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    Astm

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    Galih Prianggodo
    This document provides calculations for determining the minimum required wall thickness for piping used in a ferronickel plant project in Halmahera Timur, Indonesia. Wall thickness is calculated for various pipe sizes and classes using the maximum design pressure, temperature, material properties, and equations from the ASME B31.3 code. The required thickness is compared to standard commercial wall thicknesses and ratios are provided to indicate compliance with the minimum required thickness under manufacturing tolerances. Pipe materials include carbon steel and will be selected according to a separate specifications document.

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    Astm

    Uploaded by

    Galih Prianggodo
    384 views1 page
    This document provides calculations for determining the minimum required wall thickness for piping used in a ferronickel plant project in Halmahera Timur, Indonesia. Wall thickness is calculated for various pipe sizes and classes using the maximum design pressure, temperature, material properties, and equations from the ASME B31.3 code. The required thickness is compared to standard commercial wall thicknesses and ratios are provided to indicate compliance with the minimum required thickness under manufacturing tolerances. Pipe materials include carbon steel and will be selected according to a separate specifications document.

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    This document provides calculations for determining the minimum required wall thickness for piping used in a ferronickel plant project in Halmahera Timur, Indonesia. Wall thickness is calculated for various pipe sizes and classes using the maximum design pressure, temperature, material properties, and equations from the ASME B31.3 code. The required thickness is compared to standard commercial wall thicknesses and ratios are provided to indicate compliance with the minimum required thickness under manufacturing tolerances. Pipe materials include carbon steel and will be selected according to a separate specifications document.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    384 views1 page

    Astm

    Uploaded by

    Galih Prianggodo
    This document provides calculations for determining the minimum required wall thickness for piping used in a ferronickel plant project in Halmahera Timur, Indonesia. Wall thickness is calculated for various pipe sizes and classes using the maximum design pressure, temperature, material properties, and equations from the ASME B31.3 code. The required thickness is compared to standard commercial wall thicknesses and ratios are provided to indicate compliance with the minimum required thickness under manufacturing tolerances. Pipe materials include carbon steel and will be selected according to a separate specifications document.

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    PROYEK PEMBANGUNAN PABRIK FERONIKEL HALMAHERA TIMUR (P3FH)

    PIPING WALL THICKNESS CALCULATION


    CALCULATION
    Document Number : P3FH-PP-9000-CAL-0001
    WALL THICKNESS CALCULATION SHEET
    PIPING CLASS : A1
    Rating : ANSI#150 Service Line : Cooling Water (Softened), Cooling Water (Non-Softened), Return
    Water (Softened), Return Water (Non-Softened), River Water
    Max Design Pressure : 10 bar 145 psi
    Design Temperature : 60.0 C 140.0 F
    Design Code : ASME B31.3 Material Basis : Carbon Steel & Carbon Steel with Concrete Lining
    Mill Tolerance : -12.50% Corrosion All'n : 1.50 mm
    Mechanical All'n : 1.162 mm for PT 15A, per JIS B0203
    Formula : t = P.D / 2 (S.E.W + P.Y) , inch equation (3a), para 304.1.2 (a), ASME B31.3 1.162 mm for PT 20A, per JIS B0203
    tm = t + C, inch equation (2), para 304 (a), ASME B31.3 1.479 mm for PT 25A, per JIS B0203
    1.479 mm for PT 40A, per JIS B0203
    Where : t : Pressure design wall thickness, inch.
    tm : Minimum required thickness, inch
    P : Internal design pressure, psi.
    D : Outside diameter of pipe, inch, per ASME B36.10M Table 1.
    S : Allowable stress for pipe material, psi, per ASME B31.3 Appendix-A.
    E : Longitudinal weld joint factor, per ASME B31.3 Appendix-A
    W : Weld joint strength reduction factor, per ASME B31.3 Table 302.3.5.
    Y : Temperature factor, per ASME B31.3 table 304.1.1 .
    C : The sum of mechanical allowances (groove depth and threading) plus allowances for corrosion and errosion, inch

    Selected Thickness
    Material Selection D S E Y W Calc. Thk, t C Required Thk, tm Status
    DN Under mill tolerance Commercial
    *Note 1 (inch) (mm) (psi) - - - (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) Sch *Note 2 Ratio
    15A ASTM A106 Grade B, Seamless 0.8 21.3 20000 1 0.4 1 0.003 0.08 0.105 2.66 0.108 2.74 0.128 3.26 0.147 3.73 80 PASS 84%
    20A ASTM A106 Grade B, Seamless 1.1 26.7 20000 1 0.4 1 0.004 0.10 0.105 2.66 0.109 2.76 0.135 3.42 0.154 3.91 80 PASS 81%
    25A ASTM A106 Grade B, Seamless 1.3 33.4 20000 1 0.4 1 0.005 0.12 0.117 2.98 0.122 3.10 0.157 3.99 0.180 4.56 80 PASS 78%
    40A ASTM A106 Grade B, Seamless 1.9 48.3 20000 1 0.4 1 0.007 0.17 0.117 2.98 0.124 3.15 0.175 4.45 0.200 5.08 80 PASS 71%
    50A ASTM A106 Grade B, Seamless 2.4 60.3 20000 1 0.4 1 0.009 0.22 0.059 1.50 0.068 1.72 0.135 3.42 0.154 3.91 STD PASS 50%
    65A ASTM A106 Grade B, Seamless 2.9 73.0 20000 1 0.4 1 0.010 0.26 0.059 1.50 0.069 1.76 0.178 4.52 0.203 5.16 STD PASS 39%
    80A ASTM A106 Grade B, Seamless 3.5 88.9 20000 1 0.4 1 0.013 0.32 0.059 1.50 0.072 1.82 0.189 4.80 0.216 5.49 STD PASS 38%
    100A ASTM A106 Grade B, Seamless 4.5 114.3 20000 1 0.4 1 0.016 0.41 0.059 1.50 0.075 1.91 0.207 5.27 0.237 6.02 STD PASS 36%
    150A ASTM A106 Grade B, Seamless 6.6 168.3 20000 1 0.4 1 0.024 0.61 0.059 1.50 0.083 2.11 0.245 6.22 0.280 7.11 STD PASS 34%
    200A ASTM A106 Grade B, Seamless 8.6 219.1 20000 1 0.4 1 0.031 0.79 0.059 1.50 0.090 2.29 0.282 7.16 0.322 8.18 STD PASS 32%
    250A ASTM A53 Grade B, ERW 10.7 273.0 20000 0.85 0.4 1 0.046 1.16 0.059 1.50 0.105 2.66 0.319 8.11 0.365 9.27 STD PASS 33%
    300A ASTM A53 Grade B, ERW 12.7 323.8 20000 0.85 0.4 1 0.054 1.38 0.059 1.50 0.113 2.88 0.328 8.34 0.375 9.53 STD PASS 34%
    350A ASTM A53 Grade B, ERW 14.0 355.6 20000 0.85 0.4 1 0.060 1.51 0.059 1.50 0.119 3.01 0.328 8.34 0.375 9.53 STD PASS 36%
    400A ASTM A53 Grade B, ERW 16.0 406.4 20000 0.85 0.4 1 0.068 1.73 0.059 1.50 0.127 3.23 0.328 8.34 0.375 9.53 STD PASS 39%
    450A ASTM A53 Grade B, ERW 18.0 457.0 20000 0.85 0.4 1 0.076 1.94 0.059 1.50 0.136 3.44 0.328 8.34 0.375 9.53 STD PASS 41%
    500A ASTM A53 Grade B, ERW 20.0 508.0 20000 0.85 0.4 1 0.085 2.16 0.059 1.50 0.144 3.66 0.328 8.34 0.375 9.53 STD PASS 44%
    600A ASTM A53 Grade B, ERW 24.0 610.0 20000 0.85 0.4 1 0.102 2.59 0.059 1.50 0.161 4.09 0.328 8.34 0.375 9.53 STD PASS 49%
    650A API 5L Grade B, SAW 26.0 660.0 20000 0.95 0.4 1 0.099 2.51 0.059 1.50 0.158 4.01 0.328 8.34 0.375 9.53 STD PASS 48%
    Note 1. Material selection list and available size as per document number :P3FH-PP-9000-SPE-0001 "Specification for Piping Material Class" for each individual line class.
    2. If required thickness same or less than selected thickness under mill tolerance, status shall be "PASS".
    If required thickness more than selected thickness under mill tolerance, status shall be "FAIL" and must be changed with higher commercial wall thickness.

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