Aeroquip Military and Marine Catalog
Aeroquip Military and Marine Catalog
Aeroquip Military and Marine Catalog
Element
Interchange
Marine/Military Catalog
Indexes
Mil-Spec
Reference
SECTION PAGES PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE
Master Index 3-6 AE369 14 FC7031-206 41 FJ7358-S 30
“FH” Competitor AE370 17 FC7750-188 108 FJ8343-4 86
Part Number AE371 18 FC7751-188 110 FJ8368-4 85
Conversion Chart 7 AE372 13 FC7752-188 112 FJ8525-4 138
Hose 8-23 AE373 16 FC7753-188 113 FJ8548-4 132
Fittings 24-141
AE374 17 FC7754-188 114 FJ9068-S 26
FC132 19 FC7754-410 115 FJ9343-41 86
Adapters 142-144
FC162 16 FC7755-188 111 FJ9364-41 83
Accessories Assembly FC163 15 FC7780-188 110 FJ9366-41 84
Instructions And FC173 12 FC7781-188 108 FJ9368-41 85
Assembly equipment 145-173
FC234 14 FC7781-410 109 FJ9369-41 87
Technical Data 174-205 FC363 21 FC7862-228 140 FJ9401-253 135
FC364 21 FC8223-4 74 FJ9486-B 26
FC425 147 FC8224-176 74 FJ9525-253 138
FC1198-S 83-87 FC9056-463 73 FJ9548-253 132
FC1198-1-S 83-87 FC9073-375 101 FJ9706-S 43
FC1266-4 135 FC9074-375 103 FJ9707-S 43
FC2457-188 108-115 FC9171 131 FJ9708-S 44
FC2457-1-188 108-115 FC9224-463 74 FJ9709-S 44
FC2463-188 108 FC9341 131 FT1013 155
FC2463-407 109 FC9423-375 66 FT1028 156
FC2464-188 110 FC9424-375 66 FT1033 156
FC2465-188 112 FC9425-375 67 FT1101 153, 154
FC2466-188 113 FC9426-375 67 FT1211A 157
FC2467-188 114 FC9506-463 73 FT1212 159
FC2467-410 115 FC9527-188 116 FT1215 153, 154
FC2468-188 111 FC9528-188 122 FT1220 157
FC2552-C 140 FC9568-188 118 FT1222 159
FC2925-10 129 FC9583-375 100 FT1229 157, 158
FC3056-4 73 FC9589-375 102 FT1230 157, 158
FC3476-188 116-122 FC9635-188 120 FT1234 156
FC3477-188 116-122 FC9636-188 121 FT1260 153
FC3478-188 116, 118 FC9637-188 117 FT1261 160
FC3479-188 122 FC9638-188 119 FT1281 155
FC3555-188 120 FF5001-188 66-67, 101, 103, 123 FT1312 160
FC3557-188 121 FF5002-188 66-67, 100, 102, 123 S1026 153, 154
FC3558-188 119 FF9003 123 S1043 154
FC4307-4 139 FF9033 108-115 S1102 154
FC5307-253 139 FF9142 116-122 S1104 153
FC5707-108 129 FF9217 147 S1118 153, 154
FC5847-S 28 FF9411 108-115 S1120 154
FC5848-S 28 FF9412 108-115 SC1681 154
FC5849-S 28 FF9700-262 148 SC1709 153, 154
FC5852-S 29 FH9515 7, 125 SC1772 153
FC5853-S 26 FJ7023-S 30 07.001 32
FC5954-S 47 FJ7044-S 29 07.002 47
PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE
07.003 46 1598 157 4797-B 27 190000-S 36
07.006 32 1599 157 14-21002 125 66-190016 59
07.021 31 1605 158 4-21004 88-104 66-190093 54
07.024 45 1606 158 4-21023 88-104 375-190093 55
07.025 31 4-2223 87 21027-S 83-87 412-190093 54
07.026 46 2556 11 21028-S 83-87 66-190103 64,65
07.036 47 2565 11 22006 123-124, 126 66-190109 57
07.114 32 2580 -4 thru -32 15 22015 49-53, 126 375-190109 58
07.122 30 2580 -80 thru -192 19 22020 123-124, 126 412-190109 58
07.155 48 2665 13 22550 49-53, 126 190111-S 41
07.340 44 2758 20 188-72019 123 66-190124 60-61
07.390 30 2766 18 188-72039 123 375-190124 63
07.421 45 2807 22 188-72462 123 412-190124 62
302A 12 2808 22 188-72463 123 473-190210 107
303 12 4-4010 68-74 4-73458 87 473-190215 105
401-S 34 4-4013 68-78 4-73461 71 473-190216 106
403-S 41 4-4103 69, 75 74021 140 190235-S 42
406-B 34 4-4103-4 69, 75 188-74021 57-63, 89, 95, 108, 110 120260-S 38
4-411 33 188-4112 89, 91-93, 105 407-74021 58, 62, 90, 96, 109 190261-S 38
412-S 35 407-4112 90, 94 407-74031 94 190265-S 37
44-412 35 4-4202 68 188-74045 73-74, 92, 98, 105, 108, 38-190268 136
473A-C 128 4401-S 34 110, 116 190276-S 41
624 147 4402-S 36 188-74048 93, 99, 118, 119 190277-S 41
4-1205 88-104 4-4202 68 150901 20 190295-S 38
1206 127-129 4411-S 34 188-180005 59, 64, 65, 91, 97 190296-S 38
1208 133-140 4412-S 35 407-185029 62 190297-S 37
1210-B 50, 53, 56 4414-S 37 188-185093 54-55 190299-S 37
4-1210 33, 49, 51-52, 55 4706-S 79 407-185093 54 190301-S 38
1212-B 49-67 4-4721 69 188-185109 57-59 190302-S 38
4-1212 33, 49-67 4-4722 68 407-185109 58 190325-S 42
474-1218 105-107 4729-S 79 188-185203 104, 107 190327-S 29
188-1237 66 4730-S 79 188-185204 104 190328-S 29
188-1239 101, 106 4-4730 75 188-185212 106 190350-S 42
4-1251 33 4738-B 26 188-185215 105 190371-S 42
1266 128 4739-B 27 188-185249 67 473-190388 105
1267 127 4740-B 27 474-1218-1 107 473-190390 106
4-1290 33 4741-B 27 188-185029 60, 61, 63-65 190463-S 36
1526 155 4742-B 27 63-185535 137 190465-S 29
1561-S 157 4743-B 28 185535-C 134 190468-S 80
1562 157 4750-B 28 4-186301 52-53 190469-S 80
1563-S 157 4753-B 26 4-186302 55-56 190470-S 80
1582-S 157 4772-B 28 4-186304 71, 77 190516-S 29
1583 158 4775-S 39 4-186305 72, 78 190528-S 79
1583-1 158 4776-S 39 4-186314 86 190535-C 134
583-S 157-158 4777-S 40 4-186324 87 63-190535 137
1597 157 4779-S 40 4-186348 83 190600-C 128
67-190016-1 1/2-32
Hose Size
Fitting Size NOM.
FH9007-2432-67
Hose Size
Fitting Size NOM. (16ths Of Inch)
SECTION PAGES
Master Index 3-6
“FH” Competitor
Part Number
Conversion Chart 7
Hose 8-23
Fittings 24-141
Adapters 142-144
Accessories Assembly
Instructions And
Assembly equipment 145-173
Technical Data 174-205
HOSE AND
ACCESSORIES PAGE
LOW PRESSURE
2565 11
2556 11
MEDIUM PRESSURE
303/302A 12
FC163 15
FC173 12
2665 13
AE372 13
FC234 14
AE369 14
2580 -4 thru -32 15
HIGH PRESSURE
AE373 16
FC162 16
AE374 17
AE370 17
AE371 18
2766 18
LARGE BORE
FC132 19
2580 -80 thru -192 19
150901 20
2758 20
PTFE (Teflon*)
FC363 21
FC364 21
2807 22
2808 22
Special
678 (Hose Assemblies) 23
*Teflon is a DuPont trademark
How to order Part numbers and Hose assembly components (hose and fittings) are easily
dash sizes assembled in the field. However, factory assembled reusable
Accurate processing and and crimped hose assemblies are available. For complete infor-
Dash size designates the
prompt delivery of your nominal size in 16ths of an mation, contact Eaton.
order depends on easy inch. This number immediately
identification of your follows the part number and is Cut length hose
requirements. Please separated from it with a dash. Cut lengths of hose should be ordered as shown below by
order Eaton Aeroquip specifying lengths in inches.
Dimensions For numeric part numbers: AE369- 10- 00484
parts using correct part
numbers as described in Dimensions given in this cata- Hose type
log for Eaton Aeroquip prod-
this catalog. Inquiries and ucts are approximate and Hose size (in 16ths of an inch)
orders should be directed should be used for reference Cut length (in inches)
to your Eaton Aeroquip only. Exact dimensional infor- last digit is in 1⁄8ths of an inch 00484 = 481⁄2 inches
Distributor or: mation for a given product is
subject to change and varying For alpha-numeric part numbers: FC163- 08- 00484
Eaton tolerances; contact Eaton Hose type
14615 Lone Oak Road directly for full current infor- Hose dash size
Eden Prairie, MN mation.
Cut length (in inches)
55344-2287
Hose assemblies Last digit is in 1⁄8ths of an inch 00484 = 481⁄2 inches
(952) 937-7190 or
(952) 937-7262 Eaton manufactures the termi-
nal ends of our hose fittings Bulk hose
Fax: (952) 937-7394 to the appropriate require- Bulk hose should be ordered by specifying length in feet as
www.hydraulics.eaton.com ments established by the shown below.
SAE. Therefore, the perform-
ance ratings of these hose fit- Complete numbers: 150 ft.- AE372- 10
tings meet the SAE/MIL SPEC Quantity (in feet)
requirements. It is possible to Hose type
order a hose assembly with a
fitting terminal end that has a Hose size (in 16ths of an inch)
performance rating lower than Note: Length tolerance for hose, assemblies and sleeves is:
the hose rating. When order- Up to and including 12 inches: ±1⁄8"
ing hose assemblies, please Above 12 inches to and including 18 inches: ±3⁄16"
keep the connecting end per- Above 18 inches to and including 36 inches: ±1⁄4"
formance rating in mind since Above 36 inches: ±1% of length
this may affect overall hose
assembly performance.
2556
Low Pressure
SOCKETLESS™
2565
Low Pressure
SOCKETLESS™
Meets MIL-DTL-13444
Type 1, Class A, Hose MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
and SAE 30R2 Type 1.1 NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
303, 302A
Medium Pressure
Meets MIL-DTL-8794
FITTING REFERENCE PAGE Construction: Synthetic rubber tube, cotton inner braid, single wire braid
SAE 37˚ 33 reinforcement and synthetic rubber impregnated textile braid cover.
Application: For hydraulics, air, gasoline, fuel and lubricating oils.
CPV 49-53
For more specific information on fluid applications, see page 176.
Dogleg 54-56 Operating Temperature Range: 303: -65°F to +250°F (-54°C to +121°C).
Flange 57-65 302A: -40°F to +250°F (-40°C to +121°C).
Split Clamp 66-67
Steel 34-48
Accessories see page 149-152
Assembly
Instructions see page 166
FC173
Medium Pressure
Meets MIL-DTL-13444
Type III
MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
2665
High Pressure
Meets MIL-DTL-13531
Type 1, Class A
MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
AE372
Medium Pressure
ABS Approved Hose
Meets MIL-H-24135/12
Non-Mil-Spec MAXIMUM MINIMUM MINIMUM
Part Number FC300 PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
FITTING REFERENCE PAGE Construction: AQP elastomer tube, polyester inner braid, single wire
SAE 37˚ 33 braid reinforcement and polyester braid cover. Blue for identification.
CPV 49-53 Application: Hydraulics handling petroleum based fluids, air, gasoline,
fuel and lubricating oil and other industrial fluids. Exceeds SAE100R5
Dogleg 54-56 and J1019 and is NAVSEA approved for shipboard applications per 9505,
Flange 57-65 OPR: 56Y231, Ser: 56Y23/650. For more specification information on fluid
Split Clamp 66-67 applications, see page 176.
Steel 34-48 Operating Temperature Range: Suitable for many applications between -
Crimp Fittings Avaiable 55°F. and +300°F (-49°C to +150°C). Air not to exceed +250°F (+121°C).
†Maximum negative pressures shown for -16 and larger are suitable only for hose which has
Contact Eaton
suffered no external damage or kinking. If greater negative pressures are required for -16
Accessories see page 149-152 and larger hoses, the use of an internal support coil is recommended.
Assembly ‡Does not comply with SAE100R5 operating pressure of 350 psi or Minimum burst of 1400 psi.
Instructions see page 166
FC234
Medium Pressure
ABS Approved.
Meets Fire Resistant
per USCG, SAE J1942. MAXIMUM MINIMUM MINIMUM
Meets Marine FuelHose PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
per SAE J1527 Type A1
INCHES INCHES PSI PSI INCHES INCH/Hg POUNDS
AE369
Medium Pressure
ABS Approved.
Meets
MIL-H-24135/10 MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
Non-Mil Spec NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
Part Number 2651
INCHES INCHES PSI PSI INCHES INCH/Hg POUNDS
2580
Medium Pressure
Meets MIL-H-24136/3
FC163
High Pressure
Meets MIL-H-24135/1
Meets MIL-DTL-52471,
TYPE 100R2 MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
AE373
High Pressure
Meets MIL-H-24135/13
Non Mil-Spec
Part Number FC195 MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
FC162
High Pressure
Meets MIL-H-24135/2
AE374
High Pressure
ABS Approved
Meets MIL-H-24135/9
Non Mil-Spec MAXIMUM MINIMUM MINIMUM
Part Number FC254 PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
AE370
Large Bore
Meets MIL-H-24135/10
Non Mil-Spec
Part Number 2652 MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
AE371
High Pressure Air
Meets MIL-H-24135/5
Non Mil-Spec
Part Number 1529 MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
2766
High Pressure
Meets MIL-DTL-13531,
Type II, Class A
MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
FC132
Large Bore
Meets MIL-H-24136/4
2580
Large Bore
Meets MIL-H-24136/1
150901
Large Bore
Meets MIL-H-24135/4
2758
Large Bore Qualified
to MIL-H-24595
FITTING REFERENCE PAGE Construction: Synthetic rubber tube, spiral wire reinforcement and syn-
Dogleg 105 thetic rubber cover.
Application: Petroleum base products, particularly fuel and lube oils, salt
Flange 105-106
and fresh water. Approved per Technical Directive for Piping Devices-
Split Clamp 106-107 Flexible Hose Assemblies, S6430-AE-TED-010, Volume 1. For more
Accessories see page 149-152 specific information on fluid compatibility, see page 176.
Assembly Operating Temperature Range: -20°F to +150°F (-29°C to +65°C).
Instructions see page 173 *Internal support sleeve is required.
FC363
Convoluted PTFE Hose
Nonconductive Tube
FC364
Convoluted PTFE Hose
Conductive Tube
2807
PTFE Hose SAE
100R14
MAXIMUM MINIMUM MINIMUM
PART HOSE HOSE OPERATING BURST BEND VACUUM WEIGHT
NUMBER I.D. O.D. PRESSURE PRESSURE RADIUS SERVICE PER FOOT
2808
PTFE
678619
"B" Hex AE1000120
"B" Hex Segment Socket, C.P.V.
Thread Crimped Socket, C.P.V.
Thread Male O-Ring
CL-3A CL-3A Male O-Ring
COMPONENTS 678619 SEGMENT SOCKET, C.P.V. MALE O-RING COMPONENTS AE1000120 CRIMPED SOCKET, C.P.V. MALE O-RING
REQ’D REQ’D
PER PART PER PART
DESCRIPTION ASS’Y NUMBER SIZE MATERIAL DESCRIPTION ASS’Y NUMBER SIZE MATERIAL
➀ Nipple 2 AE11495H -8 304 Cres ➀ Nipple 2 AE10512H -8 304 Cres
➁ Retainer 2 AE11499H -8 4140 Norm ➁ Socket 2 AE10513H -8 304 Cres
➂ Sleeve 2 AE11497H -8 304 Cres ➂ Hose 1 678 -8 Teflon
➃ Socket 6 AE11496H -8 4130 Norm
➄ Retainer 2 AE11498H -8 4140 Norm
➅ Hose 1 678 -8 Teflon
SECTION PAGES
Master Index 3-6
“FH” Competitor
Part Number
Conversion Chart 7
Hose 8-23
Fittings 24-141
Adapters 142-144
Accessories Assembly
Instructions And
Assembly equipment 145-173
Technical Data 174-205
FEMALE PIPE
4753–B
DASH HOSE
SIZE THREAD SIZE A D EØ
4753–S
4–4B 1
⁄4-18 –04 1.52 .77 .17
6–6B 3
⁄8-18 –06 1.70 .83 .30
8–8B 1
⁄2-14 –08 2.03 1.02 .39
SOCKETLESS 4797–B
for use with Hose UNIVERSAL†
2556, 2565 4739–B
SAE 45°*
4741–B
SAE 37° (JIC)
DASH HOSE
SIZE THREAD SIZE A D EØ
4797–
4B† 7
⁄16-20 –04 1.46 .71 .17
5–4B† 1
⁄2-20 –04 1.52 .77 .17
8–6B† 3
⁄4-16 –06 1.79 .93 .30
8B† 3
⁄4-16 –08 1.95 .93 .39
10–8B† 7
⁄8-14 –08 2.07 1.06 .39
10B† 7
⁄8-14 –10 2.60 1.06 .48
4739–
6B* ⁄8-18
5
–06 1.67 .81 .30
12B* 11⁄16-14 –12 2.71 1.19 .61
4741–
3–4B 3
⁄8-24 –04 1.44 .69 .12
6–4B 9
⁄16-18 –04 1.56 .81 .17
5–6B 1
⁄2-20 –06 1.66 .80 .23
6B 9
⁄16-18 –06 1.67 .80 .30
12B 11⁄16-12 –12 2.71 1.19 .61
HOSE MENDER
4772–B
DASH HOSE
SIZE THREAD SIZE A D EØ
4772–
4B –04 1.85 .32 .17
6B –06 2.08 .32 .30
8B –08 2.44 .38 .39
10B –10 3.55 .47 .48
12B –12 3.57 .54 .61
COMPRESSION TYPE
4750–B
DASH HOSE
SIZE THREAD SIZE A D EØ
4750–
3-4B –03 –04 1.77 1.02 .13
4B –04 –04 1.77 1.02 .17
5-4B –05 –04 1.83 1.08 .17
6B –06 –06 2.07 1.21 .30
8B –08 –08 2.34 1.33 .39
10B –10 –10 2.57 1.03 .48
45° ELBOW
FC5848S–SAE 45° swivel*
FC5847S–SAE 37° (JIC) swivel
FC5849S–Universal swivel†
DASH HOSE
SIZE THREAD SIZE A D EØ H
FC5848–
0606S* ⁄8-18
5
–06 1.80 .93 .30 .39
FC5847–
0606S ⁄16-18
9
–06 1.80 .93 .30 .39
All dimensions in inches. FC5849–
†Double notch in nut for Universal type 0404S† ⁄16-20
7
–04 1.56 .81 .17 .33
identifition for both SAE 45° and 37° (JIC)
0808S† ⁄4-16
3
–08 2.30 1.28 .39 .55
connections.
*Single notch in nut for SAE 45° identification.
① ➂
➁ O.D. WT.
S.A.E. 37° TUBE EA.
flare swivel PART NUMBER* SIZE THREAD A D E (LBS.)
(J.I.C.) 4-411 4-411-4* 1
⁄4 7
⁄16-20 1.75 1.00 .17 .10
MIL-F-24787/2, 4-411-5* 5
⁄16 1
⁄2-20 1.90 1.12 .23 .12
Group VIII, Type A 4-411-6* 3
⁄8 9
⁄16-18 2.05 1.15 .30 .17
for use with Hose 4-411-8* 1
⁄2 3
⁄4-16 2.52 1.38 .39 .27
302A, 303, 2580, AE369, 4-411-10* 5
⁄8 7
⁄8-14 2.80 1.51 .48 .42
AE372, FC234 4-411-12* 3
⁄4 11⁄16-12 3.15 1.58 .61 .57
4-411-16* 1 15⁄16-12 2.82 1.55 .82 .68
4-411-20* 11⁄4 15⁄8-12 3.00 1.64 1.05 1.29
4-411-24* 11⁄2 17⁄8-12 3.28 1.83 1.28 1.61
4-411-32* 2 21⁄2-12 4.02 2.18 1.75 2.57
*Requires assembly tool for assembly.
PART NUMBER
REQ’D. SIZE
COMPONENTS PER MATERIAL
DESCRIPTION ASS’Y. BASE NO. 4 5 6 8 10 12 16 20 24 32 MATERIAL SPECIFICATION
MALE PIPE
4412–S
DASH HOSE
SIZE THREAD SIZE A D EØ
4412–
2–4S 1
⁄8-27 –04 1.68 .93 .13
4–4S 1
⁄4-18 –04 1.87 1.12 .13
4–5S 1
⁄4-18 –05 1.96 1.18 .17
4–6S† 1
⁄4-18 –06 2.13 1.23 .24
6–6S 3
⁄8-18 –06 2.13 1.23 .24
4–8S 1
⁄4-18 –08 2.48 1.33 .30
† Also supplied in brass. To order substitute 6–8S 3
⁄8-18 –08 2.48 1.33 .36
“B” for “S” in part number.
8–8S 1
⁄2-14 –08 2.73 1.58 .36
8–10S 1
⁄2-14 –10 2.88 1.59 .46
12–10S 3
⁄4-14 –10 2.94 1.65 .46
8–12S 1
⁄2-14 –12 3.24 1.68 .49
12–12S 3
⁄4-14 –12 3.24 1.67 .55
LIFESAVER†
190000–S
DASH TUBE HOSE
SIZE SIZE SIZE A B† D EØ
† 190000–
4S 1
⁄4 –04 1.36 .25 .62 .13
5S 5
⁄16 –05 1.53 .31 .75 .18
5–6S 5
⁄16 –06 1.63 .31 .73 .24
6S 3
⁄8 –06 1.63 .38 .73 .24
6–8S 3
⁄8 –08 2.04 .38 .89 .28
8S 1
⁄2 –08 2.04 .50 .89 .36
10S 5
⁄8 –10 2.19 .62 .90 .46
8–12S 1
⁄2 –12 2.49 .50 .92 .39
12S 3
⁄4 –12 2.49 .75 .92 .55
16S 1 –16 2.05 1.00 .78 .82
16–20S 1 –20 2.26 1.00 .90 .82
18–20S 11⁄8 –20 2.26 1.12 .90 .94
20S 11⁄4 –20 2.26 1.25 .90 1.05
24–20S 11⁄2 –20 2.33 1.50 .96 1.05
16–24S 1 –24 2.42 1.00 .97 .82
20–24S 11⁄4 –24 2.36 1.25 .90 1.05
24–24S 11⁄2 –24 2.42 1.50 .97 1.28
20–32S 11⁄4 –32 2.89 1.25 1.05 1.06
24–32S 11⁄2 –32 2.83 1.50 .98 1.37
32–32S 2 –32 2.89 2.00 1.05 1.75
40S 21⁄2 –40 3.26 2.50 1.36 2.21
45° ELBOW
190297–S– Universal swivel
190299–S– SAE 45° swivel
190265–S– SAE 37° (JIC) swivel
DASH HOSE
SIZE THREAD SIZE A D EØ H
190297–
4S 7
⁄16-20 –04 1.85 1.10 .13 .33
4–5S 7
⁄16-20 –05 2.01 1.23 .15 .33
5S 1
⁄2-20 –05 2.07 1.29 .18 .36
8–6S 3
⁄4-16 –06 2.64 1.74 .24 .55
8S 3
⁄4-16 -08 2.99 1.84 .36 .55
8–10S 3
⁄4-16 –10 3.14 1.85 .39 .55
10S 7
⁄8-14 –10 3.24 1.95 .46 .64
10–12S 7
⁄8-14 –12 3.54 1.97 .48 .64
190299–
6S ⁄8-18
5
–06 2.23 1.33 .24 .39
12S 11⁄16-14 –12 3.78 2.21 .55 .78
190265–
6–5S ⁄16-18
9
–05 2.13 1.35 .17 .39
6S ⁄16-18
9
–06 2.23 1.33 .24 .39
All dimensions in inches. 12S 11⁄16-12 –12 3.78 2.21 .55 .78
16–12S 15⁄16-12 –12 4.00 2.43 .55 .99
16S 15⁄16-12 –16 3.74 2.47 .82 1.07.
20S 15⁄8-12 –20 4.21 2.85 1.05 1.22.
Metric 100R5 Style METRIC UNIVERSAL FEMALE SWIVEL 60˚ DIN 7631⁄7647
07.002–⁄07.036–
Reusable fittings
for use with Hose DASH HOSE
SIZE THREAD SIZE A D EØ
302A, 303, 2580, AE369,
07.002–
AE370-48, AE372, FC234
4–4 M12x 1.5 –04 2.01 1.26 .13
51 32 3.2
6–5 M14x 1.5 –05 2.11 1.32 .18
53.5 33.5 4.5
8–6 M16x 1.5 –06 2.22 1.32 .24
56.5 33.5 6.0
10–8 M18x 1.5 –08 2.64 1.48 .35
67 37.5 9.0
13–10 M22x 1.5 –10 2.87 1.59 .45
73 40.5 11.5
16–12 M26x 1.5 –12 3.29 1.71 .55
83.5 43.5 14.0
07.036–
20–16 M30x 1.5 –16 2.85 1.61 .83
72.5 40.9 21.0
25–20 M38x 1.5 –20 3.01 1.65 1.04
76.5 42 26.5
32–24 M45x 1.50 –24 3.23 1.77 1.28
82 45 3.25
40–32 M52x 1.5 –32 3.68 1.83 1.75
93.5 46.5 44.5
50–32 M65x 2 –32 3.68 1.83 1.75
93.5 46.5 44.5
60–40 M78x 2 –40 4.06 2.15 2.20
103 54.5 56.0
70–48 M90x 2 –48 4.27 2.36 2.80
108.5 60 71.0
Metric 100R5 Style METRIC UNIVERSAL FEMALE SWIVEL 24° DIN 3901⁄3902 L.RH.
Reusable fittings 07.002–
for use with Hose DASH HOSE
SIZE THREAD SIZE A D EØ
302A, 303, 2580, AE369,
07.002–
AE372, FC234
4–4 M12 x 1.5 –04 2.01 1.26 .13
51 32 3.2
6–5 M14 x 1.5 –05 2.11 1.32 .18
53.5 33.5 4.5
8–6 M16 x 1.5 –06 2.22 1.32 .24
56.5 33.5 6.0
10–8 M18 x 1.5 –08 2.64 1.48 .35
67 37.5 9.0
13–10 M22 x 1.5 –10 2.87 1.59 .45
73 40.5 11.5
16–12 M26 x 1.5 –12 3.29 1.71 .55
83.5 43.5 14.0
22–16 M30 x 2 –16 2.91 1.63 .83
74 41.5 21.0
28–20 M36 x 2 –20 3.07 1.71 1.04
78 43.5 26.5
35–24 M45 x 2 –24 3.21 1.75 1.28
81.5 44.5 32.5
42–32 M52 x 2 –32 3.70 1.85 1.75
94 47 44.5
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A B C D E G M V (LBS.)
4-190911-1⁄8-6 1
⁄8 1-14 2.06 .25 1.06 1.16 .24 .81 .50 1.30 .28
4-190911-1⁄4-8 1
⁄4 13⁄16-12 2.54 .25 1.25 1.39 .36 .94 .62 1.65 .46
4-190911-3⁄8-10 3
⁄8 13⁄8-12 2.75 .31 1.44 1.46 .46 1.12 .62 1.80 .65
4-190911-1⁄2-12 1
⁄2 13⁄4-12 3.12 .38 1.81 1.55 .55 1.25 .62 2.10 1.03
375-190911-3⁄4-16 3
⁄4 2-12 2.80 .50 2.12 1.53 .61 1.44 .62 1.66 1.54
375-190911-1-20 1 25⁄16-12 3.14 .62 2.38 1.77 .81 1.75 .75 1.75 2.38
375-190911-11⁄4-24 11⁄4 23⁄4-12 3.23 .62 2.88 1.78 1.25 1.94 .75 1.84 3.06
375-190911-11⁄2-32 11⁄2 31⁄16-12 3.89 .75 3.12 2.05 1.39 2.44 .88 2.25 4.36
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A B C D E G M V (LBS.)
93-190911-1⁄8-6 1
⁄8 1-14 2.06 .25 1.06 1.16 .24 .81 .50 1.30 .28
93-190911-1⁄4-8 1
⁄4 13⁄16-12 2.54 .25 1.25 1.39 .36 .94 .62 1.65 .46
93-190911-3⁄8-10 3
⁄8 13⁄8-12 2.75 .31 1.44 1.46 .46 1.12 .62 1.80 .64
93-190911-1⁄2-12 1
⁄2 13⁄4-12 3.12 .38 1.81 1.55 .55 1.25 .62 2.10 1.01
66-190911-3⁄4-16 3
⁄4 2-12 2.80 .50 2.12 1.53 .61 1.44 .62 1.66 1.52
66-190911-1-20 1 25⁄16-12 3.14 .62 2.38 1.77 .81 1.75 .75 1.75 2.35
66-190911-11⁄4-24 11⁄4 23⁄4-12 3.23 .62 2.88 1.78 1.25 1.94 .75 1.84 2.91
66-190911-11⁄2-32 11⁄2 31⁄16-12 3.89 .75 3.12 2.05 1.39 2.44 .88 2.25 4.10
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A B C D E G M V (LBS.)
411-190911-3⁄8-10 3
⁄8 13⁄8-12 2.75 .31 1.44 1.46 .46 1.12 .62 1.80 .65
411-190911-1⁄2-12 1
⁄2 13⁄4-12 3.12 .38 1.81 1.55 .55 1.25 .62 2.10 1.02
411-190911-3⁄4-16 3
⁄4 2-12 2.80 .50 2.12 1.53 .61 1.44 .62 1.66 1.54
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A C D E G H M N R S V W (LBS.)
4-191301-1⁄8-6 1
⁄8 1-14 2.45 1.06 1.55 .24 .81 1.30 .50 .58 .50 .38 1.30 .56 .35
4-191301-1⁄4-8 1
⁄4 13⁄16-12 3.05 1.25 1.90 .36 .94 1.68 .62 .58 .75 .50 1.65 .75 .57
4-191301-3⁄8-10 3
⁄8 13⁄8-12 3.57 1.44 2.28 .46 1.12 1.99 .62 .70 1.00 .62 1.80 .81 .83
4-191301-1⁄2-12 1
⁄2 13⁄4-12 4.15 1.81 2.58 .55 1.25 2.31 .62 .74 1.25 .75 2.10 1.00 1.34
4-191301-3⁄4-16 3
⁄4 2-12 3.93 2.12 2.66 .82 1.44 2.68 .62 .70 1.50 1.00 1.66 1.38 2.01
4-191301-1-20 1 25⁄16-12 4.27 2.38 2.91 1.05 1.75 3.17 .75 .70 1.75 1.25 1.75 1.62 3.03
4-191301-11⁄4-24 11⁄4 23⁄4-12 4.65 2.88 3.19 1.28 1.94 3.42 .75 .74 2.00 1.50 1.84 1.81 3.95
4-191301-11⁄2-32 11⁄2 31⁄16-12 5.68 3.12 3.84 1.75 2.44 4.05 .88 .86 2.50 2.00 2.25 2.38 5.42
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A C D E G H M N R S V W (LBS.)
93-191301-1⁄8-6 1
⁄8 1-14 2.45 1.06 1.55 .24 .81 1.30 .50 .58 .50 .38 1.30 .56 .35
93-191301-1⁄4-8 1
⁄4 13⁄16-12 3.05 1.25 1.90 .36 .94 1.68 .62 .58 .75 .50 1.65 .75 .57
93-191301-3⁄8-10 3
⁄8 13⁄8-12 3.57 1.44 2.28 .46 1.12 1.99 .62 .70 1.00 .62 1.80 .81 .83
93-191301-1⁄2-12 1
⁄2 13⁄4-12 4.15 1.81 2.58 .55 1.25 2.31 .62 .74 1.25 .75 2.10 1.00 1.34
93-191301-3⁄4-16 3
⁄4 2-12 3.93 2.12 2.66 .82 1.44 2.68 .62 .70 1.50 1.00 1.66 1.38 2.01
93-191301-1-20 1 25⁄16-12 4.27 2.38 2.91 1.05 1.75 3.17 .75 .70 1.75 1.25 1.75 1.62 3.03
93-191301-11⁄4-24 11⁄4 23⁄4-12 4.65 2.88 3.19 1.28 1.94 3.42 .75 .74 2.00 1.50 1.84 1.81 3.95
93-191301-11⁄2-32 11⁄2 31⁄16-12 5.68 3.12 3.84 1.75 2.44 4.05 .88 .86 2.50 2.00 2.25 2.38 5.42
Dogleg 90°
66-190093
for use with Hose 302A, 2580,
AE369, AE372, FC234
WT.
EA.
PART NUMBER A D E G R S V X (LBS.)
66-190093-16 2.80 1.53 .75 1.44 1.12 1.25 1.66 1.19 1.16
66-190093-20 2.98 1.62 1.00 1.75 1.22 1.62 1.75 1.44 1.77
66-190093-24 3.24 1.78 1.16 1.94 1.38 1.81 1.84 1.69 2.28
66-190093-32 3.89 2.05 1.69 2.44 1.62 2.44 2.25 2.25 3.22
66-190093-40 4.39 2.48 2.12 3.25 1.88 3.00 2.50 2.75 5.45
66-190093-48 4.70 2.80 2.69 3.88 2.19 3.50 2.50 3.19 10.35
Dogleg 90°
412-190093
for use with Hose 302A, 2580,
AE369, AE372, FC234
WT.
EA.
PART NUMBER A D E G R S V X (LBS.)
412-190093-16 2.80 1.53 .75 1.44 1.12 1.15 1.66 1.19 1.18
412-190093-20 2.98 1.62 1.00 1.75 1.22 1.62 1.75 1.44 1.80
412-190093-32 3.89 2.05 1.69 2.50 1.62 2.44 2.25 2.25 3.27
412-190093-40 4.39 2.48 2.12 3.25 1.88 3.00 2.50 2.75 5.53
Dogleg 90°
375-190093
MIL-F-24787/5 Group VIII, Type D
for use with Hose 302A, 2580, AE369,
AE370-48, AE372, FC234
WT.
EA.
PART NUMBER A D E G R S V X (LBS.)
375-190093-16 2.80 1.53 .75 1.44 1.12 1.25 1.66 1.19 1.17
375-190093-20 2.98 1.62 1.00 1.75 1.22 1.62 1.75 1.44 1.79
375-190093-24 3.24 1.78 1.16 1.94 1.38 1.81 1.84 1.69 2.30
375-190093-32 3.89 2.05 1.69 2.44 1.62 2.44 2.25 2.25 3.25
375-190093-40 4.39 2.48 2.12 3.25 1.88 3.00 2.50 2.75 5.62
375-190093-48 4.70 2.80 2.69 3.88 2.19 3.50 2.50 3.19 10.35
Dogleg 90°
4-191302
MIL-F24787/5 Group VIII Type D
for use with Hose 302A, 303, 2580, AE369,
AE372, FC234
WT.
EA.
PART NUMBER A C D E G N R S V (LBS.)
4-191302-6 2.45 .56 1.55 .24 .81 .58 .50 .38 1.30 .24
4-191302-8 3.05 .75 1.90 .36 .94 .58 .75 .50 1.65 .41
4-191302-10 3.57 .81 2.28 .46 1.12 .70 1.00 .62 1.80 .59
4-191302-12 4.15 1.00 2.58 .55 1.25 .74 1.25 .75 2.10 .90
4-191302-16 3.93 1.38 2.66 .82 1.44 .70 1.50 1.00 1.66 1.31
Dogleg 90°
93-191302
for use with Hose 302A, 303, 2580, AE369,
AE372, FC234
WT.
EA.
PART NUMBER A C D E G N R S V (LBS.)
93-191302-6 2.45 .56 1.55 .24 .81 .58 .50 .38 1.30 .23
93-191302-8 3.05 .75 1.90 .36 .94 .58 .75 .50 1.65 .40
93-191302-10 3.57 .81 2.28 .46 1.12 .70 1.00 .62 1.80 .58
93-191302-12 4.15 1.00 2.58 .55 1.25 .74 1.25 .75 2.10 .88
93-191302-16 3.93 1.38 2.66 .82 1.44 .70 1.50 1.00 1.66 1.29
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E J K L M N S V (LBS.)
66-190109-1⁄2-16 ⁄2
1
4 2.80 1.44 1.53 .82 3.50 1.50 2.38 .62 .38 .71 1.66 1.52
66-190109-3⁄4-20 ⁄4
3
4 2.89 1.75 1.53 1.05 3.88 1.84 2.75 .62 .44 .92 1.75 2.07
66-190109-1-24 1 4 2.92 1.94 1.47 1.28 4.25 2.12 3.12 .62 .44 1.18 1.84 2.45
66-190109-11⁄4-32 11⁄4 4 3.51 2.44 1.66 1.75 4.62 2.74 3.50 .62 .44 1.53 2.25 3.14
66-190109-11⁄2-32 11⁄2 4 3.51 2.44 1.66 1.69 5.00 2.74 3.88 .62 .44 1.77 2.25 3.64
66-190109-2-32 2 4 3.51 2.44 1.66 1.69 6.00 2.74 4.75 .75 .44 1.77 2.25 4.69
66-190109-2-40 2 4 3.89 3.25 1.98 2.21 6.00 3.28 4.75 .75 .44 2.24 2.50 6.21
66-190109-21⁄2-40 21⁄2 4 3.89 3.25 1.98 2.21 7.00 3.28 5.50 .75 .50 2.24 2.50 8.45
66-190109-21⁄2-48 21⁄2 4 3.89 3.88 1.98 2.83 7.00 3.78 5.50 .75 .50 2.71 2.50 8.83
NUMBER
I.P.S. BOLT
PART NUMBER SIZE HOLES A C D E J K L M N S V
412-190109-1⁄2-16 1
⁄2 4 2.80 1.44 1.53 .82 3.50 1.50 2.38 .62 .38 .71 1.68
412-190109-3⁄4-20 3
⁄4 4 2.89 1.75 1.53 1.05 3.88 1.84 2.75 .62 .44 .92 1.75
412-190109-11⁄4-32 11⁄4 4 3.51 2.44 1.66 1.75 4.62 2.74 3.50 .62 .44 1.53 2.25
412-190109-11⁄2-32 11⁄2 4 3.51 2.44 1.66 1.69 5.00 2.74 3.88 .62 .44 1.77 2.25
412-190109-2-32 2 4 3.51 2.44 1.66 1.69 6.00 2.74 4.75 .75 .44 1.77 2.25
412-190109-2-40 2 4 3.89 3.25 1.98 2.18 6.00 3.28 4.75 .75 .44 2.24 2.50
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E J K L M N S V (LBS.)
375-190109-3⁄4-20 ⁄4
3
4 2.89 1.75 1.53 1.05 3.88 1.84 2.75 .62 .44 .92 1.75 3.22
375-190109-1-24 1 4 2.92 1.94 1.47 1.28 4.25 2.12 3.12 .62 .44 1.18 1.84 2.41
375-190109-11⁄4-32 11⁄4 4 3.51 2.44 1.66 1.75 4.62 2.74 3.50 .62 .44 1.53 2.25 3.28
375-190109-11⁄2-32 11⁄2 4 3.51 2.44 1.66 1.75 5.00 2.74 3.88 .62 .44 1.77 2.25 3.92
375-190109-2-32 2 4 3.51 2.44 1.66 1.75 6.00 2.74 4.75 .75 .44 1.77 2.25 5.38
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E J K L M N S V (LBS.)
66-190016-1⁄2-16 ⁄2
1
3 2.80 1.44 1.53 .82 3.56 1.50 2.44 .56 .38 .71 1.66 1.52
66-190016-3⁄4-20 ⁄4
3
4 2.89 1.75 1.53 1.05 3.81 1.84 2.69 .56 .44 .92 1.75 2.07
66-190016-1-24 1 4 2.92 1.94 1.47 1.28 4.25 2.12 3.12 .56 .44 1.18 1.84 2.45
66-190016-11⁄4-32 11⁄4 4 3.51 2.44 1.66 1.75 4.50 2.74 3.38 .56 .44 1.53 2.25 3.14
66-190016-11⁄2-32 11⁄2 6 3.51 2.44 1.66 1.75 5.06 2.74 3.94 .56 .44 1.77 2.25 3.64
66-190016-2-32 2 6 3.51 2.44 1.66 1.75 5.56 2.74 4.44 .56 .44 1.77 2.25 4.69
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E J K L M N S V (LBS.)
66-190016-2-40 2 6 3.89 3.25 1.98 2.21 5.56 3.28 4.44 .56 .44 2.24 2.50 5.75
66-190016-21⁄2-40 21⁄2 6 3.89 3.25 1.98 2.21 6.12 3.28 5.00 .56 .50 2.24 2.50 6.85
66-190016-21⁄2-48 21⁄2 6 3.89 3.88 1.98 2.83 6.12 3.78 5.00 .56 .50 2.71 2.50 7.42
66-190016-3-48 3 8 3.89 3.88 1.98 2.83 6.62 4.50 5.50 .56 .50 3.31 2.50 7.87
NUMBER WT.
I.P.S. BOLT EA.
PARTNUMBER SIZE HOLES A C D E F H J K L N R S V X (LBS.)
66-190124-1⁄2-16 ⁄2
1
4 2.80 1.44 1.53 .75 1.25 2.38 3.50 1.50 2.38 .38 1.12 .71 1.66 1.19 1.77
66-190124-3⁄4-20 ⁄4
3
4 2.98 1.75 1.62 1.00 1.62 2.56 3.88 1.84 2.75 .44 1.22 .92 1.75 1.44 3.62
66-190124-1-24 1 4 3.24 1.94 1.78 1.16 1.81 2.75 4.25 2.12 3.12 .44 1.38 1.18 1.84 1.69 3.19
66-190124-11⁄4-32 11⁄4 4 3.89 2.44 2.05 1.69 2.44 3.06 4.62 2.74 3.50 .44 1.62 1.53 2.25 2.25 4.38
66-190124-11⁄2-32 11⁄2 4 3.89 2.44 2.05 1.69 2.44 3.06 5.00 2.74 3.88 .44 1.62 1.77 2.25 2.25 5.02
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E F H J K L N R S V X (LBS.)
66-190124-2-32 2 4 3.89 2.44 2.05 1.69 2.44 3.06 6.00 2.74 4.75 .44 1.62 1.77 2.25 2.25 5.92
66-190124-2-40 2 4 4.39 3.25 2.48 2.12 3.00 3.50 6.00 3.28 4.75 .44 1.88 2.24 2.50 2.75 8.18
66-190124-21⁄2-40 21⁄2 4 4.39 3.25 2.48 2.12 3.00 3.50 7.00 3.28 5.50 .50 1.88 2.24 2.50 2.75 9.74
66-190124-21⁄2-48 21⁄2 4 4.61 3.88 2.70 2.69 3.50 4.00 7.00 3.78 5.50 .50 2.09 2.71 2.50 3.19 12.54
66-190124-3-48 3 4 4.61 3.88 2.70 2.69 3.50 4.00 7.50 4.50 6.00 .50 2.09 3.31 2.50 3.19 13.49
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E H J K L M N R S F V X (LBS.)
412-190124-11⁄4-32 11⁄4 4 3.89 2.44 2.05 1.69 3.06 4.62 2.74 4.44 .62 .44 1.62 1.53 2.44 2.25 2.25 4.44
412-190124-11⁄2-32 11⁄2 4 3.89 2.44 2.05 1.69 3.06 5.00 2.74 5.09 .62 .44 1.62 1.77 2.44 2.25 2.25 5.09
412-190124-2-32 2 4 3.89 2.44 2.05 1.69 3.06 6.00 2.74 6.01 .62 .44 1.62 1.77 2.44 2.25 2.25 6.01
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E F H J K L M N R S V X (LBS.)
375-190124-1⁄2-16 ⁄2
1
4 2.80 1.44 1.53 .75 1.25 2.38 3.50 1.50 2.38 .62 .38 1.12 .71 1.66 1.19 1.77
375-190124-3⁄4-20 ⁄4
3
4 2.98 1.75 1.62 1.00 1.62 2.56 3.88 1.84 2.75 .62 .44 1.22 .92 1.75 1.44 3.63
375-190124-1-24 1 4 3.24 1.94 1.78 1.16 1.81 2.75 4.25 2.12 3.12 .62 .44 1.38 1.18 1.84 1.69 3.22
375-190124-11⁄4-32 11⁄4 4 3.89 2.44 2.05 1.69 2.44 3.06 4.62 2.74 3.50 .62 .44 1.62 1.53 2.25 2.25 4.50
375-190124-11⁄2-32 11⁄2 4 3.89 2.44 2.05 1.69 2.44 3.06 5.00 2.74 3.88 .62 .44 1.62 1.77 2.25 2.25 5.15
375-190124-2-32 2 4 3.89 2.44 2.05 1.69 2.44 3.06 6.00 2.74 4.75 .75 .44 1.62 1.77 2.25 2.25
NUMBER
I.P.S. BOLT
PART NUMBER SIZE HOLES A C D E F H J K L N T S V X
66-190103- ⁄2-16
1 1
⁄2 3 2.80 1.44 1.53 .75 1.25 2.38 3.56 1.50 2.44 .38 1.12 .71 1.66 1.19
66-190103-3⁄4-16 3
⁄4 4 2.80 1.44 1.53 .75 1.25 2.38 3.81 1.50 2.69 .44 1.12 .71 1.66 1.19
66-190103-3⁄4-20 3
⁄4 4 2.98 1.75 1.62 1.00 1.62 2.56 3.81 1.84 2.69 .44 1.22 .92 1.75 1.44
66-190103-1-16 1 4 2.80 1.44 1.53 .75 1.25 2.38 4.25 1.50 3.12 .44 1.12 .71 1.66 1.19
66-190103-1-24 1 4 3.24 1.94 1.78 1.16 1.81 2.75 4.25 2.12 3.12 .44 1.38 1.18 1.84 1.69
66-190103-11⁄4-32 11⁄4 4 3.89 2.44 2.05 1.69 2.44 3.06 4.50 2.74 3.38 .44 1.62 1.53 2.25 2.25
66-190103-11⁄2-32 11⁄2 6 3.89 2.44 2.05 1.69 2.44 3.06 5.06 2.74 3.94 .44 1.62 1.77 2.25 2.25
66-190103-2-32 2 6 3.89 2.44 2.05 1.59 2.44 3.06 5.56 2.74 4.44 .44 1.62 1.75 2.25 2.25
NUMBER
I.P.S. BOLT
PART NUMBER SIZE HOLES A C D E F H J K L N R S V X
66-190103-2-40 2 6 4.39 3.25 2.48 2.12 3.00 3.50 5.56 3.28 4.44 .44 1.88 2.24 2.50 2.75
66-190103-21⁄2-40 21⁄2 6 4.39 3.25 2.48 2.12 3.00 3.50 6.12 3.28 5.00 .50 1.88 2.24 2.50 2.75
66-190103-21⁄2-48 21⁄2 6 4.61 3.88 2.70 2.69 3.50 4.00 6.12 3.78 5.00 .50 2.09 2.71 2.50 3.19
66-190103-3-48 3 8 4.61 3.88 2.70 2.69 3.50 4.00 6.62 4.50 5.50 .50 2.09 3.31 2.50 3.19
I.P.S.
PART NUMBER SIZE A C D E F G M V Y Z
FC9423-2032-375* 11⁄4 5.44 2.12 3.60 1.53 1.66 2.44 1.12 2.25 .39 3.00
FC9423-2432-375* 11⁄2 5.53 2.12 3.69 1.75 1.90 2.44 1.25 2.25 .39 3.31
FC9423-3240-375* 2 5.97 2.62 4.07 2.21 2.38 3.25 1.31 2.50 .39 4.00
FC9423-4048-375* 21⁄2 5.94 3.25 4.04 2.73 2.88 3.88 1.12 2.50 .39 4.42
I.P.S.
PART NUMBER SIZE A B C D E F G M V Y Z
FC9424-2032-375 1 ⁄4
1
4.98 2.63 2.12 3.13 1.53 1.66 2.44 .50 2.25 .39 3.00
FC9424-2432-375 11⁄2 5.03 2.57 2.12 3.19 1.69 1.90 2.44 .62 2.25 .39 3.31
FC9424-3240-375 2 5.44 2.88 2.62 3.54 2.18 2.38 3.25 .66 2.50 .39 4.00
FC9424-4048-375 21⁄2 5.76 3.07 3.25 3.85 2.73 2.88 3.88 .78 2.50 .39 4.42
I.P.S.
PART NUMBER SIZE A C D E F H M R S V X Y Z
FC9425-2032-375 11⁄4 3.89 2.44 2.05 1.69 1.66 4.18 1.12 1.62 2.44 2.25 2.25 .39 3.00
FC9425-2432-375 11⁄2 3.89 2.44 2.05 1.69 1.90 4.30 1.25 1.62 2.44 2.25 2.25 .39 3.31
FC9425-3240-375 2 4.39 3.25 2.48 2.12 2.38 4.76 1.31 1.88 3.00 2.50 2.75 .39 4.00
FC9425-4048-375 21⁄2 4.61 3.88 2.70 2.69 2.88 4.71 1.12 2.09 3.50 2.50 3.19 .39 4.42
COMPONENTS PART NUMBER
REQ’D. SIZE
PER MATERIAL
DESCRIPTION ASS’Y. BASE NO. 2032 2432 3240 4048 MATERIAL SPECIFICATION
➀ Nipple 1 188-185249- 11⁄4-32 11⁄2-32 2-40 21⁄2-48 Alum. C95800
Bronze
➁ Tailpiece 1 FF5002- 20- 24- 32- 40- Bronze C95800 or
Assembly size-188 C95400
➂ Clamp 1 900758- 11⁄4 11⁄2 2 21⁄2 see page
Assembly 125
➃ Socket 1 4-1212- 32 32 40 48 Monel QQN-281
I.P.S.
PART NUMBER SIZE A C D E F H M R S V X Y Z
FC9426-2032-375 1 ⁄4
1
3.89 2.44 2.05 1.69 1.66 3.71 .50 1.62 2.44 2.25 2.25 .39 3.00
FC9426-2432-375 11⁄2 3.89 2.44 2.05 1.69 1.90 3.80 .62 1.62 2.44 2.25 2.25 .39 3.31
FC9426-3240-375 2 4.39 3.25 2.48 2.12 2.38 4.23 .66 1.88 3.00 2.50 2.75 .39 4.00
FC9426-4048-375 21⁄2 4.61 3.88 2.70 2.69 2.88 4.52 .78 2.09 3.50 2.50 3.19 .39 4.42
COMPONENTS PART NUMBER
REQ’D. SIZE
PER MATERIAL
DESCRIPTION ASS’Y. BASE NO. 2032 2432 3240 4048 MATERIAL SPECIFICATION
➀ Nipple 1 188-185249- 11⁄4-32 11⁄2-32 2-40 21⁄2-48 Alum. C95800
Bronze
➁ Tailpiece 1 FF5001- 20 24 32 40 Alum. C95800 or
Assembly Size-188 Bronze C95400
➂ Clamp 1 900758- 11⁄4 11⁄2 2 21⁄2 Bronze see page
Assembly 125
➃ Socket 1 4-1212- 32 32 40 48 Monel QQN-281
All dimensions in inches.
Dimensional information is for reference only.
Variations from these dimensions, on actual parts,
may occur as the result of engineering revisions.
*Optional Material – 66
Male pipe
4-4722
for use with Hose 2766, AE371, AE373, FC163
WT.
HOSE EA.
PART NUMBER ID THREAD A D E (LBS.)
4-4722-4-4 1
⁄4 1
⁄4-18 2.50 1.27 .17 .26
4-4722-6-6 3
⁄8 3
⁄8-18 2.75 1.28 .31 .36
4-4722-8-8 1
⁄2 1
⁄2-14 3.09 1.58 .39 .57
4-4722-8-10 5
⁄8 1
⁄2-14 3.18 1.62 .48 .57
4-4722-12-12 3
⁄4 3
⁄4-14 3.61 1.74 .61 1.08
4-4722-16-16 1 1-111⁄2 4.90 2.35 .82 1.79
4-4722-20-20 11⁄4 11⁄4-111⁄2 4.90 2.58 1.05 2.74
4-4722-24-24 11⁄2 11⁄2-111⁄2 4.98 2.74 1.28 3.31
4-4722-32-32 2 2-111⁄2 5.50 3.06 1.75 5.21
WT.
HOSE EA.
PART NUMBER ID THREAD A D E (LBS.)
4-4721-4-4 1
⁄4 7
⁄16-20 2.64 1.41 .17 .24
4-4721-5-4 1
⁄4 1
⁄2-20 2.72 1.49 .17 .26
4-4721-6-4 1
⁄4 9
⁄16-18 2.79 1.56 .17 .28
4-4721-6-6 3
⁄8 9
⁄16-18 2.98 1.51 .31 .37
4-4721-8-6 3
⁄8 3
⁄4-16 3.11 1.64 .31 .44
4-4721-8-8 1
⁄2 3
⁄4-16 3.20 1.68 .39 .68
4-4721-10-8 1
⁄2 7
⁄8-14 3.31 1.80 .39 .59
4-4721-10 5
⁄8 7
⁄8-14 3.40 1.85 .50 .61
4-4721-12 3
⁄4 11⁄16-12 3.86 1.99 .61 1.12
4-4721-16 1 15⁄16-12 4.48 2.43 .82 1.91
4-4721-20 11⁄4 15⁄8-12 5.10 2.78 1.05 3.38
4-4721-24 11⁄2 17⁄8-12 5.16 2.92 1.28 4.10
4-4721-32 2 21⁄2-12 5.90 3.46 1.75 6.27
WT.
I.P.S. EA.
PART NUMBER* SIZE THREAD A C D E G M N V (LBS.)
4-190909-1⁄8-4 1
⁄8 1-14 2.50 1.06 1.26 .17 .81 .50 .25 1.73 .38
4-190909-1⁄4-6 1
⁄4 13⁄16-12 2.82 1.25 1.34 .31 1.00 .62 .25 1.92 .59
4-190909-3⁄8-8 3
⁄8 13⁄8-12 2.96 1.44 1.45 .39 1.12 .62 .31 2.01 .86
4-190909-1⁄2-12 1
⁄2 13⁄4-12 3.49 1.81 1.62 .50 1.50 .62 .38 2.47 1.56
4-190909-3⁄4-16 3
⁄4 2-12 4.09 2.12 2.04 .62 1.81 .62 .50 2.95 2.34
4-190909-1-16 1 25⁄16-12 4.34 2.38 2.28 .82 1.81 .75 .62 2.95 2.81
4-190909-1-20 1 25⁄16-12 4.80 2.38 2.48 .81 2.25 .75 .62 3.42 4.03
4-190909-11⁄4-24 11⁄4 23⁄4-12 4.72 2.88 2.48 1.21 2.50 .75 .62 3.34 5.50
4-190909-11⁄2-32 11⁄2 31⁄16-12 5.34 3.12 2.90 1.39 3.00 .88 .75 3.70 7.38
4-190909-2-32 2 33⁄4-12 5.34 3.88 2.90 1.75 3.00 .88 .75 3.70 9.64
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A C D E G H M N R S V W (LBS.)
4-191304-1⁄4-6 1
⁄4 13⁄16-12 3.11 1.25 1.63 .31 1.00 1.43 .62 .62 .50 .38 1.92 .69 .62
4-191304-3⁄8-8 3
⁄8 13⁄8-12 3.44 1.44 1.93 .39 1.12 1.74 .62 .62 .75 .50 2.01 .81 .92
4-191304-1⁄2-12 1
⁄2 13⁄4-12 4.52 1.81 2.65 .61 1.50 2.31 .62 .74 1.25 .75 2.47 1.06 1.71
4-191304-3⁄4-16 3
⁄4 2-12 5.25 2.12 3.20 .82 1.81 2.68 .62 .74 1.50 1.00 2.95 1.38 2.87
4-191304-1-16 1 25⁄16-12 5.25 2.38 3.20 .82 1.81 2.92 .75 .74 1.50 1.00 2.95 1.38 .3.44
4-191304-1-20 1 25⁄16-12 6.10 2.38 3.78 1.05 2.25 3.17 .75 .86 1.75 1.25 3.42 1.62 .5.03
4-191304-11⁄4-20 11⁄4 23⁄4-12 6.10 2.88 3.78 1.05 2.25 3.17 .75 .86 1.75 1.25 3.42 1.62 .5.03
4-191304-11⁄4-24 11⁄4 23⁄4-12 6.32 2.88 4.09 1.28 2.50 3.42 .75 .92 2.00 1.50 3.34 1.88 .6.02
4-191304-11⁄2-32 11⁄2 31⁄16-12 7.38 3.12 4.94 1.75 3.00 4.05 .88 1.12 2.50 2.00 3.70 2.50 8.49
4-191304-2-32 2 33⁄4-12 7.38 3.88 4.94 1.75 3.00 .88 1.12 2.50 2.00 3.70 2.50 4.05 10.64
Dogleg 90°
4-191305
MIL-F-24787/5, Group I, Type D
for use with Hose FC163, AE373, AE371, 2766
WT.
EA.
PART NUMBER A C D E G N R S V (LBS.)
4-191305-6 3.11 .69 1.63 .31 1.00 .62 .50 .38 1.92 .76
4-191305-8 3.44 .81 1.93 .39 1.12 .62 .75 .50 2.01 1.12
4-191305-12 4.52 1.06 2.65 .61 1.50 .74 1.25 .75 2.47 2.03
4-191305-16 5.25 1.38 3.20 .82 1.81 .74 1.50 1.00 2.95 3.77
4-191305-20 6.09 1.62 3.78 1.05 2.25 .86 1.75 1.25 3.42 6.31
4-191305-24 6.32 1.88 4.09 1.28 2.50 .92 2.00 1.50 3.34 7.85
4-191305-32 7.38 2.50 4.94 1.75 3.00 1.12 2.50 2.00 3.70 11.43
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A C D E G J K L M N S V (LBS.)
FC9056-0812-463 ⁄2
1
3 3.92 1.12 2.05 .61 1.50 3.56 1.50 2.44 .56 .70 .71 2.47 2.78
FC9056-1216-463 ⁄4
3
4 4.34 1.38 2.29 .82 1.81 3.81 1.84 2.69 .56 .70 .92 2.95 3.61
FC9056-1620-463 1 4 4.81 1.62 2.49 1.05 2.25 4.25 2.12 3.12 .56 .77 1.18 3.42 5.55
FC9056-2024-463 11⁄4 4 4.97 2.12 2.73 1.28 2.50 4.50 2.74 3.38 .56. .83 1.53 3.34 6.75
FC9056-2432-463 11⁄2 6 5.33 2.25 2.89 1.75 3.00 5.06 2.74 3.94 .56 .83 1.77 3.70 8.64
FC9056-3232-463 2 6 5.33 2.69 2.89 1.75 3.00 5.56 3.28 4.44 .56 .83 2.24 3.70 10.56
NUMBER
I.P.S. BOLT
PART NUMBER SIZE HOLES A C D E F H J K L M N R S V
FC9224-0812-463 ⁄2
1
3 4.52 1.50 2.65 .61 .75 2.19 3.56 1.50 2.44 .56 .70 1.25 .71 2.47
FC9224-1216-463 ⁄4
3
4 5.25 1.81 3.20 .82 1.00 2.49 3.81 1.84 2.69 .56 .70 1.50 .92 2.95
FC9224-1620-463 1 4 6.10 2.25 3.78 1.05 1.25 2.69 4.25 2.12 3.12 .56 .77 1.75 1.18 3.42
FC9224-2024-463 11⁄4 4 6.32 2.50 4.09 1.28 1.50 3.13 4.50 2.74 3.38 .56 .83 2.00 1.53 3.34
FC9224-2432-463 11⁄2 6 7.38 3.00 4.94 1.75 2.00 3.35 5.06 2.74 3.94 .56 .83 2.50 1.77 3.70
FC9224-3232-463 2 6 7.38 3.00 4.94 1.75 2.00 3.35 5.56 3.28 4.44 .56 .83 2.50 1.77 3.70
WT.
HOSE EA.
PART NUMBER I.D. THREAD A B C D E G M N V W (LBS.)
4-4730-6-6 3
⁄8 9
⁄16-18 2.98 1.10 .69 1.50 .31 1.00 .40 .28 1.92 .69 .35
4-4730-8-8 1
⁄2 3
⁄4-16 3.20 1.24 .88 1.68 .39 1.12 .44 .31 2.01 .88 .53
4-4730-10-8 1
⁄2 7
⁄8-14 3.31 1.28 1.00 1.80 .39 1.12 .52 .31 2.01 1.00 .58
4-4730-12 3
⁄4 11⁄16-12 3.86 1.42 1.25 1.99 .61 1.50 .57 .38 2.47 1.25 1.10
4-4730-16 1 15⁄16-12 4.48 1.83 1.50 2.43 .82 1.81 .60 .38 2.95 1.50 1.72
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A C D E G M N V (LBS.)
4-190885-1⁄4-6 1
⁄4 13⁄16-12 2.82 1.25 1.34 .31 1.00 .62 .25 1.95 .54
4-190885-3⁄8-8 3
⁄8 13⁄8-12 2.96 1.44 1.45 .39 1.12 .62 .31 2.01 .76
4-190885-1⁄2-12 1
⁄2 13⁄4-12 3.49 1.81 1.62 .50 1.50 .62 .38 2.47 1.47
4-190885-3⁄4-12 3
⁄4 2-12 3.61 2.12 1.74 .61 1.50 .62 .50 2.47 1.78
4-190885-3⁄4-16 3
⁄4 2-12 4.09 2.12 2.04 .62 1.81 .62 .50 2.95 1.57
4-190885-1-16 1 25⁄16-12 4.34 2.38 2.28 .82 1.81 .75 .62 2.95 2.78
WT.
I.P.S. EA.
PART NUMBER SIZE THREAD A C D E G H M N R S V W (LBS.)
4-191307-1⁄4-6 1
⁄4 13⁄16-12 3.11 1.25 1.63 .31 1.00 1.43 .62 .62 .50 .38 1.92 .69 .62
4-191307-3⁄8-8 3
⁄8 13⁄8-12 3.44 1.44 1.93 .39 1.12 1.74 .62 .62 .75 .50 2.01 .81 .92
4-191307-1⁄2-12 1
⁄2 13⁄4-12 4.52 1.81 2.65 .61 1.50 2.31 .62 .74 1.25 .75 2.47 1.06 1.71
4-191307-3⁄4-12 3
⁄4 2-12 4.52 2.12 2.65 .61 1.50 2.43 .62 .74 1.25 .75 2.47 1.06 2.13
4-191307-3⁄4-16 3
⁄4 2-12 5.25 2.12 3.20 .82 1.81 2.68 .62 .74 1.50 1.00 2.95 1.38 2.82
4-191307-1-16 1 25⁄16-12 5.25 2.38 3.20 .82 1.81 2.92 .75 .74 1.50 1.00 2.95 1.38 3.44
Dogleg 90°
4-191308
MIL-F-24787/5, Group II, Type D
for use with Hose FC162
WT.
EA.
PART NUMBER A C D E G N R S V (LBS.)
4-191308-6 3.11 .69 1.63 .31 1.00 .62 .50 .38 1.92 .69
4-191308-8 3.44 .81 1.93 .39 1.12 .62 .75 .50 2.01 1.00
4-191308-12 4.52 1.06 2.65 .61 1.50 .74 1.25 .75 2.47 1.98
4-191308-16 5.25 1.38 3.20 .82 1.81 .74 1.50 1.00 2.95 3.43
I.P.S.
PART NUMBER SIZE THREAD A B C D E M Q V
FJ9364-2020-41 1 1⁄4 1 5⁄8-12 4.91 1.69 2.00 2.33 1.05 .64 2.83 3.45
FJ9364-2424-41 1 1⁄2 1 7⁄8-12 5.44 1.88 2.25 2.62 1.26 .74 3.16 3.86
FJ9364-3232-41 2 2 1⁄2-12 6.29 2.03 2.88 2.96 1.69 .93 3.65 4.46
I.P.S.
PART NUMBER SIZE THREAD A C D E M N Q V
FJ9366-1620-41 1 25⁄16-12 4.92 2.38 2.34 .81 .75 .62 2.83 3.45
FJ9366-2020-41 11⁄4 23⁄4-12 4.92 2.38 2.34 1.05 .75 .62 2.83 3.45
FJ9366-2024-41 11⁄4 23⁄4-12 5.23 2.88 2.42 1.26 .75 .62 3.16 3.86
FJ9366-2424-41 11⁄2 31⁄16-12 5.49 3.12 2.68 1.26 .88 .75 3.16 3.86
FJ9366-3232-41 2 33⁄4-12 5.95 3.88 2.62 1.69 .88 .62 3.65 4.46
I.P.S.
Part Number size Thread A C D E H M Q R S V
FJ9368-2424-41 11⁄2 31⁄16-12 7.07 3.12 4.26 1.12 3.95 .88 3.16 2.00 1.50 3.86
FJ9368-3232-41 2 33⁄4-12 8.80 3.88 5.47 1.43 4.49 .88 3.65 3.00 2.00 4.46
FJ9368-2020-41 11⁄4 23⁄4-12 6.25 2.88 3.68 .87 3.32 .75 2.83 1.75 1.25 3.45
Dogleg 90°
FJ9343-41
MIL-F-24787/6, Group VI, Type D
for use with Hose AE374
PART NUMBER A D E Q R S V
FJ9343-2020-41 6.26 3.68 1.05 2.83 1.75 1.25 3.45
FJ9343-2424-41 7.07 4.26 1.12 3.16 2.00 1.50 3.86
FJ9343-3232-41 7.98 4.58 1.69 3.66 2.50 2.00 4.46
Dogleg 180°
FJ9369-41
MIL-F-24787/6, Group VI, Type U
for use with Hose AE374
*Optional.
**Welded in accordance with MIL-STD-278.
All dimensions in inches.
Dimensional information is for reference only.
Variations from these dimensions, on actual
parts, may occur as the result of engineering
revisions.
Dogleg 90°
375-190717
MIL-F-24787/5, Group IV, Type D
for use with Hose 150901, AE370
WT.
EA.
PART NUMBER A D E Q R S V X WT.
375-190717-40 5.70 2.87 2.05 3.90 1.88 3.00 3.69 2.75 11.6
375-190717-48 5.96 3.08 2.50 4.50 2.09 3.50 3.69 3.19 14.5
375-190717-64 6.75 3.94 3.45 5.44 2.81 4.75 3.69 4.50 22.5
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N Q S V (LBS.)
375-190767-2-40 2 4 5.16 2.34 2.06 6.00 3.28 4.75 .75 .44 3.90 2.24 3.69 8.58
375-190767-21⁄2-40 21⁄2 4 5.16 2.34 2.06 7.00 3.28 5.50 .75 .50 3.90 2.24 3.69 10.81
375-190767-21⁄2-48 21⁄2 4 5.17 2.30 2.51 7.00 3.78 5.50 .75 .50 4.50 2.71 3.69 11.68
375-190767-3-48 3 4 5.17 2.30 2.51 7.50 4.50 6.00 .75 .50 4.50 3.31 3.69 11.97
375-190767-31⁄2-64 31⁄2 8 5.54 2.74 3.45 8.50 5.22 7.00 .75 .50 5.44 3.81 3.69 17.00
375-190767-4-64 4 8 5.54 2.74 3.45 9.00 5.22 7.50 .75 .50 5.44 4.28 3.69 18.05
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N Q S V (LBS.)
412-190767-2-40 2 4 5.16 2.34 2.06 6.00 3.28 4.75 .75 .44 3.90 2.24 3.69 8.58
412-190767-21⁄2-40 21⁄2 4 5.16 2.34 2.06 7.00 3.28 5.50 .75 .50 3.90 2.24 3.69 10.81
412-190767-21⁄2-48 21⁄2 4 5.17 2.30 2.51 7.00 3.78 5.50 .75 .50 4.50 2.71 3.69 11.68
412-190767-3-48 3 4 5.17 2.30 2.51 7.50 4.50 6.00 .75 .50 4.50 3.31 3.69 11.97
412-190767-31⁄2-64 31⁄2 8 5.54 2.74 3.45 8.50 5.22 7.00 .75 .50 5.44 3.81 3.69 17.00
412-190767-4-64 4 8 5.54 2.74 3.45 9.00 5.22 7.50 .75 .50 5.44 4.28 3.69 18.05
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N Q S V (LBS.)
375-190655-2-40 2 6 5.16 2.34 2.06 5.56 3.28 4.44 .56 .44 3.90 2.24 3.69 8.12
375-190655-21⁄2-40 21⁄2 6 5.16 2.34 2.06 6.12 3.28 5.00 .56 .50 3.90 2.24 3.69 9.21
375-190655-21⁄2-48 21⁄2 6 5.17 2.30 2.51 6.12 3.78 5.00 .56 .50 4.50 2.71 3.69 10.27
375-190655-3-48 3 8 5.17 2.30 2.51 6.62 4.50 5.50 .56 .50 4.50 3.31 3.69 10.41
375-190655-31⁄2-64 31⁄2 8 5.54 2.74 3.45 7.19 5.22 6.06 .56 .50 5.44 3.81 3.69 14.62
375-190655-4-64 4 8 5.54 2.74 3.45 7.69 5.22 6.56 .56 .50 5.44 4.28 3.69 15.61
COMPONENTS PART NUMBER
REQ’D. SIZE
PER MATERIAL
DESCRIPTION ASS’Y. BASE NO. 2-40 21⁄2-40 21⁄2-48 3-48 31⁄2-64 4-64 MATERIAL SPECIFICATION
➀ Swivel Flange 1 188-180005- 2-40 21⁄2-40 21⁄2-48 3-48 31⁄2-64 4-64 Alum. C95800 or
Bronze C95400
➁ Nipple 1 188-4112- 40 40 21⁄2-48 3-48 31⁄2-64 4-64 Alum. C95800
Bronze
➂ Socket 1 4-1205- 40 40 48 48 64 64 Monel see below
Assembly
Socket 4 4-1205-1- 40 40 48 48 64 64 Monel QQ-N-288
Segment
Ring 1 4-21004- 40 40 48 48 64 64 Monel QQ-N-286 or
QQ-N-288
Band 1 4-21023- 40 40 48 48 64 64 Monel QQ-N-286 or
QQ-N-288
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N Q S V (LBS.)
375-190751-2-40 2 6 5.16 2.34 2.06 5.56 3.28 4.44 .56 .81 3.90 2.24 3.69 10.23
375-190751-21⁄2-40 21⁄2 6 5.16 2.34 2.06 6.12 3.28 5.00 .56 .94 3.90 2.24 3.69 11.94
375-190751-21⁄2-48 21⁄2 6 5.17 2.30 2.51 6.12 3.78 5.00 .56 .94 4.50 2.71 3.69 12.81
375-190751-3-48 3 8 5.17 2.30 2.51 6.62 4.50 5.50 .56 .94 4.50 3.31 3.69 13.04
375-190751-31⁄2-64 31⁄2 8 5.54 2.74 3.45 7.19 5.22 6.06 .56 1.00 5.44 3.81 3.69 17.90
375-190751-4-64 4 8 5.54 2.74 3.45 7.69 5.22 6.56 .56 1.00 5.44 4.28 3.69 19.80
COMPONENTS PART NUMBER
REQ’D. SIZE
PER MATERIAL
DESCRIPTION ASS’Y. BASE NO. 2-40 21⁄2-40 21⁄2-48 3-48 31⁄2-64 4-64 MATERIAL SPECIFICATION
➀ Swivel Flange 1 188-74045- 2-40 21⁄2-40 21⁄2-48 3-48 31⁄2-64 4-64 Alum. C95800 or
Bronze C95400
➁ Nipple 1 188-4112- 40 40 21⁄2-48 3-48 31⁄2-64 4-64 Alum. C95800
Bronze
➂ Socket 1 4-1205- 40 40 48 48 64 64 Monel see below
Assembly
Socket 4 4-1205-1- 40 40 48 48 64 64 Monel QQ-N-288
Segment
Ring 1 4-21004- 40 40 48 48 64 64 Monel QQ-N-286 or
QQ-N-288
Band 1 4-21023- 40 40 48 48 64 64 Monel QQ-N-286 or
QQ-N-288
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N Q S V (LBS.)
375-190752-2-40 2 7 5.16 2.34 2.06 6.50 3.28 5.19 .69 .83 3.90 2.24 3.69 11.96
375-190752-21⁄2-48 21⁄2 8 5.17 2.30 2.51 7.56 3.78 6.00 .81 .95 4.50 2.71 3.69 16.68
375-190752-3-48 3 8 5.17 2.30 2.51 8.12 4.50 6.56 .81 .95 4.50 3.31 3.69 17.49
375-190752-31⁄2-64 31⁄2 9 5.54 2.74 3.45 8.69 5.22 7.12 .81 1.02 5.44 3.81 3.69 22.90
375-190752-4-64 4 9 5.54 2.74 3.45 9.25 5.22 7.69 .81 1.02 5.44 4.28 3.69 25.63
NUMBER
I.P.S. BOLT
PART NUMBER SIZE HOLES A D E J K L M Q S V
412-190814-21⁄2-40 21⁄2 8 5.16 2.34 2.06 7.50 3.28 5.88 .88 3.91 2.24 3.69
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E F H J K L N Q R S V X (LBS.)
375-190769-2-40 2 4 5.70 2.87 2.05 3.00 3.50 6.00 3.28 4.75 .44 3.90 1.88 2.24 3.69 2.75 9.48
375-190769-21⁄2-40 21⁄2 4 5.70 2.87 2.05 3.00 3.50 7.00 3.28 5.50 .50 3.90 1.88 2.24 3.69 2.75 11.72
375-190769-21⁄2-48 21⁄2 4 5.96 3.08 2.50 3.50 4.00 7.00 3.78 5.50 .50 4.50 2.09 2.71 3.69 3.19 13.43
375-190769-3-48 3 4 5.96 3.08 2.50 3.50 4.00 7.50 4.50 6.00 .50 4.50 2.09 3.31 3.69 3.19 14.49
375-190769-31⁄2-64 31⁄2 8 6.75 3.94 3.45 4.75 4.62 8.50 5.22 7.00 .50 5.44 2.81 3.81 3.69 4.50 21.44
375-190769-4-64 4 8 6.75 3.94 3.45 4.75 4.62 9.00 5.22 7.50 .50 5.44 2.81 4.28 3.69 4.50 22.49
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E F H J K L N Q R S V X (LBS.)
413-190769-2-40 2 4 5.70 2.87 2.05 3.00 3.50 6.00 3.28 4.75 .44 3.90 1.88 2.24 3.69 2.75 9.48
413-190769-21⁄2-40 21⁄2 4 5.70 2.87 2.05 3.00 3.50 7.00 3.28 5.50 .50 3.90 1.88 2.24 3.69 2.75 11.72
413-190769-21⁄2-48 21⁄2 4 5.96 3.08 2.50 3.50 4.00 7.00 3.78 5.50 .50 4.50 2.09 2.71 3.69 3.19 13.43
413-190769-3-48* 3 4 5.96 3.08 2.50 3.50 4.00 7.50 4.50 6.00 .50 4.50 2.09 3.31 3.69 3.19 14.49
413-190769-31⁄2-64 31⁄2 8 6.75 3.94 3.45 4.75 4.62 8.50 5.22 7.00 .50 5.44 2.81 3.81 3.69 4.50 21.44
413-190769-4-64 4 8 6.75 3.94 3.45 4.75 4.62 9.00 5.22 7.50 .50 5.44 2.81 4.28 3.69 4.50 22.49
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E F H J K L N Q R S V X (LBS.)
375-190656-2-40 2 6 5.70 2.87 2.05 3.00 3.50 5.56 3.28 4.44 .44 3.90 1.88 2.24 3.69 2.75 9.02
375-190656-21⁄2-40 21⁄2 6 5.70 2.87 2.05 3.00 3.50 6.12 3.28 5.00 .50 3.90 1.88 2.24 3.69 2.75 10.12
375-190656-21⁄2-48 21⁄2 6 5.96 3.08 2.50 3.50 4.00 6.12 3.78 5.00 .50 4.50 2.09 2.71 3.69 3.19 12.02
375-190656-3-48 3 8 5.96 3.08 2.50 3.50 4.00 6.62 4.50 5.50 .50 4.50 2.09 3.31 3.69 3.19 12.93
375-190656-31⁄2-64 31⁄2 8 6.75 3.94 3.45 4.75 4.62 7.19 5.22 6.06 .50 5.44 2.81 3.81 3.69 4.50 19.06
375-190656-4-64 4 8 6.75 3.94 3.45 4.75 4.62 7.69 5.22 6.56 .50 5.44 2.81 4.28 3.69 4.50 20.05
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E F H J K L N Q R S V X (LBS.)
375-190757-2-40 2 6 5.70 2.87 2.05 3.00 3.50 5.56 3.28 4.44 .83 3.90 1.88 2.24 3.69 2.75 11.14
375-190757-21⁄2-40 21⁄2 6 5.70 2.87 2.05 3.00 3.50 6.12 3.28 5.00 .95 3.90 1.88 2.24 3.69 2.75 12.84
375-190757-21⁄2-48 21⁄2 6 5.96 3.08 2.50 3.50 4.00 6.12 3.78 5.00 .95 4.50 2.09 2.71 3.69 3.19 14.56
375-190757-3-48 3 8 5.96 3.08 2.50 3.50 4.00 6.62 4.50 5.50 .95 4.50 2.09 3.31 3.69 3.19 15.56
375-190757-31⁄2-64 31⁄2 8 6.75 3.94 3.45 4.75 4.62 7.19 5.22 6.06 1.02 5.44 2.81 3.81 3.69 4.50 22.34
375-190757-4-64 4 8 6.75 3.94 3.45 4.75 4.62 7.69 5.22 6.56 1.02 5.44 2.81 4.28 3.69 4.50 24.24
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E F H J K L N Q R S V X (LBS.)
375-190758-2-40 2 7 5.70 2.87 2.05 3.00 3.50 6.50 3.28 5.19 .81 3.90 1.88 2.24 3.69 2.75 12.87
375-190758-21⁄2-48 21⁄2 8 5.96 3.08 2.50 3.50 4.00 7.56 3.78 6.00 .94 4.50 2.09 2.71 3.69 3.19 18.43
375-190758-3-48 3 8 5.96 3.08 2.50 3.50 4.00 8.12 4.50 6.56 .94 4.50 2.09 3.31 3.69 3.19 20.01
375-190758-31⁄2-64 31⁄2 9 6.75 3.94 3.45 4.75 4.62 8.69 5.22 7.12 1.00 5.44 2.81 3.81 3.69 4.50 27.34
375-190758-4-64 4 9 6.75 3.94 3.45 4.75 4.62 9.25 5.22 7.69 1.00 5.44 2.81 4.28 3.69 4.50 30.07
WT.
I.P.S. EA.
PART NUMBER SIZE A D E F M Q V Y Z (LBS.)
*FC9583-3240-375 2 6.61 3.78 2.06 2.38 1.31 3.90 3.69 .39 4.00 8.48
*FC9583-4048-375 21⁄2 6.60 3.73 2.51 2.88 1.12 4.50 3.69 .39 4.42 9.92
375-190780-3-48 3 8.01 5.14 2.51 3.50 2.50 4.50 3.69 .39 5.19 13.62
375-190780-31⁄2-64 31⁄2 8.02 5.21 3.45 4.00 2.50 5.44 3.69 .39 5.56 16.30
375-190780-4-64 4 8.38 5.47 3.45 4.50 2.64 5.44 3.69 .39 6.12 17.62
WT.
I.P.S. EA.
PART NUMBER SIZE A B D E F M Q V Y Z (LBS.)
*FC9073-3240-375 2 6.10 2.61 3.27 2.06 2.38 .66 3.90 3.69 .39 4.00 8.49
*FC9073-4048-375 21⁄2 6.42 2.77 3.55 2.51 2.88 .78 4.50 3.69 .39 4.42 9.73
375-190781-3-48 3 6.11 2.40 3.23 2.51 3.50 .83 4.50 3.69 .39 5.19 11.90
375-190781-31⁄2-64 31⁄2 6.16 2.47 3.35 3.45 4.00 .88 5.44 3.69 .39 5.56 14.48
375-190781-4-64 4 6.31 2.59 3.50 3.45 4.50 .91 5.44 3.69 .39 6.12 15.93
WT.
I.P.S. EA.
PART NUMBER SIZE A D E F H M Q R S V X Y Z (LBS.)
*FC9589-3240-375 2 5.70 2.87 2.05 2.38 4.76 1.31 3.90 1.88 3.00 3.69 2.75 .39 4.00 9.80
*FC9589-4048-375 21⁄2 5.88 3.18 2.50 2.88 4.71 1.12 4.50 2.09 3.50 3.69 3.19 .39 4.42 12.01
375-190784-3-48 3 6.46 3.58 2.50 3.50 6.15 2.50 4.50 2.09 3.50 3.69 3.19 .39 5.19 16.47
375-190784-31⁄2-64 31⁄2a 6.75 3.94 3.45 4.00 6.99 2.50 5.44 2.81 4.75 3.69 4.50 .39 5.56 21.67
375-190784-4-64 4 6.75 3.94 3.45 4.50 7.24 2.64 5.44 2.81 4.75 3.69 4.50 .39 6.12 23.92
WT.
I.P.S. EA.
PART NUMBER SIZE A D E F H M Q R S V X Y Z (LBS.)
*FC9074-3240-375 2 5.56 2.87 2.05 2.38 4.21 .66 3.90 1.88 3.00 3.69 2.75 .39 4.00 9.81
*FC9074-4048-375 21⁄2 5.88 3.18 2.50 2.88 4.51 .78 4.50 2.09 3.50 3.69 3.19 .39 4.12 11.82
375-190785-3-48 3 6.46 3.58 2.50 3.50 4.25 .83 4.50 2.09 3.50 3.69 3.19 .39 5.19 14.75
375-190785-31⁄2-64 3 1⁄2 6.75 3.94 3.45 4.00 5.14 .88 5.44 2.81 4.75 3.69 4.50 .39 5.56 19.83
375-190785-4-64 4 6.75 3.94 3.45 4.50 5.27 .91 5.44 2.81 4.75 3.69 4.50 .39 6.12 22.23
WT.
EA.
PART NUMBER A D E H Q R S V X (LBS.)
375-190786-2-40 5.70 2.87 2.05 5.40 3.90 1.88 3.00 3.69 2.75 15.36
375-190786-21⁄2-48 6.05 3.18 2.50 5.92 4.50 2.09 3.50 3.69 3.19 20.94
375-190786-3-48 6.46 3.58 2.50 5.95 4.50 2.09 3.50 3.69 3.19 22.84
375-190786-31⁄2-64 6.75 3.94 3.45 7.32 5.44 2.81 4.75 3.69 4.50 33.54
375-190786-4-64 6.75 3.94 3.45 7.44 5.44 2.81 4.75 3.69 4.50 35.64
Dogleg 90°
473-190215
MIL-F-24787/5, Group VII Type D
for use with Hose 2758
WT.
EA.
PART NUMBER A D E Q R S V X (LBS.)
473-190215-80 10.78 6.38 4.40 8.45 4.50 5.88 5.90 5.62 72.12
473-190215-96 11.08 6.69 5.37 9.41 4.75 6.94 5.89 6.62 81.17
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N Q S V (LBS.)
473-190388-5-80 5 10 7.31 2.91 4.40 9.06 6.37 7.81 .69 1.08 8.45 5.32 5.90 44.38
473-190388-6-96 6 12 7.30 2.91 5.40 10.12 7.37 8.88 .69 1.20 9.41 6.36 5.89 52.16
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E F H J K L N Q R S V X (LBS.)
473-190390-5-80 5 10 10.78 6.38 4.40 5.88 5.05 9.06 6.37 7.81 1.06 8.45 4.50 5.32 5.90 5.62 55.25
473-190390-6-96 6 12 11.08 6.69 5.37 6.94 5.67 10.12 7.37 8.88 1.19 9.41 4.75 6.36 5.89 6.62 66.79
WT.
I.P.S. EA.
PART NUMBER SIZE A B D E F M Q V Y Z (LBS.)
473-190216-5-80 5 8.42 3.02 4.02 4.40 5.56 1.00 8.45 5.90 .39 7.31 39.71
473-190216-6-96 6 8.67 3.17 4.28 5.37 6.63 1.11 9.41 5.89 .39 8.25 45.82
WT.
I.P.S. EA.
PART NUMBER SIZE A D E F H M Q R S V X Y Z (LBS.)
473-190210-5-80 5 10.78 6.38 4.40 5.57 7.02 1.00 8.45 4.50 5.88 5.90 5.62 .39 7.31 54.11
473-190210-6-96 6 11.08 6.69 5.37 6.63 7.91 1.11 9.41 4.75 6.94 5.89 6.62 .39 8.25 63.78
WT.
EA.
PART NUMBER A K (LBS.)
474-1218-80 5.90 8.45 23.76
474-1218-96 5.89 9.41 25.96
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N S T V (LBS.)
FC7750-8080-188 5 10 6.75 2.64 4.40 9.06 6.37 7.81 .69 1.08 5.32 11.44 4.75 45.0
FC7750-9696-188 6 12 6.75 2.64 5.40 10.12 7.37 8.88 .69 1.20 6.36 11.98 4.75 58.7
FC7750-0808-188 8 14 6.75 2.64 7.40 12.38 9.82 11.06 .69 1.33 8.32 13.89 4.75 80.1
FC7750-1010-188 10 15 7.01 2.89 9.40 15.00 12.00 13.44 .81 1.45 10.38 16.48 4.75 108.5
FC7750-1212-188 12 18 8.49 3.24 11.40 17.04 14.50 16.06 .81 1.52 12.32 17.04 6.00
FC7781-8080-188 5 8 6.75 2.64 4.40 10.00 6.37 8.50 .88 1.06 5.32 11.44 4.75 40.4
FC7781-9696-188 6 8 6.75 2.64 5.40 11.00 7.37 9.50 .88 1.19 6.36 11.98 4.75 53.4
FC7781-0808-188 8 8 6.75 2.64 7.40 13.50 9.82 11.75 .88 1.31 8.32 13.89 4.75 70.5
FC7781-1010-188 10 12 7.01 2.89 9.40 16.00 12.00 14.25 1.00 1.44 10.38 16.48 4.75 95.0
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N S T V (LBS.)
FC7781-9696-410 6 8 6.75 2.64 5.40 11.00 7.37 9.50 .88 1.19 6.36 11.98 4.75 54.2
FC7781-0808-410 8 8 6.75 2.64 7.40 13.50 9.82 11.75 .88 1.31 8.32 13.89 4.75 71.5
FC7781-1010-410 10 12 7.01 2.89 9.40 16.00 12.00 14.25 1.00 1.44 10.38 16.48 4.75 96.4
NUMBER WT.
I.P.S. BOLT F EA.
PART NUMBER SIZE HOLES A D E MAX H J K L M N R S T V X (LBS.)
FC7751-8080-188 5 10 8.64 4.52 4.40 4.96 6.81 9.06 6.37 7.81 .69 1.08 3.50 5.32 11.44 4.75 4.92 55.0
FC7751-9696-188 6 12 9.14 5.02 5.40 6.01 7.31 10.12 7.37 8.88 .69 1.20 4.00 6.36 11.98 4.75 6.01 71.1
FC7751-0808-188 8 14 10.34 6.22 7.40 8.04 8.81 12.38 9.82 11.06 .69 1.33 5.00 8.32 13.89 4.75 8.04 102.6
FC7751-1010-188 10 15 11.89 7.77 9.40 10.15 9.70 15.00 12.00 13.44 .81 1.45 6.38 10.38 16.48 4.75 10.15 147.1
FC7751-1212-188 12 18 14.24 9.00 11.40 12.15 10.70 17.50 14.50 16.06 .81 1.52 7.38 12.32 17.04 6.00 12.15
FC7780-8080-188 5 8 8.64 4.52 4.40 4.96 6.81 10.00 6.37 8.50 .88 1.06 3.50 5.32 11.44 4.75 4.92 50.4
FC7780-9696-188 6 8 9.14 5.02 5.40 6.01 7.31 11.00 7.37 9.50 .88 1.19 4.00 6.36 11.98 4.75 6.01 65.8
FC7780-0808-188 8 8 10.34 6.22 7.40 8.04 8.81 13.50 9.82 11.75 .88 1.31 5.00 8.32 13.89 4.75 8.04 93.1
FC7780-1010-188 10 12 11.89 7.77 9.40 10.15 9.70 16.00 12.00 14.25 1.00 1.44 6.38 10.38 16.48 4.75 10.15 134.0
FC7780-1212-188 12 12 14.24 9.00 11.40 12.15 10.70 17.62 14.50 17.00 1.00 1.48 7.38 12.32 17.04 6.00 12.15
**Use Part No. FC7780-Size-189 for 150 PSI A.N.S.I. Commercial flange fitting.
*Used with FC7780-189, 150 PSI A.N.S.I. flange.
All dimensions in inches.
Dimensional information is for reference only.
Variations from these dimensions, on actual parts, may occur as the result of engineering revisions.
WT.
I.P.S. EA.
PART NUMBER SIZE A D E F M S T V Z (LBS.)
FC7755-8080-188 5 6.22 2.10 4.40 5.62 .40 5.30 11.44 4.75 6.63 36.7
FC7755-9696-188 6 6.58 2.46 5.40 6.75 .45 6.38 11.98 4.75 7.57 45.4
FC7755-0808-188 8 6.80 2.68 7.40 9.00 .82 8.41 13.89 4.75 9.97 63.4
FC7755-1010-188 10 6.84 2.72 9.40 11.00 .86 10.53 16.48 4.75 12.06 77.0
FC7755-1212-188 12 8.16 2.91 11.40 12.00 .88 11.40 17.04 6.00 13.38 119.0
WT.
I.P.S. S EA.
PART NUMBER SIZE A D E F H M R MAX. T V X Z (LBS.)
FC7752-8080-188 5 8.64 4.52 4.40 5.62 6.81 .40 3.50 4.96 11.44 4.75 4.92 6.63 46.0
FC7752-9696-188 6 9.14 5.02 5.40 6.75 7.31 .45 4.00 6.01 11.98 4.75 6.01 7.57 57.8
FC7752-1010-188 10 11.89 7.77 9.40 11.00 9.70 .86 6.38 10.15 16.48 4.75 10.15 12.06 115.0
WT.
I.P.S. S EA.
PART NUMBER SIZE A D E F H M R MAX. T V X Z (LBS.)
FC7753-8080-188 5 8.64 4.52 4.40 5.64 6.81 .42 3.50 4.96 11.44 4.75 4.92 6.63 45.1
FC7753-9696-188 6 9.14 5.02 5.40 6.76 7.31 .47 4.00 6.01 11.98 4.75 6.01 7.57 57.8
FC7753-0808-188 8 10.34 6.22 7.40 9.01 8.81 .84 5.00 8.04 13.89 4.75 8.04 9.97 85.9
FC7753-1010-188 10 11.89 7.77 9.40 11.01 9.70 .88 6.38 10.15 16.48 4.75 10.15 12.06 120.0
FC7753-1212-188 12 14.24 9.00 11.40 12.01 10.70 .90 7.38 12.15 17.04 6.00 12.15 13.38
Dogleg 90°
FC7754-188
MIL-F-24787/5, Group IX, Type D
for use with Hose 2580
WT.
S EA.
PART NUMBER A D E R MAX. T V X (LBS.)
FC7754-8080-188 8.64 4.52 4.40 3.50 4.96 11.44 4.75 4.92 69.9
FC7754-9696-188 9.14 5.02 5.40 4.00 6.01 11.98 4.75 6.01 86.9
FC7754-0808-188 10.34 6.22 7.40 5.00 8.04 13.89 4.75 8.04 122.0
FC7754-1010-188 11.89 7.77 9.40 6.38 10.15 16.48 4.75 10.15 171.0
FC7754-1212-188 14.24 9.00 11.40 7.38 12.15 17.04 6.00 12.15
Dogleg 90°
FC7754-410
MIL-F-24787/5, Group IX, Type D
for use with Hose 2580
WT.
S EA.
PART NUMBER A D E R MAX. T V X (LBS.)
FC7754-8080-410 8.64 4.52 4.40 3.50 4.96 11.44 4.75 4.92 69.9
FC7754-9696-410 9.14 5.02 5.40 4.00 6.01 11.98 4.75 6.01 86.9
FC7754-0808-410 10.34 6.22 7.40 5.00 8.04 13.89 4.75 8.04 122.0
FC7754-1010-410 11.89 7.77 9.40 6.38 10.15 16.48 4.75 10.15 171.0
FC7754-1212-410 14.24 9.00 11.40 7.38 12.15 17.04 6.00 12.15
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N S T V (LBS.)
FC9527-3240-188 2 6 4.40 1.96 2.06 5.56 3.28 4.44 .56 .83 2.24 6.70 3.00 14.6
FC9527-4048-188 21⁄2 6 4.86 1.96 2.51 6.12 3.78 5.00 .56 .95 2.71 7.65 3.50 17.6
FC9527-4848-188 3 8 4.86 1.96 2.51 6.62 4.50 5.50 .56 .95 3.31 7.65 3.50 17.9
FC9527-5664-188 31⁄2 8 5.28 2.37 3.50 7.19 5.22 6.06 .56 1.02 3.81 8.91 3.59 25.9
FC9527-6464-188 4 8 5.28 2.37 3.50 7.69 5.22 6.56 .56 1.02 4.28 8.91 3.59 27.8
NUMBER WT.
I.P.S. BOLT F EA.
PART NUMBER SIZE HOLES A D E MAX H J K L M N R S T V X (LBS.)
FC9637-3240-188 2 6 4.92 2.50 2.06 3.00 4.00 5.56 3.28 4.44 .56 .83 1.88 2.24 6.70 3.00 2.75 15.5
FC9637-4040-188 21⁄2 6 4.92 2.50 2.06 3.00 4.00 6.12 3.28 5.00 .56 .95 2.09 2.24 6.70 3.00 2.75 19.8
FC9637-4048-188 21⁄2 6 5.65 2.75 2.51 3.31 4.50 6.12 3.78 5.00 .56 .95 2.09 2.71 7.65 3.50 3.19 19.8
FC9637-4848-188 3 8 5.65 2.75 2.51 3.50 4.50 6.62 4.50 5.50 .56 .95 2.09 3.31 7.65 3.50 3.19 20.3
FC9637-5664-188 31⁄2 8 6.48 3.57 3.50 4.75 5.62 7.19 5.22 6.06 .56 1.02 2.81 3.81 8.91 3.59 4.50 31.5
FC9637-6464-188 4 8 6.48 3.57 3.50 4.75 5.62 7.69 5.22 6.56 .56 1.02 2.81 4.28 8.91 3.59 4.50 33.4
NUMBER WT.
I.P.S. BOLT EA.
PART NUMBER SIZE HOLES A D E J K L M N S T V (LBS.)
FC9568-3240-188 2 7 4.40 1.96 2.06 6.50 3.28 5.19 .69 .81 2.24 6.70 3.00 15.2
FC9568-4048-188 21⁄2 8 4.86 1.96 2.51 7.56 3.78 6.00 .81 .94 2.71 7.65 3.50 22.4
FC9568-4848-188 3 8 4.86 1.96 2.51 8.12 4.50 6.56 .81 .94 3.31 7.65 3.50 23.2
FC9568-5664-188 31⁄2 9 5.28 2.37 3.50 8.69 5.22 7.12 .81 1.00 3.81 8.91 3.59 30.9
FC9568-6464-188 4 9 5.28 2.37 3.50 9.25 5.22 7.69 .81 1.00 4.28 8.91 3.59 33.7
NUMBER WT.
I.P.S. BOLT F EA.
PART NUMBER SIZE HOLES A D E MAX. H J K L N R S T V X (LBS.)
FC9638-3240-188 2 7 4.92 2.50 2.06 3.00 4.00 6.50 3.28 5.19 .83 1.88 2.24 6.70 3.00 2.75 17.1
FC9638-4048-188 21⁄2 8 5.65 2.75 2.51 3.31 4.50 7.56 3.78 6.00 .95 2.09 2.71 7.65 3.50 3.19 23.7
FC9638-4848-188 3 8 5.65 2.75 2.51 3.50 4.50 8.12 4.50 6.56 .95 2.09 3.31 7.65 3.50 3.19 24.8
FC9638-6464-188 4 9 6.48 3.57 3.50 4.75 5.62 9.25 5.22 7.69 1.02 2.81 4.28 8.91 3.59 4.50 39.3
WT.
I.P.S. EA.
PART NUMBER SIZE A D E F M T V Z (LBS.)
FC9635-3240-188 2 4.02 1.59 2.06 2.50 .33 6.70 3.00 3.24 8.8
FC9635-4048-188 21⁄2 4.59 1.69 2.51 3.00 .33 7.65 3.50 3.74 12.5
FC9635-4848-188 3 4.59 1.69 2.51 3.62 .33 7.65 3.50 4.37 13.0
FC9365-5664-188 31⁄2 4.64 1.73 3.50 4.12 .33 8.91 3.59 4.93 19.5
FC9665-6464-188 4 4.75 1.84 3.50 4.62 .40 8.91 3.5 5.43 20.5
WT.
I.P.S. S EA.
PART NUMBER SIZE A D E F H M R MAX. T V X Z (LBS.)
FC9636-3240-188 2 4.92 2.50 2.06 2.50 3.09 .33 1.88 3.00 6.70 3.00 2.75 3.24 9.5
FC9636-4048-188 21⁄2 5.75 2.85 2.51 3.00 3.17 .33 2.09 3.50 7.65 3.50 3.19 3.74 12.6
FC9636-4848-188 3 6.15 3.25 2.51 3.62 3.20 .33 2.09 3.50 7.65 3.50 3.19 4.37 15.7
FC9636-5664-188 31⁄2 6.48 3.57 3.50 4.12 4.04 .33 2.81 4.75 8.91 3.59 4.50 4.93 25.1
FC9636-6464-188 4 6.48 3.57 3.50 4.62 4.06 .40 2.81 4.75 8.91 3.59 4.50 5.43 26.0
90° Dogleg
FC9528-188
MIL-F-24787/4, Group X, Type D
for use with Hose FC132
WT.
I.P.S. S EA.
PART NUMBER SIZE A D E R MAX. T V Z (LBS.)
FC9528-4040-188 21⁄2 4.92 2.50 2.06 1.88 3.00 6.70 3.00 2.75 15.8
FC9528-4848-188 3 5.65 2.75 2.51 2.09 3.50 7.65 3.50 3.19 23.3
FC9528-6464-188 4 6.48 3.57 3.50 2.81 4.75 8.91 3.59 4.50 36.5
Tailpiece Assembly
FF5001-188, FF5002-188
188-500063, 188-500189
MIL-F-24787/4, Type TE
O-Ring
22020
(Buna-N)
PART NUMBER W. O.D. I.D.
22020-230 .12 2.75 2.50
22020-234 .12 3.25 3.00
22020-239 .12 3.88 3.62
22020-243 .12 4.38 4.12
22020-247 .12 4.88 4.62
22020-255 .14 5.88 5.62
22020-261 .14 7.00 6.75
Back-up Ring
22006
(Commercial grade leather)
PART NUMBER W. T. O.D. I.D.
22020-447 .28 9.50 9.00
22020-451 .28 11.50 11.00
22006-2 .12 .06 2.00
22006-4 .12 .06 2.25
22006-8 .12 .06 2.75
22006-12 .12 .06 3.25
WT.
I.P.S. EA.
PART NUMBER SIZE A B C (LBS.)
900758-11⁄4 11⁄4 3.00 1.31 .39 1.03
900758-11⁄2 11⁄2 3.31 1.31 .39 1.12
900758-2 2 4.00 1.38 .39 1.82
900758-21⁄2 21⁄2 4.42 1.44 .39 1.90
900758-3 3 5.19 1.50 .39 2.81
900758-31⁄2 31⁄2 5.56 1.50 .39 2.44
900758-4 4 6.12 1.62 .39 3.15
900758-5 5 7.31 1.62 .39 3.83
900758-6 6 8.25 1.94 .39 5.08
900758-8 8 10.78 2.38 .39 7.00
900758-10 10 12.88 2.38 .39 9.00
900758-12 12 14.28 2.10 .39
Male pipe
190627-C
for use with Hose 2807
O.D. WT.
TUBE EA.
PART NUMBER SIZE THREAD A D E (LBS.)
190627-2-4C 1
⁄4 1
⁄8-27 1.36 .89 .16
190627-4-5C 5
⁄16 1
⁄4-18 1.60 1.07 .23 .08
190627-6-6C 3
⁄8 3
⁄8-18 1.67 1.13 .28
190627-8-8C 1
⁄2 1
⁄2-14 2.05 1.41 .38
190627-8-10C 5
⁄8 1
⁄2-14 2.13 1.46 .47 .25
190627-12-12C 3
⁄4 3
⁄4-14 2.28 1.61 .59 .32
190627-16-16C 1 1-111⁄2 2.48 1.86 .83 .48
O.D. WT.
TUBE EA.
PART NUMBER SIZE THREAD A B D E (LBS.)
190600-4C 1
⁄4 7
⁄16-20 1.58 .76 1.13 .16 .07
190600-5C 5
⁄16 1
⁄2-20 1.68 .77 1.17 .23 .08
190600-6C 3
⁄8 9
⁄16-18 1.74 .82 1.22 .26 .10
190600-8C 1
⁄2 3
⁄4-16 1.98 .91 1.35 .38 .19
190600-10C 5
⁄8 7
⁄8-14 2.22 1.02 1.54 .47 .26
190600-12C 3
⁄4 11⁄16-12 2.33 1.10 1.67 .59 .38
190600-16C 1 15⁄16-12 2.52 1.31 1.91 .83 .56
190600-20C 11⁄4 15⁄8-12 2.92 1.63 2.27 1.06 1.18
O.D.
TUBE
PART NUMBER SIZE THREAD A B C D E G M N V
FC5707-0408-108 ⁄4
1
13⁄16-12 1.85 .60 1.25 1.22 .36 .88 .62 .25 .96
90° elbow
190772– Universal
FC9171– SAE 45° swivel
DASH HOSE
SIZE THREAD SIZE A D EØ H
190772-
3S 3/8-24 –03 1.27 .93 .09 .87
4S 7/16-20 –04 1.41 .95 .16 .68
5S 1/2-20 –05 1.52 1.00 .23 .77
6S† 9/16-18 –06 1.62 1.10 .28 .85
8S 3/4-16 –08 2.03 1.41 .38 1.09
10S 7/8-14 –10 2.16 1.49 .47 1.23
10-12S 7/8-14 –12 2.23 1.57 .46 1.23
*Also supplied in stainless steel. Add suffix 12S† 1 1/16-12 –12 2.82 2.17 .59 1.82
“C” to part number and delete prefix “63”. 12-16S† 1 1/16-14 –16 2.87 2.22 .58 1.82
NOTE: Sleeve part number is 900568- 16S 1 5/16-12 –16 3.10 2.49 .82 2.39
(dash size). FC9171–
†Universal type indentification for both SAE 0606S 5/8-18 –06 1.62 1.10 .28 .85
45˚ and 37˚ connections.
1212S 1 1/16-14 –12 2.80 2.19 .59 1.82
All dimensions in inches.
†For both SAE 45° and SAE 37° (JIC) connections
Dimensional information is for reference only.
Variations from these dimensions, on actual
parts, may occur as the result of engineering
revisions.
Dogleg 90°
FJ9548-253
for use with Hose 2807
HOSE
PART NUMBER SIZE A C D E G N R S V
FJ9548-0404-253 -04 1.81 .56 1.34 .16 .56 .58 .38 .25 .77
FJ9548-0606-253 -06 1.99 .69 1.46 .24 .81 .58 .50 .37 1.30
Male pipe
190628-C
for use with Hose 2808
WT.
HOSE EA.
PART NUMBER SIZE THREAD A D E (LBS.)
190628-16-16C -16 1-111⁄2 2.63 1.87 .83 .66
190628-24-24C -24 1 1⁄2-111⁄2 3.16 2.20 1.28 1.69
WT.
HOSE EA.
PART NUMBER SIZE THREAD A D E (LBS.)
190535-8C -8 3
⁄4-16 2.07 1.48 .35 .23
190535-10C -10 7
⁄8-14 2.22 1.64 .44 .32
190535-12C -12 11⁄16-12 2.46 1.70 .56 .48
190535-16C -16 15⁄16-12 2.66 1.90 .83 .67
190535-20C -20 15⁄8-12 3.14 2.19 1.06 1.40
190535-24C -24 17⁄8-12 3.38 2.42 1.28 1.86
I.P.S.
PART NUMBER SIZE THREAD A B C D E G M N V
FJ9401-0408-253 ⁄4
1
13⁄16-12 2.05 .71 1.25 1.46 .35 .94 .62 .38 1.02
FJ9401-2024-253 11⁄4 23⁄4-12 3.04 1.32 2.88 2.07 1.28 2.25 .75 .62 1.65
Male pipe
38-190628
for use with Hose 2808
WT.
HOSE EA.
PART NUMBER SIZE THREAD A D E (LBS.)
38-190628-6-8 -8 3
⁄8-18 1.91 1.32 .35 .21
38-190628-8-10 -10 1
⁄2-14 2.12 1.55 .44 .30
38-190628-12-12 -12 3
⁄4-14 2.40 1.63 .56 .46
38-190268-16-16 -16 1-111⁄2 2.63 1.86 .83 .66
38-190628-20-20 -20 11⁄4-111⁄2 3.05 2.09 1.06 1.18
38-190628-24-24 -24 11⁄2-111⁄2 3.16 2.20 1.29 1.69
O.D. WT.
TUBE EA.
PART NUMBER SIZE THREAD A D E (LBS.)
63-190535-8 1
⁄2 3
⁄4-16 2.07 1.48 .35 .23
63-190535-10 5
⁄8 7
⁄8-14 2.22 1.64 .44 .32
63-190535-12 3
⁄4 11⁄16-12 2.46 1.70 .56 .48
63-190535-16 1 15⁄16-12 2.66 1.90 .83 .67
63-190535-20 11⁄4 15⁄8-12 3.14 2.19 1.06 1.40
63-190535-24 11⁄2 17⁄8-12 3.38 2.42 1.29 1.86
HOSE
PART NUMBER SIZE THREAD A B D E F G M N R S C V W
FJ9525-0808-253 -08 ⁄4-16
3
2.52 1.10 1.93 .38 2.16 .94 .83 .67 .75 .50 .88 1.02 .78
FJ9525-1212-253 -12 11⁄16-12 3.37 1.29 2.60 .56 3.01 1.25 1.31 .80 1.25 .75 1.25 1.26 1.13
FJ9525-1616-253 -16 15⁄16-12 3.63 1.29 2.86 .83 3.49 1.50 1.57 .76 1.50 1.00 1.50 1.30 1.43
FJ9525-2020-253 -20 15⁄8-12 4.24 1.46 3.28 1.03 3.75 1.88 1.82 .86 1.75 1.25 2.00 1.56 1.75
Dogleg 90°
FC5307-253
for use with Hose 2808
PART NUMBER A C D E N R S V W
FC5307-0808-253 2.52 .88 1.93 .35 .67 .75 .50 1.03 .94
FC5307-1212-253 3.36 1.13 2.54 .56 .79 1.25 .75 1.26 1.25
FC5307-1616-253 3.63 1.44 2.86 .75 .77 1.50 1.00 1.30 1.50
FC5307-2020-253 4.24 1.75 3.28 1.03 .86 1.75 1.25 1.56 1.88
FC5307-2424-253 4.58 2.06 3.61 1.28 .86 2.00 1.50 1.65 2.25
PART NUMBER A C D E G J K L M N S V
FC7862-0808-228 2.17 1.12 1.58 .35 .94 3.50 1.50 2.38 .62 .38 .71 1.02
FC7862-1212-228 2.40 1.38 1.63 .56 1.25 3.88 1.84 2.75 .62 .44 .92 1.26
FC7862-1616-228 2.38 1.62 1.61 .83 1.50 4.25 2.12 3.12 .62 .44 1.18 1.30
FC7862-2020-228 2.82 2.12 1.86 1.06 1.88 4.62 2.74 3.50 .62 .44 1.53 1.56
FC7862-2024-228 2.91 2.12 1.94 1.28 2.25 4.62 2.74 3.50 .62 .44 1.77 1.65
FC7862-2424-228 2.91 2.12 1.94 1.28 2.25 5.00 2.74 3.88 .62 .44 1.77 1.65
FC7862-3224-228 2.91 2.12 1.94 1.28 2.25 6.00 2.74 4.75 .75 .44 1.77 1.65
E K E K E K E
Ladish Tri-Clamp*
FJ7041–2416–331 FC1531–2416–259 FC1347–16–329 –16 1.98 .76 .81 1.98
FJ7041–2424–331 FC1531–2424–259 FC1347–24–329 –24 2.24 .76 1.27 1.98
FJ7041–3232–331 FC1531–3232–259 FC1347–32–329 –32 2.24 .76 1.75 2.51
“M” DIA.
Flange FC1389
PART NUMBER NUMBER
STAINLESS HOSE BOLT
STEEL SIZE HOLES J L M
J
FC1389–1212C –12 4 3.88 2.75 .62
FC1389–1616C –16 4 4.25 3.12 .62
FC1389–2020C –20 4 4.62 3.50 .62
FC1389–2424C –24 4 5.00 3.88 .62
FC1389–3232C –32 4 6.00 4.75 .75
“L” DIA.
SECTION PAGES
Master Index 3-6
“FH” Competitor
Part Number
Conversion Chart 7
Hose 8-23
Fittings 24-141
Adapters 142-144
Accessories Assembly
Instructions And
Assembly equipment 145-173
Technical Data 174-205
ADAPTERS PAGE
SAE 37O MALE FLARE TO
MALE/FEMALE SIL-BRAZE
4-202140 143
4-202142 143
4-202240 144
4-202242 144
SECTION PAGES
Master Index 3-6
“FH” Competitor
Part Number
Conversion Chart 7
Hose 8-23
Fittings 24-141
Adapters 142-144
Accessories Assembly
Instructions And
Assembly equipment 145-173
Technical Data 174-205
HOSE AND
ACCESSORIES PAGE
LOW PRESSURE
2565 11
2556 11
MEDIUM PRESSURE
303/302A 12
FC163 15
FC173 12
2665 13
AE372 13
FC234 14
AE369 14
2580 -4 thru -32 15
HIGH PRESSURE
AE373 16
FC162 16
AE374 17
AE370 17
AE371 18
2766 18
LARGE BORE
FC132 19
2580 -80 thru -192 19
150901 20
2758 20
PTFE (Teflon*)
FC363 21
FC364 21
2807 22
2808 22
Specials
678 (Hose Assemblies) 23
*Teflon is a DuPont trademark
Recommended for vacuum Recommended for use where Protects hose cover and rein- Recommended to protect
service with most hose. hose lines are subjected to forcement from abrasion and hose from abrasion, this light
FOR USE WITH HOSE:
excessive abrasion, kinking accidental damage. Construc- weight plastic sleeve is un-
SEE PAGES 149-152.
or accidental damage. tion; steel wire, rust resistant. affected by air, water, oil,
Construction: spring steel, rust gasoline, hydraulic and most
COIL O.D.
This coil should fit snugly to
resistant. other fluids. This coil can also
PART NUMBER (INCHES) the hose O.D. expanding the
be used for group bundling of
222005-23C .34 This coil should fit snugly to coil I.D. (unwind the coil) may
hose lines. Temperature range
the hose O.D. expanding the be necessary for proper
222005-10C .42 of 0°F to +180°F.
coil I.D. (unwind the coil) may installation.
222005-21C .51 be necessary for proper FOR USE WITH HOSE:
FOR USE WITH HOSE:
222005-11C .60 installation. SEE PAGES 149-152.
SEE PAGES 149-152.
222022-12C .70 FOR USE WITH HOSE: SLEEVE SLEEVE I.D.
SPRING SPRING I.D. DASH NO. (INCHES)
222005-13C .73 SEE PAGES 149-152. DASH NO. (INCHES)
222005-14C .94 –4 .25
SLEEVE SLEEVE I.D. –1S .61
222022-16C .97 DASH NO. (INCHES) –6 .38
–12S .67
222005-15C 1.19 –17S .44 –8 .50
–2S .75
222022-20C 1.25 –1S .50 –10 .63
–15S .81
222005-17C 1.44 –13S .57 –12 .75
–14S .85
222022-24C 1.50 –2S .63 –16 1.00
–3S .91
222005-18C 1.88 –3S .75 –22 1.38
–4S 1.04
222022-32C 1.97 –4S .88 –30 1.88
–5S 1.18
222005-19C 2.44 –5S 1.03 –6S 1.34
222022-40C 2.67 –14S 1.13 –7S 1.66
222022-48C 3.27 –6S 1.22 –9S 1.87
–7S 1.47 –8S 2.13
–9S 1.69 –10S 2.38
–8S 1.91 –13S 2.75
–15S 2.00 –11S 2.88
–10S 2.13
–16S 2.44
–11S 2.56
–12S 2.75
HEAVY DUTY
STEEL PROT. PLASTIC STEEL PROT. SUPPORT INTERNAL NYLON FIRESLEEVE SUPPORT
HOSE COIL SPRING* COIL SLEEVE COIL SLEEVE* CLAMP INTERNAL SLEEVE SLEEVE* FIRESLEEVE* CLAMP CLAMP
PART 900564 900952 900705 900729 SUPPORT FF9700- FC425 624 FF9217 FF90311
NUMBER (DASH SIZE) (DASH SIZE) (DASH SIZE (DASH SIZE) COIL (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE)
150901-40 -16 222022-40C
150901-48 222022-48C
150901-64 -64-262
2556-4 -1S -6 -1S -1 -12 -9 -0622S -127
2556-6 -12S -8 -13S -21 -16 -11 -0622S -160
2556-8 -14S -10 -3S -4 -16 -13 -0622S -190
2556-10 -4S -12 -4S -5 -16 -16 -0622S -222
2556-12 -5S -16 -5S -23 -20 -18 -0630S -266
2565-4 -1S -6 -1S -1 -12 -9 -0622S -127
2565-6 -12S -8 -13S -21 -16 -11 -0622S -160
2565-8 -14S -10 -3S -4 -16 -13 -0622S -205
2565-10 -4S -12 -4S -6 -16 -16 -0622S -239
2565-12 -5S -16 -5S -8 -20 -18 -0630S -280
2580-4 -1S -6 -1S -1 -12 -11 -0622S -127
2580-5 -12S -8 -13S -2 -12 -12 -0622S -150
2580-6 -2S -10 -2S -21 -16 -14 -0622S -174
2580-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
2580-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
2580-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
2580-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
2580-20 -7S -22 -7S -10 222005-15C -28 -28 -0648S -381
2580-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
2580-32 -10S -30 -10S -14 222005-18C -40 -42 -0648S -572
2580-80 -80-262
2580-96 -96-262
2580-128 -128-262
2580-160 -160-262
2580-192 222022-192C
2665-4 -12S -8 -13S -21 -16 -12 -0622S
2665-6 -14S -10 -3S -4 -16 -18 -0630S
2665-8 -4S -12 -4S -5 -20 -20 -0630S
2665-10 -5S -12 -5S -23 -20 -20 0630S
2665-12 -6S -16 -14S -27 222005-14C -24 -22 0648S
2665-16 -7S -22 -7S -10 222005-15C -28 -28 -0648S
2758-80 -80-262
2758-96 -96-262
2766-4 -2S -8 -2S -3 -16 -14 -0622C -174
2766-6 -3S -12 -3S -5 -16 -16 -0630C -222
2766-8 -4S -12 -4S -6 -18 -20 -0630C -239
2766-12 -6S -16 -6S -24 -26 -24 -0648C -320
2766-16 -7S -22 -7S -11 -30 -28 -0648C -400
2766-20 -8S -30 -8S -13 -38 -38 -0648C -508
2766-24 -10S -30 -10S -14 -42 -42 -0648C -572
2766-32 -5S -16 -5S -8 -20 -20 -0630S -700
*Sizes indicated are based on Hose-OD only. If sleeve is to be placed over fitting, a larger sleeve size may be required, depending on type of fitting used.
HEAVY DUTY
STEEL PROT. PLASTIC STEEL PROT. SUPPORT INTERNAL NYLON FIRESLEEVE SUPPORT
HOSE COIL SPRING* COIL SLEEVE COIL SLEEVE* CLAMP INTERNAL SLEEVE SLEEVE* FIRESLEEVE* CLAMP CLAMP
PART 900564 900952 900705 900729 SUPPORT FF9700- FC425 624 FF9217 FF90311
NUMBER (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE) COIL (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE)
2807-3 -4 -18 -7 -0622S
2807-4 -4 -18 -8 -0622S
2807-5 -4 -19 -9 -0622S
2807-6 -6 -17S -01 222005-23C -10 -0622S
2807-8 -1S -8 -1S -1 222005-10C -12 -12 -0622S -137
2807-10 -2S -8 -3S -21 222005-21C -16 -14 -0630S -160
2807-12 -2S -10 -3S -4 222005-13C -16 -16 -0630S -190
2807-16 -3S -12 -5S -23 222005-14C -20 -20 -0630S -266
2807-20 -5S -16 -6S -24 222005-15C -24 -24 -0648S -320
2808-8 -12S -6 -1S -2 222005-10C -12 -16 -0622S -150
2808-10 -2S -8 -2S -3 222005-21C -16 -18 -0630S -174
2808-12 -14S -10 -3S -5 222005-13C -16 -20 -0630S -205
2808-16 -5S -16 -5S -8 222005-14C -20 -26 -0648S -280
2808-20 -7S -16 -6S -25 222005-15C -24 -32 -0648S -334
2808-24 -7S -22 -7S -11 222005-17C -28 -38 -0648S -422
302A-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
302A-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
302A-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
302A-32 -10S -30 -10S -14 222005-18C -38 -38 -0648S -572
303-4 -1S -6 -1S -1 -12 -11 -0622S -127
303-5 -12S -8 -13S -2 -12 -12 -0622S -150
303-6 -2S -10 -2S -21 -16 -14 -0622S -174
303-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
303-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
303-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
AE369-4 -1S -6 -1S -1 -12 -11 -0622S -137
AE369-5 -12S -8 -13S -2 -12 -12 -0622S
AE369-6 -2S -10 -2S -21 -16 -14 -0622S -174
AE369-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
AE369-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
AE369-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
AE369-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
AE369-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
AE369-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
AE369-32 -10S -30 -10S -14 222005-18C -38 -42 -0648S -572
AE369-40 -12S -16 222005-19C -54 -50 -0664C
AE370-40 -16 222022-40C
AE370-48 -17 222022-48C -60 -0664C
AE371-4 -2S -10 -2S -3 -16 -14 -0622S -174
AE371-6 -3S -12 -3S -5 -16 -16 -0630S -222
AE371-8 -4S -12 -4S -6 -20 -18 -0630S -239
AE371-10 -5S -16 -5S -8 -20 -20 -0630S -280
AE371-12 -6S -16 -6S -24 -24 -26 -0648S -320
AE371-16 -7S -22 -7S -11 -28 -30 -0648S -400
*Sizes indicated are based on Hose-OD only. If sleeve is to be placed over fitting, a larger sleeve size may be required, depending on type of fitting used.
HEAVY DUTY
STEEL PROT. PLASTIC STEEL PROT. SUPPORT INTERNAL NYLON FIRESLEEVE SUPPORT
HOSE COIL SPRING* COIL SLEEVE COIL SLEEVE* CLAMP INTERNAL SLEEVE SLEEVE* FIRESLEEVE* CLAMP CLAMP
PART 900564 900952 900705 900729 SUPPORT FF9700- FC425 624 FF9217 FF90311
NUMBER (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE) COIL (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE)
AE371-20 -8S -30 -8S -13 -38 -38 -0648S -508
AE371-24 -10S -30 -10S -14 -40 -42 -0648S -572
AE371-32 -11S -30 -11S -15 -54 -46 -0664C -700
AE372-4 -1S -6 -1S -1 -12 -11 -0622S -137
AE372-5 -12S -8 -13S -2 -12 -12 -0622S
AE372-6 -2S -10 -2S -21 -16 -14 -0622S -174
AE372-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
AE372-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
AE372-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
AE372-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
AE372-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
AE372-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
AE372-32‡ -10S -30 -10S -14 222005-18C -38 -38 -0648S -572
AE372-40 -12S -16 222005-19C
AE373-4 -2S -8 -2S -3 -16 -14 -0622S -174
AE373-6 -3S -12 -3S -5 -16 -16 -0622S -222
AE373-8 -4S -12 -4S -6 -20 -18 -0630S -239
AE373-10 -5S -16 -5S -8 -20 -20 -0630S -280
AE373-12 -6S -16 -6S -24 -24 -26 -0630S -320
AE373-16 -7S -22 -7S -11 -28 -30 -0648S -400
AE373-20 -8S -30 -8S -13 -38 -38 -0648S -500
AE373-24 -10S -30 -10S -14 -38 -42 -0648S -572
AE373-32 -11S -30 -11S -15 -54 -0648S -700
AE373-08
AE374-12 -6S -16 -6S -24 -24 -26 -0648S -320
AE374-16 -7S -22 -7S -10 -28 -30 -0648S -381
AE374-20 -8S -22 -9S -28 -32 -32 -0648S -445
AE374-24 -10S -30 -10S -29 -38 -38 -0648S
AE374-32 -10S -30 -11S -31 -54 -46 -0664C -700
FC132-40 222022-40C
FC132-48 222022-48C
FC132-64 -64-262
FC162-06 -2S -12 -3S -5 -18 -0622S
FC162-08 -3S -12 -4S -6 -20 -0622S
FC162-12 -5S -16 -6S -27 -24 -0648S
FC162-16 -6S -22 -7S -11 -28 -0648S
FC163-06
FC163-08
FC163-10
FC163-12
FC163-16
FC163-20
FC163-24
FC163-32
*Sizes indicated are based on Hose-OD only. If sleeve is to be placed over fitting, a larger sleeve size may be required, depending on type of fitting used.
HEAVY DUTY
STEEL PROT. PLASTIC STEEL PROT. SUPPORT INTERNAL NYLON FIRESLEEVE SUPPORT
HOSE COIL SPRING* COIL SLEEVE COIL SLEEVE* CLAMP INTERNAL SLEEVE SLEEVE* FIRESLEEVE* CLAMP CLAMP
PART 900564 900952 900705 900729 SUPPORT FF9700- FC425 624 FF9217 FF90311
NUMBER (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE) COIL (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE) (DASH SIZE)
FC173-06 -12S -8 -13S -2 -16 -14 -0622S
FC173-08 -14S -10 -3S -4 222005-10C -16 -16 -0622S
FC173-10 -3S -12 -3S -5 222005-21C -16 -16 -0622S
FC173-12 -4S -12 -4S -6 222005-13C -20 -20 -0648S
FC173-16 -6S -16 -14S -27 222005-14C -24 -24 -0648S
FC234-05 -1S -10 -2S -21 -150
FC234-06 -2S -12 -3S -4 -174
FC234-08 -3S -12 -4S -4 222005-10C -190
FC234-10 -4S -16 -5S -23 222005-21C -239
FC234-12 -5S -16 -14S -9 222005-13C -280
FC234-16 -6S -22 -7S -24 222005-14C -320
FC363-08 -15S -10 -4S -5 -16 -14 -0622S -190
FC363-12 -5S -16 -6S -8 -20 -20 -0630S -266
FC363-16 -6S -16 -7S -10 -24 -22 -0630S -320
FC363-20 -7S -22 -9S -11 -28 -26 -0648S -381
FC363-24 -9S -22 -8S -2S -32 -30 -0648S -445
FC363-32 -10S -16S -30 -59 -42 -0648S -572
FC364-08 -15S -10 -4S -5 -16 -14 -0622S -190
FC364-12 -5S -16 -6S -8 -20 -20 -0630S -266
FC364-16 -6S -22 -7S -10 -24 -22 -0630S -320
FC364-20 -7S -30 -9S -11 -28 -26 -0648S -381
FC364-24 -9S -30 -8S -28 -32 -30 -0648S -445
FC364-32 -10S -16S -30 -59 -42 -0648S -572
FC364-40 -11S -30 -12S -16 -54 -50 -0664C -635
*Sizes indicated are based on Hose-OD only. If sleeve is to be placed over fitting, a larger sleeve size may be required, depending on type of fitting used.
S1104 Hose cut-off machine shown on motor plate for Optional Cutting Blades
460V. Also, replace 230V FT1101–1
Hose Specifications motor heater with 460V
motor heater included with 10" Scalloped Blade
• Single and Double Wire machine.
Reinforced, 1⁄4” to 3” I.D.
• Four and Six Spiral Wire Ordering Instructions
Reinforced, 1⁄4” to 11⁄2” I.D.
Machine:
with optional blades FT1101–2
FT1101–1 and FT1101–2, S1104 Basic machine,
10” Abrasive Blade
spiral wire capacity is 230/460V, 3 phase,
increased to 2” 60 Hz
S1026 Hose measuring
Features gauge attachment
• Compact, 22” x 24” FT1215 Hose reel attachment
• Light, 130 lbs. S1118 Coolant spray system
• Dual V-belt drive (required when
• 10” cutting blade cutting spiral wire
hose)
• U.L. listed
SC1709 10” Replacement
Electrical Requirements cutting blade
• 3 hp, 230/460V, 3 phase, SC1772 Welded steel table
60 Hz. *A 3 hp, 230V AC, single phase machine is
also available but not recommended
• Machine wired for 230V AC. because of reduced torque and less capabili-
Change connections as ty when cutting larger size hose. Order by
part number S1104–230.
S1120 Electrical Requirements S1026 Hose Measuring *A 3 hp 230V AC single phase motor is also
Hose preparation package Gauge available but not recommended due to
3 hp (in S1102 machine saw), reduced torque and less capability in cutting
1/3 hp (in dust collector), Attachment larger size hose. The following part numbers
Hose Specifications 230/460V AC, 60 Hz, 3 phase FT1215 Hose Reel Attachment must be used when ordering components
Cutting 3⁄16” to 3” with single phase motors:
Blade Selection S1118 Coolant Spray System
Skiving 1⁄4” to 2” S1120–230 Hose Preparation Package
Eaton offers three different cut- SC1681 (Optional) S1102–230 Basic Cut Off and Skiving
Features ting blades to make cutting of Replacement Skiving Machine
wire braid and spiral wire hose Brush S1043–230 Dust Collector and Table
• Fast, efficient hose cutting
quick and easy.
• 10” cutting blade
• Easily adjusted, self-con- Ordering Instructions
tained skiving mandrels for The S1120 hose preparation
reusable fittings package may be ordered as a
• Safe collection of skived complete assembly or the five
rubber different components of the
package may be ordered
• Spray system prolongs individually.
blade life
S1120* Hose Preparation
• Rotary hose reel for easy Package SC1709 FT1101–1 FT1101–2
hose handling Standard replace-
S1102* Includes: Basic Cut Scalloped cutting Abrasive cutting
• 24” x 42” x 24”, 240 lbs. Off and Skiving ment cutting blade blade (optional; blade (optional;
• Double V belt cutting drive Machine (one included with used for cutting used for cutting
each machine) spiral wire hose) spiral wire hose)
• Direct skiving drive S1043* Dust Collector and
Table
FT1281
Socketing tool
For use with stand mounted
FT1013 and FT1097 Portable
Hose Assembly Machine. (The
FT1281 socketing tool must be
accompanied by the
FT1097–2–1 vise kit
(see page 000) when used on
the FT1097 portable hose
assembly machine).
FT1234 Drop-in socket holder FT1033 Assembly mandrels machine. Secured in the chuck
FT1234 drop-in socket holder is The FT1033 assembly mandrels they speed the volume produc-
designed for the FT1028 assem- are exclusively designed for tion of Aeroquip three piece
bly machine. They prevent rotation use with the FT1028 assembly reusable hose fittings.
of the socket during assembly
and provide a back stop to ensure
consistent location of the socket. PART FITTING PART FITTING
NUMBER NUMBER NUMBER NUMBER
AEROQUIP HEX
PART NO SIZE . SOCKET PART FT1033–1 FC9215–0404 FT1033–22 411–5
FT1234 (IN.) HOSE STYLE NUMBER AND SIZE FT1033–2 FC9215–0504 401–5
–100 9
⁄16 2807–4 1206–4 FT1033–3 FC9215–0808 FT1033–23 401–6
–101 5
⁄8 2807–5, 1503–4, FC300–04 1206–5, 1210–4 FT1033–4 FC9215–0506 FT1033–24 411–6
FC350–04, FC321–04 FT1033–5 FC9215–1010 FT1033–25 411–8
–102 11
⁄16 2807–6, 1503–5, FC300–5, 1206–6, 1210–5 401–8
FC350–5, FC321–05 FT1033–6 FC9210–0606
FT1033–26 411–10
–104 13
⁄16 1503–6, 1509–4, FC300–6, 1210–6, 4010–4 FT1033–7 FC9210–1212 401–10
FC350–6, FC321–06 FT1033–8 FC9211–0606 FT1033–27 401–12
–105 7
⁄8 2807–8 1206–8 FT1033–9 FC9211–1212 FT1033–28 411–12
–106 15
⁄16 1503–8, FC300–08, 1210–8 FT1033–10 FC9211–1616 FT1033–29 406–16
FC350–08, FC321–08 FT1033–11 FC9211–2020 FT1033–30 411–16
–200 1 2807–10 1206–10, FC3214–10 FT1033–13 FC9212–0204 FT1033–31 406–20
–201 1 FC136–6, 1509–6, 1508–6 4007–6, 4010–6, FC9212–0404
4013–6 FC9216–0404 FT1033–32 411–20
–202 11⁄8 1503–10, 1509–8, 1508–8, 4013–8 FT1033–14 FC9212–0406 FT1033–33 406–24
FC300–10, FC350–10, FC9212–0606 FT1033–34 411–24
FC321–10 FT1033–15 FC9212–0608 FT1033–35 406–32
–203 11⁄8 2807–12 1206–12 FC9212–0808 FT1033–36 411–32
–204 11⁄4 1503–12, 1509–10, 1210–12, 4010–10 FT1033–16 FC9212–0810 FT1033–37 412–2–4
FC300–12, FC350–12 FT1033–17 FC9212–1212 412–4–4
–205 13⁄8 2807–16 1212–16, FC3214-16 FT1033–18 FC9212–1616 FT1033–38 412–4–5
–206 17⁄16 1503–16, FC300–16, 1212–16 FT1033–19 FC9212–2020 FT1033–39 412–4–6
FC350–16, FC321–16
FT1033–21 411–4 FT1033–40 412–6–12
–207 11⁄2 FC136–12, 1508–12 4007–12, 4013–12 401–4 FT1033–41 412–8–10
–208 15⁄8 FC3214–20 412–12–10
–209 13⁄4 1503–20, FC300–20 1212–20 FT1033–42 412–12–12
FT1211 Specifications
Dogleg assembly machine
Weight: 800 lbs.
(without
Features attachments)
• Full set of jaw inserts to Speed: 45 rpm
accomodate -3 through
-48 size fittings Motor: 1.5 hp
• Easy-to-use hand crank and Spindle
angle locator for setting Thru-Hole: 7.75 inches
precise phase angles Power: Standard 115-volt,
• Built-in tolling storage single phase,
cabinet 60-Hz, 30-amp
breaker required
• Forward, reverse and
neutral operation options
Part Numbers
• Sturdy steel frame with
FT1211A Base Machine
bolt-down base
(includes tooling
• Sliding guard for operator for -3 through -48
safety size fittings)
FT1211-23 Faceplte (for
straight captive
flange fittings)
FT1229-No Stripping Tool
FT1230-No Stripping Tool
222070 Assembly Lube
FT1220–10 THREAD TYPE SAE 37° (JIC) SAE 45° PTT 30°
Reusable fitting assembly USE WITH
mandrels FITTING NOS. 411 401 406
DASH SIZE
–4 1582–4S 1582–4S
–5 1582–5S 1582–5S
–6 583–6S 1582–6S
–8 1582–8S 1582–8S
–10 1582–10S 1582–10S
–12 583–12S 1582–12S
–16 1563–16S 1561–16S
Specifications –20 1563–20S 1561–20S
The FT1220–10 kit includes all –24 1563–24S 1561–24S
assembly mandrels listed for –32 1563–32S
–4 through –20 for the assem-
bly of Aeroquip 411, 401, and KIT PART FITTING
406 reusable hose fittings. NUMBER PART NUMBER THREAD TYPES SIZE RANGE
Individual mandrels may also 1562 401, 406, 411, SAE 45°, SAE 37° –4 through –32
be ordered by using the part (not shown) 412 (JIC), PTT, NPTF
numbers to the right. 1597 401, 412 SAE 45°, NPTF –4 through –12
(not shown)
1598 411, 412 SAE 37° (JIC), –4 through –32
(not shown) NPTF
1599 411, 412 SAE 37° (JIC), –4 through –12
(not shown) NPTF
FT1220–10 401, 406, 411, SAE 45°, SAE 37° –4 through –20
(not shown) 412 (JIC), PTT, NPTF
EATON Aeroquip Marine/Military Catalog A-MM-MC-0001-E June 2003 157
Accessories &
Equipment
Assembly
Equipment
1605 & 1606 1605 KIT (-20 THRU -64 HOSE FITTINGS)
Assembly Tool Kits
PART NO. DESCRIPTION QUANTITY
The 1605 and 1606 Assembly Tool Kits contain the 1583 assem-
1583-64 Assembly Tool 1
bly tool and accessory items necessary to assemble banded
segment socket fittings. The 1605 Kit provides tooling for assem- 1583-1-48 Adapter Pad 4
bly of both 3 segment (sizes -20 thru -32) and 4 segment (sizes - 1583-1-40 Adapter Pad 4
40 and -64) fittings. The 1606 Kit provides tooling only for assem- 1583-1-32 Adapter Pad 3
bly of 3 segment fittings. Component parts may be ordered indi- 1583-1-24 Adapter Pad 3
vidually as needed.
1583-1-20 Adapter Pad 3
1583-9 Retaining Ring Pliers 1
1583-2 Locating Pins 8
222019S Metal Carrying Case 1
1606 KIT (-20 THRU -32 HOSE FITTINGS)
1583C Complete Tool 1
1583-1-20 Adapter Pad 3
1583-1-24 Adapter Pad 3
1583-1-32 Adapter Pad 3
1583-9 Retaining Ring Pliers 1
222019S Metal Carrying Case 1
1583-2 Locating Pins 6
The 624 Firesleeve is con- this sleeve are on hose perature area. Typical applica- 624 firesleeve are deemed
structed of a single layer of assemblies conveying a flam- tions include fuel and lube “fire-resistant” by the U.S.
braided fiberglass tubing mable fluid in a system that lines in USCG inspected Coast Guard.
impregnated with flame- could be exposed to a direct ships. Numerous single wire
resistant silicone rubber. flame or to protect any hose braid hose styles (2651 for
The primary applications for passing through a high tem- example) when covered with
1. Follow the appropriate hose 2. Skin sleeve back from cut 3. Insert tail of band clamp 4. Position band clamp over
assembly instructions end of hose enough to (FF9217-) (see page 000 for sleeve as shown and then
through the assembly of allow assembly of second part number and dash size) draw tight with hand tool,
one end fitting. Cut end fitting. (2A) into hand clamping tool. F2636. Remove tool and cut
firesleeve to same length as Then center sleeve so that it free end of band clamp.
hose. completely covers Repeat on other end of
Using Firesleeve End Dip both sockets. (2B) assembly.
(AE13702-001), dip ends of
firesleeve to a depth of
three quarters of an inch
and allow to dry at room
temperature.
Start firesleeve over cut end
of hose. Note: If applying
sleeve over PTFE or
stripped cover assemblies,
wrap exposed wire with
tape. Grasp sleeve and slip
over the hose assembly, as
illustrated.
Recommended for vacuum service with most MONEL K-500 COIL O.D. STAINLESS
hose. 222005, 222022-C are stainless steel. PART NUMBER (INCHES) STEEL PART COIL O.D.
NUMBER (INCHES)
FF90505-0809 0.81
FF90505-1092 1.09 222005-10C 0.42
FF90505-1375 1.38 222005-11C 0.60
FF90505-1619 1.62 222005-13C 0.73
FF90505-2157 2.16 222005-14C 0.94
FF90505-0695 0.70 222005-15C 1.19
FF90505-0969 0.97 222005-17C 1.44
FF90505-1250 1.25 222005-18C 1.88
FF90505-1499 1.50 222005-19C 2.44
FF90505-1969 1.97 222005-21C 0.51
FF90505-2671 2.67 222005-23C 0.34
FF90505-3266 3.27 222005-32C 1.97
222005-40C 2.67
222005-48C 3.27
222005-64C 4.28
1. Cut hose to required length 3. Install internal support 5. One Sleeve Cut 6. Two Sleeve Cuts
and assemble one end sleeves up to, but not past a. Cut sections of sleeve a. If the cut section need-
fitting. the mark and no more than must contain at least ed is less than dimen-
2. On the remaining fitting,
3
⁄4" below the mark. two bronze rings. If the sion “E”, add the meas-
measure the distance from 4. Measure the distance from sleeve section needed is ured distance in Step 4
the end of the nipple to the the end of the last sleeve greater than “E” in the to the length of one
nipple shoulder, add 1/4" to section to the mark. If this dimension chart, make a sleeve, and make cuts
this dimension and mark dimension is greater than clean, straight cut in the in two sleeves so their
this distance on the inside 3
⁄4", one or possibly two area between the rib total length will equal
of the hose. sleeves must be cut to indicators where stencil- this distance.
obtain the optimum sup- ing is present (with a Remember, neither cut
ported length within the hacksaw or band saw). section can be less than
hose. b. Make sure the cut sec- dimension “E” because
tion is free of foreign no cut section should
particles and rubber contain less than two
dust. bronze rings. Cuts must
be made between the
rib indicators where
stenciling is present.
b. Complete the installa-
tion following “b” and
“c” in Step 5.
7. Assemble the other end
fitting to the hose.
1. By Hand: break off and 2. Use notch on socket to 3. Cut around hose through 4. Slit cover lengthwise. Be
grind smooth the blade of a determine length of cover cover to wire braid. Use sure cut is down to wire
leather knife as shown. to be stripped. sharpened rear edge of braid.
Grind notch where blade knife as shown.
enters handle and sharpen
rear edge of notch. Keep
knife sharp for easy
stripping.
5. Working clockwise, pry up Option Step 3A, 4A, 5A. Option Step 3B, 4B, 5B.
cover as shown (A), twist Skive Tool: Machine:
off cover with pliers (B). Use the correct size Eaton Use the Eaton Aeroquip S1102
Aeroquip FT1229 hose cover cut-off and skiving machine.
skiving tool. Mount the tool in Consult the owners manual.
a vise. Push the hose over the Select the correct mandrel.
mandrel. Rotate the hose Turn on the machine. Put the
clockwise until it bottoms or hose over the mandrel and
secure hose in a vise and rotate.
attach FT1279 auger to the
skive tool. Insert mandrel into
the hose and rotate clockwise
until it bottoms.
Assembly 2. Tighten nipple in vise as Disassembly 4. Bend hose, then snap hose
1. Cut hose to required length shown. Push hose on fitting 3. With a sharp knife, slit hose off with a quick tug.
with a sharp knife. Oil inside until hose end bottoms lengthwise from
of hose and outside of nip- underneath protective cap. protective cap to end of nip-
ple liberally. Use Aeroquip For quantity production use ple. Be careful not to dam-
222070 hose assembly lube an Aeroquip Socketless fit- age the nipple.
or heavy oil. ting assembly machine.
Clean, Inspect and Proof
Note: Where oil cannot be Test.
used for lubrication, a liquid
soap may be used.
1. Cut hose squarely to 2. Apply thin coat of end seal- 3. Put fitting socket in vise and 5. a. For male end fittings
desired length using a high ing compound to the ends screw hose counterclock- insert assembly mandrel
speed abrasive wheel or and to the cover which will wise into the socket until into nipple. Screw nipple
steel cut off wheel. Hose be covered by the fitting hose bottoms, then back off clockwise into socket.
may also be cut with a fine socket, and allow to dry for 1
⁄4 turn. Tighten nipple to within
toothed hacksaw or an about 1/2 hour. Do not 1
⁄32" to 1⁄16" of the socket.
Aeroquip Cut-off Machine allow end sealant to enter Do not tighten against
(S1104, FT1260, S1120, page hose bore. socket.
153-154). Hose should be Immediately before b. For swivel end fittings
bent so that the outside of installing socket, apply a (Aeroquip styles 401 and
the bend contacts the second thin coat of end 411) insert mandrel into
wheel to prevent binding. sealing compound over the nipple and tighten nut
Do not feed the hose to first thin coat. onto mandrel. Screw nip-
the cutting edge too fast as ple into socket and hose
it may tend to loosen the clockwise using wrench
wire reinforcement or on assembly mandrel
cause unraveling. After the hex. Leave 1⁄32" to 1⁄16"
cutting operation is com- clearance between nut
plete, 4. Oil nipple threads and
inside of hose liberally with and socket so that nut
thoroughly clean all residue can swivel freely.
from the inside and outside a petroleum base oil such
as Aeroquip LUBE 222070. NOTE: An assembly mandrel is required (see
of the hose. page 000) for all single wire braid hose in
Use Molykote Gn Paste
If cutting the hose has sizes 1/4" through 3/4" except when 4400
caused the end to neck series fittings are used. For sizes 1" and larg-
down slightly, it can be er using adapter to provide a hex surface for
screwing the nipple into the hose and socket.
flared with a smooth tool to
allow proper insertion of 6. Remove assembly mandrel
the nipple. and add a fillet of sealing
compound to hose end of
socket. Clean, Inspect, and
Proof Test.
1. Cut hose square with knife 2. Oil nipple threads, assem- 3. MALE ENDS: Push assem-
or cut-off wheel. Clean bly tool mandrel, and inside bly tool into nipple. Oil.
hose bore. Put socket in of hose LIBERALLY. Screw nipple clockwise into
vise and screw hose coun- Use heavy oil or Aeroquip socket and hose. Tighten
terclockwise into socket Lube Oil. nipple leaving 1⁄32" to 1⁄16"
until it bottoms. Back off clearance between nipple
1/4 turn. hex and socket.
SWIVEL ENDS: Tighten
nipple and nut on assembly
tool. Oil. Screw nipple
clockwise into socket and
hose. Leave 1⁄32" to 1⁄16"
clearance between nut
and socket.
1. Cut hose squarely to 3. Apply coating of sealing 4. For multiple wire braid rein- 5. Oil nipple threads and
desired length using a high compound to ends of hose forced hose, except sizes - inside of hose liberally with
speed abrasive wheel or and to skived portion to 16, -24, -32 (FC163, AE371) a petroleum base oil such
steel cut off wheel. Hose cover all exposed wire place fitting socket in a vise as Aeroquip LUBE 222070.
may also be cut with a fine surfaces and wire ends, and screw hose counter- Use Molykote Type G for
toothed hacksaw or an and allow to dry for about clockwise into the end of monel fittings.
Aeroquip Cut-off Machine one half hour. Do not allow socket until it bottoms.
(S1104, FT1260, S1120 page end sealant to enter hose For spiral reinforced hose
153-154). Hose should be bore. Immediately before and multiple wire braid rein-
bent so that the outside of installing socket, apply a forced hose, sizes -16, -24,
the bend contacts the second coat of sealing and -32, place hose in vise
wheel to prevent binding. compound over the first and push socket onto it
Do not feed the hose to the coat. while rocking and twisting
cutting edge too fast as it socket until it bottoms onto
may tend to loosen the the hose. After starting the
wire reinforcement or socket onto the hose it may
cause unraveling. After the be tapped on with a
cutting operation is com- rawhide or lead hammer to
plete, clean all residue from avoid damage to the
the inside and outside of 6. Screw nipple clockwise into
threads.
the hose. socket and hose. Leave a
1
⁄32" to 1⁄16" clearance
If cutting the hose has between the nipple hex and
caused the end to neck the socket. Place a fillet of
down slightly, it can be sealing compound around
flared with a smooth tool to the hose end of the socket
allow proper insertion of and the hose.
the nipple.
2. Strip off Cover
(see page 164)
To Assemble 3. Push the sleeve over the end 4. Lubricate nipple and socket 5. Hold the nipple hex in vise.
1. Wrap hose with masking of the inner tube and under threads. For stainless steel Push shoe over nipple with
tape at cut-off point and cut the wire braid by hand. fittings, use a molydisulfide twisting motion until seated
squarely to length through Complete positioning of the base lubricant (e.g., against nipple chamfer.
taped area using a high sleeve by pushing the hose Molykote GN Paste); lubri- Push socket forward, and
speed abrasive wheel, a end against a flat surface. cants containing chloride hand-start threading of
sharp cut-off wheel or a fine Visually inspect to see that are not recommended. Use socket to nipple.
toothed hacksaw. Remove the tube stock butts against standard petroleum
tape and trim any loose the inside shoulder of the lubricants with other mate-
wires flush with tube stock. sleeve. Set the sleeve barbs rial combinations.
Any burrs on the bore into the PTFE tube by push-
of the tube stock should be ing a tapered punch into the
removed with a knife. end of the sleeve and tube.
Sometimes wire braid will This step can be facilitated by
tend to “neck down” on one using Aeroquip PTFE Hose
end and “flare out” on the Assembly Tool Kit Part
opposite end. This is charac- Number FT1081.
teristic of wire braid hose
and can be used to an advan-
6. Wrench-tighten nipple hex
tage in the assembly of the
until clearance with socket
fittings. Slip two sockets
hex is 1⁄32" or less. Tighten
back-to-back over the
further to align corners of
“necked down” end of hose,
nipple and socket hexes.
positioned approximately 3
inches from each end.
2. Grip nipple hex in a vise. To Disassemble
Work the hose bore over the
nipple to size the tube and Unscrew and remove nipple;
aid in separating the braid slide socket back on hose by
prior to inserting the sleeve. tapping against flat surface;
Remove hose from nipple. remove sleeve with pliers.
When reassembling, use new
sleeves.
INSTRUCTIONS FOR
ASSEMBLY OF MONEL
AND STAINLESS STEEL
FITTINGS
The best assembly lubricant
for these two materials is
Molykote GN paste*. This
Molybdenum disulfide lubri-
cant performs best when
applied full strength, per the
manufacturer’s instructions on
1. Cut hose squarely to length 3. Place the shoulder of each 4. Insert the 4 bolts through
the label. Minimal heat will be
using a sharp knife or cut segment into the nipple the matching segment
generated during assembly or
off saw. Hose should be assembly as shown. holes. Lubricate bolt
disassembly when the follow-
bent slightly away from the threads with a light coat of
ing steps are followed:
cutting edge to prevent Molykote Type GN Paste or
binding. A water soluble oil similar molybdenum disul- 1. Apply Molykote GN paste
may be used to cool the fide lubricant. Start the to all threaded surfaces
blade. Clean hose bore. nuts, and holding the seg- every time the components
ment parallel, tighten the are assembled.
2. Insert the nipple into the
hose until the hose bot- bolts alternately keeping 2. Assemble and disassemble
toms squarely against the gaps between segments in a continuous motion.
nipple shoulder. Apply a equal, until the segment
stops meet, or torque val- 3. Avoid side loading during
light coat of lubricant to the assembly or
exterior cover at both ends ues listed below are
reached, whichever occurs disassembly.
of the hose, covering the
last 5 inches of each end. first. 4. Speeds should not exceed
Torque Values: -40 80 to 90 Ft. lbs., -48 120 100 RPM,
to 130 Ft. lbs., -64 170 to 180 Ft. lbs. NOTE: preferred speeds are 40 to
It is recommended to re-torque bolts after 50 RPM
proof testing.
*Trademark of Dow Corning Corporation.
1. Cut hose squarely with a 3. Place the socket segments 4. Align the segment shoul-
sharp cut off wheel. Hose around the hose at the nip- ders with the nipple groove.
should be bent slightly ple area. Lubricate the bolts Tighten the segments uni-
away from the cutting edge with Molykote GN Paste. formly until the segment
to prevent binding. A water Washers must be used on bosses make contact with
soluble oil may be used to the nuts. the adjoining segment.
cool the blade. Clean hose
bore.
2. When slip-over components
(flanges, etc.) are used,
assemble these to the nip-
ple first. Lubricate the nip-
ple liberally with Aero Lube.
Push the hose onto the nip-
ple until the hose bottoms
squarely against the nipple
shoulder.
1. Cut hose squarely to desired 3. Place retaining ring over 5. a. Using only K-monel bolts 6. Recheck all spacing and
length using a high speed nipple and push hose onto and nuts, and beryllium then tighten nuts uniformly,
abrasive wheel or steel cut nipple until it bottoms copper washers, place working around the fitting
off wheel. Hose may also be squarely on the shoulder of washers under heads of four or five times until the
cut with a fine toothed hack- the nipple. In case of bolts. Lubricate the bolts sides of the adjacent seg-
saw or an Aeroquip Cut-off flanged ends, be sure the with Molykote Type GN ments are parallel to each
Machine (S1104, FT1260, S1120, flange is in place on the Paste or equivalent and other, however, the adja-
page 153-154). Hose should be nipple before putting retain- insert into holes so all cent segments may be
bent so that the outside of ing ring on and inserting face the same direction. 1
⁄6 inch wider at the bolt
the bend contacts the wheel into hose. For bronze segment center line than at the ring.
to prevent binding. Do not sockets in the -80 and -
feed the hose to the cutting 90 sizes, belled washers
edge too fast as it may tend are used; see page 107
to loosen the wire reinforce- for part numbers. When
ment or cause unraveling. assembling, convex
After the cutting operation is surfaces of belled
complete, clean all residue washers should be
from the inside and outside against bolt head and nut.
of the hose. Note: New bolts and nuts should always be
used for each reassembly.
If cutting the hose has
caused the end to neck down
slightly, it can be flared with a
smooth tool to allow proper 4. Hook segments into retain-
insertion of the nipple. ing ring and space them
2. Apply thin coat of end sealing evenly around hose. In the
compound to the hose ends case of the bronze segments
and to the outer cover which (-80 and -96) be sure that the
will be covered by the fitting letter “R” is stamped on
socket, and allow to dry for each segment. (This indi-
about 1/2 hour. Do not allow cates that the parts have
end sealant to enter hose been radiographed).
bore. Immediately before
installing nipple, apply a sec-
ond thin coat of end sealing
compound over the first thin
coat.
EATON Aeroquip Marine/Military Catalog A-MM-MC-0001-E June 2003 173
Technical Data
Number Index
SECTION PAGES
Master Index 3-6
“FH” Competitor
Part Number
Conversion Chart 7
Hose 8-23
Fittings 24-141
Adapters 142-144
Accessories Assembly
Instructions And
Assembly equipment 145-173
Technical Data 174-205
HOSE AND
ACCESSORIES PAGE
LOW PRESSURE
2565 11
2556 11
MEDIUM PRESSURE
303/302A 12
FC163 15
FC173 12
2665 13
AE372 13
FC234 14
AE369 14
2580 -4 thru -32 15
HIGH PRESSURE
AE373 16
FC162 16
AE374 17
AE370 17
AE371 18
2766 18
LARGE BORE
FC132 19
2580 -80 thru -192 19
150901 20
2758 20
PTFE (Teflon*)
FC363 21
FC364 21
2807 22
2808 22
Specials
678 (Hose Assemblies) 23
*Teflon is a DuPont trademark
This chart indicates the suitability of various 3. Locate the fluid to be con- 7. For further details on the The differences between ratings
elastomers and metals for use with fluids to veyed and determine the suit- products shown in this cata- “E” and “G” are relative. Both
be conveyed. It is intended as a guide only ability of the elastomeric and log, and their applications, indicate satisfactory service.
and is not a guarantee. Final selection of the
metal components according contact Eaton. Where there is a choice, the
proper hose style, seal, or material of metal
components is further dependent on many
to the resistance ratings materials rated “E” may be
factors including pressure, fluid and ambient shown for each. RESISTANCE RATING KEY expected to give better or
temperature, concentration, duration of expo- 4. Specific hose part numbers longer service than those
sure, etc. can be found under the inner rated “G”.
E = Excellent – Fluid has little
tube material groupings in the NOTE: Special precautions are necessary in
or no effect.
HOW TO USE THE CHART gaseous applications due to the poten-
Hose Tube Identification Chart
G = Good – Fluid has minor to tial volume of gaseous fluid in the sys-
1. The chart has separate sec- below.
moderate effect. tem. Unless the cover is perforated,
tions for rating elastomers for 5. Dimensional and operating hose styles with rubber or thermoplastic
use as hose inner tubes and C = Conditional – Service covers are not suitable for gases above
specifications for each hose
as seals. Ratings for a given conditions should be 250 psi. Hose styles with perforated
can be found on the catalog
elastomer may not always be described to Eaton for covers are so noted in their construction
pages shown with each hose
the same in both sections. determination of suitability descriptions.
part number.
for application.
2. Both the elastomer and the 6. Information on O-Rings and
metal must be considered U = UNSATISFACTORY
seal options are shown in
when determining suitability the respective sections of
of a combination for a hose this catalog.
assembly, adapter with O-
Ring, swivel joint or coupling.
THERMOPLASTIC
ELASTOMER
SYNTHETIC
NEOPRENE
URETHANE
STAINLESS
ALUMINUM
RUBBER
HYTREL
BUNA-N
MONEL
BRASS
VITON*
STEEL
STEEL
E = EXCELLENT
EPDM
PTFE
AQP
EPR
G = GOOD
C = CONDITIONAL
U = UNSATISFACTORY 1 2 3 4 5
THERMOPLASTIC
ELASTOMER
SYNTHETIC
NEOPRENE
URETHANE
STAINLESS
ALUMINUM
RUBBER
HYTREL
BUNA-N
MONEL
BRASS
VITON*
STEEL
STEEL
E = EXCELLENT
EPDM
PTFE
AQP
EPR
G = GOOD
C = CONDITIONAL
U = UNSATISFACTORY 1 2 3 4 5
THERMOPLASTIC
ELASTOMER
SYNTHETIC
NEOPRENE
URETHANE
STAINLESS
ALUMINUM
RUBBER
HYTREL
BUNA-N
MONEL
BRASS
VITON*
STEEL
STEEL
E = EXCELLENT
EPDM
PTFE
AQP
EPR
G = GOOD
C = CONDITIONAL
U = UNSATISFACTORY 1 2 3 4 5
THERMOPLASTIC
ELASTOMER
SYNTHETIC
NEOPRENE
URETHANE
STAINLESS
ALUMINUM
RUBBER
HYTREL
BUNA-N
MONEL
BRASS
VITON*
STEEL
STEEL
E = EXCELLENT
EPDM
PTFE
AQP
EPR
G = GOOD
C = CONDITIONAL
U = UNSATISFACTORY 1 2 3 4 5
THERMOPLASTIC
ELASTOMER
SYNTHETIC
NEOPRENE
URETHANE
STAINLESS
ALUMINUM
RUBBER
HYTREL
BUNA-N
MONEL
BRASS
VITON*
STEEL
STEEL
E = EXCELLENT
EPDM
PTFE
AQP
EPR
G = GOOD
C = CONDITIONAL
U = UNSATISFACTORY 1 2 3 4 5
THERMOPLASTIC
ELASTOMER
SYNTHETIC
NEOPRENE
URETHANE
STAINLESS
ALUMINUM
RUBBER
HYTREL
BUNA-N
MONEL
BRASS
VITON*
STEEL
STEEL
E = EXCELLENT
EPDM
PTFE
AQP
EPR
G = GOOD
C = CONDITIONAL
U = UNSATISFACTORY 1 2 3 4 5
Hydraulic fluids & Fluid temperature ratings are Ambient temperatures in excess of those
lubricating oils predicated on maximum allow- recommended, in conjunction with maxi-
able ambient temperatures as mum fluid temperatures, can materially
The following is a representa- shorten the service life of the hose.
tive list of fluids and manufac- follows:
CAUTION: The fluid manufacturer’s recom-
turers. The fluids are grouped mended maximum operating temperature for
under generic “family” heads Classifications 1 and 3
any specific name-brand fluid should be
and arranged alphabetically. For (Synthetic Rubber and scrupulously observed by the user. These rec-
each generic “family” listing, Thermoplastic Elastomer) ommended temperatures can vary widely
we have included maximum “H” fluid temperature ratings: between name brands of different fluid com-
fluid temperature recommen- +140°F ambient positions, even though they fall into the same
dations for the five hose classi- generic “family” of fluids.
“LP” fluid temperature ratings: Exceeding the manufacturer’s recommended
fications on page 176
+180°F ambient maximum temperature can result in fluid
(1 through 5). Two maximum
fluid temperature ratings are breakdown, producing by-products that are
listed under designations of Classification 2 (PTFE) harmful to elastomeric products, as well as
other materials in the system. If a manufac-
“H” and “LP”. “H” fluid temperature ratings: turer's recommended maximum temperature
The “H” designation is for +400°F ambient for his specific fluid is lower than that for the
hydraulic service up to the “LP” fluid temperature ratings: hose rating, it should take precedence over
maximum rated operating +400°F ambient the hose rating for service usage.
pressure of any particular hose
in the classification. The “LP” Classification 4 (AQP)
designation is for low-pressure
“H” fluid temperature ratings:
service such as lubricating oil
+160°F ambient
systems or low-pressure
hydraulic return lines. “LP” fluid temperature ratings:
+250°F ambient
The letter “U” in the box indi-
cates unsatisfactory resistance (If “H” fluid temperature is
to the fluid type. +225°F or less, allowable
ambient temperature may be
increased to +200°F)
STRAIGHT PETROLEUM-BASE Delvac Oils Rando Oils HD Union Torque Correction Fluid
Delvac SHC Redind Oils Union Turbine Oil
Maximum fluid temperature
recommendation** Delvac Special 10W-30 Regal Oils R & O Union Turbine Oil XD
HOSE CLASSIFICATIONS Donax T Oils Rimula Oils Union Unax
(SEE PAGE 176)
DTE Oils Rotella Oils Union Unax AW
1 2 3 4
Duro Rotella T Oils Union Unax R & O
H +200°F +400°F +200°F 300°F
LP +250°F +450°F +200°F 300°F Duro AW RPM Delo 200 Motor Oils Union Unax RX
EP Hydraulic Oils RPM Delo 300 Motor Oils Union Unitec Motor Oil
Fluid Name EP Industrial Oils RPM Delo Special Motor Oils Univis J13
Aircraft Hydraulic Oil AA EP Machine Oils Rubilene Univis J26
Ambrex Oils Energol HL68 Shell Brand Univis P32
Arco A.T.F. Dexron Energol HLP C68 Special Motor Oils Vactra Oils
Arco A.T.F. Type F Etna Oils Sun R & O Oils Vitrea Oils
Arco Fleet Motor Exxon ATF Suntac HP Oils Way Lubricants
Arco H.T.F. C-2 Fluid Factovis 52 – Conventional R Suntac WR Oils XD-3 Motor Oils
Arco H.T.C. 100 Fluid & O Hydraulic Fluid Sunvis 700 Oils
Arco 303 Fluid Gulf Harmony AW Sunvis 800 Oils
ATF Special Gulf Security AW Sunvis 900 Oils
Automatic Transmission Fluid Glide Super Hydraulic Oils
(Dexron) Hulburt 27 Series Supreme Motor Oils
Carnea Oils Hydraulic Series Tellus Oils
Citgo Amplex Hydraulic Oils Teresstic Oils
Citgo ATF, Type F Hydroil Series Torque Fluids
Citgo ATF, Dexron Industron 53 – Anti Wear Torque Fluid 47
Citgo Extra Duty Circulating Hydraulic Fluid Torque Fluid 56
Oils Lubrite Motor 20W-40 Tractor Hydraulic Fluid
Mineral Oil (Heavy Duty)
Mobil AFT 210 Union ATF Dexron
(R & O)
Mobil AFT 220 Union ATF Type F
Citgo Motor Oils
Mobilfluid 62 Union C-2 Fluid
Citgo Pacemaker Series
Mineral Oil (R & O) Mobilfluid 423 Union C-P Oil
Citgo Pacemaker T Series Mobil Hydraulic Oils Union Custom Motor Oil
Mineral Oil (R & O) Mobiloil Special Union Gas Engine Oil
Citgo Pacemaker XD Series Mobiloil Super 10W-40
Mineral Oil (Heavy Duty) Union Guardol Motor Oil
(R & O) NUTO Oils Union Heavy Duty Motor Oil
Citgo Sentry OC Turbine Oils Union Hydraulic Oil AW
Citgo Tractor Hydraulic Fluid Peaco Oils Union Hydraulic Tractor Fluid
Conoco 303 Fluid Pennbell Oils Union Premium Motor Oil
Custom Motor Oil Power-Tran Fluid Union S-1 Motor Oil
Dectol R & O Oils Quadroil Series Union Special Motor Oil
Delo 400 Motor Oils Rando Oils Union Super Motor Oil
This chart is intended for reference use only. The information in this chart pertains strictly to material compatibility and is not intended to be used as an application guide. For information on
specific applications not included in this catalog, please contact Eaton.
WATER AND PETROLEUM OIL Masol Fire Resistant Fluid WATER AND GLYCOL Maxmul
EMULSION (FR) SOLUTION
Meltran FR 900 Maxmul FR
Maximum fluid temperature Mine Guard Maximum fluid temperature Melsyn 200
recommendation** Mobilmet S122 recommendation** Melsyn Glycol FR
HOSE CLASSIFICATIONS Penn Drake Hydraqua Fluid HOSE CLASSIFICATIONS Nyvac FR Fluid
(SEE PAGE 176) (SEE PAGE 176)
Permamul FR Nyvac FR 200 Fluid
1 2 3 4 1 2 3 4
H +200°F +250°F +150°F 200°F Puro FR Fluid H +200°F +250°F +150°F 200°F Nyvac 20 (WG)
LP +200°F +250°F +150°F 200°F Pyrogard C LP +200°F +250°F +150°F 200°F Nyvac 30 (WG)
Pyrogard D Park Water Glycol Hydraulic
Fluid Name Fluid Name Fluid
Quintolubric 957 Series
Aqualube Chem-Trend HF-18 Pennzoil Fluid FR 2X
Quintolubric 958 Series
Astrol #587 Chem-Trend HF-20 Quintolubric 700 Series
Regent Hydrolube #670
Chevron FR Fluid D Chevron Glycol FR Fluids Santosafe W/G 15
SAFOIL Hydraulic Fluid
Chrysler L-705 Anti-Wear Citgo Glycol FR Fluids Santosafe W/G 20
Citgo Pacemaker Invert FR Sinclair Duro FR-HD Citgo Glycol FR-20 XD Santosafe W/G 30
Fluid Citgo Pacemaker
Solvac 1535G Standard Glycol FR #15
Conoco FR Hydraulic Fluid Dasco FR 150
Staysol FR Standard Glycol FR #20
Dasco IFR Dasco FR 200
Sunsafe F Standard Glycol FR #25
Duro FR-HD Dasco FR 200 B
Union FR Fluid Ucon Hydrolube 150 CP
Fire Resistant Hydrafluid Dasco FR 310
Union Soluble Oil HD Ucon Hydrolube 200 CP
Fire Resistant Hydraulic Fluid Fyrguard 150
Veedol Auburn FRH Ucon Hydrolube 275 CP
B
Veedol Auburn FRH Fyrguard 200 Ucon Hydrolube 300 CP
FR 3110 Hydraulic Fluid
Concentrate Fyre-Safe 225 Ucon Hydrolube 550 CP
(invert)
Fyre-Safe W/O Gulf FR Fluid G-200 Ucon Hydrolube 900 CP
**See CAUTION on page 000 for maximum
Gulf R & D FR Fluid fluid temperatures and limiting ambient tem- Gulf FR Fluid – G Series Ucon Hydrolube 150 DB
peratures. Houghto-Safe 271 Ucon Hydrolube 275 DB
Houghto-Safe 5046
Houghto-Safe 5046W Houghto-Safe 416 Ucon Hydrolube 150 LT
Hulsafe 500 Houghto-Safe 520 Ucon Hydrolube 200 LT
Hy-Chock Oil Houghto-Safe 525 Ucon Hydrolube 275 LT
Hydrasol A Houghto-Safe 616 Ucon Hydrolube 300 LT
Ironsides #814-A Houghto-Safe 620 Ucon M-1
Irus Fluid 905 Houghto-Safe 625 Ucon Hydrolube 200 NM
Kutwell 40 Houghto-Safe 640 Ucon Hydrolube 300 NM
Hydra Safe 620
Hydra Safe 625
Hydraulic Safety Fluid 200
Hydraulic Safety Fluid 300
Hyspin AF-1
Hyspin AF-2
Hyspin AF-3
This chart is intended for reference use only. The information in this chart pertains strictly to material compatibility and is not intended to be used as an application guide. For information on
specific applications not included in this catalog, please contact Eaton.
Straight Phosphate-Ester (FR) Gulf FR Fluid P-40 PHOSPHATE-ESTER AND SILICONE OILS
PETROLEUM-OIL
Gulf FR Fluid P-43
Maximum fluid temperature Maximum fluid temperature
recommendation** Gulf FR Fluid P-45 Maximum fluid temperature recommendation**
Gulf FR Fluid P-47 recommendation**
HOSE CLASSIFICATIONS HOSE CLASSIFICATIONS HOSE CLASSIFICATIONS
(SEE PAGE 176) Houghto-Safe 1010 (SEE PAGE 176) (SEE PAGE 176)
1 2 3 4 Houghto-Safe 1055 1 2 3 4 1 2 3 4
H U +400°F +200°F 180°F Houghto-Safe 1115 H U +400°F +200°F 180°F H – – – –
LP U +400°F +200°F 200°F Houghto-Safe 1120 LP U +400°F +200°F 200°F LP +250°F +450°F +200°F 300°F
Fluid Name Houghto-Safe 1130 Fluid Name Fluid Name
FR Fluids Pydraul 10E Citgo Synthetic Oil-Fire Dow Corning 200 Fluid
Resistant (100CS)
Fyrquel 90 Pydraul 29-E-LT
Fyrtek 290 Dow Corning QF1-2023
Fyrquel 150 Pydraul 30-E
Fyrtek MF Dow Corning 4-3600
Fyrquel 220 Pydraul 50-E
Pydraul 230-C Dow Corning 3-3672
Fyrquel 300 Pydraul 65-E
Pydraul 312-C
Fyrquel 550 Pydraul 115-E
Pydraul 540-C
Fyrquel 1000 Pyrogard 51
Stauffer SCC 7204
Fyrquel 150 R & O Pyrogard 53
Fyrquel 220 R & O Pyrogard 55
Fyrquel 550 R & O Safetytex 215 ESTER BLEND TURBINE OILS POLYOL-ESTER
Gulf FR Fluid P-37 Univis P12
Maximum fluid temperature Maximum fluid temperature
recommendation** recommendation**
Stauffer Jet II
**See CAUTION on page 000 for maximum
fluid temperatures and limiting ambient tem-
peratures.
This chart is intended for reference use only. The information in this chart pertains strictly to material compatibility and is not intended to be used as an application guide. For information on
specific applications not included in this catalog, please contact Eaton.
Selection, installation and 3.1 Pressure—After determin- and premature failure and, Standards—When selecting
maintenance of hose and ing the system pressure, hose therefore, must be considered. hose, government, industry and
assemblies — SAE J1273 selection must be made so 3.8 Mechanical Loads—
manufacturers’ specifications
November 1991 that the recommended maxi- External forces can significant- and recommendations must be
mum operating pressure is ly reduce hose life. Mechanical reviewed as applicable.
SAE recommended practice equal to or greater than the loads which must be consid- 3.13 Hose Cleanliness—Hose
system pressure. Surge pres- ered include excessive flexing, components vary in cleanli-
The following recommenda-
sures higher than the maxi- twist, kinking, tensile or side ness levels. Care must be
tions on selection, installation
mum operating pressure will loads, bend radius and vibra- taken to ensure that the
and maintenance of hose
shorten hose life and must be tion. Use of swivel-type fit- assemblies selected have an
assemblies were established
taken into account by the tings or adapters may be adequate level of cleanliness
by the S.A.E. in 1991. Please
hydraulic designer. required to insure no twist is for the application.
read these general instructions
carefully. More detailed infor- 3.2 Suction—Hoses used for put into the hose. Unusual 3.14 Electrical Conductivity—
mation on many of these sub- suction applications must be applications may require spe- Certain applications require
jects is covered in this catalog. selected to ensure the hose cial testing prior to hose that hose be nonconductive to
will withstand the negative selection. prevent electrical current flow.
1. Scope—Hose (also includes
pressure of the system. 3.9 Abrasion—While hose is Other applications require the
hose assemblies) has a finite
life and there are a number of 3.3 Temperature—Care must designed with a reasonable hose to be sufficiently conduc-
factors which will reduce its life. be taken to ensure that fluid level of abrasion resistance, tive to drain off static electrici-
and ambient temperatures, care must be taken to protect ty. Hose and fittings must be
This recommended practice is
both static and transient, do the hose from excessive abra- chosen with these needs in
intended as a guide to assist
not exceed the limitations of sion which can result in ero- mind.
system designers and/or users
the hose. Special care must sion, snagging and cutting of 4. Installation—After selection
in the selection, installation
be taken when routing near the hose cover. Exposure of of proper hose, the following
and maintenance of hose.
hot manifolds. the reinforcement will signifi- factors must be considered by
The designers and users must
3.4 Fluid Compatibility—Hose
cantly accelerate hose failure. the installer.
make a systematic review of
each application and then selection must assure compat- 3.10 Proper End Fitting—
4.1 Pre-Installation
select, install and maintain the ibility of the hose tube, cover Care must be taken to ensure Inspection—Prior to installa-
hose to fulfill the requirements and fittings with the fluid proper compatibility exists tion, a careful examination of
of the application. used. Additional caution must between the hose and cou- the hose must be performed.
The following are general be observed in hose selection pling selected based on the All components must be
guidelines and are not neces- for gaseous applications. manufacturer’s recommenda- checked for correct style, size
sarily a complete list. 3.5 Size—Transmission of
tions substantiated by testing and length. In addition, the
WARNING: IMPROPER SELECTION, INSTAL- power by means of pressur- to industry standards such as hose must be examined for
LATION OR MAINTENANCE MAY RESULT IN ized fluid varies with pressure SAE J517. End fitting compo- cleanliness, I.D. obstructions,
PREMATURE FAILURES, BODILY INJURY OR
and rate of flow. The size of nents from one manufacturer blisters, loose cover, or any
PROPERTY DAMAGE.
the components must be ade- are usually not compatible other visible defects.
2. References quate to keep pressure losses with end fitting components
supplied by another manufac- 4.2 Follow Manufacturers’
2.1 Applicable Documents— to a minimum and avoid dam- Assembly Instructions—Hose
age to the hose due to heat turer (i.e., using a hose fitting
The following publications nipple from one manufacturer assemblies may be fabricated
form a part of this specifica- generation or excessive by the manufacturer, an agent
turbulence. with a hose socket from
tion to the extent specified another manufacturer). It is for or customer of the manu-
herein. The latest issue of SAE 3.6 Routing—Attention must the responsibility of the fabri- facturer or by the user.
publications shall apply. be given to optimum routing cator to consult the manufac- Fabrication of permanently
2.1.1 SAE PUBLICATIONS— to minimize inherent turer’s written instructions or attached fittings to hydraulic
Available from SAE, 400 problems. the manufacturer directly for hose requires specialized
Commonwealth Drive, 3.7 Environment—Care must proper end fitting componentry. assembly equipment. Field-
Warrendale, PA 15096-0001. be taken to insure that the attachable fittings (screw style
3.11 Length—When establish-
hose and fittings are either and segment clamp style) can
J516—Hydraulic ing proper hose length, motion usually be assembled without
Hose Fittings compatible with or protected absorption, hose length
from the environment to specialized equipment
changes due to pressure, as although many manufacturers
J517—Hydraulic Hose which they are exposed. well as hose and machine
Environmental conditions such provide equipment to assist in
3. Selection—The following is tolerances, must be consid-
as ultraviolet light, ozone, salt the operation.
a list of factors which must be ered.
considered before final hose water, chemicals and air pollu- SAE J517 hose from one man-
3.12 Specifications and
selection can be made. tants can cause degradation ufacturer is usually not com-
EATON Aeroquip Marine/Military Catalog A-MM-MC-0001-E June 2003
187
Technical Data
SAE
Recommended
Practice
patible with SAE J516 fittings 4.6 Proper Connection of 5.1 Hose Storage—Hose prod- 5.4 Functional Test—Operate
supplied by another manufac- Ports—Proper physical instal- ucts in storage can be affect- the system at maximum oper-
turer. It is the responsibility of lation of the hose requires a ed adversely by temperature, ating pressure and check for
the fabricator to consult the correctly installed port con- humidity, ozone, sunlight, oils, possible malfunctions and
manufacturer’s written assem- nection while insuring that no solvents, corrosive liquids and freedom from leaks.
bly instructions or the manu- twist or torque is put into the fumes, insects, rodents and NOTE: Avoid potential hazardous
facturers directly before inter- hose. radioactive materials. Storage areas while testing.
mixing hose and fittings from 4.7 Avoid External Damage— areas should be relatively cool
and dark and free of dust, dirt, 5.5 Replacement Intervals—
two manufacturers. Similarly, Proper installation is not com-
assembly equipment from one dampness and mildew. Specific replacement intervals
plete without ensuring that must be considered based on
manufacturer is usually not tensile loads, side loads, kink- 5.2 Visual Inspection—Any of
interchangeable with that of previous service life, govern-
ing, flattening, potential abra- the following conditions ment or industry recommen-
another manufacturer. It is the sion, thread damage, or dam- requires replacement of the
responsibility of the fabricator dations, or when failures
age to sealing surfaces are hose: could result in unacceptable
to consult the manufacturer’s corrected or eliminated.
written instructions or the (a)Leaks at fitting or in hose down time, damage or injury
4.8 System Check Out—After (leaking fluid is a fire risk.
manufacturer directly for prop-
er assembly equipment. completing the installation, all hazard)
Always follow the manufactur- air entrapment must be elimi-
(b)Damaged, cut or abraded
er’s instructions for proper nated and the system pressur-
cover (any reinforcement
preparation and fabrication of ized to the maximum system
exposed)
hose assemblies. pressure and checked for
proper function and freedom (c)Kinked, crushed, flattened or
4.3 Minimum Bend Radius— from leaks. twisted hose
Installation at less than mini- NOTE: Avoid potential hazardous areas (d)Hard, stiff, heat cracked or
mum bend radius may signifi- while testing. charred hose
cantly reduce hose life.
Particular attention must be 5. Maintenance—Even with (e)Blistered, soft, degraded or
given to preclude sharp bend- proper selection and installa- loose cover
ing at the hose/fitting juncture. tion, hose life may be signifi- (f) Cracked, damaged or badly
cantly reduced without a con- corroded fittings
4.4 Twist Angle and
tinuing maintenance program.
Orientation—Hose installa- (g)Fitting slippage on hose
Frequency should be deter-
tions must be such that rela- mined by the severity of the 5.3 Visual Inspection—The
tive motion of machine com- application and risk potential.
ponents produces bending of following items must be
A maintenance program tightened, repaired or
the hose rather than twisting. should include the following replaced as required:
4.5 Securement—In many as a minimum.
applications, it may be neces- (a)Leaking port conditions
sary to restrain, protect or (b)Clamps, guards, shields
guide the hose to protect it (c)Remove excessive dirt
from damage by unnecessary buildup
flexing, pressure surges and
contact with other mechanical (d)System fluid level, fluid type,
components. Care must be and any air entrapment
taken to insure such restraints
do not introduce additional
stress or wear points.
188
Technical Data
Flow Capacities
Pressure Drop
Based on Formula
G.P.M. x 0.3208
AREA (SQ. IN.) =
VELOCITY (FT./SEC.)
*Suggestions are for oils having a maximum viscosity of 315
S.S.U. at +100°F (+38°C) and operating at temperatures
between +65°F and +155°F (+54°C to +69°C). Under certain
conditions, velocities in pressure lines can be increased up to 25
feet per second. Contact Eaton with specific information on your
application.
To convert
U.S. gallons into Imperial
gallons multiply U.S. gallons by
0.83267. Imperial gallons into
U.S. gallons multiply Imperial
gallons by 1.20095.
U.S. gallons to litres multiply
by 3.785. Litres to U.S.
gallons, multiply by 0.2642.
*Pressure drop values listed are typical of many petroleum based hydraulic oils at approximate-
ly +100°F (+38°C). Differences in fluids, fluid temperature and viscosity can increase or
decrease actual pressure drop compared to the values listed.
To convert
U.S. gallons into Imperial gallons multiply U.S. gallons by
0.83267. Imperial gallons into U.S. gallons multiply Imperial
gallons by 1.20095. U.S. gallons to litres multiply by 3.785. Litres
to U.S. gallons, multiply by 0.2642.
Service life factors 5. Operating temperatures 8. Electrical conductivity is not recommended for double
Hose assemblies, like other products, have Operating temperatures speci- Textile reinforced thermoplas- wire braid or 4 and 6 spiral wire
a finite service life. The actual service life
fied refer to the maximum tic hoses are available for reinforced hose. If vacuum data
of a given hose assembly in a given appli-
temperature of the fluid or gas electrically nonconductive is not given for a hose, Eaton
cation is dependent on many variable fac- does not recommend it for a
tors, including those below. being conveyed. High heat applications.
conditions may have an vacuum application.
For applications requiring elec-
adverse effect on hoses due trical isolation by the hose,
1. Operating pressure 11.Phosphate ester
to degradation of the rubber Eaton Aeroquip non-conduc-
Eaton Aeroquip hose lines are which will limit hose useful- base fluid
tive hose has a leakage factor
rated for continuous operation ness and reduce fitting reten- No petroleum based oils
of less than 50 microamperes.
at the maximum operating tion. In some cases the fluid should contact the tube of an
By SAE J517 standard, this is
pressure specified for the being conveyed will slow EPDM rubber hose, if the
considered a safe level of
hose. Generally, the operating down this degradation where- hose is recommended only for
conductivity.
pressure is one fourth the as other fluids may accelerate phosphate ester base
hose minimum burst pressure. it. Therefore, the maximum An orange polyurethane cover hydraulic fluid. Eaton Aeroquip
temperature of each hose identifies Eaton Aeroquip non- AQP Hose compounds are
2. Pressure surges does not apply to all fluids or conductive hose. This cover is compatible with many industri-
gases. Continuous use at max- not perforated, in order to pre- al phosphate ester base
Almost all hydraulic systems vent moisture from entering
develop pressure surges imum temperatures together hydraulic fluids and all straight
with maximum pressures the hose and affecting its over- petroleum based oils. See
which may exceed relief valve all conductivity.
settings. Exposing the hose to should always be avoided. pages 000-000.
surge pressure above the Continuous use at or near the For added protection against
maximum operating pressure maximum temperature rating moisture absorption in transit, 12.Textile braid
will shorten hose life and must will cause a deterioration of Eaton Aeroquip non-conduc- (SOCKETLESS™)
be considered. A surge (rapid physical properties of the tube tive hose in bulk is shipped low pressure hose
and transient rise in pressure) and cover of most hoses. This with cap seals on both ends.
deterioration will reduce the This hose is not recommend-
will not be indicated on many To maintain minimum levels of ed for impulsing hydraulic
common pressure gauges but service life of the hose. conductivity, cap seals must applications or permanent pip-
can be measured using elec- be placed on Aeroquip non- ing in residential or commer-
tronic measuring devices. In 6. Ambient temperatures conductive bulk hose at all cial buildings.
systems where surges are Very high or low ambient (out- times.
severe, select a hose with a side of hose) temperatures 13. Hose fittings
higher maximum operating will affect cover and reinforce- 9. Chemical resistance
pressure. ment materials, thus reducing Eaton manufactures hose fit-
Consider the chemical resist- tings to meet applicable SAE
the life of the hose. ance of the fitting, O-Ring,
3. Burst pressure standards. It is possible to
Ambient temperatures in con- hose cover and tube stock. select a fitting with a connect-
These are test values only and junction with internal tempera- Covers are resistant to ing end that has a perform-
apply to hose assemblies that tures are also an important mildew, cleaning solvents, oils ance rating lower than the
have not been used and have factor. For specific recommen- and fuels. See pages 000-000 hose rating. In selecting hose
been assembled for less than dations, please consult Eaton. for chemical resistance of fittings, please consider the
30 days. hose tubes, O-Rings and fitting performance rating of the
7. Bend radius materials. connecting end.
4. High pressure Recommended minimum bend 10. Vacuum service IMPORTANT
High pressure gaseous sys- radii are based on maximum
tems especially over 250 psi operating pressures with no Maximum negative pressures
are very hazardous and should flexing of the hose. Safe oper- shown for hoses –16 and larg- Hose assembly inspection
be adequately protected from ating pressure decreases when er are suitable only for hose
Hose assemblies in service
external shock and mechanical bend radius is reduced below which has suffered no external
should be inspected frequently
or chemical damage. They the recommended minimum. damage or kinking. If greater
for leakage, kinking, corrosion,
should also be suitably pro- Flexing the hose to less than negative pressures are
abrasion or any other signs of
tected to prevent whiplash the specified minimum bend required for –16 and larger
wear or damage. Hose assem-
action in the event of failure. radius will reduce hose life. hoses, the use of an internal
blies that are worn or damaged
support coil is recommended.
should be removed from serv-
See page 000. Vacuum service
ice and replaced immediately.
191
Technical Data
Service Life
Routing/
Installation
Under pressure, a hose may If a hose is installed with a When hose lines pass near an
change in length. Always pro- twist in it, operating pressures exhaust manifold or other heat
vide some slack in the hose to tend to force it straight. This source, they should be insulat-
allow for this shortening or can loosen the fitting nut. ed by a heat resistant boot,
elongation (However, exces- Twisting can cause reinforce- firesleeve or a metal baffle. In
sive slack in hose lines may ment separation and the hose any application, brackets and
cause poor appearance). could burst at the point of clamps keep hoses in place
strain. and reduce abrasion. For instal-
lations where abrasion to hose
cover cannot be prevented with
the use of clamps or brackets,
a steel protective coil or abra-
sion resistant sleeve should be
placed over the hose.
At bends, provide sufficient In applications where there is When 90° adapters were
hose so that it does not have a considerable vibration or flex- used, this assembly became
bend radius less than its rec- ing, allow additional hose neater-looking and easier to
ommended minimum bend length. The metal hose fittings, inspect and maintain. It uses
radius. Too tight a bend may of course, are not flexible, and less hose, too!
kink the hose and restrict or proper installation protects
stop the fluid flow. In many metal parts from undue stress,
cases the proper use of and avoids kinks in the hose.
adapters and hose fittings can
eliminate tight bends or kinks.
Maintenance Proof test (hydrostatic) Proof test (pneumatic) Storage and handling
Hose assemblies in operation The hose assembly should be Hose assemblies intended for Hose should be stored in a
should be inspected frequently hydrostatically tested at twice gas or air service should be dark, dry atmosphere away
for leakage, kinking, abrasion, the recommended working tested with air or nitrogen at from electrical equipment, and
corrosion or any other signs of pressure of the hose. 100 psi with the assembly the temperature should not
wear or damage. Worn or dam- Test pressure should be held immersed in water. Random exceed +90°F. Storage in the
aged hose assemblies should for no less than 1 minute and bubbles may appear over the original shipping container is
be replaced immediately. no more than 5 minutes. When hose and fitting area when preferred.
test pressure is reached, visu- assembly is first pressurized.
Clean ally inspect hose assembly for: This should not be construed
as a defect. However, if the
Clean assembly by blowing a) Any leaks or signs of bubbles persist in forming at a
out with clean compressed air. weakness. steady rate at any particular
Assemblies may be rinsed out
b) Any movement of the hose point on the hose, the assem-
with mineral spirits if the tube
fitting in relation to the bly should be rejected.
stock is compatible with oil,
otherwise hot water at +150°F hose. Any of these defects
max. may be used. Consult are cause for rejection. Caution:
Eaton for special cleaning Testing should be conducted
equipment. Caution: in approved test stands with
Testing should be conducted adequate guards to protect the
Inspect in approved test stands with operator.
Examine hose assembly inter- adequate guards to protect the
nally for cut or bulged tube, operator.
obstructions and cleanliness. (See Assembly Equipment
For segment style fittings, be Section for Eaton Aeroquip
sure that the hose butts up Proof Test Stands.)
against the nipple shoulder;
band and retaining ring are
properly set and tight, and
segments are properly spaced.
Check for proper gap between
nut and socket or hex and
socket. Nuts should swivel
freely. Check the layline of the
hose to be sure that the
assembly is not twisted. Cap
the ends of the hose with
plastic covers to keep clean.
Everyone in maintenance Improper assembly and most likely cause of a faulty rub- nally and internally but the elas-
encounters hose failures. installation ber hose is old age. Check the tomeric materials are soft and
Normally, there is no problem. The second major cause of pre- lay line on the hose to determine flexible at room temperature.
The hose is replaced and the mature hose failure is improper the date of manufacture. (2Q99
equipment goes back in opera- assembly and installation proce- means second quarter 1999.) Cause:
tion. Occasionally, the failures dures. This can involve anything The hose may have exceeded its
come too frequently – the same from using the wrong fitting on a recommended shelf life. If you
equipment with the same prob- hose, to poor routing of the hose. suspect that the problem lies in
lems keep popping up. At this the manufacture of the hose
point the task is to determine Eaton provides excellent training (and don’t jump to this conclu-
and correct the cause of these material that you can use to sion until you have exhausted
repeated failures. combat this problem. A little the other possibilities) contact
time spent in training your main- The probable reason is intense
your distributor. Given effective
tenance people could pay big cold ambient conditions while
Improper application quality control methods, the
dividends in reduced downtime. the hose was flexed. Most stan-
odds of a faulty batch of hose
Beginning with the most obvi- dard hoses are rated to –40°F
You can make use of the materi- being released for sale are
ous, the most common cause of (–40°C). Some AQP hoses are
al available from Eaton to extremely small. So make sure
hose failures – improper applica- rated at –55°F (–49°C). Military
improve your hose assembly that you haven’t overlooked
tion – compare the hose specifi- specified hoses are generally
and installation techniques. some other problem area.
cations with the requirements of rated to –65°F (–54°C). PTFE
the application. This material is available free hose is rated to –100°F (–73°C).
Analyzing failures Some Polyon thermoplastic
Pay particular attention to the from Eaton, 14615 Lone Oak
following areas: Road, Eden Prairie, MN 55317. A physical examination of the hoses are rated at –65°F (–54°C).
Fax: 952-937-7394. failed hose can often offer a clue
1. The maximum operating pres- to the cause of the failure. 3. Symptom:
sure of the hose. External damage Following are 22 symptoms to
The hose has burst and exami-
2. The recommended tempera- look for along with the condi-
External damage can range from nation of the wire reinforcement
ture range of the hose. tions that could cause them:
abrasion and corrosion, to hose after stripping back the cover
3. Whether the hose is rated for that is crushed by a lift truck. reveals random broken wires
1. Symptom: the entire length of the hose.
vacuum service. These are problems that can
normally be solved simply once The hose tube is very hard and
4. The fluid compatibility of the
the cause is identified. The hose has cracked. Cause:
hose.
can be re-routed or clamped, or
Check all of these areas against a fire sleeve or abrasion guard Cause:
the requirements of the appli- can be used.
cation. If they don’t match up,
you need to select another In the case of corrosion, the
hose. It’s a good idea at this answer may be as simple as
point to call on your local hose changing to a hose with a more
distributor for assistance in corrosion resistant cover or re-
selecting the proper hose. routing the hose to avoid the
Eaton’s distributors, for exam- corrosive element. This would indicate a high fre-
ple, are well equipped to per- quency pressure impulse condi-
form this service for you. Faulty equipment tion. SAE impulse test require-
Distributor personnel attend Heat has a tendency to leach the ments for a double wire braid
Too frequent or premature hose
special training courses in plasticizers out of the tube. This reinforcement are 200,000
failure can be the symptom of a
hydraulics and hose application is a material that gives the hose cycles at 133% of recommend-
malfunction in your equipment.
conducted by the company. Or, its flexibility or plasticity. ed working pressure. The SAE
This is a factor that should be
if your problem is particularly Aerated oil causes oxidation to impulse test requirements for a
considered since prompt correc-
difficult, the distributor can call occur in the tube. This reaction four spiral wrapped reinforce-
tive action can sometimes avoid
on the services of Eaton’s Field of oxygen on a rubber product ment (100R-9) are 300,000
serious and costly equipment
Engineering Staff. The company will cause it to harden. Any com- cycles at 133% maximum oper-
breakdown. Reprints of an article
will send in a hose and bination of oxygen and heat will ating and at +200°F (93°C). If
on “Troubleshooting Hydraulic
hydraulic specialist to study the greatly accelerate the hardening the extrapolated impulses in a
Systems,” which tells you how
problem and come up with a of the hose tube. Cavitation system amount to over a million
to spot problems in a hydraulic
solution. occurring inside the tube would in a relatively short time a spiral
system are available from Eaton.
have the same effect. reinforced hose would be the
better choice.
Faulty hose
2. Symptom:
Occasionally a failure problem
will lie in the hose itself. The The hose is cracked both exter-
4. Symptom: bend and appears to be elliptical kinked, flattened out or bent too constructed hoses are available for
The hose has burst, but there is in the bent section. In the case of a sharply this type of failure may high pressure gaseous applica-
no indication of multiple broken pump supply line, the pump is occur. tions. Your supplier can advise you
wires the entire length of the noisy and very hot. The exhaust on the proper hose to use in these
hose. The hose may have burst in line on the pump is hard and brittle. 9. Symptom: cases.
more than one place. Hose has burst about six to eight
Cause: inches away from the end fitting. 12.Symptom:
Violation of the minimum bend The wire braid is rusted. There are Fitting blew off of the end of the
radius is most likely the problem no cuts or abrasions of the outer hose.
in both cases. Check the mini- cover.
mum bend radius and make sure Cause:
that the application is within Cause: It may be that the wrong fitting
Cause: specifications. In the case of the
Improper assembly of the hose has been put on the hose.
This would indicate that the pres- pump supply line partial collapse
end fitting allowing moisture to Recheck manufacturer’s specifica-
sure has exceeded the minimum of the hose is causing the pump
enter around the edge of the fit- tions and part numbers.
burst strength of the hose. Either to cavitate creating both noise
ting socket. The moisture will wick In the case of a crimped fitting,
a stronger hose is needed or the and heat. This is a most serious
through the reinforcement. The the wrong machine setting may
hydraulic circuit has a malfunction situation and will result in cata-
heat generated by the system will have been used resulting in over
which is causing unusually high strophic pump failure if not cor-
drive it out around the fitting area or undercrimping. The socket of a
pressure conditions. rected.
but six to eight inches away it will screw together fitting for multiple
be entrapped between the inner wire braided hose may be worn
5. Symptom: 7. Symptom: line and outer cover causing corro- beyond its tolerance. The swaging
Hose has burst. An examination Hose appears to be flattened out sion of the wire reinforcement. dies in a swaged hose assembly
indicates that the wire braid is in one or two areas and appears to may be worn beyond the manu-
rusted and the cover has been be kinked. It has burst in this area 10. Symptom: facturer’s tolerances.
cut, abraded or deteriorated badly. and also appears to be twisted.
There are blisters in the cover of The fitting may have been applied
the hose. If one pricks the blisters, improperly to the hose. Check
oil will be found in them. manufacturer’s instructions. The
hose may have been installed
Cause: without leaving enough slack to
A minute pin hole in the hose tube compensate for the possible 4%
Cause: is allowing the high pressure oil to shortening that may occur when
Cause: the hose is pressurized. This will
seep between it and the cover.
The primary function of the cover Torquing of a hydraulic control impose a great force on the fit-
Eventually it will form a blister
is to protect the reinforcement. hose will tear loose the reinforce- ting. The hose itself may be out
wherever the cover adhesion is
Elements that may destroy or ment layers and allow the hose to of tolerance.
weakest. In the case of a screw
remove the hose covers are: burst through the enlarged gaps
together reusable fitting insuffi-
between the braided plaits of 13.Symptom:
1. Abrasion cient lubrication of the hose and
wire strands. Use swivel fittings
fitting can cause this condition be- The tube of the hose is badly
2. Cutting or joints to be sure there is no
cause the dry tube will adhere to deteriorated with evidences of ex-
twisting force on a hydraulic hose.
3. Battery Acid the rotating nipple and tear treme swelling. In some cases the
enough to allow seepage. Faulty hose tube may be partially
4. Steam Cleaners 8. Symptom: hose can also cause this condition. “washed out.”
5. Chemical Cleaning Solutions Hose type has broken loose from
6. Muriatic Acid (for cement the reinforcement and piled up at 11. Symptom:
clean-up) the end of the hose. In some
Blistering of the hose cover where
cases it may protrude from the
7. Salt Water a gaseous fluid is being used.
end of the hose fitting.
8. Heat
9. Extreme Cold Cause:
Once the cover protection is gone The probable cause is high vacu-
um or the wrong hose for vacu- Cause:
the wire reinforcement is suscep-
tible to attack from moisture or um service. No vacuum is recom- Cause: Indications are that the hose tube
other corrosive matter. mended for double wire braid, 4 is not compatible with the agent
The high pressure gas is effusing
and 6 spiral wire hose unless being carried. Even though the
through the hose tube, gathering
some sort of internal coil support agent is normally compatible, the
6. Symptom: under the cover and eventually
is used. Even though a hose is addition of heat can be the cata-
Hose has burst on the outside forming a blister wherever the
rated for vacuum service, if it is lyst that can cause inner liner dete-
adhesion is weakest. Specially
Measuring Tools
Order part number FT1341 for Eaton Aeroquip Tool Kit. A seat
angle gauge, thread pitch gauge and an I.D./O.D. caliper are neces-
sary to make accurate measurements of commonly used connec-
tors. Eaton Aeroquip offers a unique new caliper that offers the
capabilities of both a caliper and a seat angle gauge in one unit.
I.D./O.D. Angle Gauge Caliper Measure the thread diameter with an I.D./O.D. caliper as shown.
Match the measurements to the charts.
DASH N.P.S.M. SAE 45° SAE 37° (J.I.C.) SAE O-RING P.T.T. 30° SAE INVERT.
SIZE N.P.T.F. APPROX. DIA. AUTO. REFRIG. HYDRAULIC BOSS AUTOMOTIVE FLARE ORS
–02 /8 –27
1 1
/8 –27 5
/16 –24 5
/16 –24 5
/16 –24 5
/16 –24
–03 3
/8 –24 3
/8 –24 3
/8 –24 3
/8 –24
–04 /4 –18
1 1
/4 –18 7
/16 –20 7
/16 –20 7
/16 –20 7
/16 –24 9
/16–18
–05 1
/2 –20 1
/2 –20 1
/2 –20 1/2–20
–06 /8 –18
3 3
/8 –18 5
/8 –18 9
/16 –18 9
/16 –18 5
/8 –18 11
/16 –16
–07 11
/16 –24 11
/16 –18
–08 /2 –14
1 1
/2 –14 3
/4 –16 3
/4 –16 3
/4 –16 3
/4 –18 /16 –16
13
–10 7
/8 –14 7
/8 –14 7
/8 –14 7
/8 –18 1–14
–12 /4 –14
3 3
/4 –14 11/16 –14 11/16 –12 11/16 –12 11/16 –16 13/16 –12
–14 13/16 –12 13/16 –12
–16 1–111/2 1–111/2 15/16 –12 15/16 –12 15/16 –14 17/16 –12
–20 11/4 –111/2 11/4 –111/2 15/8 –12 15/8 –12 15/8 –14 111/16 –12
–24 11/2 –111/2 11/2–111/2 17/8 –12 17/8 –12 17/8 –14 2–12
–32 2–111/2 2–111/2 21/2 –12 21/2 –12 21/2 –12
–40 21/2 –8 21/2 –8 3–12 3–12
–48 3–8 3–8 31/2 –12 31/2 –12
This connection is still widely used in fluid power systems, even This connection is sometimes used in fluid power systems. The
though it is not recommended by the National Fluid Power female half has a straight thread and an inverted 30° seat. The
Association (NFPA) for use in hydraulic applications. The thread is male half of the connection has a straight thread and a 30° inter-
tapered and the seal takes place by deformation of the threads. nal chamfer. The seal takes place by compression of the 30° seat
on the chamfer. The threads hold the connection mechanically.
NPTF Threads NOTE: A properly chamfered NPTF male will also seal with the NPSM female.
Measure thread diameter and subtract 1⁄4-inch to find the nominal
pipe size.
NOMINAL MALE THREAD FEMALE THREAD NOMINAL MALE THREAD FEMALE THREAD
INCH DASH THREAD O.D. I.D. INCH DASH THREAD O.D. I.D.
SIZE SIZE SIZE (INCH) (INCH) SIZE SIZE SIZE (INCH) (INCH)
This port connection is recommended by the NFPA for opti- This connection is very common in fluid power systems. Both
mum leakage control in medium and high pressure hydraulic the male and female halves of the connections have 37° seats.
systems. The male connector has a straight thread and an O- The seal takes place by establishing a line contact between the
Ring. The female port has a straight thread, a machined surface male flare and the female cone seat. The threads hold the con-
(minimum spotface) and a chamfer to accept the O-Ring. The nection mechanically.
seal takes place by compressing the O-Ring into the chamfer. CAUTION: In the –02, –03, –04, –05, –08 and –10 sizes, the threads of the SAE 45° flare and
The threads hold the connection mechanically. the SAE 37° flare are the same. However, the sealing surface angles are not the same.
NOMINAL MALE THREAD FEMALE THREAD NOMINAL MALE THREAD FEMALE THREAD
INCH DASH THREAD O.D. I.D. INCH DASH THREAD O.D. I.D.
SIZE SIZE SIZE (INCH) (INCH) SIZE SIZE SIZE (INCH) (INCH)
DASH STRAIGHT AND ANGLED STRAIGHT AND ADJUSTABLE STRAIGHT AND ADJUSTABLE
SIZE DIMENSION “B” DIMENSION “B” DIMENSION “B”
–02 .25
–04 .38 .36 .43
–05 .36 .43
–06 .38 .39 .47
–08 .50 .43 .55
–10 .50 .63
–12 .62 .59 .73
–14 .59
–16 .69 .59 .73
–20 .69 .59 .73
–24 .69 .59 .73
–32 .75 .59
Allowable bulkhead thickness For ORS: For 37° Flare:
ORS 37°
DASH HOLE BULKHEAD THICKNESS BULKHEAD THICKNESS
SIZE DIAMETER MIN MAX DASH HOLE STRAIGHTS SHAPES
SIZE DIAMETER MIN MAX MIN MAX
–04 .575 +.015/–.000 .195 .500
–03 .391 +.016/–.000 .047 .406 .125 .250
–06 .700 +.015/–.000 .200 .590
–04 .453 +.016/–.000 .047 .406 .125 .281
–08 .825 +.015/–.000 .220 .590
–05 .516 +.016/–.000 .047 .406 .125 .281
–10 1.015 +.015/–.000 .230 .590
–06 .578 +.016/–.000 .047 .438 .125 .297
–12 1.200 +.015/–.000 .245 .590
–08 .766 +.016/–.000 .047 .438 .156 .344
–16 1.450 +.015/–.000 .245 .600
–10 .891 +.016/–.000 .047 .469 .156 .359
–20 1.715 +.015/–.000 .245 .600
–12 1.076 +.016/–.000 .047 .469 .156 .375
–24 2.030 +.015/–.000 .245 .600
–16 1.328 +.016/–.000 .047 .469 .156 .375
–20 1.656 +.031/–.000 .047 .469 .156 .375
All dimensions in inches. Dimensions may vary due to tolerance conditions. –24 1.906 +.031/–.000 .047 .469 .156 .375
THREAD
SIZE SWIVEL NUT TORQUE
DASH SIZE (INCHES) FT./LBS. NEWTON METERS
–04 7
/16 -20 11-12 15-16
–05 1
/2 -20 15-16 20-22
–06 9
/16 -18 18-20 24-28
–08 3
/4 -16 38-42 52-58
–10 7
/8 -14 57-62 77-85
–12 11/16 -12 79-87 108-119
–16 15/16 -12 108-113 148-154
–20 15/8 -12 127-133 173-182
–24 17/8 -12 158-167 216-227
–32 21/2 -12 245-258 334-352
CORRECT
CORRECT
CORRECT
CORRECT
INCORRECT
INCORRECT INCORRECT
INCORRECT
When compared to rigid pipe, Tube bending Tube routing and installation Inspect the tubing to see that
hydraulic tubing offers the fol- To reduce the number of fit- Tubing manufacturers will it conforms to the required
lowing advantages: tings in a tube assembly, bend advise the correct radii for vari- specifications before
1. Size for size, tubing is the tubing whenever possible. ous types and wall thickness- installation.
lighter in weight, easier to Steel tubing can be bent in es of tubing. Kinks, flattened Tubes should align with the
handle and can be bent many sizes by using a hand bends, wrinkles and tube center line of the fittings,
more easily than iron pipe. bender designed for steel tub- breakage can be avoided by without distortion or tension.
2. Bent tubing reduces pres- ing. For production quantities, the use of proper tube bend- Tubing should not be sprung
sure drop and turbulence in or for larger sizes, a power ing equipment. into position (see figure 1) to
the system because it elimi- bending tool is generally used. Avoid straight line connections be assembled to the fitting. If
nates sudden change in the Contact Eaton for additional whenever possible, especially this occurs the tubing has not
direction of the fluid flow. tube bending information. in short runs. been properly fabricated, and
when installed and connected,
3. Hydraulic tubing reduces Fluid conveying systems (see places the tubing under
the number of connections figures 2, 3 and 4) should be stress.
required, thus reducing designed to follow the contour
material and labor costs. of the equipment. They are
4. Fewer joints means lower easier to install and present a
costs and fewer points of neater appearance. Long runs
potential leakage. should be supported by brack-
ets or clamps. All heavy sys-
5. The use of tube fittings tems components should be
makes every joint a union bolted or clamped to eliminate
which permits easier, faster tubing fatigue.
maintenance and repair
work.
6. The Eaton Aeroquip ORS-TF
Tube Fitting eliminates the
need for threading, brazing
or welding.
Example: Example:
2" deflection 1" deflection
of FC163-20 Hose D of AE369-20 Hose requires
requires 111⁄4" free 6" free