TrenchingandShoringManual2011 PDF
TrenchingandShoringManual2011 PDF
TrenchingandShoringManual2011 PDF
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CHANGE LETTER TRENCHING AND SHORING MANUAL Revision No. 01
Attached are revisions to the Trenching and Shoring Manual. Please make the following
changes in your manual:
Chapter 4, Earth Pressure Theory and Application, is revised to correct Equation 4-43
from:
W [tan ( + )]+ C oLc [sin tan ( ) + cos ]+ C a La [tan ( ) co s( ) + sin ]
Pp =
[1 tan ( + )tan ( + )]cos ( + )
to:
P =
[ ] [ ] [
W ta n ( + ) + C oL c sin ta n ( + )+ c os + C aL a tan ( + )cos ( ) + sin
.
]
p [ ]
1 tan ( + )tan ( + ) c os ( + )
Chapter 8, Railroad, is revised to correct the application of the boussinesq loading to comply
with the Railroad's Guidelines for Temporary Shoring. The guidelines infer that the railroad live
load should start at the top of the shoring system and not at the top of the railroad roadbed.
These changes are reflected as follows:
DEPARTMENT OF TRANSPORTATION
TRENCHING
AND
SHORING
MANUAL
ISSUED BY
OFFICES OF STRUCTURE CONSTRUCTION
CHAPTER 2 Cal/OSHA
2.0 Cal/OSHA ......................................................................................................................... 2-1
2.1 SOME IMPORTANT CalOSHA DEFINITIONS ............................................................ 2-3
2.2 SOME IMPORTANT Cal/OSHA REQUIREMENTS ..................................................... 2-5
2.2.1 General Requirements Section 1541 .................................................................... 2-5
2.2.2 Protective System Selection ................................................................................. 2-6
2.2.3 Soil Classification ................................................................................................ 2-8
2.2.4 Sloping or Benching Systems ............................................................................ 2-10
2.2.5 Timber Shoring for Trenches ............................................................................. 2-12
2.2.6 Aluminum Hydraulic Shoring for Trenches ...................................................... 2-14
2.2.7 Shield Systems ................................................................................................... 2-15
2.3 MANUFACTURED PRODUCTS .................................................................................. 2-15
2.4 ALTERNATE DESIGN CONSIDERATIONS .............................................................. 2-17
2.5 INFORMATION ABOUT TEXT FORMATTING IN THE CONSTRUCTION SAFETY
ORDERS ......................................................................................................................... 2-17
CHAPTER 3 SOILS
3.0 INTRODUCTION ............................................................................................................. 3-1
3.1 SOIL IDENTIFICATION, CLASSIFICATION, DESCRIPTION AND PRESENTATION
........................................................................................................................................... 3-1
3.2 SOIL PROPERTIES and STRENGTH ............................................................................. 3-3
3.3 STANDARD PENETRATION TEST (SPT).................................................................... 3-4
3.4 CONE PENETRATION TEST (CPT) .............................................................................. 3-6
3.5 FIELD and LABORATORY TESTS ................................................................................ 3-8
3.6 SHEAR STRENGTH ........................................................................................................ 3-9
3.7 CONTRACTOR SOIL INVESTIGATIONS .................................................................. 3-10
3.8 SPECIAL GROUND CONDITIONS ............................................................................. 3-11
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ii
TABLE OF CONTENTS
CHAPTER 8 RAILROAD
8.0 INTRODUCTION ............................................................................................................. 8-1
8.1 SELECTED EXCERPTS FROM Guidelines for Temporary Shoring .......................... 8-2
8.1.1 Scope .................................................................................................................... 8-2
8.1.2 General Criteria.................................................................................................... 8-2
8.1.3 Types of Temporary Shoring ............................................................................... 8-4
8.1.3.1 Shoring Box ....................................................................................... 8-4
8.1.3.2 Restrained Systems ............................................................................ 8-4
8.1.3.3 Unrestrained Systems......................................................................... 8-4
8.1.3.4 Cofferdam .......................................................................................... 8-4
8.1.4 General Shoring Requirements ............................................................................ 8-5
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iv
TABLE OF CONTENTS
Appendix B Memos
Appendix C Surcharges
Appendix E Examples
Appendix F Brochures
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CT TRENCHING AND SHORING MANUAL
vi
LIST OF FIGURES
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CT TRENCHING AND SHORING MANUAL
Figure 4-44. Log Spiral Moment Method Full Log Spiral Failure Surface ......................... 4-66
Figure 4-45. Log Spiral Moment Method Composite Failure Surface ................................ 4-67
Figure 4-46. Log Spiral see Figure 4-37 ................................................................................. 4-68
Figure 4-47. Minimum Lateral Surcharge Load ........................................................................ 4-70
Figure 4-48. Boussinesq Type Strip Load ................................................................................. 4-72
Figure 4-49. Boussinesq Type Line Load .................................................................................. 4-73
Figure 4-50. Boussinesq Type Point Load ................................................................................. 4-74
Figure 4-51. Boussinesq Type Point Load with Lateral Offset ................................................. 4-75
Figure 4-52. Alternate Traffic Surcharge Loading .................................................................... 4-80
Figure 5-1. Soil Arching .............................................................................................................. 5-7
Figure 6-1. Sheet Pile Wall with Cap Beam ................................................................................ 6-1
Figure 6-2. Soldier Pile Wall with Cap Beam ............................................................................. 6-2
Figure 6-3. Cantilever Retaining Walls ....................................................................................... 6-3
Figure 6-4. Loading Diagram for Single Layer ........................................................................... 6-4
Figure 6-5. Loading Diagram for Multi-Layer Soil ..................................................................... 6-5
Figure 6-6. Loading Diagram for Multi-Layer ............................................................................ 6-6
Figure 6-7. Loading Diagram for Multi-Layer ............................................................................ 6-7
Figure 6-8. Loading Diagram for Multi-Layer ............................................................................ 6-8
Figure 6-9. Soldier Pile with Arching .......................................................................................... 6-9
Figure 6-10. Deflected Shape for Unrestrained System ............................................................ 6-12
Figure 6-11. Multilayer soil pressure ......................................................................................... 6-13
Figure 6-12. Example 6-1 .......................................................................................................... 6-14
Figure 6-13. Pressure Loading Diagram .................................................................................... 6-15
Figure 6-14. Force Loading Diagram ........................................................................................ 6-16
Figure 6-15. Soldier pile with sloping ground Example 6-2 ..................................................... 6-17
Figure 6-16. Active and Passive Earth Pressure Coefficients.................................................... 6-18
Figure 6-17. Pressure Diagram .................................................................................................. 6-20
Figure 6-18. Location of Zero Shear and Maximum Moment................................................... 6-21
Figure 6-19. Loading Diagram .................................................................................................. 6-24
Figure 6-20. Shear Diagram ....................................................................................................... 6-24
Figure 6-21. Moment Diagram .................................................................................................. 6-25
Figure 6-22. Deflected Shape .................................................................................................... 6-25
Figure 6-23. Moment Area diagram .......................................................................................... 6-26
Figure 6-24. Redeveloped shear and moments diagrams .......................................................... 6-28
Figure 6-25. Loading Diagram .................................................................................................. 6-30
Figure 6-26. Shear Diagram ....................................................................................................... 6-30
Figure 6-27. Moment Diagram .................................................................................................. 6-30
Figure 6-28. Deflection Diagram ............................................................................................... 6-30
Figure 7-1. Lateral Earth Pressure for Anchored/Braced Walls .................................................. 7-1
Figure 7-2. Pressure Diagram for Single Anchored/Braced Wall ............................................... 7-2
Figure 7-3. Pressure Diagram for Multi Anchored/Braced Wall ................................................. 7-4
Figure 7-4. Pressure Diagram for Multi Anchored/Braced Wall for Cohesive Backfill ............. 7-6
Figure 7-5. Single Tieback System .............................................................................................. 7-9
Figure 7-6. Multiple Tieback System ........................................................................................ 7-11
Figure 7-7. Detail Hinge Method for Tieback Analysis ............................................................ 7-12
Figure 7-8. Deflected Shape for Restrained System .................................................................. 7-13
viii
LIST OF FIGURES
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CT TRENCHING AND SHORING MANUAL
xii
LIST OF EXAMPLES
xiii
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xiv
NOMENCLATURE
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xvi
PREFACE
The California Department of Transportation Trenching & Shoring Manual was originally
developed by the Offices of Structure Construction in 1977. Its purpose then, which continues
now, is to provide technical guidance for Structure's field engineers analyzing designs of trenching
& shoring systems used in the California Highway Construction program. Beginning with the
initial edition of 1977, this Manual was well received by both the Department and the construction
industry, and was distributed nationwide as well as to many foreign countries.
This 2011 Manual edition remains to be devoted to the analysis of trench and excavation earth
support (shoring) systems needed for the construction of the Departments infrastructure. Its main
objectives are to inform the Engineer of California's legal requirements, and to provide updated
technical guidance for analysis and review. The Engineer should bear in mind that this Manual is
a book of reference and instruction to be used with respect to the administration and engineering of
excavation shoring. In cases of conflict, the contract documents shall prevail.
This edition includes significant procedural analysis improvements that have been developed since
the previous major update of 1990. These enhancements were possible through significant
contribution from Anoosh Shamsabadi PhD, PE. His work and those of Kenneth J Burkle, PE
represent thousands of hours of effort for this Manual and for the current Caltrans Trenching and
Shoring Check Program.
Current concepts in soil mechanics or geotechnical engineering are summarized in order to better
acquaint the reader with the practical considerations and accepted application of theoretical
principles. Some situations or conditions that may cause difficulty are noted. This 2011 Edition
has reorganized and consolidated some Chapters of the previous Manual. A significant change is
the chapter on Earth Pressure Theory, which was developed around AASHTO and Transportation
Research Board (TRB Report 611) equations. The new AASHTO simplified procedures now
provides the ability to address conditions with multiple soil layers, both granular and cohesive.
The first two chapters are devoted to the legal requirements and the responsibilities of the various
parties involved. Not only must construction personnel be aware of the various legal requirements,
they must thoroughly understand the implications excavations pose to work site safety.
The engineering objective of a shoring system is to be both safe and practical. There are two major
parts of the engineering effort. First is the classification of the soil to be supported, determination
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CT TRENCHING AND SHORING MANUAL
of strength, calculation of lateral loads, and distribution of lateral pressures. This is the soil
mechanics or geotechnical engineering effort. The second is the structural design or analysis of
members comprising the shoring system. The first part, the practical application of soil mechanics,
is the more difficult. The behavior and interaction of soils with earth support systems is a complex
and often controversial subject. Books, papers, and "Experts" do not always concur even on basic
theory or assumptions. Consequently, there are no absolute answers or exact numerical solutions.
A flexible, yet conservative approach is justified. This Manual presents a procedure that will be
adequate for most situations. The Engineer must recognize situations that affect the use of the
procedures discussed in the Manual and utilize sound engineering judgment as to which methods
are appropriate.
There are many texts and publications of value other than those listed in the list of references. Use
them; however, be cautious with older material. There are other satisfactory methods of
approaching the engineering problem. This subject is recognized as an engineering art. The need
for good judgment cannot be over emphasized. Do not lose sight of the primary objective: a safe
and practical means of doing the work.
There are two major reasons why the Department considers shoring and earth retaining systems a
subject apart from other temporary works such as falsework. First, an accident in a trench or
excavation is more likely to have a greater potential for the maximum penalty, that is, the death of
a workman. Cave-ins or shoring failures can happen suddenly, with little or no warning and with
little opportunity for workers to take evasive action. Second, earth support systems design involves
the complex interaction of soil types plus engineering factors that are often controversial and
highly empirical.
Trenching or shoring is generally considered temporary work. Temporary work can mean 90 days
for complicated structures, but it can also be understood to mean only several days for the majority
of the trenching work done. The term "temporary" can be adversely affected by weather, material
delays, change order work, strikes and labor disputes, and even subcontractor insolvency.
In preparing this Manual, it has been the Departments goal to cover as completely as practical
some temporary earth retaining structures or systems. This Manual is the result of blending the
Offices of Structure Construction (OSC) experience with continued research and study by
xviii
PREFACE
engineering staff from the Division of Engineering Services (DES). This Manual represents
hundreds of years of experience compiled through a statewide team as noted below.
It would be impossible to acknowledge each and every individual who contributed to the
development of the Manual. However, recognition is due to the major contributors as follows:
Author
Anoosh Shamsabadi, PhD, PE, Senior Bridge Engineer: DES Office of Earthquake
Engineering
Editor
Kenneth J Burkle, PE, Senior Bridge Engineer
Additional Contributors:
Craig Hannenian, PE, Senior Transportation Engineer: DES Geotechnical Services
Kathryn Griswell, PE, Senior Bridge Engineer: Earth Retaining Systems Specialist, DES
Office of Design &Technical Services
xix
CHAPTER 1
LEGAL REQUIREMENTS
LEGAL RESPONSIBILITIES
This section of the Manual deals with the responsibilities of the Contractor and the State as related
to trench and excavation work during the construction phase. Under Department of Transportation
specifications, the Contractor is responsible for performing the work in accordance with the
contract. This responsibility includes compliance with all State and Federal Laws, and applicable
county or municipal ordinances and regulations, and the California Occupational Safety and
Health Regulations, sometimes referred to as the Division of Occupational Safety and Health,
(DOSH) but is better known as Cal/OSHA. These safety regulations are contained within the
larger California Code of Regulations, Title 8 Industrial Relations (CCR Title 8). This Manual
will refer to CCR Title 8 when referencing General Safety Regulations, while some references to
the more specific subset of Construction Safety Orders will be noted as such. The hierarchy of the
California Code of Regulations is as follows:
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CT TRENCHING AND SHORING MANUAL
The 2006 Standard Specification contains references to the protection of workmen and public in
trench and excavation operations. Of particular interest is Section 5-1.02A. "Excavation Safety
Plans":
The Construction Safety Orders of the Division of Occupational Safety and Health shall
apply to all excavations. For all excavations 5 feet or more in depth, the Contractor shall
submit to the Engineer a detailed plan showing the design and details of the protective
systems to be provided for worker protection from the hazard of caving ground during
excavation. The detailed plan shall include any tabulated data and any design calculations
used in the preparation of the plan. Excavation shall not begin until the detailed plan has
been reviewed and approved by the Engineer
Detailed plans of protective systems for which the Construction Safety Orders require
design by a Registered Professional Engineer shall be prepared and signed by an engineer
who is registered as a Civil Engineer in the State of California, and shall include the soil
classification, soil properties, soil design calculations that demonstrate adequate stability of
the protective system, and any other design calculations used in the preparation of the plan.
No plan shall allow the use of a protective system less effective than that required by the
Construction Safety Orders.
If the detailed plan includes designs of protective systems developed only from the
allowable configurations and slopes, or Appendices, contained in the Construction Safety
Orders, the plan shall be submitted at least 5 days before the Contractor intends to begin
excavation. If the detailed plan includes designs of protective systems developed from
tabulated data, or designs for which design by a Registered Professional Engineer is
required, the plan shall be submitted at least 3 weeks before the Contractor intends to begin
excavation.
Attention is directed to the requirements in Section 6705 of the Labor Code concerning
trench excavation safety plans.
1-2
LEGAL RESPONSIBILITIES
Under Section 5-1.01 of the Standard Specifications it states, the Engineer shall decide on
questions that may arise as to the quality or acceptability of materials furnished and work
performed However, it is the Contractor's responsibility to properly evaluate the quality of
materials.
The State has the responsibility for administrating the contract. This means that interpretation of
contract requirements, including acceptance of materials, is done by the State, not any other
agency such as Cal/OSHA. Although the work must be performed in compliance with the CCR,
Title 8, there may be situations or conditions where they are not applicable or adequate. Under
these circumstances the Engineer makes an interpretation and informs the Contractor accordingly
of what is required.
Division 5 'Safety in Employment' was enacted by Statute 1937 with changes in l973, 1977, and
1979. Sections 6300 to 6707 pertain to the subject of trenching and shoring.
Section 6300 establishes that the California Occupational Safety and Health Act of 1973 is enacted
law. This authorizes the enforcement of effective standards for safety at work sites.
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CT TRENCHING AND SHORING MANUAL
Section 6307 gives Cal/OSHA the power, jurisdiction, and supervision over every place of
employment to enforce and administer California Code of Regulations (CCR), Title 8, under
which the Safety Orders reside.
Section 6407, states that, "Every employer and every employee shall comply with occupational
safety and health standards, with Section 25910 of the Health and Safety Code, and with all rules,
regulations and orders pursuant to this division which are applicable to his own actions and
conduct (Statute 1977 Ch. 62)".
Section 6705 establishes that for public work projects involving an estimated expenditure in excess
of $25,000 for the excavation of any trench or trenches, five feet or more in depth, the Contractor
must submit shoring plans to the awarding body.
Section 6706 pertains to the permit requirements for trench or excavation construction.
The CCR Title 8 Industrial Relations can be viewed at the following website:
http://www.dir.ca.gov/counters/t8index.htm
And from this page you can find the Cal/OSHA and all the Safety Orders
1.2 Cal/OSHA
Cal/OSHA enforces the California Code of Regulations, Title 8 safety regulations in every place of
employment by means of inspections and investigations. Citations are issued for violations and
penalties may be assessed. In the event of an "imminent hazard", entry to the area in violation is
prohibited.
1-4
LEGAL RESPONSIBILITIES
Compliance with CCR, Title 8 is not the same as conducting a "safety program" for employees.
The objective of accident-free work is the same, but the means of implementation are quite
different. Every employer in California is required by law (Labor Code Section) to provide a safe
and healthful workplace for his/her employees. Title 8, of the California Code of Regulations
(CCR), requires every California employer to have an effective Injury and Illness Prevention
Program in writing that must be in accord with CCR, Title 8, General Industry Safety Orders,
Section 3203 Injury and Illness Prevention Program and the requirements in CCR, Title 8,
Construction Safety Orders, Section 1509 Injury and Illness Prevention Program. Effective
safety programs rely on the inspection for compliance with the Construction Safety Orders, but
includes education and training activities and taking positive actions in regard to conduct of the
work.
Cal/OSHA will not perform engineering or inspection work for the Contractor or Caltrans. The
Cal/OSHA activity is essentially a policing operation in regard to ascertaining compliance with the
CCR, Title 8 safety regulation.
The CCR, Title 8, Construction Safety Orders establish minimum safety standards whenever
employment exists in connection with the construction, alteration, painting, repairing, construction
maintenance, renovation, removal, or wrecking of any fixed structure or its parts. They also apply
to all excavations not covered by other safety orders for a specific industry or operation. At
construction projects, the Construction Safety Orders take precedence over any other general
orders that are inconsistent with them, except for Tunnel Safety Orders or Compressed Air Safety
Orders.
The introduction to the Construction Safety Orders states that no employer shall occupy or
maintain any place of employment that is not safe. Construction Safety Orders Section 1541
extends this protection directing that no work in or adjacent to an excavation will be performed
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CT TRENCHING AND SHORING MANUAL
until conditions have been examined and found to be safe by a competent person, and also that all
excavation work shall have daily and other periodic inspections.
A permit is required by Cal/OSHA prior to the start of any excavation work for any trench 5 feet
or deeper in to which a person is required to descend, per CCR Title 8, Chapter 3.2, Subchapter 2,
Article 2, Section 341, Subsection (d)(5)(A). Note that this reference is to safety regulations
outside Chapter 4, Subchapter 4, Construction Safety Orders. The employer shall hold either an
Annual or a Project Permit. Note: For purposes of this subsection, "descend" means to enter any
part of the trench or excavation once the excavation has attained a depth of 5 feet or more. There
are some exceptions, such as work performed by State forces on State R/W, and forces of utilities
which are under the jurisdiction of the Public Utilities Commission. Railroads are included in the
foregoing group.
It should be noted that a Cal/OSHA permit is not an approval of any shoring plan. The Contractor
makes application to Cal/OSHA to procure an excavation permit. This application will describe the
work, its location, and when it is to be performed. Cal/OSHA may request that the Contractor
furnish more details for unusual work, perhaps even a set of plans. These plans are not necessarily
the detailed plans that are submitted to the Engineer for review and approval.
The objective of a Cal/OSHA Permit is to put Cal/OSHA on notice that potentially hazardous
work is scheduled at a specific location. Cal/OSHA may then arrange to inspect the work.
Cal/OSHA issues permits for various conditions. A single permit can cover work of a similar
nature on different contracts. It can be for a specific type of work within a Cal/OSHA regional
area. In this case, the permit will have a time limit and the user is obligated to inform the
appropriate Cal/OSHA office of his schedule for work covered by the permit. A copy of the permit
is to be posted at the work site. It is the responsibility of the Engineer to ascertain that the
Contractor has secured a proper permit before permitting any trenching or excavation work to
begin.
Section 1540 of the Construction Safety Orders (Chapter 4, Subchapter 4 of the CCR, Title 8)
defines a Trench (Trench excavation) as:
A narrow excavation (in relation to its length) made below the surface of the ground. In
general, the depth is greater than the width, but the width of a trench (measured at the
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LEGAL RESPONSIBILITIES
bottom) is not greater than 15 feet. If forms or other structures are installed or constructed
in an excavation so as to reduce the dimension measured from the forms or structure to the
side of the excavation to 15 feet or less, (measured at the bottom of the excavation), the
excavation is also considered to be a trench.
Excavations, which are more than 15 feet wide at the bottom, or shafts, tunnels, and mines, are
excavations by Cal/OSHA definition. However, this does not mean that an excavation permit and
shoring plans are not required. Box culvert and bridge foundations are examples. Bridge abutments
will present a trench condition at the time that vertical rebar or back wall form panels are erected.
The solution is to either provide a shoring system to retain the earth, or cut the slope back at an
acceptable angle.
"137.6. The design of, the drafting of specifications for, and the inspection and approval of
state highway structures shall be by civil engineers licensed pursuant to the Professional
Engineers Act (Chapter 7 (commencing with Section 6700), Division 3, Business and
Professions Code)."
"The approval of plans for, and the inspection and approval of, temporary structures erected by
contractors in connection with the construction of state highway structures shall also be by
such licensed civil engineers."
This means that the Engineer has the responsibility to see that appropriate plans are submitted and
properly reviewed for work to be performed within State right of way.
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Contractor submits shoring plans to the Engineer (Project Resident Engineer). Railroads
require that a plan be prepared even if proposed system is in accordance with Cal/OSHA
Details. Shoring is required for excavations less than 5 feet in depth if specific railroad
criteria calls for it (railroads differ in requirements). The drawing must include a trench
cross-section and a plan view giving minimum clearances relative to railroad tracks.
Provisions for walkways, if required, are to be submitted with the plans. Plans are to be
prepared by a California Registered Professional Engineer with each sheet of the plans
signed.
Some railroads have their own specifications for shoring. The railroad specifications will
be used in conjunction with DOT Policy and the Cal/OSHA Construction Safety Orders.
The most restrictive of these will apply. The reader is referred to CHAPTER 8 of this
Manual for railroad requirements.
The Engineer reviews the plan for completeness. Once satisfied the Contractors design
meets all the requirements and is structurally adequate, the Engineer will forward the plan
with the Contractor's and the Engineer's calculations to the Offices of Structure
Construction Headquarters in Sacramento (OSC HQ).
In Sacramento, OSC HQ will make a supplementary review. Then if the plans and
calculations are satisfactory they will be forwarded to the railroad concerned.
The railroad reviews and approves the shoring plans, and notifies OSC HQ in Sacramento
of an approval or a rejection.
1-8
LEGAL RESPONSIBILITIES
Shoring plans that are rejected are returned to the Contractor for resubmittal after
corrections are made addressing all railroad comments.
The Engineer approves the plans and notifies the Contractor only upon receiving OSC HQ
notice of the railroads approval.
Section 19-1.02, "Preservation of Property" of the Standard Specifications for Earthwork includes
a provision stipulating that detailed shoring plans of the protective systems for excavations on or
affecting railroad property be submitted at least 9 weeks before the Contractor intends to begin any
excavation requiring protective shoring.
Note that the railroad deals directly with the Sacramento Office of OSC, not with the Engineer on
the job site. Adequate time should be allowed for the review procedure. The railroad may take up
to 6 weeks for review from the time that they receive the plans from Sacramento. The proper time
to alert the Contractor to procedure and time needed is at the pre-job conference.
The OSC Structure Representative on the project will handle the review and approval of shoring
plans that involve railroads. However, when there is no OSC representative, the District should
request technical assistance from the Offices of Structure Construction by contacting the Area
Construction Manager, or from the Offices of Structure Construction Headquarters in Sacramento.
If the Contractor elects to use the Construction Safety Orders Details, it is not required that a
Professional Engineer prepare the plan. However, a shoring plan is still required. This plan can be
a letter to the Engineer containing the information outlined in Section 2.0 Shoring Plan
Submittal, in CHAPTER 2 of this Manual.
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The Details in the Construction Safety Orders consist of sloping, or tables of minimum member
sizes for timber and aluminum hydraulic shoring with member spacings related to the three general
types of soil, along with various restrictions on use of materials and construction methods.
The Engineer is cautioned that conditions may be such that the Construction Safety Order Details
will not apply: for example when a surcharge load exceeds the minimum construction surcharge of
72 psf. In such a case, an engineered system is required. The proposed plan must provide a
system at least as effective as the Construction Safety Orders Details, and the plan must be
prepared and signed by a California Registered Professional Engineer. The contractors engineered
plan would include the following items in addition to the information listed for Construction
Safety Order Details:
An engineering drawing showing sizes, spacing, connections, etc. of materials.
Appropriate additional soils data.
o A Geotechnical Engineer or a Civil Engineer specializing in soils shall prepare soils
reports and supplemental data.
Supporting data such as design calculations or material tests.
The Engineer will make a structural review of any plan that deviates from the Construction Safety
Orders Details.
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LEGAL RESPONSIBILITIES
1.7 SUMMARY
This Manual contains a presentation of much of the technical engineering information that can be
used by the Engineer in making a review of shoring plans.
The soil or earth that is to be retained and its engineering properties are determined.
Soil properties are then used in geotechnical mechanics or procedures to determine the
earth pressure force acting on the shoring system.
The design lateral force is then distributed, in the form of a pressure diagram. The
distribution, or shape, of the diagram is a function of type of shoring system and the soil
interaction with the system.
Lateral loads due to surcharges and from sources other than basic soil pressure (e.g. ground
water) are determined and combined with the basic soil pressure diagram. The resulting
lateral pressures become the design lateral pressure diagram.
The design lateral pressure diagram is applied to the system, and a structural analysis is
made. Again, there is a range from simplified to refined or complex procedures that can be
used.
Keep in mind a proper balance of engineering effort. If soils data is not detailed or is not available,
it is not proper to use complex or sophisticated analyses. With good soils data it is satisfactory to
first use simplified analysis procedures, which lead to a conservative check; then if the system
appears inadequate, use a more refined procedure.
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Geotechnical Services of the Division of Engineering Services (DES) is available for consultation
for major problems.
It is recognized that the construction phase is of equal importance. Construction activities include
workmanship, inspection, and taking appropriate timely action with regard to changing conditions.
The reader is referred to CHAPTER 9, Construction and Special Considerations, for more
information.
When shoring plans are being reviewed, the following procedure is recommended. Perform an
initial review of the shoring in conformance with the procedures in the Trenching and Shoring
Manual. As with any set of plans or working drawings, if the submitted material is incomplete, the
Contractor should be notified immediately. It will be necessary for the Contractor to submit all
additional information needed to perform a review, for example, a more thorough description of
design procedures, assumptions, and additional calculations. If the review indicates discrepancies
in the design, it will be necessary to review the criteria used by the designer. Note, however, there
is no requirement that the design must be in conformance with the criteria outlined in this Manual.
It may be necessary for the Contractor to also submit copies of the confirming design theory and
computations. In case of a dispute, contact the Offices of Structure Construction HQ in
Sacramento.
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CHAPTER 2
Cal/OSHA
Cal/OSHA
2.0 Cal/OSHA
The California Division of Occupations Safety and Health, better known as Cal/OSHA, reports
that more construction deaths occur in trenches than in any other form of construction work. This
is despite a number of trench and excavation failures that go unreported. It is evident from this that
a continued diligence must be given to the planning, construction, monitoring, and supervisory
aspects of excavations and trenching.
The information in this chapter and in Appendix A of this Manual is current as of January 2010. It
will be the responsibility of the reader to determine up-to-date applicable requirements.
Cal/OSHA adopted the Federal OSHA safety regulations pertaining to protection of workmen in
excavations, effective September 25, 1991. These are embodied in the California Code of
Regulations, Title 8 (CCR, Title 8).
This chapter contains outlines of major portions of the adopted safety regulations that pertain to
safety in conjunction with excavations. Major considerations, or requirements of the safety
regulations, in numerical order of the Sections, are briefly outlined on the following pages.
Following the brief outlining is a condensed outline of most of the Cal/OSHA Safety Orders
pertaining to the subject of excavations. The text of most Cal/OSHA excavation requirements may
be found in Appendix A of this Manual. Appendix A text includes Construction Safety Order from
CCR, Title8, Sections 1504, 1539, 1540, 1541, 1541.1 (including appendices A - F), and Sections
1542 and 1543.
Excavations 20' Deep Or Less: Construction Safety Orders Section 1504 and Sections 1539
through 1543 contain the excavation and shoring requirements. These sections provide for a
variety of excavation plans for workman protection in excavations. For excavations less than 20
feet in depth the Contractor may use sloping or benching of the soil, tables for timber or aluminum
hydraulic shoring, shields, or the shoring may be designed by a California Registered Professional
Engineer.
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deviations not covered in the Safety Orders from the timber or aluminum hydraulic
shoring tables
The designing engineer may base his design on manufacturer's information, on a variety of tables
and charts, use of proprietary systems, on soils information furnished by a competent person, and
in accordance with accepted professional engineering practice.
Maintain Design Plan At The Jobsite: Construction Safety Orders Section 1541.1 (b) (3) (B) 4
require that at least one copy of the tabulated data, manufacturer's data or engineer's design is to be
maintained at the jobsite during construction of the protective system and that the identity of the
Registered Professional Engineer approving tabulated or manufacturer's data be included in the
information maintained at the jobsite. The Registered Professional Engineer approving the data
refers to the engineer responsible for the design of the protective system.
Registered Professional Engineer: For work in California the design engineer must be a
Registered Professional Engineer in California pursuant to California Streets and Highways Code
Section 137.6.
Competent Person: The Construction Safety Orders in Section 1504 defines a competent person
as, "One who is capable of identifying existing and predictable hazards in the surroundings or
working conditions which are unsanitary, hazardous, or dangerous to employees, and who has
authorization to take prompt corrective measures to eliminate them."
Surcharges: The Figures and Tables in the Appendices of Section 1541.1 of the Construction
Safety Orders provide for a minimum surcharge equivalent to an additional soil height of 2 feet.
The minimum surcharge may be considered to represent a 2 feet high soil embankment, small
equipment, material storage, or other small loadings adjacent to the excavation. No provision is
made for nearby traffic, adjacent structure loadings, or for dynamic loadings. (See, Section 1541.1
Appendix C)
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Cal/OSHA
Shoring Plan Submittal: The Contractor may submit a shoring plan using Construction Safety
Orders Details for sloping excavations or tabular data, in the form of a letter stating which portions
of the Details are to apply to the plan. The letter should list:
any other information which will pertain to the progress or complexity of the work
If the Contractor elects to use the shoring details in the Construction Safety Orders, it is not
necessary to have the shoring plan prepared by a registered engineer; and the reviewing engineer
does not have to do a structural analysis. However, the reviewing engineer must ascertain that the
Contractor does the work in accordance with the Construction Safety Orders and that the site
conditions are such that the shoring plan is appropriate for the soil conditions encountered.
Geotechnical Specialist (GTS): "A person registered by the State as a Certified Engineering
Geologist, or a Registered Civil Engineer trained in soil mechanics, or an engineering geologist or
civil engineer with a minimum of 3 years applicable experience working under the direct
supervision of either a Certified Engineering Geologist or Registered Civil Engineer".
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Accepted Engineering Practices: Those requirements, which are compatible with standards of
practice required by a Registered Professional Engineer.
Excavation: All excavations made in the earth's surface. Any manmade cut, cavity, trench, or
depression in an earth surface, formed by earth removal. Excavations are defined to include
trenches.
Protective System: A method of protecting employees from cave-ins, from material that could fall
or roll from an excavation face or into an excavation, or from collapse of adjacent structures.
Protective systems include support systems, sloping and benching systems, shield systems, and
other systems that provide the necessary protection.
Shield (Shield System): A structure that is able to withstand the forces imposed on it by a cave-in
and thereby protect employees within the structure. Shields can be permanent structures or can be
designed to be portable and moved along as work progresses. Additionally, shields can be either
premanufactured or job-built in accordance with Section 1541.1(c)(3) or (c)(4). Shields used in
trenches are usually referred to as "trench boxes" or "trench shields."
Shoring (Shoring System): A structure such as a metal hydraulic, mechanical, or timber shoring
system that supports the side of an excavation and which is designed to prevent cave-ins.
Tabulated Data: Tables and charts approved by Registered Professional Engineer and used to
design and construct a protective system.
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Cal/OSHA
Trench: A narrow excavation (in relation to its length) made below the surface of the ground. In
general, the depth is greater than the width, but the width of a trench (measured at the bottom) is
not greater than 15 feet. If forms or other structures are installed or constructed in an excavation so
as to reduce the dimension measured from the forms or structure to the side of the excavation to 15
feet or less, (measured at the bottom of the excavation), the excavation is also considered to be a
trench.
Egress provisions, which may include ladders, ramps, stairways, or other means, shall be
provided for excavations over 4 feet in depth so that no more than 25 feet of lateral travel
will be needed to exit trench excavations.
Adequate protection from hazardous atmospheres must be provided. This includes testing
and controls, in addition to the requirements set forth in the Construction Safety Orders and
the General Industry Safety Orders to prevent exposure to harmful levels of atmospheric
contaminants and to assure acceptable atmospheric conditions.
Employees shall be protected from the hazards of accumulating water, from loose or falling
debris, or from potentially unstable adjacent structures.
Daily inspections, inspections after rain storms and as otherwise required for hazardous
conditions, are to be made by a competent person. Inspections must be conducted prior to
the start of work and as needed throughout the shift. The competent person will need to
check for potential cave-ins, indications of failure of the protective system, and for
hazardous atmospheres. When the competent person finds a hazardous situation he shall
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have the endangered employees removed from the area until the necessary precautions
have been made to ensure their safety.
The Contractor may use this portion of the Cal/OSHA, Construction Safety Orders to select
a particular type of shoring system best suited to fit the soil conditions and the jobsite
situation. The services of a Registered Professional Engineer are not necessarily required
for the shoring options available to the Contractor in these Construction Safety Orders
Details provided they are used within the limitations of the Details.
An overview of the major portions of Section 1541.1 is outlined below. The complete text
of Cal/OSHA, Construction Safety Order Section 1541.1 is included in Appendix A of this
Manual.
The design of a protective system for workmen in an excavation may be selected from one
of the possible options listed below:
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Cal/OSHA
Sloping or benching:
Shoring system designs (including manufacturer's data) other than those selected directly
from tables in Appendix A - F will need to be posted at the jobsite during construction of
the protective system.
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Damaged materials or equipment will need to be reevaluated for use by a competent person
or by a Registered Professional Engineer before being put back into use.
Individual members of support systems may not be subjected to loads exceeding those
which they are designed to withstand.
Excavation of material to a level no greater than 2 feet below the bottom of the members of
a support system shall be permitted, but only if the system is designed to resist the forces
calculated for the full depth of the excavation, and no loss of soil is possible.
Shields systems are not to be subjected to loads exceeding those which the system was
designed to withstand.
Appendix A to Construction Safety Order Section 1541.1 contains the soil classification
information that may be used for the proper selection of a shoring system. (See Appendix
A of this Manual.) This section describes when soil classification information may be used
as well as defining soil and soil types (A, B, or C). The section also covers the basis of soil
classification, who can classify soil and how soil classification may be done by using visual
or manual tests and through other various field testing methods.
A competent person, or a testing lab, may make determinations by at least one visual and at
least one manual test to classify rock or soil for the proper selection, or for the design, of a
shoring system. Classification of the soil is necessary to determine the effective active soil
pressures that the shoring system may be subjected to. The tables for the selection of
sloping, timber shoring, or aluminum hydraulic shoring, are based on one of three types of
soil (A, B, or C).
The three soil types in the Construction Safety Orders are described below:
Type A: Cohesive soil with unconfined compressive strength of 1.5 tsf or greater.
Examples of this soil type are: clay, silty clay, sandy clay, clay loam, silty clay
loam, sandy clay loam, cemented soils like caliche or hardpan.
2-8
Cal/OSHA
Type B: Cohesive soil with unconfined compressive strength greater than 0.5 tsf but
less than 1.5 tsf or:
Granular cohesionless soils including: angular gravel, silt, silty loam, sandy
loam, or maybe silty clay loam and sandy clay loam, or:
Type B soil that has sloped (4H:1V or less.) layers that dip towards the
excavation.
Type C: Cohesive soil with unconfined compressive strength of 0.5 tsf or less or:
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CT TRENCHING AND SHORING MANUAL
Tables in the Construction Safety Orders for timber or for aluminum hydraulic shoring
consider the effective lateral pressures for a depth H due to the three different soil types as
follows:
Manual testing of soils includes tests for plasticity, tests for dry strength, thumb
penetration, and the use of a pocket penetrometer or hand operated vane shear tester.
Samples of soil can be dried to determine relative cohesive content. A few of these tests
may be used to determine compressive strength; the other tests may be used to determine
relative cohesive properties of the soil. The test procedures are outlined in the complete
text of Appendix A to Section 1541.1 (See Appendix A of this Manual). Note that
expansive clays are not mentioned and may need special consideration.
When there is a sign of distress, the slope shall be laid back at least l/2 horizontal to 1
vertical less than the maximum allowable slope.
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Cal/OSHA
When surcharge loads from structures are present, underpinning or bracing will be
required, otherwise the structure must be on stable rock or a Registered Professional
Engineer must determine that the excavation work will not pose a hazard to employees.
Table B-1 of Appendix B to Section 1541.1 lists the following maximum slopes for the
various soil types:
Exceptions:
:1 slopes.
:1 slopes (Short term and 12 feet or less).
A single or lower bench may be in front of the slope line, but all higher benches
must be behind the slope line.
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CT TRENCHING AND SHORING MANUAL
1:1 slopes.
A single or lower bench may be in front of the slope line, but all higher benches
must be behind the slope line.
Type C Soil Sloping and/or Benching Options:
1:1 slopes.
Appendix C of Construction Safety Order Section 1541.1 contains information and tables
that the Contractor may utilize to shore trenches less than 20 feet deep with rough or finish
timbers in any of the three types of soil. (See Appendix A of this Manual) Tables C-1.1
through C-l.3 may be used for minimum rough (actual) size timbers having a minimum fb
of 850 psi, and Tables C-2.1 through C-2.3 are for finished (S4S) timbers having a
minimum fb of 1500 psi. There is one table for each soil type for each of the timber grading
sizes.
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Cal/OSHA
Summaries of notes which are meant to accompany the tables are listed below:
When conditions are saturated use tight sheeting (tight sheeting refers to 3 " rough
tongue and groove timbers, steel sheet piling or similar to resist imposed lateral
loads including water). Close spacing refers to placing planks side-by-side as close
as possible.
All spacings indicated are center to center.
Wales are to be installed with greatest dimension horizontal.
If the vertical distance from the center of the lowest cross brace to the bottom of the
trench is to exceed 2.5 feet uprights are to be firmly imbedded, or a mudsill is to be
used. A mudsill is a waler placed at the bottom of the trench.
Trench jacks may be used in place of, or in combination with timber struts.
Upper crossbrace (strut) vertical spacing from top of excavation is not to exceed
one-half tabulated vertical crossbrace spacing.
When any of the following conditions will exist the tables will not be adequate:
o When loads imposed by structures of stored materials adjacent to the trench will
exceed the load from a 2 foot surcharge. Adjacent means within a horizontal
distance equal to the depth of the trench.
o When vertical loads on the center of crossbraces exceed 240 pounds.
o When surcharge loads from equipment weighing over 20,000 pounds are
present.
o When only the lower portion of a trench is shored and the remaining portion is
slopped or benched unless:
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The tables consider two cylinder sizes with minimum safe working capacities as follows: 2
inch inside diameter with 18,000 pounds axial compressive load at maximum extension, or
3 inch inside diameter with 30,000 pounds axial compressive load at extensions as
recommended by the product manufacturer.
When any of the following conditions exist the tabular data will not be valid:
When vertical loads exceeding 100 pounds will be imposed on the center of
hydraulic cylinders.
When surcharge loads are present from equipment weighing in excess of 20,000
pounds.
When only the lower portion of the trench is shored and the upper portion is sloped
or benched steeper than 3H:1V; unless the shoring is selected for a trench full depth
from the upper hinge point to the bottom of the trench.
Footnotes for the aluminum hydraulic shoring will be found in Section (g) of Appendix D
to Section 1541.1 immediately preceding the Figures (See Appendix A of this Manual).
Minimum thickness plywood of 1 l/8" (or 3/4" thick 14 ply Finply) may be used in
conjunction with aluminum hydraulic shoring to prevent raveling, but may not be used as
structural members.
Alternate designs and designs for excavations over 20 feet deep must be submitted by a
California Registered Professional Engineer.
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Cal/OSHA
The reviewing engineer should be aware that manufacturers will normally furnish
engineering data to a supplier, who in turn will furnish the data to the Contractor. A
Contractor may submit a sales brochure as a shoring plan for approval. A brochure is not a
plan; it generally will represent the manufacturer's data (the strength or capacity of the
product). A shoring plan for specific use of the shield must be prepared. The engineer can
determine forces, including surcharges that are to be resisted, and then make comparisons
with manufacturer's data, or with the submitting engineer's computations that define the
capacity of the shoring system.
A number of the trench shoring and shield manufacturers/suppliers belong to the TRENCH
AND SHIELDING ASSOCIATION. The Association has published a manual covering
product use and safety with respect to trench and shoring work. Member listing and other
information may be obtained from:
If the Contractor's shoring or worker protection plan includes a manufactured product, the
Engineer should not hesitate to request from the Contractor the manufacturer's recommendations if
they are needed to verify the safe load capacity of the product.
The maximum loading which may be applied per Construction Safety Orders Section 1541.1 (c)(2)
to a manufactured product shall not exceed the capacities as given by the manufacturer. These are
usually shown in a catalog or brochure published by the manufacturer, or in the form of a letter
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CT TRENCHING AND SHORING MANUAL
from the manufacturer pertaining to the use of his product for specific job conditions. This
statement may be shown on a working drawing or included in a letter. To be acceptable it must be
signed by the manufacturer; not the Contractor. When professional engineering data accompanies
manufactured products that data may be used with minimum supplemental review.
Be aware that some manufacturer's catalogs do not always present enough engineering data; they
may only be sales brochures. Be sure to review the conditions that apply to the data submitted.
This is necessary to ascertain that 'capacity ratings' and other information were established while
including the minimum loads (such as surcharges) required by the CCR, Title 8. It may be
necessary to request that the contractor furnish additional engineering data from the manufacturer.
The maximum allowable safe working load as recommended by the manufacturer will be based on
the use of new or undamaged used material. If the product or its components are not in good
condition it must be determined if the product can function as intended, or if the safe working
loads should be reduced. It is the responsibility of the Contractor to furnish proof of loading
capacity.
In the case of manufactured products which cannot be found in any catalog, and the manufacturer
is unknown or unable to recommend a safe working load, the Engineer should require a load test to
establish the safe load capacity of the product as it is to be used. A load test should be conducted to
a predetermined value or to failure to determine the maximum capacity of the manufactured
product. The safe working load may then be one-half of the ultimate test loading, thus a minimum
safety factor of 2.
A non-commercial product generally has less quality control during its fabrication relative to a
manufactured product and as such non-commercial material should have a safety factor of 3. Load
tests witnessed by the Engineer should be documented in the project records and a copy submitted
to Sacramento with the approved shoring plans.
Materials must be properly identified on the submitted plan and verified in the field. This is very
important when analyzing aluminum members as there are many different alloys.
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Cal/OSHA
Alternate allowable stresses may be used provided that it can be satisfactorily shown that these
values conform to acceptable engineering practice. Refer to Allowable Working Stresses
in CHAPTER 5, Structural Design of Shoring Systems.
Another Heading.
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CHAPTER 3
SOILS
SOILS
3.0 INTRODUCTION
To verify the adequacy of a shoring system in soil, it is necessary to be familiar with the types of
soil in which the excavation is to be made, their properties, and expected behavior. The lateral
earth pressure exerted on a shoring system depends on the soil type, its density or consistency, and
other factors such as external loads, the type of retaining system used, and the construction
procedure. For most projects, the geotechnical investigation and geotechnical report(s) issued by
Geotechnical Services should present sufficient information for the Engineer to perform shoring
design and analyses. The Engineer must contact Geotechnical Services for guidance when
additional soil properties are needed for the design review or when the material encountered during
the installation or construction of the shoring system differs from that assumed by the shoring
system designer. This chapter discusses the Departments resources for soil information and
provides guidance on how to use this information to determine parameters necessary for the design
or verification of a shoring system.
As per the Cal/OSHA Appendix A, a competent person is one who is capable of identifying
existing and predictable hazards in the surroundings or working conditions which are unsanitary,
hazardous, or dangerous to employees, and who has authorization to take prompt corrective
measures to eliminate them. That person must have had specific training in and be knowledgeable
about soils analysis, the use of protective systems, and the requirements of the Standard
(Cal/OSHA).
The Cal/OSHA soil classification methods include a series of visual analysis as well as a series of
manual tests. As per Cal/OSHA Section 1541.1(c) in Appendix A, the classification of soil
deposits shall be made based on the results of at least one visual and at least one manual analysis.
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CT TRENCHING AND SHORING MANUAL
Some of the acceptable manual tests are similar to those used in the Caltrans Soil and Rock
Logging, Classification, and Presentation Manual, including Dry Strength and Pocket
Penetrometer methods. The competent person will use the quantitative and qualitative information
obtained from the visual and manual tests to classify the soils as either Type A (stable rock), Type
B, or Type C soil. Depending on the type of soil classified, an unconfined compressive strength
value is assigned. Unconfined compressive strength is defined in the Cal/OSHA standard as, the
load per unit area at which a soil will fail in compression.
It is the Engineers responsibility to verify that the soil properties used by the Contractors
engineer in their shoring design submittal are appropriate. It is recommended that the Engineer
contact the author of the Foundation Report or Geotechnical Design Report to discuss and verify.
Caltrans uses geotechnical reports, Log of Test Boring (LOTB) sheets and Boring Records (BR) to
present the results of its geotechnical and borehole investigations. LOTB sheets are included in
the contract plans for structures and present the boring logs, including soil descriptions and
sampling information, whereas a BR is an 8 x 11 sheet attached to a geotechnical report
pertaining to roadway facilities (cuts, fills, grading, drainage). The Caltrans Soil and Rock
Logging, Classification, and Presentation Manual, maintained by Geotechnical Services, presents
the Departments practice for identification, classification, description and presentation of soil and
rock for all investigations after August 1, 2007. The Manual is available through the Division of
Engineering Services/Geotechnical Services at the following website:
http://www.dot.ca.gov/hq/esc/geotech/requests/logging_manual/logging_manual.html
Correct interpretation of LOTB sheets, BR, and related discussions in geotechnical reports requires
familiarity with the Manual. The following is an overview of the Departments soil presentation
practice.
The descriptive sequence for a soil consists of a group name and group symbol, followed by
descriptive components, such as density or consistency, color, moisture etc. The group name and
group symbol of a soil, SANDY lean CLAY (CL) for example, is determined using one of the
following standards:
ASTM D 2488-06, Standard Practice for Description and Identification of Soils (Visual-
Manual Procedure), if laboratory testing is not performed
3-2
SOILS
ASTM D 2487-06, Standard Practice for Classification of Soils for Engineering Purposes
(Unified Soil Classification System), if laboratory Particle Size Analysis and Plasticity
Index tests are performed
The descriptive components following the group name and group symbol are defined in the
Logging Manual. Section 2 of the Logging Manual presents the Departments practice for
identifying and describing soil in the field whereas Section 3 presents the practice of soil
classification and description based on laboratory test results.
Soils are identified or classified as either coarse-grained (gravel and sand) or fine-grained (silts
and clays). Natural soil consists of one or any combination of gravel, sand, silt, or clay, and may
also contain boulders, cobbles, and organics.
Coarse-grained soils retain more than 50 percent of material on or above the No. 200 sieve
(0.075mm). GRAVEL (G) and SAND (S) are further identified or classified according to their
gradation as well-graded (W) or poorly graded (P), SILT content (M), or CLAY content (C).
Examples of these are Well-graded SAND (SW) or SILTY SAND (SM).
Fine-grained soils pass more than 50 percent of material through the No. 200 sieve. SILT (M),
CLAY (C), and ORGANIC SOIL (O) are further identified by visual methods or classified by
laboratory plasticity tests as low plasticity (L) or high plasticity (H). Examples of these are Lean
CLAY (CL) or SANDY SILT (ML).
Typically, the Department uses one or more of the following investigative methods to determine a
soils identification, classification, description and strength:
Standard Penetration Test (SPT) with visual/manual methods
Cone Penetration Test (CPT)
Laboratory Testing
3-3
CT TRENCHING AND SHORING MANUAL
density of a granular soil. Empirical relationships to approximate the soil friction angle () and
density are shown in Table 3-1.
Note that both the LOTB and BR report the SPT blow count observed in the field as the N value,
not N60 as used above to determine the apparent density descriptor. The reader is encouraged to
read the Logging Manual on Apparent Density and Appendix A.8 on SPT prior to using Table 3-1.
Note: there are a variety of correction factors that can be applied to the N value such as for
overburden pressure. It is important to know what, if any, correction factors have been applied to
the N value for the correct interpretation of Table 3-1.
The Division of Engineering Services, Office of Geotechnical Services has prepared a summary of
"simplified typical soil values." For average trench conditions, the Engineer will find the data very
useful to establish basic properties or evaluate data submitted by the contractor. Table 3-2 lists
approximate values.
3-4
SOILS
For active pressure conditions, use a unit weight value of = 115 pcf minimum when insufficient
soils data is known.
It is not the Departments practice to use the SPT test as a means of estimating the shear strength
of cohesive soil. Field tests on relatively undisturbed samples including the pocket penetrometer,
torvane, and laboratory tests such as triaxial, unconfined compression and direct shear are
considered more accurate and are discussed in the Logging Manual. Field and/or laboratory test
results are typically available in the Foundation Report and/or Geotechnical Design Report issued
by Geotechnical Services staff, and it is recommended that the Engineer use those results in their
shoring analyses. In the absence of any field or laboratory test results for cohesive soil, the
consistency descriptor can be roughly correlated to shear strength and density as shown in Table
3-3.
3-5
CT TRENCHING AND SHORING MANUAL
3-6
SOILS
The CPT cannot recover soil samples, so visual/manual soil identification is not possible.
However, it is possible to obtain approximate soil identification, relative density for granular soils,
and undrained shear strength (Su) for fine grained soils by using several published relationships.
The Engineer should review the appropriate project geotechnical report(s) for discussions relative
to soil identification and strength from CPT investigations or to contact Geotechnical Services for
guidance on the interpretation of CPT data relating to shoring analysis and design.
3-7
CT TRENCHING AND SHORING MANUAL
Table 3-4. Field and Laboratory Test Reliability of Soil Shear Strength Measurements
3-8
SOILS
Where:
In fine-grained (cohesive) soils, shear strength is initially insensitive to confining pressure, and
derive their strength through cohesion (interparticle attraction). For cohesive soils, the failure
criterion simplifies to:
f = Su Eq. 3-2
Where Su is the undrained shear strength.
3-9
CT TRENCHING AND SHORING MANUAL
Cohesive soils will consolidate or swell over time depending on whether the soil has been loaded
or unloaded, respectively. Trenching and shoring work often creates situations where soil loading
is reduced, such as in an excavation. A fine-grained soil subjected to unloading will then expand
and has the potential to lose shear strength over time.
Factors that the Engineer will consider when assigning strength parameters to a soil include:
The method with which soil shear strength was determined (Table 3-4),
The variability of subsurface profile, and
The number and distribution of shear strength tests.
3-10
SOILS
3-11
CHAPTER 4
EARTH PRESSURE
THEORY AND
APPLICATION
EARTH PRESSURE THEORY AND APPLICATION
4.0 GENERAL
All shoring systems shall be designed to withstand lateral earth pressure, water pressure and the
effect of surcharge loads in accordance with the general principles and guidelines specified in this
Caltrans Trenching and Shoring Manual.
4-1
CT TRENCHING AND SHORING MANUAL
Note - Soil Nail Walls and Mechanically Stabilized Earth (MSE) Walls are not included in
this Manual. Both of these types of systems are designed by other methods that can be
found on-line with FHWA or AASHTO.
4.2 LOADING
A major issue in providing a safe shoring system design is to determine the appropriate earth
pressure loading diagram. The loads are to be calculated using the appropriate earth pressure
theories. The lateral horizontal stresses () for both active and passive pressure are to be
calculated based on the soil properties and the shoring system. Earth pressure loads on a shoring
system are a function of the unit weight of the soil, location of the groundwater table, seepage
forces, surcharge loads, and the shoring structure system. Shoring systems that cannot tolerate any
movement should be designed for at-rest lateral earth pressure. Shoring systems which can move
away from the soil mass should be designed for active earth pressure conditions, depending on the
magnitude of the tolerable movement. Any movement, which is required to reach the minimum
active pressure or the maximum passive pressure, is a function of the wall height and the soil type.
Significant movement is necessary to mobilize the full passive pressure. The variation of lateral
stress between the active and passive earth pressure values can be brought about only through
lateral movement within the soil mass of the backfill as shown in Figure 4-1.
Pp Ultimate Passive
v e
ssi
Pa
p>> a
Po At Rest a
Active
Pa p Displacement
Figure 4-1. Active and passive earth pressure coefficient as a function of wall displacement
4-2
EARTH PRESSURE THEORY AND APPLICATION
Typical values of these mobilizing movements, relative to wall height, are given in Table 4-1
(Clough 1991).
= the movement of top of wall required to reach minimum active or maximum passive
pressure, by tilting or lateral translation, and
H = height of wall.
4-3
CT TRENCHING AND SHORING MANUAL
Plane Surface
Curve Surface
Furthermore, these experiments have shown that the Rankine (1857) and Coulomb (1776) earth
pressure theories lead to quite accurate results for the active earth pressure. However, for the
passive earth pressure, these theories are accurate only for the backfill of clean dry sand for a low
wall interface friction angle.
For the purpose of the initial discussion, it is assumed that the backfills are level, homogeneous,
isotropic and distribution of vertical stress (v) with depth is hydrostatic as shown in Figure 4-3.
4-4
EARTH PRESSURE THEORY AND APPLICATION
The horizontal stress (h) is linearly proportional to depth and is a multiple of vertical stress (v)
as shown in. Eq. 4-1.
= K = hK Eq. 4-1
h v
1
P = h h Eq. 4-2
2
Depending on the wall movement, the coefficient K represents active (Ka), passive (Kp) or at-rest
The resultant lateral earth load, P, which is equal to the area of the load diagram, shall be assumed
to act at a height of h/3 above the base of the wall, where h is the height of the pressure surface,
measured from the surface of the ground to the base of the wall. P is the force that causes bending,
sliding and overturning in the wall.
Depending on the shoring system the value of the active and/or passive pressure can be determined
using either the Rankine, Coulomb, Log Spiral and Trial Wedge methods.
The state of the active and passive earth pressure depends on the expansion or compression
transformation of the backfill from elastic state to state of plastic equilibrium. The concept of the
active and passive earth pressure theory can be explained using a continuous deadman near the
4-5
CT TRENCHING AND SHORING MANUAL
ground surface for the stability of a sheet pile wall as shown in Figure 4-4. As a result of wall
deflection, , the tie rod is pulled until the active and passive wedges are formed behind and in
front of the deadman. Element P, in the front of the deadman and element A, at the front of the
deadman are acted on by two principal stresses, a vertical stress (v) and horizontal stress (h). In
the active case, the horizontal stress (a) is the minor principal stress and the vertical stress (v) is
the major principal stress. In the passive case, the horizontal stress (p) is the major principal
stress and the vertical stress (v) is the minor principal stress. The resulting failure surface within
the soil mass corresponding to active and passive earth pressure for the cohesionless soil is shown
in Figure 4-4.
4-6
EARTH PRESSURE THEORY AND APPLICATION
Tierod
P A
Sheet Pile
wall
Figure 4-4. Mohr Circle Representation of Earth Pressure for Cohesionless Backfill
4-7
CT TRENCHING AND SHORING MANUAL
Collecting Terms:
a + a (sin ) = v v (sin ) Eq. 4-6
a (1 sin )
= Eq. 4-8
v (1+ sin )
(1 sin ) = tan2 45
(1+ sin ) 2
There are various pros and cons to the individual earth theories but briefly here is a summary:
The Rankine formula for passive pressure can only be used correctly when the
embankment slope angle, , equals zero or is negative. If a large wall friction value can
develop, the Rankine Theory is not correct and will give less conservative results.
Rankine's theory is not intended to be used for determining earth pressures directly against
a wall (friction angle does not appear in equations above). The theory is intended to be
used for determining earth pressures on a vertical plane within a mass of soil.
4-8
EARTH PRESSURE THEORY AND APPLICATION
For the Coulomb equation, if the shoring system is vertical and the backfill slope friction
angles are zero, the result will be the same as Rankine's for a level ground condition. Since
wall friction requires a curved surface of sliding to satisfy equilibrium, the Coulomb
formula will give only approximate results since it assumes planar failure surfaces. The
accuracy for Coulomb will diminish with increased depth. For passive pressures the
Coulomb formula can also give inaccurate results when there is a large back slope or wall
friction angle. These conditions should be investigated and an increased factor of safety
considered.
The Log-Spiral theory was developed because of the unrealistic values of earth pressures
that are obtained by theories that assume a straight line failure plane. The difference
between the Log-Spiral curved failure surface and the straight line failure plane can be
large and on the unsafe side for Coulomb passive pressures (especially when wall friction
exceeds /3). Figure 4-2 and Figure 4-31 show a comparison of the Coulomb and Rankine
failure surfaces (plane) versus the Log-Spiral failure surface (curve).
4-9
CT TRENCHING AND SHORING MANUAL
Where:
4-10
EARTH PRESSURE THEORY AND APPLICATION
Values for the coefficient of active lateral earth pressure using the Rankine Theory may
be taken as shown in Eq. 4-14:
And the magnitude of active earth pressure can be determined as shown in Figure 4-5
and Eq. 4-15:
1
( )
Pa = ( ) h2 (Ka )
2
Eq. 4-15
1 sin
= 45 + Arc sin Eq. 4-16
2 2 sin
4-11
CT TRENCHING AND SHORING MANUAL
Rankine made similar assumptions to his active earth pressure theory to calculate the
passive earth pressure. Values for the coefficient of passive lateral earth pressure may be
taken as:
Pp =
1
2
( )( )
( ) h2 K p Eq. 4-18
4-12
EARTH PRESSURE THEORY AND APPLICATION
1 sin
= 45 + Arc sin + Eq. 4-19
2 2 sin
4-13
CT TRENCHING AND SHORING MANUAL
Where:
h = height of pressure surface on the wall.
Pa = active lateral earth pressure resultant per unit width of wall.
Pp = passive lateral earth pressure resultant per unit width of wall.
= angle from backfill surface to the horizontal.
= failure plane angle with respect to horizontal.
= effective friction angle of soil.
Ka = coefficient of active lateral earth pressure.
Kp = coefficient of passive lateral earth pressure.
= unit weight of soil.
Although Rankines equation for the passive earth pressure is provided above, one should
not use the Rankine method to calculate the passive earth pressure when the backfill
angle is greater than zero (>0). As a matter of fact the Kp value for both positive (>0)
and negative (<0) backfill slope is identical. This is clearly not correct. Therefore,
avoid using the Rankine equation to calculate the passive earth pressure coefficient for
sloping ground.
4-14
EARTH PRESSURE THEORY AND APPLICATION
Values for the coefficient of active lateral earth pressure may be taken as shown in Eq.
4-20:
cos 2( )
Ka = Eq. 4-20
sin ( + )sin ( ) 2
cos 2 cos ( + )1 +
cos ( + )cos ( )
And the magnitude of active earth pressure can be determined as shown in Figure 4-7
and Eq. 4-21:
1
( )
Pa = ( ) h2 (Ka )
2
Eq. 4-21
4-15
CT TRENCHING AND SHORING MANUAL
Coulombs passive earth pressure is derived similar to his active earth pressure except the
inclination of the force is as shown in Figure 4-7. Values for the coefficient of passive
lateral earth pressure may be taken as shown in Eq. 4-22:
cos 2( + )
Kp = Eq. 4-22
2
sin( + )sin( + )
cos cos( )1
2
cos( )cos( )
And the magnitude of passive earth pressure can be determined as shown in Figure 4-8
and Eq. 4-23:
Pp =
1
2
( )( )
( ) h2 K p Eq. 4-23
4-16
EARTH PRESSURE THEORY AND APPLICATION
Where:
4-17
CT TRENCHING AND SHORING MANUAL
Formed or precast concrete or concrete sheet piling against the following soils:
Clean gravel, gravel-sand mixture, well-graded rock fill with spalls 22 to 26
Clean sand, silty sand-gravel mixture, single-size hard rock fill 17 to 22
Silty sand, gravel or sand mixed with silt or clay 17
Fine sandy silt, nonplastic silt 14
4-18
EARTH PRESSURE THEORY AND APPLICATION
For the cohesive soil Figure 4-9 can be used to derive the relationship for the active and passive
earth pressures.
Figure 4-9. Mohr Circle Representation of Earth Pressure for Cohesive Backfill
Then,
v sin + a sin + 2c (cos ) = p a Eq. 4-25
Collecting Terms:
v (1 sin ) = a (1+ sin )+ 2c (cos ) Eq. 4-26
Solving for a
4-19
CT TRENCHING AND SHORING MANUAL
v (1 sin ) 2c (cos )
a = Eq. 4-27
(1+ sin ) (1+ sin )
Using the trigonometric identities from above:
a = v tan2 45 2c tan 45 Eq. 4-28
2 2
Extreme caution is advised when using cohesive soil to evaluate soil stresses. The evaluation of
the stress induced by cohesive soils is highly uncertain due to their sensitivity to shrinkage-swell,
wet-dry and degree of saturation. Tension cracks (gaps) can form, which may considerably alter
the assumptions for the estimation of stress. The development of the tension cracks from the
surface to depth, hcr, is shown in Figure 4-10.
hcr
4-20
EARTH PRESSURE THEORY AND APPLICATION
As shown in Figure 4-11, the active earth pressure (a) normal to the back of the wall at depth, h,
is equal to:
a = h K a 2C K a Eq. 4-33
1
Pa = h 2 K a 2C K a (h ) Eq. 4-34
2
According to Eq. 4-33 the lateral stress (a) at some point along the wall is equal to zero, therefore,
h K a 2C K a = 0 Eq. 4-35
2C K a
h = hcr = Eq. 4-36
Ka
As shown in Figure 4-11, the passive earth pressure (p) normal to the back of the wall at depth, h,
is equal to:
p = h K p + 2C K p Eq. 4-37
1
Pp = h 2 K p + 2C K p (h ) Eq. 4-38
2
The effect of the surcharges and ground water are not included in the above figure. In the presence
of water, the hydrostatic pressure in the tension crack needs to be considered.
4-21
CT TRENCHING AND SHORING MANUAL
For shoring systems which support cohesive backfill, the height of the tension zone, hcr, should be
ignored and the simplified lateral earth pressure distribution acting along the entire wall height, h,
including presence of water pressure within the tension zone as shown in Figure 4-12 shall be
used.
(a) Tension Crack with Water (b) Recommended Pressure Diagram for Design
The apparent active earth pressure coefficient, Kapparent, may be determined by:
a
K apparent = 0.25 Eq. 4-39
h
Where: (for Eq. 4-24 through Eq. 4-39)
h = height of pressure surface at back of wall.
Pa = active lateral earth pressure resultant per unit width of wall.
Pp = passive lateral earth pressure resultant per unit width of wall.
= effective friction angle of soil.
C = effective soil cohesion.
Ka = coefficient of active lateral earth pressure.
Kp = coefficient of passive lateral earth pressure.
= unit weight of soil.
hcr = height of the tension crack.
4-22
EARTH PRESSURE THEORY AND APPLICATION
The active lateral earth pressure (a) acting over the wall height, h, should not be less than 0.25
times the effective vertical stress (v = h) at any depth. Any design based on a lower value must
have superior justification such as multiple laboratory tests verifying higher values for "C", as well
as time frames and other conditions that would not affect the cohesive value while the shoring is in
place.
4-23
CT TRENCHING AND SHORING MANUAL
The following equations developed by the authors are based on ASCE Journal of Geotechnical and
Geoenvironmental Engineering (February 1997) and are used to solve this problem.
c
sin sin + cos Eq. 4-40
l
Where:
1 1
l=
2
cos 2
[ ]
x + sin(2 ) v (cos 2 cos 2 ) + x c sin(2 ) + c2 cos 2
Eq. 4-41
= (H cos )
V
(
x = H cos2 )
The following outlines various methods for analyzing shoring systems that have sloping ground
conditions.
4-24
EARTH PRESSURE THEORY AND APPLICATION
For any assumed failure surface defined by angle n from the horizontal and the length of the
failure surface Ln, the magnitude of the wedge weight (Wn) is the weight of the soil wedge plus
the relevant surcharge load. For any failure wedge the maximum value of Pa can be
determined using Eq. 4-42.
Pa =
[ ] [ ] [
W tan ( ) C oLc sin tan ( ) + cos C aL a tan ( )cos ( ) + sin ]
[ ]
1 + tan ( + ) tan ( ) cos ( + )
Eq. 4-42
4-25
CT TRENCHING AND SHORING MANUAL
Where:
4-26
EARTH PRESSURE THEORY AND APPLICATION
Pp =
[ ] [ ] [
W ta n ( + ) + C oL c sin ta n ( + )+ c os + C aL a tan ( + )cos ( ) + sin ]
[ ]
1 tan ( + )tan ( + ) c os ( + )
Eq. 4-43
Where:
Pp = passive lateral earth pressure resultant per unit width of wall.
Wn = weight of soil wedge plus the relevant surcharge loads.
= friction angle between backfill material and back of wall.
= effective friction angle of soil.
n = failure plane angle with respect to horizontal.
C = soil cohesion.
Ln = length of the failure plane.
q
Backfill F
Profile
V
ho R
A E
Tension
Crack Profile
Pa
C
B W
Ca
H
Ca
R
C
- Pa (- ) W
D
Single Wedge Force Polygon
Figure 4-16. Single Wedge and Force Polygon
4-28
EARTH PRESSURE THEORY AND APPLICATION
1. W = Weight of the wedge including weight of the tension crack zone and the surcharges
with a known direction and magnitude
W = ABDEFA ( ) + q(lq )+ V Eq. 4-44
area
2. Ca = Adhesive force along the backfill of the wall with a known direction and magnitude
C = c (BD) Eq. 4-45
a
3. C = Cohesive force along the failure surface with a known direction and magnitude
C = c (DE) Eq. 4-46
4. ho = Height of the tension crack
2 C Ka
ho = ; Where Ka = tan2 45 Eq. 4-47
g (Ka ) 2
5. R = Resultant of the shear and normal forces acting on the failure surface DE with the
direction known only
6. Pa = Active force of wedge with the direction known only
Where:
c = Soil cohesion value.
Ka = Rankine active earth pressure coefficient.
= Soil friction angle.
= Unit weight of soil.
To determine the maximum active force against a retaining wall, several trial wedges must be
considered and the force polygons for all the wedges must be drawn to scale as shown Figure
4-17.
4-29
CT TRENCHING AND SHORING MANUAL
G
q
Backfill F
Profile
K
n+1 n+2 ho
V 2
n
A E
M
1 Tension
Crack Profile
Cn
B W
H
Ca
Pa Rn
n Critical Wedge
D Trial Wedges
Figure 4-17. Culmann Trial Wedges
The procedure for estimating the maximum active force, Pa, as shown in Figure 4-17
and Figure 4-18, is described as follows:
1. Draw the lines for the tensile crack profile parallel to the backfill profile with
height equal to ho.
2. Draw several trial wedges to intersect the tension crack profile line.
3. Draw the vectors to represent the weight of wedges per unit width of the wall
including the surcharges.
4. Draw adhesion force vector Ca acting along the face of the wall.
5. Draw cohesion force vector Coh acting along the failure surfaces.
6. Draw the active force vector Pa.
7. Draw the resultant force vector R acting on the failure place
8. Repeat steps 2 through 7 until all trial wedges are complete
4-30
EARTH PRESSURE THEORY AND APPLICATION
9. Draw a smooth curve through these points as shown in Figure 4-18. A cubic
spline function is used in CT-Flex computer program to draw the smooth line
between point P1 through point Pn+2 as shown in Figure 4-18.
10. Draw dashed line TT through the left end of force vectors Pa as shown in Figure
4-18.
11. Draw a parallel line to line TT that is tangent to the above curve to measure
maximum active earth pressure length as shown in Figure 4-18.
12. Draw a line parallel to the force vectors Pa that begins at TT and ends at the
intersection point of the tangent line to the curved line above. This is the
maximum active pressure force vector Pamax.
The maximum active pressure shown in Figure 4-17 and Figure 4-18 is obtained as:
Pa = (length of L) x (load scale )
4-31
CT TRENCHING AND SHORING MANUAL
T
p1
p2
W1
W2
Rn p n
L
Wn P n+1
Scale
Wn+1
P n+2
Pn=Pmax= *L
2
ca
C n+
Wn+2
T
Figure 4-18. Culmann Graphical Solution to Scale
4-32
EARTH PRESSURE THEORY AND APPLICATION
5.0 8.5 2
300 psf
Backfill
Profile
6.3
9
Tension
Crack Profile
= 30
= 20
18 C = 200 psf
Ca = 200 psf
= 110 pcf
ho = 6.3
4-33
CT TRENCHING AND SHORING MANUAL
Solution:
As shown in Figure 4-20 several trial wedges are drawn. The weight of each of these
wedges, the adhesive force at the wall interface and cohesive force along the failure
surface are computed as is shown below.
The active earth pressure due to soil-wall interaction is constant for all wedges and is
calculated as shown below.
5'
Determine wall angle: = tan 1 = 15.52
18'
(18 6.3)
L = = 12.14 ft.
a cos(15.52 )
Ca = ca La = (.2)(12.14) = 2.43 k / ft
4-34
EARTH PRESSURE THEORY AND APPLICATION
Where La is the length of the active wedge along the backwall and Ca is the active earth
pressure due to wall-backfill adhesion properties.
4-35
CT TRENCHING AND SHORING MANUAL
4-36
EARTH PRESSURE THEORY AND APPLICATION
0.3ksf
6.3'
31.40 k/ft
'
.39
25
18' = 15.52
/f t
6 k
8. 4
= 54.64
4-37
CT TRENCHING AND SHORING MANUAL
Pa =
[ ] [ ] [
W tan ( ) C oLc sin tan ( ) + cos C aL a tan ( )cos ( ) + sin ]
[ ]
1 + tan ( + ) tan ( ) cos ( + )
CT-T&S Program is used to calculate the failure plane angle () and the length of the
critical failure surface (Lc).
WT COH ADH
P = P1-1
[ ]
a 1 + tan ( + ) tan ( ) co s( + )
Calculate the weight contribution from weight of the wedge and weight the surcharge
(WT):
WT = W[tan ( )]= (31.40 )[tan (54.64 30 )]= 14.40 k/ft
[
ADH = Ca La tan ( )cos ( ) + sin (- ) ]
[ ]
= (0.2 )(12 .14 ) tan (54 .64 30 )cos ( 15.52 ) + sin ( 15.52 ) = 0.422 k/ft
4-38
EARTH PRESSURE THEORY AND APPLICATION
The following examples are taken from AREMA (American Railway Engineering and
Maintenance-of-Way Association) Manual for Railway Engineering.
15 2
7 300 psf
Backfill
Profile B 5.77
10
Tension
Crack Profile
= 30
= 14
20 C = 200 psf
= 110 pcf
ho = 5.77
A
Figure 4-23. Culmann AREMA page 8-5-12
Solution:
As shown in Figure 4-24 several trial wedges are drawn. The weight of each of these
wedges, the adhesive force at the wall interface and cohesive force along the failure
surface are computed as is shown below.
4-39
CT TRENCHING AND SHORING MANUAL
500 psf
5.77'
2 3 4 5
1
W
H=20'
Pa
4-40
EARTH PRESSURE THEORY AND APPLICATION
4-41
CT TRENCHING AND SHORING MANUAL
Pa1
W1
Pa2
W2
Pa3
ax
Pa m Pamax = 11.35 klf
W3
Pa4
W4
Pa5
W5
5
C
4-42
EARTH PRESSURE THEORY AND APPLICATION
5.77'
W
20'
LC
Pa
= 55.09
4-43
CT TRENCHING AND SHORING MANUAL
Eq. 4-42 without the adhesion component is used to calculate the active earth pressure
(Pa). Caltrans Trenching & Shoring Check Program is used to calculate the failure plane
angle () and the length of the critical failure surface (Lc).
Pa =
[ ] [
W tan ( ) Co La s in tan ( ) + cos ]
[ ]
1 + tan tan ( ) co s
or
WT COH
Pa = P4.1
[ ]
1 + tan tan ( ) co s
Calculate the weight contribution from weight of the wedge and weight of the surcharge
(WT):
WT = W[tan ( ) ]= (38.31)[tan (55.09 30 )]= 17.92 k/ft
4-44
EARTH PRESSURE THEORY AND APPLICATION
15.0 2
9.3 300 psf
Backfill
Profile
5.77
10
Tension
Crack Profile
= 30
= 20
20 C = 200 psf
= 110 pcf
ho = 5.77
4-45
CT TRENCHING AND SHORING MANUAL
5.77'
W
15.91
= 120 pcf
c = 200 psf
H=20'
= 30
= 20
ho = 5.77'
PA
R
4-46
EARTH PRESSURE THEORY AND APPLICATION
Pa1
Pa2
k lf
Pa3 1 3.9
=
x
ma
Pa
Pa4
Pa5
5
C
W5
Figure 4-29. Culmann Force Polygon
4-47
CT TRENCHING AND SHORING MANUAL
0.5ksf
ho=5.77'
W
LC
H=20' = 15.91
Ph
= 55.18
4-48
EARTH PRESSURE THEORY AND APPLICATION
Eq. 4-42 without the adhesion component is used to calculate the active earth pressure
(Pa). Caltrans Trenching & Shoring Check Program is used to calculate the failure plane
angle () and the length of the critical failure surface (Lc).
P =
[ ] [
W tan ( ) Co Lc sin tan ( ) + co s ]
a [ ]
1 + tan ( + ) tan ( ) cos ( + )
or
WT COH
Pa = P5-1
[ ]
1 + tan ( + ) tan ( ) cos( + )
Calculate the weight contribution from weight of the wedge and weight of the surcharge
(WT):
[ ] [ ]
WT = W tan ( ) = (43.65 ) tan (55.18 30 ) = 20.51 k/ft
P = (20.51 5.65)
a 1 + tan (20 + 1 2.91) tan (5 5.09 30) cos (20 + 1 5.91) = 13 .70 k /ft
[ ]
4-49
CT TRENCHING AND SHORING MANUAL
Plane Surface
Curve Surface
Figure 4-31. Passive Active failure surface; straight line versus spiral surface of sliding.
4-50
EARTH PRESSURE THEORY AND APPLICATION
Coulombs theory gives increasingly erroneous values of passive earth pressure as the wall friction
() increases. Therefore, Coulombs theory could lead to unsafe shoring system designs because
the calculated value of passive earth pressure would become higher than the soil could generate.
Terzaghi (1943) suggested that combining a logarithmic spiral and a straight line could represent
the failure surface. Morison and Ebeling (1995) suggested a single arc of the logarithmic spiral
could realistically represent the failure surface. Both methods, (Terzaghi 1943 composite failure
surface and Morison and Ebeling 1995) are implemented in this Trenching and Shoring Manual.
The composite failure surface will be examined first. As seen in Eq. 4-48 and Figure 4-32
(Shamsabadi, et al,. 2005), the logarithmic spiral portion of the failure surface (BD) is governed by
the height of the wall (AB), the location of the center of the logarithmic spiral arc (O), and the
soils internal friction angle () in sand and c- soil. However, the curved failure surface will be
circular (R = Ro) in cohesive soil (for total stress analysis, = 0). The spiral surface is given as:
Ro is obtained from triangle OAB. The upper portion of DE is a straight line, which is tangent to
the curve BD at point D. DE makes an angle 1 with the horizontal given in Eq. 4-19.
Figure 4-32. Geometry of the developing mobilized failure plane (Shamsabadi, et al,. 2005)
4-51
CT TRENCHING AND SHORING MANUAL
The logarithmic spiral leaves the wall at the takeoff angle (w) at radius OB, and intersects the
conjugate failure surface wedge CDE. AD lies on a ray of the logarithmic spiral zone that must
pass through the center of the logarithmic spiral arc. As a result, the location of the center of the
Log-Spiral curve (O) can be accurately defined based on the subtended angle m. Either moment
equilibrium or force equilibrium can be used to calculate the passive earth pressure force per unit
length of the wall. Several authors have calculated passive earth pressure coefficients using log
spiral failure surfaces (moment method and method of slices), circular failure surfaces and
elliptical failure surfaces. The shoring engineer has the option to use any of these methods.
1 (
2 K tan )
= tan1 Eq. 4-50
p 2 K 1
Where is the wall interface friction angle that varies from zero to its full value
(where = ult) as a function of . The coefficient K is the horizontal to vertical stress
ratio given in Eq. 4-51.
A1 + A2
K=
A3 Eq. 4-51
Where:
C
A1 = 1 + sin2 + sin (2)
z Eq. 4-52
4-52
EARTH PRESSURE THEORY AND APPLICATION
2
2
A2 = 2 cos tan + + tan2 4 +
C C C
tan 1
z
z z
Eq. 4-53
A3 = cos2 + 4 tan 2
Eq. 4-54
=H
z
Therefore, the value of m, can be obtained both from the geometry of the composite
failure surface and/or from the state of the stresses of a soil element at the bottom of the
wall. The geometry of the failure surface presented in Figure 4-32 can be established
using Eq. 4-49, Eq. 4-50 and Eq. 4-55. It should be noted that the direction of the takeoff
angle (w) is a function of the wall-soil interface friction angle (), the angle of internal
friction (), the cohesion of the soil (C), and the wall height (H). Once the geometry of
the failure plane is established then the failure mass can be divided into slices as shown
in Figure 4-33. Earth pressure Pph is then calculated by summation of forces in the
vertical and horizontal direction for all slices using Eq. 4-56.
4-53
CT TRENCHING AND SHORING MANUAL
Figure 4-33. Geometry of the failure surface and associated interslice forces.
n
dE
P = i =1
h
(
1 tan tan +
w ) Eq. 4-56
Where:
dE =
[
W tan( + )+ (C)(L) sin tan( + )+ cos ]
1 tan tan( + )
Eq. 4-57
By dividing the resisting wall force Ph by 0.5H2, one obtains the horizontal passive
pressure coefficient (Kph) which is expressed as:
2P
ph
K =
ph 2
H Eq. 4-58
4-54
EARTH PRESSURE THEORY AND APPLICATION
E =
(W )(L )+ (P )(L )
ABDF 2 R 3
w L
1 Eq. 4-59
4-55
CT TRENCHING AND SHORING MANUAL
Considering the cohesion part of the backfill only as shown in Figure 4-34 the passive
earth pressure due to cohesion (EC) can be determined by the summation of moments
about the center of log spiral point O as follows:
M C + (PC )(L 5 )
EC = Eq. 4-60
L4
Where:
C + PC 2
MC =
tan
(
R R 02 ) Eq. 4-61
For the cohesive soil where the soil friction is equal to zero:
( )
M C = (C )( ) R 2 Eq. 4-62
4-56
EARTH PRESSURE THEORY AND APPLICATION
4-57
CT TRENCHING AND SHORING MANUAL
For non-cohesive soils, values for the passive lateral earth pressure may be taken
from Figure 4-37 using the following procedure:
Given , , and .
Calculate ratios / and /.
Determine initial Kp for / from Figure 4-37.
Determine reduction factor R using the ratio of /.
Calculate final Kp = R*Kp.
4-58
EARTH PRESSURE THEORY AND APPLICATION
Figure 4-37. Passive earth pressure coefficient (Caquot and Kerisel, 1948)
For conditions that deviate from those described in Figure 4-37, the passive pressure
may be calculated by using a trial procedure based on the trial wedge theory or a
logarithmic spiral method.
4-59
CT TRENCHING AND SHORING MANUAL
4-60
EARTH PRESSURE THEORY AND APPLICATION
Ew =
( W )( L )
ABD 2
Eq. 4-64
L
1
Figure 4-39. Mobilized full log spiral failure surface for cohesion component
M
c
E =
c L
4 Eq. 4-65
The passive earth pressure coefficients for various methods are listed in the following
tables for zero slope backfill ( = 0o). For sloping backfill, the value of Kph should be
determined by the using Figure 4-37.
4-61
CT TRENCHING AND SHORING MANUAL
LS Forces Trial
25 Kph vs
45
20
15
40
Kph
10
35
30
5
25
20
15
0 10 20 30 40
(degrees)
Figure 4-40. Log Spiral Forces Method Full Log Spiral Trial
4-62
EARTH PRESSURE THEORY AND APPLICATION
LS Forces Curve
30 Kph vs
45
25
20
40
K ph
15
10 35
30
5 25
20
15
0 10 20 30 40
(degrees)
Figure 4-41. Log Spiral Forces Method Full Log Spiral No Trial
4-63
CT TRENCHING AND SHORING MANUAL
LS Forces Rankine
24 Kph vs
45
20
16
40
Kph
12
8 35
30
4 25
20
15
0 10 20 30 40
(degrees)
4-64
EARTH PRESSURE THEORY AND APPLICATION
12
35
Kph
30
25
4
20
15
0 10 20 30 40
(degrees)
Figure 4-43. Log Spiral Modified Moment Method Composite Failure Surface
4-65
CT TRENCHING AND SHORING MANUAL
20
40
Kph
10
35
30
25
20
15
0 10 20 30 40 50
(degrees)
Figure 4-44. Log Spiral Moment Method Full Log Spiral Failure Surface
4-66
EARTH PRESSURE THEORY AND APPLICATION
20
40
K ph
10
35
30
25
20
15
0 10 20 30 40 50
(degrees)
4-67
CT TRENCHING AND SHORING MANUAL
16
12
35
Kph
30
25
4
20
15
0 10 20 30 40
(degrees)
4-68
EARTH PRESSURE THEORY AND APPLICATION
Table 4-6 shows the values of Kph computed by the various log spiral and straight line
methods described above and shown in Figure 4-31 on page 4-50. When the wall
interface friction () less than about 1/3 of the backfill soil friction angle () the value of
Kph does not differ significantly. However, for large values of wall interface friction
angle (), the values of Kph should be determined by the using the log spiral methods.
Note that the values listed in the following table are for the purposes of comparison of the
various methods with zero slope backfill ( = 0o).
Table 4-6. Kph based on straight or curved rupture lines with zero slope backfill ( = 0o)
Kph
Straight Line Log Spiral
/ Coulomb/ Forces Moment
Rankine Trial
Wedge Trial Curve Composite Curve Composite
0 3.00 3.00 3.00 3.00 3.00 3.00 3.00
1/3 3.00 4.14 4.13 4.14 4.11 3.98 3.96
30
2/3 3.00 6.11 5.01 5.01 4.85 5.05 4.94
1 3.00 10.10 5.68 6.56 5.45 6.03 5.78
0 3.69 3.69 3.69 3.69 3.69 3.69 3.69
1/3 3.69 5.68 5.57 5.58 5.53 5.36 5.31
35
2/3 3.69 9.96 7.13 7.14 6.84 7.35 7.15
1 3.69 22.97 8.39 9.79 8.02 9.26 8.82
0 4.60 4.60 4.60 4.60 4.60 4.60 4.60
1/3 4.60 8.15 7.75 7.76 7.66 7.46 7.37
40
2/3 4.60 18.72 10.60 10.62 10.07 11.33 10.94
1 4.60 92.59 13.09 15.40 12.47 15.33 14.45
4-69
CT TRENCHING AND SHORING MANUAL
Examples of surcharge loads are spoil embankments adjacent to the trench, streets or highways,
construction machinery or material stockpiles, adjacent buildings or structures, and railroads.
Hs
H
h
Figure 4-47. Minimum Lateral Surcharge Load
4-70
EARTH PRESSURE THEORY AND APPLICATION
Where:
h = constant horizontal earth pressure due to uniform surcharge
K = coefficient of lateral earth pressure due to surcharge for the following conditions:
Use Ka for active earth pressure.
Use Ko for at-rest earth pressure.
Q = uniform surcharge applied to the wall backfill surface within the limits of the active
failure wedge.
4-71
CT TRENCHING AND SHORING MANUAL
The general equation for determining the pressure at distance h below the ground line is
(See Figure 4-48):
2Q
h = [ R sin cos(2 )] Eq. 4-67
Where R is in radians.
L2 L1 = Distance from
L1 a wall to left edge
Q (psf) of strip load
L2 = Distance from
wall to right edge
of strip load
h a = width of
surcharge strip
/2
R = (/180)
4-72
EARTH PRESSURE THEORY AND APPLICATION
The general equation for determining the pressure at distance h below the ground line is:
(See Figure 4-49)
For m 0.4:
Ql 0 .2 n
h = Eq. 4-68
(
H 0.16 + n 2 )
2
L1
mH
Ql (plf)
nH L1 = Distance from
wall to line load
H
h
4-73
CT TRENCHING AND SHORING MANUAL
The general equation for determining the pressure at distance h below the ground line is:
(See Figure 4-50)
For m 0.4:
Qp n2
h = 0.28 Eq. 4-70
(
H 2 0.16 + n 2 )3
L1
mH
Qp (lbs)
nH L1 = Distance from
wall to point load
H
h
4-74
EARTH PRESSURE THEORY AND APPLICATION
In addition, h is further adjusted by the following when the point is further away from
the line closest to the point load: (see Figure 4-51)
h' = h cos 2 [(1.1) ] Eq. 4-72
Wall
h Qp (lbs)
Lat
PLAN VIEW
4-75
CT TRENCHING AND SHORING MANUAL
The following example compares the pressure diagrams for a HS20 truck. (using point loads)
centered in a 12' lane to a load of Q = 300 psf (using the Boussinesq Strip method). The depth
of excavation is 10'.
x1 = m1 H
m1 = 12 = 1 .2
10
x2 = m2 H
m2 = 6 = 0 .6
10
n = depth
H
Depth n
2 0.2
4 0.4
6 0.6
8 0.8
10 1.0
For line AB, see Eq. 4-71. For loads at an angle to AB, see Eq. 4-72.
4-76
EARTH PRESSURE THEORY AND APPLICATION
4-77
CT TRENCHING AND SHORING MANUAL
0.0 0.0
77.3 150.1
150.4 1715
.
144.1 149.3
1131
. 1214
121 .4
84.6 96.5
CONCLUSION: Strip load of Q = 300 psf compares favorably to a point load evaluation
for HS20 truck loadings.
4-78
EARTH PRESSURE THEORY AND APPLICATION
4-79
CT TRENCHING AND SHORING MANUAL
h
Figure 4-52. Alternate Traffic Surcharge Loading
4-80
CHAPTER 5
STRUCTURAL DESIGN
OF SHORING SYSTEMS
STRUCTURAL DESIGN OF SHORING SYSTEMS
5.0 INTRODUCTION
It is OSC practice to review the trenching and shoring problems using Allowable Stress Design
(ASD) as specified in the Standard Specifications for falsework design, the Construction Safety
Orders and the Manual of Railway Engineering (AREMA). This chapter summarizes the allowable
values that the reviewer should use for timber and structural steel. For aluminum and concrete
members use the latest acceptable national standard. For timber connections use the current
National Design Specification for Wood Construction (NDS) printed by National Forest Products
Association. Historically, these allowable values have provided shoring systems that are rigid and
strong to support the earth pressures due to dry and/or saturated soils.
For timber shoring analysis you may reference the most recent version of the NDS for Wood
Construction Manual to obtain allowable working stresses.
When shoring plans designed by a qualified engineer do not specify stress limitations or list
type of lumber (timber), OSC will review the plans assuming Douglas Fir Larch (North) Group
II with the following stress limitations:
5-1
CT TRENCHING AND SHORING MANUAL
Lesser stress values shown on the shoring plans or in the accompanying calculations will
be used for review.
When lumber (timber) type is listed or shown on the shoring plan without allowable stress
values the NDS will be used as a guide. If the specific lumber grading is not included, use the
lowest allowable NDS stress values.
Railroads allow 1,710 psi maximum in lieu of 1,800 psi for flexural stress for Douglas Fir-
Larch, Dense Select Structural timber. Shoring adjacent to railroads is to be designed and
reviewed in accordance with railroad requirements. Specific railroad requirements can be
found in the AREMA Manual for Railway Engineering, Chapter 7, Section 2.13 Temporary
Structures and are included in CHAPTER 8 of this Manual.
5.1.2 Steel
The maximum allowable stresses, generally, are based on the assumed use of structural steel
conforming to ASTM Grade A36. Since, in general, the load carrying capacity of steel beams
will be limited by stress, not deflection, the use of higher strength steels may be beneficial.
However, since there are no specifications to cover the design stress criteria, the following
information may be used for rolled steel sections or you may refer to current AISC
specifications.
For determining allowable bending stresses for steel members, (excluding sheet piles) the
AISC requirements for ASD are used. For vertical shoring elements such as W or HP sections,
it is assumed that the entire length of the beam is laterally supported due to the lagging.
Therefore, determining the allowable bending stress, Fb, is based on this assumption. The
5-2
STRUCTURAL DESIGN OF SHORING SYSTEMS
allowable bending stresses for rolled steel sections are based on how the member is classified;
as a compact, non-compact, or partially compact section based on the following criteria:
Non Compact
Flange
65 bf 95 bf
Fy
<
2t f
Fy Partially Fb = Fy 0.79 0.002 Fy 0.66 Fy
Compact 2t f
Compact Web
Section
h 640
tw Fy
Compact
Flange
bf 65
2t f
Fy Compact Fb = 0.66 Fy
Section
Compact Web
h 640
tw Fy
Compact
Flange
bf 65
2t f Fy Non compact Fb = 0.6 Fy
Non compact Section
Web
640 h 970
<
Fy tw Fy
Please refer to AISC for beam conditions where the compression flange is not fully supported.
5-3
CT TRENCHING AND SHORING MANUAL
For determining critical flange buckling stress, the following formula may be used:
12,000,000
f (maximum) =
Ld
bt
Where:
L = unsupported length.
d = depth of the member
bt = area of the compression flange.
The above value is limited to no more than 22,000 psi for unidentified steel. For identified
steel the above value should be limited to the criteria for compact and non-compact sections as
discussed above.
Steel sheet piling: use Grade A328 steel for which Fb = 25 ksi, unless specific information is
furnished for a higher grade steel.
For determining the allowable axial compressive stress on a steel member with pinned ends,
the following formula may be used for A36 steel only:
2
P L
= 16,000 0.38 r = least radius of gyration of the
A r section
2
L = unsupported length
P L L/r maximum is limited to 120
For A50 grade steel: = 22,000 0.74
A r
For the analysis of bi-axial bending, OSC best practice requires investigation when the cross
slope or cant of a beam is greater than 2%. For additional details see the OSC Falsework
Manual.
For bolted connections use the most current version of the AISC Manual.
The strength of fillet welded connections may be approximated by assuming a value of 1,000
lbs per inch for each 1/8 inch of fillet weld.
Railroads have different allowable stress requirements. See CHAPTER 8 Railroad of this
Manual. (Section 8.1.5.7 Structural Integrity.)
5-4
STRUCTURAL DESIGN OF SHORING SYSTEMS
Timber
Compression grain P
f =
A
Horizontal Shear L = span length (center to
(1.5)(w ) L b d center)
2 2
fv = b = thickness of supporting
A
member or length of
bearing stress area,
whichever is less
d = depth of member for
which shear is being
investigated
w = unit load
5-5
CT TRENCHING AND SHORING MANUAL
Steel
Shear V V = is the vertical shear
v=
(h t w ) h = overall depth of the beam
(out to out of the beam
flanges).
tw = the thickness of the beam
web
Web Crippling*
For end reactions R R = concentrated load or end
f =
(a + k )(t w ) reaction
a = length of bearing
For interior reactions R
f = k = distance from the outer
(a + 2k )(t w ) face to the flange to the
web toe of fillet.
* AISC 9th Edition
redefines this as All dimensions are in inches.
Web Yielding
For lagging, use simple span moments. Multiply all loads by 0.6 to account for soil arching.
wL2
M = (0.6 )
8
In many cases the effective span for lagging will be less than the spacing of the supports.
For additional information on lagging see section 5.4 LAGGING in this chapter.
For interior moments of uniformly loaded continuous uprights, walers, or rails, then the following
formula may be used:
wL2
M=
10
For cantilevers use:
wL2
M=
2
The Design Earth Pressure Diagram will be the sum of the basic earth pressure, surcharge loads,
and any other applicable loads (such as ground water).
Since calculating earth pressures is not precise, an irregular-shaped composite diagram may be
simplified by using standard geometrical shapes (rectangles, triangles, etc.).
5-6
STRUCTURAL DESIGN OF SHORING SYSTEMS
5.3 OVERSTRESS
Short term increases to allowable stresses are allowed (to a maximum of 133%) except in the
following situations when:
1. Excavations are in place more than 90 days.
2. Dynamic loadings are present (pile driving, traffic, etc).
3. Excavations are adjacent to railroads.
4. Analyzing horizontal struts.
5.4 LAGGING
Lagging is placed between the flanges of either wide flange (W) or HP piles. The practice of
installing lagging behind the back flange of the soldier piling is not recommended because the
potential arching action of the supported soil will be destroyed. Also, the unsupported length of the
compression flange of the beam will be affected. Lagging placed behind the front flange may be
wedged back to provide tight soil to lagging contact. Voids behind lagging should be filled with
compacted material. Lagging may be installed with a maximum spacing up to 1 inches between
lagging members to permit seepage through the wall system. Movement of soil through the
lagging spaces can be prevented by placing or packing straw, hay or similar material into the
spaces. Filter fabric behind the lagging members is usually used for permanent structures.
The lagging bridges and retains soil between piles and transfers the lateral soil load to the soldier
pile system. Due to the flexibility of the lagging and the soil arching capability, as shown in Figure
5-1, multiplying the maximum earth pressure by a reduction factor of 0.6 reduces the soil pressure
distribution behind the lagging.
Soil Arching
5-7
CT TRENCHING AND SHORING MANUAL
Construction grade lumber is the most common material used for lagging. Treated lumber is
beneficial to use when it is expected that the lagging will remain in place for a long period of time,
or permanently. If the use of treated lumber is proposed, check to see that it complies with your
contract and permit requirements, especially in and near water sources.
Lateral soil movement within the failure wedge induces soil arching behind lagging. This soil
movement causes the lagging to flex outward. The arching process induces a redistribution of soil
pressure away from the center of the lagging toward the much stiffer soldier pile support. Because
of this, the design load on the lagging may be taken as 0.6 times the theoretical or calculated earth
pressure. Studies have shown that a maximum lagging pressure of 400 psf should be expected
when surcharges are not affecting the system. Without soil arching, the pressure redistribution
would not occur and reduced lagging loads should not be considered. For the arching effect to
occur the backside of the soldier pile must bear against the soil.
Lagging design load = 0.6 (shoring design load).
Maximum lagging load may be 400 psf without surcharges.
Table 5-2 lists FHWA recommended minimum timber thickness for construction grade Douglas
Fir lagging for the following soil classifications.
Competent Soils: These soils include high internal friction angle sand or granular material
or stiff to very stiff clays.
Difficult Soils: These soils consist of loose to low internal friction angle cohesionless
material, silty sands, and over consolidated clays which may expand laterally, especially in
deep excavations.
Potentially Dangerous Soils: The use of lagging with potentially dangerous soils is
questionable.
The tabular values may be used for lagging where soil arching behind the lagging can develop.
Tabular values should not be used for excavations adjacent to existing facilities including
railroads. Lagging used in conjunction with surcharges should be analyzed separately.
5-8
STRUCTURAL DESIGN OF SHORING SYSTEMS
Recommended Thickness of
Soil Description Lagging (rough cut) for clear
Unified Depth
Classification spans of:
5 6 7 8 9 10
COMPETENT SOILS
Silts or fine sand
and silt above ML, SM ML
water table
Sands and gravels GW, GP, GM,
(Medium dense to GC, SW, SP, 0 to 25 2 3 3 3 4 4
dense) SM
Clays (Stiff to very
CL, CH 25 to 60 3 3 3 4 4 5
stiff); non-fissured
Clays, medium
consistency and H/C CL, CH
< 5.
DIFFICULT SOILS
Sands and silty sands,
SW, SP, SM
(loose).
Clayey sands (medium
dense to dense) below SC 0 to 25 3 3 3 4 4 5
water table.
Clays, heavily over-
CL, CH 25 to 60 3 3 4 4 5 5
consolidated fissured
Cohesionless silt or fine
sand and silt below water ML; SM ML
table
POTENTIALLY DANGEROUS SOILS (appropriateness of lagging is questionable)
5-9
CHAPTER 6
UNRESTRAINED
SHORING SYSTEMS
UNRESTRAINED SHORING SYSTEMS
Soldier pile retaining walls may be constructed with driven piles (steel, timber or concrete) or they
may be placed in drilled holes and backfilled with concrete, slurry, sand, pea-gravel or similar
material. A soldier pile could also be a cast in place reinforced concrete pile. Lagging is placed
between soldier pile vertical elements and could be treated timber, reinforced shotcrete, reinforced
6-1
CT TRENCHING AND SHORING MANUAL
cast in place concrete, precast concrete panels or steel plates. This type of wall depends on passive
resistance of the foundation material and the moment resisting capacity of the vertical structural
members for stability, therefore its maximum height is limited to competence of the foundation
material and the moment resisting capacity of the vertical structural members. The economical
height of this type of wall is generally limited to a maximum height of 18 feet. Figure 6-2 shows a
typical soldier pile retaining wall.
6-2
UNRESTRAINED SHORING SYSTEMS
Point O to compensate the resultant net active and passive pressure below point of rotation at Point
O. The calculated depth, D, is determined by increasing DO by 20% to approximate the total
embedment depth of the vertical wall element. The 20% increase is not a factor of safety, it
accounts for the rotation of the length of vertical wall element below Point O as shown in Figure
6-3.
For unrestrained shoring systems, depending on the site soil profile, the simplified lateral earth
pressure distribution shown in Figure 6-4 through Figure 6-8 may be used.
6-3
CT TRENCHING AND SHORING MANUAL
For walls with vertical elements embedded in a single layer of granular soil and retaining granular
soil, Figure 6-4 may be used to determine the lateral earth pressure distribution for a cantilever
shoring system.
6-4
UNRESTRAINED SHORING SYSTEMS
For walls with vertical elements embedded in multi-layer granular soil and retaining granular
soil, Figure 6-5 may be used to determine the lateral earth pressure distribution for a cantilever
shoring system.
6-5
CT TRENCHING AND SHORING MANUAL
If walls support or are supported by cohesive soils, the walls may be designed by the total stress
method of analysis and undrained shear strength parameters. For the latter, the simplified lateral
earth pressure distribution shown in Figure 6-6, Figure 6-7, and Figure 6-8 may be used.
6-6
UNRESTRAINED SHORING SYSTEMS
6-7
CT TRENCHING AND SHORING MANUAL
To determine the active lateral earth pressure on the embedded wall element shown above:
Treat the sloping backfill above the top of the wall within the active failure wedge as an
additional surcharge (v).
The portion of the negative loading at the top of the wall due to cohesion is ignored
6-8
UNRESTRAINED SHORING SYSTEMS
Numerous full-scale pile experiments have shown the passive resistance in front of an isolated pile
is a three dimensional problem as shown in Figure 6-9. Two dimensional classical earth pressure
theories under estimates the passive resistance in front of a soldier pile. Therefore, the passive
resistance in front of a pile calculated by classical earth pressure theories shall be multiplied by the
6-9
CT TRENCHING AND SHORING MANUAL
adjusted pile width. The adjusted pile width is a function of the effective width of the pile and the
soil friction angle () as shown below.
Adjusted Pile Width = Effective Width Arching Capability Factor Eq. 6-1
Table 6-1. Arching Capability Factor
Pile Spacing (s) Arching Capability Factor
3*d 3
>3*d 0.08 ( 3 )
Where:
Effective Width = Width of the pile as described above.
d = Effective Width
= Internal friction angle of the soil in degrees
For granular soils, if the pile spacing is 3 times the effective width (d) or less the arching capability
factor may be taken as 3. The arching capability for cohesive soil ranges between 1 and 2 as shown
in Table 6-2.
Below the excavation depth the adjusted pile width is used for any active loadings (including
surcharge loadings) on the back of the pile as well as for the passive resistance in front of the pile.
The adjusted pile width cannot exceed the pile spacing and when the adjusted pile width equals the
pile spacing, soldier pile systems can be analyzed in the same manner as sheet pile systems.
6-10
UNRESTRAINED SHORING SYSTEMS
6.3 DEFLECTION
Calculating deflections of temporary shoring systems can be complicated. Deflection calculations
are required for any shoring system adjacent to the Railroad or high risk structures. Generally, the
taller a shoring system becomes the more likely it is to yield large lateral deflections. The amount
of deflection or movement that is allowable inversely proportional to the sensitivity to movement
of what is being shored. Thus it will be up to the Engineers good judgment as to what degree of
analysis will be performed. Bear in mind that except for the Railroad as discussed in CHAPTER 8
of this Manual, there are no guidelines on the maximum allowable lateral deflection of the shoring
system. For other high risk structures, allowable deflections are based on case by case basis.
Typical deflection calculations are normally performed per standard beam analysis methods. The
deflection can either be determined from double integration of the moment diagram or by
multiplying the area under the moment diagram times its moment arm beginning from the top of
the pile to a depth 'D' below the dredge line. Although these methods described above are for
standard beam analysis, it should be pointed out that typical shoring systems do not necessarily act
as standard beams supported by point supports. Instead, for calculating a realistic deflection for a
shoring system a soil-structure interaction (SSI) analysis using a p-y approach or a finite element
method shall be performed. The SSI method of analysis is beyond the scope of this Manual and
the Engineer is encouraged to contact the Trenching and Shoring Specialist in Sacramento.
6-11
CT TRENCHING AND SHORING MANUAL
DEFLECTED BEFORE
SHAPE DEFLECTION
D POINT of
FIXITY
For the simple beam analysis method, one important issue that needs to be considered when
calculating deflections is the Point of Fixity, or the point of zero (0) deflection, below the
excavation line as shown in Figure 6-10. The Point of Fixity is defined as a percentage of the
embedment depth 'D' which varies from 0 to 0.75D. For unrestrained shoring systems in most stiff
to medium dense soils, a value of 0.25D may be assumed. A greater value may be used for loose
sand or soft clay. It should be noted that the simple beam method of analysis alluded to above is
only approximate.
6-12
UNRESTRAINED SHORING SYSTEMS
The following procedure is used for the check of a Cantilever wall (see Figure 6-3):
1. Calculate Active/Passive Earth Pressure to an arbitrary point, O, at the distance, DO,
below the excavation line.
2. Take a moment about Point O to eliminate Force R and determine embedment depth
DO.
3. Increase DO by 20 percent (D = 1.2DO)
4. Calculate R by summation of forces in horizontal direction (R 0, if R is larger than
zero, increase D)
5. Calculate Maximum Bending Moment (MMAX) and Maximum Shear Force (VMAX) to
check the vertical structural member and lagging.
6-13
CT TRENCHING AND SHORING MANUAL
20 ft
Solution:
Calculate and plot earth pressure distribution.
Calculate the total force on the shoring system.
37
K a1 = tan 2 45 - = tan 2 45 - = 0.249
2 2
30
K a2 = tan 2 45 - = tan 2 45 - = 0.333
2 2
6-14
UNRESTRAINED SHORING SYSTEMS
Stress Points
4 ft
a1 = 1+
a2 a2 = 1
a1 a3 = 2+ = 2
a4 = 3+ = 3
6 ft
a5 = Water
a3
20 ft
Water
Pressure
a4 a5
Figure 6-13. Pressure Loading Diagram
In the figure above and the analysis below, the subscripted numbers refer to the soil layer. The
superscripted + refers to the stress at the indicated soil layer due the material above the layer
line based on Ka of that soil. The superscripted refers to the stress at the indicated soil layer
for the material above the layer line based on the Ka of the soil below the layer line.
Water Pressure
a5 = 20(62.4 pcf ) = 1,248.0 psf
6-15
CT TRENCHING AND SHORING MANUAL
DRIVING FORCES:
1
F1 = (4 ft )(129.48 psf ) = 258.96 lb/ft
2
F2 = (6 ft )(173.16 psf ) = 1,038.96 lb/ft
1
F3 = (6 ft )(377.76 173.16 psf ) = 613.80 lb/ft
2
F4 = (20 ft )(377.76 psf ) = 7,555.20 lb/ft
1
F5 =(20 ft )(644.16 377.76 psf ) = 2,664.00 lb/ft
2
1
F6 = (20 ft )(1248 psf ) = 12,480 lb/ft
2
THE NET FORCES:
FTOTAL = 24,610.92 lb/ft
A1 = F1
4 ft
F1
A2 = F2
A1 A3 = F3
A4 = F4
A2 F2
6 ft
F3
A5 = F5
A3 A6 = F6
F4
20 ft A6
A4
F5 F6
Water
A5 Pressure
6-16
UNRESTRAINED SHORING SYSTEMS
= 34
10 ft =0
= 120 pcf
1.6 = 36
= 24
D 1
= 125 pcf
Solution:
1. Active & Passive Earth Pressures.
2. Pile Embedment D.
3. Maximum Moment.
Calculate the Active & Passive Earth Pressures:
34
K a1 = tan 2 45 = tan 2 45 = 0.283
2 2
Use Coulomb theory to calculate active earth pressure below the dredge line.
6-17
CT TRENCHING AND SHORING MANUAL
cos 2
K a2 =
sin ( + )sin
2
cos 1 +
cos
cos 2 (36)
K a2 = = 0.235
sin (24 + 36)sin36
2
cos241 +
cos36
The passive horizontal earth pressure coefficient Kph is calculated using Figure 4-37 as
shown below:
Calculate /: 24 36 = 0.67 .
Calculate /: 32 36 = 0.89 .
2 ft
a= 0.283
10 ft
= 120 pcf
a= 0.235
D
ph= 1.20 = 125 pcf
6-18
UNRESTRAINED SHORING SYSTEMS
Passive lateral load distribution for the second layer in the front at depth D:
pD = (125)(12
. ) D = 150.0D psf
Calculate active earth pressure for the second soil layer PA2:
P = 258.0 D = 258.0D plf
A21
D
P = ( 26.88)( D) = 13.44D2 plf
A22 2
Calculate passive earth pressure for the second soil layer PP:
PP
D
= (150)( D) = 75.0D2 plf
2
Because the pile spacing is equal to 3 times the effective width of the pile, the soldier pile
wall can be analyzed in the same manner as a sheet pile wall.
6-19
CT TRENCHING AND SHORING MANUAL
10 ft 720 lb/ft
1,700 lb/ft
258D lb/ft
D 2 2
75D lb/ft 13.44D lb/ft
Calculate Driving Moment (MDR) and Resisting Moment (MRS) about Point O.
6-20
UNRESTRAINED SHORING SYSTEMS
150 3
D 26.88D3 774.0D2 14,520.0D 55,600.0 = 0.0
1.3
4,320
10 ft 10,200
Y 1,548 *Y
2
450 * Y 80.64* Y
2
23 ft
Zero Shear
6-21
CT TRENCHING AND SHORING MANUAL
10 8.71
M max = 4,320.00(5 + 8.71) + 10,200.00 + 8.71 + 1,548.00( 8.71) +
3 2
(
80.64 8.712 )
8.71
3
( )
8.71
450.00 8.712
3
M max 159.43*12
S required = = = 80.83 in 3 < 106 in 3 ok
Fb 23.67ksi
6-22
UNRESTRAINED SHORING SYSTEMS
The Engineer is also reminded that the method described below yields only approximate
deflections. If the shoring system is adjacent to a Railroad or other high risk structure then a
more rigorous approach may be necessary. See Section 6.3 DEFLECTION,
Section 7.3.3 Deflection, and Section 8.3 DEFLECTION CALCULATION for more
information.
To determine the deflected shape, it will be necessary to plot the shear and moment diagrams.
Also, the unfactored Depth Do needs to be based on the driving moment equaling the resisting
moment: M DR = M RS . From above:
3 3 2
150 DO 26.88 DO 774 DO 14,520 DO 55,600 = 0
3 2
123.12 DO 774 DO 14,520 DO 55,600 = 0
3 2
DO 6.29 DO 117.93DO 451.59 = 0
DO 15.66 ft
6-23
CT TRENCHING AND SHORING MANUAL
73
8.7
excavation line:
2
y = 1548 = 2.1 ft
738.72
10,017 G
Figure 6-19. Loading Diagram
6-24
UNRESTRAINED SHORING SYSTEMS
V B = V12.1 1 (738.72)(1.81')(1.81') E
2
V B = 16,145 1,210 = 14,935 lbs Figure 6-22. Deflected Shape
Determine Moment at B:
6-25
CT TRENCHING AND SHORING MANUAL
1728
C = (1,952,534 + 481,350 + 91,830 + 1,078) = 0.224 in
(650 )(3E 7 )
Note the Moment of Inertia of soldier beam HP12x84 is 650 in4.
Calculate A1 due to slope of tangent line at Point B. (See Figure 8-13.) (Ref. Figure 6-22)
13.91' 13.91'
A1 = C = (0.224) = 0.530 in
5.88' 5.88'
Calculate A2 due to moment area A to B: (e.g. Take moment about A.)
6-26
UNRESTRAINED SHORING SYSTEMS
Note that for this calculation, the combined developed moment area diagram in Figure 6-23
will not be used. Instead separate moment area diagrams for the surcharge load and for the
active and passive pressures will be created as shown in Figure 6-24. The latter method is used
for additional accuracy because there is approximately an 11% error when using the combined
developed moment area diagram as compared to separate moment area diagrams. Table 6-3
shows the calculations that use Figure 6-24.
6-27
CT TRENCHING AND SHORING MANUAL
A B C A B C
1,336
Load Diagram
73
8.7
2
10,017
Load Diagram
10 15.66 56,136
3.91 5.88 5.88 ?? See moment diagram
2.1 1.08 10 15.66
1.81
7.76
1.81
A B C 2.1
4320 B
A C
3a
5a
10,200 10,615
11,825
3b 5b
5
3b 57,696
5a
5b 78,369
Moment Diagram
Figure 6-24. Redeveloped shear and moments diagrams
6-28
UNRESTRAINED SHORING SYSTEMS
The deflection A2 due to moment area from A to B is the summation of the totals above.
1728
A2 = (1,965,970 + 3,310,645) = 0.467 in
(650)(3E 7 )
Total deflection at A:
A = A1 + A 2 = 0.530 + 0.467 = 0.997 in
The results above compare closely with the Caltrans Trenching and Shoring Check Program.
See Figure 6-28.
6-29
CT TRENCHING AND SHORING MANUAL
6-30
CHAPTER 7
RESTRAINED SHORING
SYSTEMS
RESTRAINED SHORING SYSTEMS
The lateral earth pressure acting on the wall is determined by the soil type and the appropriate
earth pressure theory. Generally, the earth pressure increases with depth against a wall. But for
braced or tieback walls this is not the case. A trapezoidal shaped apparent earth pressure
distribution needs to be developed for this type of wall system.
7-1
CT TRENCHING AND SHORING MANUAL
H1 (2/3)H1
A
T
P (1/3)H
H
B
(2/3)(H- H1)
a
Figure 7-2. Pressure Diagram for Single Anchored/Braced Wall
7-2
RESTRAINED SHORING SYSTEMS
P = (21 ) h2 (Ka )
[
PT = 0.65 (h 2 )(K a ) ]
Let triangular pressure distribution equal to trapezoidal pressure distribution:
Therefore:
PT = 1.3P Eq. 7-2
7-3
CT TRENCHING AND SHORING MANUAL
The lateral active horizontal earth pressure for the multilevel anchors wall is shown in Figure 7-3:
H1 (2/3)H1
Th1 A
H2
Th2
H
Hn
Thn
B
Hn+1
(2/3)(Hn+1)
a
Figure 7-3. Pressure Diagram for Multi Anchored/Braced Wall
Eq. 7-3 may be used to calculate the active earth pressure for the multiple tieback wall.
1.3P
a =
[H 13 (H1 + H n+1)]
Eq. 7-3
7-4
RESTRAINED SHORING SYSTEMS
Where:
7-5
CT TRENCHING AND SHORING MANUAL
which the maximum ordinate (a) of the pressure diagram is determined as:
H1 A (2/3)H1
Th1
H2
Th2
H P
Hn
Thn
Hn+1
Figure 7-4. Pressure Diagram for Multi Anchored/Braced Wall for Cohesive Backfill
7-6
RESTRAINED SHORING SYSTEMS
Where:
4(C1) D 1 5.14(C2)
K = 1 +2 2 + 0.22 Eq. 7-7
a ( s)(H) H ( s )(H )
Where:
H = wall height.
D = depth from the grade in front of the wall to the potential failure surface below.
For soils with 4<Ns<6, use the larger a from Eq. 7-5 and Eq. 7-6.
7-7
CT TRENCHING AND SHORING MANUAL
7-8
RESTRAINED SHORING SYSTEMS
7-9
CT TRENCHING AND SHORING MANUAL
Per the FHWA the two methods used to calculate the embedment depth, D, and tieback load,
T, are the Hinge Method and the Tributary Area Method. The Tributary Area Method balances
only summation of forces, which results in a large moment at the tip of the pile. The Hinge
Method satisfies the force and moment equilibrium in that the shear and moment equal zero at
the tip of the pile. Both finite element and beam spring models show the same trend.
The detailed procedure is shown below:
7-10
RESTRAINED SHORING SYSTEMS
S1 M1 P1
T1
Sn
Tn Pn
Sn+1
Tn+1
Pn+1
Sn+2
Tn+2
Pn+2
SD
Pa 1
D P p1 Pa 2
The Hinge Method as shown in Figure 7-6 and Figure 7-7 is used to solve multiple
Tieback/Brace systems.
Take moments M1 about the upper level tieback due to cantilever action of the soil
pressure above the upper tieback. The moments at the remaining tiebacks are assumed
to be zero (0).
Use combination of the moment M1 and tributary area to calculate the remaining
tieback loads except the last tieback load.
Calculate last tieback load Tn+2.
o Calculate embedment depth D by taking moments about the last tieback. (Set
Driving Moment = Resisting Moment.)
o Set summation of forces equal to zero in horizontal direction to calculate the last
tieback load Tn+2.
Take moments about the last tieback to calculate embedment depth D using a factor of
safety of 1.3 for external stability.
7-11
CT TRENCHING AND SHORING MANUAL
A6
T4
A7
S5
Pa1
D Pp 1 Pa2
7-12
RESTRAINED SHORING SYSTEMS
7.3.3 Deflection
A general discussion of deflection for unrestrained temporary shoring systems was described in
the previous chapter. The same approach applies when calculating the deflection of restrained
shoring systems. For simple beam analysis, the deflection at the supports along the vertical
element of the shoring system is assumed to be zero (0) as shown in Figure 7-8. The Point of
Fixity varies from 0.25D to 0.8D below the excavation level and is a function of the effective
pile diameter and soil type.
R1 BEFORE
DEFLECTION
DEFLECTED
SHAPE
R2
POINT of
FIXITY
Figure 7-8. Deflected Shape for Restrained System
7-13
CT TRENCHING AND SHORING MANUAL
10
150
25
Sandy Soil
= 115 pcf
= 30
= 15
c = 0 pcf
Determine:
1. Active & Passive Earth Pressures.
2. Pile Embedment D with FS = 1.3.
3. Tieback Load with FS = 1.0.
4. Maximum Shear, Maximum Moment.
7-14
RESTRAINED SHORING SYSTEMS
From Rankines Theory: K a = 1 . Using the Log Spiral Theory, from Figure 4-37: K p = 4.7 .
3
Also, since the wall friction angle () is 0:
K ph = K p = 4.7 .
The lateral earth pressure distribution for the analysis of anchored walls constructed in
cohesionless soils may be determined using Figure 7-10.
7-15
CT TRENCHING AND SHORING MANUAL
6.67
10
A
PT
15 B
10.00
a
Figure 7-10. Pressure Diagram for Single Tieback Wall
7-16
RESTRAINED SHORING SYSTEMS
P = (115)(25 2 ) = 11,980 lb
1 1
2 3
PT = 1.3P = 1.3 11,980 = 15,574 lb
= 30
= 15
= 115 pcf
7-17
CT TRENCHING AND SHORING MANUAL
MR
FS =
MD
Let FS=1.3.
M R = 1.3M D
Take moment about the tieback
6.67' 6.67'
(934.4 ) 2 3.33'+ 3 (934.4 )(8.33')(0.835')
10' D
M D = (934.4 ) (8.33') (958.3)15'+ D
2 2
1 2 2
(0.5)(115) 15'+ D D
3 3
As determined above: Kph is 4.7.
MR =
1
(115)(4.7 )15'+ 2 D D 2
2 3
Solve for D.
D 3 + 18.7 D 2 114.53D 223.98 = 0
D 6.09 ft
Solve for tieback force T by setting the resisting moment equal to driving moment as shown
below:
MR = MD
Find D :
D 3 + 19.64 D 2 85.88D 167.95 = 0
D 4.89 ft
FX = 0
25 + 8.33
2
1
(934.4 ) (115) 4.89
2
(
2 1
3
)
(958.3)(4.89 ) +
(10) + TH = 0
1
( )
2 (115) 4.89 (4.7 )
2
142.54
TH = 142.54 kips and T = = 147.57 kips
cos(15)
7-18
RESTRAINED SHORING SYSTEMS
M1=22,488 lb-ft/ft
3,114
3,114
T1
M1 4,672
4,672
c
4,686
D=4.89 6,462 458
7-19
CT TRENCHING AND SHORING MANUAL
M1 =
1
(934.4)(6.667 ) 3.333 + 6.667 + (934.4)(3.333) 3.333
2 3 2
= (3,114)(5.555) + (3,114 )(1.667 ) = 17,299 + 5,189 = 22,488 lb - ft
Determine moment at zero shear below tieback. Please refer to Figure 7-15 for shear
diagram of single tieback. The point of zero shear is either located below the bottom of
excavation or it is located between the tieback and the bottom of excavation. For this
particular example problem, when the summation of forces in the horizontal direction
includes the area below the bottom of excavation, a quadratic equation results with two
possible roots. As shown below, one root lies at depth D but is not the root we are looking
for. The other root is negative and therefore, cannot be used:
1
FH = 8026 4672 4672 958.3 y (115)( 1 4.7)( y )2
2 3
= 1318 958.3 y + 251.09 y = 0
2
Solving:
Since the second root is invalid, the point of zero shear must be located above the bottom
of excavation. Further, it can be surmised that the point of zero shear is located within the
sloping portion of the load diagram below the tieback since:
T1L (934.4 )(5') = 8,026 lbs 4,672 lbs = 3354 lbs > 0
7-20
RESTRAINED SHORING SYSTEMS
The slope of the load line just above the dredge line is
M1=22,488
934.4 = 93.44 . Solving for y:
10' T1L= 8,026
The process to check deflection can be found in Example 6-2 and EXAMPLE 8-1 and will
not be calculated for this example. Figure 7-17 represents the deflected shape of the PZ22
sheet pile based on the Moment Area method; therefore, use these values with caution.
The deflection due to the cantilever is 0.20 inches. The maximum deflection is 0.23 inches
and is located about 9.6 ft below T1. The respective diagrams are shown in Figure 7-14
through Figure 7-17 and are for information only.
7-21
CT TRENCHING AND SHORING MANUAL
MaxShear:8.0k
6.67 P1
0.933k
147.3
k
A P2
8.33
H=25.00 ft
0.933k
P3
10.0
0.958k
Pp P4
D=6.88 ft
P5
MaxMoment:22.5kft
MaxDeflection:0.23in
7-22
RESTRAINED SHORING SYSTEMS
7
T1
16 = 30OO
T2 = 15OO
12
60 = =
115
115
pcfpcf
T3
15
T4
10
Determine:
1. Active & Passive Earth Pressures.
2. Pile Embedment D with a FS of 1.3.
3. Tieback Loads with a FS of 1.0.
4. Maximum Shear, Moment and Deflection.
Structural properties of the PZ22 are:
Section Modulus per foot of wall width: S = 18.10 in3.
Moment of Inertia per foot of wall width: I = 84.70 in4.
Radius of Gyration per foot of wall width: r = 3.62 in.
I 84.7 in 4
Area per foot of wall width: A= 2 = = 6.46 in 2
r (3.62 in ) 2
7-23
CT TRENCHING AND SHORING MANUAL
From Rankines Theory: K a = 1 . Using the Log Spiral Theory, from Figure 4-37: K p = 4.7 .
3
The lateral earth pressure distribution for the analysis of braced or anchored walls constructed
in cohesionless soils may be determined using Figure 7-19. The maximum ordinate (a) of the
pressure diagram is determined as follows:
PT
a =
[H 13 (H 1 ]
+ H5 )
P=
1
2
( )
(115) 60 2 1 = 69,000 lb/ft
3
PT = 1.3P = 1.3(69,000 ) = 89,700 lb/ft
7-24
RESTRAINED SHORING SYSTEMS
7-25
CT TRENCHING AND SHORING MANUAL
M 1 = 19,462 lb ft / ft
3 ,850
T1 3 ,850
M1
26 , 400
T2
19 ,800
T3
24 , 750
T4
5 , 495
5 ,503
7-26
RESTRAINED SHORING SYSTEMS
Determine tieback loads T1 through T3 and component T4U. Component T4L will be
determined after D is calculated. Note, the subscript letters U refers to Upper and L
refers to Lower components of each tieback. Also, the number 10 in the calculations below
is the horizontal spacing of the tiebacks. Note that T1L and T2U include the effect of
moment shear 19,462 16 due to M1.
T1U = 3,850 + 3,850 = 7,700 lb/ft
26,400 19,462
T1L = + 14,416 lb/ft
2 16
10(7,700 + 14,416)
T1 = = 211.16 kips
1000
26,400 19,462
T2U = 11,984 lb/ft
2 16
19,800
T2 L = = 9,900 lb/ft
2
10(11,984 + 9,900)
T2 = = 218.84 kips
1000
T3U = T2 L = 9,900 lb/ft
24,750
T3 L = = 12,375 lb/ft
2
10(9,900 + 12,375)
T3 = = 222.75 kips
1000
T4U = T3 L = 12,375 lb/ft
Determine D to calculate T4 by taking moments about T4.
3.33 6.67 D 115 1 2 2
M D = (5,495) + (5,503) 3.33 + + (2300)10 + D + 10 + D D
2 3 2 2 3 3
115 2 2
M R = (4.7 ) 10 + D D
2 3
Set M R = M D and solve for D.
7-27
CT TRENCHING AND SHORING MANUAL
Determine the lower component T4L of tieback T4 and calculate its load.
M 2 3 =
1
(9,900) 1 12' = 29,700 ft - lbs/ft
2 2
M 3 4 =
1
(12,375) 1 15' = 46,406 ft - lbs/ft
2 2
7-28
RESTRAINED SHORING SYSTEMS
Determine the maximum positive moment between T4 and tip of the pile:
Sum forces in the horizontal direction to find zero shear at distance y below the lowest
tieback:
1 1 1
F x = 5405 + 5503 + 2300 y + 2 (115) 3 y 2 (115)(4.7 y ) = 0
= 251.08 y 2 2300 y 10,988 = 0
The result yields y = 12.63' or y = 3.46' . Neither of these values is located within
distance D of 9.31 ft and therefore is not valid. Therefore the point of zero shear is
located above the dredge line. Further, it can be
1650 psf
surmised that the point of zero shear is located within
the sloping portion of the load diagram below the T4 T4L
10,648 5,495
since: 3.33
7-29
CT TRENCHING AND SHORING MANUAL
Fb = 42,000 psi 0.6 25,000 psi Therefore, PZ22 is NOT satisfactory in bending.
The process used to check deflection can be found in Example 6-2 and EXAMPLE 8-1 and will
not be calculated for this example. Figure 7-25 represents the deflected shape of the PZ22 sheet
pile based on the Moment Area method; therefore, use these values with caution. The deflection
due to the cantilever is 0.71 inches. The maximum deflection is 0.79 inches and is located about
8.6 ft below T4. The respective diagrams are shown in Figure 7-22 through Figure 7-25 and are for
information only.
7-30
RESTRAINED SHORING SYSTEMS
219.0k
H=60.00 ft
222.9k
229.9k
1.65k
2.30k
D=11.83 ft
2.75k
6.40 k
MaxMoment:46.2kft MaxDeflection:0.79in
7-31
CHAPTER 8
RAILROAD
RAILROADS
8.0 INTRODUCTION
Shoring adjacent to railroads present additional challenges in both the review and construction
phases. For the purposes of this Manual, the term Railroad will refer to the Burlington Northern
and Santa Fe Railway (BNSF) and the Union Pacific Railroad (UPRR). In the course of the work,
SC engineers may encounter other railways such as light rail and commuter trains like Bay Area
Rapid Transit (BART). For these other railways, it is acceptable to use the same guidelines
presented here unless there are specific instructions from the concerned railway.
This chapter is developed using the UPRR General Shoring Requirements and the Guidelines for
Temporary Shoring published by BNSF and UPRR in 2004. The Guidelines were designed as a
supplement to the 2002 American Railway Engineering and Maintenance-of-Way Association
(AREMA) Manual of Recommended Practice. When reviewing shoring that encroaches on
railroad right-of-way, always ensure that the most current editions of both documents are being
used. When the railroad requirements conflict with Caltrans or OSHA specifications, always use
the more conservative specification.
The Engineer will be responsible for reviewing the submittal package for compliance and accuracy
in the same manner as any other shoring system. Special attention should be paid to the plan and
calculation requirements in the Guidelines for Temporary Shoring. Submissions of the Plans and
Calculations to the Railroad are to be routed through the Offices of Structure Construction
Headquarters in Sacramento (OSC HQ) in accordance with BCM 122-1.0. The OSC HQ will be
the Engineers single point of contact with the Railroad through the submittal phase. The Railroad
may take 6 weeks or more to review the shoring plans and calculations. The contractor may not
begin work on any part of the shoring system until Caltrans receives written approval from the
Railroad.
8-1
CT TRENCHING AND SHORING MANUAL
8-3
CT TRENCHING AND SHORING MANUAL
provider. The Railroad will not be responsible for costs associated with any utility,
signal or communication line relocation or adjustments.
Restrained systems with tiebacks are discouraged by the Railroad. The tiebacks become
an obstruction to future utility installations and may also damage existing utilities. All
tiebacks must be removed per Railroad requirements. Tiebacks must be designed,
furnished, installed, tested and stressed in accordance with AREMA requirements.
8.1.3.4 Cofferdam
A cofferdam is designed to keep water and soil out of an excavation. This enclosed
temporary structure helps with the construction of a permanent structure, such as a bridge
8-4
RAILROADS
pier or abutment or similar structure. Cofferdams are usually constructed out of timber,
steel, concrete, or a combination of any of these materials. In most cases, the guidelines
designate cofferdams to be constructed with steel sheet piles.
8-5
CT TRENCHING AND SHORING MANUAL
8. Secondhand material is not acceptable unless the Engineer of Record submits a full
inspection report that verifies the material properties and condition of the secondhand
material. The report must be signed and sealed by the Engineer of Record.
9. All components of the shoring system are to be removed when the shoring is no longer
needed. All voids must be filled and drainage facilities restored.
10. Slurry type materials are not acceptable as fill for soldier piles in drilled holes.
Concrete and flowable backfill may prevent removal of the shoring system. Use
compacted pea gravel material.
a. Elevation and location of soil boring in reference to the track(s) centerline and top
of rail elevations.
b. Classification of all soils encountered.
c. Internal angle of soil friction
d. Dry and wet unit weights of soil.
8-6
RAILROADS
e. Active and passive soil coefficients, pressure diagram for multiple soil strata.
f. Bearing capacity and unconfined compression strength of soil.
g. Backfill and compaction recommendations.
h. Optimum moisture content of fill material.
i. Maximum density of fill material.
j. Minimum recommended factor of safety.
k. Water table elevation on both sides of the shoring system.
l. Dewatering wells proposed flownets or zones of influence.
m. In seismic areas, evaluation of liquefaction potential of various soil strata.
8.1.5.3 Loads
All design criteria, temporary and permanent loading must be clearly stated in the design
calculations and on the contract and record plans. Temporary loads include, but are not
limited to: construction equipment, construction materials and lower water levels
adjoining the bulkhead causing unbalanced hydrostatic pressure. Permanent loads include,
but are not limited to: future grading and paving, Railroads or highways, structures,
material storage piles, snow and earthquake. The allowable live load after construction
should be clearly shown in the plans and painted on the pavements behind the bulkheads
or shown on signs at the site and also recorded on the record plans. Some of the loads are:
a. Live load pressure due to E80 loading for track parallel to shoring system.
b. Live load pressure due to E80 loading for track at right angle to shoring system.
c. Other live loads.
d. Active earth pressure due to soil.
e. Passive earth pressure due to soil.
f. Active earth pressure due to surcharge loads.
g. Active pressure due to sloped embankment.
h. Dead load.
i. Buoyancy.
j. Longitudinal force from live load.
k. Centrifugal forces.
l. Shrinkage.
m. Temperature.
8-7
CT TRENCHING AND SHORING MANUAL
n. Earthquake.
o. Stream flow pressure.
p. Ice pressure.
8-8
RAILROADS
a. For specific applications of the Coopers E80 live load refer to Figure 8-3
and Figure 8-4.
2. Dead Load.
a. Spoil pile: must be included assuming a minimum height of two feet of soil
adjacent to the excavation.
b. Track: use 200 lbs/linear ft for rails, inside guardrails and fasteners.
c. Roadbed: ballast, including track ties, use 120 lb per cubic foot.
3. Active and passive earth pressures.
a. The active and passive earth pressures may be computed by any approved
method.
4. Active earth pressure due to unbalanced water pressure.
a. When bulkheads are used for waterfront construction, the bulkhead is
subjected to a maximum earth pressure at the low water stage. During a
rainstorm or a rapidly receding high water, the water level behind the
bulkhead may be several feet higher than in front of the bulkhead.
b. Drained conditions in backfill apply when clean sand or clean sand and
gravel are used and adequate permanent drainage outlets are provided.
Where drained conditions exist, the design water level may be assumed at
the drainage outlet elevation.
5. Pressure due to embankment surcharges.
a. Conventional analysis should be used to determine the additional surcharge
from embankment slope.
6. Additional analysis for centrifugal force calculations as described in the AREMA
Manual is required where track curvature exceeds three degrees.
7. Include and compute all other loads that are impacting the shoring system such as
a typical Railroad service vehicle.
8-9
CT TRENCHING AND SHORING MANUAL
structure shall be proportioned for the group loads that are applicable, and the maximum
design required shall be used.
1. Embedment depth.
a. Calculated depth of embedment is the embedment depth required to
maintain static equilibrium.
b. Minimum depth of embedment is the total depth of embedment required to
provide static equilibrium plus additional embedment due to the minimum
factor of safety.
1. Embedment depth factor of safety for well-defined loading conditions
and thoroughly determined soil parameters is generally 1.3 for most
temporary shoring systems.
2. All anchored shoring systems require a minimum embedment depth of
1.5 times the calculated depth of embedment. Shallow penetration into
strong soil layers is not acceptable.
2. The allowable stresses based on AREMA requirements are as follows:
Structural Steel:
0.55Fy for compression in the extreme fiber. (AREMA Ch.15 Table 1-11)
0.35Fy for shear. (AREMA Ch.15 Table 1-11)
Sheet Pile Sections: 2/3 of yield strength for steel. (AREMA 8.20.5.7)
Concrete: 1/3 of compressive strength. (AREMA 8.20.5.7)
Anchor Rods: of yield strength for steel. (AREMA 8.20.5.7)
3. AISC allowances for increasing allowable stress due to temporary loading
conditions are not acceptable.
4. Gravity type temporary shoring systems must also be analyzed for overturning,
sliding and global stability.
5. Calculated deflections of temporary shoring system and top of rail elevation shall
not exceed the criteria outlined in Table 8-1 Deflection Criteria.
8-10
RAILROADS
CL Track
No Excavation Excavation Permitted
12-0
15 6 Main Line Track
12 6 Other Sample Ground Line
Excavation
7 9
Shoring
Zone C
2
1
Zone C
Shoring
Zone B
1.5
Shoring
Zone B
Zone A Shoring
Zone A Zone B
Shoring must be designed for Railroad live load surcharge in Only vertical shoring
addition to OSHA Standard loads for excavation in Zone A. will be permitted for
APPLICABLE RAILROAD LIVE LOAD: COOPER E80 excavation in this Zone,
(no sloping cuts)
Shoring to comply with
OSHA requirements
Figure 8-2. General Railroad Requirements (GTS section 6, p6)
8-11
CT TRENCHING AND SHORING MANUAL
CL
S
Ld
1 2
H1 2 1
D
H2
1.0 ft
Ps
Zp
Toe of Pile
Figure 8-3. Live Load Pressure due to Cooper E80 (GTS section 7, p8)
Vertical Pressure, q, shall be based on distribution width Ld.
Where:
Ld = Length of the tie plus H1.
H1 = Height from the bottom of tie to the top of shoring
H2 = Depth of point being evaluated with Boussinesq equation
S = The distance perpendicular from centerline of track to the face of shoring
D = The distance from top of shoring to one foot below dredge line.
Zp = The minimum embedment depth
q = The intensity of strip load due to E80 Railroad live load and can be calculated as
follows:
8-12
RAILROADS
Case 1: Lateral live load pressure Ps, due to E80 loading for track parallel to shoring system is
calculated using the Boussinesq Strip Load Equation
Ps =
2q
( + sin sin 2
sin cos 2 = ) 2q
( sin cos (2 ))
= + 2
Case 2: Live load pressure due to E80 loading for track at a right angle to the shoring system can
be calculated using the following equation:
Ps = K a q
52 Kips
80 Kips
80 Kips
80 Kips
80 Kips
40 Kips
80 Kips
80 Kips
40 Kips
52 Kips
52 Kips
52 Kips
52 Kips
52 Kips
52 Kips
80 Kips
80 Kips
8 Kips per
linear foot
8 5 5 5 9 5 6 5 8 8 5 5 5 9 5 6 5 5
8-13
CT TRENCHING AND SHORING MANUAL
5
Tieback Data
8 Diameter Hole
5 18 UL-Unbonded Length = 18
BL-Bonded Length = 30
15o
UL BL
24
Solider Piles @ 8-0
EI = 180x109 lbs-in2
= 110 pcf
Timber Lagging
= 27
c=0
=0
= 110 pcf
= 27
24 diameter hole c=0
D backfilled Gravel = 18
Determine:
1. Active & Passive Earth Pressures.
2. Pile Embedment D per Section 8.1.5.7 of this chapter.
3. Tieback Load with FS = 1.0.
4. Check the deflection of the shoring system per Railroad requirements.
8-14
RAILROADS
The appropriate pressure diagram should be broken down into diagrams: above the excavation
line, below the excavation line, and the Railroad surcharge load.
For pressure Diagram above the excavation line (H = 24 feet and = 0 due to vibrations from the
RR in which case wall friction is ignored):
Calculate active earth pressure above excavation line using Trial Wedge Method formulation
shown below.
W [tan ( )]
PA = (Eq. 4-42)
[1 + tan tan ( )]cos
The final wedge is shown below with the wedge angle of 55.92 degrees.
19.63
10
5.90
29.
29.0 L=35.0
0 24. W
24.0
0
PA
55.92
8-15
CT TRENCHING AND SHORING MANUAL
y1 = 29.0 ft
y 2 = 24.0 ft
x1 = 10.0 ft
x 2 = 19.6 ft
L = 35.0 ft
y (x x1 )+ y 2 x1 29.0(19.63 10.0)+ 24.0(10.0 )
Area = 1 2 = = 259.64 ft 2 / ft
2 2
259.64(110)
W = A = = 28.56 klf
1000
W [tan( )] 28.56 tan(55.92 27)
PA = = 15.8 klf
[1 + tan tan( )]cos [1 + tan(0)tan(55.92 27)]cos(0)
The PA developed in the above equation will be used to determine the pressure diagram above
excavation. (Use this PA to determine trapezoidal load.)
1.3PA 1.3(15,800 )
Trapezoid = = = 1,283.75 psf (Eq. 7-1 and Eq. 7-2)
2 H 2 (24)
3 3
The horizontal active earth pressure coefficient (Eq. 4-20) and horizontal passive earth pressure
coefficient (Eq. 4-22) are determined using Coulombs Earth Pressure theory. Please note that the
earth pressure coefficient using the Coulomb method or the log spiral methods alluded to
in CHAPTER 4 is similar since the soil friction angle is low.
8-16
RAILROADS
Surcharge Load: See Section 4.8.1 of CHAPTER 4 for a discussion on the minimum surcharge
load. In this example, a minimum surcharge of 72 psf must be applied at the top the shoring
system. The Engineer is reminded to verify the governing surcharge for all scenarios. In addition,
the Boussinesq load will be applied to the entire depth of the shoring system. The application of
the surcharge load also begins at the top of the shoring system.
This surcharge is then transformed into a Boussinesq Load. Below shows a sample calculation to
determine the Boussinesq Load at a depth of 5 ft:
R sin cos 2
h = 2Qs
q(psf)
L1 = Distance from
wall to left edge of
strip load
L2 = Distance from
wall to right edge
of strip load
a = Width of surcharge
strip
R = (/180)
q S = 1,142.86 psf
L2 L1
= sin 1 sin 1 = sin 1 22.5 sin 1 13.5 = 7.79
L2 + h 2 L2 + h 2 23.05 14.40
2 1
L1 1
= sin 1 + = sin 1 13.5 + 1 (7.79) = 73.57
L2 + h 2 2 14.40 2
1
R = = 7.79 = 0.14
180 180
0.14 sin (7.79) cos(2 * 73.57)
h = 2(1,142.86) = 181.87 182 psf
The above procedure is used to determine Boussinesq loads at specific intervals, keep in mind that
for the upper 10 ft of the shoring system the minimum surcharge load is 72 psf. For the moment
arms, each is assumed to be in the middle of the trapezoids. Table 8-2 below displays Boussinesq
loads at various intervals below the top of temporary retaining system (not below the railroad tie):
8-18
RAILROADS
T 1283.75
182
8
1283.75 238
12.67
208
839.5 123
D
65*
497.31D 839.5+34.98D 123-5.74D
Earth pressure Surcharge
Figure 8-8. General Pressure Diagram
* The surcharge load of 65 psf is shown for illustrative purposes only. The actual load is
dependent on depth, D, shown in the equation above.
(72,0)
PA1
PA2
T (1382,3.33)
PA3
PA4
(1466,5)
PA5
PA6
(1514,11.33)
PA7
PA8
(1120,15)
PA9
PA10
(123,24)
(963,24)
PA11
D
PP1 PA12
497.31D 963+29.24D
The loads coordinates from the Boussinesq load are added to the trapezoidal pressure diagram to
calculate the total load acting on the shoring system as shown in Figure 8-9.
For Soldier piles an arching factor needs to be calculated and applied to both the Active and
Passive forces below the dredge line only. Assume that the effective width of the piles is 1.27 ft.
Arching Factor = 0.08 = 0.08(27) = 2.16
Calculating Driving and Resisting Moments taken about the Tieback Force:
Table 8-3. Calculated Driving and Resisting Moments
Driving Force (plf) Arm (ft) Driving Moment MDR (lb)
1
PA1= (3.33)(72)(8) = 1,918.08 /2 (3.33)+1.67 = 3.33 -6,387.2
Per AREMA, for restrained temporary shoring systems the minimum embedment length is 1.5
times the calculated depth. See Section 8.1.5.7. For equilibrium status (FS = 1), set the resisting
moment equal to the driving moment as shown below and solve for D:
M RS = M DR
26.74 D 3 + 2,082.94 D 2 + 50,192.3 D + 1,076,334.5 = 454.74 D 3 + 12,960.1D 2
428 D 3 + 10,877.16 D 2 50,192.3 D 1,076,334.5 = 0
D 3 + 25.41 D 2 117.27 D 2,514.8 = 0
D = 10.2 ft
Minimum required Depth, D = 10.2 ft * 1.5 = 15.3 ft
F x =0
1,918.08 + 17,449.2 + 18,463.5 + 561.12 + 74,238.2 + 1,215.4
{TH+682.11(10.2) =
2
}
2
+ 5,783.9 + 32,883.2 + 35,892 + 8,856 + 2,641.7(10.2 ) + 40.11(10.2)
TH = 228,379 70,967 = 157.41 Kips
157.41
T= = 162.97 Kips (along 15 angle)
cos(15)
Graphical solution for determining maximum shear and moment for Railroad Problem EXAMPLE
8-1 follows. The graphical solution is necessary in this instance when calculating deflections.
Note that in the following analysis, for simplicity, the active and passive loads in the embedded
zone have been combined.
2.062
T=157411 42553
237528
43565
442663
316753
230927
Figure 8-10. Final Load, Shear, and Moment Diagrams for EXAMPLE 8-1
NOTE: By geometry the point of zero shear was determined to be 10.56 below the tieback and
FA9 and FA10 have been adjusted accordingly. The following table is provided to show how the
various areas from the load and shear diagrams above were used to determine the values for the
moment diagram.
3,736.77+2.06(39,849.64) = 316,753-85,827 =
FA11a = 2/3 (2.06)(2,720.95) = 3,736.77
3,736.77+82,090.26 = 85,827 230,926
By inspection, the maximum load on the lagging is 1,521 psf acting 10 ft below the top of the
shoring system (see Figure 8-8). Per CHAPTER 5, maximum lagging load may be limited to 400
psf without surcharges and assume that the design load on the lagging may taken as 0.6 times the
calculated pressure based on a simple span. In this example the Railroad surcharge voids the 400
psf limitation. Also, the Railroad nullifies the use of the 1.33 load duration factor as discussed
in CHAPTER 5. Therefore:
wL2 (1,521)(8')
2
M max = = = 12,168 ft - lb
8 8
M max 12 0.6 12,168 ft - lb 12 in/ft 0.6
S Required = = = 58.41in 3
Fb 1,500 psi
Use 6 x 12s (rough lumber): S = 72 in3 (Note that no lagging size was specified in the
example problem statement)
Note that if the 400 psf limitation had been used, the required S would have been 15.36 in3 and the
minimum required rough lumber size would have been 3 x 12.
In the above example, the actual pile spacing was used as the span length for the lagging.
However, if further refinement is necessary, the span length could to taken as the clear distance
between supports plus half the required bearing length at each support. For 12 high lagging with
the required bearing length of a, the revised span length would be:
wL
2 = 450 psi
a 12
a=
wL
=
(1,521)(8) = 1.13 in
2(12 )(450 ) 10,800
12" 1.13"
Span Length L = 8' + = 7.09 ft
12 12
A common substitute for wood lagging is a steel plate. The analysis for steel plate lagging is
similar to that shown above for wood lagging:
Fb = 36,000 psi 0.75 = 27,000 psi
wL2 (1,521)(8')
2
M max = = = 12,168 ft - lb
8 8
M max 12 0.6 12,168 ft - lb 12 in/ft 0.6
S Required = = = 3.25 in 3
Fb 27,000 psi
8-26
RAILROADS
The following is an example of a deflection calculation for EXAMPLE 8-1, a soldier pile with a
single tieback. It is assumed that the lock-off load of the tieback is sufficient to preclude any
movement at the tieback support. Additionally, the Point of Fixity of the pile will be assumed at
0.25D below the excavation line. For simplicity, the point of maximum deflection is assumed to
occur at the location of maximum moment. The moment-area method will be used to calculate the
deflections.
Determine the depth to the Point of Fixity (PoF) below excavation line.
PoF = (0.25)(D ) = (0.25)(10.2') = 2.55'
Determine the deflection P as shown in Figure 8-11.
10.56'
2 = ( P )
21.55'
10.2
.2.06
LOADDIAGRAM
0.56
0.48
6
528,057 529,409
4
442,663
316,753
292,277
5 11
3 9 .230,927
230,877
8
2
0.61
0.72
10
12
15 14
1
22,562 MOMENTDIAGRAM(ftlbs)
13 70,635
2.55
5.0 10.56
10.48 10.99
C
c
T A P
E
A
DEFLECTIONDIAGRAM
Figure 8-12. Schematic of Load, Moment and Deflection Diagrams for EXAMPLE 8-1
Determine the deflection tangent to the elastic curve at the point of assumed maximum deflection
from the tangent at T (1).
The true deflection at A: A = 2 1 . For the following calculations see Figure 8-12, Schematic
of Load, Moment and Deflection Diagrams for EXAMPLE 8-1 for additional details. The
moments below are taken about point P, the PoF.
Table 8-5. Calculations for deflection P
Loc Area (lb-ft2) Moment Arm (ft) Area Moment (lb-ft3)
1 4
1 (70,635)(0.61') 20.94'+ (0.61') -230,818
4 5
3 2
2 (442,663)(5.72') 15.22'+ (5.72') 33,248,113
4 5
1
3 (442,663)(3.67') 11.55'+ (3.67') 21,744,910
2
3 2
4 (528,057 442,663)(3.67') 11.55'+ (3.67') 3,059,817
4 5
1
5 (528,057 )(0.56') 10.99'+ (0.56') 3,332,673
2
3 2
6 (529,409 528,057 )(0.56') 10.99'+ (0.56') 6,373
4 5
3 3
7 (529,409 316,753)(8.44') 2.55'+ (8.44') 10,249,302
4 5
1
8 (316,753)(8.44') 2.55'+ (8.44') 18,098,904
2
1 3
9 (316,753 230,927 )(2.06') 0.49'+ (2.06') 76,291
4 5
1
10 (230,927 )(2.06') 0.49'+ (2.06') 723,076
2
1 3
11 (230,927 230,877 )(0.49') (0.49') 2
4 5
1
12 (230,877 )(0.49') (0.49') 27,717
2
Total 90,336,356
1728
P = 90,336,356 9 = 0.867"
180 *10
10.56'
2 = 0.867" = 0.426" 0.43"
21.55'
1728
1 = 16,715,853 9
= 0.16"
180 *10
A = 2 1 = 0.43"0.16" = 0.27"
C = 3 + 4
5'
4 = 0.867" = 0.201" 0.20"
21.55'
1728
3 = 300,619 9
= 0.0028" 0.00"
180 *10
C = 3 + 4 = 0.00"+0.20" = 0.20"
The final deflection shape of the shoring system using the moment area-M/EI method is shown
in Figure 8-14. It is noted that the deflection shown here is only for the vertical element of the
shoring system. Deflection of other elements including any lagging must also be considered when
determining the maximum deflection on a shoring system.
0.27
Caltrans Trenching and Shoring Check Program (CT-TSP), for EXAMPLE 8-1 (Railroad Example)
1.28k
H=24.00 ft
0.84k
D=10.16 ft
4.97k 1.15k
CONSTRUCTION AND
SPECIAL
CONSIDERATIONS
CONSTRUCTION AND SPECIAL CONSIDERATIONS
9-1
CT TRENCHING AND SHORING MANUAL
h2
h2 = depth to intersection of
failure wedge plane
9-2
CONSTRUCTION AND SPECIAL CONSIDERATIONS
Anchor block B resistance is reduced due to overlap of the active wedge (wall) and the passive
wedge (anchor).
h22 (K p K a )
Pp = Eq. 9-1
2
PP is transferred to the wall.
Anchor block C develops full capacity but increases pressure on wall.
S S
9-3
CT TRENCHING AND SHORING MANUAL
Where:
D2
Pa = K a Eq. 9-3
2
D2
Pp = K p Eq. 9-4
2
Substituting Eq. 9-3 and Eq. 9-4 into Eq. 9-2 then:
L
Tult = D 2 K Eq. 9-5
2
K = (K p K a ) Eq. 9-6
In case of isolated and short anchor blocks a large passive pressure may develop because of
three-dimensional effects due to a wider passive zone in front of the anchor block as shown
below.
9-4
CONSTRUCTION AND SPECIAL CONSIDERATIONS
9-5
CT TRENCHING AND SHORING MANUAL
The ratio between three-dimensional and two-dimensional soil resistance varies with the soil
friction angle and the depth below the ground surface. Ovesens theory can be used to estimate
the magnitude of the three-dimensional effects as shown below.
L
Tult = R D 2 K Eq. 9-7
2
Where,
1 .6 B 0 . 4 KE 3 2
B
R = 1 + K 2 / 3 1.1E 4 + + Eq. 9-8
L L
1+ 5 1 + 0.05
D D
L
B = 1 Eq. 9-9
S
H
E = 1 Eq. 9-10
d+H
9-6
CONSTRUCTION AND SPECIAL CONSIDERATIONS
The forces acting on an anchor, which is not near the ground surface is shown in Figure 9-6.
The basic equation to calculate the capacity of a continuous anchor block with length L, not
extended near the ground surface is shown Eq. 9-2.
Tult = L(PP PA )
Where the PA and PP are the areas of active and passive earth pressure developed in the front
and back of the anchor block as shown in Figure 9-6 and Eq. 9-13 and Eq. 9-16.
a1 = dk a Eq. 9-11
9-7
CT TRENCHING AND SHORING MANUAL
+ a 2
PA = a1 H Eq. 9-13
2
p1 = dk p Eq. 9-14
p 2 = Dk p Eq. 9-15
p1 + p 2
PP = H Eq. 9-16
2
L = Length of the anchor block
In case of isolated and short anchor blocks the Ovesens three-dimensional factor (R) shall be
estimated using Eq. 9-17.
1 .6 B 0 . 4 KE 3 2
B
R = 1 + K 2 / 3 1.1E 4 + + Eq. 9-17
L L
1+ 5 1 + 0.05
D D
L
B = 1
S
H
E = 1
d+H
9-8
CONSTRUCTION AND SPECIAL CONSIDERATIONS
anchor blocks (Kp). This is because the failure surface is larger than the actual dimensions of
the anchor block. In testing it is determined to be approximately twice the width.
11
Kp for continuous block
3
1 2 3 4 5 6
9-9
CT TRENCHING AND SHORING MANUAL
Use Ovesen's equations to estimate the magnitude of the three-dimensional factor (R) as
shown above.
H 2 K p' L
Pult = Eq. 9-18
2
9.1.3 Anchor Block in Cohesive Soil near the Ground Surface D H/2
The forces acting on an anchor are shown in the Figure 9-8. For this case, D H/2 (Figure 9-6)
where H is the height of the block, it is assumed that the anchor extends to the ground surface.
Capacity of the anchor depends upon whether it is considered continuous or short.
Where:
p = DK p + 2C K p . Eq. 9-19
a = DK a 2C K a . Eq. 9-20
9-10
CONSTRUCTION AND SPECIAL CONSIDERATIONS
The pressure diagram for cohesive soils assumes short load duration. For duration of a period
of years it is likely that creep will change the pressure diagram. Therefore, conservative
assumptions should be used in the analysis, such as c = 0 and = 27.
D 2 K p
Pp = + 2CD K p Eq. 9-22
2
(DK a )
2C K a D
2C
Pa = Eq. 9-23
2
9-11
CT TRENCHING AND SHORING MANUAL
10
6
R
0
0 5 10 15 20
D/H
The above graph is from Strength of Deadmen Anchors in Clay, Thomas R. Mackenzie,
Master's Thesis Princeton University, Princeton, New Jersey, 1955.
9-12
CONSTRUCTION AND SPECIAL CONSIDERATIONS
Check the adequacy of contractors proposed shoring system shown in Figure 9-10. The
2x2 anchor blocks are to be buried 3 below the ground surface. The required tie load on
the wall is 11,000 lbs.
= 35 3
= 14
2
H = 120 pcf
2
Solution:
Step 1: Calculate active and passive earth pressure in the front and back of the
anchor block shown in Figure 9-11.
9-13
CT TRENCHING AND SHORING MANUAL
K p = 6.27
K a = 0.27
94.31 + 157.19
PA = 2 = 251.50
2
2,190.15 + 3,650.25
PP = 2 = 5,840.40
2
9-14
CONSTRUCTION AND SPECIAL CONSIDERATIONS
1 .6 B 0.4KE 3 B 2
R = 1 + K 2/3
1.1E +
4
+
L L
1+ 5 1 + 0.05
H H
2 2
L 2
B = 1 = 1 = 0.94
S 8
H 2
E = 1 = 1 = 0.60
d+H 3+ 2
1.6 0.94 0.4 5.82 0.60 0.94
3 2
R = 1 + 5.82 2 / 3 1.1 0.6 4 + + = 3.46
2 2
1+ 5 1 + 0.05
2 2
Tult 22,355.6
FS = = = 2.03
T 11,000.0
9-15
CT TRENCHING AND SHORING MANUAL
9.2 HEAVE
The condition of heave can occur in soft plastic clays when the depth of the excavation is
sufficient to cause the surrounding clay soil to displace vertically with a corresponding upward
movement of the material in the bottom of the excavation.
The possibility of heave and slip circle failure in soft clays, and in the underlying clay layers,
should be checked when the Stability Number (No) exceeds 6.
Braced cuts in clay may become unstable as a result of heaving of the bottom of the excavation.
Terzaghi (1943) analyzed the factor of safety of long braced excavations against bottom heave.
The failure surface for such a case is shown in Figure 9-12. The vertical load per unit length of cut
at the bottom of the cut along line dc is:
9-16
CONSTRUCTION AND SPECIAL CONSIDERATIONS
The load Q may be treated as a load per unit length on a continuous foundation at the level of dc
and having a width of 0.7B. Based on Terzaghis bearing capacity theory, the net ultimate load-
carrying capacity per unit length is:
9-17
CT TRENCHING AND SHORING MANUAL
If the analysis indicates that heave is probable, modifications to the shoring system may be needed.
The sheeting may be extended below the bottom of the excavation into a more stable layer, or for a
distance of one-half the width of the excavation (typically valid for only excavations where H>B).
Another possible solution when in submerged condition or when in clay could be to over-excavate
and construct a counterweight to the heaving force.
NOTE - Strutting a wall near its bottom will not prevent heave but such strutting may prevent the
wall from rotating into the excavation.
q u = cN c
B
N c = 0.84 + 016
. N
L c square
Figure 9-13. Bearing Capacity Factor
FRS
FS = 1.5 Eq. 9-28
FDR
Where:
FRS = Resisting Force = QU from Eq. 9-27.
FDR = Driving Force = Q from Eq. 9-26
9-18
CONSTRUCTION AND SPECIAL CONSIDERATIONS
This factor of safety is based on the assumption that the clay layer is homogeneous, at least to a
depth of 0.7B below the bottom of the excavation. However, if a hard layer of rock or rocklike
material at a depth of D<0.7B is present, then the failure surface will need to be modified to
some extent. Note that B shown in Figure 9-14 below is equal to 0.7B.
The bearing capacity factor, Nc, shown in Figure 9-13, varies with the ratios of H/B and L/B.
In general, for H/B:
B
N c ( rec tan gle ) = N c ( square ) 0.84 + 0.16 Eq. 9-29
L
Where:
Nc(square) = Bearing capacity factor based on L/B=1.
B = Width of excavation in feet
L = Length of excavation in feet
9-19
CT TRENCHING AND SHORING MANUAL
Solution:
15 10.5
B q = 10.5 0.30 = 315
.
S = 0.5 30 = 15
30
FDR = 37.8 + 315
. 15 26.0
37.8 klf
S
26 klf
FRE = q u B = 38
. 10.5 40.0
e d c
40.0 qu
FS = = 154
. 15
. 0.7B
26.0
9-20
CONSTRUCTION AND SPECIAL CONSIDERATIONS
9.3 PIPING
For excavations in pervious materials (sands), the condition of piping can occur when an
unbalanced hydrostatic head exists. This causes large upward flows of water through the soil and
into the bottom of the excavation. This movement of water into the excavation will transport
material and will cause settlement of the soil adjacent to the excavation, if the piping is allowed to
continue. This is also known as a sand boil or a quick condition. The passive resistance of
embedded members will be reduced in this condition.
To correct this problem, either equalize the unbalanced hydraulic head by allowing the excavation
to fill with water or lower the water table outside the excavation by dewatering. On Caltrans
projects, one of the common methods used to protect or mitigate against piping is the use of a seal
course. Refer to BCM 130-17.0 for additional information regarding seal course construction.
If the embedded length of the shoring system member is long enough, the condition of piping
should not develop. Charts giving lengths of sheet pile embedment, which will result in an
adequate factor of safety against piping, are shown on page 65 of the USS Steel Sheet Piling
Design Manual. These charts are of particular interest and a good resource for cofferdams.
V2
D = ( A)(C d )( ) Eq. 9-30
2g
Where:
9-21
CT TRENCHING AND SHORING MANUAL
( )
D = ( A)(C d ) V 2 Eq. 9-31
Where:
A = Projected area of the obstruction normal to the current in ft2
V = Velocity of the current in ft/sec
Cd = Coefficient of drag, lbs sec2/ft4 (Note: Cd is not dimensionless in the above
equation for D to be in lbs.)
Considering the roughness along the sides of the obstructions (as for a sheetpile cofferdam) the
practical value for Cd = 2.0.
D = 2AV 2
Example: Determine the drag force on a six foot diameter corrugated metal pipe placed
vertically in water of average depth of 6 feet flowing at 4 feet per second.
9-22
CONSTRUCTION AND SPECIAL CONSIDERATIONS
A slope stability analysis can be very complex and is most properly within the realm of
geotechnical engineering. In many cases, construction engineers and geotechnical engineers are
expected to perform a slope stability analysis to check the safety of an excavated slope. There are
various computer programs for slope stability analyses, using conventional limited equilibrium
method or the strength reduction method based on finite element analysis.
The fundamental assumption of the limit-equilibrium method is that failure occurs when a mass of
a soil slides along a slip surface as shown in Figure 9-17. The popularity of limit-equilibrium
methods is primarily due to their relative simplicity, and the many years of experience analyzing
slope failures.
Construction equipment, stockpiles and other surcharges, which may cause excavation
instabilities, should be considered when performing a slope stability analysis. The slope stability
analysis involves the following:
9-23
CT TRENCHING AND SHORING MANUAL
Perform slope stability analysis to calculate the minimum factor of safety against failure for
various stage constructions
The stability of an excavated slope is expressed in terms of the lowest factor of safety, FS, found
utilizing multiple potential failure surfaces. Circular solutions to slope stability have been
developed primarily due of the ease this geometry lends to the computational procedure. The most
critical failure surface will be dependent on site geology and other factors mentioned above.
However, the most critical failure surface is not necessarily circular as shown in Figure 9-17.
Non-circular failure surfaces can be caused by adversely dipping bedding planes, zones of weak
soil or unfavorable ground water conditions.
9-24
CONSTRUCTION AND SPECIAL CONSIDERATIONS
B
Slice i
A
i
L
a
x i
x i x i
Xi
Ei+1
Ei+1 Ei
Ei
X i+1
Wi
Wi Ti
Wi
Ti Ti
Ni
i Ni Ni
U i = u ix i
U i = u ix i U i = u ix i
b c d
Figure 9-18. Method of slices and forces acting on a slice
9-25
CT TRENCHING AND SHORING MANUAL
Variations of this method used for investigating the factor of safety for potential stability
failure include:
Also known as 'Ordinary Method of Slices' or 'Swedish Circle', the Fellenius Method was
published in 1936. The Simplified Bishop Method (1955) also uses the method of slices to
find the factor of safety for the soil mass. The failure is assumed to occur by rotation of a mass
of soil on a circular slip surface centered on a common point as shown in Figure 9-18.
CL + tan i =1 N i
i=n
F=
i=n
i =1
W i sin i
Nomenclature
F = Factor of safety
Fa = Assumed factor of safety
i = Represents the current slice
= Friction angle based on effective stresses
C = Cohesion intercept based on effective stresses
Wi = Weight of the slice
N i = Effective normal force
i = Angle from the horizontal of a tangent at the center of the slice along the slip surface
Ti = Tensile force
ui = Pore-water pressure force on a slice
Ui = Resultant neutral (pore-water pressure) force
li = Length of the failure arc cut by the slice
L = Length of the entire failure arc
9-26
CONSTRUCTION AND SPECIAL CONSIDERATIONS
For major excavations in side slopes, slope stability failure for the entire system should be
investigated.
x
y
i L- Assume
R failure surface
xi
Figure 9-19. A Trial Surface, for Fellenius and Bishop method of slices
9-27
CT TRENCHING AND SHORING MANUAL
x i
Ti
i Ni
U i = u ix i
N i = Wi cos i u i i l i
F=
i =n
i =1
Wi sin i
9-28
CONSTRUCTION AND SPECIAL CONSIDERATIONS
The procedure is to investigate many possible failure planes, with different centers and radii, to
zero in on the most critical.
Solution:
The trial failure mass is divided into 6 slices with equal width as shown in Figure 9-21.
Each slice makes an angle with respect to horizontal as shown in Table 9-1.
45'
3
4
1 6
Assume failure
surface
5
R = 60'
4
3 Average Height
i
2
1
9-29
CT TRENCHING AND SHORING MANUAL
This is the value for one trial failure plane. Additional trials are necessary to determine
the critical one that gives the minimum factor of safety. The slope for this sample
problem is deemed to be unstable since the computed safety factor determined by this
single calculation is less than one.
9-30
CONSTRUCTION AND SPECIAL CONSIDERATIONS
x i
N i -Found by assuming
Wi forces in this direction
Ti
i Ni
U i = u ix i
i =n Cx i + (Wi u i xi ) tan
i =n Mi
F=
i=n
W sin
i=n
i i
Tan i tan
Where: M i = cos i 1 +
Fa
9-31
CT TRENCHING AND SHORING MANUAL
For the Bishop Method, the Factor of Safety (Fa) must be assumed and a trial and error solution
is required. The assumed Fas converge on the Factor of Safety for that trial failure plane.
Good agreement between the assumed Fa and the calculated F indicated the selection of
center and radius was good.
Column Ha Hb Ia Ib J
Mi G/Ha G/Hb Wisini
Slice
Fa = 1.5 Fa = 0.8 Fa = 1.5 Fa = 0.8
1 1.04 1.07 5.94 5.72 0.80
2 1.06 1.15 12.92 12.02 5.11
3 1.07 1.21 19.00 16.94 13.22
4 1.04 1.23 24.31 20.36 23.28
5 0.95 1.20 30.06 23.80 34.50
6 0.75 1.06 34.36 24.31 37.74
= 126.59 = 103.15 = 114.65
Again, this is the value for one trial failure plane. Additional trials are necessary to
determine the critical one that gives the minimum factor of safety.
9-32
CONSTRUCTION AND SPECIAL CONSIDERATIONS
If ground water were present, pore pressure would need to be considered. The values are
most typically field measured.
1 , c1 1
2 , c 2 2
Weak Layer
3 , c 3 3
The movement of the soil mass within the failure surface is translational rather than
rotational. Methods of analysis that consider blocks or wedges sliding along plane
surfaces shall be used to analyze slopes with a specific plane of weakness.
Figure 9-24 shows a sliding mass consisting of a tri-planar surface. The force equilibrium
of the blocks or wedges is more sensitive to shear forces than moment equilibrium as
shown in Figure 9-24. The potential failure mass consists of an upper or active Block A, a
central or neutral Block B and a lower or passive Block P. The active earth pressure from
Block A tends to initiate translational movement. This movement is opposed by the
passive resistance to sliding of Block P and by shearing resistance along the base of
central Block B. The critical failure surface can be located using an iterative process as
explained previously.
9-33
CT TRENCHING AND SHORING MANUAL
W1
W3 W2
A
1 , c1 1
B
P a
p
Weak Layer 2, c2 2
L
3 , c3 3
1 , c1 1
PA
PP W2
p a
Weak Layer T 2 , c2 2
N
L
3 , c3 3
b
Figure 9-24. Mechanism of Translational Slide
The Factor of Safety of the slope against translational sliding is established by the ratio of
resisting to driving forces. The resisting force is a function of passive pressure at the toe of
the slope and the shearing resistance along the base of Block B. The driving force is the
9-34
CONSTRUCTION AND SPECIAL CONSIDERATIONS
active earth pressure due to thrust of Block A. Thus the Factor of Safety can be expressed
as follows:
T + W 2 tan 2 + Pp
FS =
Pa
In which:
T = c 2 L + W 2 tan 2
Where:
9-35
CT TRENCHING AND SHORING MANUAL
32
50 1 = 34
20
60 PA c1 = 0
1 = 120 pcf
PP
p a
Solution:
By geometry: a = 62 p = 26.6
(32')(60') 120
W1 = = 115.2 k/ft
2 1000
W2 =
(10'+60')(10') 120
= 42.0 k/ft
2 1000
(20')(10') 120
W3 = = 12.0 k/ft
2 1000
9-36
CONSTRUCTION AND SPECIAL CONSIDERATIONS
When it appears that shoring or a cut slope presents a possibility of some form of slip failure, a
stability analysis should be requested from the contractor. Submittals relative to the soils data
and analysis should be from a recognized soils lab or from a qualified Geotechnical Engineer
or Geologist. In addition, Geotechnical Services in Sacramento has the capability of
performing computer aided stability analysis to verify the submitted analysis.
9-37
CT TRENCHING AND SHORING MANUAL
1. Check to ensure the contractor has a current excavation permit from Cal-OSHA. The
permits are valid for January 1 to December 31, and must be renewed each year.
2. Prior to the beginning of excavation work, become familiar with all aspects of the
approved plans, the location of the work, assumptions made, available soils data,
ground water conditions, surcharge loads expected, sequence of operations, location of
utilities and underground obstructions, and any other factors that may restrict the work
at the site.
3. Since the primary function of the shoring is the protection of the workers, adjacent
property and the public, it is essential that the inspector be knowledgeable in the
minimum safety requirements.
4. Check all soil being excavated to confirm that it is consistent with the log of test
borings and/or with what is contemplated in the excavation plan.
5. Check for changes in the groundwater conditions.
6. As the excavation progresses, be alert for indicators of distress such as tension cracks
forming, potential failure of structural members or subsidence of soil near the
excavation
7. If the excavation is sloped back without shoring, the need for inspection remains.
Sloughing and cave-ins can occur. As always, verify that the slope configurations are
per the approved plan.
8. Review all the materials for quality, integrity and/or strength grade specified. Also
check members for bending, buckling and crushing.
9. For shored excavations, check the shoring members for size and spacing as shown on
the approved plans. The sequence of operations shown on the plans must be followed.
9-38
CONSTRUCTION AND SPECIAL CONSIDERATIONS
Check for full bearing at the ends of jacks and struts and make sure they are secure and
will not fall out under impact loads. Also check members for bending, buckling and
crushing.
10. Manufactured products, such as hydraulic struts, jacks and shields, should be installed
and used according to the manufacturer's recommendations.
11. If a tieback system is used, the tiebacks should be installed per the approved plan and
preloaded to avoid overloading individual ties.
12. When cables are used in conjunction with anchors, they should not be wrapped around
sharp corners. Thimbles should be used and cable clamps installed properly.
13. Surcharge loads need to be monitored to verify that such loads do not exceed the design
assumptions for the system.
14. Weather conditions may have an adverse affect on excavations and some materials,
especially clays, may fail due to change in moisture content. Some situations may
benefit by protecting the slopes with sheeting or other stabilizing material.
15. Good workmanship makes an excavation safer and easier to inspect. Trouble spots are
easier to detect when the excavation is uniform and straight.
16. Vibrations from dynamic loadings such as vibratory equipment, pile driving or blasting
operations require special attention.
17. Utility owners should be notified prior to commencement of work if their facilities are
within 5 times the excavation depth.
Underground Service Alert:
811 or 1-800-227-2600
Northern California (USA) www.usanorth.org
Southern California (USA) www.digalert.org
Statewide www.call811.com
18. Encourage the use of benchmarks to monitor ground movement in the vicinity of the
shoring system (within a distance of 10 times the shoring depth) before, during and
after excavation. The benchmarks should be monitored for horizontal and vertical
displacement. In general, ground settlement accompanies shoring deflection.
9-39
CT TRENCHING AND SHORING MANUAL
19. Egress provisions such as ladders, ramps, stairways, or other means shall be provided in
excavations over 4 feet in depth so that no more than 25 feet of lateral travel is required
to exit trench excavations.
20. Adequate protection from hazardous atmospheres must be provided. Air monitoring
and other confined space regulations must be followed, including documentation.
21. Employees shall be protected from the hazards of accumulating water, loose or falling
debris, or potentially unstable structures.
22. Daily inspections, inspections after storms, and those as otherwise required for
hazardous conditions are to be made by a competent person. Inspections are to be
conducted before the start of the work and as needed throughout the shift. The
competent person will need to check for potential cave-ins, indications of failure of the
system, and for hazardous atmospheres. When the competent person finds a hazardous
situation he shall have the authority to remove the endangered employees from the area
until the necessary precautions have been taken to ensure their safety.
23. Adequate barrier physical protection is to be provided at all excavations. All wells, pits,
shafts, etc. shall be barricaded or covered. Upon completion of exploration and similar
operations, temporary shafts, etc. shall be backfilled.
9-40
CONSTRUCTION AND SPECIAL CONSIDERATIONS
If the scope of work requires excavation and shoring, plans for this work must accompany the
Permit application. The Plan must be reviewed and approved by the Permits Engineer prior to a
Permit being issued. The Department has an obligation with respect to trenching and shoring
work. Be informed of legal responsibilities and requirements. (Refer to CHAPTER 1)
Many of the encroachment permit projects are quite simple however; some might require
complex shoring systems. The District Permits Engineer, on receipt of an application for an
encroachment permit, will decide if technical assistance is necessary to review the Plan. The
Plan may be routed to OSM, OSD or OSC.
The Plan must conform to all applicable requirements as outlined in CHAPTER 2 of this
Manual. It must also conform to the requirements set forth in the Permit application. The
review process is similar to the process for a typical State contract except that all
correspondence regarding approval or rejection of the Plan must be routed through the Permits
Engineer.
Note that consultants who prepare shoring plans for Encroachment Permit projects do not
necessarily use the recommended allowable stresses given in this Manual. In making a review,
keep this in mind. Acceptance should be based on nothing less than that required for a State
project, with due consideration being given to the background of the contractor, the work to be
done, and the degree of risk involved. Remember, geotechnical engineering is not an exact or
precise science.
In order for the State to review and approve a contractor's excavation plan or proposed shoring
system, a detailed plan of the work to be done must be submitted. As a minimum the shoring
plan shall contain the following information:
9-41
CT TRENCHING AND SHORING MANUAL
Location: Road, street, highway stationing, etc. indicating the scope or extent of
the project.
Purpose: A description of what the trench or excavation is for (sewer line,
retaining wall, etc).
Soil Profile: A description of the soil including the basis of identification such as
surface observation, test borings, observation of adjacent work in
same type of material, reference to a soils investigation report, etc.
Surcharge Loadings:
Any loads, including normal construction loads, that are adjacent to
the excavation or trench should be identified and shown on the plans
with all pertinent dimensions; examples are highways, railroads,
existing structures, etc. The lateral pressures due to these loads will
then be added to the basic soil pressures. The minimum surcharge is
to be used where not exceeded by above loading considerations.
Excavation/Trenching & Shoring Plan:
The Plan for simple trench work can be in the form of a letter
covering the items required. For more complex systems, a complete
description of the shoring system including all members, materials,
spacing, etc, is required. The Plan may be in the form of a drawing or
referenced to the applicable portions of the Construction Safety
Orders. In accordance with California Labor Code (CA law), if a
shoring system varies from Title 8 of the Safety Orders, then the
shoring plans must be prepared and signed by an engineer who is
registered as a Civil Engineer in the State of California.
9-42
CONSTRUCTION AND SPECIAL CONSIDERATIONS
Manufactured Data:
Catalogs or engineering data for a product should be identified in the
plan as supporting data. All specific items or applicable conditions
must be outlined on the submittal.
Construction Permit:
Any plan or information submitted should confirm that a permit has
been secured from Cal/OSHA to perform the excavation work. This is
not an approval of the shoring system by Cal/OSHA.
Inspection: The contractors plan must designate who the competent person on
site will be.
The State Department of Transportation will review a Contractor's shoring plan in accordance
with applicable State Specifications and the Construction Safety Orders. Deviations from
Cal/OSHA or different approaches will be considered, providing adequate supporting data such
as calculations, soils investigations, manufacturer's engineering data and references are
submitted. The Caltrans Trenching & Shoring Manual is one of the resources available to assist
the Engineer during the shoring plan review process.
The inspection of the fieldwork is the responsibility of the District Permits Engineer and his
staff. However, there will be occasions where the complexity of the excavation and/or shoring
requires assistance from OSC. For major Encroachment Permit projects the District may
request that OSC assign an Engineer as a representative of the District Permits Engineer.
Remember that the administrative or control procedure is different from typical State
construction contracts. The OSC person assisting the Permits Engineer is a representative of
the Permits Engineer not the Resident Engineer. Major corrections must be routed through the
Permits Engineer. If there are difficulties with compliance, the Permits Engineer has the
authority to withdraw the Encroachment Permit, which would have the effect of stopping the
work. Close communication between OSC and the Permits Engineer is very important during
all phases of the Encroachment Permit project.
9-43
CT TRENCHING AND SHORING MANUAL
In addition to verifying that the excavation and/or shoring work is in conformance with the
approved Plan, a portion of the field review or monitoring will be to verify that the contractor
and/or owner have all of the proper permits to do the work.
For more information regarding the Encroachment Permit process, contact your local District
Permits Engineer or click on the link below.
http://www.dot.ca.gov/hq/traffops/developserv/permits/encroachment_permits_manual/index.html
Figure 9-27 illustrates a typical temporary tieback anchor. In this diagram, a bar tendon
system is shown; strand systems are similar.
9-44
CONSTRUCTION AND SPECIAL CONSIDERATIONS
The more common components, criteria, and materials used in conjunction with tieback
shoring systems are listed below:
Piling Sheet piling and soldier piles. See CHAPTER 5 for common materials and
allowable stresses.
Wale These components transfer the resultant of the earth pressure from the piling
to the tieback anchor. A design overstress of 33% is permitted for wales
when proof testing the tieback anchor. Anchors for temporary work, are
often anchored directly against the soldier piling through holes or slots
made in the flanges, eliminating the need for wales. Bearing stiffeners and
flange cover plates are generally added to the pile section to compensate for
the loss of section. A structural analysis of this cut section should always be
required.
Tendon Tieback tendons are generally the same high strength bars or strands used in
prestressing structural concrete.
9-45
CT TRENCHING AND SHORING MANUAL
bearing plates and anchor nuts for bar tendons and bearing plates, anchor
head and strand wedges for strand tendons. The details of the anchorage
must accommodate the inclination of the tieback relative to the face of the
shoring members. Items that may be used to accomplish this are shims or
wedge plates placed between the bearing plate and soldier pile or between
the wale and sheet piling or soldier piles. Also, for bar tendons spherical
anchor nuts with special bearing washers plus wedge washers if needed or
specially machined anchor plates may be used.
The tendon should be centered within the drilled hole within its bonded
length. This is accomplished by the use of centralizers (spacers) adequately
spaced to prevent the tendon from contacting the sides of the drilled hole or
by installation with the use of a hollow stem auger.
9-46
CONSTRUCTION AND SPECIAL CONSIDERATIONS
This method ensures complete grouting and will displace any water that has
accumulated in the hole.
Grouting method
Typical shapes of drilled holes for tieback anchors are depicted in Figure 9-28.
9-47
CT TRENCHING AND SHORING MANUAL
The presence of water either introduced during drilling or existing ground water can
cause significant reduction in anchor capacity when using a rotary drilling method in
some cohesive soils (generally the softer clays).
High pressure grouting of 150 psi or greater in granular soils can result in significantly
greater tieback capacity than by tremie or low pressure grouting methods. High pressure
grouting is seldom used for temporary tieback systems.
Re-grouting of tieback anchors has been used successfully to increase the capacity of an
anchor. This method involves the placing of high-pressure grout in a previously formed
anchor. Re-grouting breaks up the previously placed anchor grout and disperses new
grout into the anchor zone; compressing the soil and forming an enlarged bulb of grout
thereby increasing the anchor capacity. Re-grouting is done through a separate grout tube
installed with the anchor tendon. The separate grout tube will generally have sealed ports
uniformly spaced along its length, which open under pressure allowing the grout to exit
into the previously formed anchor.
Due to the many factors involved, the determination of anchor capacity can vary quite
widely. Proof tests or performance tests of the tiebacks are needed to confirm the anchor
capacity. A Federal publication, the FHWA/RD-82/047 report on tiebacks, provides
considerable information for estimating tieback capacities for the various types of tieback
anchors. Also see "Supplemental Tieback Information" in Appendix E.
Bond capacity is the tiebacks resistance to pull out, which is developed by the
interaction of the anchor grout (or concrete) surface with the soil along the bonded
length.
Determining or estimating the bond (resisting) capacity is a prime element in the design
of a tieback anchor.
Some shoring designs may include a Soils Laboratory report, which will contain
recommended value for the bond capacity to be used for tieback anchor design. The
appropriateness of the value of the bond capacity will only be proven during tieback
testing.
9-48
CONSTRUCTION AND SPECIAL CONSIDERATIONS
For most of the temporary shoring work normally encountered, the tieback anchors will
be straight shafted with low-pressure grout placement. For these conditions the following
criteria can generally be used for estimating the tieback anchor capacity.
The Engineer is only required to check the unbonded length of the tieback. The
determination of the bonded length Lb and capacity of the tieback is solely the
responsibility of the contractor. The minimum distance between the front of the bonded
zone and the active failure surface behind the wall shall not be less H/5. In no case shall
the minimum distance be less than 5 ft. The unbonded length shall not be less than 15 ft.
Great
e
H / 5 o r of
L r 5 ft.
u
L
b
H
15 ft.
minim
u m
9-49
CT TRENCHING AND SHORING MANUAL
Pult = dLbSb
Where:
Therefore, bond strength must be included in the geotechnical report that is submitted by
the Contractor just as any other soil property. The Geotechnical Services of the Division
of Engineering Services (DES) is available for consultation for concerns or other
information regarding bond strength.
The vertical capacity of the shoring system should be checked when the initial review of
the soil parameters indicates a problem may develop. Situations that can lead to
problems with the vertical capacity are shoring embedded in loose granular material or
soft clays. Vertical capacity should also be checked when tieback angles are steeper than
9-50
CONSTRUCTION AND SPECIAL CONSIDERATIONS
the standard 15 degrees or when there are multiple rows of tiebacks. The Engineer is
reminded to contact Caltrans Geotechnical Services for assistance when performing a
check of the vertical capacity of the shoring elements.
The number of tiebacks tested; the duration of the test, and the allowable movement, or
load loss, specified in the contractor's test methods should take into account the degree of
risk to the adjacent surroundings. High-risk situations would be cases where settlement or
other damage would be experienced by adjacent facilities. See Table 9-2 for a list of
minimum recommended criteria for testing temporary tieback anchors.
High Risk
1.3 Design Load 10 minutes 20% to 100%
Cohesive Soils
Normal Risk
1.2 to 1.3 Design Load 30 minutes 10%
High Risk
1.3 Design Load 60 minutes 30% to 100%
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CT TRENCHING AND SHORING MANUAL
Generally the shoring plans should include tieback load testing criteria which should
minimally consist of proof load test values, frequency of testing (number of anchors to be
tested), test load duration, and allowable movement or loss of load permissible during the
testing time frame and the anticipated life of the shoring system. The shoring plans
should also include the remedial measures that are to be taken when, or if, test anchors
fail to meet the specified criteria.
Pressure gages or load cells used for determining test loads should have been recently
calibrated by a certified lab, they should be clean and not abused, and they should be in
good working order. The calibration dates should be determined and recorded.
Tiebacks that do not satisfy the testing criteria may still have some value. Often an
auxiliary tieback may make up for the reduced value of adjacent tiebacks; or additional
reduced value tiebacks may be installed to supplement the initial low value tiebacks.
9-52
CONSTRUCTION AND SPECIAL CONSIDERATIONS
Generally, the unbonded length of a tieback is left ungrouted prior to and during testing
(see Figure 9-30). This ensures that only the bonded length is carrying the proof load
during testing. It is not desirable to have loads transferred to the soil through grout (or
concrete) in the unbonded region since this length is considered to be within the zone of
the failure wedge.
As an alternative, for small diameter drilled holes (6 inches or less) a plastic sheathing
may be used over the unbonded length of the tendon to separate the tendon from the
grout (see Figure 9-27). The sheathing permits the tendon to be grouted full length before
proof testing. A void must be left between the top of the grout and the soldier pile to
allow for movement of the grout column during testing.
Research has shown that small diameter tiebacks develop most of their capacity in the
bonded length despite the additional grout in the unbonded length zone. This
phenomenon is not true for larger diameter tieback anchors.
Generally the Contractor will specify an alignment load of 5% to 10% of the design load,
which is initially applied to the tendon to secure the jack against the anchor head and
stabilize the setup. The load is then increased until the proof load is achieved. Generally a
maximum amount of time is specified to reach proof load. Once the proof load is
attained, the load hold period begins. Movement of the tieback anchor is normally
measured by using a dial indicator gage mounted on a tripod independent of the tieback
and shoring and positioned in a manner similar to that shown in Figure 9-30.
The tip of the dial indicator gage is positioned against a flat surface perpendicular to the
centerline of the tendon. (This can be a plate secured to the tendon). The piston of the
jack may be used in lieu of a plate if the jack is not going to have to be cycled during the
9-53
CT TRENCHING AND SHORING MANUAL
test. As long as the dial indicator gage is mounted independently of the shoring system,
only movement of the anchor due to the proof load will be measured. Continuous jacking
to maintain the specified proof load during the load hold period is essential to offset
losses resulting from anchor creep or movement of the shoring into the supporting soil.
Measurements from the dial indicator gage are taken periodically during the load hold
period in accordance with the contractor's approved plan. The total movement measured
during the load hold period of time is compared to the allowable value indicated on the
approved shoring plans to determine the acceptability of the anchor.
It is important that the proof load be reached quickly. When excessive time is taken to
reach the proof load, or the proof load is held for an excessive amount of time before
beginning the measurement of creep movement, the creep rate indicated will not be
representative. For the proof test to be accurate, the starting time must begin when the
proof load is first reached.
As an alternative to measuring movement with a dial indicator gage, the contractor may
propose a "lift-off test". A "lift-off test" compares the force on the tieback at seating to
the force required to lift the anchor head off of the bearing plate. The comparison should
be made over a specified period of time. The lost force can be converted into creep
movement to provide an estimate of the amount of creep over the life of the shoring
system.
9-54
CONSTRUCTION AND SPECIAL CONSIDERATIONS
Use of the "lift-off test" may not accurately predict overall anchor movement. During the
time period between lock-off and lift-off, the tieback may creep and the wall may move
into the soil. These two components cannot be separated. If the test is done accurately,
results are likely to be a conservative measure of anchor movement. The Offices of
Structure Construction recommends the use of a dial indicator gage to monitor creep
rather than lift-off tests.
The general formula listed below for the determination of the anticipated long-term creep
is only an estimate of the potential anchor creep and should be used in conjunction with
periodic monitoring of the wall movement. This formula will not accurately predict
anchor creep for soft cohesive soils.
Based on the assumed creep behavior, the following formula can be utilized to evaluate
the long-term effects of creep:
General formula:
T
2 3 = C log 10 3
T2
Where:
C = 1 2 [log 10 (T2 T1 )]
= Creep movement (inches) specified on the plans for times T1, T2, or T3
(or measured in the field)
T1 = Time of first movement measurement during load hold period
(usually 1 minute after proof load is applied)
T2 = Time of last movement measurement during load hold period.
T3 = Time the shoring system will be in use.
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CT TRENCHING AND SHORING MANUAL
If using a lift-off test to estimate the creep movement, the following approximation
needs to be made for substitution into the above equation:
LU
11 = (P1 P2 )
AE
Where:
P1 = Force at seating
P2 = Force at lift off
Lu = Lu + 0 to 5 feet of the bonded length necessary to develop the tendon
A = Area of strand or bar in anchor
E = Modulus of elasticity of the strand or bar in anchor
Example 9-6 demonstrates the calculation of long-term creep.
9-56
CONSTRUCTION AND SPECIAL CONSIDERATIONS
One method for obtaining the proper lock-off force for strand systems is to insert a shim
plate under the anchor head equal to the elastic elongation of the tendon produced by a
force equal to the proof load minus the lock-off load. A correction for seating of the
wedges in the anchor head is often subtracted from the shim plate thickness. To
determine the thickness of the shim plate you may use the following equation:
(P
proof Plockoff )L
t shim = L
AE
Where,
tshim = thickness of shim
Pproof = Proof load
Plockoff = Lock-off load
A = Area of tendon steel (bar or strands)
E = Modulus of Elasticity of strand or bar
L = seating loss
L = Elastic length of tendon (usually the unbonded length + 3 to 5 feet of the
bonded length necessary to develop the tendon
Seating loss can vary between to " for strand systems. The seating loss should be
determined by the designer of the system and verified during installation. Often times,
wedges are mechanically seated minimizing seating loss resulting in the use of a lesser
value for the seating loss. For thread bar systems, seating loss is much less than that for
strand systems and can vary between 0" to l/16".
After seating the wedges in the anchor head at the proof load, the tendon is loaded, the
shim is removed and the whole anchor head assembly is seated against the bearing plate.
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CT TRENCHING AND SHORING MANUAL
For very short-term installations in non-corrosive sites corrosion protection may not be
necessary. The exposed steel may not be affected by a small amount of corrosion that
occurs during its life.
For longer term installations grouting of the bonded and unbonded length is generally
adequate to minimize corrosion in most non-corrosive sites. Encapsulating or coating any
un-grouted portions (anchor head, bearing plate, wedges, strand, etc.) of the tieback
system may be necessary to guard against corrosion.
9-58
CONSTRUCTION AND SPECIAL CONSIDERATIONS
2. Determine Ka and Kp
4. Determine forces.
5. Determine the moments around the top of the pile (or some other convenient
location).
6. Solve for depth (D), for both lateral and vertical loads, and tieback force (TH).
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CT TRENCHING AND SHORING MANUAL
12. General: Consider effects of wall deflection and subsequent soil settlement on any
surface feature behind the shoring wall.
The shoring plans indicate that a proof load shall be applied in 2 minutes or less
then the load shall be held for ten minutes. The test begins immediately upon
reaching the proof load value. Measurements of movement are to be taken at 1,
4, 6, 8 and 10 minutes. The proof load is to be 133% of the design load. The
maximum permissible movement between 1 and 10 minutes of time will not
exceed 0.1 inches. All tiebacks are to be tested. The system is anticipated to be
in place for 1 year.
Solution:
= 0.1 inches
T1 = 1 minute
T2 = 10 minutes
D H M
T3 = (1Y ) 365 24 60 = 525,600 minutes
Y D H
1 2 0.1
C= = = 0.1
T2 10
log 10 log 10 1
T1
9-60
CONSTRUCTION AND SPECIAL CONSIDERATIONS
T 525,600 1
Long-term 2 3 = (C ) log 10 3 = (0.1) log 10 = 0.47 inches inch
T2 10 2
The proof load and duration of test are reasonable and exceed the minimums shown
in Table 9-2. Applying the proof load in a short period of time and beginning the test
immediately upon reaching that load ensure the test results will be meaningful and
can be compared to the calculated long-term creep movement for the anchor.
If the shoring system were in close proximity to an existing structure that could not
tolerate an l/2 inch of settlement the design would not be acceptable. If the shoring
would not affect permanent structures or when the shoring might support something
like a haul road, the anticipated movement would be tolerable.
Lift off test will be performed 24 hours after wedges are seated (1 minute). The
force at seating the wedges will be 83,000 pounds and the lift off force will be
no less than 67,900 pounds.
E = 28x106 psi
(P1 P2 )L
1 2
AE
(83,000 67,900)(20)(12) 0.2 in
(0.647 )(28 x10 6 )
0.2
C = 0.06
1440
log 10 1
9-61
CT TRENCHING AND SHORING MANUAL
T 525,600
Long term 2 3 (C ) log 10 3 = (0.06 ) log 10
T2 1
5
0.34 inches inch
16
9.6 SUMMARY
The Department has an obligation with respect to trenching and shoring work. Be informed of
legal responsibilities and requirements (Refer to CHAPTER 1).
Soil Mechanics (Geotechnical Engineering) is not a precise science. Be aware of the effects
assumptions can make. Simplified engineering analysis procedures can be used for much of the
trenching and shoring work that will be encountered.
The actual construction work is of equal importance to the engineering design or planning. The
Contractor and the Engineer must always be alert to changed conditions and must take appropriate
action. Technical assistance is available. The Engineer at the jobsite must be able to recognize
when he needs help. The need for good engineering judgment is essential.
Work involving railroads requires additional controls and specific administrative procedures.
The following is a summary of D.O.T. policy in regard to trench and excavation shoring work:
1. The law (State Statute, Section 137.6) requires that a California registered engineer
review the Contractor's plans for temporary structures in connection with State
Highway work. Shoring plans are included in this category.
2. The Resident Engineer will ascertain that the Contractor has obtained a proper
excavation or trenching permit from Cal/OSHA before any work starts, and that the
permit (or copy) is properly posted at the work site.
3. If the trench is less than 20 feet deep and the Contractor submits a plan in accordance
with the Construction Safety Order Standard Details, it is not necessary to have the
plans prepared by a Professional Engineer. The Resident Engineer will confirm that the
Contractor's plan does indeed conform to the Cal/OSHA Standard Details and need not
make an independent engineering analysis.
4. If a trench is over 20 feet in depth, or if the Cal/OSHA Details cannot be used; the
plans must be prepared by a Professional Engineer.
9-62
CONSTRUCTION AND SPECIAL CONSIDERATIONS
5. When shoring plans are designed by firms specializing in temporary support systems
and soil restraint (including sloping), good engineering judgment is to prevail for
review. Shoring designs by such firms may appear less conservative when analyzed
using the methods proposed in this Manual. Consequently, the shoring plan may need
to be reviewed in the manner in which it was designed.
6. If the Contractor's shoring plan deviates from the Construction Safety Order Details,
the plan must be prepared by a California Registered Professional Engineer and the
reviewing Engineer will perform a structural analysis.
7. For any shoring work that requires review and approval by a Railroad, the Sacramento
OSC Office will be the liaison between the project and the Railroad. The Structure
Representative will submit the Contractor's shoring plans to OSC Sacramento after
review. The review should be so complete that the plans are ready for approval. The
Structure Representative should inform the Contractor of the proper procedure, and the
time, required for Railroad review and approval.
8. Any revisions to plans should be done by the plan originator or by his authorized
representative. Minor revisions may be made on plans but the revisions should be
initialed and dated by the person making the changes.
9-63
Appendix A
CALIFORNIA
OCCUPATIONAL
SAFETY AND HEALTH
STANDARDS FOR
EXCAVATIONS
Appendix A text is
Construction Safety Order from
California Code of Regulations
(CCR), Title 8, Sections 1504,
1539, 1540, 1541, 1541.1
(including appendices A - F), and
Sections 1542 and 1543
APPENDIX A
Article 2. Definitions
1504. Definitions
Competent Person: One who is capable of identifying existing and predictable hazards in the
surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees,
and who has authorization to take prompt corrective measures to eliminate them.
Article 6. Excavations
1539. Permits.
For regulations relating to Permits for excavations and trenches, refer to the California Code of
Regulations Title 8, Chapter 3.2, Article 2, Section 341 of the California Occupational Safety and
health Regulations (Cal/OSHA).
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CT TRENCHING AND SHORING MANUAL
1540. Excavations.
(a) Scope and application.
This article applies to all open excavations made in the earth's surface. Excavations are
defined to include trenches.
Accepted engineering practices means those requirements which are compatible with
standards of practice required by a registered professional engineer.
Aluminum hydraulic shoring. A pre-engineered shoring system comprised of
aluminum hydraulic cylinders (crossbraces) used in conjunction with
vertical rails (uprights) or horizontal rails (walers). Such system is designed
specifically to support the sidewalls of an excavation and prevent cave-ins.
Bell-bottom pier hole. A type of shaft or footing excavation, the bottom of which is
made larger than the cross section above to form a belled shape.
Benching (Benching system). A method of protecting employees from cave-ins by
excavating the sides of an excavation to form one or a series of horizontal
levels or steps usually with vertical or near vertical surfaces between levels.
Cave-in. The separation of a mass of soil or rock material from the side of an
excavation, or the loss of soil from under a trench shield or support system,
and its sudden movement into the excavation, either by falling or sliding, in
sufficient quantity so that it could entrap, bury, or otherwise injure and
immobilize a person.
Crossbraces. The horizontal members of a shoring system installed perpendicular to
the sides of the excavation, the ends of which bear against either uprights or
wales.
Excavation. Any man-made cut, cavity, trench, or depression in an earth surface,
formed by earth removal.
Faces or sides. The vertical or inclined earth surfaces formed as a result of excavation
work.
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APPENDIX A
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CT TRENCHING AND SHORING MANUAL
A-4
APPENDIX A
Uprights. The vertical members of a trench shoring system placed in contact with the
earth and usually positioned so that individual members do not contact each
other. Uprights placed so that individual members are closely spaced, in
contact with or interconnected to each other, are often called "sheeting."
Wales. Horizontal members of a shoring system placed parallel to the excavation face
whose sides bear against the vertical members of the shoring system or
earth.
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CT TRENCHING AND SHORING MANUAL
A-6
APPENDIX A
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CT TRENCHING AND SHORING MANUAL
(B) Ramps and runways constructed of two or more structural members shall
have the structural members connected together to prevent displacement.
(C) Structural members used for ramps and runways shall be of uniform
thickness.
(D) Cleats or other appropriate means used to connect runway structural
members shall be attached to the bottom of the runway or shall be
attached in a manner to prevent tripping.
(E) Structural ramps used in lieu of steps shall be provided with cleats or other
surface treatments to the top surface to prevent slipping.
(2) Means of egress from trench excavations.
A stairway, ladder, ramp or other safe means of egress shall be located in trench
excavations that are 4 feet or more in depth so as to require no more than 25 feet
of lateral travel for employees.
(d) Exposure to vehicular traffic.
Employees exposed to public vehicular traffic shall be provided with, and shall wear
warning vests or other suitable garments marked with or made of reflectorized or
high-visibility material.
(e) Exposure to falling loads.
No employee shall be permitted underneath loads handled by lifting or digging
equipment. Employees shall be required to stand away from any vehicle being loaded
or unloaded to avoid being struck by any spillage or falling materials. Operators may
remain in the cabs of vehicles being loaded or unloaded when the vehicles are
equipped, in accordance with Section 1591(e), to provide adequate protection for the
operator during loading and unloading operations.
(f) Warning system for mobile equipment.
When mobile equipment is operated adjacent to an excavation, or when such
equipment is required to approach the edge of an excavation, and the operator does
not have a clear and direct view of the edge of the excavation, a warning system shall
be utilized such as barricades, hand or mechanical signals or stop logs. If possible the
grade should be away from the excavation.
(g) Hazardous atmospheres.
A-8
APPENDIX A
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CT TRENCHING AND SHORING MANUAL
A-10
APPENDIX A
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CT TRENCHING AND SHORING MANUAL
A-12
APPENDIX A
(B) Slopes specified in Section 1541.1(b) (1) (A) shall be excavated to form
configurations that are in accordance with the slopes shown for Type C
soil in Appendix B to this article.
(2) Option (2) - Determination of slopes and configurations using Appendices A
and B. Maximum allowable slopes, and allowable configurations for sloping
and benching systems, shall be determined in accordance with the conditions
and requirements set forth in Appendices A and B to this article.
(3) Option (3) - Designs using other tabulated data.
(A) Designs of sloping or benching systems shall be selected from and be in
accordance with tabulated data, such as tables and charts.
(B) The tabulated data shall be in written form and shall include all of the
following:
1. Identification of the parameters that affect the selection of a
sloping or benching system drawn from such data.
2. Identification of the limits of use of the data, to include the
magnitude and configuration of slopes determined to be safe.
3. Explanatory information as may be necessary to aid the user in
making a correct selection of a protective system from the data.
4. At least one copy of the tabulated data which identifies the
registered professional engineer who approved the data, shall be
maintained at the jobsite during construction of the protective
system. After that time the data may be stored off the jobsite, but a
copy of the data shall be made to the Division upon request.
(4) Option (4) - Design by a registered professional engineer.
(A) Sloping and benching systems not utilizing option (1) or option (2) or
Option (3) under Section 1541.1(b) shall be stamped and signed by a
registered professional engineer.
(B) Designs shall be in written form and shall include at least the following:
1. The magnitude of the slopes that were determined to be safe for
the particular project;
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CT TRENCHING AND SHORING MANUAL
A-14
APPENDIX A
during construction of the protective system. After that time this data
may be stored off the jobsite, but a copy shall be made available to the
Division upon request.
(3) Option (3) - Designs using other tabulated data.
(A) Designs of support systems, shield systems, or other protective systems
shall be selected from and be in accordance with tabulated data, such as
tables and charts.
(B) The tabulated data shall be in written form and include all of the
following:
1. Identification of the parameters that affect the selection of a
protective system drawn from such data;
2. Identification of the limits of use of the data;
3. Explanatory information as may be necessary to aid the user. in
making a correct selection of a protective system from the data.
(C) At least one copy of the tabulated data, which identifies the registered
professional engineer who approved the data, shall be maintained at the
jobsite during construction of the protective system. After that time the
data may be stored off the jobsite, but a copy of the data shall be made
available to the Division on request.
(4) Option (4) - Design by a registered professional engineer.
(A) Support systems, shield systems, and other protective systems not
utilizing Option 1, Option 2, or Option 3 above, shall be approved by a
registered professional engineer.
(B) Designs shall be in written form and shall include the following:
1. A plan indicating the sizes, types, and configurations of the
materials to be used in the protective system; and
2. The identity of the registered professional engineer approving the
design.
(C) At least one copy of the design shall be maintained at the jobsite during
construction of the protective system. After that time, the design may be
A-15
CT TRENCHING AND SHORING MANUAL
stored off the jobsite, but a copy of the design shall be made available to
the Division upon request.
(d) Materials and equipment.
(1) Materials and equipment used for protective systems shall be free from damage
or defects that might impair their proper function.
(2) Manufactured materials and equipment used for protective systems shall be
used and maintained in a manner that is consistent with the recommendations of
the manufacturer, and in a manner that will prevent employee exposure to
hazards.
(3) When material or equipment that is used for protective systems is damaged, a
competent person shall examine the material or equipment and evaluate its
suitability for continued use. If the competent person cannot assure the material
or equipment is able to support the intended loads or is otherwise suitable for
safe use, then such material or equipment shall be removed from service, and
shall be evaluated and approved by a registered professional engineer before
being returned to service.
(e) Installation and removal of supports.
(l) General.
(A) Members of support systems shall be securely connected together to
prevent sliding, falling, kickouts, or other predictable failure.
(B) Support systems shall be installed and removed in a manner that protects
employees from cave-ins, structural collapses, or from being struck be
members of the support system.
(C) Individual members of support systems shall not be subjected to loads
exceeding those which those members were designed to withstand.
(D) Before temporary removal of individual members begins, additional
precautions shall be taken to ensure the safety of employees, such as
installing other structural members to carry the load imposed on the
support system.
(E) Removal shall begin at, and progress from, the bottom of the excavation.
Members shall be released s1ow1y so as to note any indication of
A-16
APPENDIX A
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CT TRENCHING AND SHORING MANUAL
A-18
APPENDIX A
SOIL CLASSIFICATION
(a) Scope and application.
(1) Scope. This appendix describes a method of classifying soil and deposits based
on site and environmental conditions, and on the structure and composition of
the earth deposits. The appendix contains definitions, sets forth requirements,
and describes acceptable visual and manual tests for use in classifying soils.
(2) Application. This appendix applies when a sloping or benching system is
designed in accordance with the requirements set forth in Section 1541.1(b)(2)
as a method of protection for employees from cave-ins. This appendix also
applies when timber shoring for excavations is designed as a method of
protection from cave-ins in accordance with Appendix C of this article, and
when aluminum hydraulic shoring is designed in accordance with Appendix D.
This appendix also applies if other protective systems are designed and selected
for use from data prepared in accordance with the requirements set forth in
Section 1541.1(c), and the use of the data is predicated on the use of the soil
classification system set forth in this appendix.
(b) Definitions.
Cemented soil. A soil in which the particles are held together by a chemical agent,
such as calcium carbonate, such that a hand-size sample cannot be crushed into
powder or individual soil particles by finger pressure.
Cohesive soil. Clay (fine grained soil), or soil with a high clay content, which has
cohesive strength. Cohesive soil does not crumble, can be excavated with
vertical side slopes, and is plastic when moist. Cohesive soil is hard to break up
when dry, and exhibits significant cohesion when submerged. Cohesive soils
include clayey silt, sandy clay, silty clay, clay and organic clay.
Dry soil. Soil that does not exhibit visible signs of moisture content.
Fissured. A soil material that has a tendency to break along definite planes of fracture
with little resistance, or a material that exhibits open cracks, such as tension
cracks, in an exposed surface.
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CT TRENCHING AND SHORING MANUAL
Granular soil. Gravel, sand, or silt (coarse grained soil) with little or no clay content.
Granular soil has no cohesive strength. Some moist granular soils exhibit
apparent cohesion. Granular soil cannot be molded when moist and crumbles
easily when dry.
Layered system. Two or more distinctly different soil or rock types arranged in
layers. Micaceous seams or weakened planes in rock or shale are considered
layered.
Moist soil. A condition in which a soil looks and feels damp. Moist cohesive soil can
easily be shaped into a ball and rolled into small diameter threads before
crumbling. Moist granular soil that contains some cohesive material will exhibit
some signs of cohesion between particles.
Plastic. A property of a soil which allows the soil to be deformed or molded without
cracking, or appreciable volume change.
Saturated soil. A soil in which the voids are filled with water. Saturation does not
require flow. Saturation, or near saturation, is necessary for the proper use of
instruments such as a pocket penetrometer or shear vane.
Soil classification system. A method of categorizing soil and rock deposits in a
hierarchy of Stable Rock, Type A, Type B, and Type C, in decreasing order of
stability. The categories are determined based on an analysis of the properties
and performance characteristics of the deposits and the characteristics of the
deposits and the-environmental conditions of exposure.
Stable rock. Natural solid mineral matter that can be excavated with vertical sides and
remain intact while exposed.
Submerged soil. Soil which is underwater or is free seeping.
Type A soil.
Cohesive soils with an unconfined compressive strength of 1.5 tons per square
foot (tsf) or greater. Examples of cohesive-soils are: clay, silty clay, sandy clay,
clay loam and, in some cases, silty clay loam and sandy clay loam. Cemented
soils such as caliche and hardpan are also considered Type A. However, no soil
is Type A if:
(1) The soil is fissured; or
A-20
APPENDIX A
(2) The soil is subject to vibration from heavy traffic, pile driving, or
similar effects; or
(3) The soil has been previously disturbed; or
(4) The soil is part of a sloped, layered system where the layers dip into
the excavation on a slope of four horizontal to one vertical (4H:lV) or
greater; or
(5) The material is subject to other factors that would require it to be
classified as a less stable material.
Type B soil.
(1) Cohesive soil with an unconfined compressive strength greater than
0.5 tsf but less than 1.5 tsf; or
(2) Granular cohesionless soils including: angular gravel (similar to
crushed rock), silt, silt loam, sandy loam and, in some cases, silty clay
loam and sandy clay loam.
(3) Previously disturbed soils except those which would otherwise be
classified as Type C soil.
(4) Soil that meets the unconfined compressive strength or cementation
requirements for Type A, but is fissured or subject to vibration; or
(5) Dry rock that is not stable; or
(6) Material that is part of a sloped, layered system where the layers dip
into the excavation on a slope less steep than four horizontal to one
vertical (4H:1V), but only if the material would otherwise be classified
as Type B.
Type C soil.
(1) Cohesive soil with an unconfined compressive strength of 0.5 tsf or
less; or
(2) Granular soils including gravel, sand, and loamy sand; or
(3) Submerged soil or soil from which water is freely seeping; or
(4) Submerged rock that is not stable, or
A-21
CT TRENCHING AND SHORING MANUAL
(5) Material in a sloped, layered system where the layers dip into the
excavation or a slope of four horizontal to one vertical (4H:1V) or
steeper.
Unconfined compressive strength. The load per unit area at which a soil will fail in
compression. It can be determined by laboratory testing, or estimated in the
field using a pocket penetrometer, by thumb penetration tests, and other
methods.
Wet soil. Soil that contains significantly more moisture than moist soil, but in such a
range of values that cohesive material will slump or begin to flow when
vibrated. Granular material that would exhibit cohesive properties when moist
will lose those cohesive properties when wet.
(c) Requirements.
(1) Classification of soil and rock deposits. Each soil and rock deposit shall be
classified by a competent person as Stable Rock, Type A, Type B, Type C in
accordance with the definitions set forth in paragraph (b) of this appendix.
(2) Basis of classification. The classification of the deposits shall be made based on
the results of at least one visual and at least one manual analysis. Such analysis
shall be conducted by a competent person using tests described in paragraph (d)
below, or in other approved methods of soil classification and testing such as
those adopted by the American Society for Testing Materials, or the U.S.
Department of Agriculture textural classification system.
(3) Visual and manual analysis. The visual and manual analysis, such as those
noted as being acceptable in paragraph (d) of this appendix, shall be designed
and conducted to provide sufficient quantitative and qualitative information as
may be necessary to identify properly the properties, factors, and conditions
affecting the classification of the deposits.
(4) Layered systems. In a layered system, the system shall be classified in
accordance with its weakest layer. However, each layer may be classified
individually where a more stable layer lies under a less stable layer.
(5) Reclassification. If, after classifying a deposit, the properties, factors, or
conditions affecting its classification change in any way, the changes shall be
A-22
APPENDIX A
A-23
CT TRENCHING AND SHORING MANUAL
(G) Observe the area adjacent to the excavation and the area within the
excavation for sources of vibration that may affect the stability of the
excavation face.
(2) Manual tests. Manual analysis of soil samples is conducted to determine
quantitative as well as qualitative properties of soil and to provide more
information in-order to classify soil properly.
(A) Plasticity. Mold a moist or wet sample of soil into a ball and attempt
to roll it into threads as thin as l/8-inch in diameter. Cohesive
material can be successfully rolled into threads without crumbling.
For example, if at least a two inch length of 1/8-inch thread can be
held on one end without tearing, the soil is cohesive.
(B) Dry strength. If the soil is dry and crumbles on its own or with
moderate pressure into individual grains or fine powder, it is
granular (any combination of gravel, sand, or silt). If the soil is dry
and falls into clumps which break up into smaller clumps, but the
smaller clumps can only be broken up with difficulty, it may be clay
in any combination with gravel, sand or silt. If the dry soil breaks
into clumps which do not break up into small clumps and which can
only be broken with difficulty, and there is no visual indication the
soil is fissured, the soil may be considered unfissured.
(C) Thumb penetration. The thumb penetration test can be used to
estimate the unconfined compressive strength of cohesive soils.
Type A soils with an unconfined compressive strength of 1.5 tsf can
be readily indented by the thumb; however, they can be penetrated
by the thumb only with very great effort. Type C soils with an
unconfined compressive strength of 0.5 tsf can be easily penetrated
several inches by the thumb, and can be molded by light finger
pressure. This test should be conducted on an undisturbed soil
sample, such as a large clump of soil, as soon as practicable after
excavation to keep to a minimum the effects of exposure to drying
influences. If the excavation is later exposed to wetting influences
A-24
APPENDIX A
A-25
CT TRENCHING AND SHORING MANUAL
Distress means that the soil is in a condition where a cave-in is imminent or is likely
to occur. Distress is evidenced by such phenomena as the development of fissures in
the face of or adjacent to an open excavation; the subsidence of the edge of an
excavation; the slumping of material from the face or the bulging or heaving of
material from the bottom of an excavation; the spalling of material from the face of
an excavation; and raveling, i.e., small amounts of material such as pebbles or little
clumps of material suddenly separating from the face of an excavation and trickling
or rolling down into the excavation .
Maximum allowable slope means the steepest incline of an excavation face that is
acceptable for the most favorable site conditions as protection against cave-ins, and is
expressed as the ratio of horizontal distance to vertical rise (H:V).
Short term exposure means a period of time less than or equal to 24 hours that an
excavation is open.
(c) Requirements.
(1) Soil classification. Soil and rock deposits shall be classified in accordance with
Appendix A to Section 1541.1.
(2) Maximum allowable slope. The maximum allowable slope for a soil or rock
deposit shall be determined from Table B-l of this appendix.
(3) Actual slope.
A-26
APPENDIX A
(A) The actual slope shall not be steeper than the maximum allowable slope.
(B) The actual slope shall be less steep then the maximum allowable slope
when there are signs of distress. If that situation occurs, the slope shall
be cut back to an actual slope which is at least l/2 horizontal to one
vertical (1/2H:lV) less steep than the maximum allowable slope.
(C) When surcharge loads from stored material or equipment, operating
equipment, or traffic are present, a competent person "shall determine
the degree to which the actual slope must be reduced below the
maximum allowable slope, and shall assure that such reduction is
achieved. Surcharge loads from adjacent structures shall be evaluated in
accordance with Section 1541(i).
(4) Configurations. Configurations of sloping and benching systems shall be in
accordance with Figure B-1.
TABLE B-1
MAXIMUM ALLOWABLE SLOPES
SOIL OR ROCK TYPE MAXIMUM ALLOWABLE SLOPES (H:V)1
FOR EXCAVATIONS LESS THAN 20
FEET DEEP 3
STABLE ROCK VERTICAL. (90)
TYPE A2 3/4:1 (53)
TYPE B 1:1 (45)
TYPE C 1 l/2:1 (34)
NOTES:
1. Numbers shown in parentheses next to maximum allowable slopes are angles expressed
in degrees from the horizontal. Angles have been rounded off.
2. A short-term maximum allowable slope ofH:lV (63 degrees) is allowed in
excavations in Type A soil that are 12 feet or less in depth. Short term maximum
allowable slopes for excavations greater than 12 feet in depth shall be 3/4H:lV (53
degrees).
3. Sloping or benching for excavations greater than 20 feet deep shall be designed by a
registered professional engineer.
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CT TRENCHING AND SHORING MANUAL
FIGURE B-1
SLOPE CONFIGURATIONS
Exception: Simple slope excavations which are open 24 hours or less (short term) and
which are 12 feet or less in depth shall have a maximum allowable slope of l/2:1.
A-28
APPENDIX A
Simple Bench
Multiple Bench
3. All excavations 8 feet or less in depth which have unsupported vertically sided
lower portions shall have a maximum vertical side of 3 l/2 feet.
A-29
CT TRENCHING AND SHORING MANUAL
Simple Slope
A-30
APPENDIX A
2 All benched excavations 20 feet or less in depth shall have a maximum allowable
slope of 1:l and maximum bench dimensions as follows:
Single Bench
Multiple Bench
3. All excavations 20 feet or less in depth which have vertically sided lower portions
shall be shielded or supported to a height at least 18 inches above the top of the
vertical side. All such excavations shall have a maximum allowable slope of l:1.
A-31
CT TRENCHING AND SHORING MANUAL
Simple Slope
2. All excavations 20 feet or less in depth which have vertically sided lower portions
shall be shielded or supported to a height at least 18 inches above the top of the
vertical side. All such excavations shall have a maximum allowable slope of
1:1.
B OVER A
A-32
APPENDIX A
C OVER A
C OVER B
A OVER B
A OVER C
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CT TRENCHING AND SHORING MANUAL
B OVER C
2. All other sloped excavations shall be in accordance with the other options
permitted in 1541.1(b).
A-34
APPENDIX A
A-35
CT TRENCHING AND SHORING MANUAL
(4) Information illustrating the use of the tabular data is presented in Section (f) of
this appendix.
(5) Miscellaneous notations regarding Tables C-l.1 through C-1.3 and Tables C-2.1
through C-2.3 are presented in Section (g) of this appendix.
(d) Basis and limitations of the data.
(1) Dimensions of timber members.
(A) The sizes of the timber members listed in Tables C-1.1 through C-1.3 are
taken from the National Bureau of Standards (NBS) report, "Recommended
Technical Provisions for Construction Practice in Shoring and Sloping of
Trenches and Excavations." In addition, where NBS did not recommend
specific sizes of members, member sizes are based on an analysis of the
sizes required for use by existing codes and on empirical practice.
(B) The required dimensions of the members listed in Tables C-1.1 through C-
1.3 refer to actual dimensions and not nominal dimensions of the timber.
Employers wanting to use nominal size shoring are directed to Tables C-2.1
through C-2.3, or have this choice under Section 1541.1(c)(3).
(2) Limitations of application.
(A) It is not intended that the timber shoring specification apply to every
situation that may be experienced in the field. These data were developed to
apply to the situations that are most commonly experienced in current
trenching practice. Shoring systems for use in situations that are not covered
by the data in this appendix must be designed as specified in Section
l541.l(c).
(B) When any of the following conditions are present, the members specified in
the tables are not considered adequate. Either an alternate timber shoring
system must be designed or another type of protective system designed in
accordance with Section 1541.1.
1. When loads imposed by structures or by stored material adjacent to the
trench weigh in excess of the load imposed by a two-foot soil
surcharge. The term "adjacent" as used here means the area within a
A-36
APPENDIX A
horizontal distance from the edge of the trench equal to the depth of
the trench.
2. When vertical loads imposed on crossbraces exceed a 240-pound
gravity load distributed on a one-foot section of the center of the
crossbrace.
3. When surcharge loads are present from equipment weighing in excess
of 20,000 pounds.
4. When only the lower portion of the trench is shored and the remaining
portion of the trench is sloped or benched unless:
The sloped portion is sloped at an angle less steep than three
horizontal to one vertical;
or the members are selected from the tables for use at a depth
which is determined from the top of the overall trench, and not
from the top of the sloped portion.
(e) Use of Tables.
The members of the shoring system that are to be selected using this information are
the crossbraces, the uprights, and the wales, where wales are required. Minimum sizes
of members are specified for use in different types of soil. There are six tables of
information, two for each soil type. The soil type must first be determined in
accordance with the soil classification system described in Appendix A. Using the
appropriate table, the selection of the size and spacing of the members is then made.
The selection is based on the depth and width of the trench where the members are to
be installed and, in most instances, the selection is also based on the horizontal spacing
of the crossbraces. Instances where a choice of horizontal spacing of crossbraces is
available, the horizontal spacing of the crossbraces must be chosen by the user before
the size of any member can be determined. When the soil type, the width and depth of
the trench, and the horizontal spacing of the crossbraces are known, the size and
vertical spacing of the crossbracing, the size and vertical spacing of the wales, and the
size and horizontal spacing of the uprights can be read from the appropriate table.
(f) Examples to Illustrate the Use of Tables C-1.1 through C-1.3
(1) Example 1.
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CT TRENCHING AND SHORING MANUAL
A trench dug in Type A soil is 13 feet deep and five feet wide. From Table C-
l.1 four acceptable arrangements of timber can be used.
Arrangement #l
Space 4x4 crossbraces at six feet horizontally and four feet vertically. Wales are
not required. Space 3x8 uprights at six feet horizontally. This arrangement is
commonly called "skip shoring."
Arrangement #2
Space 4x6 crossbraces at eight feet horizontally and four feet vertically.
Space 8x8 wales at four feet vertically. Space 2x6 uprights at four feet
horizontally.
Arrangement #3
Space 6x6 crossbraces at 10 feet horizontally and four feet vertically.
Space 8x10 wales at four feet vertically.
Space 2x6 uprights at six feet horizontally.
Arrangement #4
Space 6x6 crossbraces at 12 feet horizontally and 4 feet vertically.
Space 10x10 wales at four feet vertically.
Space 3x8 uprights at six feet horizontally.
(2) Example 2.
A trench dig in Type B soil is 13 feet deep and five feet wide.
From Table C-1.2 three acceptable arrangements of members are listed.
Arrangement #l
Space 6x6 crossbraces at six feet horizontally and five feet vertically.
Space 8x8 wales at five feet vertically.
Space 2x6 uprights at two feet horizontally.
Arrangement #2
Space 6x8 crossbraces at eight feet horizontally and five feet vertically.
Space 10x10 wales at five feet vertically.
Space 2x6 uprights at two feet horizontally.
Arrangement #3
Space 8x8 crossbraces at 10 feet horizontally and five feet vertically.
A-38
APPENDIX A
Space 8x10 crossbraces at six feet horizontally and five feet vertically.
Space 12x12 wales at five feet vertically.
Use 3x6 tight sheeting.
Use of Tables C-2.1 through C-2.3 would follow the same procedures.
(g) Notes for all Tables.
1. Member sizes at spacing other than indicated are to be determined as specified in
Section 1541.1(c), "Design of Protective Systems."
2. When conditions are saturated or submerged use Tight Sheeting. Tight Sheeting
refers to the use of specially-edged timber planks (e.g. tongue and groove) at least
three inches thick, steel sheet piling, or similar construction that when driven or
placed in position provide a tight wall to resist the lateral pressure of water and to
A-39
CT TRENCHING AND SHORING MANUAL
prevent the loss of backfill material. Close Sheeting refers to the placement of
planks side-by-side allowing as little space as possible between them.
3. All spacing indicated is measured center to center.
4. Wales to be installed with greater dimension horizontal.
5. If the vertical distance from the center of the lowest crossbrace to the bottom of the
trench exceeds two and one-half feet, uprights shall be firmly embedded or a
mudsill shall be used. When the uprights are embedded, the vertical distance from
the center of the lowest crossbrace to the bottom of the trench shall not exceed 36
inches. When mudsills are used, the vertical distance shall not exceed 42 inches.
Mudsills are wales that are installed at the toe of the trench side.
6. Trench jacks may be used in lieu of or in combination with timber crossbraces.
7. Placement of crossbraces. When the vertical spacing of crossbraces is four feet,
place the top crossbrace no more than two feet below the top of the trench. When
the vertical spacing of crossbraces is five feet, place the top crossbrace no more
than 2.5 feet below the top of the trench.
A-40
APPENDIX A
* Mixed oak or equivalent with a bending strength not less than 850 psi.
** Manufactured members of equivalent strength may be substituted for wood.
A-41
CT TRENCHING AND SHORING MANUAL
* Mixed oak or equivalent with a bending strength not less than 850 psi.
** Manufactured members of equivalent strength may be substituted for wood.
A-42
APPENDIX A
* Mixed oak or equivalent with a bending strength not less than 850 psi.
** Manufactured members of equivalent strength may be substituted for wood.
A-43
CT TRENCHING AND SHORING MANUAL
* Douglas fir or equivalent with a bending strength not less than 1500 psi.
** Manufactured members of equivalent strength may be substituted for wood.
A-44
APPENDIX A
* Douglas fir or equivalent with a bending strength not less than 1500 psi.
** Manufactured members of equivalent strength may be substituted for wood.
A-45
CT TRENCHING AND SHORING MANUAL
* Douglas fir or equivalent with a bending strength not less than 1500 psi.
** Manufactured members of equivalent strength may be substituted for wood.
A-46
APPENDIX A
A-47
CT TRENCHING AND SHORING MANUAL
A-48
APPENDIX A
the members are selected from tables for use at a depth which is
determined from the top of the overall trench, and not from the toe of
the sloped portion.
(e) Use of Tables D-1.1, D-1.2, D-l.3 and D-1.4.
The members of the shoring system that are to be selected using this information are the
hydraulic cylinders, and either the vertical shores or the horizontal wales. When a waler
system is used the vertical timber sheeting to be used is also selected from these tables.
The Tables D-l.1 and D-1.2 for vertical shores are used in Type A and B soils that do
not require sheeting. Type B soils that may require sheeting, and Type C soils that
always require sheeting, are found in the horizontal wale Tables D-1.3 and D-1.4. The
soil type must first be determined in accordance with the soil classification system
described in Appendix A to Section 1541.1. Using the appropriate table, the selection
of the size and spacing of the members is made. The selection is based on the depth and
width of the trench where the members are to be installed. In these tables the vertical
spacing is held constant at four feet on center. The tables show the maximum horizontal
spacing of cylinders allowed for each size of wale in the waler system tables, and in the
vertical shore tables, the hydraulic cylinder horizontal spacing is the same as the
vertical shore spacing.
(f) Example to Illustrate the Use of the Tables:
(1) Example 1:
A trench dug in Type A soil is 6 feet deep and 3 feet wide.
From Table D-1.1: Find vertical shores and 2 inch diameter cylinders spaced 8
feet on center (o.c.) horizontally and 4 feet on center (o.c.) vertically. (See Figures
1 & 3 for typical installations.)
(2) Example 2:
A trench is dug in Type B soil that does not require sheeting, 13 feet deep and
5 feet wide.
From Table D-1.2: Find vertical shores and 2 inch diameter cylinders spaced 6.5
feet o.c. horizontally and 4 feet o.c. vertically. (See Figures 1 & 3 for typical
installations.)
(3) Example 3:
A-49
CT TRENCHING AND SHORING MANUAL
A trench is dug in Type B soil that does not require sheeting, but does
experience some minor raveling of the trench face. The trench is 16 feet deep
and 9 feet wide.
From Table D-1.2: Find vertical shores and 2 inch diameter cylinder (with special
oversleeves as designated by footnote #2) spaced 5.5 feet o.c. horizontally and 4
feet o.c. vertically. Plywood (per footnote (g)(7) to the D-l Table) should be used
behind the shores. (See Figures 2 & 3 for typical installations.)
(4) Example 4:
A trench is dug in previously disturbed Type B soil, with characteristics of a
Type C soil, and will require sheeting. The trench is 18 feet deep and 12 feet
wide. 8 Foot horizontal spacing between cylinders is desired for working
space.
From Table D-1.3: Find horizontal wale with a section modulus of 14.0 spaced at
4 feet o.c. vertically and 3 inch diameter cylinder spaced at 9 feet maximum o.c.
horizontally, 3x12 timber sheeting is required at close spacing vertically. (See
Figure 4 for typical installation.)
(5) Example 5:
A trench is dug in Type C soil, 9 feet deep and 4 feet wide. Horizontal cylinder
spacing in excess of 6 feet is desired for working space.
From Table D-1.4: Find horizontal wale with a section modulus of 7.0 and 2 inch
diameter cylinders spaced at 6.5 feet o.c. horizontally. Or, find horizontal wale
with a 14.0 section modulus and 3 inch diameter cylinder spaced at 10 feet o.c.
horizontally. Both wales are spaced 4 feet o.c. vertically. 3x12 timber sheeting is
required at close spacing vertically. (See Figure 4 for typical installation.)
(g) Footnotes, and general notes for Tables D-1.1, D-1.2, D-1.3, and D-1.4.
(1) For applications other than those listed in the tables, refer to Section 1541.1(c)(2)
for use of manufacturer's tabulated data. For trench depths in excess of 20 feet,
refer to Section 1541.1(c)(2) and 1541.1(c)(3).
A-50
APPENDIX A
(2) 2-inch diameter cylinders, at this width, shall have structural steel tube (3.5 x 3.5
x 0.1875) oversleeves, or structural oversleeves of manufacturer's specification,
extending the full, collapsed length.
(3) Hydraulic cylinder capacities.
(A) 2-Inch cylinders shall be a minimum 20 inch inside diameter with a safe
working capacity of not less than 18,000 pounds axial compressive load at
maximum extension. Maximum extension is to include full range of
cylinder extension as recommended by product manufacturer.
(B) 3-Inch cylinders shall be a minimum 3-inch inside diameter with a safe
working capacity of not less than 30,000 pounds axial compressive load at
maximum extension. Maximum extension is to include full range of
cylinder extensions as recommended by product manufacturer.
(4) All spacing indicated is measured center to center. Vertical shoring rails shall
have a minimum section modulus of 0.40 inch.
(5) When vertical shores are used, there must be a minimum of three shores spaced
equally, horizontally, in a group.
(7) Plywood shall be 1.125 inches thick of wood or 0.75 inch thick, 14 ply, arctic
white birch (Finland form). Please note that plywood is not intended as a
structural member, but only for prevention of local raveling (sloughing of the
trench face) between shores. Equivalent material may be used if it has been
approved in accordance with Section 1505(a).
(8) See Appendix C for timber specifications.
(9) Wales are calculated for simple span conditions.
(10) See Appendix D, Section (d), for basis and limitations of the data.
A-51
CT TRENCHING AND SHORING MANUAL
A-52
APPENDIX A
A-53
CT TRENCHING AND SHORING MANUAL
A-54
APPENDIX A
Footnotes to tables and general notes on hydraulic shoring are found in Appendix D. Item (g).
Notes (1): See Appendix D. Item (g)(1)
Notes (2): See Appendix D. Item (g)(2)
*Consult product manufacturer and/or qualified engineer for section modulus of available wales.
A-55
CT TRENCHING AND SHORING MANUAL
FIGURE 2
PNEUMATIC / HYDRALIC SHORING
FIGURE 3
TRENCH JACKS (SCREW JACKS)
A-56
APPENDIX A
FIGURE 4
TRENCH SHIELDS
A-57
CT TRENCHING AND SHORING MANUAL
Excavation must be
YES NO
sloped, shored, or
shielded.
Go to Figure 2 Go to Figure 3
A-58
APPENDIX A
YES NO
Option 1:
1541.1(b)(2) which
requires Appendices A
And B to be followed.
Option 2:
1541.1(b)(3) which
requires other tabulated
Data (see definition) to
be followed.
Option 3
1541.1(b)(4) which
requires the excavation to
be designed by a
registered professional
engineer.
A-59
CT TRENCHING AND SHORING MANUAL
Option 1:
1541.1 (c)(1) which requires
Appendices A and C to be
followed (e.g. timber shoring).
Option 2:
1541.1 (c)(2) which requires
manufacturers data to be
followed (e.g. hydraulic shoring
trench jacks, air shores,
shields).
Option 3
1541.1 (c)(3) which requires
tabulated data (see definition) to
be followed (e.g. any system as
per the tabulated data).
Option 4
1541.1 (c)(4) which requires the
excavation to designed by a
registered professional engineer
(e.g. any designed system.)
A-60
APPENDIX A
1542. SHAFTS
(a) General.
(1) All wells or shafts over S feet in depth into which employees are permitted to
enter shall be retained with lagging, spiling, or casing.
EXCEPTION: Exploration shafts; see Section 1542(d).
(2) The lagging, spiling or casing shall extend at least one foot above ground level
and shall be provided the full depth of the shaft or at least five feet into solid rock
if possible.
(3) All wells, pits, shafts, caissons, etc., shall be barricaded or securely covered.
(4) Upon completion of exploration and similar operations, temporary wells, pits,
shafts, etc., shall be backfilled.
(b) Small Shafts in Hard Compact Soil.
Two inch (nominal) cribbing may be used in square shafts not over 4 feet square in
hard compact soil. Each member shall be cut l/2 -way through the width of the member
and dovetailed into position so each member will act as a shore as well as lagging.
Strips shall be nailed in each corner to prevent the boards from dropping down.
(c) Shafts in Other Than Hard Compact Soil.
(1) A system of lagging supported by braces and corner posts shall be used for square
or rectangular shafts. Corner posts of 4-inch by 4-inch material are normally
acceptable in shafts 4 feet square, or smaller, if they are braced in each direction
with horizontal 4-inch by 4-inch members at intervals not exceeding 4 feet.
Braces and corner posts in larger shafts shall be correspondingly larger as
determined be a civil engineer.
(2) Round shafts shall be completely lagged with 2-inch material which is supported
at intervals not greater than 4 feet by means of adjustable rings of metal or timber
that are designed to resist the collapsing force, or cased in a manner that provides
equivalent protection.
(d) Exploration shafts.
Only a geotechnical specialist shall be permitted to enter an exploration shaft without
lagging, spiling or casing for the purpose of subsurface investigations under the
following conditions.
A-61
CT TRENCHING AND SHORING MANUAL
(1) Initial Inspection. The type of materials and stability characteristics of the
exploration shaft shall be personally observed and recorded by the geotechnical
specialist during the drilling operation. Potentially unsafe exploration shafts shall
not be entered.
(2) Surface Casing. The upper portion of the exploration shaft shall be equipped with
a surface ring-collar to provide casing support of the material within the upper 4
feet of the exploration shaft. The ring-collar shall extend at least 1- foot above the
ground surface.
(3) Gas Tests. Prior to entry into exploration shafts, tests and/or procedure shall be
instituted to assure that the atmosphere within the shaft does not contain
dangerous air contamination or oxygen deficiency. These tests and/or l procedures
shall be maintained while working within the shaft to assure that dangerous air
contamination or oxygen deficiency will not occur. See Section 5156 of the
General Industry Safety Orders.)
(4) Unstable Local Conditions. The geotechnical specialist shall not descend below
any portion of any exploration shaft where caving or groundwater seepage is
noted or suspected.
(5) Ladder and Cable Descents. A ladder may be used to inspect exploration shafts 20
feet or less in depth. In deeper exploration shafts, properly maintained mechanical
hoisting devices with a safety factor of at least 6 shall be provided and used. Such
devices shall be under positive control of the operator being positive powered up
and down with fail-safe breaks.
(6) Emergency Standby Employee. An emergency standby employee shall be
positioned at the surface near the exploration shaft whenever a geotechnical
specialist is inside the shaft.
(7) Communication. A two-way, electronically-operated communication system shall
be in operation between the standby employee and the geotechnical specialist
whenever boring inspections ate being made in exploration shafts over 20 feet in
depth or when ambient noise levels make communication difficult.
(8) Safety Equipment. The following safety equipment shall be used to protect the
geotechnical specialist:
A-62
APPENDIX A
(A) An approved safety harness which will suspend a person upright and that is
securely attached to the hoist cable.
(B) A 12-inch to 18-inch diameter steel cone shaped headguard/deflector that is
attached to the hoist cable above the harness.
(C) A hoist cable having a minimum diameter of 5/16 inches.
(D) Approved head protection. (See Section 1515.)
(9) Electrical Devices. All electrical devices used within the exploration shaft by the
geotechnical specialist shall be approved for hazardous locations.
(10) Surface Hazards. The storage and use of flammable or other dangerous materials
shall be controlled at the surface to prevent them from entering the exploration
shaft.
1543. COFFERDAMS
(a) If overtopping of the cofferdam by high waters is possible, means shall be provided for
controlled flooding of the work area.
(b) Warning signs for evacuation of employees in case of emergency shall be developed and
posted.
(c) Cofferdam walkways, bridges, or ramps with at least two means of rapid exit, shall be
provided with guardrails as specified in Section 1620.
(d) Cofferdams located close to navigable shipping channels shall be protected from vessels
in transit, where possible.
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Appendix B
Memos
APPENDIX B
Memos
Insert Memos here.
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Appendix C
Surcharges
APPENDIX C
Surcharges
TABULAR VALUES FOR STRIP LOADS
The following- tabular values may be used to obtain horizontal pressures due to surcharge
loadings.
Tabular values are for a Boussinesq strip surcharge of Q = 300 psf for a length of surcharge
beginning at the face of the excavation (Lo) to the end of the strip load (L2). Surcharge pressures
are listed for one-foot increments of excavation to a depth of 20 feet.
L0 L1 L2
Q = 300 psf
For surcharges not beginning at the face of the excavation (L1) subtract tabular values for distance
L1 from the tabular values for L2. Prorate other Q values by using the ratio Q/300 (difference in L
values).
EXAMPLE:
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30 30
9 12
STORAGE
HAUL ROAD
20 ft
1
1
1) Determine surcharge pressures at 5-foot increments of depth starting at the ground surface.
1000
For building: 10 = (237.49 181.25) = 187.45 psf
300
COMBINE SURCHARGES:
Depth Building Road Sum of s Building + 100 psf
0 0.00 0.00 72.00 min 100.00
5 102.77 90.26 193.03 202.77
10 187.47 96.00 283.47 287.47
15 244.03 72.26 316.29 344.03
20 272.33 49.99 322.32 372.33
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APPENDIX C
Surcharges
PRESSURE AT DEPTH h FOR UNIFORM LOADINGS FROM L0 TO L1 OR L2
h 1 2 3 4 5 6 7 8
1 54.51 135.06 181.25 208.27 225.57 237.49 246.16 252.74
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h 9 10 11 12 13 14 15 16
1 257.90 262.06 265.47 268.32 270.73 272.81 274.61 276.19
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APPENDIX C
Surcharges
PRESSURE AT DEPTH h FOR UNIFORM LOADINGS FROM L0 TO L1 OR L2
h 17 18 19 20 21 22 23 24
1 277.58 278.82 279.93 280.93 281.84 282.66 283.41 284.10
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h 25 26 27 28 29 30 31 32
1 284.74 285.32 285.87 286.37 286.84 287.28 287.69 288.07
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APPENDIX C
Surcharges
PRESSURE AT DEPTH h FOR UNIFORM LOADINGS FROM L0 TO L1 OR L2
h 33 34 35 36 37 38 39 40
1 288.43 288.77 289.09 289.40 289.68 289.95 290.21 290.45
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h 41 42 43 44 45 46 47 48
1 290.69 290.91 291.12 291.32 291.51 291.70 291.88 292.04
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APPENDIX C
Surcharges
PRESSURE AT DEPTH h FOR UNIFORM LOADINGS FROM L0 TO L1 OR L2
h 49 50 51 52 53 54 55 56
1 292.21 292.36 292.51 292.66 292.79 292.93 293.06 293.18
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h 57 58 59 60 61 62 63 64
1 293.30 293.42 293.53 293.64 293.74 293.84 293.94 294.03
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APPENDIX C
Surcharges
PRESSURE AT DEPTH h FOR UNIFORM LOADINGS FROM L0 TO L1 OR L2
h 65 66 67 68 69 70 71 72
1 294.12 294.21 294.30 294.38 294.47 294.54 294.62 294.70
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h 73 74 75 76 77 78 79 80
1 294.77 294.84 294.91 294.97 295.04 295.10 295.17 295.23
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APPENDIX C
Surcharges
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Appendix D
Sheet Piles
APPENDIX D
Sheet Piles
Steel Sheet Piling Products
Steel sheet piling is a manufactured construction product with a mechanical connection "interlock"
at both ends of the section. These mechanical connections interlock with one another to form a
continuous wall of sheet piling. Steel sheet pile applications are typically designed to create a rigid
barrier for earth and water, while resisting the lateral pressures of those bending forces. The shape
or geometry of a section lends to the structural strength. In addition, the soil in which the section is
driven has numerous mechanical properties that can affect the performance.
Steel sheet piling is classified in two construction applications, permanent and temporary. A
permanent application is "stay-in-place" where the sheet piling wall is driven and remains in the
ground. A temporary application provides access and safety for construction in a confined area.
Once the work is completed, the sheet piling is removed.
Z Sheet Pile
Z sections are considered one of the most efficient piles available today. Having the interlocks
located at the outer fibers of the wall, assures the designer of their published section modulus.
Z-Piles are commonly used for Cantilevered, Tied-Back, King Pile and Combi-Wall retaining
systems. Additional applications also include load bearing bridge abutments.
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Appendix E
Examples
APPENDIX E
Examples
Insert Example pages here
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Appendix F
Brochures
APPENDIX F
Brochures
Insert brochure pages here.
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Appendix G
Notes &FAQs
Insert Notes & FAQ Pages here.
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