Refining and Downstreaming Processing of
Refining and Downstreaming Processing of
Refining and Downstreaming Processing of
OFPALMANDPALMKERNELOILS
PROCESSING
lntroduction
Aim of refining
Chemical(alkali)refinlng
oil loss%
RF=
FFA
oil thenundergoes
The neutralized washing.Herethe oil is washedwithwaterto
removethe soap impuritiespresent. The oil-watermixtureis passes through a
centrifugeseparatorwherethe heavyphasedischargecontainssoapywater and the
lightphasedischargeis water-washed oil witha soapcontentof lessthan80 ppmwhich
removedat the ne)t bleachingstage(Appendix
is subsequentfy ll).
FFA(aspalmitic) max
0.25o/o
M&l 0.1%max
lV (nrrjs) 50-55
M . p (t ' c )
AOS(Cc3-25) JJ-JY
TotalFattyMatter 95%min
M&l 3o/o fidx
FFA(aspalmitic) 50%min
FFA(aspalmitic) 0.25o/o
max
M&l 0.1Y0max
lv (Wjs) 50-55
M.pt(" c)
AOS(cc3-25) 33-39
Color(5%"cell) 20 red max
FFA(aspalmitic) 0.1%max
M&l 0.1okmax
M.pt(" c)
AOS(Cc3-25) JJ-JV
Color(5% " cell)
Lovibond 3 or 6 redmax
TABLE 5. NBD/RBDPALM KERNELOIL SPECIFICATIONS
FOR EXPORT
FFA(aspalmitic) O.1o/o
max
M&l 0.1o/omax
lVWrjs) 19 max at time of shipment
Colot(5% " Lovibond
cell) Red 1.5max
Saponifiable
Matter 95%min(basis97%)
M&l 1.0o/o max
FFA(aspalmitic) 70o/omin
TABLE7. (PKFAD)
PALMKERNELFATTYACIDDISTILLATE
FOREXPORT
SPECIFICATIONS
FFA(aspalmitic) 50%max(basis97%)
M&l 1o/o ftlAX
TFM 95% min
of palmand palmkernelolls
Fractionation
In orderto caterfor a wide rangeof markets,the Malaysianrefinersalso offer
products whichare'harde/(stearin) thanpalmoilor palmkernel
and'moreliquid'(olein)
oil. Theseareaccomplished througha simpleprocessof fractionation.
of palmoil
Fractionatlon
In Malaysia,fractionationof palm oil into palm olein and palm stearinis
accomplished usingtwo typesof processes
viz dry anddetergentfractionation.A third
method,whichusessolvent,is no longereconomically feasiblefor the normalolein-
(Figurc1).
stearinftactionation
Liquid Solid
Fraction Fraction
Figure1.Fractionation
of PalmOil
Dry fractlonation
TABLES. DRYFRACTIONATION.PRODUCTCHARACTERISTICS
Palmolein Palmstearin
Cloudpoint("C) 8-10
lodinevalue(Wrjs) 56-59 42-46
Meltingpoint('C) 22-24 48-52
TABLE9. PALMSTEARIN
FROMMEMBRANE
FILTERS
TABLE10. SUPEROLEIN
FROMPALMOILBY DRYFRACTIONATION
lodinevalue(Wrjs) 80-65
Cloudpoint("C) J - O
SlipMeltingpoint,('C) 13-16
Detergentf ractionation
TABLE11. DETERGENT
FRACTIONATION.PRODUCT
CHARACTERISTICS
Palmolein Palmstearin
Cloudpoint('C) 8-10
lodinevalue(W'rjs) 56-59 32-38
Meltingpoint('C) tn tE
Solventfractionation
10
mixturesare then sent to solventrecoveryplantswherethe solventis
stearin/solvent
separated theoilfractions
from andrecycles.Oleinyieldsarein the rangeof 80%- 83%.
products,the oleinis rerouted
lf there is a needfor specialdouble-fractionated
backintothe plant to producePMFand double-fractionatedoleinor superolein witha
lowcloudpointanda highiodinevalue.
High lV / SuperOlein
OF SUPEROLEINANDPALM
TABLE12. TYPICALANALYSIS
MIDFRACTION
Palmolein Palmstearin
Cloudpoint("C) 8-10
lodinevalue(VMjs) 56-59 32-38
Meltingpoint("C) 50-55
1l
TABLE13, PORAMSTANDARDSPRECIFICATIONS
FORPALMOLEIN
PRODUCTS
2. Neutralized
PalmOlein FFA (As Palmitic) max
0.25o/o
M&l 0.1Yomax
l.v.(Ws) 56 min
M.Pt"C (AOCSCc3-25) 24 max
3. Neutralized
& Bleached FFA(As Palmitic) max
0.25o/o
PalmOlein M&l 0,1Yomax
l.v. (Vvijs) 56 min
M.Pt'C (AOCSCc3-25) 24 max
Colot(5 %" Lovibondcell) 20 Redmax
12
TABLE14. PORAMSTANDARDSPRECIFICATIONS
FORPALMSTEARIN
PRODUCTS
2. Neutralized
Palm FFA (As Palmitic) 0.25o/om?x
Stearin M&l 0 . 1 %m a x
l.v.(wjs) 48 max
M.Pt"C (AOCScc3-25) 44 min
4. Refined,Bleached
& FFA(As Palmitic) 0.2o/omax
Deodorized(RBD)/ M&l 0 , 1 5 %m a x
Neutralized, l.v. (wjs) 48 max
Bleached& M.Pt'C (AOCScc3-25) 44 min
Deodorized(NBD) Colo((5 %" Lovibondcell) 3 or 6 Red max
PalmStearin
TABLE15. FOREXPORTi|ARKETS(MEOMA):
SPECTFTCATTN
PALIIIKERNELOIL FRACTIONATED
PRODUCTS
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