Nammcesa 000036 PDF

__________
HIGHLIGHTS
REVISION NO. 48 Feb 01/10
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 56
__________
L.E.P. 1- 4 REVISED TO REFLECT THIS REVISION INDICATING

NEW,REVISED, AND/OR DELETED PAGES
T. OF C. REVISED TO REFLECT THIS REVISION
2- 5,
7
56-10-00 CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,
402, 406 311-399, 501-509, 511-526,
528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 051-099, 239-249, 251-299,
311-399, 501-509, 511-526,
528-599,
56-10-00 EFFECTIVITY UPDATED

602, 604- CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,
605, 607, 311-399, 501-509, 511-526,
610 528-599,
251-299, 305-399, 404-499,
501-509, 511-526, 528-599,

702, 707, 311-399, 501-509, 511-526,
711 528-599,
311-399, 501-509, 511-526,
528-599,

12, 14- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 051-099, 234-235, 239-249,
15 251-299, 305-399, 404-499,
501-509, 511-526, 528-599,

401- 403, CORRECTION/ADDITION/AMPLIFICATION ALL
414- 419, DELETED MATERIALS NO. 08-051 AND 08-078
421- 423, AS ALTERNATIVE TO MATERIAL NO. 08-022.
426- 433, CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,
56-HIGHLIGHTS Page 1 of 3
CES
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PAGES
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437- 440, 311-399, 501-509, 511-526,

444, 446 528-599,
239-249, 251-299, 305-399,
401-499, 501-509, 511-526,
528-599,

602 311-399, 501-509, 511-526,
528-599,
311-399, 501-509, 511-526,
528-599,

802, 808 311-399, 501-509, 511-526,
528-599,
311-399, 501-509, 511-526,
528-599,

423, 431- 251-299, 305-399, 404-499,
432, 435, 501-509, 511-526, 528-599,
438, 440, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 051-099, 109-149, 234-235,
442- 443 239-249, 251-299, 305-399,
401-499, 501-509, 511-526,
528-599,

601- 612 CIRCUIT BREAKER(S) DATA UPDATED 051-099, 234-235, 239-249,
251-299, 305-399, 404-499,
501-509, 511-526, 528-599,
251-299, 305-399, 404-499,
501-509, 511-526, 528-599,

2, 8- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 051-099, 234-235, 239-249,
10 251-299, 305-399, 404-499,
501-509, 511-526, 528-599,

602- 603 311-399, 501-509, 511-526,
528-599,
251-299, 305-399, 404-499,
CES
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PAGES
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501-509, 511-526, 528-599,

414- 415, 251-299, 305-399, 404-499,
417- 420, 501-509, 511-526, 528-599,
422- 423, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 051-099, 234-235, 239-249,
426- 430, 251-299, 305-399, 404-499,
436, 443, 501-509, 511-526, 528-599,
447- 455,
458-A425

614, 639 251-299, 305-399, 404-499,
501-509, 511-526, 528-599,
251-299, 305-399, 404-499,
501-509, 511-526, 528-599,

402, 408, 311-399, 501-509, 511-526,
413, 417 528-599,
311-399, 501-509, 511-526,
528-599,
56-21-13 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,

602, 610 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,
56-22-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,

1 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

407- 408 201-249, 251-299, 501-509,
511-526, 528-599,

408- 412 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,
CES
CHAPTER 56
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WINDOWS
LIST OF EFFECTIVE PAGES

_______________________
N, R or D indicates pages which are New, Revised or Deleted respectively
Remove and insert the affected pages and complete the Record of Revisions and
the Record of Temporary Revisions as necessary
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
RECORD 56-10-00 612 Nov01/09 56-11-11 410 Aug01/07

OF TEMP. 56-10-00 613 Nov01/07 56-11-11 411 Aug01/05
REVISION 56-10-00 614 Nov01/07 56-11-11 412 Aug01/05
56-10-00 615 Nov01/07 56-11-11 413 Aug01/08
L.E.P. R 1- 4 Feb01/10 56-10-00 701 Nov01/05 56-11-11 R 414 Feb01/10
T. of C. 1 Nov01/07 56-10-00 R 702 Feb01/10 56-11-11 R 415 Feb01/10
T. of C. R 2 Feb01/10 56-10-00 703 Feb01/09 56-11-11 R 416 Feb01/10
T. of C. R 3 Feb01/10 56-10-00 704 May01/07 56-11-11 R 417 Feb01/10
T. of C. 6 Nov01/09 56-10-00 R 707 Feb01/10 56-11-11 420 Aug01/05
T. of C. R 7 Feb01/10 56-10-00 708 Feb01/09 56-11-11 R 421 Feb01/10
56-10-00 709 May01/07 56-11-11 R 422 Feb01/10
56-00-00 1 Aug01/06 56-10-00 710 May01/07 56-11-11 R 423 Feb01/10
56-00-00 2 Feb01/98 56-10-00 R 711 Feb01/10 56-11-11 424 Aug01/05
56-00-00 3 Aug01/06 56-10-00 712 Feb01/09 56-11-11 425 Aug01/05
56-00-00 4 Aug01/06 56-10-00 713 May01/07 56-11-11 R 426 Feb01/10
56-11-11 R 427 Feb01/10
56-10-00 1 Feb01/98 56-11-00 1 Nov01/09 56-11-11 R 428 Feb01/10
56-10-00 2 Feb01/98 56-11-00 2 Feb01/09 56-11-11 R 429 Feb01/10
56-10-00 3 Feb01/98 56-11-00 3 Feb01/09 56-11-11 R 430 Feb01/10
56-10-00 401 Nov01/07 56-11-00 4 Feb01/09 56-11-11 R 431 Feb01/10
56-10-00 R 402 Feb01/10 56-11-00 5 Feb01/09 56-11-11 R 432 Feb01/10
56-10-00 403 May01/08 56-11-00 6 Feb01/09 56-11-11 R 433 Feb01/10
56-10-00 404 May01/08 56-11-00 7 Feb01/09 56-11-11 434 Nov01/09
56-10-00 405 Feb01/09 56-11-00 8 Nov01/09 56-11-11 435 Nov01/09
56-10-00 R 406 Feb01/10 56-11-00 9 Nov01/09 56-11-11 436 Nov01/09
56-10-00 407 May01/09 56-11-00 10 Nov01/09 56-11-11 R 437 Feb01/10
56-10-00 408 Nov01/07 56-11-00 11 Nov01/09 56-11-11 R 438 Feb01/10
56-10-00 409 Feb01/09 56-11-00 R 12 Feb01/10 56-11-11 R 439 Feb01/10
56-10-00 410 Feb01/09 56-11-00 13 May01/05 56-11-11 R 440 Feb01/10
56-10-00 601 Nov01/06 56-11-00 R 14 Feb01/10 56-11-11 441 Nov01/09
56-10-00 R 602 Feb01/10 56-11-00 R 15 Feb01/10 56-11-11 442 Nov01/09
56-10-00 603 May01/05 56-11-11 R 401 Feb01/10 56-11-11 443 Nov01/09
56-10-00 R 604 Feb01/10 56-11-11 R 402 Feb01/10 56-11-11 R 444 Feb01/10
56-10-00 R 605 Feb01/10 56-11-11 R 403 Feb01/10 56-11-11 445 Nov01/09
56-10-00 606 Aug01/09 56-11-11 404 Aug01/05 56-11-11 R 446 Feb01/10
56-10-00 R 607 Feb01/10 56-11-11 405 Aug01/05 56-11-11 447 Nov01/09
56-10-00 608 Feb01/09 56-11-11 406 Aug01/98 56-11-11 448 Nov01/09
56-10-00 609 Feb01/09 56-11-11 407 Aug01/98 56-11-11 449 Nov01/09
56-10-00 R 610 Feb01/10 56-11-11 408 Nov01/07 56-11-11 601 Aug01/09
56-10-00 611 Nov01/09 56-11-11 409 Aug01/05 56-11-11 R 602 Feb01/10
56-L.E.P. Page 1
Feb 01/10
CES
56-11-11 603 Feb01/09 56-11-12 R 432 Feb01/10 56-12-00 R 2 Feb01/10

56-11-11 604 May01/05 56-11-12 433 Nov01/09 56-12-00 3 Aug01/06
56-11-11 605 Feb01/06 56-11-12 434 Nov01/09 56-12-00 4 Nov01/09
56-11-11 606 Nov01/00 56-11-12 R 435 Feb01/10 56-12-00 5 Nov01/09
56-11-11 607 Nov01/99 56-11-12 436 Nov01/09 56-12-00 6 Nov01/09
56-11-11 608 Feb01/98 56-11-12 437 Nov01/09 56-12-00 7 Nov01/09
56-11-11 609 Nov01/99 56-11-12 R 438 Feb01/10 56-12-00 R 8 Feb01/10
56-11-11 610 Aug01/01 56-11-12 439 Nov01/09 56-12-00 R 9 Feb01/10
56-11-11 611 Feb01/09 56-11-12 R 440 Feb01/10 56-12-00 R 10 Feb01/10
56-11-11 612 Aug01/05 56-11-12 441 Nov01/09 56-12-00 11 Aug01/06
56-11-11 801 Nov01/08 56-11-12 R 442 Feb01/10 56-12-00 12 Aug01/06
56-11-11 R 802 Feb01/10 56-11-12 R 443 Feb01/10 56-12-00 13 May01/05
56-11-11 803 Feb01/08 56-11-12 444 Nov01/09 56-12-00 601 May01/07
56-11-11 804 Feb01/99 56-11-12 445 Nov01/09 56-12-00 R 602 Feb01/10
56-11-11 805 Feb01/99 56-11-12 446 Nov01/09 56-12-00 R 603 Feb01/10
56-11-11 806 Feb01/08 56-11-12 R 601 Feb01/10 56-12-00 604 May01/05
56-11-11 807 Aug01/09 56-11-12 R 602 Feb01/10 56-12-11 201 May01/03
56-11-11 R 808 Feb01/10 56-11-12 R 603 Feb01/10 56-12-11 202 May01/03
56-11-11 809 May01/09 56-11-12 R 604 Feb01/10 56-12-11 203 May01/03
56-11-11 810 Feb01/09 56-11-12 R 605 Feb01/10 56-12-11 204 May01/03
56-11-12 R 401 Feb01/10 56-11-12 R 606 Feb01/10 56-12-11 205 May01/03
56-11-12 R 402 Feb01/10 56-11-12 R 607 Feb01/10 56-12-11 R 401 Feb01/10
56-11-12 R 403 Feb01/10 56-11-12 R 608 Feb01/10 56-12-11 R 402 Feb01/10
56-11-12 R 404 Feb01/10 56-11-12 R 609 Feb01/10 56-12-11 R 403 Feb01/10
56-11-12 R 405 Feb01/10 56-11-12 R 610 Feb01/10 56-12-11 R 404 Feb01/10
56-11-12 R 406 Feb01/10 56-11-12 R 611 Feb01/10 56-12-11 R 405 Feb01/10
56-11-12 R 407 Feb01/10 56-11-12 R 612 Feb01/10 56-12-11 R 406 Feb01/10
56-11-12 R 408 Feb01/10 56-11-12 613 Nov01/09 56-12-11 R 407 Feb01/10
56-11-12 R 409 Feb01/10 56-11-12 614 Nov01/09 56-12-11 R 408 Feb01/10
56-11-12 R 410 Feb01/10 56-11-12 615 Nov01/09 56-12-11 R 409 Feb01/10
56-11-12 R 411 Feb01/10 56-11-12 616 Nov01/09 56-12-11 R 410 Feb01/10
56-11-12 R 412 Feb01/10 56-11-12 617 Nov01/09 56-12-11 R 411 Feb01/10
56-11-12 R 413 Feb01/10 56-11-12 618 Nov01/09 56-12-11 R 412 Feb01/10
56-11-12 R 414 Feb01/10 56-11-12 619 Nov01/09 56-12-11 413 Nov01/09
56-11-12 R 415 Feb01/10 56-11-12 620 Nov01/09 56-12-11 R 414 Feb01/10
56-11-12 416 May01/09 56-11-12 621 Nov01/09 56-12-11 R 415 Feb01/10
56-11-12 417 Feb01/09 56-11-12 622 Nov01/09 56-12-11 416 Nov01/09
56-11-12 418 Feb01/08 56-11-12 623 Nov01/09 56-12-11 R 417 Feb01/10
56-11-12 419 Feb01/08 56-11-12 624 Nov01/09 56-12-11 R 418 Feb01/10
56-11-12 420 Feb01/08 56-11-12 625 Nov01/09 56-12-11 R 419 Feb01/10
56-11-12 421 Nov01/09 56-11-12 626 Nov01/09 56-12-11 R 420 Feb01/10
56-11-12 422 Nov01/09 56-11-12 627 Nov01/09 56-12-11 421 Nov01/09
56-11-12 R 423 Feb01/10 56-11-12 628 Nov01/09 56-12-11 R 422 Feb01/10
56-11-12 424 Feb01/09 56-11-12 629 Nov01/09 56-12-11 R 423 Feb01/10
56-11-12 425 Feb01/08 56-11-12 630 Nov01/09 56-12-11 424 Nov01/09
56-11-12 426 Feb01/09 56-11-12 631 Nov01/09 56-12-11 425 Nov01/09
56-11-12 427 Feb01/09 56-11-12 632 Nov01/09 56-12-11 R 426 Feb01/10
56-11-12 428 Nov01/09 56-11-12 633 Nov01/09 56-12-11 R 427 Feb01/10
56-11-12 429 Nov01/09 56-11-12 634 Nov01/09 56-12-11 R 428 Feb01/10
56-11-12 430 Nov01/09 56-12-11 R 429 Feb01/10
56-11-12 R 431 Feb01/10 56-12-00 1 Feb01/98 56-12-11 R 430 Feb01/10
56-L.E.P. Page 2
Feb 01/10
CES
56-12-11 431 Nov01/09 56-12-11 R 482 Feb01/10 56-12-11 R 608 Feb01/10

56-12-11 432 Nov01/09 56-12-11 R 483 Feb01/10 56-12-11 R 609 Feb01/10
56-12-11 433 Nov01/09 56-12-11 R 484 Feb01/10 56-12-11 R 610 Feb01/10
56-12-11 434 Nov01/09 56-12-11 R 485 Feb01/10 56-12-11 R 611 Feb01/10
56-12-11 435 Nov01/09 56-12-11 R 486 Feb01/10 56-12-11 R 612 Feb01/10
56-12-11 R 436 Feb01/10 56-12-11 R 487 Feb01/10 56-12-11 613 Nov01/09
56-12-11 437 Nov01/09 56-12-11 R 488 Feb01/10 56-12-11 R 614 Feb01/10
56-12-11 438 Nov01/09 56-12-11 R 489 Feb01/10 56-12-11 615 Nov01/09
56-12-11 439 Nov01/09 56-12-11 R 490 Feb01/10 56-12-11 616 Nov01/09
56-12-11 440 Nov01/09 56-12-11 R 491 Feb01/10 56-12-11 617 Nov01/09
56-12-11 441 Nov01/09 56-12-11 R 492 Feb01/10 56-12-11 618 Nov01/09
56-12-11 442 Nov01/09 56-12-11 R 493 Feb01/10 56-12-11 619 Nov01/09
56-12-11 R 443 Feb01/10 56-12-11 R 494 Feb01/10 56-12-11 620 Nov01/09
56-12-11 444 Nov01/09 56-12-11 R 495 Feb01/10 56-12-11 621 Nov01/09
56-12-11 445 Nov01/09 56-12-11 R 496 Feb01/10 56-12-11 622 Nov01/09
56-12-11 446 Nov01/09 56-12-11 R 497 Feb01/10 56-12-11 623 Nov01/09
56-12-11 R 447 Feb01/10 56-12-11 R 498 Feb01/10 56-12-11 624 Nov01/09
56-12-11 R 448 Feb01/10 56-12-11 R 499 Feb01/10 56-12-11 625 Nov01/09
56-12-11 R 449 Feb01/10 56-12-11 R A400 Feb01/10 56-12-11 626 Nov01/09
56-12-11 R 450 Feb01/10 56-12-11 R A401 Feb01/10 56-12-11 627 Nov01/09
56-12-11 R 451 Feb01/10 56-12-11 R A402 Feb01/10 56-12-11 628 Nov01/09
56-12-11 R 452 Feb01/10 56-12-11 R A403 Feb01/10 56-12-11 629 Nov01/09
56-12-11 R 453 Feb01/10 56-12-11 R A404 Feb01/10 56-12-11 630 Nov01/09
56-12-11 R 454 Feb01/10 56-12-11 R A405 Feb01/10 56-12-11 631 Nov01/09
56-12-11 R 455 Feb01/10 56-12-11 R A406 Feb01/10 56-12-11 632 Nov01/09
56-12-11 456 Nov01/09 56-12-11 R A407 Feb01/10 56-12-11 633 Nov01/09
56-12-11 457 Nov01/09 56-12-11 R A408 Feb01/10 56-12-11 634 Nov01/09
56-12-11 R 458 Feb01/10 56-12-11 R A409 Feb01/10 56-12-11 635 Nov01/09
56-12-11 R 459 Feb01/10 56-12-11 R A410 Feb01/10 56-12-11 636 Nov01/09
56-12-11 R 460 Feb01/10 56-12-11 R A411 Feb01/10 56-12-11 637 Nov01/09
56-12-11 R 461 Feb01/10 56-12-11 R A412 Feb01/10 56-12-11 638 Nov01/09
56-12-11 R 462 Feb01/10 56-12-11 R A413 Feb01/10 56-12-11 R 639 Feb01/10
56-12-11 R 463 Feb01/10 56-12-11 R A414 Feb01/10 56-12-11 640 Nov01/09
56-12-11 R 464 Feb01/10 56-12-11 R A415 Feb01/10 56-12-12 401 Feb01/98
56-12-11 R 465 Feb01/10 56-12-11 R A416 Feb01/10 56-12-12 R 402 Feb01/10
56-12-11 R 466 Feb01/10 56-12-11 R A417 Feb01/10 56-12-12 403 Feb01/98
56-12-11 R 467 Feb01/10 56-12-11 R A418 Feb01/10 56-12-12 404 May01/05
56-12-11 R 468 Feb01/10 56-12-11 R A419 Feb01/10 56-12-12 405 Feb01/98
56-12-11 R 469 Feb01/10 56-12-11 R A420 Feb01/10 56-12-12 406 May01/05
56-12-11 R 470 Feb01/10 56-12-11 R A421 Feb01/10 56-12-12 407 Aug01/02
56-12-11 R 471 Feb01/10 56-12-11 R A422 Feb01/10 56-12-12 R 408 Feb01/10
56-12-11 R 472 Feb01/10 56-12-11 R A423 Feb01/10 56-12-12 409 May01/05
56-12-11 R 473 Feb01/10 56-12-11 N A424 Feb01/10 56-12-12 410 May01/05
56-12-11 R 474 Feb01/10 56-12-11 N A425 Feb01/10 56-12-12 411 May01/05
56-12-11 R 475 Feb01/10 56-12-11 R 601 Feb01/10 56-12-12 412 Feb01/98
56-12-11 R 476 Feb01/10 56-12-11 R 602 Feb01/10 56-12-12 R 413 Feb01/10
56-12-11 R 477 Feb01/10 56-12-11 R 603 Feb01/10 56-12-12 414 Feb01/98
56-12-11 R 478 Feb01/10 56-12-11 R 604 Feb01/10 56-12-12 415 May01/05
56-12-11 R 479 Feb01/10 56-12-11 R 605 Feb01/10 56-12-12 416 Feb01/08
56-12-11 R 480 Feb01/10 56-12-11 R 606 Feb01/10 56-12-12 R 417 Feb01/10
56-12-11 R 481 Feb01/10 56-12-11 R 607 Feb01/10 56-12-12 418 May01/05
56-L.E.P. Page 3
Feb 01/10
CES
56-21-00 1 May01/98 56-31-00 603 Nov01/07

56-21-00 2 Feb01/98 56-31-00 604 Feb01/98
56-21-13 401 Aug01/07 56-31-11 401 Feb01/98
56-21-13 402 Feb01/98 56-31-11 402 Feb01/98
56-21-13 403 Feb01/98 56-31-11 403 Feb01/98
56-21-13 404 Feb01/98 56-31-11 404 Feb01/98
56-21-13 405 Nov01/08 56-31-11 405 May01/05
56-21-13 406 Feb01/98 56-31-11 406 Nov01/00
56-21-13 407 Aug01/07 56-31-11 407 Feb01/98
56-21-13 408 Aug01/07 56-31-11 408 Nov01/00
56-21-13 601 May01/05 56-31-13 401 Feb01/98
56-21-13 R 602 Feb01/10 56-31-13 402 Feb01/98
56-21-13 603 Feb01/09 56-31-13 403 Feb01/98
56-21-13 604 Feb01/09 56-31-13 404 Feb01/98
56-21-13 605 May01/08 56-31-13 405 May01/05
56-21-13 606 May01/08 56-31-13 406 Nov01/00
56-21-13 607 May01/04 56-31-13 407 Feb01/98
56-21-13 608 May01/08 56-31-13 408 Nov01/00
56-21-13 609 Feb01/09 56-31-15 401 Aug01/07
56-21-13 R 610 Feb01/10 56-31-15 402 Aug01/07
56-21-13 611 May01/04 56-31-15 403 May01/04
56-21-13 612 May01/04 56-31-15 404 Aug01/07
56-21-13 613 May01/04 56-31-15 405 Aug01/07
56-21-13 614 May01/04 56-31-15 406 Aug01/07
56-21-13 701 Nov01/08 56-31-15 407 Aug01/07
56-21-13 702 Nov01/08 56-31-15 408 Aug01/07
56-21-13 801 Feb01/98 56-31-15 409 Aug01/07
56-21-13 802 Feb01/98 56-31-15 410 Aug01/07
56-21-13 803 Nov01/08 56-31-17 R 401 Feb01/10
56-21-13 804 Feb01/98 56-31-17 R 402 Feb01/10
56-21-13 805 Feb01/98 56-31-17 R 403 Feb01/10
56-31-17 R 404 Feb01/10
56-22-00 R 1 Feb01/10 56-31-17 R 405 Feb01/10
56-22-00 2 Feb01/07 56-31-17 406 May01/07
56-22-00 3 Feb01/07 56-31-17 407 May01/07
56-22-13 R 401 Feb01/10 56-31-17 R 408 Feb01/10
56-22-13 R 402 Feb01/10 56-31-17 R 409 Feb01/10
56-22-13 R 403 Feb01/10 56-31-17 R 410 Feb01/10
56-22-13 404 Aug01/09 56-31-17 R 411 Feb01/10
56-22-13 405 Aug01/09 56-31-17 R 412 Feb01/10
56-22-13 406 Nov01/08
56-22-13 R 407 Feb01/10
56-22-13 R 408 Feb01/10
56-22-13 409 Aug01/09
56-22-13 410 Nov01/07
56-31-00 1 Feb01/98
56-31-00 2 Feb01/98
56-31-00 3 Feb01/98
56-31-00 601 Nov01/99
56-31-00 602 Feb01/98
56-L.E.P. Page 4
Feb 01/10
CES
CHAPTER 56
__________
WINDOWS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
WINDOWS - GENERAL
_________________ 56-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Componet Location 1 ALL
Description 1 ALL
Cockpit 1 ALL
Cabin Windows 3 ALL
Cabin Dummy Windows 3 ALL
Passenger/Crew Door Windows 4 ALL
_______
COCKPIT 56-10-00
General 1 ALL
Situation 1 ALL
Windows 1 ALL
Component Location 1 ALL
Description 1 ALL
Security 1 ALL
Windows 3 ALL
Seals 3 ALL
Heating System 3 ALL
________
COCKPIT 56-10-00
DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the Front 401 ALL
Windshield
Refer to the MMEL TASK: 56-10-01 401 ALL
Reactivation of the Front 404 ALL
Windshield
Deactivation of the Lateral Fixed 405 ALL
or Sliding Window
Reactivation of the Lateral Fixed 409 ALL
or Sliding Window
________
COCKPIT 56-10-00
INSPECTION/CHECK 601 ALL
Detailed Visual Inspection of All 601 ALL
Cockpit Windows from Inside
Detailed Visual Inspection of All 604 ALL
Cockpit Windows from Outside
Measurement of Scratch Depth with 613 ALL
56-CONTENTS Page 1
Nov 01/07
R
CES
CHAPTER 56
__________
WINDOWS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
MITUTOYO Surface Tester SJ201
________
COCKPIT 56-10-00
CLEANING/PAINTING 701 ALL
Cleaning of the L/R Windshields 701 ALL
Cleaning of the L/R Fixed Windows 706 ALL
Cleaning of the L/R Sliding 710 ALL
Windows
FIXED WINDOWS 56-11-00

General 1 ALL
Description 1 ALL
Windshields 1 ALL
Fixed Windows 1 ALL
WINDSHIELD 56-11-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Windshield 401 ALL
Installation of the Windshield 413 ALL
Removal of the Windshield 431 ALL
Installation of the Windshield 437 ALL
WINDSHIELD 56-11-11
Inspection of the Windshields 601 ALL
WINDSHIELD 56-11-11
REPAIRS 801 ALL
Windshield Weather Seal-Repair 801 ALL
Repair of the Soft Liner (SGS 807 ALL
(formerly SPS) Windshield)
WINDOW - FIXED 56-11-12
Removal of the Fixed Windows 401 051-099, 234-235
239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Installation of the Fixed Windows 406 051-099, 234-235
239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Removal of the Fixed Windows 416 001-049, 101-149
151-199, 201-233
236-238, 301-304
401-403,
56-CONTENTS Page 2
Feb 01/10
R
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CHAPTER 56
__________
WINDOWS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Installation of the Fixed Windows 421 001-049, 101-149
151-199, 201-233
236-238, 301-304
401-403,
Removal of the Fixed Windows 431 ALL
Installation of the Fixed Windows 434 ALL
WINDOW - FIXED 56-11-12
Inspection of the Fixed Windows 601 051-099, 234-235
239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Inspection of the Fixed Windows 613 001-049, 101-149
151-199, 201-233
236-238, 301-304
401-403,
SLIDING WINDOWS 56-12-00

General 1 ALL
Sliding Windows 1 ALL
Sliding Window Panels 1 ALL
Component Location 2 ALL
Description 2 ALL
General 2 ALL
Composition of Panels 2 ALL
Sliding Frame 10 001-049, 101-149
151-199, 201-233
236-238, 301-304
401-403,
Sliding Frame 10 051-099, 234-235
239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Anti-icing and Defogging System 10 ALL
Opening/Closing Mechanism 10 ALL
Operation 12 ALL
Unlocking 12 ALL
Opening 12 ALL
Closing 12 ALL

56-CONTENTS Page 3
Feb 01/10
R
CES
CHAPTER 56
__________
WINDOWS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Detailed Inspection of the Window 601 ALL
Seals
MAINTENANCE PRACTICES 201 ALL
Opening of the Cockpit Sliding 201 ALL
Windows
Closing of the Cockpit Sliding 204 ALL
Windows
Removal of the Sliding Windows 401 051-099, 234-235
239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Installation of the Sliding 409 051-099, 234-235
Windows 239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Removal of the Sliding Windows 431 001-049, 101-149
151-199, 201-233
236-238, 301-304
401-403,
Installation of the Sliding 439 001-049, 101-149
Windows 151-199, 201-233
236-238, 301-304
401-403,
Removal of the Sliding Window 462 051-099, 234-235
Panel 239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Installation of the Sliding Window 468 051-099, 234-235
Panel 239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Removal of the Sliding Window 485 001-049, 101-149
Panel 151-199, 201-233
236-238, 301-304
401-403,
Installation of the Sliding Window 493 001-049, 101-149
Panel 151-199, 201-233
236-238, 301-304
401-403,
56-CONTENTS Page 4
Feb 01/10
R
CES
CHAPTER 56
__________
WINDOWS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Sliding Window Seal A407 ALL
Installation of the Sliding Window A413 ALL
Seal
Removal of the Retainer/Gasket A420 001-049, 101-149
Assembly 151-199, 201-233
236-238, 301-304
401-403,
Installation of the A424 001-049, 101-149
Retainer/Gasket Assembly 151-199, 201-233
236-238, 301-304
401-403,
Inspection of the Sliding Windows 601 051-099, 234-235
239-249, 251-299
305-399, 404-499
501-509, 511-526
528-599,
Inspection of the Sliding Windows 615 001-049, 101-149
151-199, 201-233
236-238, 301-304
401-403,
Check of the Sliding Windows 638 ALL
ACTUATING MECHANISM - SLIDING WINDOW 56-12-12
Removal of the Actuating Mechanism 401 ALL
Installation of the Actuating 407 ALL
Mechanism
Removal of the Handle 412 ALL
Installation of the Handle 416 ALL
CABIN WINDOWS 56-21-00

General 1 ALL
Description 1 ALL
WINDOW - CABIN 56-21-13
Removal of the Cabin Window 401 ALL
Installation of the Cabin Window 405 ALL
Detailed Visual Inspection of the 601 ALL
Cabin Window Panes, including the
Window Panes in Doors
Inspection of Cabin Windows 612 ALL
Removed
56-CONTENTS Page 5
Feb 01/10
R
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CHAPTER 56
__________
WINDOWS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
CLEANING/PAINTING 701 ALL
Cleaning the Outer Surface of the 701 ALL
Outer Window Panes
REPAIRS 801 ALL
Removal of the Window Frame 801 ALL
Eyebolt
Installation of the Window Frame 803 ALL
Eyebolt
CABIN DUMMY WINDOW 56-22-00

General 1 ALL
Description 1 ALL
DUMMY WINDOW - CABIN 56-22-13
Removal of the Dummy Window 401 ALL
Installation of the Dummy Window 406 ALL
PASSENGER/CREW DOOR WINDOWS 56-31-00

General 1 ALL
Description 1 ALL
PASSENGER/CREW DOOR WINDOWS 56-31-00

Detailed Inspection of the 601 ALL
Passenger/Crew Door Windows
WINDOW - FORWARD PASSENGER/CREW DOOR 56-31-11
Removal of the Window of the 401 ALL
Forward Passenger/Crew Door
Installation of the Window of the 405 ALL
Forward Passenger/Crew Door
WINDOW - AFT PASSENGER/CREW DOOR 56-31-13
Removal of the Window of the AFT 401 ALL
Passenger/Crew Door
Installation of the Window of the 405 ALL
AFT Passenger/Crew Door
WINDOW - EMERGENCY EXIT DOOR 56-31-15
REMOVAL/INSTALLATION 401 301-399,
Removal of the window from the 401 301-399,
Emergency Exit Door - Doors 2/3
56-CONTENTS Page 6
Nov 01/09
R
CES
CHAPTER 56
__________
WINDOWS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Installation of the window in the 406 301-399,
Emergency Exit Door - Doors 2/3
WINDOWS - EMERGENCY EXIT HATCH 56-31-17
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Removal of the Emergency 401 001-049, 051-099
Exit-Hatch Window 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Installation of the Emergency 408 001-049, 051-099
Exit-Hatch Window 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
56-CONTENTS Page 7
Feb 01/10
R
CES
WINDOWS - GENERAL - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
Windows are installed in the aircraft cockpit and the cabin. The different
types and locations of the windows are:
- the cockpit windows (windshield, fixed and sliding side),
- the cabin windows,
- the cabin dummy windows,
- the passenger/crew door windows.
2. _________________
Componet Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3DG1 WINDSHIELD-L 211 811 56-11-11
3DG2 WINDSHIELD-R 212 811 56-11-11
7DG1 WINDOW-FIXED, L 211 811 56-11-12
7DG2 WINDOW-FIXED, R 212 811 56-11-12
8DG1 WINDOW-SLIDING, L 211 811 56-12-11
8DG2 WINDOW-SLIDING, R 212 811 56-12-11
3. ___________
Description
(Ref. Fig. 001)
A. Cockpit
(1) Fixed Windows
R (a) The cockpit window-frames are riveted to the fuselage. The

R windshields and fixed side windows are installed directly into
R the frame structure. Installation is made from the external area
R of the cockpit.
R (b) Each windshield assembly is made of a number of layers of

R toughened glass. The fixed side windows are made of a number of
R layers of stretched acrylic laminate. Each assembly is set in a
R moulded silicon-rubber seal.
(c) The windshields and fixed side windows are chemically

strengthened and are resistant to hail and bird-strike damage.
Electrical heating elements give clear vision in all conditions.

EFF :

ALL 56-00-00

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Aug 01/06

CES
Windows - Component Location
Figure 001

EFF :

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Page 2
Feb 01/98

CES
(2) Sliding Windows
(a) The sliding side-windows are attached to support tracks before

they are installed in the frame structure. Installation of the
sliding side-window assembly is made in the cockpit.
R (b) The sliding side-windows are made of several layers of stretched

R acrylic laminate. Each assembly is set in a moulded
R silicon-rubber seal.
(c) The windows are chemically strengthened and are resistant to hail
and bird-strike damage. Electrical heating elements give clear
vision in all conditions.
(d) The sliding side windows have a mechanism to open, close and to
lock them. The crew can use them as emergency exits.
B. Cabin Windows
R (1) Cabin windows are installed on both sides of the fuselage between the
R frames. The locations extend the length of the cabin.
(2) The window frames are made from forgings and are riveted to the
fuselage skin.
(3) Each window assembly is made of two separate panes of stretched

acrylic and set in a silicon rubber seal. A retainer ring, eye-bolts
and nuts hold the assembly in the frame.
(4) A hole is included in the lower center of the inner pane. The hole
lets the pressure between the two-pane assembly stay the same as the
pressure in the cabin.
(5) A cabin window is installed in the top center of each emergency exit,
left and right.
C. Cabin Dummy Windows
R (1) Cabin dummy windows are made of aluminum installed in place of the
R cabin windows when necessary. They are installed in locations where
R furnishings or equipment block them (galleys, lavatories, stowages,
R etc.).
R (2) When you replace a cabin window assembly with a dummy window, use the
R same retainer ring, eye-bolts and nuts.

EFF :

ALL 56-00-00

Page 3
Aug 01/06

CES
D. Passenger/Crew Door Windows
(1) Each passenger/crew door has an observation window. The window is

installed off-center because of the door opening, closing and lock
mechanism.
(2) The window frames are made from forgings and are riveted to the door
outer skin.
(3) Each window assembly is made of two separate panes of stretched

acrylic and set in a silicon rubber seal. A retainer ring, bolts and
nuts hold the assembly in the frame.
R NOTE : The forward passenger/crew door windows inner pane is made

____
R with a 40 degree prism. The prism gives the cabin crew direct
R downward vision to the outside of the aircraft when the door
is closed.
(4) A hole is included in the lower center of the inner pane. The hole
lets the pressure between the two-pane assembly stay the same as the
pressure in the cabin.

EFF :

ALL 56-00-00

Page 4
Aug 01/06

CES
COCKPIT - DESCRIPTION AND OPERATION
___________________________________
1. General
_______
A. Situation
(1) In the cockpit, visibility is provided by six windows installed,

between FR2 and FR11, in a coaming integrated into the structure of
the fuselage, section 11.
B. Windows
(1) The windows comprise:
(a) Two forward windows forming the windshield.
(b) Two left and right sliding windows. They also provide the crew
members with an emergency exit.
(c) Two fixed windows located aft of the sliding windows.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3DG1 WINDSHIELD-L 211 811 56-11-11
3DG2 WINDSHIELD-R 212 811 56-11-11
7DG1 WINDOW-FIXED, L 211 811 56-11-12
7DG2 WINDOW-FIXED, R 212 811 56-11-12
3. Description
___________
A. Security
(1) The integral security type glass of the windshield provides

protection against bird impacts.

EFF :

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Feb 01/98

CES
Location of Fixed and Sliding Windows
Figure 001

EFF :

ALL 56-10-00

Page 2
Feb 01/98

CES
B. Windows
(1) The fixed windows are installed externally directly on to the frame
in the aircraft structure.
(2) The sliding windows are installed in a mobile frame fitted with a
mechanism which is controlled from the cockpit.
C. Seals
(1) The windows are sealed for pressurization and against humidity by a
system of seals on the structural frames.
D. Heating System
(1) All windows are fitted with an electrical heating system to maintain
clear vision in the event of internal or external fogging conditions.

EFF :

ALL 56-10-00

Page 3
Feb 01/98

CES
COCKPIT - DEACTIVATION/REACTIVATION
___________________________________
TASK 56-10-00-040-001
Deactivation of the Front Windshield
WARNING : MAKE SURE THAT THE CIRCUIT BREAKERS RELATED TO THE WEATHER RADAR ARE
_______
OPENED, SAFETIED AND TAGGED.
1. __________________
Reason for the Job
Refer to the MMEL TASK: 56-10-01

Cockpit - Front Windshields
2. ______________________
Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific circuit breaker(s) safety clip(s)

No specific access platform 4.50 m (14 ft. 9 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
24-42-00-861-001 Energize the Ground Service Network from the External

Power
R 24-42-00-862-001 De-energize the Ground Service Network Supplied from
R the External Power
56-11-11-200-001 Inspection of the Windshields
3. __________
Job Set-up
Subtask 56-10-00-861-050
A. Energize the ground service network

(Ref. TASK 24-42-00-861-001).

EFF :

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Page 401
Nov 01/07

CES
Subtask 56-10-00-941-052
B. Get Access
(1) Put an access platform in position at the zone 210.
Subtask 56-10-00-865-058
C. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU COM NAV/RADAR/1 5SQ1 K13
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL
122VU ANTI ICE/WINDOWS/R 4DG2 W14

122VU ANTI ICE/WHC/2 5DG2 W13
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/WHC/1 5DG1 X13
123VU ANTI ICE/L/WHSLD 1DG1 AF10
123VU ANTI ICE/R/WHSLD 1DG2 AF03
4. Procedure
_________
Subtask 56-10-00-220-052
A. Deactivation of the Windshield
(1) Do an inspection of the windshield for:

- scratches, cracks, chips, bubbles, delamination, discoloration,
interlayer microflakes, transparency, burn spots, burning and
damage on the soft liner (self-healing liner) (Ref. TASK 56-11-11-
200-001).
NOTE : The damage on the soft liner is only applicable to the

____
windshield that has a soft liner on the inner surface (SGS
(formerly SPS) supplier, P/N SPSA320...).

EFF :

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Page 402
Feb 01/10

CES
5. Close-up
________
Subtask 56-10-00-865-059
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1DG1, 1DG2, 4DG1, 4DG2, 5DG1, 5DG2, 5SQ1, 5SQ2.
Subtask 56-10-00-040-050
B. Deactivation of the Windshield De-Icing
(1) If the windshield outer ply has cracks or if the windshield has burn
spots that are equal to or more than the permitted limit:
(a) Open, safety and tag this(these) circuit breaker(s):

R - for the left side: 1DG1
R - for the right side: 1DG2.
(2) Make an entry in the aircraft technical logbook.
Subtask 56-10-00-942-052
C. Close Access
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(2) Remove the access platform(s).
Subtask 56-10-00-862-052
D. De-energize the ground service network

(Ref. TASK 24-42-00-862-001).

EFF :

ALL 56-10-00

Page 403
May 01/08

CES
TASK 56-10-00-440-001
Reactivation of the Front Windshield
1. __________________
Reason for the Job

Cockpit - Front Windshields
2. ______________________
A. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-11-11-000-001 Removal of the Windshield

56-11-11-400-001 Installation of the Windshield
3. __________
Job Set-up
Subtask 56-10-00-869-050
A. Not Applicable
4. Procedure
_________
Subtask 56-10-00-220-050
A. Reactivation of the Windshield
(1) Replace the deactivated windshield (Ref. TASK 56-11-11-000-001)

(Ref. TASK 56-11-11-400-001).
(2) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
R - for the left side: 1DG1
R - for the right side: 1DG2.

EFF :

ALL 56-10-00

Page 404
May 01/08

CES
TASK 56-10-00-040-002
Deactivation of the Lateral Fixed or Sliding Window
_______
1. __________________
Reason for the Job

Cockpit - Lateral Windows
This procedure is applicable:

- to the glass windows (PPG supplier, P/N NP...)
R - to the glass windows (SGS (formerly SPS) supplier, P/N SPSA320...).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
24-42-00-861-001 Energize the Ground Service Network from the External

Power
24-42-00-862-001 De-energize the Ground Service Network Supplied from
the External Power
56-11-12-200-001 Inspection of the Fixed Windows
56-12-11-200-001 Inspection of the Sliding Windows

EFF :

ALL 56-10-00

Page 405
Feb 01/09

CES
3. __________
Job Set-up
Subtask 56-10-00-861-051
A. Energize the ground service network

(Ref. TASK 24-42-00-861-001).
Subtask 56-10-00-941-057
B. Get Access
Subtask 56-10-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL


EFF :

ALL 56-10-00

Page 406
Feb 01/10

CES
4. Procedure
_________
Subtask 56-10-00-220-053
A. Deactivation of the Window
(1) Inspection of the fixed windows
(a) Do an inspection of the fixed windows for:

Scratches, cracks, chips, bubbles, interlayer microflakes,
delamination, discoloration, crazing, burn spots and transparency
(Ref. TASK 56-11-12-200-001) (Ref. TASK 56-11-12-200-001)
(Ref. TASK 56-11-12-200-001).
(2) Inspection of the sliding windows
(a) Do an inspection of the sliding windows for:

Scratches, cracks, chips, bubbles, interlayer microcracks,
delamination, discoloration, crazing, burn spots and transparency
(Ref. TASK 56-12-11-200-001) (Ref. TASK 56-12-11-200-001)
(Ref. TASK 56-12-11-200-001).
5. Close-up
________
Subtask 56-10-00-865-061
breaker(s):
Subtask 56-10-00-040-051
B. Deactivation of the Fixed or Sliding Window De-Icing
(1) If the fixed or sliding window outer ply has cracks or if the fixed
R or sliding window has burn spots that are less than the permitted
R limit:
(a) Open, safety and tag this(these) circuit breaker(s):

- for the left side: 4DG1
- for the right side: 4DG2.
(2) Make an entry in the aircraft technical logbook.

EFF :

ALL 56-10-00

Page 407
May 01/09

CES
Subtask 56-10-00-942-057
C. Close Access
R Subtask 56-10-00-862-053
R D. De-energize the ground service network

R (Ref. TASK 24-42-00-862-001).

EFF :

ALL 56-10-00

Page 408
Nov 01/07

CES
TASK 56-10-00-440-002
Reactivation of the Lateral Fixed or Sliding Window
1. __________________
Reason for the Job

Cockpit - Lateral Windows

R - to the glass windows (SGS (formerly SPS) supplier, P/N SPSA320...).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-11-12-000-001 Removal of the Fixed Windows

56-11-12-000-001 Removal of the Fixed Windows
56-11-12-400-002 Installation of the Fixed Windows
56-11-12-400-002 Installation of the Fixed Windows
56-12-11-000-001 Removal of the Sliding Windows
56-12-11-400-001 Installation of the Sliding Windows
3. __________
Job Set-up
Subtask 56-10-00-869-051
A. Not Applicable

EFF :

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Page 409
Feb 01/09

CES
4. Procedure
_________
Subtask 56-10-00-220-051
R A. Reactivation of the Window
(1) Reactivation of the fixed window
(a) Replace the deactivated fixed window (Ref. TASK 56-11-12-000-001)

(Ref. TASK 56-11-12-000-001) (Ref. TASK 56-11-12-400-002)
(Ref. TASK 56-11-12-400-002).
(2) Reactivation of the sliding window
(a) Replace the deactivated sliding window (Ref. TASK 56-12-11-000-

001) (Ref. TASK 56-12-11-000-001) (Ref. TASK 56-12-11-000-001)
(Ref. TASK 56-12-11-400-001) (Ref. TASK 56-12-11-400-001)
(Ref. TASK 56-12-11-400-001).
(3) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
- for the left side: 4DG1
- for the right side: 4DG2.

EFF :

ALL 56-10-00

Page 410
Feb 01/09

CES
COCKPIT - INSPECTION/CHECK
__________________________
TASK 56-10-00-200-003
R Detailed Visual Inspection of All Cockpit Windows from Inside
_______
1. __________________
Reason for the Job
Refer to the MPD TASK: 561000-01
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52-10-00-010-001 Opening of the Passenger/Crew Door

52-10-00-410-001 Closing of the Passenger/Crew Door
3. __________
Job Set-up
Subtask 56-10-00-010-051
A. Get Access
(1) Put an access platform in position in front of the applicable

passenger/crew door 831 or 841.
(2) Open the applicable forward passenger/crew door (Ref. TASK 52-10-00-
010-001).

EFF :

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Page 601
Nov 01/06

CES
Subtask 56-10-00-865-056
B. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
Subtask 56-10-00-220-054
A. Inspection of the Cockpit Windows
(1) Do a detailed visual inspection from inside of:
(a) the windshields (Ref. TASK 56-11-11-200-001),
(b) the fixed windows (Ref. TASK 56-11-12-200-001),
(c) the sliding windows (Ref. TASK 56-12-11-200-001).
5. Close-up
________
Subtask 56-10-00-865-057
breaker(s):

EFF :

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Page 602
Feb 01/10

CES
Subtask 56-10-00-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the applicable passenger/crew door 831 or 841 (Ref. TASK 52-10-
00-410-001).

EFF :

ALL 56-10-00

Page 603
May 01/05
R
CES
TASK 56-10-00-200-005
Detailed Visual Inspection of All Cockpit Windows from Outside
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notice
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-11-11-300-001 Windshield Weather Seal-Repair (for corrective
action)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
56-10-00-991-006 Fig. 601

EFF :

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Page 604
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 56-10-00-941-065
A. Get Access
(1) Put an access platform in position in front of the windshield at the

zone 210.
(2) In the cockpit, put a warning notice on the center pedestal to tell
persons not to operate the weather radar.
Subtask 56-10-00-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL


EFF :

ALL 56-10-00

Page 605
Feb 01/10

CES
4. Procedure
_________
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-10-00-220-056-A
A. Check of the Windshield and of the Fixed and Sliding Windows
(1) Do a detailed visual inspection from the outside of:
(a) The windshields (Ref. TASK 56-11-11-200-001).
NOTE : You must be specially careful of burn spots on the

____
windshield bus bar.
(b) The fixed windows (Ref. TASK 56-11-12-200-001).
NOTE : You must be specially careful of burn spots on the fixed

____
windows bus bar.
(c) The sliding windows (Ref. TASK 56-12-11-200-001).
NOTE : You must be specially careful of burn spots on the sliding

____
windows bus bar.
(2) Do a detailed visual inspection of the weather seal from the outside.
(Ref. Fig. 601/TASK 56-10-00-991-006)
(a) For the PPG windshield (P/N NP-165311-1 to P/N NP-165311-2 and
P/N NP-165311-3 to P/N NP-165311-4 Amendment B), make sure that
there are no cracks or erosion and that you cannot see the
outboard glass edge.
(b) For the PPG windshield with a stainless-steel Z section (P/N

NP-165311-3 Amendment C to P/N NP-165311-4 Amendment C), make
sure that there are no cracks or erosion and that the sealant is
in the correct condition.
(c) For the PPG windshield with a stainless-steel Z section (P/N

NP-165311-5 to P/N NP-165311-8), make sure that there are no
cracks or erosion and that you cannot see the Z section.
R (d) For the SGS (formerly SPS) windshield (P/N STA320-1-3 to P/N
R STA320-2-6), make sure that there are no cracks or erosion and
R that you cannot see the SILIRITE composite material.

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CES
(e) For the SGS (formerly SPS) windshield with a stainless-steel Z
section (P/N STA320-1-7 to P/N STA320-2-7), make sure that there
are no cracks or erosion and that you cannot see the Z section.
(f) For the PILKINGTON windshield with a stainless-steel Z section

(P/N 06282 to P/N 06283), make sure that there are no cracks or
erosion and that you cannot see the Z section.
(3) If you find damage, repair the weather seal (Ref. TASK 56-11-11-300-
001).
(4) Do a detailed visual inspection of the bus bar area from the outside
(Ref. TASK 56-11-11-200-001).
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-10-00-220-056
A. Check of the Windshield and of the Fixed and Sliding Windows
(1) Do a detailed visual inspection from the outside of:
(a) The windshields (Ref. TASK 56-11-11-200-001).
NOTE : You must be specially careful of burn spots on the

____
windshield bus bar.
(b) The fixed windows (Ref. TASK 56-11-12-200-001).
NOTE : You must be specially careful of burn spots on the fixed

____
windows bus bar.
(c) The sliding windows (Ref. TASK 56-12-11-200-001).
NOTE : You must be specially careful of burn spots on the sliding

____
windows bus bar.
(2) Do a detailed visual inspection of the weather seal from the outside.
(Ref. Fig. 601/TASK 56-10-00-991-006)
(a) For the PPG windshield (P/N NP-165311-1 to P/N NP-165311-2 and
P/N NP-165311-3 to P/N NP-165311-4 Amendment B), make sure that
there are no cracks or erosion and that you cannot see the
outboard glass edge.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
56-10-00

Page 607
Feb 01/10
511-526, 528-599,
CES
R Windshield-Seal Location
Figure 601/TASK 56-10-00-991-006- 12 (SHEET 1)

EFF :

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Page 608
Feb 01/09

CES
R Windshield-Seal Location

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Page 609
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CES
(b) For the PPG windshield with a stainless-steel Z section (P/N
NP-165311-3 Amendment C to P/N NP-165311-4 Amendment C), make
sure that there are no cracks or erosion and that the sealant is
in the correct condition.
(c) For the PPG windshield with a stainless-steel Z section (P/N

NP-165311-5 to P/N NP-165311-8), make sure that there are no
cracks or erosion and that you cannot see the Z section.
(d) For the SGS (formerly SPS) windshield (P/N STA320-1-3 to P/N
STA320-2-6), make sure that there are no cracks or erosion and
that you cannot see the SILIRITE composite material.
(e) For the SGS (formerly SPS) windshield with a stainless-steel Z

section (P/N STA320-1-7 to P/N STA320-2-7), make sure that there
are no cracks or erosion and that you cannot see the Z section.
(f) For the PILKINGTON windshield with a stainless-steel Z section

(P/N 06282 to P/N 06283), make sure that there are no cracks or
erosion and that you cannot see the Z section.
(3) If you find damage, repair the weather seal (Ref. TASK 56-11-11-300-
001).
(4) Do a detailed visual inspection of the bus bar area from the outside
(Ref. TASK 56-11-11-200-001).
**ON A/C ALL
5. Close-up
________
Subtask 56-10-00-865-065
breaker(s):
Subtask 56-10-00-942-063
B. Close Access
items.
(2) Remove the warning notice(s).

EFF :

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Page 610
Feb 01/10
R
CES

R

EFF :

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Page 611
Nov 01/09

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INTENTIONALLY BLANK

R

56-10-00

Page 612
Nov 01/09

CES
TASK 56-10-00-200-004
Measurement of Scratch Depth with MITUTOYO Surface Tester SJ201
1. __________________
Reason for the Job
This procedure tells you how to measure the depth of scratches on the glass
windows with MITUTOYO surface tester SJ201.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
SJ201 1 SURFACE TESTER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-10-00-991-005 Fig. 602
3. __________
Job Set-up
Subtask 56-10-00-941-064
A. General
(1) Do this procedure to measure the scratches during :

- windshield inspection (Ref. TASK 56-11-11-200-001),
- fixed window inspection (Ref. TASK 56-11-12-200-001),
- sliding window inspection (Ref. TASK 56-12-11-200-001).

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Nov 01/07
R
CES
4. Procedure
_________
Subtask 56-10-00-220-055
A. Measurement Procedure
(Ref. Fig. 602/TASK 56-10-00-991-005)
(1) Push the POWER/DATA key (3).
(2) Press the START/STOP key (1).

- the detector moves.
(3) Push the PARAMETER key (2) until parameter Ry is shown on the LCD
(4).
(4) Put the SURFACE TESTER (SJ201) in position on the window to make the
detector travel direction perpendicular to the scratch.
(5) Press the START/STOP key (1):

- the detector moves to measure the depth of the scratch
- when the measurement is completed, the measured value is shown on
the LCD (4).
(6) Because the depth of the scratch can be different along its length,
measure the depth at a minimum of 3 locations along the scratch:
- at each end and in the middle of the scratch
- or more if it is a long scratch.
(7) Compare the largest depth value measured with the scratch depth limit
values given in the figure related to the scratch inspection
(Ref. TASK 56-11-11-200-001) or (Ref. TASK 56-11-12-200-001) or
(Ref. TASK 56-12-11-200-001).
(8) When the power is off, push the POWER/DATA key and the START/STOP key
(1) at the same time.
- this retracts the detector.

EFF :

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Page 614
Nov 01/07
R
CES
Surface Tester SJ201
Figure 602/TASK 56-10-00-991-005

EFF :

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Page 615
Nov 01/07

CES
COCKPIT - CLEANING/PAINTING
___________________________
TASK 56-10-00-110-001
Cleaning of the L/R Windshields
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific chamois leather

No specific sponge
B. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-002 USA MIL-PRF-680

DRY CLEANING SOLVENT (VARSOL/WHITE SPIRIT)
(Ref. 20-31-00)
R Material No. 11-006 USA OM-232-GR-A AMS-3004
METHYL ALCOHOL (Ref. 20-31-00)
Material No. 11-008A
SOLVENT,WHITE SPIRIT WITH ALCOHOL (Ref. 20-31-00)
Material No. 11-010 USA TT-I-735 GRADE A
ISOPROPYL ALCOHOL (Ref. 20-31-00)
Material No. 11-015
RAIN REPELLENT CLEANING (Ref. 20-31-00)
Material No. 11-023
HYDRO-CARBON-BASED CLEANING AGENT (Ref. 20-31-00)

EFF :

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Page 701
Nov 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 19-003 USA AMS 3819

LINT-FREE COTTON CLOTH (Ref. 20-31-00)
C. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
30-45-53-000-001 Removal of the Wiper Blade

30-45-53-400-001 Installation of the Wiper Blade
3. __________
Job Set-up
Subtask 56-10-00-941-054
A. Get Access
(1) Put the access platform in position at zone 210.
(2) Put the warning notice on the wiper selector switch to tell persons
not to operate the windshield wipers.
(3) Make sure that the windshield wipers are in the parking position.
Subtask 56-10-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

EFF :

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Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 56-10-00-110-054
A. Cleaning Procedure
(1) Clean the outer surface of the windshields.
(a) Clean the outer surface of the windshields with a sponge and a
solution 1/3 isopropyl alcohol CLEANING AGENTS (Material No. 11-
010) and 2/3 water.
(b) Dry with a chamois leather or clean and dry with lint-free cotton
cloth MISCELLANEOUS (Material No. 19-003).
(2) Clean the inner surface of the windshields.
(a) Clean the inner surface of the windshields with a sponge and a
solution 1/3 isopropyl alcohol CLEANING AGENTS (Material No. 11-
010) and 2/3 water.
(b) Dry with a chamois leather or clean and dry with lint-free cotton
(3) Clean the inner surface of the windshield with a soft liner
R (self-healing liner, SGS (formerly SPS) supplier, P/N SPSA320...).
NOTE : These cleaning procedures are only applicable for the

____
R windshield panel with a soft liner on the inner surface (SGS
R (formerly SPS) supplier, P/N SPSA320...).
NOTE : Do not remove the soft liner from the windshield. The soft
____
liner is part of the windshield. If it is necessary to replace
the soft liner, you must remove the windshield and send it to
the Vendor. Only the Vendor is approved to replace the soft
liner.

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Page 703
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CES
(a) Cleaning procedure with CLEANING AGENTS (Material No. 11-023).
R 1
_ Clean the inner surface of the windshield with CLEANING AGENTS
R (Material No. 11-023) and a lint-free cotton cloth
R MISCELLANEOUS (Material No. 19-003).
2
_ Apply the product with circular movements on all the surface
and specially where there are dirt marks.
R 3
_ When the product is dry, remove it with lint-free cotton cloth
R MISCELLANEOUS (Material No. 19-003).
(b) Alternative cleaning procedure.
R 1
_ Clean the inner surface of the windshield with a lint-free
R cotton cloth MISCELLANEOUS (Material No. 19-003) and CLEANING
R AGENTS (Material No. 11-008A) or CLEANING AGENTS (Material No.
R 11-006). (Material No. 11-006).
R 2
_ If dirt marks remain clean with a lint-free cotton cloth
R MISCELLANEOUS (Material No. 19-003) with CLEANING AGENTS
(Material No. 11-002).
(4) Removal of remaining rain-repellent fluid from the windshields.
(a) If there is a thin layer of rain-repellent fluid, apply the

CLEANING AGENTS (Material No. 11-015).
- rub until there is no rain-repellent on the windshields.
R (b) Clean the surface of the windshields with a sponge and a solution
R 1/3 isopropyl alcohol CLEANING AGENTS (Material No. 11-010) and
R 2/3 water.
R (c) Dry with a chamois leather or clean and dry with lint-free cotton
R cloth MISCELLANEOUS (Material No. 19-003).
5. Close-up
________
Subtask 56-10-00-210-058
A. Inspection
(1) Examine the condition of the wipers and replace if necessary

(Ref. TASK 30-45-53-000-001) and (Ref. TASK 30-45-53-400-001).

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CES
Subtask 56-10-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 1DG1, 1DG2, 4DG1, 4DG2, 5DG1, 5DG2, 5SQ1, 5SQ2.
Subtask 56-10-00-942-054
C. Close Access

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May 01/05

CES
TASK 56-10-00-110-002
Cleaning of the L/R Fixed Windows
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
No specific liquid soap
No specific sponge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010

PLASTIC CLEANER (Ref. 20-31-00)
Material No. 05-055 USA MIL-C-18767
PLASTIC POLISH (Ref. 20-31-00)
R Material No. 19-003 USA AMS 3819
R LINT-FREE COTTON CLOTH (Ref. 20-31-00)

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May 01/07

CES
3. __________
Job Set-up
Subtask 56-10-00-941-055
A. Get Access
(1) Put the access platform in position at zone 210.
Subtask 56-10-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
Subtask 56-10-00-110-055
A. Cleaning of the Fixed Window
(1) Cleaning of the acrylic fixed window (GKN (formerly LUCAS/ACT)

supplier, P/N NH...)
(a) Prepare a weak solution of water and some liquid soap.
(b) Flush the surface with a large quantity of warm water.
(c) Make sure that there are no abrasive particles on the window.

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CES
(d) Use a sponge or a chamois leather with the weak solution of soap
and water to clean the surface.
(e) Flush the window with warm water.
(f) Dry the window with a chamois leather
(g) If it is necessary to clean it again, continue as follows:
1
_ Clean the window with special material SPECIAL MATERIALS
2
_ Flush with a large quantity of warm water.
3
_ Dry the window with a chamois leather.
(h) If there are scratches or signs of hits on the surface, polish

the window as follows:
1
_ Apply a thin layer of special material SPECIAL MATERIALS
(Material No. 05-055) to the surface.
2
_ Immediately clean with a dry and clean lint-free cotton cloth
MISCELLANEOUS (Material No. 19-003).
NOTE : You must not let the SPECIAL MATERIALS (Material No.
____
05-055) dry on the window.
3
_ In hot weather, only polish small surfaces at a time.
R (2) Cleaning of the glass fixed window (SGS (formerly SPS) supplier, P/N
R SPSA320... and PPG supplier, P/N NP...)
(a) Clean the surface of the glass fixed window with a sponge and a
solution (1/3 isopropyl alcohol CLEANING AGENTS (Material No. 11-
010) and 2/3 water).
(b) Dry with a chamois leather or a clean and dry lint-free cotton
5. Close-up
________
Subtask 56-10-00-865-063
breaker(s):

EFF :

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Page 708
Feb 01/09

CES
Subtask 56-10-00-942-055
B. Close Access
items.

EFF :

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Page 709
May 01/07
R
CES
TASK 56-10-00-110-003
Cleaning of the L/R Sliding Windows
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
No specific liquid soap
No specific sponge
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010

Material No. 05-055 USA MIL-C-18767
PLASTIC POLISH (Ref. 20-31-00)
R Material No. 19-003 USA AMS 3819
R LINT-FREE COTTON CLOTH (Ref. 20-31-00)

EFF :

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Page 710
May 01/07

CES
3. __________
Job Set-up
Subtask 56-10-00-941-059
A. Get Access
(1) Put the access platform in position at the zone 210.
Subtask 56-10-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
Subtask 56-10-00-110-060
A. Cleaning of the Sliding Windows
(1) Cleaning of the acrylic sliding window (GKN (formerly LUCAS/ACT)

(a) Prepare a weak solution of water and some liquid soap.
(b) Flush the surface with a large quantity of warm water.
(c) Make sure that there are no abrasive particles on the window.

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Page 711
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CES
(d) Use a sponge or a chamois leather with the weak solution of soap
and water to clean the surface.
(e) Flush the window with warm water.
(f) Dry the window with a chamois leather
(g) If it is necessary to clean it again, continue as follows:
1
_ Clean the window with special material SPECIAL MATERIALS
2
_ Flush with a large quantity of warm water.
3
_ Dry the window with a chamois leather.
(h) If there are scratches or signs of hits on the surface, polish

the window as follows:
1
_ Apply a thin layer of special material SPECIAL MATERIALS
(Material No. 05-055) to the surface.
2
_ Immediately clean with a dry and clean lint-free cotton cloth
NOTE : You must not let the SPECIAL MATERIALS (Material No.
____
05-055) dry on the window.
3
_ In hot weather, only polish small surfaces at a time.
R (2) Cleaning of the glass sliding window (SGS (formerly SPS) supplier,
R P/N SPSA320... and PPG supplier, P/N NP...)
(a) Clean the surface of the glass sliding window with a sponge and a
solution (1/3 isopropyl alcohol CLEANING AGENTS (Material No. 11-
010) and 2/3 water).
(b) Dry with a chamois leather or a clean and dry lint-free cotton
5. Close-up
________
Subtask 56-10-00-865-055
breaker(s):

EFF :

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Page 712
Feb 01/09

CES
Subtask 56-10-00-942-059
B. Close Access
items.

EFF :

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Page 713
May 01/07

CES
FIXED WINDOWS - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
There are four fixed windows installed in the cockpit:

- two windshields
- two fixed side windows between FR8 and FR11.
The left and right windows are symmetrical.
The windows are mounted in a frame which enables them to be removed and
installed externally.
All windows are interchangeable.
2. Description
___________
A. Windshields
(Ref. Fig. 001)
(1) Composition of the panel glass

The windshield panels are made up of several layers of different
materials.
(2) Anti-icing and defogging system

The anti-icing and defogging system of the windshield panels consists
of:
An almost invisible electrical conductor film which heats the
windshield panels when an electrical current flows through it.
This film is installed on the inner surface of the outer sheet of
glass.
The temperature is controlled by two probes.
An icing indicator is installed on the outer face of the windshield
post to indicate the presence of ice.
(3) Frame
The windshield panels are mounted in a frame integrated in the nose
structure.
The panels are clamped in position by three retainers bolted to the
outer face of the frame.
B. Fixed Windows
R **ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
(Ref. Fig. 002)

EFF :

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Page 1
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CES
R Windshield - Panel Assembly
Figure 001 (SHEET 1)

EFF :

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Page 2
Feb 01/09

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EFF :

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Page 3
Feb 01/09

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EFF :

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Page 4
Feb 01/09

CES

EFF :

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Page 5
Feb 01/09

CES

EFF :

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Page 6
Feb 01/09

CES

EFF :

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Page 7
Feb 01/09

CES
Fixed Side Window - Panel Assembly

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-00

Page 8
Nov 01/09

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-00

Page 9
Nov 01/09

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-00

Page 10
Nov 01/09

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-00

Page 11
Nov 01/09

CES
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
(Ref. Fig. 002A)
**ON A/C ALL
(1) Composition of window glass

The fixed side windows consist of several layers of different
materials.
(2) Anti-icing and defogging system

The fixed side windows are fitted with an integral anti-icing and
defogging system.
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
(3) Frames
(a) Acrylic windows (GKN (formerly LUCAS/ACT) supplier) and glass

windows (PPG and SGS (formerly SPS) suppliers) windows are
mounted on a removable frame enabling the window to be bolted on
to the window frame on the aircraft. This assembly is sealed with
sealing compound.
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
(3) Frames
(a) Glass windows (SGS (formerly SPS) supplier) are clamped in a

removable frame consisting of two clamps bolted together. The
frame is also bolted to the window frame on the aircraft and
sealed with sealing compound.

EFF :

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Feb 01/10

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INTENTIONALLY BLANK

56-11-00

Page 13
May 01/05

CES
Figure 002A (SHEET 1)

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-00

Page 14
Feb 01/10

CES

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-00

Page 15
Feb 01/10

CES
WINDSHIELD (3DG1,3DG2) - REMOVAL/INSTALLATION
_____________________________________________
TASK 56-11-11-000-001
Removal of the Windshield
_______
1. __________________
Reason for the Job
NOTE : For the windshield removal/installation, there are two tool

____
alternatives:
- 98D56103001000
- 98F56103000000
The tool 98F56103000000 is the newest tool made by Airbus to make the
windshield adjustment easier.
This procedure is applicable to the tool 98D56103001000.
NOTE : For the fastener removal, there is a tool:

____
- 98A53003500000
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking caps

No specific two wooden shims, dimensions 38mm(1.49in.) x
38mm(1.49in.) x 20mm(0.78in.)
98A53003500000 1 WRENCH-FASTENER REMOVAL TOOL
98D56103001000 1 INSTALLATION TOOL-FRONT WINDOW PANELS

EFF :

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Page 401
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
30-45-44-000-001 Removal of the Spray Nozzle

30-45-52-000-002 Removal of the Wiper Arm (306DM, 307DM)
56-11-11-991-001 Fig. 401
56-11-11-991-002 Fig. 402
56-11-11-991-022 Fig. 403
56-11-11-991-014 Fig. 404
3. __________
Job Set-up
Subtask 56-11-11-010-050
A. Get Access
(1) Put an access platform in position at zone 210 in front of the

windshield.
(2) Remove the wiper arm (Ref. TASK 30-45-52-000-002).
Subtask 56-11-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU LIGHTING/ICE AND STBY/COMP/LIGHT 1LF H04
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL


EFF :

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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 56-11-11-020-050
A. Removal of the Components

(Ref. Fig. 401/TASK 56-11-11-991-001)
(1) Release the four stud assemblies (6).
(2) Loosen the fastener (8) and remove the lining panel 211LW (7) which
prevents damage to the sensors.
(3) Remove the screws (2) and the washers (9).
(4) Remove the vertical lining panel 211MW (1).
(5) Remove the screws (5) and the nuts (4).
(6) Remove the lining panels 211NW and 212NW (3).
Subtask 56-11-11-020-052-A
B. Removal of the Windshield Retainers

(Ref. Fig. 402/TASK 56-11-11-991-002)
NOTE : If you find fasteners that you cannot remove easily, do the
____
procedure with the fastener removal tool in para (2).
(1) Removal of the retainers:
(a) Disconnect the sensor (15).
(b) Remove and discard the cable ties (42) that attach the electrical
cable (41) against the draining pipe (44).
(c) Disconnect the electrical connector (43).
R (d) Put blanking caps on the disconnected electrical connector(s).
(e) Remove the sealant from the screw heads.
(f) Remove the screws (20), (21) and (22).

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Feb 01/10

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Windshield - Component Location
Figure 401/TASK 56-11-11-991-001

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Aug 01/05
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INTENTIONALLY BLANK

R

56-11-11

Page 405
Aug 01/05

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R Windshield - Removal/Installation

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Page 406
Aug 01/98

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R Windshield - Removal/Installation

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Page 407
Aug 01/98

CES
(g) Remove the protection plate (19).
(h) Remove the spray nozzles (Ref. TASK 30-45-44-000-001), if

necessary.
(i) Remove the nut (16), the washer (17) and the icing indicator
(26).
R (j) Remove the nuts (11), the washers (10) and the screws (24) and
R (32).
R
NOTE : The screws (24) and (32) have different lengths.

____
Put marks to show the position of these screws so that you
install them at their correct position.
(k) Remove the screws (27) and (23) and the washers (25) and (30).
(l) Remove the front retainer (18).
(m) Remove the screws (13) and the washers (28).
(n) Remove the upper and lower retainers (12) and (31).
(2) Remove the fastener that you cannot remove easily

(Ref. Fig. 403/TASK 56-11-11-991-022)
(a) Install the WRENCH-FASTENER REMOVAL TOOL (98A53003500000) for the

fasteners you must remove:
1
_ Install the spacer (30) on the captive nut (37) of a removed
fastener.
2
_ Install the slider on the spacer (30).
3
_ Install the crossbeam (34) on the slider (33).
4
_ Install the pin (32).
5
_ Align the spindle (35) with the fastener (36) you must remove.
6
_ Tighten the pad screw (31).
(b) Remove the related fastener (36).
(c) Remove the WRENCH-FASTENER REMOVAL TOOL (98A53003500000).

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Page 408
Nov 01/07

CES
Use of the Fastener Removal Tool
Figure 403/TASK 56-11-11-991-022

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Page 409
Aug 01/05
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Subtask 56-11-11-020-053
C. Removal of the Windshield Panel (14)
WARNING : BE CAREFUL DURING THE REMOVAL/INSTALLATION OF THE WINDSHIELD TO

_______
PREVENT INJURY TO PERSONS AND/OR DAMAGE.
MAKE SURE THAT:
-THERE ARE SUFFICIENT PERSONS FOR THE TASK.
-YOU DO NOT CAUSE DAMAGE TO THE SEAL OR THE GLASS PLIES.
THE WINDSHIELD IS HEAVY.
CAUTION : DO NOT USE A SUCTION CUP TO HOLD THE INNER SURFACE OF THE
_______
WINDSHIELD PANEL IF THE PANEL HAS A SOFT (SELF HEALING) LINER
(SUPPLIER SPS).THE SUCTION CUP WILL CAUSE DAMAGE TO THE SOFT
LINER.
-DO NOT TRY TO REMOVE THE SOFT LINER.
THE SOFT LINER IS A PART OF THE WINDSHIELD PANEL.
CAUTION : DO NOT USE SHARP AND/OR METALLIC TOOLS OR OBJECTS TO

_______
REMOVE/INSTALL THE WINDSHIELD. DO NOT USE A LEVER AGAINST THE
EDGE OF THE WINDSHIELD BECAUSE IF YOU DO, YOU WILL CAUSE DAMAGE
TO THE WINDSHIELD.
(Ref. Fig. 404/TASK 56-11-11-991-014)
R (1) Put the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000) in

position on the window frame.
NOTE : Two persons are necessary to remove the windshield from its
____
frame.
(2) Put two wooden shims, dimensions 38mm(1.49in.) x 38mm(1.49in.) x

20mm(0.78in.) in position in the lower part of the windshield frame.
R (3) With the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000) in

position on the windshield frame, move the windshield panel (14)
against the center post.
R (4) Remove the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000).
(5) From the cockpit, push the windshield panel (14) with one hand on the
upper section near the center post.
A second person, out of the aircraft, gets the windshield panel (14)
when it moves out of its frame at the center post.
NOTE : If you must install the same windshield panel, put it into its
____
container at the removal area.

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Aug 01/07

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Windshield - Removal/Installation
Figure 404/TASK 56-11-11-991-014

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Aug 01/05
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(6) Remove the windshield panel (14).

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Aug 01/05
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TASK 56-11-11-400-001
Installation of the Windshield
_______
1. __________________
Reason for the Job

____
alternatives:
- 98D56103001000
- 98F56103000000
This procedure is applicable to the tool 98D56103001000.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific brush
No specific non metallic lever
No specific two wooden shims, dimensions 38mm (1.49in.) x 38mm
(1.49in.) x 20mm (0.78in.)
No specific two wooden shims 1.4 mm (0.0551 in.)
No specific two wooden shims 7 mm (0.2755 in.)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
98D56103001000 1 INSTALLATION TOOL-FRONT WINDOW PANELS

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Aug 01/08
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-012 USA VV-P-236

PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)
PUTTY, ZINC CHROMATE GENERAL PURPOSE (Ref. 20-31-00)
Material No. 08-022 F ASNB81251
COMPOUND,VOID FILLER LOW DENSITY (Ref. 20-31-00)
R
Material No. 08-052 USA AMS-T-23397 AND/OR L-T-80B
SELF ADHESIVEALUMINIUM TAPE (Ref. 20-31-00)
R
Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
CORROSION INHIBITING FILLET CONSISTENCY
(Ref. 20-31-00)
Material No. 09-019 USA AMS 3267/3
NO LONGER AVAILABLE (Ref. 20-31-00)
Material No. 09-053
FAST CURING SEALANTFOR WINDSCREENS (Ref. 20-31-00)
Material No. 11-003 USA ASTM D 740
METHYL-ETHYL-KETONE (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
30-42-00-710-001 Operational Test of the Windshield Anti-Icing and

Defogging
30-45-44-400-001 Installation of the Spray Nozzle
30-45-52-400-002 Installation of the Wiper Arm (306DM, 307DM)
56-10-00-110-001 Cleaning of the L/R Windshields
56-11-11-991-001 Fig. 401
56-11-11-991-002 Fig. 402
56-11-11-991-014 Fig. 404
56-11-11-991-015 Fig. 405
56-11-11-991-016 Fig. 406
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
56-11-11-991-003 Fig. 407

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**ON A/C ALL
3. __________
Job Set-up
Subtask 56-11-11-860-050
A. Aircraft Maintenance Configuration
(1) Make sure that the access platform is in position.
Subtask 56-11-11-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

Subtask 56-11-11-110-050-A
C. Preparation for the Installation
(1) Clean the windshield housing and the retainers with CLEANING AGENTS
R (2) Apply COMMON GREASE (Material No. 04-012) with a brush on the
R windshield-panel mounting surfaces, framework and retainer.

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CES
R (3) Make sure that the fastener holes at the upper horizontal frame are
R correctly filled with sealant.
R If they are not, apply BONDING AND ADHESIVE COMPOUNDS (Material No.
R 08-022) to make the upper horizontal frame flat in the seal contact
area. This will prevent pressure leaks.
To remove the remaining sealant, you must first clean the fastener
countersinks with CLEANING AGENTS (Material No. 11-003).
NOTE : If you use RESIN EC3524 B/A at 23 deg.C, the application time
____
is 1 hour and the cure time is 48 hours. the cure time is 2
hours. cure time is 8 hours.
R
4. Procedure
_________
Subtask 56-11-11-420-050
A. Installation of the Windshield Panel

(Ref. Fig. 404/TASK 56-11-11-991-014)

_______
MAKE SURE THAT:
_______
LINER.
CAUTION : REMOVE THE WINDSHIELD PANELS FROM THEIR CONTAINER ONLY WHERE
_______
AND WHEN YOU INSTALL THEM.
KEEP THE PROTECTIVE FILM ON THE INTERNAL AND EXTERNAL SURFACES
OF THE WINDSHIELD :
- WHEN YOU INSTALL THE PANELS
- WHEN YOU USE THE CENTERING TOOL.

_______
TO THE WINDSHIELD.

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(1) Install the two wooden shims, dimensions 38mm (1.49in.) x 38mm
(1.49in.) x 20mm (0.78in.) on the lower part of the windshield
housing.
(2) Put the windshield panel (14) in position in its housing.
NOTE : Two persons are necessary to install the windshield panel:

____
- One person out of the aircraft to hold the windshield panel,
- A second person in the aircraft with one arm through the
sliding window and one hand on the inner face of the
windshield panel to put it in the lateral frame.
(3) Remove the two shims.
Subtask 56-11-11-914-050
B. Sealant Application
(Ref. Fig. 405/TASK 56-11-11-991-015)
(1) Apply a bead of SEALANTS (Material No. 09-016) or SEALANTS (Material

No. 09-053) at the intersection area between:
- the frame structure and the lower retainer,
- the frame structure and the upper retainer,
- the front retainer and the upper and lower retainers.
NOTE : If you use PR1436GB-ND1/2 at 23deg.C, the application time is

____
1/2 hour and the cure time is 24 hours. If you use
PR1436GB2-NA at 23deg.C, the application time is 2 hours and
the cure time is 30 hours. If you use PR1436GB4-NA at 23deg.C,
the application time is 4 hours and the cure time is 40 hours.
If you use DAPCO 72 at 23deg.C, the application time is 1/4
hour and the cure time is 2 1/2 hours.
(2) If the sealant cure time is not sufficient before aircraft take-off,
do the procedure below:
CAUTION : BEFORE YOU APPLY THE TAPE, MAKE SURE THAT THE SEALANT IS
_______
NOT TACKY. IF IT IS TACKY, THE TAPE CAN CAUSE DAMAGE TO THE
SEALANT.
CAUTION : WHEN YOU APPLY THE TAPE, MAKE SURE THAT THERE ARE NO
_______
BUBBLES. THIS WILL HELP TO PREVENT THE REMOVAL OF THE TAPE
DURING FLIGHT.

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Feb 01/10
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R Windshield - Sealant Application
Figure 405/TASK 56-11-11-991-015

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Page 418
Feb 01/10

CES
(a) Put a strip of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
052) on the intersection areas.
NOTE : If you use PR1436GB-ND1/2 at 23deg.C, the sealant is not

____
tacky after 10 hours. If you use PR1436GB2-NA at 23deg.C,
the sealant is not tacky after 16 hours. If you use
PR1436GB4-NA at 23deg.C, the sealant is not tacky after 28
hours. If you use DAPCO 72 at 23deg.C, the sealant is not
tacky after 40 minutes.
(b) Do a visual check of the intersection areas between each flight.
(c) Remove BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) after
the sealant cure time.
NOTE : During the flight, temperatures are less than 10 deg.C and
____
the sealants do not dry. The sealant cure times given
above do not include the flight hours.
Subtask 56-11-11-420-053
C. Installation of the Lower Retainer

(Ref. Fig. 402/TASK 56-11-11-991-002, 406/TASK 56-11-11-991-016)
(1) Put the lower retainer (12) in position and install two wooden shims
between the lower retainer (12) and the windshield (14).
(2) With a non metallic lever, lift the lower retainer (12) and install
two wooden shims between the lower retainer (12) and the aircraft
structure.
(3) Apply SPECIAL MATERIALS (Material No. 05-002) below the head of the
five hex-head bolts (13).
(4) Install the five washers (28), the five hex-head bolts (13) and
lightly tighten them.

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Feb 01/10
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Windshield - Removal/Installation
Figure 406/TASK 56-11-11-991-016

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Aug 01/05
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Subtask 56-11-11-820-051
D. Adjustment of the Windshield

(Ref. Fig. 406/TASK 56-11-11-991-016)
_______
LINER.
_______
OF THE WINDSHIELD :
(1) Put the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000) in

position in the windshield housing.
(2) Adjust the windshield panel (14) to get a clearance J1 of 1 -1 +0.5

mm (0.0393 -0.0393 +0.0196 in.) related to the lateral post.
(3) Remove the INSTALLATION TOOL-FRONT WINDOW PANELS (98D56103001000).
Subtask 56-11-11-420-054
E. Installation of the Retainers

(Ref. Fig. 402/TASK 56-11-11-991-002)
(1) Install the upper retainer (31) and the front retainer (18).
screws (13), (23), (24), (27) and (32).
(3) Install the washers (25), (29) and (30), the screws (13), (23), (24),
(27) and (32), the washers (10) and the nuts (11) and lightly tighten
them.

____
Make sure that you install them at their correct position.

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(4) Install the icing indicator (26), the washer (17) and the nut (16).
NOTE : Do an electrical bonding of the icing indicator (26) when you

____
install it.
(5) Tighten the nuts (11) and (16) and the screws (13), (23), (24), (27)
and (32) with your hand.
(6) In a staggered pattern, initially TORQUE the nuts (11) and (16) and
the screws (13), (23), (24), (27) and (32) to between 0.4 and 0.5
m.daN (2.94 and 3.68 lbf.ft).
(7) In a staggered pattern, finally TORQUE the nuts (11) and (16) and the
screws (13), (23), (24), (27) and (32) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
(8) Remove the shims between the lower retainer (18) and the windshield
panel (6) and the aircraft structure.
R (9) Remove the blanking caps from the electrical connector(s).
(10) Connect the sensor (15).
(11) Connect the electrical connector (43).
(12) Attach the electrical cable (41) against the draining pipe (44) with
the cable ties (42).
**ON A/C 001-049, 051-099, 101-108, 151-199, 201-233, 236-238, 301-304,
Subtask 56-11-11-220-050
F. Check of the Clearances

(Ref. Fig. 407/TASK 56-11-11-991-003)
(1) Do a check of the clearances on the points given in the figure and
make sure that:
(a) The peripheral clearance J1 between the retainers and the window
panel and between the window panel and the frame is:
1
_ 0 mm (0.0000 in.) to 2.0 mm (0.0787 in.) on 20 % of the
measured points.
2
_ 0 mm (0.0000 in.) to 1.5 mm (0.0590 in.) on the other measured
points.

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INTENTIONALLY BLANK

R

56-11-11

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Feb 01/10

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Windshield - Clearances

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Aug 01/05
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Windshield - Clearances

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(b) The out-of-flush dimension J2 between the window panel and the
retainers is:
1
_ 0.7 -0.6 +0.6 mm (0.0275 -0.0236 +0.0236 in.) for all the
windshields (not applicable to SPS windshields P/N STA320-1-7
and STA320-2-7 and to PPG windshields P/N NP165311-5, P/N
NP165311-6, P/N NP165311-7 and P/N NP165311-8).
2
_ 0.7 -0.1 -1.4 mm (0.0275 -0.0039 -0.0551 in.) for SPS
windshields P/N STA320-1-7 and STA320-2-7 and PPG windshields
P/N NP165311-5, P/N NP165311-6, P/N NP165311-7 and P/N
NP165311-8.
3
_ 1.4 -0.3 +1.8 mm (0.0551 -0.0118 +0.0708 in.) for PILKINGTON
windshields P/N 06282 to P/N 06283.
(c) The out-of-flush dimension J3 between the window panel and the
retainers and between the window panel and the frame is:
1
_ 0.7 -0.4 +0.4 mm (0.0275 -0.0157 +0.0157 in.) for all the
NP165311-6, P/N NP165311-7 and P/N NP165311-8).
2
_ 0.7 -0.1 -1.2 mm (0.0275 -0.0039 -0.0472 in.) for SPS
NP165311-8.
3
(d) The peripheral clearance J4 between the retainers and the frame
and between the retainers is 1 -0.5 +0.5 mm (0.0393 -0.0196
+0.0196 in.).
(e) The peripheral clearance J5 between the window panel and the
retainers is 7 -1.0 +1.0 mm (0.2755 -0.0393 +0.0393 in.).
(f) The out-of-flush dimension J6 between the retainers and the frame
is 0 -0.4 +0.4 mm (0.0000 -0.0157 +0.0157 in.).

R

EFF : 001-049, 051-099, 101-108, 151-199,
201-233, 236-238, 301-304,
56-11-11

Page 426
Feb 01/10

CES
R **ON A/C 109-149, 234-235, 239-249, 251-299, 305-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 56-11-11-220-050-A

(Ref. Fig. 407/TASK 56-11-11-991-003)
(1) Do a check of the clearances at the points given in the figure and
make sure that:
panel and between the window panel and the frame is 0 mm (0.0000
in.) to 2.0 mm (0.0787 in.).
retainers is:
1
_ 0.7 -0.6 +0.6 mm (0.0275 -0.0236 +0.0236 in.) for all the
NP165311-6, P/N NP165311-7 and P/N NP165311-8).
2
_ 0.7 -0.1 -1.4 mm (0.0275 -0.0039 -0.0551 in.) for SPS
NP165311-8.
3
1
_ 0.7 -0.4 +0.4 mm (0.0275 -0.0157 +0.0157 in.) for all the
NP165311-6, P/N NP165311-7 and P/N NP165311-8).
2
_ 0.7 -0.1 +1.6 mm (0.0275 -0.0039 +0.0629 in.) for SPS
165311-8.
3

R

EFF : 109-149, 234-235, 239-249, 251-299,
305-399, 401-499, 501-509, 511-526, 528-599,
56-11-11

Page 427
Feb 01/10

CES
and between the retainers is 1 -0.5 +1 mm (0.0393 -0.0196 +0.0393
in.).
is 0 -0.9 +0.4 mm (0.0000 -0.0354 +0.0157 in.).
**ON A/C ALL
Subtask 56-11-11-914-051
G. Sealant Application
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) Apply SEALANTS (Material No. 09-019) around the icing indicator base
which touches the external surface of the retainer.
(2) Remove the remaining sealant in the intersection area between:

- the frame structure and the lower retainer
- the frame structure and the upper retainer
(3) Apply SEALANTS (Material No. 09-016) or SEALANTS (Material No. 09-
053) if necessary to fill the remaining spaces and make sure that the
bead of sealant is continuous.
053) in all the hex-head bolt spotfacings.
NOTE : For the sealant cure time, refer to the supplier technical
____
data-sheet.

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(5) Clean the external surfaces of the structure with CLEANING AGENTS
(Material No. 11-003) to remove the remaining sealant from the
structure.
Subtask 56-11-11-420-055
H. Installation of the Protection Plate

(Ref. Fig. 402/TASK 56-11-11-991-002)
(1) Install the spray nozzles (Ref. TASK 30-45-44-400-001), if removed.
(2) Put the protection plate (19) in position.
screws (20), (21) and (22).
(4) Install the screws (20), (21) and (23) and tighten them.
Subtask 56-11-11-420-056
J. Installation of the Components

(Ref. Fig. 401/TASK 56-11-11-991-001)
(1) Put the lining panels 211NW and 212NW (3) in position on the
windshield.
(2) Install the screws (5) and the nuts (4).
(3) Put the vertical lining panel 211MW (1) in position on the windshield
post.
(4) Install the screws (2) and the washers (9).
(5) Put the lining panel 211LW (7) in position.
(6) Install the four stud assemblies (6) and tighten them.
(7) Tighten the fastener (8), the nuts (4), the screws (5) and the screws
(2).
Subtask 56-11-11-110-051
K. Cleaning of the Windshield
(1) Remove the protective film from the windshield.
(2) Clean the windshield (Ref. TASK 56-10-00-110-001).

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Subtask 56-11-11-865-052
L. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LF, 1DG1, 4DG1, 5DG1, 1DG2, 4DG2, 5DG2, 5SQ1, 5SQ2.
Subtask 56-11-11-710-050
M. Test
(1) Do the test of the anti-icing and defogging system of the windshield
(Ref. TASK 30-42-00-710-001).
5. Close-up
________
Subtask 56-11-11-410-052
A. Close Access
(1) Install the wiper arm (Ref. TASK 30-45-52-400-002).
items.

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TASK 56-11-11-000-001- 01
Removal of the Windshield
_______
1. __________________
Reason for the Job

____
alternatives:
- 98D56103001000
- 98F56103000000
This procedure is applicable to the tool 98F56103000000.
NOTE : For the fastener removal, there is a tool:

____
- 98A53003500000
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98A53003500000 1 WRENCH-FASTENER REMOVAL TOOL
98F56103000000 1 R I FRONT WINDOW TOOL
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
30-45-44-000-001 Removal of the Spray Nozzle

56-11-11-991-001 Fig. 401
56-11-11-991-002 Fig. 402
56-11-11-991-022 Fig. 403
56-11-11-991-023 Fig. 408

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3. __________
Job Set-up
Subtask 56-11-11-010-061
A. Get Access
(1) Put an access platform in position at zone 210 in front of the

windshield.
Subtask 56-11-11-865-063
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
Subtask 56-11-11-020-054
A. Removal of the Components

(Ref. Fig. 401/TASK 56-11-11-991-001)
(1) Release the four stud assy (3).
(2) Loosen the fastener (5) and remove the lining panel 211LW (4) which
prevents damage to the sensors.

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CES
(3) Remove the screws (2) and the washers (6).
(4) Remove the vertical lining panel 211MW (1).
Subtask 56-11-11-020-055
B. Removal of the Windshield Retainers

(Ref. Fig. 402/TASK 56-11-11-991-002)
NOTE : If you find fasteners that you cannot remove easily, do the
____
procedure with the fastener removal tool in para (2).
(1) Removal of the retainers:
(a) Disconnect the sensor (15).
(b) Remove and discard the cable ties (42) that attach the electrical
cable (41) against the draining pipe (44).
(c) Disconnect the electrical connector (43).
R (d) Put blanking caps on the disconnected electrical connector(s).
(e) Remove the sealant from the screw heads.
(f) Remove the screws (20), (21) and (22).
(g) Remove the protection plate (19).
(h) Remove the spray nozzles (Ref. TASK 30-45-44-000-001).
(i) Remove the nut (16), the washer (17) and the icing indicator
(26).
(j) Remove the nuts (11), the washers (10) and the screws (24) and
(32).

____
Put marks to show the position of these screws so that you
install them at their correct position.
(k) Remove the screws (27) and (23) and the washers (25) and (30).
(l) Remove the front retainer (18).
(m) Remove the screws (13) and the washers (28).

EFF :

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CES
(n) Remove the upper and lower retainers (12) and (31).
(2) Remove the fastener that you cannot remove easily.

(Ref. Fig. 403/TASK 56-11-11-991-022)
(a) Install the WRENCH-FASTENER REMOVAL TOOL (98A53003500000) for the

fasteners you must remove:
1
_ Install the spacer (30) on the captive nut (37) of a removed
fastener.
2
_ Install the slider on the spacer (30).
3
_ Install the crossbeam (34) on the slider (33).
4
_ Install the pin (32).
5
_ Align the spindle (35) with the fastener (36) you must remove.
6
_ Tighten the pad screw (31).
(b) Remove the related fastener (36).
(c) Remove the WRENCH-FASTENER REMOVAL TOOL (98A53003500000).
Subtask 56-11-11-020-056
C. Removal of the Windshield Panel

(Ref. Fig. 408/TASK 56-11-11-991-023)

_______
MAKE SURE THAT:
_______
LINER.

EFF :

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Nov 01/09
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CES
Windshield Panel - Removal/Installation
Figure 408/TASK 56-11-11-991-023

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Page 435
Nov 01/09
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_______
TO THE WINDSHIELD.
(1) Install the adjustment tools (50) and (54) on the upper part of the
windshield with the pins (52). Operate the suction cups of the
adjustment tools (50) and (54).
NOTE : Two persons are necessary to remove the windshield from its
____
frame.
(2) Adjust the knurled screws (51) to loosen the windshield panel from
the lower side.
(3) With the adjustment tool (54) in position, use the knurled nut (53)
to move the windshield panel (14) against the center post.
(4) Remove the R I FRONT WINDOW TOOL (98F56103000000).
(5) Install the vacuum handles (55) on the outer side of the windshield
panel.
(6) From the cockpit, push the windshield panel (14) with one hand on the
upper section near the center post.
A second person, out of the aircraft, gets the windshield panel (14)
when it moves out of its frame at the center post.
NOTE : If you must install the same windshield panel, put it into its
____
container at the removal area.
(7) Remove the windshield panel (14).

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Nov 01/09
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TASK 56-11-11-400-001- 01
Installation of the Windshield
_______
1. __________________
Reason for the Job

____
alternatives:
- 98D56103001000
- 98F56103000000
This procedure is applicable to the tool 98F56103000000.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific brush
No specific non metallic lever
No specific two wooden shims 1.4 mm (0.0551 in.)
No specific two wooden shims 7 mm (0.2755 in.)
(2.00 to 26.00 lbf.ft)
98F56103000000 2 R I FRONT WINDOW TOOL

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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-012 USA VV-P-236

PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)
Material No. 08-022 F ASNB81251
COMPOUND,VOID FILLER LOW DENSITY (Ref. 20-31-00)
R
R
(Ref. 20-31-00)
Material No. 09-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
30-45-44-400-001 Installation of the Spray Nozzle
56-11-11-991-001 Fig. 401
56-11-11-991-002 Fig. 402
56-11-11-991-015 Fig. 405
56-11-11-991-016 Fig. 406
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
56-11-11-991-003 Fig. 407

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C ALL
56-11-11-991-023 Fig. 408
3. __________
Job Set-up
Subtask 56-11-11-860-051
Subtask 56-11-11-865-064
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

Subtask 56-11-11-110-056-A
(1) Clean the windshield housing and the retainers with CLEANING AGENTS
R (2) Apply COMMON GREASE (Material No. 04-012) with a brush on the
R windshield-panel mounting surfaces, framework and retainer.

EFF :

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Page 439
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R (3) Make sure that the fastener holes at the upper horizontal frame are
R correctly filled with sealant.
R If they are not, apply BONDING AND ADHESIVE COMPOUNDS (Material No.
R 08-022) to make the upper horizontal frame flat in the seal contact
area. This will prevent pressure leaks.
To remove the remaining sealant, you must first clean the fastener
countersinks with CLEANING AGENTS (Material No. 11-003).
NOTE : If you use RESIN EC3524 B/A at 23 deg.C, the application time
____
is 1 hour and the cure time is 48 hours. the cure time is 2
hours. cure time is 8 hours.
R
4. Procedure
_________
Subtask 56-11-11-420-057
A. Installation of the Windshield Panel

(Ref. Fig. 408/TASK 56-11-11-991-023)

_______
MAKE SURE THAT:
_______
LINER.
_______
OF THE WINDSHIELD :

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_______
TO THE WINDSHIELD.
(1) Use vacuum handles (55) to put the windshield panel (14) in position
in its housing.
NOTE : Two persons are necessary to install the windshield panel:

____
- One person out of the aircraft to hold the windshield panel,
- A second person in the aircraft with one arm through the
sliding window and one hand on the inner face of the
windshield panel to put it in the lateral frame.
(2) Install the adjustment tools (50) and (54) on the upper part of the
windshield with the pins (52).
(3) Operate the suction cups of the adjustment tools (50) and (54) to
hold the windshield panel with the tool.
(4) Put the windshield panel in position with the knurled screws (51) and
the knurled nut (53).
(5) When the windshield panel is correctly adjusted, remove the R I FRONT
WINDOW TOOL (98F56103000000).
Subtask 56-11-11-914-054
B. Sealant Application
(Ref. Fig. 405/TASK 56-11-11-991-015)

No. 09-053) at the intersection area between:
- the frame structure and the lower retainer,
- the frame structure and the upper retainer,

____

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Page 441
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do the procedure below:
_______
SEALANT.
_______
DURING FLIGHT.

____
hours. If you use DAPCO 72 at 23deg.C, the sealant is not
NOTE : During the flight, temperatures are less than 10deg.C and
____
the sealants do not dry. The sealant cure times given
above do not include the flight hours.
Subtask 56-11-11-420-058
C. Installation of the Lower Retainer

(Ref. Fig. 402/TASK 56-11-11-991-002, 406/TASK 56-11-11-991-016)
(1) Put the lower retainer (12) in position and install two wooden shims
between the lower retainer (12) and the windshield (14).
(2) With a non metallic lever, lift the lower retainer (12) and install
two wooden shims between the lower retainer (12) and the aircraft
structure.
five hex head bolts (13).
(4) Install the five washers (28), the five hex head bolts (13) and
lightly tighten them.

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Nov 01/09
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Subtask 56-11-11-820-052
D. Adjustment of the Windshield

(Ref. Fig. 406/TASK 56-11-11-991-016)
_______
LINER.
_______
OF THE WINDSHIELD :
(1) Put the R I FRONT WINDOW TOOL (98F56103000000) in position in the

windshield housing.
(2) Adjust the windshield panel (14) to get a clearance J1 of 1 -1 +0.5

mm (0.0393 -0.0393 +0.0196 in.) related to the lateral post.
(3) Remove the R I FRONT WINDOW TOOL (98F56103000000).
Subtask 56-11-11-420-059
E. Installation of the Retainers

(Ref. Fig. 402/TASK 56-11-11-991-002)
(1) Install the upper retainer (31) and the front retainer (18).
screws (13), (23), (24), (27) and (32).
(3) Install the washers (25), (29) and (30), the screws (13), (23), (24),
(27) and (32), the washers (10) and the nuts (11) and lightly tighten
them.

____
Make sure that you install them at their correct position.

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(4) Install the icing indicator (26), the washer (17) and the nut (16).
NOTE : Do an electrical bonding of the icing indicator (26) when you

____
install it.
(5) Tighten the nuts (11) and (16) and the screws (13), (23), (24), (27)
and (32) with your hand.
(6) In a staggered pattern, initially TORQUE the nuts (11) and (16) and
the screws (13), (23), (24), (27) and (32) to between 0.4 and 0.5
m.daN (2.94 and 3.68 lbf.ft).
(7) In a staggered pattern, finally TORQUE the nuts (11) and (16) and the
screws (13), (23), (24), (27) and (32) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
(8) Remove the shims between the lower retainer (18) and the windshield
panel (6) and the aircraft structure.
(10) Connect the sensor (15).
(12) Attach the electrical cable (41) against the draining pipe (44) with
the cable ties (42).
**ON A/C 001-049, 051-099, 101-108, 151-199, 201-233, 236-238, 301-304,
Subtask 56-11-11-220-053

(Ref. Fig. 407/TASK 56-11-11-991-003)
(1) Do a check of the clearances on the points given in the figure and
make sure that:
panel and between the window panel and the frame is:
1
_ 0 mm (0.0000 in.) to 2.0 mm (0.0787 in.) on 20 % of the
measured points
2
_ 0 mm (0.0000 in.) to 1.5 mm (0.0590 in.) on the other measured
points.

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Page 444
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retainers is:
1
_ 0.7 -0.6 +0.6 mm (0.0275 -0.0236 +0.0236 in.) for all the
R and STA320-2-7 and to PPG windshields P/N NP165311-5, P/N
R NP165311-6, P/N NP 165311-7 and P/N NP165311-8).
2
_ 0.7 -0.1 +1.4 mm (0.0275 -0.0039 +0.0551 in.) for SPS
R P/N NP165311-5, P/N NP165311-6, P/N NP165311-7 and P/N
R NP165311-8.
3
1
_ 0.7 -0.4 +0.4 mm (0.0275 -0.0157 +0.0157 in.) for all the
R and STA320-2-7 and to PPG windshields P/N NP165311-5, P/N
R NP165311-6, P/N NP165311-7 and P/N NP165311-8).
R 2
_ 0.7 -0.1 -1.2 mm (0.0275 -0.0039 -0.0472 in.) for SPS
R P/N NP165311-5, P/N NP165311-6, P/N NP165311-7 and P/N
R NP165311-8.
3
and between the retainers is 1 -0.5 +0.5 mm (0.0393 -0.0196
+0.0196 in.).
is 0 -0.4 +0.4 mm (0.0000 -0.0157 +0.0157 in.).

R

EFF : 001-049, 051-099, 101-108, 151-199,
201-233, 236-238, 301-304,
56-11-11

Page 445
Nov 01/09

CES
R **ON A/C 109-149, 234-235, 239-249, 251-299, 305-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 56-11-11-220-053-A

(Ref. Fig. 407/TASK 56-11-11-991-003)
(1) Do a check of the clearances at the points given in the figure and
make sure that:
panel and between the window panel and the frame is 0 mm (0.0000
in.) to 2.0 mm (0.0787 in.).
retainers is:
1
_ 0.7 -0.6 +0.6 mm (0.0275 -0.0236 +0.0236 in.) for all the
NP165311-6, P/N NP165311-7 and P/N NP165311-8).
2
_ 0.7 -0.1 +1.4 mm (0.0275 -0.0039 +0.0551 in.) for SPS
NP165311-8.
3
1
_ 0.7 -0.4 +0.4 mm (0.0275 -0.0157 +0.0157 in.) for all the
NP165311-6, P/N NP165311-7 and P/N NP165311-8).
2
_ 0.7 -0.1 -1.6 mm (0.0275 -0.0039 -0.0629 in.) for SPS
NP165311-8.
3

R

EFF : 109-149, 234-235, 239-249, 251-299,
305-399, 401-499, 501-509, 511-526, 528-599,
56-11-11

Page 446
Feb 01/10

CES
and between the retainers is 1 -0.5 +1 mm (0.0393 -0.0196 +0.0393
in.).
is 0 -0.9 +0.4 mm (0.0000 -0.0354 +0.0157 in.).
**ON A/C ALL
Subtask 56-11-11-914-055
G. Sealant Application

_______
DO NOT SMOKE.
(1) Apply SEALANTS (Material No. 09-019) around the icing indicator base
which touches the external surface of the retainer.
(2) Remove the remaining sealant in the intersection area between:

- the frame structure and the lower retainer
- the frame structure and the upper retainer
053) if necessary to fill the remaining spaces and make sure that the
bead of sealant is continuous.
053) in all the hex-head bolt spotfacings.
NOTE : For the sealant cure time, refer to the supplier technical
____
data-sheet.

EFF :

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Page 447
Nov 01/09
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(Material No. 11-003) to remove the remaining sealant from the
structure.
Subtask 56-11-11-420-060
H. Installation of the Protection Plate

(Ref. Fig. 402/TASK 56-11-11-991-002)
(1) Install the spray nozzles (Ref. TASK 30-45-44-400-001).
(2) Put the protection plate (19) in position.
screws (20), (21) and (22).
(4) Install the screws (20), (21) and (23) and tighten them.
Subtask 56-11-11-420-061
J. Installation of the Components

(Ref. Fig. 401/TASK 56-11-11-991-001)
(1) Put the vertical lining panel in position on the windshield post (1).
(2) Install the screws (2) and the washers (6).
(3) Put the lining panel (4) in position.
(4) Install the four stud assy (3) and tighten them.
(5) Tighten the fastener (5) and the screws (2).
Subtask 56-11-11-110-057
K. Cleaning of the windshield
(1) Remove the protective film from the windshield.
Subtask 56-11-11-865-065
L. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LF, 1DG1, 4DG1, 5DG1, 1DG2, 4DG2, 5DG2, 5SQ1, 5SQ2.

EFF :

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Page 448
Nov 01/09
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Subtask 56-11-11-710-051
M. Test
(1) Do the test of the anti-icing and defogging system of the windshield
(Ref. TASK 30-42-00-710-001).
5. Close-up
________
Subtask 56-11-11-410-056
A. Close Access
items.

EFF :

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Page 449
Nov 01/09

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WINDSHIELD (3DG1,3DG2) - INSPECTION/CHECK
_________________________________________
TASK 56-11-11-200-001
Inspection of the Windshields
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-10-00-200-004 Measurement of Scratch Depth with MITUTOYO Surface
Tester SJ201
R 56-11-11-300-002 Repair of the Soft Liner (SGS (formerly SPS)
R Windshield)
56-11-11-991-005 Fig. 601
56-11-11-991-006 Fig. 602
56-11-11-991-007 Fig. 603
56-11-11-991-008 Fig. 604
56-11-11-991-009 Fig. 605
56-11-11-991-010 Fig. 606
56-11-11-991-017 Fig. 607
56-11-11-991-019 Fig. 608

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Page 601
Aug 01/09

CES
3. __________
Job Set-up
Subtask 56-11-11-941-055
A. Get Access
(1) Put an access platform in position at zone 210.
(2) Clean the windshields (Ref. TASK 56-10-00-110-001).
Subtask 56-11-11-865-059
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
Subtask 56-11-11-220-051
A. Inspection of the Windshields
NOTE : Impaired: in inspection tables, the word impaired refers to

____
visibility. Visibility is impaired when defects have an effect
on visibility.
If visibility is impaired, you must replace the windshield.

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Page 602
Feb 01/10

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(1) Examine the windshield for:
(a) Cracks.
(Ref. Fig. 601/TASK 56-11-11-991-005)
(b) Scratches.
(Ref. Fig. 602/TASK 56-11-11-991-006)
NOTE : If you see scratches, you must do a check of the depth of

____
the scratches:
- with your fingernail or
- with the MITUTOYO surface tester SJ201 (Ref. TASK 56-10-
00-200-004).
NOTE : There are two methods to help classify the depth of the
____
damage. The fingernail method quickly and approximately
measures the damage and the MITUTOYO surface tester method
accurately measures the depth of the damage. If the
MITUTOYO surface tester is available, you must use the
more accurate measurement to classify the damage.
(c) Chips.
(Ref. Fig. 603/TASK 56-11-11-991-007)
(d) Delamination.
(Ref. Fig. 604/TASK 56-11-11-991-008)
R NOTE : There is a tape on the windshield. This tape is necessary

____
R to prevent cracks in the non heated areas (corners of the
R windows).
(e) Discoloration.
(Ref. Fig. 605/TASK 56-11-11-991-009)
(f) Interlayer microflakes.

(Ref. Fig. 606/TASK 56-11-11-991-010)
(g) Bubbles.
(Ref. Fig. 606/TASK 56-11-11-991-010)
(h) Burn spots.

(Ref. Fig. 607/TASK 56-11-11-991-017)
(i) Transparency.
(Ref. Fig. 607/TASK 56-11-11-991-017)

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Page 603
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Windshields - Permitted Damage
Figure 601/TASK 56-11-11-991-005

EFF :

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Page 604
May 01/05
R
CES
R Windshields - Permitted Damage
Figure 602/TASK 56-11-11-991-006

EFF :

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Page 605
Feb 01/06

CES
Figure 603/TASK 56-11-11-991-007

EFF :

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Page 606
Nov 01/00
R
CES
Figure 604/TASK 56-11-11-991-008

EFF :

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Page 607
Nov 01/99

CES
Figure 605/TASK 56-11-11-991-009

EFF :

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Page 608
Feb 01/98

CES
Figure 606/TASK 56-11-11-991-010

EFF :

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Page 609
Nov 01/99

CES
Figure 607/TASK 56-11-11-991-017

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Page 610
Aug 01/01

CES
(j) Rain-repellent fluid residue.
(Ref. Fig. 607/TASK 56-11-11-991-017)
(k) Damage on the soft liner.

(Ref. Fig. 608/TASK 56-11-11-991-019)
NOTE : This damage is only applicable to the windshield panel

____
R that has a soft liner (self healing liner, SGS (formerly
R SPS) supplier, P/N SPSA320...).
1
_ If necessary, repair the soft liner to remove the scratches or
other damage (Ref. TASK 56-11-11-300-002).
5. Close-up
________
Subtask 56-11-11-865-060
breaker(s):
Subtask 56-11-11-942-056
B. Close Access

EFF :

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Page 611
Feb 01/09

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Figure 608/TASK 56-11-11-991-019

EFF :

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Page 612
Aug 01/05
R
CES
WINDSHIELD (3DG1,3DG2) - REPAIRS
________________________________
TASK 56-11-11-300-001
Windshield Weather Seal-Repair
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D56103003000 1 SPATULA-WEATHER SEAL
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 09-045

SEALANT POLYSULPHIDE FOR WINDSHIELD (Ref. 20-31-00)

EFF :

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Page 801
Nov 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-11-11-991-013 Fig. 801
3. __________
Job Set-up
Subtask 56-11-11-941-053
A. Get Access
(1) Put the access platform in position in front of the cockpit at the
zone 210.
Subtask 56-11-11-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL


EFF :

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Page 802
Feb 01/10

CES
Subtask 56-11-11-020-051
C. Removal of Components
4. Procedure
_________
Subtask 56-11-11-914-052
A. Repair of the Windshield Weather Seal

(Ref. Fig. 801/TASK 56-11-11-991-013)
(1) Examine the seal for erosion, cracking and adhesion to the glass
surface. With a plastic scraper, remove all the loose, cracked or
perished sealant.
(2) Clean with CLEANING AGENTS (Material No. 11-003) and a lint-free
cotton cloth MISCELLANEOUS (Material No. 19-003).
(3) Apply adhesive tape to the periphery of the glass pane.
(4) Apply SEALANTS (Material No. 09-045) on the windshield weather seal
to get the dimensions given in the figure:
NOTE : Sealant cure time and mixing ratio must be as in sealant- kit
____
manufacturer instructions.
(a) For the PPG windshield, but not for PPG windshield with a
stainless steel Z section (P/N NP-165311-1 to P/N NP-165311-4
R amendment B), use the SPATULA-WEATHER SEAL (98D56103003204).
(b) For the PPG windshield with a stainless steel Z section (P/N
NP-165311-3 amendment C to P/N NP-165311-4 amendment C), use the
R SPATULA-WEATHER SEAL (98D56103003206).
(c) For the PPG windshield with a stainless steel Z section (P/N
R NP-165311-5 to P/N NP-165311-8), use the SPATULA-WEATHER SEAL
(98D56103003206).
(d) For the SPS windshield, but not for the SPS windshield with a
stainless steel Z section (P/N STA320-1-3 to P/N STA320-2-6), use
R the SPATULA-WEATHER SEAL (98D56103003200).
(e) For the SPS windshield with a stainless steel Z section (P/N
R STA320-1-7 to P/N STA320-2-7), use the SPATULA-WEATHER SEAL
(98D56103003202).

EFF :

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Page 803
Feb 01/08

CES
R Windshield Weather Seal
R Figure 801/TASK 56-11-11-991-013- 12 (SHEET 1)

EFF :

ALL 56-11-11

Page 804
Feb 01/99

CES
R Windshield Weather Seal

EFF :

ALL 56-11-11

Page 805
Feb 01/99

CES
(f) For the PILKINGTON windshield with a stainless steel Z section
R (P/N 06282 to P/N 06283), use the SPATULA-WEATHER SEAL
(98D56103003208).
(5) Remove the adhesive tape.
5. Close-up
________
Subtask 56-11-11-420-052
A. Installation of Components
Subtask 56-11-11-865-058
breaker(s):
Subtask 56-11-11-942-055
C. Close Access
items.

EFF :

ALL 56-11-11

Page 806
Feb 01/08

CES
TASK 56-11-11-300-002
R Repair of the Soft Liner (SGS (formerly SPS) Windshield)
_______
1. __________________
Reason for the Job
This procedure is used to repair the soft liner when it has scratches. (The
scratch must not go as far as the structural glass ply).
R This procedure is only applicable to the SGS (formerly SPS) windshield
R panels with a soft liner (SGS (formerly SPS) supplier P/N SPSA320...).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-023

HYDRO-CARBON-BASED CLEANING AGENT (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
30-45-53-000-001 Removal of the Wiper Blade

30-45-53-400-001 Installation of the Wiper Blade

EFF :

ALL 56-11-11

Page 807
Aug 01/09

CES
3. __________
Job Set-up
Subtask 56-11-11-010-060
A. Get Access
Subtask 56-11-11-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

Subtask 56-11-11-941-056
C. Safety Precautions
(1) Put a warning notice on the wiper selector switch to tell persons not
to operate the windshield wipers.
(2) Make sure that the windshield wipers are in the parking position.

EFF :

ALL 56-11-11

Page 808
Feb 01/10

CES
4. Procedure
_________
Subtask 56-11-11-340-050
A. Repair of the Soft Liner
R NOTE : This repair procedure is only applicable to the windshield panel

____
R that has a soft liner on the inner surface (SGS (formerly SPS)
R supplier P/N SPSA320...).
NOTE : Do not remove the soft liner from the windshield. The soft liner
____
is part of the windshield. If it is necessary to replace the soft
liner, you must remove the windshield and send it to the Vendor.
Only the Vendor is approved to replace the soft liner.
(1) Apply CLEANING AGENTS (Material No. 11-023) with MISCELLANEOUS

(Material No. 19-003) on the inner surface of the windshield.
(2) Apply the material with circular movements on all the surface,
specially where there are streaks, marks and dirt.
(3) Let the material dry and remove it with MISCELLANEOUS (Material No.
19-003).
5. Close-up
________
Subtask 56-11-11-210-053
A. Inspection of the Wipers
(1) Make sure that the wipers are in the correct condition and replace if
necessary (Ref. TASK 30-45-53-000-001) and (Ref. TASK 30-45-53-400-
001).
Subtask 56-11-11-865-054
breaker(s):

EFF :

ALL 56-11-11

Page 809
May 01/09

CES
Subtask 56-11-11-942-057
C. Close Access
items.

EFF :

ALL 56-11-11

Page 810
Feb 01/09

CES
WINDOW - FIXED (7DG1,7DG2) - REMOVAL/INSTALLATION
_________________________________________________
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
TASK 56-11-12-000-001-B
Removal of the Fixed Windows
_______
1. __________________
Reason for the Job

- to the acrylic windows (GKN (formerly LUCAS/ACT) supplier, P/N NH...)
- to the glass windows (SGS (formerly SPS) supplier, P/N SPSA320-9-X-X and
SPSA320-10-X-X only)
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-11-12-991-001 Fig. 401

56-11-12-991-002 Fig. 402

EFF :

ALL 56-11-12

Page 401
Feb 01/10

CES
3. __________
Job Set-up
Subtask 56-11-12-941-050
A. Get Access
(1) Put the access platform in position at zone 210 in front of the fixed
window.
Subtask 56-11-12-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,

FOR 7DG1
FOR 7DG2
4. Procedure
_________
Subtask 56-11-12-020-050
A. Removal of the Fixed Window Panel

(Ref. Fig. 401/TASK 56-11-12-991-001, 402/TASK 56-11-12-991-002)
WARNING : BE CAREFUL DURING THE REMOVAL/INSTALLATION OF THE WINDOW TO

_______
PREVENT INJURY TO PERSONS AND/OR DAMAGE. MAKE SURE THAT: -THERE
ARE SUFFICIENT PERSONS FOR THE TASK. -YOU DO NOT CAUSE DAMAGE
TO THE SEAL OR THE GLASS PLIES. THE WINDOW IS HEAVY.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 402
Feb 01/10

CES
Fixed Windows - Inner Lining
Figure 401/TASK 56-11-12-991-001

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 403
Feb 01/10

CES
Fixed Windows
Figure 402/TASK 56-11-12-991-002

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 404
Feb 01/10

CES
(1) Removal of the lining panel (8)
(a) Remove the lateral lining panel
1
_ FOR 7DG1
Remove the screws (3), loosen the fasteners (4) and remove the
panel (5).
2
_ FOR 7DG2
Loosen the fasteners (1) and remove the panel 212KW.
(b) Remove the screws (6) and the washers (7).
(c) Loosen the fasteners (2).
(d) Remove the lining panel (8).
(2) Removal of the fixed window panel
(a) Disconnect the sensor (11) from the receptacle (14).
(b) Install blanking caps on the disconnected electrical connector.
(c) Remove the screws (12).
(d) Remove the fixed window panel (13).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 405
Feb 01/10

CES
TASK 56-11-12-400-002-B
Installation of the Fixed Windows
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 09-053
(Ref. 20-31-00)
Material No. 11-016 USA BOEING BAC 5000 BAC 5504 BAC 5750
CLEANING SOLVENT (Ref. 20-31-00)

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 406
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
56-10-00-110-002 Cleaning of the L/R Fixed Windows
56-11-12-991-001 Fig. 401
56-11-12-991-002 Fig. 402
56-11-12-991-003 Fig. 403
56-11-12-991-025 Fig. 404
56-11-12-991-035 Fig. 405
3. __________
Job Set-up
Subtask 56-11-12-869-051
(1) Make sure that the access platform is in position at zone 210.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 407
Feb 01/10

CES
Subtask 56-11-12-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,

FOR 7DG1
FOR 7DG2
Subtask 56-11-12-914-058
(1) Clean the housing of the window with CLEANING AGENTS (Material No.
11-002) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003).
4. Procedure
_________
Subtask 56-11-12-420-050
A. Installation of the Fixed Window Panel

(Ref. Fig. 401/TASK 56-11-12-991-001, 402/TASK 56-11-12-991-002)

_______

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 408
Feb 01/10

CES
(1) Put the fixed window panel (13) in position in its housing.
(2) Apply SPECIAL MATERIALS (Material No. 05-002) in the housings of the
heads of the screws (12).
(3) Install the screws (12).
(5) Connect the sensor (11) to the receptacle (14).
Subtask 56-11-12-820-052
B. Adjustment of the Fixed Window

(Ref. Fig. 403/TASK 56-11-12-991-003, 404/TASK 56-11-12-991-025, 405/TASK
56-11-12-991-035)
(1) For the acrylic fixed window (GKN (formerly LUCAS/ACT) supplier, P/N
NH...) put the fixed window panel in position to get:
- the clearance J1 of 1.2 +1.3 -0.8 mm (0.0472 +0.0511 -0.0314 in.)
- the clearance J2 of 0.7 mm (0.0275 in.) minimum.
(2) For the glass fixed window (PPG supplier, P/N NP...) put the fixed
window panel in position to get:
- the clearance J1 of 1.2 +1.3 -0.8 mm (0.0472 +0.0511 -0.0314 in.).
(3) For the glass fixed window (SGS (formerly SPS) supplier, P/N SPSA...)
put the fixed window panel in position to get:
Subtask 56-11-12-420-060
C. Torque of the Fixed Window Panel Fasteners

56-11-12-991-025, 405/TASK 56-11-12-991-035)
(1) TORQUE the screws (12) to between 1.6 and 1.8 m.daN (11.79 and 13.27
lbf.ft) in the attachment holes in the sequence given in the figure.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 409
Feb 01/10

CES
Acrylic Fixed Window (GKN (formerly LUCAS/ACT) Supplier) - Clearances
Figure 403/TASK 56-11-12-991-003

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 410
Feb 01/10

CES
Glass Fixed Window (PPG Supplier) - Clearances
Figure 404/TASK 56-11-12-991-025

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 411
Feb 01/10

CES
Glass Fixed Window (SGS (formerly SPS) Supplier) - Clearances
Figure 405/TASK 56-11-12-991-035

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 412
Feb 01/10

CES
Subtask 56-11-12-220-050
D. Check of the Clearances

56-11-12-991-035)
(1) For the acrylic fixed window (GKN (formerly LUCAS) supplier, P/N
NH...) make sure that the out-of-flush dimension between the window
and the frame is:
- for A1: 0 +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
(2) For the glass fixed window (PPG supplier, P/N NP...) make sure that
the out-of-flush dimension between the window and the frame is:
- for A1: 0 +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
(3) For the glass fixed window (SGS (formerly SPS) supplier, P/N SPSA...)
make sure that the out-of-flush dimension between the window and the
frame is:
- for A1: 0.6 +0.6 -0.6 mm (0.0236 +0.0236 -0.0236 in.)
- for A2: 0 +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
Subtask 56-11-12-914-051
E. Sealant Application

_______
DO NOT SMOKE.

No. 09-053) at the intersection area between the retainers and the
structure to fill the remaining spaces.

____
If you use DAPCO 72 at 23deg.c, the application time is 1/4

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 413
Feb 01/10

CES
do the procedure below.
_______
SEALANT.
_______
DURING FLIGHT.

____
hours. If you use DAPCO 72 at 23deg.c, the sealant is not
NOTE : During flight, temperatures are less than 10deg.C and the
____
sealants do not dry. The sealant cure times given above do
not include the flight hours.
(3) Remove the remaining sealant from the intersection area and make sure
that the bead of sealant is continuous.
(Material No. 11-016) and a lint-free cotton cloth MISCELLANEOUS
Subtask 56-11-12-420-059
F. Installation of the Lining Panels

(Ref. Fig. 401/TASK 56-11-12-991-001)
(2) Tighten the fasteners (2).
(3) Install the washers (7) and the screws (6). Tighten the screws (6).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 414
Feb 01/10

CES
(4) Install the lateral lining panel.
(a) FOR 7DG1

Put the panel (5) in position, tighten the fasteners (4), install
the screws (3) and tighten them.
(b) FOR 7DG2

Put the panel 212KW in position and tighten the fasteners (1).
Subtask 56-11-12-865-052
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
Subtask 56-11-12-710-050
H. Test
(1) Do an operational test of the anti-ice and defogging system of the

fixed windows (Ref. TASK 30-42-00-710-001).
5. Close-up
________
Subtask 56-11-12-110-051
A. Cleaning
(1) Clean the fixed windows (Ref. TASK 56-10-00-110-002).
Subtask 56-11-12-942-050
B. Close Access
items.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 415
Feb 01/10

CES
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
TASK 56-11-12-000-001
_______
1. __________________
Reason for the Job

R - to the acrylic windows (GKN (formerly LUCAS/ACT) supplier, P/N NH...)
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-11-12-991-053 Fig. 406

56-11-12-991-054 Fig. 407
3. __________
Job Set-up
Subtask 56-11-12-941-057
A. Get Access
window.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 416
May 01/09

CES
Subtask 56-11-12-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 7DG1
FOR 7DG2
4. Procedure
_________
Subtask 56-11-12-020-052

(Ref. Fig. 406/TASK 56-11-12-991-053, 407/TASK 56-11-12-991-054)

_______
R 1
_ FOR 7DG1
R Remove the screws (3), loosen the fasteners (4) and remove the
R panel (5).
2
_ FOR 7DG2

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 417
Feb 01/09

CES
Fixed Windows - Inner Lining
Figure 406/TASK 56-11-12-991-053

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 418
Feb 01/08

CES
Fixed Windows
Figure 407/TASK 56-11-12-991-054

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 419
Feb 01/08

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 420
Feb 01/08

CES
TASK 56-11-12-400-002
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R Material No. 08-052 USA AMS-T-23397 AND/OR L-T-80B
R SELF ADHESIVEALUMINIUM TAPE (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 09-053
(Ref. 20-31-00)

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 421
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
56-11-12-991-053 Fig. 406
56-11-12-991-054 Fig. 407
56-11-12-991-055 Fig. 408
56-11-12-991-056 Fig. 409
56-11-12-991-057 Fig. 410
3. __________
Job Set-up
Subtask 56-11-12-869-053
Subtask 56-11-12-865-057
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 7DG1
FOR 7DG2

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 422
Nov 01/09
R
CES
Subtask 56-11-12-914-060
C. Preparation For the Installation
003).
4. Procedure
_________
Subtask 56-11-12-420-062

(Ref. Fig. 406/TASK 56-11-12-991-053, 407/TASK 56-11-12-991-054)

_______
(1) Put the fixed window panel (13) in position in its housing.
(2) Apply SPECIAL MATERIALS (Material No. 05-002) in the housings of the
heads of the screws (12).
Subtask 56-11-12-820-054

56-11-12-991-057)
(1) For the acrylic fixed window (GKN (formerly LUCAS/ACT) supplier, P/N
NH...) put the fixed window panel in position to get:
- the clearance J1 of 1.2 +1.3 -0.8 mm (0.0472 +0.0511 -0.0314 in.)
- the clearance J2 of 0.7 mm (0.0275 in.) minimum.
(2) For the glass fixed window (PPG supplier, P/N NP...) put the fixed
window panel in position to get:

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 423
Feb 01/10

CES
R Acrylic Fixed Windows (GKN (formerly LUCAS/ACT) Supplier) - Clearances
Figure 408/TASK 56-11-12-991-055

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 424
Feb 01/09

CES
Glass Fixed Windows (PPG Supplier) - Clearances
Figure 409/TASK 56-11-12-991-056

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 425
Feb 01/08

CES
R Glass Fixed Windows (SGS (formerly SPS) Supplier) - Clearances
Figure 410/TASK 56-11-12-991-057

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 426
Feb 01/09

CES
R (3) For the glass fixed window (SGS (formerly SPS) supplier, P/N SPSA...)
R put the fixed window panel in position to get:
Subtask 56-11-12-420-063

56-11-12-991-056, 410/TASK 56-11-12-991-057)
lbf.ft) in the attachment holes in the sequence given in the figure.
Subtask 56-11-12-220-056

56-11-12-991-057)
R (1) For the acrylic fixed window (GKN (formerly LUCAS/ACT) supplier, P/N
R NH...) make sure that the out-of-flush dimension between the window
R and the frame is:
- for A1: 0 +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
(2) For the glass fixed window (PPG supplier, P/N NP...) make sure that
the out-of-flush dimension between the window and the frame is:
- for A1: 0 +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
R (3) For the glass fixed window (SGS (formerly SPS) supplier, P/N SPSA...)
R make sure that the out-of-flush dimension between the window and the
R frame is:
- for A1: 0.6 +0.6 -0.6 mm (0.0236 +0.0236 -0.0236 in.)
- for A2: 0. +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
Subtask 56-11-12-914-061

_______
DO NOT SMOKE.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 427
Feb 01/09

CES
053) in the intersection area between the retainers and the structure
to fill the remaining spaces.
NOTE : If you use PR1436GB-ND1/2 at 23deg.c, the application time is

____
PR1436GB2-NA at 23deg.c, the application time is 2 hours and
the cure time is 30 hours. If you use PR1436GB4-NA at 23deg.c,
R (2) If the sealant cure time is not sufficient before aircraft take-off,
R do the procedure below.
R CAUTION : BEFORE YOU APPLY THE TAPE, MAKE SURE THAT THE SEALANT IS
_______
R NOT TACKY. IF IT IS TACKY, THE TAPE CAN CAUSE DAMAGE TO THE
R SEALANT.
R CAUTION : WHEN YOU APPLY THE TAPE, MAKE SURE THAT THERE ARE NO
_______
R BUBBLES. THIS WILL HELP TO PREVENT THE REMOVAL OF THE TAPE
R DURING FLIGHT.
R (a) Put a strip of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
R 052) on the intersection areas.
R NOTE : If you use PR1436GB-ND1/2 at 23deg.C, the sealant is not

____
R tacky after 10 hours. If you use PR1436GB2-NA at 23deg.C,
R the sealant is not tacky after 16 hours. If you use
R PR1436GB4-NA at 23deg.C, the sealant is not tacky after 28
R hours. If you use DAPCO 72 at 23deg.c, the sealant is not
R tacky after 40 minutes.
R (b) Do a visual check of the intersection areas between each flight.
R (c) Remove BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) after
R the sealant cure time.
R NOTE : During flight, temperatures are less than 10deg.C and the
____
R sealants do not dry. The sealant cure times given above do
R not include the flight hours.
R (3) Remove the remaining sealant from the intersection area and make sure
that the bead of sealant is continuous.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 428
Nov 01/09

CES
R (4) Clean the external surfaces of the structure with CLEANING AGENTS
Subtask 56-11-12-420-064
F. Installation of the Lining Panels.

(Ref. Fig. 406/TASK 56-11-12-991-053)
(4) Install the lateral lining panel
(a) FOR 7DG1

(b) FOR 7DG2

Subtask 56-11-12-865-058
breaker(s):
Subtask 56-11-12-710-052
H. Test

5. Close-up
________
Subtask 56-11-12-110-057
A. Cleaning
(1) Clean the fixed windows (Ref. TASK 56-10-00-110-002)

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 429
Nov 01/09

CES
Subtask 56-11-12-942-057
B. Close Access
items.

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 430
Nov 01/09

CES
**ON A/C ALL
TASK 56-11-12-000-002
1. __________________
Reason for the Job
This procedure is only applicable to the glass windows (SGS (formerly SPS)
supplier P/N SPSA320-5-X-X and SPSA320-6-X-X)
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
56-11-12-991-001 Fig. 401

56-11-12-991-002 Fig. 402

EFF :

ALL 56-11-12

Page 431
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 56-11-12-941-058
A. Get Access
window.
Subtask 56-11-12-865-067
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 7DG1
FOR 7DG2
4. Procedure
_________
Subtask 56-11-12-020-053
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 401/TASK 56-11-12-991-001, 402/TASK 56-11-12-991-002)
**ON A/C ALL

_______

EFF :

ALL 56-11-12

Page 432
Feb 01/10

CES
1
_ FOR 7DG1
Remove the screws (3), loosen the fasteners (4) and remove the
panel (5).
2
_ FOR 7DG2

EFF :

ALL 56-11-12

Page 433
Nov 01/09
R
CES
TASK 56-11-12-400-003
1. __________________
Reason for the Job
This procedure is only applicable to the glass windows (SGS (formerly SPS)
supplier P/N SPSA320-5-X-X and SPSA320-6-X-X)
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific roller
(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-018 USA MMM-A-121
SOLVENT-BASED SYNTHETIC RUBBER ADHESIVE
(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 09-053
(Ref. 20-31-00)
Material No. 11-016 USA BOEING BAC 5000 BAC 5504 BAC 5750
CLEANING SOLVENT (Ref. 20-31-00)

EFF :

ALL 56-11-12

Page 434
Nov 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
17 seal 56-11-01 02A-050

17 seal 56-11-01 02B-050
17 seal 56-11-01 02B-050A
D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
56-11-12-991-024 Fig. 411
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,

401-403,
56-11-12-991-026 Fig. 412
R **ON A/C 234-235, 239-249, 251-299, 305-399, 404-499, 501-509, 511-526,

R 528-599,
56-11-12-991-026-A Fig. 412A
**ON A/C ALL
56-11-12-991-023 Fig. 413

EFF :

ALL 56-11-12

Page 435
Feb 01/10

CES
3. __________
Job Set-up
Subtask 56-11-12-869-054
Subtask 56-11-12-865-065
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 7DG1
FOR 7DG2
Subtask 56-11-12-915-052
C. Adhesive Compound Application

(Ref. Fig. 411/TASK 56-11-12-991-024)

_______
DO NOT SMOKE.
(1) Clean the retainers (18) and (20) with CLEANING AGENTS (Material No.
003).
(2) Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material No.
08-018) to the bearing surfaces of the seal (17) on the retainer
(20).

EFF :

ALL 56-11-12

Page 436
Nov 01/09
R
CES
Fixed Windows
Figure 411/TASK 56-11-12-991-024

EFF :

ALL 56-11-12

Page 437
Nov 01/09
R
CES
Subtask 56-11-12-420-065
D. Assembly of the Fixed Window Assy

(Ref. Fig. 411/TASK 56-11-12-991-024)
(1) Install a new seal (17) on the retainer (20).
(2) Make sure that the holes in the seal (17) are aligned with those in
the retainer (20).
(3) When the seal (17) is installed correctly, push the seal (17) down
tightly by hand or with a roller.
(4) Carefully remove the unwanted BONDING AND ADHESIVE COMPOUNDS

(Material No. 08-018) from the outer and inner edges of the seal
(17).
(5) Apply SPECIAL MATERIALS (Material No. 05-002) in the housing of the
window pane (19) on the retainer (20).
(6) Install the retainers (18) and (20) on the window pane (19).
(7) Apply SEALANTS (Material No. 09-016) in the housing of the bolt heads
(15).
(8) Install the bolts (15) and the nuts (16).
Subtask 56-11-12-820-055
E. Adjustment of the Fixed Window
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,

401-403,
(Ref. Fig. 412/TASK 56-11-12-991-026)
R **ON A/C 234-235, 239-249, 251-299, 305-399, 404-499, 501-509, 511-526,

R 528-599,
(Ref. Fig. 412A/TASK 56-11-12-991-026-A)
**ON A/C ALL
(1) Put the window pane (19) in position to get the clearance J5 of 1.4
+0.8 -0.8 mm (0.0551 +0.0314 -0.0314 in.)

EFF :

ALL 56-11-12

Page 438
Feb 01/10

CES
Fixed Windows (SGS (formerly SPS) supplier) - Clearances
Figure 412/TASK 56-11-12-991-026

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304, 401-403,
56-11-12

Page 439
Nov 01/09

CES
Fixed Windows (SPS supplier) - Clearances
Figure 412A/TASK 56-11-12-991-026-A

R

EFF : 234-235, 239-249, 251-299, 305-399,
404-499, 501-509, 511-526, 528-599,
56-11-12

Page 440
Feb 01/10

CES
Subtask 56-11-12-420-066
F. Torque of the Fixed Window Assy Fasteners
(1) TORQUE the nuts (16) to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
Subtask 56-11-12-914-062
G. Preparation of the Installation of the Fixed Window
003).
(2) Apply a bead of SEALANTS (Material No. 09-016) on the intersection

area between the frame structure and the retainer of the fixed
window.
4. Procedure
_________
Subtask 56-11-12-420-067

(Ref. Fig. 411/TASK 56-11-12-991-024)
(1) Put the fixed window assy (13) in position in its housing.
(2) Apply SEALANTS (Material No. 09-016) in the housings of the heads of
the screws (12).
**ON A/C 001-049, 051-099, 101-108, 151-199, 201-233, 236-238, 301-304,
Subtask 56-11-12-820-056

(Ref. Fig. 412/TASK 56-11-12-991-026)
+0.8 -0.8 mm (0.0472 +0.0314 -0.0314 in.).

EFF :

ALL 56-11-12

Page 441
Nov 01/09
R
CES
R **ON A/C 109-149, 234-235, 239-249, 251-299, 305-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 56-11-12-820-056-A
**ON A/C 109-149, 401-403,
(Ref. Fig. 412/TASK 56-11-12-991-026)
R **ON A/C 234-235, 239-249, 251-299, 305-399, 404-499, 501-509, 511-526,

R 528-599,
(Ref. Fig. 412A/TASK 56-11-12-991-026-A)
R **ON A/C 109-149, 234-235, 239-249, 251-299, 305-399, 401-499, 501-509,

R 511-526, 528-599,
+1.3 -0.8 mm (0.0472 +0.0511 -0.0314 in.).
**ON A/C ALL
Subtask 56-11-12-420-068

(Ref. Fig. 411/TASK 56-11-12-991-024)
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,

401-403,
(Ref. Fig. 412/TASK 56-11-12-991-026)
R **ON A/C 234-235, 239-249, 251-299, 305-399, 404-499, 501-509, 511-526,

R 528-599,
(Ref. Fig. 412A/TASK 56-11-12-991-026-A)
**ON A/C ALL
lbf.ft).

EFF :

ALL 56-11-12

Page 442
Feb 01/10

CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
401-403,
Subtask 56-11-12-220-057

(Ref. Fig. 412/TASK 56-11-12-991-026)
(1) Make sure that the out-of-flush dimension between the window and the
frame is:
- for A3: 0.6 +0.6 -0.6 mm (0.0236 +0.0236 -0.0236 in.).
- for A4: 0 +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
R **ON A/C 234-235, 239-249, 251-299, 305-399, 404-499, 501-509, 511-526,

R 528-599,
Subtask 56-11-12-220-057-A

(Ref. Fig. 412A/TASK 56-11-12-991-026-A)
(1) Make sure that the out-of-flush dimension between the window and the
frame is:
- for A3: 2.6 +1.3 -1.3 mm (0.1023 +0.0511 -0.0511 in.).
- for A4: 0 +0.5 -0.5 mm (0.0000 +0.0196 -0.0196 in.).
**ON A/C ALL
Subtask 56-11-12-914-063

_______
DO NOT SMOKE.
(1) Remove the remaining sealant from the intersection between the
retainer and the fixed window.

EFF :

ALL 56-11-12

Page 443
Feb 01/10

CES
053) if necessary, to fill the remaining spaces and make sure that
the bead of sealant is continuous.
NOTE : If you use PR1436GB-ND1/2 at 23deg.c, the application time is

____
PR1436GB2-NA at 23deg.c, the application time is 2 hours and
the cure time is 30 hours. If you use PR1436GB4-NA at 23deg.c,
Subtask 56-11-12-420-069
F. Installation of the Lining Panels

(Ref. Fig. 411/TASK 56-11-12-991-024, 413/TASK 56-11-12-991-023)
(1) Remove the blanking caps from the electrical connectors.
(6) Install the lateral lining panel.
(a) FOR 7DG1

(b) FOR 7DG2

Subtask 56-11-12-865-066
breaker(s):
1DG1, 4DG1, 5DG1, 1DG2, 4DG2, 5DG2.

EFF :

ALL 56-11-12

Page 444
Nov 01/09
R
CES
Fixed Windows-Inner Lining
Figure 413/TASK 56-11-12-991-023

EFF :

ALL 56-11-12

Page 445
Nov 01/09
R
CES
Subtask 56-11-12-710-053
H. Test

5. Close-up
________
Subtask 56-11-12-110-058
A. Cleaning
(1) Clean the windows (Ref. TASK 56-10-00-110-002).
Subtask 56-11-12-942-058
B. Close Access
items.

EFF :

ALL 56-11-12

Page 446
Nov 01/09

CES
WINDOW - FIXED (7DG1,7DG2) - INSPECTION/CHECK
_____________________________________________
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
TASK 56-11-12-200-001-A
Inspection of the Fixed Windows
_______
1. __________________
Reason for the Job
This procedure is applicable to the glass windows (SGS (formerly SPS)

supplier, P/N SPS...).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific light source
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tester SJ201
56-11-12-991-027 Fig. 601
56-11-12-991-028 Fig. 602
56-11-12-991-029 Fig. 603
56-11-12-991-030 Fig. 604
56-11-12-991-031 Fig. 605
56-11-12-991-033 Fig. 606
56-11-12-991-032 Fig. 607
56-11-12-991-034 Fig. 608

EFF :

ALL 56-11-12

Page 601
Feb 01/10

CES
3. __________
Job Set-up
Subtask 56-11-12-941-054
A. Get Access
Subtask 56-11-12-865-061
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,

4. Procedure
_________
Subtask 56-11-12-220-053
A. Inspection of the Fixed Windows
NOTE : Impaired: in inspection table , the word impaired refers to

____
on visility.
If visibility is impaired, a maintenance action is necessary
(replacement of the window panel).
The pilot and maintenance personnel must make a decision about
when to do this maintenance action.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 602
Feb 01/10

CES
(1) Make an inspection of the glass fixed window for:
(a) Cracks
(Ref. Fig. 601/TASK 56-11-12-991-027)
(b) Scratches
(Ref. Fig. 602/TASK 56-11-12-991-028)

____
the scratches:
- with your finger nail or
00-200-004).
(c) Chips
(Ref. Fig. 603/TASK 56-11-12-991-029)
(d) Delamination
(Ref. Fig. 604/TASK 56-11-12-991-030)
(e) Bubbles
(Ref. Fig. 605/TASK 56-11-12-991-031)
(f) Discoloration
(Ref. Fig. 605/TASK 56-11-12-991-031)
(g) Transparency
(Ref. Fig. 605/TASK 56-11-12-991-031)
(h) Interlayer microflakes

(Ref. Fig. 606/TASK 56-11-12-991-033)
(i) Burn spots

(Ref. Fig. 607/TASK 56-11-12-991-032)
(2) Do a check for burn spots.

(Ref. Fig. 608/TASK 56-11-12-991-034)
(a) Put a light source at 45 deg. to the outer surface of the window
panel.
(b) Do a check of the bus bar for burn spots.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 603
Feb 01/10

CES
Glass Fixed Window - Permitted Damage
Figure 601/TASK 56-11-12-991-027

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 604
Feb 01/10

CES
Figure 602/TASK 56-11-12-991-028

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 605
Feb 01/10

CES
Figure 603/TASK 56-11-12-991-029

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 606
Feb 01/10

CES
Figure 604/TASK 56-11-12-991-030

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 607
Feb 01/10

CES
Figure 605/TASK 56-11-12-991-031

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 608
Feb 01/10

CES
Figure 606/TASK 56-11-12-991-033

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 609
Feb 01/10

CES
Figure 607/TASK 56-11-12-991-032

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 610
Feb 01/10

CES
Glass Fixed Window - Burn Spot Inspection Procedure
Figure 608/TASK 56-11-12-991-034

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 611
Feb 01/10

CES
5. Close-up
________
Subtask 56-11-12-865-062
breaker(s):
Subtask 56-11-12-942-055
B. Close Access

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-11-12

Page 612
Feb 01/10

CES
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
TASK 56-11-12-200-001
Inspection of the Fixed Windows
_______
1. __________________
Reason for the Job
This procedure is applicable :

- for the acrylic windows (GKN (formerly LUCAS/ACT) supplier, P/N NH...)
- for the glass windows (PPG supplier, P/N NP...)
- for the glass windows (SGS (formerly SPS) supplier, P/N SPS...)
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific hand-held magnifying glass
No specific metal scale 150 mm (5.9 in.) long
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tester SJ201
R 56-11-12-991-036 Fig. 609
R 56-11-12-991-037 Fig. 610
R 56-11-12-991-038 Fig. 611
R 56-11-12-991-039 Fig. 612
R 56-11-12-991-040 Fig. 613
R 56-11-12-991-041 Fig. 614
R 56-11-12-991-042 Fig. 615

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 613
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 56-11-12-991-043 Fig. 616

R 56-11-12-991-044 Fig. 617
R 56-11-12-991-045 Fig. 618
R 56-11-12-991-046 Fig. 619
R 56-11-12-991-048 Fig. 620
R 56-11-12-991-047 Fig. 621
R 56-11-12-991-049 Fig. 622
R 56-11-12-991-051 Fig. 623
R 56-11-12-991-050 Fig. 624
R 56-11-12-991-052 Fig. 625
R
3. __________
Job Set-up
Subtask 56-11-12-941-056
A. Get Access
Subtask 56-11-12-865-063
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 614
Nov 01/09

CES
4. Procedure
_________
Subtask 56-11-12-220-055
A. Inspection of the Fixed Windows
(1) Inspection of the acrylic fixed windows (GKN (formerly LUCAS/ACT)

NOTE : Impaired: in inspection tables the word impaired refers to

____
visibility. Visibility is impaired when defects have an
effect on visibility.
If visibility is impaired, you must replace the window
panel.
(a) Make an inspection of the acrylic fixed window for :
1
_ Cracks
R (Ref. Fig. 609/TASK 56-11-12-991-036)
2
_ Scratches
R (Ref. Fig. 610/TASK 56-11-12-991-037)
3
_ Chips
R (Ref. Fig. 611/TASK 56-11-12-991-038)
4
_ Delamination
R (Ref. Fig. 612/TASK 56-11-12-991-039)
5
_ Bubbles
R (Ref. Fig. 613/TASK 56-11-12-991-040)
6
_ Discoloration or burning
R (Ref. Fig. 613/TASK 56-11-12-991-040)
7
_ Transparency
R (Ref. Fig. 613/TASK 56-11-12-991-040)
8
_ Crazing
R (Ref. Fig. 614/TASK 56-11-12-991-041)
9
_ Burn spots
R (Ref. Fig. 615/TASK 56-11-12-991-042)

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 615
Nov 01/09

CES
Acrylic Fixed Window - Permitted Damage
R Figure 609/TASK 56-11-12-991-036

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 616
Nov 01/09

CES
R Figure 610/TASK 56-11-12-991-037

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 617
Nov 01/09

CES
R Figure 611/TASK 56-11-12-991-038

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 618
Nov 01/09

CES
Acrylic Fixed Window - Permited Damage
R Figure 612/TASK 56-11-12-991-039

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 619
Nov 01/09

CES
R Figure 613/TASK 56-11-12-991-040

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 620
Nov 01/09

CES
R Figure 614/TASK 56-11-12-991-041

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 621
Nov 01/09

CES
R Figure 615/TASK 56-11-12-991-042

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 622
Nov 01/09

CES
(b) Do a check for burn spots.
R (Ref. Fig. 616/TASK 56-11-12-991-043)
1
_ Put a light source at 45 deg. to the outer surface of the
window panel.
2
_ Do a check of the bus bar for burn spots.
(c) Do a check for crazing

R (Ref. Fig. 617/TASK 56-11-12-991-044)
1
_ Get a metal scale 150 mm (5.9 in.) long.
2
_ Put the metal scale perpendicular to the surface of the
sliding window panel where the crazing is the deepest.
3
_ Look at the scale reflection with an angle of vision of 45
deg. to find the apparent depth of the crazing damage.
4
_ The correct depth is approximately two times the apparent
depth.
5
_ Where crazing is relatively shallow, a hand-held magnifying
glass is useful as an optical aid.
(2) Inspection of the glass fixed windows (PPG supplier, P/N NP... and
SGS (formerly SPS) supplier, P/N SPS...)
NOTE : Impaired: in inspection tables the word impaired refers to

____
visibility. Visibility is impaired when defects have an
panel.
(a) Make an inspection of the glass fixed window for:
1
_ Cracks
R (Ref. Fig. 618/TASK 56-11-12-991-045)
2
_ Scratches
R (Ref. Fig. 619/TASK 56-11-12-991-046)
NOTE : If you see scratches, you must do a check of the depth

____
of the scratches:
- with the MITUTOYO surface tester SJ201 (Ref. TASK 56-
10-00-200-004).

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 623
Nov 01/09

CES
Acrylic Fixed Window - Burn Spot Inspection Procedure
R Figure 616/TASK 56-11-12-991-043

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 624
Nov 01/09

CES
Acrylic Fixed Window - Crazing Inspection Procedure
R Figure 617/TASK 56-11-12-991-044

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 625
Nov 01/09

CES
R Figure 618/TASK 56-11-12-991-045

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 626
Nov 01/09

CES
R Figure 619/TASK 56-11-12-991-046

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 627
Nov 01/09

CES
3
_ Chips
R (Ref. Fig. 620/TASK 56-11-12-991-048)
4
_ Delamination
R (Ref. Fig. 621/TASK 56-11-12-991-047)
5
_ Bubbles
R (Ref. Fig. 622/TASK 56-11-12-991-049)
6
_ Discoloration
R (Ref. Fig. 622/TASK 56-11-12-991-049)
7
_ Transparency
R (Ref. Fig. 622/TASK 56-11-12-991-049)
8
_ Interlayer microflakes
R (Ref. Fig. 623/TASK 56-11-12-991-051)
9
_ Burn spots
R (Ref. Fig. 624/TASK 56-11-12-991-050)

R (Ref. Fig. 625/TASK 56-11-12-991-052)
1
window panel.
2
5. Close-up
________
Subtask 56-11-12-865-064
breaker(s):
Subtask 56-11-12-942-056
B. Get Access

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 628
Nov 01/09

CES
R Figure 620/TASK 56-11-12-991-048

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 629
Nov 01/09

CES
R Figure 621/TASK 56-11-12-991-047

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 630
Nov 01/09

CES
R Figure 622/TASK 56-11-12-991-049

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 631
Nov 01/09

CES
R Figure 623/TASK 56-11-12-991-051

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 632
Nov 01/09

CES
R Figure 624/TASK 56-11-12-991-050

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 633
Nov 01/09

CES
Glass Fixed Window - Burn Spot Inspection Procedure
R Figure 625/TASK 56-11-12-991-052

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-11-12

Page 634
Nov 01/09

CES
SLIDING WINDOWS - DESCRIPTION AND OPERATION
___________________________________________
1. General
_______
A. Sliding Windows
The cockpit includes two sliding windows (left and right) installed
between FR5 and FR8. The crew can use these sliding windows as emergency
exits.
B. Sliding Window Panels

Each panel is installed in a frame. The frames permit the panels to move
on the rails which are fixed to the aircraft structure.

EFF :

ALL 56-12-00

Page 1
Feb 01/98

CES
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3. Description
___________
A. General
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
(Ref. Fig. 002)
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 002A)
**ON A/C ALL
(1) Each sliding window includes:
(a) A panel which has an anti-icing and defogging system. This panel
is installed in a frame.
(b) The opening/closing mechanism.
B. Composition of Panels
(1) The sliding window panels are made of several layers of different
materials.
(2) A peripheral seal made of silicone elastomer ensures the sealing

between the panel and the sliding frame.

EFF :

ALL 56-12-00

Page 2
Feb 01/10

CES
R Sliding Window - Opening/Closing Mechanism
R Figure 001

EFF :

ALL 56-12-00

Page 3
Aug 01/06

CES
Sliding Window - Panel Assembly

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-00

Page 4
Nov 01/09

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-00

Page 5
Nov 01/09

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-00

Page 6
Nov 01/09

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-00

Page 7
Nov 01/09

CES

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-00

Page 8
Feb 01/10

CES

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-00

Page 9
Feb 01/10

CES
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
C. Sliding Frame
(1) The panel is held in the sliding frame with bolts and nuts.
(2) The lower section of the sliding frame is equipped with a rack. This
rack holds the window in its different positions when it is open.
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
C. Sliding Frame
(1) The panels are held in the frame by a bolted retainer.
(2) The lower section of the sliding frame is equipped with a rack. This
rack holds the window in its different positions when it is open.
**ON A/C ALL
D. Anti-icing and Defogging System

The windows are equipped with an anti-icing and defogging system. This
system includes a heating element and two sensors. One sensor is used to
regulate the temperature. The other one is in standby.
The electrical connections are made by a connector installed on the
panel.
E. Opening/Closing Mechanism
(Ref. Fig. 001)
This mechanism includes an upper mechanism and a lower mechanism.
(1) The upper mechanism includes:

- a forward upper bellcrank which is equipped with a roller
- an aft upper bellcrank which is equipped with a hook and a roller.
The bellcranks pivot on the frame.
The rollers are installed on eccentrics which are used to adjust
the flushness. The hook engages on a locking pin which is fixed to
the aircraft structure.
- a connecting rod between the upper bellcranks.

EFF :

ALL 56-12-00

Page 10
Feb 01/10

CES
(2) The lower mechanism includes:
- a forward lower bellcrank which is equipped with a hook and a bogie
- an aft lower bellcrank which is equipped with a hook and a bogie.
The bellcranks pivot on the frame. The bogies are installed on
eccentrics which are used to adjust the flushness.
The hooks engage on locking pins which are fixed to the aircraft
structure.
- a transversal guide roller installed on an eccentric located at the
front of the window. This roller guides the transversal movement of
the window.
- a connecting rod between the two lower bellcranks
- an operating lever equipped with an unlocking pushbutton
- a spring attached between the aft bellcrank and the frame.
The upper and lower mechanisms are interconnected by a gimbal-joint
connecting rod.

EFF :

ALL 56-12-00

Page 11
Aug 01/06
R
CES
R 4. _________
Operation
(Ref. Fig. 003)
A. Unlocking
- the operating lever is unlocked by pushing the pushbutton on the lever
- rotation of the lever towards the rear causes simultaneous rotation of
the aft bellcranks through the connecting rods.
This disengages the hooks from the locking pins which are fixed to the
structure.
B. Opening
- when the window is unlocked, the transversal guide roller, located at
the front, serves to disengage the window towards the inside of the
aircraft.
- the self-alignment of the bogies and the transversal guide roller in
the longitudinal rail enable the window to move towards the rear
- the rack holds the window in its fully or partially open position.
C. Closing
- action on the operating lever with the window in the open position
unlocks the window. This releases the rack.
- pushing forward on the lever gradually closes the window
- at the end of travel, the transversal guide roller brings the window
against the aircraft structure.
The hooks engage on the locking pins.
The operating lever is locked and prevents unwanted opening of the
window.

EFF :

ALL 56-12-00

Page 12
Aug 01/06

CES
Sliding Window - Sliding Window Operation
Figure 003

EFF :

ALL 56-12-00

Page 13
May 01/05

CES
SLIDING WINDOWS - INSPECTION/CHECK
__________________________________
TASK 56-12-00-220-001
Detailed Inspection of the Window Seals
_______
1. __________________
Reason for the Job
R NOTE : This task can contribute to fuel savings.

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-12-11-000-003 Removal of the Sliding Window Seal

56-12-11-000-004 Removal of the Retainer/Gasket Assembly
56-12-11-400-003 Installation of the Sliding Window Seal
56-12-11-400-004 Installation of the Retainer/Gasket Assembly
3. __________
Job Set-up
Subtask 56-12-00-010-050
A. Get Access
R (1) Put the access platform in position at the zone 210 in front of the
R sliding window.
(2) Open the sliding window.

EFF :

ALL 56-12-00

Page 601
May 01/07

CES
Subtask 56-12-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-00-220-050
A. Inspection
(1) For the acrylic sliding windows (LUCAS/ACT supplier, P/N NH...) and
for the glass sliding windows (PPG supplier, P/N NP...):
NOTE : This inspection is applicable with the sliding window opened.

____
(a) Do a detailed visual inspection of the seal of the sliding

window.
(b) Make sure that there are no cracks and blisters on the seal.
(c) If you find damage, remove (Ref. TASK 56-12-11-000-004) and

replace (Ref. TASK 56-12-11-400-004) the retainer and gasket
assembly.

EFF :

ALL 56-12-00

Page 602
Feb 01/10

CES
(2) For the glass sliding windows (SPS supplier, P/N SPS...):
NOTE : This inspection is applicable with the sliding window opened.

____
(a) Do a detailed visual inspection of the seal of the sliding

window.
(b) Make sure that there are no cracks and blisters on the seal.
(c) Examine the frame in the area of the seal.
(d) If you find damage, remove (Ref. TASK 56-12-11-000-003) and

replace (Ref. TASK 56-12-11-400-003) the preformed seal.
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-00-220-050-A
A. Inspection
(1) Do a detailed visual inspection of the seal of the sliding window.
(2) Make sure that there are no cracks and blisters on the seal.
(3) Examine the frame in the area of the seal.
(4) Make sure that there is no distortion.
(5) If you find damage, remove (Ref. TASK 56-12-11-000-003) and replace
(Ref. TASK 56-12-11-400-003) the preformed seal.
**ON A/C ALL
5. Close-up
________
Subtask 56-12-00-865-051
breaker(s):

EFF :

ALL 56-12-00

Page 603
Feb 01/10

CES
Subtask 56-12-00-410-050
B. Close Access
(1) Close the sliding window.

EFF :

ALL 56-12-00

Page 604
May 01/05

CES
SLIDING WINDOWS (8DG1,8DG2) - MAINTENANCE PRACTICES
___________________________________________________
TASK 56-12-11-010-001
Opening of the Cockpit Sliding Windows
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platform 3 m (9 ft. 10 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-12-11-991-081 Fig. 201
3. __________
Job Set-up
Subtask 56-12-11-941-068
A. Get Access
(1) Put an adjustable access platform in position at the FWD

passenger/crew door 831 (841).
(2) Open the FWD passenger/crew door 831 (841). (Ref. TASK 52-10-00-010-
001)

EFF :

ALL 56-12-11

Page 201
May 01/03

CES
4. Procedure
_________
Subtask 56-12-11-010-061
A. Opening of the Cockpit Sliding Window 8DG1 (8DG2)

(Ref. Fig. 201/TASK 56-12-11-991-081)
(1) Fully push the button (4) on the control handle (2) with one hand.
(2) Move the control handle (2) rearward to put the sliding window in the
open position.
NOTE : You can hold the handle (1) with the other hand to help the
____
opening.

EFF :

ALL 56-12-11

Page 202
May 01/03

CES
Open/Close Positions of the Cockpit Sliding Windows
Figure 201/TASK 56-12-11-991-081

EFF :

ALL 56-12-11

Page 203
May 01/03

CES
TASK 56-12-11-410-001
Closing of the Cockpit Sliding Windows
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-12-11-991-081 Fig. 201
3. __________
Job Set-up
Subtask 56-12-11-941-069
A. Get Access
(2) Make sure that the FWD passenger/crew door 831 (841) is open.
(Ref. TASK 52-10-00-010-001)

EFF :

ALL 56-12-11

Page 204
May 01/03

CES
4. Procedure
_________
Subtask 56-12-11-410-058
A. Closing of the Cockpit Sliding Window 8DG1 (8DG2)

(Ref. Fig. 201/TASK 56-12-11-991-081)
(1) Push the lever (5) rearward to the unlocked position.
(2) Move the control handle (2) forward to put the sliding window in the
fully closed position.
NOTE : You can hold the handle (1) with the other hand to help the
____
closing.
(3) Make sure that you can see the red indicator (3) on the button (4) of
the control handle (2).
5. Close-up
________
Subtask 56-12-11-942-063
A. Close Access
(1) Close the FWD passenger/crew door 831 (841). (Ref. TASK 52-10-00-410-
001)
items.

EFF :

ALL 56-12-11

Page 205
May 01/03

CES
SLIDING WINDOWS (8DG1,8DG2) - REMOVAL/INSTALLATION
__________________________________________________
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
TASK 56-12-11-000-001-A
Removal of the Sliding Windows
_______
1. __________________
Reason for the Job

supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non-metallic scraper
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 56-12-11

Page 401
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
33-12-12-000-002 Removal of the Map Table Lights (41LE, 42LE)

33-12-18-000-001 Removal of the Map Table Light Rheostats (39LE, 40LE)
56-12-11-010-001 Opening of the Cockpit Sliding Windows
56-12-11-991-031 Fig. 401
56-12-11-991-033 Fig. 402
56-12-11-991-032 Fig. 403
3. __________
Job Set-up
Subtask 56-12-11-941-059
A. Get Access
(1) Put the access platform in position at the zone 210 in front of the
sliding window.
Subtask 56-12-11-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,

FOR 8DG1
FOR 8DG2

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 402
Feb 01/10

CES
Subtask 56-12-11-020-056
C. Removal of Component
(1) Remove the map table light installed on the sliding window lining
(Ref. TASK 33-12-12-000-002).
FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Remove the map table light rheostats installed on the sliding window
lining (Ref. TASK 33-12-18-000-001).
FOR 8DG1
39LE
FOR 8DG2
40LE
4. Procedure
_________
Subtask 56-12-11-020-057
A. Removal of the Lining Panels

(Ref. Fig. 401/TASK 56-12-11-991-031, 402/TASK 56-12-11-991-033)
(1) Removal of the lining panel (48) 211GW (212GW)
(a) Remove the screws (41) and the washers (40).
(b) Loosen the fasteners (42).
(c) Disengage the lining panel (48) 211GW (212GW).
(d) Remove the screw (45), the washer (44) and disengage the
electrical cable (46).
(e) Remove the lining panel (48) 211GW (212GW).
(2) Removal of the lining panel (29) 211KC (212KC)
(a) Remove the lining panels (29) 211BC (212BC) and 211FC (212FC).
(b) Loosen the fastener (1).
(c) Remove the screws (24) and the washers (25) from the brackets
(26).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 403
Feb 01/10

CES
Sliding Windows - Lining Panels
Figure 401/TASK 56-12-11-991-031

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 404
Feb 01/10

CES
Figure 402/TASK 56-12-11-991-033

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 405
Feb 01/10

CES
(d) Loosen the clamp (28) and disconnect the duct (27).
(e) Remove the lining panel (29) 211KC (212KC).
(3) Removal of the sliding window lining (16)
(a) Open the sliding window 8DG1 (8DG2) (Ref. TASK 56-12-11-010-001).
(b) Remove the screw (5) and remove the pencil holder assembly (7).
(c) Remove the screw (21) and the washer (20).
(d) Remove the screw (19) and the washer (18).
(e) Remove the handle (6).
(f) Remove the screw (9) and the washer (8).
(g) Remove the screw (15) and the washer (14).
(h) Close the sliding window.
(i) Remove the blanking plug (4), remove the screw (3) and the washer
(2).
(j) Remove the screws (11).
(k) Remove the screws (12).
(l) Lift the plate (17) and remove the sliding window lining (16).
(m) Disconnect the electrical connector (10) from the receptacle.
R (n) Put blanking caps on the disconnected electrical connector(s).
Subtask 56-12-11-020-058
B. Removal of the Aft Upper Rail

(Ref. Fig. 403/TASK 56-12-11-991-032)
(1) Remove the bolts (54),(55) and the nuts (57).
(2) Remove the aft upper rail (56) from its support.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 406
Feb 01/10

CES
Sliding Windows - Removal/Installation
Figure 403/TASK 56-12-11-991-032

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 407
Feb 01/10

CES
Subtask 56-12-11-020-059
C. Removal of the Sliding Window
CAUTION : BE CAREFUL WHEN YOU REMOVE THE SLIDING WINDOW.THE HANDLE IS

_______
SPRING -LOADED AND WILL MOVE SUDDENLY WHEN YOU REMOVE THE
WINDOW FROM THE TRACK. IF YOU ARE NOT CAREFUL THE HANDLE CAN
HIT YOU.
(1) Move the sliding window assembly until it touches the rear stop. Then
remove it.
Subtask 56-12-11-110-057
D. Cleaning

_______
DO NOT SMOKE.
(1) Remove the sealant with a non-metallic scraper from the aft upper
rail (56) and from its support.
(2) Clean the aft upper rail (56) and its support with the CLEANING
AGENTS (Material No. 11-003) and MISCELLANEOUS (Material No. 19-003).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 408
Feb 01/10

CES
TASK 56-12-11-400-001-A
Installation of the Sliding Windows
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific dynamometer 25 daN (56.2022 lbf)

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
GENERAL PURPOSE DIMETHACRYLATE GREEN (Ref. 20-31-00)
LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 409
Feb 01/10

CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
66 adjustment washer 56-12-11 03A-285

66 adjustment washer 56-12-11 03B-285
67 adjustment washer 56-12-11 03A-285
67 adjustment washer 56-12-11 03B-285
81 lockwasher 56-12-11 02A-185
82 lockwasher 56-12-11 03B-185
83 lockwasher 56-12-11 02A-185
84 lockwasher 56-12-11 03B-185
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
33-12-12-400-002 Installation of the Map Table lights (41LE, 42LE)
33-12-18-400-001 Installation of the Map Table Light Rheostats (39LE,
40LE)
56-10-00-110-003 Cleaning of the L/R Sliding Windows
56-12-11-410-001 Closing of the Cockpit Sliding Windows
56-12-11-991-031 Fig. 401
56-12-11-991-033 Fig. 402
56-12-11-991-032 Fig. 403
56-12-11-991-035 Fig. 404
**ON A/C 051-052,
56-12-11-991-036 Fig. 405
R **ON A/C 053-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
56-12-11-991-036-A Fig. 405A
**ON A/C 051-058,
56-12-11-991-078 Fig. 406

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 410
Feb 01/10

CES
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
3. __________
Job Set-up
Subtask 56-12-11-869-052
Subtask 56-12-11-865-058
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,

FOR 8DG1
FOR 8DG2

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 411
Feb 01/10

CES
4. Procedure
_________
Subtask 56-12-11-420-056
A. Installation of the Sliding Window

_______
(Ref. Fig. 403/TASK 56-12-11-991-032)
(1) Install the sliding window assembly in the rails (53) and (51). Move
the assembly to the closed position.
**ON A/C 051-052,
Subtask 56-12-11-820-052
B. Adjustment of the Sliding Windows

(Ref. Fig. 404/TASK 56-12-11-991-035, 405/TASK 56-12-11-991-036)
(1) Put the sliding window on the frame to get the peripheral clearance
J1 of 1.4 +1 -1 mm (0.0551 +0.0393 -0.0393 in.).
(2) Adjustment on the Z axis:
(a) From points 1 to 11, measure the top peripheral clearance and the
bottom peripheral clearance. To get the peripheral clearance J1
on the Z axis, use the adjustment washer (66) and the adjustment
washer (67) of the correct thickness (related to the roller
supports (62) and (71)).
(b) Remove the sliding window.
(c) Remove the circlips (70) and (63).
(d) Remove the nuts (69) and (64).
(e) Remove the bottom roller supports (71) and (62).
NOTE : Record the location of the bottom roller supports (62) and
____
(71) on the sliding window frame.
(f) Install the adjustment washers (67) and (66).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 412
Feb 01/10

CES
(g) Make sure that the clearance J6 between the roller supports (62),
(71) and the frame is 0.5 mm (0.0196 in.) to 4.5 mm (0.1771 in.)
(h) Lubricate the bottom roller supports (62) and (71) with COMMON
GREASE (Material No. 04-004), then install them.
(i) Install the nuts (69) and (64). TORQUE to between 0.6 and 0.7
m.daN (53.09 and 61.94 lbf.in) and safety with BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-002A).
(j) Install the circlips (70) and (63).
(k) Install the sliding window and close it.
(l) Make sure that the top and bottom peripheral clearances J1 on the
Z axis are correct. If necessary do the adjustment procedure
again.
NOTE : The adjustments to the eccentric (61) and the eccentric of

____
the locking pins (91) have an effect on the J1 and the J2
out-of-flush dimensions.
(3) Adjustment on the X axis:
(a) Remove the circlip (59).
(b) Loosen the nut (60).
(c) Turn the eccentric (61) to get a correct peripheral clearance J1

on the X axis.
(d) TORQUE the nut (60) to between 0.4 and 0.5 m.daN (35.39 and 44.24
lbf.in) safety it with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-002A).
(e) Install the circlip (59).
(f) Make sure that the peripheral clearance J1 on the X axis is

correct. If necessary do the adjustment procedure again.
(4) Adjustment of the latches (90):
(a) Make sure that the sliding window is closed.
(b) Make sure that the clearance J2 between the latches (90) and the
locking pins (91) is 0 +0 +0.1 mm (0.0000 +0.0000 +0.0039 in.).

R

EFF :

051-052, 56-12-11

Page 413
Nov 01/09

CES
Sliding Windows - Clearances

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 414
Feb 01/10

CES

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 415
Feb 01/10

CES
Sliding Windows - Rollers
R Figure 405/TASK 56-12-11-991-036

R

EFF :

051-052, 56-12-11

Page 416
Nov 01/09

CES
(c) If the clearance J2 is not in the tolerance, turn the eccentric
of the locking pins (91) on the frame.
(5) Temporary installation of the aft top rail.

(Ref. Fig. 403/TASK 56-12-11-991-032)
(a) Install the aft toper rail (56), the bolts (54), (55) and the
nuts (57). Do not tighten the nuts (57).
R **ON A/C 053-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-11-820-052-A

(Ref. Fig. 404/TASK 56-12-11-991-035, 405A/TASK 56-12-11-991-036-A)
J1 of 1.4 +1 -1 mm (0.0551 +0.0393 -0.0393 in.).
washer (67) of the correct thickness, related to the roller
supports (62) and (71).
(c) Release the lockwashers (82) and (84).
(d) Remove the circlips (70) and (63).
(e) Remove the nuts (69) and (64).
(f) Remove the lockwashers (82) and (84) and discard them.
(g) Remove the bottom roller supports (71) and (62).
____
(h) Install the adjustment washers (67) and (66).
(i) Make sure that the clearance J6 between the roller supports (62),

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 417
Feb 01/10

CES
Figure 405A/TASK 56-12-11-991-036-A

R

EFF : 053-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 418
Feb 01/10

CES
(j) Lubricate the lower roller supports (62) and (71) with COMMON
GREASE (Material No. 04-004), then install them.
(k) Install the new lockwasher (82) and lockwasher (84).
(l) Install the nuts (69) and (64). TORQUE to between 0.6 and 0.7
m.daN (53.09 and 61.94 lbf.in).
(m) Install the circlips (70) and (63).
(n) Install the sliding window and close it.
(o) Make sure that the top and bottom peripheral clearances J1 on the
again.

____
the locking pin (91) have an effect on the J1 and the J2
(3) Adjustment on the X axis :

on the X axis.
lbf.in) safety it with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-002A).

correct. If necessary do the adjustment procedure again.


R

EFF : 053-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 419
Feb 01/10

CES
(5) Temporary installation of the aft top rail.
(Ref. Fig. 403/TASK 56-12-11-991-032)
(a) Install the aft top rail (56), the bolts (54), (55) and the nuts
(57). Do not tighten the nuts (57).
**ON A/C 051-051,
Subtask 56-12-11-220-057
C. Check of the Clearances

(Ref. Fig. 404/TASK 56-12-11-991-035, 405/TASK 56-12-11-991-036)
(1) Close the sliding window. Make sure that the window moves easily.
(2) From points 1 to 11, make sure that the out-of-flush dimension A
between the sliding window and the frame is 0 +0.6 -2 mm (0.0000
+0.0236 -0.0787 in.) on the periphery of the window panel.
(3) If the out-of-flush dimension A is not correct, adjust as follows:
(a) Remove the circlips (63), (70), (79) and (80).
(b) Loosen the nuts (64), (69), (72) and (78).
(c) Turn the eccentrics (65), (68), (73) and (74) to get the
out-of-flush dimension A.
(d) TORQUE the nuts (64), (69), (72) and (78) to between 0.6 and 0.7
m.daN (53.09 and 61.94 lbf.in).
(e) Safety the nuts (64), (69), (72) and (78) with BONDING AND
(f) Install the circlips (63), (70), (79) and (80).
(4) Adjustment of the latches (90).
(b) If the clearance J2 is not in the tolerance, turn the eccentric

(c) Make sure that the clearance J2 between the latches (90) and the

R

EFF : 051-051, 053-099, 234-235, 239-249,
251-299, 305-399, 404-499, 501-509, 511-526,
56-12-11

Page 420
Feb 01/10
528-599,
CES
**ON A/C 052-052,
Subtask 56-12-11-220-057-A

R (Ref. Fig. 404/TASK 56-12-11-991-035, 405/TASK 56-12-11-991-036)
(2) Make sure that the out-of-flush dimension A between the sliding
window and the frame is:
- 0 +0.6 -2 mm (0.0000 +0.0236 -0.0787 in.) at points 1, 3, 5, 6, 8,
10 and 11.
- 0 +0.4 -2 mm (0.0000 +0.0157 -0.0787 in.) at points 2, 4, 7 and 9.
NOTE : Make sure that the difference between the smallest and the
____
largest value at points 2, 4, 7 and 9 is not more than 0.3 mm
(0.0118 in.).
m.daN (53.09 and 61.94 lbf.in).


R

EFF :

052-052, 56-12-11

Page 421
Nov 01/09

CES
R **ON A/C 053-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
Subtask 56-12-11-220-057-B

- 0 +0.6 -2 mm (0.0000 +0.0236 -0.0787 in.) at points 1, 3, 5, 6, 8,
10 and 11.
____
(0.0118 in.).
(a) Release the lockwashers (81) and (83).
(b) Remove the circlips (63), (70), (79) and (80).
(c) Loosen the nuts (64) and (69)
(e) Remove the lockwashers (81) and (83) and discard them.
(f) Install the new lockwasher (81) and new lockwasher (83).
(g) Install the nuts (72) and (78).
(h) Turn the eccentrics (65), (68), (73) and (74) to get the
(i) TORQUE the nuts (64), (69), (72) and (78) to between 0.6 and 0.7
m.daN (53.09 and 61.94 lbf.in).
(j) Safety the nuts (64), (69), (72) and (78) with the lockwashers
(81), (82), (83) and (84).
(k) Install the circlips (63), (70), (79) and (80).

R

EFF : 053-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 422
Feb 01/10

CES

R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-11-220-058
D. Adjustment of the Handle
(1) Check of the load necessary to operate the handle for opening.
NOTE : The load on the handle is directly related to the out-of-flush

____
adjustment of the window.
(a) Operate the sliding window. Measure the load on the handle
perpendicularly with a dynamometer.
(b) The load permitted on the handle is 20 +2 -3 daN (44.9617 +4.4961

-6.7442 lbf) . If the load is not in the tolerance, adjust the
sliding window again.
NOTE : We recommend that you adjust the window to get a load on

____
the handle near the maximum limit.
**ON A/C 051-058,
Subtask 56-12-11-820-056
E. Check of Locking of the Sliding Window in the Open Position

(Ref. Fig. 406/TASK 56-12-11-991-078)
(1) When you fully open the window, make sure that the locking lever
(101) engages in the rack (102).
(2) If the locking lever (101) does not engage in the rack (102), do the
steps that follow:
(a) Remove the lockwire and loosen the nuts (105).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 423
Feb 01/10

CES
Sliding Window - Check of Locking in Open Position

R

EFF :

051-058, 56-12-11

Page 424
Nov 01/09

CES

R

EFF :

051-058, 56-12-11

Page 425
Nov 01/09

CES
(b) Turn the rod (103) until the locking lever (101) engages in the
rack (102).
(c) Tighten the nuts (105).
(d) Safety the nuts (105) with MISCELLANEOUS (Material No. 19-010).
(3) If the locking lever (101) does not engage after these steps:
(c) Turn the eccentric (108) until the locking lever (101) engages in
the rack (102).
(d) Make sure that the clearance J7 between the rack (102) and the
side of the rail (104) is 0.5 mm (0.0196 in.) minimum.
If the clearance J7 is not in the tolerance, turn the rod until
the locking lever (101) engages in the rack (102).
(e) TORQUE the nut (107) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
(f) Safety the nut (107) with BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-002A).
(g) Install the circlip (106).
(4) Do a check of the adjustment on the X and Y axes.
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-11-210-059
F. Sealing Check
(2) Apply water to the periphery of the sliding window from the outer
side of the aircraft.
(3) After ten minutes, make sure that there is no water leakage at the
window frame.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 426
Feb 01/10

CES
(4) If water goes into the cockpit, make sure that the adjustments are
correct and that the seal is in the correct condition.
(5) Dry if necessary.
Subtask 56-12-11-914-051
G. Installation of the Aft Top Rail

(Ref. Fig. 403/TASK 56-12-11-991-032)
(1) Remove the nuts (57), the bolts (54), (55) and the aft upper rail
(56).
(2) Apply a thin layer of SEALANTS (Material No. 09-019) between the top
surface of the aft top rail (56) and the frame.
(3) Install the aft top rail (56) on its support.
(4) Install the bolts (54), (55) and the nuts (57) and tighten them.
(5) Remove the film that gives protection to the sliding window.
Subtask 56-12-11-420-057
H. Installation of the Lining Panels

(Ref. Fig. 401/TASK 56-12-11-991-031, 402/TASK 56-12-11-991-033)
(1) Installation of the sliding window lining (16)
R (a) Remove the blanking caps from the electrical connector(s).
(b) Connect the sensor (10).
(c) Lift the plate (17) and put the sliding window lining (16) in
position.
(d) Put the plate (17) in position, install the screws (12) and
tighten them.
(e) Install the screws (11) and tighten them.
(f) Install the washer (2) and the screw (3).
(g) Tighten the screw (3).
(h) Install the blanking plug (4).

R

EFF : 051-099, 234-235, 239-249, 251-299,
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Page 427
Feb 01/10

CES
(i) Open the sliding window.
(j) Install the guide (13) on the sliding window lining (16) with the
washer (14) and the screw (15).
(k) Tighten the screw (15).
(l) Install the washer (8) and the screw (9).
(m) Tighten the screw (9).
(n) Put the handle (6) in position.
(o) Install the washer (20) and the screw (21).
NOTE : Do not fully tighten the screw (21).

____
(p) Install the washer (18) and the screw (19).
(q) Tighten the screws (19) and (21).
(r) Put the pencil holder assembly (7) in position.
(s) Install the screw (5) and tighten it.
(2) Installation of the lining panel (29) 211KC (212KC)
(a) Install the duct (27) on the air outlet nozzle (22) and tighten
the clamp (28).
(b) Make sure that the seal (23) is in position on the lining panel
(29) 211KC (212KC).
(c) Install the lining panel (29) 211KC (212KC) on the brackets (26).
(d) Install the washers (25) and the screws (24).
(e) Tighten the screws (24).
(f) Lock the fastener (1).
(g) Install the lining panels 211BC (212BC) and 211FC (212FC).
(3) Installation of the lining panel (48) 211GW (212GW)
(a) Attach the electrical cable (46) to the lining panel (48) 211GW
(212GW).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 428
Feb 01/10

CES
(b) Install the clamp (43), the washer (44) and the screw (45) on the
support (47).
(c) Tighten the screw (45).
(d) Put the lining panel (48) 211GW (212GW) in position.
(e) Lock the fasteners (42).
(f) Install the washers (40) and the screws (41).
(g) Tighten the screws (41).
(h) Close the sliding window 8DG1 (8DG2) (Ref. TASK 56-12-11-410-
001).
Subtask 56-12-11-420-058
J. Installation of Component
(1) Install the map-table light (Ref. TASK 33-12-12-400-002).

FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Install the map-table light rheostats (Ref. TASK 33-12-18-400-001).

FOR 8DG1
39LE
FOR 8DG2
40LE
Subtask 56-12-11-865-059
K. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
Subtask 56-12-11-720-051
L. Test
(1) Do the test of the anti-icing and defogging system of the sliding
windows. (Ref. TASK 30-42-00-710-001)

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 429
Feb 01/10

CES
Subtask 56-12-11-110-058
M. Cleaning
(1) Clean the sliding window 8DG1 (8DG2) (Ref. TASK 56-10-00-110-003).
5. Close-up
________
Subtask 56-12-11-942-056
A. Close Access
items.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 430
Feb 01/10

CES
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
TASK 56-12-11-000-001
Removal of the Sliding Windows
_______
1. __________________
Reason for the Job

- to the glass windows (SGS (formerly SPS) supplier, P/N SPSA320-3-X-X or
SPSA320-4-X-X).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non-metallic scraper
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 431
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 56-12-11-991-065 Fig. 407
R 56-12-11-991-066 Fig. 408
R 56-12-11-991-067 Fig. 409
R
3. __________
Job Set-up
Subtask 56-12-11-941-066
A. Get Access
sliding window.
Subtask 56-12-11-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 8DG1
FOR 8DG2

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 432
Nov 01/09

CES
Subtask 56-12-11-020-066
(1) Remove the map table light installed on the sliding window lining
(Ref. TASK 33-12-12-000-002).
FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Remove the map table light rheostats installed on the sliding window
lining (Ref. TASK 33-12-18-000-001).
FOR 8DG1
39LE
FOR 8DG2
40LE
4. Procedure
_________
Subtask 56-12-11-020-067
A. Removal of the Lining Panels

(1) Removal of the lining panel (48) 211GW (212GW)
(b) Loosen the fasteners (42).
(c) Disengage the lining panel (48) 211GW (212GW).
(d) Remove the screw (45), the washer (44) and disengage the
(e) Remove the lining panel (48) 211GW (212GW).
(2) Removal of the lining panel (29) 211KC (212KC)
(a) Remove the lining panels (29) 211BC (212BC) and 211FC (212FC).
(b) Loosen the fastener (1).
(c) Remove the screws (24) and the washers (25) from the brackets
(26).

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 433
Nov 01/09

CES
R Figure 407/TASK 56-12-11-991-065

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 434
Nov 01/09

CES
R Figure 408/TASK 56-12-11-991-066

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 435
Nov 01/09

CES
(d) Loosen the clamp (28) and disconnect the duct (27).
(e) Remove the lining panel (29) 211KC (212KC).
(3) Removal of the sliding window lining (16)
(a) Open the sliding window 8DG1 (8DG2) (Ref. TASK 56-12-11-010-001).
(b) Remove the screw (5) and remove the pencil holder assembly (7).
(c) Remove the screw (21) and the washer (20).
(d) Remove the screw (19) and the washer (18).
(e) Remove the handle (6).
(f) Remove the screw (9) and the washer (8).
(g) Remove the screw (15) and the washer (14).
(h) Close the sliding window.
(i) Remove the blanking plug (4), remove the screw (3) and the washer
(2).
(j) Remove the screws (11).
(k) Remove the screws (12).
(l) Lift the plate (17) and remove the sliding window lining (16).
(m) Disconnect the electrical connector (9) from the receptacle.
R (n) Put blanking caps on the disconnected electrical connector(s).
Subtask 56-12-11-020-068
B. Removal of the Aft Upper Rail

(Ref. Fig. 409/TASK 56-12-11-991-067)
(1) Remove the bolts (54),(55) and the nuts (57).
(2) Remove the aft upper rail (56) from its support.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 436
Feb 01/10

CES
R Figure 409/TASK 56-12-11-991-067

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 437
Nov 01/09

CES
Subtask 56-12-11-020-070
C. Removal of the Sliding Window
CAUTION : BE CAREFUL WHEN YOU REMOVE THE SLIDING WINDOW.THE HANDLE IS

_______
SPRING -LOADED AND WILL MOVE SUDDENLY WHEN YOU REMOVE THE
WINDOW FROM THE TRACK. IF YOU ARE NOT CAREFUL THE HANDLE CAN
HIT YOU.
(1) Move the sliding window assembly until it touches the rear stop. Then
remove it.
Subtask 56-12-11-110-061
D. Cleaning

_______
DO NOT SMOKE.
(1) Remove the sealant with a non-metallic scraper from the aft upper
rail (56) and from its support.
(2) Clean the aft upper rail (56) and its support with the CLEANING
AGENTS (Material No. 11-003) and MISCELLANEOUS (Material No. 19-003).

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 438
Nov 01/09

CES
TASK 56-12-11-400-001
Installation of the Sliding Windows
_______
1. __________________
Reason for the Job

SPSA320-4-X-X).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-004 USA MIL-PRF-23827 TYPE I

SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)

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Page 439
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CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
66 adjustment washer 56-12-11 03 -285

66 adjustment washer 56-12-11 03C-285
67 adjustment washer 56-12-11 03 -285
67 adjustment washer 56-12-11 03C-285
81 lockwasher 56-12-11 02A-185
82 lockwasher 56-12-11 03C-185
83 lockwasher 56-12-11 02A-185
84 lockwasher 56-12-11 03C-185
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
40LE)
R 56-12-11-991-065 Fig. 407
R 56-12-11-991-066 Fig. 408
R 56-12-11-991-067 Fig. 409
R 56-12-11-991-068 Fig. 410
R **ON A/C 001-002,
R 56-12-11-991-069 Fig. 411
R **ON A/C 003-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
R 56-12-11-991-069-A Fig. 411A
R **ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
R 56-12-11-991-008 Fig. 412

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 440
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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 101-101,
R 56-12-11-991-079 Fig. 413

R
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
3. __________
Job Set-up
Subtask 56-12-11-869-053
Subtask 56-12-11-865-063
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 8DG1
FOR 8DG2

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 441
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CES
4. Procedure
_________
Subtask 56-12-11-420-064
A. Installation of the Sliding Window

_______
R (Ref. Fig. 409/TASK 56-12-11-991-067)
(1) Install the sliding window assembly in the rails (53) and (51). Move
the assembly to the closed position.
**ON A/C 001-002,
Subtask 56-12-11-820-054

J1 of:
- 2 -0.8 +0.8 mm (0.0787 -0.0314 +0.0314 in.) for the acrylic sliding
window (GKN (formerly LUCAS/ACT) supplier, P/N NH...) and for the
glass sliding window (PPG supplier, P/N NP...).
- 1.4 +1.0 -1.0 mm (0.0551 +0.0393 -0.0393 in.) for the glass sliding
window (SGS (formerly SPS) supplier, P/N SPSA320-3-X-X or
SPSA320-4-X-X).
(a) From points 1 to 11 measure the top peripheral clearance and the
washer (67) of the correct thickness, related to the roller
supports (62) and (71).
(c) Remove the circlips (70) and (63).

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 442
Nov 01/09

CES
INTENTIONALLY BLANK

R

56-12-11

Page 443
Feb 01/10

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 444
Nov 01/09

CES

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 445
Nov 01/09

CES
R Figure 411/TASK 56-12-11-991-069

R

EFF :

001-002, 56-12-11

Page 446
Nov 01/09

CES
(e) Remove the bottom roller supports (71) and (62).
____
(f) Install the adjustment washers (67) and (66).
(g) Make sure that the clearance J3 between the roller supports (62),
(h) Lubricate the bottom roller supports (71) and (62) with COMMON
GREASE (Material No. 04-004), and install them.
(i) Install the nuts (69) and (64). TORQUE to between 0.6 and 0.7
m.daN (53.09 and 61.94 lbf.in) and safety with BONDING AND
(j) Install the circlips (70) and (63).
(k) Install the sliding window and close it.
(l) Make sure that the top and bottom peripheral clearances J1 on the
again.

____
the locking pins (91) have an effect on the J1 and the J2

on the X axis.
lbf.in) and safety it with BONDING AND ADHESIVE COMPOUNDS

correct. If necessary, do the adjustment procedure again.

EFF :

001-002, 56-12-11

Page 447
Feb 01/10
R
CES
locking pins (91) is 0 +0 +0.1 mm (0.0000 +0.0000 +0.0039 in.)

(5) Temporary installation of the aft top rail

(Ref. Fig. 412/TASK 56-12-11-991-008)
(a) Install the top guide rail (56), the bolts (54), (55) and the
Subtask 56-12-11-220-066

(Ref. Fig. 410/TASK 56-12-11-991-068, 411/TASK 56-12-11-991-069)
- 0 +0.4 -2.4 mm (0.0000 +0.0157 -0.0944 in.) at points 1, 3, 5, 6,
8, 10 and 11 for the acrylic sliding window (GKN (formerly
LUCAS/ACT) supplier, P/N NH...) and for the glass sliding window
(PPG supplier, P/N NP...).
- 0 +0.6 -2.0 mm (0.0000 +0.0236 -0.0787 in.) at points 1, 3, 5, 6,
8, 10 and 11 for the glass sliding window (SGS (formerly SPS)
- 0 +0.4 -2.0 mm (0.0000 +0.0157 -0.0787 in.) at points 2, 4, 7 and
9.
____
(0.0118 in.).

R

EFF :

001-002, 56-12-11

Page 448
Feb 01/10

CES
Figure 411A/TASK 56-12-11-991-069-A

R

EFF : 003-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 449
Feb 01/10

CES
Figure 412/TASK 56-12-11-991-008

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 450
Feb 01/10
R
CES
m.daN (53.09 and 61.94 lbf.in).
(e) Safety them with BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
002A).

**ON A/C 003-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-820-054-A

J1 of:
- 2 -0.8 +0.8 mm (0.0787 -0.0314 +0.0314 in.) for the acrylic sliding
window (GKN LUCAS/ACT supplier, P/N NH...) and for the glass
sliding window (PPG supplier, P/N NP...).
- 1.4 +1.0 -1.0 mm (0.0551 +0.0393 -0.0393 in.) for the glass sliding
window (SGS (formerly SPS) supplier, P/N SPSA320-3-X-X or
SPSA320-4-X-X).
washer (67) of the correct thickness (related to the roller
supports (62) and (71)).
(c) Release the lockwashers (82) and (84).

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 451
Feb 01/10

CES
(d) Remove the circlips (70) and (63).
(e) Remove the nuts (69) and (64).
(f) Remove the lockwashers (82) and (84) and discard them.
(g) Remove the bottom roller supports (71) and (62).
____
(h) Install the adjustment washers (67) and (66).
(i) Make sure that the clearance J3 between the roller supports (62),
(j) Lubricate the bottom roller supports (71) and (62) with COMMON
GREASE (Material No. 04-004), and install them.
(k) Install the new lockwasher (82) and new lockwasher (84).
(l) Install the nuts (69) and (64). TORQUE to between 0.6 and 0.7
m.daN (53.09 and 61.94 lbf.in).
(m) Install the circlips (70) and (63).
(n) Install the sliding window and close it.
(o) Make sure that the top and bottom peripheral clearances J1 on the
Z axis are correct. If necessary, do the adjustment procedure
again.

____
the locking pin (91) have an effect on the J1 and the J2

on the X axis.

EFF : 003-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 452
Feb 01/10
R
CES
lbf.in) and safety it with BONDING AND ADHESIVE COMPOUNDS

correct. If necessary, do the adjustment procedure again.

(5) Temporary installation of the aft top rail

(Ref. Fig. 412/TASK 56-12-11-991-008)
(a) Install the top guide rail (56), the bolts (54), (55) and the
Subtask 56-12-11-220-066-A

- 0 +0.4 -2.4 mm (0.0000 +0.0157 -0.0944 in.) at points 1, 3, 5, 6,
8, 10 and 11 for the acrylic sliding window (GKN LUCAS/ACT
supplier, P/N NH...) and for the glass sliding window (PPG
supplier, P/N NP...).
- 0 +0.6 -2.0 mm (0.0000 +0.0236 -0.0787 in.) at points 1, 3, 5, 6,
- 0 +0.4 -2.0 mm (0.0000 +0.0157 -0.0787 in.) at points 2, 4, 7 and
9.
____
(0.0118 in.).

R

EFF : 003-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 453
Feb 01/10

CES
(a) Release the lockwashers (81) and (83).
(c) Loosen the nuts (64), (69).
(d) Remove the nuts (72), (78).
(e) Remove the lockwashers (81) and (83) and discard them.
(f) Install new lockwasher (81) and new lockwasher (83).
(g) Install the nuts (72), (78).
m.daN (53.09 and 61.94 lbf.in).
(j) Safety them with the lockwashers (81), (82), (83) and (84).

**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-220-065
(1) Check of the load necessary to operate the handle for opening

____

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 454
Feb 01/10
R
CES

-6.7442 lbf). If the load is not in the tolerance, adjust the

____
**ON A/C 001-049, 101-101,
Subtask 56-12-11-820-057
E. Check of Locking of the Sliding Window in the Open Position

(Ref. Fig. 413/TASK 56-12-11-991-079)
(1) When you fully open the window, make sure that the locking lever
(101) engages in the rack (102).
(2) If the locking lever (101) does not engage in the rack (102), do the
steps that follow:
(a) Remove the lockwire and loosen the nuts (105).
(b) Turn the rod (103) until the locking lever (101) engages in the
rack (102).
(c) Tighten the nuts (105).
(d) Safety the nuts (105) with MISCELLANEOUS (Material No. 19-010).
(3) If the locking lever (101) does not engage after these steps:
(c) Turn the eccentric (108) until the locking lever (101) engages in
the rack (102).
(d) Make sure that the clearance J7 between the rack (102) and the
side of the rail (104) is 0.5 mm (0.0196 in.) minimum.
If the clearance J7 is not in the tolerance, turn the rod until
the locking lever (101) engages in the rack (102).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 455
Feb 01/10
R
CES

R

EFF :

001-049, 101-101, 56-12-11

Page 456
Nov 01/09

CES

R

EFF :

001-049, 101-101, 56-12-11

Page 457
Nov 01/09

CES
(e) TORQUE the nut (107) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
(f) Safety the nut (107) with BONDING AND ADHESIVE COMPOUNDS
(g) Install the circlip (106).
(4) Do a check of the adjustment in the X and Y axes.
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-210-065
F. Sealing Check
window frame.
Subtask 56-12-11-914-053
G. Installation of the Aft Top Rail

(Ref. Fig. 409/TASK 56-12-11-991-067)
(1) Remove the nuts (57), the bolts (54), (55) and the aft top rail (56).
(2) Apply a thin layer of SEALANTS (Material No. 09-019) between the top
surface of the rail (56) and the frame.
(3) Install the aft top rail (56) on its support.
(4) Install the bolts (54),(55) and the nuts (57) and tighten them.
(5) Remove the film that gives protection to the sliding window.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 458
Feb 01/10
R
CES
Subtask 56-12-11-420-065
H. Installation of the Linings Panels

(Ref. Fig. 407/TASK 56-12-11-991-065, 408/TASK 56-12-11-991-066)
(1) Installation of the sliding window lining (16)
R (a) Remove the blanking caps from the electrical connector(s).
(b) Connect the sensor (10).
(c) Lift the plate (17) and put the sliding window lining (16) in
position.
(d) Put the plate (17) in position, install the screws (12) and
tighten them.
(e) Install the screws (11) and tighten them.
(f) Install the washer (2) and the screw (3).
(g) Tighten the screw (3).
(h) Install the blanking plug (4).
(i) Open the sliding window.
(j) Install the guide (13) on the sliding window lining (16) with the
(k) Tighten the screw (15).
(l) Install the washer (8) and the screw (9).
(m) Tighten the screw (9).
(n) Put the handle (6) in position.
(o) Install the washer (20) and the screw (21).
NOTE : Do not fully tighten the screw (21).

____
(p) Install the washer (18) and the screw (19).
(q) Tighten the screw (19) and (21).
(r) Put the pencil holder assembly (7) in position.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 459
Feb 01/10

CES
(s) Install the screw (5) and tighten it.
(2) Installation of the lining panel (29) 211KC (212KC)
(a) Install the duct (27) on the air outlet nozzle (22) and tighten
the clamp (28).
(b) Make sure that the seal (23) is in position on the lining panel
(29) 211KC (212KC).
(c) Install the lining panel (29) 211KC (212KC) on the brackets (26).
(d) Install the washers (25) and the screws (24).
(e) Tighten the screws (24).
(f) Lock the fastener (1).
(g) Install the lining panels 211BC (212BC) and 211FC (212FC).
(3) Installation of the lining panel (48) 211GW (212GW)
(a) Attach the electrical cable (46) to the lining panel (48) 211GW
(212GW).
(b) Install the clamp (43), the washer (44) and the screw (45) on the
support (47).
(c) Tighten the screw (45).
(d) Put the lining panel (48) 211GW (212GW) in position.
(e) Lock the fasteners (42).
(f) Install the washers (40) and the screws (41).
(g) Tighten the screws (41).
(h) Close the sliding window 8DG1 (8DG2) (Ref. TASK 56-12-11-410-
001).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 460
Feb 01/10
R
CES
Subtask 56-12-11-420-066
J. Installation of Component
(1) Install the map-table light (Ref. TASK 33-12-12-400-002).

FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Install the map-table light rheostats (Ref. TASK 33-12-18-400-001).

FOR 8DG1
39LE
FOR 8DG2
40LE
Subtask 56-12-11-865-064
K. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
Subtask 56-12-11-720-052
L. Test
(1) Do the test of the anti-icing and defogging system of the sliding
windows. (Ref. TASK 30-42-00-710-001)
5. Close-up
________
Subtask 56-12-11-110-062
A. Cleaning
(1) Clean the sliding window 8DG1 (8DG2) (Ref. TASK 56-10-00-110-003).
Subtask 56-12-11-942-061
B. Close Access
items.

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 461
Feb 01/10

CES
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
TASK 56-12-11-000-002-A
Removal of the Sliding Window Panel
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 2 suction cups
98D56103002001 1 WRENCH, REMOVAL - SLIDING WINDOW OF SPS
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 462
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-12-11-991-030 Fig. 414
56-12-11-991-029 Fig. 415
3. __________
Job Set-up
Subtask 56-12-11-941-062
A. Get Access
sliding window.
Subtask 56-12-11-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,

FOR 8DG1
FOR 8DG2

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 463
Feb 01/10

CES
Subtask 56-12-11-010-059
C. Get Access
(1) Put an access platform in position at the FWD passenger/crew door

831.
(2) Open the FWD passenger/crew door (Ref. TASK 52-10-00-010-001).
Subtask 56-12-11-020-060
D. Removal of Component
(1) Remove the map table light (Ref. TASK 33-12-12-000-002).

FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Remove the map table light rheostats (Ref. TASK 33-12-18-000-001).
FOR 8DG1
39LE
FOR 8DG2
40LE
Subtask 56-12-11-020-061
E. Removal of the Sliding Window Lining

(Ref. Fig. 414/TASK 56-12-11-991-030)
(1) Open the sliding window (Ref. TASK 56-12-11-010-001).
(2) Remove the screw (5) and remove the pencil holder assembly (7).
(3) Remove the screw (21) and the washer (20).
(5) Remove the handle (6).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 464
Feb 01/10

CES
Sliding Window lining
Figure 414/TASK 56-12-11-991-030

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 465
Feb 01/10

CES
(9) Remove the blanking plug (4), remove the screw (3) and the washer
(2).
(10) Remove the screws (11).
(12) Lift the plate (17) and remove the sliding window lining (16).
(13) Disconnect the electrical connector (10) from the receptacle.
R (14) Put blanking caps on the disconnected electrical connector(s).
4. Procedure
_________
Subtask 56-12-11-020-062
A. Removal of the Sliding Window Panel

(Ref. Fig. 415/TASK 56-12-11-991-029)
CAUTION : BE CAREFUL DURING THE REMOVAL/INSTALLATION OF EACH SLIDING

_______
WINDOW PANEL TO PREVENT INJURY TO PERSONS AND /OR DAMAGE.
MAKE SURE THAT THERE ARE SUFFICIENT PERSONS DURING THE
OPERATION. EACH WINDOW PANEL WEIGHS APPROXIMATELY 20Kg
(44.11b).
(1) Loosen the screws (32). Loosen the screw located behind the axis of
the control handle with the WRENCH, REMOVAL - SLIDING WINDOW OF SPS
(98D56103002001).
(2) Use 2 suction cups to hold and move the sliding window panel (30).
(3) Hold the window panel (30) in position and remove the screws (32),
the washers (33).
(4) Move the frame of the sliding window to the open position (the
sliding window panel (30) stays in position in its housing).
(5) Carefully remove the sliding window panel (30) and the retainer (31).
(6) Remove the sealant from the retainer (31) with a MISCELLANEOUS
(Material No. 19-003) soaked with CLEANING AGENTS (Material No. 11-
003).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 466
Feb 01/10

CES
Sliding Window Panel - Removal/Installation
Figure 415/TASK 56-12-11-991-029

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 467
Feb 01/10

CES
TASK 56-12-11-400-002-A
Installation of the Sliding Window Panel
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 4 non metallic shims 1.4 mm (0.0551 in.)
(0.00 to 9.00 lbf.ft)
98D56103002001 1 WRENCH, REMOVAL - SLIDING WINDOW OF SPS
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 468
Feb 01/10

CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52 lockwasher 56-12-11 02A-185

53 lockwasher 56-12-11 02A-185
54 lockwasher 56-12-11 03B-185
55 lockwasher 56-12-11 03B-185
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
40LE)
56-12-11-991-030 Fig. 414
56-12-11-991-029 Fig. 415
**ON A/C 051-052,
56-12-11-991-047 Fig. 416
R **ON A/C 053-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
56-12-11-991-047-A Fig. 416A

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 469
Feb 01/10

CES
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
3. __________
Job Set-up
Subtask 56-12-11-860-051
(1) Make sure that the access platforms are in position.
(2) Make sure that the FWD passenger/crew door is open.
Subtask 56-12-11-865-060
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,

FOR 8DG1
FOR 8DG2

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 470
Feb 01/10

CES
4. Procedure
_________
Subtask 56-12-11-110-059
A. Preparation for Installation
(1) Clean the housing of the sliding window panel with CLEANING AGENTS
(Material No. 11-003) and MISCELLANEOUS (Material No. 19-003).
Subtask 56-12-11-420-059
B. Installation of the Sliding Window Panel

(Ref. Fig. 415/TASK 56-12-11-991-029)

_______
(44.11b).
(1) Use 2 suction cups to move and hold the sliding window panel (30) in
position during installation in its frame.
(2) Put the sliding window panel (30) and the retainer (31) in position
in its housing.
(3) Move the frame of the sliding window to the closed position.
(4) Install four screws (32) at the four corners of the frame.
(5) Move the frame of the sliding window to the open position.
(6) Install all the screws (32) and washers (33) and tighten with your
hand.
(7) Install 4 non metallic shims between the sliding window panel (30)
and the retainer (31) to get a clearance A of 1.4 +1 -1 mm (0.0551
+0.0393 -0.0393 in.).
(8) Install the washers (33) and the screws (32) at the four corners of
the frame.
(9) Initially TORQUE the screws (32) to 0.2 m.daN (17.69 lbf.in). For the
screw (32) behind the axis of the control handle, use the WRENCH,
REMOVAL - SLIDING WINDOW OF SPS (98D56103002001).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 471
Feb 01/10

CES
(10) TORQUE the screws (32) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).
NOTE : You must TORQUE the screws (32) in a staggered pattern.

____
(11) Remove the non metallic shims.
(12) Apply SEALANTS (Material No. 09-016) in the peripheral gap.
(13) Clean the remaining sealing compound between the window panel (30)
and the retainer (31) with a MISCELLANEOUS (Material No. 19-003)
soaked with CLEANING AGENTS (Material No. 11-003).
**ON A/C 051-051,
Subtask 56-12-11-220-059
C. Check of the Clearance

(Ref. Fig. 416/TASK 56-12-11-991-047)
(1) Make sure that the sliding window is open.
(2) Do a check of the out-of-flush dimension C between the retainer (34)

and the sliding window panel (30).
NOTE : The clearance C (edge-clearance) between the window frame and

____
window panel shows a defect in the flat surfaces of the panel
and the frame.
The edge-clearance location is at the window panel/frame edge.
(a) Make sure that the out-of-flush dimension C between the retainer
(34) and the glass sliding window (30) is 0.6 +0.8 -0.7 mm
(0.0236 +0.0314 -0.0275 in.).
(4) From points 1 to 11, make sure that the out-of-flush dimension B is 0
+0.6 -2 mm (0.0000 +0.0236 -0.0787 in.) on the periphery of the
window panel.
(5) If the out-of-flush dimension B is not correct, adjust as follows:

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 472
Feb 01/10

CES
INTENTIONALLY BLANK

R

56-12-11

Page 473
Feb 01/10

CES

EFF :

051-052, 56-12-11

Page 474
Feb 01/10
R
CES

R

EFF :

051-052, 56-12-11

Page 475
Feb 01/10

CES
(c) Turn the eccentrics (40), (43), (48) and (49) to get the correct
out-of-flush dimension B.
m.daN (53.09 and 61.94 lbf.in).
locking pins (91) is 0 -0 +0.1 mm (0.0000 -0.0000 +0.0039 in.).
(c) If the clearance J2 is not in tolerance, turn the eccentric of

the locking pins (91) on the frame.
**ON A/C 052-052,
Subtask 56-12-11-220-059-A

(Ref. Fig. 416/TASK 56-12-11-991-047)


____
and the frame.
(0.0236 +0.0314 -0.0275 in.).

R

EFF :

051-052, 56-12-11

Page 476
Feb 01/10

CES
(4) Make sure that the out-of-flush dimension B between the sliding
- 0 +0.6 -2 mm (0.0000 +0.0236 -0.0787 in.) at points 1, 3, 5, 6, 8,
10 and 11
NOTE : You must make sure that the difference between the smallest
____
and the largest value at points 2, 4, 7 and 9 is not more than
0.3 mm (0.0118 in.).
(c) Turn the eccentrics (40), (43), (48) and (49) to get the correct
m.daN (53.09 and 61.94 lbf.in).


R

EFF :

052-052, 56-12-11

Page 477
Feb 01/10

CES
R **ON A/C 053-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
Subtask 56-12-11-220-059-B

(Ref. Fig. 416A/TASK 56-12-11-991-047-A)


____
and the frame.
(0.0236 +0.0314 -0.0275 in.).
- 0 +0.6 -2 mm (0.0000 +0.0236 -0.0787 in.) at points 1, 3, 5, 6, 8,
10 and 11
____
0.3 mm (0.0118 in.).
(a) Release the lockwashers (52), (53), (54) and (55).
(c) Remove the nuts (41), (44), (47) and (50).
(d) Remove the lockwashers (52), (53), (54) and (55) and discard
them.
(e) Install new lockwasher (52) and new lockwasher (53).

R

EFF : 053-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 478
Feb 01/10

CES
(f) Install new lockwasher (54) and new lockwasher (55).
(g) Install the nuts (41), (44), (47) and (50).
(h) Turn the eccentrics (40), (43), (48) and (49) to get the correct
m.daN (53.09 and 61.94 lbf.in).
(52), (53), (54) and (55).

R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-11-220-060
(1) Check of the load necessary to operate the handle

____


____

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 479
Feb 01/10

CES
Figure 416A/TASK 56-12-11-991-047-A12 (SHEET 1)

R

EFF : 053-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 480
Feb 01/10

CES

R

EFF : 053-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 481
Feb 01/10

CES
Subtask 56-12-11-210-061
E. Sealing Check
window frame.
(5) Dry, if necessary.
5. Close-up
________
Subtask 56-12-11-420-060
A. Installation of the Sliding Window Lining

(Ref. Fig. 414/TASK 56-12-11-991-030)
(1) Lift the plate (17) and put the sliding window lining (16) in
position.
(2) Put the plate (17) in position, install the screws (12) and tighten
them.
(3) Install the screws (11) and tighten them.
(4) Install the washer (2) and the screw (3).
(5) Tighten the screw (3).
(6) Install the blanking plug (4).
(8) Install the guide (13) on the sliding window lining (16) with the

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 482
Feb 01/10

CES
(12) Put the handle (6) in position.
NOTE : You must not fully tighten the screw (21).

____
(15) Tighten the screw (19) and (21).
(16) Put the pencil holder assembly (7) in position.
(17) Install the screw (5) and tighten it.
(19) Close the sliding window (Ref. TASK 56-12-11-410-001).
Subtask 56-12-11-420-061
B. Installation of Component
(1) Install the map table light (Ref. TASK 33-12-12-400-002).

FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Install the map table light rheostats (Ref. TASK 33-12-18-400-001).
FOR 8DG1
39LE
FOR 8DG2
40LE
Subtask 56-12-11-865-061
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 483
Feb 01/10

CES
Subtask 56-12-11-710-051
D. Test
(1) Do the operational test of the anti-icing and defogging of the

sliding windows (Ref. TASK 30-42-00-710-001).
Subtask 56-12-11-110-060
E. Cleaning of the Sliding Window
(1) Clean the sliding window (Ref. TASK 56-10-00-110-003).
Subtask 56-12-11-942-057
F. Close Access
(1) Close the FWD passenger/crew door (Ref. TASK 52-10-00-410-001).
items.

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 484
Feb 01/10

CES
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
TASK 56-12-11-000-002
Removal of the Sliding Window Panel
_______
1. __________________
Reason for the Job

- to the glass windows (PPG supplier, P/N NP...).
SPSA320-4-X-X).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 2 locating pins dia. 4.8 mm (0.19 in.), length 50 mm
(1.96 in.)
98D56103002000 1 WRENCH,REMOVAL-SLIDING WINDOW

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 485
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-12-11-991-071 Fig. 417
56-12-11-991-072 Fig. 418
56-12-11-991-073 Fig. 419
3. __________
Job Set-up
Subtask 56-12-11-941-067
A. Get Access
sliding window.
Subtask 56-12-11-010-060
B. Get Access
(1) Put an access platform in position at the FWD passenger/crew door

831.
(2) Open the FWD passenger/crew door (Ref. TASK 52-10-00-010-001).
Subtask 56-12-11-865-065
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 8DG1
FOR 8DG2

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 486
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 56-12-11-020-071
D. Removal of Component
(1) Remove the map table light (Ref. TASK 33-12-12-000-002).

FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Remove the map table light rheostats (Ref. TASK 33-12-18-000-001).
FOR 8DG1
39LE
FOR 8DG2
40LE
Subtask 56-12-11-020-072
E. Removal of the Sliding Window Lining

(Ref. Fig. 417/TASK 56-12-11-991-071)
(1) Open the sliding window (Ref. TASK 56-12-11-010-001).
(2) Remove the screw (5) and remove the pencil holder assembly (7).
(5) Remove the handle (6).
(9) Remove the blanking plug (4), remove the screw (3) and the washer
(2).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 487
Feb 01/10
R
CES
Sliding Window Lining
Figure 417/TASK 56-12-11-991-071

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 488
Feb 01/10
R
CES
(12) Lift the plate (7) and remove the sliding window lining (16).
(13) Disconnect the electrical connector (10) from the receptacle.
R (14) Put blanking caps on the disconnected electrical connector(s).
4. Procedure
_________
Subtask 56-12-11-020-073
A. Removal of the Sliding Window Panel

_______
(44.11b).
(1) Removal of the acrylic windows (GKN (formerly LUCAS/ACT) supplier,

P/N NH...) and glass windows (PPG supplier, P/N NP...).
(Ref. Fig. 418/TASK 56-12-11-991-072)
NOTE : The attachment holes on the periphery of the window panel are
____
identified by numbers 1 to 63.
(a) Open the sliding window .
(b) Loosen the nuts (30). Do not loosen the nuts at positions 17 and
18.
(c) Hold the nuts (30) with a WRENCH,REMOVAL-SLIDING WINDOW

(98D56103002000) (98D56103002200) and (98D56103002201) at
positions 17 and 18, and loosen the screws (32).
(d) Remove the nuts (30) and the screws (32) at positions 28 and 60.
(e) Install 2 locating pins dia. 4.8 mm (0.19 in.), length 50 mm

(1.96 in.) at positions 28 and 60.
(f) Remove the remaining nuts (30) and screws (32).
(g) Close the sliding window. Use 2 suction cups to hold and move the
sliding window panel (31).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 489
Feb 01/10

CES
Sliding Window Panel (GKN (Formerly LUCAS/ACT) and PPG Suppliers) -
Removal/Installation
Figure 418/TASK 56-12-11-991-072

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,

56-12-11 Page 490
Feb 01/10
R
CES
(h) Remove the two locating pins at positions 28 and 60 and remove
the sliding window panel (31).
(i) Move the frame of the sliding window to the open position (the
(j) Remove the sliding window panel (31) carefully.
(2) Removal of the glass windows (SGS (formerly SPS) supplier, P/N
SPSA320-3-X-X or SPSA320-4-X-X)
(Ref. Fig. 419/TASK 56-12-11-991-073)
____
(a) Open the sliding window.
(b) Loosen the screws (30).
(c) Use 2 suction cups to hold and move the sliding window panel
(32).
(d) Hold the sliding window panel (31) in position and remove the
screws (30) and the washers (31).
(e) Move the frame of the sliding window to the open position (the
(f) Remove the sliding window panel (32) carefully.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 491
Feb 01/10
R
CES
Sliding Window Panel (SGS (Formerly SPS) Supplier) - Removal/Installation
Figure 419/TASK 56-12-11-991-073

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 492
Feb 01/10
R
CES
TASK 56-12-11-400-002
Installation of the Sliding Window Panel
_______
1. __________________
Reason for the Job

SPSA320-4-X-X).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(1.96 in.)
(1.96 in.)
(0.00 to 9.00 lbf.ft)
98D56103002000 1 WRENCH,REMOVAL-SLIDING WINDOW
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 493
Feb 01/10
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52 lockwasher 56-12-11 02A-185

53 lockwasher 56-12-11 02A-185
54 lockwasher 56-12-11 03C-185
55 lockwasher 56-12-11 03C-185
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Defogging
40LE)
56-12-11-300-002 Repair of the Edge Seal of the Acrylic Sliding-Window
Panel
56-12-11-991-071 Fig. 417
56-12-11-991-072 Fig. 418
56-12-11-991-073 Fig. 419
56-12-11-991-074 Fig. 420
3. __________
Job Set-up
Subtask 56-12-11-860-052
(1) Make sure that the access platforms are in position.
(2) Make sure that the FWD passenger/crew door is open.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 494
Feb 01/10
R
CES
Subtask 56-12-11-865-066
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR 8DG1
FOR 8DG2
4. Procedure
_________
Subtask 56-12-11-210-068
A. Inspection of the edge seal of the acrylic sliding-window panel (GKN ACT
supplier)
(1) Do a detailed inspection of the edge seal of the acrylic

sliding-window panel.
(2) Make sure that there are no bulges or tears on the seal.
(3) If you find damage, repair the sliding window panel (Ref. TASK 56-12-
11-300-002).
Subtask 56-12-11-110-063
B. Preparation for Installation
(1) Clean the housing of the sliding window panel with CLEANING AGENTS
(Material No. 11-003) and MISCELLANEOUS (Material No. 19-003).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 495
Feb 01/10
R
CES
Subtask 56-12-11-420-067
C. Installation of the Sliding Window Panel

_______
(44.11b).
(1) Installation of the acrylic sliding-window panel (GKN (formerly

LUCAS/ACT) supplier, P/N NH...) and glass sliding-window panel (PPG
supplier, P/N NP...).
(Ref. Fig. 418/TASK 56-12-11-991-072)
____
(a) Use 2 suction cups to move and hold the sliding window panel (31)
in position during installation in its frame.
(b) Put the sliding window panel (31) in position in its housing.
(c) Move the frame of the sliding window to the closed position.
(d) Installation of the pins:
1
_ For the acrylic sliding windows (GKN (formerly LUCAS/ACT)
supplier P/N NH...), install 2 locating pins dia. 5.5 mm (0.19
in.), length 50 mm (1.96 in.) at positions 28 and 60 to hold
the sliding window panel (31) in position.
2
_ For the glass sliding windows (PPG supplier, P/N NP...),
install 2 locating pins dia. 4.8 mm (0.19 in.), length 50 mm
(1.96 in.) at positions 28 and 60 to hold the sliding window
panel (31) in position.
(e) Move the frame of the sliding window to the open position.
(f) Do a check of the interface clearance C between the sliding

window panel (31) and the frame (33).
(Ref. Fig. 420/TASK 56-12-11-991-074)
1
_ Make sure that the interface through-clearance C is 2 mm
(0.0787 in.) maximum.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 496
Feb 01/10
R
CES
NOTE : The check of the interface clearance C is not
____
applicable to the acrylic sliding window (GKN (formerly
LUCAS/ACT) supplier, P/N NH...).
(g) Install the screws (32) and the nuts (30). Do not install screws
at positions 28 and 60.
(h) TORQUE the nuts (30) at the attachment holes in this sequence:
44, 43, 45, 42, 46, 41, 47, 40, 48, 39, 49, 38, 50, 37, 51, 36,
52, 35, 53, 34, 54.
1
supplier, P/N NH...), TORQUE to between 0.27 and 0.30 m.daN
(23.89 and 26.54 lbf.in).
2
TORQUE to between 0.30 and 0.35 m.daN (26.54 and 30.97
lbf.in).
(i) Remove the two pins and install the screws (32) and the nuts
(30).
(j) Do not loosen the nuts (30). Do a check of the torque on the
forward edge of the sliding window panel in this sequence: 44,
43, 45, 42, 46, 41, 47, 40, 48, 39, 49, 38, 50, 37, 51, 36, 52,
35, 53, 34, 54.
(k) TORQUE the remaining nuts (30) at the attachment holes in this
sequence: 55, 33, 56, 32, 57, 31, 58, 30, 29, 59, 28, 27, 60, 26,
25, 61, 24, 23, 22, 62, 21, 20, 63, 19, 18, 17, 1, 16, 2, 15, 3,
14, 4, 13, 5, 12, 6, 11, 7, 10, 8, 9.
1
(23.89 and 26.54 lbf.in).
2
lbf.in).
(l) Hold the nuts (30) with the WRENCH,REMOVAL-SLIDING WINDOW

(98D56103002200) at position 17 and the WRENCH,REMOVAL-SLIDING
WINDOW (98D56103002201) at position 18 and TORQUE the screws
(32).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 497
Feb 01/10
R
CES

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 498
Feb 01/10
R
CES

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 499
Feb 01/10
R
CES
1
(28.67 and 31.85 lbf.in).
2
lbf.in).
(2) Installation of the glass sliding-window panel (SGS (formerly (SPS)

supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X)
(Ref. Fig. 419/TASK 56-12-11-991-073)
(a) Use 2 suction cups to move and hold the sliding window panel (32)
in position during installation in its frame.
(b) Put the sliding window panel (32) in position in its housing.
(c) Move the frame of the sliding window to the closed position.
(d) Install four screws (30) at the four corners of the frame.
(e) Move the frame of the sliding window to the open position.
(f) Do a check of the interface clearance C between the sliding

window panel (31) and the frame (33).
(Ref. Fig. 420/TASK 56-12-11-991-074)
1
_ Make sure that the interface through-clearance C is 0.3 mm
(0.0118 in.) maximum.
(g) Install all the screws (30) and the washers (31) and tighten the
screws (30) with your hand.
(h) In a staggered pattern, initially TORQUE the screws (30) to 0.2

m.daN (17.69 lbf.in).
(i) In a staggered pattern, finally TORQUE the screws (30) to between

0.30 and 0.40 m.daN (26.54 and 35.39 lbf.in).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A400
Feb 01/10
R
CES
Subtask 56-12-11-220-067
D. Check of the Clearance

(Ref. Fig. 420/TASK 56-12-11-991-074)
(2) Do a check of the interface clearance C between the sliding window

panel (31) and the frame (33).
NOTE : The clearance C (through and edge-clearance) between the

____
window frame and the window panel shows a defect in the flat
surfaces of the panel and the frame.
The through-clearance is an edge-clearance that continues
through the frame.
(a) Make sure that the clearance C is:
1
_ For the acrylic sliding window (GKN (formerly LUCAS/ACT)
- before amendment C, through-clearance C of 0.4 mm (0.0157
in.)
- after amendment C, through-clearance C of 1 mm (0.0393 in.)
maximum.
2
_ For the glass sliding window (PPG supplier, P/N NP...)
- through-clearance C of 0.3 mm (0.0118 in.) maximum
- edge-clearance C of 0.5 mm (0.0196 in.) maximum.
3
_ For the glass sliding window (SGS (formerly SPS) supplier, P/N
SPSA320-3-X-X or SPSA320-4-X-X).
- edge-clearance C of 0.2 mm (0.0078 in.) maximum.
(3) Do a check of the out-of-flush dimension D between the retainer (34)

NOTE : Clearance D is only applicable to the glass sliding window

____
(SGS (formerly SPS) supplier, P/N SPSA320-3-X-X or
SPSA320-4-X-X).
(a) Make sure that the out-of-flush dimension D between the retainer
(0.0196 +0.0314 -0.0748 in.).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A401
Feb 01/10
R
CES
- 0 +0.4 -2.4 mm (0.0000 +0.0157 -0.0944 in.) at points 1, 3, 5, 6,
8, 10 and 11 for the acrylic sliding window (GKN (formerly
LUCAS/ACT) supplier, P/N NH...) and the glass sliding window (PPG
supplier, P/N NP...)
- 0 +0.6 -2.0 mm (0.0000 +0.0236 -0.0787 in.) at points 1, 3, 5, 6,
- 0 +0.4 -2.0 mm (0.0000 +0.0157 -0.0787 in.) at points 2, 4, 7, and
9.
____
0.3 mm (0.0118 in.).
(a) Release the lockwashers (52), (53), (54) and (55).
(c) Remove the nuts (41), (44), (47) and (50).
(d) Remove the lockwashers (52), (53), (54) and (55) and discard
them.
(e) Install the new lockwasher (52) and new lockwasher (53).
(f) Install the new lockwasher (54) and new lockwasher (55).
(g) Install the nuts (41), (44), (47) and (50).
m.daN (53.09 and 61.94 lbf.in).
(52), (53), (54) and (55).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A402
Feb 01/10
R
CES

Subtask 56-12-11-220-068
E. Adjustment of the Handle
(1) Check of the load necessary to operate the handle

____


____
Subtask 56-12-11-210-066
F. Sealing Check
side of the aircraft
window frame.
(5) Dry, if necessary.

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A403
Feb 01/10
R
CES
5. Close-up
________
Subtask 56-12-11-420-068
A. Installation of the Sliding Window Lining

(Ref. Fig. 417/TASK 56-12-11-991-071)
NOTE : The acrylic window panel (GKN (formerly LUCAS/ACT) supplier), the
____
glass window panel (PPG supplier) and the glass window (SGS
(formerly SPS) supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X) are
interchangeable.
If you remove an acrylic window panel and you install a glass
window panel (or if you remove a glass window panel and you
install an acrylic window panel):
- the P/N of the sliding window assembly must show this change.
Thus, before you install the sliding window lining, you must
change the identification placard found on the window frame.
(1) Lift the plate (17) and put the sliding window lining (16) in
position.
(2) Put the plate (17) in position, install the screws (12) and tighten
them.
(3) Install the screws (11) and tighten them.
(6) Install the blanking plug (4).
(8) Install the guide (13) on the sliding window lining (16) with the

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A404
Feb 01/10
R
CES
NOTE : You must not fully tighten the screw (21).

____
(15) Tighten the screw (19) and (21).
(16) Put the pencil holder assembly (7) in position.
(17) Install the screw (5) and tighten it.
(19) Close the sliding window (Ref. TASK 56-12-11-410-001).
Subtask 56-12-11-420-069
B. Installation of Component
(1) Install the map table light (Ref. TASK 33-12-12-400-002).

FOR 8DG1
41LE
FOR 8DG2
42LE
(2) Install the map table light rheostats (Ref. TASK 33-12-18-400-001).
FOR 8DG1
39LE
FOR 8DG2
40LE
Subtask 56-12-11-865-067
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
Subtask 56-12-11-710-052
D. Test
(1) Do the operational test of the anti-icing and defogging of the

sliding windows (Ref. TASK 30-42-00-710-001).

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A405
Feb 01/10

CES
Subtask 56-12-11-110-064
E. Cleaning of the Sliding Window
(1) Clean the sliding window (Ref. TASK 56-10-00-110-003).
Subtask 56-12-11-942-062
F. Close Access
(1) Close the FWD passenger/crew door (Ref. TASK 52-10-00-410-001).
items.

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A406
Feb 01/10

CES
**ON A/C ALL
TASK 56-12-11-000-003
Removal of the Sliding Window Seal
_______
1. __________________
Reason for the Job

supplier, P/N SPSA320...).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-12-11-000-002 Removal of the Sliding Window Panel
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
56-12-11-991-020 Fig. 421
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
56-12-11-991-020-A Fig. 421A

EFF :

ALL 56-12-11

Page A407
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-941-060
A. Get Access
sliding window.
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-11-941-060-A
A. Get Access
(1) Put the access platform in position at zone 210 in front of the
sliding window.
**ON A/C ALL
Subtask 56-12-11-865-076
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL


R

EFF :

ALL 56-12-11

Page A408
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-010-058
C. Not Applicable
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-11-010-058-A
(1) Remove the sliding window panel and the retainer (Ref. TASK 56-12-11-
000-002).
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-020-055
A. Removal of the Seal

(Ref. Fig. 421/TASK 56-12-11-991-020)
(1) Pull the seal (40) away from the retainer (41).
(2) Remove and discard the seal (40).

R

EFF :

ALL 56-12-11

Page A409
Feb 01/10

CES
Sliding Window Seal - Removal/Installation
Figure 421/TASK 56-12-11-991-020

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A410
Feb 01/10

CES
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
Subtask 56-12-11-020-055-A
A. Removal of the Seal

(Ref. Fig. 421A/TASK 56-12-11-991-020-A)
(1) Pull the seal (40) away from the retainer (41).
(2) Remove and discard the seal (40).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page A411
Feb 01/10

CES
Sliding Window Seal - Removal/Installation
Figure 421A/TASK 56-12-11-991-020-A

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page A412
Feb 01/10

CES
**ON A/C ALL
TASK 56-12-11-400-003
Installation of the Sliding Window Seal
_______
1. __________________
Reason for the Job

supplier, P/N SPSA320...).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific scotch brite
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-004 AIB AIMS-04-05-003

ADHESIVE SEALANT (Ref. 20-31-00)
Material No. 08-018 USA MMM-A-121
SOLVENT-BASED SYNTHETIC RUBBER ADHESIVE
(Ref. 20-31-00)

EFF :

ALL 56-12-11

Page A413
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-12-11-400-002 Installation of the Sliding Window Panel
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
56-12-11-991-020 Fig. 421
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
56-12-11-991-020-A Fig. 421A
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-941-063
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
Subtask 56-12-11-941-063-A
(2) Make sure that the sliding window panel and the retainer are removed
(Ref. TASK 56-12-11-000-002).

R

EFF :

ALL 56-12-11

Page A414
Feb 01/10

CES
**ON A/C ALL
Subtask 56-12-11-865-077
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL
FOR 8DG1
FOR 8DG2
4. Procedure
_________
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-914-052

(Ref. Fig. 421/TASK 56-12-11-991-020)
(1) Lightly rub the retainer area (41) which contains the seal (40) with
a scotch brite.
(2) Clean the surfaces and remove the grease with CLEANING AGENTS
(Material No. 11-003) and a MISCELLANEOUS (Material No. 19-003).
(3) Lightly rub the seal surfaces which touch the retainer (41).

R

EFF :

ALL 56-12-11

Page A415
Feb 01/10

CES
(4) On the surfaces of the seal (40), apply:
(a) BONDING AND ADHESIVE COMPOUNDS (Material No. 08-018) for the seal
P/N D531112462xx (Black color).
(b) BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) for the seal
P/N D53111248200 or D531200002xx (Light gray color).
(5) Let the adhesive compound become almost dry.
Subtask 56-12-11-420-055
B. Installation of the Seal

(Ref. Fig. 421/TASK 56-12-11-991-020)
(1) Put the seal (40) in position.
(2) Put a strong force on the seal (40) for 30 minutes.
(3) Make sure that there is no remaining adhesive compound on the

retainer.
(4) Make sure that the external lip of the seal (40) moves freely around
the retainer (41).
Subtask 56-12-11-210-062
C. Sealing Check
(1) Close the sliding window
(2) Apply water to the periphery of the sliding window from the outside
of the aircraft
(3) Wait ten minutes and make sure that there is no water leakage at
level of the window frame.

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A416
Feb 01/10

CES
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
Subtask 56-12-11-914-052-A

(Ref. Fig. 421A/TASK 56-12-11-991-020-A)
(1) Lightly rub the retainer area (41) which contains the seal (40) with
a scotch brite.
(2) Clean the surfaces and remove the grease with CLEANING AGENTS
(Material No. 11-003) and a MISCELLANEOUS (Material No. 19-003).
(3) Lightly rub the seal surfaces which touch the retainer (41).
(4) On the surface of the seal (40), apply:
(a) BONDING AND ADHESIVE COMPOUNDS (Material No. 08-018) for the seal
P/N D531112462xx (Black color).
(b) BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) for the seal
P/N D53111248200 or P/N D531200002xx (Light gray color).
(5) Let the adhesive compound become almost dry.
Subtask 56-12-11-420-055-A
B. Installation of the Seal

(Ref. Fig. 421A/TASK 56-12-11-991-020-A)
(1) Put the seal (40) in position.
(2) Put a strong force on the seal (40) for 30 minutes.
(3) Make sure that there is no remaining adhesive compound on the

retainer.
(4) Make sure that the external lip of the seal (40) moves freely around
the retainer (41).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page A417
Feb 01/10

CES
Subtask 56-12-11-210-062-A
C. Sealing Check
(1) Close the sliding window
(2) Apply water to the periphery of the sliding window from the outside
of the aircraft
(3) Wait ten minutes and make sure that there is no water leakage at
level of the window frame.
**ON A/C ALL
5. Close-up
________
Subtask 56-12-11-865-078
breaker(s):
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
Subtask 56-12-11-410-057
B. Close Access
items.

R

EFF :

ALL 56-12-11

Page A418
Feb 01/10

CES
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,
R 511-526, 528-599,
Subtask 56-12-11-410-057-A
B. Close Access
items.
(2) Install the sliding window panel and the retainer (Ref. TASK 56-12-
11-400-002).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page A419
Feb 01/10

CES
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
TASK 56-12-11-000-004-A
Removal of the Retainer/Gasket Assembly
1. __________________
Reason for the Job

- to the glass windows (PPG supplier, P/N NP...).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-12-11-991-080 Fig. 422
3. __________
Job Set-up
Subtask 56-12-11-020-076
A. Removal of the Sliding Window Panel.
(1) Remove the sliding window panel from aircraft and moving frame
(Ref. TASK 56-12-11-000-002).
4. Procedure
_________
Subtask 56-12-11-020-077
A. Removal of the Retainer/Gasket Assembly.
(1) Remove damaged retainer/gasket assembly from window and discard it.
(Ref. Fig. 422/TASK 56-12-11-991-080)

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A420
Feb 01/10
R
CES
INTENTIONALLY BLANK

R

56-12-11

Page A421
Feb 01/10

CES
Retainer/Gasket Assembly

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A422
Feb 01/10
R
CES
Retainer/Gasket Assembly

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A423
Feb 01/10
R
CES
TASK 56-12-11-400-004-A
Installation of the Retainer/Gasket Assembly
1. __________________
Reason for the Job

2. ______________________
A. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 retainer 56-12-11 06 -010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-12-11-400-002 Installation of the Sliding Window Panel

56-12-11-991-080 Fig. 422
3. __________
Job Set-up
Subtask 56-12-11-860-054
A. Make sure that the aircraft is in the same configuration as for the
removal task
4. Procedure
_________
Subtask 56-12-11-420-072
A. Installation of the Retainer/Gasket Assembly
(1) Install the new retainer/gasket assembly on the sliding window panel:
(Ref. Fig. 422/TASK 56-12-11-991-080)
- for the left sliding window (8DG1):
retainer (1),
- for the right sliding window (8DG2):

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A424
Feb 01/10

CES
retainer (1).
5. Close-up
________
Subtask 56-12-11-420-073
A. Installation of the Sliding Window Panel
(1) Install the sliding window panel into moving frame (Ref. TASK 56-12-
11-400-002).

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page A425
Feb 01/10

CES
SLIDING WINDOWS (8DG1,8DG2) - INSPECTION/CHECK
______________________________________________
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
TASK 56-12-11-200-001-A
Inspection of the Sliding Windows
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tester SJ201
56-12-11-991-038 Fig. 601
56-12-11-991-039 Fig. 602
56-12-11-991-040 Fig. 603
56-12-11-991-041 Fig. 604
56-12-11-991-042 Fig. 605
56-12-11-991-044 Fig. 606
56-12-11-991-043 Fig. 607
56-12-11-991-045 Fig. 608

EFF :

ALL 56-12-11

Page 601
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 051-099,
56-12-11-991-082 Fig. 609
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
3. __________
Job Set-up
Subtask 56-12-11-941-064
A. Get Access
(2) Clean the sliding windows (Ref. TASK 56-10-00-110-003).
(3) Open the sliding windows (Ref. TASK 56-12-11-010-001).
Subtask 56-12-11-865-070
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,


R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 602
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 56-12-11-210-063
A. Inspection of the Sliding Window Seal
(2) Make sure that the surface of the seal that touches the windows is
not damaged.
Subtask 56-12-11-220-063
B. Inspection of the Sliding Windows
NOTE : Impaired: in inspection table , the word impaired refers to

____
on visility.
If visibility is impaired, a maintenance action is necessary
(replacement of the window panel).
The pilot and maintenance personnel must make a decision about
when to do this maintenance action.
(1) Do an inspection of the glass sliding window for:
(a) Cracks
(Ref. Fig. 601/TASK 56-12-11-991-038)
(b) Scratches
(Ref. Fig. 602/TASK 56-12-11-991-039)

____
the scratches:
00-200-004).
(c) Chips
(Ref. Fig. 603/TASK 56-12-11-991-040)
(d) Delamination
(Ref. Fig. 604/TASK 56-12-11-991-041)

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 603
Feb 01/10

CES
Glass Sliding Window - Permitted Damage
Figure 601/TASK 56-12-11-991-038

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 604
Feb 01/10

CES
Figure 602/TASK 56-12-11-991-039

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 605
Feb 01/10

CES
Figure 603/TASK 56-12-11-991-040

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 606
Feb 01/10

CES
Figure 604/TASK 56-12-11-991-041

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 607
Feb 01/10

CES
(e) Bubbles
(Ref. Fig. 605/TASK 56-12-11-991-042)
(f) Discoloration
(Ref. Fig. 605/TASK 56-12-11-991-042)
(g) Transparency
(Ref. Fig. 605/TASK 56-12-11-991-042)
(h) Interlayer microflakes

(Ref. Fig. 606/TASK 56-12-11-991-044)
(i) Burn spots

(Ref. Fig. 607/TASK 56-12-11-991-043)
(2) Do a check for burn spots.

(Ref. Fig. 608/TASK 56-12-11-991-045)
(a) Put a light source at 45 deg. to the outer surface of the window
panel.
(b) Do a check of the bus bar for burn spots.
**ON A/C 051-099,
Subtask 56-12-11-220-070
C. Inspection of the Sliding Window Handle
(1) Do an inspection of the sliding window handle for:
(a) Cracks
(Ref. Fig. 609/TASK 56-12-11-991-082)
R **ON A/C 051-099, 234-235, 239-249, 251-299, 305-399, 404-499, 501-509,

R 511-526, 528-599,
5. Close-up
________
Subtask 56-12-11-865-071
breaker(s):

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 608
Feb 01/10

CES
Figure 605/TASK 56-12-11-991-042

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 609
Feb 01/10

CES
Figure 606/TASK 56-12-11-991-044

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 610
Feb 01/10

CES
Glass Sliding Windows - Permitted Damage
Figure 607/TASK 56-12-11-991-043

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 611
Feb 01/10

CES
Glass Sliding Window - Burn Spot Inspection Procedure
Figure 608/TASK 56-12-11-991-045

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 612
Feb 01/10

CES
Sliding Window Handle - Permitted Damage
R Figure 609/TASK 56-12-11-991-082

R

EFF :
201-220,
001-049, 051-099, 101-105, 151-199, 56-12-11

Page 613
Nov 01/09

CES
Subtask 56-12-11-942-059
B. Close Access
(2) Close the sliding windows (Ref. TASK 56-12-11-410-001).

R

EFF : 051-099, 234-235, 239-249, 251-299,
305-399, 404-499, 501-509, 511-526, 528-599,
56-12-11

Page 614
Feb 01/10

CES
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
TASK 56-12-11-200-001
Inspection of the Sliding Windows
_______
1. __________________
Reason for the Job

SPSA320-4-X-X).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific hand-held magnifying glass

No specific metal scale 150 mm (5.9 in.) long
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tester SJ201
R **ON A/C 001-049, 101-105, 151-199, 201-220,
R 56-12-11-991-082 Fig. 609

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 615
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
R 56-12-11-991-048 Fig. 610

R 56-12-11-991-049 Fig. 611
R 56-12-11-991-050 Fig. 612
R 56-12-11-991-051 Fig. 613
R 56-12-11-991-052 Fig. 614
R 56-12-11-991-053 Fig. 615
R 56-12-11-991-054 Fig. 616
R 56-12-11-991-055 Fig. 617
R 56-12-11-991-056 Fig. 618
R 56-12-11-991-057 Fig. 619
R 56-12-11-991-058 Fig. 620
R 56-12-11-991-059 Fig. 621
R 56-12-11-991-060 Fig. 622
R 56-12-11-991-061 Fig. 623
R 56-12-11-991-062 Fig. 624
R 56-12-11-991-063 Fig. 625
R 56-12-11-991-064 Fig. 626
R
3. __________
Job Set-up
Subtask 56-12-11-941-065
A. Get Access
(2) Clean the sliding windows (Ref. TASK 56-10-00-110-003).

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 616
Nov 01/09

CES
Subtask 56-12-11-865-072
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 56-12-11-210-064
A. Inspection of the Sliding Window Seal
(2) Make sure that the surface of the seal that touches the windows is
not damaged.
Subtask 56-12-11-220-064
B. Inspection of the Sliding Windows
(1) Inspection of the acrylic sliding windows (GKN (formerly LUCAS/ACT)

NOTE : Impaired: in inspection tables , the word impaired refers

____
to visibility. Visibility is impaired when defects have an
panel.
(a) Do an inspection of the acrylic sliding windows for:
1
_ Cracks
R (Ref. Fig. 610/TASK 56-12-11-991-048)
2
_ Scratches
R (Ref. Fig. 611/TASK 56-12-11-991-049)

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 617
Nov 01/09

CES
Acrylic Sliding Window - Permitted Damage
R Figure 610/TASK 56-12-11-991-048

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 618
Nov 01/09

CES
R Figure 611/TASK 56-12-11-991-049

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 619
Nov 01/09

CES
3
_ Chips
R (Ref. Fig. 612/TASK 56-12-11-991-050)
4
_ Delamination
R (Ref. Fig. 613/TASK 56-12-11-991-051)
5
_ Bubbles
R (Ref. Fig. 614/TASK 56-12-11-991-052)
6
_ Discoloration or burning
R (Ref. Fig. 614/TASK 56-12-11-991-052)
7
_ Transparency
R (Ref. Fig. 614/TASK 56-12-11-991-052)
8
_ Crazing
R (Ref. Fig. 615/TASK 56-12-11-991-053)
9
_ Burn spots.
R (Ref. Fig. 616/TASK 56-12-11-991-054)

R (Ref. Fig. 617/TASK 56-12-11-991-055)
1
window panel.
2
(c) Do a check for crazing.

R (Ref. Fig. 618/TASK 56-12-11-991-056)
1
_ Get a metal scale 150 mm (5.9 in.) long.
2
_ Put the metal scale perpendicular to the surface of the
sliding window panel where the crazing is the deepest.
3
_ Look at the scale reflection with an angle of vision of 45
deg. to find the apparent depth of the crazing damage.
4
_ The correct depth is approximately two times the apparent
depth.
5
_ Where crazing is relatively shallow, a hand-held magnifying
glass is useful as an optical aid.

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 620
Nov 01/09

CES
R Figure 612/TASK 56-12-11-991-050

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 621
Nov 01/09

CES
R Figure 613/TASK 56-12-11-991-051

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 622
Nov 01/09

CES
R Figure 614/TASK 56-12-11-991-052

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 623
Nov 01/09

CES
R Figure 615/TASK 56-12-11-991-053

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 624
Nov 01/09

CES
R Figure 616/TASK 56-12-11-991-054

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 625
Nov 01/09

CES
Acrylic Sliding Window - Burn Spot Inspection Procedure
R Figure 617/TASK 56-12-11-991-055

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 626
Nov 01/09

CES
Acrylic Sliding Window - Crazing Inspection Procedure
R Figure 618/TASK 56-12-11-991-056

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 627
Nov 01/09

CES
(2) Inspection of the glass sliding windows (PPG supplier, P/N NP... and
SGS (formerly SPS) supplier, P/N SPSA320-3-X-X or SPSA320-4-X-X)
NOTE : Impaired: in inspection tables , the word impaired refers

____
to visibility. Visibility is impaired when defects have an
panel.
(a) Do an inspection of the glass sliding windows for:
1
_ Cracks
R (Ref. Fig. 619/TASK 56-12-11-991-057)
2
_ Scratches
R (Ref. Fig. 620/TASK 56-12-11-991-058)
NOTE : If you see scratches, you must do a check of the depth

____
of the scratches:
- with the MITUTOYO surface tester SJ201 (Ref. TASK 56-
10-00-200-004).
3
_ Chips
R (Ref. Fig. 621/TASK 56-12-11-991-059)
4
_ Delamination
R (Ref. Fig. 622/TASK 56-12-11-991-060)
5
_ Bubbles
R (Ref. Fig. 623/TASK 56-12-11-991-061)
6
_ Discoloration
R (Ref. Fig. 623/TASK 56-12-11-991-061)
7
_ Transparency
R (Ref. Fig. 623/TASK 56-12-11-991-061)
8
_ Interlayer microflakes
R (Ref. Fig. 624/TASK 56-12-11-991-062)
9
_ Burn spots
R (Ref. Fig. 625/TASK 56-12-11-991-063)

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 628
Nov 01/09

CES
R Figure 619/TASK 56-12-11-991-057

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 629
Nov 01/09

CES
R Figure 620/TASK 56-12-11-991-058

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 630
Nov 01/09

CES
R Figure 621/TASK 56-12-11-991-059

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 631
Nov 01/09

CES
R Figure 622/TASK 56-12-11-991-060

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 632
Nov 01/09

CES
R Figure 623/TASK 56-12-11-991-061

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 633
Nov 01/09

CES
R Figure 624/TASK 56-12-11-991-062

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 634
Nov 01/09

CES
R Figure 625/TASK 56-12-11-991-063

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 635
Nov 01/09

CES
R (Ref. Fig. 626/TASK 56-12-11-991-064)
1
window panel.
2
**ON A/C 001-049, 101-105, 151-199, 201-220,
Subtask 56-12-11-220-071
C. Inspection of the Sliding Window Handle
(1) Do an inspection of the sliding window handle for:
(a) Cracks
R (Ref. Fig. 609/TASK 56-12-11-991-082)
**ON A/C 001-049, 101-149, 151-199, 201-233, 236-238, 301-304, 401-403,
5. Close-up
________
Subtask 56-12-11-865-073
breaker(s):
Subtask 56-12-11-942-060
B. Close Access

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 636
Nov 01/09

CES
Glass Sliding Window - Burn Spot Inspection Procedure
R Figure 626/TASK 56-12-11-991-064

R

EFF : 001-049, 101-149, 151-199, 201-233,
236-238, 301-304, 401-403,
56-12-11

Page 637
Nov 01/09

CES
**ON A/C ALL
TASK 56-12-11-220-002
Check of the Sliding Windows
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific dry cloth
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-22-56-600-001 Lubrication of the Cockpit Sliding Window Tracks


R

EFF :

ALL 56-12-11

Page 638
Nov 01/09

CES
3. __________
Job Set-up
Subtask 56-12-11-941-056
A. Get Access
(2) Open the sliding window 8DG1 (8DG2) (Ref. TASK 56-12-11-010-001).
Subtask 56-12-11-865-074
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL


EFF :

ALL 56-12-11

Page 639
Feb 01/10

CES
4. Procedure
_________
Subtask 56-12-11-110-051
A. Cleaning of the Sliding Window

_______
DO NOT SMOKE.
(1) Clean the inner surface of the rails with CLEANING AGENTS (Material
No. 11-003). Make dry with a dry cloth.
Subtask 56-12-11-220-050
B. Inspection of the Sliding Window
(1) Make sure that you can open the sliding window easily and fully.
(2) If the sliding window does not operate correctly, lubricate

(Ref. TASK 12-22-56-600-001).
5. Close-up
________
Subtask 56-12-11-865-075
breaker(s):
Subtask 56-12-11-942-051
B. Close Access
(2) Close the sliding window 8DG1 (8DG2) (Ref. TASK 56-12-11-410-001).

R

EFF :

ALL 56-12-11

Page 640
Nov 01/09

CES
ACTUATING MECHANISM - SLIDING WINDOW - REMOVAL/INSTALLATION
___________________________________________________________
TASK 56-12-12-000-001
Removal of the Actuating Mechanism
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-12-12-991-001 Fig. 401

56-12-12-991-002 Fig. 402
3. __________
Job Set-up
Subtask 56-12-12-941-050
A. Get Access
(1) Put the access platform in position in the zone 210 in front of the
sliding window.

EFF :

ALL 56-12-12

Page 401
Feb 01/98

CES
Subtask 56-12-12-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

Subtask 56-12-12-010-050
C. Removal of the Access Panels

(Ref. Fig. 401/TASK 56-12-12-991-001)
(1) Removal of the panel 211PW, 212PW
(a) Open the sliding window,
(b) Remove the screw (15),the washer (16),
(c) Loosen the fastener (1),
(d) Remove the panel 211PW, 212PW.
(2) Removal of the lining panel 211GW, 212GW
(a) Remove the screws (8) and the washers (7),
(b) Loosen the fasteners (9),

EFF :

ALL 56-12-12

Page 402
Feb 01/10

CES
Removal of the Lower Lining Panels
Figure 401/TASK 56-12-12-991-001

EFF :

ALL 56-12-12

Page 403
Feb 01/98

CES
(c) Remove the screw (12), the washer (11) and disengage the
(d) Remove the lining panel 211GW, 212GW.
(3) Removal of the lining panel 211DW, 212DW
(a) Remove the screws (3) and (6) and the washers (2) and (5),
(b) Loosen the fasteners (4),
(c) Remove the lining panel 211DW, 212DW.
4. Procedure
_________
Subtask 56-12-12-020-050
A. Removal of the Actuating Mechanism

(Ref. Fig. 402/TASK 56-12-12-991-002)
(1) Removal of the rod (35).
(a) Remove the cotter pin (34) and discard it. Remove the washer
(33).
(b) Remove the cotter pin (36) and discard it. Remove the washer
(37).
(c) Remove the bolts (32) and (50). Remove the rod (35).
(2) Removal of the control lever assembly (31).
(30).
(b) Remove the bolt (23) and the lever (31).
(c) Remove the nuts (28), (27), the bolts (21), (22) and the bracket
(24).
(3) Removal of the rod (40).
(39).
(b) Remove the cotter pin (42) and discard it. Remove the washer
(41).

EFF :

ALL 56-12-12

Page 404
May 01/05
R
CES
Locking Mechanism of the Sliding Window
Figure 402/TASK 56-12-12-991-002

EFF :

ALL 56-12-12

Page 405
Feb 01/98

CES
(c) Remove the bolts (43) and (46). Remove the rod (40).
(4) Removal of the bellcrank (51).
(26).
(b) Remove the bolt (61) and the bellcrank (51).
(5) Removal of the locking lever assembly (44).
(56).
(b) Remove the bolt (58), the locking lever (44), the slide (47) and
the spring (48).
(c) Remove the pin (45) to move apart the locking lever (44) and the
slide (47).
(d) Remove the nuts (57).
(e) Remove the bolts (54).
(f) Remove the nuts (52).
(g) Remove the bolts (59) and (60) the fitting (53) and the trunnion
(49).

EFF :

ALL 56-12-12

Page 406
May 01/05
R
CES
TASK 56-12-12-400-002
Installation of the Actuating Mechanism
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Consumable Materials
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B

(Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25 cotter pin 56-12-01 01 -060

29 cotter pin 56-12-01 01 -060
34 cotter pin 56-12-01 01 -060
36 cotter pin 56-12-01 01 -060
38 cotter pin 56-12-01 01 -060
42 cotter pin 56-12-01 01 -060
55 cotter pin 56-12-01 01 -060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-12-12-991-001 Fig. 401

56-12-12-991-002 Fig. 402

EFF :

ALL 56-12-12

Page 407
Aug 01/02

CES
3. __________
Job Set-up
Subtask 56-12-12-869-050
Subtask 56-12-12-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
Subtask 56-12-12-420-050
A. Installation of the Actuating Mechanism

(Ref. Fig. 402/TASK 56-12-12-991-002)
(1) Installation of the locking lever assembly (44).
(a) Apply SEALANTS (Material No. 09-016) to the contact surfaces of

the fitting (53).
(b) Install the trunnion (49) on the fitting (53).

EFF :

ALL 56-12-12

Page 408
Feb 01/10

CES
(c) Install the fitting (53) with the bolts (54) and the nuts (57).
(d) Install the bolts (59) and (60) and the nuts (52).
(e) Tighten the nuts (57).
(f) Tighten the nuts (52).
(g) Install the slide (47) on the locking lever (44) with the pin
(45).
(h) Put the spring (48) in position.
(i) Install the slide (47) in the trunnion (49). Install the bolt
(58).
(j) Install the washer (56).
(k) Install a new cotter pin (55).
(2) Installation of the bellcrank (51).
(a) Put the bellcrank (51) in position. Install the bolt (61).
(b) Install the washer (26).
(c) Install a new cotter pin (25).
(3) Installation of the rod (40).
(a) Put the rod (40) in position. Install the bolts (43) and (46).
(b) Install the washers (41) and (39).
(d) Install a new cotter pin (38).
(4) Installation of the control lever assembly (31).
(a) Apply SEALANTS (Material No. 09-016) to the contact surfaces of

the bracket (24).
(b) Put the bracket (24) in position. Install the bolts (21) and (22)
and the nuts (28) and (27).
(c) Tighten the nuts (28) and (27).

EFF :

ALL 56-12-12

Page 409
May 01/05
R
CES
(d) Put the control lever (31) in position. Install the bolt (23).
(e) Install the washer (30).
(f) Install a new cotter pin (29).
(5) Installation of the rod (35).
(a) Put the rod (35) in position. Install the bolts (50) and (32).
(b) Install the washers (37) and (33).
(d) Install a new cotter pin (36).
Subtask 56-12-12-720-050
B. Testing
(1) Do a functional test of the mechanism to make sure that it operates

correctly.
5. Close-up
________
Subtask 56-12-12-410-050
A. Installation of the Access Panels

(Ref. Fig. 401/TASK 56-12-12-991-001)
(2) Installation of the panel 211PW, 212PW.
(a) Put the panel 211PW, 212PW in position.
(b) Install the washer (16) and the screw (15) and tighten them.
(c) Tighten the fastener (1).
(3) Installation of the lining panel 211DW, 212DW.
(a) Put the lining panel 211DW, 212DW in position.
(b) Tighten the fasteners (4)

EFF :

ALL 56-12-12

Page 410
May 01/05
R
CES
(c) Install the washers (2) and (5) and the screws (3) and (6) and
tighten them.
(d) Installation of the lining panel 211GW, 212GW.
(e) Put the electrical cable (13) in position on the lining panel.
(f) Install the clamp (10), the washer (11) and the screw (12) on the
support (14). Tighten the screw (12).
(g) Put the lining panel 211GW, 212GW in position.
(h) Tighten the fasteners (9).
(i) Install the washers (7) and the screws (8) and tighten them.
Subtask 56-12-12-865-052
breaker(s):
Subtask 56-12-12-942-050
C. Close Access
items.

EFF :

ALL 56-12-12

Page 411
May 01/05

CES
TASK 56-12-12-000-002
Removal of the Handle
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-12-12-991-003 Fig. 403
3. __________
Job Set-up
Subtask 56-12-12-941-051
A. Get Access
(1) Put the access platform in position in the zone 210 in front of the
sliding window.

EFF :

ALL 56-12-12

Page 412
Feb 01/98

CES
Subtask 56-12-12-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
Subtask 56-12-12-020-051
A. Removal of the Handle

(Ref. Fig. 403/TASK 56-12-12-991-003)
(1) Remove the set screws (70). Remove the handle (71).
(2) Remove the screw (72).
(3) Remove the pushbutton (73).
(4) Remove the nut (74).
(5) Remove the spacer (75).
(6) Remove the spring (76).
(7) Remove the cotter pin (84) and discard it.
(8) Remove the washer (83).

EFF :

ALL 56-12-12

Page 413
Feb 01/10

CES
Control Handle of the Sliding Window
Figure 403/TASK 56-12-12-991-003

EFF :

ALL 56-12-12

Page 414
Feb 01/98

CES
(9) Remove the bolt (80) and the bellcrank (81).
(10) Remove the rod (77) and the shoulder pin (78).

EFF :

ALL 56-12-12

Page 415
May 01/05
R
CES
TASK 56-12-12-400-003
Installation of the Handle
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

SEALANT, ANAEROBIC (Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
84 cotter pin 56-12-11 04 -130
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-12-12-991-003 Fig. 403
3. __________
Job Set-up
Subtask 56-12-12-869-051
R (1) Make sure that the access platform is in position.

EFF :

ALL 56-12-12

Page 416
Feb 01/08

CES
Subtask 56-12-12-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
**ON A/C ALL

4. Procedure
_________
(Ref. Fig. 403/TASK 56-12-12-991-003)
Subtask 56-12-12-420-051
A. Installation of the Handle
(1) Install the shoulder pin (78) on the rod (77).
(2) Install the rod (77).
(3) Put the bellcrank (81) in position. Install the bolt (80).
(4) Install the washer (83).
(5) Install a new cotter pin (84).
(6) Put the spring (76) in position.
(7) Put the spacer (75) in position.

EFF :

ALL 56-12-12

Page 417
Feb 01/10

CES
(8) Install the nut (74) and tighten.
(9) Put the pushbutton (73) in position.
(10) Install the bolt (72). Tighten the bolt and safety it with BONDING
AND ADHESIVE COMPOUNDS (Material No. 08-013A).
(12) Install the set screws (70). Tighten them and safety with BONDING AND
Subtask 56-12-12-720-051
B. Test
(1) Do the functional test of the mechanism to make sure that it operates
correctly.
5. Close-up
________
Subtask 56-12-12-865-055
breaker(s):
Subtask 56-12-12-942-051
B. Close Access
items.

EFF :

ALL 56-12-12

Page 418
May 01/05

CES
CABIN WINDOWS - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
The cabin windows are installed along the fuselage sides between the frames.
The outer surface of the window is in line with the outer surface of the
fuselage.
2. Description
___________
R
(Ref. Fig. 001)
R
R The cabin window is made up of an inner pane, an outer pane and a seal. The
window panes are made of stretched acrylic.
R
R A vent hole through the inner pane lets the cabin pressure into the space
between the inner and outer panes. The vent hole has to be at the bottom
when the cabin window is installed.
R
R The cabin window is attached to the window frame with a retainer, eye-bolts
R and nuts.

EFF :

ALL 56-21-00

Page 1
May 01/98

CES
Window Assembly
Figure 001

EFF :

ALL 56-21-00

Page 2
Feb 01/98

CES
WINDOW - CABIN - REMOVAL/INSTALLATION
_____________________________________
TASK 56-21-13-000-001
Removal of the Cabin Window
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific cotton gloves

No specific lint-free cloth
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-43-000-001 Removal of the Upper Sidewall Panel(s)

56-21-13-991-004 Fig. 401
56-21-13-991-010 Fig. 402
3. __________
Job Set-up
Subtask 56-21-13-010-052
A. Get Access
(1) Put the access platform in position below the window you will remove.
(2) In the cabin, remove the upper sidewall panels as necessary

(Ref. TASK 25-23-43-000-001).

EFF :

ALL 56-21-13

Page 401
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 401/TASK 56-21-13-991-004, 402/TASK 56-21-13-991-010)
Subtask 56-21-13-020-052
A. Removal:
(1) Remove the retainer attach nuts (4) and the retainer (3).
NOTE : Do not damage the protective surfaces of the retainer.

____
(2) Remove the window assembly (2) from the window frame (1).
NOTE : You must wear cotton gloves when you touch the window panes,
____
components and assemblies.
(3) If you must disassemble the window assembly (2), you must do the
subsequent:
(a) Remove the outer pane (6) from the rubber seal (7).
(b) Remove the inner pane (8) from the rubber seal (7).
NOTE : Put the panes on a soft, lint-free cloth.

____

EFF :

ALL 56-21-13

Page 402
Feb 01/98

CES
Cabin Window
Figure 401/TASK 56-21-13-991-004

EFF :

ALL 56-21-13

Page 403
Feb 01/98

CES
Window Assembly
Figure 402/TASK 56-21-13-991-010

EFF :

ALL 56-21-13

Page 404
Feb 01/98

CES
TASK 56-21-13-400-002
Installation of the Cabin Window
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific sponge
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010

R NO LONGER AVAILABLE (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-21-12-100-004 Cleaning of the Plastic Surfaces and Mirrors

25-23-43-400-001 Installation of the Upper Sidewall Panel(s)
56-21-13-100-002 Cleaning the Outer Surface of the Outer Window Panes
56-21-13-991-004 Fig. 401
56-21-13-991-010 Fig. 402

EFF :

ALL 56-21-13

Page 405
Nov 01/08

CES
3. __________
Job Set-up
Subtask 56-21-13-860-050
(1) Make sure that the aircraft is in the same configuration as for the
removal task.
Subtask 56-21-13-160-055
B. Preparation for Installation:
(1) Examine the window panes and make sure that they are not damaged.
(2) Clean the inner pane (8), the rubber seal (7) and the outer pane (6)
with clean, warm water.
(3) Do a check and make sure that all abrasive particles are removed from
the components.
(4) Repeat the procedure again with a weak solution of soap and water.
Use a clean sponge or chamois leather.
(5) Remove the soap solution with clean, warm water.
(6) Dry the components with a moist chamois leather.
(7) If stains or dirty marks remain, you must remove them with plastic
cleaner SPECIAL MATERIALS (Material No. 05-010) and a clean, lint-
free cloth.

_______
DO NOT SMOKE.
(8) Remove the plastic cleaner with clean water.

EFF :

ALL 56-21-13

Page 406
Feb 01/98

CES
(9) Apply anti-static treatment to the window panes:
(a) Mix 7-parts plastic cleaner SPECIAL MATERIALS (Material No. 05-
010) with 60-parts water.
(b) Apply the plastic cleaner solution to the window panes.
(c) Let the window panes dry.
(d) Do a check and make sure that the window panes are dry and polish
them with a clean, lint free cloth.
NOTE : You must wear cotton gloves when you touch the window
____
panes, components and assemblies.
(10) Install the inner pane (8) in the rubber seal (7).
(11) Align the inner pane vent-hole (9) with the rubber seal center-marks
(10).
(12) Install the outer pane (6) in the rubber seal (7) and align it with
the inner pane (8).
(13) Make sure that the window frame is clean and that there are no dents,
damaged paintwork or corrosion.
(14) Make sure that the retainer (3), retainer attach nuts (4) and the
eyebolts (5) are in the correct condition.
4. Procedure
_________
(Ref. Fig. 401/TASK 56-21-13-991-004, 402/TASK 56-21-13-991-010)
Subtask 56-21-13-420-052
R A. Installation
(1) Install the window assembly (2) in the window frame (1).
(2) Make sure that the vent hole (9), through the inner pane (8), is at
the bottom of the cabin window assembly.
R (3) Install the retainer (3). Do not damage the protective surfaces of
R the retainer.
R (4) Apply the SEALANTS (Material No. 09-018) to the bottom of the threads
R of the eyebolts (5).

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CES
R (5) Install the retainer attach nuts (4) on the eyebolts (5). Do not
R tighten the nuts at this time.
(6) Make sure that the window assembly (2) is in the center of the window
frame (1).
(7) Make sure that the outer bead of the rubber seal (7) is the same
width around the window frame (1).
R (8) Tighten the retainer attach nuts (4) in a diagonal sequence and
R TORQUE to 0.6 m.daN (53.09 lbf.in).
R (9) Paint a red mark on the retainer attach nuts (4) and the retainer
R (3).
R (10) Clean the outer surface of the outer pane (6) (Ref. TASK 56-21-13-
100-002).
(11) Clean the inboard surface of the inner pane (8) (Ref. TASK 12-21-12-
100-004).
5. Close-up
________
Subtask 56-21-13-410-052
A. Close Access
items.
(2) Install the upper sidewall panels (Ref. TASK 25-23-43-400-001).

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Aug 01/07

CES
WINDOW - CABIN - INSPECTION/CHECK
_________________________________
TASK 56-21-13-200-001
Detailed Visual Inspection of the Cabin Window Panes, including the Window
Panes in Doors
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific transparent graph paper

No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific 1 FLASHLIGHT
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 12-21-12-100-004 Cleaning of the Plastic Surfaces and Mirrors

52-10-00-860-001 Special Precautions before Work on the Passenger/Crew
Door
52-10-00-860-002 Special Precautions after Work on the Passenger/Crew
Door
52-22-00-010-001 Opening of the Emergency Exit Doors from the
Passenger Compartment
52-22-00-410-001 Closing of the Emergency Exit Doors from the
52-22-00-860-003 Special Precaution before Maintenance on the Door
Damper and Emergency Operation Cylinder
52-22-00-860-004 Special Precaution after Maintenance on the Door
Damper and Emergency Operation Cylinder
56-21-13-991-009 Fig. 601
56-21-13-991-001 Fig. 602

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May 01/05

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
56-21-13-991-002 Fig. 603

56-21-13-991-008 Fig. 604
56-21-13-991-011 Fig. 605
3. __________
Job Set-up
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 56-21-13-941-051
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position in front
of:
- the applicable passenger/crew door at the zone 831 or 841, or 832
or 842.
(2) Open the applicable passenger/crew door 831 or 841, or 832 or 842
(Ref. TASK 52-10-00-010-001).
(3) Do the special precautions before you start work on the

passenger/crew door (Ref. TASK 52-10-00-860-001).
(4) Clean the outer surface of the outer window panes of the cabin
windows and the passenger/crew door windows (Ref. TASK 56-21-13-100-
002).
(5) Clean the inboard surface of the cabin window panes and the
passenger/crew door windows (Ref. TASK 12-21-12-100-004).

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**ON A/C 301-399,
Subtask 56-21-13-941-051-A
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position in front
of:
- the applicable passenger/crew door at the zone 831 or 841, or 832
or 842
- the applicable emergency exit door at the zone 833 or 834, or 843
or 844.
(2) Open the applicable passenger/crew door 831 or 841, or 832 or 842
(Ref. TASK 52-10-00-010-001)
(3) Open the applicable emergency exit door 833 or 834, or 843 or 844
(Ref. TASK 52-22-00-010-001).

passenger/crew door (Ref. TASK 52-10-00-860-001) and on the emergency
exit door (Ref. TASK 52-22-00-860-003).
(5) Clean the outer surface of the outer window panes of the:
- Cabin windows, the passenger/crew door windows and the emergency
exit windows (Ref. TASK 56-21-13-100-002).
(6) Clean the inboard surface of the cabin window panes, the
passenger/crew door windows and the emergency exit door windows
(Ref. TASK 12-21-12-100-004).
**ON A/C ALL
4. Procedure
_________

56-21-13-991-002, 604/TASK 56-21-13-991-008, 605/TASK 56-21-13-991-011)

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Page 603
Feb 01/09
R
CES
R Cabin Window Panes - Examples of Damage
Figure 601/TASK 56-21-13-991-009

EFF :

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Page 604
Feb 01/09

CES
R Cabin Window (outer pane) Inspection/Check
Figure 602/TASK 56-21-13-991-001

EFF :

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Page 605
May 01/08

CES
R Cabin Window (inner pane) Limits
Figure 603/TASK 56-21-13-991-002

EFF :

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Page 606
May 01/08

CES
Inspection Procedures
Figure 604/TASK 56-21-13-991-008

EFF :

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Page 607
May 01/04
R
CES
R Passenger/Crew Door Window Pane Damage Criteria
Figure 605/TASK 56-21-13-991-011

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May 01/08

CES
Subtask 56-21-13-210-051
A. Inspection
(1) Do a visual inspection of the inner and outer window panes of the
R cabin windows for possible damage. Look for (Ref. Fig. 601):
- Crazing (1), (small cracks that go in all directions)
- Deep scratches or surface cracks (2), (without crazing)
- Fine scratches or surface cracks (3), (with crazing)
- Crazing (4), (small cracks that go in one direction)
- Cracks (5), (usually extend through the full material thickness)
- Orange peel effect (6), (irregular cracks on or below the surface)
- Fine scratches (7), (can become cracks)
- Chipping (8), (usually only at the window pane edges)
- Delamination (9), (slatelike separation of the material)
- Pitting (10), (effect when hard particles hit the surface)
- Vent hole damage (11), (small chip from the edge of the hole).
(2) You must use a FLASHLIGHT (with a halogen lamp) held at different
angles to look for damage in the window panes.
(3) If you find damage during the inspection of the window panes:
(a) You must measure the length and the depth of the damage, (Refer
to steps (4) and (5)).
(b) You must replace the window panes that have damage that is more
than the permitted limits.
(4) Measure the length of the damage, as follows:
(a) Put the transparent graph paper on the damaged area of the
window.
(b) Put the light source at 90 degrees to the opposite surface of the
window pane.
(c) Set the light source to ON.

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CES
(d) The length of the damage shows as a dark line on the graph paper.
Make a mark at each end of the line and measure and record the
distance between the two marks.
(5) Measure the depth of the damage, as follows:
(a) Put the transparent graph paper on the damaged area of the
window.
(b) Put the light source:

- At 45 degrees to the opposite surface of the window pane
- At 90 degrees to the longitudinal axis of the damage.
(c) Put the light source to ON.
(d) The depth of the damage shows as a dark area on the graph paper.
Make a line around the dark area, and measure and record the
distance at the maximum depth.
(e) Multiply the dimension by 1.6 to get the correct depth.
(6) Examine the rubber seal for signs of damage and/or material
deterioration. You must replace a defective seal.
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 56-21-13-942-052
A. Put the aircraft back to the serviceable condition.
(1) Do the special precautions after you do work on the door. (Ref. TASK
52-10-00-860-002)
items.
(3) Close the applicable passenger/crew door 831 or 841 or 832 or 842
(Ref. TASK 52-10-00-410-001).

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CES
R **ON A/C 301-399,
R Subtask 56-21-13-942-052-A
R A. Put the aircraft back to the serviceable condition.
R (1) Do the special precautions after you do work on the door. (Ref. TASK
R 52-10-00-860-002) (Ref. TASK 52-22-00-860-004)
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) Close:
R - the applicable passenger/crew door 831 or 832 or 841 or 842
R (Ref. TASK 52-10-00-410-001)
R - the emergency exit door 833 or 834 or 843 or 844 (Ref. TASK 52-22-
R 00-410-001).
R (4) Remove the access platform(s).
R (5) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.

R

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Page 611
May 01/04

CES
R **ON A/C ALL
TASK 56-21-13-200-002
Inspection of Cabin Windows Removed
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-21-13-000-001 Removal of the Cabin Window
56-21-13-200-001 Detailed Visual Inspection of the Cabin Window Panes,
including the Window Panes in Doors
56-21-13-400-002 Installation of the Cabin Window
56-21-13-991-001 Fig. 602
56-21-13-991-002 Fig. 603
56-21-13-991-003 Fig. 606
3. __________
Job Set-up
Subtask 56-21-13-010-051
A. Get Access
(1) Put the access platform in position.
(2) Remove the upper sidewall panels as necessary (Ref. TASK 25-23-43-
000-001).

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(3) Remove and disassemble the cabin window assembly (Ref. TASK 56-21-13-
000-001).
4. Procedure
_________

56-21-13-991-003)
Subtask 56-21-13-210-054
A. Inspection:
(1) Make an inspection of the window panes for defects (Ref. TASK 56-21-
13-200-001).
(2) Examine the rubber seal for signs of damage and/or material
deterioration. You must replace a defective seal.
(3) Make an inspection of the retainer for signs of damage and/or

corrosion. You must replace a retainer with damage and/or corrosion
that is more than the permitted limits.
5. Close-up
________
Subtask 56-21-13-410-051
A. Close Access
(1) Assemble and install the cabin window assembly (Ref. TASK 56-21-13-
400-002).
items.

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Page 613
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Damage Limits of the Retainers
Figure 606/TASK 56-21-13-991-003

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CES
WINDOW - CABIN - CLEANING/PAINTING
__________________________________
TASK 56-21-13-100-002
Cleaning the Outer Surface of the Outer Window Panes
NOTE : You must not use a dry cloth to clean the window panes. A dry cloth can
____
scratch the surface of the window panes and cause the build-up of static
electrical charges.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific boiled glove cloth

No specific chamois leather.
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010

R Material No. 11-001Q USA AMS 1526,1527
R CLEANER,EXTERIOR AIRCRAFT-GENERAL PURPOSE
R (Ref. 20-31-00)
3. __________
Job Set-up
Subtask 56-21-13-941-050
A. Get Access
(1) Put the access platform in position.

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4. Procedure
_________
Subtask 56-21-13-160-050
A. Clean the window panes with a large quantity of warm water.
(1) Make sure that the window panes are free from abrasive particles.
R (2) Mix the CLEANING AGENTS (Material No. 11-001Q) and water to make a
mild cleaning solution.
CAUTION : USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS
_______
FROM THE MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO
THE SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED
AREA.
(3) Wash the window panes with the mild cleaning solution and a boiled
glove cloth or a chamois leather.
(4) Rinse the window panes with a large quantity of warm water.
(5) Dry the window panes with the chamois leather.
(6) If stains or dirty marks remain:
(a) Clean the window panes with the SPECIAL MATERIALS (Material No.
05-010) and a boiled glove cloth.
(b) Rinse the window panes with a large quantity of warm water.
(c) Dry the window panes with the chamois leather.
5. Close-up
________
Subtask 56-21-13-942-050
A. Close Access
items.

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CES
WINDOW - CABIN - REPAIRS
________________________
TASK 56-21-13-000-002
Removal of the Window Frame Eyebolt
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-21-13-000-001 Removal of the Cabin Window
ASRM 51421100
56-21-13-991-007 Fig. 801
3. __________
Job Set-up
Subtask 56-21-13-010-053
A. Get Access
(1) Remove the upper sidewall panels, as necessary (Ref. TASK 25-23-43-
000-001).
(2) Remove the window assembly (Ref. TASK 56-21-13-000-001).
4. Procedure
_________
(Ref. Fig. 801/TASK 56-21-13-991-007)
Subtask 56-21-13-020-054
A. Remove and discard the collar (1) from the pin (2) (Ref. ASRM 51421100).
(1) Remove and discard the pin (2) from the eyebolt (3) and the window
frame (4).
(2) Remove and discard the eyebolt (3) from the window frame (4).

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Page 801
Feb 01/98

CES
Window Frame Eyebolt
Figure 801/TASK 56-21-13-991-007

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Page 802
Feb 01/98

CES
TASK 56-21-13-400-003
Installation of the Window Frame Eyebolt
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
B. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 collar 56-21-09 01A-110

2 pin 56-21-09 01A-100
3 eyebolt 56-21-09 01A-090
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

56-21-13-400-002 Installation of the Cabin Window
ASRM 51421100
56-21-13-991-007 Fig. 801

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Page 803
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CES
3. __________
Job Set-up
Subtask 56-21-13-860-051
(1) Clean the window frame (4) with CLEANING AGENTS (Material No. 11-
002).
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE

_______
SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.

_______
DO NOT SMOKE.
(2) Examine the window frame for good condition.
4. Procedure
_________
(Ref. Fig. 801/TASK 56-21-13-991-007)
Subtask 56-21-13-420-053
A. Installation:
(1) Put the new eyebolt (3) in position on the window frame (4).
NOTE : The shoulder of the eyebolt (3) must point away from the
____
window frame (4).
(2) Apply SEALANTS (Material No. 09-018) to the pin (2).
(3) Install the pin (2) through the window frame (4) and the eye of the
eyebolt (3).
(4) Install the collar (1) on the pin (2).
(5) Make sure that the pin (2) is correctly installed through the window
frame (4) and the eyebolt (3).

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CES
(6) Make sure that the eyebolt (3) is in the correct position on the
window frame (4).
(7) Tighten the collar (1) (Ref. ASRM 51421100).
5. Close-up
________
Subtask 56-21-13-410-053
A. Close Access
(1) Install the window assembly (Ref. TASK 56-21-13-400-002).
items.

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CES
CABIN DUMMY WINDOW - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
The cabin dummy windows are installed in locations where a cabin window is
blocked with cabin equipment and furnishings, e.g. toilets, galleys, etc.
2. Description
___________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)

The dummy window is made up of light alloy plate, spacers and a seal.
The dummy window is attached to the window frame with a retainer, eyebolts
and nuts.
**ON A/C 301-399,
(Ref. Fig. 001A)

The dummy window is made up of light alloy plate, spacers and a seal.
The dummy window is attached to the window frame with a retainer, eyebolts
and nuts. An electrical bonding strap is installed at the inner aluminum
alloy pane to prevent electromagnetic interferences.

EFF :

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Page 1
Feb 01/10

CES
R Cabin Dummy Windows
R Figure 001

R

EFF :

ALL 56-22-00

Page 2
Feb 01/07

CES
Cabin Dummy Windows
R Figure 001A

EFF :

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Page 3
Feb 01/07

CES
DUMMY WINDOW - CABIN - REMOVAL/INSTALLATION
___________________________________________
TASK 56-22-13-000-001
Removal of the Dummy Window
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ACCESS PLATFORM 4M (13 FT)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
56-22-13-991-001-A Fig. 401
**ON A/C 151-199, 301-399, 401-499,
56-22-13-991-001 Fig. 401A

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Page 401
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CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 56-22-13-010-050
A. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT) in position.
(2) If necessary, remove the upper sidewall panels (Ref. TASK 25-23-43-
000-001).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
(Ref. Fig. 401/TASK 56-22-13-991-001-A)
**ON A/C 151-199, 301-399, 401-499,
(Ref. Fig. 401A/TASK 56-22-13-991-001)
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
Subtask 56-22-13-020-050-A
A. Removal
(1) Remove the nuts (1).
(2) Remove the retainer (2).
(3) Remove the dummy window (3) and the seal (4) from the window frame
(5).

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Page 402
Feb 01/10

CES
Dummy Windows - Cabin
Figure 401/TASK 56-22-13-991-001-A

R

EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
56-22-13

Page 403
Feb 01/10

CES
Dummy Windows - Cabin
Figure 401A/TASK 56-22-13-991-001

R

EFF :

151-199, 301-399, 401-499, 56-22-13

Page 404
Aug 01/09

CES
R **ON A/C 151-199, 301-399, 401-499,
Subtask 56-22-13-020-050
A. Removal:
(1) Remove the nut (3) and the bonding strap (2) from the eyebolt (1).
(2) Remove the nuts (7).
(3) Remove the retainer (8).
(4) Remove the dummy window (4) and the seal (5) from the window frame
(6).

R

EFF :

151-199, 301-399, 401-499, 56-22-13

Page 405
Aug 01/09

CES
**ON A/C ALL
TASK 56-22-13-400-002
Installation of the Dummy Window
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 11-026 GB DEF-STAN 68-148/1
SOLVENT GENERAL PURPOSE (Ref. 20-31-00)

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Page 406
Nov 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
56-22-13-991-001-A Fig. 401
**ON A/C 151-199, 301-399, 401-499,
56-22-13-991-001 Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
(Ref. Fig. 401/TASK 56-22-13-991-001-A)
**ON A/C 151-199, 301-399, 401-499,
(Ref. Fig. 401A/TASK 56-22-13-991-001)
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
Subtask 56-22-13-860-050-A
removal task.
(2) Clean the window frame (5) with the CLEANING AGENTS (Material No. 11-
026) and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).

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CES
**ON A/C 151-199, 301-399, 401-499,
Subtask 56-22-13-860-050
removal task.
(2) Clean the window frame (6) with the CLEANING AGENTS (Material No. 11-
026) and a clean lint-free cloth MISCELLANEOUS (Material No. 19-003).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
Subtask 56-22-13-420-051-A
A. Installation

_______
DO NOT SMOKE.
(1) Install the dummy window (3) and the seal (4) in the window frame
(5).
(2) Install the retainer (2).
(3) Apply the SEALANTS (Material No. 09-018) to the threads of the
eyebolts (6).
(4) Install, but do not tighten, the nuts (1) on the eyebolts (6) and
make sure that:
- The dummy window (3) is in the center of the window frame (5)
- The seal (4) is the same width around the full window frame (5).

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Page 408
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CES
(5) Torque the nuts (1) in a diagonal sequence to 0.6 m.daN (53.09
lbf.in).
(6) Paint a red mark on the nuts (1) and the retainer (2).
R **ON A/C 151-199, 301-399, 401-499,
Subtask 56-22-13-420-051
A. Installation:
(1) Install the dummy window (4) and the seal (5) in the window frame
(6).
(2) Install the retainer (8).
eyebolts (1).
(4) Install, but do not tighten, the nuts (7) and the nut (3) with the
bonding strap (2) on the eyebolts (1). Make sure that:
- The dummy window (4) is in the center of the window frame (6)
- The seal (5) is the same width around the full window frame (6).
(5) Torque the nuts (7) and (3) in a diagonal sequence to 0.6 m.daN
(53.09 lbf.in).
(6) Paint a red mark on the nuts (7) and (3) and the retainer (8).
**ON A/C ALL
5. Close-up
________
Subtask 56-22-13-410-051
A. Close Access
items.
(2) If necessary, install the upper sidewall panels (Ref. TASK 25-23-43-
400-001).

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CES
PASSENGER/CREW DOOR WINDOWS - DESCRIPTION AND OPERATION
_______________________________________________________
1. _______
General
The window provides viewing out of the aircraft, from outside the aircraft
and enables the following to be seen:
- cabin pressurized
- escape slide armed.
2. ___________
Description
(Ref. Fig. 001, 002)
The window consists of a circular seal, inner and outer acrylic glass panes.
The components of the window are interchangeable.
A hole in the inner pane enables cabin pressure to be maintained in the
window.
The window assembly is installed in a frame riveted to the outer skin of the
door.
The window is held in position by a retainer bolted to the frame.

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Window - Forward Passenger/Crew Door
Figure 001

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Window - Aft Passenger/Crew Door
Figure 002

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PASSENGER/CREW DOOR WINDOWS - INSPECTION/CHECK
______________________________________________
TASK 56-31-00-210-001
Detailed Inspection of the Passenger/Crew Door Windows
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

52-10-00-860-001 Special Precautions before Work on the Passenger/Crew
Door
52-10-00-860-002 Special Precautions after Work on the Passenger/Crew
Door
56-31-00-991-002 Fig. 601
3. __________
Job Set-up
Subtask 56-31-00-010-050
A. Get Access
R (1) Put the access platform in position in front of the applicable

R passenger/crew door at the zone 831 or 841 or 832 or 842.
(2) Open the applicable passenger/crew door 831 or 841 or 832 or 842
(Ref. TASK 52-10-00-010-001).

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passenger/crew door. (Ref. TASK 52-10-00-860-001)
Subtask 56-31-00-110-050
B. Cleaning of the Window Pane
(1) Clean the window pane (Ref. TASK 56-21-13-100-002)
4. Procedure
_________
Subtask 56-31-00-210-050
A. Inspection
(1) Do a detailed visual inspection of the door window pane:

(Ref. Fig. 601/TASK 56-31-00-991-002)
(a) Examine the window panes for defects with a flashlight and
magnifying glass from different directions. You must replace the
window panes with defects that are more than the permitted
limits.
(b) Measure the length of the damage.
1
_ Put transparent graph paper on one surface of the window pane.
2
_ Point the flashlight at 90 degrees to the opposite surface of
the window pane.
3
_ The damage shows as a dark line on the graph paper. Make a
mark at each end of the line and measure the distance between
the two marks.
(c) Measure the depth of the damage.
1
_ Put transparent graph paper on one surface of the window pane.
2
_ Point the flashlight :
- at 45 degrees to the opposite surface of the window pane.
- at 90 degrees to the longitudinal axis of the damage.
3
_ The damage shows as a dark area on the graph paper. Make a
line around the dark area and measure the maximum width.
4
_ Multiply the dimension by 1.6 to get the correct depth.

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R Window Pane Damage Criteria
Figure 601/TASK 56-31-00-991-002

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5. Close-up
________
Subtask 56-31-00-410-050
A. Close Access
(1) Do the special precautions after you do work on the door. (Ref. TASK
52-10-00-860-002)
items.
(3) Close the applicable passenger/crew door 831 or 841 or 832 or 842
(Ref. TASK 52-10-00-410-001).

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WINDOW - FORWARD PASSENGER/CREW DOOR - REMOVAL/INSTALLATION
___________________________________________________________
TASK 56-31-11-000-001
Removal of the Window of the Forward Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-46-000-001 Removal of the Door Linings at the FWD Passenger/Crew

Doors
56-31-11-991-001 Fig. 401
56-31-11-991-002 Fig. 402
3. __________
Job Set-up
Subtask 56-31-11-941-050
A. Get Access
(1) Put the access platform in position at zone 831 (841).

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Subtask 56-31-11-010-050
B. Removal of the Lining Panels
(1) Open the forward passenger/crew door 831 or 841 (Ref. TASK 52-10-00-
010-001).
(2) Remove the lining panel 831DZ, 841DZ, (Ref. TASK 25-23-46-000-001).
4. Procedure
_________
Subtask 56-31-11-020-050
A. Removal of the Window

(Ref. Fig. 401/TASK 56-31-11-991-001, 402/TASK 56-31-11-991-002)
(1) Removal of the window assembly
(b) Remove the retainer (3) and the spacers (4).
(c) Remove the window (5) from the frame (6).
(2) Disassembly of the window
(a) Remove the seal (9).
(b) Remove the inner pane (8) and the outer pane (10).

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Window - Forward Passenger/Crew Door
Figure 401/TASK 56-31-11-991-001

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Window
Figure 402/TASK 56-31-11-991-002

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TASK 56-31-11-400-002
Installation of the Window of the Forward Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific Torque Wrench : range 0.00 to 1.20 m.daN

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-46-000-001 Removal of the Door Linings at the FWD Passenger/Crew

Doors
25-23-46-400-001 Installation of the Door Linings at the FWD
Passenger/Crew Doors
56-31-11-991-001 Fig. 401
56-31-11-991-002 Fig. 402
56-31-11-991-004 Fig. 403
3. __________
Job Set-up
Subtask 56-31-11-860-050
(1) Make sure that the lining panels are removed (Ref. TASK 25-23-46-000-
001)

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4. Procedure
_________
Subtask 56-31-11-420-050
A. Installation of the Window

(Ref. Fig. 401/TASK 56-31-11-991-001, 402/TASK 56-31-11-991-002)
(1) Assembly of the window

(Ref. Fig. 402/TASK 56-31-11-991-002)
(a) Install the seal (9) so that it attaches the inner pane (8) and
the outer pane (10).
NOTE : After the assembly, make sure that there is(are) no dust,
____
particles or other contamination between the two panes.
(2) Installation of the window assembly

(Ref. Fig. 401/TASK 56-31-11-991-001)
(a) Put the window (5) in position on the frame (6).
(b) Make sure that the hole (11) in the inner pane of the window (5)
is at the bottom.
(c) Install the screws (1), the washers (2), the retainer (3) and the
spacer (4) on the frame (6).
NOTE : Make sure that the retainer (3) is in the correct

____
position.
NOTE : Use a spacer which compresses the seal 0.5 mm (0.0196 in.)
____
around the edge when you TORQUE it to between 0.3 and 0.4
m.daN (26.54 and 35.39 lbf.in).
lbf.in).
Subtask 56-31-11-220-051
B. Inspection
(Ref. Fig. 403/TASK 56-31-11-991-004)
R NOTE : The out-of-flush values specified in this procedure are for a new
____
R outer pane (acrylic) (thickness of new pane: 5.4 mm (0.2125 in.)
R to 5.6 mm (0.2204 in.)).

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Alignment of the Windows
Figure 403/TASK 56-31-11-991-004

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R If you install a reworked pane, the maximum out-of-flush values
R are equal to the specified values minus the thickness of acrylic
R removed by the rework (maximum rework is 0.7 mm (0.0275 in.)).
R (1) Make sure that the out-of-flush values between the window and the
R frame are:
R
R (a) J1 0.5 -1 +1 mm (0.0196 -0.0393 +0.0393 in.).
R NOTE : For a maximum rework of 0.7 mm (0.0275 in.), the value is:
____
R - J1 -0.2 -1 +1 mm (-0.0078 -0.0393 +0.0393 in.).
R (b) J2 0 -1 +1 mm (0.0000 -0.0393 +0.0393 in.).
____
R - J2 -0.7 -1 +1 mm (-0.0275 -0.0393 +0.0393 in.).
R (c) J3 0.5 -1 +1 mm (0.0196 -0.0393 +0.0393 in.).
____
R - J3 -0.2 -1 +1 mm (-0.0078 -0.0393 +0.0393 in.).
R (d) J4 -1.2 -1 +1 mm (-0.0472 -0.0393 +0.0393 in.).
____
R - J4 -1.9 -1 +1 mm (-0.0748 -0.0393 +0.0393 in.).
5. Close-up
________
Subtask 56-31-11-410-050
A. Installation of the Lining Panels
items.
(2) Install the lining panel 831DZ, 841DZ (Ref. TASK 25-23-46-400-001).
(3) Close the forward passenger/crew door 831 or 841 (Ref. TASK 52-10-00-
410-001).
Subtask 56-31-11-942-050
B. Close Access

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WINDOW - AFT PASSENGER/CREW DOOR - REMOVAL/INSTALLATION
_______________________________________________________
TASK 56-31-13-000-001
Removal of the Window of the AFT Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-46-000-002 Removal of the Door Linings at the AFT Passenger/Crew

Doors
56-31-13-991-001 Fig. 401
56-31-13-991-002 Fig. 402
3. __________
Job Set-up
Subtask 56-31-13-941-050
A. Get Access
(1) Put the access platform in position at zone 832 (842).

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Subtask 56-31-13-010-050
B. Removal of Lining Panels
(1) Open the AFT passenger/crew door 832 or 842 (Ref. TASK 52-10-00-010-
001)
(2) Remove the lining panel 832DZ 842DZ (Ref. TASK 25-23-46-000-002)
4. Procedure
_________
Subtask 56-31-13-020-050
A. Removal of the Window

(Ref. Fig. 401/TASK 56-31-13-991-001, 402/TASK 56-31-13-991-002)
(1) Remove the Window Assembly
(b) Remove the retainer (3) and the spacer (4).
(c) Remove the window (5).
(2) Disassembly of the Window
(a) Remove the seal (9).
(b) Remove the inner pane (8) and the outer pane (10).

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Window - Aft Passenger/Crew Door
Figure 401/TASK 56-31-13-991-001

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Feb 01/98

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Window
Figure 402/TASK 56-31-13-991-002

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TASK 56-31-13-400-002
Installation of the Window of the AFT Passenger/Crew Door
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific Torque Wrench : range 0.00 to 1.20 m.daN

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-46-000-002 Removal of the Door Linings at the AFT Passenger/Crew

Doors
25-23-46-400-002 Installation of the Door Linings at the AFT
Passenger/Crew Doors
56-31-13-991-001 Fig. 401
56-31-13-991-002 Fig. 402
56-31-13-991-003 Fig. 403
3. __________
Job Set-up
Subtask 56-31-13-860-050
(1) Make sure that the lining panels are removed (Ref. TASK 25-23-46-000-
002)

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4. Procedure
_________
Subtask 56-31-13-420-050
A. Installation of the Window

(Ref. Fig. 401/TASK 56-31-13-991-001, 402/TASK 56-31-13-991-002)
(1) Assembly of the Window
(a) Install the seal (9) so that it attaches the inner pane (8) and
the outer pane (10).
NOTE : After the assembly, make sure that there is(are) no dust,
____
particles or other contamination between the two panes.
(2) Installation of the Window
(a) Put the window (5) in position on the frame (6).
(b) Make sure that the hole (11) in the inner pane of the window (5)
is at the bottom.
(c) Install the screws (1), the washers (2), the retainer (3) and the
spacer (4) on the frame (6).
NOTE : Make sure that the retainer (3) is on the correct

____
position.
NOTE : Use a spacer which compresses the seal 0.5 mm (0.0196 in.)
____
around the edge when you TORQUE it to between 0.3 and 0.4
m.daN (26.54 and 35.39 lbf.in).
(d) TORQUE the screws (1) to between 0.3 and 0.4 m.daN (26.54 and
35.39 lbf.in).
Subtask 56-31-13-220-051
B. Inspection
(Ref. Fig. 403/TASK 56-31-13-991-003)
R NOTE : The out-of-flush values specified in this procedure are for a new
____
R outer pane (acrylic) (thickness of new pane: 5.4 mm (0.2125 in.)
R to 5.6 mm (0.2204 in.)).
R If you install a reworked pane, the maximim out-of-flush values
R are equal to the specified values minus the thickness of acrylic
R removed by the rework (maximum rework is 0.7 mm (0.0275 in.)).

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Alignement of the Window
Figure 403/TASK 56-31-13-991-003

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(1) Make sure that the out-of-flush tolerances between the window and the
frame are:
R (a) J1 0.5 -1 +1 mm (0.0196 -0.0393 +0.0393 in.).
____
R - J1 -0.2 -1 +1 mm (-0.0078 -0.0393 +0.0393 in.).
R (b) J2 0 -1 +1 mm (0.0000 -0.0393 +0.0393 in.).
____
R - J2 -0.7 -1 +1 mm (-0.0275 -0.0393 +0.0393 in.).
R (c) J3 0.5 -1 +1 mm (0.0196 -0.0393 +0.0393 in.).
____
R - J3 -0.2 -1 +1 mm (-0.0078 -0.0393 +0.0393 in.).
R (d) J4 -1.2 -1 +1 mm (-0.0472 -0.0393 +0.0393 in.).
____
R - J4 -1.9 -1 +1 mm (-0.0748 -0.0393 +0.0393 in.).
5. Close-up
________
Subtask 56-31-13-410-050
A. Installation of the Lining Panels
items.
(2) Install the lining panel 832DZ 842DZ (Ref. TASK 25-23-46-400-002).
(3) Close the aft passenger/crew door 832 or 842 (Ref. TASK 52-10-00-410-
001).
Subtask 56-31-13-942-050
B. Close Access

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WINDOW - EMERGENCY EXIT DOOR - REMOVAL/INSTALLATION
___________________________________________________
TASK 56-31-15-000-001
Removal of the window from the Emergency Exit Door - Doors 2/3
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-47-000-004 Removal of the Door Frame Linings of the LH FWD

Emergency Exit Door, zone 231
25-23-47-000-009 Removal of the Door Frame Linings of the RH FWD
25-23-47-000-010 Removal of the Door Frame Linings of the LH/RH AFT
Emergency Exit Doors, zones 251/252.
52-22-00-010-002 Opening of the Emergency Exit Doors from the Outside
56-31-15-991-001 Fig. 401

R

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3. __________
Job Set-up
Subtask 56-31-15-010-050
A. Get Access
(1) Put the access platform in position at the door you will work from,
zone 231 (232) or 251 (252).
(2) Open the emergency exit door (Ref. TASK 52-22-00-010-001) or

(Ref. TASK 52-22-00-010-002).
(3) Remove the door lining panel 833CZ (Ref. TASK 25-23-47-000-004) or
843CZ (Ref. TASK 25-23-47-000-009) or 834CZ, 844CZ, (Ref. TASK 25-23-
47-000-010).
4. Procedure
_________
(Ref. Fig. 401/TASK 56-31-15-991-001)
Subtask 56-31-15-020-050
A. Remove the window.
(1) Remove the retainer attach screws (1), the washers (2) and the
retainer (3).

____
NOTE : You must wear cotton gloves when you touch the window panes,
____
components and assemblies.
subsequent:
(b) Remove the inner pane (8) from the rubber seal (7).
NOTE : Put the window panes on a soft, lint-free cloth.

____

R

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INTENTIONALLY BLANK

56-31-15

Page 403
May 01/04

CES
R Window - Emergency Exit Door

R

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Aug 01/07

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R Window - Emergency Exit Door

R

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Aug 01/07

CES
TASK 56-31-15-400-001
Installation of the window in the Emergency Exit Door - Doors 2/3
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific sponge
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010


R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-21-12-100-001 Cleaning of the Cockpit Display-Units

25-23-47-000-004 Removal of the Door Frame Linings of the LH FWD
25-23-47-000-009 Removal of the Door Frame Linings of the RH FWD
25-23-47-000-010 Removal of the Door Frame Linings of the LH/RH AFT
Emergency Exit Doors, zones 251/252.
25-23-47-400-004 Installation of the Door Frame Linings of the LH FWD
25-23-47-400-009 Installation of the Door Frame Linings of the RH FWD
25-23-47-400-010 Installation of the Door Frame Linings of the LH/RH
AFT Emergency Exit Doors, zones 251/252.
52-22-00-010-002 Opening of the Emergency Exit Doors from the Outside
52-22-00-410-001 Closing of the Emergency Exit Doors from the
52-22-00-410-002 Closing of the Emergency Exit Doors from the Outside
56-31-15-991-001 Fig. 401
3. __________
Job Set-up
Subtask 56-31-15-860-050
(2) Make sure that the emergency exit door is open (Ref. TASK 52-22-00-
010-001) or (Ref. TASK 52-22-00-010-002).
(3) Make sure that the door lining is removed (Ref. TASK 25-23-47-000-
004) or (Ref. TASK 25-23-47-000-009) or (Ref. TASK 25-23-47-000-010).

R

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4. Procedure
_________
(Ref. Fig. 401/TASK 56-31-15-991-001)
Subtask 56-31-15-160-050
with clean, warm water.
(3) Do a check and make sure that all abrasive particles are removed from
the components.
(4) Repeat the procedure again with a weak solution of soap and water.
Use a clean sponge or chamois leather.
(5) Remove the soap solution with clean, warm water.
(7) If stains or dirty marks remain, you must remove them with plastic
cleaner SPECIAL MATERIALS (Material No. 05-010) and a clean, lint-
free cloth.

_______
DO NOT SMOKE.
(8) Remove the plastic cleaner with clean water.
(9) Apply anti-static treatment to the window panes:
(a) Mix 7-parts plastic cleaner SPECIAL MATERIALS (Material No. 05-
010) with 60-parts water.
(b) Apply the plastic cleaner solution to the window panes.
(c) Let the window panes dry.

R

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CES
(d) Do a check and make sure that the window panes are dry and polish
them with a clean, lint free cloth.
NOTE : You must wear cotton gloves when you touch the window
____
panes, components and assemblies.
(11) Install the outer pane (6) in the rubber seal (7).
(12) Make sure that the window frame (5) is clean and that there are no
dents, damaged paintwork or corrosion.
(13) Make sure that the retainer (3) is in the correct condition.
Subtask 56-31-15-420-050
B. Install the window
(1) Put the window assembly (4) in the window frame (5).
the bottom of the door window assembly.
(3) Put the retainer (3) in position and install the retainer attach
screws (1) and the washers (2).

____
(4) TORQUE the retainer attach screws (1) to between 0.3 and 0.4 m.daN
(26.54 and 35.39 lbf.in).
(5) Clean the outer surface of the outer pane (6) (Ref. TASK 56-21-13-
100-002) .
100-001).

R

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5. Close-up
________
Subtask 56-31-15-410-050
A. Close Access
items.
(2) Install the door lining panels (Ref. TASK 25-23-47-400-004) or

(Ref. TASK 25-23-47-400-009) or (Ref. TASK 25-23-47-400-010).
(3) Close the emergency exit door (Ref. TASK 52-22-00-410-001) or

(Ref. TASK 52-22-00-410-002).

R

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WINDOWS - EMERGENCY EXIT HATCH - REMOVAL/INSTALLATION
_____________________________________________________
TASK 56-31-17-000-001
Removal of the Emergency Exit-Hatch Window
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 GLOVES - COTTON, LINT-FREE, CLEAN
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-23-47-000-001 Removal of the Lining from the Emergency Exit Hatches
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
56-31-17-991-001 Fig. 401
**ON A/C 151-199, 401-499,
56-31-17-991-001-A Fig. 401A

R

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201-249, 251-299, 401-499, 501-509, 511-526,
56-31-17

Page 401
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 56-31-17-010-050
A. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position to get
access to the passenger compartment.
(2) Remove the applicable lining panel (Ref. TASK 25-23-47-000-001).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
(Ref. Fig. 401/TASK 56-31-17-991-001)
**ON A/C 151-199, 401-499,
(Ref. Fig. 401A/TASK 56-31-17-991-001-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 56-31-17-000-050
A. Removal
NOTE : you must use GLOVES - COTTON, LINT-FREE, CLEAN when you touch the
____
window panes and the components.
(1) Remove the retainer attach nuts (4) and the retainer (3). Do not
damage the protective surfaces of the retainer.
steps that follow:

R

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56-31-17

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528-599,
CES
(b) Remove the inner pane (8) from the rubber seal (7). Put the panes
on a soft clean lint-free cloth MISCELLANEOUS (Material No. 19-
003).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
56-31-17

Page 403
Feb 01/10
528-599,
CES
Emergency Exit-Hatch - Location and Detail

R

EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
56-31-17

Page 404
Feb 01/10

CES

R

EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
56-31-17

Page 405
Feb 01/10

CES

EFF :

151-199, 401-499, 56-31-17

Page 406
May 01/07

CES

EFF :

151-199, 401-499, 56-31-17

Page 407
May 01/07

CES
TASK 56-31-17-400-001
Installation of the Emergency Exit-Hatch Window
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific sponge
No specific 1 GLOVES - COTTON, LINT-FREE, CLEAN
(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-010


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
56-31-17

Page 408
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-21-12-100-004 Cleaning of the Plastic Surfaces and Mirrors

25-23-47-000-001 Removal of the Lining from the Emergency Exit Hatches
25-23-47-400-001 Installation of the Lining on the Emergency Exit
Hatches
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
56-31-17-991-001 Fig. 401
**ON A/C 151-199, 401-499,
56-31-17-991-001-A Fig. 401A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 56-31-17-010-051
A. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position to get
access to the passenger compartment.
(2) Remove the applicable lining panel (Ref. TASK 25-23-47-000-001).
Subtask 56-31-17-860-052
B. Preparation for Installation
NOTE : You must use GLOVES - COTTON, LINT-FREE, CLEAN when you touch the
____
window panes and components.
with clean warm water.

R

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201-249, 251-299, 401-499, 501-509, 511-526,
56-31-17

Page 409
Feb 01/10
528-599,
CES
(3) Do a check and make sure that all the abrasive particles are removed
from the components.
(4) Do the procedure again with a weak solution of soap and water. Use a
clean sponge or chamois leather.
(5) Remove the soap solution with clean warm water.
(7) Application of the plastic cleaner and the anti-static treatment:

_______
DO NOT SMOKE.
(a) Apply the plastic cleaner:
1
_ If stains or dirty marks remain on the window panes, remove
them with the plastic cleaner SPECIAL MATERIALS (Material No.
05-010) and a clean lint-free cloth MISCELLANEOUS (Material
No. 19-003).
2
_ Remove the plastic cleaner with clean water.
(b) Apply the anti-static treatment:
1
_ Mix 7-parts plastic cleaner SPECIAL MATERIALS (Material No.
05-010) with 60-parts water.
2
_ Apply the anti-static solution to the window panes. Let the
window panes dry.
3
_ Polish the window panes with a clean lint-free cloth
(9) Align the inner pane vent-hole (9) with the rubber seal center-marks
(10).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
56-31-17

Page 410
Feb 01/10
528-599,
CES
(10) Install the outer pane (6) in the rubber seal (7), and align it with
the inner pane (8).
(11) Make sure that the window frame is clean and that there are no dents,
corrosion or damaged paintwork.
(12) Make sure that the retainer (3), the retainer attach nuts (4) and the
eyebolts (5) are in the correct condition.
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,

R 528-599,
(Ref. Fig. 401/TASK 56-31-17-991-001)
**ON A/C 151-199, 401-499,
(Ref. Fig. 401A/TASK 56-31-17-991-001-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 56-31-17-400-050
A. Installation

_______
DO NOT SMOKE.
(1) Install the window assembly (2) in the window frame (1).
the bottom of the window assembly.
(3) Install the retainer (3). Do not damage the protective surfaces of
the retainer.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
56-31-17

Page 411
Feb 01/10
528-599,
CES
eyebolts (5).
(5) Install the retainer attach nuts (4), on the eyebolts (5), but do not
tighten at this time.
(6) Make sure that the window assembly (2) is in the center of the window
frame (1).
(7) Make sure that the outer bead of the rubber seal (7) is the same
width around the window frame (1).
(8) Tighten the retainer attach nuts (4) in a diagonal sequence and
TORQUE to 0.6 m.daN (53.09 lbf.in).
(9) Paint a mark on the retainer attach nuts (4) and the retainer (3).
(10) Clean the outer surface of the outer pane (6) (Ref. TASK 56-21-13-
100-002).
100-004).
5. Close-up
________
Subtask 56-31-17-410-050
A. Close Access
items.
(2) Install the applicable lining panel (Ref. TASK 25-23-47-400-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
56-31-17

Page 412
Feb 01/10
528-599,
CES

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__________

REVISION NO. 48 Feb 01/10

L.E.P. 1- 4 REVISED TO REFLECT THIS REVISION INDICATING

56-10-00 EFFECTIVITY UPDATED

56-10-00 CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,

56-11-00 EFFECTIVITY UPDATED

56-11-11 EFFECTIVITY UPDATED

437- 440, 311-399, 501-509, 511-526,

56-11-11 CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,

56-11-11 CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,

56-11-12 EFFECTIVITY UPDATED

56-11-12 EFFECTIVITY UPDATED

56-12-00 EFFECTIVITY UPDATED

56-12-00 CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,

501-509, 511-526, 528-599,

56-12-11 EFFECTIVITY UPDATED

56-12-11 EFFECTIVITY UPDATED

56-12-12 CIRCUIT BREAKER(S) DATA UPDATED 051-099, 239-249, 251-299,

56-21-13 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,

56-22-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,

56-22-13 EFFECTIVITY UPDATED

56-31-17 EFFECTIVITY UPDATED

LIST OF EFFECTIVE PAGES

CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE

RECORD 56-10-00 612 Nov01/09 56-11-11 410 Aug01/07

56-11-11 603 Feb01/09 56-11-12 R 432 Feb01/10 56-12-00 R 2 Feb01/10

56-12-11 431 Nov01/09 56-12-11 R 482 Feb01/10 56-12-11 R 608 Feb01/10

56-21-00 1 May01/98 56-31-00 603 Nov01/07

FIXED WINDOWS 56-11-00

SLIDING WINDOWS 56-12-00

SLIDING WINDOWS 56-12-00

CABIN WINDOWS 56-21-00

CABIN DUMMY WINDOW 56-22-00

PASSENGER/CREW DOOR WINDOWS 56-31-00

PASSENGER/CREW DOOR WINDOWS 56-31-00

(1) Fixed Windows

R (a) The cockpit window-frames are riveted to the fuselage. The

R (b) Each windshield assembly is made of a number of layers of

(c) The windshields and fixed side windows are chemically

(a) The sliding side-windows are attached to support tracks before

R (b) The sliding side-windows are made of several layers of stretched

(3) Each window assembly is made of two separate panes of stretched

C. Cabin Dummy Windows

(1) Each passenger/crew door has an observation window. The window is

(3) Each window assembly is made of two separate panes of stretched

R NOTE : The forward passenger/crew door windows inner pane is made

(1) In the cockpit, visibility is provided by six windows installed,

(1) The windows comprise:

(a) Two forward windows forming the windshield.

(c) Two fixed windows located aft of the sliding windows.

(1) The integral security type glass of the windshield provides

Deactivation of the Front Windshield

Refer to the MMEL TASK: 56-10-01

A. Fixtures, Tools, Test and Support Equipment

No specific circuit breaker(s) safety clip(s)

24-42-00-861-001 Energize the Ground Service Network from the External

A. Energize the ground service network

(1) Put an access platform in position at the zone 210.

C. Open, safety and tag this(these) circuit breaker(s):