Fendt Vario 936 Service Manual 3/4
Fendt Vario 936 Service Manual 3/4
Fendt Vario 936 Service Manual 3/4
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FENDT is a worldwide brand of AGCO No. X990.005.057.01
3 G - en
FENDT 900 Vario COM III - EAME
English
8QNWOG3
All relevant accident prevention regulations and all generally accepted safety, health and
road traffic regulations must be strictly observed. The manufacturer does not accept liability
for damage resulting from unauthorised modifications.
3
FENDT 900 Vario - COM III
Table of contents
8QNWOG
9410 Hydraulic pump installation/LS pump
9430 Hydraulic pump installation/steering pump
9534 Hydraulic piping/"Rfa"reverse operation
9600 Overall system/hydraulic equipment
9605 Hydraulic equipment/hydraulic connections
9610 Hydraulic equipment/central control block
(ZSB)
9620 Hydraulic equipment/valve fitting
9700 Overall system/electronics
9920 Service/special tools
9975 Service/SERDIA - Deutz engine diagnostics
program
4
9000
9000
A General
D Component location
E Testing
G Repair
H Service Info
9000 - Overall system/electrical system
Table of contents
3
9000 - Overall system/electrical system
Table of contents
4
9000 - Overall system/electrical system
Table of contents
5
9000 - Overall system/electrical system
Table of contents
6
9000 - Overall system/electrical system
Table of contents
7
9000 - Overall system/electrical system
Table of contents
8
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 1. I001226
Electronics earth 12
+ supply 8 Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Electronics earth 12
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000307
Version 3
9
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Testing supply voltage (+ UB 15) for the A007 instrument panel
X101 separation point "yellow" +UB 15 (switched voltage, ignition switch)
Test Pin Specified condition Possible cause of fault
value
+ supply 9 0 VDC Ignition OFF Fuse (F36) in X1440 fuse holder or in
14.0 VDC Ignition ON. wiring set (see also electrical wiring
diagram for electronics supply)
Electronics earth 12
+ supply 9 Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Electronics earth 12
Fig. 3. I000586
Battery voltage
Test positive and negative terminals of the G001 battery
using a multimeter (voltmeter).
Diesel engine not running = approx. 12 VDC
Start diesel engine = approx. 8 VDC (M001 starter
draws current)
Diesel engine running = approx. 13.8 VDC (G002 alter-
nator 1 and G004 alternator 2 generate charging cur-
rent)
Fig. 4. I001104
NOTE:
The following measurements are from separation point X100 "blue"
Pin 12 earth, X101 separation point, "yellow"
Ignition on
All measurements 10%
10 T000307
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
1 Not assigned
2 Not assigned
3 Not assigned
4 Charging indicator lamp,
G002 alternator 1 (D+)
Ignition ON, engine OFF Charging indicator lamp is on 1.4 VDC 11.4 VDC 0.4 VDC
Ignition ON, engine running Charging indicator lamp is off 14 VDC 13 VDC 14 VDC
5 Not assigned
6 Not assigned
7 Not assigned
8 H006 - Audio warning signal
(loud)
Ignition ON. Buzzer (loud) ON 12 VDC 12 VDC 0 VDC
pulse pulse
9 H006 - Audio warning signal
(quiet)
Ignition ON. Buzzer (low) ON 12 VDC 12 VDC 0 VDC
pulse pulse
10 X007 - Implement socket
Rear PTO speed,
Ignition ON.
Engine off 12 VDC 12 VDC 0 VDC
Engine is running, 14 or 0 14 or 0 VDC 0 VDC
rear PTO setting preselected, VDC
Rear PTO disengaged
Engine is running, approx. approx. 6.5 0 VDC
rear PTO setting preselected, 6.5 VDC VDC
Rear PTO engaged (UBatt/2) (UBatt/2)
11 X007 - Implement socket
Theoretical travel speed
Ignition ON.
Engine off, speed 0 km/h 12 VDC 12 VDC 0 VDC
Engine is running, 14 VDC 14 VDC 0 VDC
Speed 0 km/h
Engine is running, approx. approx. 6.5 0 VDC
speed higher than 1.0 km/h 6.5 VDC VDC
(UBatt/2) (UBatt/2)
12 X007 - Implement socket
Actual travel speed (A011
radar sensor)
Ignition ON.
Engine OFF, 12 VDC 12 VDC 0 VDC
Speed 0 km/h
Engine is running, 14 VDC 14 VDC 0 VDC
Speed 0 km/h
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000307
Version 3
11
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
Engine is running, approx. approx. 6.5 0 VDC
speed higher than 1.0 km/h 6.5 VDC VDC
(approx. 130 pulses per metre (UBatt/2) (UBatt/2)
travelled)
13 Control bus (CAN low)
Note: end resistor in the A013
PCB (120 ohms) and in the
A007 instrument panel (120
ohms)
Ignition OFF, measure resis- Version A: to 9../../1700
tance between CAN low (pin approx. 40 ohms
13) and CAN high (pin 26) 3x 120 ohms parallel
Terminating resistances:
120 ohms A007 - Instrument panel
120 ohms A013 - PCB, microfuses
120 ohms A038 - ECU, central electri-
cal system
Version B: from 9../../1701
approx. 60 ohms
2x 120 ohms parallel
Terminating resistances:
120 ohms A007 - Instrument panel
120 ohms A013 - PCB, microfuses
Ignition ON, voltage level approx. approx. 2.5 approx. 3.3
between CAN low (pin 13) and 2.4 VDC VDC VDC
vehicle earth.
14 Not assigned
15 X007 - Implement socket
Lifting gear status
Ignition ON,
Engine is running
Quick lift switch:
Lower (control/float) 0 VDC 0 VDC 0 VDC
Stop 0 VDC 0 VDC 0 VDC
Raise 14 VDC 14 VDC 0 VDC
16 B013 - Sensor, hydraulic oil
temperature
Ignition ON,
Engine is running
Temperature approx. 15C 2.1 VDC 4.8 VDC 0 VDC
Temperature higher than 102C 248 4.8 VDC 0 VDC
(approx. 170 ohms) mVDC
(Warning message)
17 Not assigned
18 B019 - Sensor, compressed 9.6 VDC 0 VDC
air supply (ignition
ON) or 11.6
VDC
(engine run-
ning)
12 T000307
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
Ignition ON.
Compressed air display 0.34 VDC
"red zone"
(1 bar flashing)
(resistance = 20 ohms)
Compressed air display 1.57 VDC
"Switch-off pressure"
(9 bars)
(resistance = 96 ohms)
19 S076 - Switch, clutch fluid
(X902.011.622 Pentosin)
Ignition ON.
Clutch fluid (Pentosin) too low 0 VDC 0 VDC 0 VDC
Float at bottom
S076 switch closed
"Warning message"
Clutch fluid (Pentosin) OK 12 VDC 12 VDC 0 VDC
Float at top
S076 switch open
20 Not assigned
21 X1048 - Socket ABS(Indica-
tor lamp)
Ignition ON.
Note: When ignition is OFF/ON ABS system on implement is 12 VDC 12 VDC 0 VDC
or an ABS implement is con- OK
nected, the ABS indicator lamp
lights up briefly (indicator lamp
function test)
Fault in the ABS system (imple- 0 VDC 12 VDC 0 VDC
ment):
The implement switches earth
on pin 5 in the X1048 socket,
ABS (ABS indicator lamp lights
up)
22 X007 - Implement socket
Lifting gear position
Ignition ON, engine running
Rear power lift, lower limit posi- 0 VDC 0 VDC 0 VDC
tion
Rear power lift, upper limit 10 VDC 10 VDC 0 VDC
position
23 Not assigned
24 Charging indicator lamp,
G004 alternator 2 (D+)
Ignition ON, engine OFF Charging indicator lamp is on 1.4 VDC 11.4 VDC 0.4 VDC
Ignition ON, engine running Charging indicator lamp is off 14 VDC 13 VDC 14 VDC
25 Not assigned
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000307
Version 3
13
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
26 Control bus (CAN high)
Note: end resistor in the A013
PCB (120 ohms) and in the
A007 instrument panel (120
ohms)
NOTE:
The following measurements are from separation point X101 "yellow"
Pin 12 earth, X101 separation point, "yellow"
Ignition on
All measurements 10%
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
1 A036 - Control panel, dash- 5.0 VDC 0 VDC
board right/left
"Enter" button
"Enter" button not depressed 1.7 VDC
"Enter" button depressed 0.5 VDC
2 A036 - Control panel, dash- 5.0 VDC 0 VDC
board right/left
"ESC" button
"ESC" button not depressed 1.7 VDC
"ESC" button depressed 0.5 VDC
3 A036 - Control panel, dash- 5.0 VDC 0 VDC
board right/left
"Cursor up" button
14 T000307
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
"Cursor up" button not 1.7 VDC
depressed
"Cursor up" button depressed 0.5 VDC
4 A036 - Control panel, dash- 5.0 VDC 0 VDC
board right/left
"Cursor down" button
"Cursor down" button not 1.7 VDC
depressed
"Cursor down" button 0.5 VDC
depressed
5 Analogue earth - - - -
(sensor system earth)
6 Not assigned
7 Not assigned
8 + supply (+ UB 30)
(battery voltage)
Ignition OFF 12 VDC 0 VDC 12 VDC
Ignition ON, engine running 14 VDC 0 VDC 14 VDC
9 + supply (+ UB 15)
(switched voltage)
Ignition OFF 0 VDC 0 VDC 0 VDC
Ignition ON, engine OFF 12 VDC 0 VDC 12 VDC
Ignition ON, engine running 14 VDC 0 VDC 14 VDC
10 Not assigned
12 Digital earth - - - -
(electronics earth)
13 + UB 12 VDC (sensor system)
Ignition OFF 0 VDC 0 VDC 0 VDC
Ignition ON. 12 VDC 12 VDC 0 VDC
1419 Not assigned
20 Analogue earth - - - -
(sensor system earth)
21 B034 - Immersed tube sen- 9.6 VDC 0 VDC
sor (fuel) (ignition
ON) or 11.6
VDC
(engine run-
ning)
Fuel gauge "Empty" 0.2 VDC
(1 bar flashing)
(resistance = 20 ohms)
Fuel gauge "1/2" 3.2 VDC
(8 bars)
(resistance = 340 ohms)
Fuel gauge "1/1" 4.8 VDC
(12 bars)
(resistance = 500 ohms)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000307
Version 3
15
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
22 lB084 - Sensor, hydraulic oil 9.6 VDC
level (ignition
ON) or 11.6
VDC
(engine run-
ning)
Hydraulic oil gauge "Empty" 0.2 VDC
(1 bar and warning message)
(resistance = 20 ohms)
Hydraulic oil gauge "1/2" 3.2 VDC
(8 bars)
(resistance = 340 ohms)
Hydraulic oil gauge "1/1" 4.8 VDC
(12 bars)
(resistance = 500 ohms)
23 Not assigned
24 B060 - Compressed air sup- 9.6 VDC 0 VDC
ply sensor (ignition
ON) or 11.6
VDC
(engine run-
ning)
Ignition ON. Compressed air gauge "red 0.34 VDC
zone"
(1 bar flashing)
(resistance = 20 ohms)
Compressed air gauge "Switch- 1.57 VDC
off pressure"
(9 bars)
(resistance = 96 ohms)
25 Not assigned
26 Not assigned
16 T000307
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Pin Function
1 Not assigned
2 CAN high
(Transmission bus)
3 Reference F/R
(Forward/reverse)
4 + UB 30
5 CAN low
(Transmission bus)
6 +UB from A050 ECU,
basic control unit
7 Digital earth Fig. 5. I002360
8 Tractor earth
Supply to electric 4 Voltage Also connect approx. 55 W Voltage must remain stable even
motor drop max. 1 bulb under load
Earth 8 VDC from
last reading
Fig. 6. I002361
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000314
Version 4
17
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 7. I002363
Fig. 8. I002360
The transmission position (arrow) can be observed via the diagnostics program (FENDIAS).
The adjustment angle of any fault occurring can be detected
18 T000314
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 9. I002372
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000314
Version 4
19
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
20 T000314
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Potential electrical effects during testing of the A009 actuator unit and their possible causes
Voltage constant and current Yes --> Replace A009 actuator unit (electric motor in actuator unit
(amps) tending toward zero faulty)
No
Voltage dips Yes --> Check power supply to A009 actuator unit (+ UB 30)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000314
Version 4
21
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Potential electrical effects during testing of the A009 actuator unit and their possible causes
No
Voltage (V) constant and cur- Yes --> a) A009 actuator unit becomes sluggish. Unscrew dome
rent (A) rising (up to 2500 from actuator unit and refit.
mADC) Replace A009 actuator unit if necessary
b) Transmission adjusting shaft sluggish.
Carefully (without twisting the actuator shaft) remove the
A009 actuator unit. Using two fingers, check the actuator
shaft for sluggishness.
NOTE: see 3
22 T000314
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000850
Version 2
23
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
24 T000850
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000850
Version 2
25
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
26 T000850
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Using the
X899.980.208.207
adapter cable, con-
nect the
X899.980.208.100 e-
adapter box (68-pin)
directly to the A013 -
PCB, microfuses
Pin at Pin on
separa- X899.980.208.1
tion 00 adapter box
point (68-pin)
"Black 31 to 48 Fig. 25. I001142
connec-
tor"
(1 to
18)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000315
Version 4
27
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Vehicle earth
28 T000315
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
+ supply 1 (X200) Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Vehicle earth
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000315
Version 4
29
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
30 T000315
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 20
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000315
Version 4
31
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Using the
X899.980.208.207
adapter cable, con-
nect the
X899.980.208.100 e-
adapter box (68-pin)
directly to the X1357
[wei] - Separation
point on A036
Pin at Pin on
separa- X899.980.208.1
tion 00 adapter box
point (68-pin)
Fig. 28. I007383
"Black 31 to 48
connec-
tor"
(1 to
18)
32 T000317
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram A036 (A037) dashboard
Fig. 30. I007382
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000317
Version 3
33
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring the supply voltage for the A036 - Control panel, dashboard right/left
Measuring the supply voltage (+UB 30) at X1357 [wei] - Separation point on A036
+ UB 30 (battery voltage)
Test Pin Specified condition Possible cause of fault
value
+ supply 1 12.0 VDC Ignition OFF Fuse F9 in X1440 - Fuse holder or in
14.0 VDC Engine is running wiring set (see also electrical wiring
diagram for electronics supply)
Earth 3
+ supply 1 Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Earth 3
Measuring the supply voltage (+UB 15) at X1357 [wei] - Separation point on A036
+ UB 15 (switched voltage, ignition switch)
Test Pin Specified condition Possible cause of fault
value
+ supply 2 0 VDC Ignition OFF Fuse (F36) in X1440 - Fuse holder or
14.0 VDC Ignition ON. in wiring set (see also electrical wir-
ing diagram for electronics supply)
Earth 3
+ supply 2 Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Earth 3
NOTE: If the voltage drop is greater than approx. 1 VDC,
remove contact resistors (e.g. at fuse)
34 T000317
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
1 + supply (+ UB 30) Ignition off, engine off 12 VDC 0 VDC 12 VDC
Engine is running 14 VDC 0 VDC 14 VDC
2 + supply (+ UB 15) Ignition OFF 0 VDC 0 VDC 0 VDC
Ignition ON. 12 VDC 0 VDC 12 VDC
3 Earth - - - -
4 Control bus_High In Ignition ON. approx. approx. 2.6 approx. 2.6
2.6 VDC VDC VDC
5 Electronics earth - - - -
6 Control bus_Low In Ignition ON. approx. approx. 2.6 approx. 2.5
2.5 VDC VDC VDC
7 Control bus_High Out Ignition ON. approx. approx. 1.7 approx. 2.6
2.6 VDC VDC VDC
8 Control bus_Low Out Ignition ON. approx. approx. 3.4 approx. 2.4
2.5 VDC VDC VDC
4 and 6 Resistance (control bus) Ignition OFF Version A = 40 ohms to 9../../1700
3x 120 ohms parallel
120 ohms A007 - Instrument panel
120 ohms A013 - PCB, microfuses
120 ohms A038 - ECU, central electri-
cal system
Version B = 60 ohms from
9../../1701
2x 120 ohms parallel
120 ohms A007 - Instrument panel
120 ohms A013 - PCB, microfuses
Note:
see 6
7 and 8 Resistance (control bus) Ignition OFF Version A = 40 ohms to 9../../1700
3x 120 ohms parallel
Terminating resistances:
120 ohms A007 - Instrument panel
120 ohms A013 - PCB, microfuses
120 ohms A038 - ECU, central electri-
cal system
Version B = 60 ohms from
9../../1701
2x 120 ohms parallel
Terminating resistances:
120 ohms A007 - Instrument panel
120 ohms A013 - PCB, microfuses
Note:
see 6
9 Not assigned - - - -
10 "Enter" button 0 VDC 5.0 VDC
"Enter" button not depressed 1.8 VDC
"Enter" button depressed 0.6 VDC
11 "ESC" button 0 VDC 5.0 VDC
"ESC" button not depressed 1.8 VDC
"ESC" button depressed 0.6 VDC
12 "Cursor up" button 0 VDC 5.0 VDC
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000317
Version 3
35
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description condition Signal Signal Signal
Speci- from ECU from
fied compo-
value nent
"Cursor up" button not 1.8 VDC
depressed
"Cursor up" button depressed 0.6 VDC
13 "Cursor down" button 0 VDC 5.0 VDC
"Cursor down" button not 1.8 VDC
depressed
"Cursor down" button 0.6 VDC
depressed
NOTE: The A036 - Control panel, dashboard right/left is connected to the A038 - ECU, central electrical system via the
control bus (K-BUS).
The A038 - ECU, central electrical system switches the functions preselected on the A036 - Control panel, dashboard
right/left
see 6
36 T000317
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Relay mounting
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000783
Version 3
37
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
38 T000783
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 33. Control bus, version A (to 9../../1700) I007392
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000783
Version 3
39
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 34. Control bus, version B (from 9../../1701) I007393
A007 - Instrument panel A039 - MFA, multifunction armrest
A013 - PCB, microfuses A050 - ECU, basic control unit
A036 - Control panel, dashboard right/left A059 - Terminal (Auto-Guide)
A038 - ECU, central electrical system A073 - Terminal (A4)
Signal path to A038 - ECU, central electrical system
A function is switched on by the A036 - Control panel, dashboard right/left (e.g. switch on work light)
The switch-on command runs via the control bus (K bus) to theA038 - ECU, central electrical system.
The A038 - ECU, central electrical system switches on the work light via a relay.
40 T000783
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring the supply voltage for the A038 - ECU, central electrical system
X separation point = Separation point: elec- X separation point = Separation point: elec-
trical diagram trical diagram
X1404 A X1407 D
X1405 B X1408 E
X1406 C X1409 F
NOTE: Connect the X899.980.304.000 adapter box and the X899.980.304.203 adapter cable to the A038 - ECU, central
electrical system and measure the pins (see table).see 16
Measuring the supply voltage (+UB 30) on the X454 separation point
+ UB 30 (battery voltage)
Test Pin Specified condition Possible cause of fault
value
+ supply +UB30 12.0 VDC Ignition OFF G001 battery,
14.0 VDC Engine is running K058 relay, battery separation
or in wiring set
Vehicle earth
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000783
Version 3
41
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
+ supply (+ UB 15)
A15 + supply (+ UB 15) + UB 15
(X1404) Fuse F36 (X1440)
Ignition OFF 0 VDC 0 VDC 0 VDC
Ignition ON. 12 VDC 0 VDC 12 VDC
42 T000783
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
F7 (X1409) +supply to relay no. 5:
+UB15ZSE
(Relay input)
+ UB 30 Ignition OFF 12 VDC 0 VDC 12 VDC
X694 connector, battery +
Ignition ON. 12 VDC 1.71 VDC 12 VDC
Not allo-
cated
F13 Activation signal from A038,
(X1409) central electrical system, to
X1440 fuse holder (+ UB
15ZSE)
(Relay closer)
Ignition OFF 0 VDC 0 VDC 0 VDC
Ignition ON. 12 VDC 12 VDC 1.71 VDC
Not allo-
cated
A9 (X1404) CAN low Ignition OFF approx. 40 ohms (3x 120 ohms par-
A12 CAN high allel)
(X1404) Terminating resistances:
A007 - Instrument panel (120 ohms)
A013 - PCB, microfuses (120 ohms)
A038 - ECU, central electrical system
(120 ohms)
A9 (X1404) CAN low Ignition OFF approx. 60 ohms (2 x 120 ohms con-
A12 CAN high nected in parallel)
(X1404) Terminating resistances:
A007 - Instrument panel (120 ohms)
A013 - PCB, microfuses (120 ohms)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000783
Version 3
43
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Measure resistance from control bus (K bus) directly to the A013 - PCB, microfuses
Control bus (K bus)
Ignition OFF
Using multimeter (ohmmeter),
measure pin 2 (CAN high) and
pin 3 (CAN low).
Measure
Resistance "Version A" = 40 ohms
Resistance "Version B" = 60 ohms
44 T000783
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
7 A038 driving light, position light, direction indicator
Circuit diagram: driving light, position light, direction indicator
Fig. 39. I002010
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000784
Version 2
45
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Activation of: E003 - H4 additional headlight, right, E004 - H4 additional headlight, left
A11 Signal Main beam (56a) OFF 0.22 VDC 14 VDC 0 VDC
(X1404) not loadable
Main beam (56a) ON 14 VDC 14 VDC 0 VDC
Activation of: A015 - Radio; E009 - Licence plate lighting, right; E010 - Licence plate lighting, left; E086 - Side lamp,
front right; E087 - Side lamp, front left
B8 (X1405) Signal
Parking light OFF 0 VDC 4.4 VDC 0 VDC
not loadable
Parking light ON 12 VDC 12 VDC 0 VDC
46 T000784
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Activation of: E098 - Drive headlight (main beam), right; E100 - Drive headlight (main beam), left
A17 Signal
(X1404) "Main beam (56a)"
Engine is running
Main beam OFF 0 VDC 13 VDC 0 VDC
not loadable
Main beam ON 14 VDC 14 VDC 0 VDC
Activation of: E099 - Drive headlight (dipped beam), right; E101 - Drive headlight (dipped beam), left
A10 Signal
(X1404) "Dipped beam (56b)"
Engine is running
Dipped beam OFF 0 VDC 13 VDC 0 VDC
not loadable
Dipped beam ON 14 VDC 14 VDC 0 VDC
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000784
Version 2
47
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Main beam (56a) ON 1.7 VDC 1.7 VDC 14 VDC
not load- not loadable
able
D10 Front washer system M003 front wiper pump OFF 1.7 VDC 1.7 VDC 0 VDC
(X1407) not load- not loadable
able
M003 front wiper pump ON 12 VDC 1.7 VDC 12 VDC
not loadable
D14 Front wiper motor M002 front wiper motor OFF 1.7 VDC 1.7 VDC 0 VDC
(X1407) not load- not loadable
able
M002 front wiper motor ON 12 VDC 1.7 VDC 12 VDC
not loadable
D15 Front wiper motor "intermit- M002 front wiper motor "inter- 1.7 VDC 1.7 VDC 0 VDC
(X1407) tent" mittent", OFF not load- not loadable
able
M002 front wiper motor "inter- 12 VDC 1.7 VDC 12 VDC
mittent", ON constant not loadable constant
E9 (X1408) Left direction indicator (L) Left direction indicator (L) OFF 1.7 VDC 1.7 VDC 0 VDC
not load- not loadable
able
Left direction indicator (L) ON 12 VDC 1.7 VDC 12 VDC
constant not loadable constant
E11 Right direction indicator (R) Right direction indicator (R) 1.7 VDC 1.7 VDC 0 VDC
(X1408) OFF not load- not loadable
able
Right direction indicator (R) ON 12 VDC 1.7 VDC 12 VDC
constant not loadable constant
E14 Main light flash Main light flash OFF 1.7 VDC 1.7 VDC 0 VDC
(X1408) not load- not loadable
able
Main light flash ON 12 VDC 1.7 VDC 12 VDC
not loadable
48 T000784
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Left wide vehicle marker 12 VDC 12 VDC 0 VDC
light/tail light (58L) ON
B4 (X1405) Signal Right wide vehicle marker 4.4 VDC 4.4 VDC 0 VDC
"Right wide vehicle marker light/tail light (58R) OFF not load- not loadable
light/tail light (58R)" able
Right wide vehicle marker 12 VDC 12 VDC 0 VDC
light/tail light (58R) ON
A8 (X1404) Signal Brake light OFF 12 VDC 12 VDC 0 VDC
"Brake light (54)" not load- not loadable
able
Brake light ON 12 VDC 12 VDC 0 VDC
NOTE: see 6
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000784
Version 2
49
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
8 A038 horn, rotating beacon, wide vehicle marker
Circuit diagram: horn, rotating beacon, wide vehicle marker light)
Fig. 40. I002011
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
50 T000785
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
NOTE: see 6
NOTE: The H005 horn is energised directly by S079 - Switch, steering column.
see 110
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000785
Version 2
51
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
9 A038 work light
Circuit diagram: work light
Fig. 41. I002012
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
52 T000786
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Activation of:E050 - Work lights, front left roof, internal;E051 - Work lights, front right roof, internal
C21 +supply to relay no. 13 Ignition OFF 12 VDC 0 VDC 12 VDC
(X1406) + UB 30
Fuse F28 (X1440)
C19 Signal Work light OFF 0 VDC 0 VDC 0 VDC
(X1406)
Work lights ON 12 VDC 12 VDC 0 VDC
Activation of:E070 - Work lights, front right roof, external; E071 - Work lights, front left roof, external
B12 +supply to relay no. 17 Ignition OFF 12 VDC 0 VDC 12 VDC
(X1405) + UB 30
B10 Signal
(X1405) E070 - fuse F10 (X1440)
E071 - fuse F11 (X1440)
Work light OFF 0 VDC 0 VDC 0 VDC
Work lights ON 12 VDC 12 VDC 0 VDC
Activation of:E074 - Work light, right (cornerlight); E075 - Work light, left (cornerlight)
A3 (X1404) +supply to relay no. 9 Ignition OFF 12 VDC 0 VDC 12 VDC
+ UB 30
Fuse F14 (X1440)
A1 (X1404) Signal Work light OFF 0 VDC 0 VDC 0 VDC
Work lights ON 12 VDC 12 VDC 0 VDC
Activation of:E078 - Work light, rear right mudguard (optional Xenon); E079 - Work light, rear left mudguard (optional
Xenon)
E20 +supply to relay no. 16 Ignition OFF 12 VDC 0 VDC 12 VDC
(X1408) + UB 30
X694 connector, battery +
E21 Signal Work light OFF 0 VDC 0 VDC 0 VDC
(X1408)
Work lights ON 12 VDC 12 VDC 0 VDC
Activation of:E082 - Work light, rear right external (roof); E085 - Work light, rear left external (roof)
D3 (X1407) +supply to relay no. 11 Ignition OFF 12 VDC 0 VDC 12 VDC
+ UB 30
Fuse F15 (X1440)
D1 (X1407) Signal Work light OFF 0 VDC 0 VDC 0 VDC
Work lights ON 12 VDC 12 VDC 0 VDC
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000786
Version 2
53
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Activation of:E083 - Work light, rear right internal (roof); E084 - Work light, rear left internal (roof)
E3 (X1408) +supply to relay no. 14 Ignition OFF 12 VDC 0 VDC 12 VDC
+ UB 30
Fuse F16 (X1440)
E1 (X1408) Signal Work light OFF 0 VDC 0 VDC 0 VDC
Work lights ON 12 VDC 12 VDC 0 VDC
Activation of:E108 - Work light, right A pillar (optional Xenon); E109 - Work light, left A pillar (optional Xenon)
C3 (X1406) +supply to relay no. 12 Ignition OFF 12 VDC 0 VDC 12 VDC
+ UB 30
X697 connector, battery+
C1 (X1406) Signal Work light OFF 0 VDC 0 VDC 0 VDC
Work lights ON 12 VDC 12 VDC 0 VDC
NOTE: see 6
54 T000786
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
10 A038 interior lighting
Circuit diagram: interior lighting
Fig. 42. I002013
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000787
Version 2
55
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
Break in wiring
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
NOTE: see 6
56 T000787
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
11 A038 wipers, rear window heater, mirror heater
Circuit diagram: wipers, rear window heater, mirror heater
Fig. 43. I002014
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000788
Version 2
57
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Activation of:E106 - Exterior mirror (adjustment/heater), right; E107 - Exterior mirror (adjustment/heater), left
Note:
The mirror heater switches on automatically below 3C.
The mirror heater is powered for approx. 4 minutes.
E6 (X1408) Signal Mirror heater OFF 0 VDC 0 VDC 0 VDC
Mirror heater ON 12 VDC 12 VDC 0 VDC
58 T000788
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Wiper motor OFF 0 VDC approx. 4 0 VDC
VDC
Wiper motor ON approx. 4
VDC
If the control line (31b) is interrupted:
The A038 - ECU, central electrical system does not detect the part position and the M002 - Front wiper motor does
not switch off.
NOTE: see 91
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000788
Version 2
59
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
M002 front wiper motor ON 12 VDC 1.7 VDC 12 VDC
not loadable
D15 Front wiper motor "intermit- M002 front wiper motor "inter- 1.7 VDC 1.7 VDC 0 VDC
(X1407) tent" mittent", OFF not load- not loadable
able
M002 front wiper motor "inter- 12 VDC 1.7 VDC 12 VDC
mittent", ON constant not loadable
NOTE: see 6
60 T000788
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
12 A038 automatic air conditioning system
Circuit diagram: automatic air conditioning system (heater, ventilation, air conditioning unit)
Fig. 44. I007395
Ite Designation Ite Designation
m m
A007 - Instrument panel M015 - Actuator motor, top/middle air flap
A036 - Control panel, dashboard right/left M016 - Servomotor, bottom air valve
A038 - ECU, central electrical system M017 - Primary fan
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000789
Version 2
61
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
Note:
Read sensor temperature from
FENDIAS diagnosis.
- 20 C approx. 64 Kohms 3.0 VDC 4.2 VDC 0 VDC
not loadable
- 10 C approx. 28 Kohms 2.2 VDC
0 C approx. 16 Kohms 1.6 VDC
10 C approx. 9.0 Kohms 1.1 VDC
20 C Approx 7.0 Kohms 0.82 VDC
30 C approx. 4.6 Kohms 0.66 VDC
40 C approx. 3.3 Kohms 0.50 VDC
50 C approx. 2.3 Kohms 0.36 VDC
F8 (X1409) Speed controller for the fan Fan OFF approx. approx. 0.12 0 VDC
(continuously variable) 0.12 VDC VDC
Fan ON 0.12 to 12 0.12 to 12 0 VDC
VDC VDC
B9 (X1405) Diagnostics for fan (continu- Fan OK 3.2 VDC 3.2 VDC 0.5 to 1.8
ously variable) not load- not loadable to 0.6 VDC
able (low ....
high rotat-
ing speed)
62 T000789
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
Fan faulty 0 VDC
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000789
Version 2
63
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
C9 (X1406) Signal The following values apply to
Solar sensor 1 both solar sensors:
C20
(X1406) Signal
Solar sensor 2
Note:
The signal from the solar sen-
sor is dependent on:
Brightness
Heat insolation
Sensor in: approx. 0 VDC 0 VDC
Darkened surroundings 80 mVDC
Approx. 20C
Sensor in: approx. 0 VDC approx. 2
Bright surroundings 90 mVDC VDC
Approx. 20C
Activation of:M015 - Actuator motor, top/middle air flap (Resistance = approx. 47.2 ohms)
64 T000789
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
F17 "Open" Vent flap not operated 0 VDC 0 VDC 0 VDC
(X1409)
Vent flap opens (LED ON) 12 VDC 12 VDC 0 VDC
Using multimeter (ampere approx. - -
meter), 16 mADC
open and measure pin 17.
F18 "Close" Vent flap not operated 0 VDC 0 VDC 0 VDC
(X1409)
Vent flap closes (LED OFF) 12 VDC 12 VDC 0 VDC
Using multimeter (ampere approx. - -
meter), 16 mADC
open and measure pin 18.
Activation of:M016 - Servomotor, bottom air valve (Resistance = approx. 49.1 ohms)
F20 "Open" Vent flap not operated 0 VDC 0 VDC 0 VDC
(X1409)
Vent flap opens (LED ON) 12 VDC 12 VDC 0 VDC
Using multimeter (ampere approx. - -
meter), 16 mADC
open and measure pin 20.
F15 "Close" Vent flap not operated 0 VDC 0 VDC 0 VDC
(X1409)
Vent flap closes (LED OFF) 12 VDC 12 VDC 0 VDC
Using multimeter (ampere approx. - -
meter), 16 mADC
open and measure pin 15.
S035 - Switch, high-pressure/low-pressure (air conditioning system); Y024 - Magnetic clutch, air conditioning com-
pressor
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000789
Version 2
65
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
Using multimeter (ampere approx. - -
meter), 3.5 ADC
open and measure pin 2.
C15 S035 switch Air conditioning OFF 0 VDC 0 VDC 0 VDC
(X1406) Engine is running
Air conditioning ON, 14 VDC 0 VDC 14 VDC
Switch closed
NOTE: see 6
66 T000789
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
13 A038 sockets
Circuit diagram: sockets
Fig. 45. I002018
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000790
Version 2
67
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Activation of: X017 - Front socket (only for front power lift)
Activation of: X018 - Rear socket
B5 (X1405) Signal Left direction indicator (L) OFF 0 VDC 0 VDC 0 VDC
X017 / X018 socket "left
direction indicator (L)"
Left direction indicator (L) ON 12 VDC 12 VDC 0 VDC
intermit- intermittent
tent
B3 (X1405) Signal Right direction indicator (R) 0 VDC 0 VDC 0 VDC
"Right direction indicator OFF
(R)"
Right direction indicator (R) ON 12 VDC 12 VDC 0 VDC
intermit- intermittent
tent
B7 (X1405) Signal "Left wide vehicle marker 4.4 VDC 4.4 VDC 0 VDC
"Left wide vehicle marker light/tail light (58L)" OFF not load- not loadable
light/tail light (58L)" able
"Left wide vehicle marker 12 VDC 12 VDC 0 VDC
light/tail light (58L)" ON
B4 (X1405) Signal "Right wide vehicle marker 4.4 VDC 4.4 VDC 0 VDC
"Right wide vehicle marker light/tail light (58R)" OFF not load- not loadable
light/tail light (58R)" able
68 T000790
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
"Right wide vehicle marker 12 VDC 12 VDC 0 VDC
light/tail light (58R)" ON
8 (X1404) Signal Brake light OFF 12 VDC 12 VDC 0 VDC
"Brake light (54)" not load- not loadable
able
Brake light ON 12 VDC 12 VDC 0 VDC
NOTE: see 6
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000790
Version 2
69
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
14 A038 starter, tank pump
Circuit diagram: starter, tank pump
Fig. 46. I002379
70 T000791
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: starter control
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
Switch on ignition.
Use the vehicle earth to earth
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000791
Version 2
71
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Detection of:
S002 - Switch, ignition (Terminal 50a)
E8 (X1408) Note:
The A038 ECU, central electri-
cal system recognises the die-
sel engine start process.
During start process, consum-
ers which use high levels of
power (e.g. work light) are
briefly switched off.
Note:
Do not activate the drive trans-
mission during the start pro-
cess (prevents engine from
starting).
Ignition ON. 1.5 VDC 1.5 VDC 0 VDC
not load- not loadable
able
Ignition switch in position 12 VDC 0 VDC 12 VDC
"Start"
Activation of: M010 - Fuel pump "Circulation pump" (resistance = 5.6 ohms)
F9 (X1409) Fuel pump switches on
when:
Diesel engine is running
- B034 - Immersed tube sen-
sor (fuel) showing fewer than 4
bars
Fuel pump OFF 0 VDC 0 VDC 0 VDC
Fuel pump ON 14 VDC 14 VDC 0 VDC
Using multimeter (ampere Approx. - -
meter), 0.72 ADC
open and measure pin 9.
NOTE: see 6
72 T000791
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
15 A038 - "Rfa" reverse drive control
Circuit diagram: reverse operation
Fig. 48. I004826
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000792
Version 2
73
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from com-
ponent
Detection of: S085 - Switch, reverse operation (RFA) actuation (detection: steering column, top)
B2 Signal Steering column bottom 0 VDC 0 VDC 0 VDC
(X1405) (solenoid removed from switch)
(switch open)
(resistance = infinite)
Steering column raised approx. 0 VDC approx. 12
(solenoid is upstream of switch) 12 VDC VDC
(switch closed)
(resistance = approx. 3.9 ohms)
NOTE: see 6
see 1
74 T000792
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
Operating instructions for 160-pin adapter box
E - Measuring and testing
Fig. 7. I007509
Fig. 8. I007521
Fig. 9. I007524
NOTE: see also 7, Page 8 "Various measurement possibilities using the adapter box (160-pin)"
4 T005138
Version 1
07-07-2009
9000 - Overall system/electrical system
E - Measuring and testing
17 A039 multifunction armrest (MFA) and driver seat
A039 - MFA, multifunction armrest connection on control bus (K bus)
Fig. 50. Control bus, version A (to 9../../1700) I007392
76 T000421
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 51. Control bus, version B (from 9../../1701) I007393
+ supply to A039 - MFA, multifunction armrest
NOTE: Connect X899.980.208.205 adapter cable (31/68-pin)
Connect the X899.980.304.000 adapter box and the X899.980.304.204 adapter cable (intermediate cable) to the A039 -
MFA, multifunction armrest and measure the pins (see table). see 18
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000421
Version 4
77
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
+ UB 30 (battery voltage)
Test Pin Specified condition Possible cause of fault
value
+ supply 26 F6 fuse (in X1440)
G001 - Battery 1
K068 - Relay, battery disconnect
(impulse)
or in wiring set
12 VDC Ignition OFF
14 VDC Engine is running
Vehicle earth 29
+ supply 26 Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Vehicle earth 29
+ supply 25 Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Vehicle earth 29
+UB15 (+supply for the;E106 - Exterior mirror (adjustment/heater), right E107 - Exterior mirror
(adjustment/heater), left)
Test Pin Specified condition Possible cause of fault
value
+ supply 10 F45 fuse (in X1440)
G001 - Battery 1
K068 - Relay, battery disconnect
(impulse)
or in wiring set
0 VDC Ignition OFF
12 VDC Ignition ON.
Vehicle earth 29
78 T000421
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
+UB15 (+supply for the;E106 - Exterior mirror (adjustment/heater), right E107 - Exterior mirror
(adjustment/heater), left)
+ supply 10 Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If voltage drop is greater
VDC from than approx. 1 VDC, remove contact
last reading resistors (e.g. at fuse).
Vehicle earth 29
Ignition on
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
A039 - MFA, multifunction armrest (operator's seat area: seat switch and compressor)
1 Seat switch Driver seat not loaded 3.7 VDC 0 VDC 6.1 VDC
Signal Switch open
510 ohms
Driver seat loaded 1.8 VDC
Switch closed
121 ohms
2 Seat switch,
Sensor system earth
13 + supply to air compressor on Driver seat and/or seat heater 12 VDC 0 VDC 12 VDC
driver seat and for seat heater not actuated
Pump up driver seat (com- 10 VDC
pressor)
Note: Using multimeter (ampere 6.0 ADC
Compressor = 1.0 ohms meter),
Seat heater = 2.3 ohms open and measure pin 13.
Compressor + Pump up driver seat
Seat heater = 0.8 ohms (compressor)
Switch on seat heater 10 VDC
Using multimeter (ampere 4.9 ADC
meter),
open and measure pin 13.
Switch on seat heater
Pump up driver seat (com- 8 VDC
pressor)
and
Switch on seat heater
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000421
Version 4
79
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Using multimeter (ampere 11.3 ADC
meter),
open and measure pin 13.
Pump up driver seat (com-
pressor)
and
Switch on seat heater
12 Air compressor and seat
heater earth (earth is actu-
ated)
80 T000421
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Control bus (K bus) "Version A" to 9../../1700
Terminating resistances:
- A007 - Instrument panel (120 Ohm)
- A013 - PCB, microfuses (120 Ohm)
- A038 - ECU, central electrical system (120 Ohm)
Total resistance = approx. 40 ohms
16 K bus, high in Resistance approx.
40 ohms
18 K bus, low in
17 K bus, high out Resistance approx.
40 ohms
19 K bus, low out
ISO bus
Terminating resistance:
- X400 - Rear ISO implement socket (120 Ohm)
Total resistance = 120 ohms
20 ISO bus_High In Resistance 120 ohms
22 ISO bus_Low In
21 ISO bus_High Out Resistance 120 ohms
23 ISO bus_Low Out
Earth
29 Tractor body earth
28 Standard earth
27 Electronics earth
11 Electronics earth
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000421
Version 4
81
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
Operating instructions for 160-pin adapter box
E - Measuring and testing
NOTE: see also 7, Page 8 "Various measurement possibilities using the adapter box (160-pin)"
T005137
Version 1
5
07-07-2009
9000 - Overall system/electrical system
E - Measuring and testing
19 A050 +supply
Checking the +supply to A050 - ECU, basic control unit
Fig. 53. Circuit diagram: + supply of the A050 - ECU, basic control unit I002737
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000329
Version 4
83
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 54. Switch on voltages for the A050 - ECU, basic control unit I002738
Fig. 55. End stages on the A050 - ECU, basic control unit I002739
84 T000329
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 56. Earth layout of the A050 - ECU, basic control unit I002740
Fig. 57. + supply from the A050 - ECU, basic control unit to the A013 - PCB, microfuses I002328
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000329
Version 4
85
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
86 T000329
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000329
Version 4
87
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
20 A050 CAN bus connection
CAN bus connection to A050 - ECU, basic control unit
Fig. 59. Control bus, version A (to 9../../1700) I007392
88 T000672
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 60. Control bus, version B (from 9../../1701) I007393
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000672
Version 2
89
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
90 T000672
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 62. ISO bus I001189
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000672
Version 2
91
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 63. Valve bus I004837
Measuring and testing CAN bus
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
92 T000672
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Ignition off
Following measurements at separation point X1402 [B] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Ignition off
Following measurements at X1403 [A] - Separation point on A050
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000672
Version 2
93
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
63 V bus_High
(X1403) Valve bus
94 T000672
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
21 A050 hydraulics protection and supply (working and steering hydraulics)
Circuit diagram: hydraulics protection and supply (working and steering hydraulics) Part 1
Fig. 64. I001882
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000433
Version 4
95
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: hydraulics protection and supply (working and steering hydraulics) Part 2
Fig. 65. I001883
Pin assignment and signal values
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
96 T000433
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
B063 - Pressure switch, filter contamination (hydraulic circuit) (DSF) (Earth pin 46)
42 Monitoring return pressure
(X1403)
(digital Return pressure below 2.5 bar 1.8 VDC 6.1 VDC 0 VDC
input) (return pressure OK)
Return pressure over 2.5 bar 3.7 VDC
(return pressure too high, e.g. if
filter clogged)
S026 - Switch, steering pump flow controller (DFWH) (Earth pin 46)
48 Monitoring oil flow at the steer-
(X1403) ing pump (PH)
(digital Note: Flow volume OK 6.1 VDC 6.1 VDC 0 VDC
input) The flow volume at the steer- (S026
ing pump (PH) is monitored open)
from:
1000 engine revolutions
Flow volume too low 0 VDC
(S026
closed)
S075 - Switch, guard rail pump flow monitor (DFWN) (Earth pin 46)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000433
Version 4
97
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
43 Monitoring of oil flow to the
(X1403) wheel-driven emergency steer-
ing pump (PNL)
(digital Note: Flow volume OK 6.1 VDC 6.1 VDC 0 VDC
input) The flow volume at the guard (S075
rail pump (PNL) is monitored: open)
During forward travel
- from a speed faster than 16
Km/h
Flow volume too low 0 VDC
(S075
closed)
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Y012 - Oil pre-heater/load suspension solenoid valve (MVL) (Earth pin 22)
87 When:
(X1403) The front axle suspension
(raising or lowering)
The oil preheater is activated,
98 T000433
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Using multimeter (ampere Approx. - -
meter), 1.7 ADC
open and measure pin 87.
Y060 - Hydraulic oil pre-heater solenoid valve (rear) (MVVH) (Earth pin 22)
88 Heats up the hydraulic oil (pre-
(X1403) heater activated when oil tem-
perature drops below 0 C)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000433
Version 4
99
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
(digital out- Note: Y060 - Hydraulic oil pre-heater 0 VDC 0 VDC 0 VDC
put) The B013 - Sensor, hydraulic solenoid valve (rear) not active
oil temperature indicates the
hydraulic oil temperature
Y061 - hydraulic oil pre-heater solenoid valve (middle) (Earth pin 46)
74 (X1403) Heats up the hydraulic oil (pre-
heater activated when oil tem-
perature drops below 0 C)
(digital out- Note: Y061 - hydraulic oil pre-heater 0 VDC 0 VDC 0 VDC
put) The B013 sensor indicates solenoid valve (middle) not
the hydraulic oil temperature active
At approx. 5.9 Kohms (0C) -->
hydraulic pre-heater switches
on
At approx. 1.6 ohms (32 C) -->
hydraulic pre-heater switches
off
When the hydraulic oil pre-
heater is switched on:
-Y012 - Oil pre-heater/load sus-
pension solenoid valve active
-Y060 - Hydraulic oil pre-heater
solenoid valve (rear) active
-Y061 - hydraulic oil pre-heater
solenoid valve (middle) active
100 T000433
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Y061 - hydraulic oil pre-heater 14 VDC Approx. 12 0 VDC
solenoid valve (middle) active VDC test
voltage.
The voltage
level is not
loadable.
Using multimeter (ampere Approx. - -
meter), 1.5 ADC
open and measure pin 74.
Y061 solenoid valve active
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000433
Version 4
101
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 19
Chapter 9000 Reg. C Electrical circuit diagrams.
Chapter 9600 Reg. C Hydraulic circuit diagrams (working and steering hydraulics).
102 T000433
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
22 A050 rear power lift EPC and rear power lift additional functions
Circuit diagram: EHR rear power lift (single-acting "SA")
Fig. 66. I001887
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000429
Version 4
103
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: EHR rear power lift (single-acting "SA", double-acting "DA")
Fig. 67. I001886
Pin assignment and signal values on the A050 - ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table).
104 T000429
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
B030 - Sensor, rear power lift position (Earth pin 46)
32 (X1402) + supply for B030 - Sensor, + UB stabiliser 8.5 VDC 9.0 VDC 9.0 VDC 0 VDC
rear power lift position
Ignition ON.
21 (X1403) Signal,
Start engine,
Unlock EPC on quick lift switch
Set tractive power control posi-
Error thresholds: tion to 100%,
Signal below 1.6 VDC = F.C. Set lift height limiter to maxi-
08.1.22. mum,
Signal above 6.8 VDC = F.C. Switch quick lift switch to
08.1.22. lower ("control")
Depth control in Pos. 10 (float- 2.5 VDC 0 VDC 2.5 VDC
ing position)
Depth control in Pos. 0 (trans- 6.1 VDC 0 VDC 6.1 VDC
port lock)
With S027/S029 external lift 6.2 VDC 0 VDC 6.2 VDC
switch, move the rear power
lift against the upper mechani-
cal stop (overrun approx. 10
mm).
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000429
Version 4
105
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
S027 - Button, rear power lift, right-hand external raise (Earth pin 46)
37 (X1402) Signal
Ignition ON.
(digital S027 - Button, rear power lift, 3.7 VDC 6.1 VDC 0 VDC
input) right-hand external raise not
actuated
S027 - Button, rear power lift, 1.8 VDC
right-hand external raise actu-
ated
S028 - Button, rear power lift, right-hand external lower (Earth pin 46)
12 (X1402) Signal
Ignition ON.
(digital S028 - Button, rear power lift, 3.7 VDC 6.1 VDC 0 VDC
input) right-hand external lower not
actuated
S028 - Button, rear power lift, 1.8 VDC
right-hand external lower actu-
ated
S029 - Button, rear power lift, left-hand external raise (Earth pin 46)
39 (X1402) Signal
Ignition ON.
(digital S029 - Button, rear power lift, 3.7 VDC 6.1 VDC 0 VDC
input) left-hand external raise not
actuated
106 T000429
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
S029 - Button, rear power lift, 1.8 VDC
left-hand external raise actu-
ated
S030 - Button, rear power lift, left-hand external lower (Earth pin 46)
48 (X1402) Signal
Ignition ON.
(digital S030 - Button, rear power lift, 3.7 VDC 6.1 VDC 0 VDC
input) left-hand external lower not
actuated
S030 - Button, rear power lift, 1.8 VDC
left-hand external lower actu-
ated
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000429
Version 4
107
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
(PWM sig- The Y032 - Control pressure Y032 - Control pressure sole- 0 VDC 0 VDC 0 VDC
nal) solenoid valve generates the noid valve not active
control pressure (22 bar) for
activating:
- The electrical Auxiliary control
valves
The front EPC cut-off valve
The rear EPC cut-off valve
Y032 - Control pressure sole- 14 VDC Approx. 12 0 VDC
noid valve active VDC test
(unlock rear EHR cut-off valve) voltage.
The voltage
level is not
loadable.
Using multimeter (ampere approx. - -
meter), 1.2 ADC
open and measure pin 52.
Y055 - Rear pressure compensator lock valve (MVKH) (Earth pin 22)
31 (X1403) Signal
Ignition ON.
Engine is running
Unlock EPC on quick lift switch
(PWM sig- If required, the rear power lift
nal) can be switched from SA (sin-
gle-acting) to DA (double-act-
ing) on the Vario terminal.
Rear power lift in SA mode
(single-acting)
Conditions: rear power lift rises 0 VDC approx. 11 0 VDC
Hydraulic oil temperature = VDC test
40 C to 50 C voltage
Carry out test using installed The voltage
implement level is not
loadable.
Rear power lift is lowered. 14 VDC
When lowering in SA mode: Using multimeter (ampere 1.6 ADC - -
If the A050 - ECU, basic control meter),
unit detects that the rear power open and measure pin 31.
lift is no longer lowering (no Rear power lift is lowered.
signal change at the B030 posi-
tion sensor) before the working
depth (depth regulation) has
been reached, the EPC cut-off
valve switches to the floating
position (no current at the
Y055 - Rear pressure compen-
sator lock valve)
Rear power lift in DA (dou-
ble-acting) mode
108 T000429
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
rear power lift rises 0 VDC approx. 11 0 VDC
VDC test
voltage
The voltage
level is not
loadable.
Rear power lift is lowered. 0 VDC
Y062 - Solenoid valve, field pressure control (rear) (Earth pin 22)
56 (X1403) Signal
Ignition ON.
Engine is running
Unlock EPC on quick lift switch
(PWM sig- The rear power lift field pres-
nal) sure can be set on the Vario
terminal.
Field pressure:3 bar 5.9 VDC approx. 11 0 VDC
VDC test
voltage
The voltage
level is not
loadable.
Using multimeter (ampere 1.1 ADC - -
meter),
open and measure pin 56.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000429
Version 4
109
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
110 T000429
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: rear power lift, additional functions
Fig. 68. I001888
Lower link lateral stabiliser
Prerequisite for this measurement:
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000429
Version 4
111
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Y082 - Solenoid valve, lower link stabiliser, lock (MVUL) "Lock" (Earth pin 22)
96 (X1403) Start engine.
(digital out- Unlock lower link lateral stabi- 0 VDC Approx. 12 0 VDC
put) liser VDC test
voltage.
The voltage
level is not
loadable.
Lock lower link lateral stabiliser 14 VDC
The Y082 - Solenoid valve,
lower link stabiliser, lock is
energised for approx. 5 sec-
onds
Using multimeter (ampere 1.7 ADC - -
meter),
open and measure pin 96.
Lock lower link lateral stabiliser
The Y082 - Solenoid valve,
lower link stabiliser, lock is
energised for approx. 5 sec-
onds
Y083 - Solenoid valve, lower link stabiliser, release (SVUL) "Unlock" (Earth pin 22)
72 (X1403) Start engine.
(digital out- Lower link lateral stabiliser 0 VDC Approx. 12 0 VDC
put) locked VDC test
voltage.
The voltage
level is not
loadable.
Lower link lateral stabiliser 14 VDC
unlocked
Using multimeter (ampere 1.6 ADC - -
meter),
open and measure pin 72.
Lower link lateral stabiliser
unlocked
NOTE: see 19
see 20
112 T000429
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
23 A050 electr. auxiliary control valves Bosch SB23 EHS 2
Circuit diagram: valve bus (V-BUS)
Fig. 69. I004837
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000435
Version 4
113
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: electr. auxiliary control valves Bosch SB23 EHS 2
Fig. 70. I002001
Pin assignment and signal values on the A050 - ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
114 T000435
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 19
see 20
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000435
Version 4
115
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
24 A050 standard front power lift
Circuit diagram: Standard front power lift
Fig. 71. I002746
Pin assignment and signal values on the A050 - ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
116 T000436
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
S021 - Button, front power lift, external raise (Earth pin 22)
37 (X1403) Signal 6.1 VDC 0 VDC
Ignition ON.
S021 - Button, front power lift, 3.7 VDC
external raise not actuated
S021 - Button, front power lift, 1.8 VDC
external raise actuated
S022 - Button, front power lift, external lower (Earth pin 22)
36 (X1403) Signal 6.1 VDC 0 VDC
Ignition ON.
S022 - Button, front power lift, 3.7 VDC
external lower not actuated
S022 - Button, front power lift, 1.8 VDC
external lower actuated
Y021 - Lifting solenoid valve (standard front power lift) (Coil resistance: 5 ohms) (Earth pin 22)
49 (X1403) Actuation approx. 11 0 VDC
Ignition ON. VDC test
Engine is running voltage
The voltage
level is not
loadable.
Front power lift not activated 0 VDC
Front power lift is raised 14 VDC
Y022 - Lowering solenoid valve (standard front power lift) (Coil resistance: 5 ohms) (Earth pin 22)
73 (X1403) Actuation approx. 11 0 VDC
Ignition ON. VDC test
Engine is running voltage
The voltage
level is not
loadable.
Front power lift not activated 0 VDC
Front power lift is lowered 14 VDC
NOTE: see 19
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000436
Version 3
117
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
25 A050 front power lift enhanced control
Circuit diagram: enhanced front power lift (EPC, front)
Fig. 72. I001895
Pin assignment and signal values on the A050 - ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
118 T000437
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 45 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
S021 - Button, front power lift, external raise (Earth pin 45)
37 (X1403) Signal 6.1 VDC 0 VDC
Ignition ON.
(digital S021 - Button, front power lift, 3.7 VDC
input) external raise not actuated
S021 - Button, front power lift, 1.8 VDC
external raise actuated
S022 - Button, front power lift, external lower (Earth pin 45)
36 (X1403) Signal 6.1 VDC 0 VDC
Ignition ON.
(digital S022 - Button, front power lift, 3.7 VDC
input) external lower not actuated
S022 - Button, front power lift, 1.8 VDC
external lower actuated
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000437
Version 4
119
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
(PWM sig- In the Vario terminal, the
nal) enhanced control front power
lift can be switched from sin-
gle-acting (SA) to double-acting
(DA)
Conditions: Front power lift in SA mode 0 VDC approx. 11 0 VDC
Hydraulic oil temperature 40 (single-acting) VDC test
C to 50C Front power lift is raised voltage
Carry out test using installed The voltage
implement level is not
loadable.
When lowering in SA mode: Front power lift is lowered 14 VDC
If the basic control unit A050
ECU detects that the front
power lift is no longer lowering
(no signal change at the B040
position sensor) before the
working depth (depth regula-
tion) has been reached, the
EHR cut-off valve switches to
the floating position (no current
at the Y021 solenoid valve).
Using multimeter (ampere 1.5 ADC - -
meter),
open and measure pin 49.
Front power lift is lowered
Front power lift in DA mode 0 VDC approx. 11 0 VDC
(double-acting) VDC test
Front power lift is raised voltage
The voltage
level is not
loadable.
Front power lift is lowered 0 VDC
Y022 - Field pressure control solenoid valve (front), (Earth pin 22)
73 (X1403) Signal
Ignition ON.
Engine is running
Unlock EPC on quick lift switch
(PWM sig- In the Vario terminal, the field
nal) pressure of the front power lift
in double-acting (DA) mode can
be set
Field pressure:3 bar 5.8 VDC approx. 11 0 VDC
VDC test
voltage
The voltage
level is not
loadable.
Using multimeter (ampere 1.1 ADC - -
meter),
open and measure pin 73.
120 T000437
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
NOTE: see 19
see 20
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000437
Version 4
121
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
26 A050 front axle suspension 1-circuit brake system
Circuit diagram: Front axle suspension 1-circuit brake system "40/50 Km/h version"
Fig. 73. I002747
NOTE: Applicable to: 1-circuit brake system "40 km/h and 50 km/h version" (two brake pedals)
Pin assignment and signal values at the A050 ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
122 T000439
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000439
Version 4
123
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Using multimeter (ampere approx.
meter), 10.6
open and measure pin 64. mADC
124 T000439
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Lower front axle suspension approx. 11 VDC test 0 VDC
6.1 VDC voltage
The voltage
level is not
loadable.
Using multimeter (ampere 0.8 ADC - -
meter),
open and measure pin 26.
Lower front axle suspension
NOTE: see 19
see 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000439
Version 4
125
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
27 A050 front axle suspension 2-circuit brake system
Circuit diagram: Front axle suspension 2-circuit brake system - "40 Km/h - 50 Km/h - 60 Km/h version"
Fig. 74. I001896
NOTE: Applies to: 40 Km/h - 50 Km/h -60 Km/h version (one brake pedal)
Pin assignment and signal values on the A050 - ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
126 T000440
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000440
Version 3
127
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Using multimeter (ampere approx.
meter), 10.6
open and measure pin 64. mADC
128 T000440
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
26 (X1403) Actuation
Ignition ON.
Engine is running
(PWM sig- Front axle suspension not actu- 0 VDC 11 VDC test 0 VDC
nal) ated voltage
The voltage
level is not
loadable.
Note:
To lower the front axle suspen-
sion, press and hold the "Lock
suspension" button for min. 3
seconds.
To raise the front axle suspen-
sion, press and hold the "Sus-
pension ON" button for min. 3
seconds.
Raising front axle suspension 5.6 VDC
Using multimeter (ampere 0.6 ADC - -
meter),
open and measure pin 26.
Raising front axle suspension
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000440
Version 3
129
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
95 (X1403) Actuation
Ignition ON.
Engine is running
(digital out- Note: Front axle suspension not actu- 0 VDC 12 VDC test 0 VDC
put) To lock the front axle suspen- ated voltage.
sion, briefly press the "Lock The voltage
suspension" button for less level is not
than 3 seconds. loadable.
The front axle suspension
remains in the central position,
the suspension hardness
increases.
Switch on the front axle sus- 14 VDC
pension lock mode.
Using multimeter (ampere 2.7 ADC - -
meter),
open and measure pin 95.
Switch on the front axle sus-
pension lock mode.
NOTE: see 19
see 3
130 T000440
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
28 A050 "HZW" rear PTO
NOTE: see 19
see 20
Circuit diagram: rear PTO
Fig. 75. I001897
Pin assignment and signal values at the A050 ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000442
Version 3
131
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 45 X1403 [A] - Separation point on A050
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Measure electronics earth at pin 2 X1402 [B] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
B020 - Sensor, rear PTO speed (stub shaft) (Earth pin 45)
10 (X1403) Signal
Ignition ON,
Engine is running
Frequency Rear PTO stationary 4.7 VDC 6.3 VDC 0 VDC
input
Rear PTO rotates 1.3 VDC
132 T000442
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
41 (X1402) LED, rear PTO
Ignition ON.
Engine is running
Digital out- Rear PTO disengaged (LED 0 VDC 14 VDC 0 VDC
put OFF)
Rear PTO engaged (LED ON) 14 VDC
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000442
Version 3
133
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
PWM sig- Rear PTO stage II disengaged 0 VDC 11 VDC test 0 VDC
nal voltage
The voltage
level is not
loadable.
Rear PTO stage II engaged 14 VDC
Using multimeter (ampere 1.5 ADC - -
meter),
open and measure pin 53.
Switch on rear PTO stage II.
NOTE: see 19
134 T000442
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
29 A050 front PTO
Circuit diagram: front PTO
Fig. 76. I003077
Pin assignment and signal values on the A050 - ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000444
Version 3
135
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
NOTE: see 19
136 T000444
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
30 A050 4WD and differential lock (front and rear)
Circuit diagram: 4WD and differential lock (front and rear)
Fig. 77. I001904
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000445
Version 3
137
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 45 X1403 [A] - Separation point on A050
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Pin assignment and signal values at the A050 ECU, basic control unit
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Turn the steering wheel to right 0.7 VDC 0 VDC 6.7 VDC
steering stop
Using multimeter (ampere 3.6 - -
meter), mADC
open and measure pin 65.
Turn the steering wheel to right
steering stop
S005 - Switch, right brake - (only installed in 1-circuit brake system) (Earth pin 45)
11 (X1402) Signal
Ignition ON.
138 T000445
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Digital Brake pedal (right) not 1.8 VDC 6.1 VDC 0 VDC
input depressed
Brake pedal (right) depressed 3.7 VDC
NOTE: see 19
NOTE: 1-circuit braking system: 4WD is activated when braking from a speed faster than 25 km/h. Should the B060 -
Compressed air supply sensor detect a pressure lower than 4,65 bar, then 4WD is permanently activated
2-circuit braking system: Should the B060 - Compressed air supply sensor or the B019 - Sensor, compressed air supply
detect a pressure lower than 4,65 bar, the 4WD is activated while braking.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000445
Version 3
139
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
140 T000447
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: Vario transmission control (Part 2)
Fig. 79. I001907
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000447
Version 3
141
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: Vario transmission control (Part 3)
Fig. 80. I001908
142 T000447
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: Vario transmission control (Part 4) "Emergency operation"
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000447
Version 3
143
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: Vario transmission control (Part 6)
Fig. 83. I009463
Pin assignment and signal values at the A050 ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
144 T000447
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 45 X1403 [A] - Separation point on A050
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Measure electronics earth at pin 2 X1402 [B] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000447
Version 3
145
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
146 T000447
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000447
Version 3
147
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Current Clutch pedal not depressed 1.0 VDC 0 VDC 6.8 VDC
input
Using multimeter (ampere 5 mADC
meter),
open and measure pin 29.
148 T000447
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000447
Version 3
149
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
S079 - Switch, steering column (Earth pin 45)
22 (X1402) Signal (forwards)
Ignition ON.
Digital Switch not actuated 3.7 VDC 6.1 VDC 0 VDC
input
Switch actuated forwards
Switch actuated backwards 1.8 VDC
10 (X1402) Signal (backwards)
Ignition ON.
Digital Switch not actuated 3.7 VDC 6.1 VDC 0 VDC
input
Switch actuated backwards
Switch actuated forwards 1.8 VDC
150 T000447
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
51 (X1403) Actuation Using multimeter (ampere
Ignition ON. meter),
Engine is running open and measure pin 51.
Clutch not depressed
PWM sig- Apply hand brake or press neu-
nal tral button "N" (transmission in
neutral)
800 rpm 0 mA DC
Set transmission to "ACTIVE
STATIONARY".
No gear ratio preselected
800 rpm 0.37 ADC
1000 rpm 0.37 ADC
1200 rpm 0.37 ADC
from 1250 rpm 1.4 ADC
NOTE: see 19
see 20
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000447
Version 3
151
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
32 A050 brake
Circuit diagram: Brake actuation (service brake, active hold function, hydraulic trailer brake)
Fig. 84. I001921
Pin assignment and signal values on the A050 - ECU, basic control unit
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins (see table). see 34
152 T000449
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measure sensor system earth at pin 45 X1403 [A] - Separation point on A050
Measure sensor system earth at pin 46 X1403 [A] - Separation point on A050
Measure electronics earth at pin 22 X1403 [A] - Separation point on A050
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000449
Version 3
153
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
154 T000449
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Wire
interrupted
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
PWM sig- Do not press release hydraulic 0 VDC 0 VDC 0 VDC
nal (low) trailer brake button
Hand brake applied approx.
Press release hydraulic trailer 0.32 VDC
brake button
--> The hydraulic trailer brake is
released
Using multimeter (ampere 1.5 ADC - -
meter),
open and measure pin 85.
Hydraulic trailer brake released.
NOTE: see 19
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000449
Version 3
155
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
33 A050 ECU, basic control unit (area: Autoguide "auto steering assist
system")
A050 ECU, basic control unit
X1402 Separation point (58-pin)
X1403 Separation point (96-pin)
On right mudguard.
Remove panel.
156 T000461
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000461
Version 3
157
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Bars 0 1 2 3 4 5
Designation No GPS signal GPS signal Patch avail- adequate good accuracy best accuracy
available, able, but poor accuracy
but no patch accuracy
(DGPS)
Steering No No No Yes Yes Yes
Assist (auto-
matic track
guide)
Three bars are required to operate Steering Assist (automatic track guide).
More bars indicate higher signal strength.
Two bars or less are not sufficient to operate Steering Assist (automatic track guide).
Press the Steering Assist button on the A059 Autoguide
terminal.
The Steering Assist indicator on the Autoguide terminal is
highlighted in green.
The tractor is now automatically guided along the path
("Autoguide")
NOTE: Orange highlighting of the Steering Assist indica-
tor means:
The automatic track guide (Autoguide) has been engaged
by the driver but not all necessary conditions have been
fulfilled as yet.
158 T000461
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Conditions for engaging Autoguide
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000461
Version 3
159
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Diagram: Autoguide system (FENDT 900 Vario COM III)
Fig. 96. I002162
160 T000461
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: Autoguide "auto steering assist system"
Fig. 97. I002342
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000461
Version 3
161
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
162 T000461
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Pin assignment and signal values on the A050 ECU, basic control unit
Y085 solenoid valve, automatic track guide "Autoguide" switch-off (resistance = 7.6 ohms)
7 Actuation (high signal)
(X1403) Ignition ON.
Engine is running
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000461
Version 3
163
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
164 T000461
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
Operating instructions for 160-pin adapter box
E - Measuring and testing
NOTE: see also 7, Page 8 "Various measurement possibilities using the adapter box (160-pin)"
6 T005135
Version 1
07-07-2009
9000 - Overall system/electrical system
E - Measuring and testing
166 T001207
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-11-2007 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001207
Version 1
167
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-11-2007
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
168 T000453
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.202 adapter cable to the A051 - ECU, engine control
unit (EDC 7). and measure the pins (see table). see 37
Measuring the supply voltage for the A051 ECU, EDC engine control unit
+ supply 2
3
8
9
Voltage Also connect approx. 55 W Voltage must remain stable even
drop max. 1 bulb under load. If the voltage drop is
VDC from greater than approx. 1 VDC, remove
last reading contact resistors (e.g. at fuse).
Electronics earth 5
6
10
11
+ supply 40
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000453
Version 3
169
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
170 T000453
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000453
Version 3
171
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
172 T000453
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000453
Version 3
173
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
174 T000453
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000453
Version 3
175
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
176 T000453
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000453
Version 3
177
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
178 T000453
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
Operating instructions for 160-pin adapter box
E - Measuring and testing
NOTE: see also 7, Page 8 "Various measurement possibilities using the adapter box (160-pin)"
T005133
Version 1
7
07-07-2009
9000 - Overall system/electrical system
E - Measuring and testing
Fan (continuous)
X921 separation point
1 +UB 12 VDC Fuse F18 (X1440)
2 Fan governor (0 to 12 VDC)
3 Diagnostics
4 Earth
Switch on ignition.
Use the vehicle earth to earth
180 T000799
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Checking the fan governor and diagnostics
Diagnostics voltage
B9 (X1405) Fan diagnostics signal Fan OK not loadable 3.2 VDC
Fan faulty 0 VDC
Power consumption
(ADC)
Min. speed approx. 0.7 ADC
Max. speed approx. 16.5 ADC
NOTE: see 1
see 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000799
Version 2
181
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Evaporator sensor
X920 Separation point
7 Signal
8 Earth
Switch on ignition.
Use the vehicle earth to earth
182 T000800
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring resistance (ohm) and voltage (VDC)
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
Note:
Read sensor temperature from
FENDIAS diagnosis.
- 20 C approx. 64 Kohms 3.0 VDC 4.2 VDC 0 VDC
not loadable
- 10 C approx. 28 Kohms 2.2 VDC
0 C approx. 16 Kohms 1.6 VDC
10 C approx. 9.0 Kohms 1.1 VDC
20 C Approx 7.0 Kohms 0.82 VDC
30 C approx. 4.6 Kohms 0.66 VDC
40 C approx. 3.3 Kohms 0.50 VDC
50 C approx. 2.3 Kohms 0.36 VDC
NOTE: see 1
see 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000800
Version 2
183
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
184 T000801
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switch on ignition.
Use the vehicle earth to earth
NOTE: see 1
see 2
see 18
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000801
Version 2
185
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Tractor side
Required components Available Not present
Tractor with Vario-Doc equipment
A055 ECU, Vario-Doc
Aerial
PC side
Required components Available Not present
Office PC with Bluetooth interface or alternative docking station for
PDA (Pocket PC)
If necessary:
PDA (Pocket PC) with Bluetooth interface and installed field data-
base (from BASF or Helm)
Recommended manufacturer: Hewlett Packard
Internet connection for online field database
Example:
BASF
Helm
Bluetooth stick (radio transmitter/receiver)
We recommend:
- BlueFRITZ! USB v2.0 (AVM)
A smooth transfer of data can only be guaranteed with this tested
stick.
Field database for PC (only use recommended field databases)
Vario-Doc cannot be used effectively without a field database.
Previously integrated field databases (version: 03.2008):
- BASF field database
with activated account and Web Sync software installed (for transfer-
ring data)
www.basf-schlagkartei.de
- Helm Logiss and Multiplant
www.helm-software.de
NOTE:
Support for Sales:
A thorough situation analysis on site is important in the sales pitch to ensure the customer is competently advised.
To this end, a Vario-Doc questionnaire has been developed that should be completed by the sales advisor and customer
together.
Further to this, the document "Vario DOC Basic: First Steps" is available.
This document provides assistance to both the customer and sales advisor in the event of questions relating to installing
and handling the "Vario-Doc system"
The documents can be found on AGCO Net.
https://net.agcocorp.com
Sales/Fendt/Documents
186 T001692
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Functional description
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001692
Version 1
187
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
188 T001692
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Aerial (H 339.970.210.020)
Top right, in cab ceiling
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001692
Version 1
189
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
190 T001692
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Aerial
Item Designation
Bluetooth/WLAN Radio signal
GPS GPS position signal
GSM Phone signal
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001692
Version 1
191
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
A055-ECU, MoDaSys wiring
Remove panel.
192 T001692
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 122. Control bus (Version A) I006095
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001692
Version 1
193
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 123. Control bus (Version B) I006096
194 T001692
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 124. ISO bus I006097
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001692
Version 1
195
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
196 T000781
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
06-05-2008 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Diagram: Autoguide system (FENDT 900 Vario COM III)
Fig. 127. I002162
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000781
Version 2
197
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 06-05-2008
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: A058 Auto-Guide TopDock
Fig. 128. Wiring of the A058 Auto-Guide TopDock I004836
198 T000781
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
06-05-2008 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 129. Diagram: Valve BUS (V-BUS) I004837
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000781
Version 2
199
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 06-05-2008
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Layout of Auto-Guide TopDock (GPS receiver unit, gyro compass "DMU"; radio module (with base station only))
Disconnect and remove A058 TopDock.
DMU gyro-compass
Radio radio module (2-way radio receiver) (only fitted
when a base station is included)
200 T000781
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
06-05-2008 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
A = system display
+ supply
Satellite reception
Diagnostics
B = X1633 separation point
C = Diagnostics separation point (not used by FENDT)
D = connection for a 2-way radio aerial
(connect 2-way radio aerial if base station is being used)
Remove cover.
Remove gyro-compass "DMU".
Remove cover.
Radio module (2-way radio receiver)
(only fitted when a base station is used)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000781
Version 2
201
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 06-05-2008
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Rating plates
Radio radio module (2-way radio receiver) (only when a base station is used)
DMU gyro-compass
TopDock satellite receiver unit
202 T000781
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
06-05-2008 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Setting standby mode
After switching off the tractor (ignition OFF), the A058
Autoguide TopDock switches to standby mode.
The red indicator light (+power supply) (display A)
lights up.
While in standby mode, the A058 Autoguide TopDock
keeps the connection with the GPS satellites, which re-
duces the startup time of the Autoguide system.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000781
Version 2
203
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 06-05-2008
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
204 T000781
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
06-05-2008 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Remove panel
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000780
Version 1
205
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 05-06-2007
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Diagram: Autoguide system (FENDT 900 Vario COM III)
Fig. 151. I002162
206 T000780
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
05-06-2007 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram of A059 Autoguide terminal
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000780
Version 1
207
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 05-06-2007
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 155. I001997
A038 ECU, central electrical system
Pos. 4 = relay 15 E
208 T000780
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
05-06-2007 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: We recommend:
Modular universal handsfree kit
CULLMANN GmbH
90553 Cadolzburg
Germany
www.cullmann.de
service@cullmann.de
Hotline: +49 (0) 9103-5000-380
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001533
Version 1
209
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 158. Wiring set to link A015 radio and A060 handsfree system I005104
210 T001533
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 159. Adapter cable H 339.810.230.070/H 931.812.230.070 I005105
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001533
Version 1
211
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Installing the handsfree system
Remove A015 radio.
Disconnect X1315 connector.
Connect adapter cable.
212 T001533
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001533
Version 1
213
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
214 T000463
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B002 - Sensor, front PTO speed.
Ignition ON.
All readings +/- 10%
Speed signal 2 4.7/1.0 VDC Front PTO stationary (depend- A.) Reading: 6.3 VDC
ing on ratchet wheel position) Fault in component
approx. 2.1 Front PTO rotates B.) Reading: 0 VDC
VDC Unplug component and measure at
plug
Earth 1
If reading is 0 VDC
- Fault in A050 (Pin 8 at X1403 sepa-
ration point)
- or fault within wiring set
If reading is 6.3 VDC
Fault in component
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 8
Earth 46
NOTE: see 29
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000463
Version 3
215
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
216 T000463
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000465
Version 3
217
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.201 adapter cable directly to the B004 - Vacuum switch (air filter).
Ignition ON.
All readings +/- 10%
Resistance measurement
Vacuum Resistance Warning message
[mbar] [ohms]
Less than 65 Infinite -
(switch open)
Greater than 65 approx. 0 Warning beep and warning message
(switch closed)
Voltage measurement
Test Pin Specified condition Possible cause of fault
value
+ UB sensors 2
0 VDC Ignition OFF
12 VDC Ignition ON.
Vehicle earth
Signal 1
Ignition ON. 0 VDC Vacuum below 65 mbar
(switch open)
12 VDC Vacuum above 65 mbar
(switch closed)
Vehicle earth
218 T000465
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1466 separation point)
Function Pin
+ UB sensors 21
Signal 42
NOTE: see 36
see 37
Check the warning message on A007 - Instrument
panel
Disconnect X153 separation point from B004 - Vacuum
switch (air filter)
Connect X 899.980.246.201 adapter cable to the X153
separation point only
Connect pin 1 to pin 2
Switch on ignition.
The error message appears on A007 - Instrument panel
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000465
Version 3
219
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
220 T000468
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B008 - Sensor, high-pressure 1.
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 67
Sensor system earth 45
NOTE: Draw out bridge at pin 67 (X1403) on X899.980.304.000 adapter box. Measure pin 67 with an ammeter. Switch
on ignition.
see 31
see 34
WARNING: The following test requires the tractor to be jacked up on all four wheels. (Risk of accident)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000468
Version 3
221
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
222 T000468
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000472
Version 3
223
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal 23 (X1402)
Earth 46 (X1403)
NOTE: see 31
see 34
224 T000472
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000472
Version 3
225
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
226 T000474
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B010 - Sensor, engine speed.
Ignition ON.
All readings +/- 10%
Speed signal 2 approx. 1.4 Engine running A.) Reading: 6.3 VDC
VDC Fault in component
4.7 VDC or Engine stationary (depending B.) Reading: 0 VDC
1.0 VDC on ratchet wheel position) Unplug component and measure at
plug
Earth 1
If reading is 0 VDC
- Fault in A050 (Pin 11 at X1403 sep-
aration point)
- or fault within wiring set
If reading is 6.3 VDC
Fault in component
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 11
Sensor system earth 45
NOTE: see 31
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000474
Version 3
227
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
228 T000474
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000475
Version 3
229
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
230 T000475
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 1
Check temperature warning in A007 instrument panel
Connect X899.980.246.201 adapter cable to X162 separa-
tion point (connection to B013 sensor remains severed)
Connect X890.980.224.000 resistance decade
Switch on ignition.
Start engine.
Select a resistance of 190 ohms (98 C) (see table)
NOTE: Start engine.
Allow preconditioning time of approx. 1 minute.
The warning message "Hydraulic oil temperature too high" will appear in the A007 instrument panel
Display accompanied by a continuous beep and warning light
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000475
Version 3
231
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
232 T000475
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000478
Version 3
233
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.206 adapter cable directly to the B014 - Sensor, collecting shaft.
Ignition ON.
All readings +/- 10%
Signal, speed 2 4.7/1.0 VDC Tractor stationary (depending A.) Reading: 6.3 VDC
on ratchet wheel setting) Fault in component
Earth 1 2.8 VDC Tractor moving B.) Reading: 0 VDC
Unplug component and measure at
plug
If reading is 0 VDC
- Fault in A050 (pin 13 to X1403 sep-
aration point)
or in wiring set
If reading is 6.3 VDC
Fault in component
Signal, rota- 4 3.7 VDC Tractor advancing A.) Reading: 6.1 VDC
tional direction Fault in component
Earth 1 1.8 VDC Tractor reversing B.) Reading: 0 VDC
Unplug component and measure at
plug
If reading is 0 VDC
- Fault in A050 (pin 59 to X013 sepa-
ration point)
or in wiring set
If reading is 6.1 VDC
Fault in component
234 T000478
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal, speed 13
Signal, rotational direction 59
Sensor system earth 45
NOTE: see 31
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000478
Version 3
235
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
236 T000479
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.206 adapter cable directly to the B015 - Sensor, bevel pinion.
Ignition ON.
All readings +/- 10%
Signal, speed 2 4.7/1.0 VDC Tractor stationary (depending A.) Reading: 6.3 VDC
on ratchet wheel setting) Fault in component
Earth 1 3.0 VDC Tractor moving B.) Reading: 0 VDC
Unplug component and measure at
plug
If reading is 0 VDC
Fault in A050 (pin 9 on X1403 sep-
aration point)
or in wiring set
If reading is 6.3 VDC
Fault in component
Signal, rota- 4 1.8 VDC Tractor advancing A.) Reading: 6.1 VDC
tional direction Fault in component
Earth 1 3.7 VDC Tractor reversing B.) Reading: 0 VDC
Unplug component and measure at
plug
If reading is 0 VDC
Fault in A050 (pin 57 on X013 sep-
aration point)
or in wiring set
If reading is 6.1 VDC
Fault in component
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000479
Version 4
237
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal, speed 9
Signal, rotational direction 57
Sensor system earth 45
NOTE: see 31
see 34
238 T000479
Version 4
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000480
Version 3
239
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.246.205 adapter cable directly to the B016 - Sensor, travel range detection.
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 69
Sensor system earth 45
NOTE: see 31
see 34
Measuring power consumption
Draw out bridge at pin 69 (at X1403) on adapter box.
Measure pin 69 with multimeter (ampere meter).
Travel range I = 19 mADC
Travel range II = 5 mADC
240 T000480
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000480
Version 3
241
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
242 T000481
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.246.205 adapter cable directly to the B017 - Sensor, clutch pedal.
Ignition ON.
All readings +/- 10%
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal 29 (X1402)
Sensor system earth 45 (X1403)
NOTE: see 31
see 34
Measuring power consumption
Draw out bridge at pin 29 (at X1402) on adapter box.
Measure pin 29 with multimeter (ammeter).
Clutch not depressed = 5 mADC
Clutch fully depressed = 17 mADC
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000481
Version 2
243
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
244 T000481
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
B019 - Sensor, compressed air supply (Fitted in 2-circuit brake system only)
X168 Separation point on B019 sensor
Pin 1 Earth
Pin 2 Signal
Pin 3 + supply (12 VDC) Switch on ignition.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000482
Version 2
245
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X 899.980.246.205 adapter cable directly to the B019/B060 sensor.
With 1-circuit brake system (rear wheel brake and
4WD engagement),
check reservoir pressure in circuit 1
Release pressure in compressed air provision system.
Connect testing manometer to testing connection (C).
Measure pin 1 (earth) and pin 2 (signal) on B060 -
Compressed air supply sensor.
Start engine.
NOTE: The pressure controller must blow off at approx.
8.4 bar.
Start engine.
NOTE: The pressure controller must blow off at approx.
8.4 bar.
246 T000482
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 1
Check the compressed air supply display on A007 -
Instrument panel
Connect X899.980.246.205 adapter cable directly to the
component (B019 or B060).
The connection to the sensor remains open.
Connect the X 899.980.224 resistance decade.
and select corresponding resistance (see table below).
Switch on ignition.
NOTE: Both sensors, B019 - Sensor, compressed air sup-
ply and B060 - Compressed air supply sensor are moni-
tored by A007 - Instrument panel. The lower pressure is
always displayed.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000482
Version 2
247
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
248 T000482
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Try not to move the cab (avoid climbing in and out) in such an event, as the pneumatic cab suspension will attempt
to adjust accordingly and thus use air.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000482
Version 2
249
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
250 T000483
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B020 - Sensor, rear PTO speed (stub shaft).
Ignition ON.
All readings +/- 10%
Speed signal 2 4.7/1.0 VDC Rear PTO stationary (depend- A.) Reading: 6.3 VDC
ing on ratchet wheel position) Fault in component
approx. 1.3 Rear PTO rotates B.) Reading: 0 VDC
VDC Unplug component and measure at
plug
Earth 1
If reading is 0 VDC
- Fault in A050 (pin 10 at X1403 sep-
aration point)
- or fault within wiring set
If reading is 6.3 VDC
Fault in component
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 10
Sensor system earth 45
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000483
Version 3
251
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 28
see 34
.
NOTE: see 1
252 T000483
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000484
Version 3
253
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B021 - Sensor, rear PTO speed (clutch).
Ignition ON.
All readings +/- 10%
Speed sig- 2 4.7/1.0 VDC Rear PTO stationary (depend- A.) Reading: 6.3 VDC
nal ing on ratchet wheel position) Fault in component
approx. 1.8 VDC Rear PTO rotates B.) Reading: 0 VDC
Unplug component and measure at
Earth 1 plug
If reading is 0 VDC
- Fault in A050 (pin 33 at X1403 sep-
aration point)
- or fault within wiring set
If reading is 6.3 VDC
Fault in component
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 33
Sensor system earth 45
254 T000484
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 28
see 34
.
NOTE: see 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000484
Version 3
255
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
256 T000485
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.246.202 adapter cable directly to the B030 - Sensor, rear power lift position.
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 21
Earth 46
NOTE: see 22
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000485
Version 3
257
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
NOTE: see 2
see 7
258 T000485
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000486
Version 2
259
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 2
Measuring points and signal values
NOTE: Connect the X899.980.246.202 adapter cable directly to the B031 - Sensor, draft sensing pin, right, B032 - Sensor,
draft sensing pin, left.
Ignition ON.
All readings +/- 10%
To test the signal voltage:
Press back lower link with a fitting lever.
260 T000486
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
B031 - Sensor, draft sensing pin, right signal 17
B032 - Sensor, draft sensing pin, left signal 16
+ supply 32
Earth 46
NOTE: see 22
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000486
Version 2
261
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
262 T000490
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: see 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000490
Version 2
263
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
B034 fuel level sensor (Note: all values are approx. values)
Display on A007 instru- Signal Resistance on B034 Litres
ment panel fuel level sensor
1 bar flashing 0.2 VDC 20 ohms 0l
"EMPTY"
1 bar 0.6 VDC 60 ohms 30 l
2 bars 0.95 VDC 100 ohms 62 l
3 bars 1.35 VDC 140 ohms 96 l
4 bars 1.70 VDC 180 ohms 150 l
5 bars 2.10 VDC 220 ohms 173 l
6 bars 2.45 VDC 260 ohms 220 l
7 bars 2.80 VDC 300 ohms 280 l
8 bars 3.20 VDC 340 ohms 332 l
9 bars 3.60 VDC 380 ohms 410 l
10 bars 4.00 VDC 420 ohms 495 l
11 bars 4.34 VDC 460 ohms 575 l
12 bars 4.70 VDC 500 ohms 650 l
12 bars "FULL" 5.00 VDC 500 ohms 672 l
264 T000490
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000493
Version 2
265
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B008 - Sensor, high-pressure 1.
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 70
Sensor system earth 45
266 T000493
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Draw out bridge at pin 70 (X1403) on X899.980.304.000 adapter box. Measure pin 70 with an ammeter. Switch
on ignition.
see 31
see 34
WARNING: The following test requires the tractor to be jacked up on all four wheels. (Risk of accident)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000493
Version 2
267
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
62 B040 front power lift position sensor (for front power lift enhanced
control only)
268 T000494
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.246.205 adapter cable directly to the B040 - Sensor, front power lift position.
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 38
Sensor system earth 45
NOTE: see 25
see 34
Measuring power consumption
Draw out bridge at pin 38 (on X1403) on adapter box.
Measure pin 38 with multimeter (ampere meter).
Front power lift lowered = 18 mADC
Front power lift raised = 3.5 mADC
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000494
Version 2
269
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
270 T000494
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000495
Version 2
271
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.208 adapter cable directly to the B055 - Sensor, foot throttle.
Ignition ON.
All readings +/- 10%
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal 18 (X1402)
Sensor system earth 45 (X1403)
NOTE: see 31
see 34
272 T000495
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
NOTE: Connect the X899.980.246.208 adapter cable directly to the B055 - Sensor, foot throttle.
Ignition ON.
All readings +/- 10%
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000495
Version 2
273
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1466 separation point)
Function Pin
+ supply 77
Signal 79
Sensor system earth 78
NOTE: see 36
see 37
274 T000495
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
B019 - Sensor, compressed air supply (Fitted in 2-circuit brake system only)
X168 Separation point on B019 sensor
Pin 1 Earth
Pin 2 Signal
Pin 3 + supply (12 VDC) Switch on ignition.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000482
Version 2
275
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X 899.980.246.205 adapter cable directly to the B019/B060 sensor.
With 1-circuit brake system (rear wheel brake and
4WD engagement),
check reservoir pressure in circuit 1
Release pressure in compressed air provision system.
Connect testing manometer to testing connection (C).
Measure pin 1 (earth) and pin 2 (signal) on B060 -
Compressed air supply sensor.
Start engine.
NOTE: The pressure controller must blow off at approx.
8.4 bar.
Start engine.
NOTE: The pressure controller must blow off at approx.
8.4 bar.
276 T000482
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 1
Check the compressed air supply display on A007 -
Instrument panel
Connect X899.980.246.205 adapter cable directly to the
component (B019 or B060).
The connection to the sensor remains open.
Connect the X 899.980.224 resistance decade.
and select corresponding resistance (see table below).
Switch on ignition.
NOTE: Both sensors, B019 - Sensor, compressed air sup-
ply and B060 - Compressed air supply sensor are moni-
tored by A007 - Instrument panel. The lower pressure is
always displayed.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000482
Version 2
277
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
278 T000482
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Try not to move the cab (avoid climbing in and out) in such an event, as the pneumatic cab suspension will attempt
to adjust accordingly and thus use air.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000482
Version 2
279
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
280 T000497
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.246.204 adapter cable directly to the B063 - Pressure switch, filter contamination (hydrau-
lic circuit).
Ignition ON.
All readings +/- 10%
Signal 2
1.8 VDC Hydraulic oil filter OK
(switch closed: 120 ohms)
3.7 VDC Hydraulic oil filter clogged
(switch open: 510 ohms)
Earth 1
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 42
Earth 46
NOTE: see 21
see 34
Hydraulic oil filter clogged
Display accompanied by warning light.
NOTE: A warning message will appear on the A013 -
PCB, microfuses if:
The hydraulic oil temperature is > 40C and
pressure > 2 bar is exerted for longer than 10 sec-
onds
NOTE: When display appears, replace filter element as
soon as possible.
The display may disappear again,
but filter element must still be replaced.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000497
Version 3
281
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
282 T000497
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000498
Version 2
283
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B066 - Sensor, wheel position (left).
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 66
Earth 46
NOTE: see 26
see 27
see 34
284 T000498
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
WARNING: When the tractor is stationary, raising or lowering the tractor body is dangerous for people in
the vicinity of the front axle.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000498
Version 2
285
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
286 T000499
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B067 - Sensor, steering angle.
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 65
Earth 46
NOTE: see 30
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000499
Version 2
287
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
288 T000499
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000500
Version 2
289
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.205 adapter cable directly to the B068 - Sensor, wheel position (right).
Ignition ON.
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 64
Earth 46
NOTE: see 26
see 27
see 34
290 T000500
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
WARNING: When the tractor is stationary, raising or lowering the tractor body is dangerous for people in
the vicinity of the front axle.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000500
Version 2
291
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
292 T000500
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000793
Version 2
293
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
NOTE: see 12
294 T000793
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000797
Version 2
295
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
296 T000797
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Read signal values (W/mm2) from B073 - Sensor, solar (irradiation) in the FENDIAS diagnostics program
The B073 - Sensor, solar (irradiation) regulates the air conditioning characteristic according to the level of sunlight entering
the cab.
In the event of B073 - Sensor, solar (irradiation) failing, the A038 - ECU, central electrical system regulates the automatic
air conditioning system with the help of a preset characteristic (replacement value).
Replacement value = 7 W/mm2
NOTE: see 12
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000797
Version 2
297
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
298 T000795
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
NOTE: see 12
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000795
Version 2
299
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
300 T000795
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000796
Version 2
301
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
Wire
interrupted
Pin Pin description Signal type/condition Signal Signal Signal
from A038 from
ECU compo-
nent
NOTE: see 12
302 T000796
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000502
Version 3
303
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1466 separation point)
Function Pin
Magnetic clutch (high) 14
Magnetic clutch (low) "virtual earth" (approx. 3.5 VDC) 15
Speed sensor (earth) 67
Speed sensor (+UB 5.0 VDC) 68
Speed sensor (signal) 69
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.202 adapter cable to the A051 - ECU, engine control
unit (EDC 7). and measure the pins.
Switch on ignition.
All readings +/- 10%.
see 37
Speed sensor
+ supply 68 5.0 VDC
Earth 67
NOTE: see 36
304 T000502
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000502
Version 3
305
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
306 T000761
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal 17 (X1402)
Sensor system earth 46 (X1403)
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.201 adapter cable to the A050 - ECU, basic control unit
and measure the pins. see 34
Draw out bridge at pin 17 (X1402) on the adapter box and
connect ammeter
Turn the steering wheel slowly until the 4/20 mADC swi-
tchover point is reached.
This is the reference point for the reading.
Turn steering wheel slowly to the left (360) = 4 to 20
mADC (power consumption increases)
Turn steering wheel slowly to the right (360) = 20 to
4 mADC (power consumption decreases)
The A050 ECU, basic control unit uses the current differ-
ence to determine the rotation angle and the rotation di-
rection of the steering wheel.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000761
Version 3
307
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 33
see 152
308 T000761
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
U001 aerial
On right of steering column, positioned at
the ignition switch.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000802
Version 1
309
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 15-06-2007
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
U001 aerial
X1693 Separation point at U001
Pin 1 Aerial
Pin 2 Aerial
310 T000802
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
15-06-2007 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
The B083 immobiliser control unit and the A050 ECU, basic control unit compare their data (tractor equipment (1-
circuit or 2-circuit brake), communication on the transmission BUS etc.).
If all comparison points are OK, the starting quantity is released at the A051 ECU, engine control unit, and the
tractor starts.
When components are replaced (B083 immobiliser control unit and/or A051 ECU, engine control unit),
the B083 immobiliser control unit and the A051 ECU, engine control unit must be introduced again.
NOTE: See also:
Chapter 9015 Reg. F Teaching the B083 immobiliser control unit and/or A051 ECU, engine control unit (required when
component is replaced).
The B083 control unit must learn to recognise its ignition key.
The B083 control unit is able to recognise up to 3 keys.
When the B083 control unit is replaced, the new unit must again be taught to recognise the ignition keys (up to 3).
The teaching process (main items):
Connect a laptop with EOL 7.58 or higher to the Transmission BUS and the Control BUS
Read in ignition keys
Send read-in ignition keys (file) to AGCO-FENDT via e-mail (wfs@xfendt.de)
AGCO-FENDT releases the read-in ignition keys and sends the released ignition keys (file) back to the workshop
The workshop reads the released ignition keys (file) into the B083 control unit (EOL 7.58 or higher).
NOTE: See also:
Chapter 9015 Reg. F Teaching the ignition keys
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000802
Version 1
311
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 15-06-2007
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
312 T000503
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: see 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000503
Version 2
313
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
*Advance warning: A warning message is displayed and the valves are limited to 10 l/min.
314 T000503
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000504
Version 2
315
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect adapter cable (locally made) directly to the B085 - Camshaft speed sensor.
All readings +/- 10%
Measuring the internal resistance
Test Pin Specified condition Possible cause of fault
value
316 T000504
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
Signal 9
Earth 10
NOTE: see 36
see 37
see 6
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000504
Version 2
317
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Oscilloscope image of B085 - Camshaft speed sensor
Calculation of crankshaft revs (engine speed) on the basis of the oscilloscope display
NW Camshaft gear
delta t Time between voltage peaks
Using the voltage peaks, the A051 - ECU, engine control
unit (EDC 7). calculates the engine speed
Clearance between sensor and camshaft gear: 1.0 to
2.0 mm
working cycle.
NOTE: Working cycle (4-stroke engine)
2 crankshaft revolutions
1 camshaft revolution
318 T000504
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000505
Version 2
319
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.259.105 adapter cable directly to the B086 - Rail pressure sensor.
All readings +/- 10%
Measuring the internal resistance
Test Pin Specified condition Possible cause of fault
value
Earth 1
Fuel pressure in the high-pressure accumulator "rail pressure" (diesel engine without load)
Fuel pressure in the high-pressure accumulator "rail pressure" depends on engine load
320 T000505
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Fuel pressure in the high-pressure accumulator (rail pressure) is read in the Deutz "Serdia" diagnostic program.
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
Earth 12
+ supply 13
Signal 14
NOTE: see 36
see 37
see 7
see 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000505
Version 2
321
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
322 T000512
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.259.106 adapter cable directly to the B087 - Fuel low pressure sensor.
All readings +/- 10%
Earth 4
Earth 4
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
+ supply 16
Earth 18
Signal 22
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000512
Version 2
323
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 36
see 37
see 2
324 T000512
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000513
Version 2
325
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.246.202 adapter cable directly to the B088 - Crankshaft speed sensor.
All readings +/- 10%
Measuring the internal resistance
Test Pin Specified condition Possible cause of fault
value
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
Signal 23
Earth 19
326 T000513
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 36
see 37
see 9
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000513
Version 2
327
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Oscilloscope image of B088 - Crankshaft speed sensor
Calculation of crankshaft revs (engine speed) on the basis of the oscilloscope display
SR Flywheel
delta t Time between voltage peaks
Using the voltage peaks, the A051 - ECU, engine control
unit (EDC 7). calculates the engine speed
Clearance of sensor to flywheel:
1.0 to 2.0 mm
1 camshaft revolution
328 T000513
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000516
Version 2
329
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
330 T000516
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
Signal 15
Earth 26
NOTE: see 36
see 37
see 1
Check coolant temperature in A007 instrument panel
Connect the X899.980.259.104 adapter cable to the
X1658 separation point (connection to B089 remains sep-
arate).
Connect the X 899.980.224 resistance decade.
Switch on ignition.
Select corresponding resistance (see table) and compare
with display on the A007 - Instrument panel.
NOTE: Allow preconditioning time.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000516
Version 2
331
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible causes (selection) of excessive coolant temperature
332 T000516
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000531
Version 3
333
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.259.107 adapter cable directly to the B090 - Sensor, oil pressure.
Switch on ignition, engine is running.
All readings +/- 10%
Signal 2
0.5 VDC 1.0 bar
1.0 VDC 2.0 bar
1.5 VDC 3.0 bar
2.0 VDC 4.0 bar
2.5 VDC 5.0 bar
3.0 VDC 6.0 bar
3.1 VDC 6.3 bar
Earth 3
334 T000531
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
Signal 27
Earth 24
+ supply 32
NOTE: see 36
see 37
Minimum oil pressure at 120C oil temperature, measured on the oil filter console
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000531
Version 3
335
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
336 T000539
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.201 adapter cable directly to the B091 - Sensor, water in fuel.
All readings +/- 10%
Signal 2
approx. 1 Water level OK
mega-ohm (switch open)
approx. 500 Water level too high
Kohms (switch closed)
Earth 1
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
Signal 28
Earth 24
NOTE: see 36
see 37
see 2
see 11
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000539
Version 2
337
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
338 T000540
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: The B092 sensor (charge air temperature) is an NTC sensor (negative temperature coefficient).
As the temperature increases, the resistance in the sensor decreases.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000540
Version 2
339
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Checking charge air temperature sensor
Temperature Resistance Fault code
[C] [ohms]
-30 27K
-20 16K
-10 9.4K
-5 7.4K
0 5.9K
5 4.7K
10 3.8K
20 2.5K
30 1.7 K
60 610
70 450
80 330
90 250
95 210
100 190
110 140 Warning message, acoustic alarm
120 110
130 85
340 T000540
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Signal 4 Approx. 1.0 Engine cold, engine stationary. A.) Reading 0 VDC
VDC Fault in component or wiring (sig-
Approx. 1.0 Engine cold, nal circuit).
VDC engine running (approx. 800 rpm). B.) Reading: 4.8 VDC
Fault in component or wiring
Approx. 1.6 Approx. 2200 rpm (no-load (earth circuit).
VDC speed).
Earth 1
Dependence of signal voltage on B092 sensor for diesel engine boost pressure
p [bar] Boost pressure (pressure above atmo-
spheric air pressure)
U [VDC] Signal voltage at B092 sensor
Place diesel engine under load using the dynamometric
brake.
(The turbocharger will build up boost pressure.)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000540
Version 2
341
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
0 Approx. 1.0
0.5 Approx. 1.55
1.0 Approx 2.1
1.6 Approx. 2.7
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1671 separation point)
Function Pin
Earth 25
+ supply 33
Boost pressure signal 34
Charge air temperature signal 36
NOTE: see 36
see 37
see 12
342 T000540
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000759
Version 2
343
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
344 T000759
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Do not look directly into the intense light.
Clean the glass lens (item 2) occasionally when cold.
Do not use cleaning agents that are aggressive or scratch.
CAUTION: Do not clean the hot glass lens (item 2) with fluids when the light is switched on. Danger of
cracking!
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000759
Version 2
345
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: If the tractor is used solely for agricultural work/transport, an EU control device is not mandatory.
EU control device (digital tachograph)
Top right in cab roof
346 T001526
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Speed sensor
On right trumpet housing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001526
Version 1
347
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Rear axle with ratchet wheel for the speed sensor (EU control unit)
Fig. 337. Right rear axle I004896
348 T001526
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001526
Version 1
349
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
350 T001526
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
87 E063 heater element (air dryer)
Fig. 340. I002745
Item Designation Item Designation
1 from air compressor 22 to the regeneration tank
3 Air bleed p Pressure controller:
Cut-out pressure = 8.1 +/- 0.2 bar
21 to the tank E063 Heater element:
Switch-on temperature = 7 +/- 6C
Switch-off temperature = 29.5 +/- 3C
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001233
Version 1
351
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
352 T001233
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Remove cover.
Technical data
Speci- Note
fied
value
Rated voltage 12 VDC The rated voltage depends on the number of cells. A battery with a
rated voltage of 12 VDC has 6 cells (1 cell = 2 VDC)
Rated capacity 170 Ah The rated capacity depends on the size of the battery and indicates
the amount of electricity that can be drawn. If the rated capacity is
divided by 20, for example, the result is the rated current that can be
drawn from a battery during a period of 20 hours. A battery with 170
Ah can supply a current of 8.5 A for a period of 20 hours.
When discharging the battery When the battery is discharged, electrical current is released, the
applied voltage decreases, sulphuric acid is consumed and water is
formed, the acid density decreases.
Battery test (without battery test Switch on the vehicle lights and start the engine. If the light dims, the
device) charge level of the battery is poor.
Battery test (with battery test See instructions from the test device manufacturer.
device)
When charging the battery When the battery is charged, electrical current is stored and the
applied voltage and acid density increase. Towards the end of the
charge process, the battery creates large amounts of gas. Oxygen is
generated at the + plate and hydrogen at the - plate, which can lead to
the formation of an explosive gas. Charging areas must therefore
always be well ventilated. No naked flames must be used and no
sparks created
Acid density fully 1.28 kg/l (frost-proof to -68C)
charged
half 1.20 kg/l (frost-proof to -27C)
empty 1.12 kg/l (frost-proof to -10C)
Self-discharge (approx. 1% per Over a period of time, the battery discharges itself, losing its charge at
day) a rate of approx. 1% per day even if no current is drawn (e.g. when
the tractor is not being driven much). Contaminants in the battery acid
(as the battery becomes older) also accelerate the battery's self-dis-
charge process. As a result, the battery may become completely dis-
charged after about 3-4 months if it is not used.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000571
Version 3
353
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Technical data
Evaporation Particularly in the summer, evaporation causes the level of fluid in the
battery to fall. This must be topped up to the acid level mark with dis-
tilled water.
When recharging with chargers When recharging with chargers, the battery must be disconnected
from the vehicle's electrical system. Unscrew the plugs. Connect the
positive terminal to the positive terminal of the charger. Connect the
negative terminal to the negative terminal of the charger. The charge
current should be 1/10 of the battery's capacity (e.g. a 90 Ah battery
should be charged with a charge current of 9 A). Grease the terminal
clamps with acid-proof grease. Make sure that the ventilation holes in
the vent plugs do not become blocked.
When jump-starting When jump-starting a vehicle with a flat battery from a vehicle with a
fully charged battery, connect the positive terminals and the negative
terminals, and allow the engine of the vehicle with the fully charged
battery to run at increased speed.
354 T000571
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Ignition OFF
NOTE: After switching ignition OFF, wait approx. 45 seconds until the main power circuit is switched off. Otherwise the
stored settings, (e.g. cruise control, Variotronic TI, etc.) will be erased.
Switching off main power circuit
Press S092 switch
NOTE: If the main power circuit is switched off, no circuits except the radio, clock and interior lighting will function.
Switching on main power circuit
Press S092 switch
NOTE: Do not switch on the ignition until the main power circuit has been restored, otherwise the K068 battery discon-
nect relay cannot close the circuit.
G001 Battery
K068 Battery disconnect relay (electric
switch)
Note:
The K068 relay is a current pulse
hold relay.
If the K068 relay is briefly ener-
gised, the relay opens or closes
and is held in this position "self-
hold".
K069 Relay (safety relay)
S002 Ignition switch
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000571
Version 3
355
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
356 T000571
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Switching off main power current
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000571
Version 3
357
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
M001 starter
30 Terminal 30 (battery +)
358 T000615
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Voltage (VDC)
Ignition OFF 12 VDC
Ignition ON. 12 VDC
Engine is running Approx. 14 VDC
Voltage (VDC)
Ignition OFF 0 VDC
Ignition ON. Approx. 1.5 VDC
Engine is running Approx. 14 VDC
Current (ADC)
Lighting and work lights Approx. 80 ADC (depend-
on (for each alternator) ing on charge level of
G001 battery)
Maxim current (for each 150 ADC
alternator)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000615
Version 2
359
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
Charging indicator lamp does not light up when the vehicle is stationary and the ignition switched
on
G001 - Battery 1 discharged Charge G001 - Battery 1 the using the charger
G001 - Battery 1 damaged Check the G001 - Battery 1 with a test device; replace
the G001 - Battery 1 if necessary.
Electrical wiring loose or damaged Replace electrical wiring, tighten connections
Indicator lamp (LED) faulty Replace the A007 - Instrument panel
Regulator damaged Have the G002/G004 alternator repaired in a specialist
workshop
Short circuit of a plus diode in the G002/G004 alternator Have the G002/G004 alternator repaired in a specialist
workshop
Carbon brushes worn out Have the G002/G004 alternator repaired in a specialist
workshop
Oxidation layer on slip rings, break in the rotor winding Have the G002/G004 alternator repaired in a specialist
workshop
When the engine is at rest the charging indicator lamp is lit, but is less bright or dims when the
engine is running
Contact resistors in the charging circuit or in the wiring to Rectify the contact resistors
the charging indicator lamp
Regulator damaged Have the G002/G004 alternator repaired in a specialist
workshop
G002/G004 alternator damaged Have the G002/G004 alternator repaired in a specialist
workshop
NOTE: see 16
360 T000615
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
90 M001 starter
A051 - ECU, engine control unit (EDC 7). (X1466 separation point)
Pin 2, 3, 8, 9 + supply (+ UB 30)
Pin 40 + supply (+ UB 15) Ignition ON.
Pin 5, 6, 10, 11 Earth
Pin 21 +UB sensor system (12 VDC) Ignition ON.
Pin 66 Starter lockout switch Operate clutch (switch closed)
Pin 74 Terminal 50a Voltage is applied to terminal 74 during the start process
(50a).
Consumers with high power consumption (e.g. work
lights) are switched off.
Pin 37 +UB (switchover voltage at K065
starter relay)
Pin 17 Virtual earth (earth at K065 starter
relay)
G001 Battery
K065 Starter relay
(X1648 separation point)
K068 Battery disconnect relay (optional) See also:see 88
M001 Starter
S002 Ignition switch
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000618
Version 2
361
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Pin Function
30 Input directly from bat-
tery+
50 Starter control
362 T000618
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000618
Version 2
363
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 03-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: The target value of approx. 9.5 VDC/600 A is dependent on the charge level of the battery and the temperature
(outdoor temperature and/or engine temperature). Low temperatures lead to an increase in the power consumption of
the M001 - starter..
If the actual value falls below this approximate value, there is a fault in the battery and/or supply wires (positive and earth).
Where necessary:
Connect the K063 - Heater flange relay.
NOTE: see 13
see 14
364 T000618
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
03-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000767
Version 3
365
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
+ supply D5 (X1407)
0 VDC Ignition OFF
12 VDC Ignition ON.
Approx. 5 Using multimeter (ampere
ADC meter),
open and measure pin 5.
Vehicle earth
NOTE: see 11
Voltage curve on the control line (pin D9 on X1407)
Once the M002 - Front wiper motor reaches the park position, the voltage (approx. 4 VDC) is switched to earth.
The voltage (approx. 4 VDC) on the control line (31b) falls to 0 VDC.
The A038 - ECU, central electrical system recognises that the park position has been reached and switches the M002 -
Front wiper motor off.
366 T000767
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000767
Version 3
367
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
368 T000774
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000774
Version 2
369
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
370 T000774
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000770
Version 3
371
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect X899.980.304.000 adapter box and X899.980.304.203 adapter cable to the A038 - ECU, central electrical
system and measure the pins. see 16
+ supply D8 (X1407)
0 VDC Ignition OFF
12 VDC Ignition ON.
Approx. 5 Using multimeter (ampere
ADC meter),
open and measure pin 5.
Vehicle earth
NOTE: see 11
Voltage curve on the control line (pin 11 on X1407)
Once the M004 - Rear wiper motor reaches the park position, the voltage (approx. 4 VDC) is switched to earth.
The voltage (approx. 4 VDC) on the control line (31b) falls to 0 VDC.
The A038 - ECU, central electrical system recognises that the park position has been reached and switches the M004 -
Rear wiper motor off.
372 T000770
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000770
Version 3
373
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
374 T000776
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 11
The M010 - Fuel pump switches on, if:
B010 - Sensor, engine speed shows a speed and
see 49
B034 - Immersed tube sensor (fuel) on the A007 - Instrument panel shows fewer than 4 bars.
Apply a resistance of 140 ohms at B034 immersed tube sensor.
see 60
NOTE: If the fuel level is too low (lower than approx. 20 ohms) the M010 fuel pump switches off. This prevents the M010
fuel pump from drawing air.
NOTE: All readings +/- 10%.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000776
Version 2
375
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
376 T000777
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 12
NOTE: All readings +/- 10%.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000777
Version 2
377
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
378 T000812
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Function of R002 heater flange
The R002 heater flange switches at a coolant temper-
ature below 5C.
At a coolant temperature below 5C, the A051 ECU, EDC
"engine control unit" switches on the R002 - Heater flange
via the K063 - Heater flange relay, allowing the inlet air to
be pre-heated.
The R002 - Heater flange is energised for approx. 1 min-
ute
On top of engine, on thermostat housing.
Pre-heater indicator
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000812
Version 2
379
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Pin Function
86 Inductive input
85 Inductive output
88 Pin entry
88a Pin output
380 T000812
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000576
Version 2
381
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Connect the X899.980.246.206 adapter cable directly to the S005/S006 switch.
Switch on ignition.
All readings +/- 10%.
Signal 3
1.8 VDC Foot brake not applied
(switch closed: 120 ohms)
3.7 VDC Foot brake applied
(switch open: 510 ohms)
Earth 4
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal (S005 switch) 11 (X1402)
Signal (S006 switch) 24 (X1402)
Sensor system earth 45 (X1403)
Electronics earth 22, 23 (X1403)
NOTE: see 32
see 34
see 2
382 T000576
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000576
Version 2
383
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
384 T000585
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: Connect the X899.980.246.204 adapter cable directly to the S017 - Filter contamination switch
Switch on ignition.
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 34
Sensor system earth 45
Electronics earth 22, 23
NOTE: see 31
see 34
The resistors are (510 ohms and 160 ohms) are switched
by means of a Reed element.
The magnet is located in the valve piston of the bypass
valve.
NOTE: Before installing, lubricate the thread on the
switch, fit a seal ring and rotate until it lies flush.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000585
Version 3
385
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
386 T000585
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000587
Version 3
387
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
S019/S020 button
Pin Function
1 Earth
2 Signal
3 LED
NOTE: Connect the X899.980.246.205 adapter cable directly to the S019/S020 button
All readings +/- 10%.
Pin assignment and test values on S019 - Button, rear PTO, external left
Pin on Pin on S019 button S019 button Rear PTO Rear PTO dis-
A050 not pressed pressed engaged engaged
LED ON LED OFF
Pin assignment and test values on S020 - Button, rear PTO, external right
Pin on Pin on S020 button S020 button Rear PTO Rear PTO dis-
S020 A050 not pressed pressed engaged engaged
LED ON LED OFF
388 T000587
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal from S019 36 (X1402)
Rear PTO LED 41 (X1402)
Signal from S020 50 (X1402)
Sensor system earth 46 (X1403)
Electronics earth 22, 23 (X1403)
NOTE: see 28
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000587
Version 3
389
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
390 T000588
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point and signal values
S021/S022 button
Pin Function
1 Earth
2 Signal
3 Not assigned
Measuring resistance
NOTE: Connect the adapter cable X899.980.246.205 directly to the component (plug adapter cable into the component
only).
Switch off ignition.
All readings +/- 10%
S021/S022 button
Test Pin Specified condition Possible cause of fault
value
S021/S022 switch
Test Pin Specified condition Possible cause of fault
value
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal from S022 36
Signal from S022 37
Sensor system earth 46
Electronics earth 22, 23
NOTE: see 24
see 25
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000588
Version 3
391
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
392 T000588
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000590
Version 3
393
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
S025 switch
Pin Function
1 Signal
2 Earth
Measuring resistance
NOTE: Connect the X899.980.246.204 adapter cable directly to the component
All readings +/- 10%
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 35
Sensor system earth 46
Electronics earth 22, 23
NOTE: see 21
see 34
394 T000590
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000590
Version 3
395
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
396 T000591
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 48
Sensor system earth 46
Electronics earth 22, 23
NOTE: see 21
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000591
Version 3
397
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
398 T000591
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000591
Version 3
399
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
400 T000592
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
S027/S028/S029/S030 button
Pin Function
1 Signal
2 Earth
3 Not assigned
Measuring resistance
NOTE: Connect the adapter cable X899.980.246.205 directly to the component (plug adapter cable into the component
only).
Switch off ignition.
All readings +/- 10%.
S027/S028/S029/S030 button
Test Pin Specified condition Possible cause of fault
value
S027/S028/S029/S030 button
Test Pin Specified condition Possible cause of fault
value
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal, lower (right) 12 (X1402)
Signal, raise (right) 37 (X1402)
Signal, lower (left) 48 (X1402)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000592
Version 3
401
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal, raise (left) 49 (X1402)
Sensor system earth 46 (X1403)
Electronics earth 22 and 23 (on X1403)
NOTE: see 22
see 34
402 T000592
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000593
Version 2
403
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
S034 switch
Pin Function
1 Signal
2 Earth
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1466 separation point)
Function Pin
Signal 55
Sensor system earth 29
NOTE: see 36
see 37
404 T000593
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000593
Version 2
405
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
406 T001514
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Break in wiring
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
9 (X1402) Signal "Rfa" reverse drive control is 3.7 VDC 6.1 VDC 0 VDC
facing forwards
(solenoid removed from
switch)
(switch open)
"Rfa" reverse drive control is 1.8 VDC
facing backwards
(solenoid is upstream of
switch)
(switch closed)
45 (X1403) Earth
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Activation of S045 - Switch, reversing driver stand 9 (X1402)
Earth 45 (X1403)
NOTE: see 31
see 34
see 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001514
Version 1
407
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
408 T001514
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000598
Version 2
409
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
S047 switch
Pin Function
1 Signal
2 + UB sensors
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1466 separation point)
Function Pin
+ UB sensors 21
Signal 47
Earth 5, 6, 10, 11
NOTE: see 36
see 37
410 T000598
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000602
Version 3
411
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
S067/S068 button
Pin Function
1 Signal
2 Earth
3 Not assigned
Measuring resistance
NOTE: Connect the adapter cable X899.980.246.205 directly to the component (plug adapter cable into the component
only).
Switch off ignition.
All readings +/- 10%.
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal, S067 switch 35 (X1402)
Signal, S068 switch 47 (X1402)
Sensor system earth 46 (X1403)
Electronics earth 22 and 23 (on X1403)
NOTE: see 23
see 34
412 T000602
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000602
Version 3
413
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
414 T000604
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Signal 43
Sensor system earth 46
Electronics earth 22, 23
NOTE: see 21
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000604
Version 3
415
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
416 T000604
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000604
Version 3
417
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
418 T000609
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
S079 switch
X1590 "grey" separation point
X1591 "black" separation point
Pin Function
1 (X1590) Earth
2 (X1590) "Forwards" signal
3 (X1590) "Backwards" signal
Measuring resistance
NOTE: Switch off ignition.
Only measure to component.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000609
Version 3
419
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
"Forwards" signal 22 (X1402)
"Backwards" signal 10 (X1402)
Sensor system earth 46 (X1403)
Electronics earth 22, 23 (X1403)
NOTE: see 31
see 34
420 T000609
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000611
Version 2
421
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
H005 Horn
X513 Earth pin
X1440 Fuse holder Fuse F43
+ supply 4 (X1590) 12 VDC Ignition ON. Fuse F43 (X1440 fuse holder)
2 (X1591)
3 (X1591)
7 (X1591)
Vehicle earth
"Main 5 (X1590) 14 VDC Engine is running, If a break occurs in the signal line,
beam/dipped Dipped beam (56b) ON the A038 - ECU, central electrical
beam" signal system switches to dipped beam
1.7 VDC Engine is running, automatically after a key reset (igni-
not loadable Main beam (56a) ON tion ON/OFF).
This means:
1.7 VDC = dipped beam
422 T000611
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Vehicle earth
NOTE: see 9
see 11
see 16
NOTE: When the switch (S079 steering column switch) is open, a voltage of approx. 1.7 VDC is present at the A038 -
ECU, central electrical system.
When the switch (S079 steering column switch) is closed, a voltage of approx. 12 VDC is present.
The A038 ECU, central electrical system determines which function the driver has selected by the voltage level.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000611
Version 2
423
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
424 T000607
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
S080 switch
Pin Function
1 Signal
2 Earth
Measuring resistance
NOTE: Connect the adapter cable X899.980.246.204 directly to the component (plug adapter cable into the component
only).
Switch off ignition.
All readings +/- 10%.
Signal 1 121 ohms Hand brake applied Note: The switching point for the
510 ohms Hand brake released S080 - Switch, hand brake is 3,5 bar.
The parking brake only releases at 6,5
Earth 2 bar
Signal 1 1.8 VDC Hand brake applied Note: The switching point for the
3.7 VDC Hand brake released S080 - Switch, hand brake is 3,5 bar.
The parking brake only releases at 6,5
Earth 2 bar
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal 34 (X1402)
Sensor system earth 46 (X1403)
Electronics earth 22, 23 (X1403)
NOTE: see 32
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000607
Version 3
425
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
426 T000607
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001515
Version 1
427
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 07-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Break in wiring
Pin description Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
NOTE: see 15
see 1
428 T001515
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
07-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000608
Version 3
429
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
S086/S087 switch
Pin Function
1 Signal
2 Earth
Measuring resistance
NOTE: Connect the adapter cable X899.980.246.204 directly to the component (plug adapter cable directly into the com-
ponent).
Switch off ignition.
All readings +/- 10%.
Measuring point on A050 - ECU, basic control unit (X1402 + X1403 separation points)
Function Pin
Signal from S086 51 (X1402)
Signal from S087 25 (X1402)
Sensor system earth 46 (X1403)
Electronics earth 22, 23 (X1403)
NOTE: see 32
see 34
430 T000608
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Possible cause of fault
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000608
Version 3
431
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
432 T000841
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000841
Version 2
433
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
7 = earth
NOTE: see 1
434 T000841
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000842
Version 2
435
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A050 - ECU, basic control unit (X1402 separation point)
Function Pin
Counter input 34
NOTE: see 34
436 T000842
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000846
Version 2
437
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 22
see 34
Bedienung und Funktion der Fremdregelung
438 T000846
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
117 X015 external control (range: 3rd and 4th hydraulic circuit) (professional
version only)
3. Hydraulic circuit
Ignition ON.
Engine is running
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000849
Version 2
439
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
4. Hydraulic circuit
Ignition ON.
Engine is running
NOTE: see 13
see 16
440 T000849
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
118 X015 external control socket (area: steering axle automatic mode)
X015 external control socket
NOTE: The X015 socket has a white shield cover.
Rear of tractor, right
The electronic box for steering axle control (F 931.970.020.010) is fitted on the trailer.
The connector (X015) is inserted into the X015 external control socket on the tractor.
The tractor's electronics detect the trailer and the steering axle can be adjusted on the Vario terminal
T001518
Version 2
441
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
Check Chassis Range!
Fig. 465. Diagram: Detection (initialisation) of the electronic box for steering axle control (F 931.970.020.010) I005868
Connect the electronic box for steering axle control (F 931.970.020.010) to the X015 socket.
Switch ignition ON.
The electronic box (F 931.970.020.010) will start to send voltage pulses within approx. 10 seconds.
Using the voltage pulses, the A050 ECU basic control unit will detect the electronic box for the steering axle con-
trol (F 931.970.020.010).
The steering axle automatic mode can be set via the Vario terminal.
NOTE: The individual voltage pulses are within ms range and can thus not be measured by a multimeter.
442 T001518
Version 2
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
T001518
Version 2
443
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
Remove panel.
444 T001518
Version 2
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
T001518
Version 2
445
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
446 T001518
Version 2
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
General notes:
This function means that the lower speed limit of 0 Km/h 0,3 Km/h and the upper speed limit of 10 Km/h 25
Km/h can be adjusted.
The steering axle automatic mode can only be activated if the tractor is stationary.
By actuating the buttons on the joystick, linear module or crossgate lever, the valve status can be adjusted
even while the steering axle automatic mode is activated, for example: if the steering axle is open and needs to
be locked, simply pressing "Raise (+)" will initialise "locking". The "steering axle reopened" action is easily trig-
gered by pressing "Floating position".
It is not possible to activate the steering axle automatic mode if the auxiliary control valves are locked. If the
auxiliary control valves are locked, the activation is reset.
Any active time function on the auxiliary control valve is deactivated in the event of steering axle automatic
mode ON, and it cannot be reactivated
Only when the steering axle automatic mode is disabled is it possible to change the selection of auxiliary
control valve.
The selected auxiliary control valve cannot be selected for external valve actuation; if the selected auxiliary
control valve is assigned the function "external valve actuation", the steering axle automatic mode cannot
be selected and is hidden.
T001518
Version 2
447
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
Press F6.
Key (F3):
Confirm whether the required hydraulic valve is con-
nected.
Key (F4):
The hydraulic valve is not activated for the steering axle
automatic mode.
448 T001518
Version 2
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
Hydraulic oil pressure at the breakaway cou- Steering axle status (at the trailer)
pling
0 bar (Floating position) Steering axle open
200 bar ("Raise +" connection) Steering axle locked
Possible displays
Possible displays (A, B) for the steering axle auto-
matic mode on the main page
T001518
Version 2
449
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
Possible displays (A)
Steering axle automatic mode not activated (white background)
No display. Hydraulic valve unlocked, the steering axle automatic mode is not assigned to the required
hydraulic valve.
Display in the A007 instrument panel's multiple display (appears for approx. 5 seconds)
Multiple display on the A007 instrument panel
450 T001518
Version 2
27-11-2009
9000 - Overall system/electrical system
E - Measuring and testing
31 Earth - -
54 Not assigned - -
58L Left-hand marker light Marker light OFF approx. 4.4 VDC (not loadable)
Marker light ON 12 VDC
58R Right-hand marker light Marker light OFF approx. 4.4 VDC (not loadable)
Marker light ON 12 VDC
NOTE: see 13
see 16
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000843
Version 2
451
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
31 Earth - -
58L Left tail light Tail light OFF approx. 4.4 VDC (not loadable)
Tail light ON 12 VDC
58R Right tail light Tail light OFF approx. 4.4 VDC (not loadable)
Tail light ON 12 VDC
NOTE: see 13
see 16
452 T000845
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000906
Version 2
453
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: ISO BUS
NOTE: see 20
454 T000906
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
A = Socket in cab
B = Connector for ISO BUS terminal
Pin Function
1 Not assigned
2 ISO BUS (CAN low) input
3 ISO BUS (CAN low) out-
put
4 ISO BUS (CAN high) input
5 ISO BUS (CAN high) out-
put
6 + UB 15
(ignition ON = 12 VDC) Fig. 486. I002979
7 + UB 30
(12 VDC)
8 Earth
9 Earth
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000906
Version 2
455
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: Only ISO BUS-compatible implements can be operated via the X400 implement socket.
LBS BUS-compatible implements are not supported!
456 T000905
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000905
Version 2
457
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Pin Function
1 Earth (60 A)
2 Earth (25 A)
3 60 amp power supply,
+UB (12 VDC)
4 25 amp supply to imple-
ment electronics, +UB (12
VDC)
5 Control signal for
switching the end net-
work, bridged with pin 4
in the connector
Fig. 490. I002970
6 +UB (12 VDC)
7 Electronics earth
8 ISO BUS (CAN high)
9 ISO BUS (CAN low)
458 T000905
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
21-04-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: ISO bus
NOTE: see 20
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000905
Version 2
459
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 21-04-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
460 T000810
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000810
Version 2
461
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
462 T000619
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000619
Version 2
463
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring the power consumption
Actuation Pin 1 Approx. 1.3 When switching travel ranges, the sole-
(X1402) ADC noid valve for switching ranges is only
and energised briefly. Therefore, this test
Pin 92 method is required.
(X1403)
Note: On pin 1 (X1402) "green socket" and on pin 92 (1403) "yellow socket"
464 T000619
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation Pin 1 Approx. 1.3 When switching travel ranges, the sole-
(X1402) ADC noid valve for switching ranges is only
and energised briefly. Therefore, this test
Pin 91 method is required.
(X1403)
Note: On pin 1 (X1402) "green socket" and on pin 91 (1403) "yellow socket"
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Actuation of Y003 solenoid valve, travel range II 91
Actuation at Y002 solenoid valve, travel range I 92
NOTE: see 31
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000619
Version 2
465
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Note:
see 31
466 T000620
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000620
Version 2
467
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation signal to Y004 solenoid valve, turbo-clutch 51
NOTE: see 31
see 34
468 T000620
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000623
Version 2
469
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y005 - Solenoid valve, speed governor 75
NOTE: see 31
see 34
470 T000623
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000624
Version 2
471
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
472 T000624
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 77
1.7 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y008 - Solenoid valve, rear PTO (clutch) 77
Earth 22
NOTE: see 31
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000624
Version 2
473
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
474 T000625
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
0 VDC Switch position ON
14 VDC Switch position OFF
Earth 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000625
Version 2
475
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 89
0 ADC Switch position ON
1.5 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y009 - Solenoid valve, 4WD 89
Earth 22
NOTE: see 30
see 34
476 T000625
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000627
Version 2
477
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
478 T000627
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 90
1.5 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y010 - Solenoid valve, differential lock 90
Earth 22
NOTE: see 30
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000627
Version 2
479
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
480 T000628
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000628
Version 3
481
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 86
1.7 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y011 - Front PTO solenoid valve (clutch) 86
Earth 22
NOTE: see 30
see 34
482 T000628
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000630
Version 3
483
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
484 T000630
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 87
1.7 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y012 - Oil pre-heater/load suspension sole- 87
noid valve
Earth 22
NOTE: see 30
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000630
Version 3
485
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
486 T000631
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000631
Version 2
487
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Y021 - Lifting solenoid valve (standard front power lift)
Test Pin Specified condition Possible cause of fault
value
Actuation 49
1.5 ADC Switch position Raise
0 ADC Switch position Lower
Actuation 73
1.5 ADC Switch position Lower
0 ADC Switch position Raise
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y021 - Lifting solenoid valve (standard front 49
power lift)
Activation of Y022 - Lowering solenoid valve (standard 73
front power lift)
Earth 22
NOTE: see 24
see 34
488 T000631
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000632
Version 2
489
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
NOTE: If the A050 - ECU, basic control unit detects that the front power lift is no longer lowering (no signal change on
the B040 - Sensor, front power lift position),
before the working depth (depth control) has been reached, the EHR cut-off valve switches to floating position (Y021 -
Front pressure compensator lock valve de-energised).
490 T000632
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 49 (X1403) and measure using a multimeter
(ammeter).
Switch ignition on and start engine.
Actuation 49
1.5 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y021 - Front pressure compensator lock 49
valve
Earth 22
NOTE: see 25
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000632
Version 2
491
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
492 T000633
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
5.8 VDC 3 bar (minimum)
4.8 VDC 15 bar
4.6 VDC 30 bar
4.1 VDC 50 bar
Earth 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000633
Version 2
493
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 73 (X1403) and measure using a multimeter
(ammeter).
Switch ignition on and start engine.
Actuation 73
1.10 ADC 3 bar (minimum)
0.90 ADC 15 bar
0.87 ADC 30 bar
0.80 ADC 50 bar
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y022 - Field pressure control solenoid valve 73
(front),
Earth 22
NOTE: see 25
see 34
494 T000633
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000635
Version 2
495
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
496 T000635
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 12
Press button (N) to switch on "Cool mode".
In Cool mode, a temperature that has been set is kept
constant.
The set temperature is regulated without changing the
fan speed.
Press the (M) buttons to preselect the specified tem-
perature.
NOTE: See also: Operating Manual
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000635
Version 2
497
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
136 Y026/Y027 solenoid valve, rear PTO stage 540 (540E) / 1000
498 T000636
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000636
Version 2
499
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Y026 - Solenoid valve, rear PTO, stage I
Test Pin Specified condition Possible cause of fault
value
Actuation 54
1.5 ADC Switch position ON
0 ADC Switch position OFF
Actuation 53
1.5 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y026 - Solenoid valve, rear PTO, stage I 54
Activation of Y027 - Solenoid valve, rear PTO, stage II 53
Earth 22
NOTE: see 28
see 34
500 T000636
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000637
Version 2
501
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
502 T000637
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 52
1.2 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y032 - Control pressure solenoid valve 52
Earth 22
NOTE: see 21
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000637
Version 2
503
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
504 T000639
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 4
14 VDC Switch position ON
0 VDC Switch position OFF
"Virtual" earth 81
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000639
Version 2
505
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 4
1.5 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y053 - Active hold function solenoid valve 4
"Virtual" earth 81
NOTE: see 32
see 34
506 T000639
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000642
Version 2
507
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
NOTE: If the A050 - ECU, basic control unit detects that the rear power lift is no longer lowering (no signal change on the
B030 - Sensor, rear power lift position),
before the working depth (depth control) has been reached, the EHR cut-off valve switches to floating position (Y055 -
Rear pressure compensator lock valve de-energised).
508 T000642
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 31 (X1403) and measure using a multimeter
(ammeter).
Switch ignition on and start engine.
Actuation 31
1.2 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y055 - Rear pressure compensator lock 31
valve
Earth 22
NOTE: see 22
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000642
Version 2
509
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
510 T000650
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000650
Version 2
511
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
512 T000650
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 74 or 88 (X1403) and measure using a multim-
eter (ammeter).
Apply resistance at connector B013 - Sensor, hydraulic oil
temperature (see above)
Switch ignition on and start engine.
Actuation 88
1.5 ADC Switch position ON
0 ADC Switch position OFF
Actuation 74
1.5 ADC Switch position ON
0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y060 - Hydraulic oil pre-heater solenoid valve 88
(rear)
Activation of Y061 - hydraulic oil pre-heater solenoid valve 74
(middle)
Activation of Y012 - Oil pre-heater/load suspension sole- 87
noid valve
Earth 22
NOTE: see 21
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000650
Version 2
513
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
514 T000652
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
5.9 VDC 3 bar (minimum)
4.8 VDC 15 bar
4.5 VDC 30 bar
4.1 VDC 50 bar
Earth 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000652
Version 2
515
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 56 (X1403) and measure using a multimeter
(ammeter).
Switch ignition on and start engine.
Actuation 56
1.10 ADC 3 bar (minimum)
0.90 ADC 15 bar
0.88 ADC 30 bar
0.80 ADC 50 bar
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y062 - Solenoid valve, field pressure control 56
(rear)
Earth 22
NOTE: see 22
see 34
In DA (double-acting) mode, the field pressure of the
implement can be changed.
Call up second sub-menu of the rear EHR.
The field pressure can be changed in DA mode from 0 to
50 bar.
Make adjustments:
Rotate setting knob (B), until the desired position (C)
is reached.
Press setting knob (B)
Display (C) changes from green to red
Rotate setting knob (B), settings are changed and
saved
Press setting knob (B) Fig. 555. I002075
516 T000652
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000653
Version 2
517
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
518 T000653
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 1 (X1403) and measure using a multimeter
(ammeter).
Switch ignition on and start engine.
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y063 - Wobble stabiliser solenoid valve 1
Earth 22
NOTE: see 27
see 34
see 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000653
Version 2
519
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
520 T000657
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000657
Version 2
521
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 26 (X1403) and measure using a multimeter
(ammeter).
Switch ignition on and start engine.
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y064 - Suspension load pressure/lowering 26
solenoid valve
Earth 22
NOTE: see 27
see 34
see 2
522 T000657
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000659
Version 2
523
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
524 T000659
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring power consumption (A) (front axle unladen)
Connect the X899.980.304.000 adapter box to the A050 -
ECU, basic control unit.
Open pin 93 (X1403) and measure using a multimeter
(ammeter).
Switch ignition on and start engine.
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y065 - Raise suspension solenoid valve 93
Earth 22
NOTE: see 27
see 34
see 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000659
Version 2
525
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
526 T000660
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000660
Version 2
527
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y067 - Lock suspension solenoid valve 95
Earth 22
NOTE: see 27
see 34
see 2
528 T000660
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000660
Version 2
529
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
146 Y070 EPC cut-off valve (front power lift enhanced control)
Circuit diagram: Y070 EHR cut-off valve (front power lift enhanced control)
530 T000661
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: valve bus "V bus"
Fig. 570. I004837
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000661
Version 2
531
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
3 CAN high
4 Earth
NOTE: see 19
see 20
see 25
see 34
532 T000661
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000663
Version 2
533
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: valve bus "V bus"
Fig. 574. I004837
534 T000663
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
NOTE: see 19
see 20
see 23
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000663
Version 2
535
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
536 T002875
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: valve bus "V bus"
Fig. 578. I004837
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T002875
Version 1
537
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
3 CAN high
4 Earth
NOTE: see 19
see 20
see 23
see 34
538 T002875
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000664
Version 2
539
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Circuit diagram: valve bus "V bus"
Fig. 582. I004837
540 T000664
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
3 CAN high
4 Earth
NOTE: see 19
see 20
see 22
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000664
Version 2
541
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
542 T000665
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 1
14 VDC Switch position ON
0 VDC Switch position OFF
Earth 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000665
Version 2
543
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Y082 - Solenoid valve, lower link stabiliser, lock
Test Pin Specified condition Possible cause of fault
value
Actuation 96
1.7 ADC Lower link stabiliser locked
Actuation 72
1.7 ADC Lower link stabiliser unlocked
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y082 - Solenoid valve, lower link stabiliser, 96
lock
Activation of Y083 - Solenoid valve, lower link stabiliser, 72
release
Earth 22
NOTE: see 22
see 34
see 3
544 T000665
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000667
Version 2
545
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation 50
2.3 VDC 1 bar (minimum)
4.9 VDC 15 bar
6.9 VDC 25 bar
Earth 22
Actuation 50
0.4 ADC 1 bar (minimum)
0.8 ADC 15 bar
1.1 ADC 25 bar
546 T000667
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Activation of Y084 - Solenoid valve, Power Beyond 50
Earth 22
NOTE: see 21
see 34
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000667
Version 2
547
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Note: Control pressure for the Y087 - Steering valve block, Auto-Guide is switched off
(See also: Chapter 9600 Reg.C Hydraulic circuit diagram).
X1513 Separation point on Y085
Pin 1 Actuation (high)
Pin 2 Actuation (low) "virtual earth"
548 T000750
Version 5
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation (high) 1
14 VDC Switch position ON
0 VDC Switch position OFF
Actuation (low) 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000750
Version 5
549
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 7
1.6 ADC Switch position ON
0.0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Actuation (high) of Y085 7
Actuation (low) of Y085 78
NOTE: see 33
see 34
see 1
K "Autoguide" automatic track guide
standby mode
J "Autoguide" automatic track guide
ON/OFF
550 T000750
Version 5
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Note: The Y086 solenoid valve disconnects the Y087 - Steering valve block, Auto-Guide from the LE steering servo
unit.
X1514 Separation point on Y086
Pin 1 Actuation (high)
Pin 2 Actuation (low) "virtual earth"
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000757
Version 3
551
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Actuation (high) 1
14 VDC Switch position ON
0 VDC Switch position OFF
Actuation (low) 2
552 T000757
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Actuation 6
1.6 ADC Switch position ON
0.0 ADC Switch position OFF
Measuring point on the A050 - ECU, basic control unit (X1403 separation point)
Function Pin
Actuation (high) of Y086 6
Actuation (low) of Y086 79
NOTE: see 33
see 34
see 1
K "Autoguide" automatic track guide
standby mode
J "Autoguide" automatic track guide
ON/OFF
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000757
Version 3
553
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
554 T000758
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 20
see 34
see 1
NOTE: The Y087 - Steering valve block, Auto-Guide is cal-
ibrated
see 8
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000758
Version 2
555
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
556 T000668
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Measuring point on the A051 - ECU, engine control unit (EDC 7). (X1672 separation point)
Function Pin
Activation of Y091 - Dispensing unit (fuel) 9
Earth 10
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000668
Version 3
557
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 36
see 37
see 5
see 3
NOTE: Emergency mode:
If the engine control unit detects a fault, it will activate emergency mode. Because the dispensing unit is no longer ener-
gised, the high-pressure pumps deliver their full stroke and the rail pressure rises. The high-pressure limiting valve DBV
opens at a pressure of approx. 1800 bar. The engine can run in emergency mode for a maximum of 4 minutes. Because
use of the DBV rapidly heats the fuel, the engine is switched off automatically by the engine.
558 T000668
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 604. Pneumatic support for the reverse drive control "Rfa" I004827
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001513
Version 1
559
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Break in wiring
Pin Pin Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
560 T001513
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Break in wiring
Pin Pin Signal type/condition Signal Signal Signal
from ECU from
compo-
nent
Y093 - Solenoid valve, reverse operation (RFA), rotate to right
B1 (X1405) Actuation Rotary drive not operated 0 VDC 0 VDC 0 VDC
Rotary device operated 12 VDC 12 VDC 0 VDC
(1.0 ADC)
NOTE: see 15
see 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T001513
Version 1
561
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Fig. 608. I003091
562 T001513
Version 1
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000669
Version 3
563
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
Measuring points on A051 - ECU, engine control unit (EDC 7). (X1671)
Pin Function
3 + supply (+UB 12 VDC)
5 Earth
11 Actuation
+ supply 3 12 VDC
Earth 5
Actuation 11
0.5 VDC 800 rpm
564 T000669
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-11-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
NOTE: see 36
see 37
see 1
Y094 Exhaust gas recirculation actuator mo-
tor
X1674 Separation point on Y094
A Exhaust flap open
Z Exhaust flap closed
On left side of engine.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000669
Version 3
565
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-11-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
566 T000747
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Measuring points and signal values
6 Injector 3 (low)
12 Injector 2 (low)
13 Injector 1 (low)
14 Injector 6 (low)
Fig. 613. I001388
15 Injector 5 (low)
16 Injector 4 (low)
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000747
Version 2
567
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 04-09-2009
925 .. 0101-1000 931 .. 1001-
9000 - Overall system/electrical system
E - Measuring and testing
Oscilloscope display
NOTE: see 36
see 37
see 9
see 1
see 1
NOTE: See also: DEUTZ TCD 2013 L06 V4 Workshop Manual.
568 T000747
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
04-09-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015
9015
A General
D Component location
E Testing
G Repair
H Service Info
9015 - Electrical system/starter lockout
Table of contents
3
9015 - Electrical system/starter lockout
Table of contents
4
9015 - Electrical system/starter lockout
Table of contents
5
9015 - Electrical system/starter lockout
Table of contents
6
9015 - Electrical system/starter lockout
F - Setting and calibrating
CAUTION: After carrying out "Step 1 - Key teach-in", the tractor can no longer be started until the end of
the procedure with "Step 3 - Apply activation package".
Programming is carried out in three steps:
1. Step 1 - Key teach-in
2. Step 2 - Create package
3. Step 3 - Apply activation package
NOTE: In the event of outdated software versions in the B083 - Immobiliser control, the most recent software version is
loaded first automatically (see message in the status line).
For each BLUE vehicle key, For each ORANGE vehicle key,
you must wait 10 seconds you must wait 15 seconds
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000738
Version 3
7
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 05-10-2009
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
Fig. 1. I009414
Click on the KEY TEACH-IN tab (A) to switch to the "Key teach-in" menu page
8 T000738
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
05-10-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
Fig. 2. I009416
NOTE: Check the fields for the tractor series and chassis number; these should already contain the correct values.
IMPORTANT: Information for all immobiliser teach-ins:
Make sure to enter the correct data; otherwise the tractor may be immobilised or, in some circumstances, the activation
procedure may also be blocked. This may require components B083 - Immobiliser control/A077 - Immobiliser ECU and/or
A051 - ECU, engine control unit (EDC 7). to be replaced.
The security window is shown, indicating that the tractor will be immobilised from this program point on.
Fig. 3. I002088
Confirm with OK, then the actual teach-in process will start.
NOTE: Any previously taught-in vehicle keys will be deactivated first!
Description of "Key teach-in" process:
If a key with transponder is in the ignition, it is taught in immediately. The key must be removed from the ignition to allow
other keys to be taught in. 3 keys must be taught in.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000738
Version 3
9
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 05-10-2009
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
If the "Key teach-in" process has failed, it can be repeated (e.g. if not all vehicle keys have been taught in). However, the
tractor remains unready for operation during the process.
You can only continue to "Step 2" (create package) in the EOL once all keys have been taught in successfully.
10 T000738
Version 3
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
05-10-2009 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
2 Teach in the B083 immobiliser control unit and/or A051 ECU, engine
control unit
Reasons:
B083 immobiliser control unit faulty --> had to be replaced with a new unit
A051 ECU, engine control unit faulty--> had to be replaced with a new unit
B083 immobiliser control unit and A051 ECU, engine control unit faulty--> both had to be replaced with new units
It is not necessary to activate the immobiliser for any other electric components
Important:
Used components cannot be activated for testing purposes in another tractor etc. This is specifically in-
tended to prevent cross connections that can no longer be tracked and situations such as 'Where is which
activation?'; 'Which vehicle key fits where?' etc. It is also not possible to create activation codes at the fac-
tory; these are blocked.
ONLY new components that have not yet been activated can be taught in.
If the immobiliser (B083 and/or A051) must be replaced, all vehicle keys must also be re-taught; please have the full
number available to start out.
The activation mechanisms must be used with the utmost care. Please do not carry out experiments (changing used
components, changing the chassis numbers etc.).
Starting position:
New component(s) (B083 and/or A051) were already installed
Tractor is programmed with the most recent version of EOL7.58 DB7.55 or higher
In general, the tractor's immobiliser function has already been activated at the factory or during restoration
In the event of a new B083 immobiliser control unit: All vehicle keys are at hand ("ready for teach-in process")
Fig. 5. I002083
NOTE: On programming
Observe charge level of G001 battery
1. Ignition ON.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000737
Version 2
11
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-01-2010
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
2. Start EOL7.58 DB7.55 (or higher)
3. Double-click "Program immobiliser" to change to menu page
Fig. 6. I002084
12 T000737
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-01-2010 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
A)
Fig. 7. I002085
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000737
Version 2
13
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-01-2010
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
Fig. 8. I002086
14 T000737
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-01-2010 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
Additional procedure "Key teach-in" for A):
Fig. 9. I002087
The safety window is shown indicating that the tractor will be immobilised from this program point on.
1. Confirm with OK, the actual teach-in process will start thereafter.
2. Important: Any previously taught-in vehicle keys will be deactivated!
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000737
Version 2
15
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-01-2010
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
If the "Key teach in" process has failed, it can be repeated (e.g. if not all vehicle keys have been taught in).
However, the tractor remains unready for operation during the process.
You can only continue to "Step 2" in the EOL once all keys have been taught in successfully.
The other steps "Create package" and "Apply activation package" will be described at the same time from here
on, as they are handled in the same way for cases A) and B).
A)
16 T000737
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-01-2010 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
B)
NOTE: The tractor is only immobilised by the activation in case A). In case B), the tractor is not immobilised and theoret-
ically, it could still run after the activation package has been created. In reality however, the tractor is not ready for oper-
ation due to the prior installation of the new immobiliser and/or EDC7.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000737
Version 2
17
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-01-2010
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
1. Ignition on
2. Click "Create package"
18 T000737
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-01-2010 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
The following "Save as" window opens up to save the activation package.
1. Copy the automatically generated file (please do not rename!) into a folder you will be able to find again, so that you
can send the file via e-mail.
2. File name structure:
a. Chassis number
b. Activation package creation date
c. Activation package creation time
3. Click "Save" to save the activation package.
NOTE: a) If several activation packages have already been created for this tractor, always send the most recent one
to Fendt for activation purposes.
b) Please do not create several consecutive activation packages and send them to Fendt. This will cause the activa-
tion process for this tractor to be blocked!
4. The ongoing programming process can be monitored via several messages in the status line of the end-of-line pro-
gram. The status message "Switch to normal mode" shows that the process is complete for now.
5. Tractor ignition OFF. Close the EOL program and send the generated activation package to Fendt via e-mail.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000737
Version 2
19
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-01-2010
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
20 T000737
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-01-2010 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
E-mail returned by Fendt with activation code for activation purposes:
Fendt strives to return the activation request in the shortest time possible.
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000737
Version 2
21
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-01-2010
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
1. Please copy the file returned by Fendt into the same directory folder as before. Please do not rename the file!
2. The structure of the file name is as before, except that the word "activation" has been added:
a. Chassis number
b. Same as activation package creation date
c. Same as activation package creation time
d. "activation" added
--> Makes allocation easy
3. Click "Save" to save the activation package.
22 T000737
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-01-2010 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
T000737
Version 2
23
922 .. 0101-1000 928 .. 1001-
922 .. 1001- 931 .. 0101-1000 27-01-2010
925 .. 0101-1000 931 .. 1001-
9015 - Electrical system/starter lockout
F - Setting and calibrating
24 T000737
Version 2
919 .. 0101-1000
919 .. 1001-
925 .. 1001-
928 .. 0101-1000
934 .. 0101-1000
934 .. 1001-
922 .. 0101-1000 928 .. 1001-
27-01-2010 922 .. 1001- 931 .. 0101-1000
925 .. 0101-1000 931 .. 1001-