Kamstrup Multical 602 - Installation and User Guide
Kamstrup Multical 602 - Installation and User Guide
Kamstrup Multical 602 - Installation and User Guide
Kamstrup A/S Industrivej 28, Stilling DK-8660 Skanderborg T: +45 89 93 10 00 info@kamstrup.com kamstrup.com
MULTICAL 602 & ULTRAFLOW
MID designations
Mechanical environment
M1 (fixed installation with minimum vibration).
M2 (significant or high level of vibration and shock - Flow sensor type 65-5-XXHX-XXX only).
Electromagnetic environment
E1 and E2 (domestic/light industry and industry). The meters control cables must be drawn at min.
25 cm distance to other installations.
Climatic environment
Must be installed in environments with non-condensing humidity as well as in closed locations
(indoors). The ambient temperature must be within 555 C.
Kamstrup A/S Industrivej 28, Stilling DK-8660 Skanderborg T: +45 89 93 10 00 info@kamstrup.com kamstrup.com
MULTICAL 602 & ULTRAFLOW
Contents
1 General information
The temperature sensors used to measure inlet and outlet temperatures respectively are a
matched sensor pair that must never be separated.
Temperature sensors are usually mounted in MULTICAL 602 from the factory. According to EN
1434 or OIML R75 the cable length must not be changed. If necessary, sensors must always be
replaced in pairs.
The sensor marked with a red sign is to be installed in the inlet pipe. The other sensor marked with
a blue sign is to be installed in the outlet pipe (see paragraph 5, page 12).
Note: The sensor cables must not be pulled. Be aware of this in case of binding the cables.
DETAIL
SCALE 1 : 1
SECTION A-A
DETAIL
*
*
Gasket
Tightening app. 4 Nm
Type 65-5-XXHX-XXX
In order to prevent cavitation the back pressure (the pressure at the flow sensor outlet) at
ULTRAFLOW must be min. 1.5 bar at qp and min. 2.5 bar at qs. This applies to temperatures up to
approx. 80 C.
ULTRAFLOW must not be exposed to lower pressure than the ambient pressure (vacuum).
90 90
90
90
The electronics/plastic box
Max. 45
must be placed on the side . 45
X
(at horizontal mounting). MA
Max. 45
4 Mounting of calculator
Terminal no. Standard heat and cooling Heat measurement and leak Energy measurement in
measurement surveillance open systems
T1 5-6 Sensor in inlet (red) Sensor in inlet (red) Sensor in inlet (red)
T2 7-8 Sensor in outlet (blue) Sensor in outlet (blue) Sensor in outlet (blue)
V1 11-9-10 Flow sensor in inlet or outlet Flow sensor in inlet Flow sensor in inlet
V2 11-9-69 - Flow sensor in outlet Flow sensor in outlet
T3 51-52 - Tank/exchanger temp., if any Reference sensor (grey)
MULTICAL 602
ULTRAFLOW 54
DN150-DN250
MULTICAL 602
MULTICAL 602
Electrical connection
ULTRAFLOW 54 (H)
Inlet and outlet pipes are closely electrically coupled.
No electric welding occurs.
In installations where the electric coupling is not possible or welding in the pipe system can occur,
the cable from one ULTRAFLOW must go through a Pulse Transmitter with galvanic separation
before the cable enters MULTICAL 602.
ULTRAFLOW 54 (H)
MULTICAL 602
* Electric welding must always be carried out with the earth pole closest to the welding point.
Damage to meters due to welding is not comprised by our factory warranty.
14 Kamstrup A/S 5512952_C5_GB_03.2015
MULTICAL 602 & ULTRAFLOW
MULTICAL 602 can be powered by a built-in lithium battery or an integral 24 VAC or 230 VAC mains
module.
The battery or mains module is mounted via a two-pole plug in the calculator terminal.
For Pulse Transmitter the supply module/battery is connected via a two-pole plug. See installation
instructions No. 5512-1421 for further information.
3.6 V
60 Red 60 Red
24 VAC 230 VAC
98 28
7 Testing of function
Carry out an operational check when the energy meter has been fully mounted. Open
thermoregulators and valves to establish water flow through the heating system. Activate the top
key of MULTICAL 602 and check that the displayed values for temperatures and water flow are
credible values.
MULTICAL 602 constantly monitors a number of important functions. In case of a serious error in
measuring system or installation, INFO is displayed and an info-code can be read by activating
the top front key until the measuring unit says INFO. The info code is only displayed when the
error is present.
If a number of info codes appear at a time, the sum of info codes is displayed. If e.g. both
temperature sensors are outside measuring range, info code 12 is displayed.
9 Plug-in modules
MULTICAL 602 can be extended by a wide range of extra functions by means of plug-in modules.
The individual modules are briefly described below.
62: DATA (brown)63:REQ (white)64: GND (green). Use data cable type
66-99-106 with 9-pole D-sub or type 66-99-098 with USB connector.
The module includes an hourly data logger.
Only current and accumulated data can be read. Hourly/daily/monthly/
yearly data loggers cannot be read through the data port of top module
67-05.
62 Brown (DAT)
63 White (REQ)
64 Green (GND)
The pulse inputs can be used for connection of electricity and water meters.
Please pay attention to maximum pulse frequency as well as correct pulse coding (l/imp. and
Wh/imp.), which is selected by means of the FF and GG configuration.
65 - 66 Input A
67 - 68 Input B
9.2.4 Prog. data logger + RTC + 420 mA inputs + pulse inputs, type 67-00-22
The module has connection possibility for two pressure transmitters on terminals 57, 58 and 59
and can be adjusted for current reading or pressure range 6, 10 or 16 bar.
The module is prepared for remote reading, data from meter/module being transferred to the
system software via the external GSM/GPRS modem connected on terminals 62, 63 and 64.
Furthermore, the module has two extra pulse inputs, VA and VB.
The module must be powered by 24 VAC.
9.2.12 Modbus RS485 RTU* Slave Module + pulse inputs, type 67-00-67
The Modbus base module for MULTICAL ensures a simple integration of Kamstrups heat,
cooling and water meters into Modbus based systems. Modbus is an open, widespread and well
established serial communication protocol used within building automation.
Further details about the Modbus module appear from data sheet (DK: 5810-1267, GB: 5810-1253,
DE: 5810-1268, FR: 5810-1317).
Date, time and primary M-Bus address can be adjusted by means of the keys on the calculators
front.
1 In the display you select the reading you want to change.
2 Lift off the calculator top.
3 Wait until the meter has shut down (up to 2.5 minutes). Do not press any keys.
4 While remounting the calculator top, keep the main key activated until there are no more
lines in the display.
5 The setup menu is now active.
Having activated the setup menu the reading you want to
change is displayed with the rightmost digit flashing:
The value of the flashing digit can be changed by pressing the sub-key .
The digit is increased by one each time the key is pressed, and passing 9 you start from 0:
Pressing the main key you go to the next digit from right to left:
The active digit flashes and this digit can now be changed by pressing the sub-key . You go to
the first digit on the right by means of the main key .
When the value of the reading has been changed you quit by pressing the main key
continuously for approx. 10 seconds.
It should be checked whether the value is valid for the reading in question. If so, the value is saved
and an OK symbol is displayed. If not, the old value is maintained, no OK symbol appears, and
the display reverts to legal reading.
Current date.
DDD = 213/413
(*) DDD = 212/412
Also see interactive users guides at www.kamstrup.com.
Kamstrup A/S Industrivej 28, Stilling DK-8660 Skanderborg T: +45 89 93 10 00 info@kamstrup.com kamstrup.com