Obj N Intro RBD

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1.

0 OBJECTIVES
To study a plant scale experiment of refine, bleach and deodorize processing of crude
palm oil.
To identified range of optimal parameters: ( temperature, pressure and contact time)
To determine the data value of free fatty acid content and moisture content before and
after the experiment done for Crude Palm Oil, Bleached Oil and Refine Bleached
Deodorized Oil.
To identify the lovibond value for five samples of Refine Bleached Deodorized Oil.
3.0 INTRODUCTION & THEORY

Physical Refining

Physical refining is a modern alternative for processing crude palm oil where the removal of
free fatty acid is by distillation at higher temperature and low vacuum. This replaces chemical
reaction mode using an alkali (caustic soda) in chemical refining.

Physical refining is also known as deacidification (deodorisation) by steam distillation in


which free fatty acids and other volatile components are distilled off from the oil using
effective stripping agent which is usually steam under suitable processing conditions.
(Meirelles and Ceriani, 2005).

In physical refining FFA is removed during the final stage; deodorisation, in form of palm
fatty acid distillate (PFAD) including the carotenoids pigments, volatiles impurities and
oxidation products.

Pre-treatment - Degumming and Bleaching Process

Degumming Process.

In this unit operation, the incoming crude palm oil is first heated up to a temperature of about
90oC - 110oC before it is treated with phosphoric acid. The dosage of phosphoric acid
normally used is within the range of 0.05 0.1 % of oil weight with acid concentration
approximately about 80 - 85 %. It is meant to decompose the non-hydratable phosphatides as
well as to coagulate the phosphatides making them insoluble and thus easily removed during
bleaching.

Bleaching Process.

During bleaching process in palm oil refinery, degummed oil is treated with bleaching earth
and heated up to a temperature of about 100oC before entering the vacuum bleacher. The
dosage of acid activated clay used is typically within the range of 0.5 2.0 % by weight of oil
and the contact time with continuous agitation is about 30 minutes.
Deodorisation

The filtered oil (DBPO) is then channelled into the deodorizer for the deacidification and
deodorisation treatment. This process utilises a combination of high temperature heating
approximately about 240 - 260oC, under vacuum (2 4 mmHg) and direct steam injection of
about 2.5 - 4.0 % by weight of oil (Leong, 1992).

During this deodorization process, free fatty acid (FFA) in the form of palm fatty acid
distillate (PFAD) is removed as refining waste, at the upper section of deodorizer. Apart from
FFA, carotenoids pigments, primary and secondary oxidation products are also being
removed as it may contribute to off-flavours. The deodorised oil is then cooled before it is
filtered by means of a polishing filter and sent to storage tanks.

Summarization of used formula

Calculation for FFA content analysis:

.
FFA % as palmitic acid =
(for palm oil and fractions)

Where N = normality of NaOH solution

V = volume of NaOH solution used in mL

W = weight of sample

Calculation for moisture content analysis:


,
Moisture and volatile matter % = x 100
,

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