CONFIDENTIAL

http://biz.lgservice.com

REFRIGERATOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE "SAFETY
PRECAUTIONS" IN THIS MANUAL.

MODEL : GR-B802H*** GR-B762H***

GR-M802H*** GR-M762H***
GR-M762H**Z GR-B762H**C

Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
-1- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
CONTENTS
CONTENTS................................................................................................................................................................................ 2
SERVICING PRECAUTIONS..................................................................................................................................................... 3
SPECIFICATIONS..................................................................................................................................................................... 4
PARTS IDENTIFICATION.....................................................................................................................................................5-10
FEATURE CHART...............................................................................................................................................................5-8
WATER DISPENSER.........................................................................................................................................................9-10
DISASSEMBLY...................................................................................................................................................................11-25
DOOR.................................................................................................................................................................................... 11
HANDLE................................................................................................................................................................................ 11
DISPLAY............................................................................................................................................................................... 12
WATER DISPENSER............................................................................................................................................................ 12
DOOR SWITCH..................................................................................................................................................................... 13
FAN AND FAN MOTOR........................................................................................................................................................ 13
DEF' CONTROL ASSY......................................................................................................................................................... 13
LAMP..................................................................................................................................................................................... 13
CONTROL BOX-R................................................................................................................................................................. 14
TROUBLESHOOTING.....................................................................................................................................................17-27
CIRCUIT DIAGRAM................................................................................................................................................................. 26
DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM....................................................................................................29-33
FUNCTION.......................................................................................................................................................................29-33
TROUBLESHOOTING........................................................................................................................................................34-70
HEAVY REPAIR METHOD FOR R600a REFRIGERANT APPLIED REFRIGERATOR...................................................71-76
EXPLODED VIEW & REPLACEMENT PARTS LIST.............................................................................................................. 77

SAFETY PRECAUTIONS
Please read the followings before servicing your refrigerator.
1. Check if an electric leakage occurs in the set. 7. When you stand up during observing the lower part with
2. To prevent electric shock, unplug prior to servicing. the upper door open, move with care to prevent head
3. In case of testing with power on, wear rubber gloves to wound which may happen by hitting the upper door.
prevent electric shock. 8. When sloping the set, remove any materials on the set,
4. If you use any appliances, check regular current, voltage especially thin plate type. (ex.: glass shelf or books.)
and capacity. 9. When servicing evaporator part, wear cotton gloves
5. Don't touch metal products in cold freezer with wet hand. without fail. It is to prevent wound by sharp fin of
It may cause frostbite. vaporator.
6. Prevent water flowing to electric elements in mechanical 10. Leave a breakage of refrigerating cycle to a heavy
parts. service center. The gas in cycle inside may soil ambient
air.
-2- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
SERVICING PRECAUTIONS
Air Recharging in Compressor is over, add the quantity in grams of R-600a to the
Test the refrigeration by connecting it electrically before refrigerant system. Remember that every system has an
refilling operation. It is necessary to ascertain the function exact quantity of R-600a with a tolerance of ±5 grams that
of the motor-compressor and identify the defects can be added. (Figure 4)
immediately. If the defects have been found, empty the old
system of eventual R-600a residue by breaking off the end
of the extension piece at its narrow point. (Figure 1)
Replace the filter and any damaged components. Unsolder
and pull off the piece remaining inside the service tube and
then attach an extension completely with male Hansen and TO THE R-600a CYLINDER
last, solder it to the same tube again. (Figure 2)
POINT TO BE
BROKEN CHARGE TUBE
EXTENSION

FEMALE
HANSEN TO THE REFRIGERATION
SYSTEM
MALE HANSEN
Figure 4

SERVICE TUBE EXTENSION SOLDERING POINT Before performing this operation (if the vacuum pump and
refilling cylinder are connected), make sure that the valve
Figure 1 Figure 2
placed between the vacuum pump and refilling tube are
It is necessary to execute the soldering operation with closed to keep the Freon for adding to the system. (Figure 5)
valve open so that the fumes caused by oil residue can FILLING OR VALVE TO BE OPENED
come out freely without blowholes between two tubes CHARGE TUBE WHEN REFILLING
during heating the point to be soldered.
The extension fitted with the male Hansen is connected to
the female fitting of the vacuum pump tube. (Figure 3) TO THE REFRIGERATION TO THE CHARGE
SYSTEM CYLINDER

VALVE TO BE CLOSED
AFTER VACUUM
TO THE
TO THE VACUUM PUMP Figure 5
VACUUM PUMP
In addition, check the graduated scale on the cylinder for
the quantity of R-600a to be added, for example, if we have
PRESSURE 750 grams of Freon in the cylinder and must add 165 grams
GAUGE
to the group, this amount will be reached when R-600a has
Figure 3 dropped to 585 grams, remembering that the indicator
shows a lower limit of meniscus. Do this after choosing the
Air evacuating from the system begins so soon as the pump scale corresponding to the gas pressure different scales
starts. The refrigeration system must be kept under vacuum reported as the same gas pressure indicated by the
until the reading on the low-pressure gauge indicates pressure gauge on the top of the column.
vacuum (0 absolute, -1 atm., -760 mm hg) in any case it is To make R-600a flow into the system, open the valve
advisable to keep the pump running for about 60 minutes. placed at the base of the cylinder and connected to the
(Figure 3) filling tube. The amount of Freon cannot be added to the
In case that a considerable leakage occurs and to stop the system all at once because it may cause a blocking of
vacuum pump will be necessary and add a small quantity of motor-compressor. Therefore, proceed by adding original
Freon to the system, if vacuum should not be obtained quantity of about 20-30 grams and close the valve
(pressure gauge can't fall to 1 atmosphere), start the immediately.
refrigeration unit and find the leakage with the special leak- The pressure rises and the motor-compressor must start,
finder. When the defective soldering point is visible, re-do it sucking the gas and making the pressure go down again.
after opening the extension tube valve and reestablishing Regulate the valve again, maintaining the same manner
the normal outside pressure inside the group. until reaching to the quantity of R-600a established for the
Because the melted alloy is sucked into the tubes and block system being charged. When the system is running, the
them, the pressure must be rebalanced when vacuum is in suction pressure must be stabilized between 0.10 to 0.4
the system in soldering. As soon as the vacuum operation atmosphere.
-3- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
1. SPECIFICATIONS
SPECIFICATIONS
ITEMS
GR-B802H** GR-B762***
GR-M802H*** GR-M762***
FREEZER 174 174
NET CAPACITY
REFRIGERATOR 418 391
( ℓ)
TOTAL 592 565
DIMENSIONS (mm) 860 x 730 x 1840 860 x 730 x 1780

NET WEIGHT (kg) 89.5kg 88.5kg

Knob Dial
TEMPERATURE FREEZER
CONTROL Micom Control
REFRIGERATOR

Full Automatic
DEFROSTING SYSTEM
Heater Defrost

OUT CASE Pre Coated Metal

INNER CASE ABS

FREEZER 1 EA
SHELF
REFRIGERATOR 2 EA / 3 EA

VEGETABLE TRAY Drawer Type

UTILITY BOX / EGG TRAY Drawer Type

EGG TRAY 1 Piece

ICE TRAY 2 Pieces

ICE BANK 1 Piece

COMPRESSOR BLDC inverter (BMG110NAMV / BMG110NHMV / FLB124NAMA)

EVAPORATOR Fin Tube Type

CONDENSER Wire / Spiral Condenser

REFRIGERANT R600a(64g)

DEFROSTING DEVICE L-cord Heater

-4- Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
 2. PARTS IDENTIFICATION
2-1. FEATURE CHART
▶ GR-B802H*PM / GR-B802H*PL
GR-B762H*PM / GR-B762H*PL / GR-B762H**C

FREEZER
COMPARTMENT

Lamp
Shelf Freezer Door Rack (**)
Freezer Temperature (Optional)
Control Dial
Twisting Ice Serve
Type Ice Making Freezer Door Rack (**)
(Optional)
REFRIGERATOR
COMPARTMENT
Water Tank
Fresh Room
Refrigerator Door
Drawer
Rack
Lamp

Egg Tray

Shelf Refrigerator
Door Rack
Hygiene Fresh
(Optional)
Vegetable Drawer

Leveling Screw

NOTE : This guide covers several different models.The refrigerator you have purchased
may have some or all of the features shown above.

-5- Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
2-2. FEATURE CHART

▶ GR-M802H*HM / GR-M802H*HL
GR-M762H*HM / GR-M762H*HL / GR-B762H*HZ

FREEZER
COMPARTMENT

Lamp
Shelf Freezer Door Rack (**)
Freezer Temperature (Optional)
Control Dial
Twisting Ice Serve
Type Ice Making Freezer Door Rack (**)
(Optional)
REFRIGERATOR
COMPARTMENT
Fresh Room IBDC Basket
Drawer
Lamp
RefrigeratorDoor
Side Cooling Rack
Egg Tray

Shelf Refrigerator
Door Rack
Hygiene Fresh
(Optional)
Vegetable Drawer

Leveling Screw

NOTE : This guide covers several different models.The refrigerator you have purchased
may have some or all of the features shown above.

-6- Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
2-3. FEATURE CHART

▶ GR-B802H*CM / GR-B802H*CL
GR-B762H*CM / GR-B762H*CL

FREEZER
COMPARTMENT

Lamp
Shelf Freezer Door Rack (**)
Freezer Temperature (Optional)
Control Dial
Twisting Ice Serve
Type Ice Making Freezer Door Rack (**)
(Optional)
REFRIGERATOR
COMPARTMENT
Deodorizer RefrigeratorDoor
(Optional) Rack

Lamp RefrigeratorDoor
Rack
Egg Tray
Shelf

Refrigerator
Door Rack

Vegetable Drawer

Leveling Screw

NOTE : This guide covers several different models.The refrigerator you have purchased
may have some or all of the features shown above.

-7- Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
2-4. FEATURE CHART

▶ GR-M802H*HM / GR-M762H*HM (India Model Only)

FREEZER
COMPARTMENT
Lamp
Shelf Freezer
Freezer Temperature Door Rack
Control Dial
Twisting Ice Serve
Type Ice Making Freezer
Door Rack
REFRIGERATOR
COMPARTMENT
IBDC Basket
Fresh Room
Drawer
Lamp Refrigerator
Door Rack
Side Cooling

Egg Tray
Snack Corner

Shelf Refrigerator
Hygiene Fresh Door Rack

Vegetable Drawer

Leveling Screw

NOTE : T
 his guide covers several different models.The refrigerator you have purchased
may have some or all of the features shown above.

-8- Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
2-5. WATER DISPENSER ● Putting The Water In The Water Tank
● Features 1. Open the cover cap and pour water into the water tank.
Cover Cap

2. Close the cover cap.

Cover Bucket

Cap Tank

3. Make sure that the valve under the water tank is in

position. Push the connecting part into the hole.

Tank, Water VALVE

VALVE

WATER TANK

CAUTION
1. Do not use anything other than water including soft
drinks, milk and juices.
2. Hot water needs to be cooled before being put in the
water tank.

-9- Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
● Drinking Water Tank
1. Press the dispenser pad 1. Remove the Cover.
with the glass.
2. The water is released when
the dispenser pad is
pressed. The pad returns to
its original position when
the glass is removed, and
the water stops its flow.

2. Clean the inside and outside of the water tank with

● Cleaning
dishwashing detergent and rinse thoroughly under
Grille and Drip Tray running water.
1. Wipe with a wet cloth, and dry
with a dry cloth.

3. Clean the tank cover with dishwashing detergent and

rinse thoronghly under running water.

CAUTION
1. Use lukewarm water when cleaning.
2. Do not use anything other than water. If it is used with
soft drinks, put water in the water tank and discharge
three or four cups of water shortly.

- 10 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
3. DISASSEMBLY
3-1 DOOR 3-2 HANDLE
● Freezer Door 1. Disassemble the handle, deco and handle, base
1. Remove the hinge cover by loosening 2 screw and 1) Remove handle, deco by pulling it out with tooling.
pulling it upwards.
2. Remove Door L/Wire from Main PCB.
3. Loosen hexagonal bolts fixing the upper hinge to the
body and lift the freezer door.

HINGE COVER

BOLT
Freezer handle Refrigerator handle
HINGE

2) Remove handle, base by loosening screws.

Figure 6

4. Pull out the door gasket to remove from the door foam
Ass'y.
Freezer(4 screws) Refrigerator(5 screws)

2. Assemble the new handle, deco and handle, base

1) Assemble new handle, base by tightening screws.

Figure 7

● Refrigerator Door Freezer(4 screws) Refrigerator(5 screws)

1. After disassembly Cover Lower, remove Heater L/Wire
from case.
2. Loosen front screw and hexagonal bolts fixing the lower
2) Assemble handle, deco by pushing it after inserting
hinge to the body to remove the refrigerator door only.
upper and lower part first.
3. Pull out the door gasket to remove from the door foam
Assy’

BOLT
Figure 8

- 11 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
3-3 DISPLAY 3-4 WATER DISPENSER
1. Remove Display by pulling it out with tool. ● Cover Dispenser
2. Remove L/wire from Display Assembly 1. Remove Cover by pulling it up.

Fix here

2. Remove Water and Water Tank, before loosen two

screws to remove the Button Assembly.

Remove Water
and Water Tank
Front

3. Remove Button Assembly without Tube from Refrigerator

Door.

● Tray Drain
1. Remove Tray Drain by pulling it down.
(When assembly Tray Drain, push hook first)

Fix here

- 12 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
3-5 DOOR SWITCH 3-7 DEF' CONTROL ASSY
1.To remove the door leed switch,Pull out cover,hinge as Def control ASM consists of Defrost Sensor and FUSE-M.
shown in (Figure 9) Defrost Sensor functions to defrost automatically and it is
2. Disconnect the lead wire from the leed switch at red box. attached to the Evaporator and the metal side of the case
senses Temp.
Fuse-M is a kind of safety device for preventing overheating
of the Heater when defrosting.
At the temperature of 77°C, it stops the emission of TEMP
from the Defrost Heater.
1. P ull out the shroud-F after removing the Grille Fan.
(Figure 12)
2. Separate the connectors connected with the Def Control
ASM and replace the Def Control ASM after cutting the
Tie Wrap. (Figure 13)
SHROUD-F DEF CONTROL ASM

Figure 9 Figure 12 Figure 13

3-6 FAN AND FAN MOTOR

1. Remove freezer shelves. 3-8 LAMP
2. R emove the Cover Lamp-F by loosening 2 screws fixed
to ceiling of Inner Liner.
FREEZER ROOM LAMP

Figure 10 Figure 14

3. Remove the Grille by pulling it out. REFRIGERATOR ROOM LAMP

4. Pull out the Shroud and remove the Fan Motor Assy by
loosening 2 screws.
5. Pull out the fan and, separate the Fan Motor, Brackets
and the Guide Fan.
FAN MOTOR

GUIDE FAN
Figure 15

FAN

GRILLE
Figure 11

- 13 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
3-8-1 Freezer room lamp
1. Unplug the power cord from the outlet.
2. Remove the room lamp lid by loosening 2screws and
take down while pulling it forward with both hands as
shown in figure.
3. Remove the lamp pulling it forward.

3-8-2 Refrigerator room lamp

1. Unplug the power cord from the outlet.
2. Remove refrigerator shelves.
3. Remove the room lamp lid by pulling it forward.
4. Remove the lamp pulling it forward.

3-9 CONTROL BOX-R

1. First, remove all shelves in the refrigerator.

2. Loosen 1 screw fixing the Control Box-R to
The Inner Case.
3. Remove the Control Box-R by pulling it downward.

- 14 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
▶ F Door Switch (Reed Switch)

- 15 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
 ▶ R Reed Switch

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- 16 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
 4. Troubleshooting

4. Troubleshooting

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TEST MODE in MAIN PCB, and perform power RESET after checking the voltage on COMP side.

- 15 -

- 17 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
 COMP SVC MANUAL

1. Check LED Trip

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- -18
16- - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Actions for each number of LED blinking

No. LED operation status Cause Service Tips

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- 19
- 17- - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Actions for each Trip and number of LED blinking

1. LED blinking 1 time (AD-offset Error)

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- 20 - Copyright © 2018 LG Electronics Inc. All rights

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- 25 - Copyright © 2018 LG Electronics Inc. All rights

- 23 - reserved. Only training and service purposes.
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- 26 Copyright © 2018 LG Electronics Inc. All rights
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- 28 - Copyright © 2018 LG Electronics Inc. All rights

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- 26 -
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Condition of Operation Operating Sequence

,IWKHWHPSRIWKHGHIURVWLQJ
LQPLQ COMP & LQVHF
VHQVRULVƒ&RUDERYH POWER Freezer FAN
)RUWKHLQLWLDOXVHDIWHUWKH Cooling
ON ON
SXUFKDVHRUJURXQGLQJ FAN ON

,IWKHWHPSRIWKHGHIURVWLQJ POWER LQVHF Defrosting LQVHF Plate Heater

When the power is turned on

VHQVRULVEHORZƒ& ON Heater ON
$IWHUDSRZHUIDLOXUHRU69& ON
LQVHF Defrosting LQVHF Plate Heater LQVHF
Heater OFF OFF

Compen- LQVHF Compen- Hygiene

Heater ON Heater OFF Box-Fan
ON
LQVHF Hygiene LQPLQ COMP & Cooling
Box-Fan FAN ON
OFF
LQVHF Freezer FAN
ON

ALL LOADS LQPLQ COMP & LQPLQ Freezer FAN

:KHQUHWXUQHGIURPWKH7HVWPRGH Cooling
OFF ON
FANON

- 31 - Copyright © 2018 LG Electronics Inc. All rights

- 29 - reserved. Only training and service purposes.
7-1-8 ERROR DIAGNOSTIC MODE
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1RWH +\JLHQH)UHVKFDQEHPDUNHGZLWK+HDOWK*XDUGGHSHQGLQJRQWKHQDWLRQ

Error Code Display State of Operation with Error

NO Error Cause Freezer Cooling Defrosting
External Inner Display Comp
Display (ON: /OFF: ) Fan Fan heater
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- 32 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
- 30 -
7-1-10 TEST MODE
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Mode Manipulation Contents Remark

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- 33 Copyright © 2018 LG Electronics Inc. All rights

- 31- -
reserved. Only training and service purposes.
<Troubleshooting>

- 32 -
- 34 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Contents

1. PCB Picture
1) Main PCB
2) Display PCB
3) LED Lighting
4) Sub PCB

2. Trouble shooting
1) Refrigerator Sensor Error (r)
2) Defrost Sensor Error (d)
3) Room Temperature Sensor Error (Display All off)
4) Defrost Heater Error (H)
5) Freezer Fan BLDC Motor Failure (F)
6) Cooling Fan BLDC Motor Failure (C)
7) Freezer room lamp doesn’t work
8) Refrigerator room lamp doesn’t work
9) Poor cooling in Refrigerator room
10) Poor cooling in Freezer compartment
11) Over cooling in Freezer & Refrigerator compartment

3. Reference

-- 35
33 -- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
G~h€ }hs}lGzly}pjl
The 3 Way valve has plastic parts inside, so always wrap it with a wet cloth before servicing when using a torch.
1) Always replace the 3 way valve if there is a leak at any one of the 3 tubes coming from it.
2) Service in replacement of valve (valve failure) Perform service in the same method as above.

࿆:Drier side(Refrigerant Inlet)

࿇:ID 0.7 capillary tube side.

(Refrigerant outlet)

࿈: ID 0. capillary tube side.

(Refrigerant outlet)

XUj–••ŒŠ›࿆ž›G‹™Œ™U
YUj–••ŒŠ›࿇ž›GpkGGŠˆ—““ˆ™ G›œ‰ŒU
ZUj–••ŒŠ›࿈ž›GpkGGŠˆ—““ˆ™ G›œ‰ŒU

ͤ pkGWU`GŠˆ—““ˆ™ G›œ‰ŒGšG”ˆ™’Œ‹G‰ Gš’ G‰“œŒG›œ‰ŒU
࿈ šG”ˆ™’Œ‹G‰ G‰“ˆŠ’G›œ‰ŒU

j–••ŒŠ›
࿈ž›GpkGWUGŠˆ—““ˆ™ G›œ‰ŒU

u–›Œa Before processing the vacuum, the 3 way valve status

should be “both-open”.
You can make the 3 way valve “both-open” following as
below.

1. Turn the refrigerator on, and open the Fresh food

door.(Ref Door).

2. Keep Opening the Fresh food door(Ref door), press 2

buttons “Ice plus(or Ultra Ice) and Ref. temp” on display for
3sec.

3. “OFF” will be shown on the display. (Demo mode : both-

open status).

4. Disconnect 3 way valve housing.

5. Turn the refrigerator off and proceed the vacuum.

6. after recharging the gas, connect 3 way valve housing.

- 36 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
8. PCB Picture
1-1. Main PCB

P art Name P icture

P / No . : EBR782820

CON202,CON10 CON8
(5P, 7P) (14P)
CON11
(8P)
CON201
(5P) CON6
(10P)

CON5
(12P)

CON1
(2P)

CON2
(13P)

T act

NOTE :
-. CON1 : Power Supply
-. CON2 : AC Load
-. CON5 : C-FAN, F-FAN, HYGIEN
-. CON6 : Tact/Inner Display
-. CON8 : Sensor and LED, Door SW
-. CON9 : SDS
-. CON10, CON202 : Programming Port
-. CON11 : 3 Way Valve, H-Sensor
-. CON201 : LINEAR Comp

- 37 - Copyright © 2018 LG Electronics Inc. All rights

reserved. Only training and service purposes.
- 34 -
1-2. Display PCB

P art Name P icture

P / No. : EBR731025

T act

P/No. : EBR731026

Touch

P/No. : EBR731828

Inner

- 38 - Copyright © 2018 LG Electronics Inc. All rights

- 35 - reserved. Only training and service purposes.
9. Trouble Shooting
/('OLJKWLQJ

3 DUW 1DPH 3 LFWXUH

31R($9

)5RRP
/('0RGXOH

31R($9

55RRP
/('0RGXOH

31R($9
31R($9

+\JLHQH
)LOWHU/('

- 36 -
- 39 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
6XE3&%

3 DUW 1DPH 3 LFWXUH

31R(%5

6PDUW
%X]]HU

- 37 -
- 40 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-1. Refrigerator Sensor Error (r)

Symptom Check Point

1. Check f or a loo se connection
2. Check Sensor Resistance

CON11
CON9 CON8
CON201
CON6

CON5

CON1

CON2

jvu_

Short 0
CON8
Open OFF
3rd pin ~ 4th pin
Other Normal

CON8
3rd pin ~ 4th pin

23o F / -5o C 38k

32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

- 40 -
- 41 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Refrigerator Sensor Error (r)

1 4
Reconnect or Change the
Is the Connector disconnected Yes Check the Sensor resistance. No Sensor
repair the
or loose between Main PCB and connector Is resistance normal based on
sensor? table?

Yes

Check the Temperature and

resistance ref er to the table.
No problem?

jvu_

No
CON8
2 3rd pin ~ 4th pin
Change the
Sensor 23o F / -5o C 38k
Disconnect housing f rom PCB. Yes
Check the Sensor resistance. 32ºF / 0ºC 30k
Is resistance 0 (Sensor short)?
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
No 59ºF / 15ºC 16k

3
Replace the
Yes ref rigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer that af ter

check all part, the part is normal.
No

42 -
- 41 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-2. Defrost Sensor Error (d)

Symptom Check Point

1. Check for a loose connection
2. Check Sensor Resistance

CON11
CON9 CON8
CON201
CON6

CON5

CON1

CON2

jvu_

Resistance [Ω]
Short 0
CON8
Open OFF
5th pin ~ 6th pin
Other Normal

CON8
Resistance [Ω]
5th pin ~ 6th pin

23ºF / -5ºC 38k

32ºF / 0ºC 30k
41ºF / 5ºC 24k
50o F / 10o C 19.5k
59o F / +15o C 16k

- 43
42 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Defrost Sensor Error (d)

1 4 Change the
Reconnect or No Sensor
Is the Connector disconnected Yes Check the Sensor resistance.
repair the
or loose between Main PCB and Is resistance normal based on
connector
sensor? table?

Yes

Check the Temperature and

resistance ref er to the table.
No problem?

jvu_

No
CON8
5th pin ~ 6th pin
2
Change the
23ºF / -5ºC 38k
Yes Sensor
Disconnect housing f rom PCB.
32ºF / 0ºC 30k
Check the Sensor resistance.
Is resistance 0 (Sensor short)? 41ºF / 5ºC 24k
50o F / 10o C 19.5k

No 59o F / +15o C 16k

3
Replace the
Yes ref rigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer that af ter
check all the part, the part is
normal.
No

-- 43
44 -- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-3.Room Temperature Sensor Error (Display All off)

Symptom Check Point

1. Check f or a loo se connection
2. Check Sensor Resistance

CON11
CON9 CON8
CON201
CON6

CON5

CON1

CON2

jvu_jvu_

Short 0
CON8
Open OFF
1st pin ~ 2nd pin
Other Normal

CON8 CON8
1st pin ~ 2nd pin 1st pin ~ 2nd pin
-39ºF / -40ºC 225.1k 32ºF / 0ºC 30k

-30ºF / -35ºC 169.8k 41ºF / 5ºC 24.13k

-21ºF / -30ºC 129.3k 50ºF / 10ºC 19.53k

-13ºF / -25ºC 99.3k 59ºF / 15ºC 15.91k

-4ºF / -20ºC 76.96k 68ºF / 20ºC 13.03k

5ºF / -15ºC 60.13k 77ºF / 25ºC 10.74k

14ºF / -10ºC 47.34k 86ºF / 30ºC 8.89k

23ºF / -5ºC 37.55k 95ºF / 35ºC 7.40k

32ºF / 0ºC 30k 104ºF / 40ºC 6.20k

45 -
- 44 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Room Temperature Sensor Error(Display All off)

1 4
Reconnect or Change the
Yes No Sensor
Is the Connector disconnected repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal based on
sensor? table?

Yes

Check the Temperature and

resistance ref er to the table.
No problem?

jvu_
CON8 Resistance CON8 Resistance
1st pin ~ 2nd pin 1st pin ~ 2nd pin
No -39ºF / -40ºC 225.1k 32ºF / 0ºC 30k

-30ºF / -35ºC 169.8k 41ºF / 5ºC 24.13k

2
Change the -21ºF / -30ºC 129.3k 50ºF / 10ºC 19.53k
Yes Sensor
Disconnect housing f ro PCB. -13ºF / -25ºC 99.3k 59ºF / 15ºC 15.91k

Check the Sensor resistance. -4ºF / -20ºC 76.96k 68ºF / 20ºC 13.03k
Is resistance 0 (Sensor short)?
5ºF / -15ºC 60.13k 77ºF / 25ºC 10.74k

14ºF / -10ºC 47.34k 86ºF / 30ºC 8.89k

23ºF / -5ºC 37.55k 95ºF / 35ºC 7.40k

No
32ºF / 0ºC 30k 104ºF / 40ºC 6.20k

3
Replace the
Yes ref rigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer.
(All part already check and its
normal, if there is NG part already
replace.)
No

46 -
- 45 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-4. Defrost Heater Error (H)

Symptom Check Point

1. 1. Check the doo r gasket
2. Check Heater Resistance
3. Check the Def rost control part
4. Check the PCB output voltage

CON11
CON9 CON8
CON201
CON6

CON5

CON1

CON2

CON2

Part
Voltage 200~240 V 100~130 V
FUSE-M 0 0
Heater Cord 289~333 78~91
Heater Plate 826-952 225~261

TEST MODE 2 Voltage [V]

CON2
100V ~ 240V
3rd pin ~ 9th pin

TEST MODE 1 Voltage [V]

CON2
0V
3rd pin ~ 9th pin

47 -
- 46 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Defrost Heater Error (H)
4
Replace
1 Disconnect housing Fuse-M. No Fuse-M
Check the Def rost control part.
Yes Replace the
Check the Door gasket . Is Fuse-M resistance 0 ?
Door gasket
Is door gasket damaged?

No

2
Disconnect housing f rom PCB. Change
Check heater plate resistance No Heater Plate
Is resistance value like below Yes
table? 5
Replace
Part Check housing heater cord. No Heater Cord
200 V 100 V
Is the housing disconnect or loose?
Heater
826-952 225~261
Plate

CON2

Yes
3
Check heater cord resistance. Yes
Is resistance value like below
table?
Go to 6. Reconnect or repair the
Yes housing/connector.

CON2

Part
200 V 100 V

Heater Cord 289~333 78~91

No

- -47
48- - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
6 Input Test Mode 2
(Defrost Test) Replace
Check the Heater Voltage. No Main PCB
Is voltage 100~240V?

CON2

TEST MODE 2 Voltage [V]

CON2
100V ~ 240V
3rd pin ~ 9th pin

Yes

7 Input Test Mode 1

(Cooling test) Replace
Check the Heater Voltage. No Main PCB
Is voltage 0V?

CON2

TEST MODE 1 Voltage [V]

CON2
0V
3rd pin ~ 9th pin

Yes

8
Explain to customer
(Part is checked and its normal &
already replace the NG part.

49 -
- 48 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-5. Freezer Fan BLDC Motor Failure (F)

Symptom Check Point

1. Check the air f low
2. Check the PCB Fan motor voltage

CON11
CON9 CON8
CON201
CON6

CON5

CON1

CON2

jvuG\

TEST MODE 1 Voltage [V]

CON5
8~15V
4th pin ~ 5th pin

CON5
Not 0V, 5V
5th pin ~ 6th pin

--49
50-- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Freezer Fan BLDC Motor Failure(F)

1 Reset the unit and 4

Input Test Mode 1. Replace
(Cooling Test) Check the Fan Motor voltage No
Main PCB
Is Fan Motor voltage 8~15V?

jvuG\
2
TEST MODE 1 Voltage [V]
Open the f reezer door and Check No Go to 3
CON5
the air f low. Windy? 8~15V
4th pin ~ 5th pin

Yes

Yes Change the

Check the Fan Motor voltage motor
Is Fan Feed Back voltage 0V, 5V?

Yes

Go to 4 jvuG\

TEST MODE 1 Voltage [V]

3 CON5
Change the Not 0V, 5V
Yes Fan motor 5th pin ~ 6th pin
Check the Fan motor.
Rotate f an using hand.
It f eel sticky?
No
mˆ•Gt–›–™
6 Explain to customer
(all part already checked and
normal, if there is NG part its
already replace)

51 -
- 50 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-6. Cooling Fan BLDC Motor Failure (C)

Symptom Check Point

1. Check the air f low
2. Check the Connector
2. Check the PCB Fan motor voltage

CON11
CON9 CON8
CON201
CON6

CON5

CON1
jvuG\
CON2

TEST MODE 1 Voltage [V]

CON5
8~15V
1st pin ~ 2nd pin

CON5
Not 0V, 5V
2nd pin ~ 3rd pin

52 -
- 51 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Cooling Fan BLDC Motor Failure (C)

1 Reset the unit and 4

Input Test Mode 1. Replace
(Cooling Test) Check the Fan Motor voltage No Main PCB
Is Fan Motor voltage 8~15V?

jvuG\
2
TEST MODE 1 Voltage [V]
Check the f an rotating. No Go to 3
CON5
Does f an rotate? 8~15V
1st pin ~ 2nd pin

Yes

5
Change the
Check the Fan Motor voltage Yes motor
Fan Motor
Is Fan Feed Back voltage 0V, 5V?

Yes

jvuG\
Go to 4
TEST MODE 1 Voltage [V]
3 CON5
Change the Not 0V, 5V
Yes Fan motor 2nd pin ~ 3rd pin
Check the Fan motor.
Rotate f an using hand.
It f eel sticky?
No

Fan Motor
6 Explain to customer
(all part already checked and
normal, if there is NG part its
already replace)

53 -
- 52 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-7. Freezer room lamp doesn’t work

Symptom Check Point

1. Freezer roo m lamp 1. Check the freezer door switch position
do esn’t work 2. Check the doo r S/W resistance
3. Check the LED Lamp

CON11
CON9 CON8
CON201
CON6

CON5

CON1

CON2

LED Lamp

Normal 0
Doo r S/W
Push S/W Infinity

Voltage [V]
CON8
12V
13th pin ~ 14th pin

LED Lamp Voltage [V]

Red ~ Pink 12V
Closed 0~2V
Blue ~ Gray
Open 12V

54 -
- 53 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Freezer room lamp doesn’t work 4
Replace the
Check the PCB F-Doo r switch No PCB
voltage. Is Con 9th pin – 10th pin
1 Voltage 0 V when doo r op en?
Change the
Check the freezer door Yes
Doo r S/W
switch position

Doo r switch

Doo r switch CON 8 Voltage [V]

9th ~ 10th pin 0

Yes
No 5
2 Disconnect Doo r switch f rom Replace the
Check the PCB Voltage. No
case f oam. Check the doo r S/W Change the PCB
No Is CON 13th pin ~ 14th pin
resistance. Doo r S/W
Is it correct compared with voltage 0~2V while doo r closed?
table?

LED Lamp

LED LAMP CON 8 Voltage [V]

Door S/W
CON8
0~2V
13th pin ~ 14th pin
Normal 0
Doo r S/W Yes
Push S/W Infinity
6
Replace the
Yes Check the PCB Voltage. No PCB
3 Is CON 13th pin ~ 14th pin
Replace the voltage 12V while doo r op en?
Check the PCB F-Doo r switch No PCB
voltage. Is Con 9th pin – 10th pin
Voltage 5 V when doo r closed?
LED Lamp

LED LAMP CON 8 Voltage [V]

Doo r switch
13th pin ~ 14th pin 12
Doo r switch CON 8 Voltage [V]
Yes
9th ~ 10th pin 5

Yes

- 55
54 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
7

Change the LED Lamp.

Yes
8
Explain to customer
(all part already check and
normal, if there is NG part its
already change)

-56--
- 55 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-8. Refrigerator room lamp doesn’t work

Symptom Check Point

1. Ref rigerator roo m 1. Check the Ref rigerator doo r switch or DID switch sticky
lamp do esn’t work 2. Check the doo r S/W or DID S/W resistance
3. Check doo r switch voltage.
4. Check the LED Lamp
5. Check control bo x housing.

CON11
CON9 CON8
CON201
CON6

CON5

CON1

CON2

LED Lamp

Normal 0
Doo r S/W
Push S/W Infinity

Voltage [V]
CON8
12V
11th pin ~ 12th pin

LED Lamp Voltage [V]

Red ~ Black 12V
Closed 0~2V
Purple~ Gray
Open 12V

- 57
56 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Refrigerator room lamp doesn’t work 4
Replace the
Check the PCB R-Doo r switch No PCB
voltage. Is Con 7th pin – 8th pin
1 Voltage 0 V when doo r op en?
Change the
Check the Refrigerator door switch Yes
or DID switch. Assembly direction Doo r S/W or
correct? DID S/W
Upper Side
Doo r switch

Doo r switch CON 8 Voltage [V]

7th ~ 8th pin 0

Lower Side
Yes
No 5
2 Replace the
Disconnect doo r switch f rom case Check the PCB Voltage. No
Change the PCB
f oam. Check the doo r S/W or DID No Is CON 11th pin ~ 12th pin
S/W resistance. Doo r S/W or
voltage 0~2V while doo r closed?
Is it correct compared with table? DID S/W

R room

LED Lamp

LED LAMP CON 8 Voltage [V]

Door S/W
CON8
0~2
11th pin ~ 12th pin

Doo r & Normal 0

Yes
DID S/W Push S/W Infinity
6
Replace the
Yes Check the PCB Voltage. No PCB
Is CON 11th pin ~ 12th pin
3 voltage 12V while doo r op en?
Replace the
Check the PCB R-Doo r switch No PCB
voltage. Is Con 7th pin – 8th pin
Voltage 5 V when doo r closed?
LED Lamp

LED LAMP CON 8 Voltage [V]

Doo r switch 11th pin ~ 12th pin 12

Doo r switch CON 8 Voltage [V]

Yes
7th ~ 8th pin 5

Yes

- 58
57 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
7
Remove control box with housing Go To 9
still connected. Check the LED OFF
Lamp voltage
Is voltage 12V or OFF?

12 V
8
Go To 10
Replace LED Lamp. Is the NO
problem persist?

Yes
9
Reconnect or
Check f or control box housing No repair the
condition. Is housing disconnect or connector
not connected properly?

Yes
10 Explain to customer
(Explain about the problem &
explain that part already change
and NG part already replace.)

- 59
58 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-9. Poor cooling in Refrigerator room

Symptom Check Point

1. Poo r coo ling in 1. Check the sensor resistance
Ref rigerator roo m 2. Check the air f low
3. Check the air Temperature
4. Check the F-Fan motor voltage

Freezer Control

CON11
CON9 CON8
CON201
CON6

CON5 Duct

CON1

CON2

CON5 CON8

CON8
3rd pin ~ 4th pin

23ºF / -5ºC 38k

32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

TEST MODE 1 Voltage [V]

CON5
8~12V
4th pin ~ 5th pin
Duct Status CON5
Not 0V, 5V
Air Flow Windy 5th pin ~ 6th pin

Air Temperature Cold

- 60
59 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Poor cooling in Refrigerator Compartment
4
Check the
No Compressor
Check the air temperature.
and sealed
1 Is it cold?
Replace system
Disconnect housing f rom PCB
Check the sensor resistance. Is ref rigerator
No Yes
resistance value of sensor is same sensor.
ref er to table below?
Go to 8

CON8 5
CON8
Set back to 3
CON8 Check the f reezer Control, Is the Yes and explain
f reezer control set to 5 (Freezer
3rd pin ~ 4th pin to costumer.
Max)? Freezer Control
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
Set Point Configuration
59ºF / 15ºC 16k
Yes 1 Freezer Min
3 Normal
2 Reset the unit and 5 Freezer Max
Input Test Mode 1.
(Cooling Test)
No
6 Change
Go to section 2-5. Freezer
Fan BLDC Motor Failure (F) No Motor Fan
Is the Freezer Fan condition
is good?
Check the
3
Freezer
Control Yes
Open the ref rigerator door and No
Go To 5 7 Af ter checking all part and all
Check the air f low. Windy? Go to 9
Check the R is normal, explain to No
Fan Motor customer that the ref rigerator
Go to 6 is running normal. Ask
customer is it already cool?

Yes
8 Explain to customer.
(Explain that all part already
checked and normal. If there is
Yes NG part, that part already
replace. Explain about cutting
jumper if its needed)

61 -
- 60 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
9 Cut compensate temperature
jumper in PCB. Cut another
Turn Of f ref rigerator, then open No jumper
Cover PCB. Look f or jumper in PCB (JCR4) to
(near relay) marked JCR1~JCR4. reduce temp.
Cut 1 jumper (JCR3) f or
compensate temperature.

* JCR3 cuts : -1୅

yŒ™ŽŒ™ˆ›–™Gy––”
{ Œ”—Œ™ˆ›œ™ŒG
j |{Gvw{pvu
Š–”—Œ•šˆ›–•
qjyZ TXUW୅
qjy[ TXUW୅

Is the customer satisf ied?

Yes

Go to 8

- 62
61 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-10. Poor cooling in Freezer compartment

Symptom Check Point

1. Poo r coo ling in 1. Check the sensor resistance 6. Check Heater Plate
Freezer compartment 2. Check the air f low
3. Check the air Temperature
4. Check the Fan motor sticky
5. Check the Fan motor voltage

CON11
CON9 CON8
CON201
CON6

CON5
CON5

CON1
Fan Motor
CON2

CON8

CON8
3rd pin ~ 4th pin

23o F / -5o C 38k

32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

TEST MODE 1 Voltage [V]

CON5
8~12V
4th pin ~ 5th pin

Duct Status CON5

Not 0V, 5V
5th pin ~ 6th pin
Air Flow Windy
Air Temperature Cold

- 63
62 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Poor cooling in Freezer compartment 4
Check the
Check the air temperature. No Compressor
Is it cold? and sealed
1
Disconnect housing f rom PCB. system
Check the sensor resistance
ref er to table below. Yes
5 Change
Go to section 2-5. Freezer
Fan BLDC Motor Failure (F) No Motor Fan
Is the Freezer Fan condition
is good?
CON8

Yes
6 Replace door
Check the F Door gasket . gasket &
CON8
Is door gasket damaged or make sure
3rd pin ~ 4th pin Yes
there is gap between case there is no
23o F / -5o C 38k f oam and door gasket? gap.
32ºF / 0ºC 30k No
7 Explain to customer
41ºF / 5ºC 24k
(Explain that all part already
50ºF / 10ºC 19.5k check its normal & if there is
NG part, that already replace)
59ºF / 15ºC 16k

2 Reset the unit and

Input Test Mode 1.
(Cooling Test)

3
Open the f reezer door and Check the F
No
Check the air f low. Windy? Fan Motor
Go to 5

Yes

64 -
- 63 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-11. Over cooling in Freezer & Refrigerator compartment

Symptom Check Point

1. Poo r coo ling in 1. Check the sensor resistance
Freezer compartment 2. Check the air temperature in F-roo m
3. Check air temperature in R-roo m
4. Check doo r gasket condition in R-roo m.

CON11
CON9 CON8
CON201
CON6

CON5
CON5

CON1

CON2

CON8

CON8
3rd pin ~ 4th pin

23o F / -5o C 38k

32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

- 65
64 - Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
 Over cooling in Freezer & Refrigerator compartment 5 Cut compensate temperature
jumper in PCB. Cut another
Turn Of f ref rigerator, then open No jumper
Cover PCB. Look f or jumper in PCB (JCR2) to
1
Disconnect housing f rom PCB. Replace (near relay) marked JCR1~JCR4. increase
Check the sensor resistance ref rigerator Cut 1 jumper (JCR1) f or temp.
ref er to table below. No compensate temperature.
sensor.

CON8
* JCR1 cuts : +1୅
CON8
3rd pin ~ 4th pin

23o F / -5o C 38k yŒ™ŽŒ™ˆ›–™Gy––”

32ºF / 0ºC 30k {Œ”—Œ™ˆ›œ™ŒG
j|{Gvw{pvu
Š–”—Œ•šˆ›–•
41ºF / 5ºC 24k
qjyX RXUW୅
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
qjyY RXUW୅
Is the customer satisf ied with the ref rigerator
Yes temperature?
2
Go To 4 Yes
Check air temperature in F- Yes
room & R-room using thermo Go to 4
meter. Is the temperature
normal ?

No
3 Replace door
Check the R Door gasket . gasket &
Is door gasket damaged or make sure
Yes
there is gap between case there is no
f oam and door gasket? gap.
No
4 Explain to customer
(Explain that all part already
check its normal & temperature
measurement is normal.) If
Customer still f eel over cooling
in ref rigerator room go to 5.

66 -
- 65 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Reference

1. How to make TEMP COMPENSATION

If you want to raise or drop basic temperature, cut the jump wire on the Main
PCB.

yŒ™ŽŒ™ˆ›–™Gy––”
CON11
CON9 CON8 {Œ”—Œ™ˆ›œ™ŒG
CON201
CON6
j|{Gvw{pvu
Š–”—Œ•šˆ›–•
CON5 qjyX RXUW୅ vŒ™GŠ––“•ŽG
qjyY RXUW୅ Š–”—Œ•šˆ›–•
CON1
qjyZ TXUW୅ ~Œˆ’GŠ––“•ŽG
CON2
qjy[ TXUW୅ Š–”—Œ•šˆ›–•

* JCR1 cuts : +1୅ * JCR3 cuts : -1୅

* JCR2 cuts : +1୅ * JCR4 cuts : -1୅

2. How to make TEST MODE

If you push the test button on the Main PCB, the refrigerator will be enter
the TEST MODE
* 1 time : TEST MODE 1
CON11 Comp ON /F-fan ON /
CON9 CON8 Defrost Heater OFF/
CON201 LED on the PCB 1s ON, 1s OFF
CON6

Room lighting LED ON/OFF

CON5 (With DOOR Open/Close)

* 2 times : TEST MODE 2

CON1 Comp OFF/F-fan OFF/
Defrost Heater ON
CON2 LED on the PCB 2s ON, 2s OFF

Compensation heater ON
Main PWB for 5 sec (only at R-door closed)

67 -
- 66 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Reference

1. How to make TEMP COMPENSATION

If you want to raise or drop basic temperature, cut the jump wire on the Main
PCB.

CON8 yŒ™ŽŒ™ˆ›–™Gy––”
CON6
CON9
{Œ”—Œ™ˆ›œ™ŒG
j|{Gvw{pvu
Š–”—Œ•šˆ›–•
CON201
qjyX RXUW୅ vŒ™GŠ––“•ŽG
qjyY RXUW୅ Š–”—Œ•šˆ›–•
CON5
qjyZ TXUW୅ ~Œˆ’GŠ––“•ŽG
CON1 Š–”—Œ•šˆ›–•
CON102 CON2 qjy[ TXUW୅

* JCR1 cuts : +1୅ * JCR3 cuts : -1୅

* JCR2 cuts : +1୅ * JCR4 cuts : -1୅

2. How to make TEST MODE

If you push the test button on the Main PCB, the refrigerator will be enter
the TEST MODE
CON8 * 1 time : TEST MODE 1
CON6 Comp ON /F-fan ON /
CON9 Defrost Heater OFF/
LED on the PCB 1s ON, 1s OFF

CON201 Room lighting LED ON/OFF

(With DOOR Open/Close)

* 2 times : TEST MODE 2

CON5 Comp OFF/F-fan OFF/
Defrost Heater ON
LED on the PCB 2s ON, 2s OFF
CON1
CON102 CON2
Compensation heater ON
Main PWB for 5 sec (only at R-door closed)

68 -
- 64 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Reference

3. How to remove Terminal Position Assurance (TPA)

<AC TPA>

<DC TPA>

୔ After measure the values, you should put in the TPA again.

69 -
- 65 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Reference

5. Tables of Sensor Resistance.

a. Refrigerator Sensor Resistance Table : c. RT Sensor Resistance Table :

CON8 CON8 Resistance

3rd pin ~ 4th pin 1st pin ~ 2nd pin
23ºF / -5ºC 38k -39ºF( -40ºC) 225.1k
32ºF / 0ºC 30k -30ºF(-35ºC) 169.8k

41ºF / 5ºC 24k -21ºF( -30ºC) 129.3k

-13ºF( -25ºC) 99.30k
50ºF / 10ºC 19.5k
-4ºF(-20ºC) 76.96k
59ºF / 15ºC 16k 5ºF (-15ºC) 60.13k
14ºF ( -10ºC) 47.34k
b. Defrost Sensor Resistance Table : 23ºF ( -5ºC) 37.55k
32ºF ( 0ºC) 30k
CON8
5th pin ~ 6th pin 41ºF (+5ºC) 24.13k
50ºF (+10ºC) 19.53k
-22ºF / -30ºC 129k
59ºF ( +15ºC) 15.91k
-4ºF / -20ºC 77k 68ºF ( +20ºC) 13.03k
14ºF / -10ºC 47k 77ºF ( +25ºC) 10.74k
32o F / -0o C 30k 86ºF ( +30ºC) 8.89k
95ºF (+35ºC) 7.40k
50o F / +10o C 19.5k
104ºF ( +40ºC) 6.20k
59o F / +15o C 16k

70 -
- 66 Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
Heavy repair method for R600a refrigerant applied refrigerator

Chapter 13. Heavy repair method for refrigerant applied refrigerator

1. Summary

1-1. Safety warning and caution before heavy repair

Do not place inflammables nearby. Do not store easily inflammable

,WPD\FDXVHILUH material such as ether,
benzene, alcohol, chemical, LP gas
etc. in the refrigerator.
,WPD\FDXVHH[SORVLRQ
RUILUH

(WKHU %HQ]HQH /3JDV

If you repair the refrigerator cycle, take caution for ventilation.

5DUHIULJHUDQWKDVIODPPDELOLW\VRPDNHVXUHWRUHPRYHKHDWVRXUFHRU
LQIODPPDEOHVGXULQJWKHZRUN6PRNLQJLVVWULFWO\SURKLELWHG

1-2. Check list before heavy repair

2SHQ&RYHU$60DQG%DFN0&RIWKHUHIULJHUDWRUDQGFKHFNWKHUHIULJHUDQWW\SHPDUNHGRQWKHFRPSUHVVRUEHIRUH
WKHZRUN
7KHUHIULJHUDWRUVXVLQJ5DDVUHIULJHUDQWKDV\HOORZODEHORQWKHFRPSUHVVRU

1-3. Characteristics of R600a refrigerant

Ⱂ,WLVDQDWXUDOJDVUHIULJHUDQW&+&+DQGLWLVQRQSRODU
Ⱂ5DLVWKHVDPHVHULHVDVEXWDQHJDVVRLILWLVGLVFKDUJHLQWKHDLUZLWKDSSURSULDWHFRQFHQWUDWLRQLWPD\FDXVH
ILUH9HU\FDUHIXOKDQGOLQJLVUHTXLUHGGXULQJWKHF\FOHKHDY\UHSDLU
 ([SORVLRQFRQFHQWUDWLRQa9RO
 ,JQLWLRQWHPSHUDWXUHç

1-4. Characteristics of R600a refrigerator

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Ⱂ,QVXFWLRQSUHVVXUHORZFRPSUHVVLRQLWKDVKLJKGHJUHHRIYDFXXPEDURUOHVV
Ⱂ7KHFRPSUHVVRUYROXPHRIUHIULJHUDWRUXVLQJ5DLVWLPHVELJJHUWKDQWKHFRPSUHVVRUYROXPHRIUHIULJHUDWRU
XVLQJ5D
Ⱂ7KHODEHODVLQWKHIROORZLQJILJXUHLVPDUNHGRQWKHFRPSUHVVRUDQGEDFNSODWHRIWKHUHIULJHUDWRUXVLQJ5D

--71
67-- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
1-5. Heavy repair place and environment

Warning
It may cause fire or explosion.
7KHUHIULJHUDQWXVHGLQWKLVUHIULJHUDWRULVD
,QVXODWLRQ%ORZLQJ*DV&\FORSHQWDQH FRPEXVWLEOHJDVVRPDNHVXUHWRFRPSO\
ZLWKWKHIROORZLQJLQVWUXFWLRQVGXULQJUHSDLU
RUGLVSRVDORIWKHUHIULJHUDWRU
'RQRWDSSURDFKLQIODPPDEOHVRU
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:KHQWKHUHIULJHUDQWLVOHDNHG
PP YHQWLODWHVXIILFLHQWO\
'XULQJWKHUHPRYDORIWKHUHIULJHUDQW
FRPSOHWHO\UHPRYHWKHUHPDLQLQJUHIULJHUDQW
'XULQJWKHUHFKDUJLQJRUUHPRYDORIWKH
UHIULJHUDQWXVHWKHVSHFLILHGWRROVDQG
QHYHUZRUNXVLQJLQIODPPDEOHV1RZHOGLQJ

$SSOLHGUHIULJHUDQW ,VR%XWDQH,VR%XWDQH5D

>ZDUQLQJVLJQE\,62@ ,QVXODWLRQEOLVWHUJDV &\FOR3HQWDQH

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0DNHVXUHWRXVHUHIULJHUDQWUHWXUQEDJLQVLGHEXLOGLQJ
Ⱂ&KHFNLIWKHUHLVDQ\LQIODPPDEOHRUKHDWVRXUFHQHDUWKHZRUNSODFHDQGUHPRYHWKHPEHIRUHWKHZRUN
Ⱂ5DKDVVWURQJLQIODPPDELOLW\VRQHYHUGLVFKDUJHLQVLGHEXLOGLQJ
Ⱂ'XULQJWKHZRUNPDNHVXUHWRIROORZKHDY\UHSDLU69&SURFHGXUH

1-6. Heavy repair working tools

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Ⱂ&KDUJLQJ7XEH
Ⱂ/HDNDJH7HVWHU
Ⱂ'ULHU

--72
68-- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2. Heavy repair SVC method
'XULQJWKHKHDY\UHSDLURI5DUHIULJHUDWRUZRUNDFFRUGLQJWRWKHIROORZLQJ69&PHWKRG

2-1. Recovery of refrigerator refrigerant

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Ⱂ7RRSHQERWKVLGHVRIWKH:D\9DOYHPDNHVXUHWRSXOORXWWKHSRZHUFRGHWRUHPRYHWKHSRZHUEHWZHHQa
VHFDIWHUWKHVXSSO\RIWKHSRZHU2QO\IRUPRGHOVZLWKYDOYH
Ⱂ5HPDLQWKHGRRURIWKHUHIULJHUDWRURSHQDQGGRQRWFORVHWKHGRRU
Ⱂ&RQQHFWSLQFKSOLHUDQGUHIULJHUDQWGLVFKDUJLQJKRVH
Ⱂ3ODFHWKHRXWOHWRIWKHUHIULJHUDQWGLVFKDUJLQJKRVHRXWVLGH
 5HPRYHLQIODPPDEOHVRUKHDWVRXUFHQHDUWKHRXWOHWRIWKHKRVH
Ⱂ,I\RXDUHZRUNLQJLQDVHDOHGVSDFHPDNHVXUHWRXVHUHIULJHUDQWUHWXUQEDJ
Ⱂ0DNHDKROHLQWKHSURFHVVSLSHRIWKHFRPSUHVVRUZLWKSLQFKSOLHU
 0DNHVXUHWRUHPRYHLQIODPPDEOHVRUKHDWVRXUFHQHDUWKHUHIULJHUDWRUEHIRUHWKHZRUN
Ⱂ0DNHVXUHWRFRQWLQXHWKHUHIULJHUDQWGLVFKDUJLQJIRUDWOHDVWPLQ

'LVFKDUJH3LSH
&RPSUHVVRU

6XFWLRQ3LSH

5HIULJHUDQW5HWXUQ%DJ

3LQFK3OLHU
3URFHVV3LSH

--73
69-- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-2. Recovery of remaining refrigerant
5HTXLUHGHTXLSPHQWVSLQFKSOLHUUHIULJHUDQWUHWXUQKRVHYDFXXPSXPS
Ⱂ,IPLQLVSDVVHGIRUUHIULJHUDQWUHFRYHU\FRQQHFWYDFXXPSXPSWRWKHHQGRIWKHUHIULJHUDQWUHWXUQKRVH
 9DFXXPSXPSPXVWEHRSHUDWHGRXWVLGH
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,QLWLDOL]H:D\9DOYH
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Ⱂ9DFXXPPXVWEHSHUIRUPHGIRUDWOHDVWPLQ

'LVFKDUJH3LSH
&RPSUHVVRU

6XFWLRQ3LSH

9DFXXP3XPS

3URFHVV3LSH 3LQFK3OLHU 'LVFKDUJHUHIULJHUDQW

WRRXWVLGHXVLQJ
ZLQGRZVRUJDWHV

2-3. Welding repair stage

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Ⱂ$IWHUUHFRYHU\RIUHPDLQLQJUHIULJHUDQWUHPRYHWKHSLQFKSOLHU
Ⱂ&XWIURQWSDUWRIWKHSURFHVVSLSHZLWKFXWWHU&KHFNLIUHPDLQLQJUHIULJHUDQWFRPHVRXW
Ⱂ3HUIRUPZHOGLQJZRUNLQFOXGLQJUHSODFHPHQWRIFRPSUHVVRUDQGGU\HUOHDNDJHSDUWUHSDLUHWF
%HFDUHIXORIILUHGXULQJZHOGLQJZRUN

Copyright © 2018 LG Electronics Inc. All rights

- 70 - reserved. Only training and service purposes.
2-4. Process pipe connection stage
5HTXLUHGHTXLSPHQWV&KDUJLQJ7XEH+DQG\ZHOGLQJ
Ⱂ$IWHUWKHZRUNWRUHFKDUJH5DUHIULJHUDQWUHPRYHWKHSURFHVVSLSHDQGFRQQHFWFKDUJLQJWXEHZLWKZHOGLQJ

&RPSUHVVRU

'LVFKDUJH3LSH
6XFWLRQ3LSH
&KDUJLQJ7XEH

Charging Tube Connection

2-5. Vacuum deaeration

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Ⱂ3HUIRUPYDFXXPIRUDWOHDVWKRXU,IWKHYDFXXPWLPHLVVKRUWWKHUHZLOOEHDSUREOHPLQWKHFRROLQJF\FOHDQGLW
PD\QRWSURGXFHWKHQRUPDOFRROLQJSHUIRUPDQFH

--75
71-- Copyright © 2018 LG Electronics Inc. All rights
reserved. Only training and service purposes.
2-6. Supplying refrigerant
5HTXLUHGHTXLSPHQWV%RPEH5DUHIULJHUDQWJ
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Copyright © 2018 LG Electronics Inc. All rights

- 72 - reserved. Only training and service purposes.
8. EXPLODED VIEW & REPLACEMENT PARTS LIST

501F
281A

103B

406B 301A
411A
281B
501A
401A
103A 501K

129A

408A

409A

158A

282B

304A

604G

406

317A

283B 158B
318A 409B

307A 105A
314A

303A
106A
303C 310A
312A
104A

106A

420A
319C 309B 315B 409D

309C
329C
323B
319A
310B 308C
120A

315B

315C

- 73 -
 501F

281A

103B

301A
411A 406B
501A 281B
401A
103A 501K

129A

408A

409A

158A

282B 604E

304A

604G

406C

317A

283B
318A

307A 105A
314A 409B 158B

303A

106A
303C 310A
312A
104A

106A

420A
319C 309B 315B

309C
329C 120I
323B
319A
310B 308C

120A

315B

315C
8. EXPLODED VIEW & REPLACEMENT PARTS LIST

501F
281A

103B

411A
406b 301A
281B
501A
401A
103A 501K

129A

408A

409A

158A

282B

304A

604G

406b

317A

283B 158B
318A 409B

307A 105A
314A

303A
106A
303C 310A
312A
104A

106A

420A
319C 309B 315B 409D

309C
329C
323B
319A
310B 308C
120A

315B

315C
 501F

281A

103B

301A
411A 406B
501A 281B
401A
103A 501K

129A

408A

409A

158A

282B 604E

304A

604G

406C

317A

283B
318A

307A 409B 158B

105A
314A

303A

106A
303C 310A
312A
104A

106A

420A
319C 309B 315B

309C 120I
329C
323B
319A
310B 308C
120A

315B

315C

- 75 -
 405B

405C

405A
404A
329A

330B

332A

331A

149B

131B
157B
125A

131A

143B

150D

157A

149C

155A

155J

155B

151A
 405B

405C

405A
404A
329A

330B

3 A

331A

149B

131B
157B
125A

131A

143B

150D

157A

149C

149F
157D

170A

157C

155A

155J

155B

151A
 405B

405C

405A
404A
329A

330B

3 A

331A

149B
131B
125A

131A

149C

155A

155J

155B

151A

- 78 -
 201A

212G

205A

205A

203A

279A
611A
210B
279C

210A 503B

611D
279B
212A
212C

611E

231A
611J

233A
611K

611L
613A

241H

235A

241H 241H 611M

243A
241A
243B

244A
244C
241D
 201A

212G

205A

241C 205A

203A

279A
241H
210B
279C
241H
210A 503B

279B
212A
212C

231A
241H

233A

241H
241C

241H

235A

241H

241A 243A

243B

244A
244C
241D
 201A

212G

205A

205A 203A

210B

210A

241F 212A
212C
241H

231A

233A

241H

241F
241H

235A

241H

241A 243A

243B

244A
244C
241D

- 81 -
P/No. MFL62196028