Sesimic HDPE

Client: Duke Power Carolinas, LLC Calculation No.
07Q3691-CAL-010
Title: Analysis of Buried HDPE Piping System Nuclear Service Water (NSW) Return Line Diesel
Generator 2B Unit 2
Project: Catawba Unit #1 and Unit #2 Buried HDPE Pipe Design and Analysis
Method: Computer and Manual Calculations
Acceptance Criteria: N/A
Remarks:
Verification Method Design Review Method Alternate Calculation Qualification Test

Other No Verification Necessary
Results:
Computer
Programs Program Name Version/Revision Computer Type QA Verified
Used
ADLPIPE 4F10.1 PC YES
Microsoft Word 2003 PC N/A
Mathcad 2000 PC N/A
REVISIONS
Revision No. 0
Description Original Issue
Total Pages (Cumulative) 93
By/Date 11-10-08
Checked/Date 11-11-08
Approved/Date 11-11-08
CALCULATION CONTRACT NO.

COVER
SHEET 07Q3691
Stevenson & Associates
U:\07Q3691 - Duke HDPE Analysis\10_Calculations\07Q3691-CAL-010\07Q3691-CAL-010_11-10.doc

CALCULATION CONTINUATION SHEET
Client Duke Power Carolinas, LLC Calculation No. 07Q3691-CAL-010
Project Catawba Unit # 1 and #2 Buried HDPE Piping Design and Analysis
Analysis of Buried HDPE Piping System Nuclear Service Water (NSW) Return Line Diesel
Title
Generator 2B Unit 2
By: Date 11/10/08 Chkd by Date 11/11/08
TABLE OF CONTENTS
TABLE OF CONTENTS .................................................................................................................................... 2
DOCUMENT INDEX ........................................................................................................................................ 4
1.0 PURPOSE OR OBJECTIVE ........................................................................................................... 6
2.0 SCOPE AND LIMITATIONS......................................................................................................... 6
3.0 DEFINITIONS................................................................................................................................. 6
4.0 ASSUMPTIONS.............................................................................................................................. 8
4.1 Assumptions Not Requiring Verification ................................................................................ 8
4.2 Assumptions To Be Verified ..................................................................................................... 8
5.0 ANALYSIS METHODOLOGY AND APPROACH...................................................................... 8
5.1 Background ................................................................................................................................ 8
5.2 Methodology and Approach ..................................................................................................... 9
5.2.1 HDPE Calculations Dependent Only on Design Conditions and Pipe Size.......................... 9
5.2.2 HDPE Calculations Requiring the Input of Geometry Specific Loads............................... 12
5.2.3 Steel Pipe Criteria.................................................................................................................... 15
6.0 ANALYSIS INPUTS..................................................................................................................... 15
6.1 Design Loads ............................................................................................................................ 15
6.2 Pipe Properties......................................................................................................................... 15
6.3 Material Properties.................................................................................................................. 16
6.4 HDPE to Steel Boundary ........................................................................................................ 19
6.5 HDPE Elbows........................................................................................................................... 19
6.6 Stress Indices and SIFs............................................................................................................ 20
6.7 Soil Springs............................................................................................................................... 22
6.8 Seismic Analysis Input ............................................................................................................ 22
6.8.1 Seismic Anchor Motion ........................................................................................................... 22
6.8.2 Seismic Wave Passage ............................................................................................................. 23
6.8.3 Decoupling of 12 Steel Pipe................................................................................................... 23
6.9 Piping Layout........................................................................................................................... 23
6.10 Pipe Criteria Steel and HDPE ............................................................................................. 25
6.11 Acceptance Criteria Steel and HDPE ................................................................................. 27
7.0 ANALYSIS.................................................................................................................................... 29
7.1 Computer Model ............................................................................................................................. 29
7.2 Results of ADLPIPE Analysis........................................................................................................ 30
7.2.1 Load Cases Analyzed ................................................................................................................... 30
7.2.2 Summary of HDPE Loads at Critical Locations ....................................................................... 31
7.3 Calculations per ASME BPVC Code Case N-755........................................................................ 33
7.5 Flange Summary for Unit 2 HDPE Pipe ....................................................................................... 44
7.6 Evaluation of Buoyancy over Condenser Cooling Water Lines ................................................. 44
7.7 Evaluation of Steel Bridge Pipe over Condenser Cooling Water Lines ..................................... 46
7.8 Evaluation of 12 HDPE Pipe over Condenser Cooling Water Lines..................................... 49
8.0 RESULTS ...................................................................................................................................... 51
8.1 Functionality Capability and Break Postulation.......................................................................... 52
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Title
Generator 2B Unit 2
8.2 Final Loads at the Anchor at the Diesel Generator Building due to Soil Effects ...................... 54
8.3 Final Loads at the Centerline of the 42 Supply Line due to Soil Effects............................... 54
8.4 Branch Line Qualification.............................................................................................................. 55
9.0 CONCLUSIONS ........................................................................................................................... 55
Appendix A................................................................................................................................................. 56
Appendix B ................................................................................................................................................. 62
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Title
Generator 2B Unit 2
DOCUMENT INDEX
Reference
DIN No.
Output
Input
Document Number/Title Revision, Edition, Date
1 Nondestructive Evaluation: Seismic Design September 2006

Criteria for Polyethylene Pipe Replacement Code
Case, EPRI, Palo Alto, CA, 2006, Report Number
1013549
2 Guidelines for the Seismic Design of Oil and Gas 1984
Pipeline Systems, ASCE
3 Catawba Updated Final Safety Analysis Report Rev. 12, April 2006
4 Polyethylene (PE) Pressure Pipe and Fittings, March 1, 2000
4in. (100 mm) through 63 in. (1,575 mm) for
Water Distribution and Transmission,
ANSI/AWWA C906-99, American Water Works
Association, 6666 West Quincy Ave., Denver, CO
80235
5 Catawba Nuclear Station Units 1&2, Yard Layout,
Buried Systems, Drawing No. CN-1038-06.
8 HDPE Product Catalog, ISCO Industries Version 2.1, 2005
9 Ladish General Catalog No. 55 1971
10 Navco Piping Catalog Edition No. 10, June 1, 1974
11 ASME Boiler and Pressure Vessel Code, Section 1998 Edition with 2000 Addenda
III, Division I, Subsection ND-3600
12 ASME BPVC Code Case N-755, High Density March 22, 2007
Polyethylene (HPDE) Buried Pipe, Section III,
Division I, Class 3
13 CNS ISFSI Haul Path Evaluation Calculation, Rev. 0, December 21, 2006
CNM 1140.04-0005 001
14 Request for relief Number 06-CN-003 Use of March 13, 2008
Polyethylene Material in Nuclear Safety-Related
Piping Applications (TAC Numbers MD 3729 and
MD 3730)
15 S&A Calculation 07Q3691-CAL-001 Calculation Rev. 0, 2008
of Soil Spring Stiffness for Buried HDPE Pipe
16 Catawba Nuclear Station Units 1 and 2 Rev. 16, September 7, 2006
Calculation CNC-1206.02-84-001, Nuclear
Service Water Pipe Seismic Analysis (Buried
Portion)
Page- 4 -
Title
Generator 2B Unit 2
Reference
DIN No.
Output
Input
Document Number/Title Revision, Edition, Date
17 Bonney Forge Stress Intensification Factors: 1988

Weldolet, Sockolet, Thredolet, Sweepolet,
Latrolet, Insert Weldolet, Bulletin SI-1
18 S&A Calculation 07Q3691-CAL-002 Calculation Rev. 0, 2008
of Equivalent Thermal Strain for Seismic Analysis
of Buried HDPE Pipe
19 Catawba Nuclear Station Specification CNS- Rev. 1, January 3,1998
1206.02-01-008
20 018B00Y020GPLOT_Digitized Spectra (4-14) -
21 Young, W. C., Roarks Formulas for Stress and McGraw-Hill, Sixth Edition, 1989
Strain.
22 Fatigue and Capacity Testing of High-Density Final Report, December 2007
Polyethylene Pipe and Pipe Components
Fabricated from PE4710 (1015062)
23 3691-LSC-002, HDPE Pipe Interface Loads March 17, 2008
Applied to Steel Pipe
24 S&A Calculation 07Q3691-CAL-011, Definition August 30,2008
of Break Selection Criteria and Functional
Capability Criteria for the Piping Design
Specification
25 S&A Calculation 07Q3691-CAL-013, Technical September, 30, 2008
Basis for Design Acceptance Criteria
26 CNS-1574-00_RN-00-0002, ASME Design Preliminary Draft
Specification for the Nuclear Service Water
System (RN) Diesel Generator Cooling Supply
and Return Piping; Modification, Repair, and
Replacement
27 S&A Document 3691-DI-001, Design Rev. 0, July 2008
Instructions for Analysis of Polyethylene Pipe
28 Welding Research Council Bulletin 300, December, 1984
Technical Position on Industry Practice
29 ASME Boiler and Pressure Vessel Code, Section 1989 Edition
III, Division I, Subsection ND-3600
Page- 5 -
Title
Generator 2B Unit 2
1.0 PURPOSE OR OBJECTIVE

Catawba Nuclear Station has decided to replace the buried nuclear service water piping lines connecting
the 42-in Nuclear Service Water System (NSWS) supply and return headers to Unit 1 and Unit 2 Diesel
Generator (DG) buildings. The existing 10-in carbon steel piping will be replaced by 12-in High-Density
Polyethylene (HDPE) piping. The purpose of this calculation is to demonstrate the Design Basis ASME
BPVC Code and Regulatory compliance for the buried HDPE piping system connecting the 42-in Return
Header B to the DG Building of Unit 2.
2.0 SCOPE AND LIMITATIONS

Results of this calculation are limited to the 12-in buried HDPE piping system returning cooling water from
the Diesel Generator Building of Unit 2 to the 42-in NSWS Return Header B. The piping model goes
from the anchor at the wall (column lines 76 & AA) to the 42 Return Header B pipe of the NSWS.
There is a manhole (MH-3) at Diesel Generator Building of Unit 2, and there is also a manhole (MH-8) at
the connection to the 42 Return Header B pipe of the NSWS. The manholes provide access to the
steel-to-HDPE flanged connections for the purpose of inspection and maintenance of the steel to HDPE
connections. The HDPE pipe passes through the wall penetration of the manhole, but it is not attached to
the structure. The manhole does not transfer any load to the HDPE pipe. The gap between the manhole
penetration and the HDPE pipe is sealed to prevent water from entering the manhole through this
penetration. The piping qualification includes the following:
(a) The Steel Pipe from the Unit 2 Diesel Generator Building anchor steel to the High Density
Polyethylene (HDPE) pipe Flange.
(b) HDPE Piping from Steel HDPE Flange near the Unit 2 Diesel Generator Building
Anchor to the Steel HDPE Flange near the 42 NSWS Return Header B
(c) The Steel Pipe from the Steel HDPE Flange anchor to the 42 NSWS Return Header
B, including qualification of the 12 NSWS Return Header B branch connection to the
NSWS Return Header pipe
3.0 DEFINITIONS
Nomenclature per Ref. [14], Request for Relief Number 06-CN-003 Use of Polyethylene Material in
Nuclear Safety-Related Piping Applications (TAC Numbers MD 3729 and MD 3730). This nomenclature
may differ somewhat from the nomenclature used in ASME BPVC Code Case N-755 Ref. [12].
Nomenclature is provided at point of use.
A = Cross sectional area of pipe [in2]

D = Coefficient of thermal expansion [in/in/oF]
B1 and B2 = Primary stress indices
B' = Burial factor
BS = Building settlement loads
c = Allowance for erosion or mechanical damage, [in]
D = Outside diameter of pipe [in]
DR = Dimensional ratio of pipe; for OD-controlled pipe, DR = D/t
Page- 6 -
Title
Generator 2B Unit 2
DW = Deadweight of pipe and contents [lb]

E = Modulus of soil reaction [psi]
Epipe = Elastic modulus of pipe [psi]
f0 = Ovality correction factor
F = Impact factor for surface loads.
FS = Factor of safety (FS = 2.0 Level A, 1.8 for Level B, and 1.5 for Levels C and D)
Jsoil = Specific weight of the soil [lb/ft3]
water = Specific weight of the water [lb/ft3]
H = Height of fill (or cover) above top of pipe [ft]
Hgw = height of groundwater above pipe [ft]
k = Longitudinal stress factor
Kb = Bedding factor, usually 0.1.
K0 = Coefficient of soil pressure at rest, 0.5 to 1.0, may conservatively be taken as 1.0
Kpo = Spring due to pipe ovaling [lb/in]
L = Deflection lag factor (recommended values: 1.0 for short term and 1.5 for long term loads)
OBEw = Operating Basis Earthquake due to effects of seismic wave passage

OBES = Operating Basis Earthquake due to effects of soil movement
OBED = Operating Basis Earthquake due to effects of anchor movements
P = Long-term design gage pressure for the pipe at the specified design temperature [psi]
PA , PB , PC and PD = Maximum Pressures for Service Levels A through D [psi]
Pbs , Pcs , and Pds = Surge Pressures for Service Levels B through D [psi]
PE = Vertical soil pressure loads due to weight of soil cover [psi]
Pgw = Groundwater pressure loads [psi]
PL = Vertical surcharge (transportation) loads [psi]
PS = Loads due to pump startup and shutdown
Rb = Buoyancy reduction factor
Sh = Design allowable stress for HDPE piping at temperature [psi]
Sy = Yield stress [psi]
SSEw = Safe Shutdown Earthquake due to effects of seismic wave passage
SSES = Safe Shutdown Earthquake due to effects of soil movement
SSED = Safe Shutdown Earthquake due to effects of anchor movements
TA,max ,TB,max , TC,max and TD,max = Maximum temperature for Service Levels A through D [oF]
TA,min ,TB,min , TC,min and TD,min = Minimum temperature for Service Levels A through D [oF]
t = Actual (not nominal) pipe wall thickness [in]
tmin = Minimum allowable pipe wall thickness [in]
VOT = Valve Operating Transients
Q= Poissons ratio for piping
Qr = Poisson ratio for the bedrock
WP = Weight of empty pipe [lb/ft]
Ww = Groundwater floatation loads (usually equal to weight of water displaced by pipe) [lb]
Z = Section modulus of pipe cross section [in3]
Page- 7 -
Title
Generator 2B Unit 2
4.0 ASSUMPTIONS
4.1 Assumptions Not Requiring Verification

[1] Due to the small Seismic Building Displacement of the Unit 2 DG Building (0.003), the
seismic response of the buried steel pipe from the DG building anchor to the HDPE
piping is predominantly due the effect of seismic wave passage. The effect of the DG
Building Amplified Floor Response does not need to be considered in the analysis of the
buried pipe, Ref. [25].
[2] Per discussion with Catawba Systems Engineering, it is concluded that the buried HDPE
piping at Catawba is not subjected to any pressure surge loads, Ref. [25].
[3] Seismic anchor motions of 0.003 are much less than 1/16 and therefore will have
negligible effect on the piping and are not considered in the analysis.
4.2 Assumptions To Be Verified
[1] Stress Intensification Factors (SIFs) for mitered elbows less than 90 are enveloped
by SIFs of 90 elbows
5.0 ANALYSIS METHODOLOGY AND APPROACH
5.1 Background
The buried water supply system to and from the Diesel Generator (DG) buildings to the 42-in Nuclear
Service Water System (NSWS) currently uses 10-in carbon steel pipes. Catawba Nuclear Station (CNS)
has decided to replace the 10-in steel pipes with 12-in High-Density Polyethylene (HDPE) pipes. There
are a total of eight cooling water piping linesfour supply lines and four return lines.
x Two cooling water supply lines to the DG building of Unit 1. One line originates from the 42-in
Supply Header A and the other originates from the 42-in Supply Header B.
x Two cooling water supply lines to the DG building of Unit 2. One line originates from the 42-in
Supply Header A and the other originates from the 42-in Supply Header B.
x Two cooling water return lines originating from the DG building of Unit 1. One line returns water
to the 42-in Return Header A and the other returns water to the 42-in Return Header B.
x Two cooling water return lines originating from the DG building of Unit 2. One line returns water
to the 42-in Return Header A and the other returns water to the 42-in Return Header B.
The HDPE pipes are connected to the steel pipes by means of a flanged joint. At the DG building wall
entrance, a transition is made from 10-in to 12-in using a 10x12 steel reducer with flanges to provide the
necessary flanged connection to the HDPE pipe and a means of providing future access for examination
of all joints from the inside surface per Ref. [14]. At the 42-in header side, a short 12-in flanged steel
Page- 8 -
Title
Generator 2B Unit 2
pipe is welded to the header. An additional steel flanged joint attached to the 12-in pipe provides the
necessary connection to the HDPE pipe and serves as future access. The HDPE piping system is
considered anchored at both ends.
The buried HDPE piping system considered in this calculation is the cooling water return line from the DG
Building of Unit 2 to the 42-in Return Header B. The effects of pressure, deadweight, seismic and
temperature loads on the buried HDPE piping are analyzed.
5.2 Methodology and Approach
The piping is qualified to the requirements of the Piping Design Specification Ref. [26]. The Design
Specification is based on ASME BPVC Code Case N-755 Ref. [12] and the commitments in Relief
Request Number 06-CN-003 Ref. [14]. In addition, further guidance on design and analysis methods is
provided in EPRI Report 1013549 Ref. [1] and S & A Design Instruction 3691-DI-001 Ref. [27]. However,
the controlling design document is the Piping Design Specification Ref. [26].
The Code of Record for the Design and Analysis of the HDPE Pipe is the 1998 Edition of the ASME
Boiler and Pressure Vessel Code, Section III, Division 1, Subsection ND up to and including the 2000
Addenda. However, ND-3600 of the ASME Boiler and Pressure Vessel Code 1989 Edition shall be used
to comply with the limitations imposed by 10 CFR 50.55 a (b) (1) (iii) except as amended by the governing
document Relief Request Number 06-CN-003, Ref. [14]. The piping is classified as ASME Class 3 Duke
Class C.
The piping system is analyzed using a combination of hand calculations and the ADLPIPE computer
program. ADLPIPE analyzes complex piping systems subjected to static and dynamic loads. The basic
load cases (deadweight, thermal, seismic OBE, seismic SSE, etc.) and their combinations (such as
thermal plus seismic) are included in the ADLPIPE analysis.
Stresses in steel pipes are automatically computed by ADLPIPE according to an ASME Code year of
interest. However, ADLPIPE does not calculate the stresses for all piping load cases and combinations in
the HDPE pipe because HDPE material, properties and qualification criteria are not yet included in the
ADLPIPE computer code. Therefore, manual calculations are performed for the HPDE piping according
to the relief request Ref. [14] which is consistent with the ASME BPVC Code Case N-755 [Ref. 12]. The
required manual calculations are presented in sections 5.2.1 and 5.2.2.
5.2.1 HDPE Calculations Dependent Only on Design Conditions and Pipe Size
These calculations do not require ADLPIPE analysis results as input. The HDPE pipe size and the
design conditions are the only inputs needed to perform the manual calculations in this section.
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Title
Generator 2B Unit 2
Minimum Required Wall Thickness
Per Section 3131.1 of Ref. [12], the minimum required wall thickness (tmin) of straight pipe sections is
determined from:
P D
tmin c (5.1)
2S P
where:
P = internal design gage pressure at the specified design temperature [psi]
D = outside diameter of pipe [in]
S = allowable stress [psi] from Table 3021-1 Ref. [14]
c = allowance for mechanical and erosion damage [in]
The actual wall thickness of the HDPE pipe shall not be less than tmin .
Ring Deflection
Per Section 3210 of Ref. [12], the deflection of the pipe diameter (:) due to soil and surcharge loads
should be less than the maximum allowable value (:max):
1 K b L PE K b PL
: d : max (5.2)
144 2E pipe 1 3
0.061Fs E '
3 DR 1
where:
PE Usaturated H gw Udry (H H gw )
Kb = bedding factor
L = deflection lag factor
PE = vertical soil pressure due to earth loads [lb/ft2]
PL = vertical soil pressure due to surcharge loads [lb/ft2]
Epipe = modulus of elasticity of pipe at 50 years [psi]
DR = dimensional ratio of pipe (D/t)
D = outside pipe diameter [in]
Fs = soil support factor
E' = modulus of soil reaction [psi]
Usaturated = density of saturated soil [lb/ft3]
Udry = density of dry soil [lb/ft3]
H = height of ground cover [ft]
t = minimum pipe wall thickness [in]
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Title
Generator 2B Unit 2
Compression of Sidewalls
The circumferential compressive stress (VSW) in the sidewalls of pipe and miters due to soil and surcharge
loads per Section 3220 of Ref. [12] should be less than 1000 psi. This 1000 psi is based on PE-3408
material and assumes a temperature of 70 F. Per Ref. [25] the allowable value at a temperature of
140 F for PE-4710 material is 530 psi. The value used in this analysis is 500 psi which is conservative.
This 140 F temperature was selected because it is the maximum discharge line temperature. This lower
bound value is conservatively applied to this piping analysis.
(PE PL ) DR
V SW d 500 psi (5.3)
2 u 144
where:
Buckling Due to External Pressure
External pressure from groundwater, earth loads, and surcharge loads on the buried HDPE pipe shall not
cause the pipe to buckle per Section 3221.1 of Ref. [12]; that is,
1/ 2
PE PL Pgw E pipe
d 2.8 R b B'E ' (5.4)
144 12 (DR 1) 3
where:
H gw
Rb 1 0.33
H
1
B'
1 4e 0.065H

Pgw = pressure due to groundwater [lb/ft2]
Rb = buoyancy reduction factor
B' = burial factor
Epipe = modulus of elasticity of pipe [psi]
E' = modulus of soil reaction [psi]
H = depth of cover [ft]
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Title
Generator 2B Unit 2
Effects of Negative Internal Pressure
Per Section 3221.2 of Ref. [12], when the pipe is subjected to a negative internal pressure, it should
withstand the differential pressure ('P) without credit for the surrounding soil, that is:
3
f o 2E pipe 1
'P d (5.5)
2 (1 X 2 ) DR 1
where:
fo = ovality correction factor
Q = Poissons ratio (0.35 for short duration loads to 0.45 for long duration loads)
Floatation
To prevent floatation by groundwater, the buried pipe must have sufficient cover or be anchored to the
ground. Per Section 3222 of Ref. [12], the following criterion must be satisfied:
PE D
Ww W P (5.6)
12
where:
Ww = weight of water displaced by pipe [lb/ft]
WP = weight of empty pipe [lb/ft]
5.2.2 HDPE Calculations Requiring the Input of Geometry Specific Loads
The manual calculations in this section require the ADLPIPE analysis results as input. HDPE pipe
stresses are computed using the forces and moments obtained from ADLPIPE analysis. The stress
calculations are performed both for straight pipes and mitered elbows.
Longitudinal Stress
Per Section 3223.1 of Ref. [12], the longitudinal stresses due to axial forces and bending moments
resulting from applied mechanical loads shall not exceed k*S:
Pa D F M
B1 2B1 a B2 d k S (5.7)
2t A Z
Page- 12 -
Title
Generator 2B Unit 2
where:
B1 and B2 = primary stress indices defined in Table 3223-1 of Ref. [12]
Pa = design or service level A, B, C or D pressure [psi]
D = outside diameter of pipe at the section where the evaluation is conducted [in]
t = nominal pipe wall thickness at the section where the evaluation is conducted [in]
Fa = axial force due to the specified design, level A, B, C or D applied mechanical loads [lb]
M = resultant bending moment due to the specified design, level A, B, C or D applied mechanical
loads [in.-lb]
A = cross sectional area of pipe at the section where the force is calculated [in2]
Z = section modulus of pipe cross section at the section where the moment is calculated [in3]
k = longitudinal stress factor per Table 3223-2 of Ref. [12]
Thermal Expansion and Contraction
(a) Fully Constrained Thermal Contraction
The tensile stress, per Section 3311.1 of Ref. [12], resulting from the assumption of fully constrained
thermal contraction of the buried pipe when Twater < Tground, increased by the tensile stress due to axial
contraction from Poisson effect, shall not exceed the allowable stress (S):
P D
VW E pipe D 'T X dS (5.8)
2t
where: Epipe = modulus of elasticity of pipe [psi]

D = coefficient of thermal expansion [in/in/oF]
'T = Twater Tground < 0, [oF]
Q = Poissons ratio (0.35 for short duration loads to 0.45 for long duration loads)
P = internal design gage pressure including pressure spikes due to transients from
anticipated water hammer events [psi]
t = pipe wall thickness [in]
(b) Fully Constrained Thermal Expansion
The tensile stress resulting from the assumption of fully constrained thermal expansion of the buried
pipe when Twater > Tground, per Section 3311.2 of Ref. [12], shall not exceed the allowable stress (S):
E pipe D 'T d S (5.9)
where:
D = coefficient of thermal expansion [in/in/oF]
'T = Twater Tground > 0, [oF]
Page- 13 -
Title
Generator 2B Unit 2
(c) Alternative Evaluation for Thermal Expansion or Contraction
When the soil stiffness is accounted for to calculate the pipe expansion and contraction stresses, per
Section 3311.3 of Ref. [12], the stresses must satisfy the following condition:
i M C FaC
d 1100 psi (5.10)
Z A
where:
i = stress intensification factor
FaC = axial force range due to thermal expansion or contraction and/or the restraint of free end
displacement [lb]
MC = resultant moment range due to thermal expansion or contraction and/or the restraint of free
end displacement [in.-lb]
Non-repeated Anchor Movements
Per Section 3312 of Ref. [12], the effects of any single non-repeated anchor movement shall meet the
requirements of the following equation:
i M D FaD
d 2S (5.11)
Z A
where:
FaD = axial force due to the non-repeated anchor motion [lb]
MD = resultant moment due to the non-repeated anchor motion [in.-lb]
Seismic Induced Stresses
Per Section 3410 of Ref. [12], the stresses in the buried pipe due to soil strains caused by seismic wave
passage, seismic soil movement, and building seismic anchor motion effects, where applicable, must
satisfy the following equation:
i M E FaE
d 1100 psi (5.12)
Z A
where:
FaE = axial force range due to the combined effects of seismic wave passage, seismic soil
movement, and building seismic anchor motion effects [lb]
Page- 14 -
Title
Generator 2B Unit 2
ME = resultant moment range due to the combined effects of seismic wave passage, seismic soil
movement, and building seismic anchor motion effects [in.-lb]
A = cross section area of pipe at the section where the force is calculated [in2]
Seismic wave passage, seismic soil movement, and building seismic anchor motions are combined by
square root sum of the squares. This equation is applicable to both OBE and SSE. Ref. [25] Section 7.0
provides the basis of this applicability.
5.2.3 Steel Pipe Criteria

The steel pipe from the Diesel Generator building anchor to the HDPE pipe flange connection and from
the HDPE pipe flange connection to the 42 return header are qualified in the ADLPIPE analysis in
accordance with Ref. [29]. The stresses for the steel pipe are shown in Section 7.4.
6.0 ANALYSIS INPUTS
6.1 Design Loads

Design temperature and pressure values supplied by Duke Power Carolinas and used as input in this
calculation are listed in Table 6.1.
Table 6.1: Design Loads
Design Temperature 140 F
Ambient Temperature 55 F
Minimum Temperature 32 F
Maximum Temperature 140 F
Design Pressure 60 psig
Operating Pressure 25 psig
6.2 Pipe Properties

Geometric and other relevant properties for the pipes used in this calculation are shown in Table 6.2.
Outside diameter (OD), thickness and weight values for steel pipes were taken from standard piping
catalogs, Ref. [10]. For IPS HDPE pipe, OD values were taken from ANSI/AWWA C906-99, Ref. [4],
thickness values were obtained from Ref. [12,] and weight values were taken from manufacturers
literature [Ref. 8]. For the same nominal pipe size, the ODs of the HDPE pipes and the steel pipes are
equal; therefore, the IPS sizing system is used.
Page- 15 -
Title
Generator 2B Unit 2
Table 6.2: Properties of Pipes
Cr-Mo Steel Pipe Carbon Steel Pipe HDPE Pipe/Elbow
Nominal size 10-in 12-in 12-in 12-in
Material A6XLN(1) A6XLN(1) A-106, Gr. B PE 4710(2)
Schedule Standard Standard Standard DR 11/DR 9
Outside Diameter [in] 10.75 12.75 12.75 12.75
Wall Thickness [in] 0.365 0.375 0.375 1.159/1.417
Contents Water Water Water Water
Wt. of Contents [lb/ft] 34.1 49.0 49.0 37.0/33.5
Wt. of Pipe [lbs/ft] 40.5 49.6 49.6 18.4/22

(1)
This is a manufacturers designation for a Cr-Mo alloy used for piping as SB-675 and SB-690, for
forgings as SB-462, and for castings as SB-366.
(2)
The cell classification of PE 4710 material is 445574C
6.3 Material Properties

Properties of A-106 carbon steel and A6XLN (Cr-Mo) are given in Tables 6.3a and 6.3b. The values in
Table 6.3a were obtained from the 1989 edition of the ASME B&PVC, Section III [Ref. 29]. The values in
Table 6.3b were obtained from the 1998 edition of the ASME B&PVC, Section III, Part D [Ref. 11].
Table 6.3a: Properties of A-106 Carbon Steel
Temperature, T [oF] 32 55 65 100 140
Coeff. of Thermal Exp., [in/in/oF] 6.5x10-6 6.5x10-6 6.5x10-6 6.5x10-6 6.5x10-6
Modulus of Elasticity, E [ksi] 27,900 27,900 27,900 27,900 27,900

Allowable Stress, Sc [psi] 15,000 15,000 15,000 15,000 15,000
Sh [psi 15,000 15,000 15,000 15,000 15,000
Yield Stress, Sy [psi] 35,000 35,000 35,000 35,000 35,000
Page- 16 -
Title
Generator 2B Unit 2
Table 6.3b: Properties of A6XLN (Cr-Mo)
Temperature, T [oF] 32 55 65 100 140
Coeff. of Thermal Expansion,

8.2x10-6 8.2x10-6 8.2x10-6 8.2x10-6 8.4x10-6
[in/in/oF]
Modulus of Elasticity, E [ksi] 28,000 28,000 28,000 28,000 28,000
Allowable Stress(1), Sc [psi] 24,300 24,300 24,300 24,300 24,300

Sh [psi 24,300 24,300 24,300 24,300 24,300
Yield Stress(2), Sy [psi] 45,000 45,000 45,000 45,000 45,000

Notes:
(1)
A6XLN is a manufacturers designation for the following Cr-Mo alloys: SB-675, SB-690, and SB-
462. The values shown here correspond to the minimum values listed in the 1998 ASME Code.
(2)
The yield strength shown here corresponds to that of SB-675, SB-690, and SB-462.
The mechanical properties of HDPE vary significantly with load duration. Therefore, different values must
be used for different load cases. Tables 6.3c thru 6.3f provide the mechanical properties of HDPE for
various load durations.
Mechanical properties obtained for 50-year load duration are given in Table 6.3c. These properties are
used for deadweight and thermal analysis.
Table 6.3c: Properties of HPDE 50-year Load Duration
Temperature, T [oF] 32 55 65 100 140
Coeff. Of Thermal Exp., [in/in/oF] 90x10-6 90x10-6 90x10-6 90x10-6 90x10-6
Modulus of Elasticity(1), E [ksi] 28 28 28 23 12
Allowable Stress(2), S [psi] 800 800 800 620 430
Poissons Ratio, Q [ - ] 0.45 0.45 0.45 0.45 0.45

(1) Per Table 3210-3 of Ref. [12]
o
(2) Per Table 3131-1 of Ref. [12]. The allowable stress at 140 F is in development. The value shown here at
o
140 F is the S&A best estimate based on values provided in Table 3131-1 of Ref. [12].
Mechanical properties obtained for short-term load duration are shown in Table 6.3d. These are used for
OBE, SSE, and equivalent thermal strain analysis.
Page- 17 -
Title
Generator 2B Unit 2
Table 6.3d: Properties of HPDE Short-term Load Duration (< 10 hr Load Duration)
Temperature, T [oF] 32 55 65 100 140
Poissons Ratio, Q [ - ] 0.35 0.35 0.35 0.35 0.35

(1) Per Table 3210-3 of Ref. [12]
(2) Per Table 3223-3 of Ref. [12]
Table 6.3e: Properties of HPDE 1000-hr Load Duration
Temperature, T [oF] 32 55 65 100 140
Poissons Ratio, Q [ - ] 0.45 0.45 0.45 0.45 0.45

(1) Per Table 3210-3 of Ref. [12]
(2) The allowables for 10-year duration listed in Table 3131-1 of Ref. [12] are used. This is conservative.
Table 6.3f: Properties of HPDE 10-year Load Duration
Temperature, T [oF] 32 55 65 100 140
Poissons Ratio, Q [ - ] 0.45 0.45 0.45 0.45 0.45

(1) Per Table 3210-3 of Ref. [12]
(2) Per Table 3131-1 of Ref. [12]
Page- 18 -
Title
Generator 2B Unit 2
6.4 HDPE to Steel Boundary

The HDPE pipe is connected to the steel pipe by means of a flanged connection. The following piping
components are used for the joints at the entrance to the DG building wall and at the 42-in header:
x A 10-in by 12-in steel reducer

x 10-in, 150-lb ANSI B16.5 raised face welding neck steel flanges
x 12-in, 150-lb ANSI B16.5 raised face welding neck steel flanges
x A 12-in, short-radius, 90o steel elbow
x Two HDPE flange adapters
x Two special steel backup rings that possess the same bolt pattern as 12-in, 150-lb steel flanges
and are used in conjunction with the HDPE adapters
Relevant properties for the above piping components were obtained from manufacturers catalogs Ref.
[9] for the steel components and Ref. [8] for the HDPE components and steel backup rings. The
properties are listed in Table 6.6.
Table 6.6: Piping Components Used At/Near the HDPE- to- Steel Boundary
Nominal Thickness Length O. D. Weight

Piping Component
Size [in] [in] [in] [in] [lb]
150-lb, Welding Neck 10 0.365 4 12(1) 54

Steel Flange
12 0.375 4.5 14.375(1) 88
Steel Reducer 10x12 NA (2) 8 NA (2) 34
90o Steel Elbow 12 0.375 12(3) 12.75 80
HDPE Flange Adapter 12 1.55 12 12.75 24
Steel Backup Ring 12 1.25 1.25 19 24

(1)
These values represent the diameter of the flange hub at base.
(2)
OD and thickness for a reducer are variable and are not required as input.
(3)
This is the center to face length; it is also equal to the radius of the elbow.
6.5 HDPE Elbows
The piping system includes 90o and 45o HDPE mitered elbows. The mitered elbows are size DR 9 (one
DR ratio lower than the HDPE pipe that is DR-11) to comply with the requirements of ASME BPVC Code
Case N-755 Paragraph -3132(d) Ref. [12]. These elbows are modeled according to the manufacturers
catalog specifications [Ref. 8]. The 90o mitered elbow has 5 segments as shown in Fig. 6.5a and the 45o
mitered elbow has 3 segments as shown in Fig. 6.5b. This piping analysis has 90 and 45 mitered
elbows in the model.
Page- 19 -
Title
Generator 2B Unit 2
Fig. 6.5a: Geometry of 90o HDPE mitered elbow
Fig. 6.5b: Geometry of 45o HDPE mitered elbow
6.6 Stress Indices and SIFs
ADLPIPE automatically calculates stress indices and stress intensification factors (SIF) for the steel
piping components based on the 1989 Code [Ref. 29]. The 10-in and 12-in steel piping has butt welded
fittings. The analysis is based on the 1989 Class 3 ASME Code.
Page- 20 -
Title
Generator 2B Unit 2
6.6.1 HPDE Pipe

The buried HDPE piping is DR-11 butt welded, straight pipe. The following stress index and SIF values
as listed in Tables 3223-1 and 3311.2-1 of Ref. [12], are used:
Stress Indices: B1 = 0.5

B2 = 1.0
Stress Intensification Factor: i = 1.0
6.6.2 HPDE Mitered Elbows

The 90 mitered elbows are DR-9. SIF and stress index values for these components, as obtained from
Tables 3223-1 and 3311.2-1 of Ref. [12], are as follows:
Stress Indices: B1 = 0.69

B2 = 1.64
Stress Intensification Factor: i = 2.0
These values are for 5 segment 90 mitered elbows. Per Ref. [25] Section 6.1, it is assumed these values
envelope the 3 segment 45 mitered elbows.
6.6.3 Flexibility Factors for Mitered Elbows

The flexibility factor calculated by ADLPIPE for the 12 mitered elbows is 1.79 1.82 which is the
calculated flexibility factor per Table NB-3673.2 (b)(1), Section 5.6.2.3 of Ref. [22]. The preliminary mean
flexibility factor from testing Ref. [22] of the 12 elbows is 2.15 for in-plane and 2.44 for out-of-plane Ref.
[22]. The lower flexibility factor calculated by ADLPIPE will result in higher moments on the piping system
due to less flexibility. The calculated Stress Intensification Factor (SIF) calculated from Table NB-
3673.2(b)(1) for 12 elbows is 1.04 in-plane and 0.87 out-of-plane. This piping analysis uses a 2.0 SIF
for in-plane and out-of-plane for the mitered elbows which is from Code Case N-755 Ref. [12].
6.6.4 Weldolet
A Weldolet is used for attaching the 12-in pipe to the 42-in header. The stress intensification factor for
the Weldolet is determined from the following equation given in Ref. [17]:
0.9
i
3.3t / r 2 / 3
where: i = stress intensification factor
t = nominal wall thickness of run pipe [in]
r = mean radius of run pipe [in]
Page- 21 -
Title
Generator 2B Unit 2
For the 42-in diameter pipe, t = 0.500 in. [Ref. 10], and the mean radius, r = (420.500)/2 = 20.75 in. The
stress intensification factor is therefore:
0 .9
i 4.87
3.3 * 0.5 / 20.75 2 / 3
6.7 Soil Springs
The buried piping is subject to loads from earthquake, temperature and surrounding soil. To determine
the pipe stresses resulting from these loads, the soil spring stiffness is required as input. For this piping
system, the height of soil from top of the pipe is 5 ft. Therefore, soil spring stiffness values obtained in
Ref. [15] for H = 5ft and shown here in Table 6.7 will be used as input in the ADLPIPE analysis of this
piping. Soil springs are generally applied at 2 ft intervals around elbows (over 6ft sections on each side
of elbows) and at 10 ft intervals elsewhere.
Table 6.7-Suggested Soil Spring Stiffness Values for 12-in HDPE Pipe
Spring Stiffness for Selected Lengths
Height of Soil Spring Spring Stiffness [lb/in]
Above Pipe, H Direction [lb/in2]
L = 2ft L = 10 ft
Lateral 130 3120 15600
H = 5 ft Vertical 540 12960 64800
Axial 425 10200 51000
Note that soil spring stiffness values for pipe sections of length other than shown in Table 6.7 can be
determined by proportion.
6.8 Seismic Analysis Input
6.8.1 Seismic Anchor Motion
Per Calculation CNC-1206.02-84-0001 [Ref. 16] provided by CNS, the seismic displacement of the DG
building is less than 0.003 inches for OBE or SSE analysis. The 42 Return Line is attached at the
Auxiliary Building and has the following seismic displacements: lateral = 0.014328 < 1/16 in, axial =
0.01374 < 1/16 in, and vertical = 0.0 for OBE or SSE analysis. These displacements are considered
insignificant for this analysis and a seismic anchor motion analysis is therefore not conducted.
Page- 22 -
Title
Generator 2B Unit 2
6.8.2 Seismic Wave Passage
Since the piping system is completely buried and isolated from aboveground piping, the methodology of
Non-Mandatory Appendix D of ASME BPVC Code Case N-755 will be used to qualify the piping for
seismic wave passage. In Ref. [18], the strains due to seismic wave passage were computed and then
converted to an equivalent thermal strain resulting in a temperature change ('T) of 10 oF. This change in
temperature will be used as input in the ADLPIPE computer model as a thermal analysis of the piping
system to determine the seismic loads.
6.8.3 Decoupling of 12 Steel Pipe
If the ratio of the moment of inertia of the run pipe to branch pipe (decoupled pipe) is equal to or greater
than 25, the branch piping may be considered to have no significant effect on the response of the run
pipe, Ref. [28]. I12 branch pipe = 300 in4; I42 run pipe = 14037 in4; ratio of run to branch is 46. The analysis of
the decoupled piping shall consider the thermal, seismic, and other movements of the run pipe at the
intersection point. There are no thermal or seismic anchor movements (See section 6.8.1) on the run
pipe. The steel buried pipe will not have seismic response from the seismic wave passage. Therefore,
there are no anchor movements at the 12 pipe (branch) to the 42 pipe (run) connection.
6.9 Piping Layout
The layout of the piping system is shown in the following drawings provided by Duke Power Carolinas:
CN-1038-06 [Ref. 5], CN-1038-11 [Ref. 6] and CN-1038-12 [Ref. 7]. Dimensions and orientations of
piping shown on these drawings were used in generating the ADLPIPE computer model for the piping
system. A sketch of the piping layout is shown in Fig. 6.9
Page- 23 -
Title
Generator 2B Unit 2
Fig. 6.9
Page- 24 -
Title
Generator 2B Unit 2
6.10 Pipe Criteria Steel and HDPE
The pipe load combinations considered and shown in Table 6.10(a) Steel
Table 6.10(a) Buried Steel Piping Load Combinations

Service Level Stress Condition Load Combination
Primary P
Design Primary P + DW
Primary Pa
Primary - - Longitudinal Stress Pa + DW
A Secondary Range of (Ta min, Ta max)
Non Repeated Anchor Motion BS
Primary Pb
Primary Pbs
Primary - - Longitudinal Stress Pb + DW + VOT
B Pb + DW+PS
Secondary Thermal and (a) Range of (Tb min, Tb max)
Seismic (b)Tb max + [OBEW2 + (OBES+OBED)2]1/2
(c)Tb min + [OBEW2 + (OBES+OBED)2]1/2
C Primary Pc
Primary Pd
D Secondary - Seismic [SSEW2 + (SSES+SSED)2]1/2
Page- 25 -
Title
Generator 2B Unit 2
The pipe load combinations considered and shown in Table 6.10(b) HDPE
Table 6.10(b)- Buried HDPE Piping Load Combinations

Service Level Stress Condition Load Combination
Design P
P + DW
Primary - Side Wall Compression PE + PL

Primary - Buckling due to External PE+PL+Pgw
Pressure
Primary -- Flotation WW
A Primary -- Pressure Pa
Primary - - Longitudinal Stress Pa + DW
Secondary Range of (Ta min, Ta max)
Non Repeated Anchor Motion BS
Primary - Side Wall Compression PE + PL

Primary - Buckling due to External PE+PL+Pgw
Pressure
Primary -- Flotation WW
B Primary -- Pressure Pb
Primary -- Pressure + Surge Pressure Pb + Pbs
Primary - - Longitudinal Stress Pb + DW
Primary -- Pressure + Longitudinal Pb + DW + VOT
Stress + Short Term Pb + DW +PS
Secondary -- Thermal Range of (Tb min, Tb max)
Secondary -- Seismic [OBEW2 + (OBES+OBED)2]1/2
Primary -- Side Wall Compression PE + PL

Primary -- Buckling due to External PE+PL+Pgw
Pressure
C Primary -- Flotation WW
Primary -- Pressure Pc
Primary -- Pressure + Surge Pressure Pc + Pcs
Secondary -- Thermal Range of (Tc min, Tc max)
Primary -- Side Wall Compression PE + PL

Primary -- Buckling due to External PE+PL+Pgw
Pressure
D Primary -- Flotation WW
Primary -- Pressure Pd
Primary -- Pressure + Surge Pressure Pd + Pds
Secondary -- Thermal Range of (Td min, Td max)
Secondary -- Seismic [SSEW2 + (SSES+SSED)2]1/2
Page- 26 -
Title
Generator 2B Unit 2
6.11 Acceptance Criteria Steel and HDPE
The criteria used to evaluate the adequacy of the buried steel piping system are summarized in Table
6.11(a).
Table 6.11(a) - Buried Steel Piping Capacity Criteria

Service Level Stress Condition Capacity Criteria
Design Primary Requirements of ND-3640

Primary ND-3652, Equation (8) with a
Stress Limit of 1.5 Sh
Primary Less than 1.0 P

Primary - - Longitudinal Stress ND-3653.1, Equation (9) with a
stress limit of Lesser of 1.8 Sh or
A 1.5 Sy
Secondary ND-3653.2(a), Equation (10) with a
stress limit of SA
Non Repeated Anchor Motion ND-3653.2(b), Equation (10a) with
a stress limit of 3.0 Sc

Primary - - Longitudinal Stress ND-3653.1, Equation (9) with a
stress limit of Lesser of 1.8 Sh or
1.5 Sy
B Secondary Thermal and Seismic ND-3653.2(a), Equation (10) with a
stress limit of SA
C Primary Less than 1.8 P

D Secondary - Seismic ND-3653.2(a), Equation (10) with a
stress limit of SA
Page- 27 -
Title
Generator 2B Unit 2
The criteria used to evaluate the adequacy of the buried HDPE piping system are summarized in Table
6.11(b).
Table 6-11(b) - Buried HDPE Capacity Criteria

Service Level Stress Condition Capacity Criteria
Design Requirements of N755-3131.1

Requirements of N755-3223.1 with
k=1.0
Primary Side Wall Compression 500 psi (N755-3220)

Primary Buckling due to External Pressure Requirements of N755-3221.1
Primary Flotation WP+[PE*(DW/12)]
Primary Less than 1.0 * P
A
Primary Longitudinal Stress Requirements of N755-3223.1 with
k=1.0
Secondary Thermal 1100 psi (N755-3311.3)
Non Repeated Anchor Motion 2*S (N755-3312)

Primary Pressure Less than 1.1 * P
Primary Pressure + Surge Pressure 1.5 * P
B Primary Longitudinal Stress Requirements of N755-3223.1 with
k=1.1
Primary Pressure + Longitudinal Stress + Requirements of N755-3223.2 or
Short Duration 0.4*Material tensile strength at yield
Secondary Seismic 1100 psi (N755-3410)

C
Primary Pressure Less than 1.33 * P

D Primary Pressure Less than 1.33 * P
Secondary Seismic 1100 psi (N755-3410)
Page- 28 -
Title
Generator 2B Unit 2
7.0 ANALYSIS
The analysis of the piping system is done per the Piping Design Specification Ref. [26] using analysis
methods consistent with the Relief Request, Ref. [14], and the ASME BPVC Code Case N-755 Ref. [12]
as outlined in Section 5.2 of this calculation. The calculations presented in Section 5.2.1 are dependent
only on design conditions and pipe size. For the calculations described in Section 5.2.2, the loads acting
on the piping system (due to pressure, deadweight, thermal, seismic, etc.) for the various service levels
are required. These loads are determined using the ADLPIPE computer program.
7.1 Computer Model
The run starts at the DG building wall of Unit 2 (Node Pt. = 100) and ends at the centerline of the 42-in
Return Header B (Node Pt. = 990). The piping system is considered anchored at each end.
A steel flange is welded to the 10-in pipe coming out of the DG building wall. A 10x12 steel reducer, with
flanges on both ends, is attached to the 10-in pipe coming out of the DG building wall. A flanged joint is
created (Node Pt. 130) between the steel reducer and the HDPE pipe by fusing an HDPE flange adapter,
with a steel backup ring mounted on it, to the end of the HDPE pipe. The steel backup ring and the flange
on the reducer have the same bolt pattern.
A 12-in pipe with a flange on one end is welded to the 42-in header. An additional 12-in steel pipe with
flanges welded to its ends extends to Node Pt. 880. A flanged joint between the steel pipe and the HDPE
pipe is created (Node Pt. 880) by fusing an HDPE flange adapter, with a steel backup ring mounted on it,
to the end of the HDPE pipe. The steel backup ring and the flange on the 12-in pipe piece have the same
bolt pattern.
Various mitered elbows are used as the HDPE pipe is routed from Node Pt. 130 at EL. 588-6 to Node
Pt. 880 at EL. 588-6.
Details of the piping dimensions and routing are found in Refs. [5], [6], and [7]. The isometric sketch of
the piping system is attached in Appendix A. The ADLPIPE computer model was created for this piping
system using the inputs listed in Section 6 of this calculation. Soil springs were generally applied at 2 ft
intervals around elbows and at 10 ft intervals in the remaining section of the piping. A complete listing of
the ADLPIPE model (input file) and analysis results (output file) are attached in Appendix B.
Page- 29 -
Title
Generator 2B Unit 2
7.2 Results of ADLPIPE Analysis

7.2.1 Load Cases Analyzed
Steel and HDPE pipe load cases as well as load combinations analyzed using the ADLPIPE piping
analysis program are shown in Tables 7.2.1a and 7.2.1b. Thermal cases are required for Level A, B, C,
and D because of the time dependence of the elastic modulus for HDPE pipe. The following durations
were used for each service level:
Service Level A: 50 Years Ref. [14] Ec = 28,000 psi Eh = 12,000 psi
Service Level B: 10 Years Ref. [14] Ec = 32,000 psi Eh = 13,000 psi
Service Level C: 1000 Hrs Ref. [14] Ec = 44,000 psi Eh = 18,000 psi
Service Level D: 1000 Hrs Ref. [14] Ec = 44,000 psi Eh = 18,000 psi
Table 7.2.1a: ADLPIPE Single Load Cases Analyzed
Load Type Load Case
Deadweight + Pressure 10
Level A Thermal at Minimum Temperature, Tmin = 32o F ('T = -23o F) 21
Level A Thermal at Maximum Temperature, Tmax = 140o F ('T = 85o F ) 22
Level B Thermal at Minimum Temperature, Tmin = 32o F ('T = -23o F) 23
Level B Thermal at Maximum Temperature, Tmax = 140o F ('T = 85o F ) 24
Level C/D Thermal at Minimum Temperature, Tmin = 32o F ('T = -23o F) 25
Level C/D Thermal at Maximum Temperature, Tmax = 140o F ('T = 85o F ) 26
Thermal at T = 65o F ('T = 10o F )(1) 30

(1)
This is a pseudo-seismic case. 'T is the equivalent temperature rise for computing the seismic loads
on the piping system.
Page- 30 -
Title
Generator 2B Unit 2
Table 7.2.1b: ADLPIPE Load Combinations Considered
Load Type Load Case
Level A : Absolute Range of Load Cases 21 and 22 27
Level B : Absolute Range of Load Cases 23 and 24 28
Level C/D : Absolute Range of Load Cases 25 and 26 29
Level D : Absolute Range of Load Case 30 (SSE) 31
Level B : Load Case 31 / 1.875 (OBE) (1) 32
Level B: Absolute Thermal Max (L.C. 24) + OBE Seismic (L.C. 32) 40
Level B: Absolute Thermal Min (L.C. 23) + OBE Seismic (L.C. 32) 41
Level B: Max of Load Case 28, 40 and 41 45

(1)
Per page 94 of Ref. [16], OBE = SSE/1.875.
7.2.2 Summary of HDPE Loads at Critical Locations
The loads acting at the critical locations on the HDPE pipe (i.e., where the maximum stresses occur) for
Service Levels A, B, C and D are extracted from the results of the ADLPIPE analysis. These loads are
summarized in Tables 7.2.2a to 7.2.2d and will be used for computing pipe stresses as described in
Section 5 of this calculation.
Service Level A
Table 7.2.2a: HDPE Deadweight Loads at Critical Locations
Straight Pipe Mitered Elbow

Load
Case
F [lb] Node No. M [ft-lb] Node No. F [lb] Node No. M [ft-lb] Node No.
10 0 820 515 820 0 320 70 320
Page- 31 -
Title
Generator 2B Unit 2
Table 7.2.2b: HDPE Thermal Loads at Critical Locations

Load
Case Force Node Moment Node Force Node Moment Node
[lb] No. [ft-lb] No. [lb](1) No. [ft-lb] No.
27 (Level A) 5474 880 470 880 2500 650 1100 650
28 (Level B) 5972 880 540 880 2749 650 1234 650
29 (Level C/D) 7904 880 808 880 3720 650 1771 650
(1)
Values shown here were obtained from the SRSS of forces acting on the mitered elbow. Using these values for
axial force is therefore conservative.
Service Level B
Table 7.2.2c: HDPE OBE Loads at Critical Locations

Load
Case
F [lb] Node No. M [ft-lb] Node No. F [lb](1) Node No. M [ft-lb] Node No.
32 (OBE) 2813 880 600 880 1532 650 997 650

(1)
Service Level D
Table 7.2.2d: HDPE SSE Loads at Critical Locations

Load
Case
F [lb] Node No. M [ft-lb] Node No. F [lb](1) Node No. M [ft-lb] Node No.
31 (SSE) 5275 880 1124 880 2873 650 1869 650

(1)
Page- 32 -
Title
Generator 2B Unit 2
7.3 Calculations per ASME BPVC Code Case N-755
The HDPE piping system was analyzed per the Design Specification Ref. [26] which is consistent with
Relief Request 06-CN-003 Ref. 14], and the ASME BPVC Code Case N-755 Ref. [12], as described in
Sections 5.2.1 and 5.2.2, of this calculation. The manual calculations were performed using MathCad.
The design conditions and the maximum loads obtained from ADLPIPE analysis (as listed in Tables
7.2.2a to 7.2.2d) were used to qualify the HDPE piping based on the applicable criteria for the design load
cases. The manual calculations are provided below.
Page- 33 -
Title
Generator 2B Unit 2
Manual Calculations Per ASME BPVC Code Case N-755:
Define Variables:
lb
S 430 Allowable stress at 140o F
2
in
lb
Epipe50y 12000 Elastic modulus at 140o F for 50 yr load duration
2
in
lb
Epipe10h 50000 Elastic modulus at 140o F for short term load duration
2
in
lb
E' 2000 Modulus for fine grain sand compacted to > 95%
2
in
lb
W p 18.4 Weight of empty pipe per foot
ft
lb
J w 62.4 Specific weight of water
3
ft
lb
P 60 Design pressure, psig
2
in
lb
J soil 105 Specific weight of dry soil
3
ft
L 1.5 Deflection lag factor
Kbed 0.1 Bedding factor
D 12.75 in Outside diameter of pipe
t 1.159 in Minimum wall thickness for DR-11 pipe, Ref. [12]
t 1.417 in Minimum wall thickness for DR-9 pipe, Ref. [12]
D Dimensional ratio (DR = 11 for straight pipe and

DR DR = 9 for mitered elbows)
t
c 0.0in
Allowance for mechanical and erosion damage
Page- 34 -
Title
Generator 2B Unit 2
Section 3131.1 - Minimum Required Wall Thickness
Calculate the pressure design thickness, t min :
P D
tmin tmin 0.83in
( 2 S P)
Determine the minimum required wall thickness, tdesign :
tdesign tmin c tdesign 0.83in
Pipe wall thickness (DR 11), t = 1.159 in > 0.83 in...........................................................

O.K.
Pipe wall thickness (DR 9), t = 1.417 in > 0.83 in............................................................

O.K.
Note that DR-11 governs. Therefore, for subsequent calculations, only DR-11 needs to be considered;
that is::
DR 11
Section 3210 - Ring Deflection
Determine the vertical soil pressure (P L) due to surcharge loads.
Per Drawing No. CN-1038-06 [Ref. 5], the Transporter Haul Path crosses over the HDPE pipe lines of
Unit 2. The Haul Path is at EL. 594'-0" and the pipe centerline is at EL. 588'-6". Hence, the soil depth
from surface to top of pipe = 5 ft.
H 5ft
As shown on page 21 of 79 of Ref. [13], the maximum vertical soil pressure Pv due to the combined
weight of the transporter and cask at 5 feet below surface, not including impact, is:
lb
Pv 15.58
2
in
This soil pressure value was obtained based on a cask weight of 310 kip and transporter weight of 170 kip.
Per Sheet 25 of EC./VN No. CD500920D (DOC. ID. 32-5053646-01 Rev. 1) dated 2-20-07, the cask weight is
314.6 kip, which is 1.5% greater than the original value used in computing soil pressure. Therefore, in this
calculation, the vertical soil pressure value will be increased by 1.5%; that is:
Pv 1.015 Pv lb
Pv 15.814
2
in
Page- 35 -
Title
Generator 2B Unit 2
Per Ref. [13], the impact load factor (F) due to the cask dropping from a maximum height of 8.0 inches is:
F 3.033
The maximum vertical soil pressure due to surcharge loads, including impact, is computed by applying
the impact load factor to the combined weight of the transporter and cask. This is conservative since
the impact load factor actually applies to the cask weight only. Therefore:
lb
PL F Pv PL 47.96
2
in
Calculate the vertical soil pressure due to earth loads. Note that there is no water above pipe;
hence, dry soil is the only source of pressure.
PE J soil H lb
PE 3.65
2
in
Compute the ring deflection : by letting Soil Support Factor, Fs = 0. Note that as shown in Table 3210-2
of Ref. [12], the value of Fs depends on properties of the trench and native soil, and on pipe diameter and
trench width. Using zero for Fs (see equation below) will yield a conservative value for :.
Fs 0
Compute the ring deflection : .
Kbed L PE
:1 4
2 Epipe50y 1 :1 6.84 u 10
0.061 Fs E'
3 DR 1
Kbed PL
:2
2 Epipe10h 1 3
0.061 F E' :2 1.44 u 10
s
3 DR 1
Note that the equation given in Ref. [12] for computing : includes a conversion factor of 144. Since
MathCad automatically converts units, this conversion factor is not included in the above equation.
Page- 36 -
Title
Generator 2B Unit 2
3
: :1 :2 : 2.12 u 10
The maximum allowable ring deflection : ( max) is given in Ref. [12] as percent of the original diameter.
Per Table 3210-1 of Ref. [12], for DR = 11:
3
:max = 5% = 0.05 > : 2.12 u 10 ........................................................................
O.K.
Section 3220 - Compression of Sidewalls
Calculate the circumferential compressive stress ( Vsw ) in the sidewalls of pipe and miters.
PE PL DR lb
Vsw Vsw 283.8
2 2
in
Note that the equation given in Ref. [12] for computing Vsw includes a conversion factor of 144.
Since MathCad automatically converts units, the conversion factor is omitted here.
Compare Vsw to the allowable stress value of 500 psi:
lb
Vsw 283.8 < 500 psi .................................................................................................
O.K.
2
in
Page- 37 -
Title
Generator 2B Unit 2
Section 3221.1 - Buckling Due to External Pressure
Check that external pressure from ground water ( Pgw ), earth loads ( PE ) and surcharge loads ( PL )
does not cause the pipe to buckle .
0.5
E
Phydro Pgw PE PL d 2.8 Rb B E' pipe50y 3
12 ( DR 1)
Note that the equation provided in Ref. [12] for computing the external buckling pressure includes
a conversion factor of 144. The conversion factor is not needed here since MathCad automatically
converts units.
There is no water above the pipe. Hence:
lb
Hgw 0ft Pgw 0
2
in
Hgw
Rb 1 0.33 Rb 1
H
Compute the burial factor, B. Note that for computing burial factor, height of soil above pipe (H)
needs to be redefined as a quantity H B with no units.
HB 5
1
B B 0.257
1 4 exp 0.065 HB
lb
Pgw PE PL 51.6
2
in
0.5
Epipe50y lb
2.8 Rb B E' 63.5
3 2
12 ( DR 1) in
(Pgw + PE + PL ) is less than 63.5 lb/in2................................................................................

O.K.
Page- 38 -
Title
Generator 2B Unit 2
Section 3221.2 - Effects of Negative Internal Pressure
fo 3
2 Epipe10h 1
'P d

2 1 Q 2 DR 1
fo 0.64 Ovality correction factor per Table 3221.2-1 for 5% ovality
Q 0.35 Use short-term values for elastic modulus and Poisson ratio
fo 2 Epipe10h 3
1 lb

36.5
2 1 Q 2 DR 1 2
in
Therefore, 'P may not exceed 36.5 psi.
Section 3222 - Flotation
For floatation, the minimum height of soil above top of pipe (H = 5ft) should be used to calculate the
vertical earth load PE . The PE value calculated in the preceding sections is still valid since H = 5ft
was used to calculate that value.
The equation given in Ref.[12] includes a conversion factor

W w W p PE D of 12. Mathcad automatically converts units; therefore, the
conversion factor is not needed here.
2
SD
Ww Jw W w is the unit weight of the water displaced by the pipe
4
lb
Ww 55.3
ft
lb
W p PE D 576.2
ft
W w is less than W p PE D ......................................................................................................

O.K.
Page- 39 -
Title
Generator 2B Unit 2
Calculation of Stresses Per ASME BPVC Code Case N-755 [Ref. 12]
Define Variables:
lb
Pa 60 Design or Service Level A, B, C, or D pressure
2
in
D 12.75 in Outside diameter of pipe and mitered elbow
Properties of Straight Pipe Straight pipe is DR-11
Di 10.432 in Inside Diameter of straight pipe, per Ref. [12]
t 1.159 in Wall thickness of straight pipe, per Ref. [12]
S
D Di
2 2 2
A A 42.2in Cross sectional area of straight pipe
4
4 4
S D Di
Z Z 112.3in
3
Section modulus of straight pipe
32 D
i 1.0 Stress Intensification Factor of straight pipe

(per Table 3311.2-1)
B1 0.5 B2 1.0 Stress Indices of straight pipe

(per Table 3223-1)
Properties of Mitered Elbow Elbow is DR-9
Die 9.916 in Inside Diameter of elbow, per Ref. [12]
te 1.417 in Wall thickness of elbow, per Ref. [12]
S
D Die
2 2 2
Ae Ae 50.5in Cross sectional area of elbow
4
4 4
S D Die 3
Section modulus of elbow
Ze Ze 129.0in
32 D
ie 2.0 Stress Intensification Factor of elbow

(per Table 3311.2-1)
Stress Indices of elbow

B1e 0.69 B2e 1.64 (per Table 3223-1)
Page- 40 -
Title
Generator 2B Unit 2
The design/operating temperature is 140 degrees F. The design pressure for the outlet line is 60 psig.
The Level A, B, C, and D operating pressure for the outlet line is 25 psig. The maximum deadweight and
presure loads (Load Case 10) are obtained from the ADLPIPE analysis and listed in Section 7.3 of this
calculation. Qualification of the HDPE pipe is based on design level factors and allowable stress using
the design temperature and pressure. Design pressue envelopes Service Levels A, B, C, and D pressures.
3223.1 - Longitudinal Stress Design

lb Allowable stress at 140 degrees F
S 430 (per Table 3131-1)
2
in
Longitudinal Stress Factor for Design
k 1.0 (per Table 3223-2)
lb
k S 430
2
in
Straight Piping Section : Straight pipe is DR-11
Pa D Fa M
B1 2 B1 B2 d k S
2 t A Z
Fa 0 lb Axial force due to deadweight on the

straight pipe
M 515 lb ft Resultant bending moment due to

deadweight on the straight pipe
Pa D Fa M lb lb
B1 2 B1 B2 220.0 < k . S = 430 ........................OK
2 t A Z 2 2
in in
Mitered Elbow: Elbow is DR-9
Pa D Fae Me
B1e 2 B1e B2e d k S
2 te Ae Ze
Fae 0 lb Axial force due to deadweight on the

mitered elbow
M e 70 lb ft Resultant bending moment due to

deadweight on the mitered elbow
Pa D Fae Me lb lb
B1e 2 B1e B2e 196.9 < k . S = 430 ..................OK
2 te Ae Ze 2 2
in in
Page- 41 -
Title
Generator 2B Unit 2
3311 - Design for Thermal Expansion and Contraction
Soil springs were applied to account for the soil stiffness. Therefore, the alternative method of
3311.3 is used: The maximum thermal range force and moment were used to check the stresses
in the HDPE pipe. The thermal range of Service Level C/D envelopes Service Level A and B.
Mc Fac lb
i d 1100
Z A 2
in
Fac 7904 lb Axial force range due to thermal expansion and/or

contraction on the straight pipe (Level C/D)
Resultant moment range due to thermal expansion
M c 808 ft lb and/or contraction on the straight pipe (Level C/D)
Mc Fac lb lb
i 273.6 < 1100 ................................................................................
OK
Z A 2 2
in in
Mitered Elbow: Elbow is DR-9
M ce Face lb
ie d 1100
Ze Ae 2
in
Axial force range due to thermal expansion and/or

Face 3720 lb contraction on the mitered elbow (Level C/D)
Resultant moment range due to thermal expansion
M ce 1771 ft lb and/or contraction on the mitered elbow (Level C/D)
M ce Face lb lb
ie 403.1 < 1100 ..............................................................................
OK
Ze Ae 2 2
in in
3312 - Nonrepeated Anchor Movements
There are no nonrepeated (thermal) anchor movements .
Page- 42 -
Title
Generator 2B Unit 2
3410 - Seismic Induced Stresses
This is applicable for both SSE and OBE loads. These stresses are based on evaluation of the
SSE (Level D) conditions which also qualifies the piping for OBE (Level B) conditions as OBE
loads are lower and OBE and SSE limits are the same
ME FaE lb
i d 1100
Z A 2
in
FaE 5275 lb Axial force range due to seismic loads on

the straight pipe
M E 1124 ft lb Resultant moment range due to seismic

loads on the straight pipe
ME FaE lb lb
i 245.1 < 1100 ...............................................................................
OK
Z A 2 2
in in
Mitered Elbow:
Mitered elbow is DR-9
M Ee FaEe lb
ie d 1100
Ze Ae 2
in
Axial force range due to seismic loads on
FaEe 2873 lb the mitered elbow
Resultant moment range due to seismic

M Ee 1869 ft lb loads on the mitered elbow
M Ee FaEe lb lb
ie 404.6 < 1100 ...........................................................................
OK
Ze Ae 2 2
in in
Page- 43 -
Title
Generator 2B Unit 2
7.4 Stress Summary for Unit 2 Steel Pipe
Acceptance Calculated Allowable Calculated Node

Criteria Stress [psi] Stress [psi] Allowable Point
Equation 8 (Design) 1264 22500 0.06 985
Equation 9 (Level A) 529 27000 0.03 985
Equation 9 (Level B) 529 27000 0.03 985
Equation 10 (Level A) 8418 22500 0.37 985
Equation 10 (Level B) 9566 22500 0.43 985
Equation 10 (Level C/D) 7838 22500 0.35 985
7.5 Flange Summary for Unit 2 HDPE Pipe
The EPRI flange capacity tests, Ref. [22], demonstrated that if the pipe stresses at the fusion joint joining
the HDPE flange adapter to the piping were less than the maximum code capacities, the flanges were
adequate. For this system, all pipe stresses at the fusion joint, joining the HDPE flange adapter to the
piping are less than the maximum permitted code capacities.
7.6 Evaluation of Buoyancy over Condenser Cooling Water Lines
This piping system goes over the 10-ft diameter Condenser Cooling Water (CCW) lines in the region with
plant coordinates 49+50X to 50+00X and 54+00Y to 55+00Y. The HDPE cooling water pipe line is at EL.
588-6 and the CCW lines are at EL. 579-2. In the event a CCW line breaks and completely floods the
region, the buoyancy force acting on the HDPE cooling water line needs to be checked if it would result in
pipe floatation.
The HDPE pipe in this location rests on a composite bed made up of a 16-in HDPE pipe and an 18-in
steel pipe as shown in Fig. 7.6 below. The 18-in pipe is attached to concrete piers at its ends.
Page- 44 -
Title
Generator 2B Unit 2
Fig. 7.6: Support provided for HPDE pipe system in the region where it lies over the CCW lines
The buoyancy force (Fb) per unit length acting on the pipe is:
Fb J water Ab
where:
Jwater = specific weight of water [lb/ft3]; Jwater = 62.4 lb/ft3
Ab = cross-sectional area of related to the displaced volume [ft2]
The area Ab can be conservatively estimated from:
2 2
S D18 D12
Ab
4 2

where D18 and D12 are the ODs for 18-in steel pipe and 12-in HDPE pipe, respectively.
Noting that D18 = 18/12 = 1.5 ft and D12 = 12.75/12 = 1.0625 ft, and substituting yields:
S 1.5 2 1.0625 2
Fb 62.4 * = 82.8 lb/ft
4 2

Page- 45 -
Title
Generator 2B Unit 2
The forces resisting buoyancy force are:
x weight of 18-in steel pipe = 104.7 lb/ft; use only of this weight 52.3 lb/ft
x weight of 16-in HDPE pipe = 29.0 lb/ft; use only of this weight 14.5 lb/ft
x weight of 12-in HDPE pipe = 18.4 lb/ft
x weight of soil above pipe = Jsoil *H* D12 = 105 lb/ft3 * 5ft * 1.0625ft = 557.8 lb/ft
Note that in computing the soil weight above pipe, for conservatism, D12 was used instead of D18 and the
height of soil above pipe (H) was taken as 5 ft.
Force resisting buoyancy = 52.3 + 14.5 + 18.4 + 557.8 = 643.0 lb/ft > Fb = 82.8 lb/ft
The 18-in pipe is attached to concrete piers on both ends. The concrete piers are 3x2x14-10 = 89 ft3.
Concrete weighs about 144 lb/ft3. Hence, the weight of the concrete piers is 89ft3 x144lb/ft3 = 12.8 kips.
This is an additional force that is resisting the buoyancy force.
It is concluded that in the event the CCW lines break and flood the region, the HDPE piping will be OK
against floatation.
7.7 Evaluation of Steel Bridge Pipe over Condenser Cooling Water Lines
This evaluation is for the steel pipe bridge over the 10-0 Condenser Cooling Water lines should they
rupture and erode the soil supporting the 12 Nuclear Service Water (NSW) lines to the Diesel
Generator Building. This is a faulted condition on the piping system.
Three concrete piers split the 58 foot span into two 29 foot spans simply supported. The bridge is
composed of half of a 18 sch. 40 carbon steel pipe (104.7 lb/ft / 2 = 52.4 lb/ft) as shown in Figure 7.6.
The bridge is essentially a steel structure that supports the half section of a 16 DR11 HDPE pipe (29
lb/ft / 2 = 14.5 lb/ft) that acts as protection for the pressure retaining 12 DR 11 HDPE pipe with water
(54.4 lb/ft)
The weight per foot supported by the bridge is:
Half of a 18 Sch. 40 steel pipe = 0.5*(104.7 lb/ft) = 52.35 lb/ft

Half of a 16 DR 11 HDPE pipe = 0.5*(29 lb/ft) = 14.5 lb/ft
12 DR 11 HDPE pipe with water = 54.4 lb/ft = 54.4 lb/ft
Total wt. = 121.25 lb/ft
Check the half section of 18 steel pipe acting as a bridge for deadweight bending stress over a 29 foot
span. Conservatively assume simply supported connections for the bridge.
w l2
M bending
8
w = 121.25 lb/ft / 12 = 10.104 lb/in
l = 29 ft x 12in/ft = 348 in
Page- 46 -
Title
Generator 2B Unit 2
10.104 * 3482
Mbending
8
Mbending 152,954lb / in
M
V bending
Z
Calculate the Section Properties of the Half 18 Section:
18 in. Sch. 40 pipe tm = 0.562 in
From, [Ref. 21], Roarks Formulas for Stress and Strain, 6th Edition Page 69, Section 22
Dia. = 18 inches
tm = 0.562 inches
R = 9 inches
Ri = 8.438 inches
See Section in Figure 7.6
S
A
2

* R 2 Ri2
S
A
2

* 9 2 8.438 2
A 15.394 in 2
S
I2 2
8
R 4
Ri4
S
I2 2 6561 5069.418
8 where the 2-2 axis is the vertical axis about the centroid of the section.
S
I2 2 1491.582
8
I2 2 585.743 in 4
Z2-2 = 585.743 in4 / 9 in = 65.08 in3
Page- 47 -
Title
Generator 2B Unit 2
Calculate the centroid for calculating the section modulus in the 1-1 direction
4 R 3 Ri 3
y1b 2 2
3S R Ri
4 93 8.4383
y1b * 2 2
3S 9 8.438
4 128.216
y1b *
3S 9.80
y1b 5.553 in
Calculate I1-1 about the centroid about the horizontal axis:
I11
S
R 4
Ri 4

2
8 R 3 Ri 3

8 9S R 2 Ri 2

I11
S
9 4
8.438 4
2
2
8 93 8.438 3

8 9S 9 8.438 2

S
I11 1,491.582 8 16,439.270
8 9S 9.80
S 8
I11 1,491.582 >1,677.450@
8 9S
I11 585.743 474.621
I11 111.122 in 4
I x1 x1 111.122
z11 20.01 in 3
y16 5.553
Deadweight Stress in the Pipe Bridge:
152,954
V bending
20.01
V bending 7,644 psi < 0.60 * Fy = 0.60 * 36 ksi = 21.6 ksi OK
0.60 * Fy is the normal AISC Allowable Stress for a Steel Pipe Support
Page- 48 -
Title
Generator 2B Unit 2
Earthquake Stress in the Pipe Bridge
The peak seismic acceleration near the DG building is 0.324g vertical and 0.486g horizontal Ref. [19] &
Ref. [20].
seis-horizontal = 0.486g * 152,954 lb-in / 65.083 in3 = 1,142 psi
seis-vertical = 0.324g * 152,954 lb-in / 20.01 in3 = 2,477 psi
seis-total = [ (1,142)2 + (2,477)2 ]0.5 = 2,728 psi
faulted = Deadweight + Seismicfaulted < 0.90 * Fy
faulted = 7,644 + 2,728 = 10,372 psi < 0.90 * 36 ksi = 32.4 ksi OK
0.90 * Fy is an appropriate Faulted Allowable Stress for a Steel Structure
Therefore the 18 steel pipe will support the 12 HDPE pipe in the event of a rupture of the CCW pipe
and a subsequent SSE event.
7.8 Evaluation of 12 HDPE Pipe over Condenser Cooling Water Lines

As discussed in Section 7.7, the 12 HDPE piping is supported by the steel pipe bridge in the unlikely
event that the Condenser Cooling Water lines wash out the soil surrounding the HDPE piping crossing
this piping. Section 7.7 resulted in the conclusion that the bridge analyzed as a steel structure is
acceptable. This portion of the calculation analyzes the pressure retaining 12 HDPE for this faulted
event. The 12 HDPE will deflect with the pipe bridge. Therefore, the deflection of the bridge will be
calculated. Using this displacement, an equivalent load will be calculated for the 12 HDPE. This load
will be combined appropriately with other loads (pressure) and the resulting stresses will be compared to
the allowable stress.
Deflection of Pipe Bridge for Dead Weight
For a simply supported beam deflection is as follows:
max = 5 l4 / 384 EI = 5* 10.104 lb/in * 3484 in2 / (384 * 29 x 106 lb/in2 * 111.112 in4) = 0.888 in.
Deflection of Pipe Bridge for Earthquake Load
For a simply supported beam deflection is as follows:
max- vertical-earthquake = 0.324g * 0.888 in. = 0.288 in.
max-horizontal-earthquake = 0.486g * 5* 10.104 lb/in * 3484 in2 / (384 * 29 x 106 lb/in2 * 585.743 in4) = 0.0552 in.
max-total-earthquake = (0.2882 in2 + 0.05522 in2)0.50 = 0.293 in
Page- 49 -
Title
Generator 2B Unit 2
Calculation of Bending Stress in the HDPE Piping Due to Deflection
In the case of the 12 HDPE pressure retaining piping, the stress is at its highest when the system is
stiffest since the stress in this case is displacement dependent. Therefore, the piping will be
conservatively assumed to have a fixed connection on either side of the span.
HDPE Properties:
I = 1/64 (D4 DI4) = 1/64 (12.754 10.454) = 711.8 in4

Z = I * 2 / D = 711.8 in4 * 2 / 12.75 in. = 111.7 in3
For a Fixed Fixed Beam Dead Weight @ Ambient Temperature:
= l4 / 384 E I = 384 E I / l4 = 384 * 110,000 lb/in2 * 711.8 in4 * 0.888 / 3484 in4 = 1.82045 lb/in
(Equivalent Load on Pipe)
E = 110,000 psi for the HDPE Pipe @ Ambient Temperature (conservative for calculating stress,
= 0.888 is the deflection at the center of the bridge due to Dead Weight
l = 348 in (29 foot span of the bridge)
MMax = l2 / 24 = 1.82045 lb/in * (3482) / 24 = 9,186 in-lb
bending-Deadweight = 9,186 in-lb / 111.7 in3 = 82.24 psi
bending-Earthquake = 82.24 psi * 0.293 / 0.888 = 27.13 psi
The earthquake does not act concurrently with the washout from the CCW pipes. These stresses are
small enough that they do not control design when combined appropriately with pressure stress. They are
acceptable by inspection.
Page- 50 -
Title
Generator 2B Unit 2
8.0 RESULTS
The HDPE piping system was found to be adequate. Table 8.a summarizes these results.
Table 8.a
Result Summary for 12 HDPE Pipe
Calculated Allowable Calculated
Acceptance Criteria Node Pt.
Value Value Allowable
Minimum Required Wall
0.83 1.159 0.72 N/A
Thickness
Ring Deflection 0.00212 0.05 0.04 N/A
Compression of Side Walls 284 psi 500 psi 0.57 N/A
Buckling Due to External

51.6 lb/in2 63.5 lb/in2 0.81 N/A
Pressure
Effects of Negative Internal

> - 36.5 psi 0 psi ***0.0 N/A
Pressure
Flotation 55.3 lb/ft 576 lb/ft 0.10 N/A
Deadweight + Pressure
220.0 psi 430 psi 0.51 820
Stress Straight Pipe
Deadweight + Pressure
196.9 psi 430 psi 0.46 320
Stress Mitered Elbow
Thermal Stress Straight

273.6 psi 1100 psi 0.25 880
Pipe
Thermal Stress Mitered

403.1 psi 1100 psi 0.37 650
Elbow
Seismic SSE Stress

245.1 psi 1100 psi 0.22 880
Straight Pipe
Seismic SSE Stress

404.6 psi 1100 psi 0.37 650
Mitered Elbow
*** The HDPE pipe is not under a vacuum per the Design Specification Ref. [26]
Page- 51 -
Title
Generator 2B Unit 2
The steel piping system was found to be adequate. Table 8.b summarizes these results
Table 8.b
Result Summary for 10 and 12 Steel Pipe
Acceptance Criteria Node Point
Stress [psi] Stress [psi] Allowable
Deadweight and Pressure
1264 22500 0.06 985
(Design)
529 27000 0.03 985
(Level A)
Thermal
8418 22500 0.37 985
(Level A)
529 27000 0.03 985
(Level B)
Thermal and Seismic
9566 22500 0.43 985
(Level B)
Seismic
7838 22500 0.35 985
(Level C/D)
8.1 Functionality Capability and Break Postulation
This piping analysis meets functional capability as defined in Ref. [24]. The maximum Level D Pressure
and Temperature do not exceed design Pressure and Temperature. All piping stress limits given in
ASME BPVC Code Case N-755 are met for all applied Level D loads and the capacities used in this
review are based on the Design Temperature.
This piping is classified as moderate energy as defined in Ref. [24]. Moderate energy piping is piping that
has a temperature of less than 200 F and a pressure of 275 psig or less. Per Ref [26], for this piping,
the maximum temperature is 140 F and the operating pressure is 25 psig. Leak cracks are to be
postulated at points based on the following equation:
PD M F M F M E FaE
0.75i A aA i C aC i Z A d 0.4(1.1S 1100 1100 )psi 0.4(1.1S 2200 )psi
4t Z A Z A
where:
P = Operating pressure
D = Outside pipe diameter
t = Nominal pipe wall thickness
Page- 52 -
Title
Generator 2B Unit 2
i = Stress intensification factor

A = Cross sectional area of pipe
Z = Section modulus of pipe
FaA = Axial force due to deadweight loads
FaC = Axial force range due to thermal loads
FaE = Axial force range due to seismic loads
MA = Moment due to deadweight loads
MC = Moment range due to thermal loads
ME = Moment range due to seismic loads
The deadweight, thermal, and seismic loads at the critical locations will be taken from Tables 7.2.2a to
7.2.2d for straight pipe and mitered elbows and checked to the postulated break equation. The maximum
stresses for deadweight, seismic and thermal cases may occur at different locations. The equation uses
the maximum stresses even when they are found in separate locations. This is conservative.
S = 430 psi 0.4(1.1S + 2200) = 0.4 (1.1*430 + 2200) = 1069 psi
For straight pipe:
D = 12.75 in t = 1.159 in A = 42.2 in2 Z = 112.3 in3

P = 25 psi i = 1.0 0.75i = 1.0 (Note: 0.75i cannot be less than 1.0)
MA = 515 ft-lb = 6180 in-lb MC = 808 ft-lb = 9696 in-lb ME = 1124 ft-lb = 13488 in-lb
FaA = 0 FaC = 7904 lb FaE = 5275 lb
Substituting these values into the equation yields:
25 * 12.75 6180 0 9696 7904 13488 5275

1 .0 1 .0 1. 0 643 psi 1069 psi
4 * 1.159 112.3 42.2 112.3 42.2 112.3 42.2
Therefore, there are no postulated moderate energy leak cracks on the straight HDPE piping.
For mitered elbows:
D = 12.75 in t = 1.417 in A = 50.5 in2 Z = 129.0 in3

P = 25 psi i = 2.0 0.75i = 1.5
MA = 70 ft-lb = 840 in-lb MC = 1771 ft-lb = 21252 in-lb ME = 1869 ft-lb = 22428 in-lb
FaA = 0 FaC = 3720 lb FaE = 2873 lb
Substituting these values into the equation yields:
25 * 12.75 840 0 21252 3720 22428 2873

1 .5 2. 0 2 .0 1004 psi 1069 psi
4 * 1.417 129 50.5 129 50.5 129 50.5
Therefore, there are no postulated moderate energy leak cracks on the mitered HDPE piping.
Page- 53 -
Title
Generator 2B Unit 2
8.2 Final Loads at the Anchor at the Diesel Generator Building due to Soil Effects
The maximum loads acting from the HDPE pipe for Service Levels A, B, C and D acting on the anchor at
the face of the Diesel Generator Building are extracted from the results of the ADLPIPE analysis. These
loads are summarized in Tables 8.2a and 8.2b and compared to the maximum loads that the HDPE pipe
can contribute to anchor load at the face of the Diesel Generator Building.
Table 8.2a: HDPE Loads from ADLPIPE for Anchor at Diesel Generator Building
Load Case Node Fx (lbs) Fy (lbs) Fz (lbs) Mx (ft-lb) My (ft-lb) Mz (ft-lb)
Point
10 (DW) 100 0 520 0 6 0 1250
27 (Th) 100 5952 0 12 0 61 0
28 (Th) 100 6432 0 16 0 81 0
29 (Th) 100 8243 0 35 0 165 0
31 (SSE) 100 3878 0 77 0 251 0
32(OBE) 100 2068 0 41 0 134 0
Table 8.2b: HDPE Loads combined for maximum forces and moments to be compared to
allowable interface loads applied to the steel pipe per Ref. [23]
Load Node Axial Force (lbs) Shear Force (lbs) Resultant Moment
Case Point (in-lbs)
Combined Maximum Combined Maximum Combined Maximum
from from from
ADLPIPE ADLPIPE ADLPIPE
10 (DW) 130 0 4200 103 4200 564 100000
27 (Th) 130 5952 (1) 4200 12 4200 264 100000
28 (Th) 130 6432 (1) 4600 16 4600 324 100000
29 (Th) 130 8243 (1) 5500 35 5500 564 100000
31 (SSE) 130 3878 4600 77 4600 108 100000
32 (OBE) 130 2068 4600 41 4600 60 100000
(1) The thermal axial forces exceed the maximum for the HDPE pipe. These forces are acceptable due to the very
small shear force and moment at the same node point. Therefore, the loads shown above will be used as input for the
anchor design at the Diesel Generator Building.
8.3 Final Loads at the Centerline of the 42 Return Line due to Soil Effects
Table 8.3a: HDPE Loads from ADLPIPE at the Centerline of the 42 Supply Line
Load Case Node Fx (lbs) Fy (lbs) Fz (lbs) Mx (ft-lb) My (ft-lb) Mz (ft-lb)
Point
10 (DW) 990 19 2409 20 116 0 124
27 (Th) 990 3871 275 3871 28509 0 28509
28 (Th) 990 4223 312 4223 31072 0 31073
29 (Th) 990 5589 444 5589 41023 0 41024
31 (SSE) 990 3730 502 3730 26765 0 26765
32 (OBE) 990 1989 268 1989 14274 0 14274
Page- 54 -
Title
Generator 2B Unit 2
8.4 Branch Line Qualification

The branch line meets the 1989 ASME BPVC Code allowable stresses. Table 8.4a below shows the
results of the ADLPIPE analysis for the branch line (Nodes 880 to 985).
Table 8.b
Result Summary for 12 Steel Branch Line
Acceptance Criteria Node Point
Stress [psi] Stress [psi] Allowable
1264 22500 0.06 985
(Design)
529 27000 0.02 985
(Level A)
Thermal
8418 22500 0.37 985
(Level A)
529 27000 0.02 985
(Level B)
Thermal and Seismic
9566 22500 0.43 985
(Level B)
Seismic
7838 22500 0.35 985
(Level C/D)
9.0 CONCLUSIONS
The existing 10-in carbon steel buried nuclear service water piping lines connecting the 42-in Nuclear
Service Water System (NSWS) Return Header B to Unit 2 Diesel Generator (DG) building piping at the
Catawba Nuclear Station will be replaced by 12-in high-density polyethylene (HDPE) piping system. This
calculation determined that the buried HDPE piping system connecting the 42-in Return Header B to the
DG building of Unit 2 meets all applicable acceptance criteria as defined in the piping design specification
Ref. [26] which is consistent with the Relief Request, Ref. [14], and the ASME BPVC Code Case N-755
[Ref. 12] as summarized in Table 8-1.
Page- 55 -
Title
Generator 2B Unit 2
Appendix A
ADLPIPE Model Isometrics
Page- 56 -
Title
Generator 2B Unit 2
Page- 57 -
Title
Generator 2B Unit 2
Page- 58 -
Title
Generator 2B Unit 2
Page- 59 -
Title
Generator 2B Unit 2
Page- 60 -
Title
Generator 2B Unit 2
Page- 61 -
Title
Generator 2B Unit 2
Appendix B
ADLPIPE Input and Output files
Page- 62 -
Title
Generator 2B Unit 2
INPUT FILE
GE,********************* CATAWBA NUCLEAR STATION ********************
GE,COOLING WATER RETURN LINE FROM D/G BLDG OF UNIT 2 TO 42-IN HEADER 'B'
UN,0,0,0,
NOTE,MODEL=return2b.adi
NO,*******************************************************************
NO,THERE ARE TWO RETURN LINES RUNNING FROM THE D/G BUILDING OF UNIT 2
NO,THIS IS THE LINE THAT GOES TO THE 42-IN RETURN HEADER 'B'
NO,*******************************************************************
NO,GLOBAL COORDINATE SYSTEM: +X = NORTH, +Z = EAST, Y = VERTICAL
NO,*******************************************************************
NO,PIPING: 10" AND 12", SCH. 40, Cr-Mo AND CARBON STEEL PIPES
NO, 12", DR 11, IPS HDPE PIPE,
NO,CONTENTS:
NO, WATER FILLED, NO INSULATION,
NO,DESIGN CONDITIONS:
NO, T(AMBIENT) = 55 F, T(DESIGN) = 140 F, P(DESIGN) = 60 PSI
NO,CODE: ASME, YEAR 1989,
NO,*******************************************************************
NO,PIPING SYSTEM IS CONSIDERED ANCHORED AT BOTH ENDS
AN,,100,
RE,,100,1,1,1,1,1,1,
AN,,990,
RE,,990,1,1,1,1,1,1,
NO,*******************************************************************
NO,THE FOLLOWING SOIL SPRING STIFFNESS VALUES IN [LB/IN] ARE USED.
NO
NO, LENGTH OF PIPE BETWEEN SPRINGS
NO, SOIL HEIGHT DIRECTION ------------------------------
NO, ABOVE PIPE OF SPRING 2FT SECTION 10FT SECTION
NO, -----------------------------------------------------------
NO, H = 5 FT LATERAL 3120 15600
NO, VERTICAL 12960 64800
NO, AXIAL 10200 51000
NO,
NO,STIFFNESS VALUES FOR OTHER LENGTHS ARE OBTAINED BY PROPORTION
NO,*******************************************************************
NO
RE,,1140,1,1,1,1,1,1,
RE,,2140,1,1,1,1,1,1,
RE,,3140,1,1,1,1,1,1,
RE,,1145,1,1,1,1,1,1,
RE,,2145,1,1,1,1,1,1,
RE,,3145,1,1,1,1,1,1,
RE,,1150,1,1,1,1,1,1,
RE,,2150,1,1,1,1,1,1,
RE,,3150,1,1,1,1,1,1,
RE,,1160,1,1,1,1,1,1,
RE,,2160,1,1,1,1,1,1,
RE,,3160,1,1,1,1,1,1,
RE,,1165,1,1,1,1,1,1,
RE,,2165,1,1,1,1,1,1,
RE,,3165,1,1,1,1,1,1,
RE,,1205,1,1,1,1,1,1,
RE,,2205,1,1,1,1,1,1,
RE,,3205,1,1,1,1,1,1,
RE,,1210,1,1,1,1,1,1,
RE,,2210,1,1,1,1,1,1,
RE,,3210,1,1,1,1,1,1,
RE,,1215,1,1,1,1,1,1,
RE,,2215,1,1,1,1,1,1,
Page- 63 -
Title
Generator 2B Unit 2
RE,,3215,1,1,1,1,1,1,
RE,,1220,1,1,1,1,1,1,
RE,,2220,1,1,1,1,1,1,
RE,,3220,1,1,1,1,1,1,
RE,,1225,1,1,1,1,1,1,
RE,,2225,1,1,1,1,1,1,
RE,,3225,1,1,1,1,1,1,
RE,,1230,1,1,1,1,1,1,
RE,,2230,1,1,1,1,1,1,
RE,,3230,1,1,1,1,1,1,
RE,,1235,1,1,1,1,1,1,
RE,,2235,1,1,1,1,1,1,
RE,,3235,1,1,1,1,1,1,
RE,,1240,1,1,1,1,1,1,
RE,,2240,1,1,1,1,1,1,
RE,,3240,1,1,1,1,1,1,
RE,,1245,1,1,1,1,1,1,
RE,,2245,1,1,1,1,1,1,
RE,,3245,1,1,1,1,1,1,
RE,,1250,1,1,1,1,1,1,
RE,,2250,1,1,1,1,1,1,
RE,,3250,1,1,1,1,1,1,
RE,,1260,1,1,1,1,1,1,
RE,,2260,1,1,1,1,1,1,
RE,,3260,1,1,1,1,1,1,
RE,,1265,1,1,1,1,1,1,
RE,,2265,1,1,1,1,1,1,
RE,,3265,1,1,1,1,1,1,
RE,,1270,1,1,1,1,1,1,
RE,,2270,1,1,1,1,1,1,
RE,,3270,1,1,1,1,1,1,
RE,,1320,1,1,1,1,1,1,
RE,,2320,1,1,1,1,1,1,
RE,,3320,1,1,1,1,1,1,
RE,,1330,1,1,1,1,1,1,
RE,,2330,1,1,1,1,1,1,
RE,,3330,1,1,1,1,1,1,
RE,,1340,1,1,1,1,1,1,
RE,,2340,1,1,1,1,1,1,
RE,,3340,1,1,1,1,1,1,
RE,,1350,1,1,1,1,1,1,
RE,,2350,1,1,1,1,1,1,
RE,,3350,1,1,1,1,1,1,
RE,,1360,1,1,1,1,1,1,
RE,,2360,1,1,1,1,1,1,
RE,,3360,1,1,1,1,1,1,
RE,,1370,1,1,1,1,1,1,
RE,,2370,1,1,1,1,1,1,
RE,,3370,1,1,1,1,1,1,
RE,,1380,1,1,1,1,1,1,
RE,,2380,1,1,1,1,1,1,
RE,,3380,1,1,1,1,1,1,
RE,,1390,1,1,1,1,1,1,
RE,,2390,1,1,1,1,1,1,
RE,,3390,1,1,1,1,1,1,
RE,,1400,1,1,1,1,1,1,
RE,,2400,1,1,1,1,1,1,
RE,,3400,1,1,1,1,1,1,
RE,,1410,1,1,1,1,1,1,
RE,,2410,1,1,1,1,1,1,
RE,,3410,1,1,1,1,1,1,
RE,,1420,1,1,1,1,1,1,
Page- 64 -
Title
Generator 2B Unit 2
RE,,2420,1,1,1,1,1,1,
RE,,3420,1,1,1,1,1,1,
RE,,1430,1,1,1,1,1,1,
RE,,2430,1,1,1,1,1,1,
RE,,3430,1,1,1,1,1,1,
RE,,1440,1,1,1,1,1,1,
RE,,2440,1,1,1,1,1,1,
RE,,3440,1,1,1,1,1,1,
RE,,1490,1,1,1,1,1,1,
RE,,2490,1,1,1,1,1,1,
RE,,3490,1,1,1,1,1,1,
RE,,1495,1,1,1,1,1,1,
RE,,2495,1,1,1,1,1,1,
RE,,3495,1,1,1,1,1,1,
RE,,1500,1,1,1,1,1,1,
RE,,2500,1,1,1,1,1,1,
RE,,3500,1,1,1,1,1,1,
RE,,1510,1,1,1,1,1,1,
RE,,2510,1,1,1,1,1,1,
RE,,3510,1,1,1,1,1,1,
RE,,1520,1,1,1,1,1,1,
RE,,2520,1,1,1,1,1,1,
RE,,3520,1,1,1,1,1,1,
RE,,1530,1,1,1,1,1,1,
RE,,2530,1,1,1,1,1,1,
RE,,3530,1,1,1,1,1,1,
RE,,1540,1,1,1,1,1,1,
RE,,2540,1,1,1,1,1,1,
RE,,3540,1,1,1,1,1,1,
RE,,1600,1,1,1,1,1,1,
RE,,2600,1,1,1,1,1,1,
RE,,3600,1,1,1,1,1,1,
RE,,1610,1,1,1,1,1,1,
RE,,2610,1,1,1,1,1,1,
RE,,3610,1,1,1,1,1,1,
RE,,1620,1,1,1,1,1,1,
RE,,2620,1,1,1,1,1,1,
RE,,3620,1,1,1,1,1,1,
RE,,1670,1,1,1,1,1,1,
RE,,2670,1,1,1,1,1,1,
RE,,3670,1,1,1,1,1,1,
RE,,1675,1,1,1,1,1,1,
RE,,2675,1,1,1,1,1,1,
RE,,3675,1,1,1,1,1,1,
RE,,1680,1,1,1,1,1,1,
RE,,2680,1,1,1,1,1,1,
RE,,3680,1,1,1,1,1,1,
RE,,1685,1,1,1,1,1,1,
RE,,2685,1,1,1,1,1,1,
RE,,3685,1,1,1,1,1,1,
RE,,1690,1,1,1,1,1,1,
RE,,2690,1,1,1,1,1,1,
RE,,3690,1,1,1,1,1,1,
RE,,1695,1,1,1,1,1,1,
RE,,2695,1,1,1,1,1,1,
RE,,3695,1,1,1,1,1,1,
RE,,1700,1,1,1,1,1,1,
RE,,2700,1,1,1,1,1,1,
RE,,3700,1,1,1,1,1,1,
RE,,1705,1,1,1,1,1,1,
RE,,2705,1,1,1,1,1,1,
RE,,3705,1,1,1,1,1,1,
Page- 65 -
Title
Generator 2B Unit 2
RE,,1710,1,1,1,1,1,1,
RE,,2710,1,1,1,1,1,1,
RE,,3710,1,1,1,1,1,1,
RE,,1715,1,1,1,1,1,1,
RE,,2715,1,1,1,1,1,1,
RE,,3715,1,1,1,1,1,1,
RE,,1720,1,1,1,1,1,1,
RE,,2720,1,1,1,1,1,1,
RE,,3720,1,1,1,1,1,1,
RE,,1725,1,1,1,1,1,1,
RE,,2725,1,1,1,1,1,1,
RE,,3725,1,1,1,1,1,1,
RE,,1730,1,1,1,1,1,1,
RE,,2730,1,1,1,1,1,1,
RE,,3730,1,1,1,1,1,1,
RE,,1735,1,1,1,1,1,1,
RE,,2735,1,1,1,1,1,1,
RE,,3735,1,1,1,1,1,1,
RE,,1740,1,1,1,1,1,1,
RE,,2740,1,1,1,1,1,1,
RE,,3740,1,1,1,1,1,1,
RE,,1745,1,1,1,1,1,1,
RE,,2745,1,1,1,1,1,1,
RE,,3745,1,1,1,1,1,1,
RE,,1750,1,1,1,1,1,1,
RE,,2750,1,1,1,1,1,1,
RE,,3750,1,1,1,1,1,1,
RE,,1800,1,1,1,1,1,1,
RE,,2800,1,1,1,1,1,1,
RE,,3800,1,1,1,1,1,1,
RE,,1805,1,1,1,1,1,1,
RE,,2805,1,1,1,1,1,1,
RE,,3805,1,1,1,1,1,1,
RE,,1810,1,1,1,1,1,1,
RE,,2810,1,1,1,1,1,1,
RE,,3810,1,1,1,1,1,1,
RE,,1815,1,1,1,1,1,1,
RE,,2815,1,1,1,1,1,1,
RE,,3815,1,1,1,1,1,1,
RE,,1820,1,1,1,1,1,1,
RE,,2820,1,1,1,1,1,1,
RE,,3820,1,1,1,1,1,1,
RE,,1825,1,1,1,1,1,1,
RE,,2825,1,1,1,1,1,1,
RE,,3825,1,1,1,1,1,1,
RE,,1840,1,1,1,1,1,1,
RE,,2840,1,1,1,1,1,1,
RE,,3840,1,1,1,1,1,1,
RE,,1850,1,1,1,1,1,1,
RE,,2850,1,1,1,1,1,1,
RE,,3850,1,1,1,1,1,1,
RE,,1860,1,1,1,1,1,1,
RE,,2860,1,1,1,1,1,1,
RE,,3860,1,1,1,1,1,1,
SE,,0,
NO,*****************************************************************
NO,THE PIPING SYSTEM STARTS AT THE SURFACE OF THE D/G BUILDING WALL
NO,WITH A 10-IN Cr-Mo STEEL PIPE THAT IS CONSIDERED ANCHORED AT THE
NO,SURFACE OF THE WALL (NODE PT. 100).
NO,
NO,PIPE CENTERLINE IS AT ELEVATION 588'-6"
NO
Page- 66 -
Title
Generator 2B Unit 2
NO,A 10X12 STEEL REDUCER, WITH FLANGES WELDED ON ITS ENDS, CONNECTS,
NO,THE 10-IN PIPE TO A 12-IN HDPE PIPE
NO,*****************************************************************
NO,10-IN, SCH. 40 CHROM-MOLY STEEL PIPE PROPERTIES:,
NO, OUTSIDE DIAMETER = 10.75 IN
NO, WALL THICKNESS = 0.365 IN
NO, WT(PIPE)= 40.5LB/FT = 3.38 LB/IN
NO, WT(WATER) = 34.1 LB/FT= 2.84 LB/IN
NO, WT(PIPE+WATER) = 3.38 + 2.84 = 6.22 LB/IN
NO
NO,PROPERTIES OF PIPE MATERIAL (SB-690/SB-675) AT 70 F:
NO, E = 28E+06 PSI
NO, ALPHA = 8.1E-06 IN/IN/F
NO,*****************************************************************
NO
PI,100,105,10.75,0.365,28.0,8.1,.01,6.22,
NO
NO,*****************************************************************
NO,LENGTH OF 10-IN DIAMETER PIPE COMING OUT OF WALL = 20IN = 1.67FT
NO,*****************************************************************
NO
RU,100,105,1.67,,,
NO
NO,*****************************************************************
NO,ATTACH A 150-LB WELDING NECK (WN) FLANGE TO END OF 10-IN PIPE
NO,AND TO THE 10" SIDE OF REDUCER
NO,FOR 10-IN WN FLANGE (PER LADISH CATALOG):
NO, TOTAL LENGTH = 4.0 IN = 0.33 FT
NO, FLANGE THICKNESS = 1.188 IN
NO, O. D. OF FLANGE = 16 IN
NO, DIAMETER AT HUB BASE= 12.0 IN
NO, WALL THICKNESS (MIN) = 0.365 IN
NO, WEIGHT OF FLANGE= 54 LB --> UNIT WT = 13.50 LB/IN
NO, WT(FLANGE+WATER)= 13.50 + 2.84 = 16.3 LB/IN
NO,USE DIAMETER AT HUB BASE AS O.D. FOR MODELING
NO,*****************************************************************
NO
NOTE,IV=WNFL,END=FLG
1V,105,110,0.33,,,12.0,0.365,16.3,
NOTE,IV=WNFL,BEG=FLG
1V,110,115,0.33,,,12.0,0.365,16.3,
NO
NO,*****************************************************************
NO,INSTALL A 10X12 STEEL REDUCER.
NO,PER LADISH CATALOG:
NO, REDUCER LENGTH = 8 IN = 0.67 FT
NO, REDUCER WEIGHT = 34 LB --> UNIT WT = 4.25 LB/IN
NO,WEIGHT OF WATER:
NO, FOR 10" PIPE = 34.1 LB/FT = 2.84 LB/IN
NO, FOR 12" PIPE = 49.0 LB/FT = 4.08 LB/IN
NO, FOR 10X12 REDUCER = (2.84+4.08)/2 = 3.46 LB/IN
NO,WT (REDUCER+WATER) = 4.25 + 3.46 = 7.7 LB/IN
NO,FOR 12" PIPE: OD = 12.75 IN AND WALL THICKNESS = 0.375 IN
NO,*****************************************************************
NO
RD,115,120,0.67,,,12.75,0.375,7.7,
NO
NO,*****************************************************************
NO,ATTACH A WELDING NECK (WN) FLANGE TO THE 12-IN SIDE OF REDUCER
NO,FOR 12-IN,150-LB WN FLANGE (PER LADISH CATALOG):,
Page- 67 -
Title
Generator 2B Unit 2
NO, O. D. OF FLANGE = 19 IN
NO, DIAMETER AT HUB BASE= 14.375 IN
NO, WALL THICKNESS (MIN) = 0.375 IN
NO, WEIGHT OF FLANGE= 88 LB --> UNIT WT = 19.56 LB/IN
NO, WT(FLANGE+WATER)= 19.56 + 4.08 = 23.6 LB/IN
NO,USE DIAMETER AT HUB BASE AS O.D. FOR MODELING
NO,******************************************************************
NO
1V,120,130,0.38,,,14.375,0.375,23.6,
SE,,0,
NO
NO,******************************************************************
NO, CHANGE TO 12" HDPE PIPE
NO,******************************************************************
NO,12-IN, DR 11 HDPE PIPE PROPERTIES:,
NO, OUTSIDE DIAMETER, OD = 12.75 IN
NO, MIN.WALL THICKNESS, t = 1.159 IN
NO, INSIDE DIAMETER, ID = OD - 2t = 10.432 IN
NO, WT(PIPE) = 18.41 LB/FT = 1.53 LB/IN
NO, WT(WATER) = 37.04 LB/FT = 3.09 LB/IN
NO, WT(WATER+PIPE) = 1.53 + 3.09 = 4.62 LB/IN
NO
NO,HDPE PROEPRTIES AT 70F AND 50-YEAR DURATION:
NO, E = 28 KSI
NO, ALPHA = 90.0E-6 IN/IN/F
NO,******************************************************************
NO
PI,130,133,12.75,1.159,28.0E-3,90.0,0.01,4.62,
NO
NO,******************************************************************
NO,INSTALL A FLANGE ADAPTER WITH A STEEL BACKUP RING MOUNTED ON IT
NO
NO,FOR 12-IN, DR 11, IPS HDPE FLANGE ADAPTER (PER ISCO CATALOG):,
NO, WEIGHT OF ADAPTER = 24 LB
NO,FOR 12-IN STEEL BACKUP RING (PER ISCO CATALOG):
NO, THICKNESS = 1.25 IN, WEIGHT = 24 LB
NO
NO,MODEL ADAPTER AND RING ASSEMBLY AS A PIPE AND FLANGE COMBINATION
NO,FOR FLANGE, USE:,
NO, LENGTH = 1.55+1.25 = 2.8" --> LENGTH = 3 IN
NO, O.D. OF FLANGE = 15.5 IN
NO, WEIGHT = WT(RING+ADAPTER) - WT(9" LONG PIPE)
NO, = 24.0 + 24.0 - 18.4*(9/12) = 34.2 LB
NO WT(FLANGE+WATER)= (34.2/3)+3.09 = 14.5 LB/IN
NO
NO,FOR PIPE, USE:,
NO, LENGTH = 12.0 - 3.0 = 9 IN
NO, WT(PIPE+WATER) = 4.62LB/IN
NO,******************************************************************
NO
1V,130,133,0.25,,,15.5,1.159,14.5,
RU,133,135,0.75,,,
NO
NO,******************************************************************
NO,PIPE ORIENTATION: PARALLEL TO X-AXIS
NO
NO,SINCE PIPE AXIS IS AT ELEVATION 588'-6", HEIGHT OF SOIL (H) FROM,
Page- 68 -
Title
Generator 2B Unit 2
NO,TOP OF PIPE = 5 FT. THEREFORE, USE THE FOLLOWING SOIL SPRING

NO,STIFFNESS VALUES OBTAINED FOR H = 5 FT.
NO
NO, SPRING STIFFNESS [LB/IN]
NO, DIRECTION -----------------------------
NO, OF SPRING 2FT SECTION 10FT SECTION
NO, ---------------------------------------------
NO, LATERAL 3120 15600
NO, VERTICAL 12960 64800
NO, AXIAL 10200 51000
NO
NO,LENGTH OF HDPE PIPE PARALLEL TO X-AXIS = 15.6-5.0 = 10.6FT < 12FT
NO,THEREFORE, APPLY SOIL SPRINGS AT 2FT (OR LESS) INTERVALS
NO,DIVIDE PIPE LENGTH AS FOLLOWS: 10.6'=2.0'+2.0'+0.6'+2.0'+2.0'+2.0'
NO,
NO,LOCATION OF 1ST SPRING SET FROM END OF FLANGE ADAPTER= 1.0 FT
NO,******************************************************************
NO
RU,135,140,1.0,
SE,,0,
RU,140,1140,1.0,,,
2SP,140,1140,10200,,,
SE,,0,
RU,140,2140,,1.0,,
2SP,140,2140,12960,,,
SE,,0,
RU,140,3140,,,1.0,
2SP,140,3140,3120,,,
SE,,0,
RU,140,145,2.0,
SE,,0,
RU,145,1145,1.0,,,
2SP,145,1145,10200,,,
SE,,0,
RU,145,2145,,1.0,,
2SP,145,2145,12960,,,
SE,,0,
RU,145,3145,,,1.0,
2SP,145,3145,3120,,,
SE,,0,
NO,****************************************************************
NO,LENGTH OF NEXT SECTION = 0.6FT. SOIL SPRING STIFFNESS VALUES
NO,ARE ADJUSTED (PROPORTIONAL TO LENGTH)
NO,****************************************************************
RU,145,150,0.6,,,
SE,,0,
RU,150,1150,1.0,,,
2SP,150,1150,3060,,,
SE,,0,
RU,150,2150,,1.0,,
2SP,150,2150,3888,,,
SE,,0,
RU,150,3150,,,1.0,
2SP,150,3150,936,,,
SE,,0,
NO,******************************************************************
NO,APPLY SOIL SPRINGS AROUND 90-DEG. ELBOW AT 2 FT INTERVALS
NO,******************************************************************
RU,150,160,2.0,
SE,,0,
RU,160,1160,1.0,,,
2SP,160,1160,10200,,,
Page- 69 -
Title
Generator 2B Unit 2
SE,,0,
RU,160,2160,,1.0,,
2SP,160,2160,12960,,,
SE,,0,
RU,160,3160,,,1.0,
2SP,160,3160,3120,,,
SE,,0,
NO,****************************************************************
NO,LENGTH OF 90-DEGREE ELBOW 24.9 IN > 2FT. HENCE, ELBOW STARTS IN
NO,NEXT 2FT SECTION (23.1 IN = 1.925FT FROM CURRENT NODE POINT)
NO,
NO,NEXT RUN GOES UP TO BEGINNING OF ELBOW. SINCE RUN LENGTH IS
NO,APPROX. = 2FT, FOR SIMPLICITY, APPLY SOIL SPRINGS AT END OF THIS
NO,RUN AND USE STIFFNESS VALUES OBTAINED FOR A 2FT SECTION.
NO,****************************************************************
RU,160,165,1.925,
SE,,0,
RU,165,1165,1.0,,,
2SP,165,1165,10200,,,
SE,,0,
RU,165,2165,,1.0,,,
2SP,165,2165,12960,,
SE,,0,
RU,165,3165,,,1.0,
2SP,165,3165,3120,
SE,,0,
NO,****************************************************************
NO,********** 90 DEGREE IPS HDPE ELBOW **************
NO,****************************************************************
NO,THIS IS A 5-SEGMENT MITERED ELBOW.
NO,FOR 12-IN, DR-9, MITERED ELBOW (PER ISCO CATALOG):,
NO, MIN. WALL THICKNESS, t = 1.417 IN
NO, RADIUS, R = 19.5 IN
NO, LENGTH, FC = 24.9 IN = 2.075 FT
NO,WEIGHT OF WATER FOR ID = 9.916 IN:
NO, WT(WATER)= 33.46 LB/FT = 2.79 LB/IN
NO,WT(PIPE+WATER) = 1.83 + 2.79 = 4.62 LB/IN
NO
NO,SIF AND STRESS INDICES FOR MITERED ELBOW:
NO, SIF = 2.0 B1 = 0.69 B2 = 1.64
NO
NO,ELBOW STARTS AT NODE PT. 165 AND ENDS AT NODE PT. 205
NO,****************************************************************
NO,
RU,165,170,2.075,,
CM,170,180,12.75,1.417,,19.5,11.25,4.62,
IB,170,180,2.0,.69,1.64,
CM,180,185,12.75,1.417,,19.5,22.5,4.62,
IB,180,185,2.0,.69,1.64,
CM,185,190,12.75,1.417,,19.5,22.5,4.62,
IB,185,190,2.0,.69,1.64,
CM,190,195,12.75,1.417,,19.5,22.5,4.62,
IB,190,195,2.0,.69,1.64,
CM,195,200,12.75,1.417,,19.5,,4.62,
IB,195,200,2.0,.69,1.64,
RU,200,205,,,2.075,
NO
NO,*******************************************************************
NO,PIPE AXIS IS NOW PARALLEL TO Z-AXIS, X IS LATERAL DIRECTION,
Page- 70 -
Title
Generator 2B Unit 2
NO
NO,TOTAL LENGTH OF PIPING UP TO THE NEXT (90-DEG.) ELBOW = 83.2 FT
NO
NO,LENGTH FOR APPLICATION OF SOIL SPRINGS AT 2FT INTERVALS (AROUND
NO,ELBOWS, ON EACH END OF PIPING) = 12 FT
NO
NO,LENGTH AVAILABLE TO APPLY SPRINGS AT 10 FT INTERVALS = 71.2 FT
NO,****************************************************************
NO,SINCE 90-DEG ELBOW LENGTH = 24.9" = 2.075 FT (APPROX.= 2FT),
NO,FOR SIMPLICITY, APPLY FISRT SET OF SOIL SPRINGS AT END OF ELBOW
NO,AND USE STIFFNESS VALUES OBTAINED FOR A 2FT SECTION.
NO,*******************************************************************
SE,,0,
RU,205,1205,1.0,,,
2SP,205,1205,3120,
SE,,0,
RU,205,2205,,1.0,,
2SP,205,2205,12960,
SE,,0,
RU,205,3205,,,1.0,
2SP,205,3205,10200,
SE,,0,
NO,****************************************************************
NO,NEXT SECTION IS 1.925FT LONG (=APPROX. 2 FT). USE SOIL SPRING
NO,STIFFNESS VALUE OF A 2FT SECTION
NO,****************************************************************
RU,205,210,,,1.925,
SE,,0,
RU,210,1210,1.0,,,
2SP,210,1210,3120,
SE,,0,
RU,210,2210,,1.0,,
2SP,210,2210,12960,
SE,,0,
RU,210,3210,,,1.0,
2SP,210,3210,10200,
SE,,0,
NO,****************************************************************
NO,NEXT SECTION IS 2 FT LONG
NO,****************************************************************
RU,210,215,,,2.0,
SE,,0,
RU,215,1215,1.0,,,
2SP,215,1215,3120,
SE,,0,
RU,215,2215,,1.0,,
2SP,215,2215,12960,
SE,,0,
RU,215,3215,,,1.0,
2SP,215,3215,10200,
SE,,0,
NO,****************************************************************
NO,CHANGE SPACING OF SOIL SPRINGS FROM 2 FT TO 10 FT
NO,AVAILABLE LENGTH TO APPLY SPRINGS EVERY 10 FT = 71.2 FT
NO,DIVIDE THIS LENGTH AS FOLLOWS: 71.2FT = 6*10FT + 2*5.6FT
NO,****************************************************************
NO,
NO,****************************************************************
NO,NEXT PIPNG SECTION IS 5.6 FT LONG. SOIL SPRING STIFFNESS VALUES
NO,ARE ADJUSTED (PROPORTIONAL TO SECTION LENGTH)
NO,****************************************************************
RU,215,220,,,5.6,
Page- 71 -
Title
Generator 2B Unit 2
SE,,0,
RU,220,1220,1.0,,,
2SP,220,1220,8736,
SE,,0,
RU,220,2220,,1.0,,
2SP,220,2220,36288,
SE,,0,
RU,220,3220,,,1.0,
2SP,220,3220,28560,
SE,,0,
NO,****************************************************************
NO,SOIL SPRING SPACING = 10 FT (OVER THE NEXT 60 FT LENGTH)
NO,****************************************************************
RU,220,225,,,10.0,
SE,,0,
RU,225,1225,1.0,,,
2SP,225,1225,15600,
SE,,0,
RU,225,2225,,1.0,,
2SP,225,2225,64800,
SE,,0,
RU,225,3225,,,1.0,
2SP,225,3225,51000,
SE,,0,
RU,225,230,,,10.0,
SE,,0,
RU,230,1230,1.0,,,
2SP,230,1230,15600,
SE,,0,
RU,230,2230,,1.0,,
2SP,230,2230,64800,
SE,,0,
RU,230,3230,,,1.0,
2SP,230,3230,51000,
SE,,0,
RU,230,235,,,10.0,
SE,,0,
RU,235,1235,1.0,,,
2SP,235,1235,15600,
SE,,0,
RU,235,2235,,1.0,,
2SP,235,2235,64800,
SE,,0,
RU,235,3235,,,1.0,
2SP,235,3235,51000,
SE,,0,
RU,235,240,,,10.0,
SE,,0,
RU,240,1240,1.0,,,
2SP,240,1240,15600,
SE,,0,
RU,240,2240,,1.0,,
2SP,240,2240,64800,
SE,,0,
RU,240,3240,,,1.0,
2SP,240,3240,51000,
SE,,0,
RU,240,245,,,10.0,
SE,,0,
RU,245,1245,1.0,,,
2SP,245,1245,15600,
SE,,0,
Page- 72 -
Title
Generator 2B Unit 2
RU,245,2245,,1.0,,
2SP,245,2245,64800,
SE,,0,
RU,245,3245,,,1.0,
2SP,245,3245,51000,
SE,,0,
RU,245,250,,,10.0,
SE,,0,
RU,250,1250,1.0,,,
2SP,250,1250,15600,
SE,,0,
RU,250,2250,,1.0,,
2SP,250,2250,64800,
SE,,0,
RU,250,3250,,,1.0,
2SP,250,3250,51000,
SE,,0,
NO,****************************************************************
NO,****************************************************************
RU,250,260,,,5.6,
SE,,0,
RU,260,1260,1.0,,,
2SP,260,1260,8736,
SE,,0,
RU,260,2260,,1.0,,
2SP,260,2260,36288,
SE,,0,
RU,260,3260,,,1.0,
2SP,260,3260,28560,
SE,,0,
NO,****************************************************************
NO,CHANGE SPACING OF SOIL SPRINGS TO 2 FT (AROUND 90-DEGREE ELBOW)
NO,****************************************************************
RU,260,265,,,2.0,
SE,,0,
RU,265,1265,1.0,,,
2SP,265,1265,3120,
SE,,0,
RU,265,2265,,1.0,,
2SP,265,2265,12960,
SE,,0,
RU,265,3265,,,1.0,
2SP,265,3265,10200,
SE,,0,
NO,****************************************************************
NO,LENGTH OF 90-DEGREE ELBOW 24.9 IN > 2FT. HENCE, ELBOW STARTS IN
NO,NEXT 2FT SECTION (23.1 IN = 1.925FT FROM CURRENT NODE POINT)
NO,
NO,NEXT RUN GOES UP TO BEGINNING OF ELBOW. SINCE RUN LENGTH IS
NO,APPROX. = 2FT, FOR SIMPLICITY, APPLY SOIL SPRINGS AT END OF THIS
NO,RUN AND USE STIFFNESS VALUES OBTAINED FOR A 2FT SECTION.
NO,****************************************************************
NO
RU,265,270,,,1.925,
SE,,0,
RU,270,1270,1.0,,,
2SP,270,1270,3120,
SE,,0,
RU,270,2270,,1.0,,
2SP,270,2270,12960,
Page- 73 -
Title
Generator 2B Unit 2
SE,,0,
RU,270,3270,,,1.0,
2SP,270,3270,10200,
SE,,0,
NO,****************************************************************
NO, 90 DEGREE IPS HDPE ELBOW
NO,****************************************************************
NO,THIS IS A 12", DR-9, 5-SEGMENT MITER ELBOW. PROPERTIES OF ELBOW
NO,ARE AS LISTED EARLIER.
NO,
NO,****************************************************************
NO
RU,270,280,,,2.075,
CM,280,285,12.75,1.417,,19.5,11.25,4.62,
IB,280,285,2.0,.69,1.64,
CM,285,290,12.75,1.417,,19.5,22.5,4.62,
IB,285,290,2.0,.69,1.64,
CM,290,295,12.75,1.417,,19.5,22.5,4.62,
IB,290,295,2.0,.69,1.64,
CM,295,300,12.75,1.417,,19.5,22.5,4.62,
IB,295,300,2.0,.69,1.64,
CM,300,310,12.75,1.417,,19.5,,4.62,
IB,300,310,2.0,.69,1.64,
RU,310,320,2.075,,,
NO
NO,******************************************************************
NO,PIPE IS PARALLEL TO X-AXIS; Z IS LATERAL DIRECTION
NO,
NO,LENGTH OF NEXT SECTION = 91.5 FT
NO,
NO,APPLY SPRINGS AT 2FT INTERVALS AROUND ELBOWS (6FT ON EACH END)
NO,AND EVERY 10FT IN REMAINING SECTION (LENGTH= 91.5'-12'= 79.5FT)
NO,******************************************************************
NO,SINCE 90-DEG ELBOW LENGTH = 24.9" = 2.075 FT (APPROX.= 2FT),
NO,FOR SIMPLICITY, APPLY FISRT SET OF SOIL SPRINGS AT END OF ELBOW
NO,AND USE STIFFNESS VALUES OBTAINED FOR A 2FT SECTION.
NO,******************************************************************
SE,,0,
RU,320,1320,1.0,,,
2SP,320,1320,10200,,,
SE,,0,
RU,320,2320,,1.0,,
2SP,320,2320,12960,,,
SE,,0,
RU,320,3320,,,1.0,
2SP,320,3320,3120,,,
SE,,0,
NO,****************************************************************
NO,NEXT SECTION IS 1.925FT LONG (=APPROX. 2 FT). USE SOIL SPRING
NO,STIFFNESS VALUE OF A 2FT SECTION
NO,****************************************************************
RU,320,330,1.925,,,
SE,,0,
RU,330,1330,1.0,,,
2SP,330,1330,10200,,,
SE,,0,
RU,330,2330,,1.0,,
2SP,330,2330,12960,,,
SE,,0,
RU,330,3330,,,1.0,
2SP,330,3330,3120,,,
Page- 74 -
Title
Generator 2B Unit 2
SE,,0,
NO,****************************************************************
NO,NEXT SECTION IS 2FT LONG
NO,****************************************************************
RU,330,340,2.,,,
SE,,0,
RU,340,1340,1.0,,,
2SP,340,1340,10200,,,
SE,,0,
RU,340,2340,,1.0,,
2SP,340,2340,12960,,,
SE,,0,
RU,340,3340,,,1.0,
2SP,340,3340,3120,,,
SE,,0,
NO,****************************************************************
NO,AVAILABLE LENGTH TO APPLY SPRINGS EVERY 10 FT = 79.5 FT
NO,DIVIDE THIS LENGTH AS FOLLOWS: 79.5FT = 6*10FT + 2*9.75FT
NO,****************************************************************
NO,
NO,****************************************************************
NO,****************************************************************
RU,340,350,9.75,,,
SE,,0,
RU,350,1350,1.0,,,
2SP,350,1350,49725,,,
SE,,0,
RU,350,2350,,1.0,,
2SP,350,2350,63180,,,
SE,,0,
RU,350,3350,,,1.0,
2SP,350,3350,15210,,,
SE,,0,
NO,****************************************************************
NO,SOIL SPRING SPACING IS 10 FT FOR THE NEXT 60 FT SECTION
NO,****************************************************************
RU,350,360,10.,,,
SE,,0,
RU,360,1360,1.0,,,
2SP,360,1360,51000,,,
SE,,0,
RU,360,2360,,1.0,,
2SP,360,2360,64800,,,
SE,,0,
RU,360,3360,,,1.0,
2SP,360,3360,15600,,,
SE,,0,
RU,360,370,10.,,,
SE,,0,
RU,370,1370,1.0,,,
2SP,370,1370,51000,,,
SE,,0,
RU,370,2370,,1.0,,
2SP,370,2370,64800,,,
SE,,0,
RU,370,3370,,,1.0,
2SP,370,3370,15600,,,
SE,,0,
RU,370,380,10.,,,
Page- 75 -
Title
Generator 2B Unit 2
SE,,0,
RU,380,1380,1.0,,,
2SP,380,1380,51000,,,
SE,,0,
RU,380,2380,,1.0,,
2SP,380,2380,64800,,,
SE,,0,
RU,380,3380,,,1.0,
2SP,380,3380,15600,,,
SE,,0,
RU,380,390,10.,,,
SE,,0,
RU,390,1390,1.0,,,
2SP,390,1390,51000,,,
SE,,0,
RU,390,2390,,1.0,,
2SP,390,2390,64800,,,
SE,,0,
RU,390,3390,,,1.0,
2SP,390,3390,15600,,,
SE,,0,
RU,390,400,10.,,,
SE,,0,
RU,400,1400,1.0,,,
2SP,400,1400,51000,,,
SE,,0,
RU,400,2400,,1.0,,
2SP,400,2400,64800,,,
SE,,0,
RU,400,3400,,,1.0,
2SP,400,3400,15600,,,
SE,,0,
RU,400,410,10.,,,
SE,,0,
RU,410,1410,1.0,,,
2SP,410,1410,51000,,,
SE,,0,
RU,410,2410,,1.0,,
2SP,410,2410,64800,,,
SE,,0,
RU,410,3410,,,1.0,
2SP,410,3410,15600,,,
SE,,0,
NO,****************************************************************
NO,NEXT PIPNG SECTION IS 9.75FT LONG. SOIL SPRING STIFFNESS VALUES
NO,****************************************************************
RU,410,420,9.75,,,
SE,,0,
RU,420,1420,1.0,,,
2SP,420,1420,49725,,,
SE,,0,
RU,420,2420,,1.0,,
2SP,420,2420,63180,,,
SE,,0,
RU,420,3420,,,1.0,
2SP,420,3420,15210,,,
SE,,0,
NO,****************************************************************
NO,****************************************************************
NO
Page- 76 -
Title
Generator 2B Unit 2
RU,420,430,2.,,,
SE,,0,
RU,430,1430,1.0,,,
2SP,430,1430,10200,,,
SE,,0,
RU,430,2430,,1.0,,
2SP,430,2430,12960,,,
SE,,0,
RU,430,3430,,,1.0,
2SP,430,3430,3120,,,
SE,,0,
RU,430,440,2.,,,
SE,,0,
RU,440,1440,1.0,,,
2SP,440,1440,10200,,,
SE,,0,
RU,440,2440,,1.0,,
2SP,440,2440,12960,,,
SE,,0,
RU,440,3440,,,1.0,
2SP,440,3440,3120,,,
SE,,0,
NO,****************************************************************
NO,NEXT RUN GOES UP TO BEGINNING OF 45-DEGREE MITERED ELBOW
NO,LENGTH OF 45-DEG. MITERED ELBOW (SEE BELOW): FC = 1.13 FT
NO,THEREFORE, LENGTH OF RUN = 2.0'-1.13' = 0.87 FT
NO,****************************************************************
NO
RU,440,445,0.87,
NO
NO,****************************************************************
NO,****************************************************************
NO,THIS IS A 3-SEGMENT MITERED ELBOW.
NO,FOR 12-IN, DR-9, MITERED ELBOW (PER ISCO CATALOG):,
NO, MIN. WALL THICKNESS, t = 1.417 IN
NO, RADIUS, R = 19.5 IN
NO, LENGTH, FC = 13.5 IN = 1.13 FT
NO,WEIGHT OF WATER FOR ID = 9.916 IN:
NO, WT(WATER)= 33.46 LB/FT = 2.79 LB/IN
NO,WT(PIPE+WATER) = 1.83 + 2.79 = 4.62 LB/IN
NO
NO,SIF AND STRESS INDICES FOR MITERED ELBOW:
NO, SIF = 2.0 B1 = 0.69 B2 = 1.64
NO
NO,****************************************************************
NO
RU,445,450,1.13,,,
CM,450,460,12.75,1.417,,19.5,11.25,4.62,
IB,450,460,2.0,.69,1.64,
CM,460,470,12.75,1.417,,19.5,22.5,4.62,
IB,460,470,2.0,.69,1.64,
CM,470,480,12.75,1.417,,19.5,,4.62,
IB,470,480,2.0,.69,1.64,
RU,480,485,0.8,,0.8,
NO
NO,****************************************************************
NO,PIPE AXIS OF NEXT SECTION MAKES 45 DEGREES (CCW) WITH Z-AXIS
Page- 77 -
Title
Generator 2B Unit 2
NO,LENGTH OF PIPE = 55 FT
NO,****************************************************************
NO,APPLY SOIL SPRINGS EVERY 2FT AROUND ELBOWS (6FT ON EACH END)
NO,AND EVERY 10FT IN THE REMAINING SECTION (LENGTH= 55'-12')= 43 FT
NO
NO,LOCATION OF 1ST SPRING SET FROM END OF ELBOW= 2.0-1.13= 0.87FT
NO,****************************************************************
NO
RU,485,490,0.615,,0.615,
SE,,0,
RU,490,1490,0.707,,0.707,,1,,
2SP,490,1490,10200,
SE,,0,
RU,490,2490,,1,,
2SP,490,2490,12960,
SE,,0,
RU,490,3490,0.707,,-0.707,,1,,
2SP,490,3490,3120,
SE,,0,
RU,490,495,1.414,,1.414,
SE,,0,
RU,495,1495,0.707,,0.707,,1,,
2SP,495,1495,10200,,,
SE,,0,
RU,495,2495,,1.0,,
2SP,495,2495,12960,,,
SE,,0,
RU,495,3495,0.707,,-0.707,,1,,
2SP,495,3495,3120,,,
SE,,0,
RU,495,500,1.414,,1.414,
SE,,0,
RU,500,1500,0.707,,0.707,,1,,
2SP,500,1500,10200,,,
SE,,0,
RU,500,2500,,1.0,,
2SP,500,2500,12960,,,
SE,,0,
RU,500,3500,0.707,,-0.707,,1,,
2SP,500,3500,3120,,,
SE,,0,
NO,****************************************************************
NO,AVAILABLE LENGTH TO APPLY SPRINGS EVERY 10FT = 43 FT
NO,DIVIDE THIS LENGTH AS: 43FT = 6.5FT + 3*10FT + 6.5FT
NO,****************************************************************
NO,NEXT PIPING SECTION IS 6.5 FT LONG. SOIL SPRING STIFFNESS VALUES
NO,****************************************************************
NO
RU,500,510,4.60,,4.60,
SE,,0,
RU,510,1510,0.707,,0.707,,1,,
2SP,510,1510,33150,,,
SE,,0,
RU,510,2510,,1.0,,
2SP,510,2510,42120,,,
SE,,0,
RU,510,3510,0.707,,-0.707,,1,,
2SP,510,3510,10140,,,
SE,,0,
NO,****************************************************************
Page- 78 -
Title
Generator 2B Unit 2
NO,SOIL SPRING SPACING = 10FT FOR NEXT 30 FT LENGTH

NO,****************************************************************
RU,510,520,7.07,,7.07,
SE,,0,
RU,520,1520,0.707,,0.707,,1,,
2SP,520,1520,51000,,,
SE,,0,
RU,520,2520,,1.0,,
2SP,520,2520,64800,,,
SE,,0,
RU,520,3520,0.707,,-0.707,,1,,
2SP,520,3520,15600,,,
SE,,0,
RU,520,530,7.07,,7.07,
SE,,0,
RU,530,1530,0.707,,0.707,,1,,
2SP,530,1530,51000,,,
SE,,0,
RU,530,2530,,1.0,,
2SP,530,2530,64800,,,
SE,,0,
RU,530,3530,0.707,,-0.707,,1,,
2SP,530,3530,15600,,,
SE,,0,
RU,530,540,7.07,,7.07,
SE,,0,
RU,540,1540,0.707,,0.707,,1,,
2SP,540,1540,51000,,,
SE,,0,
RU,540,2540,,1.0,,
2SP,540,2540,64800,,,
SE,,0,
RU,540,3540,0.707,,-0.707,,1,,
2SP,540,3540,15600,,,
SE,,0,
NO,****************************************************************
NO,NEXT PIPING SECTION IS 6.5 FT LONG. SOIL SPRING STIFFNESS VALUES
NO,****************************************************************
NO
RU,540,600,4.60,,4.60,
SE,,0,
RU,600,1600,0.707,,0.707,,1,,
2SP,600,1600,33150,,,
SE,,0,
RU,600,2600,,1.0,,
2SP,600,2600,42120,,,
SE,,0,
RU,600,3600,0.707,,-0.707,,1,,
2SP,600,3600,10140,,,
SE,,0,
NO,****************************************************************
NO,****************************************************************
NO
RU,600,610,1.414,,1.414,
SE,,0,
RU,610,1610,0.707,,0.707,,1,,
2SP,610,1610,10200,,,
SE,,0,
RU,610,2610,,1.0,,
2SP,610,2610,12960,,,
Page- 79 -
Title
Generator 2B Unit 2
SE,,0,
RU,610,3610,0.707,,-0.707,,1,,
2SP,610,3610,3120,,,
SE,,0,
RU,610,620,1.414,,1.414,
SE,,0,
RU,620,1620,0.707,,0.707,,1,,
2SP,620,1620,10200,,,
SE,,0,
RU,620,2620,,1.0,,
2SP,620,2620,12960,,,
SE,,0,
RU,620,3620,0.707,,-0.707,,1,,
2SP,620,3620,3120,,,
SE,,0,
NO,****************************************************************
NO,LENGTH OF 45-DEG. MITERED ELBOW (SEE ELBOW DIMENSIONS):FC= 1.13FT
NO,THEREFORE, LENGTH OF NEXT RUN = 2.0'-1.13' = 0.87 FT
NO,****************************************************************
NO
RU,620,625,0.615,,0.615,
NO
NO,****************************************************************
NO,****************************************************************
NO,THIS IS A 3-SEGMENT MITERED ELBOW. THE PROPERTIES ARE AS LISTED
NO,EARLIER.
NO
NO,****************************************************************
NO
RU,625,630,0.8,,0.8,
CM,630,640,12.75,1.417,,19.5,11.25,4.62,
IB,630,640,2.0,.69,1.64,
CM,640,650,12.75,1.417,,19.5,22.5,4.62,
IB,640,650,2.0,.69,1.64,
CM,650,660,12.75,1.417,,19.5,,4.62,
IB,650,660,2.0,0.69,1.64,
RU,660,665,,,1.13,
NO
NO,****************************************************************
NO,PIPING IS NOW PARALLEL TO Z-AXIS. X IS LATERAL DIRECTION
NO
NO,LENGTH OF PIPING SECTION PARALLEL TO Z-AXIS = 129.1 FT
NO,
NO,APPLY SOIL SPRINGS EVERY 2FT AROUND ELBOWS (6FT AT EACH END) AND
NO,EVERY 10 FT IN THE REMAINING SECTION (LENGTH= 129.1-12=117.1 FT)
NO
NO,****************************************************************
NO
RU,665,670,,,0.87,
NO
SE,,0,
RU,670,1670,1.0,,,
2SP,670,1670,3120,
SE,,0,
RU,670,2670,,1.0,,
2SP,670,2670,12960,
SE,,0,
RU,670,3670,,,1.0,
Page- 80 -
Title
Generator 2B Unit 2
2SP,670,3670,10200,
SE,,0,
RU,670,675,,,2.0,
SE,,0,
RU,675,1675,1.0,,,
2SP,675,1675,3120,
SE,,0,
RU,675,2675,,1.0,,
2SP,675,2675,12960,
SE,,0,
RU,675,3675,,,1.0,
2SP,675,3675,10200,
SE,,0,
RU,675,680,,,2.0,
SE,,0,
RU,680,1680,1.0,,,
2SP,680,1680,3120,
SE,,0,
RU,680,2680,,1.0,,
2SP,680,2680,12960,
SE,,0,
RU,680,3680,,,1.0,
2SP,680,3680,10200,
SE,,0,
NO,****************************************************************
NO,CHANGE SPACING OF SOIL SPRINGS TO 10 FT
NO,AVAILABLE LENGTH = 117.1 FT
NO,DIVIDE THIS LENGTH AS FOLLOWS: 117.1 FT = 10*10FT + 2*8.55FT
NO,****************************************************************
NO
NO,****************************************************************
NO,LENGTH OF NEXT PIPING SECTION = 8.55 FT. SOIL SPRING STIFFNESS
NO,VALUES ARE ADJUSTED (PROPORTIONAL TO SECTION LENGTH)
NO,****************************************************************
NO
RU,680,685,,,8.55,
SE,,0,
RU,685,1685,1.0,,,
2SP,685,1685,13338,
SE,,0,
RU,685,2685,,1.0,,
2SP,685,2685,55404,
SE,,0,
RU,685,3685,,,1.0,
2SP,685,3685,43605,
SE,,0,
NO,****************************************************************
NO,SOIL SPRING SPACING IS 10 FT FOR THE NEXT 100 FT SECTION
NO,****************************************************************
RU,685,690,,,10.0,
SE,,0,
RU,690,1690,1.0,,,
2SP,690,1690,15600,
SE,,0,
RU,690,2690,,1.0,,
2SP,690,2690,64800,
SE,,0,
RU,690,3690,,,1.0,
2SP,690,3690,51000,
SE,,0,
RU,690,695,,,10.0,
SE,,0,
Page- 81 -
Title
Generator 2B Unit 2
RU,695,1695,1.0,,,
2SP,695,1695,15600,
SE,,0,
RU,695,2695,,1.0,,
2SP,695,2695,64800,
SE,,0,
RU,695,3695,,,1.0,
2SP,695,3695,51000,
SE,,0,
RU,695,700,,,10.0,
SE,,0,
RU,700,1700,1.0,,,
2SP,700,1700,15600,
SE,,0,
RU,700,2700,,1.0,,
2SP,700,2700,64800,
SE,,0,
RU,700,3700,,,1.0,
2SP,700,3700,51000,
SE,,0,
RU,700,705,,,10.0,
SE,,0,
RU,705,1705,1.0,,,
2SP,705,1705,15600,
SE,,0,
RU,705,2705,,1.0,,
2SP,705,2705,64800,
SE,,0,
RU,705,3705,,,1.0,
2SP,705,3705,51000,
SE,,0,
RU,705,710,,,10.0,
SE,,0,
RU,710,1710,1.0,,,
2SP,710,1710,15600,
SE,,0,
RU,710,2710,,1.0,,
2SP,710,2710,64800,
SE,,0,
RU,710,3710,,,1.0,
2SP,710,3710,51000,
SE,,0,
RU,710,715,,,10.0,
SE,,0,
RU,715,1715,1.0,,,
2SP,715,1715,15600,
SE,,0,
RU,715,2715,,1.0,,
2SP,715,2715,64800,
SE,,0,
RU,715,3715,,,1.0,
2SP,715,3715,51000,
SE,,0,
RU,715,720,,,10.0,
SE,,0,
RU,720,1720,1.0,,,
2SP,720,1720,15600,
SE,,0,
RU,720,2720,,1.0,,
2SP,720,2720,64800,
SE,,0,
RU,720,3720,,,1.0,
Page- 82 -
Title
Generator 2B Unit 2
2SP,720,3720,51000,
SE,,0,
RU,720,725,,,10.0,
SE,,0,
RU,725,1725,1.0,,,
2SP,725,1725,15600,
SE,,0,
RU,725,2725,,1.0,,
2SP,725,2725,64800,
SE,,0,
RU,725,3725,,,1.0,
2SP,725,3725,51000,
SE,,0,
RU,725,730,,,10.0,
SE,,0,
RU,730,1730,1.0,,,
2SP,730,1730,15600,
SE,,0,
RU,730,2730,,1.0,,
2SP,730,2730,64800,
SE,,0,
RU,730,3730,,,1.0,
2SP,730,3730,51000,
SE,,0,
RU,730,735,,,10.0,
SE,,0,
RU,735,1735,1.0,,,
2SP,735,1735,15600,
SE,,0,
RU,735,2735,,1.0,,
2SP,735,2735,64800,
SE,,0,
RU,735,3735,,,1.0,
2SP,735,3735,51000,
SE,,0,
NO,****************************************************************
NO,NEXT SECTION IS 8.55 FT LONG. SOIL SPRING STIFFNESS VALUES ARE
NO,ADJUSTED (PROPORTIONAL TO SECTION LENGTH)
NO,****************************************************************
NO
RU,735,740,,,8.55,
SE,,0,
RU,740,1740,1.0,,,
2SP,740,1740,13338,
SE,,0,
RU,740,2740,,1.0,,
2SP,740,2740,55404,
SE,,0,
RU,740,3740,,,1.0,
2SP,740,3740,43605,
SE,,0,
NO,****************************************************************
NO,APPLY SOIL SPRINGS AT 2 FT INTERVALS
NO,****************************************************************
NO
RU,740,745,,,2.0,
SE,,0,
RU,745,1745,1.0,,,
2SP,745,1745,3120,
SE,,0,
RU,745,2745,,1.0,,
2SP,745,2745,12960,
Page- 83 -
Title
Generator 2B Unit 2
SE,,0,
RU,745,3745,,,1.0,
2SP,745,3745,10200,
SE,,0,
RU,745,750,,,2.0,
SE,,0,
RU,750,1750,1.0,,,
2SP,750,1750,3120,
SE,,0,
RU,750,2750,,1.0,,
2SP,750,2750,12960,
SE,,0,
RU,750,3750,,,1.0,
2SP,750,3750,10200,
SE,,0,
NO,****************************************************************
NO,LENGTH OF 45-DEG. MITERED ELBOW (SEE ELBOW DIMENSIONS):FC= 1.13FT
NO,THEREFORE, LENGTH OF NEXT RUN = 2.0'-1.13' = 0.87 FT
NO,****************************************************************
NO
RU,750,755,,,0.87,
NO
NO,****************************************************************
NO,****************************************************************
NO,THIS IS A 3-SEGMENT MITERED ELBOW. THE PROPERTIES ARE AS LISTED
NO,EARLIER.
NO
NO,****************************************************************
NO
RU,755,760,,,1.13,
CM,760,770,12.75,1.417,,19.5,11.25,4.62,
IB,760,770,2.0,.69,1.64,
CM,770,780,12.75,1.417,,19.5,22.5,4.62,
IB,770,780,2.0,.69,1.64,
CM,780,790,12.75,1.417,,19.5,,4.62,
IB,780,790,2.0,.69,1.64,
RU,790,795,0.8,,0.8,
NO
NO,****************************************************************
NO,PIPE AXIS NOW MAKES 45 DEGREES (CCW) WITH Z-AXIS
NO
NO,TOTAL LENGTH OF NEXT PIPING SECTION= 45.4 FT
NO,LENGTH OF STEEL COMPONENTS= ELBOW(12")+FLANGE(4.5")=16.5"= 1.4'
NO,LENGTH OF HDPE PIPING = 45.4' - 1.4' = 44.0 FT
NO
NO,****************************************************************
NO,APPLY SOIL SPRINGS EVERY 2FT AROUND HDPE ELBOW AND WITHIN THE
NO,'INFLUENCE LENGTH' (OVER A TOTAL OF 12 FT) AND EVERY 10FT IN
NO,THE REMAINING SECTION (LENGTH = 44 - 12 = 32 FT)
NO
NO,****************************************************************
NO
RU,795,800,0.615,,0.615,
SE,,0,
RU,800,1800,0.707,,0.707,,1,,
2SP,800,1800,10200,
SE,,0,
RU,800,2800,,1,,
Page- 84 -
Title
Generator 2B Unit 2
2SP,800,2800,12960,
SE,,0,
RU,800,3800,0.707,,-0.707,,1,,
2SP,800,3800,3120,
SE,,0,
RU,800,805,1.414,,1.414,
SE,,0,
RU,805,1805,0.707,,0.707,,1,,
2SP,805,1805,10200,
SE,,0,
RU,805,2805,,1,,
2SP,805,2805,12960,
SE,,0,
RU,805,3805,0.707,,-0.707,,1,,
2SP,805,3805,3120,
SE,,0,
RU,805,810,1.414,,1.414,
SE,,0,
RU,810,1810,0.707,,0.707,,1,,
2SP,810,1810,10200,
SE,,0,
RU,810,2810,,1,,
2SP,810,2810,12960,
SE,,0,
RU,810,3810,0.707,,-0.707,,1,,
2SP,810,3810,3120,
SE,,0,
NO,****************************************************************
NO,CHANGE SOIL SPRING SPACING TO 10FT
NO,DIVIDE AVAILABLE LENGTH AS FOLLOWS: 32FT = 2*10FT + 2*6FT
NO,****************************************************************
NO
NO,****************************************************************
NO,LENGTH OF NEXT PIPING SECTION = 6 FT. SOIL SPRING STIFFNESS
NO,VALUES ARE ADJUSTED (PROPORTIONAL TO SECTION LENGTH)
NO,****************************************************************
RU,810,815,4.24,,4.24,
SE,,0,
RU,815,1815,0.707,,0.707,,1,,
2SP,815,1815,30600,,,
SE,,0,
RU,815,2815,,1.0,,
2SP,815,2815,38880,,,
SE,,0,
RU,815,3815,0.707,,-0.707,,1,,
2SP,815,3815,9360,,,
SE,,0,
NO,****************************************************************
NO,SOIL SPRING SPACING = 10 FT OVER THE NEXT 20 FT SECTION
NO,****************************************************************
RU,815,820,7.07,,7.07,
SE,,0,
RU,820,1820,0.707,,0.707,,1,,
2SP,820,1820,51000,,,
SE,,0,
RU,820,2820,,1.0,,
2SP,820,2820,64800,,,
SE,,0,
RU,820,3820,0.707,,-0.707,,1,,
2SP,820,3820,15600,,,
SE,,0,
RU,820,825,7.07,,7.07,
Page- 85 -
Title
Generator 2B Unit 2
SE,,0,
RU,825,1825,0.707,,0.707,,1,,
2SP,825,1825,51000,,,
SE,,0,
RU,825,2825,,1.0,,
2SP,825,2825,64800,,,
SE,,0,
RU,825,3825,0.707,,-0.707,,1,,
2SP,825,3825,15600,,,
SE,,0,
NO,****************************************************************
NO,LENGTH OF NEXT SECTION = 6 FT. SOIL SPRING STIFFNESS VALUES
NO,****************************************************************
RU,825,840,4.24,,4.24,
SE,,0,
RU,840,1840,0.707,,0.707,,1,,
2SP,840,1840,30600,,,
SE,,0,
RU,840,2840,,1.0,,
2SP,840,2840,38880,,,
SE,,0,
RU,840,3840,0.707,,-0.707,,1,,
2SP,840,3840,9360,,,
SE,,0,
NO,****************************************************************
NO,CHANGE SOIL SPRING SPACING TO 2 FT
NO,****************************************************************
NO
RU,840,850,1.414,,1.414,
SE,,0,
RU,850,1850,0.707,,0.707,,1,,
2SP,850,1850,10200,,,
SE,,0,
RU,850,2850,,1.0,,
2SP,850,2850,12960,,,
SE,,0,
RU,850,3850,0.707,,-0.707,,1,,
2SP,850,3850,3120,,,
SE,,0,
RU,850,860,1.414,,1.414,
SE,,0,
RU,860,1860,0.707,,0.707,,1,,
2SP,860,1860,10200,,,
SE,,0,
RU,860,2860,,1.0,,
2SP,860,2860,12960,,,
SE,,0,
RU,860,3860,0.707,,-0.707,,1,,
2SP,860,3860,3120,,,
SE,,0,
NO,*****************************************************************
NO,NEXT 2FT SECTION CONTAINS THE FLANGED END OF HDPE PIPE
NO
NO,LENGTH OF PIPE UP TO THE BEGINNING OF FLANGE ADAPTER:
NO, 2.0FT - 1.0 FT = 1.0 FT
NO,*****************************************************************
NO
RU,860,870,0.707,,0.707,
NO
NO,******************************************************************
NO,INSTALL A FLANGE ADAPTER WITH A STEEL BACKUP RING MOUNTED ON IT
Page- 86 -
Title
Generator 2B Unit 2
NO
NO,PROPERTIES OF ADAPTER AND RING ARE AS LISTED EARLIER (NEAR THE
NO,BEGINNING OF THIS MODEL)
NO,******************************************************************
NO
RU,870,875,0.530,,0.530,
1V,875,880,0.177,,0.177,15.5,1.159,14.5,
SE,,0,
NO,******************************************************************
NO, CHANGE TO STEEL PIPE
NO,******************************************************************
NO,12-IN, SCH. 40 Cr-Mo STEEL PIPE PROPERTIES:,
NO, OUTSIDE DIAMETER = 12.75 IN
NO, WT(PIPE)= 49.6 LB/FT = 4.13 LB/IN
NO, WT(WATER) = 49.0 LB/FT= 4.08 LB/IN
NO, WT(PIPE+WATER) = (49.6+49.0)/12 = 8.22 LB/IN
NO,******************************************************************
NO,
PI,880,900,12.75,0.375,28.0,8.1,0.01,8.22,
NO,
NO,******************************************************************
NO,INSTALL A 90-DEGREE ELBOW WITH A FLANGE WELDED TO ONE END
NO,******************************************************************
NO,FOR 12-IN SHORT RADIUS 90-DEG. ELBOW (BASED ON LADISH CATALOG):
NO, LENGTH = 12 IN T = 0.375 IN
NO, RADIUS = 12 IN WT(ELBOW)= 80 LB
NO, WT(ELBOW+WATER)= 129.0 LB/FT = 10.75 LB/IN
NO,*****************************************************************
NO,PROPERTIES OF 12-IN, 150-LB WELDING NECK FLANGE ARE AS LISTED,
NO,EARLIER
NO,*****************************************************************
NO,90-DEG. ELBOW WILL BE CONNECTED TO A VERTICAL 12-IN PIPE
NO,*****************************************************************
NO,
1V,880,900,0.269,,0.269,14.375,0.375,23.6,
RU,900,910,0.71,,0.71,
EL,910,920,,,,12.0,,10.75,
RU,920,925,,-1.01,,
NO,
NO,*****************************************************************
NO,PIPE IS ORIENTED PARALLEL TO THE Y-AXIS
NO,
NO,WELD ONE END OF A 3 FT LONG, 12-IN PIPE TO END OF 90-DEG. ELBOW.
NO,A FLANGE IS WELDED TO OTHER END OF THE PIPE.
NO,*****************************************************************
NO,
RU,925,930,,-3.0,,
1V,930,940,,-0.38,,14.375,0.375,23.6,
SE,,0,
NO,
NO,******************************************************************
NO,CHANGE MATERIAL TO CARBON STEEL (SA-106)
NO,******************************************************************
NO,
PI,940,950,12.75,0.375,27.9,6.01,0.01,8.22,
NO,
NO,******************************************************************
NO,WELD A FLANGE TO A 12-IN CARBON STEEL PIPE AND ATTACH THE PIPE TO
Page- 87 -
Title
Generator 2B Unit 2
NO,42-IN HEADER LENGTH OF PIPE = 12 IN = 1.0 FT

NO,******************************************************************
NO,
1V,940,950,,-0.38,,14.375,0.375,23.6,
RU,950,985,,-1.0,,
NO,
NO,******************************************************************
NO,A WELDOLET IS USED BETWEEN THE 12-IN PIPE AND 42-IN HEADER
NO,APPLY SIF=4.87 FOR WELDOLET AT JUNCTION POINT (CENTER OF 42" PIPE)
NO,******************************************************************
NO,42-IN DIAMETER PIPE PROPERTIES:
NO, OD = 42 IN WALL THICKNESS = 0.500 IN
NO, WT(PIPE) = 221.6LB/FT WT(WATER) = 571.7LB/FT
NO, WT(PIPE+WATER)= 66.1LB/IN
NO,******************************************************************
NO,
SE,,0,
RU,985,990,,-1.75,
CH,985,990,42.,0.500,,,,66.1,
JB,985,990,4.87,
NO,
EN,,0
NO,***************************** END OF RUN *************************
NO,
EXECUTE
NO,**************************** DEADWEIGHT ANALYSIS *****************************
NO,LOADING CASE NO. 10
NO,CODE= ASME, YEAR = 1989, CLASS = 3
NO,FOR 1989 ASME CODE, CLASS 3 ANALYSIS = CLASS 2 ANALYSIS
NO,DESIGN PRESSURE = 60 PSI, PEAK PRESSURE = 25 PSI
NO,SA-106 GRADE B CARBON STEEL PROPERTIES:
NO, Sc = 15000 PSI Sh = 15000 PSI
NO, Sy = 35000 PSI POISSON RATIO = 0.3
NO, Ec = 27.9E+06 PSI
NO,HDPE 50-YEAR DURATION PROPERTIES:
NO, Sc = 800 PSI Sh = 800 PSI
NO, Ec = 0.028E+06 PSI
NO,SB-690/SB-675 Cr-Mo STEEL PROPERTIES:
NO, Sc = 23100 PSI Sh = 22200 PSI
NO, Ec = 28E+06 PSI
NO
CL,,,3.0,1989,1,
CO,3,1,10,60,25,23100,22200,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,800,800,
MA,130,133,2500,,0.45,,,0.028,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
DEADWEIGHT,,,,-1,,
XP,-27,20,
EN,,,
NO
EXECUTE
NO,*************** THERMAL ANALYSIS AT MIN TEMP = 32 F, LEVEL A *****************
NO,Delta T = 32 F - 55 F = -23 F
NO,PROPERTIES OF HDPE, Cr-Mo AND CARBON STEEL ARE SAME AS DW CASE,
Page- 88 -
Title
Generator 2B Unit 2
NO
CL,,,3.0,1989,1,
CO,3,0,21,60,25,23100,22200,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,800,800,
MA,130,133,2500,,0.45,,,0.028,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
CH,100,105,10.75,0.365,28.0,8.1,-23.,6.22,
CH,130,133,12.75,1.159,0.028,90.,-23.,4.62,
CH,880,900,12.75,0.375,28.0,8.1,-23.,8.22,
CH,950,985,12.75,0.375,27.9,6.07,-23,8.22,
TH,,0,
EN,,,
EXECUTE
NO,*************** THERMAL ANALYSIS AT MAX TEMP = 140 F, LEVEL A ****************
NO,Delta T = 140 F - 55 F = 85 F
NO,CARBON STEEL AND Cr-Mo STEEL PROPERTIES ARE SAME AS FOR DW CASE
NO
NO,HDPE 50-YEAR DURATION PROPERTIES:
NO, Sc = 800 PSI Sh = 430 PSI
NO, Ec = 0.012E+06 PSI
CL,,,3.0,1989,1,
CO,3,0,22,60,25,23100,22200,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,800,430,
MA,130,133,2500,,0.45,,,0.012,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
CH,100,105,10.75,0.365,28.0,8.1,85.,6.22,
CH,130,133,12.75,1.159,0.012,90.,85.,4.62,
CH,880,900,12.75,0.375,28.0,8.1,85.,8.22,
CH,950,985,12.75,0.375,27.9,6.07,85,8.22,
TH,,0,
EN,,,
EXECUTE
NO,*************** THERMAL ANALYSIS AT MIN TEMP = 32 F, LEVEL B *****************
NO,DELTA T=32 F - 55 F = -23F
NO,CARBON STEEL AND Cr-Mo STEEL PROPERTIES ARE SAME AS DW CASE
NO,HDPE 10 YEAR DURATION PROPERTIES
NO, Sc=840 PSI Sh=840 PSI
NO, Sy=2500 PSI POISSON RATIO=0.45
NO, Ec=0.032E+6 PSI
CL,,,3.0,1989,1,
CO,3,0,23,60,25,23100,22200,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,840,840,
MA,130,133,2500,,0.45,,,0.032,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
CH,100,105,10.75,0.365,28.0,8.1,-23,6.22,
CH,130,133,12.75,1.159,0.032,90,-23,4.62,
CH,880,900,12.75,0.375,28.0,8.1,-23,8.22,
Page- 89 -
Title
Generator 2B Unit 2
CH,950,985,12.75,0.375,27.9,6.07,-23,8.22,
TH,,0,
EN,,,
NO
EXECUTE
NO,*************** THERMAL ANALYSIS AT MAX TEMP = 140 F, LEVEL B ****************
NO,DELTA T = 140 F - 85 F = 45 F
NO,CARBON STEEL AND Cr.-Mo STEEL PROPERTIES ARE SAME FOR DW CASE
NO, Sy=2500 PSI POISSON=0.45
NO, Ec=0.013E+6 PSI
CL,,,3.0,1989,1,
CO,3,0,24,60,25,23100,22000,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,840,430,
MA,130,133,2500,,0.45,,,0.013,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
CH,100,105,10.75,0.365,28.0,8.1,85,6.22,
CH,130,133,12.75,1.159,0.013,90,85,4.62,
CH,880,900,12.75,0.375,28.0,8.1,85,8.22,
CH,950,985,12.75,0.375,27.9,6.07,85,8.22,
TH,,0,
EN,,,
NO
EXECUTE
NO,************** THERMAL ANALYSIS AT MIN TEMP = 32 F, LEVEL C/D ****************
NO,LOADING CASE 25
NO,DELTA T = 32 F - 55 F = -23 F
NO
NO,CARBON STEEL AND Cr.-Mo. STEEL PROPERTIES ARE SAME AS DW CASE
NO,HDPE 1000 HOUR DURATION PROPERTIES
NO, Ec=0.044E+6 PSI
CL,,,3.0,1989,1,
CO,3,0,25,60,25,23100,22200,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,840,840,
MA,130,133,2500,,0.45,,,0.044,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
CH,100,105,10.75,0.365,28.0,8.1,-23,6.22,
CH,130,133,12.75,1.159,0.044,90,-23,4.62,
CH,880,900,12.75,0.375,28.0,8.1,-23,8.22,
CH,950,985,12.75,0.375,27.9,6.07,-23,8.22,
TH,,0,
EN,,,
NO
EXECUTE
NO,************** THERMAL ANALYSIS AT MAX TEMP = 140 F, LEVEL C/D ***************
NO,LOADING CASE 26
NO,DELTA T = 140 F - 55 F = 85 F
NO,CARBON STEEL AND Cr-Mo. STEEL PROPERTIES ARE SAME DW CASE
Page- 90 -
Title
Generator 2B Unit 2

NO, Ec=0.018E+6 PSI
CL,,,3.0,1989,1,
CO,3,0,26,60,25,23100,22000,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,840,430,
MA,130,133,2500,,0.45,,,0.018,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
CH,100,105,10.75,0.365,28.0,8.1,85,6.22,
CH,130,133,12.75,1.159,0.018,90,85,4.62,
CH,880,900,12.75,0.375,28.0,8.1,85,8.22,
CH,950,985,12.75,0.375,27.9,6.07,45,8.22,
TH,,0,
EN,,,
EXECUTE
NO,***************** THERMAL ANALYSIS AT 65 F, PSEUDO-SEISMIC *******************
NO
NO,Delta T = 10 F
NO,CARBON STEEL AND Cr.-Mo. STEEL PROPERTIES ARE SAME AS DW CASE
NO
NO,*** FOR HDPE, USE SHORT-TERM (< 10 HRS) PROPERTIES:,
NO, Sc = 1200 PSI Sh = 1200 PSI
NO, Ec = 0.110E+06 PSI
CL,,,3.0,1989,1,
CO,3,0,30,60,25,23100,22000,
MA,,,45000,,0.3,,,28.0,
CL,130,133,3.0,60,25,1200,1200,
MA,130,133,2500,,0.35,,,0.110,
CL,880,900,3.0,60,25,23100,22200,
MA,880,900,45000,,0.3,,,28.0,
CL,940,950,3.0,60,25,15000,15000,
MA,940,950,35000,,0.3,,,27.9,
CH,100,105,10.75,0.365,28.0,8.1,10.,6.22,
CH,130,133,12.75,1.159,0.110,90.,10.,4.62,
CH,880,900,12.75,0.375,28.0,8.1,10.,8.22,
CH,950,985,12.75,0.375,27.9,6.07,10,8.22,
TH,,0,
EN,,0,
NO
EXECUTE
NO,******************** COMBINE LOAD CASES 21 AND 22, LEVEL A ********************
NO,METHOD OF LOAD COMBINATION = ABSOLUTE VALUE OF RANGE
CL,,,3.0,1989,3,
NE,7,,21,22,,,,27,
OU,4,,27,
EN,,,
EXECUTE
NO,******************** COMBINE LOAD CASES 23 AND 24, LEVEL B ********************
CL,,,3.0,1989,3,
NE,7,,23,24,,,,28,
OU,4,,28,
EN,,0,
EXECUTE
NO,******************* COMBINE LOAD CASES 25 AND 26, LEVEL C/D *******************
Page- 91 -
Title
Generator 2B Unit 2

CL,,,3.0,1989,3,
NE,7,,25,26,,,,29,
OU,4,,29,
EN,,0,
EXECUTE
NO,************** COMPUTE ABSOLUTE RANGE FOR LOAD CASE 30 (SEISMIC) **************
NO,THESE LOADS REPRESENT SSE SEISMIC LOAD RANGES
NO,METHOD OF COMPUTING = ABSOLUTE LOAD CASE 30 + ABSOLUTE LOAD CASE 30
CL,,,3.0,1989,3,
NE,3,,30,30,,,,31,
OU,4,,31,
EN,,0,
EXECUTE
NO,*************** DIVIDE ABSOLUTE RANGE OF LOAD CASE 30 BY 1.875 ***************
NO,THESE LOADS REPRESENT OBE SEISMIC LOAD RANGES
NO,METHOD OF COMPUTING = FACTORING --> 0.5333*LOAD CASE 31
CL,,,3.0,1989,3,
NE,8,,31,0.5333,,,,32,
OU,4,,32,
EN,,0,
EXECUTE
NO,**************** COMBINE THERMAL AND OBE LOADS: LEVEL B ********************
NO,METHOD OF COMBINATION = ADD ABSOLUTE VALUES OF EACH LOAD
NO,LOAD CASE NO. 40 -- USE THERMAL LOADS OBTAINED AT MINIMUM TEMP. (LOAD CASE 21)
NO,LOAD CASE NO. 41 -- USE THERMAL LOADS OBTAINED AT MAXIMUM TEMP. (LOAD CASE 22)
CL,,,3.0,1989,3,
NE,3,,21,32,,,,40
NE,3,,22,32,,,,41
OU,1,,40,
OU,1,,41,
EN,,0,
EXECUTE
NO,****** SEARCH FOR HIGHEST LOADS FROM LOAD CASES 27, 40, AND 41: LEVEL B *******
NO,LOAD CASE NO. 45
CL,,,3.0,1989,3,
NE,9,,27,40,41,,,45
OU,1,,45,
EN,,0,
EXECUTE
NO,******************* GENERATE STRESS REPORT: LEVEL A *********************
CL,,,3.0,1989,1,
EQUATION,8,,10
EQUATION,9,,10
EQUATION,10,,,27
EN,,0,
EXECUTE
NO,******************* GENERATE STRESS REPORT: LEVEL B *********************
CL,,,3.0,1989,2,
EQUATION,8,,10
EQUATION,9,,10
EQUATION,10,,,45
EN,,0,
EXECUTE
NO,******************* GENERATE STRESS REPORT: LEVEL C/D *******************
CL,,,3.0,1989,4,
EQUATION,10,,,31
EN,,0,
Page- 92 -
Title
Generator 2B Unit 2
OUTPUT FILE
Output file on CD-Rom
Page- 93 -

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Client: Duke Power Carolinas, LLC Calculation No.

Method: Computer and Manual Calculations

Acceptance Criteria: N/A

Verification Method Design Review Method Alternate Calculation Qualification Test

Microsoft Word 2003 PC N/A

Mathcad 2000 PC N/A

Description Original Issue

Total Pages (Cumulative) 93

CALCULATION CONTRACT NO.

U:\07Q3691 - Duke HDPE Analysis\10_Calculations\07Q3691-CAL-010\07Q3691-CAL-010_11-10.doc

1 Nondestructive Evaluation: Seismic Design September 2006

17 Bonney Forge Stress Intensification Factors: 1988

1.0 PURPOSE OR OBJECTIVE

2.0 SCOPE AND LIMITATIONS

A = Cross sectional area of pipe [in2]

DW = Deadweight of pipe and contents [lb]

OBEw = Operating Basis Earthquake due to effects of seismic wave passage

4.1 Assumptions Not Requiring Verification

4.2 Assumptions To Be Verified

5.0 ANALYSIS METHODOLOGY AND APPROACH

5.2 Methodology and Approach

Minimum Required Wall Thickness

Buckling Due to External Pressure

PE = vertical soil pressure due to earth loads [lb/ft2]

Effects of Negative Internal Pressure

5.2.2 HDPE Calculations Requiring the Input of Geometry Specific Loads

Thermal Expansion and Contraction

(a) Fully Constrained Thermal Contraction

where: Epipe = modulus of elasticity of pipe [psi]

(b) Fully Constrained Thermal Expansion

E pipe D 'T d S (5.9)

(c) Alternative Evaluation for Thermal Expansion or Contraction

Non-repeated Anchor Movements

Seismic Induced Stresses

5.2.3 Steel Pipe Criteria

6.0 ANALYSIS INPUTS

6.1 Design Loads

Table 6.1: Design Loads

Design Temperature 140 F

Maximum Temperature 140 F

Design Pressure 60 psig

Operating Pressure 25 psig

6.2 Pipe Properties

Table 6.2: Properties of Pipes

Cr-Mo Steel Pipe Carbon Steel Pipe HDPE Pipe/Elbow

Nominal size 10-in 12-in 12-in 12-in

Material A6XLN(1) A6XLN(1) A-106, Gr. B PE 4710(2)

Schedule Standard Standard Standard DR 11/DR 9

Outside Diameter [in] 10.75 12.75 12.75 12.75

Wall Thickness [in] 0.365 0.375 0.375 1.159/1.417

Contents Water Water Water Water

Wt. of Contents [lb/ft] 34.1 49.0 49.0 37.0/33.5

Wt. of Pipe [lbs/ft] 40.5 49.6 49.6 18.4/22

6.3 Material Properties

Table 6.3a: Properties of A-106 Carbon Steel

Temperature, T [oF] 32 55 65 100 140

Coeff. of Thermal Exp., [in/in/oF] 6.5x10-6 6.5x10-6 6.5x10-6 6.5x10-6 6.5x10-6

Modulus of Elasticity, E [ksi] 27,900 27,900 27,900 27,900 27,900

Yield Stress, Sy [psi] 35,000 35,000 35,000 35,000 35,000

Table 6.3b: Properties of A6XLN (Cr-Mo)