Dadf M1 - Smdu7 1121 010

SM cover.
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DADF-M1
SERVICE
MANUAL
DU7-1121-010
JAN. 2005
REV. 0
COPYRIGHT 2005 CANON INC. CANON DADF-M1 REV. 1 PRINTED IN U.S.A.
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,
maintenance, and repair of products. This manual covers all localities where the products are sold. For
this reason, there may be information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes
in products. When changes occur in applicable products or in the contents of this manual, Canon will
release technical information as the need arises. In the event of major changes in the contents of this
manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with
local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the
individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be
copied, reproduced or translated into another language, in whole or in part, without the written consent
of Canon Inc.
COPYRIGHT © 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note,

Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or

problems.
Indicates an item requiring disconnection of the power plug from the electric
outlet.
Indicates an item intended to provide notes assisting the understanding of the

topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in

REF. question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.

Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
　In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
signal.
　The expression "turn on the power" means flipping on the power switch, closing the front
door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low".(The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
　In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines are
not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins and be able to identify and
isolate faults in the machine."
Contents
Contents
Chapter 1　Specifications
1.1 Product Specifications ............................................................................................... 1-1
1.1.1 Specifications ...................................................................................................... 1-1
1.2 Names of Parts ........................................................................................................... 1-4
1.2.1 External View ..................................................................................................... 1-4
1.2.2 Cross Section....................................................................................................... 1-5
1.3 Using the Machine ..................................................................................................... 1-6
1.3.1 Original Placement Indicator .............................................................................. 1-6
1.3.2 Warning and Action to Take............................................................................... 1-6
Chapter 2　Functions
2.1 Basic Construction..................................................................................................... 2-1
2.1.1 Overview of the Electrical Circuitry................................................................... 2-1
2.1.2 Inputs to the ADF Controller PCB...................................................................... 2-2
2.1.3 Outputs from the ADF Driver PCB .................................................................... 2-3
2.2 Basic Operation.......................................................................................................... 2-4
2.2.1 Routes of Drive ................................................................................................... 2-4
2.2.2 Overview of Operation Modes............................................................................ 2-6
2.2.3 Normal Rotation Pickup/Reversal Operation (single-sided original -> signal-side
print) ......................................................................................................................... 2-8
2.2.4 Normal Rotation Pickup/Delivery Operation (double-sided original -> double-sided
print) ......................................................................................................................... 2-9
2.2.5 Normal Rotation Pickup/Reversal Delivery (double-died original -> double-sided
print) ....................................................................................................................... 2-16
2.2.6 Idle Feed/Reversal Pickup/Delivery (single-sided original of mixed configurations
-> single-sided print) .............................................................................................. 2-18
2.3 Document Detection ................................................................................................ 2-21
2.3.1 Overview........................................................................................................... 2-21
2.3.2 Checking the Presence/Absence of an Original................................................ 2-22
2.3.3 Identifying the Size of the Original................................................................... 2-23
2.4 Document Pickup/Separation .................................................................................. 2-32
2.4.1 Basic Sequence of Operation ............................................................................ 2-32
Contents
2.4.2 Pickup Unit and the Stopper ............................................................................. 2-35

2.4.3 Timing of Pickup............................................................................................... 2-36
2.4.4 Controlling the Pickup Motor (M1) .................................................................. 2-37
2.4.5 Controlling the Lock Motor (M4) ..................................................................... 2-38
2.5 Document Reversing................................................................................................ 2-39
2.5.2 Sequence of Operation ...................................................................................... 2-41
2.5.3 Controlling the Delivery Reversal Motor (M3) ................................................ 2-42
2.6 Document Feeding/Delivery .................................................................................... 2-43
2.6.3 Controlling the Feed Motor............................................................................... 2-45
2.7 Detecting Jams ......................................................................................................... 2-46
2.7.1 JAM................................................................................................................... 2-46
2.8 Power Supply ........................................................................................................... 2-48
2.8.1 Power Supply .................................................................................................... 2-48
2.9 Stamp Operation ...................................................................................................... 2-49
2.9.1 Overview ........................................................................................................... 2-49
Chapter 3　Parts Replacement Procedure

3.1 Removing from the Host Machine............................................................................. 3-1
3.1.1 Feeder ..................................................................................................................3-1
3.2 External Covers.......................................................................................................... 3-3
3.2.1 Front Cover .........................................................................................................3-3
3.2.2 Rear Cover ..........................................................................................................3-3
3.2.3 Lower Left Cover ................................................................................................3-3
3.2.4 Feeder Cover .......................................................................................................3-4
3.3 Drive System.............................................................................................................. 3-5
3.3.1 Pickup Motor .......................................................................................................3-5
3.3.2 Feed Motor ..........................................................................................................3-5
3.3.3 Delivery Reversal Motor .....................................................................................3-6
3.3.4 Pressurization Motor ...........................................................................................3-7
3.3.5 Drive Unit ............................................................................................................3-8
3.4 Document Feeding System ...................................................................................... 3-10
3.4.1 Pickup Roller Unit .............................................................................................3-10
3.4.2 Pickup Roller / Feed Roller ...............................................................................3-10
3.4.3 Separation Plate/Separation Pad .......................................................................3-11
3.4.4 No.1 Registration Roller Roll ...........................................................................3-13
Contents
3.4.5 No.1 Registration Roller ................................................................................... 3-14

3.4.6 No.2 Registration Roller Roll ........................................................................... 3-15
3.4.8 Delivery Reversing Roller (upper) .................................................................... 3-17
3.4.9 Read Roller 1 .................................................................................................... 3-18
3.4.10 Platen Roller .................................................................................................... 3-21
3.4.11 Platen Roller Roll Upstream ........................................................................... 3-22
3.4.12 Platen Roller Roll Downstream ...................................................................... 3-23
3.4.13 Delivery Reversing Roller (lower) .................................................................. 3-24
3.4.14 Reversing Roller ............................................................................................. 3-24
3.4.15 Reversion Roller Roll ...................................................................................... 3-25
3.4.16 Open/Close Guide Sheet ................................................................................. 3-25
3.4.17 Duct-Collection Sheet ..................................................................................... 3-26
3.5 Electrical System ..................................................................................................... 3-27
3.5.1 Fan ..................................................................................................................... 3-27
3.5.2 Document Width Volume ................................................................................. 3-27
3.5.3 Pressurization Solenoid ..................................................................................... 3-29
3.5.4 ADF Driver PCB ............................................................................................... 3-29
3.5.5 Separation Sensor .............................................................................................. 3-30
3.5.6 Read Sensor ....................................................................................................... 3-31
3.5.7 Delivery Reversal Sensor .................................................................................. 3-31
Chapter 4　Maintenance
4.1 User Maintenance ...................................................................................................... 4-1
4.1.1 Cleaning .............................................................................................................. 4-1
4.1.2 Replacement........................................................................................................ 4-2
4.2 Maintenance and Inspection ...................................................................................... 4-3
4.2.1 Periodically Replaced Parts ................................................................................ 4-3
4.2.1.1 Periodically Replaced Parts.......................................................................... 4-3
4.2.2 Durables .............................................................................................................. 4-3
4.2.2.1 Durables ....................................................................................................... 4-3
4.2.3 Periodical Servicing ............................................................................................ 4-4
4.2.3.1 Scheduled Servicing Chart ........................................................................... 4-4
4.2.4 Cleaning .............................................................................................................. 4-8
4.2.4.1 Parts of the ADF........................................................................................... 4-8
4.2.4.2 Rollers and Guides ....................................................................................... 4-9
4.2.4.3 Sensors ....................................................................................................... 4-16
4.2.4.4 Applying Silicone Oil to the Reading Glass (copyboard glass)................. 4-21
Contents
4.3 Adjustment ............................................................................................................... 4-24

4.3.1 Basic Adjustment ..............................................................................................4-24
4.3.1.1 Overview .................................................................................................... 4-24
4.3.1.2 Angle Guide (angle of opening at 90 deg) ................................................. 4-25
4.3.1.3 Sensor Output ............................................................................................. 4-25
4.3.1.4 Tray Width ................................................................................................. 4-26
4.3.1.5 Eliminating the Tilt .................................................................................... 4-27
4.3.1.6 Height ......................................................................................................... 4-29
4.3.1.7 Right Angle ................................................................................................ 4-30
4.3.1.8 Angle Guide (angle of opening of 70 deg)................................................. 4-33
4.3.1.9 Magnification ............................................................................................. 4-34
4.3.1.10 Horizontal Registration ............................................................................ 4-36
4.3.1.11 Leading Edge Registration ....................................................................... 4-39
4.3.1.12 White Level .............................................................................................. 4-40
4.3.1.13 Adjusting the Hinge Pressure ................................................................... 4-41
4.3.2 Adjustment at Time of Parts Replacement ........................................................4-42
4.3.2.1 Overview .................................................................................................... 4-42
4.3.2.2 After Replacing the Reader Controller PCB .............................................. 4-43
4.4 Outline of Electrical Components............................................................................ 4-46
4.4.1 Sensors .............................................................................................................. 4-46
4.4.2 Motors, Clutches, Solenoids, PCBs, and Others............................................... 4-47
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB. 4-50
4.5.1 Overview ........................................................................................................... 4-50
4.5.2 ADF Driver PCB............................................................................................... 4-50
4.5.3 Original Placement led PCB ............................................................................. 4-51
Chapter 5　Error Code

5.1 Overview.................................................................................................................... 5-1
5.1.1 Overview ............................................................................................................. 5-1
5.1.2 Error Code ........................................................................................................... 5-2
5.2 User Error Code ......................................................................................................... 5-4
5.2.1 Alarm Code ......................................................................................................... 5-4
　
Chapter 1
Specifications
Contents
Contents
1.1 Product Specifications ............................................................................................... 1-1
1.1.1 Specifications ...................................................................................................... 1-1
1.2 Names of Parts ........................................................................................................... 1-4
1.2.1 External View ..................................................................................................... 1-4
1.2.2 Cross Section....................................................................................................... 1-5
1.3 Using the Machine ..................................................................................................... 1-6
1.3.1 Original Placement Indicator .............................................................................. 1-6
1.3.2 Warning and Action to Take............................................................................... 1-6
Chapter 1
1.1 Product Specifications
1.1.1 Specifications 0002-7206
T-1-1
Item Description Remarks
Pickup method auto pickup/delivery
Original type sheet, book
Original weight Black-and-White If longer than

single-sided sheet: 432 mm, must be
AB: 42 to 128 g/m2 fed individually:
inch: 50 to 128 g/m2 60 to 90 g/m2
double-sided sheet: 50 to 128 g/m2
Color
64 to 128 g/m2
Black-and-While w/ Color
50 to 128 g/m2
Original size Size Note:

B6, A5 (STMT) to A3 (11x17) If B6, cross-feed
direction only.
Feed Direction
128.0 to 432.0 mm
(extra-length mode: 630 mm)
Cross-Feed Direction
139.7 to 297.0 mm
(304.8 mm max.)
Original placement Original Tray

face-up
Original orientation Original Tray

center reference
Original reading stream reading

method
1-1
Chapter 1　
Original separation top separation
Original feed mode single-sided/double-sided
Original tray capacity 100 sheets (paper of 80 g/m2 or less)
if in excess of 80 g/m2, as appropriately

converted
if folded, stack must be 13 mm or less in

height
if in excess of 432 mm, single placement

onlyif in excess of 432 mm, single
placement only
Original mix yes (mix of same configurations) Note:

Be sure to place
yes (mix of different configurations)
originals against
Combination of Configurations the rear end.
AB: 13/B4, B4/A4R, A4/B5, B5/A5
Original size width: by pickup tray side guide

identification platewidth: by pickup tray side guide
plate
length: by sensor and LGL sensor on

tray
Residual original yes (in conjunction with host machine)

detection
DONE stamp yes　 Note: optionally

set (in service
mode).
Original processing single-sided: 50 ipm

speed
double-sided: 25 ipm
high-speed double-sided (A4/LTR): 35

ipm
(default)
1-2
Chapter 1
Communication with serial

reader unit
Power supply 24 VDC, 13 VDC (from host machine)
Weight 14.7 kg (approx.)
Dimensions 575.5 (W) x 552.3 (D) x 151.2 (H) mm
Operating same as host machine

environment
temperature
humidity
*1: To enable extra-length mode, use the following service mode item:
COPIER>OPTION>USER>MF-LG-SET; to enable, select '1'; to disable, select '0',which is
the default.
1-3
Chapter 1　
1.2 Names of Parts
1.2.1 External View 0002-7211
[3] [4] [5]
[6]
[2]
[1]
[7]
F-1-1
1 Feeder cover
2 Lower left cover
3 Rear cover
4 Slide guide
5 Original pickup tray
6 Original delivery assembly
7 Front cover
1-4
Chapter 1
1.2.2 Cross Section 0002-7213
[1] [2] [3] [4] [5] [6] [7] [8]
PI6
Read
Sensor
PI4
PI5
PI1
PI3
PI9 Separation
PI2 rear Sensor
[9] [10][11][12][13][14][15] [16] [17]

F-1-2
1 No. 2 registration roller, lower

2 No. 2 registration roller, upper
3 Reversing roller, lower
4 Reversing roller, upper
5 No. 1 registration roller, lower
6 No. 1 registration roller, upper
7 Separation roller
8 Pickup roller
9 Read roll 1
10 Read roller 1
11 Platen roll 1
12 Platen roller
13 Platen roll 2
14 Read roller 2
15 Read roll 2
16 Delivery reversing roller, lower
17 Delivery reversing roller, upper
1-5
Chapter 1　
1.3 Using the Machine
1.3.1 Original Placement Indicator 0002-7214
The original placement indicator goes on when an original is placed in the original tray, and
it flashes to indicate the presence of a jam.
Original placement indication
F-1-3
1.3.2 Warning and Action to Take 0002-7215
If the original placement indicator starts to flash while an original is being moved, suspect
a jam, and go through the following:
1) Check all originals in the tray.

2) Open the feeder cover, and remove any jammed original.
3) Put the originals in order starting from 1st to last page, and place the stack back in the
ADF.
1-6
　
Chapter 2
Functions
Contents
Contents
2.1 Basic Construction..................................................................................................... 2-1
2.1.1 Overview of the Electrical Circuitry................................................................... 2-1
2.1.2 Inputs to the ADF Controller PCB...................................................................... 2-2
2.1.3 Outputs from the ADF Driver PCB .................................................................... 2-3
2.2 Basic Operation.......................................................................................................... 2-4
2.2.1 Routes of Drive ................................................................................................... 2-4
2.2.2 Overview of Operation Modes............................................................................ 2-6
2.2.3 Normal Rotation Pickup/Reversal Operation (single-sided original -> signal-side
print) ......................................................................................................................... 2-8
2.2.4 Normal Rotation Pickup/Delivery Operation (double-sided original -> double-sided
print) ......................................................................................................................... 2-9
2.2.5 Normal Rotation Pickup/Reversal Delivery (double-died original -> double-sided
print) ....................................................................................................................... 2-16
2.2.6 Idle Feed/Reversal Pickup/Delivery (single-sided original of mixed configurations
-> single-sided print) .............................................................................................. 2-18
2.3 Document Detection ................................................................................................ 2-21
2.3.1 Overview........................................................................................................... 2-21
2.3.2 Checking the Presence/Absence of an Original................................................ 2-22
2.3.3 Identifying the Size of the Original................................................................... 2-23
2.4 Document Pickup/Separation .................................................................................. 2-32
2.4.2 Pickup Unit and the Stopper ............................................................................. 2-35
2.4.3 Timing of Pickup............................................................................................... 2-36
2.4.4 Controlling the Pickup Motor (M1) .................................................................. 2-37
2.4.5 Controlling the Lock Motor (M4) ..................................................................... 2-38
2.5 Document Reversing................................................................................................ 2-39
2.5.3 Controlling the Delivery Reversal Motor (M3) ................................................ 2-42
2.6 Document Feeding/Delivery .................................................................................... 2-43
2.6.3 Controlling the Feed Motor............................................................................... 2-45
2.7 Detecting Jams ......................................................................................................... 2-46
2.7.1 JAM................................................................................................................... 2-46
Contents
2.8 Power Supply ........................................................................................................... 2-48

2.8.1 Power Supply .................................................................................................... 2-48
2.9 Stamp Operation ...................................................................................................... 2-49
2.9.1 Overview ........................................................................................................... 2-49
Chapter 2
2.1 Basic Construction
2.1.1 Overview of the Electrical Circuitry 0002-7181
The machine is not equipped with a controller PCB, and its electrical mechanisms are
controlled by the reader controller PCB, which serves as a CPU (IC1). The CPU interprets
signals from sensors and the host machine to generate signals used to drive DC loads (e.g.,
motor, solenoid) with the help of the CPU (IC9) of the ADF driver PCB.
ADF driver PCB

+24 +5 Sensor
Motor
Solenoid
5 VDC
CPU Clutch
power supply
(IC9)
(IC10) Original
indication
LED PCB
Serial +13V
communication
CPU
Power supply PCB
(IC1)
FLASH ROM
(IC3)
EEP ROM
(IC4,IC5)
IRC
(IC2)
Reader controller PCB

Host machine
F-2-1
2-1
Chapter 2　
2.1.2 Inputs to the ADF Controller PCB 0002-7187
Inputs to the ADF Driver PCB (1/1)
ADF driver PCB

J1401 J1401 J14 +5V
3 1 3 1
Registration 1 3 1 3 REG_S if paper is present, '1'.
sensor PI1 2 2 3 2
J102 J1A +5V

3 5
Release HP 1 7 RE_HP_S if release motor is for lock, '1'
sensor PI2 2 6 ; for unlock, '1'.
J311 J302 J3 +5V

3 1 6 4
AB/INCH 3 4 if paper is A4R/A5R, '1'
1 6 A4LT_S
identification 2 2 5 5 ; if LTRR/STMTR, '0'.
PI3
sensor
J312 J302 J3 +5V
LGL 3 4 3 7
if paper is present, '1'.
sensor 1 6 1 9 LG_S
2 5 2 8 (large size)
PI4
J203 J2 +5V
3 7
Original 2 8 EMP_S if paper is present, 0'.
placement PI5 1 9
sensor
J204 J2 +5V
3 10 if feeder cover is closed, '1'.
ADF cover 2 11 COVER_SH
open/closed PI6 1 12
sensor
J112 J1B +5V

4 3
Delivery 3 4 HH_S_LED if paper is present, '0'.
reversal 2 5 HH_S (reference light intensity
1 6 adjustment signal)
sensor
J101 J101 J1A +5V

4 1 4 1
Read 3 2 3 2 READ_S_LED if paper is present, '0'.
sensor 2 3 2 3 READ_S (reference light intensity
1 4 1 4 adjustment signal)
J201 J2 +5V
3 1
2 2 BNG_S_LED if paper is present, '0'.
Separation
1 3 BNG_S (reference light intensity
rear sensor 4 adjustment signal)
J301 J3 +5V
3 1 3 detects original paper width.
Original 2 2 2 VR (analog)
VR1
width 1 3 1
volume
F-2-2
2-2
Chapter 2
2.1.3 Outputs from the ADF Driver PCB 0002-7192
Outputs from the ADF Driver PCB (1/1)
+24V ADF driver PCB

J111 J1B
2 1 2
Stamp
SL1
solenoid 1 2 1 STMP_SOL when '1', SL1 goes ON
J901 J9 +24V
1 2 1
Locking
SL2
solenoid 2 1 2 R_SOL when '1', SL2 goes ON.
J1001 J10 +24V

1 2 1
Pickup clutch CL1
2 1 2 CLU when '1', CL1 goes ON.
J11 +24V
1
2
3 OUTA
Pickup motor M1 4 OUTA*
5 OUTB
6 OUTB*
J8 +24V
1
2
3 OUTA
Feed motor M2 4 OUTA*
5 OUTB
6 OUTB*
J1002 J10 +24V

1 6 3
2 5 4
Delivery 5 2 7 OUTA
reversal motor M3 6 1 8 OUTA*
4 3 6 OUTB
3 4 5 OUTB*
J902 J9
1 4 3 OUTA
2 3 4 OUTA*
Locking motor M4 3 2 5 OUTB
4 1 6 OUTB*
FM1 J12
1
Cooling fan FAN
2
F-2-3
2-3
Chapter 2　
2.2 Basic Operation
2.2.1 Routes of Drive 0002-7230
The machine is a document feeder exclusively designed for stream reading mode, and it
uses 4 motors and 1 clutch to control the movement of originals.
T-2-1
Name Description
Pickup motor (M1) picks up/feed originals
Feed motor (M2) feeds originals.
Delivery reversal motor delivers or reverses originals.

(M3)
Drive motor (M4) moves the read roll 1.
Pickup clutch (CL1) permits or cuts the drive from the pickup motor (M1) to the
pickup roller and the feed roller (drive system).
The following is a diagram of the machine' s routes of drive:
2-4
Lock motor drive signal
M4
Original detection signal(RE_HP_S) J1A-7
Original detection signal(READ_S) J1A-3
Feed drive signal
M2
Delivery reversal motor drive signal
M3
Pressure solenoid drive signal(R_SOL) J9-2
SL2
Pickup motor drive signal
M1
Registration original detection
signal(REG_S) J14-3
Original detection signal(BNG_S) J2-3
CL1
Original placement signal(EMP_S) J2-9
F-2-4
ADF driver PCB
Pickup clutch drive signal(CLU) J10-2
DF cover open/closed
detection signal(COVER_SH) J2-12
AB/Inch identification signal(A4LT_S) J3-6
LGL identification signal(LG_S) J3-9

Chapter 2
2-5
Chapter 2　
2.2.2 Overview of Operation Modes 0002-7275
MEMO
The machine executes the following 4 types of operation mode, executing individual
modes according to the instructions from the host machine for printing. The following table
shows these operation modes, outlines of the modes, and corresponding printing modes:
T-2-2
Operation mode Outline of operation Corresponding printing mode
1. Normal rotation picks up an original, and delivers single-sided original -> single-
pickup/delivery it after it has been read. sided print
single-sided original ->

double-sided print
extra-length original>single-
sided print
2. Normal picks up an original, and reverses double-sided original ->

rotation pickup/ and delivers it after it has been double-sided print
reversal delivery read.
double-sided original ->
single-sided print
3. Idle feed/ executes idle feed to find out the double-sided original of
reversal pickup/ size of the original; then, executes different configurations ->
reversal delivery idle feed so that the reading may double-sided print
start with the face of the original;
double-sided original of
then, picks up, reverses, and
different configurations ->
delivers it after it has been read.
single-sided print
double-sided original of same

configuration -> double-sided
print (inch-configuration
only)
double-sided original of same

configuration -> single-sided
prints (inch-configuration
only)
2-6
Chapter 2
4. Idle feed/ executes idle feed to identify the single-sided original of

reversal pickup/ size of the originals, reverses it, different configurations ->
delivery and delivers it after it has been single-sided print
read.
single-sided-original of
different configurations ->
double-sided print
single-sided original of same

configuration -> double-sided
only)
single-sided original of same

configuration -> single-sided
only)
MEMO
The machine executes idle rotation for a mix of sheets of the same configuration only if it
identifies the paper in the tray at the beginning of the copy job as being LGL.
A sheet of paper is identified as follows in terms of size:

small-size: B6, A5, A4, B5, LTR, STMT
large-size: A4R, B5R, A3, B4, LTRR, LGL, 279.4X431.8 mm (11x17)
2-7
Chapter 2　
2.2.3 Normal Rotation Pickup/Reversal Operation

(single-sided original -> signal-side print) 0002-7281
The following shows the flow of originals:
Original
Picking up the 1st sheet. Delivering the 1st sheet.

Reading the 2nd sheet.
Arching the 1st sheet.
Standing by for reading

the 1st sheet.
Picking up the 2nd sheet.
Reading the 1st sheet.

Arching the 2nd sheet.
F-2-5
2-8
Chapter 2
2.2.4 Normal Rotation Pickup/Delivery Operation

(double-sided original -> double-sided print) 0002-7298

1. Low speed double-sided mode
a. Small-Size
Original
Picking up the 1st sheet. Moving the 1st sheet.
Arching the 1st sheet. Turning over the 1st sheet.

the 1st sheet. Arching the 1st sheet.
Reading the face of the Standing by for reading

1st sheet. the 1st sheet.
To next page
F-2-6
2-9
Chapter 2　
Reading the back of the Idly moving the 1st sheet.

1st sheet. Moving the 2nd sheet.
Moving the 1st sheet. Delivering the 1st sheet.

Arching the 2nd sheet. Reading the face of the 2nd sheet.
Turning over the 1st sheet.
Moving the 1st sheet.
F-2-7
2-10
Chapter 2
b. Large size
Original
Standing by for reading Arching the 1st sheet.

the 1st sheet.
Reading the face of Reading the 1st sheet.

the 1st sheet.
To next page
F-2-8
2-11
Chapter 2　
Reading the back of Idly moving the 1st sheet.

the 1st sheet. Moving the 2nd sheet.
Picking up the 2nd sheet. Delivering the 1st sheet.

Idly moving the 1st sheet.
F-2-9
2-12
Chapter 2
2.　High-speed Duplex Mode

In addition to the conventional duplexing operation (face -> back -> idle rotation -
>delivery), the machine is equipped with a mechanism referred to as "high-speed
duplexing, " in which 2 sheets of paper are reversed inside its paper path.
The high-speed duplexing operation is exclusively for A4/LTR, and the machine handles
the originals at a speed of 35 ipm (If in low-speed duplexing, 25 ipm).
The high-speed duplexing mechanism may be enabled or disabled in service mode:
DISPLAY>FEEDER>OPTION>SL-DBL (0: high-speed duplexing mode (default); 1:
low-speed duplexing mode).
If the user tends to use originals not suited to high-speed duplexing mode, be sure to select
low-speed duplexing mode using the foregoing service mode item. The following shows the
flow of originals in high-speed duplexing mode:
2-13
Chapter 2　
Original


the 1st sheet.
Reading the face of the 1st sheet.

(read sensor OFF)
To next page.
2-14
Chapter 2
F-2-10
Reading the back of the Idly moving the 1st sheet.

1st sheet. Moving the 2nd sheet.
Moving the 2nd sheet. Arching the 3rd sheet.
Moving the 1st sheet. Arching the 2nd sheet.

Turning over the 1st sheet. Delivering the 1st sheet.

Reading and moving the Reading the back of the
2nd sheet. 2nd sheet.
Idly moving the 1st sheet. Delivering the 1st sheet.

Moving the 2nd sheet.
Separating the 3rd sheet.
F-2-11
2-15
Chapter 2　
2.2.5 Normal Rotation Pickup/Reversal Delivery

(double-died original -> double-sided print) 0002-7301
Original
Picking up the 1st sheet. Turning over the 1st sheet.

Idly moving the 1st sheet. Idly moving 1st sheet.
Moving the 1st sheet. Turning over the 1st sheet.
To next page
F-2-12
2-16
Chapter 2

the 1st sheet.
Reading the face of the

1st sheet.
Delivering the 1st sheet.

Idly moving the 2nd sheet.
F-2-13
2-17
Chapter 2　
2.2.6 Idle Feed/Reversal Pickup/Delivery (single-sided

original of mixed configurations -> single-sided print) 0002-7299
The following show the flow of originals:
Original

Idly moving the 1st sheet. Idly moving 1st sheet.
Moving the 1st sheet. Turning over the 1st sheet.
To next page
F-2-14
2-18
Chapter 2

the 1st sheet.
Reading the face of the Reading the 1st sheet.

1st sheet.
Moving the 1st sheet. Reading the 1st sheet.

Separating the 2nd sheet.
To next page
F-2-15
2-19
Chapter 2　
Moving the 1st sheet. Delivering the 1st sheet.

Arching the 2nd sheet. Idly moving the 2nd sheet.
Turing over the 1st sheet.

Moving the 1st sheet.
Idly moving the 1st sheet.

(while locking the platen
upstream roller locked in place)
F-2-16
2-20
Chapter 2
2.3 Document Detection
2.3.1 Overview 0002-7374
The machine possesses the following 2 modes of operation to suit different printing modes:
a. normal mode (other than mix of different configurations or extra-length)
T-2-3
Item Description Sensor used

(notation)
Presence/ checks the presence/absence of an original in the original

absence of original pickup tray. placement
original sensor
Original size identification
Feed monitors the state of the post-separation sensor (on/ post-separation

direction off) after the read sensor goes on to identify the sensor, read
original as being small or large. sensor
checks the length of the original placed in the LGL sensor

original pickup tray; identification of LTR and LGL.
Cross-feed checks the width of the original placed in the original original width
direction pickup tray. volume (VR1)
identification between A4R/A5R and LTRR/ AB/inch sensor

STMTR
b. Mix of Different Configurations/Extra-Length
If the originals are of different configurations or are of extra length, the following 3
detection mechanisms are used:
2-21
Chapter 2　
T-2-4
Item Description Sensor used

(notation)
checks the checks the presence/absence of an original in the original pickup original placement
presence/absence tray. sensor (PI5)
of an original in
the original pickup
tray.
Original presence/absence
Cross-feed checks the width of the original placed in the original pickup tray. original width
direction volume (VR1)
Feed direction checks the length of the original with reference to the time (distance) read sensor (PI8)
from when the read sensor goes on to when it goes off.
2.3.2 Checking the Presence/Absence of an Original 0002-7429
The machine uses the original placement sensor (PI5) to check the presence/absence of an
original in the original tray.
When an original is placed on the tray, the detecting lever operates in conjunction with the
light-blocking plate, during which the light-blocking plate blocks the light of the photo
interrupter. As a result, the original placement sensor (PI5) generates the original detection
signal (EMP_S), which will cause the ADF driver PCB to turn on the original placement
indicator.
ADF driver PCB

EMP_LED
EMP_S
PI5 LED
Detecting lever Original
F-2-17
2-22
Chapter 2
2.3.3 Identifying the Size of the Original 0002-7466
A. Normal Printing
The machine identifies the size of an original with reference to combinations of the size
(width, length) detected on the original tray and the size (length) detected while the original
is being moved.
a. Detecting the Size of the Original in Feed Direction
The machine detects the size of an original in feed direction with reference to the state of
the post-separation sensor (PI7) after the read sensor (PI8) has gone off and the state of the
LGL sensor (PI4)on the tray (LGL/STMT).
The machine measures the length of the time from when the read sensor goes on to when it
goes off to find out the length of the original; it then uses the result of the measurement and
the result of detection made on the original tray to identify the size of the original.
ADF driver PCB

BNG_S_LED
BNG_S
Trailing edge of the original

(small size)
PI7
PI8
Read standing by position Trailing edge of the original

(large size)
F-2-18
When an original is placed on the original tray, the light-blocking plate operates in keeping
with the detecting lever of the LGL sensor to block the light of the photo interrupter. The
machine identifies whether or not the original is LGL with reference to the LGL sensor
signal (LG_S) and the width of the original. The machine communicates the original size
information to the host machine as soon as the Start key is pressed.
2-23
Chapter 2　
ADF driver PCB
LG_S
Large size original Detecting lever
PI4
F-2-19
b. Detecting the Size of the Original in Width Direction.

The width of an original is detected using the original width detecting volume (VR1) found
inside the original tray. The volume operates in conjunction with the slide guide, its
resistance changing (analog) as the slide is moved. The ADF driver PCB reads these
changes in resistance as the original size signal (WIDTH), and recognizes them as specific
widths.
To make sure that the original width volume (VR1) correctly detects A4R/LTRR and A5R/
STMT widths, a special AB/inch sensor (PI4) is used inside the original tray; the sensor
goes '1' (AB/inch identification signal) when the width of the original is 197 mm or more
and less than 214 mm.
2-24
Chapter 2
ADF controller PCB
A4LT_S
WIDTH
Slide guide
(rear)
PI3
Gear
VR1
Slide guide
(front)
F-2-20
The track of the slide guide is given a groove so that the slide may stop at specific default
sizes. Some sizes, however, are extremely close to each other, possibly causing the slide to
stop at the wrong point. To make sure that the slide stops at the correct stops, the slide is
provided with a positioning roll [1], which restricts the stops as follows:
2-25
Chapter 2　
T-2-5
Marking on slide Slide guide stop position

guide positioning
Side with 1 Slide with 2
roll
groove grooves
A4R A4R A4R

LTRR
INCH LTRR A4R

LTRR
[1]
A4R
F-2-21
2-26
Chapter 2
B. Mix of Different Configurations, Extra-Length

The machine measures the length of time (distance) from when the read sensor goes on to
when it goes off; it then uses the result of the detection (length) and the result of detection
made on the original tray to identify the size of the original.
Trailing edge of the original

M2 (small size)
Read standing Trailing edge of the original

by position (large size)
F-2-22
The following is a list of the default sizes that are recognized in relation to different printing
modes:
a. Normal Mode
Inch-Configuration
T-2-6
A4R/ Post-
Width (volume; INCH separation
mm) sensor sensor LGL sensor Detection size (AB)
width>289 ON A3
OFF A4
289>/=
width>269 ON A3
OFF A4
2-27
Chapter 2　
A4R/ Post-
Width (volume; INCH separation
mm) sensor sensor LGL sensor Detection size (AB)
269>/=
width>247 ON B4
OFF B5
247>/=
width>200 ON A4R
OFF A5
200>/=
width>172 ON B5R
OFF B6
172>/= width OFF A5R
Inch-Configuration
T-2-7
Post-
Width (volume; A4R/INCH separation LGL Detection size
mm) sensor sensor sensor (inch)
width>289 ON 12×18
OFF LTR
289>/=width 　>269 ON LDR

OFF LTR
269>/=width>247 ON LDR
OFF LTR
ON ON LGL
247>/= width>200 ON OFF LTRR
OFF STMT
ON ON LGL
200>/= width>172 ON OFF LTRR
OFF STMT
172>/=width STMTR
2-28
Chapter 2
*　LDR:11×17
AB/Inch-Configuration
T-2-8
Width (volume; A4R/ Post- LGL Detection

mm) INCH separatio senso size (AB/inch
sensor n sensor r mix)
width>289 ON A3
OFF A4
289>/=width>269 ON LDR
OFF LTR
269>/=width >247 ON B4
OFF B5
247>/= width>200 ON ON A4R

ON OFF ON A5
OFF ON OFF LGL
OFF ON LTRR
OFF OFF STMT
200>/=width>172 ON B5R
OFF B6
172>/= width ON OFF STMTR

OFF OFF A5R
b.Mix of Same Width

The machine executes LGL/LTRR identification by idly circulating the original only if it
has detected that the original on the tray is LGL at the start of operation; otherwise, the
foregoing tables will be followed:
The machine identifies the original on the tray as being LGL for the following conditions:
2-29
Chapter 2　
T-2-9
LGL sensor
247>/=
width>200 ON LGL
OFF LTRR
The following conditions are used for making the final decision:
T-2-10
length>318 LGL
318>/=width>248 LTRR
248>/=length STMT
c.Mix of Different Configurations

Mix of AB Configurations
T-2-11
A4RE/ Post-
Width INCH LGL separatio Detection
Length (mm) (mm) sensor sensor n sensor size (AB)
length>392 A3
392>/=length>331 B4
392>/=length>277 A4R
277>/=length>234 B5R
Width>2
69
234>/=length>196 269>/ A4
=Width A5R
196>/=length>165 B5
2-30
Chapter 2
165>/=length>138 A5
138>/=length B6
MEMO
B5R, A5R, and B6 are outside the scope of specifications.
Mix of Inch Different Configurations
T-2-12
AB/ LGLsen LGL Detection

Length (mm) Width (mm) INCHsensor sor sensor size (inch)
Length>394 Width>289 12×18

LDR
394>/
=Length>318 LGL
318>/
=Length>248 LTRR
248>/ Width>247
=Length>178 247>/ LTR
=Width STMTR
178>/=Length STMT
MEMO
B5R, A5R, and B6 are outside the scope of specifications.
2-31
Chapter 2　
2.4 Document Pickup/Separation
2.4.1 Basic Sequence of Operation 0002-9454
When the Start key is pressed with an original on the original tray, the machine executes
the following sequence of operation to pickup up the original:
a. Picking Up the Original
When the pickup motor (M1) rotates in reverse and the pickup clutch (CL1) goes on, the
pickup roller unit moves down to start pickup operation. The separation plate and the
separation pad are used to prevent multiple feeding of originals. (After the 2nd original, the
pickup unit remains in down position.)
M1
Pickup roller
Unit Original
CL1
Stopper
M1
Pickup roller Original

CL1
Unit
Separation pad Separation plate

F-2-23
2-32
Chapter 2
b. Aching the Original

When the original has been moved for a specific number of pulses after the registration
sensor has gone on, the original is caused to arch at the No. 1 registration roller so that it
becomes free of any skew.
No. 1 registration roller Registration sensor
Arching
CL1
M1
F-2-24
c. Sheet-to-Sheet Distance
While the original is between the No. 1 registration roller and the No. 2 registration roller,
its movement is accelerated so that there will be a sheet-to-sheet distance at the time it
reaches the No. 2 registration roller for reading. The normal rotation maximum speed of the
pickup motor is 750 mm/sec; it decelerates to reading speed at a point 23 mm in front of the
No. 2 registration roller to move the original to the No. 2 registration roller.
d. Moving the Original
The pickup clutch goes off and the pickup motor rotates in normal direction to move the
original. The lock motor is driven for locking before the leading edge of the original reaches
the platen upstream roller (thereby preventing the shock otherwise occurring when the
trailing edge of the original leaves the roller). When the original reaches the point of
deceleration before reading, the machine checks whether the READY signal is on, in which
case it will move the original ahead to the point of reading; if the signal is off, the machine
keeps the original in wait for reading. (In the case of the 1st original, the machine moves it
as far as the read sensor at 650 mm/sec.)
2-33
Chapter 2　
No1
M4 M2 registration M1
roller
No2 registration
lower roller
Reaing Read roller 1

Pressure roller by position
Read standing
by position
F-2-25
e. Stream Reading
The machine identifies the point of reading with reference to the pulses generated by the
read motor after the read sensor goes on. When the leading edge of the original reaches the
point of reading, the machine sends the image leading signal to the host machine so that the
latte can start reading operation.
In stream reading mode, the scanner of the host machine is fixed in place, and the original
is scanned while it is being moved over the reading glass. The images that are read are
stored in the memory of the host machine.
No. 2 registration
Read roller 1
lower roller
Read sensor
Read standing Scanning lamp

by position
F-2-26
2-34
Chapter 2
2.4.2 Pickup Unit and the Stopper 0002-9493
The pickup unit consists of a pickup roller and a separation roller. When the Start key is
pressed or the original pickup signal arrives, the pickup motor (M2) starts to rotate in
reverse to move down the pickup unit, and the pickup roller and th separation roller start to
rotate to pick up an original. The separation pad and the separation plate are used to make
sure that no more than one original is picked up and fed at time of pickup.
Pickup clutch
(CL1)
Pickup roller
Stopper
M1
Gear
Feed roller Paper
Separation pad
Separation plate
F-2-27
2-35
Chapter 2　
2.4.3 Timing of Pickup 0002-9495
Sequence of Pickup Operation (small-size)
Original placement Start key ON
Pickup/feed Reading
Original placement
sensor (P15)
Pickup clutch
(CL1)
Pickup motor Arching
(M1)
Separation rear Reverse rotation Normal rotation
sensor (PI7)
Registration
sensor (PI1)
Feed motor
(M2)
Release motor
(M4)
Read sensor
(PI8)
Image leading edge
signal
:Motor reverse rotation
F-2-28
2-36
Chapter 2
2.4.4 Controlling the Pickup Motor (M1) 0002-9497
The following is a diagram of the circuit used to control the pickup motor (M1). The pickup
motor is a 4-phase stepping motor, and the circuit serves the following functions:
- turning on/off the motor
- controlling the rotation direction of the motor
- controlling the rotation speed of the motor
+24V
MOT-B* J11
MOT-B A 3
IC8
IC9 MOT-A* Motor 1 M1
CPU MOT-A A* 4
Driver
MOT-CUT B
5
MOT-REF1 +5V
2
REF B*
6
MOT-REF2
ADF driver PCB
F-2-29
IC9 on the ADF driver PCB receives print data (command) on printing mode from the host
machine (magnification, operation mode, timing); in response, it generates drive pulses to
drive the pickup motor.
The pickup motor (M1) is a stepping motor, and its direction and speed of rotation are
varied by changing the order and the frequency of drive pulses (A, A*, B, B*).
2-37
Chapter 2　
2.4.5 Controlling the Lock Motor (M4) 0003-6080
The following is a diagram of the circuit used to control the lock motor, and the circuit has
the following function:

- controlling the speed of motor rotation
MOT-A
MOT-B J9
B*
MOT-CUT 6
+5V IC2 M4
IC9 B 5
Motor
CPU MOT-REF Driver
A*
REF 4
MOT-REF A 3
3
ADF driver PCB
F-2-30
IC9 on the ADF driver PCB receives data (command) from the host machine on printing
mode (magnification, operation mode, timing); in response, it generates drive pulses to
drive the lock motor.
The lock motor (M4) is a stepping motor, and the direction and speed of its rotation are
changed by changing the order and frequency of drive pulses (A, A*, B, B*).
2-38
Chapter 2
2.5 Document Reversing
a. Picking Up the Original for Reading the 1st Side

The platen roller rotates using the drive from the feed motor (M2) for reading the 1st side
of the original. The machine keeps count of pulses from the feed motor to monitor the
movement of the original; and, before the trailing edge of the original leaves the platen
upstream roller, the machine drives the lock motor(M4) for a specific number of pulses to
move the platen upstream roller away (i.e., to prevent the impact otherwise occurring when
the trailing edge of the original leaves the roller). Moreover, before the trailing edge of the
original leaves the platen downstream roller, the machine turns on the delivery reversal
motor (M3) to discharge the original; likewise, it also turns on the release solenoid to lock
the delivery reversing roller in place. The machine accelerates the delivery reversal motor
when the trailing edge of the original leaves the platen downstream roller.
M4 M2
PI9
Read roller 2
Platen Roller
Read roller 1
Read roll 1
SL2
M3
Delivery reversal
upper roller
PI9
Delivery reversal low roller

F-2-31
2-39
Chapter 2　
b. Reversing/Feeding the Original 1

The delivery reversal motor (M3) stops when the trailing edge of the original moves past
the delivery reversal sensor (PI9); immediately thereafter, the delivery reversal motor (M3)
starts to rotate in reverse so that the original will arch against the No. 2 registration roller.
At the same time, the locking solenoid goes off to move the delivery reversing roller away.
SL2
M3
Delivery reversal
upper roller
PI9
Delivery reversal lower roller

SL2
M3
No. 2 registration roller
PI9
Reversing roller Delivery reversal lower roller

F-2-32
2-40
Chapter 2
c. Reversing/Moving the Original 2

The machine rotates the feed motor in normal direction and the delivery reversal motor in
reverse to move sheets at the same time. The machine stops the delivery reversal motor
when the originals have moved a specific distance. The machine then drives the lock motor
for a specific number of pulses to lock the platen upstream roller in place.
No. 2 registration roller Reversing roller
M2 M3
Read roller 1 Read standing by position

F-2-33
2.5.2 Sequence of Operation 0002-9821
Sequence of Operation (small-size, reversal)
Start key ON
Pickup/feed Reading Reversal

Original placement
sensor (PI5)
Pickup clutch
(CL1)
(M1)
Separation rear
sensor (PI7)
Registration sensor
(PI1)
Feed motor
(M2)
Locking motor
(M4)
Read sensor
(PI8)
Delivery reversal Reversal standing
sensor (PI9)
Delivery reversal Arching
motor (M3)
Release solenoid Normal rotation Reversal rotation
(SL2)
Image leading edge
sensor
:Motor reversal rotation
F-2-34
2-41
Chapter 2　
2.5.3 Controlling the Delivery Reversal Motor (M3) 0002-9898
The following is a diagram of the circuit used to control the delivery reversal motor (M3).
The delivery reversal motor (M3) is a 4-phase stepping motor, and the circuit has the
following functions:
- turning off/on the motor
- controlling the rotation direction of the motor
- controlling the rotation speed of the motor
+24V
B*
A* J10
A 8
A
3 M3
IC9 B IC1 A*
+5V Motor 7
CPU Driver
REF1 B*
REF 6
4
REF2 B
5
ADF driver PCB
F-2-35
The CPU (IC4) on the ADF driver PCB receives data (command) from the host machine
on print mode (magnification, operation mode, timing); in response, it generates drive
pulses to drive the delivery reversal motor (M3). The delivery reversal motor (M3) is a
stepping motor, and the direction and speed of rotation are changed by changing the order
and frequency of drive pulses (A, A*, B, B*).
2-42
Chapter 2
2.6 Document Feeding/Delivery
a. Moving the Originals

The machine turns on the locking solenoid before the trailing edge of the original leaves
the platen downstream roller to lock the delivery reversing roller in place. It then accelerates
the delivery reversal motor when the trailing edge of the original leaves the platen
downstream roller for delivery.
The machine uses the following sequence of operation to deliver the original when the host
machine finishes reading it:
SL2
M2 M3
Delivery reversal
Upper roller
Read roller 2 Delivery reversal

Platen Roller Lower roller
F-2-36
2-43
Chapter 2　
b. Delivering to the Original Delivery Assembly

The original is moved to the original delivery assembly by the delivery reversing roller,
which rotates when the delivery reversal motor (M3) rotates in normal direction.
SL2
M3
Delivery reversal
upper roller
PI9
Delivery reversal lower roller

F-2-37
2.6.2 Sequence of Operation 0002-9872
Sequence of Operation (small-size, delivery)
Start key ON
Pickup/Feed Reading Delivery

Original placement
sensor (PI5)
Pickup clutch
(CL1)
(M1)
Separation rear Reversal rotation Normal rotation
sensor (PI7)
Registration sensor
(PI1)
Feed motor
(M2)
Locking motor
(M4)
Read sensor
(PI8)
Delivery reversal
sensor (PI9)
Delivery reversal
motor (M3)
Pressure solenoid
(SL2)
Image leading edge
signal
:Motor reversal rotation
F-2-38
2-44
Chapter 2
2.6.3 Controlling the Feed Motor 0002-9874
The following is a diagram of the circuit used to control the feed motor (M2). The feed
motor (M2) is a 4-phase stepping motor, and the circuit has the following functions:
- changing the rotation direction of the motor
- changing the rotation speed of the motor
CLK
+24V
MODE J8
A 3
RESET
CUT IC4 1 M2
IC9 A*
Motor 4
CPU +5V
Driver B
REF1 5
REF 2
B*
REF2 6
ADF driver PCB
F-2-39
The CPU (IC9) on the ADF driver PCB receives data (command) from the host machine
on printing mode (magnification, operation mode, timing); in response, it generates drive
pulses to drive the feed motor (M2). The feed motor (M2) is a stepping motor, and its
direction and speed of rotation are changed by changing the order of drive pulses (A, A*,
B, B*).
2-45
Chapter 2　
2.7 Detecting Jams
2.7.1 JAM 0004-5590
The machine checks for an original jam using the sensors shown in the figure. The timing
at which a check is made is programmed in the ROM on the reader controller PCB, and the
presence/absence of a jam is identified in terms of whether there is paper over a particular
sensor.
when it detects a jam, it communicates the fact to its host machine using a code, which may
be checked in the host machine's service mode.
-Service Mode Screen of the Host Machine
Display I/O Adjust Function Option Test Counter

< JAM > < 1/7 > < READY>
No. DATE TIME1 TIME2 L CODE P CNTR SIZE
01 1031 1653 1653 1 0001 1 9399 A4
02 1030 1921 1923 0 0A11 0 0 --------
03 1030 1748 1748 1 0042 2 2515 A4
04 1030 1152 1152 1 0005 1 8668 A4
05 1029 1810 1813 0 010D 1 8096 A4
06 1029 1755 1756 0 0A08 0 0 --------
07 ---- ---- ---- - ---- - ---- --------
08 ---- ---- ---- - ---- - ---- --------
F-2-40
2-46
Chapter 2
PI4
PI3
PI7 PI5
PI1
PI6
PI9
PI8
PI2
F-2-41
2-47
Chapter 2　
2.8 Power Supply
2.8.1 Power Supply 0002-9917
The following is a diagram of the power supply system of the machine.

The machine is supplied with 2 types of power by the host machine 24 V and 13 V. The 24-
V power is mainly used to drive loads (motor, clutch, solenoid), while the 13-V power is
converted into 5 V by IC10 (DC-DC converter) for use by sensors and the ADF controller
PCB.
Unlike other models, the machine will remain supplied with power even when its feeder
cover is opened.
motor
24V 24V clutch
1
J312 solenoid
Host machine
13V DC5V 5V
2 sensor
Power supply
J305A
IC10
ADF driver PCB

F-2-42
2-48
Chapter 2
2.9 Stamp Operation
2.9.1 Overview 0003-7021
When the host machine is in fax mode and its stamp function is selected, the machine will
put a stamp in response to a command from the ADF drive PCB to indicate that the original
in question has been read or transmitted.
Original
Stamp solenoid drive signal
Stamp solenoid
(SL1)
STMP_SOL
ADF driver PCB
F-2-43
When the trailing edge of the original leaves the platen downstream roller and has moved
ahead 3 mm, the machine accelerates the delivery reversal motor from reading speed to 650
mm/sec; on the other hand, it starts to decelerate the motor when the trailing edge of the
original is at a point 47.1 mm from the platen downstream roller (from 650 mm/sec) for
stopping the original. The machine holds the original in place for 100 msec, during which
it turns on the stamp solenoid (SL2) to print a stamp about 6 mm from the trailing edge of
the original.
2-49
Chapter 2　
Read sensor (PI8)

End of read
650mm/s
234mm/s
44.1mm
Delivery motor (M3) 55.5mm 48.8mm 12.7mm End of delivery
6mm
Delivery reversal sensor (PI9)

100ms
Stamp solenoid (SL1)

F-2-44
MEMO
A new stamp cartridge is good for about 7,000 stamps and you can find out how many times
it has been used using the following service mode item. When you have fitted a stamp, be
sure to execute the following so that the machine will recognize its presence:
FEEDER>OPTION>STAMP-SW.
2-50
　
Chapter 3
Parts
Replacement
Procedure
Contents
Contents
3.1 Removing from the Host Machine............................................................................. 3-1
3.1.1 Feeder ..................................................................................................................3-1
3.2 External Covers.......................................................................................................... 3-3
3.2.1 Front Cover .........................................................................................................3-3
3.2.2 Rear Cover ..........................................................................................................3-3
3.2.3 Lower Left Cover ................................................................................................3-3
3.2.4 Feeder Cover .......................................................................................................3-4
3.3 Drive System.............................................................................................................. 3-5
3.3.1 Pickup Motor .......................................................................................................3-5
3.3.2 Feed Motor ..........................................................................................................3-5
3.3.3 Delivery Reversal Motor .....................................................................................3-6
3.3.4 Pressurization Motor ...........................................................................................3-7
3.3.5 Drive Unit ............................................................................................................3-8
3.4 Document Feeding System ...................................................................................... 3-10
3.4.1 Pickup Roller Unit .............................................................................................3-10
3.4.2 Pickup Roller / Feed Roller ...............................................................................3-10
3.4.3 Separation Plate/Separation Pad .......................................................................3-11
3.4.4 No.1 Registration Roller Roll ...........................................................................3-13
3.4.6 No.2 Registration Roller Roll ........................................................................... 3-15
3.4.8 Delivery Reversing Roller (upper) .................................................................... 3-17
3.4.9 Read Roller 1 .................................................................................................... 3-18
3.4.10 Platen Roller .................................................................................................... 3-21
3.4.11 Platen Roller Roll Upstream ........................................................................... 3-22
3.4.12 Platen Roller Roll Downstream ...................................................................... 3-23
3.4.13 Delivery Reversing Roller (lower) .................................................................. 3-24
3.4.14 Reversing Roller ............................................................................................. 3-24
3.4.15 Reversion Roller Roll ...................................................................................... 3-25
3.4.16 Open/Close Guide Sheet ................................................................................. 3-25
3.4.17 Duct-Collection Sheet ..................................................................................... 3-26
3.5 Electrical System ..................................................................................................... 3-27
3.5.1 Fan ..................................................................................................................... 3-27
3.5.2 Document Width Volume ................................................................................. 3-27
3.5.3 Pressurization Solenoid ..................................................................................... 3-29
Contents
3.5.4 ADF Driver PCB ............................................................................................... 3-29

3.5.5 Separation Sensor .............................................................................................. 3-30
3.5.6 Read Sensor ....................................................................................................... 3-31
3.5.7 Delivery Reversal Sensor .................................................................................. 3-31
Chapter 3
3.1 Removing from the

Host Machine [1] OFF
3.1.1 Feeder
3.1.1.1 DADF-M1 0003-7036
1) Turn off the control panel power switch

[1].
2) Turn off the main power switch [2].
3) Disconnect the power cable (for the wall
outlet) [3].
[2]
[3] Disconnec
OFF
F-3-1
4) Disconnect the machine's

communications cable [1] from its host
machine.
3-1
Chapter 3　
slide the machine toward the rear and lift it

to detach.
[1]
[1]
F-3-2
5) Bend up the edge of the rubber cover F-3-4

[1], and remove the 2 screws [2]; then,
detach the angle guide plate [3].
[1]
[3]
[2]
[1]
F-3-3
6) Remove the 3 knurled screws [1], and
3-2
Chapter 3
3.2 External Covers 3.2.2 Rear Cover
3.2.1 Front Cover 3.2.2.1 Removing the

Rear Cover 0003-7110
3.2.1.1 Removing the 1) Open the feeder cover [1] and the
original pickup tray [2]; then, remove the 4
Front Cover 0003-7080
screws [3], and detach the rear cover [4].
1) Remove the 3 screws [1], and detach the
front cover [2] by moving it in the direction [1]
of the arrow.
[2]
[1]
[4]
F-3-6
[1]
3.2.3 Lower Left Cover
3.2.3.1 Removing the

Lower Left Cover 0003-7120
[2]
lower left cover [2].
F-3-5
3-3
Chapter 3　
positioning pin[2]; then, detach the feeder

cover [3].
[3]
[2]
[1]
F-3-7
3.2.4 Feeder Cover [2] [1]

F-3-9
Refer to Procedure 3.2.1

Feeder Cover 0004-0320
1) Remove the E-ring [1].
[1]
F-3-8
2) Remove the screw [1] and the
3-4
Chapter 3
3.3 Drive System 3.3.2 Feed Motor
3.3.1 Pickup Motor 3.3.2.1 Removing the

3.3.1.1 Removing the Refer to Procedure 3.2.2

Harness Guide (right
rear) 0004-0816
Pickup Motor 0003-3079
1) Remove the screw [1], and disconnect
the 4 connectors [2]; then, free the harness
1) Disconnect the connector [1], and
form the harness guide [3].
remove the 2 screws [2]; then, detach the
pickup motor [3]. [1] [2]
[1] [2]
[3]
[3] [1]
F-3-10 F-3-11

Cooling Fan 0003-7156
When mounting it, be sure that the
Refer to Procedure 3.5.1.2
timing belt is properly attached to the
pulley.
3-5
Chapter 3　

Feed motor 0003-3083
When mounting it, be sure that that
1) Loosen the 2 screws [1], and move the timing belt [1] is properly attached to the
feed motor [2] down; then, tighten the 2 pulley [2].
screws [1] you have loosened.
[2] [2]
[1] [1]
[1]
F-3-12
F-3-14
When mounting it, loosen the screws

[1] to put it back to its initial position. 3.3.3 Delivery Reversal Motor
2) Disconnect the connector [1], and 3.3.3.1 Removing the

remove the 2 screws [2]; then, detach the Rear Cover 0003-7168
feed roller [3]. Refer to Procedure 3.2.2
[3] [2]
[2] 3.3.3.2 Removing the
[1]
rear) 0004-0817
F-3-13
3-6
Chapter 3

[2] [1]
Delivery Reversal
Motor 0003-7164

delivery reversal motor [2].
[1] [2]
[2]
[3]
[2]
F-3-16

Locking Motor Drive
F-3-15 Unit 0003-7178
1) Remove the 3 screws [1], and

3.3.4 Pressurization Motor disconnect the connector [2]; then, detach
the locking motor drive unit [3].
[1]

Harness Guide (front) 0003-7176

the 3 connectors [2]; then, detach the [3] [1] [2]
harness guide [3]. F-3-17
3-7
Chapter 3　
3.3.4.4 Removing the 3.3.5 Drive Unit

Locking Motor 0003-7180
1) Remove the 2 screws [1]. 3.3.5.1 Removing the

[1]

rear) 0004-0818

F-3-18

Delivery Reversal
disconnect the connector [2]; then, detach
the delivery reversal motor [3]. Motor Unit 0004-0693

[3] delivery reversal motor unit [2].
[2] [1]
[2] [1]
F-3-19
When mounting it, be sure that the

motor harness is not trapped. F-3-20
3-8
Chapter 3

Drive Unit 0004-0689

drive unit [2].
Be sure to free the harness from the

wire saddle [3]. When mounting it, be sure
to route the harness through the wire saddle
[3].
[1] [2]
F-3-22
[1] [2]
[3]
[1]
F-3-21
After mounting it, check to make sure

that the arm [1] of the pickup clutch is
above the bin [2].
3-9
Chapter 3　
3.4 Document Feeding

System [1]
[2]
[3]
3.4.1 Pickup Roller Unit [2] [1]

Inside Cover 0003-3089
1) Open the feeder cover, and remove the 2

screws [1]; then, detach the inside cover F-3-24
[2].
[1] 3.4.2 Pickup Roller / Feed

Roller

[2]

Pickup Roller Unit 0004-6030

F-3-23
3.4.1.2 Removing the Pickup Roller and the
Pickup Roller Unit 0003-3095 Feeder Roller 0004-6028
1) Remove the 2 resin E-rings [1] and the 2 1) Remove the 3 resin E-rings [1], and
bushings [2]; then, detach the pickup roller detach the pickup roller support base [2].
unit [3].
3-10
Chapter 3
Pay attention to the orientation of the

[1]
[3] pickup roller and the feed roller.
[1] Moreover, be sure that the separation front
guide [7] is mounted so that the wider side
of the sheet [8] is toward the pickup roller
side.
[2] 3.4.3 Separation Plate/

F-3-25
Separation Pad

When detaching it, be sure not to lose
Inside cover 0003-3488
the pin [3], as it will come off upon
detachment. Refer to Procedure 3.4.1.1

2) Remove the feeder roller [4].
Pickup Roller Unit 0003-3489

[3]
[8]
[4]
Separation Plate and
the Separation Pad 0003-3486

separation plate [2] and the separation pad
[5] [3].
[7] [6]
F-3-26
3) Remove the resin E-ring [5], and detach

the pickup roller [6].
3-11
Chapter 3　
[1] [1]
[3]
[2]
F-3-27
3.4.3.4 Adjusting the F-3-28

Separation Pressure 0003-3495
Memo When fitting the spring in place, be

Make the following adjustments if such sure it is oriented correctly, i.e., the spring
feeding faults as multiple feeding occur. [1] with a bend being upstream in relation
to feed direction.
T-3-1
Pressure adjusting Separation

roll pressure
Side A low
Side B high
1) Turn over the pressure adjusting roll [1]

(found fitted to the spring), and fit it in
place (turn it over from side A to side B).
3-12
Chapter 3
[1]
[1]
F-3-29 [2]
F-3-30
3.4.4 No.1 Registration Roller
2) Remove the screw [1], and detach the
Roll
support plate; then, detach the No. 1
registration roller roll [2].

[1]

Feeder cover 0004-6031

F-3-31
No. 1 Registration
Roller Roll 0003-7220

cover.
3-13
Chapter 3　
3.4.5 No.1 Registration Roller 3.4.5.5 Removing the

Delivery Reversal
3.4.5.1 Removing the Motor Unit 0004-0386
Front Cover 0003-7208 1) Remove the 2 screws [1], and detach the
delivery reversal motor unit [2].
[2] [1]

Locking Motor
Harness Guide 0003-8036

F-3-33
the 3 connectors [2]; then, detach the
harness guide [3].
[2] [1] Pre-Registration
Guide 0004-0432

pre-registration guide [2].
[1]
[2]
[2]
[3]
[1]
[2]
F-3-32

Locking Solenoid 0003-8038
F-3-34
3-14
Chapter 3

[1]
No. 1 Registration
Roller 0003-8040
1) Remove the E-ring [1] and the bushing

[2].
[1]
F-3-37

Roll

F-3-35 Front Cover 0003-8042

2) Remove the E-ring [1], gear [2], and
bushing [3].
[1] [2] [3] Feeder Cover 0004-6032

No. 2 Registration
Roller Roll 0003-8043

cover [2].
F-3-36
3) Remove the No. 1 registration roller [1].
3-15
Chapter 3　

[1]



[2]
F-3-38

No. 2 Registration
support plate; then, detach the No. 2
Roller 0003-8047
registration upper roller roll [2].
1) Remove the 3 E-rings [1], 3 gears [2],
and 2 bushings [3]; then, detach the No. 1
registration roller [4].
[1]
[2]
F-3-39
3-16
Chapter 3

[2]
[1]
[3]
Delivery Reversal
Motor Unit 0004-0464

[4]
delivery reversal motor unit [2].
[2] [1]
[1]
[1]
[3]
[2]
F-3-40 F-3-41
3.4.7.5 Removing the 3.4.8.4 Removing the

Feed Motor Unit 0005-0409 Drive Unit 0004-0695
Refer to Procedure 3.3.2 Refer to Procedure 3.3.2
3.4.8 Delivery Reversing 3.4.8.5 Removing the

Delivery Reversal
Roller (upper)
Upper Roller 0003-5845
3.4.8.1 Removing the 1) Remove the E-ring [1] and the bushing
[2].
3-17
Chapter 3　
[1] [1]
[2]
F-3-44
F-3-42
2) Remove the E-ring [1], gear [2], and 3.4.9 Read Roller 1
bushing [3].
[1] [2] [3]


Feeder cover 0004-0710
F-3-43 Refer to Procedure 3.2.4
3) Remove the delivery reversal upper 3.4.9.4 Removing the

roller [1]. Locking Motor
Harness Guide 0003-8052
3-18
Chapter 3

[1]
Locking Motor Drive [2]
Unit 0003-8053 [4]


[3]
F-3-45

Platen Roll
Bushing Fitted with a
Downstream Unit 0004-0446
Plate 0004-5584
1) Remove the E-ring [1], gear [2], and
bushing [3].
Platen Roller 0003-8085

Feed Guide 0003-8086
1) Open the open/close guide [1]; then,

remove the 2 screws [2], and disconnect
the connector [3] to detach the feed guide
[1] [2] [3]
[4].
F-3-46
2) Remove the ring [1], gear [2], and

busing [3].
3-19
Chapter 3　
[1]
[1] [2] [3] F-3-49

F-3-47
5) Slide the bushing [1] fitted with a plate
3) Release the pressure spring [1]. toward the rear, and detach the platen
guide [2].
[2]
[1] [1]
[1]
F-3-48 F-3-50
4) Remove the 2 E-rings [1]. 3.4.9.12 Removing the

Read Roller 1 0004-5585
1) As shown, shift up the ADF, and move
3-20
Chapter 3
the reader roller 1 unit [1] as low as it

moves. [1] [2]
[1]
F-3-51 F-3-53
2) Remove the 2 E-rings [1], 2 pressure 3.4.10.2 Removing the

springs [2], and 2 bushings [3] fitted with a Platen Roller 0003-5716
plate; then, detach the read roller [4].
1) Detach the belt [1], and remove the 2
resin E-rings [2] and the 2 bushings [3]:
then, detach the platen roller [4].
[3] [1]
[2]
[2]
[3]
F-3-52
3.4.10 Platen Roller

Platen Roll
Downstream Unit 0004-0444

platen downstream roll unit [2].
3-21
Chapter 3　

[1]
[2]

[3] Rear Cover 0004-1941

Feeder Cover 0004-1942

Locking Motor Drive
Unit 0004-1943

[3]

[2]
F-3-54
3.4.11 Platen Roller Roll
Upstream
3.4.11.1 Removing the Feed Guide 0004-5586
Lower Left Cover 0004-1939
3-22
Chapter 3
3.4.11.9 Removing the platen downstream roll unit [2].

Bushing Fitted with a
[1] [2]
Plate 0004-5587

Platen Upstream Roll 0004-2944
1) Slide the bushing [1] fitted with a plate

upward, and pull out the shaft [2]; then,
detach the platen upstream roll [3].
[1] F-3-56

Platen Downstream
Roll 0004-2987
[3] 1) Remove the E-ring [1], and pull out the
shaft [2]; then, detach the platen
downstream roll [3].
[2] [1]
F-3-55
3.4.12 Platen Roller Roll

Downstream
[3]
3.4.12.1 Removing the F-3-57
Platen Downstream
Roll Unit 0004-0442
3-23
Chapter 3　
3.4.13 Delivery Reversing 3.4.14 Reversing Roller

Roller (lower)
3.4.13.1 Removing the Front Cover 0003-8089
Inside Cover 0003-5850 Refer to Procedure 3.2.1

3.4.13.2 Removing the Rear Cover 0003-8091
Open/Close Guide 0004-0732 Refer to Procedure 3.2.2

3.4.13.3 Removing the Locking Motor
Delivery Reversal Harness Guide 0003-8092
Lower Roller 0003-5849 Refer to Procedure 3.4.5.3

1) Shift up the original pickup tray, and
push the delivery reversal lower roller [1] 3.4.14.4 Removing the
in upward direction to detach. Locking Motor Drive
Unit 0004-0736


[1] Feed Motor Unit 0004-0460
F-3-58
Reversing Roller 0003-8095
1) Open the open/close guide, and remove
3-24
Chapter 3
the 2 E-rings [1], gear [2], and 2 bushings

[3]; then, detach the reversing roller [4]. [1] [2]
[1]
[3]
[2]
F-3-60
[4] 3.4.16 Open/Close Guide Sheet

Open/Close Guide 0004-0730
1) Remove the segment A, and detach the

open/close guide [1] in the direction of the
arrow.
[3]
[1] [1]
F-3-59
3.4.15 Reversion Roller Roll

[A]
Reversing Roll 0003-8087
1) Remove the E-ring [1], and detach the

reversal roll [2].
F-3-61
3-25
Chapter 3　
3.4.16.2 Replacing the

[D] [C]
Open/Close Guide
[B]
Sheet 0003-8097 [B]
1) Remove the one/close guide sheet; then,

attach it while matching the corners of the
sheet and the guide. [A]
[1] [D]
F-3-63
F-3-62
3.4.17 Duct-Collection Sheet

[E]
3.4.17.1 Replacing the
F-3-64
Dust-Colleting Sheet 0003-8098
1) Peel off the dust-collecting sheets [A],

[B], [C], [D], and [E]; then, attach the new
dust collecting sheets [A], [B], [C], [D],
and [E].
3-26
Chapter 3
3.5 Electrical System 3.5.2.2 Removing the

Original Width
Volume 0004-0490
3.5.1 Fan
1) Shift up the original pickup tray, and
original pickup tray cover [2].
Refer to Procedure 3.2.2 [2] [1]


the connector [2]; then, detach the cooling
fan [3].
F-3-66
2) Disconnect the 3 connectors [1], and

[2]
original width volume [3],
[1]
[3] [1]
F-3-65
3.5.2 Document Width Volume

[2] [3] [2]

F-3-67
3-27
Chapter 3　
3.5.2.3 Mounting the inside cover.

Original Width 2) Remove the 3 mounting screws [1], and
Volume 0004-0491
detach the cover [2].
1) Move the side guide [1] as wide as [2] [1]

possible.
[3]
[1]
F-3-69
3) Loosen the mounting screw [1], and

[1] [2]
[3] remove the screw [2] from the positioning
F-3-68 hole; then, temporarily fit it in the
adjusting angular hole [3].
2) Turn the gear [2] fully
counterclockwise, and mount it so that the 　　　if A>1 mm, move the volume unit
arrows [3] match. [4] toward the front.
　　　if B>1 mm, move the volume unit
[4] toward the rear.
If you have replaced the original width
volume, be sure to adjust the position of the
side guide plate.
3.5.2.4 Adjusting the

Side Guide Plate 0004-9326
Adjusting the Side Guide Plate of the

ADF Pickup Tray
1) Open the feeder cover, and detach the
3-28
Chapter 3
[2]; then, detach the locking solenoid [3].
[1] [3]
[1] [4] [2] [3] [2]

F-3-70 F-3-71
4) Move the original width volume [4] 3.5.4 ADF Driver PCB
toward the front or the rear to make
adjustments.
5) Tighten the screw [1] you have loosened
and the screw you have fitted in the
adjusting angular hole [3]. Refer to Procedure 3.2.2
6) When done, attach the cover [2].

7) Make copies of the Test Chart once 3.5.4.2 Removing the
again, and check to see that the images are ADF Driver PCB 0004-0744
as indicated. 1) Remove the 3 screws [1], and
disconnect the 7 connectors [2]; then,
3.5.3 Pressurization Solenoid detach the harness guide [3].


Locking Solenoid 0003-8037
1) Remove the 2 screws [1] and the spring
3-29
Chapter 3　

[2] [1]
Separation Read
Sensor 0004-0520

the separation rear sensor [3].
[1]
[1] [2] [3] [1]

F-3-72
2) Disconnect the 5 connectors [1], and

ADF driver PCB [3].
F-3-74
[3]
[3]
[1]
[2]
[2] [1] [2]

F-3-73
3.5.5 Separation Sensor

F-3-75

Be sure to perform sensor adjustment
if you have replaced the sensor PCB.
3-30
Chapter 3
3.5.6 Read Sensor 3.5.7 Delivery Reversal Sensor

Front Cover 0004-0535 Open/Close Guide 0004-0731
Refer to Procedure 3.2.1 Refer to Procedure 3.4.16.1

Feed Guide 0004-5588 Delivery Guide 0004-0603
Refer to Procedure 3.4.9.10 1) Remove the 2 screws [1], and detach the
delivery guide [2].
Read Sensor 0004-0541

the read sensor [3].
[1]
[2]
[3]
F-3-76
If you have replaced the sensor PCB,

be sure to perform sensor adjustment.
3-31
Chapter 3　
[1]
[1]
[2] [3]
[2]
F-3-78
If you have replaced the sensor PCB,

be sure to perform sensor adjustment.
[1]
F-3-77

Delivery Reversal
Sensor 0004-8963

the delivery reversal sensor [3].
3-32
　
Chapter 4
Maintenance
Contents
Contents
4.1 User Maintenance ...................................................................................................... 4-1
4.1.1 Cleaning .............................................................................................................. 4-1
4.1.2 Replacement........................................................................................................ 4-2
4.2 Maintenance and Inspection ...................................................................................... 4-3
4.2.1 Periodically Replaced Parts ................................................................................ 4-3
4.2.1.1 Periodically Replaced Parts.......................................................................... 4-3
4.2.2 Durables .............................................................................................................. 4-3
4.2.2.1 Durables ....................................................................................................... 4-3
4.2.3 Periodical Servicing ............................................................................................ 4-4
4.2.3.1 Scheduled Servicing Chart ........................................................................... 4-4
4.2.4 Cleaning .............................................................................................................. 4-8
4.2.4.1 Parts of the ADF........................................................................................... 4-8
4.2.4.2 Rollers and Guides ....................................................................................... 4-9
4.2.4.3 Sensors ....................................................................................................... 4-16
4.2.4.4 Applying Silicone Oil to the Reading Glass (copyboard glass)................. 4-21
4.3 Adjustment ............................................................................................................... 4-24
4.3.1 Basic Adjustment ..............................................................................................4-24
4.3.1.1 Overview .................................................................................................... 4-24
4.3.1.2 Angle Guide (angle of opening at 90 deg) ................................................. 4-25
4.3.1.3 Sensor Output ............................................................................................. 4-25
4.3.1.4 Tray Width ................................................................................................. 4-26
4.3.1.5 Eliminating the Tilt .................................................................................... 4-27
4.3.1.6 Height ......................................................................................................... 4-29
4.3.1.7 Right Angle ................................................................................................ 4-30
4.3.1.8 Angle Guide (angle of opening of 70 deg)................................................. 4-33
4.3.1.9 Magnification ............................................................................................. 4-34
4.3.1.10 Horizontal Registration ............................................................................ 4-36
4.3.1.11 Leading Edge Registration ....................................................................... 4-39
4.3.1.12 White Level .............................................................................................. 4-40
4.3.1.13 Adjusting the Hinge Pressure ................................................................... 4-41
4.3.2 Adjustment at Time of Parts Replacement ........................................................4-42
4.3.2.1 Overview .................................................................................................... 4-42
4.3.2.2 After Replacing the Reader Controller PCB .............................................. 4-43
4.4 Outline of Electrical Components............................................................................ 4-46
4.4.1 Sensors .............................................................................................................. 4-46
4.4.2 Motors, Clutches, Solenoids, PCBs, and Others............................................... 4-47
Contents
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB. 4-50
4.5.1 Overview ........................................................................................................... 4-50
4.5.2 ADF Driver PCB............................................................................................... 4-50
4.5.3 Original Placement led PCB ............................................................................. 4-51
Chapter 4
4.1 User Maintenance
4.1.1 Cleaning 0002-9919
Advise the user to clean the following parts as necessary or every 10,000 prints without fail.
T-4-1
Parts Method Intervals Remarks
Copyboard glass Wipe it with a cloth Reader unit parts

moistened with water
Platen roller
(well wrung) or
Copyboard glass retainer solution of mild Reader unit parts
detergent: then, dry As
White plate (copyboard
wipe it. necessary
cover)
Vertical size plate Reader unit parts
Original stream reading Reader unit parts

glass
[5]
[6]
[1]
[4]
[2] [3]
F-4-1
4-1
Chapter 4　
T-4-2
[1] Copyboard glass
Original stream reading

[2] glass
[3] Vertical size plate
[4] Original glass retainer
White plate (copyboard

[5] cover)
[6] Platen roller
4.1.2 Replacement 0003-0121
1. Replacing the Stamp

1) Open the feeder cover and the open/close guide.
2) Using tweezers, fit the new stamp in place.
Make sure that the printing side faces upward.
F-4-2
Be sure to push in the stamp until a click is felt. A gap can cause paper jams.
4-2
Chapter 4
4.2 Maintenance and Inspection
4.2.1 Periodically Replaced Parts
4.2.1.1 Periodically Replaced Parts 0003-1674
The machine does not have parts that must be replaced on a periodical basis.
4.2.2 Durables
4.2.2.1 Durables 0003-1675
Some parts of the machine may have to be replaced once or more over the period of product
life because of wear or damage. Replace them when they fail7, using the following table as
a guide; the number of originals the machine has picked up may be checked using the host
machine's service mode:
T-4-3
No Parts name Parts No. Q'ty Lifetime
1 Pickup roller FC3-0722 1 80,000

originals
2 Separation Base FL2-0748 1 80,000

originals
3 Feed Roller FC5-3155 1 80,000

originals
4 Separation pad FL2-0749 1 80,000

originals
5 Dust-colleting tapeA FC5-2959 1 80,000

originals
6 Dust-colleting tapeB FC5-2960 1 80,000

originals
7 Dust-colleting tapeC FC5-2961 1 80,000

originals
4-3
Chapter 4　
No Parts name Parts No. Q'ty Lifetime
8 Dust-colleting tapeD FC5-3016 2 80,000

originals
9 Dust-colleting tapeE FC5-3017 5 80,000
10 Stamp(option) FB5-9410 1 7,000

originals
Expected service life shows the central value of a group of evaluation data points. Parts
Numbers may subject to change because of design
4.2.3 Periodical Servicing
4.2.3.1 Scheduled Servicing Chart 0003-1677
Do not use solvents or oils other than those indicated.

Be sure to clean the rollers and scrapers, as the presence of paper lint or dust on them can
cause lines in images.
A: clean B: lubricate C: replace D: adjustment
T-4-4
No Parts name Servicing*1
80,000 originals 160,000 originals

or 6 months or 12 month
1 White plate (copyboard cover) A
2 Post-separation sensor (prism) A
3 Read sensor (prism) A
4-4
Chapter 4

4 Delivery reversal sensor (prism) A
5 No. 1 registration roller A
6 No. 1 registration roll A
7 No. 2 registration roller A
8 No. 2 registration roll A
9 Read roller 1 A
10 Read roll 1 A
11 Platen roller A
12 Platen upstream roll A
13 Platen downstream roll A
14 Read roller 2 A
15 Read roll 2 A
16 Reversing roll A
17 Reversing roller A
18 Delivery reversing upper roller A
19 Delivery reversing lower roller A
20 Original pickup tray A
21 Open/close guide (including sheets) A
22 Delivery guide A
23 Reversing guide A
Pre-registration guide (including

24 sheets) A
25 Feed guide A
26 Reversing flapper A
4-5
Chapter 4　

27 White plastic film A
28 Dust-colleting tape C
29 Reading glass*2 B
DADF height (See the Adjustment

30 Procedure.) D
31 Roll scraper A
*1: the actual number of originals the machine has handled may be checked using its host
machine's service mode: COPIER>COUNTER>FEEDER>FEED.
*2: apply silicone oil.

The following diagram shows the arrangement of the parts that need to be serviced on a
periodical basis:
[3] [7] [8] [17] [16] [4] [6] [5] [2] [20]
[10] [9] [12] [11] [13] [14] [15] [19] [18]

F-4-3
4-6
Chapter 4
[24]
[21]
[23]
[25] [22]
[26]
F-4-4
[31]
[1]
[27]
[28]
[29]
F-4-5
4-7
Chapter 4　
4.2.4 Cleaning
4.2.4.1 Parts of the ADF 0003-1690
1. Platen Roller, Platen Upstream Roll, and Platen Downstream Roll

Wipe the platen roller [1] platen upstream roll [2], and platen downstream roll [3] with a
cloth moistened with water (well wrung); then, dry wipe them.
2. White Plastic Film
Wipe the white plastic film [4] with a cloth moistened with water (well wrung) or alcohol;
then, dry wipe it.
3. White Plate (copyboard)
Wipe the white plate [5] with a cloth moistened with water or alcohol; then, dry wipe it.
[4]
[5]
[3]
[1]
[2]
F-4-6
[1] Platen roller

[2] Platen upstream roll
[3] Platen downstream roll
[4] White plastic film
[5] White plate (copyboard cover)
4-8
Chapter 4
4.2.4.2 Rollers and Guides 0003-1708
1. Original Pickup Tray

Wipe the original pickup tray [1] with lint-free paper moistened with alcohol.
[1]
F-4-7
2. Open/Close Guide (including sheets) and Revering Roll

1) Open the feeder cover, and detach the open/close guide.
2) Wipe the area of the open/close guide (including sheets) [1] coming into contact with
paper and the reversing roll [2] found behind the open/close guide with lint-free paper
moistened withalcohol.
[1]
F-4-8
4-9
Chapter 4　
[2]
[1]
F-4-9
3. No. 1 Registration Roller, No. 2 Registration Roller, No. 1 Registration Roll, No. 2
Registration Roll, and Reversing Roller.
1) Clean the following in the order indicated: platen roller, No. 1 registration roll [1], No. 1
registration roller [2], No. 2 registration roll [3], No. 2 registration roller [4], reversing
roller [5].
1. make the following selections in service mode to highlight [ROLL-CLN], and press the
OK key to rotate the rollers: FEEDER>FUNCTION>ROLL-CLN.
2. force lint-free paper moistened with alcohol against the rollers to clean them.
3. press the OK key to stop the rollers.
Memo:
The No. 1 registration roller and the No. 2 registration roller will not rotate even when the
foregoing service mode is executed (i.e., FEEDER>FUNCTION>ROLL-CLN).
4-10
Chapter 4
[1]
[3]
[4]
[2]
[5]
F-4-10
2) Clean the feeder inside cover [1], feed guide [2], reversing guide [3], delivery guide [4],
and registration guide [5] (including sheets) with lint-free paper moistened with alcohol.
[1]
[2]
[3]
[4]
[5]
F-4-11
4-11
Chapter 4　
3) Remove the feeder cover and the feeder inside cover; then, clean the roll scraper [1] with
lint-free paper moistened with alcohol.
[1]
[1]
F-4-12
4. Read Roller 1 and Read Roller 2

1) Remove the 3 screws, and detach the front cover.
2) Detach the feeder cover.
3) Disconnect the connector [1], and remove the 2 screws [2]; then, detach the feed guide
[3].
4-12
Chapter 4
[2]
[3] [1]
F-4-13
4) Clean the red roller 2 [1] and the read roller [2] with lint-free paper moistened with
alcohol.
[1]
[2]
F-4-14
4-13
Chapter 4　
5. Delivery Reversing Upper Roller and Delivery Reversing Lower Roller

1) Open the feeder cover; then, remove the 2 screws, and detach the inside cover.
2) Shift up the original pickup tray, and clean the delivery reversing lower roller [1] and the
delivery reversing upper roller [2] with lint-free paper moistened with alcohol.
Take care so that the lint-free paper will not touch the tip of the static eliminator.
[2]
[1]
F-4-15
3) When done, mount back the inside cover.
4-14
Chapter 4
6. Read Roll and Roll Scraper

1) Remove the lower left cover.
[2]
[1]
F-4-16
2) Clean the read roll [1] and the roll scraper [2] with lint-free paper moistened with alcohol.
[1]
[2]
F-4-17
4-15
Chapter 4　
7. Reversing Flapper
1) Open the feeder cover and the open/close guide.
2) Clean the area of the reversing flapper [1] coming into contact with paper using lint-free
paper moistened with alcohol.
[1]
F-4-18
4.2.4.3 Sensors 0003-2455
1. Delivery Reversal Sensor, Prism

1) Open the feed cover.
2) Remove the open/close guide.
3) Clean the prism [1] found on the back of the open/close guide using an air blower brush.
[1]
F-4-19
4) Remove the delivery guide.
4-16
Chapter 4
5) Remove the 2 screws, and detach the delivery reversal sensor; then, clean the delivery
reversal sensor and the reflecting sheet using an air blower brush.
[2]
[1]
F-4-20
[1]
F-4-21
4-17
Chapter 4　
2. Read Sensor, Prism

1) Remove the feed cover.
2) Remove the feed guide.
3) Remove the 2 screws, and detach the read sensor; then, clean the read sensor using an air
blower brush.
[2]
[1]
F-4-22
[1]
F-4-23
4-18
Chapter 4
4) Clean the top face (plastic film) [1] of the prism.
[1]
F-4-24
The surface of the prism coming in contact with paper is covered with plastic film. Be
sure to clean the film.
4-19
Chapter 4　
3. Post-Separation Sensor, Prism

1) Remove the inside cover.
2) Remove the 2 screws [1], and detach the post-separation sensor [2]; then, clean the post-
separation sensor using an air blower brush.
[1]
[2]
F-4-25
3) Clean the prism [1] using a cotton swab.
[1]
[2]
F-4-26
4-20
Chapter 4
4.2.4.4 Applying Silicone Oil to the Reading Glass (copyboard glass) 0003-2473
1. Tools to Prepare
i. silicone oil
F-4-27
ii. cleaning tissue
F-4-28
Memo:
silicone oil: FY9-6013-000
cleaning tissue: FC5-4430-000
4-21
Chapter 4　
2. Before Starting the Work

1) Clean the reading glass.
- Dry wipe the reading glass [1] using cleaning tissue.
At this print, avoid moistening the cleaning tissue with silicone oil.
[1]
F-4-29
3. Applying the Silicone Oil

1) Squeeze the silicone oil bottle [1] 2 to 3 times, thereby moistening cleaning tissue [2]
with an appropriate amount of it.
Avoid inhaling the vapor of the oil.
F-4-30
4-22
Chapter 4
2) Apply the silicone oil to the reading glass [1] with the cleaning tissue.
[1]
F-4-31
4. Dry Wiping
　1) Using a fresh area of the cleaning tissue (i.e., free of silicone oil), dry wipe the reading
glass.
4-23
Chapter 4　
4.3 Adjustment
4.3.1 Basic Adjustment
4.3.1.1 Overview 0003-1634
The machine's basic adjustments must be made in the following order:

[1] angle guide (angle of opening at 90 deg)
[2] tray width*1
[3] sensor output*1
[4] tilt
[5] height
[6] right angle
[7] angle guide (angle of opening at 70 deg)
[8] magnification*1
[9] horizontal registration*1
[10] leading edge registration*1
[11] white level*1
*1: adjustment made using the host machine's service mode.
Memo:
Be sure to make these basic adjustments whenever you have detached the machine or
replaced any of the parts indicated.
4-24
Chapter 4
4.3.1.2 Angle Guide (angle of opening at 90 deg) 0003-1796
Adjust the angle of opening. If it is 90 deg, go to the next item of adjustment (i.e. tray
width).
1) Bend over the edge of the rubber cover [1], and remove the 2 mounting screws [2]; then,
detach the angle guide plate [3].
[1]
[3]
[2]
[1]
F-4-32
4.3.1.3 Sensor Output 0004-9325
Make the following adjustments if you have replaced any of the following parts:
- reader controller PCB
- post-separation sensor (PI7)
- read sensor (PI8)
- delivery reversal sensor (PI9)
4-25
Chapter 4　
If you have replaced any of the sensors (i.e., PI7, PI8, PI9), be sure to clean the surface
of the prism before starting to make the adjustments.
Adjustment Procedure
1) Turn on the host machine, and start its service mode.
<Starting Service Mode>
Press the User Mode key; press the 2 an 8 keys at the same time; then, press the user Mode
key once again.
Check to be sure that there is no paper inside the ADF before starting the adjustments.
2) Make the following selections to highlight [SENS-IN]; FEEDER>FUNCTION>SENS-

IN.
3) Press the OK key.
　In response, the machine will run an automatic adjustment session, and will indicate
'OK!' if it ends normally.
4) When done, end service mode.
4.3.1.4 Tray Width 0003-3042
To adjust the tray width, go through the steps under either "1. AB-Configuration" or "2.
Inch-Configuration."
1. AB-Configuration
<Starting Service Mode>
Press the User Mode key; press the 2 and 8 keys at the same time; then, press the User Mode
key once again.
2) Touch the following in sequence on the screen to bring up the Adjustment screen:
FEEDER>FUNCTION>TRY-A4.
3) Move the tray side guide to the index A4/A3.
4-26
Chapter 4
4) Press the OK key to register the A4 width.

5) Move the tray side guide to the index A5R.
6) Touch [TRY-A5R] to highlight.
7) Move the tray side guide to the index A5R.
8) Press the OK key to register the A5R width.
9) Press the Reset key twice to end service mode.
10) Turn off the host machine's control panel power switch and main power switch in
sequence.
11) Turn on the host machine's main power switch.
2. Inch-Configuration
<Service Mode>
Press the User Mode key, and press the 2 and 8 keys at the same time; then, press the User
Mode key once again.
2) Touch the following in sequence on the screen to bring up the Adjustment screen:
FEEDER>FUNCTION>TRY-LTR.
3) Move the tray side guide to the index LTR/11x17.
4) Press the OK key to register the LTR width.
5) Touch [TRY-LTRR] to highlight.
6) Move the tray side guide to the index STRM/LTRR/LGL.
7) Press the OK key to register the LTRR width.
9) Turn off the host machine's control panel power switch and main power switch in
sequence.
10) Turn on the host machine's main power switch.
4.3.1.5 Eliminating the Tilt 0003-1846
Be sure you have adjusted the angle of the ADF before starting the following
adjustment:
4-27
Chapter 4　
1) Loosen the nut [1] found at the rear of the left hinge; then, turn the hex bolt [2] so that
the fixing member [3] is as far as the line marking [4].
- turn the bolt clockwise to move the member ahead.

- turn the bolt counterclockwise to move the member in reverse.
2) Tighten the nut.
[2] [1]
[4]
[3]
F-4-33
4-28
Chapter 4
4.3.1.6 Height 0003-1849
1) With the machine closed, check to see if the height adjusting rolls [1] found at the left
rear and front are in contact with the reading glass [2].
[1]
[2]
F-4-34
Memo:
To facilitate the work, try executing the following to turn on the scanning lamp using the
host machine's service mode: COPIER>FUNCTION>MISC-R>SCANLAMP.
4-29
Chapter 4　
<If Not in Contact>

If the height adjusting rolls [1] at the left front and rear are not in contact with the reading
glass [2],turn the fixing screw [3] found at the top of the left hinge.
[3]
F-4-35
4.3.1.7 Right Angle 0003-2252
The following steps adjust the relationship between the machine's original feed direction
and the host machine's scanner system:
1) Place the Test Chart in the machine, and make a copy.
2) Check the right angle of the image in relation to the leading edge of the output (i.e., angle
A).
[A]
F-4-36
4-30
Chapter 4
3) Loosen the 2 knurled screws found at the front of the right hinge unit.
4) Bend over the edge of the rubber cover [2] found at the rear of the right hinge unit, and
loosen the fixing nut [3]; make adjustments using the bolt with a hex hole [4].
[2]
[4] [3]
[1]
F-4-37
- if A>B (less than 90 deg), turn the bolt clockwise.

- if A<B (90 deg or more), turn the bolt counterclockwise.
5) After adjustment, tighten the nut to fix the bolt with a hex hole [3] in place.
4-31
Chapter 4　
6) Place the Test Chart in the machine once again, and make a copy; then, check to see that
the angle is a right angle.
If the following image appears after adjusting the right angle (i.e., if paper moves askew),
go to the next adjustment to remove the skew (registration roller). In principle, the foregoing
adjustment should correct the angle.
F-4-38
7) Remove the screw [1], and fit it and temporarily tighten it in the screw hole [2].
[1]
[2]
F-4-39
- if A>B, move up the plate [1] to make adjustments.

- if A<B, move down the place [1] to make adjustments.
4-32
Chapter 4
8) When done, move back the screw [1] to its initial hole, and tighten it fully.
9) Make a copy of the Text Chart, and make sure that the angle is a right angle by comparing
the output and the Test Chart.
4.3.1.8 Angle Guide (angle of opening of 70 deg) 0003-2278
Adjust the angle of opening as follows:

1) Bend over the edge of the rubber cover [1], and mount the angle guide plate [3] in place
using 2 screws [2].
[1]
[3]
[2]
[1]
F-4-40
4-33
Chapter 4　
4.3.1.9 Magnification 0003-2302
Memo:
To adjust the magnification, compare an image made in stream reading mode and an image
made in copyboard mode. Unlike other ADFs, you will not be comparing a copy image and
its original.
1) Using A4 or LTR paper, prepare a test chart as follows:
10mm
10mm 10mm
10mm
Right angle
F-4-41
2) Place the test chart you have prepared on the copyboard glass, and make a copy. Refer to
the output as copy A.
3) Place the test chart in the original pickup tray, and make a copy at a 100% reproduction
ratio. Refer to the output as copy B.
4) Put copy A and copy B together, and compare the length of the image in feed direction,
making sure that dimension a is as indicated. If not, go to step 5).
　　standard: a </= 1 mm
4-34
Chapter 4
<If Cop A Is Shorter>

Copy A
Feed
direction a
Copy B
<If Copy A Is Longer>
Copy A
Feed
direction a
Copy B
F-4-42
5) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the
same time, and press the User Mode key once again.
6) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, change the
setting to make adjustments.
-To make the image on copy B longer, decrease the setting (so that the stream reading speed
will be decreased).
To make the image on copy B shorter, increase the setting (so that the stream reading speed
will be increased).
[ range -30 to 30 : -3 to + 3 % ]
7) Make a copy of the text charge once again, and check to see that the image is as indicated.
4-35
Chapter 4　
4.3.1.10 Horizontal Registration 0003-2279
Memo:
If the image is still not indicated after making adjustments using the host machine's service
mode, adjust the side guide plate of the ADF original pickup tray.
a. Making Adjustments Using the Host Machine's Service Mode

1) Obtain the Test Chart.
If the Test Chart is not available, prepare one using A4 or LTR paper as follows:
10mm
10mm 10mm
10mm
Right angle
F-4-43
2) Place the Test Chart in the original pickup tray, and make a copy at a 100% reproduction
ratio.
3) Put the Test Chart over the output of step 2), and check to see that the following is true
A </= 1 mm
B </= 1 mm
　If not, go to step 4).
4-36
Chapter 4
Paper used in step 2)

A
Feed
direction
Test Chart
Paper used in step 2)
B
Feed
direction
Test Chart
F-4-44
5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADY-Y-DF. Then,
change the setting to make adjustments.
- A higher setting will increase the margin of A, decreasing the margin of B.
(in: 0.1 m)
(range: -30 to 30)
6) Make a copy of the Test Chart once again, and check to see that the image is as indicated.
4-37
Chapter 4　
b. Adjusting the Side Guide Plate Position of the ADF Original Pickup Tray
1) Open the feeder cover, and detach the inside cover.
2) Remove the 3 mounting screws [1], and detach the cover [2].
[2] [1]
F-4-45
3) Loosen the mounting screw [1], and remove the screw [2] from the positioning hole, and
fit it and temporarily tighten it in the adjusting angular hole [3].
- if A > 1 mm, move the volume unit [6] to the front.
- if B > 1 mm, move the volume unit [6] to the rear.
[1] [4] [2] [3]

F-4-46
4) Move the original width volume unit [4] to the front or the rear to make adjustments.
4-38
Chapter 4
5) Tighten the screw [1] that has been tentatively tightened and the screw [3] that has been
fitted in the adjusting angular hole.
6) When done, mount back the cover.
7) Make a copy of the Test Chart once again, and see that the image is as indicated.
4.3.1.11 Leading Edge Registration 0003-2362
1) Obtain the Text Chart.

If the Text Chart is not available, make one using A4 or LTR paper as follows:
10mm
10mm 10mm
10mm
Right angle
F-4-47
2) Place the Text Chart in the original tray, and make a copy of it at a 100% reproduction
ratio.
3) Check to see that dimension A of the Test Chart and the image obtained in step 2) are as
indicated:
A </= 1 mm
B </= 1 mm
　If not, go to step 4).
4-39
Chapter 4　
F-4-48
5) Make the following selections: FEEDER>ADJUST>DOCST. Then, change the setting
to make adjustments.
- if A >/= 1 mm, increase the setting (so that the margin will be increased).
- if B >/= 1 mm, decrease the setting (so that the margin will be decrease).
(unit: 0.5 mm)

(range: -30- to 10; -5 to +5 mm)
6) Make a copy of the Test Chart once again, and see the image is as indicated.
4.3.1.12 White Level 0003-2377
1) Place A4 or LTRR paper on the copyboard glass, and close the machine.
Make sure that the paper is not too small. Otherwise, white level may not be adjusted.
4-40
Chapter 4
2) Make the following selections on the Service Mode screen to bring up the Adjustment
screen: COPIER>FUNCTION>CCD.
3) Touch [DF-WLVL1] to highlight.
In response, the machine runs an auto adjustment session, and will indicate 'OK!' if it ends
normally.
5) Remove the paper from the copyboard glass, and place it in the original pickup tray of
the machine.
6) Press [DF-WLVL2] on the touch panel to highlight.
In response, the machine will run an auto adjustment session (duplexing stream reading).
4.3.1.13 Adjusting the Hinge Pressure 0003-1932
1) Open the ADF, and measure the height of the point at which it stops closing when let go.
2) Check to see if the height is 10 to 20 cm in range.
<If Not As Indicated>
1. if 10 cm or less, turn it counterclockwise using a hex wrench to make adjustments.
2. if 20 cm or more, turn it clockwise using a hex wrench to make adjustments.
Memo
Service Tool
hex wrench (8 mm); CK - 0540
4-41
Chapter 4　
10 20cm
F-4-49
4.3.2 Adjustment at Time of Parts Replacement
4.3.2.1 Overview 0003-8360
Make the appropriate adjustments whenever you have replaced the following major parts:
･ reader controller PCB (i.e., after EEPROM initialization)
[1]sensor output
　[2]tray width
　[3]magnification
　[4]horizontal registration
　[5]leading edge registration
　[6]white level
･ Post-separation sensor
　[1]sensor output
･ Read sensor
　[1]sensor output
･ Post-separation sensor
　[1]sensor output
･ Original detecting volume
　[1]tray width
4-42
Chapter 4
Memo:
For details of these adjustments, see the instructions given for basic adjustments.
If you have replaced the reader controller PCB (or initialized EEPROM), see the
descriptions given under "After Replacing the Reader Controller PCB."
4.3.2.2 After Replacing the Reader Controller PCB 0004-9327
- Before actually replacing the reader controller PCB, be sure to generate a P-PRINT
printout.
<if you are initializing the RAM of the reader controller without replacing the PCB>
- Using the SST, upload the R-CON backup data; then, download the data after initializing
the RAM so that you need not make the following adjustments.
1. Reader Unit-Related Adjustments
1) Using the SST, download the latest system software (R-CON).
2) Make the following selections in service mode:
　COPIER>FUNCTION>CLEAR>R-CON; then, press the OK key to initialize the RAM.
Therefore, turn off and then on the main power.
3) Enter the following settings in service mode:
　a. standard white plate white level data
　　COPIER>ADJUST>CCD>W-PLT-X,Y,Z
* 820686679349 *
W-PLT-X W-PLT-Z
W-PLT-Y
F-4-50
4-43
Chapter 4　
　b. service label settings (behind reader front cover)
b-1 image read start position adjustment (x direction; for fixed reading)
　　　COPIER>ADJUST>ADJ-XY>ADJ-X
b-2 image read start position adjusting (Y direction; for fixed reading)
　　　COPIER>ADJUST>ADJ-XY>ADJ-Y
b-3 shading position adjustment (for fixed reading)
　　　COPIER>ADJUST>ADJ-XY>ADJ-S
b-4 feeder mode main scanning position adjustment
　　　COPIER>ADJUST>ADJ-XY>ADJ-Y-DF
b-5 ADF stream reading CCD read position adjustment
　　　COPIER>ADJUST>ADJ-XY>STRD-POS
b-6 CCD unit-dependent RG/GB sub scanning direction color displacement correction
　　　COPIER>ADJUST>CCD>CCDU-RG/GB
　　b-7 factory default CCD unit-dependent RG/GB sub scanning direction color
displacement correction value
　　　COPIER>ADJUST>CCD>FCCDU-RG/GB
　 b-8 auto gradation correction target value
　　　COPIER>ADJUST>PASCAL>OFST-P-Y,M,C,K
2. ADF-Relate Adjustment
The machine uses the RAM of the reader controller to store ADF-related service data.
As such, you will have to make adjustments on the machine also if you have replaced the
reader controller or initialized the RAM.
1) Enter the P-PRINT settings you have generated previously using service mode for the
following items:
　a. leading edge registration adjustment
　　FEEDER>ADJSUT>DOCST
　b. original feed speed (100%) adjustment
　　FEEDER>ADUST>LA-SPEED
2) Make adjustments using the following service mode items:
4-44
Chapter 4
　a. ADF sensor sensitivity adjustment

　　FEEDER>FUNCTION>SENS-INT
　b. tray width adjustment
　　FEEDER>FUNCTION>TRY-A4
　　FEEDER>FUNCTION>TRY-A5R
　　FEEDER>FUNCTION>TRY-LTR
　　FEEDER>FUNCTION>TRY-LTRR
　c. white level adjustment
　　COPIER>FUNCTION>CCD>DF-WLVL1
　　COPIER>FUNCTION>CCD>DF-WLVL2
When you have made all adjustment, put the P-PRINT printout [1] you have generated in
the service book case, and dispose of the old P-PRINT printout.
[1]
F-4-51
4-45
Chapter 4　
4.4 Outline of Electrical Components
4.4.1 Sensors 0003-1671
T-4-5
Name Description
Notation Connect
Part No. I/O >FEEDER JAM/E code
or No.
Registration sensor detects jam
PI1 WG8-5593 P001-1 1:paper J14 0003, 0004, 0043, 0044, 0094
present
Release HP sensor detects pressed/released lock motor(M4)

PI2
WG8-5593 P005-1 1:Release J1
AB/INCH identification sensor identficate AB/inch system original

PI3
WG8-5593 P005-5 1:AB J3
LGL sensor identficate LGL/LTR size original

PI4 WG8-5593 P005-4 1:paper J3
present
Original placement sensor detects original on document tray

PI5 WG8-5593 P005-7 0:paper J2 0095
present
ADF cover open/closed sensor detects cover open/close

PI6
WG8-5593 P004-0 0:open J2 0092, 0093, 0095
Separation rear sensor detects jam

PI7 FM2-1022 P005-3 0:paper J2 0001, 0002, 0042, 0045, 0046, 0094
present
Read sensor measure original length, detects jam, controls original

reading timing
PI8
FM2-1022 P001-0 0:paper J1 0005, 0006, 0094
present
4-46
Chapter 4
Name Description
Notation Connect
Part No. I/O >FEEDER JAM/E code
or No.
Delivery reversal sensor detects jam

PI9 FM2-1022 P001-2 0:paper J1 0007, 0008, 0047, 0048, 0094
present
Original placement indicator indicate original placement on document tray

LED1
FM2-1023 P002-6 1:ON J2
PI4
PI3
PI7 PI5
LED1
PI1
PI6
PI9
PI8
PI2
F-4-52
4.4.2 Motors, Clutches, Solenoids, PCBs, and Others 0003-1673
T-4-6
Name Description
Notificatio
I/O　
n Part No. PART-CHK E code Connector No.
>FEEDER
Pickup motor drives pickup system

M1
FK2-0204 P003-6, 7 MTR-CHK>0 J11
4-47
Chapter 4　
Name Description
Notificatio
I/O　
n Part No. PART-CHK E code Connector No.
>FEEDER
Feed motor drives feed rollers

M2
FK2-0205 P003-4, 5 MTR-CHK>1 J8
Delivery reversal motor drives delivery reverse roller, reversal roller

M3
FK2-0217 P002-0, 1 MTR-CHK>2 J10
Locking motor locks read roller 1

M4
FK2-0207 P002-2, 3 MTR-CHK>3 E413 J9
Pickup clutch drives pickup roller

CL1
FK2-0209 P002-5 CL-CHK>0 J10
Stamp solenoid drives stamp

SL1
FK2-0216 P002-4 SL-CHK>1 J1
Locking solenoid presses delivery reverse roller (lower)

SL2
FK2-0210 SL-CHK>0 J9
Cooling fan cools unit inside

FM1
FK2-0208 P002-7 FAN-CHK>0 J12
ADF drive PCB controls ADF

PCB1
FM2-1021
Original width volume mesure original width

VR1
FK2-1024 J3
4-48
Chapter 4
PCB1
CL1
VR1
M1
M3
FM1 M2
SL1
SL2
M4
F-4-53
4-49
Chapter 4　
4.5 Variable Resistors (VR), Light-Emitting Diodes

(LED), and Check Pins by PCB
4.5.1 Overview 0003-5520
Of the LEDs and check pins used in the machine, those needed for servicing the machine
in the field are discussed.
Do not touch the check pins not indicated in the list. They are intended for use at the
factory, and require special tools and high accuracy.
4.5.2 ADF Driver PCB 0003-5539
Some LEDs emit dim light even when they area off. The is a normal condition, and must
be kept in mind.
J12 J14
LED
6 1
A1
B1
3 1
1
J10
J1
A8
B8
8
1
1
J9
J2
6
12
1
1
J8
J3
2 1
8 1 3 1 7 1
7
J6 J5 J14 J4
F-4-54
4-50
Chapter 4
4.5.3 Original Placement led PCB 0003-5540
1
J201
3
F-4-55
4-51
　
Chapter 5
Error Code
Contents
Contents
5.1 Overview ....................................................................................................5-1
5.1.1 Overview .............................................................................................5-1
5.1.2 Error Code...........................................................................................5-2
5.2 User Error Code .........................................................................................5-4
5.2.1 Alarm Code .........................................................................................5-4
Chapter 5
5.1 Overview
5.1.1 Overview 0004-5175
The CPU of the machine's ADF controller PCB is equipped with a function to monitor the
state of the machine, flashing the Original Placement indicator when it finds a fault in the
course of a check it runs as programmed. The machine communicates the presence of a fault
to its host machine in the form of a code, which is any of the following 3 types; check the
Original Placement indicator to find out the nature of a fault:
T-5-1
Nature of fault Original Placement indicator
Alarm flashes at intervals of 240 msec
Jam flashes at intervals of 160 msec
Error flashes at intervals of 80 msec
In addition, you may also use the host machine's service mode for a specific code for an
alarm or jam; an error, on the other hand, will be indicated on the host machine's control
panel in the form of an error code:
5-1
Chapter 5　
Display I/O Adjust Function Option Test Counter

< JAM > < 1/7 > < READY>
No. DATE TIME1 TIME2 L CODE P CNTR SIZE
01 1031 1653 1653 1 0001 1 9399 A4
02 1030 1921 1923 0 0A11 0 0 --------
03 1030 1748 1748 1 0042 2 2515 A4
04 1030 1152 1152 1 0005 1 8668 A4
05 1029 1810 1813 0 010D 1 8096 A4
06 1029 1755 1756 0 0A08 0 0 --------
07 ---- ---- ---- - ---- - ---- --------
08 ---- ---- ---- - ---- - ---- --------
F-5-1
5.1.2 Error Code 0004-5176
T-5-2
Code Detail Item Description

code
E400 A fault has been detected in the communication with th ADF driver PCB.
Cause: there is an open circuit; there is a fault in the DC controller PCB.
0001 Check sum error The check sum value of the data received from the ADF
driver PCB fails to match 14 times continuously.
0002 Status error The status of the data received from the ADF drive PCB
fails to match 14 times continuously.
0003 Reception error An SCI serial communication error interrupt has been
detected 14 times continuously.
5-2
Chapter 5
Code Detail Item Description

code
E413 The level of the locking HP sensor does not change within a specific period of time.
Cause: there is a fault in the locking motor or the driver PCB; there is a fault in the locking
HP sensor; there has been an increase in the load of the locking cam.
0001 Read roller 1 The level of the locking HP sensor does not change
open within a specific period of time after the locking motor
has been driven.
0002 Read roller 1 The level of the locking HP sensor does not change
close within a specific period of time after the locking motor
has been driven.
5-3
Chapter 5　
5.2 User Error Code
5.2.1 Alarm Code 0004-5177
The machine flashes the original detection LED at intervals of 240 msec when it identifies
a fault as being an alarm condition.
T-5-3
Code Fault Description
xx03 Separation has failed. The 1st original does not reach the post-separation
sensor.
The 1st original does not reach the registration sensor.
xx11 The number of jam recovery In jam recovery mode, the tray runs out of originals
sheets is greater than the before as many as 'the number of recovery sheets - 1'
number of originals. has been delivered.
xx13 An original has been pulled out. The read sensor is off when the preceding original has
been moved to a point of reading.
xx14 High-speed duplexing The original is longer than the specified limit.
operation fails.
5-4
Appendix
Contents
1 Genelal Timing Chart ................................................................................................... 1

Timing Chart (small-size, single-sided original; continuous copying) ....................... 1
Timing chart (small-size, double-sided original; high-speed; continuous copying) ... 1
Timing Chart (small-size, double-sided original; low-speed; continuous copying) ... 2
Timing Chart (large-size, single-sided original; continuously copying)..................... 2
Timing Chart (large-size, double-sided; continuously copying)................................. 3
2 General Circuit Diagram .............................................................................................. 5
General Circuit Diagram ............................................................................................. 5
1 Genelal Timing Chart
Timing Chart (small-size, single-sided original; continuous copying)
Start key pressed
separating/moving reading the 1st original delivering the 1st original delivering the 2nd original delivering the 3rd
the 1st original separating/feeding the 2nd original reading the 2nd original reading the 3rd original original
separating/moving the 3rd original
Original placement
sensor PI5
Pickup clutch
CL1
Separation rear
sensor PI7
Registration
sensor PI1
Read sensor
PI8
Delivery reversal
sensor PI9
Pickup motor
M1
Feed motor
M2
Delivery reversal
motor M3
Release motor
M4
Locking solenoid
SL2
F-1-1
Timing chart (small-size, double-sided original; high-speed; continuous copying)
Start key pressed
separating/ reading the turning over reading the back idly turning over/ reading the turning over reading the idly turning
moving the face of the the 1st original of the 1st original delivering the 1st face of the the 2nd original back of the over/delivering
1st original 1st original separating/moving original 2nd original 2nd original the 2nd original
the 2nd original moving the 2nd original
Original placement
sensor PI5
Pickup clutch
CL1
Separation rear
sensor PI7
Registration
sensor PI1
Read sensor
PI8
Delivery reversal
sensor PI9
Pickup motor
M1
Feed motor
M2
Delivery reversal
motor M3
Release motor
M4
Locking solenoid
SL2
Motor rotation reversed
F-1-2
1
Timing Chart (small-size, double-sided original; low-speed; continuous copying)
Start key pressed
turning over the reading the back turning idly

separating/moving reading the face idly moving the reading the face idly moving/
1st original of the 1st original over the reading the moving
the 1st original of the 1st original 1st originalmoving the of the 2nd original delivering the
separating/moving 2nd 2nd original the 1st
2nd original 2nd original
the 2nd original original original
Original placement
sensor PI5
Pickup clutch
CL1
Separation rear
sensor PI7
Registration
sensor PI1
Read sensor
PI8
Delivery reversal
sensor PI9
Pickup motor
M1
Feed motor
M2
Delivery reversal
motor M3
Release motor
M4
Locking solenoid
SL2
F-1-3
Timing Chart (large-size, single-sided original; continuously copying)
Start key pressed
separating/moving reading/delivering the 1st original reading/delivering the 2nd original reading/delivering the 3rd original
the 1st original separating/feeding the 2nd original separating/moving the 3rd original
Original placement
sensor PI5
Pickup clutch
CL1
Separation rear
sensor PI7
Registration
sensor PI1
Read sensor
PI8
Delivery reversal
sensor PI9
Pickup motor
M1
Feed motor
M2
Delivery reversal
motor M3
Release motor
M4
Locking solenoid
SL2
F-1-4
2
Timing Chart (large-size, double-sided; continuously copying)
Start key pressed
turning reading the idly moving/

separating/moving reading the face of turning over the 1st original reading the back idly moving the 1st original delivering the 1st original over the
the 1st original back of the delivering the
the 1st original of the 1st original reading the 2nd original 2nd original 2nd original 2nd original
Original placement
sensor PI5
Pickup clutch
CL1
Separation rear
sensor PI7
Registration
sensor PI1
Read sensor
PI8
Delivery reversal
sensor PI9
Pickup motor
M1
Feed motor
M2
Delivery reversal
motor M3
Release motor
M4
Locking solenoid
SL2
F-1-5
3
2 General Circuit Diagram
General Circuit Diagram
13 12 11 10 9 8 7 6 5 4 3 2 1
I I
1 2
7 8
1 2
Registration sensor
3
PI1
5
3 4
H ADF driver PCB
1 2
H
1 2
Feed motor
3 4
7
M2
5
5
6
3 4
7
1 2
G Locking solenoid G
1 2
LGL sensor SL2
PI4
3 4
5
6
9
AB/inch sensor Locking motor
7 8
PI3
M4
6
5
F F
3 4
Original
width volume
1 2
VR1
Pickup clutch
CL1
ADF cover
open/closed sensor
1 2
PI6
E E
3 4
Delivery reversal
motor
5
Original
9 10 11 12
6
M3
placement sensor
7 8
PI5
7 8
Original
6
1 2
D placement LED
5
LED D
3 4
3
1 2
1 2
Pickup motor
3 4
Post-separation M1
1 2
sensor
5
6
PI7
3 4
C C
7 8
Delivery reversal
1 2
6
sensor
1 2
PI9 Cooling fan
5
3 4
FM1
3 4
3
Stamp solenoid 1 2
7 8
B B
6
SL1
5
3 4
Engagement
1 2
HP sensor
1 2
Read sensor
A A
3 4
PI8
13 12 11 10 9 8 7 6 5 4 3 2 1
F-2-1

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qxd 1/27/2005 12:05 PM Page 1

COPYRIGHT © 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note,

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or

Indicates an item intended to provide notes assisting the understanding of the

Indicates an item of reference assisting the understanding of the topic in

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

2.4.2 Pickup Unit and the Stopper ............................................................................. 2-35

Chapter 3 Parts Replacement Procedure

3.4.5 No.1 Registration Roller ................................................................................... 3-14

4.3 Adjustment ............................................................................................................... 4-24

Chapter 5 Error Code

1.1 Product Specifications

1.1.1 Specifications 0002-7206

Item Description Remarks

Pickup method auto pickup/delivery

Original type sheet, book

Original weight Black-and-White If longer than

Original size Size Note:

Original placement Original Tray

Original orientation Original Tray

Original reading stream reading

Original separation top separation

Original feed mode single-sided/double-sided

Original tray capacity 100 sheets (paper of 80 g/m2 or less)

if in excess of 80 g/m2, as appropriately

if folded, stack must be 13 mm or less in

if in excess of 432 mm, single placement

Original mix yes (mix of same configurations) Note:

Original size width: by pickup tray side guide

length: by sensor and LGL sensor on

Residual original yes (in conjunction with host machine)

DONE stamp yes Note: optionally

Original processing single-sided: 50 ipm

high-speed double-sided (A4/LTR): 35

Communication with serial

Power supply 24 VDC, 13 VDC (from host machine)

Weight 14.7 kg (approx.)

Dimensions 575.5 (W) x 552.3 (D) x 151.2 (H) mm

Operating same as host machine

1.2 Names of Parts

1.2.1 External View 0002-7211

[3] [4] [5]

1.2.2 Cross Section 0002-7213

[1] [2] [3] [4] [5] [6] [7] [8]

[9] [10][11][12][13][14][15] [16] [17]

1 No. 2 registration roller, lower

1.3 Using the Machine

1.3.1 Original Placement Indicator 0002-7214

Original placement indication

1.3.2 Warning and Action to Take 0002-7215

1) Check all originals in the tray.

2.8 Power Supply ........................................................................................................... 2-48

2.1 Basic Construction

Chapter 3　Parts Replacement Procedure

Chapter 5　Error Code

DONE stamp yes　 Note: optionally

2.　High-speed Duplex Mode