MARINE RADAR

MODEL 1623
 Your Local Agent/Dealer

9-52 Ashihara-cho,
Nishinomiya, Japan

Telephone : 0798-65-2111
Telefax : 0798-65-4200

All rights reserved. Printed in Japan

FIRST EDITION : JAN. 2003

PUB.No. SME-35100-A

( KAOK ) MODEL1623

*SME35100A00*
*SME35100A00*
*SME35100A00*
 Contents

Chapter 1 Circuit Description

1.1 General...........................................................................................................................1

1.2 Display unit....................................................................................................................2

1.3 Scanner unit ...................................................................................................................6

Chapter 2 Location of Parts

2.1 Display unit....................................................................................................................10

2.2 Scanner unit ...................................................................................................................11

Chapter 3 Adjustment
3.1 Display unit....................................................................................................................13

3.2 Scanner unit ...................................................................................................................13

Chapter 4 Maintenance
4.1 Removing display unit cover .........................................................................................14

4.2 Replacement of Major Parts in Display unit..................................................................15

(1) DU board............................................................................................................15
(2) Front panel .........................................................................................................15
(3) PNL board ..........................................................................................................16
(4) LCD unit ............................................................................................................17

4.3 Replacement of Major Parts in Scanner unit .................................................................18

4.4 Synchronous Belt and Motor .........................................................................................19

4.5 Magnetron......................................................................................................................20

4.6 MIC................................................................................................................................20

4.7 Program updating ..........................................................................................................21

Chapter 5 Troubleshooting
5.1 Error Messages ..............................................................................................................24

5.2 Troubleshooting Matrix table ..................................................................................................... 24

5.3 Self Test .......................................................................................................................................... 26

 Contents

5.3.1 Display unit.....................................................................................................26

5.3.2 Scanner unit ....................................................................................................29

5.4 Test points on each board ..............................................................................................30

1) DU board (03P9320) ...........................................................................................30
2) MD board (03P9270) ..........................................................................................30
3) INT board (03P9322) ..........................................................................................31
4) STC waveform ....................................................................................................31

Exploded View ................................................................................. D-1

Electrical Parts List ......................................................................... E-1

Schematic Diagrams ....................................................................... S-1

 Chapter 1 Circuit Description
1.1 General
The CPUs in the display and scanner units communicate each other via RS-422 interface. The
control data, such as Gain, STC and tuning data, is sent from the display unit to the scanner unit
in serial.

Radiator
Ships mains

Transceiver Display unit

MD
MD Video signal DU
Board BP HD
BP/HD DU Board
INT
INT H.C (H.C)
Communication Signal processor
Board Trigger & power supply LCD
I/F
IF
IF H.C
Ships mains (H.C)
IF
Board

PNL Board
Scanner unit

Fig.1-1 Simplified Block Diagram

The trigger pulse is generated on DU board in the display unit and sent to the modulator on MD
board in the scanner unit. The modulated signal triggers the magnetron and high frequency
pulses are transmitted from the radiator. The target echo received by the radiator is
frequency-converted by the MIC. 60 MHz IF signal is amplified in the scanner unit and then sent
to the display unit. DU board in the display unit processes video signal to show target echoes on
the LCD display.

Bearing pulse (BP) and heading signal (HD) are also delivered to the display unit from the
scanner unit.

1
 1.2 Display unit

1.2 Display unit

TX trigger pulse is generated by gate array, U79 and sent to the scanner unit. The video signal
from the scanner unit is A/D converted and sampled by gate array, U78. Echoes in each sweep
are stored on the V-RAM via gate array, U79. Upon receiving the heading pulse, the stored data
are output to the LCD in four gradations, according to echo strength.

HD/BP
TX trigger

Video signal

Scanner unit

LCD
Navaid

DU Board
(03P9320)

PNL Board
03P9330

Ships mains Power Supply

Fig.1-2 Block Diagram of Display Unit

2
 1.2 Display unit

The display unit consists of PNL board (03P9330), DU board (03P9320) and LCD unit
(03S9461). Each board functions as below.

PNL Board (03P9330)

This board functions as a man-machine interface, equipped with keys, LEDs for
panel-illumination, and a buzzer.

DU Board (03P9320)
According to the range setting, gate array U79 generates TX trigger pulses in specified pulse
repetition rate. Reference oscillator output is divided by the data from the CPU to decide the
PRR.
The pulse repetition rates differs slightly from set to set to prevent the radar interference.

The video signal from the scanner unit inputs to the video circuit on the DU board.
The video circuit includes FTC circuit that rejects the reflecting signals from the rain and snow.
CPU switches on or off the FTC according to control panel setting.

The video signal is converted by the A/D converter into seven-level digital signal, and input to
the radar signal processing circuit in the gate array U78. The digital video signal is sampled in
U78 with the sampling clock corresponding to the range setting. Further, when the interference
rejecter is turned on, each video signal is correlated with the corresponding transmission to
eliminate or reduce the radar interference signals. The processed video signal by U78 is written
into VRAMs via U79 for indication.

The bearing signal and heading signal are input to serial-to-parallel converter and then applied to
G/A U79 individually. Heading error obtained at heading alignment in installation menu is stored
in EEPROM U28, and used by CPU to calculate the correct antenna direction. TX time delay
data is also stored in EEPROM U28.

Unlike R/ coordinate sweep, LCD display employs X-Y coordinate method similar to so called
TV- sweep method. U79 converts the R/ video signal to X-Y coordinates using formulas, RSIN
and RCOS . The coordinate-converted video signal is written and maintained onto VRAM for
trail indication.

The data writing/reading onto/from the VRAM is carried out by U79 in time sharing. U79
retrieves data from VRAM to display it on the LCD display.

Scanner unit control data is converted to serial data by RS-422 interface, U27 and sent to the
scanner unit through a balanced RS-422 line. The control data includes transmission on/off, TX
pulsewidth selection, Gain and STC signals.

The data from the navigational aid is received through photo-couplers U10 and U11.

3
 1.2 Display unit

Fig.1-3 Block Diagram of DU Board (03P9320)

4
 1.2 Display unit

The unit operates on universal voltage ranging from 10.8 V to 31.2 V DC. This range covers the
voltage requirement for 12 V/24 V ships mains 10 % lower and 30 % higher. The ships mains is
supplied through a noise filter to the pulsewidth-controlled DC-DC converter which generates
the stable voltages; +5 V, +12 V, +8 V and 24 V. The ships mains is also supplied to the
scanner unit, bypassing the power supply circuit in the display unit. +5 V is mainly used for the
digital circuits, +12 V for the video circuits, +8 V for the backlight, and 24 V for the LCD
display. The DC-AC inverter consisting of Q33, Q34 and T1 generates 210 V AC for the
backlighting of the LCD display.

If the power supply is connected to the radar in reverse polarity, the reverse-polarity protector
activates so that the fuse is blown off to prevent the damage to the unit.

The power supply circuit contains low- and high-input voltage protector.

5
 1.3 Scanner unit

1.3 Scanner unit

In the scanner unit, the TX trigger from the display unit is modulated to use it for triggering the
magnetron. The received echo is fed to the MIC and down-converted to 60 MHz IF signal.
Auto-gain and auto-STC circuits are not in the scanner unit, but in the display unit.

INT Board IF Board

Video
Tune
Interface IF AMP

Auto Gain
Auto STC Tune
Auto Tune
COM Communication
Display Motor Drive Antenna
unit Circulator

Trigger

Modulator Magnetron
Ships
mains Power Supply

MD Board

Fig.1-4 Block Diagram of Scanner Unit

6
 1.3 Scanner unit

INT board (03P9322)

INT board mainly consists of CPU U4 that includes the RAM, ROM and analog ports, RS-422
interface U5, a motor drive circuit and a gain control signal generator.

CPU U4 receives control panel settings on the display unit through the RS422 interface U5. The
D/A converter U2 converts Gain, A/C RAIN, and tuning control signals from digital to analog.
A/C SEA and A/C RAIN circuit consisting of Q1, Q2 and Q3 outputs GAIN CONT signal to IF
board.

The CPU U4 controls the stepping motor drive circuit, Q4 to Q7 to keep the antenna rotation
speed constant.

The heading signal (HD) from the lead switch is mixed with the bearing pulse (BP) by Q9 to
Q11 and sent to the display unit.

The ships main is supplied to the power supply circuit on the MD board via INT board.
MD board generates +5 V, +12 V and -6 V for the use on INT board.

Lead
Switch

Interface
Display
unit IF
Board
Mixer Waveform
Serial Conv. generator

Serial

Buffer Step
Q4, Q5 motor
Reset Q6, Q7

Ref. Osc.
Bandwidth switch

Video signal
Pulsewidth signal
Trigger
Buffer

MD
Board
Ships mains Filter

Fig.1-5 Block Diagram of INT Board (03P9322)

7
 1.3 Scanner unit

IF Amplifier board (03P9321)

The 60 MHz IF amplifier consists of Q1, Q2, U1 and U2, and provides the bandwidth of 7 MHz.
The tuning level detector, U3 to U8, detects the main bangs to indicate the tuning level.

9V GAIN CONT signal

(From INT Board)
VR2

Video Video Third IF AMP 60 MHz IF U1 Q1

60 MHz IF
signal amplifier Video detector LC filter Second LC filter First
output U2 U1 IF AMP IF AMP

TUNE GATE IN Tuning level

detector
TUNE IND OUT U3 to U8

Fig.1-6 Block Diagram of IF AMP Board (03P9321)

MIC (RU-9458)
The circulator in the module switches between the transmitting and receiving microwave circuits
so that the transmitting radio energy is efficiently transmitted to the antenna without leaking to
the receiver side and the receiving radar signal from the antenna is sent with efficiency to the
receiver without leaking to the transmitter side.
The receiver circuit consists of diode limiter, balanced mixer and FET oscillator. The diode
limiter protects the balanced mixer from the excessive input power. The mixer converts the input
microwave signal to the 60 MHz IF signal. The oscillator is voltage-controlled and outputs the
signal to the mixer.

MD board (03P9270)
The MD board consists of a power supply circuit and a modulator.
There are two DC-DC converters in the power supply circuit: one generates 6 V, +5 V, and +12
V and the other magnetron heater voltage and TX HV. In the DC-DC converter, drivers Q803
and Q832 are driven by PWM controllers, U801 and U805 respectively.
The magnetron current, 6 V, +5 V, +12 V, +8 V (magnetron heater voltage), and TXHV can be
measured at the test point TP804.
The modulator in TX circuit receives the transmitting pulsewidth selection signals, PL-A and
PL-B, from INT board, and the trigger signal from the display unit. One-shot multivibrator U851
generates the transmitting trigger pulse of which the pulsewidth depends on range setting.
VR851 and VR852 adjust the output power of the magnetron. The pulse is boosted up by T851
and applied to the magnetron.

8
 1.3 Scanner unit

Trans Reset

Fig.1-7 Block Diagram of MD board (03P9270)

9
 Chapter 2 Location of Parts
2.1 Display unit

TP6 (VIDEO) J1351 DJ1 J1352

TP9 (PWM)

TP7 TP12
(VIDEO OUT) (BUSCLK)

TP15 (RST)
TP10 (PWL)

TP17 (INV)
J3
TP5

TP8 (PWS) TP3 (+9V)

TP1 (Q6D)

TP13 (BP)

TP11 (TRIG)

TP14 (HD)

J6 TP2 (+5V) VR1

J7 (RS 232C) (EXT BUZZ) TP4 (GND) TP16 (PWR OFF)

Fig.2-1 DU board (03P9320)

10
 2.2 Scanner unit

2.2 Scanner unit

TP4 TP1 TP2 J803

TP5

TP3
J805

J802

J801 J804

Fig.2-2 INT board (03P9322)

J3 J2

VR2

J1
Fig.2-3 IF board (03P9321)

11
 2.2 Scanner unit

TP801 VR852 TP807 TP808

TP814

TP803 TP805
TP806 TP812 VR851

TP802 (COLD) VR801 TP811

Fig.2-4 MD board (03P9270)

12
 Chapter 3 Adjustment
DANGER- High voltage

The display unit contains 1 kVAC for LCD backlighting and

the scanner unit 300 VDC for TX.

3.1 Display unit

+5 V is adjusted by VR1 on DU board. See Fig.3-1 for the location of parts.

Table 3-1 Test points of Display unit

Item Setting Test point Ratings Adjuster
+5 V TX (8 NM) TP4 (+), TP5 (-) 4.95 to 5.05 Vdc VR1
+12 V ST-BY J1#7 (+), J1#5 (-) 11.2 to 12.4 Vdc
-22 V ST-BY J1#10 (+), J1#5 (-) -22.9 to -20.7 Vdc
-6 V ST-BY J1#9 (+), J1#5 (-) -6.0 to -5.0 Vdc

DU Board
(03P9320)

J8 J1
TP2

Fig.3-1 Location of J1 and J8 on DU board

3.2 Scanner unit

Adjusters on MD board in the scanner unit are adjusted as below.

Table 3-2 Test points of Scanner unit

Item Setting Test point Rating Adjuster
TP804#3 (+)
+12 V ST-BY 11.9 to 12.1 Vdc VR801
TP804#4 (-)
+8 V TP804#6 (+)
ST-BY 7.8 to 8.2 Vdc
heater volt. TP804#4 (-)
TX-HV TP804#7 (+)
ST-BY 8.5 to 9.35 V
(divided) TP804#4 (-)
Magnetron TP804#5 (+) Long 3.05 to 3.15 V VR851
TX
current TP804#4 (-) Short 3.35 to 3.45 V VR852

13
 Chapter 4 Maintenance
This unit is designed for board level maintenance. Thus, component replacement is not
recommended.

4.1 Removing display unit cover

To remove the display unit cover:
1. Remove three connector nuts on the display unit cover.
2. Remove four screws fixing the display unit cover to the front panel.
3. Remove the display unit cover.
4. When replacing the cover, confirm that the connector packing is seated in position.

Round side

M4 X 10
S.W
F.W Do not remove
this screw.

3 X 12 (4 pcs.)
Connector packing

Fig.4-1 Detaching display unit cover

14
 4.2 Replacement of Major Parts in Display unit

4.2 Replacement of Major Parts in Display unit

(1) DU board
See Fig.4-2.

3 X 8 (4 pcs.)

DU board (03P9320)

Fig.4-2 DU Board

(2) Front panel

See Fig.4-3.

Chassis
03-160-1005

Fig.4-3 Front panel

15
 4.2 Replacement of Major Parts in Display unit

(3) PNL board

See Fig.4-4.

Filter
02-139-1004

3X8

PNL board (03P9330)

Rubber key
02-139-1003

Fig.4-4 PNL board

16
 4.2 Replacement of Major Parts in Display unit

(4) LCD unit

See Fig.4-5.

3 X 8 (4 pcs.)

Fig.4-5 LCD unit

17
 4.3 Replacement of Major Parts in Scanner unit

4.3 Replacement of Major Parts in Scanner unit

Fig.4-6 shows screws which fix boards to the chassis.

M4 X 20
M3 X 8 (4Pcs.) Heat sink plate
IF board (03P9321)
03-146-3305
M3 X 8 (6 pcs.)

M3 X 8 (4 pcs.)

INT board MD board (03P9270A)

(03P9322) Heat sink sheet
03-146-3309

Fig.4-6 Boards in Scanner unit

18
 4.4 Synchronous Belt and Motor

4.4 Synchronous Belt and Motor

To remove the belt and motor:
1. Unscrew four M3x8 screws marked by *.
2. Remove the radiator assembly.
3. Replace the belt (or motor) with new one. No belt tension adjustment is necessary.
4. Reassemble the unit by reversing above steps.
M3 X 6 SCM3

Radiator Assy.

Driving Pulley
03-146-3304

M3 X 8 2pcs. * M3 X 8 4pcs.

B801 Motor
RM-9572 Connector Driver Pulley
Fix at the Bearing
Connector
same time.
Retainer
STS Belt
(000-808-743) Two dowels

Use this hole to loosen

the screw fixing the
nearing retainer.

dowels Driver pulley, top view

View from B
Belt

Driving pulley Driver pulley

Fig.4-7

19
 4.5 Magnetron

4.5 Magnetron
When handling the magnetron, taking the followings into account not to damage the magnetron
physically and electrically.

1) Use a non-magnetic screw driver to dismount and mount the magnetron.

2) Keep the magnetron 25 mm away from the metals.
3) Never pull the magnetron lead wires.

M4 X 20

Remove MIC shorting plug.

Dowels

Dowels U801
S-RX50

M4 X 10 4pcs.

V801 Magnetron
E3588

Fig.4-8

4.6 MIC
See Fig.4-8. Remove the MIC shorting plug before use.

20
 4.7 Program updating

4.7 Program updating

The program is upgraded by connecting a PC directly or through a RS232C-RS422 converter.

1. Direct connection of PC
1) Connection
The cover of the display unit is removed for the connection of the PC.

M O D EL1623 PC

Du Board (03P9320) J 7 SER IAL PO R T

R S232C R X D 1 3 TX R S232C
R S232C TX D 2 2 R X R S 232C
GND 3 5 GND
NC 4 4
6
*XH4P connector
7
8

*D-SUB9P connector

Fig.4-9

2) Procedure
1. Load the program file onto your PC.
2. Open the program file and then click the batch file, up1623.bat.
3. The message TARGET POWER ON appears.
4. Turn on the radar. The messages, Now Erasing and 000 percent completed appear
on the PC. When the message Finish Version up appears, the upgradation is
completed. The system restarts automatically. Fig.4-10 shows the change of the display
on the PC.
5. Disconnect the cable and close the cover of the display unit.

21
 4.7 Program updating

load1623.bin
ipl1623-XXXX.bin
up1623.bat
uppg.exe

XXXX:Ver.No.
Run up1623.bat.

uppg load1623.bin
Program upload utility Version 7.05
Copyright(c) FURUNO ELECTRIC

Port no. = 1
New wait time:150ms
TARGET POWER ON.

Turn on the radar.

uppg load1623.bin
Program upload utility Version 7.05
Copyright(c) FURUNO ELECTRIC

Port no. = 1
New wait time:150ms
TARGET POWER ON.
Execute STEP 1
Execute STEP 2
xxxxxxxx Byte transfer
bps:xxxxxxxx
Now Erasing
xxx percent completed

Fig.4-10

22
 4.7 Program updating

2. Using RS232C-RS422 converter

1) Connection
The PC is connected to the NMEA port on the rear panel of the display unit. See Fig.4-11.

M O D EL1623 RS232C-RS422 converter

J1352
R S422 PO R T
(N M EA)
R S422 TX _H 1 R S422 R X _H
R S422 TX _C 2 R S422 R X _C
R S422 R X _H 3 R S422 TX _H
R S422 R X _C 4 R S422 TX _C
+12V 5
GND 6
R S232C PO R T
SHIELD 7

SERIAL PO RT

PC

Fig.4-11
2) Procedure
See the procedure in the section Direct connection of PC.

To check program number;

1. Turn on the unit while pressing the MENU key.
2. The installation menu appears. Select TEST and press the right arrow key.
3. The program number is displayed in the test display. (0359183-0X.0X)
4. Turn off the unit.

23
 Chapter 5 Troubleshooting

5.1 Error Messages

The following messages appear to call the operators attention to missing heading or bearing
pulses. Check the antenna cable for damage or discontinuity when these messages appear.

Table 5-1 Error Messages

Message Meaning
NO HEADING PULSE Heading pulse is not applied to the CPU on the DU board. The heading
mark disappears.
NO BEARING PULSE Bearing pulse is not applied to the CPU on the DU board. Radar
automatically changes from TX to ST-BY mode.

5.2 Troubleshooting Matrix table

The troubleshooting matrix table on the next page helps the service technician to quickly identify
defective pcb or block. To use the table, locate the symptom in one of the three columns of the
table. Possibly defective circuits and their likelihood of defectiveness, identified by a circle, star
or triangle, corresponding to 70 to 80 %, approximately 20 % and a few percent respectively, are
listed in each column. Numeral inside circle shows degree of possibility; the smaller the number,
the higher the possibility.

Note: Before consulting the table, check the ships mains (input voltage at J1351#1(+) and #2(-)
of the display unit: 10.8 to 31.2 VDC) and the power fuse.

24
 1) Power cannot be supplied. 4) Marks and legends do not appear. 7) Incorrect target bearing.
Symptom 2) Power is supplied but nothing 5) Marks and legends appear, but no 8) Poor sensitivity.
appears on LCD. noise nor echo. 9) Keyboard is pressed but no response.
3) Scanner does not rotate. 6) Marks, legends, and noise appear but
no echo.
1 2 3 4 5 6 7 8 9

Check point

DU board (03P9320) 2 1 2 1 ! 1 ! 1

PNL board (03P9330)

LCD display (DG52Y-5MC) !

IF board (03P9321) 1

25
MD board (03P9270) !

INT board (03P9322) 1

Magnetron 1 1

MIC 2 2

Motor and belt

Fuse (5A) 1
5.2 Troubleshooting Matrix table
 5.3 Self Test

5.3 Self Test

The self test is performed by following steps below.

5.3.1 Display unit

To test the display unit:
1. Turn on the power while pressing and holding down the [MENU/ESC] key to show the
Installation menu.

INSTALLATION MENU
SIMULATION * OFF

TEST
LCD PATTERN
MEMORY CLEAR

NMEA PORT : IN/OUT

NMEA OUTPUT : OFF
GPS WAAS : OFF

GOTO RADAR SETUP

Fig.5-1 Installation menu

2. Press to choose test.

3. Press to start the test. In a few moments the results will appear. While the test result is
shown, the brightness of the panel is changed to check the lighting circuit.

Key test

Temperature inside the unit

Fig.5-2 Test result

ROM: Sum check of the program ROM. The result is shown by OK or NG.

RAM: RD/WR check of DRAM

NMEA: Input and output check of NMEA port. NMEA port test is made by putting
jumper wires between J1352#1 and #3, and #2 and #4.

26
 5.3 Self Test

NMEA Test result

OK: All input is good.
--: All input is no good.
01: NMEA1 (input from J1352#3 and #4) is no good or jumper wires are not
connected.
02: NMEA2 (input from J1352#1 and #2) is no good.
03: The scanner communication with scanner unit is no good.
12: NMEA1 and NMEA 2 are no good.
13: NMEA1 and the communication with the scanner unit are no good.
23: NMEA2 and the communication with the scanner unit are no good.

Panel test: The pressed key is shown by black. To finish the test, press [MENU] three times.
The buzzer sounds at the end of the test.
GPS test: When the black box GPS (GP-310B etc.) is connected, the program number and the
status of the GPS are shown. OK appears when the status is good and no
indication when no good.

27
 5.3 Self Test

LCD test
1. Press to choose LCD PATTERN test.
2. Press to start the test. The entire screen is black.
3. Press [MENU/ESC] and the screen turns white.
4. Press [MENU/ESC] again and the screen shows a four-tone display.
5. To return to the installation menu. Press [MENU/ESC] again.

Fig.5-3

Clearing Back up memory

1. Select Memory clear in the Installation menu and press .
2. Select Yes to clear. The back up data is cleared when the system is turned on next time.

The following describes about other items in the installation menu.

NMEA port setting: Sets NMEA port to Input/Output or Input/Input.

NMEA output: Decides whether NMEA input is output from output port or not.
GPS WAAS: Valid only when GP-320B is connected. Normally sets to WAAS-02.
Go to radar setup: Entering into the scanner test menu.

28
 5.3 Self Test

5.3.2 Scanner unit

Follow the procedure below to test the scanner unit.

1. Press [MENU/ESC] to open the fourth page of the user menu.

RADAR SETUP
SCANNER TEST

(4/4)
[MENU/ESC]: Exit.

Fig.5-4 4/4 of user menu

2. Select Scanner test and press . The test starts and the result is displayed.

Status code
ANTENNA STATUS : OK (xx) 8 bit data is displayed by
HEADING : OK hexadecimal number.
BEARING : OK When all tests are okay,
(24.0 rpm)* 8bit data is 11110011 and
TUNE: the indication is (cf).

TOTAL ON TIME : 00000 h Bit 0: Power on flag (LSB)

TOTAL TX TIME : 00000h 1: Tune voltage check
2: Gain voltage check
INPUT NMEA 3: Heading signal
4: Not used (0)
Sentences being received RMA RMB RMC BWC GLL GGA 5: Not used (0)
are in reversed video. MTW VTG VHW XTE VBW DPT 6: RAM check
DBK DBS DBT HDT HDG HDM 7: Trigger signal (MSB)
BWR GLC GTD MWV ZDA (0: Abnormal; 1: Normal)

[MENU/ESC]: Exit.

* Long range = about 24.0 rpm

Medium range = about 31.0 rpm
Short range = about 41.0 rpm

Fig.5-5 Scanner test result

Note that ANTENNA STATUS is always NG (0) at the first test. Carry out scanner test
again for correct reading.
ANTENNA STATUS is only the result of power-on flag test.

29
 5.4 Test points on each board

5.4 Test points on each board

1) DU board (03P9320)
Test point Check Item Ratings Remarks
TP1 (TP4) Q6-D 21.7 to 29.4 us Switching Waveform
TP2 (TP4) +5 V 4.8 to 5.2 Vdc Adjuster: VR1
TP3 (TP4) +9 V 8.7 to 9.9 Vdc U9-#5
TP4 GND
TP5 PC- Reference Voltage (Primary)
TP6 VIDEO Waveform 6
TP7 VIDEO OUT Waveform 6
TP8 PW-S SP MP LP
PW-S 0 1 1
TP9 PW-M
PW-M 1 0 1
TP10 PW-L PA-L 1 1 0
TP11 TRIG 36.85 to 40.85 kHz
V=9.0 to 12.0 V, T=6.0 to 10.0 us
TP12 BUSCLK 8.1725 to 10.7125 kHz
TP13 BP V=4.0 to 5.2 V, T=5.5 to 6.5 ms
TP14 HD V=4.0 to 5.2 V, T=2.5 to 2.9 S
TP15 RST 0V 4.8 V to 5.2 Vdc when turning on
TP16 PWR OFF 0V 4.8 V to 5.2 Vdc when turning off
V = 4.2 to 5.3 Vp-p
TP17 INV Supply voltage for back light
T = 12.7 to 14.1 S

2) MD board (03P9270)
Test point Check Item Ratings Remarks
TP801/TP802 +9 V 8.7 to 9.9 Vdc
TP803/TP802 VD1 34 to 46 kHz Same wave as VD2
TP804-#1/ -6 V -6.2 to -5.8 Vdc
TP804-#4
TP804-#2/ +5 V 4.75 to 5.25 Vdc
TP804-#4
TP804-#3/ +12 V 11.9 to 12.1 Vdc Adjuster: VR801
TP804-#4
TP804-#5/ Magnetron 3.05 to 3.15 V TX long, Adjuster: VR851
TP804-#4 Current 3.35 to 3.45 V TX short, Adjuster: VR852
TP804-#6/ +8 V 7.8 to 8.2 Vdc
TP804-#4
TP804-#7/ ST-BY/TX 8.5 to 9.35 Vdc (8.1 to 9.1 Vdc) ST-BY (TX, 6 nm)
TP804-#4
TP805/TP806 +12 V 11.9 to 12.1 Vdc
TP807 GATE2 Waveform 2 Gate signal of switching FET
TP808 VD2 Waveform 3
TP811 TRIG Waveform 1
TP812 GND Not cold line of Ships main
TP813 TX. PW. Waveform 4 Pulse transformer drive signal
TP814 GATE1 Waveform 5 Gate signal of switching FET

30
 5.4 Test points on each board

3) INT board (03P9322)

Test point Check Item Ratings Remarks
TP1 A/C RAIN 3.5 to 5.5 Vdc
TP2 A/C SEA 0 to 4.5 Vdc
TP3 CNTR 1 Not used
TP4 GAIN 5.3 to 8.5 Vdc
TP5 GAIN CONT Same wave as STC

4) STC waveform
Condition; TX, STC voltage (J809#9) adjusted to 3.5 0.1 V manually.
Test point; Between R46 and R47.
Ratings; V1=3.5 to 3.9 V, V2=1.5 to 1.9 V, V3=0.5 to 0.7 V, T1=50 to 90 us

Fig.5-6 STC waveform

31
 5.4 Test points on each board

TP811 (TRIG.)
Vp-p=10 V
PW=8.0 S
@TX-LONG

Setting on oscilloscope
2.00 V, 10.0 s

Waveform 1

TP807 (GATE2)
Vp-p=10 V
f=38 kHz
@ power supply: 24 V

Setting on oscilloscope
2.00V, 10.0s

Waveform 2

TP808 (VD2)
Vp-p=25 V
f=38 kHz
@ power supply: 24 V

Setting on oscilloscope
5.00 V, 10.0 s

Waveform 3

32
 5.4 Test points on each board

TP813 (TX.PW.)
Vp-p=10 V
PW=1.0 S
@TX-LONG

Setting on oscilloscope
2.00 V, 1.00 s

Waveform 4

TP814 (GATE1)
Vp-p=8 V
f=40 kHz
@ power supply: 24 V

Setting on oscilloscope
2.00 V, 10.0 s

Waveform 5

03P9269
TP602 (ECHO)

Echo appears after main bang

1 to 3 V

Setting on oscilloscope
1.00 V, 200 ns

Waveform 6

33

PNLPCB
03P9330
(000-790-442)

RUBBERKEY
02-139-1003
(100-298-373)

PANELGASKET DU
02-039-1007 DUPCB
(100-298-403) 03P9320
(000-790-441)

PANELASSY.
(000-790-443)

HARDCOVER
03-139-1015
(100-298-434)
LCD
EW50136FDWR
(000-145-512)

KNOB APPROVED
TITLE
02-139-1032 2002.11.19
(100-298-472) CHECKED

RDP-141 DISPLAY UNIT
2002.11.19
DRAWN
D-1

HANGERASSY.

DWG. NO.
(000-790-409) C3510-E01-A
MODEL 1623 2002.11.19
 D-2

DOME(UPPER)ASSY.
N (008-440-720)
F U R U

B
(RF) SCREW
RFMODULE M4X10
RTR-074 (000-881-446)
(008-441-
390)
MAGNETRON
E3588

M
OTORASSY.
R
M-9572
(
008-442-320) STS
STSBELT
40S2M266UG
(000-808-743)

PW
M10

DOME(UNDER)ASSY.
SW (008-441-280)
M10
AR
RAD
IN
MAR

-
HEX.BOLT
M10X20
(000-801-861)

APPROVED
TITLE

2002.11.25 1/2
CHECKED RSB-0093-074

2002.11.25
SCANNER UNIT 1/2
DRAWN

MODEL 1623 2002.11.25
DWG. NO. C3510-E02-A
 D-3

LOCKINGWIRESADDLE

LWSM-0306

03

h

-1
h an

60
u ol g

-1
Wheseteinit.

04
1-
nt he sid

0
he hol et
cov en he
er ext cov

AP

is to er

SN

rem sc to

(000-809-275) HARNESSLIFTER
ove rew

VE
d,

CO

A FANMOTOR
SCREW HL-18-0
(000-808-214) MMF-04D12DL-R0H
M48
(000-881-144) A A
SCREW SCREW
M420 M415
(L)
(000-881-150) A (000-881-147)
SHEILDBOARD(L)
03-160-1025 SCREW
(100-301-760) M48
(000-881-144)
XMIC

GN
D
Vt OP
-V
GN
D
S-RX50C

+V
O

IF D
P

GN
(R)
SHEILDBOARD(R)
B 03-160-1024
SCREW
(100-302-430)
IFBOARD M38 HEATSINK
03P9321 (000-881-404) 03-146-3305
(008-530-060) (100-275-042)
B FET(3)
SCREW FETFIXINGRUBBER
INTBOARD
SW M420 03-160-1044
03P9322 B
SWFIXINGPLATE (000-881-451) (100-302-841)
(008-530-080) SCREW
03-146-3306
M38
(100-275-052)
B (000-881-404)
SCREW MDBOARD
M312 03P9270A
(000-881-406) (008-530-070)

B
SCREW
M38 A
(000-881-404) SCREW
M410
(000-881-145)

MAGNETRON
E3588

HEATSHEET
03-146-3309
(100-277-130)
B
SCRE
W CLAMP
M410 MN-2
(000
-881-446) (000-133-980)

APPROVED
TITLE

2/2

2002.11.19
CHECKED
RSB-0093-074

2002.11.19
SCANNER UNIT 2/2
DRAWN

MODEL 1623 2002.11.19
DWG. NO. C3510-E03-A
FURUNO Model MODEL 1623
Unit RDP-141
DISPLAY UNIT
ELECTRICAL PARTS LIST Ref.Dwg. C3510-K02-B Page
200211 Blk.No. E-1
SYMBOL TYPE CODE No. REMARKS SHIPPABLE
ASSEMBLY

PRINTED CIRCUIT BOARD
B1 03P9320, DU 000-790-441
B2 03P9330, PNL 000-790-442

LCD LCD
B3 EW50136FDWR 000-145-512 02S5146, LCD MODULE

PANEL ASSEMBLY
MODEL 1623 000-790-443
FURUNO Model MODEL 1623
Unit RSB-0093-074
SCANNER UNIT
ELECTRICAL PARTS LIST Ref.Dwg. C3510-K01-A Page
200211 Blk.No. E-2
SYMBOL TYPE CODE No. REMARKS SHIPPABLE
ASSEMBLY

PRINTED CIRCUIT BOARD
B2 03P9321, IF 008-530-060
B3 03P9270A, MD 008-530-070
B4 03P9322, INT 008-530-080

ASSEMBLY
B1 RTR-074 008-441-390 IF/MD/INT/ANTENNA, etc.

MOTOR ASSEMBLY
B801 RM-9572 008-442-320

SWITCH
W801 NRS-101-56 000-117-630

MIC MIC
U801 S-RX50C 000-146-342

MAGNETRON
V801 E3588 000-142-270

FAN MOTOR
MMF-04D12DL-R0H 000-146-602