CARILLION CORE FORM

HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Contract: Project- Jumeirah Open Beach ( Zone L ), Dubai.

Reference: DPDP 6029

Method Statement Title: Method Statement for damged paint repair MS No: 2013-03-019

Issue Record

Rev No: Date Prepared: Reason for Revision:

0 28-09-2015 For Approval

Name Signature Date

Prepared By: Rahulan Raveendran

Reviewed By: Tarek Fergani

Description of the Work.......................................2

Purpose of method statement
Responsible Persons
Procedure
Surface Preparation
Tools & Equipments
Application
Primer coat Epigrip L425T
Mid coat Epigrip K267 MIO
Top coat resistex M237 clear matt
Specific Control Measures 3
Permit to work
Resources
Personal Protecttive Equipment
Work Environment
Inspection tools.4
Rev 004 09/09/2014 Page 1 of 11
See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Referances
Inspection
Tool Box/Safe Work plant
Housekeeping
Tools & Equipment
Lifting & rigging
Electricity5
Road/Traffic safety...5
Distribution of Information.5
Attachment..5

Rev 004 09/09/2014 Page 2 of 11

See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Description of the Work

The purpose of this method statement is to define and stipulate the steps, procedures for
Repair of damaged paint due to any change in IFC, other trades requirements or any fabrication
error occurred (if any )

This Method Statement will be issued to the Site Engineers/Supervisors and will be
briefed in the internal meeting and in the workers induction meetings. Project
Manager/Project Engineer must ensure that the current revision of all drawings and
documents are available at site documentation and are bought to the attention of all
supervisory staffs.

This method statement covers general requirements of repairing, modification, and

site fabrication of structure steel in JUMEIRAH OPEN BEACH, DPDP 6029.

a) The Project Manager at site is responsible for overall execution of the job as per
specifications/technical data. He has full authority and overall responsibility to manage,
supervise and control the works.
b) The Site Engineer is responsible for the execution of this work.
c) The HSE Engineer is responsible for supervising the works to ensure full compliance
with HSE requirements and procedures. And to ensure the Communication and
implementation of the methods as per the Risk Assessment.

PROCEDURE:
Surface Preparion:
Identify the damaged area and wire brush the affected areas to bare steel to
minimum standard of St3 and use emery paper on surrounding areas to feather the
edges over a distance of 50mm.
Remove damaged paints,if any.
Rev 004 09/09/2014 Page 3 of 11
See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Apply EpigripL425T at aDFT of 75micron.

Please read HSE information given in TDS and MSDS before using the product.
Touch up can be carried out by conventional spraying with necessary precautions.

Tools & equipments

Conventional spray gun

The spray gun should be kept at right angles to the surface and the gunshould be triggered
at the end of each pass.The ideal distance for holding a conventional spray gun from the surface
being coated is 08-10inches(25-30cm) as this will ensure a full wet coat applied. Distance in excess
of 10inched (26cm) encourage pin-holding, dry spray and over-spray occurs.
Pilot Spray Gun Type- HP 59 S.S. Top Feed Cup
Tip size :1.6mm
Pressure:2.75 3.45kg/sqcm ( 40-50 psi)

APPLICATIONS

APPLICATION OF PRIMER COAT EPIGRIP L425T

Epigrip L425T Zinc Phosphate Epoxy Primer applied by conventional spray with a dilution of 5-7%
with thinner no.5, Apply primer coat with DFT 75 microns.

Wait for 2-3 hrs until primer properly dry for applying top coat.

APPLICATION OF MID COAT EPIGRIPK267T MIO

After minimum 4 hours of drying Epigrip L425T, apply Epigrip K267T as intermediate with 8 -9%
thinner No.5

Intermediate coat DFT should 200microns.

Rev 004 09/09/2014 Page 4 of 11

See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Wait for 2-3 hours until intermediate coat properly dry for applying top coat.

APPLICATION OF TOP COAT RESISTEX M237 CLEAR MATT

After minimum 6 hours of drying Epigrip K267T, apply Resistex M237 Clear matt
using conventional spray gunwith 10% thinning( Thinner No.5)

Top coat at a DFT of 60microns.

Top coat should be applied entire whole area to match the previous colour.

Please read HSE information given in TDS and MSDS before using the product.

Precautions while doing the repairing work.

Proper masking is mandatory for applying paint system on nut & bolt areas.

Base and additives should be mixed asper mixing ratio mentioned in technical data
sheet and it should be properly stirred 3-5 minutes.

Application pressure & thinning should be controlled to avoid sagging.

Permit To Work:

Permit Requirement Yes No

Permit to Work Yes
Hot Work Permit Yes
Permit to Access high Levels Yes
Permit to load / dismantle (temporary
Yes
works)
Rev 004 09/09/2014 Page 5 of 11
See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Resources
Manpower
Foreman
Helper
Painter

General Plant and Equipment

Conventional sparay gun
Air Compressor
Nosal mask
Painting Accessories
Boom lift
Scaffolding
Generator 30KV

Consumable
Primer
Paint
Thinne
Cotton waste
Masking tape

Personal Protective Equipments:

HI-VIZ clothing to class EN471 be worn at all times; hard hat, safety footwear and
eye protection to be worn at all times; suitable gloves + other PPE as required
All PPE must be inspected and in good condition prior to use.
Damage PPE to be immediately replaced from the store.

Rev 004 09/09/2014 Page 6 of 11

See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Work Environment:
Drinking water provided in 20-liter coolers.
Replacement drink (juice with salt, sugar and glucose) provided to all workers twice
during morning and afternoon to minimize impact of heat exposure.
Rest shelters provided near the working areaby AFC.
During high wind/severe weather condition where visibility will hamper the
operation, Construction and Safety will advise the workers on approved action to
take.
Dust control measure shall continue to

Referances:
The method statement must be read in conjunction with the following:
Main Contractors Health, Safety and Environment Plan.
The contract drawings prepared for the scheme.

Inspection
The QC Inspectors of AFC, ASSENT shall carry out the necessary inspections in
various stages of the works to ensure this procedure is followed properly. Inspection
shall be based on the approved ITP.
An ITR will raised to the consultant for inspection and acceptance .

Tool box / Safe work plan

Tool box talks conducted before starting the work shift to discuss the Safe Work Plan
and other safety concerns for the task.
Tool box talk to be by site supervisor with the HSE officer/supervisor assisting and
signing the attendance sheet.
Work can only start when all the provisions in the safe work plan and permit to work
are fully complied, to include all safety precautions required.
Rev 004 09/09/2014 Page 7 of 11
See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

All tool box talk attendance sheets must be turned over for submission to HSE
department.

Housekeeping:
Unwanted materials/supplies shall be removed from site to ensure clear
access/egress for personnel and equipment.
Proper barricading and signage shall be implemented on hazard areas and
temporary stores.
Maintain proper access and egress for workers and equipment.

Tools and equipment:

All tools shall be inspected color coded prior to use; replace damage tools from
store.
Electrical tools/equipment must be properly checked color coded before using
(project standard is 110 volts supply).
If required to use above 110V supply obtain special eletrical permit prior to start
work
Operate the tools according to the operations manual.

All permits to work required must be valid and approved before the start of the job.
Permit original copies must be in the site; inside the permit box.
All conditions provided in the permit shall be complied and maintained form the
start up to completion of the works.

Electricity:
Lighting facility (tower lights & flashing lights) for night work are provided by AFC.
All energized equipment shall be properly grounded.
Qualified mechanic/electrician shall be deployed during the operation to respond
the need for lighting relocation and installation.

Rev 004 09/09/2014 Page 8 of 11

See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Panel boards or extension cords used in site shall be properly checked and color
coded.
To mitigate tripping hazard, power/electrical cables shall be either installed in
between scaffold planks or elevated stands in access/egress.

Road/traffic safety:
Parking area will be provided by AFC; with sign boards
All vehicles and equipment in the site shall observe strict road safety; that is follow
site speed limit, seat belt fastened by driver and all passengers, pedestrians are
respected and allowed to pass first all the time.

Distribution of information:
This method will be submitted to the consultant for approval.After approval the site
engineer communicate this MSRA to site team and record will be maintained,

Attachments:
Inspection test Plan (ITP)
Risk assessment.

Rev 004 09/09/2014 Page 9 of 11

See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

Contract: Reference:
Method Statement
Title:
Ref:
Briefed by: Date:

I / We the undersigned have been briefed in the contents of the above mentioned method
statement, understand the work and agree to comply with its requirements. If anything changes or the
agreed method does not work I / we will stop immediately notify the Supervisor/Manager and get
authorisation for the changes before proceeding.

Name: Name:
Signature Signature
: :
Name Name:
Signature Signature
: :
Name: Name:
Signature Signature
: :
Name: Name:
Signature Signature
: :
Name: Name:
Signature Signature
: :
Name: Name:
Signature Signature
: :

Name: Name:
Signature Signature
: :
Rev 004 09/09/2014 Page 10 of 11
See procedure CORE/HSSQ/PRO/052 Method Statements
 CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY AND QUALITY

Method Statement Template CORE/HSSQ/PRO/052-F001

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Rev 004 09/09/2014 Page 11 of 11

See procedure CORE/HSSQ/PRO/052 Method Statements