Refrigerator: Service Manual
Refrigerator: Service Manual
Refrigerator: Service Manual
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REFRIGERATOR
SERVICE MANUAL
CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR .
SAFETY PRECAUTIONS
Please read the following instructions before servicing your
refrigerator.
1. Check the set for electric losses. 7. When standing up after having checked the lower
2. Unplug prior to servcing to prevent electric shock. section of the refrigerator with the upper door open,
move with care to avoid hitting the upper door.
3. Whenever testing with power on, wear rubber gloves to
prevent electric shock. 8. When tilting the set, remove any materials on the set,
especially the thin plates(ex. Glass shelf or books.)
4. If you use any kind of appliance, check regular current,
voltage and capacity. 9. When servicing the evaporator, wear cotton gloves.
This is to prevent injuries from the sharp evaporator
5. Don't touch metal products in the freezer with wet
fins.
hands. This may cause frostbite.
10. Leave the disassembly of the refrigerating cycle to a
6. Prevent water from following onto electric elements in
specialized service center. The gas inside the circuit
the mechanical parts.
may pollute the environment.
-2-
SERVICING PRECAUTIONS
Air Recharging in Compressor vacuum operation is over, add the quantity in grams of
Test the refrigeration by connecting it electrically before R134a to the refrigeration system. Remember that every
refilling operation. It is necessary to ascertain the function system has an exact quantity of R134a with a tolerance of
of the motor-compressor and identify the defects ±5 grams that can be added. (Figure 4)
immediately. If defects have been found, empty the old
system of possible R134a residue by breaking off the end
of the extension piece at its narrow point. (Figure 1)
Replace the filter and any damaged components. Unsolder
and pull off the piece remaining inside the service tube and
then attach an complete extension with male Hansen and
at last, solder it to the same tube again. (Figure 2) TO THE R134a CYLINDER
POINT TO BE
BROKEN CHARGE TUBE
EXTENSION
FEMALE
HANSEN
TO THE REFRIGERATION
SYSTEM
MALE HANSEN Figure 4
TO THE VACUUM
PUMP VALVE TO BE CLOSED
AFTER VACUUM
-4-
PARTS IDENTIFICATION
Freezer Temperature
Control Egg Tray(1 or 2)
Removable Rotatable
Glass Shelf(2 or 3) Door Basket
(3 or 5)
Lamp
Vegetable Drawer
Used to keep fruits Bottle Holder
and vegetables, etc.
fresh and crisp.
Freezer
Compartment
Removable
Plinth
Leveling Screw
-5-
REPLACEMENT OF DOOR OPENING TYPE
1. PRECAUTION 2) Separating screw 10 and remove the center hinge 11
1) Before reversing the door, first of all, you should take and the refrigerator door 12 . Move the position of cap 13 .
out food and accessories like shelves or trays which are Move the position of bracket door 16 and screw 17 .
not fixed in the refrigerator. 3) Move the position of upper hinge pin 14 , and cap 15 .
2) Use Torque Wrench or Spanner to fix or remove the Assemble the refrigerator door 12 . Assemble center
bolt. hinge 11 and bolt 10 . Assemble freezer door 21 .
3) Don't lay the refrigerator down in working with it, it will Assemble the lower hinge ➎, bolt ➍ and lower cover ➊.
cause to get out of order.
4) Be careful not to drop the door in disassembling or
assembling the freezer or the refrigerator door. 14
7
6
5
4 15
21
3
8
9
1
2
12
11
12
10
13 11 10
16
17
21
-6-
DISASSEMBLY
1 DOOR 2 DOOR SWITCH
● Freezer Door 1) Loosen four screws in upper part and disconnect top
1) Loosen 2 screws and pull the Lower Cover. cover.
2) Loosen hexagonal bolts fixing the lower hinge to the 2) Disconnect Lead Wire from switch.
body to remove the freezer door only. 3) Disengage hook behind the switch by pressing it with
hands.
Lower Hinge
Bolt
Figure 6
Figure 7
● Refrigerator Door
1) Loosen hexagonal bolts fixing the center hinge(Hinge,C)
to the body to remove the refrigerator door only.
Figure 10
Hinge, C
Bolt
Figure 8
-7-
4 FAN AND FAN MOTOR 6 DAMPER CONTROL
1) Remove freezer drawers. 1) Remove the Cover Lamp, R and loosen 2 screw.
2) Remove two cap, screws and loosen two screws in Grille Fan. 2) Pull the Control Box, R and separate the lead wire
3) Pull out the Grille Fan and Shroud, F. housing.
4) Disconnect the housing of lead wire. 3) Remove the Cover Lamp, R.
5) Separate the Fan Assy. 4) Separate the Insulation Multi Duct and Control Box, R.
6) Losse 2 screw fixed to the Bracket. 5) Disassemble the Knob.
7) Pull out Shroud, F remove the Fan Motor Assy. 6) Separate the Damper Control and Control Box, R.
8) Separate the Motor Bracket and Rubber. 7) Separate the Damper Control and Resistor.
8) Disconnect the lead wire.
GUIDE FAN
FAN
GRILLE
Figure 11
Figure 13
Fuse, Melting
Thermistor
Heater, Sheath
Figure 12 A Figure 14 A
Note: A has been only applied to Voltage 110-127V area.
B has been only applied to Voltage 220-240V area.
Fuse, Melting
Thermistor
Heater, Sheath
Figure 12 B - 8 - Figure 14 B
ADJUSTMENT
1 COMPRESSOR 3) PTC-Applied Circuit Diagram
1) Role ● According to Starting Method for the Motor
The compressor intakes low temperature and low pressure
gas evaporated from Evaporator of the Refrigerator, and OVERLOAD PROTECTOR(O.L.P)
condenses this gas to high temperature and high pressure
gas, and then plays delivering role to Condenser. C
2) Composition
PTC COMPRESSOR
The Compressor is Composed of Compressor Apparatus 5 MOTOR
compressing gas, Compressor Motor moving Compressor M
S
Apparatus and Case protecting Compressor Apparatus S M
and Motor. There are PTC-Starter, and Over Load 3 6
Protector (OLP) in the Compressor outside. On the other
hand, because the Compressor consists of 1/1000mm processing PTC STARTER HERMETIC
TERMINAL
precision components and is sealed after production in absence RSIR
of dust or humidity, deal and repair with care. Figure 19
3) Note for Usage
(1) Be careful not to allow over-voltage and over-current.
(2) No Strike 4) Motor Restarting and PTC Cooling
If applying forcible power or strike (dropping or careless (1) For restarting after power off during normal
dealing), poor operation and noise may occur. Compressor Motor operation, plug the power cord after
5 min. for pressure balance of Refrigerating Cycle and
(3) Use proper electric components appropriate to the
PTC cooling.
Compressor.
(2) During normal operation of the Compressor Motor, PTC
(4) Note to Keep Compressor.
elements generate heat continuously. Therefore,
If Compressor gets wet in the rain and rust in the pin of
if PTC isn't cooled for a while after the power has been
Hermetic Terminal, the result may be poor operation
shut off, Motor can't operate again.
and poor contact may cause.
(5) Be careful that dust, humidity, and flux welding don't 5) Relation of PTC-Starter and OLP
inflow in the Compressor inside in replacing the (1) If the power is off during operation of Compressor and
Compressor. Dust, humidity, and flux due to welding the power is on before the PTC is cooled, (instant shut-
which inflows to Cylinder may cause lockage and noise. off within 2 min. or reconnect a power plug due to
misconnecting), the PTC isn't cooled and a resistance
value grows. As a result, current can't flow to the sub-
coil and the Motor can't operate and the OLP operates
2 PTC-STARTER by flowing over current in only in the main-coil.
1) Composition of PTC-Starter (2) While the OLP repeats on and off operation about 3-5
(1) PTC (Positive Temperature Coefficient) is a no-contact times, PTC is cooled and Compressor Motor performs
semiconductor starting device which uses ceramic normal operation.
material and this material consists of BaTiO3. If OLP doesn't operate when PTC is not cooled,
(2) The higher the temperature is, the higher becomes the Compressor Motor is worn away and causes circuit-
resistance value. These features are used as starting short and fire. Therefore, use a properly fixed OLP
device for the Motor. without fail.
2) Role of PTC-Starter 6) Note to Use PTC-Starter
(1) PTC is attached to Hermetic Compressor used for (1) Be careful not to allow over-voltage and over-current.
Refrigerator, Show Case and starts Motor. (2) No Strike
(2) Compressor for household refrigerator applies to Don't apply a forcible power or strike.
single-phase induction Motor. (3) Keep apart from any liquid.
For normal operation of the single-phase induction If liquid such as oil or water away enter the PTC,
motor, in the starting operation flows in both main coil PTC materials it may break due to insulation
and sub-coil. After the starting is over, the current in breakdown of the material itself.
subcoil is cut off. The proper features of PTC play all (4) Don't change PTC at your convenience.
the above roles. So, PTC is used as a motor starting Don't disassemble PTC and mold. If the exterior to the
device. PTC-starter is damaged, resistance value is altered and
it may cause poor starting of the compressor motor
may cause.
(5) Use a properly fixed PTC.
-9-
3 OLP (OVER LOAD PROTECTOR)
CONTACTING
1) Definition of OLP POINT
COVER
(1) OLP (OVER LOAD PROTECTOR) is attached to the
Hermetic Compressor and protects the Motor by cutting BIMETAL
off current in Compressor Motor in case of over-rising
temperature by Bimetal in the OLP.
(2) When over-voltage flows to Compressor motor, the CONTACTING
Bimetal works by heating the heater inside the OLP, POINT
and the OLP protects Motor by cutting off current which HEATER
flows to the Compressor Motor.
TERMINALS
2) Role of the OLP
(1) The OLP is attached to the Hermetic Compressor used
for the Refrigerator and Show Case and prevents the BIMETAL
Motor Coil from being started in the Compressor.
ADJUST
(2) Do not turn the Adjust Screw of the OLP in any way for SCREW
normal operation of the OLP.
(Composition and connection Diagram of OLP)
Figure 20
HEATER
CIRCUIT DIAGRAM
2.Ref. Circuit 1 2.Ref. Circuit 2
3854JS8003Z 3854JS8003Y
- 10 -
TROUBLESHOOTING (Mechanical Part)
1 COMPRESSOR AND ELECTRIC COMPONENTS
YES
No Voltage. OLP disconnected? Replace OLP.
5
Check connection
condition.
YES
Check the Check the resistance of 4
3 resistance of two terminals in PTC-
NO Replace
PTC-Starter. Starter. PTC-Starter. 5
YES
OLP works within YES
Check if applying 5
4 Check OLP. 30 sec. in forcible
a regular OLP.
OLP operation by NO
Replace OLP.
turning instant power
on and off.
- 11 -
2 PTC AND OLP
4
6 5
3
Figure 21 Figure 22
- 12 -
3 ANOTHER ELECTRIC COMPONENTS
▼ Cooling is impossible
- 13 -
4 SERVICE DIAGNOSIS CHART
Cooling is ¥ Is the power cord unplugged from the outlet? ¥ Plug to the outlet.
impossible. ¥ Check if the power switch is set to OFF. ¥ Set the switch to ON.
¥ Check if the fuse of power switch is shorted. ¥ Replace a regular fuse.
¥ Measure the voltage of power outlet. ¥ If voltage is low, wire newly.
Cooling ability ¥ Check if the set is placed close to wall. ¥ Place the set with the space of about 10cm.
is poor. ¥ Check if the set is placed close to stove, gas ¥ Place the set apart from these heat
¥ cooker and direct rays. ¥ appliances.
¥ Is the ambient temperature high or ¥ Make the ambient temperature below.
¥ the room door closed?
¥ Check if put in is hot. ¥ Put in foods after cooled down.
¥ Did you open the door of the set too often ¥ Don't open the door too often and close
¥ or check if the door is closed up? ¥ it firmly.
¥ Check if the Damper Control is set to "cold-position". ¥ Set the control to mid-position.
Foods in the ¥ Is foods placed in cooling air outlet? ¥ Place foods in high temperature section.
Refrigerator ¥ (Front Part)
are frozen. ¥ Check if the control is set to "cold-position". ¥ Set the control to "mid-position".
¥ Is the ambient temperature below 5¡C? ¥ Set the control to "warm-position".
Dew or ice ¥ Is liquid food stored? ¥ Seal up liquid foods with wrap.
forms in the ¥ Check if put in is hot. ¥ Put in foods after cooled down.
chamber of ¥ Did you open the door of the set too ¥ Don't open the door too often and close
the set. ¥ often or check if the door is closed up. ¥ it firmly.
Dew forms ¥ Check if ambient temperature and humidity ¥ Wipe dew with a dry cloth. This occurrence
in the Exterior Case. of surroumcling air are high. ¥ is solved naturally in low temperature and humidity.
¥ Is there gap in the door packed? ¥ Fill up the gap.
Abnormal ¥ Are the set positioned in a firm and even place? ¥ Adjust the Adjust Screw, and position
noise generates. ¥ in the firm place.
¥ Are any unnecessary objects set ¥ Remove the objects.
¥ in the back side of the set?
¥ Check if the Tray Drip is not firmly fixed. ¥ Fix it firmly on the original position.
¥ Check if the cover of mechanical room ¥ Place the cover at the original position.
¥ in below and front side is taken out.
To close the door ¥ Check if the door packing is dirty ¥ Clean the door packing.
is not handy. ¥ with filth such as juice.
¥ Is the set positioned in a firm and even place? ¥ Position in the firm place and adjust the
¥ Adjust Screw.
¥ Is too much food putted in the set? ¥ Keep foods not to reach the door.
Ice and foods ¥ Check if the inside of the set is dirty. ¥ Clean the inside of the set.
smell unpleasant. ¥ Did you keep smelly foods without wrapping? ¥ Wrap smelly foods.
¥ It smells of plastic. ¥ The new products smells of plastic, but it is
¥ eliminated after 1-2 weeks.
● In addition to the items described left, refer to the followings to solve the complaint.
Replace the
Check if dew forms in Defrosting
Components of
the Freezer. is poor.
defrosting circuit.
The operation of
Check the Replace the
the Damper
Damper Control Damper Control
Control is poor.
- 14 -
5 REFRIGERATING CYCLE
▼ Troubleshooting Chart
TEMPERATURE
STATE OF STATE OF THE
CAUSE OF THE REMARKS
THE SET EVAPORATOR
COMPRESSOR
PARTIAL Freezer room and Low flowing sound of A little high ¥ A little Refrigerant
LEAKAGE Refrigerator Refrigerant is heard and more than ¥ discharges.
don't cool frost forms in inlet only ambient ¥ Normal cooling is possible
LEAKAGE
WHOLE Freezer room and Flowing sound of Refrigerant Equal to ambient ¥ No discharging of Refrigerant.
LEAKAGE Refrigerator is not heard and frost isn't temperature. ¥ Normal cooling is possible
don't cool formed. ¥ when injecting of Refrigerant
normally. ¥ the regular amount.
PARTIAL Freeze room and Flowing sound of Refrigerant A little high ¥ Normal discharging of
CLOGGED BY DUST
WHOLE Freezer room and Flowing sound of Refrigerant Equal to ambient ¥ Normal discharging of
CLOG Refrigerator is not heard and frost isn't temperature. ¥ Refrigerant.
don't cool. formed.
MOISTURE Cooling operation Flowing sound of Refrigerant Low than ¥ Cooling operation restarts
CLOG stops periodically. is not heard and frost melts. ambient ¥ when heating the inlet of
temperature ¥ capillary tube.
COMPRESSION
COMP- Freezer and Low flowing sound of A little high ¥ The pressure of high
DEFECTIVE
NO COMP- No compressing Flowing sound of Refrigerant Equal to ambient ¥ No pressure of high pressure
RESSION operation. is not heard and no frost. temperature. ¥ part in the compressor.
▼ Leakage Detection
● Observe discharging point of refrigerant which may be in the oil discharging part in the compressor and hole of evaporator.
Whether frost
Whether Compressor YES forms or not in Whether oil
runs or not. Evaporator. No frost leaks or not.
or forms
in inlet only
Frost formed normally
Observe the discharged
Normal amount amount of Refrigerant.
No or much amount
YES
- 15 -
▼ General Control of Refrigerating Cycle
WELDING (1) H 30
ROD (1) ¥ Chemical Ingredients ¥ Recommend H34 containing 34% Ag in the
(1) ¥ Ag: 30%, Cu: 27%, Zn: 23%, Cd: 20% ¥ Service Center.
(1) ¥ Brazing Temperature: 710~840¡C
(2) Bcup-2
1
(1) ¥ Chemical Ingredients
(1) ¥ Cu: About 93%
(1) ¥ P: 6.8~7.5%
(1) ¥ The rest: within 0.2%
(1) ¥ Brazing Temperature: 735~840¡C
FLUX (1) ¥ Ingredients and how to make ¥ Make amount for only day. (1)
(1) ¥¥Borax 30% ¥ Holding period: 1 day
(1) ¥¥Borax 35% ¥ Close the cover of container to prevent dust
2 (1) ¥ Fluoridation kalium: 35% ¥ putting in the FLUX.
(1) ¥ Water: 4% ¥ Keep it in a stainless steel container.
(1) ¥ Mix the above ingredients and boil until
(1) ¥ they are transformed into liquid.
DRIER (1) Assemble the drier within 30min. ¥ Don't keep the drier in a outdoors because
ASM (1) after unpacking. ¥ humidity damages to it.
3 (2) Keep the unpacked drier at the temperature
of 80~100¡C.
VACUUM (1) When measuring with pirant Vacuum ¥ Apply M/C Vacuum Gauge without fail.
(1 )gauge the charging M/C, vacuum ¥ Perform vacuum operation until a proper
(1 )degree is within 1 Torr. ¥ vacuum degree is built up.
(2) If the vacuum degree of the cycle inside is ¥ If a proper vacuum degree isn't built up,¥
(2) 10 Torr. below for low pressure and 20 Torr. ¥ check the leakage from
4 (2) for high pressure, it says no vacuum ¥ the Cycle Pipe line part and
(2) leakage state. ¥ Quick Coupler Connecting part.
(3) Vacuum degree of vacuum pump must be
(3) 0.05 Torr. below after 5 min.
(4) Vacuum degree must be same to the
value described item (2) above for more than
20 min.
NIPPLE (1) Check if gas leaks with soapy water. ¥ Check if gas leaks from joint of the
6 AND (2) Replace Quick Coupler in case of leakage. ¥ Coupler.
COUPLER
- 16 -
MICOM FUNCTION & PCB CIRCUIT EXPLANATION
This description is made for GR-349, 389SQ. Please refer to overall PCB circuits for other models.
1 FUNCTION EXPOSITION
1) FUNCTION
(1) The refrigerator starts from optimum condition when electric power is first on. But the operation condition changes "Mid"
➝ "Mid/Max" ➝ "Max" ➝ "Min" ➝ "Min/Mid" ➝ "Mid" whenever pressing the FREEZE TEMP button.
(2) It returns to "Mid" conditions if power off and on again.
ROOM FREEZER
2) QUICK FREEZER
(1) Function to raise the freezing speed by operating the COMP successively. As pressing the QUICK FREEZE button, the
QUICK FREEZE LED is displayed. Then after 3 hours' successive operation of COMP, the QUICK FREEZING function
will be released.
(2) Defrosting During the QUICK FREEZING operates as follow.
When the QUICK FREEZING time is below 90 minutes, defrost and then operate the QUICK FREEZING for the
remaining time. When the QUICK FREEZING time is over 90 minutes, defrost and then operate the QUICK FREEZING
for 2 hours
(3) If QUICK FREEZE button is pressed during defrosting, the QUICK FREEZE LED is lit up. But the QUICK FREEZING
operates for 3 hours after 7 minutes from the end of defrosting.
(4) If VACATION button is pressed during the QUICK FREEZING, the QUICK FREEZING LED function is released.
(5) If power off during the QUICK FREEZING and power on again, the QUICK FREEZING function is released.
3) VACATION FUNCTION
(1) Function for Energy Saving. As pressing the VACATION button, the VACATION LED is displayed and this function is
operated.
(2) Freezer Compartment is not kept by compressor at the notch displayed but at -13¡C± differential.
(3) Defrosting and Fan control is same as normal operation.
(4) If QUICK FREEZE button is pressed during the VACATION FUNCTION, VACATION FUNCTION is released.
(5) If power off during the VACATION FUNCTION and power on again, the VACATION FUNCTION is released.
- 17 -
4) DOOR OPENING ALARM
(1) When the REFRIGERATOR DOOR is opened and won't be closed after 1 minute from the its opened, BUZZER sounds
to notify it.
(2) At frist, BUZZER sounds three times at each intervals of 0.5 second. Then makes a 0.5 second ON/OFF alarm three
times at intervals of 30 seconds.
(3) If the REFRIGERATOR door closed during ALARM, it is released.
BUZZER
within 1 minute 30 30
1 minute seconds seconds
6) DEFROSTING
(1) If the accumulated time for the operation of the COMPRESSOR is meet with 7 hours, the DEFROSTING HEATER is
started.
(2) The first defrosting is performed at 4 hours(compressor ON) later since the power is on.
(3) If DEFROST SENSOR is over 7¡C during DEFROSTING, end the operation of DEFROSTING with DEFROSTING
HEATER paused, And after 7 minutes, the operation for the freezing is started.
But, if DEFROST SENSOR is not reach to 7¡C after 2 hours' operation of the defrosting heater, it represents a defrosting
trouble.(See the TROUBLE REPRESENTING FUNCTION)
(4) If DEFROST SENSOR is short or open, defrosting is not performed.
- 18 -
8) SELF-TEST
(1) Function to make service easy in case of occuring a trouble in the product.
(2) When occurring a trouble, if the button is pushed, but the function could not operate.
(3) If a toruble release during the representation of trouble, a refrigerator performs the normal function(RESET).
(4) To represent a ERROR CODE, it use FREEZE TEMP LEDs on TOP COVER. If ERROR occurs, the other LEDs except
ERROR CODE LEDs are all off.
F1 F2 F3 F4
:ON
O : OPERATE NORMAL
:OFF
* NOTE 1) If one second pass after pressing the QUICK FREEZE and FREEZE TEMP buttons togather in normal
operation, operates as follow.
If normal, LEDs on the TOP COVER is all on.
RT-SENSOR
If abnormal, LEDs are all on except VACATION LED.
- 19 -
9) FUNCTION TEST
(1) Function to check the testing function of PCB and refrigerator and to find where the trouble.
(2) The test switch is on the MAIN PCB of refrigerator.
TEST FUNCTION is released and RESET after MAX. 2hours regardless of TEST MODE.
(3) If the buttons on TOP COVER is pushed during TEST MODE, Function is not operated and only BUZZER ring with
"DING~ DONG~"
(4) After the end of TEST MODE, pull out the power cord and plug it in again(RESET).
(5) If a ERROR occurs during the TEST MODE, TEST FUNCTION is released and DISPLAY LEDs represent ERROR
CODE.
(6) If the TEST swithch is pushed during ERROR CODE, TEST FUNCTION is not operated.
NORMAL Press TEST button Return to the initial condition. Comp starts
STATE once in the state of (RESET) after 7 minutes.
TEST MODE 2.
¥ LED Check Function : Press the QUICK FREEZE and FREEZE TEMP buttons at the same time. After 1 sec., all the
LEDs of the DISPLAY are ON simultaneously. If release the BUTTON, return to the previous
condition.
- 20 -
2 FUNCTION DESCRIPTION
1) ELECTRIC CIRCUITS
TRANS secondary side is composed of electric power circuits for RELAY driving electricity (12Vdc) and for supplying
electricity to MICOM and IC (5Vdc). The voltage in each part is as follows.
PARTS both ends of VA1 both ends of CM1 both ends of CM2 both ends of CE2 both ends of CC2
VA1 is the part to protect over voltage and noise. When more than 385V is applied, the thermal-fuse(130°C cut-off, local
option) in a first part of TRANS is cut so that the elements in the secondary side of TRANS are protected.
2) OSCILLATION CIRCUIT
CIRCUIT for occurring CLOCK which motivates the internal local element of IC1 to transmit and receive an information and
BASIC TIME for calculating time. Use a proper form for OSC 1. Because in case that SPECIFICATION is changed, the
calculated time in IC1 is changed or IC1 isn't able to operate.
3) RESET CIRCUIT
All the internal parts of MICOM(IC1) return to the initial condition when the early power ON or apply power again in MICOM
after temporary power failure. As a result, all the functions operate according to the early condition. At the early period of
power ON the "LOW" voltage is applied in the RESET terminal of MICOM for the fixed time. The RESET terminal is 5V
during the general operation.
- 21 -
4) LOAD/BUZZER OPERATION, DOOR OPENING SENSING CIRCUIT
(1) LOAD OPERATION CHECK
COMP,
KIND OF LOAD FAN MOTOR DEFROSTING HEATER
COMP COOLING FAN
MEASURING POINT (IC4) No.11 No.12 No.13
ON below 1V
STATE
OFF 12V
• If the DOOR-R is opened during FAN MOTOR is operated, FAN MOTOR is stopped immediately.
• The A , B of DOOR S/W-R is connected DOOR OPEN DETECTION CIRCUIT as follow.
• If the DOOR-R is opened or closed, then the DOOR S/W-R is ON/OFF, and the LAMP-R is ON/OFF,
and at the same time, S/W of the A , B of DOOR S/W-R for detection of DOOR-R open is ON/OFF.
(2) DOOR OPENING PERCEPTION CHECK
*NOTICE: If you would change DOOR S/W-R, must use the componenot of right PART NUMBER. Because there is a similar
type DOOR S/W-R of NOT MICOM MODEL, it's logic of the A , B of DOOR S/W-R is reversed.
MEASURING POINT
NO.13 OF IC 1 (MICOM)
REFRIGERATOR DOOR
• Even though LAMP-R is operated a normal ON/OFF according to DOOR S/W-R, but the MICOM couldn't detect a
DOOR-R opened or closed of lead wire of the A , B is abnormal or S/W of the A , B of DOOR S/W-R is abnormal.
• When DOOR-R open isn't detected : Even though DOOR-R is opened, FAN MOTOR couldn't stop.
When DOOR-R close isn't detected : Even though DOOR-R is closed, BUZZER sounds a DOOR OPEN ALARM.
check a lead wire of the A , B and DOOR S/W-R.
- 22 -
(3)BUZZER OPERATION CHECK
CONDITIONS
DISPLAY FUNCTION BUTTON RING DOOR OPEN ALARM
MEASURING OFF
POINT (DING~ DONG~) (SCREECHING)
5V 5V
IC1 (No.13 Pin) 0V 0V ov
2.66khz (DING~) 2.232khz (DONG~) 3.1khz OFF
- 23 -
5) TEMP SENSOR CIRCUITS
(RTÐ SENSOR)
(DEFROST SENSOR)
(FREEZER COMPARTMENT
SENSOR)
The above circuit reads the surrounding temperature, DEFROSTING temperature and FREEZER ROOM temperature into
MICOM(IC1). OPEN or SHORT state of each SENSOR is as follows.
ROOM TEMPERATURE
POINT A Voltage
SENSOR
- 24 -
7) TEMPERATURE COMPENSATION
FREEZER TEMPERATURE
COMPENSATION
FREEZER ROOM
RESISTANCE VALUES(R1) TEMPERATURE COMPENSATION REMARKS
56 k½ +4.0¡C
33 k½ +3.0¡C
18 k½ +2.0¡C
12 k½ +1.0¡C
10 k½ 0¡C STANDARD
8.2 k½ -1.0¡C
5.6 k½ -2.0¡C
3.3 k½ -3.0¡C
2 k½ -4.0¡C
¥ TEMPERATURE COMPENSATION TABLE by adjusting resistance values. (the temp difference compared to the present
temp.)
eg) If the compensation resistance of freezer compartment is changed from 10K (present resistance) to 18K (revised
resistance), the temp of freezer compartment goes up by +2¡C.
- 25 -
¥ TEMPERATURE COMPENSATION OF FREEZER ROOM
Revised resistance
470½ 2k½ 3.3k½ 5.6k½ 8.2k½ 10k½ 12k½ 18k½ 33k½ 56k½ 180k½
Present resistance
NOT
1¡C↑ 2¡C↑ 3¡C↑ 4¡C↑ 5¡C↑ 6¡C↑ 7¡C↑ 8¡C↑ 9¡C↑ 10¡C↑
470½ COMPENSATE
NOT
1¡C↓ 1¡C↑ 2¡C↑ 3¡C↑ 4¡C↑ 5¡C↑ 6¡C↑ 7¡C↑ 8¡C↑ 9¡C↑
2k½ COMPENSATE
NOT
2¡C↓ 1¡C↓ 1¡C↑ 2¡C↑ 3¡C↑ 4¡C↑ 5¡C↑ 6¡C↑ 7¡C↑ 8¡C↑
3.3k½ COMPENSATE
NOT
3¡C↓ 2¡C↓ 1¡C↓ 1¡C↑ 2¡C↑ 3¡C↑ 4¡C↑ 5¡C↑ 6¡C↑ 7¡C↑
5.6k½ COMPENSATE
NOT
4¡C↓ 3¡C↓ 2¡C↓ 1¡C↓ 1¡C↑ 2¡C↑ 3¡C↑ 4¡C↑ 5¡C↑ 6¡C↑
8.2k½ COMPENSATE
FREEZER NOT
5¡C↓ 4¡C↓ 3¡C↓ 2¡C↓ 1¡C↓ 1¡C↑ 2¡C↑ 3¡C↑ 4¡C↑ 5¡C↑
ROOM 10k½ COMPENSATE
(R1) NOT
6¡C↓ 5¡C↓ 4¡C↓ 3¡C↓ 2¡C↓ 1¡C↓ 1¡C↑ 2¡C↑ 3¡C↑ 4¡C↑
12k½ COMPENSATE
NOT
7¡C↓ 6¡C↓ 5¡C↓ 4¡C↓ 3¡C↓ 2¡C↓ 1¡C↓ 1¡C↑ 2¡C↑ 3¡C↑
18k½ COMPENSATE
NOT
8¡C↓ 7¡C↓ 6¡C↓ 5¡C↓ 4¡C↓ 3¡C↓ 2¡C↓ 1¡C↓ 1¡C↑ 2¡C↑
33k½ COMPENSATE
NOT
9¡C↓ 8¡C↓ 7¡C↓ 6¡C↓ 5¡C↓ 4¡C↓ 3¡C↓ 2¡C↓ 1¡C↓ 1¡C↑
56k½ COMPENSATE
NOT
10C↓ 9¡C↓ 8¡C↓ 7¡C↓ 6¡C↓ 5¡C↓ 4¡C↓ 3¡C↓ 2¡C↓ 1¡C↓
180k½ COMPENSATE
¥ This circuit is aimed to input the necessary temperature compensation values into the MICOM in order to adjust the freezer
temperature which is different in each model.
- 26 -
8) LIGHTING CIRCUITS OF KEY BUTTON INPUT AND DISPLAY PARTS
FREEZER TEMP
CONTROL KEY
DISPLAY PART
The above circuit is to judge the operation conditions of function key and to light each function indicating LED. It is operated
by SCAN method.
- 27 -
3. SENSOR RESISTANCE CHARACTERISTICS TABLE
MEASURED TEMPERATURE RESISTANCE OF FREEZER SENSOR RESISTANCE OF DEFROST SENSOR, ROOM TEMPERATURE SENSOR
- 28 -
4. MAIN PWB ASS'Y AND PARTS LIST
1) MAIN PWB ASS'Y
D5 CE3
+
6871JB1037
CM2
D1 D3 D4 D2 +
CE4
IC3 STICKER
+
CE2 CC1 CC2
+ + +
CE6 J06 J07
CE1 Q4 CE5 J12
CM1 IC2 OP2 J08 Q1
J01
TRANS R21 J13
CC3
OP1 Q2
R20 IC1
J14
Q3
CC4
BUZZER
R4 R18 R3 R6
D6 D7 R14
CC10 J09
CC6
J15 R19
RY1 IC4 J05
RY2 D8 RY3
J10
J11
OSC1
J02 R7 J04 RF3 R8
CC5
R10
R9
DIP
R1 IC6
CC9
CC8
CC7
98 12 R16 R13
R15 R12
R17 R11
TEST
RF2
COMP F-FAN D-HEATER
RF1 RT-SENSOR
VA1 6 1 9 1
CON1 CON3
CON2
D
R-DOOR F
- 29 -
3) PWB ASS'Y, DISPLAY AND PARTS LIST
- 31 -
5. PWB circuit drawing- The PWB circuit drawing may change without notice.
? ?? ?
- 33 -
EXPLODED VIEW & REPLACEMENT PARTS LIST
103B 102A
114A
103A
503B 102B
281B
120H
109C
406B
281F 120E
120B
501A
409B
120D
604E 120A
120C
405C
304A
282B 404A
405A
604F 401A
604D 329A
301A
330B
610E
332A
109A
105A
108A
411A 418A
283B
318A
104A 104C
317A 310A
308A 106B
307A
104C
303D
314A 309A
106B
329C 109B
420A 104A
327A 323B 315C
328A 315B
103C
312A
319B
319A 319C
315A
315C
315B
- 34 -
230A
235A
233A
231A
136E 235A
241A
136E
249B
241A
241A
136F 249C
145C 249A
140A 237A
155A
241C 210A
151A
151B 200A
203A
201A
281D
125A
136Y
136A
136B
136C
210A
136D
- 36 -