Report N : 483-12C

Page : 1/5
April 13th 2012

VALIDATION CRIMP OF CONTACT MDMA

- TEST RESULTS -

Object:
- Validation crimp of contact SKT MDMA AWG 24 & 2x AWG 28
-> AWG 24 locator MDMA-S selector pince M22520/2-01 Position 2
-> 2x AWG 28 locator MDMA-S selector pince M22520/2-01 Position 2
- Contact reference: C252-8844-000 (C&K P/N) (Variant 3401/078 to be assigned)

Description of tests:

- Joint Strength
- Cross Section
- Gold Plate Thickness

Applicable documents :

- Generic specification : ESCC 3401 - Issue 1 - October 2002

- Detail specification : ESCC 3401/078 - Issue 3 - February 2010
- ECSS Q-ST-70-26 RevC
Appendix - Modifed pages of ESCC 3401/078 (DCR to be submitted)

Conclusion :
- Joint Strength of AWG24 : In accordance with value proposed for ESCC 3401/078 (but not with
requirement of ECSS Q-ST-70-26 RevC).
Minimum value proposed in ESCC 3401/078 is 30N
Minimum value required in ECSS Q-ST-70-26 RevC is 60N
Minimum value measured is 41,80 N

- Joint Strength of 2xAWG28 : In accordance with value defined in ESCC 3401/078 and with
requirement of ECSS Q-ST-70-26 RevC.
Minimum value defined in ESCC 3401/078 is 75% of 2x13N = 20N
Minimum value required in ECSS Q-ST-70-26 RevC is 75% of 2x30N = 45N
Minimum value measured is 53,4 N (Joint strength for 2 wires)
Minimum value measured is 27,9 N (Joint strength for 1 out of 2 wires)

- Cross Section: No crack observed in crimping area for the two versions tested.

- Measurements of Gold Plating Thickness: OK, in accordance with ESCC 3401/078

Remark : Selector of crimping tool M22520/2-01on position 2 for this test report.
Comparison between position 2, 3 and 4 performed in complementary test report 639-12C

Laboratory Technician Chief inspector

E. HAUSWIRTH O. MASSON
 LABORATORY DATA SHEET

TEST : JOINT STRENGTH Report N 483-12C

Test Group :
Spcifications : ESCC 3401 Generic Specification 9.15.3
Requirements : ESCC 3401/077 tab 6- ESCC 3401/078 tab 6 Appendix "A"
Test environment or special conditions :
Test equipment :
TEST PROCEDURE : TEST REQUIREMENTS :

Crimp contacts : Crimp contacts :

The crimped contact-wire assemblies shall be placed
in a tensile testing device and an axial load shall wire axial strength
be applied. size (N) minimum value
The connection shall be loaded until failure occurs. AWG 24 30
The value at failure shall be recorded , together with AWG 28 20
the information as to whether the failure was 'pull-out',
'broke in crimp' or break in wire.

TEST SAMPLES : ref. Contact SKT AWG 24 & 2x AWG 28 Crimped with locator MDMA-S /Tool M22520/2-01
and Crimp tool position 2

ct wiring ct Axial Strength separation result

type N (N) mode * pass fail
Skt AWG 1 53,50 b
cts 24 2 48,80 b
3 53,20 b
4 54,10 b
5 53,90 b
6 41,80 b
7 50,40 b
8 54,00 b
9 46,90 b

Force (N)
10 55,20 b 60

11 47,60 b P

50
12 53,80 b
13 43,40 b 40

14 52,50 b

30

15 49,50 b
16 53,20 b 20

17 45,20 b 10

18 54,90 b B

Mini 41,80 0
0.0
A
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2

Maxi 55,20 Force applied on the 2 Allongement (mm)

Average 50,66 cables AWG 28

ct wiring ct Axial Strength separation result

type N (N) mode * pass fail
Skt 2x 1 62,40 b
cts AWG 2 63,30 b
28 3 56,00 b
4 61,70 b
5 53,40 b
6 58,20 b
Skt 2x 7 32,10 b
cts AWG 8 31,30 b
28 9 28,70 b
10 30,20 b
11 29,50 b

Force (N)
12 27,90 b 70

Mini 53,40
60
P
Maxi 63,30
Average 59,17 50

Mini 27,90
40
Maxi 32,10 Force applied on only 1 out
Average 29,95 of the 2 cables AWG 28 30

20

B
10

a : pull-out
0 A
0.0 0.1 0.2 0.3 0.4 0.5
b : broke in crimp Allongement (mm)

c : broke in wire

Made by : E. HAUSWIRTH Date : April 2011 Page : 2/5 Pass Fail

 LABORATORY DATA SHEET

TEST : CROSS SECTION Report N 483-12C

Test Group :
Spcifications : ESCC 3401 Generic Specification
Requirements : ESCC 3401/005 tab 6
Test environment or special conditions :
Crimped contacts shall be subjected to cross section

Test equipment :
TEST PROCEDURE : TEST REQUIREMENTS :

Final measurements :
- visual examination

Cross section AWG24

TEST SAMPLES : ref. Contact SKT AWG 24 & 2x AWG 28 Crimped with locator MDMA-S /Tool M22520/2-01
and Crimp tool position 2

Cross section of crimp contact AWG24

N1 N2

Remarks :

Crimp tool on position 2 seems to be a little bit too heavy :

Evaluation of 3 different positions performed (see test report 639-12C)

Made by : E. HAUSWIRTH Date : April 2012 Page : 3/5 Pass Fail

 LABORATORY DATA SHEET

TEST : CROSS SECTION Report N 483-12C

Test Group :
Spcifications : ESCC 3401 Generic Specification
Requirements : ESCC 3401/005 tab 6
Test environment or special conditions :
Crimped contacts shall be subjected to cross section

Test equipment :
TEST PROCEDURE : TEST REQUIREMENTS :

Final measurements :
- visual examination

Cross section 2x AWG28

TEST SAMPLES : ref. Contact SKT 2x AWG 28 Crimped with locator MDMA-S /Tool M22520/2-01
and Crimp tool position 2

Cross section of crimp contact 2x AWG28

N1 N2

N1 N2

Remarks :

Crimp tool on position 2 seems to be a little bit too heavy :

Evaluation of 3 different positions performed (see test report 639-12C)

Made by : E. HAUSWIRTH Date : April 2012 Page : 4/5 Pass Fail

 LABORATORY DATA SHEET

TEST : GOLD PLATE THICKNESS Report N 483-12C

Test Group :
Specifications : ESCC 3401 Generic Specification
Requirements : ESCC 3401/005 tab 6
Test environment or special conditions :

Test equipment :
TEST PROCEDURE : TEST REQUIREMENTS :

The thickness of the outer gold layer shall be Gold plating thickness shall be 1.27 m minimum.
measured using a X-ray equipment.

TEST SAMPLES : ref. 10 Cts SKT MDMA C252-8844-000

Gold plate thickness Result

Ct N Point of Measurements
(m) pass fail
1 1,85

2 1,81

3 1,81

4 1,59

5 1,71

6 1,88
7 1,76

8 1,69
9 1,93
10 1,91

Made by : E.HAUSWIRTH Date : April 2012 Page : 5/5 Pass Fail

 LABORATORY DATA SHEET

APPENDIX Report N 483-12C

Made by : E.HAUSWIRTH Date : April 2012 Appendix Page : 1 Pass Fail

 LABORATORY DATA SHEET

APPENDIX Report N 483-12C

Made by : E.HAUSWIRTH Date : April 2012 Appendix Page : 2 Pass Fail

 LABORATORY DATA SHEET

APPENDIX Report N 483-12C

Made by : E.HAUSWIRTH Date : April 2012 Appendix Page : 3 Pass Fail

 LABORATORY DATA SHEET

APPENDIX Report N 483-12C

Made by : E.HAUSWIRTH Date : April 2012 Appendix Page : 4 Pass Fail

 LABORATORY DATA SHEET

APPENDIX Report N 483-12C

Made by : E.HAUSWIRTH Date : April 2012 Appendix Page : 5 Pass Fail