Meht 300 B
Meht 300 B
Meht 300 B
USER'S MANUAL
RYT-VV type
MEHT300
This manual is "User's Manual for Fuji AC Servo System ALPHA5 Series".
The user's manual is in one volume and covers all handling methods of the product.
Device Model
Servomotor GYSD5-*** or GYCD5-*** or GYGC (B) 5-***
Servo amplifier RYTD (C/B)-VV
For uncertainties in the product or description given in this manual, contact the dealer or our sales
office shown at the end of this volume.
Manual
Description given in this manual may be inconsistent to the product due to improvements added to
the product. Description given in this manual is subject to change without notice.
Illustrations included in this manual show the servo amplifier or servomotor of a specific capacity
and they may be different from the appearance of the product you purchased.
This product is not designed or manufactured for use in devices or systems related to human lives.
To use this product for aeronautic devices, traffic controllers, space industry devices, nuclear reactor
controllers, medical devices or systems including those devices, contact our sales window.
To use the product for equipment in which failure of the product will be engaged with human lives or
serious material losses, install safety devices matching the equipment.
Icon
The following icons are used in the description of the manual when necessary.
Negligence of description shown with this sign will undermine the true performance of the
product.
Reference items helpful for operation and data entry of the servomotor or servo amplifier
are described.
ii
CHAPTER 0 INTRODUCTION 0
CHAPTER 1 INSTALLATION 1
CHAPTER 2 WIRING 2
CHAPTER 3 OPERATION 3
CHAPTER 4 PARAMETER 4
CHAPTER 5 SERVO ADJUSTMENT 5
CHAPTER 6 KEYPAD 6
CHAPTER 7 MAINTENANCE AND INSPECTION 7
CHAPTER 8 SPECIFICATIONS 8
CHAPTER 9 CHARACTERISTICS 9
CHAPTER 10 PERIPHERAL EQUIPMENT 10
CHAPTER 11 ABSOLUTE POSITION SYSTEM 11
CHAPTER 12 POSITIONING DATA 12
CHAPTER 13 RS-485 COMMUNICATIONS 13
CHAPTER 14 PC LOADER 14
CHAPTER 15 APPENDIXES 15
iii
Contents
CHAPTER 0 INTRODUCTION 0-1
0.1 Safety Precautions 0-2
Precautions on use 0-3
Precautions on storage 0-4
Precautions on transportation 0-4
Precautions on installation 0-5
Precautions on wiring 0-6
Precautions on operation 0-7
General precautions 0-8
Harmonics suppression measures (for Japan) 0-8
Compliance with EU directives 0-9
Compliance with RoHS directive 0-9
Service life of EEPROM 0-9
0.2 Outline of System 0-10
0.2.1 Servomotor 0-10
0.2.2 Servo Amplifier 0-11
0.3 Model Nomenclature 0-12
0.3.1 Servomotor 0-12
0.3.2 Servo Amplifier 0-13
0.4 Combination between Servomotor and Servo Amplifier 0-14
0.4.1 VV Type 0-14
iv
1.2.3 Installing the Servo Amplifier 1-9
1.2.4 Depth of Control Panel 1-10
v
Alarm reset [RST]: Sequence input signal (Reference value 11) 2-33
ACC0: Sequence input signal (Reference value 14) 2-33
Position preset: Sequence input signal (Reference value 16) 2-34
Gain swtich: Sequence input signal (Reference value 17) 2-35
Torque limit 0: Sequence input signal (Reference value 19) 2-35
Torque limit 1: Sequence input signal (Reference value 20) 2-35
Immediate value continuation: Sequence input signal (Reference value 22) 2-37
Immediate value change: Sequence input signal (Reference value 23) 2-39
Electronic gear numerator selection 0: Sequence input signal
(Reference value 24) 2-40
Electronic gear numerator selection 1: Sequence input signal
(Reference value 25) 2-40
Command Pulse inhibit: Sequence input signal (Reference value 26) 2-40
Command pulse ratio 1: Sequence input signal (Reference value 27) 2-41
Command pulse ratio 2: Sequence input signal (Reference value 28) 2-41
Proportional control: Sequence input signal (Reference value 29) 2-42
Pause: Sequence input signal (Reference value 31) 2-42
Positioning cancel: Sequence input signal (Reference value 32) 2-43
External braking resistor overheat: Sequence input signal (Reference value 34) 2-43
Teaching: Sequence input signal (Reference value 35) 2-44
Control mode selection: Sequence input signal (Reference value 36) 2-44
Position control: Sequence input signal (Reference value 37) 2-45
Torque control: Sequence input signal (Reference value 38) 2-48
Override enable: Sequence input signal (Reference value 43) 2-49
Override 1: Sequence input signal (Reference value 44) 2-49
Override 2: Sequence input signal (Reference value 45) 2-49
Override 4: Sequence input signal (Reference value 46) 2-49
Override 8: Sequence input signal (Reference value 47) 2-49
Interrupt input enable: Sequence input signal (Reference value 48) 2-51
Interrupt input: Sequence input signal (Reference value 49) 2-51
Deviation clear: Sequence input signal (Reference value 50) 2-52
Multi-step speed selection [X1]: Sequence input signal (Reference value 51) 2-53
Multi-step speed selection [X2]: Sequence input signal (Reference value 52) 2-53
Multi-step speed selection [X3]: Sequence input signal (Reference value 53) 2-53
Free-run [BX]: Sequence input signal (Reference value 54) 2-54
Edit permission: Sequence input signal (Reference value 55) 2-54
Anti resonance frequency selection 0: Sequence input signal
(Reference value 57) 2-56
vi
Anti resonance frequency selection 1: Sequence input signal
(Reference value 58) 2-56
AD0: Sequence input signal (Reference value 60) 2-57
AD1: Sequence input signal (Reference value 61) 2-57
AD2: Sequence input signal (Reference value 62) 2-57
AD3: Sequence input signal (Reference value 63) 2-57
Positioning data selection: Sequence input signal (Reference value 77) 2-58
Output signal 2-59
Ready for servo-on [RDY]: Sequence output signal (Reference value 1) 2-59
In-position [INP]: Sequence output signal (Reference value 2) 2-60
Speed limit detection: Sequence output signal (Reference value 11) 2-62
Over write completion: Sequence output signal (Reference value 13) 2-62
Brake timing: Sequence output signal (Reference value 14) 2-62
Alarm detection (normally open contact): Sequence output signal
(Reference value 16) 2-65
Alarm detection (normally closed contact): Sequence output signal
(Reference value 76) 2-65
Point detection, area 1: Sequence output signal (Reference value 17) 2-66
Point detection, area 2: Sequence output signal (Reference value 18) 2-66
Limiter detection: Sequence output signal (Reference value 19) 2-67
OT detection: Sequence output signal (Reference value 20) 2-68
Cycle end detection: Sequence output signal (Reference value 21) 2-69
Homing completion: Sequence output signal (Reference value 22) 2-70
Zero deviation: Sequence output signal (Reference value 23) 2-70
Zero speed [NZERO]: Sequence output signal (Reference value 24) 2-71
Speed coincidence [NARV]: Sequence output signal (Reference value 25) 2-71
Torque limit detection: Sequence output signal (Reference value 26) 2-72
Overload warning detection: Sequence output signal (Reference value 27) 2-72
Servo control ready [S-RDY]: Sequence output signal (Reference value 28) 2-74
Edit permission response: Sequence output signal (Reference value 29) 2-74
Data error: Sequence output signal (Reference value 30) 2-75
Address error: Sequence output signal (Reference value 31) 2-75
Alarm code 0: Sequence output signal (Reference value 32) 2-75
Alarm code 1: Sequence output signal (Reference value 33) 2-75
Alarm code 2: Sequence output signal (Reference value 34) 2-75
Alarm code 3: Sequence output signal (Reference value 35) 2-75
Alarm code 4: Sequence output signal (Reference value 36) 2-75
+OT detection: Sequence output signal (Reference value 38) 2-77
vii
-OT detection: Sequence output signal (Reference value 39) 2-77
Home position LS detection: Sequence output signal (Reference value 40) 2-78
Forced stop detection: Sequence output signal (Reference value 41) 2-78
Battery warning: Sequence output signal (Reference value 45) 2-78
Life warning: Sequence output signal (Reference value 46) 2-79
MD0: Sequence output signal (Reference value 60) 2-79
MD1: Sequence output signal (Reference value 61) 2-79
MD2: Sequence output signal (Reference value 62) 2-79
MD3: Sequence output signal (Reference value 63) 2-79
MD4: Sequence output signal (Reference value 64) 2-79
MD5: Sequence output signal (Reference value 65) 2-79
MD6: Sequence output signal (Reference value 66) 2-79
MD7: Sequence output signal (Reference value 67) 2-79
Position preset completion: Sequence output signal (Reference value 75) 2-81
Alarm detection (normally closed contact): Sequence output signal
(Reference value 76) 2-81
Immediate value continuation permission: Sequence output signal
(Reference value 79) 2-81
Immediate value continuation completion: Sequence output signal
(Reference value 80) 2-82
Immediate value change completion: Sequence output signal
(Reference value 81) 2-82
Command positioning completion: Sequence output signal
(Reference value 82) 2-83
Range 1 of position: Sequence output signal (Reference value 83) 2-84
Range 2 of position: Sequence output signal (Reference value 84) 2-84
2.6 Connection Example to Host Controller 2-86
2.6.1 Connection Example (Positioning terminal: NP1SF-HP4DT) 2-87
2.6.2 Connection Example (Positioning module: NP1F-MP2) 2-88
2.6.3 Connection Example (Positioning module: F3YP14-0N/
F3YP18-0N) 2-89
2.6.4 Connection Example (Positioning unit: QD75 type) 2-90
viii
3.3.2 Power-On/Servo Control-Ready [S-RDY] 3-5
3.3.3 Servo-On [S-ON]/Ready for Servo-On [RDY] 3-5
3.3.4 If the Servomotor Fails to Start 3-6
3.3.5 Shutdown 3-6
3.4 Operation 3-7
3.4.1 Test Operation at Keypad 3-7
3.4.2 Position Control (Pulse) 3-8
3.4.3 Speed Control 3-10
3.4.4 Torque Control 3-11
3.4.5 Mode Selection 3-12
3.4.6 Extension Mode 3-13
3.4.7 Homing 3-15
3.4.8 Interrupt Positioning 3-16
3.4.9 Torque Limit 3-17
3.4.10 Positioning Data Operation 3-18
3.4.11 Immediate Value Data Operation 3-19
3.4.12 Interrupting/Stopping Operation 3-20
ix
PA1_16 Auto tuning gain 2 4-16
PA1_20 to 23 Easy tuning settings 4-17
PA1_25 and 26 Max. rotation speed 4-17
PA1_27 Forward rotation torque limit, PA1_28 Reverse rotation torque limit 4-18
PA1_29 Speed coincidence range 4-18
PA1_30 Zero speed range 4-19
PA1_31 Deviation unit selection 4-19
PA1_32 Zero deviation range/In-position range 4-19
PA1_33 to 35 In-position output signals 4-19
PA1_36 to 40 Acceleration time and deceleration time settings 4-21
PA1_41 to 47 Manual feed speed/speed limit for torque control 4-22
4.3 Control Gain and Filter Setting Parameter 4-24
4.3.1 List (PA1_) 4-24
4.3.2 Description of Each Parameter 4-25
PA1_51 to 53 Command filter settings 4-25
PA1_54 Position command response time constant 4-26
PA1_55 to 57 Response to disturbance settings 4-26
PA1_58 Feed forward gain 1 4-26
PA1_59 Torque filter time constant for position and speed control
PA1_60 Torque filter time constant for torque control 4-27
PA1_61 to 67 Second gain settings 4-27
PA1_68 Acceleration compensation gain for position control 4-28
PA1_70 to 76 Notch filter settings 4-28
PA1_77 to 86 Vibration suppressing control settings 4-30
PA1_87 Model torque filter time constant 4-31
PA1_88 and 89 Position loop integration time constant,
position loop integration limiter 4-31
PA1_90 Load torque observer 4-31
PA1_91 P/PI automatic change selection 4-32
PA1_92 and 93 Friction compensation settings 4-32
PA1_94 Torque filter setting mode 4-32
PA1_95 Model torque calculation and speed observer selection 4-33
PA1_96 Speed limit gain for torque control 4-33
4.4 Automatic Operation Setting Parameter 4-34
4.4.1 List (PA2_) 4-34
4.4.2 Description of Each Parameter 4-35
PA2_01 Decimal point position of positioning data 4-35
PA2_06 to 18 and 24 Homing settings 4-35
x
PA2_06 Homing speed 4-38
PA2_07 Creep speed for homing 4-38
PA2_08 Starting direction for homing 4-38
PA2_09 Reverse traveling unit amount for homing 4-39
PA2_10 Homing direction after reference signal detection 4-39
PA2_11 Reference signal for shift operation 4-40
PA2_12 Reference signal for homing 4-41
PA2_13 Home position LS signal edge selection 4-41
PA2_14 Home position shift unit amount 4-41
PA2_15 Deceleration operation for creep speed 4-42
PA2_16 Home position after homing completion 4-42
PA2_17 Home position detection range 4-43
PA2_18 Deceleration time at OT during homing 4-43
PA2_22 to 23 Detection time for contact-stopper,
Torque limit for contact-stopper 4-44
PA2_24 Selection of operation at OT during homing 4-44
PA2_19 Preset position 4-66
PA2_20 Interrupt traveling unit amount 4-66
PA2_25 to 27 Software OT selectionPosition command format,
software OT detection position 4-66
PA2_28 to 29 Limiter detection position 4-67
PA2_31 to 34 Point detection, area settings 4-68
PA2_36 to 39 Override settings 4-70
PA2_40 Internal positioning data selection 4-70
PA2_41 Sequential start selection 4-71
PA2_42 Decimal point position of stand still timer 4-71
PA2_43 Output selection at M code OFF 4-71
4.5 Extended Function Setting Parameter 4-72
4.5.1 List (PA2_) 4-72
4.5.2 Description of Each Parameter 4-73
PA2_51 to 53 Electronic gear ratio numerator 1, 2, 3 4-73
PA2_54 and 55 Command pulse ratio 1, 2 4-73
PA2_56 Speed limit selection at torque control 4-74
PA2_57 to 60 Torque limit settings 4-74
PA2_61 to 63 Action sequence settings 4-77
PA2_64 Torque keeping time to holding brake 4-78
PA2_65 Braking resistor selection 4-78
PA2_66 Flying start at speed control 4-78
xi
PA2_67 Alarm detection at undervoltage 4-79
PA2_68 Main power shutoff detection time 4-79
PA2_69 Deviation detection overflow value 4-79
PA2_70 Overload warning value 4-79
PA2_72 Station number 4-80
PA2_73 Communication baud rate (RS-485) 4-80
PA2_74 Parameter write protection 4-80
PA2_75 Positioning data write protection 4-80
PA2_77 Initial display of the keypad (Keypad) 4-81
PA2_78 Display transition at warning detection 4-81
PA2_80 to 85 Parameter in RAM 1 to 6 4-82
PA2_86 to 88 Positioning data in RAM 1 to 3 4-82
PA2_89 and 90 Sequence test mode: Mode selection and encoder selection 4-83
PA2_93 Parity/stop bit selection (for Modbus) 4-83
PA2_94 Response time (for Modbus) 4-84
PA2_95 Communication time over time (for Modbus) 4-84
PA2_97 Communication protocol selection 4-84
4.6 Input Terminal Function Setting Parameter 4-85
4.6.1 List (PA3_) 4-85
4.6.2 Description of Each Parameter 4-86
PA3_01 to 08 CONT 1 to 8 signal assignment
(turned on/off by hardware CONT signal) 4-86
PA3_26 to 30 CONT always effective 1 to 5 4-88
PA3_31 to 34 Speed and torque command scale and offset settings 4-89
PA3_35 Zero clamp level 4-89
PA3_36 Deviation clear input form 4-89
PA3_39 Speed command fine adjustment gain 4-90
PA3_40 Torque command fine adjustment gain 4-90
4.7 Output Terminal Function Setting Parameter 4-91
4.7.1 List (PA3_) 4-91
4.7.2 Description of Each Parameter 4-92
PA3_51 to 55 OUT 1 to 5 signal assignment
(turned on/off by hardware OUT signal) 4-92
PA3_81 to 87 Monitor output scale and offset settings 4-94
PA3_88 Command pulse frequency sampling time for monitor 4-96
PA3_89 Feedback speed sampling time for monitor 4-97
PA3_92 Range1 of position: Setting1 4-97
PA3_93 Range1 of position: Setting2 4-97
xii
PA3_94 Range2 of position: Setting1 4-97
PA3_95 Range2 of position: Setting2 4-97
xiii
6.1.2 Key 6-3
6.1.3 Mode Selection 6-3
6.2 Function List 6-4
6.3 Sequence Mode 6-8
6.4 Monitor Mode 6-12
6.5 Station No Mode 6-20
6.6 Maintenance Mode 6-21
6.7 Parameter Edit Mode 6-25
6.8 Positioning Data Edit Mode 6-29
6.9 Test Operation Mode 6-33
xiv
8.3.5 GYG Motor (2000[r/min]) 8-21
8.3.6 GYG Motor (2000[r/min]) (With a brake) 8-21
8.3.7 GYG Motor (1500[r/min]) 8-22
8.3.8 GYG Motor (1500[r/min]) (With a brake) 8-22
8.4 Dimensions of Servo Amplifier 8-23
8.5 Optional Specification of Shaft Extension
[With a Key, Tapped] 8-25
xv
Option cable for encoder wiring (2) 10-23
Option cable for encoder wiring (3) 10-24
Optional servomotor power cable 10-25
Optional servomotor brake cable 10-26
Sequence I/O connector kit 10-27
Encoder wiring connector kit (amplifier side) 10-27
Encoder wiring connector kit (motor side) 10-28
Connector kit for encoder wiring (motor side) 10-28
Power cable connector kit (amplifier side) 10-29
Intermediate circuit wiring connector kit (amplifier side)
* Provided with amplifier. 10-29
Motor power cable connector kit (amplifier side) 10-30
Motor power cable connector kit (motor side) 10-30
Connector kit for motor power wiring (motor side) 10-31
Connector kit for motor power wiring (motor side : with brake) 10-31
Connector kit for motor power wiring (motor side) 10-32
Connector kit for motor power wiring (motor side : with brake) 10-32
Brake wiring connector kit (motor side) 10-33
Battery (CN5) 10-33
Battery + Battery case 10-33
Monitor (CN6) 10-34
External braking resistor (1) 10-34
External braking resistor (2) 10-35
External braking resistor (3) 10-36
External braking resistor (4) 10-37
External braking resistor (5) 10-38
xvi
11.3.1 VV Type 11-6
11.4 Starting Up Procedure 11-7
11.5 Battery Warning 11-8
11.6 Calculation of Battery Life 11-9
xvii
13.2.8 Communications Starting Procedure 13-27
13.2.9 Regular Communications Procedure 13-27
13.2.10 Protocol Level Error 13-28
13.2.11 Wiring (CN3) 13-29
13.2.12 Communication 13-31
xviii
CHAPTER 0 INTRODUCTION 0
0-1
CHAPTER 0 INTRODUCTION
Do not disassemble
Notice of general
prohibition
Precautions on use
0
WARNING
Do not touch the inside of the servo amplifier.
There is a risk of electric shock.
Make sure to ground the grounding terminal of the servo amplifier and servomotor.
There is a risk of electric shock.
Before performing wiring or inspection, turn the power off and wait for at least five minutes, and
check that the charge LED is unlit.
There is a risk of electric shock.
Do not give damage or unreasonable stress to cables. Do not place a heavy matter on them or do
not pinch them.
It might cause failure, breakage and electric shock.
Do not touch the rotating part of the servomotor during operation.
It might cause injuries.
CAUTION
Use the servomotor and servo amplifier in a designated set.
It might cause fire and failure.
Never use at places susceptible to water splashes, in corrosive atmosphere, in flammable gas
atmosphere or near flammable matters.
It might cause fire and failure.
As the servo amplifier, servomotor and peripheral devices temperature will become high and
requires careful considerations.
There is a risk of burns.
Do not touch the heat sink of the servo amplifier, braking resistor, servomotor and so on while they
are turned on and for a while after they are turned off due to high temperature.
There is a risk of burns.
If the surface temperature of the servomotor exceeds 70 [C] during operation of the servomotor of
the final assembly, affix a "hot" caution label.
If a braking resistor is used, take measures to turn the power off upon a fault signal output from the
servo amplifier.
Otherwise the braking resistor may be overheated and cause fire in the event of failure of the
braking transistor.
Precautions on storage
0
CAUTION
Do not store at places susceptible to rain or water splashes or toxic gases or liquid.
It might cause failure.
Store at places without direct sunshine within the predetermined temperature and humidity range
(between -20 [C] and 60 [C], between 10 [%] and 90 [%] RH, without condensation).
It might cause failure.
To store in the installed state.
Cover the entire servomotor with a sheet to protect against vapor, oil and water. Apply an
anticorrosive agent on machined surfaces such as the shaft and flange face.
To avoid rust on bearings, turn manually or operate for five minutes without a load about once a
month.
Precautions on transportation
CAUTION
Do not hold cables or motor shaft when transporting.
It might cause failure and injuries.
Overloaded products will cause collapse of cargo, hence observe the requirements.
The eye bolt of the servomotor shall be applied exclusively for transportation of the servomotor. Do
not use it to transport machineries.
It might cause failure and injuries.
Precautions on installation
0
CAUTION
Do not ride on the servomotor or place a heavy matter on it.
It might cause failure, breakage, electric shock and injuries.
Do not block the exhaust port or do not allow foreign substance to enter.
It might cause fire and electric shock.
Observe the installation orientation of the servo amplifier.
Otherwise, it might cause fire and failure.
Do not apply strong impact.
It might cause failure.
The shaft-through hole of the servomotor is not water proof or oil proof. Take measures on the
machine side to block entry of water, coolant or similar from entering inside the servomotor.
It might cause failure.
If case of application when massive water or oil is splashed on the main body of the servomotor,
install a water or oil splash guard or take similar measures on the machine side.
In a humid and high oil mist environment, install the lead wires and connectors in a face down
orientation.
It might cause poor insulation, short circuit and resultant failure.
Do not disassemble
Never remodel the servomotor and servo amplifier.
It might cause fire and failure. It will not be covered by the warranty.
Do not hammer
Do not apply strong impact on the output shaft of the servomotor.
It might cause damage to the encoder inside the motor.
Precautions on wiring
0
CAUTION
Never apply the commercial power supply to the U, V and W terminals of the servomotor.
It might cause fire and failure.
Do not connect the grounding (E) cable to the U, V and W terminals of the servomotor. Do not
connect the U, V and W terminals in inappropriate order.
It might cause fire or failure.
Never perform a dielectric, Megger or buzzer test to the encoder terminals.
Otherwise the encoder will be damaged.
To perform a dielectric, Megger or buzzer test to the U, V and W terminals of the servomotor,
disconnect the servo amplifier.
Do not connect encoder terminals in inappropriate order.
Otherwise the encoder and servo amplifier will be damaged.
In an adverse power supply environment, insert a protective device such as the AC reactor so that
the voltage fluctuation is contained within the rating.
Otherwise the servo amplifier will be damaged.
Install a circuit breaker or similar safety devices for short circuits in external wiring.
There is a risk of fire or failure.
Do not remove the cover or disconnect the cable, connector or optional device with the servo
amplifier turned on.
There is a risk of electric shock to human body, product operation stop, and burnout.
Use the servo system under the specified voltage range.
Do not tie signal cables or route them in the same duct with main power cable or servo amplifier
motor output cable.
Use the designated wiring material. In particular, use the option cable or equivalent for the encoder
cable.
Do not insert a phase advance capacitor, various filter, reactor or similar on the output side of the
servo amplifier.
The servo amplifier cannot be fully protected from ground fault.
Ground
Be sure to connect the grounding terminal of the servo amplifier to a grounding electrode.
There is a risk of electric shock.
Precautions on operation
0
CAUTION
In order to avoid unstable motions, never change adjustment radically.
It might cause injuries.
To perform test operation, fix the servomotor and leave it disconnected from the mechanical
system. After checking the motion, connect to the machine.
Otherwise, it might cause injuries.
The retention brake incorporated in the servo motor is not a stopping unit for assuring safety of the
machine. Install a stopping unit on the machine side to assure safety.
It might cause failure and injuries.
When an alarm occurs, resolve the cause and assure safety before performing alarm reset and
restarting operation.
It might cause injuries.
Stay away from the machine after power failure and power restoration because sudden restart may
be triggered. (Design the machine so that personal safety is secured even if the machine restarts
suddenly.)
It might cause injuries.
The brake incorporated in the servomotor is for retention. Do not use it for regular braking
operation.
It might cause failures and injuries.
Install an external emergency stop circuit so that operation can be stopped immediately and the
power can be turned off.
Otherwise, it might cause fire, failure, burns and injuries.
Before installing to the machine and starting operation, enter parameters matching the machine. If
the machine is operated without entering parameters, the machine may unexpectedly malfunction
and cause failure.
To use the servomotor in a vertical travel, install a safety device (Such as external brake) to prevent
the mechanical movable part from dropping in case of alarm or similar.
If auto tuning is not used, be sure to enter the "inertia ratio."
General precautions
0
CAUTION
Drawings in this manual may show the state without covers or shields for safety to explain in
details. Restore the covers and shields in the original state when operating the product.
In case of disposal of the product, comply with the following two laws and act in accordance with
each regulation. These laws are effected in Japan. Outside Japan, local laws have priority. When
necessary, give notification or indication on the final assembly to be compliant with legal
requirements.
(1) Law Concerning Promotion of Effective Use of Resources (Law for Promotion of Effective
Utilization of Resources)
Recycle and collect resources from the product to be discarded, as far as possible.
It is recommended to disassemble the product into iron dust, electric parts and so on and sell
them to appropriate subcontractors to recycle and collect resources.
(2) Waste Disposal and Public Cleaning Law (Waste disposal & law public cleansing law)
It is recommended to recycle and collect resources from the product, which is to be discarded,
according to the aforementioned law (Law for Promotion of Effective Utilization of Resources, and
to reduce waste.
In case unnecessary product cannot be sold and will be discarded, the product falls in the
category of industrial waste described in the law. The industrial waste must be handled in due
course including to request an authenticated subcontractor to dispose of the product and control
manifesto.
The battery used in the product falls in the category of called "primary battery" and must be
discarded in the due course as required by the corresponding local government.
ALPHA 5 Series is an AC servo system that supports various host interfaces and realizes the best
motion control for the target machine.
0.2.1 Servomotor
The variation of the servomotor includes three types: slim type (GYS), cubic type (GYC) and medium
inertia type (GYG). Each type is provided with the INC-only 20-bit encoder model and the common ABS
/ INC 18-bit encoder model.
*1: Except for shaft-through part (and connectors for GYS and GYC motors of 0.75 kW or less).
*2: Models with a brake has "-B" at the end.
When unpacking
Check the following items.
Check if the delivered item is what you have ordered.
Check if the product is damaged during transportation.
Check if the instruction manual is included.
0.3.1 Servomotor
AC SERVO MOTOR
TYPE GYS201D5-HB2
200 W 0.64 Nm 200 Hz 3000 min-1
92 V 1.8 A S1 Ins. B(FD01MB)
SER.NO 6427751022
Fuji Electric FA
YM539189-1 JAPAN
TYPE RYT401D5-VS2
SOURCE 1PH/3PH 200-230V 50or60Hz
OUTPUT 3PH 400W
SER. 693081A0021
Fuji Electric FA JAPAN
Use the servomotor and servo amplifier in one of the following sets.
Do not use in other sets.
0.4.1 VV Type
Rated rotation
Motor Capacity
speed Motor model Servo amplifier model Frame
model [r/min] [kW]
1-1
CHAPTER 1 INSTALLATION
1.1 Servomotor
Select the following environment when storing the servomotor, or when resting the machine under the
state without power distribution.
1-2 Servomotor
CHAPTER 1 INSTALLATION
The servomotor can be installed horizontally or vertically with the shaft facing up or down. The same
rule applies to the brake-incorporated servomotor and gear head.
The symbol in the figure is the installation method symbol specified by JEM. Description in parentheses
1
( ) indicates the earlier JEM symbol.
Flange type
IM B5 (L51) IM V1 (L52) IM V3 (L53)
AC SERVO MOTOR
Fuji Electric FA
Cable trap
Servomotor 1-3
CHAPTER 1 INSTALLATION
1 Do not hammer
Do not give a strong impact on the output shaft of the servomotor.
Otherwise the encoder inside the motor will be broken.
Align the center when connecting with the machine system. Use a flexible coupling.
Use rigid one designed exclusively for servomotors whenever possible.
Do not use a rigid coupling which does not allow errors between shafts.
Otherwise mechanical vibration will be caused, resulting in damaged bearings and/or shorter
service life.
Do not supply commercial power directly to the servomotor. It will cause burnout.
Test run with commercial power also shall not be performed.
In applications where the servomotor and machine movable part move, take measures to avoid
stress given on the cable.
Route the encoder cable and motor power cable in CABLEVEYOR.
Fix the encoder cable and motor power cable attached to the servomotor (routed from the motor)
with cable clamps or similar.
Design the radius of bend as large as possible.
Do not allow bending stress or stress caused by the self weight, at joints of the cable.
1-4 Servomotor
CHAPTER 1 INSTALLATION
Perpendicularity of
Runout at shaft end Misalignment flange face
Servomotor 1-5
CHAPTER 1 INSTALLATION
The allowable radial load (Fr) and allowable thrust load (Fs) of the servomotor at the shaft end (LR) are
1 shown below.
GYS500D5-B2(6) Thrust
load
Fuji Electric FA
YM539189-1 JAPAN
GYS101D5-B2(6) 127 19 25
(Fs)
GYS201D5-B2(6) 264 58 30
Servomotor at the
GYS401D5-B2(6) 264 58 30 shaft end (LR)
GYS751D5-B2 676 147 40
GYS102D5-B2 637 107 45
GYS152D5-B2 637 107 45
GYS202D5-B2 637 107 45
GYS302D5-B2 921 166 63
GYS402D5-B2 921 166 63
GYS502D5-B2 921 166 63
GYC101D5-B2 107 19 25
GYC201D5-B2 235 39 30
GYC401D5-B2 235 39 30
GYC751D5-B2 460 88 40
GYC102D5-B2 646 127 58
GYC152D5-B2 803 137 58
GYC202D5-B2 803 137 58
GYG501C5-B2 400 253 55
GYG751C5-B2 400 253 55
GYG102C5-B2 510 253 55
GYG152C5-B2 510 253 55
GYG202C5-B2 510 253 55
GYG501B5-B2 449 253 58
GYG851B5-B2 449 253 58
GYG132B5-B2 575 253 58
1-6 Servomotor
CHAPTER 1 INSTALLATION
Brake noise
The brake lining may issue chattering noise during operation of the motor equipped with a brake. As
it is caused by brake structure and is not abnormal, the noise will not effect functional operation.
1
Others (shaft end magnetization)
The shaft end of the servomotor equipped with a brake is subject to leaking magnetic flux during
energization of the brake coil (when the brake is released). At the instance, chips, screws and other
magnetic bodies will be attracted. Cautions are required.
Servomotor 1-7
CHAPTER 1 INSTALLATION
Select the following environment when storing the servo amplifier, or when resting the machine under
the state without power distribution.
Operate the servo amplifier in the following environment. The servo amplifier is neither dust proof nor
water proof.
Item Environmental condition
(1) Install the servo amplifier vertically to the ground so that the "ALPHA5"
characters (see the arrow in the figure on the right) on the front panel of
the servo amplifier is horizontal.
1
(2) Some parts of the servo amplifier generate heat during operation.
Cool the surroundings if the servo amplifier is installed inside the control panel.
Natural convection, air
tight structure Air purge Forced ventilation Heat exchanger
(totally enclosed type)
Servo
amplifier
Exhaust
air Exhaust
air
Intake
air
Intake
Intake
air air
(3) To install two or more servo amplifiers in the same control panel, the following shall be taken into
consideration.
Arrange transverse alignment in principle. The RYT type servo amplifier can be installed side by
side closely. If servo amplifiers are installed completely side by side closely, operate them at the 80
[%ED] rating.
If the ambient temperature is 45 [C] or lower in the close installation state, 100 [%ED] can be
achieved.
If there is a clearance of 5 [mm] or over between adjacent servo amplifiers, there is no limitation in
the operation frequency.
(4) To improve air convection, reserve a clearance indicated in the diagram below between servo
amplifiers or a distance to the peripheral equipment.
1 50[mm] or more
10[mm] or
more
10[mm] or more
5[mm] or more
40[mm] or more
Reserve 80 [mm] or a wider space in front of the servo amplifier which is connected with sequence I/O
cables and encoder cable.
Main power
connector
Sequence
cable
Encoder
cable
Amplifier depth
80
Unit : [mm]
2-1
CHAPTER 2 WIRING
2.1 Configuration
2
All wiring of the servo amplifier of 0.75 [kW] or less is connected via connectors.
Servomotor
GYS/GYC type 0.75kW or AC SERVO MOTOR
Motor (TB3) U
Encoder wiring (CN2)
V
Battery wiring (CN5)
W
Servomotor
GYS/GYC type 1kW or more and
GYG type
P1
Main circuit (TB2) P(+)
N(-)
- P-N junction
RB1
- Braking resistor RB2 Sequence I/O (CN1)
RB3
Configuration 2-3
CHAPTER 2 WIRING
2 USB (CN4)
USB_B connector
<Terminal details>
2-4 Configuration
CHAPTER 2 WIRING
2.1.2 Configuration
The figure on page 2-7 shows the general configuration of devices. There is no need to connect
all devices.
The size on each device in the figure is not drawn at the uniform scale. (same as other chapters)
To supply single-phase power to the servo amplifier, use the L1 and L2 terminals.
2
Supply power control power terminals L1C and L2C is required.
The servo amplifier wiring connector is attached only to TB2. It is not provided for other devices.
Use a connector kit or optional cable with a connector.
Adopt a configuration for turning the main power off upon alarm detection (activation of protective
function of servo amplifier).
Otherwise overheat of the braking resistor, such as braking resistor transistor failure may cause
fire.
The maximum wiring length between the servo amplifier and servomotor is 50 [m].
You may not turn the power wiring of the servo amplifier or servomotor on or off with a contactor
or you may not drive multiple servomotors selectively with a single servo amplifier.
Do not connect any of the following devices to the power wiring of the servo amplifier or
servomotor.
Phase advancing capacitor Various reactors Noise filter Surge absorber
Be sure to ground the protective grounding terminal of the servo amplifier (terminal provided with
a grounding mark) to the protective ground of the control panel to avoid electric shock.
Use the accessory tool in the following procedure to connect the terminal to TB1, TB2 and TB3.
Wiring method
[1] Peel off the sheath about 10 [mm].
10[mm]
[2] Insert the tip of the accessory tool into the top of the connector.
[3] Push the tool toward the connector to insert the cable.
Do not solder the cable. In case of the strand wire, do not twist cable forcibly.
Configuration 2-5
CHAPTER 2 WIRING
MCCB/ELCB
2
AC reactor
PC (marketed item)
The loader software
can be downloaded
Power filter free of charge.
DC reactor CN3A
(Disconnect the RS-485 communications
TB1
short wire and
connect across CN3B
pins 1 and 2.)
CN1 Sequence I/O cable
1 2 3 4 5 6
Connect pushbuttons,
External braking resistor TB2 (Provided various sensors, pulse
(Disconnect the short wire and inputs and pulse output
with body)
connect across pins 4 and 5.)
CN2 signals.
1 2 3
Encoder cable
Servomotor Grounding terminal (M4)
2-6 Configuration
CHAPTER 2 WIRING
DC24V 1(E) Br
(2) 2(F) Br
CN4 CN2
USB-B
P5 1 7(H) P5
M5 2 8(G) M5
CN3A(IN) 5(C) SIG+
SIG+ 5
SIG- 6 4(D) SIG-
RS-485 BAT+ 3 1(T) BAT+
BAT- 4 2(S) BAT-
3 FG
CN3B(OUT) *
CN6
Servomotor
Connector CN3B RS-485 MON1 1 Terminal indication
Even at the end of the M5 3 enclosed in
network, no terminator is MON2 2 parentheses ()
necessary. M5 4 GYS and GYC: 1kW or
CN1
more
11 P10
FFA 31 GYG: All models
17 VREF
*FFA 32
FFB 29
15 TREF
*FFB 30
13 M5
FFZ 27
*FFZ 28
12 PPI
FZ 10
35 CA
M5 9
36 *CA
MON1 16
33 CB
MON2 14
34 *CB
M5 18
OUT1 5
* 20 COMIN
OUT2 6
21 CONT1
OUT3 26
22 CONT2
OUT4 7
1 CONT3
OUT5 8
2 CONT4
COMOUT 19
3 CONT5
4 CONT6 CN5
23 CONT7
BAT+ 2
24 CONT8
BAT- 1
* Connect the shielding wire to the connector shell on the servo amplifier side.
Configuration 2-7
CHAPTER 2 WIRING
MCCB/ELCB
2
AC reactor
PC (marketed item)
The loader software
can be downloaded free
Power filter of charge.
L1, L2, L3
TB1
1 2 3 4 5
DC reactor
(Disconnect the
CN3A
short wire and
connect across RS-485 communications
pins 1 and 2.) TB2 (Provided with body)
CN3B
1 2 3 4 5 6
CN2
TB3
Encoder cable
molex
2-8 Configuration
CHAPTER 2 WIRING
DC24V 1(E) Br
(2) 2(F) Br
CN4 CN2
USB-B
P5 1 7(H) P5
M5 2 8(G) M5
CN3A(IN) 5(C) SIG+
SIG+ 5
SIG- 6 4(D) SIG-
RS-485 BAT+ 3 1(T) BAT+
BAT- 4 2(S) BAT-
3 FG
CN3B(OUT)
CN6
*
Connector CN3B
RS-485 MON1 1 Servomotor
Even at the end of the
M5 3 Terminal indication enclosed
network, no terminator is
MON2 2 in parentheses ()
necessary.
CN1 M5 4 GYS and GYC: 1kW or more
GYG: All models
11 P10
FFA 31
17 VREF
*FFA 32
FFB 29
15 TREF
*FFB 30
13 M5
FFZ 27
*FFZ 28
12 PPI
FZ 10
35 CA
M5 9
36 *CA
MON1 16
33 CB
MON2 14
34 *CB
M5 18
* OUT1 5
20 COMIN
OUT2 6
21 CONT1
OUT3 26
22 CONT2
OUT4 7
1 CONT3
OUT5 8
2 CONT4
COMOUT 19
3 CONT5
4 CONT6 CN5 Servo amplifier
23 CONT7 RYT-VV type
BAT+ 2
24 CONT8
BAT- 1
* Connect the shielding wire to the connector shell on the servo amplifier side.
Configuration 2-9
CHAPTER 2 WIRING
MCCB/ELCB
Power filter
(USB
L1, L2, L3
CN2: Encoder cable
DC reactor
Main circuit
Control power supply terminal Braking resistor
Screw size:
L1C, L2C: M3
Others : M4
Power supply Motor
2-10 Configuration
CHAPTER 2 WIRING
DC24V 1(E) Br
(2) 2(F) Br
CN4 CN2
USB-B
P5 1 7(H) P5
M5 2 8(G) M5
CN3A(IN) 5(C) SIG+
SIG+ 5
SIG- 6 4(D) SIG-
RS-485 BAT+ 3 1(T) BAT+
BAT- 4 2(S) BAT-
3 BAT-
FG
CN3B(OUT)
Connector CN3B CN6 *
Even at the end of the
RS-485 MON1 1 Servomotor
network, no terminator is
M5 3 Terminal indication
necessary.
MON2 2 enclosed in parentheses ()
CN1 M5 4 GYS and GYC: 1kW or
more
11 P10 GYG: All models
FFA 31
17 VREF
*FFA 32
FFB 29
15 TREF
*FFB 30
13 M5
FFZ 27
*FFZ 28
12 PPI
FZ 10
35 CA
M5 9
36 *CA
MON1 16
33 CB
MON2 14
34 *CB
M5 18
OUT1 5
* 20 COMIN
OUT2 6
21 CONT1
OUT3 26
22 CONT2
OUT4 7
1 CONT3
OUT5 8
2 CONT4
COMOUT 19
3 CONT5
4 CONT6 CN5 Servo amplifier
23 CONT7 RYT-VV type
BAT+ 2
24 CONT8
BAT- 1
* Connect the shielding wire to the connector shell on the servo amplifier side.
Configuration 2-11
CHAPTER 2 WIRING
CN1 of RYT5-VV type. The wiring connector is not included in the servo amplifier.
Connector kit type: WSK-D36P
2 35
33
CA
CB
36
34
*CA
*CB
17
15
VREF
TREF
18
16
M5
MON1
31 FFA 32 *FFA 13 M5 14 MON2
29 FFB 30 *FFB 11 P10 12 PPI
27 FFZ 28 *FFZ 9 M5 10 FZ
25 M5 26 OUT3 7 OUT4 8 OUT5
23 CONT7 24 CONT8 5 OUT1 6 OUT2
21 CONT1 22 CONT2 3 CONT5 4 CONT6
19 COMOUT 20 COMIN 1 CONT3 2 CONT4
Terminal
No Function
symbol
12 PPI Pull-up power input for pulse input 12 to 24 [V] DC
35 CA Pulse input
36 *CA Max. input frequency 1 [MHz] (differential) or 200 [kHz] (open collector)
33 CB Command pulse/direction, forward/reverse pulse, A/B phase pulse (A/B
34 *CB phase pulse are the frequency after multiplication by four.)
31 FFA
Pulse output (Differential output)
32 *FFA The number of output pulses per motor revolution (16 to 262144) can be
29 FFB designated. Or the output pulse division ratio can be designated. The
30 *FFB output is issued in A/B phase pulse.
27 FFZ The FFZ and *FFZ terminals are for single revolution single pulse
signal.
28 *FFZ
10 FZ Z-phase output (Open collector)
The FZ terminal is for single revolution single pulse signal. The M5
9 M5 terminal serves as a reference potential.
16 MON1
Analog monitor voltage output (10 [V]/0.5 [mA] max.)
14 MON2
Analog voltage output terminal for meters. Two outputs are provided.
13 M5 The M5 terminal serves as a reference potential. Resolution: 14 bits
25 M5
2-12 Configuration
CHAPTER 2 WIRING
Terminal
No. Function
symbol
21 CONT1
22 CONT2
1 CONT3 Sequence input (For sink/source)
2
2 CONT4 Supply command signals to the servo amplifier through these terminals.
3 CONT5 12 [V] to 24 [V] DC/20 [mA] (per point).
4 CONT6 Photo coupler isolated. The reference potential is the COMIN terminal.
(Soft filter 0.5 [ms], agreement of two scans, except for interrupt input)
23 CONT7
24 CONT8
20 COMIN
5 OUT1
6 OUT2
Sequence output (For sink/source)
26 OUT3
Signal output terminals of servo amplifier. Max. 30 [V] DC/50 [mA].
7 OUT4 Photo coupler isolated. The reference potential is the COMOUT terminal.
8 OUT5
19 COMOUT
11 P10 Power supply for speed/torque command voltage. +10 [V]/30 [mA] (Max.)
17 VREF Speed command voltage input 10 [V]. Resolution: 15 bits
15 TREF Torque command voltage input 10 [V]. Resolution: 14 bits
18 M5 The reference potential is the M5 terminal.
The output format of the FFZ, *FFZ and FZ outputs varies according to the pulse output setting.
FFA
FFB
FFZ
The output pulse division ratio designated with PA1_08 ("0"), PA1_09 and PA1_10 is
asymmetrical to the FFA and *FFA signals. The pulse width is always 125s or over.
FFA
FFB
FFZ
125s or over
Configuration 2-13
CHAPTER 2 WIRING
2
A/B phase pulse indicates the frequency after multiplication by four. It is always a multiple of four.
5V PPI
L in e d riv e r 1 .5 k
C A (C B ) 62
62
* C A (* C B )
S e rv o a m p lifie r
0V
* C A (*C B ) 62
S e rv o a m p lifie r
560 C A (C B ) 62
DC 12V 62
*C A (*C B )
S e r v o a m p lifie r
2-14 Configuration
CHAPTER 2 WIRING
The FFA, *FFA, FFB, and *FFB signals are output in a pulse proportionate to motor revolutions as two
signals having a 90-degree phase difference (A/B phase pulse).
The number of output pulses per motor revolution can be specified in a parameter. The output
frequency is in proportion to the rotation speed of the shaft. The relationship between the phase and
the Z-phase can be specified in a parameter.
2
The FFZ and *FFZ signals are output in a single pulse during a motor revolution. The servo amplifier
sets no limitation in the output frequency. 500 [kHz] is the upper limit.
5V
AM26LS31 FFA,(FFB),(FFZ)
*FFA,(*FFB),(*FFZ)
0V
Servo amplifier M5
The Z-phase output is an open collector output of the FFZ or *FFZ signal.
The current can flow up to 30 [V] DC/50 [mA].
2SC2712 or
FZ
equivalent
M5
Servo amplifier
The analog monitor output is the analog voltage output terminal of the servo amplifier. The output is
specified with a parameter.
Max. 10 [V]/0.5 [mA]
Resolution: 14 bits
MON1
MON2
Servo amplifier
M5
0V
Configuration 2-15
CHAPTER 2 WIRING
The sequence input supports sink input and source input. A current of 24 [V] DC/20 [mA] is consumed
at each point.
The ON/OFF effect of the terminal can be changed with a parameter. Therefore only necessary signals
2 can be assigned. For signals that can be assigned, refer to page 2-22.
COMIN
1.3k
12 to 24VDC
DC1224V
680
CONTn
Servo amplifier
The sequence output supports sink output and source output. The sink/source of maximum 30 [V]
DC/50 [mA] can be output.
The output signal of this terminal can be specified with a parameter.
For signals that can be assigned, refer to page 2-24.
Servo amplifier
OUTn
DC24V
COMOUT
2-16 Configuration
CHAPTER 2 WIRING
Configuration 2-17
CHAPTER 2 WIRING
Directly connect the DC link voltage of two servo amplifiers to exchange power.
In a system having a powering (driving) shaft and regenerating shaft such as the winder/unwinder unit,
2
the power consumption of the entire system can be reduced. Do not supply main power to the servo
amplifier on the other side of the P-N junction.
In addition, specify PA2-68 (the main power shutoff detection time) to 1000 [ms].
P1 P(+) N(-) RB1 RB2 RB3 P1 P(+) N(-) RB1 RB2 RB3
TB2
TB TB
TB2
TB1
TB TB1
TB
L1C L1C
L2C L2C
L1 L1
L2 L2
L3 L3
When performing PN junction as shown in the figure above, it is recommended to use a marketed
connecter: CL-1814T (made by JST) by preparing it separately. It is because two wires cannot be
connected to the connector (WSK-S05P-E, WSKR06P-E) of the servo amplifier of frame 4 or less.
(The following figure is a connection example of control power supply part.)
CL-1814T
1 2 3 4 5
1 2 3 4 5
2.3 Servomotor
There are wiring of the main body of the servomotor and that of the brake (servomotor equipped with a brake).
CAUTION
Keep consistency in the phase order between the servomotor and servo amplifier.
Do not connect commercial power to the servomotor. Otherwise it may cause failure.
2
2.3.1 Brake Connector
Connector kit type: WSK-M02P-E (servomotor side of GYC and GYS type 0.75 [kW] or less)
1 Br
2 Br
The brake of the servomotor equipped with a brake is a non-exciting brake. To turn the servomotor,
+24 [V] must be supplied. There is no polarity in the brake input circuit.
If the brake is left released, although the periphery of the brake becomes hot it is not a fault.
The brake terminal of GYS type 1.0 to 2.0 [kW] and GYG type is located inside the motor power
connector (WSK-M06P-CA).
The brake terminal of GYS type 3.0 to 5.0 [kW] and GYC type 1.0 to 2.0 [kW] is located inside the motor
power connector (WSK-M06P-CB).
Connected to
encoder cable. Connected to motor power cable.
Connected to power
supply (+24V).
Servomotor 2-19
CHAPTER 2 WIRING
2.4 Encoder
2
Use the designated shielded cable for encoder wiring of the servomotor.
The optional cable for the servomotor is a UL-rated cable having bend resistance.
Use a regular twisted pair batch shield cable if the servomotor and cable do not move.
Cross linked polyethylene vinyl sheath cable for robot travel (Daiden Co., Ltd.)
RMCV-SB-A (UL2464) AWG#25/2P + AWG#23/2C (Twisted type)
(For 10 [m] or smaller wiring length)
RMCV-SB-A (UL2464) AWG#25/2P + AWG#17/2C
(For wiring lengths < 10 [m] and 50 [m])
The relationship between AWG and mm is shown below.
2-20 Encoder
CHAPTER 2 WIRING
Connect the end of the shielding wire to pin 3. Servo amplifier side Motor side
Encoder 2-21
CHAPTER 2 WIRING
2
PA03_52 OUT2 signal assignment 28
Select among OUT
PA03_53 OUT3 signal assignment signal assignment 2 Power
functions.
PA03_54 OUT4 signal assignment 76
PA03_55 OUT5 signal assignment 26
Input signal
Servo-on [S-ON]: Sequence input signal (Reference value 1)
The signal makes the servomotor ready to rotate.
Function
The servomotor is ready to rotate while the servo-on [S-ON] signal remains turned on.
When the servo-on signal is turned off, the gate for IGBT is turned off and the servomotor does 2
not rotate. At this time, the servomotor in free-run and all rotation commands are ignored.
If the signal is turned off during rotation, controlled stop is caused according to the setting of
PA2_61 (action sequence at servo-on OFF). The stopping profile follows the setting of PA2_61
(action sequence at servo-on OFF), too.
If there is no alarm, activation of servo-on [S-ON] and forced stop [EMG] arranges the state ready
to rotate.
Parameter setting
To assign the servo-on [S-ON] signal to a sequence input terminal, specify the corresponding
value ("1") to the input terminal function setting parameter.
If this signal is not assigned to CONT input terminals, the signal is handled to be always turned
on.
Function
The servomotor keeps rotating in the positive (negative-) direction while the forward command
[FWD] (reverse command [REV]) signal remains turned on. Acceleration begins at the rising edge,
while the trailing edge triggers deceleration.
X3 X2 X1 Rotation speed
2
OFF ON OFF PA1_42: Manual feed speed 2
ON ON ON PA1_43: Manual feed speed 3
ON OFF OFF PA1_44: Manual feed speed 4
ON OFF ON PA1_45: Manual feed speed 5
ON ON OFF PA1_46: Manual feed speed 6
ON ON ON PA1_47: Manual feed speed 7
Parameter setting
To assign the forward command [FWD] signal to a sequence input terminal, specify the
corresponding value ("2"; "3" for reverse command) to the input terminal function setting
parameter.
The signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Function 2
The positioning motion starts at the activating edge of the start positioning signal.
If PA2_40 (internal positioning data selection) is 1 (enable), the internal positioning data is
enabled. Positioning is made according to positioning addresses AD0 through AD3.
If PA2_40 (internal positioning data selection) is 0 (disable), positioning is made according to the
position data and speed data sent via RS-485 communications.
Speed
Timer
[RDY] ON (positioning data)
Start
positioning OFF
[START]
Address 10 15
In-position
(level) ON OFF
In-position
(single shot) OFF ON
Check for the active state of the in-position signal (level) to turn the start positioning signal on. The
motor starts to rotate. After rotation begins, the in-position signal is turned off.
Parameter setting
To assign the start positioning signal to a sequence input terminal, specify the corresponding
value (4) to the input terminal function setting parameter.
The signal is handled to be always turned off if it is not assigned to the input terminal.
2 This function is enabled only if the extension mode (parameter PA1_01= 6) and the positioning
operation (parameter PA1_01=7) are selected.
Function
The rising edge of the homing signal starts a homing motion. The homing motion follows the
settings of PA2_06 through PA2_18. If parameters are factory shipment settings, the following
motion is executed.
Speed
[RDY] ON
ON OFF
Zero speed
Motor Z-phase
detection
In-position ON OFF ON
[PSET]
(1) After checking that the in-position signal is turned on, turn on the homing command.
(2) Once the in-position signal is turned off, you can turn off the homing command.
The motor rotates in the direction of PA2_10 at a speed of PA2_06.
(3) When the home position LS signal is turned on, the speed changes to creep speed for homing
(PA2_07).
(4) The motor moves the home position shift unit amount (PA2_14) from the first Z-phase after the
rising (or trailing) edge of the home position LS, and then it is stopped.
(5) The in-position signal is turned on with the stopping position being home position after homing
completion PA2_16. In addition, the homing completion signal is turned on.
To perform homing, use up positive over-travel [+OT] and negative over-travel [-OT] signals to assure
safety.
A B
(9) A travel occurs first at the homing speed by the reverse traveling unit amount for homing.
2
Controlled stop is caused during homing upon detection of the home position LS (or reference
signal for shift operation), followed by reverse rotation until the point before the home position LS
is reached, and then homing is performed again at the creep speed.
The home position LS creep speed becomes the same despite the homing speed setting.
Function
The signal is an input from a limit switch for avoiding over-travel (OT) beyond the limit of machine
travel.
Each signal is always enabled except under torque control.
If the over-travel signal is turned off during operation, controlled stop is caused within the limit
specified in PA2_60 (third torque limit).
Merely a pulse input in the direction opposite to the detection direction or manual feed
(forward/reverse command) can be executed (normally closed contact).
If an OT signal is detected during positioning operation, the servomotor is forcibly stopped and
therefore difference may be caused between the command position and feedback position.
Take care of the reference value and sensor position so that the OT signal will not be detected
during regular operation.
Parameter setting
To assign the +OT signal to a sequence input terminal, specify the corresponding value ("7") to
the input terminal function setting parameter. For the -OT signal, specify ("8").
This signal is handled to be always turned on if it is not assigned to the sequence input terminal.
2
Relevant description
(1) Direction of detection
The +OT signal is detected during a travel of the servomotor in the positive direction. The positive
direction indicates the direction of forward rotation if PA1_4 (rotation direction selection) is set at
"0" (positive direction). The servomotor is stopped, too, if a +OT signal is detected during rotation
in the negative direction, but it will not rotate in either direction.
(2) Output signal: +OT detection (38), -OT detection (39), OT detection (20)
The +OT detection and -OT detection signals indicate that the servo amplifier detects the limit of
travel in the mechanical system. A sequence output signal to the host controller can be notified
the fact of detecting the +OT or -OT signal.
The OT detection signal is turned on upon detection of either +OT (7) or -OT (8) or software OT
specified in PA2_27/28 (software OT detection position).
If the host controller is equipped with an OT input, connect to the host controller in general cases.
To specify this function, specify "38" (+OT detection), "39" (-OT detection) or "20" (OT detection)
in the output terminal function setting parameter.
(3) Software OT
Specify "1" (enable) to PA2_25 (software OT selection) to operate in the position range between
(PA2_26: + software OT detection position) and (PA2_27: - software OT detection position).
If this range is exceeded, forced stop will be caused with the OT detection sequence output.
Supply a pulse input in the direction opposite to the detected direction or perform manual feed
(forward / reverse command) to reset and travel in both directions.
The +OT (-OT) sequence input is for mechanical position detection, while software OT is for
position detection of the servo amplifier.
Traveling range
Feedback position
-software OT +software OT
detection position detection position
(PA2_27) (PA2_26)
Function
(1) Forced stop
The servomotor is forcibly stopped while the forced stop [EMG] signal remains turned off.
2 This signal is enabled in all control modes and it is given the highest priority. Because the safety
and detection speed are significant, the forced stop signal is generally connected to the servo
amplifier directly.
A self-locked pushbutton switch (command switch) (normally closed contact) provided on the
operation panel or similar is connected in regular cases.
If forced stop is turned off during operation, controlled stop is caused within the limit specified in
PA2_60 (third torque limit).
Parameter setting
To assign forced stop to a sequence input terminal, specify the corresponding value ("10") to the
input terminal function setting parameter.
This signal is handled to be always turned on if it is not assigned to the sequence input terminal.
Relevant description
(1) Ready for servo-on [RDY]
If the forced stop signal is assigned to a sequence input terminal, the ready for servo-on [RDY]
signal is turned on with the servo-on [S-ON] signal and forced stop signal turned on, so that the
output shaft of the servomotor becomes ready to rotate. To assign the ready for servo-on signal to
a sequence output terminal, specify the corresponding value ("1") to the output terminal function
setting parameter.
(2) Forced stop detection
When the forced stop signal is turned off, the forced stop detection signal is turned on so that
external equipment recognizes.
To assign forced stop detection to a sequence output terminal, specify the corresponding value
("41") to the output terminal function setting parameter.
(3) State of forced stop
If the forced stop signal is turned off under position or speed control, the servomotor is stopped in
the zero speed state with the zero rotation speed command. At this time, all rotation commands
are ignored.
The present position is not retained in the zero speed state. Because the present position is
controlled, there is no need to perform a homing motion again even if the forced stop signal is
turned off. Turn the forced stop signal on to arrange the state ready to operate.
If the forced stop signal is turned off under torque control, the torque command becomes zero and
the servomotor free-run.
After removing the forced stop signal, there is no need to issue an alarm reset signal.
Function
The sequence input signal resets alarm detection of the servo amplifier.
2
The rising edge of the alarm reset [RST] signal resets alarm detection.
By starting the test operation mode at the keypad, operating the PC Loader or turning the power
on again, the alarm can be reset.
Parameter setting
To assign the alarm reset [RST] signal to a sequence input terminal, specify the corresponding
value ("11") to the input terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Relevant description
There are the following methods for resetting alarm detection.
Rising edge of alarm reset [RST] of sequence input signal
Press and hold the [SET/SHIFT] key for at least one second in the test operation mode
[ ].
Press and hold the [] ad [] keys simultaneously for at least one second upon alarm detection
[ ].
Alarm reset from PC Loader
Shutdown and power-on again
Function
(1) Acceleration/deceleration time switch
The acceleration time and deceleration time of the servomotor follow the setting of PA1_37 to 40
(acceleration time, deceleration time). The acceleration time and deceleration time can be set
separately.
The setting through ON/OFF of the ACC0 signal despite the direction of rotation, as shown in the
table below can be switched.
Parameter setting
To assign the ACC0 (acceleration/deceleration time selection) signal to a sequence input terminal,
specify the corresponding value ("14") to the input terminal function setting parameter. This signal
is handled to be always turned off if it is not assigned.
Function
The present command position and the present feedback position are made the reference value
of PA2_19 (preset position) at the rising edge. However, the deviation is subtracted from the
feedback position.
The rising edge is the change point at which the sequence input signal having been switched off
to on.
As zero speed signal [NZERO] can be performed during ON, it is recommended to conduct
position preset while the servomotor is sustained. After position preset, homing is finished.
The following alarm detection can be reset.
Absolute data lost (dL1, dL2, dL3)
Multi-revolution overflow
Position preset
OFF ON
Position preset
response OFF ON
The position preset response is turned off when position preset is turned off.
Parameter setting
To assign position preset to a sequence input terminal, specify the corresponding value ("16") to
the input terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Function
When PA1_61 (gain changing factor) is set at "3" (external switch: CONT signal), the CONT signal
2
assigned to this function switches the gain of the servo system.
The control gain parameters that are enabled with the gain switch are listed in the table below.
Use the function to change the gain of the servo system between the going path and returning
path in a reciprocal motion or similar.
Parameter setting
To assign gain switch to a sequence input terminal, specify the corresponding value ("17") to the
input terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Function
Limitation on the output torque of the servomotor by turning on the torque limit signal can be set.
Specify the torque limit in increments of 1 [%] in the range from "0" to the maximum output torque.
The maximum output torque is 300 [%] if the rated torque is 100 [%].
The torque limit function is always enabled in all control modes.
Note that the setting of PA1_37 to 40 (acceleration and deceleration time) may be ineffective if the
output torque is limited during acceleration or deceleration. The enabled torque limit is as follows.
2
[4] Third torque limit (PA2_60)
If "0" is specified as torque limit selection (PA2_57), the settings of torque limit 0 and torque limit 1
are enabled.
Torque limit 1 Torque limit 0 Torque limit
OFF OFF Value of [2]
OFF ON [2] or [1], whichever is smaller
ON OFF [3] or [2], whichever is smaller
ON ON [3] or [1], whichever is smaller
If forced stop or servo-on is turned off, or if an over-travel or minor failure alarm is detected,
limitation is set at [4] third torque limit (PA2_62: 4 or 5) the setting can be changed.
Parameter setting
If the torque limit signal is assigned to a sequence input terminal, specify the corresponding value
("19" or "20") to the input terminal function setting parameter.
If the torque limit signal is not assigned to the sequence input terminal, the settings of PA1_27
(forward rotation torque limit) and PA1_28 (reverse rotation torque limit) are always enabled.
Relevant description 2
(1) Torque limit detection signal
This signal is turned on while the output torque of the servomotor is equal to or larger than the
torque limit.
The torque limit detection output is enabled in all control modes.
To assign the torque limit detection to a sequence output terminal, specify the corresponding
value ("26") to the output terminal function setting parameter.
Function
After immediate value operation starts with the first data, supply desired data in an immediate
value continuation command. Operation continues with the next data, following execution of the
first data.
Rotaion speed
Immediate value
continuation OFF
Immediate value
continuation OFF
completion
Immediate value
continuation OFF ON 50ms
permission (Permitted again after data continuation)
In-position (level) ON OFF
Parameter setting
To allocate the immediate value continuation command to a sequence input terminal, enter the
corresponding value (22) in the input terminal function setting parameter. Relevant signal
reference values include following.
2 Allocated signal
Immediate value continuation: sequence input
No.
22
signal
Immediate value continuation completion:
80
sequence output signal
Immediate value continuation permission:
79
sequence output signal
Relevant description
(1) Immediate value continuation permission signal
The signal is turned on when the immediate value continuation command is ready to be issued to
the servo amplifier. The immediate value continuation permission signal remains enabled for 50
[ms] after positioning is completed.
(2) Immediate value continuation completion signal
The signal is turned on after the immediate value continuation process is executed according to
an immediate value continuation command, and it is turned off after the immediate value
continuation command is turned off.
(3) Command position / command speed / ABS/INC
Each piece of data can be changed arbitrarily. The immediate value data at the activating edge of
the immediate value continuation command is enabled.
(4) Immediate value change command
When the immediate value continuation command and the immediate value change command
are turned on simultaneously, priority is given to the immediate value change command.
(5) Positioning cancel / pause
These signals are enabled at an arbitrary timing.
Function
2
After immediate value operation is started and the in-position signal is turned off, the target
position and target speed can be changed at an arbitrary timing.
Even if the positioning motion of the first data is not finished, the next data is executed
immediately when the change command is accepted.
Rotaion speed
Immediate value
change OFF
Immediate value
change completion OFF
Command
position (Initial startup position) (Position to be changed)
The command position and command speed change at the activating edge of the immediate
value change command. They can be changed at an arbitrary timing while the in-position signal
remains inactive.
Parameter setting
To allocate the immediate value change command to a sequence input terminal, enter the
corresponding value (23) to the input terminal function setting parameter. Enter value (81) for
the immediate value change completion signal.
Relevant description
(1) Change setting completion
The signal is turned on after the changing process is executed according to the immediate value
change signal, and it is turned off after the immediate value change command is turned off.
2 When the immediate value continuation command and the immediate value change command
are turned on simultaneously, priority is given to the immediate value change command.
(4) Positioning cancel / pause
The signal is enabled at an arbitrary timing.
Electronic gear numerator selection 0: Sequence input signal (Reference value 24)
Electronic gear numerator selection 1: Sequence input signal (Reference value 25)
To change the multiplication of the traveling amount of the mechanical system.
Function
Switch electronic gear numerator 0 or electronic gear numerator 1 to select one of four command
pulse offsets.
The numerator of the electronic gear can be changed through these functions assigned to the
CONT input signal, as shown in the table below.
Parameter setting
To assign numerator 0 of electronic gear or numerator 1 of electronic gear to a sequence input
terminal, specify the corresponding value ("24" or "25") to the input terminal function setting
parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Function
The command pulse is not accepted while the command pulse inhibit signal remains turned on.
Parameter setting
To assign pulse command inhibit to a sequence input terminal, specify the corresponding value
("26") to the input terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Accordingly, pulse input is always enabled while servo-on [S-ON] is turned on.
Function
With [S-ON] signal turned on, the signal will be turned on while the servomotor shaft is
2
mechanically locked.
If the proportional control is turned on during servomotor rotation, position control becomes
unstable.
Do not turn on while the servomotor rotates.
If the brake is applied under position control with the servo locked, an overload (oL) alarm is
detected. This is because the servo performs PI control, and generates a torque in an attempt to
restore the original position even if fine deviation is produced. Be sure to turn off P motion before
applying the brake from an external unit.
Parameter setting
To assign the proportional control to a sequence input terminal, specify the corresponding value
("29") to the input terminal function setting parameter.
This signal is handled to be always turned off if it is allocated to none of sequence input terminals.
Function
Deceleration starts at the activating edge of the pause signal (31). While the signal is turned on,
the start positioning, homing and interrupt positioning motions are interrupted and stopped. After
the signal is turned off, the remaining motion continues.
The signal is ineffective to pulse ratio 1, pulse ratio 2, and manual forward and reverse rotation.
Deceleration follows the designated acceleration/deceleration time, different from forced stop
(10).
The pause is enabled to the current positioning motion.
Parameter setting
To allocate positioning cancel to a sequence input terminal, enter the corresponding value (31)
to the input terminal function setting parameter.
This signal is handled to be always turned off if it is allocated to none of sequence input terminals.
Relevant description
(1) Positioning cancel
If positioning cancel (32) is executed while the pause (31) signal remains turned on, the
positioning motion is canceled.
Function
To resume homing motion, turn on the positioning cancel signal and then turn on the homing
signal again.
The interrupt positioning motion cancels the interrupt positioning motion after interrupt input is
turned on.
This function is disabled for the pulse operation.
Unlike forced stop, controlled stop will be conducted within the selected deceleration time.
Parameter setting
To assign positioning cancel to a sequence input terminal, specify the corresponding value ("32")
to the input terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
External braking resistor overheat: Sequence input signal (Reference value 34)
The thermistor signal of the external braking resistor forcibly stops the servomotor.
Function
In a system where the regenerative power is relatively large, install an external braking resistor and
connect the resistor thermistor signal to the CONT signal assigned as an external braking resistor
overheat signal.
If the external braking resistor overheat input signal is turned off (normally closed contact), an
external braking resistor overheat (AL-rH2) alarm is issued.
Parameter setting
To assign external braking resistor overheat to a sequence input terminal, specify the
corresponding value ("35") to the input terminal function setting parameter.
This signal is handled to be always turned on if it is not assigned to the sequence input terminal.
Function
2
The current command position of the servomotor is written as position data in the positioning data
at the activating edge of the teaching signal. Enter the current position in an absolute (ABS)
position.
The signal can be always executed without relations to the status of the forced stop and servo-on
signals.
You can check the over write completion signal, one of sequence output signals, to check if
overwriting of the current position is completed.
Teaching is executed generally according to the following procedure.
(1) Designate the address of positioning data, to which the current position is to be written,
among AD0 to AD3.
(2) Using the manual forward rotation command, pulse operation or the like, feed the mechanical
system to the target position.
(3) The current command position is written as position data in the positioning data at the
activating edge of the teaching signal. When the teaching signal is turned off, the over write
completion signal is turned off, too.
Parameter setting
To allocate the teaching signal to a sequence input terminal, enter the corresponding value (35)
to the input terminal function setting parameter.
This signal is handled to be always turned off if it is allocated to none of sequence input terminals.
Teaching OFF
Over write
completion OFF
Function
This function is to be used to switch to the control mode (control state) during servomotor operation
or similar.
Turn the control mode selection signal, which is assigned to a CONT input signal, on or off to
switch the control mode.
Control mode selection is enabled only if PA1_1 (control mode selection) is set at 3, 4 or 5.
Control mode
The enabled control mode includes the following.
3
4
Position control
Position control
Speed control
Torque control
2
5 Speed control Torque control
For details, refer to "CHAPTER 4 PARAMETER."
Parameter setting
To assign control mode selection to a sequence input terminal, specify the corresponding value
("36") to the input terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Function
Turn on to perform position control in the extension mode (mode compatible with that of
conventional Series).
The position control state continues while the position control signal assigned to a CONT input
signal remains turned on. Positioning, interrupt positioning and other functions can be executed
with a pulse input.
Parameter setting
To assign position control to a sequence input terminal, specify the corresponding value ("37") to
the input terminal function setting parameter. For command pulse ratio 1, specify ("27"), while
specify ("28") for command pulse ratio 2.
This signal is handled to be always turned off if it is not assigned to the sequence input signal.
2
[Example] To conduct operation with a command pulse input
Operation with a command pulse input is enabled while command pulse ratio 1 or
command pulse ratio 2 remains turned on after the position control signal is turned
on.
Pulse
ONL ONL EMG +OT -OT
RUN ERR RUN ERR ERR 8 9 101112131415 ERR ERR 8 9 101112131415 ERR CH2
TERM TERM
SLV RUN SLV RUN
PWR ALM ALM
STOP BAT STOP BAT CH
ALM No.
CPU CPU
No. No.
PH
20
PL
LOADER LOADER DA
1
B/A
PE1 HP2
Relevant description
(1) PA1_6: numerator 0 of electronic gear /PA1_7: denominator of electronic gear
In the factory shipment state, each pulse of a pulse input turns the servomotor by 16 encoder
pulses.
With an incremental encoder, each revolution of the motor shaft corresponds to 1048576 pulses
(20 bits).
Use the electronic gear to change the rotation amount of the servomotor corresponding to each
pulse of the pulse input.
(2) PA2_54: command pulse ratio 1/PA2_55: command pulse ratio 2
Numerator 0 of electronic gear and denominator of electronic gear convert the traveling amount of
the mechanical system per each pulse of the pulse input into a unit amount.
Or the multiplication of the traveling amount of the mechanical system can be changed with
command pulse ratio 1 or command pulse ratio 2.
The conditions for enabling position control with the command pulse input are shown below.
Servo-on [S-ON] = ON
Forced stop [EMG] = ON
(Control output ready for servo-on [RDY] = ON)
Function
2
Turn on to conduct torque control in the extension mode (mode compatible with that of
conventional Series).
The servo amplifier is in the torque control mode while the torque control signal assigned to a
CONT input signal remains turned on.
The torque of the output shaft of the servomotor can be controlled.
The torque is actually output while the forward command [FWD] or reverse command [REV] signal
remains turned on.
The torque command value depends on the input voltage applied to the TREF terminal. (Refer to
the table below.)
The direction of rotation varies between the forward command [FWD] and reverse command [REV]
signals.
Voltage applied to TREF terminal Output torque (rated torque 100 [%])
3[V] 100[%] *
* PA3_33: If the torque command scale value is the default value.
Parameter setting
To assign torque control to a sequence input terminal, specify the corresponding value ("38") to the
input terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Relevant description
(1) Maximum rotation speed
If there is no load connected to the servomotor, the rotation speed is subject to a limitation on
PA1_26 (maximum rotation speed (for torque control)) with a variation of about 100 [r/min] (due to
lack of speed control).
The speed limit can be selected with the setting of PA2_56 (speed limit selection at torque control).
VV type: input voltage of speed command [VREF] terminal, multi-step speed setting
(2) Torque setting filter
A filter can be set to the input voltage applied to the torque command [TREF] terminal with the
setting of PA1_60 (torque setting filter).
(3) Torque command scale/offset
The scale and offset of the input voltage applied to the torque command [TREF] terminal can be
adjusted, using PA3_33 (torque command scale) and PA3_34 (torque command offset).
Function
The rotation speed can be changed with the multiplication designated with override 1/2/4/8 while
the override enable signal remains turned on. The speed can be increased up to 150 [%] of the
current rotation speed (within the maximum rotation speed).
The weight of the multiplication corresponding to override 1/2/4/8 can be changed with the
standard parameter.
This parameter is enabled for all rotation commands except for torque control and command
pulse input (command pulse ratio 1/2). The function and corresponding number are shown on the
next page.
Parameter setting
To assign override enable to a sequence input terminal, specify the corresponding value ("43") to
the input terminal function setting parameter.
Similarly, specify the corresponding value ("44" to "47") for override 1/2/4/8.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
2
OFF ON OFF OFF 40
OFF ON OFF ON 50
enable is turned off, the original speed (100
OFF ON ON OFF 60
[%] traveling speed) becomes effective. OFF ON ON ON 70
ON OFF OFF OFF 80
Signals not assigned to sequence input ON OFF OFF ON 90
terminals are assumed to be turned off. ON OFF ON OFF 100
ON OFF ON ON 110
ON ON OFF OFF 120
ON ON OFF ON 130
ON ON ON OFF 140
ON ON ON ON 150
* If the weight of the override is the default value
PA2_36 Override 1 10
PA2_37 Override 2 0[%] to 150[%] 20
Always
(In increments of 1)
PA2_38 Override 4 40
PA2_39 Override 8 80
If all the override 1/2/4/8 settings are turned on, the weight is 150 (10 + 20 + 40 + 80). If the sum
exceeds 150, the value immediately before is retained.
(3) Maximum rotation speed
Use the setting of PA1_25 (max. rotation speed (for position and speed control)) to specify the
maximum rotation speed of the output shaft. However, the setting is disabled for command pulse
inputs.
2
parameter PA1_01.
Function
If the interrupt input enable signal assigned to a CONT input signal is turned on, stoppage is
caused after a travel of a certain amount since the interrupt input signal is turned on.
Specify the traveling amount after the interrupt input in PA2_20 (interrupt traveling unit amount).
The rotation speed follows the X1, X2 and X3 signals and input voltage applied to the speed
command [VREF] terminal.
The rotation speed after an interrupt input keeps the speed at the rising edge effective.
The override is enabled even after the rising edge.
To change the rotation speed in the interrupt positioning mode, use the override.
Parameter setting
To assign interrupt input enable to a sequence input terminal, specify the corresponding value
("48") to the input terminal function setting parameter. For the interrupt input, specify ("49").
These signals are handled to be always turned off if they are not assigned to sequence input
terminals.
Relevant description
(1) Interrupt traveling unit amount
The traveling unit amount after the interrupt input signal is turned on is specified in PA2_20
(interrupt traveling unit amount).
The timing chart is shown in the figure below.
Rotation speed
Time
Position control ON
Forward command
(FWD) OFF ON
In-position (level)
ON OFF
2 Consideration must be taken for the response capability and other particulars of the sensor used
for the interrupt input.
Function
The difference (deviation) between the command position and the feedback position is zeroed
while the deviation clear signal remains turned on.
The present command position changes to the present feedback position.
Use PA3_36 (deviation clear input form) to select either the edge or level signal.
If the edge is selected, deviation is reset at the rising edge.
The activation time must be 2 [ms] or over.
Parameter setting
To assign deviation clear to a sequence input terminal, specify the corresponding value ("50") to
the input terminal function setting parameter.
The signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Relevant description
All rotation commands are ignored while the deviation clear signal is turned on.
If the deviation clear signal is turned on during servomotor rotation, the manual forward rotation
[FWD] signal and so on are ignored. The feedback position does not change even if deviation clear
is executed.
You can zero the accumulated deviation due to the mechanical stop or similar, thereby avoiding
the travel by the deviation amount that may appear when the load is released.
After deviation clear is executed, the zero deviation sequence output signal is turned on.
Multi-step speed selection [X1]: Sequence input signal (Reference value 51)
Multi-step speed selection [X2]: Sequence input signal (Reference value 52)
Multi-step speed selection [X3]: Sequence input signal (Reference value 53)
The manual feed speed is specified for the position or speed control mode.
2
These values are used to select the speed limit in the torque control mode.
Function
The rotation speed while the forward command [FWD] (reverse command [REV]) signal is turned
on is selected.
(1) Under speed and position control
The motor turns at the speed selected with multi-step speed [X1], [X2] and [X3].
The setting speed is shown in the table below.
Parameter
X3 X2 X1 Rotation speed for enabling
No.
Parameter setting
To assign multi-step speed selection to a sequence input terminal, specify the corresponding value
("51," "52" or "53") to the input terminal function setting parameter.
These signals are handled to be always turned off if they are not assigned to sequence input
terminals.
Function
While the free-run [BX] signal assigned to a CONT input signal remains turned on, the output of the
servo amplifier is shut off and the servomotor free-run.
The output shaft of the servomotor decelerates (accelerates) according to the torque of the load.
The free-run signal is enabled in all control modes (position control, speed control and torque
control modes).
Under position control, the number of output pulses sent from the host controller deviates from the
revolution amount of the servomotor because the servomotor free-run while the signal remains
turned on.
Under speed control and torque control, as the servomotor automatically become free-run, in case
it is used for vertical transportation purpose, note that there is a risk of falling.
Parameter setting
To assign free-run to a sequence input terminal, specify the corresponding value ("54") to the input
terminal function setting parameter.
This signal is handled to be always turned off if it is not assigned to the sequence input terminal.
Function
The edit permission assigned to a CONT input signal controls editing operation and test operation
made at the keypad or PC Loader.
The following operation can be executed only while the edit permission remains turned on.
Parameter edit mode
Test operation mode
When the edit permission assigned to a CONT input signal is turned off, only the monitor mode
can be executed. This function can be used to avoid inadvertent operation of the keypad or PC
Loader, thereby avoiding movement of the servomotor, drop of the machine, etc.
Parameter setting
To assign the edit permission to a sequence input terminal, specify the corresponding value ("55")
to the input terminal function setting parameter.
Relevant description
(1) Parameter write protection
Specify "1" (write protection) to PA2_74 (parameter write protection) to disable key operation at the
keypad and parameter editing at the PC Loader.
2
The relationship between the edit permission and PA2_74 (parameter write protection) is shown in
the table below.
Edit permission
Edit permission PA2_74 Parameter change operation
response
Anti resonance frequency selection 0: Sequence input signal (Reference value 57)
Anti resonance frequency selection 1: Sequence input signal (Reference value 58)
Select the anti resonance frequency, which is a vibration suppressing control function.
Function
2 In a spring characteristic structure such as the robot arm and transfer machine, vibration is caused
at the end of the workpiece upon sudden acceleration or deceleration of the motor. Vibration
suppressing control aims at suppression of vibration of the workpiece in such a system, thereby
realizing positioning at a shorter cycle time.
Four points through combination of anti resonance frequency selection 0 and anti resonance
frequency selection 1 can be specified.
The anti resonance point may vary according to the length of the arm and the weight of the load.
Parameter setting
To assign anti resonance frequency selection 0 or anti resonance frequency selection 1 to a
sequence input terminal, specify the corresponding value ("57" or "58") to the input terminal
function setting parameter.
These signals are handled to be always turned off if they are not assigned to sequence input
signals.
In this case, PA1_78 (vibration suppressing resonance frequency 0) is always enabled.
To disable the anti resonance frequency, set the anti resonance frequency at 300.0Hz.
Because in-cycle switching of the anti resonance frequency causes a shock, switch during
stoppage without fail.
In addition, it is recommended to use PA1_52 (low-pass filter (for S-curve) time constant) in
parallel.
Function
2
The positioning method can be switched at an arbitrary timing between the following: positioning
within 15 points with internal positioning data and positioning with immediate value data for
frequent positioning data change.
If the CONT signal is turned on, the positioning data is enabled.
if the CONT signal is turned off, the immediate value data is enabled.
The switching timing is always enabled.
The data is recognized at the activating edge of the START signal.
If the timing is simultaneous, the data after signal change is enabled.
Parameter setting
To allocate positioning data selection to a sequence input terminal, enter the corresponding value
(77) to the input terminal function setting parameter.
This signal is handled to be always turned off if it is allocated to none of sequence input terminals.
Output signal
Ready for servo-on [RDY]: Sequence output signal (Reference value 1)
This signal is turned on if the servomotor is ready to operate.
Function
The ready for servo-on signal is turned on if the conditions shown in the table below are satisfied.
Signal
division
Signal name
Function
No.
Signal status
2
Servo-on [S-ON] 1 ON
CONT input Forced stop [EMG] 10 ON
Free-run [BX] 54 OFF
Alarm detection 16 OFF
OUT output
Servo control ready
28 ON
[S-RDY]
The host sequence unit checks the ready for servo-on [RDY] signal to check if the servomotor is
ready to rotate.
Parameter setting
To assign ready for servo-on [RDY] to a sequence output terminal, specify the corresponding value
("1") to the output terminal function setting parameter.
Relevant description
The servo control ready [S-RDY] (reference value 28) signal can be output.
The servo control ready signal is turned on if the conditions shown in the table below are satisfied.
Signal Function
Signal name Signal status
division No.
Function
(1) Status of in-position signal
2
The state under position control is shown in the table below.
Parameter setting
To assign in-position [INP] to a sequence output terminal, specify the corresponding value ("2") to
the output terminal function setting parameter.
Signal activation condition
(1) At power-on
Level: ON
Single shot: OFF
(2) During command pulse input operation
Level: The signal is turned on if conditions (A) and (B) below are satisfied.
(A) The rpm of the servomotor is within the setting of PA1_30 (zero speed range).
(B) The difference (deviation amount) between the command position (command pulse
input) and feedback position is within the setting of PA1_32 (zero deviation
range/in-position range).
Single shot: If conditions (A) and (B) above are satisfied, the signal is turned on for the time
specified at PA1_34 (In-position min. OFF time/single shot ON time) and then it is
turned off.
However, if the zero deviation signal is turned off while the signal remains turned on,
the signal is forcibly turned off.
Time
In-position (level)
ON OFF ON
Function
The signal is output to an external device if the rpm of the servomotor reaches the preset speed
2
limit.
Under speed control and position control (except for command pulse operation), the speed limit
depends on the setting of PA1_25 (maximum rotation speed).
Under torque control, the speed limit depends on the setting of PA1_26 (maximum rotation
speed (for torque control)).
However, if PA2_56 (speed limit selection at torque control) is "1," the speed limit can be
selected with multi-step speed settings X1 to X3.
Parameter setting
To assign speed limit detection to a sequence output terminal, specify the corresponding value
("11") to the output terminal function setting parameter.
Function
(1) Data setting (overwriting)
The signal remains turned on while the teaching function enters data.
Teaching OFF ON
Parameter setting
To allocate the overwriting completion signal to a sequence output terminal, enter the
corresponding value (13) to the output terminal function setting parameter.
Function
The brake timing output is turned off if the servo-on [S-ON] signal is turned off. The ready signal is
turned off after the torque keeping time to holding brake (PA2_64).
Parameter setting
To assign the brake timing output to a sequence output terminal, specify the corresponding value
("14") to the output terminal function setting parameter.
The brake timing is issued at the specified OUT terminal.
This signal is handled to be always turned off if it is not assigned to the sequence output terminal.
Relevant description
Timing chart
(1) ON/OFF of servo-on [S-ON] signal
2
Base signal ON OFF
PA2_64
Torque keeping time to holding brake
Alarm detection (normally open contact): Sequence output signal (Reference value 16)
Alarm detection (normally closed contact): Sequence output signal (Reference value 76)
Signals are turned on (off in case of normally closed contact) if the servo amplifier detects an alarm
(activation of a protective function).
2
Function
The signal is turned on if the servo amplifier detects an alarm, and the state is retained on the
servo amplifier side. After the cause of the alarm is removed, the signal is turned off (to be ready to
operation) upon a rising edge of the alarm reset [RST] signal.
Alarm can be checked by having the host controller recognizes the alarm detection.
It can be also checked when the servo-on [S-ON] is ON and ready for servo-on [RDY] is OFF.
Precautions for using a normally closed contact for alarm detection
Power
OFF ON
Reset [ RS T]
OFF ON OFF
Alarm detection: NC
contact OFF 1.5 sec. ON OFF ON
Alarm detection
The contact remains turned off for about 1.5 seconds after the power is turned on.
Parameter setting
To assign alarm detection (normally open contact) to a sequence output terminal, specify the
corresponding value ("16") to the output terminal function setting system parameter.
For alarm detection (normally closed contact), specify ("76").
Relevant description
The nature of the detected alarm can be output to the sequence output terminal in a code.
Alarm code 4 [ALM4] (36)
Alarm code 3 [ALM3] (35)
Alarm code 2 [ALM2] (34)
Alarm code 1 [ALM1] (33)
Alarm code 0 [ALM0] (32)
Function
2 Three types of the output format can be selected through settings of PA2_31 (point detection, area
detection).
The signal can be output at two points with point detection, area 1, 2.
(1) PA2_31 (point detection, area detection) = 0: point detection
The signal is turned on near the position specified with PA2_32 or PA2_33.
Current position
Point detection
OFF ON PA2_32: Point detection, area detection position 1
PA2_33: Point detection, area detection position 2
Area
OFF ON
Area ON OFF
Parameter setting
To assign point detection and area 1 to a sequence output terminal, specify the corresponding
value ("17") to the output terminal function setting parameter. Specify ("18") for point detection and
area 2.
Function
With the limiter function, a motion started with positioning data exceeding the positive limiter
2
detecting position (PA2_28) or negative limiter detecting position (PA2_29) is stopped at the
detecting position.
After the motion is stopped at the limiter detecting position, the limiter detection signal is output
under the same conditions as those of issuance of the positioning completion signal.
If the motion is started with positioning data not exceeding the specified limiter position, the limiter
detection signal is turned off.
Rotation speed
Time
OFF
Start positioning
Parameter setting
To allocate limiter detection to a sequence output terminal, enter the corresponding value (19) to
the output terminal function setting parameter.
Relevant description
The limiter function is helpful to move at a uniform interval to the preset parameter position.
There is no need to calculate the frequency of starting or remaining distance to go.
The limiter detection signal is issued after a timer time, similarly to positioning completion.
The limiter function is enabled even in the manual feed and pulse modes. In case of the pulse
mode, the motor is forcibly stopped, causing deviation between the number of command pulses
and the actual motor movement distance. The function is enabled during travel with positioning
data or operation with immediate values.
Function
The OT detection ("20") sequence output is issued while the +OT (7) or -OT (8) sequence input
signal terminal remains turned off.
2 In addition, OT detection ("20") is turned on if the current position reaches the reference value of
the software OT detection position.
If 7 (positioning operation) is selected for PA1_01 (control mode selection), PA2_25 (position
command format) is enabled.
Select 0 (regular PTP) with PA2_25 to enable the software OT function.
Select 1 (non-overflow) with PA2_25 to disable the software OT function.
Parameter setting
To assign OT detection to a sequence output terminal, specify the corresponding value ("20") to
the output terminal function setting parameter.
Relevant description
(1) +OT detection (38)/-OT detection (39)
A + OT signal is detected during servomotor travel in the positive direction, while a - OT signal is
detected during travel in the negative direction.
Use sequence output signals to notify the host controller of detection of the + OT or - OT signal.
Connect to the host controller in general if the host controller is equipped with OT inputs.
(2) Software OT
Set PA2_25 (software OT selection) at "1" (enable) to limit the position range of motion between
(PA2_26 (positive software OT detection position)) and (PA2_27 (negative software OT detection
position)).
If the range is exceeded, the motion is forcibly stopped with the OT detection ("20") sequence
output turned on.
Supply pulse inputs in the direction opposite to the detection direction or perform manual feed
(forward/reverse command) to return to the range. The signal will be turned off and movement in
both directions will be possible.
The + OT (or - OT) sequence input is mechanical position detection, while software OT is position
detection of the servo amplifier. Software OT to reverse the homing motion shall not be applied.
Movable range
Feedback position
Function
Starting at the positioning data at an arbitrary address, execute positioning data with merely the 2
start positioning signal sequentially until positioning data including the CEND status is reached.
Follow the procedure below to execute sequential start.
(1) Designate the first positioning data number and issue the start positioning signal to start the
positioning motion.
(2) Turn all positioning data addresses off and issue the start positioning signal. The motion
starts with the next positioning data.
(3) Step (2) is repeated until the positioning data including CEND is reached
(4) After positioning motions are completed up to the positioning data including CEND, the
cycle end detection signal is turned on at the same timing as the in-position signal.
(5) You can supply the start positioning signal with all addresses turned off to repeat the above
steps (1) through (4).
CEND
Rotation speed
7 8 9 10 7
Time
In-position ON OFF
(level)
Address 7 00
Parameter setting
To allocate cycle end detection to a sequence output terminal, enter the corresponding value
(21) to the output terminal function setting parameter.
Relevant description
The cycle end detection signal is not output if sequential start cannot be executed.
If the servo-on signal is turned off
If the pulse ratio is enabled or a homing cycle is executed during sequential operation
If +OT or -OT is detected or if software OT is detected
Neither positioning cancel nor pause gives effects on cycle end detection.
When positioning data number 15 is reached during sequential operation, the cycle end process
is executed.
If data continuation designation is included in positioning data, operation starts at the next data
having no data continuation designation.
Function
This signal is turned on after the homing motion is normally finished. It remains turned on if the
feedback position is within PA2_17 (home position detection range) around PA2_16 (home
position after homing completion).
The signal is always turned on after homing if PA2_17 (home position detection range) is "0" or the
maximum value.
Home position
Current position
Homing completion
OFF ON
Parameter setting
To assign homing completion to a sequence output terminal, specify the corresponding value
("22") to the output terminal function setting parameter.
Function
The signal is turned on if the difference (deviation amount) between the command position and
feedback position is within the reference value of PA1_32 (zero deviation width/in-position range).
The signal status is retained in control modes other than position control mode (such as torque
control mode).
Position deviation will not be generated despite the reference value of PA1_32.
Parameter setting
To assign zero deviation to a sequence output terminal, specify the corresponding value ("23") to
the output terminal function setting parameter.
Function
The signal is turned on if the servomotor rotation speed is within the reference value of PA1_30
(zero speed range).
The signal can be used as a motor stopping condition signal.
Parameter setting
To assign zero speed [NZERO] to a sequence output terminal, specify the corresponding value
("24") to the output terminal function setting parameter.
Function
The signal is turned on if the servomotor rotation speed is within the reference value of PA1_29
(speed coincidence range).
The command speed is the reference values of PA1_41 to 47 (manual feed speed 1 to 7) and the
speed command voltage supplied to the VREF terminal.
The signal is enabled under speed control and position control (interrupt positioning) and in the
homing cycle. It is turned off under torque control.
During manual operation, the signal is not output under the following conditions.
If the [FWD] or [REV] signal is turned off
If the speed does not reach due to PA1_25 (max. rotation speed (for position and speed control))
If the deceleration time is too long to reach the command speed
Parameter setting
To assign the speed coincidence [NARV] signal to a sequence output terminal, specify the
corresponding value ("25") to the output terminal function setting parameter.
Relevant description
PA1_25 (max. rotation speed (for position and speed))
Specify the upper limit of the servomotor rotation speed which is specified with a parameter.
If the maximum rotation speed is exceeded due to an override or similar, the servomotor rotates at
the specified value.
2 Under torque control, there is a difference of about 100 [r/min] between the reference value and
the actual servomotor rotation speed. (This is because the speed is not controlled).
The maximum rotation speed setting is disabled under command pulse input position control.
Function
The torque limit value can be changed according to conditions. For details, refer to "Torque limit 0,
1" on page 2-36.
The torque limit detection (26) output is enabled in all control modes.
Parameter setting
To assign torque limit detection to a sequence output terminal, specify the corresponding value
("26") to the output terminal function setting parameter.
Function
The signal is turned on if the load factor of the servomotor reaches the overload warning level of
PA2_70 (overload warning value).
The signal is automatically turned off if the factor falls below the overload warning level. (There is
no way to reset with a sequence input signal.)
The signal can be issued before the servo amplifier trips due to an overload alarm. Determine the
reference value while referring to the characteristics diagram specified on the next page.
Parameter setting
To assign overload warning detection to a sequence output terminal, specify the corresponding
value ("27") to the output terminal function setting parameter.
Standard series
1200
2
Overload warning time [sec]
1000
Overload warning value=20%
800 Overload warning value=40%
Overload warning value=60%
600 Overload warning value=80%
Overload warning value=100%
Overload detection (OL2) alarm
400
Lock detection (OL1) alarm
200
0
0 100 200 300 400
Load factor [%]
600
Overload warning time [sec]
500
Overload warning value=20%
400 Overload warning value=40%
Overload warning value=60%
300 Overload warning value=80%
Overload warning value=100%
200 Overload detection (OL2) alarm
Lock detection (OL1) alarm
100
0
0 100 200 300 400
Load factor [%]
Servo control ready [S-RDY]: Sequence output signal (Reference value 28)
Use the signal to check that the servo amplifier and servomotor operate correctly.
Function
The servo control ready signal remains turned on while the conditions listed in the table below are
2
satisfied.
Signal Function
Signal name Signal status
division No.
Parameter setting
To assign servo control ready to a sequence output terminal, specify the corresponding value
("28") to the output terminal function setting parameter.
Function
After the edit permission assigned to a CONT input signal is on, under some conditions, the "edit
permission response command" is turned on. The conditions are listed in the table below.
Parameter change Edit permission
Edit permission PA2_74
operation response
Parameter setting
To assign edit permission response to a sequence output terminal, specify the corresponding
value ("29") to the output terminal function setting parameter.
Relevant description
For details, refer to "Edit permission" on page 2-54.
2
The signal is turned on if the data reading or writing process via RS-485 communications does not
proceed correctly.
Function
The signal is turned on if the data via RS-485 communications is incorrect (drifting beyond the
specification limit).
Function
The signal is turned on if the start positioning (4) signal is turned on while AD3 through AD0 are
turned off with PA2_41 (sequential start selection) being 0 (disable).
Start operation with a correct positioning data number to turn the signal off.
Parameter
To allocate the address error to a sequence output terminal, enter the corresponding value (31)
to the output terminal function setting parameter.
Function
Alarm code 0 to 4 signals assigned to OUT output signals identifies the nature of the alarm.
Parameter setting
To assign alarm code 0 to 4 to sequence output terminals, specify the corresponding value ("32" to
"36") to the output terminal function setting parameter.
Nature of alarm ALM4 ALM3 ALM2 ALM1 ALM0 Code Indication Order
2 Overload 2
0
01H
02H
oL2
HF
16
29
Amplifier overheat 1 1 03H AH 22
Internal braking resistor overheat 1 0 0 04H rH1 18
External braking resistor overheat 1 0 0 04H rH2 19
Braking transistor error 1 0 0 04H rH3 20
Deviation overflow 1 0 1 05H oF 21
Overcurrent 1 1 1 0 06H oC1 1
Overcurrent 2 1 1 0 06H oC2 2
Overspeed 1 1 1 07H oS 3
Overvoltage 1 0 0 0 08H Hv 5
Control power undervoltage 1 0 0 1 09H LvC 4
Main power undervoltage 1 0 0 1 09H LvP 17
Encoder trouble 1 1 0 1 0 0AH Et1 6
Encoder trouble 2 1 0 1 0 0AH Et2 7
Initial error 1 0 1 1 0BH IE 28
Circuit trouble 1 1 0 0 0CH Ct 8
Memory error 1 1 0 1 0DH DE 9
Fuse broken 1 1 1 1 0FH Fb 10
Encoder communication error 1 0 0 0 0 10H EC 13
Motor combination error 1 0 0 0 1 11H CE 11
Braking transistor overheat 1 0 0 1 0 12H tH 12
CONT (Control signal) Error 1 0 0 1 1 13H CtE 14
Encoder overheat 1 0 1 0 0 14H EH 23
Absolute data lost 1 1 0 1 0 1 15H dL1 24
Absolute data lost 2 1 0 1 0 1 15H dL2 25
Absolute data lost 3 1 0 1 0 1 15H dL3 26
Multi-turn data overflow 1 0 1 1 0 16H AF 27
*1=ON, 0=OFF Indication indicates characters displayed at the keypad.
Data error
BCD error
Out-of-range error, 0 data write
1CH
1DH
2
Negative sign designation 1EH
Battery warning 17H
Maintenance function
Life warning 18H
If two or more alarms occur simultaneously, alarms are output in the priority specified in the table
above.
The life warning is for the capacitors in the main circuit inside the servo amplifier and the cooling
fan (OR condition).
Function
The corresponding positive or - OT detection sequence output is turned on while the +OT or -OT
sequence input signal terminal remains turned off.
Parameter setting
To assign positive or - OT detection to a sequence output terminal, specify the corresponding
value ("38" or "39") to the output terminal function setting parameter.
Relevant description
(1) OT detection
The signal is turned on when the servomotor detects the OT signal in either the positive or
negative direction. For details, refer to page 2-68.
(2) Software OT
Set PA2_25 (software OT selection) at "1" to allow movement in the position range between
(PA2_26 (+software OT detection position)) and (PA2_27 (-software OT detection position)).
For details, refer to "PA2_25 to 27 software OT selection/+software OT detection/-software OT
detection position" on page 4-66.
Function
The sequence output corresponding to home position LS detection is turned on while the home
position LS sequence input signal remains turned on.
2 Parameter setting
To assign home position LS detection to a sequence output terminal, specify the corresponding
value ("40") to the output terminal function setting parameter.
Function
Forced stop detection is turned on when the forced stop sequence input signal is turned off. For
details, refer to "Forced stop" on page 2-32.
Parameter setting
To assign forced stop detection to a sequence output terminal, specify the corresponding value
("41") to the output terminal function setting parameter.
Function
If the battery voltage is smaller than the rated value in an established ABS system (absolute
system), a battery warning signal is turned on.
Parameter setting
To assign battery warning to a sequence output terminal, specify the corresponding value ("45") to
the output terminal function setting parameter.
Replace the battery immediately if this signal is turned on.
Function
2
The life of internal main circuit capacitors of the servo amplifier and that of the cooling fan are
calculated and, if either exceeds the rated time, a life warning is turned on.
Use the PC Loader or keypad (En_003) to discriminate between the main circuit capacitors and
cooling fan.
Parameter setting
To assign the life warning to a sequence output terminal, specify the corresponding value ("46") to
the output terminal function setting parameter.
Function
The M code of the positioning data being executed is output.
Unlike JIS B 3614, M00, M02, M30, M98 and M99 are not provided with specific functions but are
general-purpose code outputs. No interlock function is provided at MON and MOFF.
The M code is output at M code sequence output terminals 0 to 7 (60 to 67).
The M code is a hexadecimal between 00H and FFH.
* The default value of the M code is FF.
In case of RS-485 communications, the code can be acquired through in-process positioning data
read function.
Parameter setting
To allocate M codes 0 to 7 to sequence output terminals, enter corresponding value (60 to 67)
to the system parameter.
Relevant description
(1) M code setting range
Enter the M code in a binary between 00h and FFh.
(2) Output at start (output in start) / output at completion (output after completion)
2 You can select the M code output timing between during execution of positioning data (output at
start) and after execution of positioning data (output at completion).
Rotation
M code 20
speed
Time
Timer
(positioning data)
Ready for
ON
servo-on
Start
OFF ON
positioning
AD3 to AD0 5 15
In-position ON OFF ON
(level)
M code FF 20 FF
Rotation
M code 20
2
speed
Time
Timer
(positioning data)
Ready for
ON
servo-on
Start
OFF ON
positioning
AD3 to AD0 5 15
In-position ON OFF ON
(level)
M code FF 20
Function
If position preset is executed in an established ABS system (absolute system) to reset from an
alarm or change the current position, the sequence output corresponding to position preset
completion is turned on after position preset is finished.
Parameter setting
To assign position preset completion to a sequence output terminal, specify the corresponding
value ("75") to the output terminal function setting parameter.
Alarm detection (normally closed contact): Sequence output signal (Reference value 76)
The signal is turned off if a protective function (alarm) of the servo amplifier is activated.
For details, refer to Alarm code 0 to 4 on page 2-75.
Immediate value continuation permission: Sequence output signal (Reference value 79)
The signal is turned on when the system is ready to accept an immediate value continuation command.
Function
The immediate value continuation command can be accepted only if this signal is turned on after
immediate value operation is started.
The signal is turned off after the continuation setting completion signal is turned on. It is turned on
again after data continuation is made.
The signal is turned off 50ms after positioning based on the post-continuation data.
Parameter setting
Enter the corresponding value (79) to the output terminal function setting parameter. Relevant
signal reference values are shown below.
Immediate value continuation completion: Sequence output signal (Reference value 80)
The signal is turned on after continuation of immediate value operation is processed according to an
immediate value continuation command, and it is turned off after the immediate value continuation
command is turned off.
Function
After immediate value operation is started and positioning is completed, the positioning motion
continues according to new target position (speed) data. The positioning motion continues even if
deceleration is already started with immediate value operation data.
For details, refer to Immediate value continuation on page 2-37.
Parameter setting
Enter the corresponding value (80) to the output terminal function setting parameter. The relevant
signal reference values are shown below.
Immediate value change completion: Sequence output signal (Reference value 81)
The signal is turned on when the changing process is executed according to an immediate value
change signal, and it is turned off after the immediate value change is turned off.
Function
While the in-position signal is turned off after immediate value operation is started, the target
position and target speed can be changed at an arbitrary timing.
For details, refer to Immediate value change on page 2-39.
The command position and command speed change at the activating edge of the immediate value
change command. While the positioning completion signal is turned off, they can be changed at an
arbitrary timing.
Parameter setting
Enter the corresponding value (81) to the output terminal function setting parameter. The relevant
signal reference values are shown below.
Allocated signal
Immediate value change
No.
23
2
Immediate value change completion 81
Function
The signal undergoes ON-to-OFF transition at the start of operation and OFF-to-ON transition
upon elimination of the internal command during manual feed, positioning, homing or interrupt
positioning. However, even if the command is eliminated, in the case of the automatic-operation
continuation dwell timer counting cycle for example, the OFF state continues during operation.
When continuation of operation is disabled due to alarm detection, emergency stop detection or
OT detection, this signal is immediately turned on.
Speed
Command
Time
Motor speed
Start positioning ON
In-position OFF ON
If the command positioning completion signal is allocated to an output signal, the condition for the
next start signal is activation of the command positioning completion signal. Refer to the timing
chart below.
2 Speed Motor
speed
Command
Time
Start positioning ON
Command positioning
OFF
completion
ON
In-position OFF
[INP]
If a motion to the current position is started, the servomotor does not start but the in-position signal is
turned off for the time specified in PA1_34 (in-position minimum OFF time / single shot ON time).
Parameter setting
Enter the corresponding value (82) to the output terminal function setting parameter.
Parameter setting
The signal can be output at two positions: position range 1 and 2.
Range 1 of position: Enter at PA3_92 and _93.
Range 2 of position: Enter at PA3_94 and _95.
1000.00 3000.00 2
Motor current
position
1000.00 3000.00
Motor current
position
Range1 of ON OFF ON
position
For products not described in this manual, be sure to refer to the manual attached to the corresponding
product. Refer to the connection diagram described here.
The servomotor specified in the connection diagram is equipped with a brake. If the servomotor is
2
equipped with no brake, the Br terminal is not provided.
Connection of connector 6 (CN6) is unnecessary for the operation of the servomotor. Use it to
measure or monitor the speed waveform and torque waveform of the servomotor with a measuring
instrument or similar.
Connect a battery at connector 5 (CN5) to configure an absolute system.
It is unnecessary if the absolute system is not configured.
Connector 4 (CN4) is for the PC Loader. It is irrelevant to operation or stopping of the servomotor.
To drive a servomotor, the main power and control power must be supplied. To edit parameters or
perform similar operation without rotating the motor, supply only the control power.
Prepare separate power supplies for 24 [V] DC sequence I/O (CN1) and 24 [V] DC brake.
This is to isolate the effects of voltage fluctuation caused by counter electromotive force generated
by power-on and -off of the brake coil. There is no polarity in the brake power supply input.
DC24V 1(E) Br
(2) 2(F) Br
CN2
P5 1 7(H) P5
M5 2 8(G) M5
SIG+ 5 5(C) SIG+
SIG- 6 4(D) SIG-
The maximum output frequency is 250kHz.
- OUT1 5
M 24 20 COMIN
OUT2 6
21 CONT1
P 24 OUT3 26
22 CONT2
OUT4 7
1 CONT3
DC 24 V OUT5 8
DC24V 2 CONT4
COMOUT 19
3 CONT5
4 CONT6 CN5
CHAPTER 2
M 24 23 CONT7
BAT+ 2
24 CONT8
BAT- 1
This terminal needs no FB. For details, refer to the manual prepared for the positioning terminal.
2.6.1 Connection Example (Positioning terminal: NP1SF-HP4DT)
A connection example with MICREX-SX Series four-axis pulse output positioning terminal is shown
2
2
2-88
P1 P(+) N(-) RB1 RB2 RB3
module.
TB
Commercial power supply: In case
TB
of single-phase input, connect TB
CHAPTER 2
DC24V 1(E) Br
Pulse output positioning module (2) 2(F) Br
[ - ] CN2
P5 1 7(H) P5
Feedback pulse, A-phase A7
M5 2 8(G) M5
Feedback pulse, *A-phase A6
SIG+ 5 5(C) SIG+
Feedback pulse, B-phase B7 SIG- 6 4(D) SIG-
Feedback pulse, *B-phase B6 BAT+ 3 1(T) BAT+
3 CONT5
A20
4 CONT6 CN5
B20 P24
23 CONT7
A19 M24 BAT+ 2
A connection example with MICREX-SX Series pulse two-axis positioning module is shown below.
24 CONT8 BAT- 1
B19
The maximum output frequency is 200kHz. For details, refer to the manual prepared for the positioning
P1 P(+) N(-) RB1 RB2 RB3
TB
Commercial power supply: In case
shown below.
of single-phase input, connect TB
TB
across L1 and L2 terminals.
L1C
U 1(A) U
L2C
V 2(B) V
L1
W 3(C) W
L2
4(D)
L3
F3YP18-0N)
DC24V 1(E) Br
(2) 2(F) Br
CN2
Pulse positioning module
[ - ]
P5 1 7(H) P5
[ - ]
M5 2 8(G) M5
SIG+ 5 5(C) SIG+
Z-phase input + SIG- 6 4(D) SIG-
15a
BAT+ 3 1(T) BAT+
Z-phase input - 16a
For the PLC, refer to the corresponding manual.
CN1 Servomotor
5 Terminal indication
FFA 31 enclosed in
12 PPI *FFA 32 parentheses ()
Forward rotation pulse + 14a GYS and GYC:
35 CA FFB 29
1kW or more
Forward rotation pulse - 13a 36 *CA *FFB 30 GYG: All models
Reverse rotation pulse + 12a FFZ 27
33 CB
Reverse rotation pulse -
*FFZ 28
11a 34 *CB
FZ 10
M5 9
Deviation clear 10a
P24 OUT1 5
Contact input common 1a 20 COMIN
OUT2 6
21 CONT1
Deviation clear (GND)
OUT3 26
9a 22 CONT2
OUT4 7
1 CONT3
OUT5 8
2 CONT4
CHAPTER 2
DC 24 V
Contact input common 3a 4 CONT6 CN5
23 CONT7
Home position limit 2a BAT+ 2
24 CONT8
A connection example with the F3YP14-0N type positioning module made by Yokogawa Electric is
M24 BAT- 1
2
2
2-90
P1 P(+) N(-) RB1 RB2 RB3
U 1(A) U
L2C
V 2(B) V
L1
W 3(C) W
L2
4(D)
L3
DC24V 1(E) Br
WIRING
(2) 2(F) Br
CN2
Pulse positioning unit
P5 1 7(H) P5
[ QD75D1 ]
M5 2 8(G) M5
SIG+ 5 5(C) SIG+
1A9 SIG- 6 4(D) SIG-
BAT+ 3 1(T) BAT+
1A10
BAT- 4 2(S) BAT-
3 FG
1A13
CN1
Servomotor
Terminal indication
FFA 31 enclosed in
12 PPI *FFA 32 parentheses ()
+ 1A15 35 CA FFB 29 GYS and GYC:
- 1kW or more
1A16 36 *CA *FFB 30
GYG: All models
+ 1A17 FFZ 27
33 CB
- *FFZ 28
1A18 34 *CB
FZ 10
M5 9
1A11
P24 OUT1 5
1A6 20 COMIN
OUT2 6
21 CONT1
1A1 OUT3 26
22 CONT2
Connection between the QD75 type positioning unit and servo amplifier is shown.
1A2 OUT4 7
1 CONT3
OUT5 8
2.6.4 Connection Example (Positioning unit: QD75 type)
1A3 2 CONT4
COMOUT 19 M24
1A4 3 CONT5
DC 24 V
4 CONT6 CN5
1A5
23 CONT7
1A14 BAT+ 2
24 CONT8
M24 BAT- 1
A connection example with the QD75 type positioning unit made by Mitsubishi Electric is shown below.
CHAPTER 3 OPERATION 3
3-1
CHAPTER 3 OPERATION
Input signals of the servo amplifier for stopping the motor shaft are received first in view of safety.
Section
Applicable signal
Description
(Function No.)
3
Servo-on (1)
Forced stop (10)
02 Operation signal always given priority
External braking resistor overheat (34)
Torque limit 0 (19)
03 Signal for controlling the torque
Torque limit 1 (20)
+OT (7)
-OT (8)
Command pulse inhibit (26)
04 Signal for stopping the motor
Pause (31)
Positioning cancel (32)
Deviation clear (50)
FWD (2)
REV (3)
05 Signal for turning the motor
Start positioning (4)
Homing (5)
Home position LS (6)
+OT (7)
06 Signal for determining the home position -OT (8)
Interrupt input (49)
Position preset (16)
Alarm reset (11)
07 Signal irrelevant to motor operation
Edit permission (55)
The moving part of the mechanical system of the elevator may drop if a free-run command is
used. Do not assign the command unless necessary.
If +OT (7) is detected during rotation caused by an FWD (2) signal, priority is given to the +OT (7)
signal.
Even if the +OT (7) signal is detected, priority is given to the torque limit (30) signal.
Priority is given to forced stop (10) during operation with a torque command (30) signal. However,
if the free-run command (34) signal is issued, the servo amplifier output is stopped.
The response time of the sequence input terminal and output terminal is about 1 [ms].
If the zero deviation signal setting or similar is too small, the host PLC may fail to recognize.
(The scanning cycle of a general PLC is several tens of milliseconds [ms].)
The VV type servo amplifier is capable of speed control and torque control with analog voltages,
position control with pulse, positioning data operation with Di/Do signals or RS-485 communications,
and immediate value data operation with RS-485 communications.
Follow the flow chart below to select the desired operation and enter parameters, etc.
3
No No Positioning control with
Positioning operation Operation in FALDIC-
speed control, torque control
with amplifier alone? series-compatible mode?
or pulse is used.
Yes Yes
Yes
Positioning operation for up to 15 Positioning operation can be made Operation can be made with the Operation can be made
points can be made according to according to RS-485 (Modbus-RTU or PC same host settings as those of according to analog voltages
internal data. Loader) communications. FALDIC- Series. and pulse commands.
Refer to pages 3-15 Refer to pages 3-15 Refer to pages 3-12 Refer to pages 3-8
and 3-18. and 3-19. through 3-16. through 3-11.
3.3.1 Power On
Connect the commercial power supply and the servomotor to the servo amplifier.
For the wiring method, refer to "CHAPTER 2 WIRING."
Charge LED
(2) If the servo amplifier is in the factory shipment state, the keypad
shows the following.
In addition, the orange LED below the keypad blinks upon an alarm.
If the keypad shows those other than specified above, the servo amplifier is not in the factory
shipment state.
3
3.3.2 Power-On/Servo Control-Ready [S-RDY]
The servo control ready [S-RDY] signal is issued about 2.0 seconds after the control and main power
supplies are turned on.
The CPU inside the servo amplifier diagnoses itself and, if the result is correct, the signal is issued and
remains turned on until the power is shut down.
[SRDY]
OFF ON
Issue this signal to turn the servomotor on and make it ready to turn. If the signal is turned off in motor
stoppage, the motor immediately free-run.
If the signal is turned off during motor rotation, the motor decelerates to stop and, after it is stopped, the
motor free-run.
After servo-on is turned on and the motor becomes ready to rotate, the ready for servo-on [RDY] signal
is turned on and the motor is in the ready-to-rotate state can be checked.
[S-ON] OFF ON
[RDY] OFF ON
The servo amplifier input signal can be always enabled with parameters PA3_26 to PA3_30.
Servo-on [S-ON] turned on before power-on does not cause breakage to the servo amplifier.
If the servomotor fails to start or unexpected indication is given, it is recommended to undergo the
procedure described in 14.5.8 Diagnosis to be Made If the Servomotor Fails to Start on page 14-28,
using PC Loader.
3.3.5 Shutdown
3 If the power is turned off with the servo-on signal turned on, the servo amplifier detects a low voltage
alarm.
If the main power is turned off for an interval longer than the main power shutoff detection time
(PA2_68) with the servo-on signal being turned on, and if the power is supplied again, a main circuit
low voltage alarm (LVP) is detected.
If the motor power is turned on again with the servo-on signal being turned on after one second or
more since the main power shutoff detection time (PA2_68) has elapsed, the main circuit low
voltage alarm is not detected.
If the DC link voltage drops below about 200V and the power is restored within one second with the
servo-on signal being turned on, the main circuit low voltage is detected. If the duration exceeds one
second, the main power undervoltage is not detected.
Even if the main circuit low voltage alarm is detected, there is no effect on the servo amplifier.
However, do not repeat to turn the power on or off to start or stop the servomotor.
Repetitive power-on and shutdown will cause breakage to the servo amplifier.
If the operation command is turned off before the power is shut off, the main circuit low voltage is not
detected.
This type of the servo amplifier does not cause the output shaft of the servomotor to coast to stop even
if an alarm reset signal is supplied.
The alarm reset signal resets alarm detection (activation of a protective function of the servo amplifier).
If the power is shut off during operation, the servo amplifier turns off operation preparation
completion [RDY] to stop the internal CPU.
3.4 Operation
Using the test operation mode of the keypad, check the motor rotation.
In case of a servomotor equipped with a brake, supply 24 [V] DC to release the brake.
The motor rotates even without a sequence I/O signal.
The relevant parameter settings and default values are shown below.
Default
3
Parameter No. Name Setting range
value
PA1_37 Acceleration time 1 0.0 [ms] to 99999.9 [ms] 100.0 [ms]
PA1_38 Deceleration time 1 0.0 [ms] to 99999.9 [ms] 100.0 [ms]
PA1_41 Manual feed speed 1 0.01 [r/min] to (max. speed) [r/min] 100.0
ESC
SET
After checking shaft rotation in the test operation mode, press the [MODE/ESC] key to return until
[Fn_001] is displayed again.
Unless [Fn_001] is displayed again, rotation with the sequence I/O signal is impossible.
Notation of key
In this chapter, keys on the keypad may be simply specified as shown below.
[MODE/ESC] key
In case of [MODE] function: MODE
In case of [ESC] function: ESC
[SET/SHIFT] key
In case of [SET] function: SET (1 sec. or above)
In case of [SHIFT] function: SHIFT
Operation 3-7
CHAPTER 3 OPERATION
The shaft rotation position is controlled under position control according to the pulse input of the servo
amplifier.
The pulse operation procedure is shown below.
3-8 Operation
CHAPTER 3 OPERATION
SET
(1 sec. or over)
ESC
ESC
SHIFT
With A/B phase pulse, four times the pulse count is displayed.
Operation 3-9
CHAPTER 3 OPERATION
The shaft rotation speed is controlled in the speed control mode according to the speed command
voltage input [VREF] of the servo amplifier or parameter setting.
If parameter PA1_01 is set at "1," the speed control mode starts after the RDY signal is turned on.
While the manual forward command [FWD] or manual reverse command [REV] signal is turned on, the
motor accelerates and turns at a constant speed, and deceleration starts when the signal is turned off.
Use the ACC (14) input signal to switch the acceleration/deceleration time.
3
The acceleration/deceleration time follows the parameter setting.
The rotation speed follows the X1 (51), X2 (52) and X3 (53) input signals or speed command voltage
[VREF].
In the below chart, the operation is executed with the speed corresponding to VREF.
First when the X1 signal is turned on, the operation is executed with the speed corresponding to the X1
signal (rotation speed setting in PA1_41).
Then the operation decelerates and stops after turning the FWD signal off.
Speed
ON
[RDY]
Use parameter PA3_35 to specify the zero clamp level in relation to the [VREF] input.
3-10 Operation
CHAPTER 3 OPERATION
The shaft output torque is controlled under the torque control according to torque command voltage
input [TREF] of the servo amplifier or a parameter setting.
If parameter PA1_01 is set at "2," the torque control mode starts after the RDY signal is turned on.
The torque is output while the manual forward command [FWD] or manual reverse command [REV]
signal is turned on, while the torque is reduced to zero after the signal is turned off.
Torque
Torque setting filter
3
[RDY] ON
Operation 3-11
CHAPTER 3 OPERATION
The operation control mode can be changed with parameter settings shown below and control mode
switching signal.
3 3
4
Position control
Position control
Speed control
Torque control
5 Speed control Torque control
The operation pattern with 5 specified in PA1_01 (speed control torque control) is shown below.
Speed
[RDY] ON
To forcibly push against the mechanical system as shown in the figure above, torque limit
should be adopted with a pushing material or the like.
For the torque control, refer to Section 3.4.4.
The control mode switching condition is activation of the zero speed signal.
The same rule applies to the case where the control mode is 6 (extension mode).
3-12 Operation
CHAPTER 3 OPERATION
If the pulse operation is performed, pulses are active while "position control" and "pulse ratio 1 (2)" are
turned on.
[S-ON] OFF ON
3
[RDY] OFF ON
Position control ON
Pulse ratio 1 ON
Input
Disable Pulse enable Disable
enable/disable
Position control
The following signals are enabled in the position control mode.
Zero deviation
The difference between the command position (pulse input) and feedback position (present
motor position) is the deviation. The signal is turned on if the present deviation is below a certain
value. You can check that the motor has reached the command position.
Zero speed
The signal is turned on if the feedback speed of the motor (present shaft rotation speed of motor)
is below a certain value.
In-position
Parameter PA1_34 to switch between level output and single-shot output can be used. The level
output is the same as the zero deviation signal, The single-shot output is turned on for a certain
time after the zero deviation signal is turned on.
Operation 3-13
CHAPTER 3 OPERATION
Deviation clear
The difference between the command position (pulse input) and feedback position (present
motor position) is the deviation.
Issue a deviation clear signal to zero the internal deviation. The command position becomes the
same as the feedback position.
Deviation clear is always effective and active even during rotation.
Either edge or level can be selected with parameter PA3_36 to switch the input format of the
Speed
In-position ON OFF
(level)
In-position OFF ON
(single shot)
PA1_34
The single-shot output is forcibly turned off if the zero deviation signal is turned off.
To perform homing and interrupt positioning, select the extension mode. For details, refer to the
following pages.
3-14 Operation
CHAPTER 3 OPERATION
3.4.7 Homing
When in-position [INP] is turned on, activation of the homing command [ORG] starts a homing motion.
Enter parameters PA2_06 through 18 and 24 to configure the homing pattern.
Homing
creeping speed
Shift amount for
homing
3
Time
[RDY] ON
[INP] ON OFF ON
Home position
LS detection OFF ON OFF
The in-position [INP] signal shown in the figure assumes the level output mode.
If positioning completion single shot output is selected with basic setting parameter No.
33, check for stoppage with an external circuit before executing operation.
Operation 3-15
CHAPTER 3 OPERATION
Turn interrupt input enable signal on during operation with a forward [FWD] or reverse [REV] rotation
command to start to move by an interrupt traveling unit amount, which is specified at parameter
PA2_20, at the activating edge (OFF-to-ON transition) of the interrupt input.
Allocate interrupt input enable and interrupt input to CONT signals with input terminal function
parameters.
Time
[RDY] ON
Disabled
(1) After the interrupt input enable signal is turned on, the activating edge
(OFF-to-ON transition) of the first interrupt input is enabled.
(2) Allocate the interrupt input to the CN1 terminal of CONT1 to 5. The filter circuit of
CONT1 to 5 causes a delay of about 0.05 [ms].
(3) To execute interrupt positioning again after interrupt positioning, turn the
interrupt input enable signal off temporarily and turn it on again.
(4) The in-position [INP] signal shown in the figure assumes the level output mode.
3-16 Operation
CHAPTER 3 OPERATION
Torque limit is always enabled in the position control, speed control and torque control mode.
If the torque is limited under position or speed control, the designated position or designated speed
may not be achieved.
(1) Position/Speed control
The following limits can be set through combination of the "torque limit 0" and "torque limit 1"
sequence inputs.
Operation 3-17
CHAPTER 3 OPERATION
Enter 1 to parameter PA2_40 (internal positioning data selection) to perform positioning data
operation. PTP (point-to-point) positioning operation is made according to Di/Do signals or commands
sent via RS-485 communications.
When in-position [INP] is active, enter the desired positioning address (AD0 to AD3) and turn start
positioning [START] on (activating edge) to execute positioning.
3 The positioning data can be registered with the PC Loader or keypad (front panel of amplifier) or
through teaching. To enable positioning data operation, you can allocate 77 (positioning data
selection) to a CONT signal and turn the signal on.
For details, refer to CHAPTER 12 POSITIONING DATA.
Speed
Stand still timer Stand still timer
Positioning data Positioning data
No.7 No.15
Time
[RDY] ON
[INP] ON OFF ON ON
M code output 5 7 15
Positioning
address 7 15
3-18 Operation
CHAPTER 3 OPERATION
Enter 0 to parameter PA2_40 (internal positioning data selection) to enable operation with
immediate value data. Point-to-point (PTP) positioning operation is made according to commands sent
via RS-485 communications. When In-position [INP] is active, enter desired positioning data and so on
and turn start positioning [START] on (activating edge) to execute positioning.
To enable immediate value data operation, you can allocate 77 (positioning data selection) to a CONT
signal and turn the signal off. Use the Modbus-RTU protocol. (Immediate value data operation is
impossible with the PC Loader protocol.)
3
For details, refer to CHAPTER 13 RS-485 COMMUNICATIONS
Speed
stand still timer stand still timer
[RDY] ON
[INP] ON OFF ON ON
M code output 5 7 15
To perform immediate value data operation with the Modbus-RTU protocol in a system
consisting of two or more servo system axes, you can use broadcasting to start multiple
axes simultaneously, so that pseudo interpolation operation is realized.
For details, refer to CHAPTER 13 RS-485 COMMUNICATIONS.
Operation 3-19
CHAPTER 3 OPERATION
3 Positioning cancel
Deviation clear
Free-run
Speed
Time
[RDY] ON OFF
[INP] OFF ON
[S-ON] ON OFF
3-20 Operation
CHAPTER 3 OPERATION
3
Positive Software OT detection position
(PA2_26)
Speed Speed
PA2_60 PA2_60
Time Time
[RDY] ON [RDY] ON
+OT ON OFF
(1) OT detection, +OT detection and -OT detection do not turn on if OT detection at
homing is reverse. In addition, deceleration follows the setting of parameter
PA2_18 (selection of operation at OT during homing).
(2) The in-position [INP] signal shown in the figure indicates the state in the level
output mode.
(3) If the forward torque limit (parameter PA1_27) or reverse torque limit (PA1_28) is
smaller than the third torque limit (parameter PA2_60), the torque settings of the
forward torque limit and reverse torque limit are effective.
Operation 3-21
CHAPTER 3 OPERATION
Speed
PA2_60
3 Time
[RDY] ON OFF
[INP] OFF ON
(1) Forced stop [EMG] is a normally closed contact signal if it is allocated to CONT 1
to 8 signals.
(2) The in-position [INP] signal shown in the figure indicates the state in the level
output mode.
(3) If the forward torque limit (parameter PA1_27) or reverse torque limit (PA1_28) is
smaller than the third torque limit (parameter PA2_60), the torque settings of the
forward rotation torque limit and reverse rotation torque limit are effective.
3-22 Operation
CHAPTER 3 OPERATION
(4) Pause
If the pause signal is turned on during homing, interrupt positioning, positioning data operation or
immediate value data operation, operation is interrupted and the motor is stopped while the signal
remains turned on. After the signal is turned off, the operation continues. In-position [INP] is not
turned on in a pause.
Speed
[RDY] ON
Time
3
[INP] OFF ON
Time
[RDY] ON
[INP] OFF ON
Operation 3-23
CHAPTER 3 OPERATION
Speed
3 Time
[RDY] ON
[INP] OFF ON
The in-position [INP] signal shown in the figure indicates the state in the level output
mode.
(7) Free-run
While the free-run signal is turned on, outputs of the servo amplifier are turned off and the
servomotor coasts to stop (at zero torque). (The motor rotation is not controlled.) If the free-run
signal is turned on during motor rotation, operation is stopped and the motor keeps rotating due to
the inertia of the load.
Speed
Time
[RDY] ON OFF ON
[INP] OFF ON
In regular cases, free-run is not used for vertical traveling machines. If the function is
used for a vertical traveling machine, examine adaptability with the brake carefully.
In addition to operation stop and interruption caused by input signals, detection of an alarm causes
the operation to be stopped. The stopping motion upon an alarm follows the setting of parameter
PA2_62 (serious alarms: fixed at free-run).
3-24 Operation
CHAPTER 3 OPERATION
Speed
Positioning setting parameter
Positive limit detection position (PA2_28)
Time 3
[RDY] ON
[INP] OFF ON
Operation 3-25
CHAPTER 3 OPERATION
3-26 Operation
CHAPTER 4 PARAMETER
4
4-1
CHAPTER 4 PARAMETER
CAUTION
Never add an extreme change to parameters. Otherwise machine motion will become
unstable.
Risk of injuries
Parameters of the ALPHA5 servo amplifiers are divided into the following setting items according to the
function.
Ref.
Parameter setting item Major description
4 Basic parameters
(No.PA1_01 to 50)
Be sure to check or enter these parameters
before starting operation.
page
4-2
Control gain and filter setting parameter Use to adjust the gain manually.
4-24
(No.PA1_51 to 99)
Automatic operation setting parameter Use to enter or change the positioning
4-34
(No.PA2_01 to 50) operation speed and homing function.
Extended function setting parameter Use to enter or change the extended
4-72
(No.PA2_51 to 99) functions such as the torque limit.
Input terminal function setting parameter Use to enter or change input signals of the
4-85
(No.PA3_01 to 50) servo amplifier.
Output terminal function setting Use to enter or change output signals of the
parameter servo amplifier. 4-91
(No.PA3_51 to 99)
Parameters marked " " in the "Power" field are enabled after the control power is
turned off then turned on again. (Check that the keypad (7-segment display) of the servo
amplifier is unlit when the control power is turned off.)
Parameters marked " " in the table are enabled in the corresponding control mode.
Pulse operation
Position control
Control mode switch If the reference value is Control mode switch
36ON/OFF between 3 and 5, you can 36ON/OFF
use CONT to switch even
during operation.
[Example] The operation pattern of control mode selection 3 (position speed) is shown in the figure
below.
Speed
Servo-on
[S-ON] OFF ON
4
Control mode
selection ON OFF ON OFF
Multi-step speed
1[X1] OFF ON OFF
Pulse
Analog speed
command
Speed control
Free run
Under speed control
(no driving force) Position control
Servo (1)
ON OFF Pulse positioning
Forced stop (10)
Forward command (2)
Reverse command (3) OFF ON
OFF ON
Interrupt positioning
Speed control
Free run
Under speed control
(no driving force)
Position control
Servo (1)
ON OFF Pulse positioning
Forced stop (10)
Forward command (2)
Reverse command (3) OFF ON
OFF ON
4
Being stopped Position control (37) Command pulse ratio 1 (27)
(speed control) Command pulse ratio 2 (28)
ON
Being stopped Forward command (2)
Torque control (38) OFF ON (position control) Reverse command (3)
OFF Homing (5)
Being stopped Interrupt input enable (48)
(torque control) Interrupt input (49)
Interrupt positioning
1
Absolute position
system
control power is turned off. Homing is unnecessary. You
can operate in the limited range. If the operation range is
exceeded, an alarm and stoppage are caused.
4
(Operation range: between -32768 and +32768 revolutions
of motor shaft)
The current position is stored in memory even after the
control power is turned off. Homing is unnecessary.
Because there is no limit in the operation range, this
Endless absolute system is best for the control of the rotating body. (The
2
position system multi-turn data over flow alarm is not detected.)
Multi-rotation data should be processed at the host
controller suitably.
Specify so that the ratio of PA1_06 to 07 = 2n/1.
To establish an absolute position system, set this parameter at "1" or "2." In addition, install the
optional absolute backup battery.
Because a multi-rotation data loss alarm (dL1 alarm) is detected when the power is turned on,
perform position presetting to remove the alarm and start operation.
To use in an absolute position system, refer to "CHAPTER 11 ABSOLUTE POSITION
SYSTEM."
90%
t1100 [nsec]
t1100[nsec]
CA 10%
t4 t2100 [nsec]
t2100[nsec]
*CA t3480 [nsec
t3480[nsec ]
t6 t7
t4480 [nsec
t4480[nsec ]
4
90%
t6500 [nsec]
t6500[nsec]
CB 10%
t8 t7500 [nsec]
t7500[nsec]
*CB t8100 [nsec]
t8100[nsec]
Arrow marks "" in the figure above indicate the pulse count timing.
t4 t10.2[sec]
t10.2[sec]
*CA 90% t20.2[sec]
10% ON ON ON ON ON ON t20.2[sec]
t1 t3 t2 t6 t7 t32[sec]
t32[sec
t8 t42[sec]
t42[sec
*CB 90%
t62.5[sec]
10% ON t62.5[sec]
t72.5[sec]
"ON" specified in the figure above indicates activation of the transistor, which means a low signal level. t72.5[sec]
Arrow mark "" in the figure above indicates the pulse count timing. t80.2[sec]
t80.2[sec]
90%
CA 10%
t4
t1100[nsec]
t1100[nsec]
*CA t2100[nsec]
t2100[nsec]
t3480[nsec
t3480[nsec]
t4480[nsec
CB t4480[nsec]
t5500[nsec]
t5500[nsec]
*CB
Arrow marks "" in the figure above indicate the pulse count timing.
t4 t5
*CA 90% t10.2[sec]
t10.2[sec]
10% ON ON ON
T20.2[sec]
t20.2[sec]
t1 t3 t2
t32[sec]
t32[sec
*CB t42[sec]
t42[sec
ON ON ON
t52.5[sec]
t52.5[sec]
"ON" specified in the figure above indicates activation of the transistor, which means a low signal level.
Arrow mark "" in the figure above indicates the pulse count timing.
90%
CA 10%
t4 t1 100[nsec]
t1100[nsec]
t2 100[nsec]
t2100[nsec]
*CA
4
t3] 480[nsec]
t9 t10 t3480[nsec]
t4] 480[nsec]
90%
CB 10% t4480[nsec]
t9] 500[nsec
t10] 500[nsec
t9500[nsec]
*CB t10500[nsec
Arrow marks "" in the figure above indicate the pulse count timing.
t4 t10.2[sec]
*CA 90% t1?
0.2[?sec]
10% ON ON ON ON t20.2[sec]
t2?
0.2[?sec]
t1 t3 t2 t32[sec]
t9 t10 t3?2[?sec
*CB t42[sec]
90%
10% ON ON ON ON
t4?2[?sec
t92.5[sec]
t9?2.5[?sec]
"ON" specified in the figure above indicates activation of the transistor, which means a low signal level.
Arrow mark "" in the figure above indicates the pulse count timing.
t102.5[sec]
t10?2.5[?sec]
(Traveling amount of mechanical system per servomotor revolution) Numerator 0 of electronic gear
= (Unit amount) *
Number of encoder pulses * Denominator of electronic gear
* The unit amount is "1," "0.1," "0.01," "0.001," etc. Its unit is [unit].
* The number of encoder pulses is 262144 for an 18-bit encoder or 1048576 for a 20-bit encoder.
(Traveling amount of mechanical system per servomotor revolution) Numerator 0 of electronic gear
= (Unit amount)
1048576 pulses/revolution Denominator of electronic gear
Therefore numerator 0 and denominator of the electronic gear are 131072 and 125, respectively.
If the traveling amount of the mechanical system per 0.01mm per pulse
servomotor revolution includes , you can approximate
to 355/113.
The number of output pulses is irrelevant to command
pulse correction.
10mm per 1000 pulses
A / B phase pulse in B-phase advance are output
(one full motor revolution)
according to the reference value of PA1_08 (number
of output pulses per revolution) during forward rotation of the motor shaft.
4 output having the same pulse width as that of the A-phase is obtained.
With default value "0," settings of parameters PA1_09 and _10 (The output pulse value is deducted
-2bit from encoder resolution.) are followed.
Default
No. Name Setting range value Change
Z-phase position *
Motor shaft
Motor shaft
The Z-phase shifts 0.25
revolutions in the CCW
direction.
* The position of the key is not always the Z-phase position.
The position of the key is supposed to be the Z-phase position in this explanation.
0: Auto tuning
1: Semi-auto tuning
13 Tuning mode selection 0 Always
2: Manual tuning
3: Interpolation control mode
This parameter is enabled under position and speed control.
Select the tuning method of the servo amplifier. Refer to the following description to select the mode.
Auto tuning (default value)
In this mode, the ratio of moment of inertia of the load of the machine is always assumed inside the
amplifier and the gain is automatically adjusted to the best one. "0" is entered, too, in case of easy
tuning.
Semi-auto tuning
Use this mode if the ratio of moment of inertia of the load of the machine has relatively large
fluctuation or the ratio of moment of inertia of the load is not estimated correctly inside the
amplifier.
The gain is automatically adjusted to the best one in relation to the setting of PA1_14 (load inertia
ratio).
Manual tuning
Use this mode if auto tuning and semi-auto tuning modes do not function satisfactorily. Manually
enter the ratio of moment of inertia of the load and various gains.
Interpolation control mode
Use this mode to adjust responses of each shaft to the command during interpolation of two or
more servomotor axes of an X-Y table or similar.
In this mode, PA1_51 (moving average S-curve time) and PA1_54 (position command response
time constant) that determine the following characteristics to commands must be entered
manually.
As well, PA1_14 (load inertia ratio) must be entered, too, manually.
The other gain adjustment parameters are automatically entered.
4 Parameters that must be entered in each tuning mode and automatically adjusted parameters are
shown below.
4
Load inertia of converted to motor shaft
Load inertia ratio =
Inertia of motor
The parameter must be entered according to some settings of PA1_13 (tuning mode selection).
With auto tuning, the value is automatically updated and saved in EEPROM every 10 minutes.
The value must be entered in the semi-auto, manual and interpolation control modes.
How to enter the ratio of inertia of load
(1) Entering the value monitored at keypad
Setting method
(1) Parameter entry with PC Loader and keypad (parameter setting mode)
After the parameter is established, the setting is updated.
(2) Entry using "auto tuning gain setting (Fn_011)" of keypad (test operation mode)
After the value is switched, the setting is updated at real time.
Approximate reference value
Mechanical configuration Auto tuning gain 1
(division by mechanism) (approximate reference value)
Large transfer machine 1 to 10
4
Arm robot 5 to 20
Belt mechanism 10 to 25
Ball screw + Belt mechanism 15 to 30
Mechanism directly coupled with
20 to 40
ball screw
Frequency
[kHz]
Command
frequency
Time
Rotation speed
Motor speed
[r/min]
OFF
Settling
time
Time 4
In-position signal ON
OFF
Time
Easy tuning:
20 0.01 [rev] to 200.00 [rev] (in increments of 0.01) 2.00 Always
stroke setting
Easy tuning: 10.00 [r/min] to Max. rotation speed [r/min] (in
21 500.00 Always
speed setting increments of 0.1)
Easy tuning:
22 0.000 [s] to 5.000 [s] (in increments of 0.001) 1.500 Always
timer setting
0: Forward reverse rotation
Easy tuning:
23 1: Forward rotation only 0 Always
direction selection
2: Reverse rotation only
Enter the parameter to perform easy tuning.
For details of tuning, refer to "CHAPTER 5 SERVO ADJUSTMENT."
Max. rotation speed GYS and GYC,750 [W] or less 6000 (GYS and GYC
25
(for position and speed control) 0.01 to 6000 [r/min] of 750 [W] or less)
GYS and GYC,1 [kW] or more 5000 (GYS and GYC Always
Max. rotation speed
0.01 to 5000 [r/min] of 1 [kW] or more)
26 (for torque control)
GYG0.01 to 3000 [r/min] 3000 (GYG)
Enter the maximum rotation speed of the servomotor for position, speed and torque control.
However, this parameter is disabled during pulse operation.
There is a difference of about 100 [r/min] between the reference value and actual servomotor rotation
speed under torque control.
Use PA1_96 (speed limit gain for torque control) to adjust the error.
PA1_27 Forward rotation torque limit, PA1_28 Reverse rotation torque limit
CCW torque
4 Forward rotation
torque limit
CW torque
Rotation speed
Time
Speed coincidence
[NARV]
For the speed coincidence signal, refer to "Speed coincidence [NARV]" on page 2-69.
Enter the output format, minimum OFF time / Single shot ON time and judgment time of the in-position
[INP] signal.
In-position output format: Select the format of the output signal (refer to the timing chart shown below).
In-position minimum OFF time / Single shot ON time: For the single shot output format, enter the time
for which the output signal is turned on.
In-position judgment time: Enter the judgment time needed to recognize in-position.
In-position signal
The in-position signal is turned on if position deviation is within the reference value of "zero
4
deviation range" and the motor rotation speed is within the reference value of "zero speed range"
(AND condition of zero speed and zero deviation).
The output timing of this signal substantially varies according to the setting of PA1_31 (deviation
unit selection).
Check the reference value to use. Refer to the following timing chart.
Timing chart
Rotation
speed Zero speed range
Time
Deviation
Zero deviation range/In-position range
Time
Zero deviation ON
OFF
ON
In-position (level)
OFF
In-position OFF
OFF
(single shot)
ON
In-position minimum OFF time / Single shot ON time
Acceleration time 2 and deceleration time 2 are enabled while the "ACC0" selection signal remains
turned on.
ACC0 can be turned on or off at any time and the acceleration time and deceleration time are similarly
changed.
ACC0 is assigned to an input signal (CONT signal). Selection follows the table below.
The deceleration time with a load in a carrier drive mechanism can be specified separately from that
without a load.
ACC0 (14) Acceleration time Deceleration time
Timing chart
2000 [r/min]
Rotation
speed
Time
4 ACC0
PA1_37: Acceleration time 1 PA1_40: Deceleration time 2
OFF ON
Enter the speed of manual feed for speed control and position control.
For torque control, if PA2_56 (speed limit selection at torque control) is "0," the reference value of
PA1_26 (maximum rotation speed) becomes the speed limit.
If PA2_56 (speed limit selection at torque control) is "1," the speed limit is enabled as shown on the
next page.
Combine input signals (CONT signal: multi-step speed selection 1 [X1] to 3 [X3]) to select.
Multi-step speed
Enabled parameter
selection
Under speed/position
X3 X2 X1 Under torque control
control *1
VREF terminal voltage VREF terminal voltage
OFF OFF OFF
(analog speed limit) (analog speed limit)
OFF OFF ON 41: Manual feed speed 1 41: Speed limit 1 for torque control 1
OFF ON OFF 42: Manual feed speed 2 42: Speed limit 1 for torque control 2
OFF ON ON 43: Manual feed speed 3 43: Speed limit 1 for torque control 3
4
ON OFF OFF 44: Manual feed speed 4 44: Speed limit 1 for torque control 4
ON OFF ON 45: Manual feed speed 5 45: Speed limit 1 for torque control 5
ON ON OFF 46: Manual feed speed 6 46: Speed limit 1 for torque control 6
ON ON ON 47: Manual feed speed 7 47: Speed limit 1 for torque control 7
*1) Position control specified in the table above indicates the state of PA1_01 (control
mode) set at "6" (extension mode).
Parameters marked " " in the "Power" field is enabled after the control power is turned off
then turned on again. (Check that the keypad (7-segment display) of the servo amplifier is
unlit when the control power is turned off.)
4 51
52
Moving average S-curve time
Low-pass filter (for S-curve) time constant
***
0.0
-
-
- -
-
53 Command pulse smoothing function 0 - - -
54 Position command response time constant *** - - -
55 Position loop gain 1 *** - - -
56 Speed loop gain 1 *** - -
57 Speed loop integration time constant 1 *** - -
58 Feed forward gain 1 0.000 - - -
Torque filter time constant for position and speed
59 *** - -
control
60 Torque filter time constant for torque control 0.00 - - -
61 Gain changing factor 1 - -
62 Gain changing level 50 - -
63 Gain changing time constant 1 - -
64 Position loop gain 2 100 - - -
65 Speed loop gain 2 100 - -
66 Speed loop integration time constant 2 100 - -
67 Feed forward gain 2 100 - - -
68 Acceleration compensation gain for position control 0 - - -
70 Automatic notch filter selection 1 - -
71 Notch filter 1, frequency 4000 - -
72 Notch filter 1, attenuation 0 - -
73 Notch filter 1, width 2 - -
74 Notch filter 2, frequency 4000 - -
75 Notch filter 2, attenuation 0 - -
76 Notch filter 2, width 2 - -
77 Automatic vibration suppression selection 0 - - -
78 Vibration suppressing anti resonance frequency 0 300.0 - - -
Vibration suppressing workpiece inertia ratio
79 0 - - -
(vibration suppressing resonance frequency) 0
80 Vibration suppressing anti resonance frequency 1 300.0 - - -
Vibration suppressing workpiece inertia ratio
81 0 - - -
(vibration suppressing resonance frequency) 1
82 Vibration suppressing anti resonance frequency 2 300.0 - - -
Vibration suppressing workpiece inertia ratio
83 0 - - -
(vibration suppressing resonance frequency) 2
4
54 Position command response time constant 0.00 [ms] to 250.00 [ms] *** Always
Specify the following response characteristics to commands. A smaller setting improves the response
characteristics.
Automatic adjustment is made inside the amplifier if PA1_13 (tuning mode selection) is 0 (auto tuning)
or 1 (semi-auto tuning).
PA1_59 Torque filter time constant for position and speed control
PA1_60 Torque filter time constant for torque control
Default
No. Name Setting range value Change
Feedback speed
Position loop gain Position loop gain 1 (PA1_55) Position loop gain 2 (PA1_64)
Speed loop gain Speed loop gain 1 (PA1_56) Speed loop gain 2 (PA1_65)
4 Speed loop
integration time
Speed loop integration time constant 1 (PA1_57) Speed loop integration time constant 2 (PA1_66)
Feed forward gain Feed forward gain 1 (PA1_58) Feed forward gain 2 (PA1_67)
External switch
(Servo response switch) OFF ON
If external switch is selected as a gain changing factor, changeover to the second gain occurs during
OFF-to-ON transition as shown above. In this case, you can turn on or off at an arbitrary timing without
relations to the motor motion.
The gain of the go stroke and that of the return stroke of a reciprocal motion can be switched.
Specify to suppress resonance of the mechanical system. Up to two resonance points can be
suppressed. Select 1 (enable) for automatic notch filter selection to adjust the notch filter automatically
to the best value and suppress resonance.
Parameters automatically adjusted in this case include PA1_71 to _76. Values are stored in the
EEPROM every 10 minutes.
How to set the notch filter
(1) If there is resonance in the mechanical system, a notch filter is automatically set. If resonance is
not suppressed, set PA1_70 (automatic notch filter selection) at 0 (disable) and follow the
procedure below to manually adjust the notch filter.
(2) Using the servo analyze function of PC Loader, determine the resonance point of the machine.
4
Resonance
point
Gain
(b) Depth
[dB]
(c) Width
Attenuation
Width
Frequency
4 82 Vibration suppressing anti resonance frequency 2 1 [Hz] to 300.0 [Hz] (in increments of 1) 300.0
Anti resonance Anti resonance Enabled vibration suppressing Enabled vibration suppressing
frequency 1 frequency 0 anti resonance frequency workpiece inertia ratio
OFF OFF PA1_78 PA1_79
OFF ON PA1_80 PA1_81
ON OFF PA1_82 PA1_83
ON ON PA1_84 PA1_85
For details of vibration suppressing control, refer to Section 5.8 "Special Adjustment (Vibration
Suppressing Control)."
87 Model torque filter time constant 0.00 [ms] to 20.00 [ms] *** Always
Specify the feed forward control filter time constant of the torque for a model of inertia moment.
Automatic adjustment is made inside the amplifier in other than the manual tuning mode.
PA1_88 and 89 Position loop integration time constant, position loop integration limiter
Default
No. Name Setting range value Change
89
constant
Position loop integration limiter
1.0 [ms] to 1000.0 [ms]
0
Always
Always
4
Use to improve interpolation accuracy of axes when interpolating two or more servomotor axes of an
X-Y table or similar.
PA1_88 (position loop integration time constant) is automatically adjusted inside the amplifier in other
than the manual tuning mode.
The position loop integration time constant is disabled if PA1_89 (position loop integration limiter) is 0.
To enter manually, enter settings so that the following equation is satisfied: Position loop integration
time constant Speed loop integration time constant x 5
4
Command frequency, command
speed Reference value level or less PI control
92 Speed range for friction compensation 0.1 [r/min] to 20.0 [r/min] 10.0 Always
Coulomb friction torque for friction 0 [%] to 50 [%]
93 0 Always
compensation
Specify in a system with reversing speeds if smooth reversing motions are not obtained due to friction.
Specify the speed at which static friction changes to dynamic friction, in these parameters.
Set PA1_92 (speed range for friction compensation) at about 1.0 [r/min] to 10.0 [r/min].
Set PA1_93 (Coulomb friction torque for friction compensation) at the torque equivalent to dynamic
friction (Coulomb friction).
Friction compensation is disabled if the friction compensation torque reference value is 0.
4
If model torque calculation is disabled, the torque feed forward calculation using a model of moment of
inertia of load is disabled.
Use the parameter to perform position and speed control at the host controller.
Select "enable" for speed observer during regular operation. Speed compensation is made and stability
is improved.
Parameters related to response of the control system are automatically adjusted according to the
setting of auto tuning 1 or 2. However, the function of PA1_54 (position command response time
constant) is canceled internally.
96 Speed limit gain for torque control 0.0 to 50.0 10.0 Always
This parameter is enabled under torque control.
If the rotation speed exceeds the reference value of PA1_26 (maximum rotation speed (under torque
control)) under torque control, the command torque is reduced so that the rotation speed becomes near
the reference value. At this time, an error is caused in the rotation speed in relation to the reference
value. Take into consideration that the parameter adjusts the error. While a larger reference value
decreases the error, excessive value will cause instability.
Parameters marked " " in the "Power" field are enabled after the control power is turned
off then turned on again. (Check that the keypad (7-segment display) of the servo
amplifier is unlit when the control power is turned off.)
4 01
06
Decimal point position of
positioning data
Homing speed
0
500.00
-
- - -
07 Creep speed for homing 50.00 - - -
08 Starting direction for homing 0 - -
Reverse traveling unit amount for
09 homing
0 - - -
Homing direction after reference
10 signal detection
0 - -
11 Reference signal for shift operation 1 - -
Reference signal for homing
12 (Deceleration starting signal)
0 - -
Home position LS signal edge
13 selection
0 - -
14 Home position shift unit amount 1000 - - -
Deceleration operation for creep
15 speed
0 - -
Home position after homing
16 completion
0 - - -
17 Home position detection range 0 - -
Deceleration time at OT during
18 homing
100.0 - - -
19 Preset position 0 - - -
20 Interrupt traveling unit amount 100000 - - -
22 Detection time for contact-stopper 0 - - -
23 Torque limit for contact-stopper 0 - - -
Selection of operation at OT during
24 homing
0
25 Software OT selection 0 -
Positive software OT detection
26 position
2000000000 - -
Negative software OT detection
27 position
-2000000000 - -
28 Positive limiter detection time 2000000000 - - -
29 Negative limiter detection time -2000000000 - - -
31 Point detection, area detection 0 -
Point detection, area detection
32 position 1
0 -
Point detection, area detection
33 position 2
0 -
34 Point detection range 100 -
36 Override 1 10
37 Override 2 20
- -
38 Override 4 40
39 Override 8 80
40 Internal positioning data selection 0 - -
41 Sequential start selection 0 - -
Decimal point position of stand still
42 timer
0 - - -
Default
No. Name Setting range value Change
0: Always ON after homing completion
17 Home position detection range 0 Always
1 to 2000000000 [unit amount]
18 Deceleration time at OT during homing 0.0 [ms] to 99999.9 [ms] 100.0 Always
22 Detection time for contact-stopper 0 [ms] to 10000 [ms] 0 Always
23 Torque limit for contact-stopper 0 [%] to 100 [%] 0 Always
0: Reverse rotation upon OT detection
Selection of operation at OT during
24 1: Stopped upon OT detection (homing 0 Power
homing
cancel)
*: Compulsory setting item
4 ALPHA5 can combine parameter settings to create the desired homing profile.
The homing profile is configured with combination of the following parameters.
(1) Starting direction for homing
Specify the starting direction (forward/reverse rotation) of homing. The direction opposite to the
homing direction after reference signal detection can be specified.
(2) Homing direction after reference signal detection
Select the side of the home position (forward or reverse rotation side) in relation to the reference
signal for homing (Deceleration starting signal) and reference signal for shift operation.
(3) Reference signal for shift operation
Select the signal serving as the direct standard of the zero position. You can select +OT or -OT.
(4) Reference signal for homing (Deceleration starting signal)
Specify the creep speed deceleration signal that is used if the encoder Z-phase is selected as a
reference signal for shift operation. You can select +OT or -OT.
4
homing
Z-phase? (PA2_11)
=Z-phase
Homing speed
Homing creep speed
Reference signal for
homing (Deceleration
starting signal)
Forward
Enter the homing direction direction
Enter the side of the home position in
after reference signal
Reverse relation to the reference signal for
detection. (PA2_10) homing.
direction
-OT +OT
Parameter setting examples of typical homing profiles are described on page 4-46.
06 Homing speed 0.01 [r/min] to Max. rotation speed [r/min] 500.00 Always
Specify the homing speed.
Homing speed (PA2_06)
Time
Homing [ORG] OFF OFF
07 Creep speed for homing 0.01 [r/min] to Max. rotation speed [r/min] 50.00 Always
Specify the motion speed taken after the reference signal for homing (deceleration starting signal) is
detected.
Reverse Forward
Reverse
Forward
-OT +OT
4
Use if the stopping position is in the direction opposite to the starting direction for homing and the
maximum distance from the stopping position to the zero position is always known.
The unit amount depends on PA1_06 (numerator 0 of electronic gear) and PA1_07 (denominator of
electronic gear).
If neither the reference signal for homing (deceleration starting signal) nor reference signal for shift
operation is detected during reverse motion, movement in the starting direction for homing begins after
reverse motion by the preset traveling amount.
Reverse traveling unit
amount for homing
Starting direction for homing
Stopping position
If +OT or -OT is set as a reference signal for homing (deceleration starting signal), this parameter is
disabled and the direction opposite to the one toward the specified OT signal is the homing direction
after reference signal detection.
The definition of the direction of motion is shown below.
Forward: direction of position increase Reverse: direction of position decrease
0: Home position LS
Reference signal for shift 1: Encoder Z-phase
11 1 Power
4
operation 2: +OT 3:-OT 4: Interrupt input
5: Stopper
Specify the signal serving as a standard of the home position.
The position of a travel from the specified reference signal toward the homing direction after reference
signal detection by the home position shift unit amount is the home position.
The home position accuracy (reproducibility of zero position) is the highest with 3 (encoder Z-phase).
If the Z-phase is selected, the reference signal for shift operation (deceleration starting signal) can be
installed.
Next to the encoder Z-phase, 4 (interrupt input) has the highest home position accuracy (reproducibility
of zero position). This is because 4 (interrupt input) detects the interrupt position with a signal while 0
(home position LS), 2 (+OT) and 3 (-OT) detects a level.
Home position shift unit
amount
Encoder Z-phase
4
Homing speed
Homing creep Example where the
speed home position LS is the
reference signal for
Speed
homing
Time
Home position LS OFF OFF
ON
Time Time
Home position
LS OFF OFF Home position OFF OFF
ON LS ON
(1) Homing speed (2) Homing creep speed (3) Homing creep speed (homing
(homing direction after reference signal (reverse) direction after reference signal detection)
detection)
Reference signal for shift Reference signal for shift Reference signal for shift
operation operation operation
(1)Homing speed
+ (3) Homing creep speed
Speed
Time
Default
No. Name Setting range value Change
Deceleration time at OT
18 0.0 [ms] to 99999.9 [ms] 100.0 Always
during homing
Specify the deceleration time taken after +OT or -OT is detected during homing motion.
Specify the time taken to decelerate from 2000 [r/min] to 0 [r/min]. Determine the setting under
consideration of the homing speed and moving range after the OT sensor. (0.7 in the equation
indicates the safety factor.)
[Example of calculation of reference value]
Moving range after OT 0.7 = Homing speed Reduction ratio Ball screw lead
(Homing speed/2000 [r/min] Deceleration time after homing OT/1000/60) 1/2
30[mm] 0.7 = 1000.00 [r/min] (1/5) 20 [mm]
(1000.00 [r/min]/2000 [r/min] Deceleration time at OT during homing /1000/60) 1/2
Deceleration time at OT during homing = 1260.0 [ms]
Time
Acceleration time 1 or acceleration time 2
-
If 1 (stop) is selected with parameter PA2_24 (selection of operation at OT during homing), stoppage
occurs according to parameter PA2_60 (third torque limit). In this case, the homing motion is
stopped upon detection of OT.
4
where the home position LS or +/-OT cannot be used.
Enter the stopper contact detection time and dead stop torque limit.
For details, refer to (7) Homing Pattern Using the Stopper on page 4-64.
Speed
Time Time
4 PA1_
To cancel homing upon detection of +OT or -OT, specify 1 (stop) to parameter PA2_24
(selection of operation at OT during homing).
Encoder Z-phase
(1) (2)
(3)
4
Starting direction for homing
Home Home +OT
-OT Homing direction after position LS position
reference signal detection
Homing speed [PA2_06]
(3)
Time
Servo-on [S-ON] OFF ON
4 PA2_
01 Control mode selection 6: Extension mode 0 Power
Default
No. Name Setting value Change
(4) Upon detection of the first encoder Z-phase (PA2_11) after detection of the home position LS
(PA2_12) during travel in the homing direction after reference signal detection (PA2_10), a
travel continues by the home position shift unit amount (PA2_14), followed by stoppage. The
stopping point changes to the home position and homing completion is turned on and the
homing process is finished.
Home position shift unit amount
Encoder Z-phase
(3) (4) (1) (2)
Speed
+
Homing speed [PA2_06]
(2)
Homing creep speed [PA2_07]
Servo-on [S-ON] OFF ON
At the rotation direction selection point with zero speed, zero speed and in-position [INP] are
momentarily turned on. The signal change may fail to be sensed according to some scanning
periods of the host controller.
(3) At-start reverse rotation homing profile1 (equivalent to homing profile 3 of FALDIC- Series)
After homing is started, a travel occurs in the direction opposite to the starting direction for homing
by the specified reverse traveling unit amount for homing while the reference signal for homing
(deceleration starting signal) is searched for.
This profiles used if the machine stopping position is larger than the reference signal for homing
(deceleration starting signal) or reference signal for shift operation.
[Parameter setting example]
PA1_
Default
No. Name Setting value Change
4 PA2_
Because rotation reverses in the direction opposite to the OT direction upon OT detection to
detect the reference signal for homing (deceleration starting signal) and reference signal for shift
operation, secure homing is realized. The reverse rotation after OT detection follows (2) OT
reference homing profile.
Encoder Z-phase
Home position shift unit amount
4
(2) (3) (1)
At the direction of rotation switch rotation direction selection point with zero speed, zero speed and
in-position [INP] are momentarily turned on. The signal change may fail to be sensed according to
some scanning periods of the host controller.
If the home position LS (PA2_12) is not found during travel from the homing starting position in the
reverse traveling unit amount for homing (PA2_09), the motion continues in the starting direction
for homing to search for the home position LS (PA2_12).
(1) The motion starts at the rising edge (OFF ON) of homing [ORG] in the direction opposite to
the starting direction for homing (PA2_08) at the homing speed (PA2_06).
(2) If the home position LS (PA2_12) is not found during travel by the reverse traveling unit
amount for homing (PA2_09), the motion changes in the starting direction for homing
(PA2_08) at the homing speed (PA2_06).
(3) If the home position LS (PA2_12, PA2_13) is detected, the motion changes in the homing
direction after reference signal detection (PA2_10) at the creep speed for homing (PA2_07).
4
(4) Upon detection of the first encoder Z-phase (PA2_11) after detection of the home position LS
(PA2_12) during travel in the homing direction after reference signal detection, a travel
continues by the home position shift unit amount (PA2_14), followed by stoppage. The
stopping point changes to the home position and homing completion is turned on and the
homing process is finished.
Reverse traveling unit amount for homing Home position shift unit amount
Encoder Z-phase
(2) (1) (3) (4)
(1)
-
At the rotation direction selection point with zero speed, zero speed and in-position [INP] are
momentarily turned on. The signal change may fail to be sensed according to some scanning
periods of the host controller.
If the home position LS (PA2_12) is not found during travel from the homing starting position in the
reverse traveling unit amount for homing (PA2_09), the motion changes in the starting direction for
homing and the home position LS (PA2_12) is searched for. If the home position LS (PA2_12) is
not found during the motion in the starting direction for homing until OT in the starting direction for
homing is detected, the motion reverses and the reference signal for homing (Deceleration starting
signal) and reference signal for shift operation are searched for.
(1) The motion starts upon at the rising edge (OFF ON) of homing [ORG] in the direction
opposite to the starting direction for homing (PA2_08) at the homing speed (PA2_06).
(2) If the home position LS (PA2_12) is not found during travel by the reverse traveling unit
amount for homing (PA2_09), the motion changes in the starting direction for homing
4
(PA2_08) at the homing speed (PA2_06).
(3) If OT in the starting direction for homing (PA2_08) is found while the home position LS
(PA2_12) is not found, the motion reverses at the homing speed (PA2_06).
(4) If the home position LS (PA2_12) is found during reverse rotation, the motion changes in the
homing direction after reference signal detection (PA2_10) at the creep speed for homing
(PA2_07).
(5) Upon detection of the first encoder Z-phase (PA2_11) after detection of the home position LS
(PA2_12) during travel in the homing direction after reference signal detection (PA2_10), a
travel by the home position shift unit amount (PA2_14) continues, followed by stoppage. The
stopping point changes to the home position and homing completion is turned on and the
homing process is finished.
Encoder Z-phase
(4) (5) (2) (1) (3)
-
Servo-on [S-ON] OFF ON
(4) Reference signal for shift operation homing profile (equivalent to homing profile 4 of FALDIC-
Series)
Upon detection of a reference signal for shift operation after the start of homing, the motion
reverses to the point ahead of the reference signal for shift operation, and then the motion
continues at the creep speed for homing to detect the reference signal for shift operation and
determine the home position.
Accurate homing (highly reproducible zero position) is realized only with the reference signal for
shift operation without using the reference signal for homing (deceleration starting signal).
[Parameter setting example]
PA1_
Default
4
No. Name Setting value Change
Because rotation reverses in the direction opposite to the OT direction upon OT detection to
detect the reference signal for homing (deceleration starting signal) and reference signal for shift
operation, homing can be secured. The reverse rotation after OT detection follows (2) OT
reference homing profile.
Time
At the rotation direction selection point with zero speed, zero speed and in-position [INP] are
momentarily turned on. The signal change may fail to be sensed according to some scanning
periods of the host controller.
Because rotation reverses in the direction opposite to the OT direction upon OT detection to
detect the reference signal for homing (deceleration starting signal) and reference signal for shift
operation, secure homing is realized. The reverse rotation after OT detection follows (2) OT
reference homing profile.
The direction of movement is defined as follows.
Forward: direction of position increase Reverse: direction of position decrease.
4 Encoder Z-phase
(2) (3) (1)
Starting direction
-OT Home Home for homing +OT
position LS position
(3)
Time
(1)
-
At the rotation direction selection point with zero speed, zero speed and in-position [INP] are
momentarily turned on. The signal change may fail to be sensed according to some scanning
periods of the host controller.
LS
OFF ON
4
[Parameter setting example]
PA1_
Default
No. Name Setting value Change
If PA2_08 = 2 and neither of the above conditions is satisfied, the starting direction for homing
follows the setting of PA2_10 (homing direction after reference signal detection). If PA2_08 is set
at 2, PA2_09 (reverse traveling unit amount for homing) is internally handled as zero forcibly.
4 stoppage. The stopping point changes to the home position and homing completion is turned
on, finishing the homing process.
Home position shift amount
Encoder Z-phase
(2) (1) (3)
Home position LS
(3)
Time
(1)
Zero speed and in-position [INP] are temporarily turned on when the speed is reduced to zero at
changeover of the direction of rotation. Signal transition may not be detected according to some
scanning frequencies of the host controller.
LS (ON active)
Z-phase
PA2_07Creep
Start from inside of LS speed for homing
Position
PA2_14Home
PA2_06Homing speed position shift unit
PA2_06Homing speed amount
PA2_07Creep
Start from outside of LS speed for homing
Position
Table a
No. Name Setting example of Setting example of Setting example of
Fig. a Fig. b Fig. c
PA2_08 Starting direction for homing 2:Condition judgment start
4
operation
PA2_12 Reference signal for homing
0:Home position LS
(Deceleration starting signal)
PA2_13 Home position LS signal edge
1:OFF edge 0:ON edge 1:OFF edge
selection
PA2_15 Deceleration operation for
1:Reverse rotation enable
creep speed
Figs. a through c assume that the machine position is in the lateral direction.
[Fig. a]
Reverse rotation LS OFF edge Forward rotation
LS (ON active)
Z-phase
PA2_06Homing speed
Start from the PA2_07Creep
inside of LS speed for homing
Position
PA2_14Home position
shift unit amount
PA2_07Creep
Start from outside of LS speed for homing
Position
PA2_06Homing speed
[Fig. b]
LS (ON active)
Z-phase
PA2_06Homing speed
4
Start from the
inside of LS
Position PA2_07Creep speed for homing
PA2_14Home position
shift unit amount
Start from
outside of LS
Position PA2_07Creep speed for homing
PA2_06Homing speed
[Fig. c]
LS (ON active)
Z-phase
4
Default
No. Name Setting Change
value
06 Homing speed 500.00 [r/min] 500.00 Always
07 Creep speed for homing 50.00 [r/min] 50.00 Always
Homing direction after
10 reference signal 0: Forward 0 Power
detection
Reference signal for
11 5: Stopper 1 Power
shift operation
Home position shift unit
14 1000 [unit amount] 1000 Always
amount
Home position after
16 0 [unit amount] 0 Always
homing completion
Home position detection 0: Always ON after
17 0 Always
range homing completion
Detection time for
22 50 [ms] 0 Always
contact-stopper
Torque limit for
23 30 [%] 0 Always
contact-stopper
Select 5 (stopper) for the home position shift amount reference signal (PA2_11). Be sure to enter
the output torque generated upon contact with the stopper, as a torque limit for contact-stopper
(PA2_23), and enter the time between contact with the stopper and completion of homing as a
Detection time for contact-stopper (PA2_22).
(i) If the home position sift amount (PA2_14) is zero, homing is finished at the stopping
position after the detection time for contact-stopper.
(ii) If the home position shift amount (PA2_14) is other than zero, the motor moves by the
home position shift amount from the stopping position after the detection time for
contact-stopper in the reverse direction to the dead stop, and homing is finished there.
Timing chart
Speed
Homing speed
[PA2_06]
Time
Home position
shift unit amount
[PA2_14]
Creep speed for
Stopper homing [PA2_07]
Homing
ON
(1) The activating edge of the homing signal starts operation at the homing speed (PA2_06)
in the homing starting direction (PA2_10).
(2) Upon contact with the stopper or the like, the motor is stopped and the output torque is
limited to the torque limit for contact-stopper (PA2_23).
After limitation is set in the output torque, the detection time for contact-stopper (PA2_22)
is counted for the specified time, then a return is caused by the home position shift
amount (PA2_14), and homing is finished.
If the home position shift amount is zero, homing is finished at the contact position.
4
Default
No. Name Setting range value Change
Software OT selection
0: Disable 1: Enable
(PA1_01 = 1 to 6)
25 0 Power
Position command
0: Normal PTP 1: Non-overflow
format (PA1_01 = 7)
Positive software OT -2000000000 to 2000000000
26 2000000000 Always
detection position [unit amount]
Negative software OT -2000000000 to 2000000000
27 -2000000000 Always
detection position [unit amount]
(1) Software OT selection.
Forced stop is caused, different from +OT or -OT external input signal, if the servomotor position
exceeds the reference value.
Enter settings so that + software OT detection position is larger than - software OT detection
position.
Traveling range
Feedback position
Fixed point
OFF ON
Point detection range
(PA2_34)
10.0 10.0
Area
OFF ON
Current position
Area
ON OFF
36 Override 1 10 Always
37 Override 2 20 Always
0 [%] to 150 [%]
38 Override 4 40 Always
39 Override 8 80 Always
These parameters are enabled under speed and position control.
To use these signals, be sure to turn on "override enable."
With this setting, the speed can be changed during operation. For the weight of the override, refer to
Ratio of override
Traveling
Override Override Override Override
speed
8 4 2 1 %
OFF OFF OFF OFF 0
OFF OFF OFF ON 10
OFF OFF ON OFF 20
OFF OFF ON ON 30
OFF ON OFF OFF 40
OFF ON OFF ON 50
OFF ON ON OFF 60
OFF ON ON ON 70
ON OFF OFF OFF 80
ON OFF OFF ON 90
ON OFF ON OFF 100
ON OFF ON ON 110
ON ON OFF OFF 120
ON ON OFF ON 130
ON ON ON OFF 140
ON ON ON ON 150
* For default override weight
Output selection at M
43 0: 00H 1: FFH 1 Power
code OFF
Select the output signal status at M code shutoff.
For details of the M code, refer to CHAPTER 12 POSITIONING DATA
4
52 Numerator 2 of electronic gear ratio 1
53 Numerator 3 of electronic gear ratio
54 Command pulse ratio 1 1.00
55 Command pulse ratio 2 10.00
56 Speed limit selection at torque control 0
57 Torque limit selection 0
58 Second torque limit 300
59 Deviation hold selection at torque limit 0
60 Third torque limit 300
61 Action sequence at servo-on OFF 5
62 Action sequence at alarm 0
63 Action sequence at main power shutoff 0
64 Torque keeping time to holding brake 0.00
65 Braking resistor selection 1
66 Flying start at speed control 0
67 Alarm detection at undervoltage 1
68 Main power shutoff detection time 35
69 Deviation detection overflow value 15.0
70 Overload warning value 50
72 Station number 1 (RS-485)
73 Communication baud rate (RS-485) 0
74 Parameter write protection 0
75 Positioning data write protection 0
77 Initial display of the keypad 0
78 Display transition at warning detection 0
80 Parameter in RAM 1
81 Parameter in RAM 2
82 Parameter in RAM 3
0
83 Parameter in RAM 4
84 Parameter in RAM 5
85 Parameter in RAM 6
86 Positioning data in RAM 1 0
87 Positioning data in RAM 2 0
88 Positioning data in RAM 3 0
89 Sequence test mode: mode selection 0
0: Parameter
Speed limit selection at
56 1: Multi-step speed selection, VREF 0 Power
torque control
terminal voltage
Select the method of setting limitation on the speed under torque control.
If the setting is 0, the reference value of PA1_26 (maximum rotation speed) is the speed limit.
If the setting is 1, the limit is shown in the table below.
CONT INPUT SIGNAL
Enabled speed limit
4
X3 X2 X1
4 If a motion is stopped at a dead stop, position deviation is held with this function. Position deviation
is held so that the position deviation count does not reach the limit at the dead stop.
The function is enabled under the following conditions. (If PA2_57 is 0)
CONT signal *
Torque limit for holding
P59 Deviation hold selection at torque limit
Torque Torque deviation
limit 1 limit 0
OFF OFF - None
1: Second torque limit None
OFF ON
2: TREF TL
1: Second torque limit Second torque limit
ON OFF
2: TREF None
1: Second torque limit Second torque limit
ON ON
2: TREF TL
If PA2_57 is 1 and PA2_59 is 2, TL is TREF.
[Reference example]
Example: Timing chart
To hold deviation at TL (TREF)
(Torque limit 1 = OFF, Torque limit 0 = ON)
TL Forward rotation torque limit
Reverse rotation torque limit
Torque
limit
150% 200%
50%
Time
4
Deviation is held if the
Internal torque is limited.
torque limit
150%
50%
Time
Speed
Position
deviation
0: DB at deceleration, DB at stop
1: DB at deceleration, free-run at stop
Action sequence at 2: Free-run at deceleration, DB at stop
61 5 Power
servo-on OFF 3: Free-run at deceleration, free-run at stop
4: Emergency stop at deceleration /, DB at stop
5: Emergency stop at deceleration /, free-run at stop
0: DB at deceleration, DB at stop
1: DB at deceleration, free-run at stop
2: Free-run at deceleration, DB at stop
Action sequence at
62 3: Free-run at deceleration, free-run at stop 0 Power
alarm
4: Emergency stop at deceleration / (*1), DB at stop
5: Emergency stop at deceleration / (*1), free-run at
stop
0: DB at deceleration, DB at stop
1: DB at deceleration, free-run at stop
Action sequence at 2: Free-run at deceleration, DB at stop
63 0 Power
main power shutoff 3: Free-run at deceleration, free-run at stop
4: Emergency stop at deceleration /, DB at stop
5: Emergency stop at deceleration /, free-run at stop
4 64
Torque keeping time to
holding brake
0.00 [s] to 9.99 [s]
Assign the "brake timing (function No. 14)" signal to the output signal.
0.00 Always
The reference value of this parameter indicates the delay taken from shutoff of servo-on (function No.
1) CONT input signal to free-run.
Specify a time larger than the one taken from excitation of the brake to actual brake application.
The brake timing signal is turned off when servo-on is turned off.
0: None
65 Braking resistor selection 1 Power
1: Built-in resistor 2: External resistor
Select the braking resistor.
If the reference value is 1, the temperature of the braking resistor is calculated inside the amplifier and
monitored as a regenerative thermal value. 100 [%] indicates an overheated internal braking resistor
(RH1).
To install an external braking resistor for elevator operation or high operation frequency, set at 2.
If the reference value is 2, connect the thermistor of the external resistor to the external braking resistor
overheat (function No. 34).
Because of a normally closed contact, shutoff indicates an overheated external braking resistor (RH2).
68
Main power shutoff
detection time
35 [ms] to 1000 [ms] 35 Power 4
Specify the time for detecting shutoff of the main power. Power supply phases to be detected are L1
and L2.
The AC power is detected.
If power is restored after the time specified in this parameter since the main power is turned off with
servo-on turned on, a main circuit power undervoltage alarm (LVP) is caused.
Avoid repeating turning on or off frequently in a short time.
However, if power is restored after the time specified in this parameter and 1 [s], no alarm is detected.
To supply DC power, set at 1000 [ms]. If this is the case, the detection function is canceled.
To supply AC power, leave the default value unchanged in regular cases.
Deviation detection
69 0.1 [rev] to 100.0 [rev] 15.0 Always
overflow value
Specify the value for detecting an "excessive deviation" alarm.
Enter the parameter in a rotation amount of the motor output shaft.
4
(RS-485) 2: 9600 [bps]
Specify the communication baud rate of the system combined over RS-485.
4
23: Power (W). 24: Motor temperature. 25: Overshoot unit amount.
keypad)
26: Settling time. 27: Resonance frequency 1.
28: Resonance frequency 2. 40: Station number.
41: Alarm at present. 42: Alarm history . 43: Warning at present.
44: Total time - main power supply.
45: Total time - control power supply.
46: Motor running time.
Specify the data displayed on the keypad at the upper part of the front of the amplifier when the power
is turned on.
4 Parameters that can be stored in RAM are those marked "Always" in the "Change" field.
The parameter stored in RAM is in the default value when the amplifier is turned on.
[Setting example] 1 to 99 = PA1_1 to 99, 101 to 199 = PA2_1 to 99, 201 to 299 = PA3_1 to 99
PA2_89 and 90 Sequence test mode: Mode selection and encoder selection
Default
No. Name Setting range value Change
Default
No. Name Setting range value Change
LSB MSB
PA2_93
0 1 2 3 4 5 6 7 8 9 10 11
0, 1 Start Data (8 bits) Parity Stop
4 Enter the response time and communication time-over time when necessary.
For details, refer to CHAPTER 13 RS-485 COMMUNICATIONS.
Parameters marked " " in the "Power" field are enabled after the control power is turned
off then turned on again. (Check that the keypad (7-segment display) of the servo
amplifier is unlit when the control power is turned off.)
4
Position Speed Torque value
30 CONT always ON 5 0
31 Speed command scale 5.0 -
32 Speed command offset Shipment setting -
33 Torque command scale 3.0 -
34 Torque command offset Shipment setting -
35 Zero clamp level 0 - -
36 Deviation clear input form 0 - -
4 39
Speed command fine
adjustment gain
Torque command fine
1.0000 -
40 1.0000 -
adjustment gain
Paremeters marked "" in the table are enabled in the corresponding control mode.
Function list
Electronic gear
1 Servo-on [S-ON] 24 47 Override 8
2
Forward command
[FWD]
25
numerator selection 0
Electronic gear
numerator selection 1
48 Interrupt input enable
4
Reverse command Command pulse inhibit
3 26 49 Interrupt input
[REV] [INH]
4 Start positioning 27 Command pulse ratio 1 50 Deviation clear
Multi-step speed
5 Homing [ORG] 28 Command pulse ratio 2 51
selection 1 [X1]
Multi-step speed
6 Home position LS [LS] 29 Proportional control 52
selection 2 [X2]
Multi-step speed
7 +OT 31 Pause 53
selection 3 [X3]
8 -OT 32 Positioning cancel 54 Free-run
External braking resistor
10 Forced stop [EMG] 34 55 Edit permission
overheat
Anti resonance
11 Alarm reset [RST] 35 Teaching 57
frequency selection 0
Anti resonance
14 ACC0 36 Control mode selection 58
frequency selection 1
16 Position preset 37 Position control 60 AD0
17 Gain switch 38 Torque control 61 AD1
19 Torque limit 0 43 Override enable 62 AD2
20 Torque limit 1 44 Override 1 63 AD3
Immediate value Positioning data
22 45 Override 2 77
continuation selection
Immediate value
23 46 Override 4
change
CN1
35 CA 36 *CA 17 VREF 18 M5
33 CB 34 *CB 15 TREF 16 MON1
31 FFA 32 *FFA 13 M5 14 MON2
29 FFB 30 *FFB 11 P10 12 PPI
4
27 FFZ 28 *FFZ 9 M5 10 FZ
25 M5 26 OUT3 7 OUT4 8 OUT5
23 CONT7 24 CONT8 5 OUT1 6 OUT2
21 CONT1 22 CONT2 3 CONT5 4 CONT6
19 COMOUT 20 COMIN 1 CONT3 2 CONT4
Rotation speed
Torque command scale (default value)
Output torque
4
Rated rotation Rated torque
speed
Offset -3.0V Offset
-5.0V
VREF input voltage +3.0V TREF input voltage
+5.0V
Rated rotation Rated torque
speed
Parameters marked " " in the "Power" field are enabled after the control power is turned
off then turned on again. (Check that the keypad (7-segment display) of the servo
amplifier is unlit when the control power is turned off.)
Function list
4 23
21
CONT7
CONT1
24
22
CONT8
CONT2
5
3
OUT1
CONT5
6
4
OUT2
CONT6
19 COMOUT 20 COMIN 1 CONT3 2 CONT4
4
7: Command pulse frequency Input pulse frequency reference value Output voltage corresponding to 1 [MHz]
Difference between speed command and Output voltage corresponding to maximum
8: Speed deviation
speed feedback speed
Output voltage corresponding to maximum
9: Motor current Amperage supplied to servomotor
current
10: Actual torque Actual torque given to servomotor Output voltage corresponding to rated torque
11: DC link voltage DC voltage inside servo amplifier Output voltage corresponding to 400 [V]
12: OL thermal value Load factor OL alarm upon 100 [%]
13: Braking resistor thermal
Load factor of braking resistor Braking resistor alarm upon 100 [%]
value
Output voltage corresponding to rated rotation
14: Power (W) Motor power (W)
speed and rated torque
15: Motor temperature Internal detected temperature of encoder Output voltage corresponding to 100 [C]
Output voltage corresponding to maximum
16: Command speed (filtered) Speed reference value after internal filter
rotation speed
Voltage [V]
+100.0
6000 11
+11 = 660 [r/min]
100.0
Monitor 1 terminal (swing on both sides) Monitor 1 terminal (swing on single side)
4 Output voltage
Output voltage
+7.0V
+7.0V
-7.0V
Specify the negative sign for the monitor 1/2 scale to reverse the polarity of the output voltage.
5-1
CHAPTER 5 SERVO ADJUSTMENT
Adjustment (tuning) of the servo amplifier is necessary so that the servomotor operates according to
commands sent from the host control unit.
Proceed servo amplifier tuning as in the following chart.
START
5 Synchronous
or interpolation operation of two or more
Yes Auto tuning for checking the
upper gain limit
Adjust in the interpolation
control mode
axes?
No
No
Adjust through easy Review and check the
tuning. Satisfactory motion? mechanical system.
Yes
No
Adjust through auto tuning.
Satisfactory motion?
Yes
Adjust through No
auto tuning application. Satisfactory
motion?
Yes
No
Adjust through manual
tuning. Satisfactory motion?
Yes
END
Disconnect the servo amplifier from the host control Servo amplifier Reciprocal motion,
unit and operate only the servo amplifier and etc.
servomotor to automatically tune internal
parameters of the amplifier.
With this function, even if the host control unit
program is incomplete, the servomotor can be
operated in advance which can lead to the
reduction of the setup time.
Start operation after checking no collision exists in the moving parts of the machine.
5
To operate with keypad
(1) Select the course. (2) Offline indication
Slow running
SET [ EASy1]
[ EASy1]
SET(1 sec. or longer) [ EASy2]
[Fn_012] ESC
ESC [ EASy2] Offline indication
Easy tuning
Press MODE to
return to (2).
(3) In-progress indication (4) Successful completion
[ ASy2]
Press SET to start. [ donE]
[ E Sy2]
[ EA y2]
[ EAS y2]
[ nG1]
[ nG2]
Impossible to start [nG1]
Press MODE to Fault [nG2]
interrupt. [ nG3]
Resonance [nG3]
[o SToP]
Fault indication
If "NG1" to "NG3" is indicated during slow running, easy tuning or profile operation, see the table
below and take the corresponding action.
Indication State Action
NG1 Failure to start Check the starting conditions (see the following pages).
Check the conditions of interruption (see the following
NG2 Interrupted
pages).
Though tuning is finished,
NG3 Perform auto tuning or manual tuning to adjust again.
adjustment is necessary.
Slow running
Starting conditions
Conditions for starting slow running are indicated " " in the table below.
Slow running does not start if the conditions shown below are not satisfied ("NG1" is indicated).
If none of conditions are satisfied during operation, operation is stopped ("NG2" is indicated).
The gain reference value at the time of the start is kept as far as no resonance is observed.
Power supply Neither OT BX signal Parameter
No alarm Auto tuning*1
to main circuit nor EMG OFF write enable*2
Rotation speed
10 [r/min]
P20
P20
-10 [r/min]
Rotation direction
Traveling Operation Acceleration Deceleration Rotation
Timer
distance frequency time time speed Return
Go stroke
stroke
Details of tuning
No tuning is performed in slow running.
However, the auto tuning gain is automatically decreased if resonance is observed in the machine.
In this case, the automatic notch filter function is activated.
Stopped after the specified The auto tuning gain The auto tuning The auto tuning gain
stroke action. If mechanical at the start of gain at the start of automatically changes
resonance is found, the notch operation is operation is to the one that will
Easy tuning
Starting condition
Conditions necessary to start easy tuning are indicated " " in the table below.
Easy tuning does not start if the following conditions are not satisfied ("NG1" is indicated).
Easy tuning is interrupted if any condition is unsatisfied during operation ("NG2" is indicated).
Power supply Neither OT nor Parameter write
No alarm BX signal OFF Auto tuning*1
to main circuit EMG enable*2
Rotation speed
P21
P22
Automat- Automat-
P20 Time [s]
ically ically
calculated calculated
P21
Rotation
Traveling Operation Acceleration Deceleration Rotation direction*1
5
Timer
distance frequency time time speed
Go Return
stroke stroke
*1) The result of automatic calculation can be checked with the PC Loader.
*2) 1 [s] or less reference values are assumed to be 1 [s] for easy tuning.
The frequency of a reciprocal motion is 25 cycles maximum, and that of a single-direction motion is 50
cycles maximum.
Details of tuning
Up to 50 easy tuning cycles are repeated while auto tuning gain 1 is automatically adjusted in the
range from 5 to 30.
Completion of easy tuning is Auto tuning gain 1 at Auto tuning gain 1 at Auto tuning gain 1
indicated. the start of the start of automatically changes
Auto tuning gain 1 (range operation is operation is to the one that will
between 5 and 30) is restored. restored. suppress resonance
automatically adjusted to the (re-adjustment is
best value. necessary).
5 If the excessive stroke cause damage to the machine, assign over-travel (OT) signals to CONT
signals and install over-travel sensors at both ends of the motion stroke before starting easy
tuning.
If satisfactory results are not obtained after easy tuning, perform "auto tuning." In this mode, the load
inertia ratio of the machine is always estimated, and optimum gain is automatically settled.
Auto tuning may not function correctly if the following conditions are not satisfied.
The load inertia ratio of the mechanical system is within 100 times of the servomotor.
Required time to reach 2000 [r/min] is 5 [s] or shorter with the acceleration/deceleration time
constant.
The motor rotation speed is 100 [r/min] or more.
5
There is no substantial load fluctuation during operation or acceleration/deceleration.
The friction force is not large and does not apply pressure.
Parameters used for gain adjustment are listed in the table below.
During auto tuning, by adjusting PA1_15: auto tuning gain 1, other parameters are automatically
adjusted. The values are always updated.
During semi-auto tuning, enter PA1_14 (load inertia ratio) and by adjusting PA1_15: (auto tuning
gain 1 other parameter are automatically adjusted.
Values are fixed as far as the setting is left unchanged.
By increasing auto tuning gain, response will be improved while possibly causing vibration or other ill
effects. Change the value at intervals of about 2 points.
If resonance with the mechanical system or abnormal noises are not caused, auto tuning gain 1 can be
increased and the settling time can be decreased.
5
Ball screw + Belt mechanism 15 to 30
Mechanism directly coupled with
20 to 40
ball screw
START
No
Is the estimated Change to semi-auto tuning and enter the
load inertia ratio stable? ratio of moment of inertia of load.
Yes
Yes
5
Adjust auto tuning gain 1.
*1)
No
Satisfactory motion? Adjust auto tuning gain 2.
Yes
Yes
Satisfactory motion?
No
*1) There is no need to adjust auto tuning gain 2 under speed control.
If the results of "auto tuning" are not satisfactory, perform adjustment according to "auto tuning
application." In this mode, manually enter the second gain, notch filter and other particulars.
Conditions for adjustment are the same as those of auto tuning.
Parameters used for auto tuning application adjustment are shown in the table below.
During auto tuning application adjustment, based on the adjustment in auto tuning, potential
manually settling parameters will be manually adjusted.
Resonance
point
Gain
(2) Depth
[dB]
(3) Width
5
Frequency [Hz] (1) Resonance frequency
[3] Enter the resonance frequency of the mechanical resonance point and attenuation in parameters.
(1) Resonance frequency PA1_71 (notch filter 1, frequency)
(2) Depth PA1_72 (notch filter 1, attenuation)
(3) Width PA1_73 (notch filter 1, width)
Gain [dB]
Notch filter 1,
attenuation
Wide: setting 3
5 Frequency [Hz]
START
5
adjust the torque filter time constant
Satisfactory motion? for position and speed control.
(PA1_59)
Yes
Yes
Satisfactory motion?
No
*1)
Adjust auto tuning gains 1 and 2 again.
Yes
Satisfactory motion?
No
If the result of "auto tuning application" is not satisfactory or if faster response is intended, perform
manual adjustment of all gains.
If manual tuning is performed to change parameters without performing auto tuning, the
control system in the servo amplifier becomes imbalanced and triggers hazard.
Be sure to perform re-read out of the parameters after auto tuning, and conduct
adjustment based on those parameters.
START
*1)
Increase feed forward gain 1.
END
The adjustment method for the individual case is described (for position control).
The method varies according to the configuration of the mechanical system and other particulars.
Use the procedure as a basic adjustment procedure.
Before making adjustment, use historical trace of the PC Loader to measure the action time and output
timing of in-position signal.
5
(3) Increase PA1_58 (feed forward gain 1). Command
(4) Decrease PA1_14 (load inertia ratio).
(Each change should be within 10 [%].)
Time
Use the "interpolation control mode" to adjust command responses of a system with two or more
servomotor axes such as the X-Y table when performing synchronous operation or interpolation
operation.
Even if the host control unit is not connected, automatic operation can be executed according to the
specified operation pattern.
The motion continues until the user stops it. Use this feature to check the load condition of the
mechanical system, effective torque, etc.
During profile operation, parameters are not tuned.
Operate the PC Loader or keypad to perform profile operation.
Select the operation pattern and press the "START/STOP" button to start to operate.
ESC SET
[0 Ptn] Offline
(standby state)
SET
Press the MODE key to
stop profile operation.
Profile operation
5
Starting conditions
Conditions for starting profile operation are described. Necessary conditions are indicated with
" ."
The operation does not start if the following conditions are not satisfied ("NG1" is indicated).
Operation is interrupted if any condition is dissatisfied during operation ("NG2" is indicated).
The gain reference value is left unchanged at the start level as far as resonance is not observed.
Operation pattern
The operation pattern is shown below. "P " in the table indicates the number of the basic
setting parameter (PA1_ ).
Rotation speed
P21
P20
Continue
P37 P38
P22
Time [s]
P37 P38 P20
P21
Rotation direction
Moving Operation Acceleration Deceleration Rotation
Timer
distance frequency time time speed Return
Go stroke
stroke
5 Rattling No vibration
Laser Laser
displace- displace-
ment ment
gauge gauge
2 [min/div] 2 [min/div]
Not only vibration of the tip of the machine but also vibration of the entire machine can
be suppressed.
System without vibration suppression
At motor acceleration / deceleration, torque tends to reach maximum value. This
acceleration / deceleration shock could cause vibration to the entire machine.
System with vibration suppression
Because the torque is controlled during acceleration / deceleration of the motor, the
shock of acceleration/deceleration is reduced, and even with machine that is
relatively less rigid, the vibration to the entire machine can be reduced.
Amplifier
Position
command
Motor position/Speed control M
Position/speed offset
Vibration suppressing
control 5
Position of assumed
Machine model workpiece
Workpiece
Automatic vibration suppression is a function for automatically adjusting the vibration suppressing anti
resonance frequency to the optimum value.
Follow the procedure below.
5
[5] Upon a fault (if no effect is verified), PA1_78 (vibration suppressing anti resonance frequency 0)
remains the default value.
[6] After normal or faulty completion, PA1_77 (automatic vibration suppression selection)
automatically changes to 0 (disable).
* The applicable frequency is 1 [Hz] to 100 [Hz].
If the procedure is interrupted at eight or fewer cycles and the main power is turned off, the cycle count
begins from 1 again.
If no expected effect is obtained under automatic vibration suppression, refer to the following "5.8.3
Manual Adjustment of Vibration Suppression."
If gain-related parameters are adjusted after the vibration suppressing anti resonance
frequency is set, the vibration suppressing anti resonance frequency must be adjusted
again. Perform gain adjustment first.
Resonance
Gain point
(Note 2)
[dB]
Vibration
suppressing anti
resonance point
(Note 1)
5 Frequency [Hz]
Note 1 The vibration suppressing anti resonance point may not be observed with the servo
analyze function in the following machine configuration.
Machine with large friction
Machine with relatively large mechanical loss such as reduction gear and ball screw
Note 2 Use the notch filter for the resonance point.
What are the resonance point and vibration suppressing anti resonance point?
Vibration of the machine includes the "resonance point" and "vibration suppressing anti
resonance point."
The "resonance point" and "vibration suppressing anti resonance point" mentioned
here are machine characteristics viewed from the motor.
"Resonance point": Frequency at which the motor vibrates without arm tip vibration
"Vibration suppressing anti resonance point": Frequency at which the arm tip vibrates
without vibration of the motor shaft
In general, the vibration suppressing anti resonance frequency is less than the
resonance frequency.
1) Measure the vibration of the arm tip with a laser displacement gauge or similar.
Time
1
5
Vibration suppressing anti resonance frequency = [Hz]
Ts
2) Starting at 300.0 [Hz] (maximum setting), decrease the reference values of parameters
PA1_78, _80, _82 and _84 gradually while visually checking vibration, to find the best value.
5 a b c
In such a case, assign this function to CONT input signals and switch the vibration
suppressing anti resonance frequency setting.
Anti resonance frequency Anti resonance frequency Vibration suppressing anti
selection 1 selection 0 resonance frequency
*
OFF OFF PA1_78
OFF ON PA1_80
ON OFF PA1_82
ON ON PA1_84
* This signal is always handled to be turned off if it is not assigned to the sequence input
signal. In this case, PA1_78 (vibration suppressing anti resonance frequency 0) is always
enabled.
To disable the vibration suppressing anti resonance frequency, set the vibration suppressing
anti resonance frequency at 300.0 Hz.
Be sure to switch while the motion is stopped. Otherwise shock will be caused.
Gain
Anti resonance
point remains.
Frequency
5
(1) Check the anti resonance frequency and resonance frequency by using the servo analyze
function.
(2) Select [Parameter Edit] - [PA1: Control Gain - Filter Setting] and press the "enter vibration
suppressing anti resonance frequency" button to open the exclusive window.
Enter the anti resonance frequency and resonance frequency* to automatically calculate the
ratio of inertia of the workpiece.
* The resonance frequency is not the resonance frequency suppressed with the notch filter.
Use the servo analyze function to check this resonance frequency.
This resonance frequency appears as a set with the anti resonance frequency, and it is about two
times the anti resonance frequency.
[Example of resonance frequency]
Gain
Resonance frequency: about 90Hz
Frequency
6-1
CHAPTER 6 KEYPAD
6.1 Display
The servo amplifier is equipped with a keypad (see the figure on the
right).
The keypad is fixed.
(1)
The keypad is equipped with six-digit seven-segment LEDs (1), four
keys (2), and a status indication LED (3) (lift the front cover).
(2)
Numbers and letters are displayed on the six-digit seven-segment
(3)
LEDs.
Keys are [MODE/ESC], [], [], [SET/SHIFT] from the leftmost one.
The status indication LED (orange) shows the following conditions.
Lit: Online state and servo ready ON
Blink 1: Alarm or battery warning (lit for 0.35 sec. and unlit for 0.15 sec.)
Blink 2: Sequence test mode (lit for 0.95 sec. and unlit for 1.2 sec.)
Unlit: Offline state
The offline state indicates execution of test operation (manual operation, profile operation, etc.)
6
made at the PC Loader or keypad, which accompanies motor rotation. The servo amplifier functions
online in other cases.
6.1.1 Mode
7-segment display 0 1 2 3 4 5 6 7 8 9 -
A b C d E F G H i J L
n o P q r S t U v y
6-2 Display
CHAPTER 6 KEYPAD
6.1.2 Key
[SET/SHIFT]
[MODE/ESC] The cursor digit shifts to the right
The mode is switched (MODE). (SHIFT).
The mode is deselected (ESC). The mode or value settles (SET).
Press and hold for at least one
second to settle.
[]
The sub mode is selected. []
The value increases by one (+1). The sub mode is selected.
The value decreases by one (-1).
To show five or more digits, alternate the upper and lower five digits.
Sequence mode
[MODE/ESC]
Monitor mode
[MODE/ESC]
[MODE/ESC]
Maintenance mode
[MODE/ESC]
[MODE/ESC]
[MODE/ESC]
[MODE/ESC]
Display 6-3
CHAPTER 6 KEYPAD
In the parameter edit mode and the positioning data edit mode reference values can be checked and
changed.
Mode Sub mode Sub mode selection Indication and entry example
Amplifier setting
Motor setting
6 Command speed
Command torque
Motor current
Peak torque
Effective torque
Feedback position
Command position
Position deviation
Command pulse
frequency
Feedback cumulative
pulse
Command
cumulative pulse
LS-Z pulse
Mode Sub mode Sub mode selection Indication and entry example
Input signal
Output signal
OL thermal value
Power (w)
6
Motor temperature
Settling time
Resonance frequency 1
Resonance frequency 2
Alarm history
Warning at present
Mode Sub mode Sub mode selection Indication and entry example
Parameter page 2
Parameter page 3
Positioning status
Target position
Rotation speed
M code
Acceleration time
Deceleration time
Mode Sub mode Sub mode selection Indication and entry example
Position preset
Homing
Automatic operation
Alarm reset
Alarm history
initialization
Parameter initialization
Positioning data
initialization 6
Auto offset adjustment
Z-phase offset
adjustment
Easy tuning
Profile operation
Teaching
In the sequence mode, the state of the servo amplifier and amplifier setting are displayed.
Press the [MODE/ESC] key until [ ] is displayed, and press and hold the [SET/SHIFT] key
for at least one second to show data.
: Sequence mode
: Amplifier setting
: Motor setting
Key notation
In this chapter, keypad keys may be simply described as shown below.
[MODE/ESC] key
When using as a [MODE] key: MODE
When using as an [ESC] key: ESC
6 [SET/SHIFT] key
When using as a [SET] key: SET (for at least one second)
When using as a [SHIFT] key: SHIFT
ESC
Speed coincidence
Ready
Control
Indication Name Description
mode
The motor is not turned on.
Servo off
The servomotor has no driving force.
Manual
Manual feed rotation state
operation
Pulse train operation
(position command
During pulse input operation
operation) (During operation according to position command sent over SX )
Position
Homing Homing is being executed.
control
Interrupt
Interrupt positioning is being executed.
positioning
-OT
Zero speed
The negative over-travel signal is being detected.
Manual
Manual feed rotation state
operation
Speed
+OT The positive over-travel signal is being detected.
control
Zero speed
Stopped at zero speed due to forced stop signal
stop
In undervoltage. For details, see the pages about
In LV
undervoltage on 7-7 and 7-10.
The motor is not turned on.
Servo off
The servomotor has no driving force.
When the servo amplifier power is turned on, "sequence mode operation mode" is shown.
The indication contents at power-on can be changed with parameter PA2_77.
Reference Reference
value Initial display value Initial display
Command OL thermal
2 21
speed value
Command Braking resistor
3 22
torque thermal value
Motor
5 Peak torque 24
temperature
Overshoot unit
6 Effective torque 25
amount
Feedback
7 26 Settling time
position
6 8
Command
position
27
Resonance
frequency 1
Position Resonance
9 28
deviation frequency 2
Command pulse
10 40 Station No
frequency
Feedback
11 41 Alarm at present
cumulative pulse
Command
12 42 Alarm history
cumulative pulse
Warning at
13 LS-Z pulse 43
present
Total time-main
14 Load inertia ratio 44
power supply
DC link voltage Total time-control
15 45
(max.) power supply
ESC
1st
1 digit 2
2nd digit 3rd 4th46
to 6th digits
3
Control
Indication
function Indication
Connection format digit
Indication
Capacity
Speed control
DI/DO
0.2 [kW]
standard
(20 101)
(2010
2.0 [kW]
SX bus
(20 1022)
(2010
6
(3) Motor setting
The type of servomotor connected to the servo amplifier, capacity and encode type are displayed.
SET
SET
(1 sec.(1)
or over)
ESC
1
1st digit 24
2nd to 4th digits 5th 6
6th digit
5
Indication
Motor profile
Indication
Capacity digit
Indication
Encoder type
0.2 [kW]
Slim -
18bit-ABS
(20 1011)
(2010
2.0 [kW]
Cubic -
20bit-INC
(20 102)
(2010
Medium
inertia
In the monitor mode, the servomotor rotation speed, cumulative input pulse and so on are displayed.
Press the [MODE/ESC] key until [ ] is displayed, and press and hold the [SET/SHIFT] key
for at least one second to display data.
: Feedback speed : Feedback cumulative : OL thermal value
pulse
: Command speed : Command cumulative
: Braking resistance thermal
pulse
value
: Command torque : LS-Z pulse
: Power (W)
6 : Command pulse
frequency : Output signal
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC Press the SHIFT key to alternate
between high order and low order
five digits.
ESC
ESC
Press the SHIFT key to alternate
between the high order and low
order five digits.
ESC
ESC
Press the SHIFT key to alternate
between the high order and low
order five digits.
ESC
ESC
ESC
ESC Press the SHIFT key to alternate
between the high order and low
order five digits.
Press and hold the [] and [] keys simultaneously for at least one second to reset the
feedback cumulative pulses.
(12) Command cumulative pulse (displayed digits: signed 10 digits)
The number of pulses supplied to the pulse input terminal is displayed. The cumulative value
increases upon forward direction pulses, while it decreases upon reverse direction pulses. With
two signals at A/B phase pulse, each edge is counted (multiple of four). The count increases upon
B-phase advance.
For the indication, refer to "(7) Feedback position."
6
SET(1 (1)
SET sec. or over)
ESC
ESC
Press the SHIFT key to alternate
between the high order and low
order five digits.
Press and hold the [] and [] keys simultaneously for at least one second to reset the
command cumulative pulses.
ESC
ESC
Press the SHIFT key to alternate
between the high order and low
order five digits.
SET
SET(1 (1)
sec. or over)
ESC
ESC
6 ESC
ESC
If the DC link voltage (max.) exceeds 390 [V] during operation, an external braking resistor
is necessary. "HV" (overvoltage) is detected at 420 [V].
ESC
ESC
ESC
ESC
ESC
ESC
CONT20CONT11
SET
SET (1(1)
sec. or over)
ESC
ESC
CONT30CONT21
SET
SET (1(1)
sec. or over)
ESC
ESC
OUT 10OUT 1
The number of sequence output
signals varies according to the Press the SHIFT key to alternate
type of the servo amplifier. between the high order and low
order five digits.
OUT40OUT 31
6
OUT 30OUT 21
ESC
ESC
(22) Braking resistor thermal value (displayed digits: unsigned three digits)
The regeneration load ratio to the braking resistor overheat alarm level is displayed in percent. A
braking resistor overheat alarm is caused if this value is 100. The regeneration load ratio is
calculated for 0.4 [kW] or larger motor capacities if PA2_65 (braking resistor selection) is set at 1
(internal resistor).
The minimum increment is 1 [%]. The displaying range is from 0 [%] to 100 [%].
SET(1 (1)
SET sec. or over)
ESC
ESC
ESC
ESC
ESC
ESC
SET
SET (1(1)
sec. or over)
6
ESC
ESC
Press the SHIFT key to alternate
between the high order and low
order five digits.
ESC
ESC
ESC
ESC
ESC
ESC
In the station no mode, the station no of the servo amplifier is displayed and a new station no can be
entered.
Press the [MODE/ESC] key until [ ] is displayed, and press and hold the [SET/SHIFT] key for
at least one second to display data.
: Station no
6
SET
SET (1)
(1 sec. or over)
ESC
ESC
Communication time over
In the maintenance mode, detected alarms, total time - main power supply and so on are displayed.
Press the [MODE/ESC] key until [ ] is displayed and press and hold the [SET/SHIFT] key for
at least one second to display data.
: Alarm at present : Total time - main power supply
: Alarm history : Total time - control power supply
: Warning at present : Motor running time
(1) Alarm at present
The alarm detected currently is displayed in a code.
If an alarm is detected, the status indication LED blinks. After an alarm reset, indication
changes to . Use [ ] to display the history.
After an alarm is detected, the following is displayed automatically. Supplementary data to the
alarm can be displayed, too.
SET
SET
(1 sec.(1)
or over)
ESC
SET
SET(1 (1)
sec. or over)
6
(Total time-main power supply)
(Feedback speed)
(Command speed)
(Command torque)
(Motor current)
(Effective torque)
(Command position H)
(Command position L)
(Sequence mode)
Alarm indication
1 Overcurrent 1 16 Overload 2
Main power
2 Overcurrent 2 17
undervoltage
Internal braking resistor
3 Overspeed 18
overheat
Control power External braking resistor
4 19
undervoltage overheat
Braking transistor
12 27 Multi-turn data over flow
overheat
Encoder Communication
13 28 Initial Error
error
CONT (control signal) Command Pulse
14 29
Error Frequency Error
15 Overload 1
ESC
ESC
SET
SET (1)
(1 sec. or over)
(5 minutes 9 seconds)
ESC
After 1 hour (59 minutes 59 seconds or later)
15959
(9999 hours)
(9999 hours)
6
ESC
After 1 hour (59 minutes 59 seconds or later)
15959
(9999 hours)
Press and hold the [SET/SHIFT] key for at least one second to edit the data.
: Parameter page 1
: Parameter page 2
: Parameter page 3
6
parameters are reflected on the servo amplifier and servomotor operation immediately.
SET SET
SET
(1 sec.(1)
or over) SET (1)
(1 sec. or over)
ESC ESC
ESC ESC
ESC ESC
To indicate the number of digits of the value explicitly, digits other than those that can be entered
are also displayed.
6
<Unsigned parameter with seven to ten digits>
"H" is displayed at the left end for the high order five digits.
"L" is displayed at the left end for the low order five digits.
SHIFT
SHIFT
Value editing
When a parameter is loaded, the units digit (rightmost digit) blinks (for parameters consisting of
high and low orders, the high order data is displayed). The blinking digit can be edited (the digit
blinks at about 1-second intervals). Press the [] or [] key to change the value.
Even if "9" changes to "0," no carry-over occurs (the higher order number does not change).
Similarly, the higher order number does not change when "0" changes to "9."
The tens digit changes to "0" but no change occurs to the higher
order number.
Press the [SET/SHIFT] key to shift the digit to be edited. The shifting order is from (1) to (10).
H side (High order five digits) L side (Low order five digits)
SHIFT
(1)
(2)
(3)
(4)
(5)
(6)(7)(8)(9)(10)
6
Settling the value
Press and hold the [SET/SHIFT] key for at least one second to settle the value. All digits blink three
times. The settled value remains. (The value blinks at about 0.5-second intervals when it is
settled.)
Press the [MODE/ESC] key to return to the parameter number selection screen.
Blink
Blink
Blink
Blink
Blink
In the positioning edit mode, you can edit positioning status, target position, rotation speed, stand still
timer, M code, and acceleration and deceleration time.
: Positioning status
: Target position
: Rotation speed
: Stand still timer
: M code
: Acceleration time
: Deceleration time
[Example]
The following shows the example with address 1 selected. (For how to edit, refer to "Indication and editing"
on page 6-26 (only for (2) to (5)).
ESC ESC
SET
ESC
(1 sec. or over)
Output at
INC Continuous
startup
Output at
Cycle end
completion
ESC ESC
SET
ESC
(1 sec. or over)
SHIFT SHIFT
ESC ESC
SET ESC
(1 sec. or over)
ESC ESC
SET
(1 sec. or over) ESC
(5) M code
The M code output by executing positioning data can be edited. The setting range is from 00 to FF
in hexadecimal. The minimum increment is 1. 6
The default value is FF.
SET SET
(1 sec. or over) (1 sec. or over)
ESC ESC
SET
ESC
(1 sec. or over)
ESC ESC
SET
ESC
(1 sec. or over)
SET SET
(1 sec. or over) (1 sec. or over)
ESC ESC
SET
ESC
(1 sec. or over)
In the test operation mode, you can operate keypad keys to rotate the servo amplifier or reset various
data. Press the [MODE/SET] key until [ ] is displayed, and press and hold the [SET/SHIFT]
key for at least one second to execute test operation.
6
(1) Manual operation
The servomotor rotates while a keypad key is held down.
The rotation speed of the servomotor depends on the setting of parameter PA1_41.
SET
SET *1
1
(1 sec.(1)
or over)
ESC
ESC SET (1
SET sec. or over)
(1)
* Under position control
The servomotor keeps rotating while the [] or [] key is held down. Under speed control
[NG] is indicated while the servomotor rotates upon a sequence I/O signal.
*1) Cause of NG indication
The S-ON and FWD/REV signals are turned on.
The motor is during rotation.
The forced stop, external braking resistor overheat, OT and free-run signals are enabled
even during test operation. Check these signals if test operation does not start.
SET SET
(1 sec. or over) (1 sec. or over)
ESC
End of resetting
ESC
6 (3) Homing
Operate keypad keys to perform homing. The homing profile follows settings of parameters PA2_6
through PA2_18.
After homing complete, indication remains [ ].
Press the [MODE/ESC] key to return to mode selection.
SET
*1
(1 sec. or over)
ESC
SET
(1 sec. or over)
ESC
*1
ESC
Changes in the
offline mode.
Return to offline
by ESC
*1
Changes during
positioning operation.
(The address in
operation blinks.)
*1 If NG indication is shown, remove the cause of the fault and press the [MODE/ESC] key to
return to the offline state (2) .
The forced stop, external braking resistor overheat, OT and free-run signals are enabled
even during test operation. Check these signals if test operation does not start.
ESC
End of resetting
ESC
The servo amplifier is not reset from some alarms through alarm resetting. To reset these alarms,
turn the power off then on again.
Alarms removed through alarm resetting Alarms not removed through alarm resetting
6 Overspeed
Control power
undervoltage
Circuit trouble
Memory Error
Braking transistor
Motor Combination Error
overheat
Encoder Communication CONT (control signal)
error Error
Amplifier overheat
Encoder overheat
Command Pulse
Frequency Error
SET SET
(1 sec. or over) (1 sec. or over)
ESC
End of initialization
ESC
The alarm history is retained even after the power is turned off.
6
After initializing parameters, be sure to turn the power off then on again.
*1
1
SET
(1 sec.(1)
SET or over) SET
SET (1)
(1 sec. or over)
ESC
End of initialization
ESC
SET
(1 sec. or over) SET
(1 sec. or over)
ESC
ESC
SET SET
(1 sec. or over) (1 sec. or over)
ESC
End of offsetting
ESC
6 If both the X1 and X2 terminals of multi-step speed selection are turned off with the FWD (REV)
signal, the output shaft of the servomotor rotates according to the analog speed command voltage.
The output shaft of the servomotor may rotate at a small speed even if the speed command
voltage is 0 [V].
Use the "zero clamp function (parameter PA3_35)" when necessary.
SET
(1 sec. or over) SET
(1 sec. or over)
ESC
End of offsetting
ESC
SET
(1 sec. or over)
ESC
SET (1 sec. or over)
SET
(1 sec. or over)
ESC
Changes in the offline mode.
ESC
*11
Changes in the
tuning mode.
MODE
Press MODE to interrupt.
*1) If NG indication is shown, remove the cause of the fault and press the [MODE/ESC] key to
return to the offline state (2).
<Cause of NG1 indication>
Parameter PA2_74 (parameter write protection) is set at 1 (write protect).
OT, EMG, or external braking resistor overheat is detected.
Parameter PA1_13 (tuning mode) is other than 0 (auto tuning).
The power is not supplied to the main circuit.
1
*1
6
SET
SET
(1 sec.(1)
or over)
ESC
SET
*1) If NG indication is shown, remove the cause of the fault and press the [MODE/ESC] key to
restart the offline state.
<Cause of NG1 indication>
OT, EMG or external braking resistor overheat is detected.
The power is not supplied to the main circuit.
<Cause of NG2 indication>
OT, EMG or external braking resistor overheat is detected in the middle (the free-run signal is
ignored).
The S-ON signal is turned off.
SET *1
1
SET
(1 sec.(1)
or over)
ESC ESC
SET (1)
SET (1 sec. or over)
SET SET
(1)
(1 sec. or over)
The orange status indication LED blinks in the sequence test mode.
Interval of blinks: 0.95 sec. lit and 1.2 sec. unlit
The sequence test mode is not finished even if another mode other than "Fn_014"
indication is started. To exit from the mode, turn the main power off then on again.
If parameter PA2_89 is set at 1, change the reference value to 0 before turning the
power off and on.
ESC
ESC
SET
(1 sec. or over) ESC (3) Executing teaching
6
SET
(1 sec. or over)
*1
*1 If NG indication is shown, remove the cause of the fault and press the [MODE/ESC] key to
return to the address selection (2).
<Cause of NG indication>
The teaching position exceeds the positioning data stop position [-2000000000 to 2000000000].
Parameter PA2_75 (positioning data write protection) is set at 1 (write protect).
The edit permission is allocated to an input terminal CONTn and the CONTn is not turned on.
7-1
CHAPTER 7 MAINTENANCE AND INSPECTION
7.1 Inspection
The servo amplifier and servomotor are maintenance free and no special daily inspection is necessary.
However, to avoid accidents and operate the devices for a long term at a stable reliability, perform
periodical inspection.
WARNING
After turning the power off, wait for at least five minutes and check that the charge LED is unlit
before performing inspection.
There is a risk of electric shock.
Do not touch the servomotor, servo amplifier and cables in the power-on state.
There is a risk of electric shock.
Never disassemble or remodel the servomotor and servo amplifier.
It might cause fire and failure. It will not be covered by the warranty.
There is no deviation *1) in the linkage between the servomotor shaft and
mechanical system.
Servomotor
The servomotor is free from direct splashes of water, vapor or oil.
The servomotor itself does not vibrate excessively.
Screws of the terminal block and mounting sections are not loose.
Connectors are inserted correctly.
Servo amplifier
There is no massive dust on the servo amplifier.
There is no malodor, damage, breakage or faults in appearance.
*1) Indicates faults in installation such as an angle error, parallelism eccentricity, axial
displacement or similar in the linkage between the servomotor shaft and mechanical system.
Before checking cables of the servomotor and servo amplifier, turn the power off and wait
at least five minutes and check that the charge LED is unlit.
CAUTION
Do not perform a Megger test of the printed circuit board and terminal block.
Otherwise the servo amplifier or the encoder built in the servomotor may be damaged.
7-2 Inspection
CHAPTER 7 MAINTENANCE AND INSPECTION
(1) After the control power (L1C, L2C) is supplied to the servo amplifier, the seven-segment LED of
the keypad lights up.
(2) After the main circuit power (L1, L2, L3) is supplied to the servo amplifier, the "charge LED" lights
up.
7
Status indication
LED
Charge LED
Be sure to check the alarm code to clarify the cause of the alarm.
When an alarm is detected, the keypad of the servo amplifier automatically shows alarm data.
Order of
descrip- Indication Name (in English) Type
tion
Overcurrent1
1
Overcurrent2
2 Overspeed
6 Circuit trouble
Serious failure
7 Memory Error
8 Fuse Broken
7 12
13
Cont(control signal) Error
Overload1
Overload2
19 Amplifier overheat
20 Encoder overheat Minor failure
Alarm reset
Some alarms cannot be canceled through alarm resetting. To remove the alarm that is not
canceled through alarm resetting, reset it by turning the power off then on again.
Alarms canceled through alarm resetting Alarms not canceled through alarm resetting
7
External braking resistor Multi-turn data over flow
overheat
Initial Error
Deviation overflow
Amplifier overheat
Encoder overheat
Command pulse Frequency Error
ESC
ESC
End of resetting
1. Overcurrent
7
Current imbalance caused by an encoder
Replace the servomotor.
fault
Unconnected grounding cable Connect the grounding cable.
2. Overspeed
Overshoot
Max. rotation speed
Time
4. Overvoltage
The DC voltage inside the servo amplifier exceeds the upper limit.
5. Encoder Trouble
6. Circuit Trouble
7. Memory Error
7
Cause Remedy
Using the PC Loader, read parameters and
enter those indicated in red.
Initialize parameters.
Failure of stored data
Turn the power off then on again. If
restoration is not obtained, replace the
servo amplifier.
The parameter overwriting frequency has Store the parameters, which need to be
exceeded 100,000 cycles. overwritten, in the RAM.
8. Fuse Broken
The fuse of the main circuit is installed for prevention of secondary disaster such as fire.
The end user cannot replace the fuse. Do not turn the power on. Contact us.
The servo amplifier and encoder communicate through high speed serial communications.
The encoder cable has a voltage amplitude of about +5 [V]. Do not route the encoder cable in a
strong magnetic or electric field. Route the encoder cable separately from the main body of the
servo amplifier, inverter, electromagnetic contactor or similar (reserve at least 100 [mm]).
13. Overload
If an OL2 alarm is caused but no damaged servo amplifier or incorrect wiring is found, the
servomotor capacity must be examined.
Check the OL thermal value with the PC Loader or monitor mode of the keypad in both cases.
The power supplied to the servo amplifier falls below the minimum
specification voltage limit.
If the braking transistor is short circuited or damaged, fire may be caused. If the braking
transistor fault alarm signal is output, turn the power off immediately.
If an alarm is alerted due to any cause, take corrective actions according to description given in "7.3
Troubleshooting Method." If the servo amplifier is reset to continue operation though the cause is
unknown, damage may be caused to the servomotor and/or servo amplifier. When contacting us, notify
the following information. 7
Item Information to Be Provided
WARNING
Do not touch the servomotor, servo amplifier or cables in the power-on state.
There is a risk of electric shock.
(2) Specifications
The rating of the GYC, GYS, and GYG type servomotors is continuous rating.
(3) Power supply
Avoid repeating power-on and shutdown of the commercial power supply to start or stop the
servomotor. The service life of parts inside the servo amplifier may be affected.
For countermeasures against electric noise and installation method, refer to "CHAPTER 10
PERIPHERAL EQUIPMENT."
7.5.2 Life
The servomotor and servo amplifier have service lives even if they are used under regular operating
conditions.
Contact our service division for parts replacement. Never disassemble or repair by yourself.
7.5.3 Discarding
(1) Servomotor
Handle the servomotor as a general industrial waste.
(2) Servo amplifier
Handle the servo amplifier as a general industrial waste.
The approximate replacement timings of parts for the following operating conditions are shown below.
However, note that the timing varies according to the operation method, environmental conditions and
so on. For the replacement method, contact us.
[Operating conditions]
Ambient temperature: Annual average 30 [C]
Load factor: Within 80 [%]
Operation rate: Within 20 hours/day
Servomotor
7 Servo amplifier
8-1
CHAPTER 8 SPECIFICATIONS
200V series
Standard specifications
Torque characteristics drawing (at 3-phase 200 [V] or single-phase 230 [V] source
voltage)
GYS500D5-2 (0.05[kW]) GYS101D5-2 (0.1[kW])
8
GYS751D5-2 (0.75[kW]) GYS102D5-2 (1.0[kW])
GYS502D5-2 (5.0[kW])
8
These characteristics indicate typical values of each servomotor combined with the corresponding
RYT type servo amplifier. The rated torque indicates the value obtained when the servo amplifier is
installed to the following aluminum heat sink.
x Model GYS500, 101 : 200 200 6 [mm]
x Model GYS201, 401 : 250 250 6 [mm]
x Model GYS751 : 300 300 6 [mm]
x Model GYS102, 152, 202 : 350 350 8 [mm]
x Model GYS302, 402, 502 : 400 400 12 [mm]
100V series
Standard specifications
8
These characteristics indicate typical values of each servomotor combined with the corresponding
RYT type servo amplifier. The rated torque indicates the value obtained when the servo amplifier is
installed to the following aluminum heat sink.
x Model GYS500, 101 : 200 200 6 [mm]
x Model GYS201, 401 : 250 250 6 [mm]
Standard specifications
8
Brake specification (motor equipped with a brake)
Torque characteristics drawing (at 3-phase 200 [V] or single-phase 230 [V] source
voltage)
GYC101D5-2 (0.1[kW]) GYC201D5-2 (0.2[kW])
GYC202D5-2 (2.0[kW])
8 These characteristics indicate typical values of each servomotor combined with the corresponding RYT
type servo amplifier.
The rated torque indicates the value obtained when the servo amplifier is installed to the following
aluminum heat sink.
x Model GYC101, 201, 401 : 250 250 6 [mm]
x Model GYC751 : 300 300 6 [mm]
x Model GYC102D : 300 300 12 [mm]
x Model GYC152D, 202D : 400 400 12 [mm]
Standard specifications
8
Brake specification (motor equipped with a brake)
8
GYG202C5-2 (2.0[kW])
These characteristics indicate typical values of each servomotor combined with the corresponding RYT
type servo amplifier.
The rated torque indicates the value obtained when the servo amplifier is installed to the following
aluminum heat sink.
x Model GYG501C, 751C, 102C : 300 300 12 [mm]
x Model GYG152, 202 : 400 400 12 [mm]
Standard specifications
GYG132B5-2 (1.3[kW])
8
These characteristics indicate typical values of each servomotor combined with the corresponding RYT
type servo amplifier.
The rated torque indicates the value obtained when the servo amplifier is installed to the following
aluminum heat sink.
x Model GYG501B, 851B : 300 300 12 [mm]
x Model GYG132 : 400 400 12 [mm]
Interface specifications
* See page 8-27 for the shaft extension specification of the motor with a key.
* See page 8-27 for the shaft extension specification of the motor with a key.
* See page 8-27 for the shaft extension specification of the motor with a key.
* See page 8-27 for the shaft extension specification of the motor with a key.
* See page 8-27 for the shaft extension specification of the motor with a key.
* See page 8-27 for the shaft extension specification of the motor with a key.
* See page 8-27 for the shaft extension specification of the motor with a key.
* See page 8-27 for the shaft extension specification of the motor with a key.
9-1
CHAPTER 9 CHARACTERISTICS
9 (1) It takes about 2.0 seconds until initialization of the servo amplifier is finished since the control
power is turned on.
(2) Completion of initialization is indicated by activation of the servo control ready [S-RDY] signal
after power-on.
(3) After (2) is verified, the motor power is turned on and the servo-on [S-ON] signal is turned on.
(4) After ready for servo-on [RDY] is turned on, the servo amplifier is ready to operate.
Recognition by servo
amplifier OFF ON
2ms
2ms
Pulse command
Can be input May not be input Can be input
2ms
Position Speed
Control mode
control control
2ms
After an alarm occurs, it takes about 0.5 [ms] until alarm detection output.
It takes about 1.5 [ms] or 80 [ms]* after an alarm reset signal is issued until the alarm is actually
removed.
9 Alarm
Normal Alarm occurrence Normal
1.5ms/80ms*
Alarm reset
OFF ON OFF
Servo-on [S-ON]
ON
0.5ms 1.5ms/80ms*
Ready for servo-on
[RDY] ON OFF ON
* The time varies according to the setting of PA2_62 (Action sequence at alarm).
If the action at stop is free-run (reference value: 1, 3 or 5): 1.5 [ms]
If the action at stop is DB (dynamic brake) (reference value: 0, 2 or 4): 80 [ms]
The detection time and load factor characteristics until an overload alarm (OL1/OL2) occurs are
indicated by rotation speed.
1000
alarm detection time [s]
OLOL[s]
100
OL2 alarm
OL2
OL1 alarm
OL1
10
OL2 alarm
1
0 50 100 150 200 250 300
Load factor [%]
[%] 9
(2) In case of operation at maximum rotation speed (6000 [r/min])
1000
OL alarm detection time [s]
OL[s]
100
OL2
OL2 alarm
OL1
OL1 alarm
10
1
0 50 100 150 200 250 300
Load factor [%]
[%]
1000
alarm detection time [s]
OL[s]
100
OL2 alarm
OL2
OL1 alarm
OL1
10
OL
1
0 50 100 150 200 250 300
Load[%]
factor [%]
1000
detection time [s]
OL[s]
100
OL2 alarm
OL2
OL1 alarm
OL1
10
OL alarm
1
0 50 100 150 200 250 300
Load[%]
factor [%]
9
1000
detection time [s]
OL[s]
100
OL2 alarm
OL2
OL1 alarm
OL1
10
OL alarm
1
0 50 100 150 200 250 300
Load[%]
factor [%]
Power
Power supply consumption (P)
capacity
[kVA]
Power
Rated Power Heat value of Heat value of
Servo amplifier Capacity supply
rotation Servomotor model consumption amplifier motor
model [kW] capacity
speed (P) [kW] (Qamp) [kW] (Qmot) [kW]
[kVA]
RYT500D5-2 (6) GY500D5-2 (6) 0.05 0.1 0.074 0.018 0.006
RYT101D5-2 (6) GY101D5-2 (6) 0.1 0.2 0.13 0.021 0.011
RYT201D5-2 (6) GY201D5-2 (6) 0.2 0.4 0.25 0.027 0.022
RYT401D5-6 GY401D5-6 0.375 0.8 0.48 0.038 0.044
9
RYT401D5-2 GY401D5-2 0.4 0.8 0.48 0.038 0.044
9
RYT501C5-2 GY501C5-2 0.5
RYT751C5-2 GY751C5-2 0.75 23.5
2000
RYT102C5-2 GY102C5-2 1.0
[r/min]
RYT152C5-2 GY152C5-2 1.5
34.4
RYT202C5-2 GY202C5-2 2.0
RYT501B5-2 GY501B5-2 0.5
1500 23.5
RYT851B5-2 GY851B5-2 0.85
[r/min]
RYT132B5-2 GY132B5-2 1.3 34.4
The bending life of the cable used at a bending radius larger than the recommended bending radius R
of 60 [mm] is 5,000,000 cycles or over when tested under the following conditions.
<Testing conditions>
(1) Use testing apparatus shown in the figure below to cause the cable to be bent in a traveling
distance L of 300 [mm].
(2) Count each reciprocal test cycle. Count the bending frequency until conductors are broken.
Fixed end
9 The cable life depends largely on the handling method. The bending life is a
reference value for the testing conditions specified above.
10-1
CHAPTER 10 PERIPHERAL EQUIPMENT
MCCB/ELCB
Install in the primary circuit (power
supply circuit) of the servo amplifier
to protect the servo amplifier
against damage caused by power MCCB/ELCB
switching or short circuiting current.
Insert the electromagnetic
contactor between MCCB/ELCB
and AC reactor if one is to be used.
AC reactor AC reactor
Install for large power supply
capacities, imbalance in the
source voltage, and suppression
of harmonics.
Power filter
Install to suppress harmonics in Power filter
the power supply circuit and to
protect the servo amplifier against
surges and noises in the power (4)
supply. RS-485 cable
Servo amplifier
External braking resistor
(option)
(1)
DC reactor
Sequence I/O cable
10 (2)
(3)
(5)
Encoder cable
Servomotor
Cross linked polyethylene vinyl sheath cable for robot travel (composite cable) (DAIDEN Co., Ltd.)
RMCV-SB-A (UL2464) AWG#25/2P+AWG#23/2C (wiring length 10 [m])
RMCV-SB-A (UL2464) AWG#25/2P+AWG#17/2C (10 [m] < wiring length 50 [m])
The following cable sizes are recommended for parts (1), (2), (3), (4) and (5) specified on page 10-2.
Single-phase 100V
Recommended cable size [mm2]
(1) Power supply
(L1,L2,L3) (4) Control
Rating Capacity (2) Braking resistor
(3) Motor power power
[r/min] [W] (RB1, RB2, RB3)
(U,V,W) (L1C,L2C)
(5) Earthing (E)
75 [] 75 []
90 [] 90 [] Common
(HIV) (HIV)
50
3000 to 1.25 0.75 1.25 1.25 0.75
375
Single-phase 200V
Recommended cable size [mm2]
(1) Power supply
(L1,L2,L3) (4) Control
Rating Capacity (2) Braking resistor
(3) Motor power power
[r/min] [W] (RB1, RB2, RB3)
(U,V,W) (L1C,L2C)
(5) Earthing (E)
75[] 75[]
90[] 90[] Common
(HIV) (HIV)
10 3000
50
to
750
1.25 0.75 1.25 1.25 0.75
500
2000
750
1500 500
3-phase 200V
Recommended cable size [mm2]
(1) Power supply
(4) Control
Rating Capacity (L1,L2,L3) (2) Braking resistor
power
[r/min] [W] (3) Motor power (U,V,W) (RB1, RB2, RB3)
(L1C,L2C)
(5) Earthing (E)
75 [] 75 []
90 [] 90 [] Common
(HIV) (HIV)
50
to 1.25
1000
0.75
1500
3000 2000 2.0
3000 1.25
4000 2.0
3.5
5000 3.5
1.25 1.25 0.75
500
to 1.25
2000 1000
1500
2.0 0.75
2000
500
1500 850 1.25
1300
If the servo system requires to fit the overseas standard, use the following cable size.
(Cable: 75 [] (HIV)) 10
<Power supply and motor power>
(1) 1kW or less (100V and 200 V series) = 1.25mm2
(2) 1.5kW = 2.0mm2
(3) 2kW or more = 5.5mm2
Use the specified shield cable for encoder wiring of the servomotor.
The optional cable for the servomotor is a UL-rated cable having bend resistance.
Use a regular twisted pair batch shield cable if the servomotor and cable do not move.
Cross linked polyethylene vinyl sheath cable for robot travel (flame-resistant) (Daiden
Co., Ltd.)
RMCV-SB-A AWG#25/2P + AWG#23/2C
(For 10 [m] or smaller wiring length)
RMCV-SB-A AWG#25/2P + AWG#17/2C
(For wiring lengths < 10 [m] and 50 [m])
10 21
22
-
-
0.7299
0.6438
0.4105
0.3256
28.46
25.35
810.0
642.6
23 - 0.5733 0.2518 22.57 509.4
24 - 0.5106 0.2024 20.10 404.0
25 - 0.4547 0.1623 17.90 320.4
Calculate the servo amplifier input current in the following equation to select peripheral equipment.
Formula
Input current (single-phase 100/200 [V]): Iin = (Po + Pi) / (Vac 1.35 amp mot) 1.27 3
Input current (3-phase 200 [V]): Iin = (Po + Pi) / (Vac 1.35 amp mot) 1.27
amp (amplifier efficiency) = 0.95 and mot (motor efficiency) = 0.90 are common among all
models.
In case of single-phase 100V
Capacity Internal power Input current for
Input voltage Input current
Rated rotation consumption selection of peripheral
speed
(Po) (Vac)
(Pi)
(Iin) equipment
[W] [V] [A] (Iin1.5) [A]
[W]
50 1.5 2.3
100 2.6 3.9
3000 [r/min] 85 15
200 4.8 7.2
375 8.7 13.1
* -15% of 200V
500 5.8 8.7
10
* -15% of 200V
Install MCCB (molded case circuit breaker) or ELCB (earth leakage breaker) in the primary circuit
(power supply circuit) of the servo amplifier to protect the servo amplifier against losses caused by
the power switching current and short circuit current. Models for a single servo amplifier are
described here. Because the servo amplifier is provided with protective functions against output
circuits such as the overcurrent, protective devices such as the thermal relay are unnecessary.
0.05
EA32AC/3 EG32AC/3
0.1
3000 [r/min] 0.2 EA32AC/5 EG32AC/5
0.4
0.75
EA32AC/10
EA32AC/15
EG32AC/10
EG32AC/15 10
0.5 EA32AC/10 EG32AC/10
2000 [r/min]
0.75 EA32AC/15 EG32AC/15
1500 [r/min] 0.5 EA32AC/10 EG32AC/10
0.05
0.1 EA33AC/3 EG33AC/3
0.2
0.4 EA33AC/5 EG33AC/5
0.75 EA33AC/10 EG33AC/10
3000 [r/min] 1.0 EA33AC/15 EG33AC/15
1.5 EA33AC/20 EG33AC/20
2.0 EA33AC/30 EG33AC/30
3.0 EA53AC/40 EG53AC/40
4.0
EA53AC/50 EG53AC/50
5.0
0.5
EA33AC/10 EG33AC/10
0.75
2000 [r/min] 1.0 EA33AC/15 EG33AC/15
1.5 EA33AC/20 EG33AC/20
2.0 EA33AC/30 EG33AC/30
0.5
EA33AC/10 EG33AC/10
1500 [r/min] 0.85
1.3 EA33AC/15 EG33AC/15
10
Connect the electromagnetic contactor to disconnect the servo amplifier from the power supply with
an external signal or to turn the power on or off from a remote operation panel.
The model is to turn the primary circuit of a single servo amplifier of 500 [kVA] or less power
capacities with the designated cable size and 20 [m] or less wiring length.
If the power supply capacity exceeds 500 [kVA], connect an AC reactor.
27.5
mm
37.5
mm
10
S1-B-0:200 (1/2 [W])+0.1 [F]
S2-A-0:500 (1/2 [W])+0.2 [F]
The purpose of the surge
absorber is suppression of the
Preliminary
Series connection
Mounting surge voltage.
solder leg
(flame retardant construction)
treatment
Load Load
The servo amplifier performs high frequency switching under PWM control similarly to
general-purpose inverters. Therefore radiant noise, conductive noise and so on may give effect on
peripheral equipment.
The following method is effective as a countermeasure.
Radio
Radiant noise
Conductive
noise Static induction Electromagnetic induction noise
noise
Measuring
Sensor
instrument
Electronic
device
(1) House the servo amplifier in an iron (conductive) control panel and ground the control panel.
Do not install a PC or measuring instrument nearby.
(2) If devices connected to the same power supply are affected, install a power filter in the primary
circuit of the servo amplifier.
If devices in different power supplies are affected, install an obstruction wave preventive
transformer (TRAFY).
(3) Route cables between the servo amplifier and servomotor in a conductive duct and ground the
10
duct (multi-point grounding allowed).
(4) Use a grounding cable as thick and short as possible.
Connect the grounding cable directly from the copper bar to individual device (do not use a
jumper cable). A twisted or net cable has a larger effect.
(5) Never connect the following signals.
(6) Do not tie the main circuit cable and control circuit cable together. Do not route these cables in
parallel.
Main circuit: Commercial power supply, motor power cable between servo amplifier and
servomotor
Control circuit: +24 [V] DC or less voltage signal cable
Servomotor encoder cable
(7) Use an obstruction wave preventive transformer (TRAFY) to connect 100 [V] devices (such as
the programmable logic controller and general-purpose PC) to the 200 [V] power supply.
(7)
TRAFY PLC
(2) Power E
filter
E
(5) Servo E
amplifier
Copper bar
(1)
(4)
(6)
PG M (3)
Numbers (1), (2), ... in the figure indicate the paragraph number given on the previous page.
Power filter model
In case of single-phase 100V In case of 3-phase 200V
Rated rotation Capacity Rated rotation Capacity
speed
Power filter Power filter
[kW] speed [kW]
0.05 0.05
RNFTC06-20
0.1 0.1
3000 [r/min] RNFTC06-20
0.2 RNFTC10-20 0.2
0.375 RNFTC20-20 0.4
0.75
RNFTC10-20
3000 [r/min] 1.0
1.5
In case of single-phase 200V
10
RNFTC20-20
Rated rotation Capacity
2.0
Power filter RNFTC30-20
speed [kW] 3.0
0.05 4.0
RNFTC50-20
0.1 RNFTC06-20 5.0
3000 [r/min] 0.2 0.5 RNFTC06-20
0.4 RNFTC10-20 0.75
RNFTC10-20
0.75 RNFTC20-20 2000 [r/min] 1.0
0.5 RNFTC10-20 1.5
2000 [r/min] RNFTC20-20
0.75 RNFTC20-20 2.0
1500 [r/min] 0.5 RNFTC10-20 0.5 RNFTC06-20
1500 [r/min] 0.85 RNFTC10-20
1.3 RNFTC20-20
The purpose of the power filter is suppression of high frequency voltage fluctuation caused by
the servo amplifier in the commercial power supply.
Because the filter effect is bi-directional, the servo amplifier is also protected against high
frequency voltage fluctuation in the power supply.
Insert an AC reactor to balance the input current among phases. The AC reactor also provides
protection against loss of source voltage or similar hazards.
10
0.75 ACR2-1.5A DCR2-1.5
2000 [r/min] 1.0
ACR2-2.2A DCR2-2.2
1.5
2.0 ACR2-3.7A DCR2-3.7
0.5 ACR2-0.75A DCR2-0.75
1500 [r/min] 0.85 ACR2-1.5A DCR2-1.5
1.3 ACR2-2.2A DCR2-2.2
Limitations set in the guideline for harmonics suppression measures are satisfied if the servo
amplifier is connected with an AC/DC reactor.
10
How to connect the DC reactor
Disconnect the jumper wire from the P1 and P(+) terminals and connect the DC reactor.
The external braking resistor consumes regenerative power generated by the servomotor.
Use an external braking resistor if the elevating load is large and the operation frequency is high.
10 1500 [r/min]
RYT501B5-2
RYT851B5-2
0.5
0.85
20W/40
20W/15
WSR-152
(15, 50W)
DB11-2
15 to 40
12 to 27
RYT132B5-2 1.3 30W/12 7.5 to 20
(10, 260W)
* The allowable wattage of the built-in braking resistor varies according to the ambient
temperature.
Block diagram of main circuit section (Amplifier for 1.5kW/3000r/min (frame4) or less)
RB 1
RB 2
L3
resistor
M
N(-)
PG
From sequence
I/O connector
Power supply for
internal control
Battery
L1 C L2 C
Use the external braking resistor in the designated set without fail.
There is a risk of fire.
10
P(+) Symbol
) example
DB
1
2
CN2
P5 1 7 P5
M5 2 8 M5
BAT+ 3 1 BAT+
BAT- 4 2 BAT-
SIG+ 5 4 SIG+
SIG- 6 5 SIG-
3 FG
To use an external braking resistor, wiring and parameter setting are necessary.
Wiring of thermistor output of external braking resistor
Connect to the host device so that the servo amplifier is shut off upon activation of the
thermistor*.
10
Allocate external braking resistor overheat (34) to a CONT input terminal.
Parameter setting
Set PA2_65 (braking resistor selection) at 2 (external resistor).
* The external braking resistor will become excessively hot in the event of failure of the
braking transistor, possibly causing fire.
Mark tube
12.7
18
+10
39 L 100 -0
Cable color
* *
Connector 1 1 2 3 4 5 6 7 8 9 11 10 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Mark tube 1 2 3 4 5 6 7 8 9 11 10 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Color Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White
Cable color
Black 1
Black 1
Black 1
Black 1
Black 1
Black 2
Black 2
Black 2
Black 2
Black 2
Black 3
Black 3
Black 3
Black 3
Black 3
Black 4
Black 4
Black 4
Red 1
Red 1
Red 1
Red 1
Red 1
Red 2
Red 2
Red 2
Red 2
Red 2
Red 3
Red 3
Red 3
Red 3
Red 3
Red 4
Red 4
Red 4
Mark
10
* Take care of the pin number.
Length
Model L [mm]
WSC-D36P03 3000 +3000
* Contact Fuji Electric representative if the cable of lengths other than 3 [m] is necessary.
The manufacturer of the connector is subject to change without notice.
molex
18.8
3 2 1
6 5 4
9 8 7
135
24 6
19
12
18
42.5 L 47
Servomotor side 7 8 1 2 5 4 3
Orange Blue
Shield
10
Shield
Length
Model L [mm]
WSC-P06P02-E 20002000
WSC-P06P05-E 50005000
WSC-P06P10-E 1000010000
WSC-P06P20-E 2000020000
CAUTION
Do not join two or more encoder wiring cables and extend the wiring distance.
Otherwise the voltage drop caused by connector contact resistance will cause sudden
stoppage.
molex
Model indication
Connector on servo
Connector on servomotor side amplifier side
Model and manufacturer Connector on servo
Connector on servomotor side amplifier side
Connector MS3108B20-29S Main body of plug housing 54180-0619
Cable clamp MS3057-12A Plug shell cover 58299-0626
Made by Daiichi Denshi Kogyo Plug shell body 58300-0626
Plug mold cover (A) 54181-0615
Plug mold cover (B) 54182-0605
Cable clamp 58303-0000
Clamp screw 59832-0009
Made by Molex Japan
Cable
Color
(1) Red Black Orange
Orange/
white
Light
blue
Light
blue/
white
The cable cover is either (1) or (2). 10
(2) White Black Yellow Brown Red Blue
CAUTION
Do not join two or more encoder wiring cables and extend the wiring distance.
Otherwise the voltage drop caused by connector contact resistance will cause sudden
stoppage.
100
135
246
18.8
42.5 L
Cable color
Pin number 1 2 3 4 5 6 Case
Protective tube
10
color
(2) White Black Yellow Brown Red Blue
Length
Model L [mm]
WSC-P06P05-W 50005000
WSC-P06P10-W 1000010000
WSC-P06P15-W 1500015000
WSC-P06P20-W 2000020000
CAUTION
Do not join two or more encoder wiring cables and extend the wiring distance.
Otherwise the voltage drop caused by connector contact resistance will cause sudden
stoppage.
9.8
Cable size: AWG#194
2 1
4 3
105
11.8
50
L 23.7
Cable color
Servo amplifier side U V W E
Servomotor side 1 2 3 4
Green
10
Cable color Red White Black /
yellow
Signal name U V W E
Length
Model L [mm]
WSC-M04P02-E 20002000
WSC-M04P05-E 50005000
WSC-M04P10-E 1000010000
WSC-M04P20-E 2000020000
5.6
Cable size: AWG#192
1
2
11.8
L 23.7
Cable color
Control device side - -
Servomotor side 1 2
10
Signal name B B
Length
Model L [mm]
WSC-M02P02-E 20002000
WSC-M02P05-E 50005000
WSC-M02P10-E 1000010000
WSC-M02P20-E 2000020000
14
32.2 18
Terminal layout 1 18
41 (Max.)
39
2
19 36
23.8
43.5 12.7
The model of the connector kit is different from that of the optional cable.
The manufacturer of the connector is subject to change without notice.
42.5 (Max.)
Unit: [mm]
Model and manufacturer
18.4
135
246
The model of the connector kit is different from that of the optional cable.
The manufacturer of the connector is subject to change without notice.
14
170366-1(bulk)
Socket (P5,M5)
170362-1(chain)
Made by Tyco Electronics Amp K.K.
8
14 Terminal layout
18
12
3 2 1
5
6 5 4
9 8 7
The model of the connector kit is different from that of the optional cable.
The manufacturer of the connector is subject to change without notice.
10 External dimension
Groove
position Unit: [mm]
Model and manufacturer
Connector MS3108B20-29S
Cable clamp MS3057-12A
Made by Daiichi Denshi Kogyo
37.3
Rubber bushing
81
37.3
70.9
4
Terminal layout
34.12
39.32
L1C
1
L2C
2
RX
L1
3
L2
4
L3
5
13.2
6.7
Intermediate circuit wiring connector kit (amplifier side) * Provided with amplifier.
Model: WSK-R06P-E
Applicable range: GYS model ... 1.5 [kW] or less
GYC model ... 1.5 [kW] or less
GYG model ... 1.0 [kW] or less
10
External Dimension Unit: [mm] Model and manufacturer
Connector Kit 06JFAT-SBXGF-I
29 20
J.S.T. Mfg. Co., Ltd.
Terminal layout
1
2
44.4
39.2
P1
1
4
P(+)
2
5
N(-)
3
6
RB1
RX
RB2
5
RB3
6
6.7
Terminal layout
1
23.96
29.16
2
3
U
RY
1
V
2
W
3
13.2
6.7
10 External Dimension
23.7
Unit: [mm] Model and manufacturer
Cap housing
Socket
172159-9
170362-1
Made by Tyco Electronics Amp K.K.
11.8
Terminal layout
1U
4
2V
9.8
3W
4
4E
34.2
Rubber bushing
71.5
31.7
65.8 3.2
Connector kit for motor power wiring (motor side : with brake)
Model: WSK-M06P-CA
Applicable range: GYS model ... 1.0 to 2.0 [kW] (with brake)
External Dimension
GYG model ... 0.5 to 2.0 [kW] (with brake)
Model and manufacturer
10
Groove position
Unit : [mm] Connector MS3108B20-15S
Cable clamp MS3057-12A
Made by Daiichi Denshi Kogyo
37.3 Brake
Brake
Rubber bushing
80.7
37.3
70.9
4
Groove position
Unit: [mm]
Connector MS3108B22-22S
Cable clamp MS3057-12A
Made by Daiichi Denshi Kogyo
40.5
Rubber bushing
81
37.3
72.5 4
Connector kit for motor power wiring (motor side : with brake)
Model: WSK-M06P-CB
10 Applicable range: GYS model ... 3.0 to 5.0[kW]
GYC model ... 1.0 to 2.0[kW]
(with brake)
(with brake)
43.7
Brake
Brake
Rubber bushing
90
42.9
79.6 4.8
Terminal layout
2 1B
5.6
2B
1
Battery (CN5)
Connect the optional battery.
When using a battery, use WSB-SC. Model and manufacturer
Housing IL-2S-S3L-(N)
1 BAT- 2 BAT+ Crimp terminal IL-C2-1-10000
10
Applicable range: All models
Battery Battery case
1 2
38
17 605 361
20.4
Monitor (CN6)
A measuring instrument or similar is connected to the connector 6 (CN6) of the servo amplifier.
The signal of this connector is analog output voltage for measuring instrument and is not necessary
for servo amplifier operation.
This connector is not prepared as option. Model and manufacturer
1 MON1 3 M5(0V) 3
1 Crimp socket DF11-4DS-2C
2 MON2 4 M5(0V) 4 Crimp terminal DF11-2428SC
182.51.5
1721
1501 1000 +1000
280.5
4.2+0.20
10
200.3
* Thickness of the installed section: 1.2mm
Item Specifications
Model WSR-401
Resistance 68 []
Resistor
Allowable power 17 [W] (cont.)
Operating temperature Open at 135 10C
Thermistor Dielectric strength For 1 minutes at 1.5kV AC
Contact capacity 30VDC 3A
Connect the braking resistor to the servo amplifier with a 10 [m] or shorter cable.
The external braking resistor becomes hot. Keep flammable matters away from the external
braking resistor.
For connection of the external braking resistor, refer to "10.8 External Braking Resistor."
2301.5
2201
1941
1000 +50
0
+0.2
+0.5
+0.5
4.2 0
0
0
64
64
21 0.3
0
* Thickness.
of the installed section: 1.5mm
Item Specifications
Model WSR-751
Resistance 15 []
Resistor
10
Allowable power 25 [W] (cont.)
Operating temperature Open at 135 10C
Thermistor Dielectric strength For 1 minutes at 2.5kV AC
Contact capacity 30VDC 3A
Connect the braking resistor to the servo amplifier with a 10 [m] or shorter cable.
The external braking resistor becomes hot. Keep flammable matters away from the external
braking resistor.
For connection of the external braking resistor, refer to "10.8 External Braking Resistor."
P DB 1 2
10 Item Specifications
Model WSR-152
Resistance 15 [O]
Resistor
Allowable power 50 [W] (cont.)
Operating temperature Open at 150 10C
Thermistor Dielectric strength For 1 minutes at 2.5kV AC
Contact capacity 30VDC 3A
Connect the braking resistor to the servo amplifier with a 10 [m] or shorter cable.
The external braking resistor becomes hot. Keep flammable matters away from the external
braking resistor.
For connection of the external braking resistor, refer to "10.8 External Braking Resistor."
142
74
R3.5
15 160
7.5
10
31.6
4301
415
26.6
10
M5
M3.5
7.5
1.6
R3.5
7
Item Specifications
Model DB11-2
Resistance 10 []
Resistor
Allowable power 260 [W] (cont.)
Operating temperature Open at 150 10C
Thermistor Dielectric strength For 1 minutes at 2.5kV AC
Contact capacity 120VAC/30VDC 0.1A
Connect the braking resistor to the servo amplifier with a 10 [m] or shorter cable.
The external braking resistor becomes hot. Keep flammable matters away from the external
braking resistor.
For connection of the external braking resistor, refer to "10.8 External Braking Resistor."
142
74
R3.5
7.5 160
15
31.6
10
5101
495
26.6
M5
10 M3.5
R3.5
7
7.5 1.6
Item Specifications
Model DB22-2
Resistance 5.8 []
Resistor
Allowable power 300 [W] (cont.)
Operating temperature Open at 150 10C
Thermistor Dielectric strength For 1 minutes at 2.5kV AC
Contact capacity 120VAC/30VDC 0.1A
Connect the braking resistor to the servo amplifier with a 10 [m] or shorter cable.
The external braking resistor becomes hot. Keep flammable matters away from the external
braking resistor.
For connection of the external braking resistor, refer to "10.8 External Braking Resistor."
11-1
CHAPTER 11 ABSOLUTE POSITION SYSTEM
11.1 Specifications
Item Description
Method Battery backup method
Battery Lithium battery (primary battery, nominal +3.6 [V])
Max. rotation range Home position 32767 [rev]
Max. rotation speed at power
6000 [r/min]
failure
Service life of battery About 35000 hours (life without power turned on)
11.1.2 Precautions
The absolute position system can be established even under speed control or torque control.
11-2 Specifications
CHAPTER 11 ABSOLUTE POSITION SYSTEM
11
the front of the servo amplifier.
Installation is finished.
Reverse the installation procedure to remove and install the new battery according to the installation
procedure.
Be sure to leave the control power supplied when working (turn the main power off).
Leave the encoder cable connected.
11
11.3.1 VV Type
DC24V 1 Br
(2) 2 Br
CN4 CN2
USB-B
P5 1 7 P5
M5 2 8 M5
CN3A(IN) SIG-
SIG+ 5 5 SIG+
SIG-
SIG+
SIG- 6 4 SIG+
SIG-
RS485
RS-485 BAT+ 3 1 BAT+
BAT- 4 2 M5
3 FG
CN3B(OUT) *
CN6
Connector CN3B Servomotor
The terminator is unnecessary RS485
RS-485 MON1 1 GYS/GYC type
even at the end of the network. M5 3
3000 [r/min] rating
MON2 2
(0.75 [kW] or less )
CN1 M5 4
11 P10
FFA 31
17 NREF
*FFA 32
FFB 29
11
15 TREF
*FFB 30
13 M5
FFZ 27 * Connect to the
*FFZ 28 shell on the servo
12 PPI amplifier side.
FZ 10
35 CA
M5 9
36 *CA
MON1 16
33 CB
MON2 14
34 *CB
M5 18
* OUT1 5
20 COMIN
OUT2 6
21 CONT1
OUT3 26
22 CONT2
OUT4 7
1 CONT3
OUT5 8
2 CONT4
COMOUT 19
3 CONT5
4 CONT6 CN5
23 CONT7
BAT+ 2 Battery (3.6 [V]DC)
24 CONT8 BAT- 1
Turn the main power and To make new parameters enabled, turn the power off
[3]
control power off then on again. then on again.
Execute regular operation. After above steps [1] through [5] are finished, the absolute
[6]
position system is established. You can start regular
operation.
If the encoder cable is disconnected due to transportation or device changes, repeat the procedure
from step [4].
A battery warning is issued if the battery voltage is lower than the value preset in the servo amplifier.
If this warning* is issued, replace the battery immediately.
* The battery warning is detected when the control power is turned on. If the battery is kept
installed and the system is left shut off for a long time, the battery life limit may be reached
before the battery warning is issued.
There are the following four ways to check the battery warning.
(1) OUT signal (assignment number: 45)
(2) [Monitor] - [Warning/Forecast monitor] of PC Loader
ESC
11 The blink of the status indication LED indicates an alarm in regular cases. If the indication status
LED blinks though no alarm (AL----) is shown at the keypad, it states the battery warning*.
Status indication
LED
The battery life elapses if the control power of the servo amplifier is left turned off for 35,000 hours.
During actual operation, the power-on and shutoff cycles are repeated. An example of calculation of
the service life in this case is shown as a reference. Note that the value is merely a calculated value
and it is not guaranteed. Note, too, that the service life becomes shorter under some ambient
environmental conditions.
Operation condition
Operation No operation
1 day 10 hours 14 hours
1 year* About 261 days (= 365 days x 5 / 7) About 104 days (= 365 days x 2 / 7)
* Assumption: operation on Monday through Friday, no operation on Saturday and Sunday
Current consumption
Current consumption in power-on phase: 0.0075 [mA]
Current consumption in shutoff phase: 0.0415 [mA] (= 0.0075 [mA] + 0.034 [mA])
11
12-1
CHAPTER 12 POSITIONING DATA
Positioning operation based on positioning data and immediate value data can be conducted with this
servo amplifier.
12 - M code
- Status
- Acceleration time
- Deceleration time
Up to 15 points can be registered as positioning data.
Register data, using PC Loader or at the keypad.
Amplifier (slave)
Host controller
(master)
<Message>
Messages are sent from the master to the slave in the uni-cast method where the immediate
value data, monitor data and so on are sent with the station number of the slave and then a
response message is sent.
To start two or more axes simultaneously, you can use the broadcasting method where
transmission is made to all slaves through designation of station number 0. 12
In the broadcasting method, no response message is sent. For this reason, you can send the
start positioning signal in a broadcasting message to execute motions under pseudo
interpolation control.
<Message>
The following parameters must be entered for operation based on immediate data.
PA1_01: control mode selection = 7 (positioning operation)
PA2_40: internal positioning data selection = 0 (disable)
PA2_97: communication protocol = 1 (Modbus-RTU)
Positioning operation based on positioning data and immediate value data can be conducted with this
servo amplifier.
To change the operation mode, enter parameters shown in the table below and supply an input signal.
The setting in operation mode (1) is enabled if 77 (positioning data selection) is not specified with the
CONT signal.
ON ON ON ON Operation with
positioning data
No. 15
0: Disable PA2_97: Communication protocol selection = 1 * Operation with
immediate value
data
12
If 77 (positioning data selection) is specified with the CONT signal, the setting in operation mode (2) is
enabled.
Operation mode (2)
Internal
positioning
Control mode Sequential
data
selection: start selection: AD3 AD2 AD1 AD0 Operation
selection:
PA1_01 PA2_41
CONT
signal: 77
7: Positioning ON 0: Disable OFF OFF OFF OFF Address error
operation 1: Enable Sequential start
2: Homing Homing
OFF OFF OFF ON Operation with
positioning data
No. 1
ON ON ON ON Operation with
positioning data
No. 15
OFF PA2_97: Communication protocol selection = 1 Operation with
immediate value
data
12
12.2 Settings
12
follows the deceleration time 1 (PA1_38) or
2 (PA1_40) (Note 2) selected by ACC0.
M code 0 to 0xFF 0xFF
Note 1: Set by the decimal point position of stand still timer (PA2_42).
Note 2: If ACC0 (set to 14) has not been assigned to the CONT signal, acceleration/deceleration
time values follow acceleration time 1 (PA1_37) and deceleration time 1 (PA1_38).
12-6 Settings
CHAPTER 12 POSITIONING DATA
Specify a position at which the servo motor stops when the status is ABS. Specify an increment when
the status is INC.
To travel the mechanical system for the same amount (20.00 [mm]) as the setting of positioning data
(ex. 20.00), the following parameter setting is necessary.
For the details of setting, refer to PA1_06 Numerator 0 of electronic gear, PA1_07 Denominator of
electronic gear and PA2_01 Decimal point position of positioning data.
Default
No. Name Setting range Change
value
Default
No. Name Setting range Change
value
Set a rotation speed at which the servo motor rotates up to a specified position of positioning data.
This setting is not a traveling speed of the mechanical system but a rotation speed of the servo motor
axis [r/min].
Speed data can be set from the minimum value, 0.01, to the maximum rotation speed of the servo
12
motor by 0.01 [r/min].
Settings 12-7
CHAPTER 12 POSITIONING DATA
After the motor has reached a specified position of the positioning data, when the set time of the stand
still timer has passed, the in position [INP] signal is output outside. (It is impossible to set the stand
still timer on immediate value data.)
This timer can be set from 0.00 to 655.35 [s] in increments of 0.01 [s].
By changing the setting of the PA2_42 decimal point position of stand still timer, it is also allowed to
set from 0.000 to 65.535 [s].
Time
Stand still timer
(stop time)
Ready ON
Start
OFF ON
positioning
AD3-AD0 5 9
In position ON OFF ON
(lNP)
M code (output FF 20 FF
at startup)
Positioning data are regarded as being executed while the timer is measured.
The default value of the M code is "FF" (changeable into "00" by PA2_43).
For details of acceleration time and deceleration time, refer to PA1_36 to 40 Acceleration time and
deceleration time settings in CHAPTER 4 on page 4-21.
12-8 Settings
CHAPTER 12 POSITIONING DATA
To set status, ABS/INC, CO, CEND, and M code enable/disable are usable.
It is also allowed not to specify CO or CEND.
Use CO when operate data continuously.
Use CEND when starting up the motor in series.
When INC specification is applied, the servo motor moves from the current position by the setting of
the positioning data.
When positioning data is set to 100.0, the servo motor moves from the current position by 100.0 in
the positive direction.
12
Settings 12-9
CHAPTER 12 POSITIONING DATA
No. 5
Rotation
speed
No. 6
Time
Stand still timer
(stop time)
Ready ON
Start
OFF ON
positioning
AD3-AD0 5 **
In position ON OFF ON
(lNP)
(1) When data with a high speed is continued to data with a low speed, speed has already been
reduced to the next speed data at the specified position of the positioning data.
(2) When data with a low speed is continued to data with a high speed, acceleration is started from
the specified position of the positioning data.
12-10 Settings
CHAPTER 12 POSITIONING DATA
After an address at which you wish to start up is set, if start positioning is turned on, operation will be
started up. When the address is changed to 0 afterward, positioning operation is automatically
continued up to the positioning data on which cycle end is specified.
No. 6 No. 7
No. 8
Rotation
No. 9
speed
Time
Stand still timer
Stop time
Ready ON
Start
OFF ON
positioning
AD3-AD0 6 0
In position ON OFF ON
(INP)
OFF ON
Cycle end
12
7 ABS 1000.00 2000.00
8 ABS 1500.00 1000.00
9 ABS CEND 2000.00 500.00
M code
By specifying an M code on positioning data, it is able to output an arbitrary numerical value outside
while positioning is executed (output at startup) or after positioning has been complete (output at
completion).
The figure above shows an output of M code after positioning has been complete.
Settings 12-11
CHAPTER 12 POSITIONING DATA
After immediate value data are set by the RS-485 communications, when the start positioning
signal is set, positioning is started according to the setting.
The content of immediate value data is as follows:
Item Setting range Default value
Status (ABS/INC) ABS, INC, and M code enable/disable INC and M code
M code output during positioning/after disable
positioning completion
Position (stop position) -2000000000 to +2000000000 [unit 0
amount] (in increments of 1)
Speed (rotation speed) 0.01 to max. rotation speed [r/min] (in 0.01
increments of 0.01)
Acceleration time 0.0-99999.9 [ms] (in increments of 0.1) 0.0
However, when 0.0 is set, the amplifier
follows the acceleration time 1 (PA1_37) or
2 (PA1_39) (Note 1) selected by ACC0.
Deceleration time 0.0-99999.9 [ms] (in increments of 0.1) 0.0
However, when 0.0 is set, the amplifier
follows the deceleration time 1 (PA1_38) or
2 (PA1_40) (Note 1) selected by ACC0.
M code 0 to 0xFF 0xFF(Note 2)
Note 1: If ACC0 (setting 14) is not assigned to the CONT signal, the motor follows acceleration
time 1 (PA1_37) and deceleration time 1 (PA1_38), respectively.
Note 2: The OUT signals (MD0 to MD7) of the M code follow the selection of output when
PA2_43: output when M code off.
12 Immediate value data are different from positioning data in the continuing function of status setting
(CO and CEND) and setting of the stand still timer.
12-12 Settings
CHAPTER 12 POSITIONING DATA
12.3 Startup
Operation with positioning data
It is able to register 15 sets of positioning data in the servo amplifier.
Register the positioning data described in section 12.2.1 from the PC Loader or keypad, and set
address numbers according to the table below:
Positioning is started at the ON edge of the start positioning [START] signal.
Even if homing or position presetting has not been complete, the start positioning signal is
enabled.
Startup 12-13
CHAPTER 12 POSITIONING DATA
This operation differs from the operation with positioning data in the continuation function and
setup of the stand still timer.
For the continuation function, a similar function can be realized by assigning the immediate value
continuation to the CONT signal.
In addition, if you wish to change data immediately during operation, the function of the immediate
value change is usable.
For the function of the stand still timer, adjust timing using the host controller.
For details, refer to CHAPTER 13 RS-485 COMMUNICATIONS.
Stop method
The servo motor is decelerated before the specified position set by positioning data, and stopped
automatically at that position.
The method for stopping the motor forcibly after moving has started is as follows:
Turn off the operation command [RUN].
Turn off the forced stop [EMG].
Turn on the positioning cancel.
Turn off the external error input.
Turn on the pause (By turning it off, the remaining operation is executed).
Turn on free run.
After the motor has started moving, if one of the signals below is detected, the specified position of
positioning data might not be reached.
Software OT (overtravel), +OT, and -OT signals
12 Limiter detection
12-14 Startup
CHAPTER 12 POSITIONING DATA
Editing positioning data by the PC Loader or keypad can be restricted by setting PA2_75: positioning
data write protection.
Editing can be limited by the external control input signal using the editing permission signal assigned
to the CONT signal.
After positioning data are set, if PA2_01: decimal point position of positioning data is changed, the
setting might be increased (or decreased). The significant figure 10 digits long is not changed.
12
12
13-1
CHAPTER 13 RS-485 COMMUNICATIONS
Set up the parameters of the servo amplifier (hereinafter called amplifier) to perform the Modbus
communications.
LSB MSB
PA2_93
0 1 2 3 4 5 6 7 8 9 10 11
(*) Actual response time is set to PA2_94 setting or {time for 3 characters + amplifiers processing time},
whichever is longer.
Set the response time and communication time over parameters if needed.
For details, refer to pages 13-18 (response time) and 13-19 (communication time over).
13
speed
method
Communication
method
Function code (FC) 3(03h): Read out various data Responses other than those in
8(08h): Maintenance (echo back) the left cell are exceptional
16(10h): Write in various data responses (improper FC).
Error check method CRC-16 method
Message length Max. 189 bytes When positioning data are
written in (9 sets)
Frame Timing synchronization Frames are initialized if time
synchronization data for three characters are
13
method absent.
1. Message types
Communications are configured as the single master and multiple slaves method. The amplifier
operates as a slave.
The messages sent/received between the master and amplifier are classified into the two types below:
Communications are started by a query from the master. Communications are not performed between
the amplifiers.
2. Message fields
The message frame is as follows for both the query from the master and the response message from
the amplifier.
13
of the frame.
(L)
The sender calculates CRC-16 for the data sent, add it to the
16 bits bottom of the frame, and send the frame.
CRC check
(2 bytes) The receiver calculates CRC-16 of the received data. If the
calculation results are not equal to the received CRC-16,
(H)
an error occurs.
If an error is detected, no response message is returned.
(HH)
(HL)
Data n 4 bytes
(LH)
(LL)
16 bits (L)
CRC check
(2 bytes) (H)
(2) Response message from a slave
Station No. 1 byte
FC 1 byte 10h
Address 2 bytes
(H)
(L)
Specified address
13
Information
No. of (H) Number of sets of actually written data, m 2
2 bytes
registers (L) * The positioning data are m 10.
16 bits (L)
CRC check
(2 bytes) (H)
4. Data addresses
The addresses of various data are as follows:
Command pulse
Monitor 1009 1h=0.1 [kHz] (No)
frequency
Feedback
100A 1h=1 [pulse] (Yes)
cummulative pulses
Cummulative input
100B 1h=1 [pulse] (Yes)
pulses
LS-Z pulse 100C 1h=1 [pulse] (No)
Applicable
Address Format Setting range
Data type Data name FC
(hex.) (with a sign) (default value)
03h 10h
Braking resistor
1013 1h=1 [%] (No)
thermal value
Power (W) 1014 1h=1 [%] (Yes)
Motor temperature 1015 1h=1 [C] (No)
Overshoot unit
1016 1h=1 [(*)] (Yes)
Monitor amount
Settling time 1017 1h=0.1 [ms] (No)
Resonance frequency
1018 1h=1 [Hz] (No)
1
Resonance frequency
1019 1h=1 [Hz] (No)
2
Hardware CONT Refer to page
2000
signal 13-10.
Hardware OUT Refer to page
2001
Sequence signal 13-10.
monitor Control mode 2100 Refer to page 13-11.
Sequence mode 2101 Refer to page 13-11.
Alarm at present 2200
Refer to page 13-11.
Alarm history 1-20 2201-2214
0.0, 1.0-300.0
Anti resonance (0.0: The vibration
3002 1h=0.1 [Hz] (No)
Various frequency suppressing control
commands function is disabled.)
Workpiece inertia
3003 1h=1 [%] (No) 0-80 (0)
ratio
PA1_1-99 4000-4062
The parameter is The parameter is
Parameter PA2_1-99 4100-4162
followed. followed.
PA3_1-99 4200-4262
Immediate value
5100 Refer to page 13-12.
status
Immediate value
5101 1h=1 [unit amount] (Yes) 0-2000000000 (0)
position
Immediate Immediate value 0.01-Max. rotation
5102 1h=0.01 [r/min] (No)
13
value data speed speed (0.01)
Immediate value
5103 1h=0.1 [ms] (No) 0.0-99999.9 (0.0)
acceleration time
Immediate value
5104 1h=0.1 [ms] (No) 0.0-99999.9 (0.0)
deceleration time
Positioning D000-
Positioning data 1-15 Refer to page 13-12.
data D00E
(*) By setting PA1_31 (selection of deviation unit), 0 and 1 are defined as unit amount and pulse, respectively.
5. Data formats
CONT/OUT signals
The CONT/OUT signals are classified into hardware signals (sequence I/O terminal) and
communication signals (Modbus communications), respectively as shown in the table below according
to the I/O format.
For readout and write, signals of the same type (5 to 16 bits) are handled as batch data.
Signals are arranged as follows in the data. Applicable bits mean ON and OFF when they are 1 and 0,
respectively.
00h
Data 4 bytes
00h
00h
Data 4 bytes
CONT24 CONT23 CONT22 CONT21 CONT20 CONT19 CONT18 CONT17
00h
Data 4 bytes
00h
00h
Data 4 bytes
OUT21 OUT20 OUT19 OUT18 OUT17 OUT16 OUT15 OUT14
Sequence monitor
Data in the sequence monitor are 1-byte code data (except hardware CONT/OUT signals).
00h
00h
Data 4 bytes
00h
Code
Code is different for each data. For details, refer to the tables below.
13
Braking transistor
0Ch tH 2Ch Initial error iE
overheat
Encoder Command pulse frequency
0Dh Ec 2Dh FE
communication error error
0Eh CONT error ctE
0Fh Overload 1 oL1
10h Overload 2 oL2
(*) Displayed on the keypad on the front of the servo amplifier.
Positioning data
Positioning data are 20 bytes long for each set, organized as follows:
Configuration Format, setting range (default value)
Positioning status 1byte Refer to [Table 13-3].
M code 1byte 0-FFh (FFh)
Stop timer 2 bytes (H) 1h = 0.01 [ms] (*)
(L) 0.00-655.35 (0.00)
Stop position 4 bytes (HH) 1h = 1 [unit amount]
(HL) 0 - 2000000000 (0)
(LH)
(LL)
Rotation speed 4 bytes (HH) 1h = 0.01 [r/min]
20 (HL) 0.01 - Max. rotation speed (0.01)
Data
bytes (LH)
(LL)
Acceleration time 4 bytes (HH) 1h = 0.1 [ms]
(HL) 0.0 - 99999.9 (0.0)
(LH)
(LL)
Deceleration time 4 bytes (HH)
(HL)
(LH)
(LL)
(*) By setting PA2_42 (stop timer decimal point position), 0 and 1 indicate 0.01 [ms]
and 0.001 [ms], respectively.
13
[Table 13-3] Positioning status
Bit Item Description Default value
5 M code output timing 0: Output during 1: Output after 0
startup positioning completion
4 M code 0: Disable 1: Enable 0
Selection
2,1 Step mode 0,0: No specification 0,0
0,1: Continuation (CO)
1,0: End of cycle (CEND)
1,1: Setup impossible
0 Command method 0: ABS 1: INC 1
Others Not used fixed to 0 0
6. Exceptional responses
The amplifier returns an exceptional response if it has not succeed the process specified by a query.
The message frame is as follows. This is common to all FC values.
FC 1byte
Exceptional
1byte
code
16 bits (L)
CRC check
(2 bytes) (H)
03h 83h
08h 88h
10h 90h
Exceptional responses from slaves are returned as exceptional response which indicates exceptional
content with the query.
Exceptional
Description and sample queries
code
13
An FC other than 03h/08h/10h, which are supported, is specified.
7. CRC-16
(1) Outline of CRC
CRC (Cyclic Redundancy Check) is a system to check if communications data are correct.
In the CRC calculation, data expressed as a polynomial are divided by a generating polynomial,
and the residue is used as CRC data.
Modbus RTU uses the CRC-16 which performs calculation using X16 + X15 + X2 + 1 as the
generating polynomial.
START
No
Shift carry available?
Yes
sft = sft + 1
13 Yes
sft 8
No
dtn = dtn + 1
dtn N ?
Yes
No
END
Host controller
(master)
<Broadcasting method>
A transmission message is sent to slaves simultaneously in this method. No response message
is sent back.
Host controller
(master)
13
No terminal
resistor is
needed.
Touch
Screen
MJ1/MJ2 ALPHA5 CN3A
Operator
Panel
Signal name Pin.NO Pin.NO Signal name
-RD/-SD 2 8 P5
+RD/+SD 1 7 M5 (0V)
SG 5 6 *TXD
FG Shell 5 RXD
4 *RXD
3 TXD
2 M5 (0V)
1 P5
RJ45 connector
Connect between ALPHA5 and ALPHA5 with a commercial LAN cable (straight).
13
1. Start of communications
The amplifier cannot perform communications after the control power supply is turned on until the
internal initialization has been complete. When turning on the amplifier, perform the procedure below,
and then start normal communications.
1. Turn on the control power supply, and wait for approximately 1.5 [sec].
2. Send an FC 08h (maintenance echo back) query from the master.
3. Confirm that a response message (echo back) is returned from the amplifier.
2. Communications timings
Communications timings are as follows:
Queries with specifying an amplifier's station number
Broadcast queries
Recommended
FC Information field T1 T2 T3
timeout setting
03h - 38400 [bps] 5 [ms]
08h - 19200 [bps]10 [ms] 100 [ms]
10h Other than below 9600 [bps]10 [ms] 38400 [bps] 5 [ms]
Same
Specify that n sets of 19200 [bps]10 [ms]
as T1
parameters or 9600 [bps]10 [ms]
Within (n+2)10 [ms] 250 [ms]
positioning data are
written in
Response time
It is able to specify a response time of the amplifier (T1) by PA2_94 (response time).
However, actual response time becomes {time for 3 characters + time for executing processing} (T0)
or longer.
* Although T0 varies depending on communications baud rate, FC, and so on, the shortest time is 2.5
[ms] for 38,400 [bps].
If any time longer than T0 is specified, the amplifier responses after waiting for the specified time.
Master Query
Amplifier T0
After the master has sent a query, if it takes a long time until the master switches into the receiving state,
set PA2_94 (response time) as needed because responses from the amplifiers might not be received
correctly.
13 3. Error processing
Errors are classified into the following:
(a) Physical/character-level errors : Parity error, framing error, and so on
(b) Protocol level error (1) : CRC error
(c) Protocol level error (2) : Incorrect FC/address/data
Even if communication time over has occurred, communications can be performed as usual. When the
amplifier receives a query from the master to the self station number or a broadcast query,
communication time over is cancelled, and the keypad returns to the normal display.
Master :
Amplifier :
Query
Response Reception waiting state
Query
13
T2
PA2-95 Displayed on keypad
If PA2_95 is set to 0.00 [sec], communication time over is not detected. Use this setting as needed, for
example, if the system communicates periodically and you wish to detect discontinuation of the
communications.
5. Communications example
5-1. Immediate value data operation
A Communications example for conducting positioning operation with immediate value data is
described.
Preparation
Select the positioning operation control mode.
PA1_01: Control mode selection =7: Positioning operation
Assign [START] to CONT9. PA3_09: CONT9 signal assignment =4: [START]
Assign [INP] to OUT6. PA3_56: OUT6 signal assignment =2: [INP]
Communications example
Turn on [S-ON] assigned to CONT1 to arrange the operation state, and perform communications
as shown below.
The example assumes a communications baud rate of 38400 [bps].
5[ms] 5[ms] 5[ms] 5[ms] 5[ms] 5[ms] 5[ms] 5[ms] 5[ms]
Query
Response
[START] OFF ON
[INP] ON OFF
[START] 0.5[ms]
Speed 0.5[ms]
(3) Write 0 (OFF) to [START]. (This is to generate a rising edge in the next start.)
Query: 01 10 0000 0002 04 00000000 F3AF (13 bytes)
Response: 01 10 0000 0002 41C8 (8 bytes)
(4) Write immediate value data setting 2, which is for the next operation, as immediate value data.
The immediate value data operation follows the immediate value data read at the start (rising
edge of [START]). After operation is started, you can write the following setting as immediate
value data.
Setting 2: Immediate value position = -100000 [unit amount]. Immediate value speed =
200.00 [r/min]
Query: 01 10 5101 0004 08 FFFE7960 00004E20 667A (17 bytes)
Response: 01 10 5101 0004 80F6 (8 bytes)
(5) Read [INP] and check that immediate value data operation 1 is finished.
If [INP] is turned off, immediate value data operation 1 is in progress. (5) is repeated until [INP]
is turned on.
Query: 01 03 0100 0002 C5F7 (8 bytes)
Response: 01 03 04 0000 0000 FA33 (9 bytes)
If 1, [INP] is turned on.
Because immediate value data operation 1 is finished, the
process proceeds to step (6).
(6) Write 1 (ON) at [START] to start positioning operation. (Immediate value data operation 2
based on immediate value data setting 2 starts.)
Query: 01 10 0000 0002 04 00000001 326F (13 bytes)
Response: 01 10 0000 0002 41C8 (8 bytes)
(7) Write 0 (OFF) at [START]. (This is to generate a rising edge at the next start.)
Query: 01 10 0000 0002 04 00000000 F3AF (13 bytes)
Response: 01 10 0000 0002 41C8 (8 bytes)
(8) Read [INP] and check that immediate value data operation 2 is finished.
If [INP] is OFF, immediate value data operation 1 is in progress. Repeat step (8) until [INP] is
turned on.
Query: 01 03 0100 0002 C5F7 (8 bytes)
Response: 01 03 04 0000 0000 FA33 (9 bytes) 13
If 1, [INP] is turned on.
Immediate value data operation 1 is finished.
2.3 [ms]
01 10 0000 0002 41C8 (8 bytes)
5 [ms] Cycle
32 [ms]
Monitor data read (2 pcs.)
2.3 [ms]
01 03 1006 0004 A0C8 (8 bytes)
5 [ms]
3.7 [ms]
01 03 08 ******** ~ **** (13 bytes)
5 [ms]
2.3 [ms]
01 10 0000 0002 41C8 (8 bytes)
5 [ms]
13
The station number to the servo amplifier (parameter PA2_72: station number) setting determines the
station number of the message. After changing the parameter, by shutting down and turning on the
power, the station number will be enabled.
RS-485 Communications
RS485 Communication Specifications
Specification
Item Specifications
Specification
Signal level RS485
RS-485
Synchronization method Asynchronous, no protocol
Communication method 4-wire type, semi-duplex communication
Transmission speed 9600/19200/38400bps (Set at parameter PA2_72.)
Transmission code 8 bits
Transmission format
Master
Master
(General-purpose
(General-purpose PC)
PC)
(General-purposecommunications)
(General-purpose communication)
* Some pieces of software do not allow eight data bits and a stop bit simultaneously.
Transmission format
Description Transmission command Reception command
Order
(Hexadecimal value) (From host to amplifier) (From amplifier to host)
(1) Start code 5A 5A
(2) Count of No. of pieces of data No. of pieces of data No. of pieces of data
(3) Fixed value used by system 00 00
(4) Process status FF 00
(5) Connection method 7A 7A
00: Fixed 00: Fixed
(6) Amplifier station No. Station number of target
amplifier Amplifier station No.
11 11
00 00
Fixed value used by FF FF
(7)
system FF FF
FF FF
FF FF
(8) CMND As per command As per command
(9) MODE 00 00
(10) End data 00 00
(11) Sequence No. 01 01
No. of pieces of data of No. of pieces of data of
(12) Data section count data section data section
(13) Fixed value used by system 00 00
Memory type Memory type
Address (L) Address (L)
Address (M) Address (M)
Address (H) Address (H)
No. of loaded or written No. of loaded or written
(14) Data section bytes bytes
00 00
STR1
As per command STR2
As per command
(15) BCC Calculated BCC Calculated BCC
13
*1: The range of calculation of the BCC is from (2) to (14).
*2: The range of counting of the number of data pieces is from (4) to (15).
Transmission code
Item Description (Hex.) Function
CMND XXH (Variable) Designate the command given to the servo amplifier.
Count of data section XXH (Variable) Enter the number of bytes of data section. Max. 108 bytes.
7 0
0
Alarm detection
In-position
13
ONLINE/OFFLINE
(Not used)
Transmission error
Data error
Command acceptance
Command list
Data section
No. Function CMND
Memory type Address (L) Address (M) Address (H)
Monitor relations
The message exchanged between the host and amplifier is categorized into the following two types:
The amplifier does not respond to the host until power is turned on and the internal initialization process
is finished. Conduct the following procedure at power-on, and then start regular communications.
(1) After the amplifier is turned on, wait for about 1.5 [s].
(2) The host issues any command and checks if the amplifier responds.
At the time, the "status data (STR1)" in the response data is checked if "completion of power-on
initialization (bit 3)" is 0 (OFF). If the bit is 1 (ON), initialization is in progress.
If an error (data error) is found in the protocol, the amplifier does not process the requested command
but it sends error data in "status data (STR1)" of the response command.
For the description of STR1, refer to "13.2.5 Status Data."
It is recommended to check error data during development of host application software.
Debug the protocol according to the error data.
The data error is caused if there is an error in the request command data (header, BCC, setting
range of parameter data, etc.). Correct data.
A command reception error is caused if parameter writing is attempted in the parameter write
protection state. Check the setting of parameter PA2_74 (parameter write protection).
In the LV (under-voltage) state, memory access to the amplifier is limited and command acceptance
may be rejected if parameter reading or writing or alarm history reading is attempted. Check the
power supply state.
13
No terminal
Host resistor is
controller needed.
7 M5(0V) 7 M5(0V)
6 *TXD 6 *TXD
5 RXD 5 RXD
4 *RXD 4 *RXD
3 TXD 3 TXD
2
1
M5(0V)
P5
2
1
M5(0V)
N.C.
13
(Upper side) (Lower side)
DC24V 1 Br
(2)
DC24V 2 Br
CN4 CN2
USB-B
P5 1 7 P5
M5 2 8 M5
CN3A(IN) SIG-
SIG+ 5 5 SIG+
SIG-
SIG+
SIG- 6 4 SIG+
SIG-
RS-485
RS485 BAT+ 3 1 BAT+
BAT- 4 2 BAT-
M5
3 FG
CN3B(OUT) *
CN6
Servomotor
RS485
RS-485 MON1 1 GYS/GYC type
M5 3 3000 [r/min] rating
MON2 2 (0.75 [kW] or less)
CN1 M5 4
* Shield wire on the servo
11 P10 amplifier connects to the
FFA 31
17 NREF connector shell .
*FFA 32
FFB 29
15 TREF
*FFB 30
13 M5
FFZ 27
*FFZ 28
12 PPI
FZ 10
35 CA
M5 9
36 *CA
MON1 16
33 CB
MON2 14
34 *CB
M5 18
*
OUT1 5
13
20 COMIN
OUT2 6
21 CONT1
OUT3 26
22 CONT2
OUT4 7
1 CONT3
OUT5 8
2 CONT4
COMOUT 19
3 CONT5
Servo amplifier
4 CONT6 CN5 RYT-VV type
23 CONT7 3000 [r/min] rating
BAT+ 2
24 CONT8 BAT- 1 (0.75 [kW] or less)
13.2.12 Communication
13
For details of monitor data, refer to the next page.
*1 The unit depends on that designated with PA1_31 (deviation unit selection).
*2 The data range is from -2147483648 to +2147483647.
(In signed hexadecimal notation, from 80000000h to 7FFFFFFFh)
If the range is exceeded, the count cycles are as shown below.
+2147483647
Decrease Increase
-1 0 +1
13 Decrease Increase
-2147483648
CMND 50H
13
CMND 50H
13
CMND 50H
Sent from host controller Sent from servo amplifier
DATA
7 0 7 0
(n)
Memory type 02H Memory type 02H
Address (L) 00H Address (L) 00H
Address (M) 00H Address (M) 00H
Address (H) 10H Address (H) 10H
Number of loaded Number of readed
bytes 0AH bytes 0AH
Dummy 00H Dummy 00H
STR1
Status data
STR2
(L)
Alarm code
(H)
Total time-main (L)
power supply
(H)
Total time-control (L)
power supply
(H)
<Alarm-related data> Motor running time
(L)
(H)
Code Symbol Name
00H
(No detection)
01H oc1 Overcurrent 1
02H oc2 Overcurrent 2
03H oS Overspeed
04H Lvc Control power undervoltage
05H Hv Overvoltage
06H Et1 Encoder trouble 1
07H Et2 Encoder trouble 2
08H ct Circuit trouble
09H dE Memory error
0AH Fb Fuse broken
0BH cE Motor Combination error
0CH tH Braking transistor overheat
0DH Ec Encoder communication error
0EH ctE CONT (control signal) error
0FH oL1 Overload 1
10H oL2 Overload 2
21H LvP Main power undervoltage
22H rH1 Internal braking resistor overheat
13
CMND 50H
7 0
Output signal 0
OUT1
OUT2
OUT3
OUT4
OUT5
(Not used)
(Not used)
(Not used)
13
Parameter readout
CMND 50H
Parameter of
designated No.
7 0
0 0
Data sign Parameter of
(Decimal point position)
0: +, 1: - designated No. + 1
Data status
0: Normal. 1: Memory error
Parameter of designated
(8th digit) (7th digit) No. + Designated
quantity - 1
13
* The data is a 10-digit BCD.
Parameter write
CMND 51H
7 0
0 0 0
Parameter of Data sign
designated No. (Decimal point position)
0: +, 1: -
+ Designated
quantity - 1
(10th digit) (9th digit)
* Designate addresses (L) and (M) in a BCD. (8th digit) (7th digit)
Example: 49 49H, 50 50H
13
Alarm reset
CMND 51H
CMND 51H
13
14-1
CHAPTER 14 PC LOADER
Before starting installation, exit from Message Manager (MM) (see page 14-8).
14
14
Select "Search for the best driver in these locations " and
place a check mark at "Include this location in the search ."
14
[6] Select the SxUsb.sys file and click the "Open" button.
14
14
If the PC Loader for the following Fuji Electric FA's products is used, the MM controlling the
communications function of the PC is launched in addition to the loader software of the
corresponding device. If the version of the loader of each device is applicable to the one shown in
the following table, terminate MM and launch ALPHA5 PC Loader. The version of the MM of the
PC Loader found in the following list is too early to allow operation of ALPHA5 PC Loader.
If the ALPHA5 PC Loader is launched first, the PC Loader in the following list can be used.
(As of November 2007)
Applicable Applicable
Name and model of loader Version
device model
SX Programmer Expert (D300winVer2) All versions
/ NP4H-SEDBV2
SX Programmer Expert (D300winVer3) V3.3.4.* or earlier
Fuji's integral / NP4H-SEDBV3
MICREX-SX
controller SX Programmer Standard V2.2.3.* or earlier
/ NP4H-SWN
SX communications middle ware All versions
/ NP4N-MDLW
FRENIC-Mini The FRENIC Loader Ver.2.1.0.0
Fuji's inverter FRENIC-Eco
FRENIC-Multi FRENIC Loader Ver.4.1.0.0
"*" indicates a number.
Look at the Windows task bar to check whether the MM runs or not.
Follow the procedure below to terminate MM (description is for the right handed mouse).
[1] Move the mouse cursor to the MM icon and click the right mouse button. "Exit Message Manager"
is displayed.
[2] Move the mouse cursor to "Exit Message Manager" and click the left mouse button. The
termination confirmation screen is displayed. Move the mouse cursor to "Yes" and click the left
mouse button.
14
[3] MM is terminated and the icon disappears from the task bar.
After the PC Loader is launched, the wizard Menu [General] shown below is displayed.
For the description of buttons provided on each screen, refer to the Help of PC Loader. 14
When setting up the equipment, follow the procedure below for smoother work.
[2] Connect with Perform I/O check. Perform I/O monitor in the monitor mode to check.
the host If necessary, perform forced
controller and OUT signal output and forced
perform motion pulse output.
to check if the
sequence
program
functions
correctly.
Give commands from the host Use digital monitor in the monitor mode to check the
and check for motions. command pulse frequency and command cumulative
pulses.
[3] Install the motor Operate the motor in the final Use real time trace to check the motion waveform.
to the machine state to check for faults in the
and operate to motion.
check if the <Acquired waveform (reference)>
14
Ch1: Command pulse frequency
mechanical (analog)
equipment Ch2: Position deviation (analog)
functions Ch3: Command torque (analog)
Ch4: INPOS (digital)
correctly.
Servomotor motion waveforms are drawn. Data of Relationship between sampling time and tracing
about 60000 points can be acquired continuously. time
Sampling time [ms] Tracing time [s]
The trace is automatically terminated when the
1 60
limit of 60000 points is exceeded. 2 120
5 300
Select the desired waveform and press the 10 600
20 1200
"START/STOP" button to acquire the waveform.
50 3000
100 6000
200 12000
[Example of real time trace screen]
You can show the interval between two points, overlap waveforms, perform FFT analysis, copy the
screen, show parameter data of the acquired waveform, save the waveform (in a CSV file), or do other
things.
Tabs
14
Buttons For detail description of each tab and button,
refer to the Help of PC Loader.
Tracing procedure
[1] Select the desired waveform.
[2] Select the sampling time.
[3] Press the "START/STOP" button to start to trace.
[4] Press the "START/STOP" button to stop tracing.
[Example of analog signal selection screen] [Example of digital signal selection screen]
14
The motion waveform of the servomotor is drawn. Relationship between sampling time and
Data of 500 points is acquired. tracing time
Sampling time [ms] Tracing time [s]
Enter trigger settings to acquire the local waveform 0.125 0.0625
to be observed. 0.250 0.125
0.500 0.25
1 0.5
2 1
5 2.5
10 5
20 10
50 25
100 50
200 100
[Historical trace screen]
You can show the interval between two points, overlap waveforms, perform FFT analysis, re-load the
waveform, copy the screen, show parameter data of the acquired waveform, save the waveform (in a
CSV file), or do other things.
Tabs
14
Buttons For detail description of each tab and
button, refer to the Help of PC Loader.
Tracing procedure
[1] Select the desired waveform.
[2] Enter trigger conditions.
[3] Select the sampling time.
[4] Enter the trace number starting at the trigger position.
[5] Press the "START/STOP" button to start to trace.
If trigger conditions are satisfied, the waveform is acquired and the procedure is automatically
stopped.
Trigger setting
Both analog and digital waveforms can be used for the trigger setting*.
* The trigger setting is only for the single channel.
Analog trigger setting Digital trigger setting
14
(2)
(1)
(3)
(4)
Select [Monitor] [Digital monitor] to show the overshoot unit amount and settling time
at real time.
14
14.5.3 Monitor
Automatic
The state of learning of
vibration
automatic vibration
suppressing
suppressing is displayed.
monitor
14 System
monitor
The model of the connected
servo amplifier and servomotor
is displayed.
Send parameters ((2) and (3)) while the servomotor is stopped to make sure of safety.
Otherwise movement characteristics may change, possibly giving damage to equipment. 14
* The resonance frequency is not the one suppressed with the notch filter.
Perform servo analyze to check this resonance frequency.
This resonance frequency appears as a set with the anti resonance frequency, and the value is
about twice the anti resonance frequency.
Frequency [Hz]
Disconnect the servo amplifier from the host to perform test operation of the servomotor from the main
body of the servo amplifier.
Use this function if the servomotor does not operate correctly according to host commands, if the motor
fails to start or to check the direction of rotation.
1 2
1
2
14
(2) Homing
Press the "Homing" button to start the motor according to the setting of
homing-related parameters PA2_06 through _14.
After the homing motion is finished, the motion is finished.
14
Select the OUT signal output at (a) and select ON or OFF at (b).
(a)
(b)
14
of 1 [kHz]
Z-phase
The Z-phase signal alternates each time the "Forced H
signal output" or "Forced L signal output" button is
pressed.
To exit from this mode, turn the power off.
Notes
Operation conditions and I/O signal functions are the same as those of motor connection state.
Be sure to supply the main power (L1, L2 and L3) to the amplifier as a condition for operation.
Simulation follows the encoder bit count setting. Enter the encoder bit count.
No current flows in the motor. (Transistors in the main circuit do not turn on or off.)
The motor current, effective torque, OL thermal value and braking resistor thermal value do not
change.
The overload warning does not function.
Under torque control, simulation proceeds in the powering state. The motor rotates in the same
direction as the sign included in the torque command. The speed at the time follows the setting of
easy tuning speed setting (PA1_21).
INC/ABS system selection (PA1_2) is handled as 0 (INC) internally. (The absolute system is not
simulated.)
To exit from the sequence test mode, turn the control power (sL1, sL2) of the amplifier off.
Startup screen
14
(The positioning data edit screen can be launched at the same time for checking the positioning
data.)
(14) Teaching
Launch the teaching by selecting
[Test running] [Teaching].
Data are written to the address selected for the feedback current
position shown here.
* The address to which the teaching was executed will have the ABS
type command method. Other setting will not be changed.
14
Servo analyze is a tool for measuring frequency characteristics of the mechanical equipment.
Execute the servo analyze function to visually show the resonance point and anti resonance point of
the mechanical equipment, providing you with approximate measures of these parameter settings (anti
resonance frequency and notch filter relations).
During servo analyze operation, a torque is added three times. For this reason, the servomotor actually
moves. Note that the motor may turn substantially according to some vibration torque settings. (Enter a
suitable allowable stroke setting to set a limit.)
(1)
(2)
(3)
(4)
Each setting
(1) Mode
In case of horizontally driven equipment, select "Normal." In case of vertically driven equipment,
select "UpDown."
(2) Adds vibration torque
Larger the value, better the accuracy. But the shock is larger, causing a larger burden to the
equipment. In regular cases, select the default setting (50 [%]).
(3) Permission stroke
An error is caused if the servomotor moves beyond this reference value. A travel of the rotation
setting is not guaranteed.
(4) Notch filter
Select "Disable" to check mechanical characteristics such as the resonance point.
14
Select "Enable" to check effects of the notch filter.
If the servomotor fails to start or unexpected message is shown, launch "Immobility diagnosis" to
analyze probable causes at real time.
Starting method
Select [Diagnosis] [Immobility diagnosis] from the menu or click the icon to start.
Reference screen
(1)
Operation method
Select from the list of "Operation being started" (1) in the screen above.
14 Press the "Diagnosis START/STOP" button to show the amplifier state and estimate the cause of
immobility.
Applicable version
The version of PC Loader supporting Japanese and English is V1.3 or later.
Selecting procedure
Select the desired language by selecting [Setup] [Language] in the menu bar.
14
The language will be updated when the PC Loader is restarted.
14
15-1
15
15-2
CHAPTER 15
Command position
Filter
Command Command
pulse cumulative Command Position command Speed Command
deviation speed deviation Peak torque
frequency pulse speed torque
Electronic DC link
APPENDIXES
Electronic
gear Feedback Motor Calculation of
Feedback Load inertia effective value
speed current
cumulative pulse ratio
15.1 Status Indication Block Diagram
Effective
Feedback
torque
position
P1 P(+) N(-) RB1 RB2 RB3
Applicable models :
DS
RY
L1/R U
1PH C
+ V
3PH L2/S
M
200 to L3/T CHARGE W
240VAC LED
50/60Hz
Fan
15.2 Main Circuit Block Diagram
(Frame 3 or
above)
Power Over- Braking Gate Dynamic
Fan Voltage Current
supply current transistor failure braking
drive monitor detection detection detection drive detection circuit
L1C R
1PH PT
200 to C +
240VAC L2C Control power
50/60Hz
CHAPTER 15
15-3
15
15
15-4
P1 P(+) N(-) RB1 RB2 RB3
CHAPTER 15
Applicable models :
DS FUSE
RY
L1/R U
3PH C + V
AC200240V L2/S M
50/60Hz CHARGE
L3/T W
Fan
(Frame 3 or
above)
Fan Power Voltage Brown fuse Over- Braking transistor Gate Current Dynamic
supply current braking
drive monitor detection detection detection failure detection drive detection circuit
L1C R
1PH PT
AC200240V C +
50/60Hz L2C Control power
RYT202D5 to RYT502D5, RYT152C5 to RYT202C5, and RYT132B5
Electronic gear
PA1_05 : Number of command input pulses per
revolution PA1_53 : PA1_51 : Moving PA1_52 : Low-pass
PA1_06 : Numerator 0 of electronic gear
Command Command pulse average S-curve filter(for S-curve)
PA1_07 : Denominator of electronic gear
PA2_51 : Numerator 1 of electronic gear ratio
smoothing function time time constant
PA2_52 : Numerator 2 of electronic gear ratio
PA2_53 : Numerator 3 of electronic gear ratio
Friction compensation
PA1_92 : Speed range for friction compensation
PA1_93 : Coulomb friction torque for
compensation
Position Speed
detection Encoder
detection
PA1_58 : Feed forward gain 1
PA1_67 : Feed forward gain 2
CHAPTER 15
15-5
15
CHAPTER 15 APPENDIXES
15 33
34
In-position output format
In-position minimum OFF time/ Single shot -
-
-
-
-
ON time
35 In-position judgment time - - -
15
60 - - -
control
61 Gain changing factor - -
62 Gain changing level - -
63 Gain changing time constant - -
15 93
Coulomb friction torque for friction
compensation
- -
15
position 2
34 Point detection range -
36 Override 1
37 Override 2 - -
38 Override 4
16
17
CONT16 signal assignment
CONT17 signal assignment
15
18 CONT18 signal assignment
26 CONT always ON 1
27 CONT always ON 2
28 CONT always ON 3
29 CONT always ON 4
30 CONT always ON 5
31 Speed command scale -
32 Speed command offset -
33 Torque command scale -
34 Torque command offset -
35 Zero clamp level - -
36 Deviation detection overflow input form - -
39 Speed command fine adjustment gain -
40 Torque command fine adjustment gain -
15
Mechanism Features
Ball screw (direct coupling)
When applying the servo system to a mechanical system, take care of the following points.
(1) Reduction ratio
Use nearly at the rated speed (maximum rotation speed) of the motor to take advantage of the
servomotor power. The continuous output torque at the maximum rotation speed is smaller than
the rated torque.
(2) Preload torque
The load torque of a preloaded screw is large while the rigidity is increased. For the friction torque
Mechanism Features
Chain drive
Feed roll
Table indexing
Spindle drive
15
Module
Chain size
No. Pitch No. Pitch
15 4.762 80 25.4
25 6.35 100 31.75
35 9.525 120 38.1
40 12.7 140 44.45
50 15.875 160 50.8
60 19.05 180 57.15
Perform capacity selection calculation to obtain the servomotor capacity necessary for machine
specifications (configuration).
Items necessary for capacity selection calculation include the following.
Load inertia (moment of inertia of mechanical system)
Load torque (torque necessary to move the machine)
Acceleration/Deceleration time
Operation profile
In general, there is no way to measure the inertia of the mechanical system and load torque, calculate
approximate values according to the configuration of the machine.
15
(2)
(3) Temporarily select the motor capacity.
Calculate the load torque
TL.
(4) Check the shortest acceleration/
deceleration time. If the time is designated,
calculate the necessary
Temporarily select the acceleration/deceleration torque.
(3)
motor capacity.
End
15
Calculation of inertia
Shape
2
3
4
3 3
2 2
3 3
W [kg]
2
D [mm]
L [mm]
3 3 [kg/m 3]
2 2
1
3 3
4 4
1
3 3 3
2 2 2
1
3 3 3
2
1
2
W [kg]
D [mm]
3 3 3
L [mm]
[kg/m 3]
2 2
3 3
2 2
3 3
2 2
3 3 W [kg]
L [mm]
A : [mm]
B : [mm]
3 3 3
[kg/m 3]
2 2
3 3
2 2
3 3
2 2
W [kg]
3 3
L [mm]
A : [mm]
B : [mm]
[kg/m 3]
3 3 3
2 2 2 2
2 2 1 1
x
3 3 3 3
2 2 2 2
2 2 1 1
y W [kg]
3 3 3 3
L [mm]
2 2 2 2
2 2 2 1 1 1 A : [mm]
z
3 3 3 3 B : [mm]
15
[kg/m 3]
2 2 1 1
3 3 3 3 3
2 2 1 1
2 1
3 3 3 3 3 3
Conversion
Ball screw
2
1 2
3
Feed roll
2
3 2
3
15
Ball screw
Reduction ratio
GL
Screw lead
: Friction coefficient BP: Screw lead [mm]
L
W, W1: Mass of moving parts [kg]
Rotation speed of
motor shaft
N W2: Mass of counterweight [kg]
GL: Reduction ratio (no unit) F: Thrust [kg]
Hoisting (vertically) 12
3
Descending (vertically) 12
3
At a stop (vertically)
12
3
Traveling speed 3
V
Reduction ratio
GL
: Friction coefficient D: Diameter [mm]
Rotation speed of
W, W1: Mass of moving parts [kg]
motor shaft
N W2: Mass of counterweight [kg]
Diameter of pinion
D GL: Reduction ratio (no unit)
Hoisting (vertically) 12
3
Descending (vertically)
12
3
At a stop (vertically)
12
3
15
Acceleration/Deceleration torque
where
tAC: Acceleration/Deceleration time [s]
2
JM: Inertia of servomotor [kgm ]
2
JL: Inertia of load converted to motor axis [kgm ]
TL: Load torque converted to motor axis [Nm]
TAC: Acceleration/Deceleration torque [Nm]
15
Operation pattern
Traveling
speed
Time
Torque pattern
Time
tAC t
Obtain the sum of each of the product of the squared output torque multiplied by the output time
and divide the sum by the cycle time, and obtain the square root of the result.
(7) Trms TR
If the effective torque is equal to or smaller than the rated torque, continuous operation in the
designated operation pattern is possible.
15
Calculate the average regenerative power (P) of each cycle of the operation pattern to check if P is
within the braking resistor capacity. If it is not, an external braking resistor is necessary.
Mechanical configuration
Servomotor
15
(W + F) 9.81 BP
TL = GL
2 1000
(0.1 20 + 0) 9.81 10
= (1/1)
2 0.9 1000
= 0.03 [Nm]
15
TL TR 0.9
JL JM 5 (Frequent feed)
TL = 0.03 [Nm]
JL = 1.1 10-4 [kg m2]
(JM + JL) 2 N
TAC =
60 (TAC - TL)
= 0.021 [s]
(JM + JL) 2 N
TAC = + TL
60 (TAC)
= 0.78 [Nm]
15
500 [mm/s]
Speed
50 [mm]
Time
Toque 0.78
0.03
Time
0.78
This profile is based on calculation selection. The operation cycle time supposes 0.5 sec.
= 0.25 [Nm]
Because the result is smaller than rated torque (0.637 [Nm]) of the GYS201D5-HB2 type, continuous
operation can be made in the designated profile.
15
123 [W]
Follow the procedure below to check if the braking resistor is necessary or not.
[1] Obtain the energy (EG) of the mechanical system in the deceleration cycle.
1
EG = (JM+JL)(2N/60)2
2 2
1 2 3000
= (0.135 10-4 + 1.1 10-4)
2 60
= 6.1 [J]
= 0.24 [J]
[3] Calculate the energy (EM) consumed by the coil of the servomotor.
EM = 3 (R I2) tDC
= 1.2 [J]
15
[4] Calculate the energy (ES) that can be absorbed by the servo amplifier.
1
ES = C (VDB2 - VDC2)
2
1
= (300 10-6) (3902 - (200 2)2)
2
= 10.8 [J]
DC link capacity (RYT201): 300 [F], source voltage 200 [V] (actual value)
The capacitor of 0.2 [kW] or smaller capacity servo amplifiers is 300 [F].
VDB: DB transistor activation level (390 [V]). VDC: DC link voltage (200 x 2 [V])
The energy that can be processed by the mechanical system, servo amplifier and servomotor is:
EL + EM+ ES = 0.24 + 1.2 + 10.8 12.2 [J]
Because EG = 6.1 [J], no external braking resistor is necessary.
15
Constants
200V series
Rated Phase
Capacity Inertia Capacity of capacitor
Series current resistance
[kW] 10-4[kgm2] [F]
[A] []
0.05 4.7 0.0192
0.85
0.1 7.8 0.0371 300
0.2 1.5 2.3 0.135
0.4 2.7 1.1 0.246 660
0.75 4.8 0.36 0.853
940
GYS 1.0 7.1 0.35 1.73
1.5 9.6 0.25 2.37 1360
2.0 12.6 0.19 3.01 1880
3.0 18.0 0.07 8.32 2720
4.0 24.0 0.05 10.8
4080
5.0 30.0 0.05 12.8
Rated Phase
Capacity Inertia Capacity of capacitor
Series current resistance
[kW] 10-4[kgm2] [F]
[A] []
0.1 1.0 3.6 0.0577
300
0.2 1.5 2.1 0.213
0.4 2.6 0.9 0.408 660
GYC 0.75 4.8 0.38 1.21
940
1.0 6.7 0.27 3.19
1.5 9.6 0.15 4.44 1360
2.0 12.6 0.11 5.69 1880
Rated Phase
Capacity Inertia Capacity of capacitor
Series current resistance
[kW] 10-4[kgm2] [F]
[A] []
0.5 3.5 0.71 7.96
940
0.75 5.2 0.40 11.55
GYG
2000r/min 1.0 6.4 0.32 15.14
1.5 10.0 0.17 22.33
1880
2.0 12.3 0.14 29.51
GYG
0.5
0.85
4.7
7.3
0.40
0.32
11.55
15.15
940 15
1500r/min
1.3 11.5 0.17 22.33 1880
100V series
Rated Phase
Capacity Inertia Capacity of capacitor
Series current resistance
[kW] 10-4[kgm2] [F]
[A] []
0.05 0.85 4.7 0.0192
0.1 1.5 2.5 0.0371 2000
GYS
0.2 2.7 0.66 0.135
0.375 4.8 0.31 0.246 2400
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JQA-0456