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    CB Juice

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    2BL20ME413- ʍαƞյυ Βαյαƞτʀι

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    CB Juice

    Uploaded by

    2BL20ME413- ʍαƞյυ Βαյαƞτʀι
    6 views2 pages

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    Cb Juice

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    6 views2 pages

    CB Juice

    Uploaded by

    2BL20ME413- ʍαƞյυ Βαյαƞτʀι

    Copyright:

    © All Rights Reserved
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    Central Food Technological Research Institute, Mysore-570 020

    CARBONATED FRUIT BEVERAGES FROM SELECTED


    FRUITS (MANGO, GRAPES, LIME, AND ORGANGE)
    1. INTRODUCTION
    Carbonated (aerated) soft drinks with synthetic flavors in a variety of flavors are
    produced and marketed under soft drinks category in the form of ready-to-serve (RTS)
    beverages in the country. The share of fruit juice based beverages is very small compared to
    synthetic carbonated drinks/soda waters. Fruits which are natural sources of a wide variety of
    nutrients such as vitamins, pigments, minerals etc., are attributed with several health benefits.
    Carbonated fruit juice beverages shall have better nutritional quality over the synthetic
    aerated waters. Technology for carbonated fruit juice beverages containing fruit juice/pulp
    will be advantageous to the consumers and farmers by increasing the consumption of fruits.
    Manufacture of fruit juice based carbonated RTS beverages is considered beneficial as it
    contains fruit pulp/juice.

    2. INSTALLED CAPACITY
    Capacity of the unit : 10000 bottles /shift
    Working : 300 days per annum

    3. RAW MATERIAL
    Fruit juice/pulp extracted from mature ripe fruits is used for the production of carbonated
    fruit juice beverages. Almost all varieties of the pulpy fruits can be used for the extraction and
    preparation of fruit juice base. The fruits to be used for the production are processed and used
    for the production. The pulp/juice can either be extracted at the unit or purchased from other
    manufacturers, further processed, formulated and converted into a base suitable for
    carbonation plant. The fruit pulp/juice is pretreated and stabilized with selected pretreatments
    and process. The fruit juice beverage base is used for the production of carbonated fruit juice
    beverages. Carbonated soft drinks (CSD) bottles (200-300 ml) are to be obtained periodically
    depending upon the sales volume.

    4. TECHNOLOGY
    The fruit juice base containing fruit pulp/juice is pretreated, blended and processed to
    achieve the desired quality. The fruit juice base is homogenized, carbonated and bottled
    under controlled conditions. The sealed bottles are labelled, coded, and bulk packed either in
    shrink wrap or in corrugated carton boxes. After inspection and quality check, the beverages
    are marketed. The unit has to be operated and maintained with good manufacturing practices and
    HACCP protocols.

    5. PLANT AND MACHINERY


    5.1 Principal equipments
    Fruit washer, Pulper, screw juice extractor, fruit mill, (optional), decanter,
    homogenizer, SS steam jacketed kettle, mixing tanks, multi tubular pasteurizer, RO plant,
    Chilling plant, Carbonated beverage bottling line with RFC - Rinse, fill, Cap system,
    labelling, barcode printing, hoist, and utilities etc.
    5.2 Auxiliary equipments
    Boiler, RO Water treatment plant, working tables, weighing scales, handling vessels,
    knives, trolleys, etc.
    6. PROJECT COST (in Rs. ‘lakhs)
    a) Land & land development (1500 M²) 75.00
    b) Building & civil construction (800 M²) 120.00
    c) Plant and machinery 105.00
    d) Other fixed assets 10.00
    e) Pre-operative expenses 30.00
    Total fixed capital 340.00
    Working capital margin 10.00
    Total Project cost 350.00

    7. ANY OTHER SPECIAL FEATURE


    The plant can be operated in full capacity in summer months. The idle capacity if any
    can be utilized for making any other healthy carbonated beverage formulation in lean period,
    so that the viability of the unit can be better achieved.

    For Technology and Technical assistance please contact:

    THE HEAD
    Technology Transfer & Business Development Department
    CFTRI, Mysore - 570 020
    Phone: 0821 – 2514534 ; Fax: 0821 - 2515453;
    E-Mail: ttbd@cftri.res.in; Webpage: www.cftri.com

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