Claudius Peters Pneumatic Conveying Brochure en PDF
Claudius Peters Pneumatic Conveying Brochure en PDF
Claudius Peters Pneumatic Conveying Brochure en PDF
Conveying
TECHNIK
We know how
pneumatic conveying technik
About
Since its founding in 1906, Claudius Peters has become one of the worlds
most respected engineering houses and an innovative world leader. Its German
Contents
Technikum 3 engineering excellence continues to set benchmarks for the design, manufacture
Plant design 4 and commissioning of materials handling and processing systems for the
FLUIDCON 6
gypsum, cement, coal, alumina, steel and bulk-handling industries.
Type 1: Pressure From conception and installation through to commissioning and after-sales
vessel conveyor 8
support, Claudius Peters provides world-class service to the worlds biggest
Type 2: X-Pump 10 bulk materials producers.
Type 3: Airlift 12
The Claudius Peters Group GmbH is headquartered in Buxtehude near Hamburg,
Type 4: Rotary feeder TWA 14
Germany, with regional offices in the Americas, Asia and Europe.
Type 5: Jet feeder 15
2
Technikum
Customer enquiry
Material known?
Test report
Yes No
Particle density
Bulk density
Already been conveyed?
percentage
Material behaviour:
Pressure
Angle
Weight
Sticky
No Yes Abrasive
Alkaline
Spec, surface etc. Diameter Time Velocity
Conveying tests are run
Material characteristics Grain size distribution Venting time Flowability
Determination of
conveying procedure Solids Gas Energy
load velocity consumption
Lean phase low high high
Dimension of conveying route
No Lean phase conveyance
Optimun configuration?
Dune conveyance
Yes
delivers optimal
A typical plant consists of a bulk solids feeder, The appropriate conveying procedure is
power efficiency a pressure generator, conveying pipe and determined by results from the bulk solids test
a separator. and the conveying tests, along with the
customers basic conveyance data. Once
The Geldart diagram (below) shows how this is determined, the plant can be designed
Claudius Peters classifies bulk solids, with grey for optimal power efficiency. The required
areas showing materials which can easily be task and the bulk solids behaviour will then
conveyed in a dense phase mode. determine selection of the conveying mode.
10,000
D
Density difference particle - gas (kg/m3)
1,000
B
A
C
100
10 100 1,000 10,000
4 Geldart diagram.
Feeder selection
Materials conveyed
Solids feeder
Conveying pipe
Pressure Gas-solids
aggregate Separator
Conveying gas Material conveyed
Max.
throughput 150 (single)
640 1000 770 10
[ m3/h ] 300 (twin)
Max. pressure
difference in 30 2,5 0,6 0,7 0,2
conveyor pipe vertical
[ bar ]
5
FLUIDCON
100
Conventional Advantages of FLUIDCON
32
Conveyance
n R
educed operating costs. Substantially
P (pneumatic) / P (belt)
10
less energy consumption. Compared to
6,5 FLUIDCON
1,3
conventional pneumatic conveying
1 Aeroslide
n H
igh availability. The system is easily
started or restarted even when solids
0,1 remain in the conveying line
0 200 400 600 800 1000
Conveying distance [ m ] n G
entle material handling. This is due to
lower conveying velocities starting at
approximately 2-3m/s and ending at
approximately 5-10m/s
n A
lternative feed systems. With a
reduction in the conveying pressure,
Claudius Peters X-pumps (screw pumps)
can be installed instead of conventional
Schematic of FLUIDCON transport. pressure vessels to ensure savings in
height and capital costs
6
The Claudius Peters FLUIDCON System has
proven to be a valuable alternative in bulk n Lower investment cost
materials handling applications. n Lower gas and solids velocities
n Lower conveying pressure
Additionally this type of system can be utilized in
n Reduced wear
ash removal plants where it is particularly
n Lower power requirement
suitable for the removal of fly ash from a
baghouse or ESP. The fly ash discharge points n Lower installation height
are connected to a common FLUIDCON n Simplified material feeding
conveying pipe and the ash is continuously FLUIDCON pipe feeder.
Conveyance of 150t/h fly ash at the Trianel Power Plant Lnen. Schematic of power plant fly ash handling. Rotary Feeder with FLUIDCON.
7
type 1: pressure vessel conveyor
wear class 1
80
n Fully automatic 60
40
20
0
0,5 1 1,5 2 2,5 3 3,5 4 6 8 12 15 20
Net volume [m3]
9
type 2: X-Pump
425
Special features: 400
n Variable arrangement of the pump outlet
230
n Different screw geometries and end flights 200
125
n E asy assembly wear parts can be
40
replaced with minimal dismantling 12
0
n Screw supported at both ends of the shaft X-115 X-150 X-200 X-250 X-300 X-350
11
type 3: Airlift
The Claudius Peters Airlift: a pneumatic lift that can convey solids vertically to a
Vertical lift maximum capacity of 1000t/h.
capability
with a low Features of the Airlift
investment cost The Airlift offers the advantages of low invest-
ment costs, low power consumption and high
availability, alongside continuous operation and
easy partial load operation. It can handle all fluid
bulk solids, conveying loads up to 12-25kg solids
per m3 of conveying gas, with conveying heights
up to 120m and capacities up to 1000t/h.
12
The Claudius Peters Airlift transports material
vertically to cyclone pre-heaters or storage
n Feeding of heat exchangers
silos. With throughputs to 1000t/h, the Airlift is
n S
tandby system for mechanical
an efficient, high capacity conveying method.
pre-heater feeding such as
Its specialized design, called dosification or bucket elevators
DOSCON has a variety of applications:
n Silo feeding
n P
ulsation free, precise dosing
(DOSCON)
Performance range:
n Throughputs of 10 to 1000t/h
n Conveying heights up to 120m
n Bottom aeration
n Bottom cone for coarse bulk solids
n S
everal feed points using two-way
gates in the conveyor pipe
n B
ulk solids and conveying gas can
be separated by the Claudius Peters
expansion vessel
1,4 800
Power consumption (kWh/t)
1,2
1.250
1,0
0,8 1.600
0,6
1.900
0,4
0,2 2.200
13
type 4: rotary feeder TWA
The Rotary Feeder TWA represents a dramatic change in design from common
rotary feeder technology. Its 500 Brinell Ni-Hard rotor cell and liner enable much
longer lifetimes than traditional rotary feeders coated, for example with tungsten
carbide. Wear is further minimized by a total of 12 chambers with 12 sealing webs.
n M
echanical shaft seals, practically
Fields of application maintenance-free
n O
ptimum use as feed element for n Maintenance-free direct IP55 gear motor
Ceramic plate lining of liner. pneumatic conveying systems
n Exterior bearing, lifelong sealing
n H
ighest wear protection from ceramic
inserts allow for conveyance of highly n Rotor cell and liner exchangeable for repair
abrasive materials such as clinker, fly ash,
alumina, sands, slag sand meal and metal n H
igh-temperature design possible
sanding dust up to 220C
Rotary Feeder TWA with ceramic lining The optimal ceramic plates offer excellent
The main demands on modern high-capacity lifecycles in practical use, even with very
rotary feeders include an optimum wear concept abrasive bulk solids. These plates are cut in
as well as an intelligent shaft seal. Wear occurring such a way that they can be arranged in a self-
Mechanical sealing. during operation at the rotor, the housing, and supporting manner, similar to a Roman arch. To
the leaky shaft seals are often the main problems avoid movement the plates are fixed to the
in the use of rotary feeders. The Rotary Feeder base material by means of a special ceramic
TWA combination of NiHard components and hard epoxy resin. High production accuracy as
mechanical shaft seals to increase the lifetime well as optimum adjustment of the clearance
of the system by almost ten-fold when compared rotor cell and bushing allow for an operation
with standard feeders. Moreover the maintenance with the smallest possible gaps which minimizes
requirements are drastically minimized. gas leakage.
14
type 5: jet feeder
Of all the five available feeder types, the Claudius Peters Jet Feeder is the
most compact and offers important advantages for specific applications. Compact design
that handles all
The jet feeder, which can adapt to different
n Continuous operation
operating conditions, is the best design for bulk solids
low solid mass flows. Operating conditions n High operational safety
will determine the size and the type of nozzle n Long life times
selected, while variants with and without an
n Low investment cost
aerated bottom, combined with the corres-
ponding diameter of transport pipeline, provide a n High solids temperature capability
highly reliable conveying method. n P
artial load operation without
modification of the conveying air flow
Jet feeding converting static pressure n Lean phase conveyance
to kinetic energy 7
Within the jet feeders nozzle, the static n All bulk solids L = 50 M
6 H = 10 m
pressure of the conveying gas is converted into n Closed dust free system bends 4
5
kinetic energy. Bulk solids, which can be fed
Throughput [t/h]
15
Claudius Peters Projects GmbH Claudius Peters Technologies SAS
Schanzenstrae 40 34 Avenue de Suisse
DE-21614 Buxtehude, Germany F-68316 Illzach, France
T: +49 4161 706-0 T: +33 3 89 31 33 00
E: projects@claudiuspeters.com E: technologiesSAS@claudiuspeters.com
CALCINING Claudius Peters (do Brasil) Ltda. Claudius Peters (Romnia) S.R.L.
Rua das Figueiras, 474 - 3 andar - Edifcio Str. Oituz Nr. 25C, et 2, 550337 Sibiu,
COOLING
Eiffel - Bairro Jardim - 09080-300 - Santo Romnia
DISPATCH Andr / SP, Brazil T: +40 (0) 369 407 036
DOSING T: +55 (11) 4903 9230 E: romania@claudiuspeters.com
E: brasil@claudiuspeters.com
DRY BLENDING Claudius Peters (Asia Pacific) Pte. Ltd.
DRYING Claudius Peters (China) Ltd. 25 International Business Park,
Unit 1706-1706, #01-65/66 German Centre,
GRINDING
17/F Laws Commercial Plaza, Singapore 609916
PACKING 788 Cheung Sha Wan Road, T: +65 6562 9100
PNEUMATIC CONVEYING Lai Chi Kok, Kowloon, Hong Kong E: asiapacific@claudiuspeters.com
T: +852 2544 1848
PULVERIZED FUEL SUPPLY Claudius Peters (Ibrica) S.A.
E: hongkong@claudiuspeters.com
Paseo de la Habana, 202 Bis Bj,
SILO SYSTEMS
Branch Office: E-28036 Madrid, Spain
STOCKYARD SYSTEMS 7/F, Office Block, Hong Kong Macau Centre, T: +34 91 413 36 16
ALUMINA HANDLING SYSTEMS No. 2 Chaoyangmen Bei Da Jie, E: iberica@claudiuspeters.com
Beijing 100027, P. R. China
MARINE POWDER HANDLING Claudius Peters (UK) Ltd.
T: +86 10 6501 3831
TURNKEY PROJECTS Unit 10, Thatcham Business Village,
E: beijing@claudiuspeters.com
Colthrop Way, Thatcham, Berkshire,
Claudius Peters (India) Pvt. Ltd. RG19 4LW, United Kingdom
Unit 408, 4th Floor, Peninsula Plaza, T: +44 (0) 1635 872139
A/16 Fun Republic Lane, Off Link Road, E: uk@claudiuspeters.com
Andheri West, Mumbai 400 053, India
Claudius Peters (Americas) Inc.
T: +91 (22) 2674 0045
445 W. President George Bush Highway
E: india@claudiuspeters.com
Richardson, Texas 75080, USA
Claudius Peters (Italiana) srl T: +1 972 386 4451
Via Verdi 2, I-24121 Bergamo, Italy E: usa@claudiuspeters.com
T: +39 0 35 237 196
E: italiana@claudiuspeters.com
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CP Pneumatic Conveying Technik (GB) 03/2017 / Issue 2. Due to a policy of continued improvement, we reserve
the right to change any specification without prior notice. ERRORS & OMISSIONS EXCEPTED.
Printed on a Manroland R700 press.