Abhishek Roy SSP

ZERO SPENT WASH DISCHARGE
FOR DISTILLERIES
Presented By: SSP Pvt Limited, Faridabad

Typical analysis of direct Spent Wash and Bio-methanated effluent
PROPERTIES SPENT WASH BIOMETHANATED EFFELUENT
BOD 40000 60000 mg/l 5000 8000 mg/l
COD 80000 100000 mg/ l 20000 25000 mg/ l
pH 4 5.3 7 7.5
TS 60000 120000 mg/ l 35000 40000 mg/ l
TDS 55000 90000 mg/l 30000 36000 mg/l
TSS 5000 10000 mg/ l 4000 5000 mg/ l
Chlorides 5000 8000 mg/l 4000 5000 mg/l
Sulphates 4000 6000 mg/ l 1000 1200 mg/ l
SSP PVT LIMITED DISTILLERY EFFLUENT TREATMENT SOLUTIONS FOR A GREENER TOMORROW
Basic thrust of this technology
Liquid Effluent can be converted to solid waste for easy disposal.
Condensate generated can be reused.
COD and BOD of the recovered water (condensate) can be further reduced
by secondary treatment.
Advantages of SSP technology
Totally integrated Zero Discharge System.
Low Steam and Power Consumption
By product is marketable product in some of the cases.
Re-use of condensate water.
Compact plant requires very less space.
No scaling, choking and froth formation in evaporator.
User Friendly Plant.
Continuous trouble free operation of the Plant.

Type of Distilleries
DISTILLERIES
MOLASSES BASED GRAIN BASED
BEET, WHEAT, CORN,

SUGAR CANE SORGHUM ETC.
Process flow of ZLD system for Molasses Based Distilleries
Distillery Spent Wash
Bio Gas Bio-Methanation

Back Pressure/
Recyclable
Bleed Steam
Evaporation Condensate
for Evaporation Water
A B Mixed with
Concentrate Rice Husk/
Bagasse
Spray Dryer Biocomposting Rotary Dryer
Hot
Gas
Air Heater Powder / Mixed Fuel Air Heater
Powder Boiler
(Potash Rich)
Back Pressure/ Turbine
Bleed Steam
Note: -
Back Pressure/
Power Generation A: Bio-methanated
Bleed Steam
for Process use B: Spent Wash
Biomethanated Spent Wash
Multiple Effect Evaporator Multiple Effect Evaporator Multiple Effect Evaporator
Concentrate Concentrate Concentrate

(having 40% solids) (having 40% solids) (having 30% solids)
Mixed with rice

Husk / Baggasse
Spray Dryer
Rotary Dryer Biocomposting

Powder
Used as fertilizer & Fuel
Powder
Animation of Five Effect Evaporator with TVR
Steam IN
CALANDRIA 1
CALANDRIA 2
CALANDRIA 3
CALANDRIA 4
CALANDRIA 5
CONDENSER
Condenser Pre Heater

2nd Pre Heater
3rd Pre Heater
4th Pre Heater
5th Pre Heater

1st Pre Heater
2nd Vapour Separator
3rd Vapour Separator

1st Vapour Separator
4th Vapour Separator

Concentrate Out
Feed IN
Inline
Balance
Filter
Tank
Concentrate Concentrate Concentrate Concentrate Concentrate Condensate Feed

Pump Pump Pump Pump Pump Pump Pump
Product Condensate
Animation of Spray Dryer
SPRAY DRYER
Cyclone Separator
CIP Tank
Hot air generator Drying
Chamber
Exhaust Fan
Feed In
Concentrate POWDER OUT

Tank
POWDER OUT
High pressure pump
Evaporator Section
Bio-methanated effluent is concentrated in a multistage vacuum evaporator from 4% to 40%
solids. The total process is under vacuum and the vapours generated in the system are
compressed in a TVR to economize steam consumption.
Particulars / No. of Effects 5 6 7
Specific Steam Consumption

0.14 0.11 0.10
with TVR over 3rd effect at 8 bar g
Specific Steam Consumption

- 0.10 0.09
with TVR over 4th effect 8 bar g
Typical analysis of Condensate water
Condensate water generated from the evaporation system is clear and recyclable for the process.
CONDENSATE WATER ANALYSIS WITH BIO METHANATED EFFLUENT:

BOD : 75 - 130 mg/l (Max.)
COD : 250-300 mg/l
Suspended Solids : <10 mg/l
Total Solids : < 450 mg/l
pH : 7.5 9.0
Temp : 55-60 Deg C.
pH of condensate water will vary as per the specification of effluent.
Typical analysis of spray dried powder
SPRAY DRIED POWDER ANALYSIS:
Moisture : 4.65%
Mineral Matter : 34.06%
Carbon : 27.86%
Hydrogen : 2.60%
Sulphur : 3.09%
Oxygen : Remainder
Calorific value : 3170 Kcal/Kg.
Bulk Density : 0.77 mg/cc
Physical Appearance : Brown Color
Calorific value of the powder will vary as per the specification of effluent.
Emissions from Spray Dryer
SO2 12 mg/Nm3
NOx 18 mg/Nm3
Temperature 90 oC
SPM < 150 PPM
Raw Spent Wash
Multiple Effect Evaporator Multiple Effect Evaporator
Concentrate Concentrate
(having 60% solids) (having 40% solids)
Incineration Spray Dryer/ Rotary Dryer
Powder
Steam IN
CALANDRIA 1
CALANDRIA 2
CALANDRIA 3
CALANDRIA 4
CALANDRIA 5
CONDENSER

2nd Pre Heater
3rd Pre Heater
4th Pre Heater
5th Pre Heater

1st Pre Heater


Concentrate Out
Feed IN
Inline
Balance
Filter
Tank

Product Condensate
Animation of Four Effect Force Circulation Evaporator
LT LT LT LT
LIC LIC LIC LIC

STEAM IN
COND. OUT
CONC. OUT
TRANSFER COND. VACUUM

PUMP PUMP PUMP
Animation of Rotary Dryer
From Online Blender
Blender
Cyclone
Hot air generator
Rotary Dryer
Exhaust Fan
3D View of Molasses Based Distillery
Our Major Customers
(Distilleries)
Vietnam
Plant on similar technology supplied to distillery industry for molasses
based bio-methanated spent wash
Sr. Client Name City/State Country Equipment Description Capacity Application
Five Effect Falling Film
1 Ashoka Distilleries & Chemicals (P) Ltd New Delhi India 750 m3/day Biomethanated Spent wash
Evaporator with Spray Dryer
Five Effect Falling Film RO Reject of Biomethanated
2 Kanoria Chemicals & Industries Ltd. Ankleshwar India 300 m3/day
Evaporator with TVR Spent Wash
5 Effect Falling Film Evaporator
3 IFB Agro Industries Ltd. Noorpur, Calcutta India 750 m3/day Biomethanated Spent Wash
with TVR and Spray Dryer
Biomethanated Spent Wash
4 Kanoria Chemicals & Industries Ltd. Ankleshwar India Spray Dryer 3126 kg/h WE
Concentrate
5 Nizam Deccam Sugars Ltd. Hyderabad India Evaporator with TVR with Spray 600 m3/day Biomethanated Spent wash
Dryer
6 Pioneer Distilleries Ltd. Hyderabad India 1200 m3/day Biomethanated Spent wash
Evaporator with TVR
Drying of Spent Wash
7 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 1200 m3/day
Concentrate + Rice Husk Mix
8 Kanoria Chemicals & Industries Ltd. Ankleshwar India 300 m3/day
Evaporator with TVR Spent Wash
9 Kolhapur Sugar Mills Limited Kolhapur India Evaporator with TVR with Rotary 480 m3/day Biomethanated Spent wash
Dryer
Tirunelveli Five Effect Falling Film
10 Dharani Sugars & Chemicals Limited District, Tamil India Evaporator with Thermal Vapour 800 m3/day Biomethanated Spent Wash
Nadu Recompression (TVR) System
11 Harmond Advance Technology Limited Ho Chi Minh City Vietnam Evaporator with TVR with Spray 720 m3/day Biomethanated Spent Wash
Dryer
Five Effect Falling film Evaporator
12 Piccadily Agro Industries Limited New Delhi India 600 m3/day Biomethanated Spent Wash
with TVR system
Cont
Five Effect Falling film Evaporator
13 Piccadily Agro Industries Limited New Delhi India 600 m3/day Biomethanated Spent Wash
with TVR system
Double Effect Forced Circulation
14 IFB Agro Industries Ltd. Noorpur, Calcutta India 150 m3/day Biomethanated Spent Wash
Evaporator
Sankili RO Reject of Biomethanated
15 GMR Industries Limited India Evaporator with Thermal Vapour 300 KLPD
Andhra Pradesh Spent Wash
Recompression (TVR) System
Five effect Falling Film
RO Reject of Biomethanated
16 Haryana Distillery Limited Yamunanagar India Evaporator with TVR system + 240 KLPD
Spent Wash
Spray Dryer
Drying of Spent Wash
17 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 3910 kg/hr W.E.
Concentrate + Rice Husk Mix
Multiple Effect Evaporator 4725 kg/hr Drying of Spent Wash
18 Pioneer Distilleries Ltd. Nanded India
System W.E.(100 m3/day) Concentrate + Rice Husk Mix
11817 kg/h W.E.
19 Balezaf Alcohol & Liquors Factory P.L.C, Addis Ababa Ethiopia 5 effect evaporator + Spray Dryer Alcohal & Liquors
+ 766 kg/h W.E.
4545 kg/hr W.E. +
Five effect falling film evaporator
20 Desta Alcohol & Liquors Factory PLC Mekelle Ethiopia 292 kg/hr W.E. Biomethanated Spent Wash
system & Spray Dryer system
(100 m3/day)
Stripper Column + (1 FF + 3 FC) 5091 kg/h Feed +
21 Himani Industries Limited Gujarat India Evaporator WITH TVR+ Vertical 2800 kg/h W.E. + Molasses based distillery
Thin Film Dryer 600 kg/h W.E.
150 KLD (63751
Ratnagiri, Five Effect FF Evaporator +
22 AB Mauri India Pvt. Ltd. India kg/h W.E. + , + Yeast Effluent
Maharashtra Blending Section + Rotary Dryer
940 Kg/h)
Five Effect Falling Film 540 KLD (23409
23 Gayatri Sugars Limited Andhra Pradesh India Evaporator with TVR + Spray kg/h W.E. ; 2392 Molasses based distillery
Dryer with Biogas Fired HAG kg/h W.E.)
Cont
ED & F Man Sugar Limited (Simbhaoli Triple Effect Forced Circulation
24 New Delhi India 1530 kg/h W.E. Biomethanated Spent Wash
Sugars) Evaporator
spent wash blended Baggase
25 NSL Sugars Limited Karnataka India Rotary Dryer 3090 kg/h W.E.
Dryer
26 Bharat Rasayan Limited Gujarat India Vertical Thin Film Dryer 700 kg/h W.E. Effluent
RO Reject of Biomethanated
KCP Sugar & Industries Corporation Five effect falling film evaporator
27 Tamil Nadu India 24720 kg/h W.E. Spent Wash and Raw Spent
Ltd, withTVR system
Wash
Seven Effect Falling Film 900 KLPD (34425
28 Athani Sugars Ltd. Karnataka India Molasses based distillery
Evaporator with TVR kg/h W.E.)
Multiple Effect Falling Film
29 India Glycol Limited Gorakhpur India 2400 m3/day Raw Spent wash
Evaporator with TVR
Multiple Effect Falling Film
30 India Glycol Limited Kashipur India 1800 m3/day Raw Spent wash
Evaporator with TVR
CALANDRIA 4TH & 5TH FORCED
31 India Glycol Limited Gorakhpur India Raw Spent wash
CIRCULATION
32 S.V. Sugar Mills Limited Chennai India Evaporator with TVR with Rotary 1100 m3/day Biomethanated Spent Wash
Dryer
Palayaseevaram, Double Effect Forced Circulation
33 S.V. Sugar Mills Limited India 2422kg/hr. W.E. Biomethanated Spent Wash
Tamil Nadu Evaporation System
34 ROChem Separation Systme Maharashtra India 5 effect FF Evaporator with TVR 9882 kg/h W.E. Biomethanated Spent Wash
SA DES SUCRERIES ET RHUMERIES DE Guadelou Triple Effect Falling Evaporator &
35 GALANTE 240 m3/day Biomethanated Spent wash
MARIE pe Steam Tube Dryer
36 Sabacchus Distillery Pvt. Ltd. Pawanoo (HP) India 250 m3/day Biomethanated Spent wash
Evaporator with
Cont
600 m3/day
5 Effect Falling Film Evaporator
37 SCM Sugar Limited Bangalore India (26010 Kg/h WE + Biomethanated Spent wash
with TVR with Spray Dryer
2657 kg/h WE)
Multiple Effect Evaporator
38 Shakumbari Sugar & Allied Ind. Ltd. Saharanpur, U.P. India 2400 m3/day Raw Spent Wash
System
Shree Pandurang Sahakari Sakhar Solapur, Five Effect Falling Film
39 India 500 m3/day Biomethanated Spent wash
Karkhana Ltd maharashtra Evaporator
40 SPY Agro Industries Limited Hyderabad India 100 m3/day
Evaporator with TVR System Spent Wash
Seven effect forced circulation
41 SPY Agro Industries Limited Hyderabad India 15,500 kg/h W.E. Biomethanated Spent wash
evaporator
The Seksaria Biswan Sugar Factory Pvt. Double Effect Forced Circulation
42 Uttar Pradesh India 120 m3/day Raw Spent Wash
Limited Evaporator
4714 kg/h
Timarpur-Okhla Waste Management 3 Effect FF Evaporator+ Single
43 New Delhi India WE+168 kg/h Raw Spent Wash
Company Pvt. Ltd. Scrap surface+Spray Dryer
WE+230 kg/h WE
Five Effect Evaporator+Condsate Molasses based bio-
44 Saf Yeast Company Pvt. Ltd. Maharashtra India 14014 kg/h W.E.
Water Poliching Unit methanated spent wash
7 Effect Evaporator with TVR + Molasses based bio-
45 Saf Yeast Company Pvt. Ltd. Maharashtra India 21021 kg/h W.E.
Condnesate water polishing unit methanated spent wash
Triple Effect Falling Film (2422 - 2457
Molasses based bio-
46 Showa India Pvt. Limited Haryana India Evaporator with TVR kg/h) +
methanated spent wash
Vertical Thin Film Dryer (73 - 100 kg/h)
47 The Simbhaoli Sugar Mills Limited Chilwaria India 800 m3/day Raw Spent wash
Evaporator with TVR
48 Ugar Sugar Works Ltd. Ugar, Karnataka India 360 M3/day Biomethanated Spent wash
Evaporator with Spray Dryer
49 Ugar Sugar Works Ltd. Ugar, Karnataka India 700 m3/day Biomethanated Spent wash
Evaporator with Spray Dryer Cont
Seven Effect Evaporator with TVR
Thallapalem, 30931 kg/hr w.e.
50 United Spirits Limited India +Rotary Dryer +Condensate Biomethanated Spent wash
Andhra Pradesh +3867 kg/hr w.e.
Polishing System
5 Effect Evaporator with TVR & 18780 kg/h WE +
51 United Spirits Limited Hospet, Karnataka India Biomethanated Spent wash
Rotary Dryer 1174 Kg/hr
Rosa, Uttra Seven Effect Falling Evaporator 30122 kg/hr w.e.
52 United Spirits Limited India Biomethanated Spent wash
Pradesh with TVR and Rotary Dryer + 1614 kg/hr w.e.
53 Vaibhav Liquors Pvt. Limited Maharashtra India 360 m3/day Biomethanated Spent Wash
Evaporator with TVR System
54 Viraj Alcohols & Allied Industries Ltd Maharashtra India Steam Tube Dryer 923 kg/h W.E. Distillers Wet Grain
Process flow of Zero Liquid Discharge System Grain Based
Stillage
Decanter
Wet Cake Thin Slop
Re-usable
Evaporation
condensate Water
Concentrate
Blending
Re conditioning
Drying
DDGS
Cattle Feed
Typical Flow Diagram Evaporator with Steam Tube Dryer
Steam IN
CALANDRIA 1
CALANDRIA 2
CALANDRIA 3
CALANDRIA 4
CALANDRIA 5
CONDENSER

2nd Pre Heater
3rd Pre Heater
4th Pre Heater
5th Pre Heater

1st Pre Heater


Concentrate Out
Feed IN
Inline
Balance
Filter
Tank

Product Condensate
3D View of Grain Based Distillery
Plant on similar technology supplied to distillery industry for grain
based distillery
Three Effect Falling Film cum
Kerrobert,
1 Agchem Biosynthesis Inc. Canada Forced Circulation Evaporator + 5 Tons/day Stillage - Concentration
Saskatchewan
SFD
Triple Effect Forced Circulation
2 Square D Beverages Ltd. Chennai India 15 Tons/day DDGS
Evaporator + Spin Flash Dryer
Shri Venkateshwara Biorefinery &
3 Kolhapur India Evaporator with TVR System + 360 m3/day DDGS
Biofuels Pvt. Ltd.
Steam Tube Dryer for DDGS
340 Tons/day
4 Esveegee Breweries Pvt. Limited Sikkim India Evaporator + Steam Tube Dryer DDGS
Input
for DDGS
1667 kg/h W.E.
Shivshakti Sahakari Glucose Karkhana Sangli,
5 India Steam Tube Dryer (833 kg/hr DDGS
Limited Maharashtra
Output)
Five Effect Falling Film cum
6 Northern India Alcobru System Vapi India 240 KLPD Stillage - Concentration
Forced Circulation Evaporator
Seven Effect Falling Film Grain Spent Stillage
7 Lokmangal Agro Industries Pvt. Limited Solapur India 408 KLPDGSS
Evaporator Concentration
8 Shree Shiddivinayak Ent. Pvt. Ltd. Mumbai India Steam Tube Dryer 1962 kg/hr W.E. Stillage - Concentration
Seven Effect Falling Film

9 Lokmangal Agro Industries Pvt. Limited Solapur India 900 KLPDBSW Biomethanated Spent Wash
Evaporator
Condensate polishing
The BOD/odor of the condensate water can be further brought down by using condensate
polishing unit.
This consists of activated charcoal based bed through which condensate water is passed and
sufficient time is a giving which reduces odor and BOD. By using this method BOD can be
further brought down
Why this technology is important to the distillery industry
A zero liquid discharge system
PRODUCTS FROM THE PLANT:
Powder : Fuel / Fertilizer

Condensate Water: Recycled in plant
Boiler ash: As Fertilizer
Manpower required - 3 persons/shift
Maximum space required 1000 sq. mtr. For a plant size of 600
m3/day.
NAME OF CUSTOMER : UNITED SPIRITS LIMITED, CHITWADGI, KARNATAKA
CAPACITY : 400 m3/Day
TYPE OF EFFLUENT : BIOMETHANATED SPENT WASH
CHARACTERSTICS OF FEED
1. SOLID CONTENT : 5%
2. T.S.S. : max. 4000 mg/L
3. COD : 45500 mg/L
4. BOD : 8250 9750 mg/L
5. pH : 6.5 7.0
6. TEMPERATURE : 30 32 Deg C
7. COLOUR : DARK BROWN
Biomethanated Spent wash 400 KLD
Multiple Effect Evaporator (21462 KG/HR) AT 5 solids %
Concentrate (2682KG/HR) (having 40% solids)
Mixed with rice

Husk at 15 % moisture ( 2682 kg/hr)
Rotary Dryer( Feed= 5364 kg/hr 62.5 % solids

HAG
555 kg/h
Final output at 80 % solids = 4190 Mixed Fuel for
kg/hr Boiler (3635
kg/h)
OPERATING CONDITIONS FOR FIVE EFFECT FALLING FILM EVAPORATOR WITH TVR
OPERATING PARAMETERS UNIT

FEED RATE kg/h 21462
TEMPERATURE CONSIDERED Deg C 30
FEED pH 6.5-7.0
INITIAL SOILDS % 5
TOTAL SUSPENDED SOLIDS PPM < 5000
SPECIFIC GRAVITY OF FEED 1.01
SOLIDS IN CONCENTRATE % 40
CONCENTRATE OUTPUT kg/h 2682
WATER EVAPORATION kg/h 18780
SERVICES / UTALITIES REQUIRED

DRY SATURATED STEAM PRESSURE bar-g 8
DRY SATURATED STEAM REQUIRED kg/h 2816
COOLING WATER CIRCULATION RATE AT 30 DEG C M3/H 190
POWER INSTALLED kW 85
COMPRESSED AIR REQUIRMENT AT 6 bar-g Nm3/h 5
COOLING WATER INLET TEMEPERATURE DEG C 30-32
COOLING WATER OUTLET TEMPERATURE DEG C 38-40
OPERATING CONDITIONS FOR ROTARY DRYER WITH MIXED HUSK FIRED HOT AIR GENERATOR
OPERATING PARAMETERS UNIT

MIXED FEED CONCENTRATE + RICE HUSK
5364 kg/h
FEED RATE TO ROTARY DRYER kg/h (2682 kg/h concentrate @ 40% TS +
2682kg/h rice husk @15% moisture)
SOILDS IN MIXED FEED % 62.5
FINAL MOISTURE IN DRIED MIX % 20
DRIED MIX OUTPUT RATE kg/h 4190
WATER EVAPORATION kg/h 1174
HOT AIR INLET TEMPERATURE DEG C 350 (+/-)25
HOT AIR OUTLET TEMPERATURE DEG C 100 (+/-)10
UTILITIES REQUIRED
MIXED FUEL CONSUMPTION FOR HAG kg/h 555
POWER INSTALLED kW 100
CONDENSATE WATER ANALYSIS AFTER POLISHING
1. BOD : <150 mg/L

2. COD : 400 500 mg/L
3. TDS : < 450 mg/L
4. TSS : < 5 mg/L
5. COLOUR : Colourless
6. pH : 7.5 9.0
About SSP
The company was founded in 1977.

The company provides customized turnkey projects & solutions to the industries, pertaining to food processing
sector, dairy processing sector, fruit & vegetable processing sector, chemical industries and effluent treatment
plant for various industries.
It has client base in 47 countries.
SSP is an ISO 9001:2008 certified company & ASME U stamp holder.
3A Certified SS Centrifugal Pumps from 3-A Sanitary Standards, Inc. U.S.A.
State of the art R&D Centre for development & validation of New Technologies.
SSP has FOUR manufacturing units with latest generation fabrication machines.
SSP has technically sound, highly skilled & experienced work force, numbering to 550+.
Supplied more than 350 projects all over the globe.
Supplied more than 600 Evaporators & 400 Dryers round the globe.
Highly Energy Efficient Plants.
Receive 50 - 60% repeat orders every year.
Follow International Standards of Operation & Production.
Infrastructure
SSP has the following infrastructures:-
REGD & CORPORATE OFFICE UNIT I, CHANDPUR UNIT III, NOIDA
R & D Centre, Faridabad UNIT II, NAGPUR UNIT IV, SITARGANJ
Manufacturing Facilities
SSP has four manufacturing units with the latest fabrication machinery:
Quality Assurance
SSP is committed to the most stringent norms of quality All

manufacturing facilities are well equipped with latest generation
production machines Raw material are procured directly from the
manufacturers ensuring quality For design and fabrication SSP follows
international standards like ASME section VIII Division I for pressure
vessels, American 3A for food processing machineries Also project can
be manufactured in accordance with GMP and CE certification can be
obtained on a case to case basis.
Our manufacturing processes and plants have also been approved by

engineering consultancy groups like UDHE, LURGI, TCS, EIL, JACOBS,
LLOYDS, SGS, ITS etc.
Project Management
Project management plays a pivotal role in systematic

operations of any project, to accomplish its stated
objectives, with respect to scope, cost, time and quality.
Our project management teams ensure synchronized
co-ordination between design & engineering,
procurement, manufacturing, erection & commissioning
and the client.
We endeavor to meet the stakeholders objectives and

provide client satisfaction throughout the life of the
project.
We have a separate after sales department which takes

care of all the service needs of the customer.
Credential
ISO 9001 : 2008 ASME Certificate 3A Certificate CE Certificate
R&D Pilot Plants
State of the art R&D Centre for Development of Energy Efficient process technology , new process
technologies and providing solutions to industrial problems:
SSP has the following pilot plants installed in

their R&D Centre with the help of these pilot
plants SSP provides solutions to numerous
industrial problem.
All types of extraction

All types of Evaporators
All types of Dryers
Latest R&D Endeavour
Evaporator without condenser Recent Innovation: Evaporator

without Condenser
Freeze drying
Aroma Recovery system
Agglomerators
High Yield Pressure Extraction System for

coffee
Continuous extraction system for Herbs &

Phyto Chemicals
Low Temperature evaporator
Industrial Evaporator
SSP evaporators are most energy efficient. In a 5 effect plant with TVR
the specific steam consumption is 0.12 Kg/Kg i.e 1 Kg of steam
evaporates 8 Kgs of water & in a 7 Effect plant with TVR the specific
steam consumption is 0.10 Kg/Kg i.e. 1 Kg of steam evaporates 10 Kgs
of water.
SSP has to its credit more than 600 evaporators installed across the
globe, for handling varieties of products.
SSP has developed its own mathematical module for designing

evaporators which gives exact heat and mass transfer calculations.
SSPs Unique Design Ensures
Highest energy efficiency.

High Product Quality.
Compact design.
Easy operation & automatic control
Low operation cost
Industrial Dryers
SSP offers most modern Drying Plants for Dairy, Food, Chemical and
Pharmaceutical industries based on indigenously developed
technology. As drying is an energy intensive process and dryers are
expensive pieces of equipment, SSP offers most economical dryers
matching the specific requirements.
SSP Spray Dryers are relatively simple in operation which accept feed in
fluid state and convert it into a dried particulate form by spraying the
fluid into a hot drying medium.
The unique Fines Re-circulation System produces highest quality of
agglomerated powder.
Basic Feature of the System
Production of Instant Powder
Flexibility in Controlling Powder Quality
Negligible-Deposition of Powder in Chamber
Less Downtime for maintenance
Winch driven special Cleaning Lift
Expandable upto 100% capacity
Turnkey Projects
For Dairy Industry For Food Processing Industry For Effluent treatment Industry
Milk Powder Plant Instant Coffee Plant Molasses based distilleries
Malted Milk Plant Instant Tea Plant Grain based distilleries
Evaporated Milk Plant Coffee Creamer Plant Edible oil refineries
Dairy Whitener Plant Egg Powder Plant Bulk drug manufacturing units
Khoa Making Machine Malt Extracts Plant Tannery industries
Liquid Milk Processing Honey Processing Plant Textile-dyeing industries
Baby Food Formulation Plant Herbal Extraction Plant Black liquor in paper industries
Sweetened Condensed Milk Plant Starch, Glucose & Its Derivatives Resin/Geletin industries
Whey, Casein & Lactose Processing Plant Spirulina Algae Powder Plant Yeast plant
Refined Iodized Free Flowing Salt Plant Caustic recovery from mercenising unit
Pharmaceutical industries
Electroplating Industries
For Other Industry Other field of specialization
Detergent Powder Plant Aroma Recovery Plant
Gelatin (Edible / Industrial /Pharma) Coffee Agglomerator
Herbal Extraction Plant Steam jet Ejectors (EIL approved vendor)
Vegetable Dyes Plant SS Centrifugal Pumps
Pneumatic Conveying & Storage System
Hydrocyclone Washing System
Achievements
Satisfied Client across the globe
EMISAL
Globe Presence
SSP has client base in 47 Countries and supplied 300+ projects:

1. Afghanistan 25. Mexico
2. Algeria 26. Myanmar(Burma)
3. Bangladesh 27. Namibia
4. Botswana 28. Nepal
5. Bolivia 29. Nigeria
6. Canada 30. Pakistan
7. Chad 31. Philippines
8. Cyprus 32. Qatar
9. Cuba 33. Russia
10. Denmark 34. Saudi Arabia
11. Ecuador 35. Sierra Leone
12. Egypt 36. South Africa
13. Ethiopia 37. Sri Lanka
14. Guadelopue 38. Sudan
15. Gautemala 39. Syria
16. Indonesia 40. Tanzania
17. Iran 41. Thailand
18. Ivory Coast 42. Turkey
19. Jamaica 43. Uganda
20. Jordan 44. Ukraine
21. Kazakhstan 45. United States of America
22. Kenya 46. Uzbekistan
23. Libya 47. Vietnam
24. Malaysia
Other effluent treatment plants SSP offers
Pharmaceutical industries
Textile-dyeing industries
Bulk drug manufacturing units
Tannery industries
Edible oil refineries
Black liquor in paper industries
Yeast plant
Reisin/Geletine industries
Caustic recovery from mercerising unit
Photographs of plant supplied
2400 m3 / day Multi Effect Falling Film Evaporator (ETP)

IGL, Ghorakhpur
70m3 / Day Evaporation & Spray Drying Plant (ETP) PRECOT MILLS (COIMBATORE), INDIA
300m3 /Day 5 Stage Evaporation Plant (ETP)- KANORIA CHEMICALS (ANKALESHWAR)
350m3 / Day Effluent Treatment Plant (ETP) UGAR SUGAR WORKS, UGAR KHUND (KARNATAKA), INDIA
200m3 / Day Distillery Waste Water Treatment Plant (ETP) SA SECRERIES ET RHUMERIES
(WEST INDIES)
Five effect evaporator with TVR
M/S IFB AGRO INDUSTRIES - EVAPORATOR & SPRAY DRYER FOR 750 M3/DAY
SSP PVT LIMITED An ISO 9001:2008 Certified & ASME U Stamp
Regd. & Corporate Office:

13, Milestone, Mathura Road, Faridabad-121003,
Haryana (INDIA)
Tel: +91-0129-4183700, Fax: +91-0129-41837077
E-mail: info@sspcoin; marketing@sspcoin
website: wwwsspindiacom

Abhishek Roy SSP

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ZERO SPENT WASH DISCHARGE

Presented By: SSP Pvt Limited, Faridabad

PROPERTIES SPENT WASH BIOMETHANATED EFFELUENT

BOD 40000 60000 mg/l 5000 8000 mg/l

COD 80000 100000 mg/ l 20000 25000 mg/ l

TS 60000 120000 mg/ l 35000 40000 mg/ l

TDS 55000 90000 mg/l 30000 36000 mg/l

TSS 5000 10000 mg/ l 4000 5000 mg/ l

Chlorides 5000 8000 mg/l 4000 5000 mg/l

Sulphates 4000 6000 mg/ l 1000 1200 mg/ l

Liquid Effluent can be converted to solid waste for easy disposal.

Condensate generated can be reused.

Totally integrated Zero Discharge System.

Low Steam and Power Consumption

By product is marketable product in some of the cases.

Re-use of condensate water.

Compact plant requires very less space.

No scaling, choking and froth formation in evaporator.

User Friendly Plant.

Continuous trouble free operation of the Plant.

MOLASSES BASED GRAIN BASED

BEET, WHEAT, CORN,

Distillery Spent Wash

Bio Gas Bio-Methanation

Biomethanated Spent Wash

Multiple Effect Evaporator Multiple Effect Evaporator Multiple Effect Evaporator

Concentrate Concentrate Concentrate

Mixed with rice

Rotary Dryer Biocomposting

Condenser Pre Heater

3rd Pre Heater

4th Pre Heater

5th Pre Heater

2nd Vapour Separator

3rd Vapour Separator

4th Vapour Separator

5th Vapour Separator

Concentrate Concentrate Concentrate Concentrate Concentrate Condensate Feed

Concentrate POWDER OUT

High pressure pump

Bio-methanated effluent is concentrated in a multistage vacuum evaporator from 4% to 40%

compressed in a TVR to economize steam consumption.

Particulars / No. of Effects 5 6 7

Specific Steam Consumption

Specific Steam Consumption

CONDENSATE WATER ANALYSIS WITH BIO METHANATED EFFLUENT:

pH of condensate water will vary as per the specification of effluent.

SPRAY DRIED POWDER ANALYSIS:

SPM < 150 PPM

Raw Spent Wash

Multiple Effect Evaporator Multiple Effect Evaporator

Incineration Spray Dryer/ Rotary Dryer

Condenser Pre Heater

3rd Pre Heater

4th Pre Heater

5th Pre Heater

2nd Vapour Separator

3rd Vapour Separator

4th Vapour Separator