption 3.70 2.00 1.70
Lubrication oil of continuous press 2.00 -2.00
Production cost difference 133.00
Sales price difference 70.00 70.00
Efficiency difference RMB/m 203.00
Annual efficiency calculated output 120,000 m 24 million
Modernization investment 47 60 million
ROI in 23 years!
DIEFFENBACHER Group
Phone +8621 5957 7480
swpm@swpm.cn
www.swpm.cn
95
CSS Continuous Steam Press System

Application Wood fiber insulation board production (WFIB)
Description Press system for the manufacture of wood fiber insulation boards
with high precision pressure and temperature control
Customer Environmentally friendly production process

benefits Wide range of possible board density
High temperature due to the use of steam
Low energy consumption
Less mat trimming
Technical With simultaneous steam application at the upper and lower surface
features for a symmetric density profile of the board
Quick curing due to steam
Space-saving design
Density range 40 240 kg/m
Thickness range 10 250 mm
Typical production width 1.2 m, 1.8 m, 2.4 m (4 ft, 6 ft, 8 ft)
96
PRESS SYSTEMS
Wood Fiber Insulation Board Production
Chipper Debarker Glue- and chemical Energy systems

preparation and
Hot gas to dryer
dosing
Steam to refiner and to CSS
Screen
Refiner Dryer
Glue
Dry gluing Forming station Prepress Calibrating and Saw line

Steaming System
CSS
Board handling
DIEFFENBACHER GMBH
Phone +49 7262 65-0
97
M U LT I - O P E N I N G P R E S S E S
Multi-Opening Press
Application OSB, MDF and PB board production
Description Press system for the manufacture of PB, MDF and OSB with precision p
ressure
and temperature control for large formats
Customer High compression speeds result in sound board properties

benefits Steam venting enables degassing of wider presses and results in desirable board properties
High position accuracy by advanced hydraulics and state of the art controls
Easy and multifunctional control of the press
Easy access to every press part and hydraulic system
Technical Simultaneous closing device with maintenance free bushing design

features Rigid design of the press, especially the press frames and the forged cylinders
Press design conventional or modular
Total nominal pressure up to 200,000kN
Design capacity up to 1,152 MMsft/a (on basis 3/8 inch board thickness)
Board thickness 10 50 mm (0.4 2 inches)
Finished board width max. 4 m (13 ft)
Finished board length max. 8 m (26 ft)
DIEFFENBACHER GMBH
Phone +49 7262 65-0
98
PRESS SYSTEMS
Multi-Opening Hot Press System

Application Producing MDF/HDF/PB board via hot-pressing process
Description MDF/HDF/PB multi-opening hot press system with capacities of

30,000 150,000 m3/a and complete hot-pressing process via
precise pressure and temperature control.
Customer Stationary loader for reliable and stable board loading system
benefits Easy operation and maintenance
Project investment with a feasible short payback period
Technical High quality frame, oil cylinders, hot platens for uniform pressure and
features temperature distribution
Visualization system for electric control available
Design capacity max. 150,000 m/a
Total nominal pressure up to 50,000kN
Board thickness 8 25 mm
Finished board width 1.2 m, 1.8 m, 2.4 m (4 ft, 6 ft, 8 ft)
Finished board length 2.4 m, 3.6 m, 4.8 m, 5.4 m (8 ft, 12 ft, 16 ft, 18 ft)
DIEFFENBACHER Group
Phone +8621 5957 7480
swpm@swpm.cn
www.swpm.cn
99
FINISHING
HPL Hot Press Group

Application High pressure hot/cold pressing of HPL boards
Description Assembled impregnated paper will be transported to hot press for pressing to final HPL
laminates.
Customer Uniform pressure and temperature distribution

benefits Easy operation and maintenance
Technical High quality frame, oil cylinders and hot platens

features Visualization system for electric control available
Max. specific pressure 120 kg/cm2
Finished board width 1.2 m, 1.5 m, 1.8 m, 2.1 m (4 ft, 5 ft, 6 ft, 7 ft)
Finished board length 2.4 m, 2.7 m, 3.0 m, 3.6 m, 4.0 m (8 ft, 9 ft, 10 ft, 12 ft, 14 ft)
DIEFFENBACHER Group
Phone +8621 5957 7480
swpm@swpm.cn
www.swpm.cn
100
PRESS SYSTEMS
Short Cycle Laminating Press

Application Lamination of MDF, HDF, PB board with impregnated paper for surface decoration and furniture production
Description Assemble raw boards with impregnated paper and transport to hot press
for short cycle hot pressing to manufacture laminated boards
Customer High output due to short cycle process

benefits Low setup effort due to automatic configuration
Easy operation and maintenance
Technical High quality frame, oil cylinder, hot platen for uniform pressure and
features temperature distribution
Visualization system for electric control available
Semi-automatic and full automatic configuration
Max. 150 pressing cycles per hour
Finished board width 1.2 m, 1.8 m, 2.1 m (4 ft, 6 ft, 7 ft)
Finished board length 2.4 m, 2.7 m, 3.6 m, 4.0 m (8 ft, 9 ft, 12 ft, 14 ft)
DIEFFENBACHER Group
Phone +8621 5957 7480
swpm@swpm.cn
www.swpm.cn
101
E M I S S I O N CO N T R O L S Y S T E M S
Press Exhaust System

Application Efficient press suction and cleaning of exhaust gases to comply with local
environmental standards
Description The Press Exhaust System cleans exhaust gases from the press through a
washing process. Dust and condensable fractions of exhaust gases are bound
to fine water droplets. In the subsequent cyclone these solid and liquid parts
are separated. Additional equipment can be supplied to catch water soluble
VOCs (volatile organic compounds)/HAPs (hazardous air pollutants), in
particular formaldehyde.
Customer The fluid optimized system means low operating costs

benefits Additional energy savings feasible with use of a Low Pressure Drop Scrubber
Reduction of VOCs and formaldehyde with built-in equipment (optional)
Low fresh water demand
Low space requirement
Technical Variably adjustable venturi throat to optimize separation efficiency

features High efficiency separator
High solid content in sludge discharge
Low pressure drop components in entire system
Special non-sensitive nozzles to prevent contamination with particles
Function electronically visualized and monitored at the control room
102
EN V I RO N M EN T T ECH N O LO GY
Press Exhaust System
Type NE 35 NE 55 NE 75 NE 90 NE 120 NE 150 NE 180
Product for OSB / PB / MDF

Exhaust volume, nominal am /h 3
35,000 55,000 75,000 90,000 120,000 150,000 180,000
Exhaust volume, minimal am /h 3
26,700 39,400 59,300 81,700 94,800 135,500 159,500
Exhaust volume, maximal am3/h 39,400 59,300 81,700 94,800 135,500 159,500 190,300
Exhaust temperature, approx. C 30
Fresh water consumption*, approx. m /h
3
1...2
Recirculated water amount, approx. m /h
3
120
Installed electric power at pumps kW 22 + 11
Effective electric power requirement at pumps kW 18 + 8
Installed electric power at radial fan kW 75 90 90 132 132 200 200 250 250 315 315 355 355 450
Effective electric power requirement at radial fan kW 51 75 75 113 113 156 156 181 181 259 259 305 305 363
* heavily dependent on ambient conditions

Phone +49 7262 65-0
103
E M I S S I O N CO N T R O L
SYSTEMS
Dryer Emission Control System

Application Efficient cleaning of exhaust gases from dryers to comply with local environmental standards
Description The Dryer Emission Control System cleans exhaust gases by using a scrubber. Water
droplets accrued in a v enturi throat trap fine particulates. These solid and liquid parts are
separated in the subsequent cyclone. Additional equipment can be supplied to catch water
soluble VOCs (volatile organic compounds)/HAPs (hazardous air pollutants), in particular
formaldehyde.
Customer Immune to fluctuating quantity of gases at constant separation efficiency

benefits Adjustable emission control into submicron range
High solid content in sludge discharge
Reduction of VOCs and formaldehyde with built-in equipment
Low space requirement
Technical High efficiency separator means low water consumption

features Variable amounts of gas can be processed
Liquid distribution in venturi head via open pipes rather than nozzles,
thus no clogging
Adjustable emission control via steplessly variable venturi throat
Recirculation of scrubbing liquid with high solid content

Phone +49 7262 65-0
104
P N E U M AT I C T R A N S P O R T EN V I RO N M EN T T ECH N O LO GY
AN D E XHAUST SYSTEMS
Pneumatic Systems
Application Dust extraction
Material transport
Emission control
Description Pneumatic systems are optimal solutions for dust extraction and material transport in wood processing
and wood-based panel industries for wood flakes, fibers, strands and dust. The fluid optimized systems
consist of fans, blowers, cyclones, rotary valves, high grade impulse filters and d
uctwork.
Customer Individual solutions with customized installations

benefits State-of-the-art design
High safety standards
Energy optimized installations
Feasible for all climate conditions
Technical Reduced pressure drop due to optimized design

features Additional energy savings feasible by use of Low Pressure Drop Cyclones
Jet filter units with maximum operation reliability
ATEX conformity to highest standards
High efficiency components

Phone +49 7262 65-0
105
OVERVIEW
Diagonal Cross Cutting Star Cooler
Cyclones Forming Station MDF CPS+
CBV Prepress MDF
STS Raw Board Storage
CTS Sawing Line Sanding Line
Short Cycle Laminate Presses

Grading Line
Cooling and Grading Line

CTS Sawing Line
Lukki Raw Board

Storage
Page 109
Raw Board
CPS+ or
Handling
STS Raw Board
Storage
Page 92 Page 107 Page 108
Panel Sawing Line

Page 111
Strapping/ or Sanding Line
Packing Line
CTS Sawing Line
Page 113 Page 112 Page 110
106
HANDLING, FINISHING
Raw Board Handling

Application For handling PB, OSB, MDF and THDF production
Description Raw Board Handling provides the tools for reliable panel production with a
straight forward process designed for continuous high speed operation. The
line starts with trimming and cross cutting saws, followed by board property
control equipment. Reject panels are removed prior to the cooling wheels
which lower board temperature. Continuous stacking occurs with automatic
product change.
Customer Reliable operation ensures higher up-time

benefits Secure process to minimize down-grade
Accurate cutting to maximize yield
Fully automatic to minimize manual operations
Heavy duty construction to ensure long life-time
Technical Edge trimming with four saw units

features Cross cutting with two to four saw units depending on the cycle-time
Reject handling with board breaker or by stacking
Number of cooling wheels according to lines design capacity
Stacking for raw board storage
Wipaktie 1
Phone +358 10 572-9000
107
PA N E L H A N D L I N G A N D F I N I S H I N G
STS Raw Board Storage

Application For storing PB, OSB and MDF stacks
Description Fully automatic storage system for panelboard production. Master panel
storage for main production prior to finishing and protection panels for
finishing lines. Inventory management system with real-time stack infor
mation and inventory reports.
Customer Efficient use of storage area

benefits High transfer capacity due to big stack size
Fully automatic to avoid manual operations
Technical Consist of a main wagon and two satellite wagons

features Main wagon makes the crosswise movements
Satellite wagons lift the stacks up and down
Satellite wagons travel lengthwise in the storage area
Technical data Stack weight approx. 60t max.
Wipaktie 1
Phone +358 10 572-9000
108
HANDLING, FINISHING
Lukki Raw Board Storage

Application For storing PB, OSB, MDF and THDF stacks
Description Fully automatic storage system for panelboard production. Master panel
storage for main production prior to finishing, downgraded panels after
sanding and protection panels for finishing lines. Inventory management
system with real-time stack information and inventory reports.
Customer Efficient use of storage area

benefits Flexible operation because any stack at the top of storage place can be transferred
Simple foundations
Conventional stacking and feeding systems due to small stack size
Fully automatic to avoid manual operations
Technical Auxiliary wagon with conveyor for stack receiving and removal
features Auxiliary wagon makes the crosswise movements in the storage
Lukki wagon lifts the stacks up and down from/to auxiliary wagon
Lukki wagon makes the lengthwise movements in the storage
Steel pallets are used to carry the stacks inside the storage
Technical data Stack weight approx. 20t max.

Stack height 2.5m max., up to five full stacks per
storage position
Wipaktie 1
Phone +358 10 572-9000
109
PA N E L H A N D L I N G A N D F I N I S H I N G , S A W I N G
Sanding Line
Application For sanding PB, OSB, MDF and THDF boards
Description The Sanding Line provides the tools for reliable panel production with a straight forward
process. From the feeding station the panels are fed into the aligning conveyor prior to the
sanding machine. After sanding, the panels are inspected visually or with automatic grading
systems and conveyed to the stacking stations. When needed, p rotection panels are used
while stacking. Panel Sawing Line (see page 111) or CTS Sawing Line (see page 112) can be
directly connected in-line with Sanding Line.
Customer Reliable process to ensure high up-time

benefits Heavy duty construction to ensure long life-time
Gentle process to minimize down-grade
Technical Possibility for non-stop feeding

features High speed feeding for thin panel operation
Panel aligning to sanding machine center-line
Automatic adjustments according to master panel dimensions
Precise aligning devices at stacking stations
Max. speed 120 m/min.
Wipaktie 1
Phone +358 10 572-9000
110
HANDLING, FINISHING
Panel Sawing Line

Application For sizing PB, OSB, MDF and THDF boards
Description High capacity sawing system for standard panel sizes. Typically, the line is integrated into the
Sanding Line. After aligning, the long edges of the panels are trimmed. For cross cutting the
panels are pre-stacked to reach high capacity. Panel b
undles are pulled through the cross cut
saw to ensure squareness. When needed, panels are split after cross cutting. Several stacking
stations for continuous stacking. When needed protection panels can be used while stacking.
Customer Accurate cutting to maximize yield

benefits High capacity to minimize operating hours
Reliable process to ensure high up-time
Technical Saw units provided with scoring blades prior to main blades
features High speed pre-stacking before cross cutting
Panel aligning systems for cross cutting
Automatic adjustments according to cutting pattern
Precise aligning devices at stacking stations
Technical data Panel bundle height for cross cutting 60 mm max.
Wipaktie 1
Phone +358 10 572-9000
111
S A W I N G , S T R A P P I N G A N D PA C K I N G
CTS Sawing Line

Application For sizing PB, OSB, MDF and THDF boards
Description Flexible book sawing system for standard and special panel sizes. Typically integrated into
the Sanding Line. Non-stop book forming system for cutting. In the firstphase the books
are cut longitudinally, followed by cross cutting phase. Books are positioned by pusher
units accurately for cutting according to the cutting pattern. After cutting occurs stacking
for final stack height. When needed protection panels can be used while stacking.
Customer Accurate cutting to maximize yield

benefits Flexible cutting patterns for market requirements
Reliable process to ensure high up-time
Technical Non-stop book forming

features Pusher units with AC-servo drives
Saw units provided with scoring blades prior to main blades
Plane saw tables covered with felt
Automatic adjustments according to cutting pattern
Technical data Book height 200 mm max.

Final product size 600 x 900 mm min.
Wipaktie 1
Phone +358 10 572-9000
112
HANDLING, FINISHING
Strapping/Packing Line
Application For packing PB, OSB, MDF and THDF stacks
Description The final stacks are strapped and packed for dispatch. Depending on the
market r equirements, the line can also be provided with a plastic wrapping
system, a longitudinal strapping system or with a crosswise strapping system.
Additionally, there is the possibility for panel edge printing of product data or
sticker application.
Customer Flexible packing according to market requirements

benefits Reliable process to ensure high up-time
Technical Vertical or horizontal axis plastic wrapping with stretch foil

features Manual or automatic longitudinal strapping with PE-band
Semi-automatic or automatic crosswise strapping with PE-band
Bottom runner feeding together with crosswise strapping
Optional: Panel edge printing or sticker application
Automatic adjustments according to packing pattern
Ready stacks are removed by forklift truck
Technical data Capacity up to 30 stacks/h with a conveying speed of up to 20 m/min.

Stack width range 1.2 2.6m, master panel length range 1.8 5m
Stack height at stacking up to 1.5m, stack weight at stacking up to 10 t
Wipaktie 1
Phone +358 10 572-9000
113
Production close to our Customers
Always Made by Dieffenbacher
With a global production network

across three continents, production
at Dieffenbacher is close to our
customers. No m atter which
production site, whether inGermany,
the Czech Republic, the USA, Canada
or China, p
roduction at Dieffenbacher
always meetsthe highest quality
standards.
This also means faster deliveries for

our customers. Another b enefit are
price advantages due to more flexibility
in purchasing materials, lower logistic
costs, and the absence of customs d uties,
advantages that can directly bepassed
on to the customer.
Production sites
Sales and service locations
Eppingen, Germany Karle & Jung, Germany
Windsor, Canada Brno, Czech Republic Shanghai, China
114
All information contained in this product catalog are based on our experience and our current knowledge and are for general orientation only, non-binding and not valid for all applications. The function,
performance/output, consumption and savings potential of our products in particular depend on the individual factors of the intended use. Therefore, information and technical data cannot be considered
valid in every application, nor do they contain any express or implied legal warranties or guarantees. We recommend discussing specific applications with our sales service. Due to continuous product
optimization we reserve the right to change our products and this product catalog as well as in individual product information at any time without prior notice. All previous product catalogs and individual
product information become invalid upon the release of later publications.
Dieffenbacher GmbH Maschinen- und Anlagenbau, Eppingen. All rights reserved.
115
DIEFFENBACHER GMBH
Phone +49 7262 65-0
Fax +49 7262 65-377
09 /2015

Dieffenbacher Katalog 150 Dpi 2015-04-23

Uploaded by

Document Informationclick to expand document informationhjghghf jt ytr asdfasdzx c

Document Informationclick to expand document information

Copyright:

Available Formats

Dieffenbacher Katalog 150 Dpi 2015-04-23

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Dieffenbacher Katalog 150 Dpi 2015-04-23

Uploaded by

Copyright:

Available Formats

Product Catalog

Wood-based Panel Plants

GERMANY BRASIL GERMANY

FORMING TECHNOLOGIES (MDF/PB/OSB)

RAW BOARD HANDLING

1873 1928 1969

Around 1910 1954

Planning, Installing and

Installation and Site Supervision

Forming station in an OSB plant from planning ... ... to reality

Research and Development

Professional Solutions for

Logyards for Logyards for Logyards for Logyards for

OSB MDF Pellets PB

DIEFFENBACHER GMBH HOLTEC GmbH & Co. KG

Wood Yard Technology

B. MAIER Zerkleinerungstechnik GmbH

Type 28/81 SmartRING Stranders 32/88 SmartRING Stranders

DIEFFENBACHER GMBH Kadant Carmanah Design

HRL Drum Chipper

Technical Aggressive shaped infeed rollers with narrow running gaps

HRL Drum Chipper

B. MAIER Zerkleinerungstechnik GmbH

SMV Cutting Rotor/Rechipper

Technical Large vertical infeed hopper

SMV Cutting Rotor/Rechipper

Type Main drive Capacity1) Dimensions2) Weight2)

SMV 450 / 200 x 650 22 55 14 0.8 x 1.0 x 1.1 1.9

B. MAIER Zerkleinerungstechnik GmbH

MGB Big Crusher

Large-volumed infeed hopper; available with hydraulically swiveling side wall

MGB Big Crusher

Type1) Rotor2) Rotor Main Capacity3) Hopper Hopper Machine Weight

MGB 90 / 3000 815 16 / 20 90 10 15 15 3.0 x 2.8 4.8 x 3.3 x 3.3 21

B. MAIER Zerkleinerungstechnik GmbH

SRH Beating Rotor

Technical Aggressively shaped infeed rollers with narrow running gaps

SRH Beating Rotor

Type Main drive Infeed roller drive Capacity1) Dimensions2) Weight2)

B. MAIER Zerkleinerungstechnik GmbH

SRV Beating Rotor

Technical Large vertical infeed hopper

SRV Beating Rotor

Type Main drive Capacity1) Dimensions2) Weight2)

SRV 600 / 300 x 650 75 110 13 1.1 x 1.5 x 1.0 2.3

B. MAIER Zerkleinerungstechnik GmbH

Customer Input material from small wooden particles up to offcuts

ClassiSizer Dust Preparation

CS 1200 1 1.5 1,100 10 132 250 12 3.0 x 5.5 x 4.1 14

B. MAIER Zerkleinerungstechnik GmbH

MSZ Beating Flaker

Technical Individually adapted screens and grinding tracks

MSZ Beating Flaker

Type Main drive Capacity1) Dimensions Dimensions Weight2)

B. MAIER Zerkleinerungstechnik GmbH

MSZ Beating Flaker

Customer Individually adjustable fineness of final product

Technical High capacities