Chloromatic Manual

Installation
Installation must be carried out by an authorized Chloromatic Dealer for effective
operation and to prevent the warranty from being void.

Installing the Power Supply.

Select a convenient well-ventilated location within one meter of filter equipment and
mount the power supply vertically onto a post or wall 1.5 meters above ground level.
Standards require that the power supply shall not be located within 3 meters of the pool
water. The unit must be kept away from acid and other chemical storage areas. Acid and
chemical vapors will corrode the electronics inside the unit. It must also be kept away
from heat sources. Good ventilation is necessary for correct operation.
(Please refer to diagram.)

Two self-tapping screws and wall plugs have been provided for fast and simple
installation. Use a 7mm masonry drill bit when fitting power supply to a brick or concrete
wall. When mounting to a post drill pilot holes and fit screws provided. Once screws are
in position, simply hang Chlorinator via bracket on back of unit.

Connecting the Electrolytic Cell to the Power Supply.

The power supply is fitted with a flexible lead terminated with brass connections. These
must be correctly fitted to the connections on the inside of the Cell Head. To prevent
incorrect connection the fittings have been colour coded. For ESR, connect black to black
and white to white. For ESC fit black connectors to either titanium rod. The blue flow
sensor should be pushed onto the thread of the small threaded bolt. The power outlet on
the bottom of the power supply is dedicated to the Pool Pump timer.

Important:
The Cell must be installed so that the water flows through the Cell Housing via the Cell
head, and in accordance with the arrow on the cell housing. This is to ensure correct
operation of the flow sensor.

Note:
The cell must be fitted to allow for easy removal and cleaning and positioning after all
accessories such as heater but before it divides if there is more than one return line to
the pool.

The electrolytic cell must be installed in a horizontal position.

(Please refer to diagram.)
 Special Features
Stand-by:
The Stand-By indicator will be on when the unit is preparing to produce sanitiser. This
will be either during the systems initial start-up or when the cell has been turned off
during a filtration cycle.

Flow:
If there is a problem with water flow or gas is detected in the cell housing, the flow
indicator will be on. When this occurs the pump or pipes should be inspected for damage
and the flow sensor connection checked.

System Control:
The system control varies the amount of time the cell operates during the filtration cycle.
The system control will not vary the electrical current supplied to the cell.

As an example, if one filtration cycle is set at 8 hours, and the system control is set at
50%, then the total amount of time the cell will operate during the 8-hour cycle will be 4
hours.

When the system control is set to MIN, the cell will be off for the duration of the filtration
cycle.
When the system control is set to MAX, the cell will be on for the duration of the
filtration cycle.
The system control is graduated in steps of 10% from MIN (off) to MAX (on).

If the cell is off and you wish to check its position, simply turn the system control to MAX
and the cell will turn on. Once checked, adjust the system control back to the desired
position and after a few minutes the cell will turn off again.

TTo turn the cell off, simply turn the system control to MIN. This will be convenient for
back-washing.
Low salt indicator:
Your Chloromatic Chlorinator is fitted with a number of protective systems including a
low salt indicator (operation LED's). As the salt level in the pool decreases, the wear on
the cell increases. When the salt level in the pool decreases towards the minimum,
operation LED 2 will turn red. At this point the salt level must be increased. Consult your
BioGuard Pool and Spa Care Centre.

Note: Low salt levels will destroy the coating on the Anode mesh and will void
all warranties. Please ensure that you maintain the salt levels at 5000 ppm.

The Chloromatic Chlorinator has a built-in warning system to minimize any damage
resulting from insufficient salt levels. However, the ultimate responsibility is on the
owner to ensure adequate salt levels are maintained all year round.

When the cell draws electric current from the power source, the amount of current
drawn is dependent upon a number of factors. Two of these factors are Salt content and
Water temperature.

The low salt indicator on your Chloromatic Chlorinator is designed to operate at summer
water temperatures. When the pool begins to cool, the cooler the water conditions cause
the cell to behave differently - it will draw less electrical current. This can cause the low
salt indicator to assume that the salt level has fallen even if the level has remained
relatively constant.
(Refer to Operating Unit During Winter section of operating instructions.)

Additional Features for the ESC (Self Cleaning) System:

1. Polarity Indicator on Output Display: The +- symbol appears before the cell
output display to indicate which polarity the system is in, i.e. positive or negative. This
symbol will alternate and is factory pre-set.
2. System Control: When adjusting the system control the ESC system's cell output
display flashes the control setting for a few seconds, then resumes displaying cell output,
i.e. the percentage of time that the cell operates during the filtration cycle.
3. Cleaning of cell: The ESC system uses a patented Electronic Self-Cleaning system to
clean your cell and therefore you should not have to manually clean your ESC cell,
unless extreme water conditions prevail. Cleaning will be necessary in the event of
high calcium levels, increased pool water temperature.

Winter Operation

When the temperature of the pool water drops below 18°C, the Winter Mode Switch
should be placed in the ON position. The Winter Mode Indicator will then be ON. This has
two effects:

• It alters the settings of the Low Salt Indicator.

• It reduces the Cell Output by approximately 15%.
The unit will now respond to a cold pool environment. Winter Mode should not be used in
the swimming season as it reduces the Cell Output, leading to less sanitiser, and it alters
the setting of the Low Salt Indicator, which could lead to premature Cell failure.

Power Supply and Safety Device

Maintenance of power supply:
Little or no maintenance is normally required with the exception of replacing blown
Fuses.
These 3 Amp Fuses can be sourced from your local BioGuard Pool and Spa Care Centre.

Note: It is essential that the wall or post to which the Unit is installed be sprayed (NOT
the UNIT itself) with a good surface type insect repellent periodically since penetration
by insects may cause damage which is not covered by your warranty.

The back of the Unit has been designed as a heat sink. It is normal for this area to
become very hot.

Safety Device:
Hydrogen Gas is a by-product of the chlorine production process. A Gas Sensor has been
incorporated into the Unit and Cell, which will switch the chlorinator off if gas is detected
in the cell Housing or there is no water flow. Always ensure that all cables from the
Power Pack to the cell are properly connected, otherwise the unit will not switch ON.

The Chloromatic Chlorinator is also fitted with a Thermal Cut-Out to prevent overheating.
If the temperature rises too high, the power is automatically disconnected. The Unit will
resume operation when it cools down.

Maintenance of Electrolytic Cell

Maintenance of Electrolytic Cell:

The cell is composed of extremely expensive materials, and although proper
maintenance can prolong its life to the maximum, eventually the process of electrolysis
will wear away its delicate coating, at which time it gradually ceases to produce sanitiser.

Calcium (scale) is deposited on the outer and inner mesh as electrolysis takes place. This
build-up will interfere with the flow of electrical current in the Cell and thus lowers
sanitiser production. It is essential to inspect the Cell regularly and clean when
necessary. The rate at which deposits will form on the mesh differs with each pool and
can be influenced by the following:

• Calcium Hardness of the water.

• Water Temperature
• pH Control
• Water which has been chlorinated with calcium hypochlorite for an extended
period.
Because these conditions vary so much, check the Cell at least weekly to begin with to
see when deposits appear on the mesh. If you use borehole water, cleaning may need to
be as frequent as once a week.

Life of the electrolytic cells vary substantially from one installation to another due to
variations in operating time, water quality and composition, systems and cell
maintenance. Please ensure that when cell replacement is necessary you use the correct
genuine Chloromatic replacement cell to match your system.

To clean the Cell:

Remove all leads connected to the Head Assemble, Unscrew the Cell by turning the Head
Assembly clockwise and withdraw from the Cell Housing. Use BioGuard SALT CELL
CLEANER as per lable instructions to remove scale build up. Return the Cell to its
Housing and connect leads to the Head Assemble.

Please Note:
Even Self Cleaning units (ESC) may need to be cleaned manually. Use BioGuard SALT
CELL CLEANER fo this. Cleaning will be necessary in the event of high calcium levels,
increased water temperature or poor maintenance habits by the pool owner.
 Troubleshooting

Display/Inicator LED1 LED2 Reason/Action

• Start-up delay function.
• System Control set below max.
Stand-By On Green Green
• Cell is turned off.

• Gas detected.
Flow On / Stand- • Check pump / pipes for damage.
Green Green
By On • Gas sensor not connected to cell.

Fluctuating
Green Green System operating normal.
around 100
• Salt level too low. Take a sample to your
BioGuard Pool and Spa Care Centre for
testing. A top up dose of salt might be
advised.
Green Red
• Cell is calcified. Clean cell.
• Water temperature very cold. Switch to
Winter Mode

• Salt level below minimum.

Take water sample to your
BioGuard Pool and Spa Care Centre
for testing. A top up dose of salt
might be advised.
Red Red • Cell is calcified. Clean cell.
• Water temperature very cold. Switch to
Winter Mode. Continued operation may
cause damage to the system. Consult a
Bioguard dealer for problem rectification.

System Protection activated.

• Unit has Cut-Out Salt Level below

minimum.
Blank Red Red Add Salt.
• Cell is calcified. Clean cell.
• Water temperature is very cold. Switch to
Winter Mode.

Please note: When Winter Mode switch is ON, Unit will operate similar to the above,
except that the Display will fluctuate around 85.

No Sanitiser Production Low Sanitiser Production

Check the following: Check the following:

1. Dirty Cell - clean if required using

1. Power Supply
BioGuard Salt Cell Cleaner
2. Display not at correct production
2. Water flow through cell
level/Cell failing
3. System control setting 3. Winter Mode turned On
 4. Pool stabilizer too low (ideal range
4. 3 Amp fuse blown
40 - 80 ppm)
5. Dirty Cell (clean scale with BioGuard
5. Salt level too low (adjust to 5000 ppm)
Salt Cell Cleaner)
6. Gas Sensor not connected 6. Inadequate running time
7. Pump operational

Warranty

Warranty Information:
Chloromatic Chlorinators carry a one year warranty on the Power Supply and Cell.
During the warranty period, when an authorized technician is requested to service your
unit outside company premises, a call-out fee will be charged. This fee will not apply if
the unit is returned to the BioGuard Pool and Spa Care Centre for repairs. If an
authorized technician is required to service your unit and it is found that such services
are not covered by warranty, labour charges will apply.

To eliminate unnecessary expenses, please consult the Troubleshooting Section of this

manual before calling out a technician. Advice can also be obtained by calling our
Helpline
Tel No: 0800 00 SWIM (7946).

Please fill in details on warranty card provided and return within 14 days of purchase to
register. Refer to your Chloromatic Warranty Registration Card for more information.

Important: Always insist on genuine replacement parts. Serious damage may

result to the unit if genuine parts are not used and will void the warranty.
 Warranty Card
You retain this part and return it with the product if service is required under warranty.

Warranty Details:
BLSA Industries (PTY) Ltd warrants to the original purchaser of the Chloromatic Salt
Water System that if any component (other than those excluded from Warranty) prove
to be defective or if faulty workmanship be proven within the stated warranty period
the defect will be repaired or replaced free of charge.

All Chloromatic Salt Water Systems: One year on power supply and cell.
All units deemed to be defective shall be returned freight or postage to BLSA Industries
(PTY) Ltd or to the authorizedChloromatic Stockist and shall be accompanied by proof
of date of purchase. The manufacturer accepts no responsibility other than repair or
replacement of defective parts.

The Warranty does not cover failure due to accidental damage, abuse, misuse,
negligence,
damage during freight, noncompliance with installation instructions, installations to
power
supply other than specified and Acts of God.
This warranty also does not cover unauthorized alterations or modifications nor to any
work performed by unauthorized technicians.
The manufacturer reserves the right to refuse a warranty claim if in it's opinion the claim
is
not justified. If a repair is effected outside the manufacturer's or authorized Chloromatic
Stockist' premises, a normal service fee is applicable.

This warranty is subject to the following terms and conditions:

1. The warranty does not include failure caused by result of accident, negligence, failure
to
comply with maintenance instructions, abuse or misuse, water damage to electrical or
electronic components, or incorrect installation or connection to a supply other than
230/240 volts.

2. The Electrolytic cell is specifically excluded from warranty if operated in acid

conditions.
Warranty exclusions: Fuses, Fuse Wire and Logic Diodes. Warranty is on genuine
Parts
not Labour.
 Warranty Registration Card
1. This part of the warranty card must be
returned with the product when
service is required under the terms
of warranty printed on the top of this
card.
2. Warranty becomes effective as soon as
warranty card is received by BLSA
Industries (PTY) Ltd.
3. Complete the card below, save and
mail within 14 days of purchase to
info@chloromatic.co.za.

Failure to do so will void the warranty.

Date Purchased:
Serial No:
Power Pack:
Cell No:
Warranty
Registration
Found on the reverse side of the Unit.
Card
Failure to do so will void the warranty.

Please complete this part within 14 days of

purchase and return it to BLSA Industries
(PTY) Ltd.

Name:
Address:
Date of
Postal Code:
Purchase:
Purchased
at (Dealer):
Model ESC 16
Purchased:
Type of Concrete
Size of Pool:
Pool:
Tel No:
(Work) (Cell)
(Home)
Post Form