INSTRUCTION MANUAL

15ppm Bilge Alarm

Type OMD-2005

DECKMA HAMBURG GmbH

Kieler Strae 316, D-22525 Hamburg - Germany
Tel.: +49 (0) 40 54 88 76-0, Fax: +49 (0) 40 54 88 76-10
Internet: www.deckma.com eMail: post@deckma.com
 DECKMA HAMBURG GmbH

IMPORTANT NOTICE
Replacement components for 15ppm Bilge Alarms.
General
All monitors in our range are inspected and tested to the related I.M.O. requirements at
our factories prior to delivery.
In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the
instruction manuals.

Service Exchange Units

In the event of a monitor malfunction due to electrical or electronic component failure it
is our recommendation that a service exchange unit be ordered.
The defective instrument should be returned to our works within 30 days of supplying
the service exchange unit, then only the repair charge is payable. Otherwise the whole
cost of a service exchange unit becomes payable.
This procedure is by far the easiest and most cost effective way of ensuring the monitor
on board conforms to I.M.O. resolution MEPC.107 (49).

Remark:
According the MEPC.107(49) 4.2.11 the unit has to be checked at IOPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD-
2005 is designed in that way, that only the measuring cell needs to be changed, as this
unit carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.

If for some reasons the computer unit needs to be changed, it has to make sure, that
the memory card will remain on board for at least 18 month. The new computer unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.

Warranty
Our warranty terms are12 months after installation but maximal 18 months after delivery
ex works. The maker undertakes to remedy any defect resulting from faulty materials of
workmanship except wearing parts.
The maker's obligation is limited to the repairs or replacement of such defective parts by
his own plant or one of his authorized service stations.
The purchaser shall bear the cost and risk of transport of defective parts and repaired
parts supplied in replacement of such defective parts.

ANY DISMANTLING OR BREAKING OF A SEAL WILL VOID THE WARRANTY

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 DECKMA HAMBURG GmbH

CONTENTS
SECTION TITLE PAGE
1.0 Introduction 4
2.0 Important Notes 4
3.0 Principle of Operation 4
3.1 Measuring Principle 4
3.2 Features 5
3.3 Adjustment 5
3.4 Displays and Alarms 5
4.0 Specification 7
5.0 Construction 8
6.0 Installation 9
7.0 Piping 10
8.0 Wiring 11
8.1 Typical Control System 13
9.0 Power Supply 13
10.0 Commissioning 13
10.1 Electrical 13
10.2 Piping 13
10.3 Functional Tests 14
10.4 Programming Mode 15
11.0 Operating Instructions 17
11.1 Operator Notes 18
12.0 Operator Maintenance 18
12.1 Manual Cell Clean Unit 19
13.0 Fault Finding 20
13.1 Memory Card 22
14.0 Calibration 23
14.1 Calibration and Repeatability Check 23
15.0 Spare Parts 24
15.1 Recommended On Board Spares 24
16.0 Remarks 25

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 DECKMA HAMBURG GmbH

1.0 INTRODUCTION
The OMD-2005 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-water separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possible and can be adjusted on site at any time by using
the buttons at the front panel.
If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the
front panel will change from blinking green to permanent red and the appropriate
relay will switch the contacts.
For the data logging function the unit requires an status input from the separator
and a feedback signal from the valve position limit switch. (See Fig. 1, Pos.6)
Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.

2.0 IMPORTANT NOTES

a) This equipment must be installed and operated in strict accordance with the
instructions contained in this manual. Failure to do so will impair the protection
provided.
b) Installation and servicing must be undertaken by a competent and suitable
skilled person.
c) The equipment must be connected to the ground according relevant
requirements.
d) The unit must be isolated from the electrical supply before any maintenance of
the equipment is attempted.
e) All National or local codes of practice or regulations must be observed and,
where applicable, are deemed to take precedence over any directive or
information contained in this manual.
f) In case of freezing conditions the measuring cell should be emptied complete.

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 DECKMA HAMBURG GmbH

3.0 PRINCIPLE OF OPERATION

3.1 Measuring Principle
An optical sensor array measure a combination of light scattered and absorbed
by oil droplets in the sample stream. The sensor signals are then processed by a
microprocessor to produce linearised output.
If an alarm (works set point 15 ppm) occurs, the two oil alarm relays are activated
after the adjusted time delay.
The microprocessor continuously monitors the condition of the sensor
components and associated electronics to ensure that calibration accuracy is
maintained over time and extremes of environmental conditions.

3.2 Features
Robust construction
Automatic voltage selection
Solid suppression capability
Low maintenance
Easy installation
Constant readiness
Low spare part stock holding
Watertight Housing
Works adjustment
Easy settings via menu

3.3 Adjustment
The unit is delivered with a works calibration according the IMO-requirements.
The alarm points are set to 15 ppm.
The "Zero" point is also works calibrated and can be re-adjusted on site by using
the programming mode and clean water. See Section 10.4 Service-Offset. A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.

3.4 Displays and Alarms

In the unit are two independent oil alarm circuits available. Both can be set
separately from 1 to 15 ppm. From the manufacturing both alarms are set to
15 ppm (according IMO). The set points can be changed according to the
requirements on site, for example to 10 ppm or 5 ppm. An alarm point setting
above 15 ppm is not possible. The adjustment can be done in the programming
mode as described in Section 10.4.
In this mode also the individual adjustment of the time delays for the alarms and
the possible changing between 0 - 20 mA or 4 - 20 mA output can be done.

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 DECKMA HAMBURG GmbH
Both alarm circuits are also related to an alarm LED on the front panel.
In case of malfunction the System LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions. Also this alarm is related to an relay output.
Additional to the alarm LED's each alarm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, all 3 relays will switch to
alarm condition.

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 DECKMA HAMBURG GmbH

4.0 SPECIFICATION OMD-2005

Range: 0 30 ppm, Trend up to 50 ppm

Accuracy According IMO MEPC. 107(49)
Linearity Up to 30 ppm better than 2 %
Display Green Graphic Display
Power Supply: 24 V 240 V AC or DC
Automatic Voltage Selection
Consumption: < 15 VA
Alarm Points 1 + 2: Adjustable between 1 - 15 ppm
(Works adjustment 15 ppm)
Alarm 1 Operating Delay: Adjustable between 1 540 sec.
(for annunciation purpose) (Works adjustment 2 sec)
Alarm 2 Operating Delay: Adjustable between 1 10 sec.
(for control purposes) (Works adjustment 10 sec)
System Fault Alarm: Red LED
Alarm Contact Rating: Potential free 1 pole change over
contacts, 3 A / 240 V
Alarm Indication: Red LED's
Output Signal: 0 20 mA or 4 20 mA for 0-30 ppm
reversible, ext. Load < 150
Sample Water Pressure: 0,1 10 bar
Sample Flow: Approx. 0,1 - 4 l/min depend. to pressure
Ambient Temperature: + 1 to + 55 C
Sample Water Temperature: + 1 to + 65 C
Roll: Up to 45
Size (over all): 360 mm W x 240 mm H x 100 mm D
Degree of Protection: IP 65
Weight: 7,3 kg
Pipe Connections: R " Female

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 DECKMA HAMBURG GmbH

5.0 CONSTRUCTION
There are 3 main parts which contained in an OMD-2005:
The computer unit is mounted into an epoxy powder painted steel housing
to protect the electronics of the display PCB with the data logger and the
main board PCB with the terminals for external connections.
The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in stainless steel. This rugged cell contains the optical
electronic and correspond with the computer unit via a plugged data cable.
The valve assembly contains a special handle to sense the position of the
valve. This assembly is connected to the measuring cell by an easy to
handle fitting to enable the exchange of the cell for frequently adjustment
according the IMO requirements.
All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the
measuring cell if the available space is not sufficient. For this version divided
mounting plates are available.

OUT 1/4"

Oil Monitoring Device OMD-2005

ON Alarm 1 Alarm 2 System

OK

DECKMA HAMBURG
www.deckma.com

CLEAN WATER 1/4"

DECKMA HAMBURG
DH 75450

SAMPLE 1/4"

1 Computer Unit 5 Handle 9 3/2 Way Valve

2 Head Screw 6 Limit Switch 10 Mounting Plate
3 Fitting 7 Spacer 11 Desiccator
4 Measuring Cell 8 Valve Plate 12 Communication Cable

Fig. 1

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 DECKMA HAMBURG GmbH

6.0 INSTALLATION (Refer to Fig. 2 and Fig. 3)

See Section 2 for important notes concerning installation.
The OMD-2005 Monitor should be located as close as possible to the oily water
separator to minimize response delays. According MEPC.107(49) the layout of
the installation should be arranged so that the overall response time (including
the response time of the 15 ppm Bilge Alarm, which is less than 5 s.) between an
effluent discharge from the 15 ppm Bilge Separator exceeding 15 ppm, and the
operation of the Automatic Stopping Device preventing overboard discharge,
should be as short as possible and in any case not more than 20 s.
Mount the OMD-2005 Monitor by means of 6 x M8 screws on to a rigid vertical
surface and preferably with the display panel of the monitor at eye level. For
service and maintenance sufficient space to all sides should be available.
Care must be taken at mounting of the pipes connections to avoid any torsion of
the housing and damage of the instrument.

OUT 1/4"

Oil Monitoring Device OMD-2005

ON Alarm 1 Alarm 2 System

OK

DECKMA HAMBURG
www.deckma.com

CLEAN WATER 1/4"

DECKMA HAMBURG
DH 75450

SAMPLE 1/4"

Fig. 2

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 DECKMA HAMBURG GmbH

7.0 PIPING (Refer to Fig. 3)

Connect the OMD-2005 Monitor to the sample point of the oily-water separator
outlet and to a source of oil free water employing 10 mm OD copper or stainless
steel pipe. The sample point should be located on a vertical section of the
separator outflow piping to minimize the effects of any entrained air. The tapping
point should be at a level above the outlet of the monitor to ensure the sample
cell is flooded at all times.
If connection to a vertical section of the separator outlet piping is impractical, the
tapping may be made into the side of the horizontal pipe. Avoid top or bottom
entry.
For separator discharge pipes up to 75 mm OD a standard "T"-type junction of
the welded or screwed type is satisfactory for the tapping point. For the separator
discharge pipes of 80 mm OD and above a sample probe should be employed
which protrudes into the discharge piping by approx. 25 % of the ID of the pipe.

Automatic Recirculating
Stopping Device Facilities

Overboard discharge

To Bilge To Bilge

Pressure relief valve

(if required)
Vacuum breaker

Outlet *

Oil Monitoring Device OMD-2005

ON Alarm 1 Alarm 2 System

OK

DECKMA HAMBURG
www.deckma.com

DE C K M A H AM B UR G
DH 7 5 4 5 0

Separator 10 X 1mm
Copper Tube

Clean Water
Supply (Option)
Outlet Separator
To Bilge

* Inlet & Outlet connections R1/4" Female

Fig. 3

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 DECKMA HAMBURG GmbH

8.0 WIRING (Refer to Fig. 4 + 5)

See Section 2 for important notes concerning wiring.
This unit must be connected to the mains supply via a suitable rated and
approved fused isolator unless such fusing / isolation is provided by associated
equipment. When fitted, the isolator should be close, readily accessible and
marked as to function.
Electrical connections are made through the metric cable gland openings
prepared underneath the instrument.

Fig. 4

Precise wiring details will vary dependent upon the control system to be
employed but the most frequently used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.
Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed.
If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground (PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side. In this case the plug needs to be replaced by a M6 screw with nut and
related washers.
The instrument provides a pilot voltage output at terminals 4&5. This is internally
connected to the power supply input (Terminals 1&2), but is fused by Fuse F1 (2
A). The pilot voltage can be used to supply additional external circuitry, e.g. alarm
lamps or electrical valves.
Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.

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 DECKMA HAMBURG GmbH

Limit Status Signal Output

Switch Separator 0(4)-20 mA

1-2 Power Supply

4-5 Pilot Voltage Output (Same as Power Supply)
2A 1A 7-8 Spare Voltage Output (Same as Power Supply)
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Logger /
10-12 Potential free Output Alarm 1 (Change over contact)
F1 F2 PE + - PE
Measuring
PILOT V Res. FLOW
PE
STATUS
PE
RES OUTPUT CLEAN
PE
Cell Display 13-15 Potential free Output Alarm 2 (Change over contact)
L
24-240V IN
N PE L
PILOT OUT
N PE A
RES
B
ALARM 1 ALARM 2
PE NO COM NC NO COM NC NO COM NC
SYSTEM FAULT 16-18 Potential free Output System Fault (Change over contact)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19-20 Input Flow Direction Switch (Deckma Delivery)
22-23 Input Status Switch from Separator (Close when running)
25-26 Input Spare Switch
28-29 Signal Output 0(4) to 20 mA
31-32 Optional Output for Autoclean Valve

To Alarmsystem To Alarmsystem
(optional) EXAMPLE
Contacts shown
in Alarm condition Connections may vary
(de-energised) with different separator
control boxes
Solenoid Valve

3/2 Way Valve

Automatic Stopping Device
Power Supply Air Supply

Fig. 5

Close front door complete after electrical installation. Water inside the instrument
may result in corrosion and malfunction.

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 DECKMA HAMBURG GmbH
8.1 Typical Control System
The installation on site has to make sure that in case of any loss of power supply
and/or loss of air supply for the automatic stopping device the overboard
discharge valve close the overboard line and open the re-circulating line.
The system showed in the example, employs alarm relay 2 to control a
pneumatic solenoid valve which energises or de-energises a pneumatically
operated 3 - way valve as depicted in Fig. 5.
The separation process will continue until such time as the pollution level falls
below the alarm set point at which time the discharge will be directed overboard.
A pump stop system is according MEPC.107 (49) not allowed.

9.0 POWER SUPPLY

See Section 2 for important notes.
The unit is designed for a power supply of 24 V to 240 V AC or DC. It has an
automatic power selection.

10.0 COMMISSIONING
See Section 2 for important notes.
On completion of the installation, wiring and piping carry out the following checks:

10.1 Electrical
a) Check that the power supply is connected to the terminals 1 + 2 of the
terminal block.
b) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
c) Check that the grounding has been made according to the relevant
regulations.

10.2 Piping
a) Check all piping connections for leaks and rectify as appropriate.

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 DECKMA HAMBURG GmbH
10.3 Functional Tests
a) Run oil free water through the instrument to purge the system.
b) Adjust the flow rate through the unit by using the small screws in the cell cap
(Fig. 1, Pos. 2). Taking out a screw will increase the flow rate.
NB: The flow rate should be checked on both, the clean water supply and the
separator sample supply. If the clean water supply is obtained from a high
pressure source, the flow rate will be higher than from the sample point.
The flow rate is not influencing the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.
c) Switch on the instrument and make sure, that the Power LED is illuminated
and the display is
showing the initializing
display for about 15
sec. After that time it
will change to the
standard display,
showing the actual measurement.
d) During oil free water is running through the monitor check the Zero adjustment
according Section 11. The display should be "0" to 2 and the status will show
FW. If the display varies by greater amounts, it may be that air entrainment is
present. If this is the case, the cause must be located and rectified.
f) If the Zero need to be adjusted, this can be done in the programming mode as
described in section 10.4. (Service Offset)

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 DECKMA HAMBURG GmbH
10.4 Programming Mode
In the programming mode the alarm set points, the time delays, the signal output
and the zero can be modified. It is also possible to recall the factory default
values at any time. The clock is
r d
ck wa factory set for GMT, Greenwich Mean
ba d for
Ar
r o w
rw
a r
Ar
r o w Time, and cannot be changed.
le fo le
ub ter row ub
Do En Ar Do There are 8 push buttons to control
the functions of the display. In general
are the upper buttons for the data
tto
n n logger and the lower buttons for
tto
n
tto
n tto
Bu Bu Bu changing the display to the different
Bu K" ol
"-" "O " +" To
pages of the menu.
OK

Pressing the OK button will give

more detailed information about
the status

After start the display will show

the initial display followed by
the actual measured oil content.
This display also be shown, if
no input at the different menus
has been done for a designated
time

To get into the menu press the At the service menu the alarms, To change the value, press
tool button. Select the required time delays, the Offset and the the + or - button. Confirm
point by using the + or - output signal can be modified with OK.
button. Press the OK button. within the limitations. Select the
required point by using the +
or - button. Press the OK
button.

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 DECKMA HAMBURG GmbH

Select the required point by To change the value, press

using the + or - button. the + or - button. Confirm
Press the OK button. with OK.

Select the required point by To change the value, press

using the + or - button. the + or - button. Confirm
Press the OK button. with OK.

To get into the menu press the The display will show the actual
tool button. Select the required status of the data logger. To get
point by using the + or - back to the standard display
button. Press the OK button. press the tool button or the OK
button.

Function of the scrolling buttons Press the Enter button to get The detailed information of
for both operation time history into the history. Select the the selected date and time
displays: required date and time by using will be displayed. To get
the buttons. back to the history graph,
> 15 sec Forward The dotted vertical line shows press the Enter Button
the actual position. again. To get back to the
> and + 2 min Forward start display, press the OK
>> Fast Forward Press the Enter button to button.
show details
>> and + Very Fast Forward
- 15 sec Backward
- and + 2 min Backward
<< Fast Backward
<< and + Very Fast Backward

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 DECKMA HAMBURG GmbH

To get into the menu press the The temperature of the

tool button. Select the required measuring cell and the sample
point by using the + or - water will be shown
button. Press the OK button.

To get into the menu press the The details of the measuring
tool button. Select the required cell will be shown.
point by using the + or -
button. Press the OK button.

To get into the menu press the Information about the software
tool button. Select the required version and the web address
point by using the + or - will be shown.
button. Press the OK button.

NB: All changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values are valid.

11.0 OPERATING INSTRUCTIONS

a) Switch on the power supply.
b) Allow a period of time for water entering the sample tube.
c) Flow oil free water through the system for a few minutes and check that the
display show 0 to 2 ppm. If not, clean proper before adjusting the unit
according section 10.4 Service - Offset.
d) Switch the instrument sample supply from the clean water supply to the
separator sampling point connection.
e) The instrument is now ready for use.

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 DECKMA HAMBURG GmbH
11.1 Operator Notes
a) When oily water flows through the instrument the display will show the actual
value of oil content.
b) If the oil concentration exceeds the adjusted threshold (works adjustment
15 ppm), the alarm indicator 1 will be illuminated in intervals during the
selected time delay before it change to steady light and the associated alarm
relay will operate. Accordingly also the alarm indicator 2 will be illuminated
and its associated alarm relay will take the appropriate shut down action.

12.0 OPERATOR MAINTENANCE

See Section 2 for important notes.
AT WEEKLY INTERVALS:
a) Flush the cell with oil free water.
b) Isolate the instrument from both, sample and oil free water supply.
c) Unscrew and remove the cell cap.
d) Insert a suitable Cell Cleaning brush (Art. No. 30102) into the cell and clean it
with upwards and downwards motion through the entire length of the cell
several times.
e) Remove the Cell Cleaning brush and replace the cell cap.
f) Reconnect the oil free water supply and allow this to flow through the
instrument for a few minutes.
g) Observe that the display is showing "0" to 2. If not, clean again.
h) Examine the color of the desiccator (Fig. 1, Pos. 11). Blue color is indicating
an active moisture absorber. If the color is light blue or white, the desiccator
should be replaced.
The desiccator assures a humidity below 40% inside the measuring cell to
avoid wrong measurement resulting due to condensation at the cell glass tube
and damage of the electronics around the glass tube. The replacement is easy
done without opening the instrument. Just unscrew the old desiccator out of
the front panel and replace it by a new one. The protection cap of the spare
unit can be also used as a tool.
j) Reconnect the instrument to the separator sampling point.

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 DECKMA HAMBURG GmbH
12.1 Manual Cell Clean Unit
Optional item if fitted
This unit facilitates cleaning of the cell without the need of removing the cell cap.
Regular use of this device should prevent malfunction of the monitor due simply
to fouling of the sample tube and all the inconvenience which this can cause.
Operating Instructions
a) Ensure that the monitor is switched off and that there is a clean water supply
through the cell.
b) Activate the manual cell clean unit by pressing the handle several times.
c) Switch the monitor back on and check the reading is between 0 to 2 ppm.
d) Repeat a) to c) at least once a week or as necessary.
NB: The Manual Cell Clean Unit may also be used during normal operation with
sample water, but in this case an alarm occurs because the wiper is passing the
light source.
Spares: Wiper Seal, Part. No. 30605

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 DECKMA HAMBURG GmbH

13.0 FAULT FINDING

See Section 2 for important notes.
The OMD-2005 will indicate several malfunctions in the status line of the display.
Pressing the OK button will lead into an information window, similar to the items
listed in the table below.

Status Reading System-Alarm- Alarm- Reason Servicing

circuit circuit 1,2
LED Alarm
OK 0..49 Green / No Normal Normal operation -
Blinking operation

OK EE Green / No Alarm Sample reading is out Wait until oil content is

Blinking of range: within the range,
Oil content too high, clean sample tube
dirty sample tube
FW ! 0..49 / EE Green / No Alarm Freshwater is enabled -
Blinking
Sample? EE Red / Yes Alarm Meter is not able to Check sample, clean
Steady measure the sample: sample tube
no water in, oil content according Page 21
much too high, no light
transmission possible
Com? EE Red / Yes Alarm No communication Check connection
Steady between computer unit between computer
and measuring cell unit and measuring
cell
Datalog? 0..49 / EE Red / Yes Alarm Datalogging is not Insert the active
Steady possible: memory card
no DECKMA card in
Datalogging is not Insert the active
possible: memory card
a read only card is in
Datalogging is not Activate card or insert
possible: the active memory
a new DECKMA card is card
in
Int.Err Red / Yes Alarm Internal error Restart the system
Steady

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 DECKMA HAMBURG GmbH

Important Information!
Cleaning of Glass Tube at 15 ppm Bilge Alarms OMD-2005

IMPORTANT:
NEVER DISASSEMBLE THE UNITS AS THIS MAY VOID THE
CALIBRATION AND THE CERTIFICATION!

CLEANING HAS ONLY TO BE DONE TROUGH THE REMOVED CELL CAP BY

USING THE CLEANING BRUSH!

In most cases of high reading with clean water the measuring cell has a problem with
internal coating of the glass tube. Just cleaning with brush and clean water will not help
in this case.
Please carry out the following instructions to make sure, that the glass tube is really
clean. Than the unit will show 0 to 2 ppm with clean water.
Remove the desiccator of the measuring cell and check the colour. It should be blue or
light blue. If it is more white, it needs to be changed, as the humidity inside the
measuring cell might be too high and creates condensation around the glass tube which
leads to high readings.
Looking through the hole of the removed desiccator a small part of the glass tube is
visible. Please check if it is really clean and clear.
If not, replace the desiccator to avoid humidity or water inside the measuring cell and
clean the glass tube by using the cleaning brush under assistance from some cleaner.
If there is some brown coating visible at the glass tube, it could be iron oxide. In this
case some citric acid, juice from a fresh lemon or vinegar may help, if you fill it into the
glass tube and leave it at least over night before using the cleaning brush for removing
the last dirt from the glass tube. Make sure, that the cleaning fluid will stay in the tube
and is not draining. Sometimes the cleaning with citric acid or vinegar has to be doen 2
or 3 times for at least 12 hours, depending on the thickness of the coating.
Additional use of some slightly abrasive cleaning powder or tooth paste may also assist
in cleaning.

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 DECKMA HAMBURG GmbH

Terminals Main PCB with Holder Computerhousing Protection Cover

Display PCB

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Measuring Logger /
F1 F2 PE PE PE + - PE PE
POWER PILOT VOLT. FLOW STATUS RES OUTPUT CLEAN Cell Display
24-240V IN PILOT OUT RES ALARM 1 ALARM 2 SYSTEM FAULT
L N PE L N PE A B PE NO COM NC NO COM NC NO COM NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Status LED's: Memory

D7 Power ON Card Display PCB
D11 Microprocessor (blinking) D15 Status Separator
D12 Measuring Cell (blinking) D16 Status Water Supply
D13 Display (blinking) D17 Spare
D14 Spare D18 Status Datalogger

D19 Alarm 1 OFF D23 Alarm 1 ON

D20 Alarm 2 OFF D24 Alarm 2 ON
D21 System Fault OFF D25 System Fault ON

D22 Spare D26 Spare

Fig. 6

13.1 Memory Card (refer to Fig. 6)

The Memory Card is located inside the door of the computer housing. It is
suitable for the life of the instrument, as it is calculated to the according MEPC
107(49) required storage time of at least 18 month. When the card is full, the
oldest entry will be overwritten, so that a replacement is not necessary. Under
normal use the card should not be taken out, as this is linked with the specific
system. The card can be read in other OMD-2005 units, but writing is only
possible in the related system.
If no Memory Card is mounted or a card from another system is mounted, the
unit will be in alarm conditions.

Issue: 27.05.08 Instruction Manual OMD-2005 Page 22 of 25

 DECKMA HAMBURG GmbH

14.0 CALIBRATION
15 ppm Bilge Alarms built according MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the OMD-
2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.

14.1 Calibration and repeatability check

a) Switch off the power supply and stop any water flow.
b) Clean the sample tube accurate by using a suitable cell cleaning brush as
described under Section 12.0. Make sure, that the offset is correct at 0.
c) Run clean water through the instrument.
d) If it is sure, that non aerated, clean water is in the instrument, the reading
should be 0 ppm 2 ppm.
e) Continue as described under Section 11.0.
Note 4.2.11 of MEPC. 107(49):
The accuracy of the 15 ppm Bilge Alarms should be checked at IOPP Certificate
renewal surveys according to the manufacturers instructions. Alternatively the
unit may be replaced by a calibrated 15 ppm Bilge Alarm. The calibration
certificate for the 15 ppm Bilge Alarm, certifying date of last calibration check,
should be retained onboard for inspection purposes. The accuracy checks can
only be done by the manufacturer or persons authorized by the manufacturer.

14.2 Function Test at Classification Survey and Port State Control

All 15 ppm Bilge Alarms leaving our works are calibrated according the
requirements with an accuracy of better than +/- 5 ppm within the measuring
range. The alarm points are pre-set to 15 ppm and can only be changed to a
lower value on site. A setting to a higher value is not possible.

To provide a simple procedure for check the instrument aboard ship, the OMD-
2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.

A function test for checking the correct installation, can easy be done by
changing the position of the 3 way valve. At the clean water position the unit will
be in alarm status.

Issue: 27.05.08 Instruction Manual OMD-2005 Page 23 of 25

 DECKMA HAMBURG GmbH

15.0 SPARE PARTS

When ordering spares, it is important to supply details of the type of monitor, part
number of each spare required, its description and any relevant serial number.

DESCRIPTION ART-NUMBER
Desiccator 65550
Cell Cleaning Brush 30102
O-Ring Set 75775
Fuse, T 2 A 40107
Fuse, T 1 A 40105

Measuring Cell 75500

15.1 Recommended On Board Spares

2 off Desiccator 65550

1 off Cell Cleaning Brush 30102
1 off O-Ring Set 75775
2 off Fuse T 2 A 40107

Optional item
1 off Manual Cell Clean Unit 75780

Issue: 27.05.08 Instruction Manual OMD-2005 Page 24 of 25

 DECKMA HAMBURG GmbH

16.0 REMARKS

All the modifications and deviations from the standard form, which have to be
carried out in the supply, should be attached at this paragraph.

Commissioned on: ............................. by: ..........................................

Date Firm's Name

Remarks:

Issue: 27.05.08 Instruction Manual OMD-2005 Page 25 of 25