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    Tomato Products: Central Food Technological Research Institute, Mysore - 570 020

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    Iboyaima Singh
    This document provides information on tomato products processing in India. It discusses that tomatoes are widely grown in India and surplus production can be processed into popular products like tomato juice, paste, ketchup, chutney, and pickles. Production of these products has increased from 2,800 MT in 1976 to around 30,000 MT annually. Raw materials needed are tomatoes and other ingredients like sugar, salt, and spices. Required machinery includes pulpers, steam kettles, mills, corking machines, and retorts. Estimated total fixed capital cost for a model processing project is 1,660,000 Rs with total project cost of 2,035,000 Rs and working capital required of 1,500,000 Rs. The

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    Tomato Products: Central Food Technological Research Institute, Mysore - 570 020

    Uploaded by

    Iboyaima Singh
    42 views2 pages
    This document provides information on tomato products processing in India. It discusses that tomatoes are widely grown in India and surplus production can be processed into popular products like tomato juice, paste, ketchup, chutney, and pickles. Production of these products has increased from 2,800 MT in 1976 to around 30,000 MT annually. Raw materials needed are tomatoes and other ingredients like sugar, salt, and spices. Required machinery includes pulpers, steam kettles, mills, corking machines, and retorts. Estimated total fixed capital cost for a model processing project is 1,660,000 Rs with total project cost of 2,035,000 Rs and working capital required of 1,500,000 Rs. The

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    Tomato Products

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    This document provides information on tomato products processing in India. It discusses that tomatoes are widely grown in India and surplus production can be processed into popular products like tomato juice, paste, ketchup, chutney, and pickles. Production of these products has increased from 2,800 MT in 1976 to around 30,000 MT annually. Raw materials needed are tomatoes and other ingredients like sugar, salt, and spices. Required machinery includes pulpers, steam kettles, mills, corking machines, and retorts. Estimated total fixed capital cost for a model processing project is 1,660,000 Rs with total project cost of 2,035,000 Rs and working capital required of 1,500,000 Rs. The

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    42 views2 pages

    Tomato Products: Central Food Technological Research Institute, Mysore - 570 020

    Uploaded by

    Iboyaima Singh
    This document provides information on tomato products processing in India. It discusses that tomatoes are widely grown in India and surplus production can be processed into popular products like tomato juice, paste, ketchup, chutney, and pickles. Production of these products has increased from 2,800 MT in 1976 to around 30,000 MT annually. Raw materials needed are tomatoes and other ingredients like sugar, salt, and spices. Required machinery includes pulpers, steam kettles, mills, corking machines, and retorts. Estimated total fixed capital cost for a model processing project is 1,660,000 Rs with total project cost of 2,035,000 Rs and working capital required of 1,500,000 Rs. The

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    Central Food Technological Research Institute, Mysore 570 020

    TOMATO PRODUCTS
    Process Code: CFV 3280

    INTRODUCTION
    Tomato is one of the most versatile fruit. Tomatoes are grown throughout India. The
    surplus production during seasons could be suitably processed and preserved in bottles and cans
    in the form of tomato juice, paste or puree, ketchup/sauce, tomato chutney and tomato pickles
    which are popular ready-to-serve products relished very much in local as well as export markets.

    The production of tomato products, though negligible has been showing arising trend
    during the last few years. From a mere 2,800 MT in 1976, the production shot up to around 30000
    MT per annum. The product mix of which includes besides tomato puree/paste, ketchup, sauces
    and soups. The products are mostly utilized in the domestic market. With fast-food sector
    expanding, the demand for tomato ketchup and sauces is estimated to have expanded as
    indicated by the trend. Service sectors like flight catering and hospital catering, armed rations etc.
    are the potential markets for tomato products.

    RAW MATERIALS
    The main raw material is tomato and only sound fully ripe tomatoes, Pusa rubi or similar
    variety is to be used. Production of tomatoes in India is of the order of 8.2 million metric MT out of
    which processing varieties are 2.0 million metric MT. Tomatoes are grown almost round the year.
    Other raw materials are also easily available. Tomato concentrate can also be converted as juice,
    Ketchup/sauce, chutney etc. Other raw material needed are sugar, salt, acetic acid (glacial),
    onion, garlic, sodium benzoate and spice powder the spice powder mix consist of clove,
    cinnamon, black pepper, cardamom, cumin, mace, red Chilli powder, etc.

    The required packaging materials are all available easily from Bangalore, Mumbai,
    Calcutta, Chennai, etc. Except tomato juice all the other products are packed and marketed in
    bottles. Tomato juice can also be bottled and marketed as RTS juice (spiced/salted
    &plain/salted). Tomato juice is packed in OTS cans (425 and 800 ml).

    PLANT AND MACHINERY


    Principal equipments: Pulper, SS steam jacketed kettles, fruit mill, spice grinder, crown
    corking machine, bottle washing machine, insulated tank, retort, etc.

    Auxiliary equipments: Boiler, Platform weighing scale, Al./S.S topped working tables,
    vessels, knives, etc.

    PROJECT COST FIXED COST WORKING CAPITAL (in Rs. 000)


    (Estimate for a model project)
    a) Land & Land development (600 m2) 150.00
    b) Building & civil construction (100 m2) 750.00
    c) Plant and machinery 560.00
    d) Miscellaneous fixed assets 100.00
    e) Pre-operative expenses 100.00
    Total Fixed Capital 1660.00
    Working capital margin 375.00
    Total Project cost 2035.00
    Total working capital required 1500.00

    Means of Finance
    - Promoters contribution 790.00
    - Term loan 1245.00

    PRODUCTION CAPACITY - (estimate)


    Product mix : Tomato juice, Tomato puree, Tomato - ketchup/ sauce,
    Tomato chutney
    Working : 300 days/annum
    Installed capacity : 750 Kg/day
    Optimum capacity utilization : 70%

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