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REFRIGERATOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE "SAFETY
PRECAUTIONS" IN THIS MANUAL.

MODEL: GR-S642/GR-S702
CONTENTS

CONTENTS............................................................................................................................................................................. 2
SERVICING PRECAUTIONS.................................................................................................................................................. 3
SPECIFICATIONS................................................................................................................................................................... 4
PARTS IDENTIFICATION ....................................................................................................................................................... 5
DISASSEMBLY.................................................................................................................................................................... 6-7
DOOR................................................................................................................................................................................... 6
DOOR SWITCH.................................................................................................................................................................... 6
FAN AND FAN MOTOR........................................................................................................................................................ 6
DEF' CONTROL ASM .......................................................................................................................................................... 7
LAMP.................................................................................................................................................................................... 7
CONTROL BOX-R................................................................................................................................................................ 7
ADJUSTMENT..................................................................................................................................................................... 8-9
COMPRESSOR.................................................................................................................................................................... 8
PTC-STARTER..................................................................................................................................................................... 8
OLP (OVER LOAD PROTECTOR)....................................................................................................................................... 9
CIRCUIT DIAGRAM................................................................................................................................................................ 9
TROUBLESHOOTING..................................................................................................................................................... 10-15
COMPRESSOR AND ELECTRIC COMPONENTS ........................................................................................................... 10
PTC AND OLP .................................................................................................................................................................... 11
ANOTHER ELECTRIC COMPONENT............................................................................................................................... 12
SERVICE DIAGNOSIS CHART.......................................................................................................................................... 13
REFRIGERATING CYCLE ............................................................................................................................................ 14-15
DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ................................................................................................ 16-43
EXPLODED VIEW & REPLACEMENT PARTS LIST.......................................................................................................... 44-

SAFETY PRECAUTIONS
Please read the followings before servicing your refrigerator.
1. Check if an electric leakage occurs in the set. 7. When you stand up during observing the lower part
2. To prevent electric shock, unplug prior to servicing. with the upper door open, move with care to prevent
head wound which may happen by hitting the upper
3. In case of testing with power on, wear rubber gloves to
door.
prevent electric shock.
8. When sloping the set, remove any materials on the set,
4. If you use any appliances, check regular current, voltage
especially thin plate type. (ex.: glass shelf or books.)
and capacity.
9. When servicing evaporator part, wear cotton gloves
5. Don't touch metal products in cold freezer with wet hand.
without fail. It is to prevent wound by sharp fin of
It may cause frostbite.
evaporator.
6. Prevent water flowing to electric elements in mechanical
10. Leave a breakage of refrigerating cycle to a heavy
parts.
service center. The gas in cycle inside may soil
ambient air.

-2-
SERVICING PRECAUTIONS
Air Recharging in Compressor vacuum operation is over, add the quantity in grams of
Test the refrigeration by connecting it electrically before R-134a to the refrigerant system. Remember that every
refilling operation. It is necessary to ascertain the function system has an exact quantity of R-134a with a tolerance of
of the motor-compressor and identify the defects ±5 grams that can be added. (Figure 4)
immediately. If the defects have been found, empty the old
system of eventual R-134a residue by breaking off the end
of the extension piece at its narrow point. (Figure 1)
Replace the filter and any damaged components. Unsolder
and pull off the piece remaining inside the service tube and
then attach an extension completely with male Hansen and
last, solder it to the same tube again. (Figure 2) TO THE R-134a CYLINDER

POINT TO BE
BROKEN CHARGE TUBE
EXTENSION

FEMALE
HANSEN
TO THE REFRIGERATION
SYSTEM
MALE HANSEN
Figure 4

SERVICE TUBE EXTENSION SOLDERING POINT

Figure 1 Figure 2 Before performing this operation (if the vacuum pump and
refilling cylinder are connected), make sure that the valve
placed between the vacuum pump and refilling tube are
It is necessary to execute the soldering operation with closed to keep the Freon for adding to the system. (Figure 5)
valve open so that the fumes caused by oil residue can
come out freely without blowholes between two tubes FILLING OR VALVE TO BE OPENED
during heating the point to be soldered. CHARGE TUBE WHEN REFILLING
The extension fitted with the male Hansen is connected to
the female fitting of the vacuum pump tube. (Figure 3)
TO THE REFRIGERATION TO THE CHARGE
SYSTEM CYLINDER

VALVE TO BE CLOSED
TO THE VACUUM AFTER VACUUM
PUMP
TO THE VACUUM PUMP Figure 5

PRESSURE In addition, check the graduated scale on the cylinder for

GAUGE the quantity of R-134a to be added, for example, if we
have 750 grams of Freon in the cylinder and must add 165
Figure 3 grams to the group, this amount will be reached when
R-134a has dropped to 585 grams, remembering that the
indicator shows a lower limit of meniscus. Do this after
Air evacuating from the system begins so soon as the choosing the scale corresponding to the gas pressure
pump starts. The refrigeration system must be kept under different scales reported as the same gas pressure
vacuum until the reading on the low-pressure gauge indicated by the pressure gauge on the top of the column.
indicates vacuum (0 absolute, -1 atm., -760 mm hg) in any To make R-134a flow into the system, open the valve
case it is advisable to keep the pump running for about 60 placed at the base of the cylinder and connected to the
minutes. (Figure 3) filling tube. The amount of Freon cannot be added to the
In case that a considerable leakage occurs and to stop the system all at once because it may cause a blocking of
vacuum pump will be necessary and add a small quantity motor-compressor. Therefore, proceed by adding original
of Freon to the system, if vacuum should not be obtained quantity of about 20-30 grams and close the valve
(pressure gauge can't fall to 1 atmosphere), start the immediately.
refrigeration unit and find the leakage with the special leak- The pressure rises and the motor-compressor must start,
finder. When the defective soldering point is visible, re-do it sucking the gas and making the pressure go down again.
after opening the extension tube valve and reestablishing Regulate the valve again, maintaining the same manner
the normal outside pressure inside the group. until reaching to the quantity of R-134a established for the
Because the melted alloy is sucked into the tubes and system being charged. When the system is running, the
block them, the pressure must be rebalanced when suction pressure must be stabilized between 0.10 to 0.4
vacuum is in the system in soldering. As soon as the atmosphere.
-3-
1. SPECIFICATIONS
1-1. GR-S642

ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS

FREEZER 146 FREEZER 1 EA

SHELF
NET CAPACITY REFRIGERATOR 382 REFRIGERATOR 2 EA
(l)
TOTAL 528 VEGETABLE TRAY Drawer Type

DIMENSIONS (mm) 860(W)X709(D)X1794(H) EGG TRAY 2 Pieces

NET WEIGHT (kg) 95 ICE TRAY 2 Pieces (Plastic)

COOLING SYSTEM Fan Cooling ICE BANK 1 Piece

TEMPERATURE CONTROL Micom Control COMPRESSOR P.T.C Starting Type

Full Automatic EVAPORATOR Fin Tube Type

DEFROSTING SYSTEM
Heater Defrost CONDENSER Wire Condenser

OUT CASE Pre Coated Metal REFRIGERANT R-134a (140g)

INNER CASE ABS DEFROSTING DEVICE HEATER

INSULATION Cyclo-Pentane Foam

1-2. GR-S702

ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS

FREEZER 154 FREEZER 1 EA

SHELF
NET CAPACITY REFRIGERATOR 402 REFRIGERATOR 2 EA
(l)
TOTAL 556 VEGETABLE TRAY Drawer Type

DIMENSIONS (mm) 860(W)X729(D)X1794(H) EGG TRAY 2 Pieces

NET WEIGHT (kg) 97 ICE TRAY 2 Pieces (Plastic)

COOLING SYSTEM Fan Cooling ICE BANK 1 Piece

TEMPERATURE CONTROL Micom Control COMPRESSOR P.T.C Starting Type

Full Automatic EVAPORATOR Fin Tube Type

DEFROSTING SYSTEM
Heater Defrost CONDENSER Wire Condenser

OUT CASE Pre Coated Metal REFRIGERANT R-134a (140g)

INNER CASE ABS DEFROSTING DEVICE HEATER

INSULATION Cyclo-Pentane Foam

-4-
2. PARTS IDENTIFICATION
2-1. FEATURE CHART

FREEZER
COMPARTMENT
Lamp
Shelf
Freezer Temperature
Twisting Ice Control Dial
Serve(Option) Freezer Door Rack
or
General Type
Ice Making

REFRIGERATOR Egg Storage Rack

COMPARTMENT

Deodorizer

Fresh Meat

Lamp

Shelves

Vegetable Drawer
Used to keep fruits
and vegetables, etc. Leveling Screw
fresh and crisp.

Base Cover

NOTE : This is a basic model. The shape of refrigerator is subject to change.

-5-
3. DISASSEMBLY
3-1 DOOR 3-2 DOOR SWITCH
● Freezer Door 1. To remove the door switch, pull out it with a '—' type
1. Remove the hinge cover by pulling it upwards. driver as shown in (figure 9).
2. Loosen hexagonal bolts fixing the upper hinge to the 2. Disconnect the lead wire from the switch.
body and lift the freezer door.

HINGE COVER

BOLT

HINGE

Figure 6 Figure 9

3. Pull out the door gasket to remove from the door foam
3.3 FAN AND FAN MOTOR
Ass'y.
1. Remove the freezer shelf.
GASKET 2. Remove the Cover Lamp-F and Case Lamp by
loosening 1 screw fixed to ceiling of Inner Case.

Figure 11

Figure 7 3. Remove the Grille by pulling it out.

4. Pull out the Shroud and remove the Fan Motor Assy by
loosening 2 screws.
● Refrigerator Door 5. Pull out the fan and, separate the Fan Motor, Brackets
1. Loosen hexagonal bolts fixing the lower hinge to the and the Guide Fan.
body to remove the refrigerator door only.

FAN MOTOR
LOWER HINGE SHROUD

BOLT

GUIDE FAN
FAN

Figure 8 GRILLE

Figure 12
2. Pull out the door gasket to remove from the door foam
Ass'y.

-6-
3-4 DEF' CONTROL ASSY 3-5-1 Freezer room lamp
Def control ASM consists of Defrost Sensor and FUSE–M. 1. Unplug the power cord from the outlet.
Defrost Sensor functions to defrost automatically and it is 2. Remove the room lamp lid by taking down while pulling
attached to the Evaporator and the metal side of the case it forward with your hand after inserting finger into the
senses Temp. inside hole as shown in (figure 16).
Fuse-M is a kind of safety device for preventing over- 3. Remove the lamp by turning it counterclockwise.
heating of the Heater when defrosting. 4. Assemble in reverse order of disassembly. Replacement
At the temperature of 72°C, it stops the emission of TEMP bulb must be the same specication as original.
from the Defrost Heater.
3-5-2 Refrigerator room lamp
1. Pull out the shroud-F after removing the Grille Fan.
1. Unplug the power cord from the outlet.
(Figure 13)
2. Remove refrigerator shelves.
2. Separate the connectors connected with the Def Control
ASM and replace the Def Control ASM after cutting the 3. Remove the room lamp lid by taking down while pulling
Tie Wrap. (Figure 14) forward with your hands as shown in (figure 17).
4. Turn the lamp counterclockwise.
5. Assemble in reverse order of disassembly. Replacement
SHROUD-F FAN bulb must be the same specification as original.
DEF CONTROL ASM

3-6 CONTROL BOX-R

1. First, remove all shelves in the refrigerator and Control
Box-R by loosening 1 screw.

Figure 13 Figure 14
MULTI FLOW
DUCT
3-5 LAMP

FREEZER ROOM LAMP REFRIGERATOR ROOM LAMP

Figure 18

Figure 16 Figure 17
2. Loosen 2 screws fixing the Control Box-R to the Inner
Case after detaching the cap screw.
3. Remove the Control Box-R by pulling it downward.

-7-
4. ADJUSTMENT
4-1 COMPRESSOR 4-2-3 PTC-Applied Circuit Diagram
4-1-1 Role ● According to Starting Method of Motor

The compressor inhales low temperature and low pressure

gas evaporated from Evaporator of the Refrigerator, and
OVERLOAD PROTECTOR
condenses this gas to high temperature and high pressure
gas, and then plays delivering role to Condenser.
C
4-1-2 Composition
The Compressor is Composed of Compressor Apparatus PTC COMPRESSOR
5 MOTOR
compressing gas, Compressor Motor moving Compressor
S M
Apparatus and Case protecting Compressor Apparatus M
S
and Motor. There are PTC-Starter, and Over Load 3 6
Protector (OLP) in the Compressor outside. On the other
hand, because the Compressor consists of 1/1000mm processing PTC STARTER HERMETIC
precision components and is sealed after producing without dust TERMINAL
RSIR
or humidity, deal and repair with care. Figure 20
4-1-3 Note to Use
(1) Be careful not to allow over-voltage and over-current.
(2) No Strike 4-2-4 Motor Restarting and PTC Cooling
If applying forcible power or strike (dropping or careless (1) For restarting after power off during normal
dealing), poor operation and noise may occur. Compressor Motor operation, plug the power cord after
5 min. for pressure balance of Refrigerating Cycle and
(3) Use proper electric components appropriate to the
PTC cooling.
Compressor.
(2) During normal operation of Compressor Motor, PTC
(4) Note to Keep Compressor.
elements generate heat continuously. Therefore,
If Compressor gets wet in the rain and rust in the pin of
if PTC isn't cooled for a while after power off, Motor
Hermetic Terminal, poor operation and poor contact
can't operate again.
may cause.
(5) Be careful that dust, humidity, and flux due to welding 4-2-5 Relation of PTC-Starter and OLP
don't inflow in Compressor inside in replacing (1) If power off during operation of Compressor and power
Compressor. Dust, humidity, and flux due to welding on before PTC is cooled, (instant shut-off within 2 min.
which inflows to Cylinder may cause lock and noise. or reconnect a power plug due to misconnecting),
PTC isn't cooled and a resistance value grows. As a
result, current can't flow to the sub-coil and Motor can't
operate and OLP operates by flowing over current in
4-2 PTC-STARTER only main-coil.
4-2-1 Composition of PTC-Starter (2) While the OLP repeats on and off operation about 3-5
(1) PTC (Positive Temperature Coefficient) is no-contact times, PTC is cooled and Compressor Motor performs
semiconductor starting device which uses ceramic normal operation.
material and the material consists of BaTiO3. If OLP doesn't operate when PTC is not cooled,
(2) The higher the temperature is, the higher resistance Compressor Motor is worn away and causes circuit-
value becomes . These features are used as starting short and fire. Therefore, use a proper fixed OLP
device of Motor. without fail.
4-2-2 Role of PTC-Starter 4-2-6 Note to Use PTC-Starter
(1) PTC is attached to Hermetic Compressor used for (1) Be careful not to allow over-voltage and over-current.
Refrigerator, Show Case and starts Motor. (2) No Strike
(2) Compressor for household refrigerator applies single- Don't apply a forcible power or strike.
phase induction Motor. (3) Keep apart from any liquid.
For normal operation of single-phase induction motor, in If liquid such as oil or water inflows into PTC,
the starting operation flows in both main coil and sub- PTC materials it may break due to insulation
coil. After the starting is over, the current is cut off in breakdown of material itself.
subcoil. The proper features of PTC play the above all (4) Don't change PTC at your convenience.
roles. So, PTC is used as a starting device of motor. Don't disassemble PTC and mold. If damaging to
outside of PTC-starter, resistance value alters and poor
starting of compressor motor may cause.
(5) Use a properly fixed PTC.

-8-
4-3 OLP (OVER LOAD PROTECTOR)
CONTACTING
4-3-1 Definition of OLP POINT
COVER
(1) OLP (OVER LOAD PROTECTOR) is attached to
Hermetic Compressor and protects Motor by cutting off BIMETAL
current in Compressor Motor by Bimetal in the OLP in
case of over-rising temperature.
(2) When over-voltage flows to Compressor motor, Bimetal CONTACTING
works by heating the heater inside OLP, POINT
and OLP protects Motor by cutting off current which HEATER
flows to Compressor Motor.
TERMINALS
4-3-2 Role of OLP
(1) OLP is attached to Hermetic Compressor used to
Refrigerator and Show Case and prevents Motor Coil BIMETAL
from being started in the Compressor.
ADJUST
(2) Do not turn the Adjust Screw of OLP in any way for SCREW
normal operation of OLP.
(Composition and connection Diagram of OLP)

Figure 21
HEATER

5. CIRCUIT DIAGRAM

NOTE : 1. This is a basic diagram and specifications vary in different localities.

-9-
6. TROUBLESHOOTING
6-1 COMPRESSOR AND ELECTRIC COMPONENTS

(Rating Voltage YES

1 Power Source. Remove the PTC-Starter 2
from the Compressor ±10%)?
and measure the voltage
between Terminal C of
Compressor and
Terminals 5 or 6 of PTC.

YES
No Voltage. OLP disconnected? Replace OLP. 5

Check connection
condition.

Reconnect.

Applied voltage isn't Advise the customer

in the range of Rating to use a regular 5
Voltage ±10%. Trans.

YES
Check the Check the resistance 3
2 resistance of among M-C, S-C and
Motor M-S in Motor NO Replace Compressor.
Compressor. Compressor. 3 4 5

YES
Check the Check the resistance 4
3 resistance of of two terminals in
NO Replace
PTC-Starter. PTC-Starter. 5
PTC-Starter.

YES
YES
Check if applying OLP works within 5
4 Check OLP.
a regular OLP. 30 sec. in forcible
OLP operation by NO
Replace OLP.
turning instant power
on and off.

NO

Check YES
5 Measure minimum Components start in O.K.
starting state. starting voltage after 5 the voltage of Rating
min. for balancing cycle Voltage ±10%
pressure and cooling
the PTC. below. 1
NO

- 10 -
6-2 PTC AND OLP

Normal operation of Separate the PTC from Observation value is Check another
Compressor is Compressor and 220V/50Hz : 47Ω ± 30% electric components.
impossible or poor. measure the resistance 220 - 240V/50Hz : 47Ω ± 30%
between No. 5 and 6 110 -115V/60Hz : 6.8Ω ± 30%
220V/60Hz : 47Ω ± 30%
(only RSIR Type) or No.
127V/60Hz : 22Ω ± 30%
4 and 5 of PTC with a
Tester or Whistone
Bridge. (Figure 22) The resistance value is Replace
0 or several PTC.
hundreds Ω.

The value is ∞.

YES
Separate the OLP Check another
from Compressor and electric components.
check resistance
value between two
terminals of OLP with NO
a Tester. (Figure 23) Replace OLP.

4
6 5
3

Figure 22 Figure 23

- 11 -
6-3 ANOTHER ELECTRIC COMPONENTS

▼ Cooling is impossible

Compressor Check if current flows to

doesn't run. the following Cause.
components.

a. Thermistor Poor contacting.

b. Starting devices Shorted or broken.

c. OLP Poor contacting
or shorted.
d. Compressor coil Coil shorted.
Poor contacting Replace
e. Circuit Parts
or shorted. each component.

Running state of Check a starting

Low voltage. Raise the voltage.
Compressor is poor. voltage.

Check if current flows Poor contacting Replace

to starting devices. and broken. each component.

Check current flowing

Shorted.
in sub-coil of
Compressor.

Check capacity of OLP. Lack of capacity.

The items described Coil of motor Replace

above are normal. Compressor. the compressor.

▼ Cooling ability is poor

Fan motor Check current flowing

Poor contacting.
doesn't run. in door S/W.
Replace
each component.
Check current flowing
Coil is shorted.
in the Fan Motor.

Much frost are sticked Check current flowing Shorted. Replace

to the EVAPORATOR. of the following each component.
components.
• Def. Sensor
• FUSE-M

Check current flowing

Replace
of the following
each component.
components.
• Sheath Heater

- 12 -
6-4 SERVICE DIAGNOSIS CHART

COMPLAINT POINTS TO BE CHECKED REMEDY

Cooling is • Is the power cord unplugged from the outlet? • Plug to the outlet.
impossible. • Check if the power S/W is set to OFF. • Set the switch to ON.
• Check if the fuse of power S/W is shorted. • Replace a regular fuse.
• Measure the voltage of power outlet. • If voltage is low, wire newly.

Cooling ability • Check if the set is placed close to wall. • Place the set with the space of about 10cm.
is poor. • Check if the set is placed close to stove, gas • Place the set apart from these heat
• cooker and direct rays. • appliances.
• Is the ambient temperature high or • Make the ambient temperature below.
• the room door closed?
• Check if putting in hot foods. • Put in foods after they get cold.
• Did you open the door of the set too often • Don't open the door too often and close
• or check if the door is closed up? • it firmly.
• Check if the Control is set to "Min". • Set the control to mid-position.

Foods in the • Are foods placed in cooling air outlet? • Place foods in high temperature section.
Refrigerator • (Front Part)
are frozen. • Check if the Display LED is set to "Max". • Set the Display LED to "Mid".
• Is the ambient temperature below 5°C? • Set the Display LED to "Min".

Dew or ice • Is watery foods kept? • Seal up watery foods with wrap.
forms in the • Check if putting in hot foods. • Put in foods after they get cold.
chamber of • Did you open the door of the set too • Don't open the door too often and close
the set. • often or check if the door is closed up. • it firmly.

Dew forms • Check if ambient temperature and humidity • Wipe dew with a dry cloth. This happening
in the Out Case. of surroumcling air are high. • is solved in low temperature and humidity
• naturally.
• Is the gap in the door packed? • Fill up the gap.

Abnormal • Is the set positioned in a firm and even place? • Adjust the Adjust Screw, and position
noise generates. • in the firm place.
• Does any unnecessary objects exist • Remove the objects.
• in the back side of the set?
• Check if the Drip Tray is not firmly fixed. • Fix it firmly on an original position.
• Check if the cover of mechanical room • Place the cover at an original position.
• in below and front side is taken out.

To close the door • Check if the door packing becomes dirty • Clean the door packing.
is not handy. • by filth such as juice.
• Is the set positioned in a firm and even place? • Position in the firm place and adjust the
• Adjust Screw.
• Is too much food putted in the set? • Keep foods not to reach the door.

Ice and foods • Check if the inside of the set becomes dirty. • Clean the inside of the set.
smell unpleasant. • Did you keep smelly foods without wraping? • Wrap smelly foods.
• It smells plastic. • The new products smell plastic, but it is
• removed after 1-2 weeks.

● In addition to the items described left, refer to the followings to solve the complaint.

Replace the
Check if dew forms in Defrosting
Components of
the Freezer. is poor.
defrosting circuit.

Check Refrigerating The cycle

Repair the cycle.
Cycle. is faulty.

The operation of
Check the Replace the
the Thermistor is
Thermistor Thermistor.
poor.

- 13 -
 6-5 REFRIGERATING CYCLE
▼ Troubleshooting Chart

TEMPERATURE
STATE OF STATE OF THE
CAUSE OF THE REMARKS
THE SET EVAPORATOR
COMPRESSOR
PARTIAL Freezer and Low flowing sound of A little high • A little Refrigerant
LEAKAGE Refrigerator Refrigerant is heard and more than • discharges.
don't get cold frost forms in inlet only ambient • Normal cooling is possible
LEAKAGE

normally. temperature. • when injecting Refrigerant

• of regular amount.

WHOLE Freezer and Flowing sound of Refrigerant Equal to ambient • No discharging of Refrigerant.
LEAKAGE Refrigerator is not heard and frost isn't temperature. • Normal cooling is possible
don't get cold formed. • when injecting Refrigerant
at all. • of regular amount.

PARTIAL Freeze room and Flowing sound of Refrigerant A little high • Normal discharging of
CLOGGED BY DUST

CLOG Refrigerator is heard and frost forms more than • refrigerant.

don't get cold in inlet only. ambient • The capillary tube is faulty.
normally. temperature.

WHOLE Freezer and Flowing sound of Refrigerant Equal to ambient • Normal discharging of
CLOG Refrigerator is not heard and frost isn't temperature. • Refrigerant.
don't get cold. formed.

MOISTURE Cooling operation Flowing sound of Refrigerant Low than • Cooling operation restarts
CLOG stops periodically. is not heard and frost melts. ambient • when heating the inlet of
temperature • capillary tube.
COMPRESSION

COMP- Freezer and Low flowing sound of A little high • The pressure of high
DEFECTIVE

RESSION Refrigerator Refrigerant is heard and than ambient • pressure part in

don't get cold. frost forms in inlet only. temperature. • compressor is low.

NO COMP- No compressing Flowing sound of Refrigerant Equal to ambient • No pressure of high pressure
RESSION operation. is not heard and no frost. temperature. • part in compressor.

▼ Leakage Detection
Observe discharging point of refrigerant which may be in oil discharging part in compressor and hole of evaporator.

Whether Compressor Whether frost Whether oil leaks

runs or not. YES forms or not in No frost or forms or not.
Evaporator. in inlet only

Normal formed frost

Observe the discharging
Normal amount amount of Refrigerant.

No or much amount YES

Faulty Inject Refrigerant to

Moisture Clog. Compressor and check
Compressor.
cooling operation.

Check Comprossor Clogged by dust. Gas leakage.

Normal formed
frost in Evaporator (Check the leakage point)

- 14 -
▼ General Control of Refrigerating Cycle

NO. ITEMS CONTENTS AND SPECIFICATIONS REMARKS

WELDING (1) H 30
ROD (1) • Chemical Ingredients • Recommend H34 containing 34% Ag in the
(1) • Ag: 30%, Cu: 27%, Zn: 23%, Cd: 20% • Service Center.
(1) • Brazing Temperature: 710~840°C
(2) Bcup-2
1
(1) • Chemical Ingredients
(1) • Cu: About 93%
(1) • P: 6.8~7.5%
(1) • The rest: within 0.2%
(1) • Brazing Temperature: 735~840°C

FLUX (1) • Ingredients and how to make • Make amount for only a day. (1)
(1) ••Borax 30% • Holding period: 1 day
(1) ••Borax 35% • Close the cover of container to prevent dust
2 (1) • Fluoridation kalium: 35% • putting in the FLUX.
(1) • Water: 4% • Keep it in a stainless steel container.
(1) • Mix the above ingredients and boil until
(1) • they are transformed into liquid.

DRIER (1) Assemble the drier within 30min. • Don't keep the drier in a outdoor because
ASM (1) after unpacking. • humidity damages to it.
3 (2) Keep the unpacked drier at the temperature
of 80~100°C.

VACUUM (1) When measuring with pirant Vacuum • Apply M/C Vacuum Gauge without fail.
(1 )gauge of charging M/C, vacuum • Perform vacuum operation until a proper
(1 )degree is within 1 Torr. • vacuum degree is built up.
(2) If the vacuum degree of the cycle inside is • If a proper vacuum degree isn't built up,•
(2) 10 Torr. below for low pressure and 20 Torr. • check the leakage from
4 (2) for high pressure, it says no vacuum • the Cycle Pipe line part and
(2) leakage state. • Quick Coupler Connecting part.
(3) Vacuum degree of vacuum pump must be
(3) 0.05 Torr. below after 5 min.
(4) Vacuum degree must be same to the
value described item (2) above for more than
20 min.

DRY AND (1) The pressure of dry air must be more

AIR than 12~16Kg/cm2
NITROGEN (2) Temperature must be more than
5
GAS -20~-70°C.
(3) Keep the pressure to 12~6Kg/cm2 also
(3) when substituting dry air for Nitrogen Gas.

NIPPLE (1) Check if gas leaks with soapy water. • Check if gas leaks from connecting part of
6 AND (2) Replace Quick Coupler in case of leakage. • Coupler.
COUPLER

PIPE (1)• Put all Joint Pipe in a clean box and

7 (1)• cover tightly with the lid so that dust or
(1)• humidity is not inserted.

- 15 -
7. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM
The following description is basically for GR-S642/GR-S702. For the other models, refer to the diagram of the entire PCB
circuit.

7-1 FUNCTION
7-1-1 FUNCTION
1. When the appliance is plugged in, it is set to ‘Medium’. Each time the button is pushed, it is set to
‘Medium’→’Medium/High’→’High’→’Low’→’Medium/Low’→’Medium’ in order.
2. When the power is initially applied or restored after a power failure, it is automatically set to ‘Medium’.

Temp Medium/ Medium/

Low Medium High
Control Low High

TEMP(˚C) 5 3 2 0 -1

ROOM REFRIGERATOR

- 16 -
7-1-2 SUPER COOL
1. This feature is to shorten the cooling time of the refrigerator by keeping the comp, fan running for a while. When the
Super Cool button is pushed, the Super Cool LED turns on in order and the comp keeps on running. In 2 hours, the
Super Cool mode will be cleared.
2. When the Defrosting mode starts while in the Super Cool mode, defrosting is performed. After that, the Super Cool mode
resumes for the remaining time.
3. When the Super Cool button is pushed while in the Defrosting mode, the Super Cool mode starts in 7 minutes after the
completion of the defrosting even though the Super Cool LED turns on.
4. If a power failure occurs while in the Super Cool mode, the Super Cool mode will be cancelled when the power is
restored.
5. If the Super Cool mode is selected when it has not passed 7 minutes since the comp stopped, the comp will start running
after the remaining time elapses.
6. In Super Cool mode, Freezer Fan Motor operates with 1750RPM.

7-1-3 OPERATION OF FROM THE FRONT AND THE REAR LED

1. For 2 minutes while the door of the freezer or the refrigerator is open or after it is
A D closed, the LED turns on in the order of A → B → C → D → A and then the
all LEDs are kept on.
2. While the LED turns on as described above, the sensor detects the location of the
food and so on.

B C

7-1-4 CONTROL OF VARIABLE SPEED FAN IN THE FREEZER COMPARTMENT

1. Fan motor in the freezer compartment shall change from standard to high speed rpm in order to increase cooling speed
and load corresponding speed.
2. Hign speed rpm is only used for the initial power application, super cool mode and load corresponding operation. But
standard rpm is used in the general working conditions.
3. When the door of freezer room or refrigerator room is opened, the FAN MOTOR is stoped immediately, then when the
door is closed, the FAN DOOR is operated.

7-1-5 ALARM FOR OPEN DOOR

1. This feature is to alarm by the buzzer when the door of the freezer or the refrigerator is not closed in 1 minute after it is
opened.
2. In 1 minute after the door is opened, the buzzer sounds three times at the interval of 0.5 second. After that, every 30
seconds, the buzzer sounds three times with 0.5 sec ON/OFF.
3. The alarming is cancelled when the door of the freezer or the refrigerator is closed while the buzzer sounds.

(EX.)
CLOSE OPEN CLOSE OPEN CLOSE
FREEZER OR
REFRIGERATOR
DOOR three three three three
times times times times

BUZZER

within 1 minute 30 30
1 minute seconds seconds

- 17 -
7-1-6 BUZZER SOUND
1. When the button on the front Display is pushed, “Ding-” sound is produced and it works as follows.

7-1-7 CONTROL OF DOUBLE COOLING FAN IN THE REFRIGERATOR COMPARTMENT.

1. To raise the refrigerating speed, fan motor in the refrigerator compartment is operated when the door of freezer room or
refrigerator room is opened and then closed.
2. The fan motor is stoped after 20 sec. when the door is closed.

7-1-8 DEFROSTING
1. The defrosting is performed each time when the total running time of the compressor reaches 7 hours.
2. After the power is turned on (or restored after a power failure), the defrosting starts when the total running time of the
compressor reaches 4 hours.
3. When the temperature of the defrosting sensor reaches 10 °C or above, the defrosting stops. If the temperature does not
reach 10 °C in 2 hours after the defrosting starts, the defrosting error code is displayed.
(Refer to 7-1-10. Error Diagnostic Mode.)
4. With the defective defrosting sensor (cut or short-circuited wire), the defrosting will not be performed.

7-1-9 SEQUENTIAL OPERATION OF ELECTRIC COMPONENTS

The electric components, such as the comp, defrosting heater, and cooling fan, start sequentially to avoid the noise and
damage to the part, which may result from the simultaneous start of various components on turning the power on or after
the completion of a test.

Condition of Operation Operating Sequence

If the temp of the defrosting

When the power is turned on

sensor is 45 °C or above POWER in 0.5 sec COMP in 0.5 sec COOLING FAN
(For the initial use after the ON ON ON
purchase or grounding)

If the temp of the defrosting POWER in 0.5 sec DEFROSTING in 10 sec DEFROSTING
sensor is below 45 °C ON HEATER ON HEATER OFF
(After a power failure or SVC)
in 0.5 sec COMP in 0.5 sec COOLING FAN
ON ON

When returned from the Test mode ALL LOADS in 7 min COMP in 0.5 sec COOLING FAN
OFF ON ON

- 18 -
7-1-10 ERROR DIAGNOSTIC MODE
1. The error diagnostic mode allows the SVC when a fault that may affect the performance of the product occurs while
operating the product.
2. Even if the function control button is pushed when an error occurs, the function will not be performed. However, the
recognition tone (beep~) sounds.
3. When the error is cleared while the error code is displayed due to a fault, the appliance returns to the normal condition
(Reset).
4. The error code is displayed by the refrigerator temp indication LED on the display of the refrigerator while the remaining
LEDs are off.

Error Code
Display

Error Code State of Operation with Error

NO Error Cause
Display Comp Cooling fan Defrosting heater

1 Faulty refrigerator Cut or short-circuited wire of 15 min ON/ standard

r 
(R) sensor refrigerator sensor 15 min OFF RPM

Faulty defrosting Cut or short-circuited wire of standard No defrosting

2 d
sensor defrosting sensor  RPM
Faulty Room when checking Cut or short-circuited wire of
3 temperature sensor LED, the error intake air temperature sensor standard
 RPM 
(in the main PCB) code display all off

Cut or disconnected wire of

4 Defrosting failure defrosting heater or temperature standard
H
fuse(indicated at least 4 hours  
RPM
later after the error occurs)

Failure of Connection between main PCB

communication and display PCB. Snapping or
5 C short-circuit of L/wire standard
(LCD MODEL  
ONLY) transmission between main RPM
PCB and display PCB. Poor TR
and receiving part.

- 19 -
7-1-11 TEST MODE
1. The test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of
an error.
2. The test button is on the main PCB of the refrigerator (Test S/W). The test mode will be cleared in 2 hours regardless of
the type of the test mode and then reset.
3. While in the test mode, the function control button is not recognized though the recognition tone (beep~) sounds.
4. After exiting the test mode, be sure reset by unplugging and then plugging in the appliance.
5. If an error, such as a sensor failure, is detected while in the test mode, the test mode is cleared and the error code is displayed.
6. While an error code is displayed, the test mode will not be activated even if the test button is pushed.

Mode Manipulation Contents Remark

TEST 1 Push the test button 1. Continuous operation of the comp

once. 2. Continuous operation of the freezer fan
3. Defrosting heater OFF
4. Every display LED ON

TEST 2 Push the test button 1. Comp OFF Reset if the temp of
once while in the 2. Freezer fan OFF the defrosting sensor
TEST MODE 1. 3. Defrosting heater ON is 10 °C or above.
4. Every display LED OFF
(except the refrigerator TEMP'
status LEDs)

Reset Push the test button Reset to the default setting The compressor will
once while in the start in 7 minute-delay.
TEST MODE 2.

* LED Check Mode: When the refrigerator temp control button and the Super Cool button are pushed and held together for 1 sec
or longer, every LED on the display turns on simultaneously. When the buttons are released, the previous mode is restored.
* FAN RPM VARIETY CHECK : Press super cool button and the refrigerator temp control button are pushed and held
together for 1 sec or longer, FAN RPM is reversed for 30 second (HIGH ↔ STANDARD) and return to the previous condition.

<TEST MODE1 STATUS LED/LCD>

<TEST MODE2 STATUS LED/LCD>

- 20 -
7-2 PCB FUNCTION
7-2-1 POWER CIRCUIT

The secondary part of the TRANS is composed of the power supply for the display and relay drive (12Vdc) and that for the
MICOM and IC (5Vdc).
The voltage for each part is as follows.

PART VA 1 CE 1 CE 2 CC2

VOLTAGE 220 Vac 17 Vdc 12 Vdc 5 Vdc

VA1 is a part for preventing the over voltage and noise. When 385V or higher power is applied, the inside elements are
short-circuited and broken, resulting in the blowout of the fuse in order to protect the elements of the secondary part of the
TRANS.

- 21 -
7-2-2 OSCILLATION CIRCUIT

This circuit is to generate the base clock for calculating time and the synchro clock for transmitting data from and to the
inside logic elements of the IC1(MICOM). Be sure to use the authentic parts since the calculating time by the IC1 may be
changed or it will not work if the OSC1 SPEC is changed.

7-2-3 RESET CIRCUIT

The RESET circuit is for allowing all the functions to start at the initial conditions by initializing various parts including the
RAM inside the MICOM (IC1) when the power is initially supplied or the power supply to the MICOM is restored after a
momentary power failure. For the initial 10ms of power supply, ‘LOW’ voltage is applied to the MICOM RESET terminal.
During a normal operation, 5V is applied to the RESET terminal. (If a trouble occurs in the RESET IC, the MICOM will not
work.)

- 22 -
7-2-4 LOAD/BUZZER DRIVE & OPEN DOOR DETECTION CIRCUIT
1. Load Drive Condition Check

Freezer Fan Freezer Fan Double cooling

Defrosting
Load Type COMP Lamp Motor HIGH Motor Fan Motor R-Lamp
Heater
RPM Standard RPM (R-FAN)
Measurement Location (IC5) NO.16 NO.12 NO.10 NO.15 NO.14 NO.13 NO.11
ON 1V or below
Condition
OFF 12V

* When the door of the freezer/refrigerator is left open for 7 minutes or longer, the lamp of the freezer/refrigerator turns off
automatically.

- 23 -
2. Buzzer Drive Condition Check

Measure- Condition Tone (Beep~) when the button on the display is pushed Alarm for open door (beep-beep-beep) OFF
ment Location

0.1 s 0.5 s 0.5 s 0.5 s

5V 5V
IC1 ( ) 0V
A 0V 0V

5V 5V

0V 0V
IC1 ( ) 1.9 kHz (Beep~) 1.9 kHz (Beep~) OFF 0V
B

3. Open Door Detection Circuit Check

<LED MODEL>

Measurement
Freezer/ Location (PIN NO.15)
Refrigerat Door
Closed 0V
Open 5V

<LCD MODEL>

- 24 -
7-2-5 TEMPERATURE SENSOR CIRCUIT
<LED MODEL>

<LCD MODEL>

The upper CIRCUIT reads REFRIGERATOR temperature, and DEF-SENSOR temperature for defrosting and the indoor
temperature for compensating for the surrounding temperature, into MICOM.
OPENING or SHORT state of each TEMPERATURE SENSOR are as follows.

SENSOR CHECK POINT NORMAL(-30 °C ~ 50 °C) SHORT-CIRCUITED OPEN

Refrigerator Sensor POINT A Voltage

Defrosting Sensor POINT B Voltage 0.5 V ~ 4.5 V 0V 5V

Room Temperature Sensor POINT C Voltage

- 25 -
7-2-6 SWITCH INPUT CIRCUIT
* The circuit shown below is the input circuit to detect the
signals of the test S/W for checking the refrigerator.

<LED MODEL>

<LCD MODEL>

- 26 -
7-2-7 TEMPERATURE COMPENSATION & OVERCOOLING/UNDERCOOLING COMPENSATION CIRCUIT
1. Refrigerator Temperature Compensation
<LCD MODEL>

Refrigerator ➧ Table of Temperature Compensation by adjusting the

resistance (Difference with the current temperature)
Resistance Temperature Remark
E.g.) If the refrigerator compensation resistance (RCR)
(RCR) Compensation is changed from 10K (the current resistance) to
180 KΩ +2.5 °C Compensation by 18K (the adjustment resistance), the temperature
raising the of the refrigerator rises +1 °C.
56 KΩ +2.0 °C
temperature
33 KΩ +1.5 °C
18 KΩ +1.0 °C
12 KΩ +0.5 °C
10 KΩ 0 °C Standard Temperature
8.2 KΩ -0.5 °C Compensation by
lowering the
5.6 KΩ -1.0 °C
temperature
3.3 KΩ -1.5 °C
2 KΩ -2.0 °C
470 KΩ -2.5 °C

2. The temperature compensation for refrigerator compartment is in the following Table.

Revised resistance
470Ω 2kΩ 3.3kΩ 5.6kΩ 8.2kΩ 10kΩ 12kΩ 18kΩ 33kΩ 56kΩ 180kΩ
Present resistance
No 0.5°C 1°C 1.5°C 2°C 2.5°C 3°C 3.5°C 4°C 4.5°C 5°C
470Ω change Up Up Up Up Up Up Up Up Up Up
0.5°C No 0.5°C 1°C 1.5°C 2°C 2.5°C 3°C 3.5°C 4°C 4.5°C
2kΩ Down Change Up Up Up Up Up Up Up Up Up
1°C 0.5°C No 0.5°C 1°C 1.5°C 2°C 2.5°C 3°C 3.5°C 4°C
3.3kΩ Down Down Change Up Up Up Up Up Up Up Up
1.5°C 1°C 0.5°C No 0.5°C 1°C 1.5°C 2°C 2.5°C 3°C 3.5°C
5.6kΩ Down Down Down Change Up Up Up Up Up Up Up
2°C 1.5°C 1°C 0.5° No 0.5°C 1°C 1.5°C 2°C 2.5°C 3°C
8.2kΩ Down Down Down Down Change Up Up Up Up Up Up
Refrigerator 2.5°C 2°C 1.5°C 1°C 0.5°C No 0.5°C 1°C 1.5°C 2°C 2.5°C
(RCR) 10kΩ Down Down Down Down Down Change Up Up Up Up Up
3°C 2.5°C 2°C 1.5°C 1°C 0.5°C No 0.5°C 1°C 1.5°C 2°C
12kΩ Down Down Down Down Down Down Change Up Up Up Up
3.5°C 3°C 2.5°C 2°C 1.5°C 1°C 0.5°C No 0.5°C 1°C 1.5°C
18kΩ Down Down Down Down Down Down Down Change Up Up Up
4°C 3.5°C 3°C 2.5°C 2°C 1.5°C 1°C 0.5°C No 0.5°C 1°C
33kΩ Down Down Down Down Down Down Down Down Change Up Up
4.5°C 4°C 3.5°C 3°C 2.5°C 2°C 1.5°C 1°C 0.5°C No 0.5°C
56kΩ Down Down Down Down Down Down Down Down Down Change Up
5°C 4.5°C 4°C 3.5°C 3°C 2.5°C 2°C 1.5°C 1°C 0.5°C No
180kΩ Down Down Down Down Down Down Down Down Down Down Change

• This circuit is aimed to input the necessary temperature compensation values into the MICOM in order to adjust the
refrigerator temperature which is different in each model.

- 27 -
3. The circuits for less cooling and overcooling compensation in a refrigerator compartment
<LED MODEL> <LCD MODEL>

OVER COOLING LESS COOLING

COMPENSATION COMPENSATION REFRIGERATOR TEMPERATURE REMARKS
COMPENSATION VALUES
JCR1 JCR2 JCR3 JCR4
CUT +1°C
CUT CUT +2°C
CUT -1°C
CUT CUT -2°C
CUT CUT 0°C
CUT CUT 0°C
CUT CUT CUT +1°C
CUT CUT CUT -1°C
0°C(AT FACTORY)

• The above OPTION circuit is to compensate refrigerator temperature by simply cutting during service.

7-2-8 KEY BUTTON INPUT & DISPLAY LIGHT ON CIRCUIT

➧ The circuit shown above is to determine whether a function control key on the operation display is pushed and to turn on
the corresponding function indication LED (LED Module). The drive type is the scan type.

- 28 -
7-2-9 COMMUNICATION CIRCUIT AND CONNECTION L/WIRE BETWEEN MAIN PCB AND DISPLAY PCB
The following circuit is a communiction cirtuit used for exchanging the necessary information between main MICOM of main
PCB and LCD dedicated MICOM for LCD control of display PCB.
Transmission/receipt L/Wire together with the necessary display PCB for driving the display PCB is required.

Poor communication occurs if a continuous information exchange fail to continue for more than 2 minutes between main
MICOM of main PCB and LCD dedicated MICOM for LCD control of display PCB.

Main PCB L/Wire FD/H(4-wire) Display PCB

DC 12V

Main MICOM LCD dedicated MICOM

GND

Transmission (error status)

Reception (notch status)

<LCD MODEL>

- 29 -
7-3. RESISTANCE SPECIFICATION OF SENSOR

TEMPERATURE SENSOR RESISTANCE OF FREEZER RESISTANCE OF REFRIGERATOR

SENSOR (DEFROST) SENSOR

- 20 ˚C 22.3 KΩ 77 KΩ

- 15 ˚C 16.9 KΩ 60 KΩ

- 10 ˚C 13.0 KΩ 47.3 KΩ

- 5 ˚C 10.1 KΩ 38.4 KΩ

0 ˚C 7.8 KΩ 30 KΩ

+ 5 ˚C 6.2 KΩ 24.1 KΩ

+ 10 ˚C 4.9 KΩ 19.5 KΩ

+ 15 ˚C 3.9 KΩ 15.9 KΩ

+ 20 ˚C 3.1 KΩ 13 KΩ

+ 25 ˚C 2.5 KΩ 11 KΩ

+ 30 ˚C 2.0 KΩ 8.9 KΩ

+ 40 ˚C 1.4 KΩ 6.2 KΩ

+ 50 ˚C 0.8 KΩ 4.3 KΩ

• The resistance of SENSOR has ±5% common difference.

• Measure the resistance of SENSOR after leaving it over 3 minutes in measuring temperature.
This postponing is necessary because of perceiving speed.
• Measure the F-SENSOR, SUPER FROST SENSOR, R1, R2-SENSOR after disconnect CON5 of PWB ASSY, MAIN.

- 30 -
7-4. TRUBLE SHOOTING
• Replace PCB when no trouble after checking the contents of trouble.

CLASSIFICATION STATE OF TROUBLE POINT BE CHECKED CHECKING METHOD CONTENT REMEDY

POWER SOURCE 1. All the DISPLAY 1. FREEZER/ FREEZER/REFRIGERATOR POWER SOURCE is poor Certify Fuse.
is poor LED OFF REFRIGERATOR DOOR OPEN Certify outlet Voltage.
2. DISPLAY LED 2. LAMP is dim. CHECK with the naked. Applied voltage mistake Use boosting TRANS.
represents abnormal 3. The connection of Certify connection of CONNECTOR connection Reconnect CONNECTOR.
operation. CONNECTOR of MAIN PWB. CONNECTOR. is poor.
TRANS FUSE open. Replace TRANS.

COOLING is poor NO COOLING 1. COMPRESSOR operates? PRESS TEST KEY on MAIN COMPRESSOR lock or Replace COMPRESSOR.
PWB once. (forced COOLING) blocked.
•If pass less than 7 minutes OLP, PTC is poor. Replace OLP, PTC.
after stop of COMP, don't COMPRESSOR RELAY is Replace MAIN PWB RY1
press it and stand-by. poor
THE CONNECTING WIRE Certify the black wire of MAIN

- 31 -
is poor. PWB CONNECTOR (CON2)
2. Whether refrigerant leaks or Measure the amount of frost Refrigerant leakage. Remedy the leaking part
leaks or not. sticking on EVA and the and reaching Refrigerant.
surface temperature of
condenser pipe.
FREEZER 1. Whether FAN MOTOR PRESS TEST KEY on FAN MOTOR is poor Replace FAN MOTOR.
TEMPERATURE is poor operates or not. MAIN PWB once. DOOR LINE contact. Replace DOOR LINER.
(forced COOLING) CONETTING WIRE is poor. Certify MOTOR and the
connection of the black wire
of MAIN PWB CONNECTOR.
(CON2)

2. DEFROSTING normal? Certify the amount of frost DEFROSTING is poor. See the DEFROSTING
sticking on EVA. trouble.
3. SENSOR normal? Check resistance the SENSOR RESISTANCE is Replace SENSOR
SENSOR in the poor.
Refrigerator
CLASSIFICATION STATE OF TROUBLE POINT BE CHECKED CHECKING METHOD CONTENT REMEDY

COOLING is poor. REFRIGERATOR 1. FREEZER TEMPERATURE See "FREEZER Certify the attaching state
TEMPERATURE is is normal? TEMPERATURE is poor". of DOOR.
poor. 2. Cool air of FAN MOTOR is Certify the amount of cool air FAN MOTOR is poor. Replace FAN MOTOR.
is sufficient? and its speed touching check Passage of cool air blocking. Remove impurities.
supplied into
REFRIGERATOR EVA frozen. See "DEFROSTING is poor".

- 32 -
DEFROSTING is NO DEFROSTING. 1. HEATER emit heat? PRESS TEST KEY on MAIN HEATER disconnection. Replace HEATER.
poor. on MAIN PWB three times.
(forced DEFROSTING) TEMPERATURE FUSE Replace TEMPERATURE
disconnection. FUSE.
Connection is poor. Certify EVA connection and
wire of MAIN PWB
CONNECTOR
DEF-SENSOR is poor. Replace DEF-SENSOR.
HEATER RELAY is poor. Replace RY5 of MAIN PWB.
2. DRAIN PIPE blocking? Certify DRAIN PIPE. DRAIN PIPE blocking. Remove ice and impurities.
Certify HEATER PLATE
resistance.
3. Remain ice at Certify the attaching Attaching is poor. Reassemble DEF-SENSOR.
DEFROSTING? of DEF-SENSOR.
Certify the attaching DOOR sticking is poor. Reassemble DOOR.
state(gap) of FREEZER/ Replace GASKET.
REFRIGERATOR DOOR.
7-5 MAIN PWB ASS'Y AND PARTS LIST
7-5-1 MAIN PWB ASS'Y

- 33 -
7-5-2 REPLACEMENT PARTS LIST
<LED MODEL>

- 34 -
<LCD MODEL>

- 35 -
7-5-3 PWB ASS'Y, DISPLAY AND PARTS LIST

<LED MODEL>

- 36 -
<LCD MODEL>

- 37 -
7-6 PWB DIAGRAM
7-6-1 PWB ASSEMBLY, MAIN(LED MODEL)

- 38 -
- 39 -
7-6-2 PWB ASSEMBLY, MAIN(LCD MODEL)

- 40 -
- 41 -
7-6-3 PWB ASSEMBLY, DISPLAY(LCD DISPLAY)

- 42 -
- 43 -
8. EXPLODED VIEW & REPLACEMENT PARTS LIST
8-1.
▼ The parts of refrigerator and the shape of each part are subject to change in different localities.
▼ Capacitors and fuse are optional parts.

501F
281A

103B
410G
301A 401A

411A 281B
(501B,C) 501A

103A
501K

129A

418A

409A

282A
158B

158A
406B
282B
304A

*282J

604E

105A
317A 604G

318A 283B
410J
307A 308A
314A
309A

310A
409C

323B 409B
312A
104A 106A
420A

106A
329C 158C
327A 315B
319A
315A 158F
103C
328A

328B

329D

319C
120A

315B

315C 324A

- 44 -
 405C

405A 200A

203A

201A
404A 205A
329A
330B

212G
332A

212A
205A 503B

212C

503C

*131C

* 149A
*131A 210B

210A

230A
235A

* 125A 234B
233A

*149A
* 125A
231A
233B

*125H
241A

*131A
149B

244A

140A
244C
149C
241B

154A

241A

151A
241D
155B 243A

151A 243B

- 45 -
 405C

405A 200A

203A

201A
404A 205A
329A
330B

212G
332A
212B
205A 503B

212A

503C

*131C

* 149A
*131A 212D 210B

212C 210A

230A
235A

* 125A
234B
233A

*149A
* 125A
231A
233B

*125H
241A

*131A
149B

244C
140A

149C
241B
244D

154A

244A

241A

151A
241D
155B 243A

151A 243B
244B

- 46 -