Operators Manual

Water Pumps
PW20, PW30, PW40

WARNING: Do not assemble, install or operate this equipment without reading ALL of
this manual and the safety precautions and warning illustrated in this manual.

KDAR Company Tel: 866-939-9811

15009 Manchester Rd #283 Fax: 636-922-6422
Ballwin, MO 63011 Web: www.hotmaxtorches.com
 SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT

DANGER
DANGER indicates a potentially hazardous situation which, if not avoided, WILL, result in
death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate personal injury, or property damage.

WARNINGFailure to follow the in- 4. Always remove the spark plug or

structions and warnings in this manual spark plug cable before performing
may result in death, serious injury or maintenance to avoid accidental start-
property damage. ing.
5. Always keep the water pumps clean
The dangers, warnings, cautions and in- and free of oil, mud and other foreign
structions found in this manual cannot matter.
cover all possible conditions and situa- 6. Never operate a water pump with
tions that may occur. It must be under- missing or broken parts or without
stood by the operator that COMMON protective housing or covers.
SENSE AND CAUTION ARE FAC- 7. Suction and discharge hoses used
TORS WHICH CANNOT BE BUILT with this water pump must be in good
INTO THIS PRODUCT BUT MUST BE condition Never operate the water
SUPPLIED BY THE OPERATOR. pump with damaged or defective
hoses.
1. Know your water pump and how to use 8. Do not touch engine muffler or other
it properly. When using the water pump engine or water pump parts which get
consider the limitations and potential hot during operation.
hazards. 9. Stay alert. Do not use a water pump
2. The water pump must be placed on a while tired or under the influence of
firm surface with sufficient support. drugs, alcohol or medication. A mo-
3. Do not overload the water pump as this ment of inattention while operating
will damage or shorten the life of the the water pump may result in serious
unit. personal injury or death.

KDAR Company 1
 SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT

12. Always store the water pump in a well d. Never refuel the water pump near
ventilated area. Follow the instructions in open flames, sparking electrical
this manual for preparing to store a water equipment or pilot lights
pump. Never store fuel near the water e. Never start or run the water pump
pump. without the muffler and air filter
13. Never operate a water pump if any of the installed and in good condition as
following conditions are present. they work as flame arresters in
a. Uncontrolled change in engine speed. case of backfires.
b. Sparking. f. Never smoke near the water
f. Engine misfire. pump.
g. Excessive vibration. 17. Do not wear lose clothing or jewelry
h. Flame or smoke. that could get caught in the starter or
i. An enclosed compartment. other moving parts.
14. Check the unit before each use for signs 18. Know how to stop the pump quickly,
of deterioration such as worn or porous and understand the operation of all con-
hose, loose or missing clamps, a dam- trols. Never permit anyone to operate
aged tank or cap. Replace all defective the pump without proper instruction.
parts before operating the water pump. 19.
15. The water pump should be operated, ser- 20. Never insert anything through the venti-
viced and/or refueled under the following lation slots, this could cause damage to
conditions only. the water pump or personal injury.
a. Start and run the water pump out- 21. Water pumps are heavy, use proper lift-
doors. Never run the water pump in ing techniques.
an enclosed area even if the win- 22. This pump is designed to pump only wa-
dows and doors are opened. Avoid ter that is not intended for human con-
areas where exhaust vapors can be sumption. Other uses can result in per-
trapped. DANGERCARBON son injury or damage to the pump or
MONOXIDE HAZARD: The engine other property. Pumping sea water, bev-
exhaust contains carbon monoxide, erages, acids, chemical solutions, or any
a poisonous, odorless, invisible gas other liquid that promotes corrosion can
which, if breathed, may cause death damage the pump.
or personal injury. Pumping flammable liquids, such as
b. Good ventilation for cooling. The gasoline or fuel oils, can result in a
water pump is air cooled and re- fire or explosion, causing serious in-
quires appropriate air flow. Tem- jury.
peratures should not exceed 104 F 23. Do not overload the pump. Use the cor-
ambient. rect pump for the application. The cor-
c. Refuel the water pump in a well rect pump will do the job better and
ventilated area with sufficient light. safer at the rate for which it is designed.
Allow the engine to cool for 3-4 24. Do not allow children to operate the
minutes before refueling. Avoid pump. Keep children and pets away
spills and NEVER refuel while the from the area of operation.
water pump is running.

KDAR Company 2
 Specifications

WP20 WP30 WP40

Engine
4-Stroke, Overhead Valve, 4-Stroke, Overhead Valve, 4-Stroke, Overhead
Engine Type
Single Cylinder Single Cylinder Valve, Single Cylinder
5.5 HP @ 3600 RPM, 6.5 HP @ 3600 RPM, 8.0 HP @3600 RPM,
Engine Size
163cc 196cc 242cc
Max. Torque 8.0 ft-lbs @ 2500 RPM 9.6 ft-lbs @ 2500 RPM 12.4 ft-lbs @ 2500 RPM
IN: 0.15 0.02 mm (cold) IN: 0.15 0.02 mm (cold) IN: 0.15 0.02 mm (cold)
Valve Clearance
EX: 0.20 0.02 mm (cold) EX: 0.20 0.02 mm (cold) EX: 0.20 0.02 mm (cold)
NGK: BPR6ES NGK: BPR6ES NGK: BPR6ES
Spark Plug
DENSO: W20EPR-U DENSO: W20EPR-U DENSO: W20EPR-U
Spark Plug Gap 0.028-0.031 in 0.028-0.031 in 0.028-0.031 in
Idle Speed 1400 RPM (+200/-150) 1400 RPM (+200/-150) 1400 RPM (+200/-150)
SAE 10W-30, API, SJ or SAE 10W-30, API, SJ or SAE 10W-30, API, SJ or
Engine Oil
SL for general use SL for general use SL for general use
Engine Oil Capacity 0.63 Qt. (0.6 liters) 0.63 Qt. (0.6 liters) 1.15 Qt. (1.1 liters)
Gasoline, 86 Octane or Gasoline, 86 Octane or Gasoline, 86 Octane or
Fuel
higher higher higher
Fuel Tank Capacity 1.0 Gal (3.6 liters) 1.0 Gal (3.6 liters) 1.6 Gal (6.0 liters)
Fuel Consumption .51 GPH .51 GPH .51 GPH
Cooling System Forced Air Forced Air Forced Air
Ignition System Transistorized Magneto Transistorized Magneto Transistorized Magneto

Pump
Suction Port Diame-
2 in (50mm) 3 in (80mm) 4 in (100mm)
ter
Discharge Port Di-
2 in (50mm) 3 in (80mm) 4 in (100mm)
ameter
Total Head 85 ft (26 M) 92 ft (28 M) 53 ft (16 M)
Suction Head 26 ft (8 M) 26 ft (8 M) 26 ft (8 M)
Discharge Capacity 150 gal/min (550 L/min) 264 gal/min (1000 L/min) 343 gal/min (1300 L/Min)
Max. Pressure 35.5 psi 45 psi 45 psi
Continuous Running
Apprx. 2-3 hours Apprx. 2-3 hours Apprx. 2-3 hours
Time

Size
L x W x H (in) 18.3 x 14.6 x 17.1 19.9 x 14.6 x 17.1 25 x 17.5 x 24.7
Dry Weight 59.4 lbs 66 lbs 130.4 lbs

Table 1

KDAR Company 3
 Features/Package Contents

Features

WP20 WP30 WP40

All Aluminum Pump Hous- All Aluminum Pump Hous- All Aluminum Pump Hous-
ing w/Ceramic Seals ing w/Ceramic Seals ing w/Ceramic Seals
2 Suction & 2 Discharge 3 Suction & 3 Discharge 4 Suction & 4 Discharge
Fittings Fittings Fittings
8700 GPM Max. Output 15,800 GPM Max. Output 20,600 GPM Max. Output
26 Suction Head 26 Suction Head 26 Suction Head
85 Total Head 92 Total Head 53 Total Head
Max. Pressure 35.5 PSI Max. Pressure 45 PSI Max. Pressure 45 PSI
5.5 HP Engine @ 3600 6.5 HP Engine @ 3600 8.05 HP Engine @ 3600
RPM RPM RPM
Low Oil Shut Off Low Oil Shut Off Low Oil Shut Off
Spark Arrestor Muffler Spark Arrestor Muffler Spark Arrestor Muffler
EPA Certified Engine EPA Certified Engine EPA Certified Engine
Built in Fuel Gauge Built in Fuel Gauge Built in Fuel Gauge
Recoil Start Recoil Start Recoil Start
TCI Ignition TCI Ignition TCI Ignition
1 Gal Fuel Tank w/Input 1 Gal Fuel Tank w/Input 1.6 Gal Fuel Tank w/Input
Fuel Filter Fuel Filter Fuel Filter
Fuel Shutoff w/Internal Fuel Fuel Shutoff w/Internal Fuel Fuel Shutoff w/Internal Fuel
Filter Filter Filter
Noise Level of 67 DB @ 24 Noise Level of 67 DB @ 24 Noise Level of 67 DB @ 24
Feet Feet Feet
Run TimeApprox. 2 Run TimeApprox. 2 Run TimeApprox. 2
Hours @ 50% Load Hours @ 50% Load

Package Contents
Hose
Hose Sealing Clamp Hose
1. Water Pump Unit Clamps Washer
2. Operators Manual Ring Coupler
3. Warranty Card
4. Spark Plug Wrench
5. Screw Driver Strainer
6. Hose Clamps (3)
7. Hose Coupler (2)
8. Hose Clamp Ring (2)
9. Sealing Washer (2)
10. Strainer

KDAR Company 4
 Component & Control Locations

Fuel
Tank

Choke Fuel Tank

Cap
Throttle
Fuel Level
Air Gauge
Filter

Fuel Oil Fill Cap

Valve & Dipstick

Starter
Grip ON/OFF
Switch

Primer Water
Filler Cap

Discharge
Port Muffler

Intake Carburetor
Port

Pump Water Oil Drain

Drain Plug Plug

KDAR Company 5
 Set Up

Engine Preparation Fuel and refuel in a well ventilated

area with the engine stopped.
Engine Oil Do not smoke or allow flames or
NOTE: Engine oil is a major factor affecting sparks in the area where the engine is
the performance and service life of this water being refueled or where gasoline is
pump. Non-detergent and 2-stroke engine oils stored.
WILL damage the engine and are not recom- Do not over fill the tank (there should
mended. be no fuel in the filler neck).
After refueling, make sure the tank
cap is closed properly and securely.
Be careful not to spill fuel when fueling
or refueling. Spilled fuel or fuel vapor
may ignite.
If fuel is spilled make sure the area is
dry and free of fumes before starting
the engine.
Avoid fuel contact with the skin or
1. Use 4 stroke oil, or an equivalent high deter- breathing vapors for a prolonged pe-
gent, premium quality motor oil certified to riod.
meet or exceed U.S. automobile manufac- KEEP FUEL OUT OF THE REACH
turers requirements for Service Classification OF CHILDREN.
SG, SF/CC, CD. This designation will be on
the motor oil container.
2. SAE 10W-30 is recommended for general, all- 1. Unleaded gasoline with a octane rating of 86 or
temperature use. See chart for appropriate higher is recommended because it produces
weights for your area. fewer engine and spark plug deposits and ex-
3. Locate the oil filler cap and remove. tends the exhaust system life.
2. Remove tank cap and fill tank.
3. Do not fill tank above the shoulder of the fuel
strainer.

4. Fill oil reservoir according to the engine oil

capacity found in table 1.
5. Confirm proper fill by replacing the dip stick
and checking the oil level.
Fueling the Engine
4. Never use stale or contaminated gasoline or
WARNING oil/gasoline mixture. KDAR recommends a
Gasoline is extremely flammable and fuel stabilizer.
is explosive under certain conditions. 5. Avoid getting dirt or water in the fuel tank.

KDAR Company 6
 Operation

Pre-Start Preparation Pump Placement

WARNING For best pump performance, place the pump near
Improperly maintaining this pump, or failing to the water level and use hoses that are no longer
correct a problem before operation, could cause then necessary. This will enable the pump to pro-
a malfunction that may result in serious injury. duce the greatest output.

Always perform a pre-operation inspection be- As head (pumping height) increases, pump output
fore each operation and correct any problem. decreases. Maximum head specifications are show
in Table 1 on page 3. The length , type and size of
NOTE: The following procedures are to be the suction and discharge hoses can also signifi-
completed each time the water pump is started. cantly effect the pump output.

General Condition Discharge head capacity is always greater than

suctions head capacity, so it is important for the
1. Look around and underneath the pump for suction head to be the shorter part of the total
signs of oil or gasoline leaks. head.
2. Check that all nuts, bolts, screws, hose connec-
tors and clamps are tightened. Minimizing suction head (placing the pump near
3. Remove any excessive dirt or debris, espe- the water level) is also very important for reducing
cially around the muffler and recoil starter. self-priming time. Self-priming time is the time it
4. Look for signs of damage. takes the pump to bring water the distance of the
suction head during initial operation.
Suction & Discharge Hoses

1. Check the general condition of any hose that is

to be connected to the water pump and be sure
they are in serviceable condition.
Note: The suction hose must be reinforced
construction to prevent collapse.
2. Insure the sealing washer in the suction hose
connector is in good condition.
3. Check that hose connectors and clamps are
properly and securely installed.
4. Make sure the strainer is in good condition and
connected to the suction hose.

Engine

1. Check engine oil level and ad if the level is

low..
2. Check the air filter to insure it is clean and free
of obstructions..
3. Check the fuel level to insure tank is full..

KDAR Company 7
 Operation

Suction Hose Installation Discharge Hose Installation

Note: Use commercially available suction hose Note: Use commercially available discharge
that is reinforced with non-collapsible wall or hose.
braided wire construction.
1. Slide a hose coupler into the hose clamp ring.
1. Slide a hose coupler into the hose clamp ring. 2. Insert sealing washer into the hose clamp ring.
2. Insert sealing washer into the hose clamp ring. 3. Securely tread the hose clamp ring onto dis-
3. Securely tread the hose clamp ring onto intake charge port. (see diagram below)
port. (see diagram below) 4. Slide a hose clamp over the hose.
5. Slide hose over the hose coupler.
6. Slide hose clamp over the hose coupler and
tighten securely.

Priming the Pump

4. Slide hose clamp over the hose.
5. Slide hose over the hose coupler. Note: Operating the pump dry will destroy the
6. Move hose clamp up over the hose coupler pump seal. If the pump has been run dry, stop
and tighten securely. the engine immediately, allow to cool and prime
7. Slide a hose clamp over the other end of the the pump.
suction hose.
8. Slide suction hose over the strainer. 1. Remove the filler cap.
9. Move hose clamp up over the strainer connec- 2. Completely fill the pump chamber with water.
tor and tighten the hose clamp. 3. Reinstall the filler cap and tighten securely.

KDAR Company 8
 Operation

Starting the Engine 5. Pull the starter grip lightly until you feel resis-
tance, then pull briskly. Return the grip gently.
1. Move the fuel valve lever to the on position.

Starter Grip

2. If the engine is cold at start, move the choke 6. If the choke lever has been moved to the
lever to the CLOSED position. Leave OPEN CLOSED position, gradually move it to the
for warm start. OPEN position as the engine warms up.

WP20 & WP30 WP20 & WP30

Slide left to close Slide Right to Open
WP40 WP40
Pull to Close Push to Open

3. Move the throttle lever away from the SLOW

position to about 1/3 toward the FAST posi- Setting Engine Speed
tion.
1. After starting the engine, check the pump out-
put.
2. Adjust the pump output by moving the throttle
lever. For greater output move the throttle
lever to the FAST position. For lower output,
move the throttle lever to the SLOW position.

FAST SLOW

4. Turn the engine switch to the ON position.

FAST SLOW

KDAR Company 9
 Operation

Shutting Down the Pump 5. Remove filler cap from the pump and flush
the pump chamber with clean water.
Note: For emergency engine stop, simply turn
the engine switch to OFF. Filler
Cap
1. Move the throttle lever to the SLOW position.

SLOW

6. Allow water to drain from the pump chamber

2. Turn the engine switch to the OFF position. and replace filler cap and drain plug.

3. Turn fuel valve to the off position.

Note: When the pump is not in use the fuel
valve should be in the OFF position.

4. Remove the pump drain plug and drain the

pump chamber.

Drain
Plug

KDAR Company 10
 Maintenance

Maintenance Schedule
REGULAR SERVICE Each use First Every 3 Every 6 Every
PERIOD(3) ITEM month or months or months or year or
Perform at every 20 Hours 50 Hours 100 Hours 300
indicated month or operating Hours
hour interval, whichever comes first.
Engine oil Check level
Change
Reduction gear oil (applicable Check level
types)
Change
Air filter Check
Clean (1) (1)
Replace
Sediment cup Clean
Sparkplug Check-adjust
Replace
Spark arrester Clean

Idle speed Check-adjust (2)

Valve clearance Check-adjust (2)

Combustion chamber Clean After every 500 Hours (2)

Fuel tank & filter Clean (2)
Fuel tube Check Every 2 years (Replace if necessary) (2)
Impeller Check (2)

Impeller clearance Check (2)

Pump inlet valve Check (2)

(1) - Service more frequently when used in dusty areas

(2) - These items should be serviced by a qualified mechanic at an approved KDAR service center.
(3) - For commercial use, log hours of operation to determine proper maintenance intervals.

WARNING Burns from hot parts

Injury from moving parts
Make sure the engine is off and cool before you
begin any maintenance or repairs. This will Read all instructions before you begin and
eliminate several potential hazards. make sure you have the tools and skills re-
Carbon monoxide poisoning from engine
quired to complete the task.
exhaust.
KDAR Company 11
 Maintenance

Engine Oil Change Spark Arrestor Cleaning

1. Change oil while engine is warm to assure 1. Engine must be cool and muffler safe to touch
complete and rapid draining. to remove the Spark Arrestor from the muffler.
2. The Water Pump should be on a level surface. 2. To remove the Spark Arrestor, loosen the
3. Remove oil filler cap. screw on clamp and remove the Arrestor.
4. Place pan under water pump to catch oil. (Make sure to handle carefully and gently)
5. Remove oil drain plug. 3. Brush lightly the element in a solution of
6. Allow oil to drain completely. household detergent and warm water and rinse
7. Replace drain plug. thoroughly. (A nonflammable or high flash
8. Refill with recommended oil (page 6). point solvent can also be used)
9. Check oil level. 4. Re-install Arrestor and tighten clamp.

Fuel Filter Cleaning

Fill
Cap 1. Drain fuel from tank.
Drain 2. Disconnect fuel line from fuel valve.
Plug 3. Remove fuel valve from tank.
4. Remove fuel filter from the top of the fuel
valve by unthreading (should be able to be re-
moved with fingers).
Air Cleaner Service 5. Clean fuel filter with a nonflammable or high
flashpoint solvent.
1. Unsnap the air cleaner cover clips.
6. Reattach fuel filter to fuel valve and reattach
2. Remove the air filter element.
fuel valve to tank and fuel line.
3. Wash the element in a solution of household
detergent and warm water and rinse thoroughly Fuel Valve Cleaning
(a nonflammable or high flash point solvent
can also be used). 1. Remove the sediment cup and O-ring at the
4. Allow to dry completely. bottom of the fuel valve with a small wrench.
5. Pour a small amount of clean engine oil on the 2. Clean and wash out the sediment cup with a
element and squeeze out the excess. nonflammable or high flashpoint solvent.
6. Reinstall air filter element and replace cover. 3. Replace the sediment cup and O-ring.

Sediment
Cup

Fuel Strainer Cleaning

1. Remove the plastic fuel strainer from under the
fuel tank cap.
2. Clean and wash out the strainer with a non-
flammable or high flashpoint solvent.
3. Replace strainer.

KDAR Company 12
 Maintenance

Spark Plug Service 8. Check to make sure the spark plug washer is in
good condition.
Recommended Spark Plug: 9. Thread the spark plug in by hand to prevent
BPR6ES (NGK) cross-threading.
W20EPR-U (DENSO) 10. After the spark plug is seated, tighten with the
spark plug wrench to compress the washer.
To insure proper engine operation, the spark plug
must be properly gapped and free of deposits. If installing a new spark plug, tighten 1/2 turn
after the spark plug seats to compress the
WARNING washer. If reinstalling a used spark plug,
If the engine has been running, the muf- tighten 1/8-1/4 turn after the spark plug seats to
fler will be very hot. Care must be taken compress the washer.
not to touch the muffler when removing
the spark plug. CAUTION
The spark plug must be securely tightened. An
1. Remove the spark plug cap. improperly tightened spark plug can become
2. Clean any dirt from around the spark plug very hot and could damage the engine.
base.
3. Use the wrench supplied with the water pump Never use spark plugs which have an improper
to remove the spark plug. heat range. Use only the recommended spark
4. Visually inspect the spark plug and discard if plugs or equivalent.
the insulator is cracked or chipped.
3. Clean with a wire brush if the spark plug is to Preparing for Transportation
be reused.
4. Measure the plug gap with a feeler gauge.
1. Turn the engine switch and fuel valve to the
5. Correct as necessary by carefully bending the
off or stop position.
side electrode.
2. Disconnect suction and discharge hoses to pre-
vent damage during transport.
The gap should be: 0.700.80mm (0.028-
3. Let the engine cool before transporting.
0.031 in.)
4. Keep the water pump level to prevent fuel
spillage.
5. Take care not to drop or strike the water pump
when transporting.

KDAR Company 13
 Storage

Note: Proper storage preparation is essential to 1 Year or More

keeping the pump trouble free. Following the Fill with fresh gasoline.
steps below will keep the pump in good working Add fuel stabilizer to the gasoline.
order and easier to start when used next. Drain the carburetor float bowl.
Drain the fuel sediment cup.
Cleaning the Pump Oil engine internally (see below)
Change the engine oil.
1. Allow engine to cool at least a half hour before
After removal from storage, drain the
cleaning.
stored gasoline into a suitable container
2. Wash the engine and pump.
and fill with fresh gasoline before start-
Note: It is best to wash the pump by hand
ing.
(do not use a hose or power washer) in or-
der to prevent water from getting into the Drain Carburetor
air filter, muffler opening or other areas
sensitive to water. WARNING
3. Wipe all surfaces dry.
Gasoline is extremely flammable and
4. Fill the pump chamber with clean water.
is explosive under certain conditions.
5. Start the pump and allow it to run until it
Do not smoke or allow flames or
reaches normal operating temperature to
sparks in the area when the carbure-
evaporate any external water.
tor is being drained.
6. Stop engine and allow to cool.
Be careful not to spill fuel when
7. Remove pump drain plug and flush with clean
draining the carburetor. Spilled fuel
water.
or fuel vapor may ignite.
8. Allow water to drain.
Avoid fuel contact with the skin or
9. Spray controls with silicone lubricant.
breathing vapors for a prolonged pe-
riod.
Preparing the Engine for Storage KEEP FUEL OUT OF THE REACH
1. Be sure the storage area is free of excessive OF CHILDREN.
humidity and dust. 1. Loosen the carburetor drain screw.
2. Preparation will depend on the length of time 2. Drain carburetor into a suitable container.
the water pump will be stored as outlined be- 3. Replace drain screw.

Less than 1 Month

No preparation necessary.

1 to 2 Months
Fill with fresh gasoline. Carburetor
Add fuel stabilizer to the gasoline. Drain Screw

2 Months to 1 Year
Fill with fresh gasoline.
Add fuel stabilizer to the gasoline.
Drain the carburetor float bowl.
Drain the fuel sediment cup.

KDAR Company 14
 Storage

Internal Oiling Safety Features

1. Remove the spark plug. Low-Oil Shutdown
2. Pour 1 tablespoon of clean engine oil into the This water pump is equipped with low-oil shut-
cylinder. down. If the oil level in the engine gets too low the
3. Crank the engine several times by pulling on engine will shut down automatically. This prevents
the starter rope. damage to the engine resulting from insufficient
4. Reinstall the spark plug. lubrication.
5. Slowly pull the starter rope until resistance is
felt. At this point the piston is coming up on its It the engine shuts down and the oil is at the proper
compression stroke and both the intake and level, make sure the water pump is on a level sur-
exhaust valves are closed. Storing the engine in face. Having the unit at an angle may shift the oil
this position will help protect it from internal giving the sensor a false reading.
corrosion.
Spark Arresting Muffler
Replacement Parts All Hot Max water pumps are equipped with spark
arresting mufflers allowing for use around agricul-
The emission control systems on your engine were tural crops, forests, brush, grass and other similar
designed, built, and certified to conform with EPA items. Spark arresting mufflers are required in the
and California emission regulations. We recom- State of California and on some U.S. Forest Ser-
mend the use of original replacement parts when- vice Land and may also be legally required under
ever you have maintenance done. These original- other statutes and ordinances. The California stat-
design replacement parts are manufactured to the ues requiring a spark arresting muffler are Sections
same standards as the original parts, so you can be 13005(b), 4442 and 4443.
confident of their performance. The use of replace-
ment parts that are not of the original design and
quality many impair the effectiveness of your
emission control system.

A manufacturer of an aftermarket part assumes the

responsibility that the part will not adversely affect
emission performance. The manufacturer or re-
builder of the part must certify that use of the part
will not result in a failure of the engine to comply
with emission regulations.

KDAR Company 15
 Trouble Shooting

Engine Will Not Start

NO
Is the fuel valve on? Turn fuel valve on.
YES
NO Move choke to closed
Is the choke closed?
unless the engine is warm.
YES
Is the engine switch on? NO Turn engine switch on.

YES
NO
Is there fuel in the tank? Refill the tank.

YES
NO
Is there oil in the engine? Add the recommended oil.

YES
NO Still no Spark Take the water pump to an
Is there a spark from the Replace the authorized KDAR water
spark plug? spark plug. pump service center.
To Check:
1. Remove the spark plug cap and clean
WARNING
any dirt from around the spark plug.
Be sure there is no spilled fuel
YES 2. Remove the spark plug and install the
spark plug in the plug cap. in the area.
Gasoline is extremely flamma-
3. Set the plug side electrode on the cylin-
der head. ble and is explosive under cer-
4. Crank engine, sparks should jump tain conditions.
across the gap.

Is the fuel reaching the NO Clean the fuel sediment cup

carburetor? and fuel filter.

To Check:
1. Turn off the engine switch and
loosen the carburetor drain
YES screw.
2. Fuel should flow from the drain
when the fuel valve is turned on.

If the engine still does

not start, take the water NOTE: The nearest KDAR authorized ser-
pump to a authorized vice center can be found by visiting
KDAR service center. www.hotmaxtorches.com.

KDAR Company 16
 Trouble Shooting

Engine Lacks Power

Is the air filter element clogged? YES Clean or replace the air filter.

NO
Is the fuel bad? Engine stored with- YES Drain fuel from tank and carburetor
out treating the fuel or refueled and refill tank with fresh fuel.
with bad gasoline
NO

Is the fuel filter clogged? YES Clean or replace fuel filter.

NO
If the engine still lacks power take
the water pump to a authorized
KDAR service center.

No Pump Output
NO
Is the pump primed? Prime the pump.
YES
Is the suction hose collapsed, cut or YES
punctured? Replace the suction hose.

NO
Is the strainer completely under NO Put the Strainer and suction hose
water? completely under water.
YES
Is there an air leak at the connec- YES Replace sealing washer if missing
tor? or damaged. Tighten the hose con-
nector.
NO
Is the strainer clogged? YES Clean the strainer.
NO
Is there excessive head? YES Relocate the pump and/or hoses to
reduce head.
NO
If the pump still has no output take
the water pump to a authorized
KDAR service center.

KDAR Company 17
 Trouble Shooting

Low Pump Output

Is the suction hose collapsed, dam- YES
aged, too long or too small a di- Replace the suction hose.
ameter?
NO
Is there an air leak at the connec- YES Replace the sealing washer if it is
tor? missing or damaged. Tighten the
hose connector clamp.
NO
YES
Is the strainer clogged? Clean debris from the strainer.
NO

Is the discharge hose damaged, too YES

long or too small a diameter? Replace the discharge hose.

NO
YES Relocate the pump and/or hoses to
Is the head marginal?
reduce the head.
NO
If the pump still has no output take
the water pump to a authorized
KDAR service center.

High Altitude Operation

At high altitude, the standard carburetor air-fuel Even with carburetor modification, engine horse-
mixture will be too rich. Performance will de- power will decrease about 3.5% for each 1,000-
crease, and fuel consumption will increase. A very foot (300-meter) increase in altitude. The effect of
rich mixture will also foul the spark plug and altitude on horsepower will be greater than this if
cause hard starting. Operation at an altitude that no carburetor modification is made.
differs from that at which this engine was certified,
for extended periods of time, may increase emis- NOTICE: When the carburetor has been modified
sions. for high altitude operation, the air-fuel mixture
will be too lean for low altitude use. Operation at
High altitude performance can be improved by altitudes below 5,000 feet (1,500 meters) with a
specific modifications to the carburetor. If you al- modified carburetor may cause the engine to over-
ways operate your engine at altitudes above 5,000 heat and result in serious engine damage. For use
feet (1,500 meters), have a qualified mechanic per- at low altitudes, have a qualified mechanic return
form this carburetor modification. This engine, the carburetor to original factory specifications.
when operated at high altitude with the carburetor
modifications for high altitude use, will meet each
emission standard throughout its useful life.

KDAR Company 18
 Warranty

KDAR Company, and its affiliates, warrants that 2. Damages caused by ordinary wear, abuse, rain,
the water pumps covered under this warranty are freeze damage, negligence, accident or failure
free from defects in material and workmanship for to operate or maintain the power washer in ac-
one year from the date of purchase. This warranty cordance with the instructions in the operators
is extended to the original purchaser who uses the manual supplied with the power washer.
product in a consumer application (personal, resi- 3. Damage caused by unauthorized repair or al-
dential or household usage). All water pumps cov- terations.
ered under this limited warranty which are used in
commercial applications (i.e. income producing) Exclusions and Limitations:
are warranted to be free from defects in material
and workmanship for 90 days from the date of KDAR Company makes no other warranty of
original purchase. The products covered under this any kind, express or implied. Implied warran-
warranty are the water pumps. ties, including warranties of merchantability
and of fitness for a particular purpose, are
KDAR Company, and its affiliates, will repair or hereby disclaimed. The warranty service de-
replace, at KDARs sole discretion, parts found to scribed above is the exclusive remedy under
be defective in material or workmanship within the this warranty; liability for incidental and conse-
warranty period. Warranty service will be sched- quential damages is excluded to the extent per-
uled according to the normal work flow and busi- mitted by law.
ness hours of the service center doing the work as
well as the availability of replacement parts. All This warranty gives you specific legal rights, and
decisions from KDAR Company regarding this you may have other rights which vary from state to
limited warranty shall be final. state. Some states do not allow a disclaimer of im-
plied warranties, or the exclusion of incidental and
Original Purchasers Responsibility: consequential damages, so the above disclaimers
and exclusions may not apply to you.
1. Retain the original cash register receipt as
proof of purchase. For warranty service or to obtain service parts
2. Follow manual instructions regarding the care or accessories:
and operation of your power washer.
3. If warranty work is required, DO NOT RE- Call Toll Free: 1-866-939-9013
TURN THIS POWER WASHER TO THE Or:
RETAILER. Take the power washer to the Write: KDAR Company
nearest KDAR Authorized Service Center for 15009 Manchester Rd #283
evaluation. Visit www.hotmaxtorches.com or Ballwin, MO 63011
call KDAR Company M-F 8AM-5PM CST to
locate the nearest Authorized Service Center.

Not Covered:

1. Transportation charges for sending or deliver-

ing the power washer to the Authorized Ser-
vice Center or returning the repaired or re-
placement power washer back to the customer.
These charges are the responsibility of the cus-
tomer.

KDAR Company 19