GEMU IDV Catalog Lr2008

IDV 0208
GEMÜ Valves, Inc.

3800 Camp Creek Parkway
Building 2600, Suite 110
Atlanta, GA 30331
Phone: 404-344-8970
Fax: 404-344-9350
E-Mail: info@gemu.com
URL: http://www.gemu.com
© GEMÜ Valves, Inc. Atlanta GA
Industrial Diaphragm Valves Catalog February 2008
Every effort has been made to ensure the accuracy of this brochure. However, GEMÜ makes no warranties with respect to this documentation and disclaims any
implied warranties of merchantability and fitness for a particular purpose. GEMÜ shall not be liable for any errors or for incidental or consequential damages in con-
nection with the furnishings, performance, or use of this brochure or the examples herein. The information in this document is subject to change without notice.
INTRODUCTION
GEMÜ WORLDWIDE CAPABILITIES
ABOUT GEMÜ VALVES, INC.
Gemü Valves, Inc. was established as a subsidiary of Gemü Gebr. Mueller GmbH and Co. KG, Germany and Gemü CH, Switzerland in 1989, to
represent and sell Gemü valves product line in the following territories: North America, Mexico and Canada.
Gemü manufactures valves, measurement and control

systems for all sectors of industry such as basic
and fine chemical, acid handling, mining, general
manufacturing, pharmaceutical, biotechnological
and food industries as well as microchip production.
Gemu is a worldwide presence in the field of valves,
actuators and control systems with 9 subsidiaries and
6 production facilities.
Our activity here is to service the market by

keeping certain inventory levels, assembling valves,
modifying valve bodies -- mainly stainless steel,
keeping customers up to date with technical drawings
through our AUTOCAD/engineering division and
designing custom valves for special applications.
GEMÜ UNITED STATES Some of the industries Gemü valves are used in
are pharmaceutical, biotechnology, semiconductor
high-purity chemical, fine chemical, basic chemical, general process, plant utilities, mining, metal treatment and galvanizing systems, water
deionizers and deminerializers, waste water treatment and OEM applications..
OUR COMMITMENT
Gemü valves reflects a high standard of quality that
comes from a thoroughly planned and consistently
developed innovative modular product line. Various
patents and distinctions awarded for outstanding
industrial design are the proof. With our systems, we
help customers to solve the process engineering and
ecological problems of the future.
Compared to competitive products our products

are well engineered and designed. Our strategy for
meeting the competition is lower price and better
quality through our unique innovative modular
product line.
GEMÜ WORLDWIDE
TABLE OF CONTENTS
Company Introduction ..............................Pages 2 - 3 Introduction to 620 Series .........................Page 24

Part Numbering System ............................Pages 4 - 5 620 Actuators - 2.5” to 12” .......................Pages 26 - 31
Weir Style Valve Introduction ...................Pages 6 Straightway Valve Introduction ................Pages 32 - 33
Weir Style Bodies......................................Pages 7 - 9 Straightway Technical Data ......................Pages 34 - 35
Weir Style Diaphragms .............................Page 10 Straightway Bodies ...................................Page 36
Weir Style Bonnets....................................Pages 11 - 12 Straightway Diaphragms...........................Page 37
Weir Style Technical Data .........................Pages 13 - 17 Valve Accessories......................................Pages 42 - 49
687 Composite Actuator Data ...................Pages 18 - 20 Maintenance ..............................................Pages 50 - 52
695 Composite Actuator Data ...................Pages 21 - 23 Terms and Conditions ...............................Page 53
2
INTRODUCTION
GEMÜ PRODUCTION FACILITIES
GEMÜ GERMANY
Gemü Germany was founded in 1965 in Ingelfingen-
Criesbach. Since then, Gemü has formed multiple
subsidiaries around the world: France, Switzerland,
England, Sweden, Australia, Singapore, Brazil and
the US. Apart from the German parent company,
Gemü also manufactures products in the US, Brazil,
Switzerland, France and China. Gemü sources
products from several of these facilities.
GEMÜ SWITZERLAND GEMÜ FRANCE

Zurich, Switzerland is Gemü’s primary production facility Strasbourg, France is Gemü’s primary diaphragm manufacturing site
for solid plastic products for industrial and electronics as well as home to the Gemü France market company.
applications.
GEMÜ BRAZIL
Curitiba, Brazil is the South American Headquarters for
Gemü and is a fully integrated manufacturing facility
for industrial products serving both Brazilian and export
markets.
3
Industrial Diaphragm Valve Part Number Key
A Type of Valve D End Connections

Diaphragm Valve E Body Type
611 Wier Bonnet - Polypropylene 3/8” - 1/2” Manual 31 Threaded NPT
615 Wier Actuator - Polypropylene 3/8” - 1/2” Pneumatic 8 Cast Iron - ASTM A-126 Class B
618 Motorized Actuator - 3/8” to 1/2”” - Polypro & Stainless Motorized 11 Cast Carbon Steel - ASTM A-216 Grade WCB
37 Investment Cast 316 Stainless Steel
620 Weir Metallic Actuator - 2.5” to 12” Pneumatic
3B 150# Raised Face Flange Serated
625 Weir Actuator - 3/8” to 1/2”” - Polypro & Stainless Pneumatic
37 Investment Cast 316 Stainless Steel
653 Weir Bonnet - Stainless Steel with PPS Handwheel Manual 38 150# Raised Face Flange Smooth
654 Weir Bonnet - Stainless Steel with Stainless Steel Handwheel Manual 11 Cast Carbon Steel - ASTM A-216 Grade WCB
657 Weir Bonnet - Ductile Iron - Lockable - High Flow Manual 17 Ductile Iro n With PFA Lining
671 Wier Bonnet - Polypropylene Manual 18 Ductile Iron With Polypropylene Lining
673 Weir Bonnet - Stainless Steel with Ultem Handwheel 3/4”-2” Manual 39 316 Stainless Steel With PFA Lining
44 Cast 316 L Stainless Steel
674 Weir Valve - 1/2” MSS-SP88 Manual
47 Cast 316 Stainless Steel
675 Weir Bonnet - Ductile Iron - Lockable Manual
62 Ductile Iron With Tefzel Lining
687 Weir Actuator - .5” to 4” - Polypro & Stainless Pneumatic 85 Ductile Iron With PVDF Lining
695 Weir Actuator - .5” to 4” - Polypro Pneumatic 44 150# Flat Face Flange
698 Motorized Actuator - .5” to 2” - Polypro & Stainless Motorized 11 Cast Carbon Steel - ASTM A-216 Grade WCB
44 Cast 316 L Stainless Steel
47 Cast 316 Stainless Steel
82 Ductile Iron With Soft Rubber Lining
83 Ductile Iron With Hard Rubber Lining
86 Ductile Iron With Hypalon Lining
87 Ductile Iron With Neoprene Lining
88 Ductile Iron With Butyl Lining
B Size DN 89 Ductile Iron With Silica Free Soft Rubber Lining
45 125# Flat Face Flange
Valve Size 8 Cast Iron - ASTM A-126 Class B
DN Inch 50 Cast Iron Glass Lined - Pfaudler Process (Discontinued)
15 .5” 55 Cast Iron With ECTFE Coating - Halar
70 Schedule 40 Socket Weld
20 .75”
11 Cast Carbon Steel - ASTM A-216 Grade WCB
25 1” 37 Cast 316 Stainless Steel
32 1.25”
40 1.5”
F Diaphragm Material
50 2”
1 Hypalon
65 2.5”
2 Buna-N
80 3” 4 Viton
100 4” 5 PTFE/EPDM
150 6” 6 Butyl
8 Neoprene
200 8”
14 EPDM
250 10” 15 Natural Rubber
300 12” 25 Natural Rubber Silica Free
350 14” 52 PTFE/EPDM (PFA Lined bodies only)
57 PTFE/EPDM (PFA Lined bodies only)
5E TFM/EPDM (PFA Lined bodies only)
5F TFM/Viton (PFA Lined bodies only)
C Body Configuration V5 PTFE/Viton
D= Whole valve
K= Spare body G Control Function
M= Spare diaphragm 0 Manual Bonnet
Z= Spare actuator/bonnet 1 Normally Closed

2 Normally Open
3 Double Acting
4
Industrial Diaphragm Valve Part Number Key
H Actuator Size Manual Bonnets

Type
Weir Valve Actuators Series Description
Code
Type 653 2TH All
Series Description stainless steel with PPS glass filled handwheel -
Code (3/4” - 1”) (open/close stroke limiter)
620 3A1 Spring to Close - Cast Iron Construction - 2.5” to 3” 653 3TH All stainless steel with PPS glass filled handwheel -
620 3A2 Spring to Close - Cast Iron Construction - 2.5” to 4” (1 1/2”) (open/close stroke limiter)
620 3A3 Spring to Close - Cast Iron Construction - 3” to 4”
653 4TH All stainless steel with PPS glass filled handwheel -
620 4A1 Spring to Close - Cast Iron Construction - 3” to 6” (2”) (open/close stroke limiter)
620 4A2 Spring to Close - Cast Iron Construction - 3” to 6”
653 5TN All
620 5A2 Spring to Close - Cast Iron Construction - 4” to 6” stainless steel with PPS glass filled handwheel -
(3”) (without stroke limiters)
620 7A3 Spring to Close - Steel Construction - 8”
653 6TN All
620 7A4 Spring to Close - Steel Construction - 8” to 12” stainless steel with PPS glass filled handwheel -
620 7A5 Spring to Close - Steel Construction - 8” to 12” (4”) (without stroke limiters)
620 3AF Spring to Open - Cast Iron Construction - 2.5” to 4”

620 4AF Spring to Open - Cast Iron Construction - 4” to 6” 654 2TH All stainless steel with PPS glass filled handwheel -
620 7AF Spring to Open - Steel Construction - 8” to 12” (3/4” - 1”) (open/close stroke limiter)
654 3TH All
620 3AD Double Acting - Cast Iron Construction - 2.5” to 4” stainless steel with PPS glass filled handwheel -
(1 1/2”) (open/close stroke limiter)
620 4AD Double Acting - Cast Iron Construction - 4” to 6”
654 4TH All
620 7AD Double Acting - Steel Construction - 8” to 12” stainless steel with PPS glass filled handwheel -
(2”) (open/close stroke limiter)
654 5TN All stainless steel with PPS glass filled handwheel -
654 All stainless steel with PPS glass filled handwheel -
6TN
I Locking Device
L Locking Device For Type 671/675 Manual Bonnets
J Not Used For Industrial Diaphragm

Valves
K Not Used For Industrial Diaphragm

Valves
L Not Used For Industrial Diaphragm

Valves
M Special Versions/Additional Data
EG: Oxygen Cleaned
5
WEIR-STYLE DIAPHRAGM VALVE
INTRODUCTION
The Gemü metallic body weir-style diaphragm valve is produced to numerous world
standards. This brochure is specific to the North American standards for diaphragm valve
bodies conforming to MSS-SP88, ASME B16.34 and ASME B31.3. For DIN, BS or othe
international standards or for other non-NorthAmerican products, consult the factory.
Body materials are in accordance with ASTM standards.
Gemü’s product series numbers refer to the valve top-work due to the wide variety of
manual bonnets, automated options and accessories. The range of products offered
illustrate the reason Gemü is the world-wide leader in diaphragm valve solutions.
APPLICATIONS
Typical applications include the chemical process industry, mining, power generation, water
treatment and filtration systems, electroplating, steel production and treating, food industry,
beverages, paints, leather, semiconductors, pharmaceutical, textiles, alcohol and sugar, pulp and
paper.
ADVANTAGES
100% bubble tight shutoff, which exceedsANSI class VI standards.
Excellent throttling characteristics.
Lower initial cost than many other valve technologies.
Packless and glandless design ensures trouble-free operation and lower cost of ownership
than alternative technologies.
No stuffing box to repack or packing gland to adjust.
Top-entry design lowers maintenance costs and provides easy in-line maintenance.
Exclusive modular design lowers spare parts costs by reducing the number of components to
be stocked.
Can be installed in any position and is bi-directional.
Can be installed to self-drain.
Standard position indicator.
Existing manual valves can be automated easily, in-line and with no special tools.
Wide variety of bonnet options and accessories available.
DESIGN FEATURES
The Gemü weir-style valve is an ideal solution for both on/off and modulating applications as the
media only comes in contact with the body/lining and the diaphragm. The Gemü weir-style valve
is more economical than alternate valve concepts for flow control applications and has no internal
cavities or crevices to entrap process fluids. Weir-style valves can also be installed to self-drain.
Bodies are available in NPT, socket-weld and Class 150 ANSI flanges bodies. Flanged bodies are
available unlined, rubber lined, polypropylene lined and PFA line. Alternative linings upon
request. The metal bonnet can also be fitted to our solid plastic weir-style range if desired.
6
Manually Operated
7
316 - PFA lined
8
Bodies
CAST IRON NPT - FLANGED
ASTM A-126 Class B - General industrial services. Sulfuric acid 85% DUCTILE IRON WITH POLYPROPYLENE LINING - FLANGED
concentration and higher, alkalis, sugar refining, LP gas and vacuum Suitable for acid, effluent, brine, water treatment and water
services. purification, plating services, pickling and galvanizing systems, food
applications and drinking water. FDA approved.
Maximum Temperature: Limited by diaphragm selection
Size Range: NPT - .5” to 2”, Flanged .5” to 12”
Maximum Temperature: -20 F to 200 F
Part Number: 3108 NPT, 4508 Flanged FF
Size Range: .75” to 8”
Part Number: 3818
CAST CARBON STEEL NPT - FLANGED
ASTM A-216 Grade WCB Applications similar to Cast Iron above
Maximum Temperature: Limited by diaphragm selection DUCTILE IRON WITH PVDF LINING - FLANGED
Size Range: NPT - .5” to 2”, Flanged .5” to 12” Resistant to most inorganic acids and bases, chlorine services, solvents
Part Number: 3111 NPT,7011 Socket Weld, 3811 Flanged RF and alcohol services.
4411 Flanged FF
316 STAINLESS STEEL NPT, SOCKET WELD - FLANGED Size Range: .75”to 8”
Suitable for a wide range of chemical services. Part Number: 3885
DUCTILE IRON WITH TEFZEL LINING - FLANGED
Size Range: .5” to 2” NPT and Socket Weld, .5” to 6” Flanged
Resistant to most inorganic acids, disolved salt solutions and solvents.
Part Number: 3137 NPT, 7037 Socket Weld, 3B37 Flanged RF
316L STAINLESS STEEL (CF3M), - FLANGED
Excellent for acid, akali and solvents services typical in the copper
Part Number: 3862
industry.
Maximum Temperature: Limited by diaphragm selection DUCTILE IRON WITH PFA LINING - FLANGED
Size Range: .5” to 14” A superior lining that is inert to strong mineral, oxidizing and inorganic
Part Number: 3844 Flanged RF ,4444 Flanged FF acids. It is resistant to bases, halogens, metal salts, organic acids,
hydrocarbons, alcohols, aldehydes, ketones, ethers, amines and esters.
DUCTILE IRON WITH HARD RUBBER LINING (EBONITE) - PFA's mechanical properties are superior to other liners at elevated
FLANGED temperatures.
Suitable for acid, effluent, brine, water treatment and water purification,
plating services, pickling and galvanizing systems, sodium hydroxide Maximum Temperature: Limited by diaphragm selection
and sodium hypochlorite. Size Range: .75” to 4”
Part Number: 3817
Size Range: .5”- 12”
316 STAINLESS STEEL WITH PFA LINING - FLANGED
Part Number: 4483
Lining properties as mentioned above. Stainless steel body for use in
ultra-pure chemical applications eliminates concerns of oxide
DUCTILE IRON WITH BUTYL LINING - FLANGED
contamination from contact with iron, Also for use in severe
Excellent for hydrochloric, hydrofluoric and phosphoric acids, acid
atmospheres.
recovery systems, industrial gases and phosphate production except in
the presence of floatation agents with high fatty acid content.
Maximum Temperature: -20 F to 250 F Size Range: .5” to 4”
Size Range: .5” to 12” Part Number: 3839
Part Number: 4488
CAST IRON WITH ECTFE (HALAR) COATING - FLANGED
DUCTILE IRON WITH NEOPRENE LINING - FLANGED Excellent for strong mineral acids, oxidizing acids and alkalis. Suitable
Recommended for oils, fats and fatty acids, greases, oily water and for corrosive environments as the entire body is coated. Not
phosphate production. recommended for use with entrained solids.
.
Part Number: 4487
DUCTILE IRON WITH HYPALON LINING - FLANGED

Highly resistant to strong oxidizing agents. Exhibits very good chemical
and abrasive resistance. Resistant to oily services..
.
Part Number: 4486
Note: Please consult the factory for linings and body materials not listed above.
Note: This reference is general in nature. For specific services please consult the factory or your local Gemü representative.
Note: The 3B, 38, 44, 45 and 70 prefix in the body part number refers to the North American standard flanged body length
according to MSS-SP88. For other worldwide standards, please consult the factory.
9
Diaphragms
CR NEOPRENE (CHLOROPRENE RUBBER) NBR PERBUNAN (NITRILE BUTADIENE RUBBER
A general-purpose elastomer exhibiting a good combination of corrosive and BUNA-N)
abrasive resistance. Good resistance to many animal and vegetable oils as well Excellent resistance to oils and fats, paraffin, fatty acids and fuel oils.
as greases and oils in general. Has low vapor and gas permeability making it
suitable for gas and vacuum services. Temperature Range: -20 F to 212 F
Temperature Range: -20 F to 212 F Part Number: 02
Part Number: 08
CSM HYPALON (CHLORINE SULPHONYL POLYETHYLENE NR (NATURAL RUBBER)

RUBBER) Suited for wet abrasive services such as fly ash, coal slurry, cement,
Resistant to oils and greases and good general acid resistance. polishing rouges and slurry's and limestone slurry.
Temperature Range: 0 F to 212 F Temperature Range: -40 F to 212 F

Size Range: .5” to 12” Size Range: .5” to 12”
Part Number: 01 Part Number:25
EPDM (ETHYLENE PROPYLENE) PTFE TEFLON/EPDM BACKING CUSHION

An excellent general-purpose elastomer for chemical resistance, acid & alkali (2-piece Teflon diaphragm with center bonding)
services, deionized / demineralized and hot water services, intermittent Highest resistance for severe chemical and solvent services.
steaming and abrasive applications. Very low vapor and gas permeability.
Suitable for High Vacuum, inert gases and many industrial gasses. Temperature Range: 0 F to 300 F
Temperature Range: -40 F to 260 F Part Number: 05
Part Number: 14
FPM VITON (FLUORINE RUBBER) PTFE TEFLON/VITON BACKING CUSHION

Hydrocarbon and acid services, particularly sulphur and chlorine based (2-piece Teflon diaphragm with center bonding)
applications. Specific solvents. Not recommended for ammonia, acetone or Highest resistance for severe chemical and solvent services.
related services.
Temperature Range: 0 F to 360 F
Temperature Range: 0 F to 300 F Size Range: .5” to 8”
Size Range: .5” to 12” Part Number: V5
Part Number: 04
IIR (BUTYL RUBBER) TFM TEFLON/EPDM BACKING CUSHION

Similar to EPDM above. (2-piece Teflon diaphragm)
Highest density and lowest permeation of any Teflon diaphragm grade.
Temperature Range: -20 F to 265 F Highest resistance for severe chemical and solvent services.
Part Number: 06 Temperature Range: 0 F to 300 F
Size Range: .5” to 2” and 3”
Part Number: 5E
Elastomer Diaphragm Te f l o n D i a p h r a g m
CERT
DIN EN ISO 9001
Zertifikat: 5027
10
Manually Operated
Manually Operated
Bonnets
675 STANDARD INDUSTRIAL BONNET
Construction: Ductile iron with ductile iron handwheel.
Features: Visual position indicator, 304 stainless steel locking device, Epoxy paint
Options: Fluropolymer paint finish
Maximum Temperature: Limited by diaphragm.

Size range: ½” to 12”
671 OPTIONAL INDUSTRIAL BONNET

Construction: Glass filled polypropylene
Features: Compact, visual position indicator.
Options: Lockable handwheel, Open position limit switch.
Maximum Temperature: 175 F

671 Bonnet shown with optional open

position sensor and lockable handwheel
673/653 OPTIONAL INDUSTRIAL BONNET

Construction: 316 stainless steel with a PP handwheel
Features: Suitable for aggressive atmospheric environments where
stainless steel is suitable. Visual position indicator.
Options: Available as a sealed bonnet. Available with proximity
sensors for remote indication.
Maximum Temperature: Limited by diaphragm.

673/653 Bonnet shown with optional

proximity sensors
CERT
DIN EN ISO 9001
Zertifikat: 5027
11
Manually Operated
12
Manually Operated
Dimensional Data, Operating Pressures and Weights
Weight
Nominal Size
Conversion Height "A" Diameter "B" Height "C" Max. Working Pressure
Factors mm/in mm/in mm/in Connection Connection NPT
Flange Codes 38, and Socket Code
44 and 45 31 and 70
mm in
Metric 110.0 90.0 87.0 bar 10 kg 2.4 1.6
15 1/2"
US 4.3 3.5 3.4 psi 150 lb 5.3 3.5
Metric 110.0 90.0 87.0 bar 10 kg 24.0 1.7
20 3/4"
US 4.3 3.5 3.4 psi 150 lb 52.9 25.8
Metric 110.0 90.0 87.0 bar 10 kg 3.3 1.8
25 1"
US 4.3 3.5 3.4 psi 150 lb 7.3 3.5
Metric 138.0 118.0 110.0 bar 10 kg 4.9 3.4
32 1 1/4"
US 5.4 4.6 4.3 psi 150 lb 10.8 7.5
Metric 138.0 118.0 110.0 bar 10 kg 5.7 3.7
40 1 1/2"
US 5.4 4.6 4.3 psi 150 lb 12.6 8.2
Metric 158.0 128.0 122.0 bar 10 kg 9.2 5.5
50 2"
US 6.2 5.0 4.8 psi 150 lb 20.3 12.1
Metric 215.0 188.0 156.0 bar 10 kg 14.3 -
65 2 1/2"
US 8.5 7.4 6.1 psi 150 lb 31.5 -
Metric 225.0 188.0 166.0 bar 10 kg 21.9 -
80 3"
US 8.9 7.4 6.3 psi 150 lb 48.3 -
Metric 250.0 238.0 195.0 bar 10 kg 32.1 -
100 4"
US 9.8 9.4 7.7 psi 150 lb 70.8 -
Metric 320.0 316.0 225.0 bar 10 kg 45.0 -
125 5"
US 12.6 12.4 8.9 psi 150 lb 99.2 -
Metric 350.0 408.0 247.0 bar 10 kg 57.8 -
150 6"
US 13.8 16.1 9.7 psi 150 lb 127.4 -
Metric 375.0 585.0 357.0 bar 8 kg 155.0 -
200 8"
US 14.8 23.0 14.1 psi 115 lb 341.7 -
Metric 665.0 700.0 470.0 bar 6 kg 285.0 -
250 10"
US 26.2 27.6 18.5 psi 87 lb 628.3 -
Metric 670.0 700.0 536.0 bar 4 kg 335.0 -
300 12"
US 26.4 27.6 21.1 psi 60 lb 738.5 -
Metric 780.0 700.0 606.0 bar 4 kg 475.0 -
350 14"
US 30.7 27.6 23.9 psi 60 lb 1047.2 -
Metric 1530.0 700.0 536.0 bar 4 kg 630.0 -
400 16"
US 60.2 27.6 21.1 psi 58.0 lb 1388.9 -
ø B
Note: All weights are approximate for complete manual valves.
C
øB
øB
A
C
A
C
A
Threaded Body ½" to 2” Flanged Body ½" to 12” Flanged Body 16" and 20”
14” upon request (Special order)
13
Flanged ANSI B 16.1, 125# or ANSI B 16.5, 150#

Face to Face MSS SP-88
Only
Connection Raised Face Ductile Iron FF Cast Iron FF
for
Body Material Unlined Plastic Lined Rubber Lined Unlined Halar Z (No
Conversion bodies
D b K d1 of
Nominal Size Factors with
L b1 L b1 L b1 L b1 L b1 Holes)
Flange
mm in
RF
mm - - - - - - - - - - 88.9 11.2 35.1 60.5 16.0
15 1/2" 4
in - - - - - - - - - - 3.5 44.0 1.4 2.4 0.6
mm 140.0 1.6 146.0 1.6 140.0 - 140.0 - 141.6 0.8 98.4 11.2 42.9 69.9 16.0
20 3/4" 4
in 5.5 0.1 5.7 0.1 5.5 - 5.5 - 5.6 0.0 3.9 0.4 1.7 2.8 0.6
mm 140.0 1.6 146.0 1.6 140.0 - 140.0 - 141.6 0.8 108.0 11.2 50.8 79.2 16.0
25 1" 4
in 5.5 0.1 5.7 0.1 5.5 - 5.5 - 6.0 0.0 4.3 0.4 2.0 3.1 0.6
152.0 1.6 175.0 1.6 152.0 - 152.0 - 153.6 0.8 117.5 12.7 63.5 88.9 16.0
32 1 1/4" 4
6.0 0.1 6.9 0.1 6.0 - 6.0 - 6.6 0.0 4.6 0.5 2.5 3.5 0.6
mm 165.0 1.6 175.0 1.6 165.0 - 165.0 - 166.6 0.8 127.0 14.2 73.2 98.6 16.0
40 1 1/2" 4
in 6.5 0.1 6.9 0.1 6.5 - 6.5 - 7.6 0.0 5.0 0.6 2.9 3.8 0.6
mm 191.0 * 1.6 200.0 1.6 191.0 * - 191.0 * - 192.6 0.8 152.4 15.7 91.9 120.7 19.0
50 2" 4
in 7.5 0.1 7.9 0.1 7.5 - 7.5 - 8.6 0.0 6.0 0.6 3.6 4.8 0.7
65 216.0 * 1.6 225.0 1.6 216.0 * - 216.0 * - 217.6 0.8 177.8 17.5 104.6 139.7 19.0
65 2 1/2" 4
US 8.5 0.1 8.9 0.1 8.5 - 8.5 - 10.1 0.0 7.0 0.7 4.1 5.5 0.7
Metric 254.0 * 1.6 260.0 1.6 254.0 * - 254.0 * - 255.6 0.8 190.5 19.1 127.0 152.4 19.0
80 3" 4
US 10.0 0.1 10.2 0.1 10.0 - 10.0 - 12.6 0.0 7.5 0.8 5.0 6.0 0.7
Metric 318.0 1.6 327.0 1.6 318.0 - 318.0 - 319.6 0.8 228.6 23.9 157.2 190.5 19.0
100 4" 8
US 12.5 0.1 12.9 0.1 12.5 - 12.5 - 14.1 0.0 9.0 0.9 6.2 7.5 0.7
Metric 356.0 * 1.6 - - 356.0 * - 356.0 * - 357.6 0.8 254.0 23.9 185.7 215.9 22.0
125 5" 8
US 14.0 0.1 - - 14.0 - 14.0 - 16.0 0.0 10.0 0.9 7.3 8.5 0.9
Metric 406.0 * 1.6 - - 406.0 * - 406.0 * - 407.6 0.8 279.0 25.4 215.9 241.3 22.0
150 6" 8
US 16.0 0.1 - - 16.0 - 16.0 - 20.6 0.0 11.0 1.0 8.5 9.5 0.9
Metric 521.0 * 1.6 - - 521.0 * - 521.0 * - 522.6 0.8 342.9 28.4 269.7 298.5 22.0
200 8" 8
US 20.5 0.1 - - 20.5 - 20.5 - 25.1 0.0 13.5 1.1 10.6 11.8 0.9
Metric 635.0 * 1.6 - - 635.0 * - 635.0 * - 636.6 0.8 406.4 30.2 323.9 362.0 25.4
250 10" 12
US 25.0 0.1 - - 25.0 - 25.0 - 25.1 0.0 16.0 1.1 12.8 14.3 1.0
Metric 749.0 1.6 - - 749.0 - 749.0 - 750.6 0.8 482.6 31.8 381.0 431.8 25.4
300 12" 12
US 29.5 0.1 - - 29.5 - 29.5 - 29.6 0.0 19.0 1.3 15.0 17.0 1.0
14
Valve Body Dimensions
Body with thin lining (coating) Body with thick lining (Injected)
Flat Face, (smooth finish) Raised Face - (smooth finish)
Part Number 4555 Part Numbers 3817, 3818, 3839, 3862, 3885
DN
D
DN
D
K
K
d
d1
d1
b1 b
L
b1 b
Note: In this case b1 = lining thickness
L
Body without lining Note: In this case b1 = height of raised face/lining.
Flat Face (smooth finish)
Part Numbers 4411, 4444, 4447, 4508 Body without lining
Raised Face (smooth finish)
Part Numbers 3811, 3844, 3847, 3B37
D
DN
K
DN
D
K
d
d1
b
d1
L
b1
Body with rubber lining (thick)
b
Flat Face - (smooth finish) L
Part Numbers 4482, 4483, 4486, 4487, 4488 Note: In this case b1= height of raised face.
DN
D
K
d
d1
b1 b
L
Note: In this case b1= height of raised face.
15
Pneumatically Operated
Threaded and Socket Weld

Co nnectio n 31(NP T Thread) 70 (So cket Weld)
B o dy M aterial Threaded
Co nversio nand
08 (Cast Iro n Socket
GG25) WeldSteel)
37 (Stainless
C
Facto rs
Connection
No minal Size 31L(NPT Thread)D 70 (Socket
L Weld)D
mmMaterial
Body in Conversion 08 (Cast Iron GG25) 37 (Stainless Steel)
C
Nominal Size Factors
mm 85 1/2"-14" 85 21.72 09
15 1/2" L L D
mm in in 3.35 3.35 0.855 0.354
mm
mm 85 85 3/4"-14" 85 85 21.72
27.05 1009
15
20 1/2"
3/4" in
in 3.35 3.35 3.353.35 0.855
1.06 0.354
0.394
mm 85 85 27.05 10
20 3/4" mm 110 3.35 1"-111/2" 110 33.78 13
25 1" in 3.35 1.06 0.394
mmin 4.33 110 110 4.33 1.33
33.78 0.51
132
25 1" mm 120 4.33 11/4"-111/2"
32 11/4" in 4.33 120 42.55
1.33 15
0.512
in 4.72 4.72 1.68 0.591
mm 120 120 42.55 15
32 1 1/4" mm 140 4.72 11/2"-111/2"
40 11/2" in 4.72 140 48.64
1.68 18
0.591
mmin 5.51 140 140 5.51 1.91
48.64 0.709
18
40 1 1/2" mm 165 5.51 2"-111/2"
50 2" in 5.51 165 61.11
1.91 18
0.709
mmin 6.5 165 165 6.5 61.11
2.41 18
0.709
50 2"
in 6.5 6.5 2.41 0.709
Diaphragm Dimensional Data
Conversion Z (No of
Nominal Size A B C D d e h W
Factors holes)
mm in
mm 54 46 72 54 9 6 8 1/4"
15 1/2" 4
in 2.13 1.81 2.83 2.13 0.354 0.236 0.315 1/4"
mm 54 46 72 54 9 6 8 1/4"
20 3/4" 4
in 2.13 1.81 2.83 2.13 0.354 0.236 0.315 1/4"
mm 54 46 72 54 9 6 8 1/4"
25 1" 4
in 2.13 1.81 2.83 2.13 0.354 0.236 0.315 1/4"
mm 70 65 100 70 11 7 8 1/4"
32 1 1/4" 4
in 2.76 2.56 3.94 2.76 0.433 0.276 0.315 1/4"
mm 70 65 100 70 11 7 8 1/4"
40 1 1/2" 4
in 2.76 2.56 3.94 2.76 0.433 0.276 0.315 1/4"
mm 82 78 124 82 13 7 8 1/4"
50 2" 4
in 3.23 3.07 4.88 3.23 0.0512 0.276 0.315 1/4"
Note: The thread (W) of diaphragm stud is according to Whitworth standard.
C
Stud
A
Fabric reinforcement
Bolt holes
Ød
(Z holes)
D
B
Sealing bead 1/2” to 2”
CERT
DIN EN ISO 9001
Zertifikat: 5027
16
Dimensional Data for Diaphragms

Nominal Size Conversion Z (No of
A B C D d e h W & ß ? Y
Factors holes)
mm in
mm 102 95 143 102 14 8 10
65 2 1/2" 5/16" 4 - - - -
in 4 4 6 4 1 0 0
mm 127 114 186 127 18 9 10
80 3" 5/16" 4 - - - -
in 5 4 7 5 1 0 0
mm 194 - 228 - 18 10 9
100 4" 5/16" 8 28º 42º 40º -
in 8 - 10 - 1 0 0
mm 222 - 270 - 18 10 14
125 5" 3/8" 8 25º 43.5º 43.5º -
in 9 - 11 - 1 0 1
mm 273 - 314 - 18 12 14
150 6" 3/8" 10 20º 35º 35º -
in 11 - 12 - 1 0 1
mm 381 - 410 - 19 12 22
200 8" 7/8" 14 18º 27º 22.5º 22.5º
in 15 - 16 - 1 0 1
mm 438 - 475 - 24 12 25
250 10" 7/8" 14 22.5º 22.5º 22.5º 22.5º
in 17 - 19 - 1 0 1
mm 507 - 563 - 24 14 25
300 12" 7/8" 14 18º 24º 24º 24º
in 20 - 22 - 1 1 1
Diaphragm Drawings
Stud
Fabric reinforcement
Bolt holes
Sealing bead
C
£°
A
ß°
&°
Ød
(Z holes) øA
øC
D
B
1/2” to 3”
6”
£° Y°
£°
ß°
ß°
&°
&°
øA øA
øC øC
4” and 5” 8” and 12”
17
CERT
DIN EN ISO 9001
Zertifikat: 5027
INDUSTRIAL TYPE 687
APPLICATIONS
Ideal for high-cycle applications, filling systems, galvanizing and pickling systems, water
treatment systems, dosing and chemical feed lines as well as general applications that involve
aggressive atmospheres that can affect actuators constructed of iron and steel.
The consistent tight-shutoff, high-cycle performance and compact size of the 687 series make it
an ideal alternative to ball valves.
ACCESSORIES
Handwheel manual override
Electrical limit and proximity switches
Visual position indicator
Pneumatic and electro-pneumatic positioners
Stroke limiters
Safety packing
“V” notch vent plug
DESIGN FEATURES
•Compact design
•Sizes 1/2”- 4”
•Corrosion resistant glass filled polypropylene housing with stainless steel distance piece
•3 action modes: fail open, fail closed and double acting
•Accepts standard elastomer and Teflon faced diaphragms without changing internal
components.
18
INDUSTRIAL TYPE 687
Pneumaticallyy Operated
p
Technical Data
Maximum Working Pressure
Nominal Size Conversion Control Function 1 Control Function 2 Control Function 3

mm in Factors bar/psi Elastomer Teflon Elastomer Teflon Elastomer Teflon
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
15 1/2"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
20 3/4"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
25 1"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
32 1 1/4"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
40 1 1/2"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
50 2"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0-8 0-5 0 - 10 0-6 0 - 10 0-6
80 3"
US psi 0 - 120 0 - 75 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0-6 0-4 0 - 10 0-6 0-6 0-6
100 4"
US psi 0 - 90 0 - 60 0 - 150 0 - 90 0 - 90 0 - 90
Note: All pressures are gauge pressures when applied upstream.

The Cv values for different body configurations vary due to differences in valve construction (i.e., Port size, body material, diaphragm material, etc.).
Max permissible working temperature: Control Medium 5.” To 2” 3” & 4”

300°F (depending on diaphragm and body materials). Min. Required control pressure: 45 psi 80 psi
Max. Permissible control pressure: 90 psi 105 psi
The valve will seal against flow in either direction up to full working Max. Permissible temp. of control medium: 100°F
pressure.
Actuator volume: 1/2” to 1” 9.2 cubic inches
1 1/2” 21.4 cubic inches
2” 67.1 cubic inches
Control function 1 (1/2” - 2”) Control function 2+3 (1/2” - 4”)

90 90
Control Pressure (psi)
75 75
100
80-
60 60 DN 40
DN 50
DN
45
45
30
5
30 DN 15-2
15
15
15 30 45 60 75 90 105 120 135 150
Operating Pressure (psi) 15 30 45 60 75 90 105 120 135 150
Above control pressures apply to maximum stroke of valve. Operating Pressure (psi)
Values are lower for lower strokes.
The values shown relate to control function 2 (with lifting spring). For control
function 3 (without lifting spring) control pressure is approx. 1 bar lower.
CERT
19
DIN EN ISO 9001
Zertifikat: 5027
INDUSTRIAL TYPE 687
Dimensional Data
Dimensions
Nominal Sizes CF 1 (STC) CF 2 (STO), 3 (D/A) Weight
Units
mm in A A1 F G ØB kg/lb
mm 169 127 77 125 kg 3
15 1/2" 1/4"
in 6.65 5 3.03 4.92 lb 6
mm 171.5 129.5 79.5 125 kg 3
20 3/4" 1/4"
in 6.75 5.1 3.13 4.92 lb 6
mm 174 132 82 125 kg 3
25 1" 1/4"
in 6.85 5.2 3.23 4.92 lb 6
mm 215.7 166.7 106.7 155 kg 6
32 11/4" 1/4"
in 8.49 6.56 4.2 6.1 lb 14
mm 220 171 111 155 kg 6
40 11/2" 1/4"
in 8.66 6.73 4.37 6.1 lb 14
mm 261 200 132 210 kg 10
50 2" 1/4"
in 10.28 7.87 5.2 8.27 lb 22
mm 383 307 215 258 kg 24
65 21/2" 1/4"
in 15.08 12.09 8.46 10.16 lb 53
mm 391.5 315.5 223.5 258 kg 24
80 3" 1/4"
in 15.41 12.42 8.8 10.16 lb 53
mm 402 323 231 328 kg 30
100 4" 1/4"
in 15.83 12.72 9.09 12.91 lb 66
20
INDUSTRIAL TYPE 695
APPLICATIONS
Ideal for high-cycle applications, filling systems, galvanizing and pickling systems, water
treatment systems, dosing and chemical feed lines and general applications that involve
aggressive atmospheres that affect actuators constructed of iron and steel.
The consistent tight-shutoff, high-cycle performance and compact size of the 695 series make
it an ideal alternative to ball valves.
OPTIONS
Handwheel manual override
Electrical limit and proximity switches
Visual position indicator
Pneumatic and electro-pneumatic positioners
Stroke limiters
DESIGN FEATURES
•Compact design
•Sizes ½”- 4”
•Corrosion resistant glass filled polypropylene housing
•3 action modes: fail open, fail closed and double acting
•Accepts standard elastomer and Teflon faced diaphragms without changing internal
components.
21
INDUSTRIAL TYPE 695
Pneumaticallyy Operated
p
Technical Data
Maximum Working Pressure
Nominal Size Conversion Control Function 1 Control Function 2 Control Function 3

mm in Factors bar/psi Elastomer Teflon Elastomer Teflon Elastomer Teflon
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
15 1/2"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
20 3/4"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
25 1"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
32 1 1/4"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
40 1 1/2"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
50 2"
US psi 0 - 150 0 - 90 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0-8 0-5 0 - 10 0-6 0 - 10 0-6
80 3"
US psi 0 - 120 0 - 75 0 - 150 0 - 90 0 - 150 0 - 90
Metric bar 0-6 0-4 0 - 10 0-6 0-6 0-6
100 4"
US psi 0 - 90 0 - 60 0 - 150 0 - 90 0 - 90 0 - 90
Note: All pressures are gauge pressures when applied upstream.

The Cv values for different body configurations vary due to differences in valve construction (i.e., Port size, body material, diaphragm material, etc.).
Max permissible working temperature: Control Medium 5.” To 2” 3” & 4”

175°F (depending on diaphragm and body materials). Min. Required control pressure: 45 psi 80 psi
Max. Permissible control pressure: 90 psi 105 psi
The valve will seal against flow in either direction up to full working Max. Permissible temp. of control medium: 100°F
pressure.
Actuator volume: 1/2” to 1” 9.2 cubic inches
1 1/2” 21.4 cubic inches
Control function 1 (1/2” - 2”) Control function 2+3 (1/2” - 4”)

90 90
75 75
100
80-
60 60 DN 40
DN 50
DN
45
45
30
5
30 DN 15-2
15
15
15 30 45 60 75 90 105 120 135 150
Operating Pressure (psi) 15 30 45 60 75 90 105 120 135 150
Above control pressures apply to maximum stroke of valve. Operating Pressure (psi)
Values are lower for lower strokes.
The values shown relate to control function 2 (with lifting spring). For control
function 3 (without lifting spring) control pressure is approx. 1 bar lower.
22 CERT
DIN EN ISO 9001
Zertifikat: 5027
INDUSTRIAL TYPE 695
Dimensional Data
Dimensions
Nominal Sizes CF 1 (STC) CF 2 (STO), 3 (D/A) Weight
Units
mm in A A1 F G ØB kg/lb
mm 149 116 65 125 kg 3
15 1/2" 1/4"
in 5.87 4.57 2.56 4.92 lb 6
mm 151.5 118.5 67.5 125 kg 3
20 3/4" 1/4"
in 5.96 4.67 2.66 4.92 lb 6
mm 154 121 70 125 kg 3
25 1" 1/4"
in 6.06 4.76 2.76 4.92 lb 6
mm 205.7 163.7 103.7 155 kg 6
32 11/4" 1/4"
in 8.1 6.44 4.08 6.1 lb 14
mm 210 168 108 155 kg 6
40 11/2" 1/4"
in 8.27 6.61 4.25 6.1 lb 14
mm 254 203 129 210 kg 10
50 2" 1/4"
in 10 7.99 5.08 8.27 lb 22
mm 331 277 178 258 kg 24
65 21/2" 1/4"
in 13.03 10.91 7.01 10.16 lb 53
mm 339.5 285.5 186.5 258 kg 24
80 3" 1/4"
in 13.37 11.24 7.34 10.16 lb 53
mm 380 336 222 328 kg 30
100 4" 1/4"
in 14.96 13.23 8.74 12.91 lb 66
23
24
25
Technical Data for Ordering (Fail Closed Valves)
Actuator Sizing for Gemu 620 Diaphragm Valve
With Control Function: Air to Open (Spring to close) Ref. No: 1
"on-off service"
Maximum Working Pressure Control Pressure
Normal Size Conversion Weight Actuator Ref.
Diaphragm Material Max. Stroke
Factors No.
mm in bar/psi Elastomer Teflon bar/psi kg/lb
Metric bar 6 4.5 bar 3.0 to 7.0 kg 35.0
3A1
US psi 90 65 psi 45 to 100 lb 77.2
65 2 1/2"
Metric bar 8 7 bar 4.5 to 7.0 kg 37.0
3A2
US psi 120 100 psi 65 to 100 lb 81.6
3A1
US psi 75 60 psi 45 to 100 lb 83.8
80 3" 3A2
US psi 120 80 psi 65 to 100 lb 88.2
3A3
US psi 120 100 psi 87 to 100 lb 94.8
3A2
US psi 90 65 psi 65 to 100 lb 116.8
Metric bar 7.5 5 bar 6.0 to 7.0 kg 55.0
100 4" 3A3
US psi 110 75 psi 87 to 100 lb 121.3
4A2
US psi 120 100 psi 80 to 100 lb 185.2
4A1
US psi 45 30 psi 80 to 100 lb 205.0
125 5" 4A2
US psi 90 80 psi 80 to 100 lb 211.6
Metric bar - 7 bar 4.5 to 7.0 kg 128.0
5A2
US psi 100 psi 65 to 100 lb 282.2
Metric bar 2.5 - bar 5.5 to 7.0 kg 100.0
4A1
US psi 40 - psi 80 to 100 lb 220.5
150 6" 4A2
US psi 90 65 psi 80 to 100 lb 227.1
Metric bar - 5.5 bar 4.5 to 7.0 kg 138.0
5A2
US psi 80 psi 65 to 100 lb 304.2
7A3
US psi 75 60 psi 80 to 100 lb 562.2
200 8" 7A4
US psi 65 psi 80 to 100 lb 601.9
7A5
US psi 80 psi 80 to 100 lb 705.5
7A4
US psi 45 30 psi 80 to 100 lb 899.5
250 10"
7A5
US psi 60 45 psi 80 to 100 lb 1003.1
300 12" 7A5
US psi 45 30 psi 80 to 100 lb 1168.5
Note: Other valve/actuator size combinations are available on request or as service conditions require.
CERT
DIN EN ISO 9001
Zertifikat: 5027
26
INDUSTRIAL TYPE 620 - 2.5” TO 12”
27
28
29
Technical Data for Ordering
30
Dimensional Data
Dimensional Data for Actuators
Actuators Size
3A1; 3A2; 3A3; 3AF;3AD 4A1; 4A2; 4AF; 4AD 5A2 7A3; 7A4; 7A5; 7AF; 7AD
Nominal Size Conversion
(See Drawing 1) (See Drawing 2) (See Drawing 3) (See Drawing 3)
Factors
H e H
B e B B H B
mm in 3A1; 3A2; 3A3 3AF; 3AD 4A1;4A2 4AF; 4AD 4A1;4A2 4AF; 4AD 7A3, 7A4; 7A5 7AF; 7AD
mm 256 M22x1.5 350 327 - - - - - - - - - -
65 2 1/2"
in 10 14 13 - - - - - - - - - -
mm 256 M22x1.5 362 339 - - - - - - - - - -
80 3"
in 10 14 13 - - - - - - - - - -
mm 256 M22x1.5 375 352 360 M26x1.5 M22x1.5 482 362 - - - - -
100 4"
in 10 - 15 14 14 20 14 - - - - -
mm - - - - 360 M26x1.5 M22x1.5 513 393 388 1054 - - -
125 5"
in - - - - 14 20 15 15 42 - - -
mm - - - - 360 M26x1.5 M22x1.5 509 389 388 1050 - - -
150 6"
in - - - - 14 20 15 150 41 - - -
mm - - - - - - - - - - - 578 1100 790
200 8"
in - - - - - - - - - - - 25 45 31
mm - - - - - - - - - - - 578 1185 896
250 10"
in - - - - - - - - - - - 25 50 35
mm - - - - - - - - - - - 578 1381 1095
300 12"
in - - - - - - - - - - - 25 55 43
DRAWING 1 DRAWING 3
B
e
H
DRAWING 2
B
e
H
31
CERT
DIN EN ISO 9001
Zertifikat: 5027
STRAIGHTWAY DIAPHRAGM VALVE
INTRODUCTION
The Gemü metallic body straightway diaphragm valve is produced to numerous world
standards. This brochure is specific to the North American standards for diaphragm
valve bodies conforming to MSS-SP88 Cap F. For DIN, BS or other standards or for
alternate manual bonnet options, pneumatic or electric actuator options, consult the
factory.
Gemü’s product series numbers refer to the top-work due to the wide variety of manual
bonnets and accessories. The range of products offered illustrate the reason Gemü is the
world-wide leader in diaphragm valve solutions.
APPLICATIONS
Gemu straightway valves are available from .5” to 14”. Due to the valves straight through bore
design
The Gemu straightway is ideal for applications handling materials that can set-up in the piping
and as a result require pipe to be rodded or brushed out. In these instances, the valve does not
need to be removed from the piping nor does it require disassembly. The Gemu straightway
valve is ideally suited for services requiring high flow volumes or are inherently sluggy,
fibrous, abrasive, corrosive/abrasive or high viscosity fluids.
ADVANTAGES
100% bubble tight shutoff, which exceedsANSI class VI standards.
Accommodates grit, sludge, slurries and fibrous materials.
Lower initial cost than many other valve technologies.
Packless and glandless design ensures trouble-free operation and lower cost of ownership
than alternative technologies.
No stuffing box to re-pack or packing gland to adjust.
Top-entry design lowers maintenance costs and provides easy in-line maintenance.
Exclusive modular design lowers spare parts costs by reducing the number of components
to be stocked.
Can be installed in any position and is bi-directional.
Streamline flow path with minimum pressure drop.
Standard position indicator.
Can be rodded out without disassembly.
DESIGN FEATURES
The Gemü straightway valve is an ideal solution because the media only comes in contact with
the body/lining and the diaphragm. This range is mor eeconomical than alternate valve concepts
for low pressure flow control applications and has no internal cavities or crevices to entrap process
fluids. The Gemü straightway valve can also be installed to be self-draining.
32
Manually Operated
33
Manually Operated
34
Manually
Manually Operated
Manually
OperatedOperated
Dimensional Data, Operating Pressures and Weights

Max. Working Pressure Weight
Nominal Size
Conversion Height "A" Diameter "B" Height "C" Connection
Factors mm/in mm/in mm/in Flanged Code
bar/psi kg/lb 50, 51, 52, 54,
56, 57, 58 and
mm in 64
Metric 109 87 93 bar 7 kg 2.1
15 1/2"
US 4 3 4 psi 100 lb 4.6
Metric 109 87 93 bar 7 kg 3.2
20 3/4"
US 4 3 4 psi 100 lb 7.1
Metric 148 118 130 bar 7 kg 4.1
25 1"
US 6 5 5 psi 100 lb 9.0
Metric - - - bar - kg -
32 1 1/4"
US psi - lb
Metric 148 118 130 bar 7 kg 5.6
40 1 1/2"
US 6 5 5 psi 100 lb 12.3
Metric 206 188 178 bar 7 kg 15.7
50 2"
US 8 7 7 psi 100 lb 34.6
Metric 206 188 178 bar 7 kg 16.1
65 2 1/2"
US 8 7 7 psi 100 lb 35.5
Metric 269 238 229 bar 7 kg 25.3
80 3"
US 11 9 9 psi 100 lb 55.8
Metric 269 238 229 bar 7 kg 36.3
100 4"
US 11 9 9 psi 100 lb 80.0
Metric 407 316 307 bar 6 kg 73.3
125 5"
US 16 12 12 psi 80 lb 161.6
Metric 407 316 307 bar 6 kg 76.5
150 6"
US 16 12 12 psi 80 lb 168.7
Metric 415 416 359 bar 4 kg 127.0
200 8"
US 16 16 14 psi 50 lb 280.0
Metric 538 416 484 bar 4 kg 214.0
250 10"
US 21 16 19 psi 50 lb 471.8
Metric 687 700 562 bar 3 kg 408.0
300 12"
US 27 28 22 psi 45 lb 899.5
Metric 687 700 562 bar 3 kg 433.0
350 14"
US 27 28 22 psi 45 lb 954.6
Note: Weights are approximate and only for cast iron body. Materials with other than iron densities should have their respective weights
increased/reduced in the same proportion.
Flanged Body ½" to 14”
CERT 35
CERT
DIN EN ISO 9001 DIN EN ISO 9001
Zertifikat: 5027 Zertifikat: 5027
Bodies
CAST IRON NPT AND FLANGED FLANGED DUCTILE IRON WITH HARD RUBBER
ASTM A-126 Class B - General industrial services. Sulfuric LINING (EBONITE)
acid 85% concentration and higher, alkalis, sugar refining, LP Suitable for acid, effluent, brine, water treatment and water
gas. purification, plating services, pickling and galvanizing
systems, sodium hydroxide and sodium hypochlorite.
Size Range: NPT - .5” to 2”, Flanged .5” to 14” Maximum Temperature: -40 F to 200 F
Part Number: 3108 NPT, 4508 Flanged FF Size Range: .5”- 14”
Part Number: 4483
CAST CARBON STEEL NPT AND FLANGED
ASTM A-216 Grade WCB Applications similar to Cast Iron FLANGED DUCTILE IRON WITH NEOPRENE
above. LINING
Recommended for oils, fats and fatty acids, greases, oily water
Maximum Temperature: Limited by diaphragm selection and phosphate production
Size Range: NPT - .5” to 2”, Flanged .5” to 14” .
Part Number: 3111 NPT, 3811 Flanged RF Maximum Temperature: -20 F to 220 F
4411Flanged FF Size Range: .5” to 12”
Part Number: 4487
FLANGED CAST STAINLESS STEEL - ASTM A351
CF3M-316L DUCTILE IRON WITH BUTYL LINING AND
Excellent for acid, akali and solvents services typical in the FLANGED
copper industry. Excellent for hydrochloric, hydrofluoric and phosphoric acids,
acid recovery systems, industrial gases and phosphate
Maximum Temperature: Limited by diaphragm selection production except in the presence of floatation agents with
Size Range: .5” to 14” high fatty acid content.
Part Number: 3844 Flanged RF ,4444 Flanged FF
FLANGEDCAST STAINLESS STEEL - ASTM A 351 Size Range: .5” to 12”
CF8M-316 Part Number: 4488
Excellent for acid, akali and solvents services typical in the
nickle industry. FLANGED CAST IRON WITH ECTFE (HALAR)
COATING
Maximum Temperature: Limited by diaphragm selection Excellent for strong mineral acids, oxidizing acids and alkalis.
Size Range: .5” to 14” Suitable for corrosive environments as the entire body is
Part Number: 3847 Flanged RF ,4447 Flanged FF coated. Not recommended for use with entrained solids.
FLANGED DUCTILE IRON WITH SOFT RUBBER Maximum Temperature: -20 F to 250 F
LINING (NATURAL) Size Range: .5” to 12”
Suitable for highly abrasive services with low chemical and oil Part Number: 4555
content such as cement slurries etc.

Part Number: 4482
FLANGED DUCTILE IRON WITH HYPALON

RUBBER LINING
Suitable for highly abrasive services with low chemical and oil
content such as cement slurries etc.

Part Number: 4486
Note: The 38, 44 and 45 prefix in the body part number refers to the North American standard flanged body length according to MSS-
SP88. For other worldwide standards, please consult the factory.
36
Diaphragms
CR NEOPRENE (CHLOROPRENE RUBBER) NBR PERBUNAN (NITRILE BUTADIENE

A general-purpose elastomer exhibiting a good RUBBER (BUNA-N)
combination of corrosive and abrasive resistance. Good Excellent resistance to oils and fats, paraffin, fatty acids
resistance to many animal and vegetable oils as well as and fuel oils.
greases and oils in general. Has low vapor and gas
permeability making it suitable for gas and vacuum Maximum Temperature: -10 F to 180 F
services. Size Range: .5” to 14”
Part Number: 02
Maximum Temperature: -10F to 180 F
Part Number: 08 FPM VITON (FLUORINE RUBBER)
Hydrocarbon and acid services, particularly sulphur and
chlorine based applications. Specific solvents. Not
CSM HYPALON (CHLORINE SULPHONYL recommended for ammonia, acetone or related services.
POLYETHYLENE RUBBER)
Resistant to oils and greases and good general acid Maximum Temperature: 32 F to 250 F
resistance. Size Range: .5” to 8”
Part Number: 04
Maximum Temperature: 0 F to 200 F
Part Number: 01 IIR (BUTYL RUBBER)
Similar to EPDM (ETHYLENE PROPYLENE).
EPDM (ETHYLENE PROPYLENE) Maximum Temperature: 0 F to212 F

An excellent general-purpose elastomer for chemical Size Range: .5” to 14”
resistance, acid & alkali services, deionized / Part Number: 06
demineralized and hot water services, intermittent
steaming and abrasive applications. Very low vapor and NR (NATURAL RUBBER)
gas permeability. Suitable for High Vacuum, inert gases Suitable for abrasive services such as cement services ,
and many industrial gasses. rouge slurries etc.
Maximum Temperature: -20 F to 225 F Maximum Temperature: -10 F to 180 F

Size Range: .5” to 14” Size Range: .5” to 14”
Part Number: 14 Part Number: 2 5
CERT
DIN EN ISO 9001
Zertifikat: 5027
37
Flanged ANSI B 16.1, 125# or ANSI B 16.5, 150#

Face to Face MSS SP-88
Only
End Connection Ductile Iron FF Ductile Iron RF Cast Iron FF
for
bodies Z (No
Rubber
Body Material / Liner Conversion Factors Unlined Unlined Iron Halar D b with K d1 of
Lined
Flange Holes)
Nominal Size RF
L L L b1 L L b1
mm in d
mm - - - - - - - 88.9 11.2 35.1 60.5 16.0

15 1/2" 4
in - - - - - - - 3.5 44.0 1.4 2.4 0.6
mm 140.0 146.0 140.0 1.6 140.0 141.6 0.8 98.4 11.2 42.9 69.9 16.0
20 3/4" 4
in 5.5 5.7 5.5 0.1 5.5 5.6 0.0 3.9 0.4 1.7 2.8 0.6
mm 140.0 146.0 140.0 1.6 140.0 141.6 0.8 108.0 11.2 50.8 79.2 16.0
25 1" 4
in 5.5 5.7 5.5 0.1 5.5 6.0 0.0 4.3 0.4 2.0 3.1 0.6
mm 165.0 171.5 165.0 1.6 165.0 166.6 0.8 127.0 14.2 73.2 98.6 16.0
40 1 1/2" 4
in 6.5 6.8 6.5 0.1 6.5 7.6 0.0 5.0 0.6 2.9 3.8 0.6
mm 191.0 * 197.0 191.0 * 1.6 191.0 * 192.6 0.8 152.4 15.7 91.9 120.7 19.0
50 2" 4
in 7.5 7.8 7.5 0.1 7.5 8.6 0.0 6.0 0.6 3.6 4.8 0.7
65 216.0 * 222.0 216.0 * 1.6 216.0 * 217.6 0.8 177.8 17.5 104.6 139.7 19.0
65 2 1/2" 4
US 8.5 8.7 8.5 0.1 8.5 10.1 0.0 7.0 0.7 4.1 5.5 0.7
Metric 254.0 * 260.0 254.0 * 1.6 254.0 * 255.6 0.8 190.5 19.1 127.0 152.4 19.0
80 3" 4
US 10.0 10.2 10.0 0.1 10.0 12.6 0.0 7.5 0.8 5.0 6.0 0.7
Metric 318.0 324.0 318.0 1.6 318.0 319.6 0.8 228.6 23.9 157.2 190.5 19.0
100 4" 8
US 12.5 12.8 12.5 0.1 12.5 14.1 0.0 9.0 0.9 6.2 7.5 0.7
Metric 356.0 * 365.0 356.0 * 1.6 356.0 * 357.6 0.8 254.0 23.9 185.7 215.9 22.0
125 5" 8
US 14.0 14.4 14.0 0.1 14.0 16.0 0.0 10.0 0.9 7.3 8.5 0.9
Metric 406.0 * 416.0 406.0 * 1.6 406.0 * 407.6 0.8 279.0 25.4 215.9 241.3 22.0
150 6" 8
US 16.0 16.4 16.0 0.1 16.0 20.6 0.0 11.0 1.0 8.5 9.5 0.9
Metric 521.0 * 530.0 521.0 * 1.6 521.0 * 522.6 0.8 342.9 28.4 269.7 298.5 22.0
200 8" 8
US 20.5 20.9 20.5 0.1 20.5 25.1 0.0 13.5 1.1 10.6 11.8 0.9
Metric 635.0 * 645.0 635.0 * 1.6 635.0 * 636.6 0.8 406.4 30.2 323.9 362.0 25.4
250 10" 12
US 25.0 25.4 25.0 0.1 25.0 25.1 0.0 16.0 1.1 12.8 14.3 1.0
Metric 749.0 759.0 749.0 1.6 749.0 750.6 0.8 482.6 31.8 381.0 431.8 25.4
300 12" 12
US 29.5 29.9 29.5 0.1 29.5 29.6 0.0 19.0 1.3 15.0 17.0 1.0
38
Body with thin lining (coating) Body without lining

Flat Face, (smooth finish) Raised Face (smooth finish)
Part # 4555 Part # 3B37, 3811, 3844, 3847
Note: In this case b1 = lining thickness (coating) Note: In this case b1 = height of raised face.
Body with thick lining, Body without lining

Flat Face (smooth finish) Flat Face (smooth finish)
Part # 4482, 4483, 4486, 4487, 4488 Part # 4411, 4444, 4447, 4508
Note: In this case b1 =lining thickness
CERT
DIN EN ISO 9001
39
Zertifikat: 5027
Dimensional Data for Diaphragms

Nominal Size Conversion Z (No of
A B C D d e h W H & ß ? Y
Factors holes)
mm in
Metric 54 30 69 54 7 3.5 6 22
15 1/2" 3/16" 4 - - - -
US 2 1 3 2 0 0.1 0 1
Metric 54 30 69 54 7 3.5 6 22
20 3/4" 3/16" 4 - - - -
US 2 1 3 2 0 0.1 0 1
Metric 64 51 90 70 9 5 8 36
25 1" 1/4" 4 - - - -
US 3 2 4 3 0 0 0 1
Metric - - - - - - - -
32 1 1/4" - - - - - -
US - - - - - - - -
Metric 64 51 90 70 9 5 8 36
40 1 1/2" 1/4" 4 - - - -
US 3 2 4 3 0.4 0 0 1
Metric 101 82 159 128 13.5 6 10 64
50 2" 5/16" 4 - - - -
US 4 3 6 5 0.5 0 0 3
Metric 101 82 159 128 13.5 6 10 64
65 2 1/2" 5/16" 4 - - - -
US 4 3 6 5 0.5 0 0 3
Metric 175 - 223 - 13.5 6 12 80
80 3" 5/16" 6 56º 34º - -
US 7 - 9 - 0.5 0 0 3
Metric 175 - 223 - 13.5 6 12 80
100 4" 5/16" 6 56º 34º - -
US 7 - 9 - 0.5 0 0 3
Metric 255 - 287 - 13.5 8 16 115
125 5" 5/8" 8 20º 40º 60º -
US 10 - 11 - 0.5 0 1 5
Metric 255 - 287 - 13.5 8 16 115
150 6" 5/8" 8 20º 40º 60º -
US 10 - 11 - 0.5 0 1 5
Metric 305 - 341 - 18.5 8 20 145
200 8" 5/8" 8 30º 40º 40º -
US 12 - 13 - 0.7 0 1 6
Metric 381 - 410 - 17 10 20 178
250 10" 5/8" 12 15º 30º 25º 20º
US 15 - 16 - 1 0 1 7
Metric 528 - 576 - 22 12 25 280
300 12" 1" 14 18º 24º 24º 24º
US 21 - 23 - 1 0 1 11
Metric 528 - 576 - 22 12 25 280
350 14" 1" 14 18º 24º 24º 24º
US 21 - 23 - 1 0 1 11
Bolt holes
ß°
ød
Z holes
&°
Stud
A
B
Fabric
D
reinforcement C
1/2” to 2 1/2”
3” to 4”
£°
Y°
£° £°
ß°
ß°
ß°
&°
&°
&°
5” to 8” 10”
12” to 14”
CERT
DIN EN ISO 9001
Zertifikat: 5027
40
Instrumentation/accessories for pneumatic valves
option standard
Other options and combinations of several accessories are possible, please enquire.
Optical position indicator
For all control functions GEMÜ 1300
Optical position

indicators
For mounting of proximity switches/control function ”normally closed” (NC) GEMÜ 1310
With stroke limiter for control function ”normally open” (NO) GEMÜ 1151 – 1161
With stroke limiter and manual override for control function ”normally closed” (NC) GEMÜ 1114
Stroke limiter with seal adjuster
Stroke limiters,
seal adjuster
For control function ”normally open” (NO) GEMÜ 1106

Stroke limiter
For control function ”normally closed” (NC) GEMÜ 1151
Stroke limiter
For control function ”normally open” (NO) GEMÜ 1110 – 1161
Proximity switches
mounted and adjustable GEMÜ 1200
Proximity
switches
Mount for proximity switches

closed GEMÜ 1210
Mount for proximity switches
open GEMÜ 1216
Electrical position indicator
(indication: valve open) GEMÜ 1215
Electrical position

indicators
(indication: valve open and/or closed) GEMÜ 1235

(indication: valve open and/or closed) GEMÜ 1230 – 1232
(indication: valve open and/or closed) GEMÜ 1201 – 1214
Electro-pneumatic positioner
For direct mounting to pneumatically operated valves GEMÜ 1434 µPos
Controllers
Electro-pneumatic positioner
For direct or remote mounting to pneumatically operated valves GEMÜ 1435 EPos
Electro-pneumatic positioner with integrated process controller
For direct or remote mounting to pneumatic linear valves GEMÜ 1436 cPos
Combi switchbox with integrated 3/2-way pilot valve
For direct mounting to pneumatic linear valves GEMÜ 4222
Manual override
Manual override,
With optical position indicator GEMÜ 1002

Pilot valves
Manual override
On NAMUR bracket with mounted limit switches GEMÜ 1460
NAMUR bracket GEMÜ 1450
Pilot valves
for direct mounting to pneumatic valves GEMÜ 324 and GEMÜ 334
41
Valve Accessories
Electrical Position Indicator Guide

1201* 1205* 1211* 1214* 1215 1230 1231 1232 1235 4222
Explosionproof X
Micro-Switch (Single Position) X X X X X X
Micro-Switch (Dual Position) X X X X X
Poximity Sensor (Intrinsically Safe) X X
Poximity Sensor X X
Relay Switch X
Field bus connection AS-I X X
with integrated 3/2 way pilot valve X
Microprocessor controlled position detection X
Single position indication X X X X X X X X X X
Dual position indication X X X X X X X X X
Actuators - Fail Closed, Fail Open & Double Acting:

Type 684 - 1/2" X X X X X X X X X X
Type 684 - 3/4" X X X X X X X X X X
Type 684 - 1" X X X X X X X X X X
Type 684 - 1-1/2" X X X X X X X X X X
Type 684 - 2" X X X X X X X X X X
Type 620 - 2-1/2” X X X X X X X X X X
Type 620 - 3” X X X X X X X
Type 620 - 4" X X X X X X X
Type 687 1/2" X X X X X X X X X X
Type 687 1" X X X X X X X X X X
* Typically used on valve sizes 21/2", 3", and 4"
42
Valve Accessories
Type 1201 Electrical Position Indicator Contact Ratings

Wiring Diagram
Voltage Resistance Glow Lamp Inductive
Volts Amps. Duty Duty
For valve types: Amps. Amps.
620, 684, 687, 695 125 ~ 10 1 10
250 ~ 10 1 10
With micro switches 380 ~ 6 - 6
15 = 15 1.5 15
30 = 8 1.5 7.5
50 = 3 0.8 2.5
75 = 1 0.6 0.5
125 = 0.5 0.5 0.07
Switches S1 and S2
250 = 0.25 0.25 0.03 Connected with terminal block
Type 1205 Electrical Position Indicator Switching performance Circuit diagram
Voltage Resistive load - amps

For valve types:
620, 684, 687, 695 250 V a.c. 5A
250 V d.c. 0.2 A
Explosion-proof design 60 V d.c. 1A
30 V d.c. 2A
PTB Certificate No.. Ex-84/1119
Switches S1 and S2
connected to terminal
block acc. to circuit
diagram
Type 1211 Electrical Position Indicator Wiring recommendation Circuit diagram
For valve types:

Power supply for the control circuit
620, 684, 687, 695
Open-circuit voltage U° 7-9 V
With proximity switches Recommended voltage 8.2 V
according to NAMUR Short circuit current JK 7-16 mA
Recommended current 8.2 mA
Switches S1 and S2
connected to terminal block
acc. to circuit diagram
Type 1214 Electrical Position Indicator

Inductive proximity switch (BALLUFF) Standard types
Rated voltage 10 - 30 VDC
For valve types: Tolerance range of rated operating distance ± 10%
620, 684, 687, 695
Residual ripple max. 15%
No-load current 10 - 20 mA
With proximity switches and
Output resistance Ra and diode 4.7 kW
integral amplifier
Output resistance Ra and diode in BES with integrated LED 2.2 kW
Residual voltage with a load impedance of 10 kW 0.8 V
mounting
Voltage drop 0.8 V - 1.8 V

position
bottom
Hysteresis
top
15%
1)
Edge steepness 1 V/μs
Output loading capability load impedance 60 mA - 400 mA
Duty cycle 100%
Ambient temperature -13° F up to +158° F
CERT
DIN EN ISO 9001
Zertifikat: 5027
43
Valve Accessories
For valve types: Voltages: 10-30 V d.c. Other voltages on request

620, 684, 687, 695 Rated working current: 4 A at 24 V d.c.
Power consumption
With micro-switches of the unit itself: 10 mA at 10 V d.c.
35 mA at 30 V d.c.
Protection class: IP 65
LED indicators only integrated in special design

For valve types: Voltages: UN nominal voltage 8.2 V/DC
620, 684, 687, 695 UB operating voltage 7.7-9.0 V
Series resistance: RV 550-1100
with proximity switches Max switching frequency: 2.0 kHz
Two wires according to NAMUR
Intrinsic current consumption:
damped: less than 1 mA
undamped: 4-6 mA
Undamped Damped
blu - blu -
Blu -
bk + bk +
Bk +
For valve types: Standard design Special design

620, 684, 687, 695 Power consumption of the Power consumption of the unit
unit itself: itself with LED (optional):
with proximity switches Standard with 2 proximity Closed (high flux): £ 90 mA
switches Open (low flux): £ 50 mA
Voltages: 10-30 V d.c. Closed (high flux): £ 40 mA PNP or NPN
Switch rating: Up to 200 mA Open (low flux): £ 24 mA
Output resistance: 4.7 k Ohm PNP or NPN
Maximum switching
frequency: 1.5 kHz
Electrical Position Indicator Signal processing

Type 1235 Signal delay td1 £ 100 ms
Resolution (stroke)
8 bit
For valve types: Signal delay td2 < 125 ms
620, 684, 687, 695 Signal interval ta 3 ms Protection type
Voltage supply: 24 VDC (16-32 VDC) IP 67
Admissible ripple ± V (<150 Hz) Electrical connection Protection class
Current consumption: 70 mA at nominal voltage 5 pole M12 concentric plug and socket connection III
Max. Contact voltage 36 VDC, 30 VAC
Power consumption 1.7W
Optical indication
Rating 100% rating position OPEN
LED green
Output Signals LED yellow ready for operation POWER
Type of contact: 2 x closing contact, mechanical relay LED orange position CLOSED
Switching voltage / contact £ 36 VDC / VAC Green / orange LEDs flash alternately = programming mode
Switching current / contact £ 1 A Ambient temperature
Operation: -20°C to 70°C
Switching rating / contact £ 15W
Storage: - 20°C to 70°C
Number of operations typ.7 · 106 at 12 VDC, 100 mA
typ.2 · 107 at 36 VDC, 10 mA Directives
EC EMC directive 89/336/EEC
Switching points (before the respective end positon) Emission of interference EN 50081-1
Travel length Ref. No.030 Ref. No. 050 Immunity to interference EN 50082-2
Switching Point 6 % of stroke, 6 % of stroke, EC low voltage directive 73/23/EEC
CLOSED min. 0.5 mm min. 0.7 mm
Switching Point 25 % pf stroke, 25 % pf stroke, Option for field bus connection with AS-i
OPEN min. 0.5 mm min. 0.7 mm Consult factory
Hysteresis 0.25 mm 0.35 mm
Minimum stroke 3 mm 6 mm
44
Valve Accessories
Type 1215 Electrical Position Indicator Suitable for use at ambient temperatures of 5° F to
+131° F.
For valve types:
620, 684, 687, 695 Protection class: IP 65 (when mounted)
With micro switches Contact ratings:

AC ratings
Voltage 250 V a.c.
Resistance 4 A
DC ratings Voltage 24 V d.c
Resistance 4 A
Inductive duty 0.6 A
When ordering, please give the complete valve type key.
e.g. Type 1215 to be fitted to a valve type 690/20 D 0114-1
For valve types:

620, 684, 687, 695
control function 1
Manually operated
for proximity switch adaption

( M 18 x 1)
Type 4222 Combi switchbox with integrated 3/2 way pilot valve
For valve types:
620, 684, 687, 695
Supply voltage
AS-I Interface
Operating Voltage 29.5 … 31.6 VDC
Reverse battery protection yes
acc. To AS-I specification indication with green LED
AS-I configuration S 1.F
Operation with yellow AS-I wire
E/A configuration 1
Current consumption typ. 100 mA
ID-codes F
Switching output
Output wiring Port D3, PNP, yellow LED Directives
Galvanically decoupled yes AS-I certificate in preparation
EC EMC directive 89/336/EEC
Signal output potentiometer control Emission of interference EN 50081-1
Potentiometer function Port D2, red LED Immunity to interference EN 50082-2
Connection 1=error EC low voltage directive 73/23/EEC
Operation with yellow AS-I wire Technical specifications
AS-I plug M12 e.g. GEMÜ type 4180 Medium lubricated/unlubricated air 5 μm
Operating pressure 2-8 bar
Signal inputs end positions Flow rate (at 6 bar) 140 l/min.
Valve “CLOSED” position Switching time < 15 ms
Setting with potentiometer Switching frequency max. 10 Hz
Indication for setting yellow LED, in the housing Protection class IP 65 (mounted to the valve)
AS-I input Port D1, 1=closed Ambient temperature +5°C...+50°C
Attention: Note max. control pressure of valve actuator!
Valve “OPEN” position
Setting with potentiometer
Indication for setting yellow LED, in the housing LON interface available
AS-I input consult factory
Port D0, 1=open
Types 1100/1101/1103/1104 Stroke limiter Types 1110/1111 Stroke limiter

control function 1 control function 2
Manually operated Pneumatically operated
CERT
DIN EN ISO 9001
Zertifikat: 5027
45
Valve Accessories
Type 1114 Stroke limiter Type 1300 Optical position indicator
With optical position

indicator and emergency
manual operation facility
Type 1151/1153/1154 Stroke limiter Type 1301 Transparent cap (sight glass)
With optical
position indicator For the type 1104
Control function 1 Stroke limiter
Type 1161/1165 Stroke limiter
With optical position indicator

Control function 2
CERT
DIN EN ISO 9001
Zertifikat: 5027
46
Valve Accessories
Types 320-324 Solenoid valves Duty cycle: 100%

Max. operating frequency: 3600 times/hour
Switching time: 20 ms
Voltages:
A.C. voltage: 24, 42, 48, 110, 220,
240 V/50 Hz
24, 110, 220 V/60 Hz
D.C. voltage: 12, 24, 48, 110 V/DC
Other voltages and frequencies are available on request
Permissible voltage
tolerances: -10/+5% according to
VDE 0580
Weight: 220 g
Approvals: According to UL
Pilot valves for pneumatically Power consumtion:
Pull in current: 18 VA
operated actuators. Suitable for
Hold in current: 8 VA or 6,5 Watt
direct mounting, single and
Protection class: IP 65
battery mounting versions Electrical connection: Standard plug with PG 11 gland
available plug can be rotated through 90°
Temperature range: -15 to + 50°C
Ambient temperature: -20 to + 50°C
Operating pressure: 0 - 10 bar
Kv-Value: Normally closed: 2.0 l/min
Normally open: 1.67 l/min
(see diagram on page 2)
Installation note: If installed in switch gear cubicies
adequate ventilation must be provided
Types 332/334 Solenoid valves

Medium: Inert gases
Cycles: 3600 per hour
Switching time: 20 ms
Voltage:
AC Voltage: 220 V/50 Hz, other voltages and
frequencies available upon request
Permissible voltage:
tolerances: -10/ +5% per VDE 0580
Weight: 100g
Size: 1 mm
3
Kv-value: 0.05 m /h
Body configuration: Multi-port (M)
Pull in current: 6.5 VA

Hold in current: 4.8 Watts
Pilot valves for pneumatically Protection class: IP 65
operated actuators. Suitable for Electrical connection: Standard plug with PG 9 gland,
direct mounting, single and plug rotatable through 180°
battery mounting versions Temperature range: -15° C to + 20° C
available Ambient temperature: -20° C to + 50° C
Operating pressure: 0-10 bar
Installation note: if installed in switch gear cubicles
adequate ventilation must be provided.
CERT
DIN EN ISO 9001
Zertifikat: 5027
47
Valve Accessories
Types 1410/1411/1413 Pneumatic positioner

Input Range
For valve types: 3-15 psi, 0.2-1 bar
Up to 4 wa split ranging (3 psi input) is possible
620, 684, 687, 695
Output Range
0 to 100% of supply pressure
Supply Pressure
20 to 150 psi 1 (1.4 to 10 bars)
Approximate Mass
Single-acting: 1.4 lb (0.65 kg)
Double-acting: 1.7 lb (0.75 kg)
Types 1420/1423 Electro-pneumatic positioner

Input Range
0 to 20 mA (up to 4-way split range is possible)
4 to 20 mA (up to 3-way split range is possible)
For valve types: Output Range
620,684, 687, 695 0 - 100% of supply pressure
Supply Pressure
20 to 150 psi (1.4 to 10 bars)1
Input Resistance
< 200 at 68°F (20°C)
Approximate Mass
Single-acting: 3.3 lb (1.5 kg)
Double-acting: 4 lb (1.8 kg)
General specifications Functional specifications

Types 1435 ePOS Intelligent Positioner Protection class acc. To EN 60529 IP 65 Control function • Normally closed
Dimensions L x W x H 160 x 90 x 84 mm • Normally open
For valve types: Weight 1.6 kg • Double acting
620, 684, 687, 695 Mounting position optional Operation • Automatic calibration
EC EMC directive 89/336/EEC • Automatic
EC low voltage directive 73/23/EEC • Manual
Emission of interference EN 50081-2 Parameter Adjustable
Immunity to interference EN 50082-2
Characteristic feature During power or pneu- Materials
matic supply failure the Housing Aluminum, Epoxy coated
valve adopts a safe position Display cover PMMA
Key cover PMMA
Electrical specifications Travel sensor Anod. Alu linear version
Supply voltage PEEK
Supply voltage 24 VDC ± 10%
£ 7.2 W (during operation) PAI quarter turn version
Power consumption NBR
£ 2.4 W (while idle)
Characteristic accuracy £ 1%
Input / output signals Travel sensor
Input signals a) 0-10 V; b) 0/4...20 mA Linear Version
Input resistance a) 200 K ; B) 250 Mounting External
Position indication 0-10 v; 4...20 mA (optional) Stroke 0-30, 0-50, 0-75 mm
Binary outputs 2 alarm outputs Connection Pre-fitted cable
1 error message output Quarter turn version
Electrical connection Mounting External
Supply voltage M16 Cable entry Angle of turn 0-100°
Input signal M16 Cable entry Connection Pre-fitted cable
Travel sensor M12 Cable entry Action Ref. no.
Single acting 1
Operating conditions Double acting 3
Ambient temperature 0...60°C
Storage temperature 0...60°C Explosion-proof class Ref. no.
Control medium Air or inert gasses, Without explosion-proof rating 0
filtered 50 μm, lubricated
or unlubricated Accessories mounted Ref. no.
Additional air 0-6 bar Without 0
Air output 50, 90 NI/min; Position indication 4-20 mA 2
depending on type (Pz=6 bar) Further accessories upon request
Air consumption Ref. no.
0 NI/min Flow rate
(when idle) 01
Q = 50 l/min
Q = 90 l/min (only single acting) 02
CERT
DIN EN ISO 9001
Zertifikat: 5027
48
Valve Accessories
Type 1450 Mounting bracket complying with NAMUR Type 1002 Manual Override
For valve types: For valve types:

620, 684, 687, 695 620, 684, 687, 695
Types 1281/1284 3-point controller
Type 1281
For panel mounting or For panel mounting or direct mounting on the valve
direct attachment
Type 1284
For panel mounting or direct mounting on the valve
with additional LED indication (light column)
Types 1286/1289 3-point controller
Type 1286
Eurocard for 19/24” rack with 31 pole terminal strip
complying with DIN 41617
Euro-card for 19“ or 24” racks
with 31 pole terminal strip
complying with DIN 41617 Type 1289
Eurocard for 19/24” rack with 31 pole terminal strip
complying with DIN 41617 and additional LED
indication (light column)
CERT
DIN EN ISO 9001
Zertifikat: 5027
49
Maintenance
General Guidelines
50
Maintenance
Replacement of the Process Diaphragm

Plant operators should ensure that installation, operation, and maintenance work is only carried out by
suitable qualified staff having carefully studied the technical contents of the mounting instructions for the
diaphragms. If the mounting instructions for the specific diaphragm design (concave or convex) are not
adhered to, this may cause damage to the diaphragm or leakage. GEMU points out that if the mounting
instructions for the diaphragms are not adhered to and damage/failure is caused as a result of this, the
manufacturer will not accept any liability.
Dismantling
Before dismantling the valve the piping system or cleaning system must pressure
relieved and drained.
1. Move the valve to the open position
2. Remove the body bolts and move the valve to the closed position
3. Unscrew the diaphragm (anti-clockwise) or pull while turning for the push fit
type diaphragms
Inspection
After removing the diaphragm make sure that all metal parts are checked for
potential damage and exchanged, if necessary. Before screwing in the new
diaphragm all metal parts (compressor, distance piece, base and spindle) must be
clean (free from contamination or remains of the product).
Changing the diaphragm (Concave)

There are two different ways of installing diaphragms depending on the
valve design.
1. Threaded types (see drawing 1)
Screw the concave diaphragm clockwise tightly into the adaptor
manually so that the diaphragm boss fits closely in the recess of the
Drawing 1
compressor. When resistance is felt turn back the diaphragm
anticlockwise until the bolt holes are incorrect alignment with the bolt
holes of the actuator.
2. Push-fit types (see drawing 2)
Place the fastening spigot of the diaphragm in an inclined position at the Drawing 2
hole of the compressor and push it into the hole of the compressor.
Changing the diaphragm (Convex)

Screw the concave diaphragm clockwise tightly into the adaptor
manually so that the diaphragm boss fits closely in the recess of
the compressor. (Please take care that the diaphragm does not
foul the lip of the stainless distance piece) When resistance is
felt turn back the diaphragm anticlockwise until the boltholes are
Drawing 1
incorrect alignment with the boltholes of the actuator. If the
diaphragm is not screwed into the adaptor far enough (see
drawing 2), the compressor will not transmit the closing force to
the diaphragm but onto the diaphragm stud causing excess
forces on the diaphragm sealing area. This is called point
loading and will result in damage or failure. Drawing 2
CERT
DIN EN ISO 9001
Zertifikat: 5027
51
Maintenance
52
Terms and Conditions of Sales
1. PRICE AND PAYMENT TERMS 4.3 THE MAXIMUM DAMAGES RECOVERABLE UNDER ANY LEGAL THEORY,
1.1 All prices set forth herein are FOB GEMÜ shipping point and are payable at 2% 15 WHATSOEVER, IN THE EVENT OF BREACH OF ANY WARRANTY BY GEMÜ,
days, net 30 days after invoice date. Shipments will be invoiced as of date of EXPRESSED OR IMPLIED, OR OF THIS AGREEMENT OR UNDER ANY
shipment, and all accounts not paid within thirty (30) days of invoice date will bear CIRCUMSTANCES SHALL BE LIMITED TO THE PURCHASE PRICE OF THE
interest at the rate of two percent (2)% per month from invoice Date. In the event of GOODS. BUYER AGREES THAT NO OTHER REMEDY (INCLUDING, BUT NOT
failure of timely payment by Buyer, Buyer shall pay to GEMÜ all costs of collection LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST
including the entire amount due hereunder as attorney's fees if collected by or PROFITS, LOST SALES, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL
through an attorney-at-law. LOSS) SHALL BE AVAILABLE TO IT UNDER ANY CIRCUMSTANCES.
1.2 Prices on the goods are exclusive of all city, state, and federal excise taxes, 4.4 WARNING - GEMÜ products are designed and manufactured with experienced
including, without limitation, taxes on manufacture, sales, receipts, gross income, and quality workmanship, using quality materials; GEMÜ products have been
occupation, use and similar taxes. Wherever applicable, any tax or taxes will be designed to meet all applicable standards. These products are available with
added to the invoice as a separate charge to be paid by the Buyer. components of various materials and they should be used only in services
1.3 In addition to the purchase price for the goods Buyer shall pay and be liable for all of recommended in the GEMÜ catalog or by a GEMÜ engineer. MISAPPLICATION
Buyer's expenses incurred by GEMÜ for insurance, freight, cartage, warehousing, OF THE PRODUCT(S) MAY RESULT IN INJURIES OR PROPERTY DAMAGE. A
and all other charges in connection with loading and shipping the goods to the selection of valve components of the proper material consistent with the particular
Buyer. performance requirement is important for proper application. Examples of a
1.4 Buyer shall pay all amounts payable to GEMÜ hereunder when due, time being of misapplication or misuse of a GEMÜ diaphragm valve includes using it in an
the absolute essence. application in which the pressure/ temperature rating exceeds or fails to maintain
1.5 Payment for the goods shall, if GEMÜ so requires, be made in full prior to delivery the valves as recommended.
and GEMÜ shall be entitled to withhold delivery until such payment has been made
and any check or other negotiable instrument given in payment has cleared. 5. LIMITATION ON DAMAGES RECOVERABLE FOR WARRANTY, TORT OR
GEMÜ shall have the additional right at any time to limit or cancel any credit CONTRACT ACTIONS OF ANY NATURE
extended or to be extended hereunder. Upon failure by Buyer to make payment to There is a limitation on damages recoverable regardless if the action against GEMÜ
GEMÜ within thirty (30) days after notice from GEMÜ limiting or canceling any sounds in warranty contract or tort pursuant to paragraph 4 above. GEMÜ shall not be
credit extended or requiring Buyer to make payment before delivery, GEMÜ shall liable for delay in shipment for any cause beyond its reasonable control, nor shall such
have the option to cancel this and other contracts between GEMÜ and Buyer. In delay entitle Buyer to cancel any order or refuse to accept delivery. GEMÜ shall not be
such an event, in addition to its other remedies, GEMÜ may resell all or any part of liable for failure or delay in shipment or other performance hereunder if such failure is due
the goods undelivered under contract within 28 days notice at public or private sale in whole or in part to strikes, fires, accidents, wars, rebellions, civil commotion or public
and Buyer shall be liable to GEMÜ for the difference between the resale price and strike, acts of any government, whether legal or otherwise, acts of public or private
the price at which Buyer agreed to buy the goods together with incidental damages. enemies, force majeure, inability to secure or obtain or delay in securing or obtaining
transportation, machinery, materials, or sufficient qualified labor, or any other causes
2. TITLE TO AND RESERVATION OF SECURITY INTEREST IN THE GOODS beyond GEMÜ's reasonable control.
2.1 Until Buyer has completed payment for the goods, title and ownership to said goods
shall remain with GEMÜ and its assigns, and GEMÜ hereby reserves and Buyer 6. RISK OF LOSS
hereby grants to GEMÜ a purchase money security interest in the goods. The Unless otherwise specifically agreed in writing, risk of loss of the goods shall pass from
goods shall at all times be located at the place to which delivery is to be made as GEMÜ to Buyer when the goods or any portion thereof, properly packed and secured in
indicated on the reverse hereof unless written approval is obtained from GEMÜ for such a manner as to reach their destination in good condition under normal conditions of
removal to some other place. Said goods shall not become a part of the realty or transport, are placed in the possession of the carrier, FOB GEMÜ shipping point for
any other fixture. shipment to Buyer. GEMÜ may choose any reasonable carrier for delivery. Tender of
2.2 If the Buyer defaults in the payment of any part of the purchase price as herein delivery shall be deemed made at GEMÜ shipping point even when freight is prepaid to
provided at any maturity date as to any payment or fails to comply with or defaults in point of destination or GEMÜ is required to deliver the goods to a particular destination.
any of the material provisions of this Agreement, or in the event that a petition for a
receiver or in reorganization or in bankruptcy is filed by or against Buyer, or 7. MODIFICATIONS
whenever GEMÜ or its assigns shall deem themselves insecure, then in any such This Agreement constitutes the entire agreement of the parties with respect to the terms
event the full amount of the purchase price remaining unpaid shall become and conditions of sale of the goods specified herein. This Agreement supercedes any
immediately due and payable at the option of GEMÜ or its assigns, and the Buyer other agreement, representation or statement made by GEMÜ prior to the date these
agrees to return said goods on demand, if not yet fully paid for, and GEMÜ or its terms and conditions are issued to buyer. No modification of this Agreement shall be
assigns may without notice of demand and without any legal process enter into any binding upon the parties unless in writing and signed by the party to be bound. The
premises where the goods are located to take immediate possession thereof and to requirement that any modification will be in writing cannot be waived unless the waiver of
make such disposition deemed by GEMÜ or its assigns as desirable. All payments this requirement is in writing. Any terms and provisions contained in any document of the
made shall be retained as liquidated damages for the use of the goods and not as a Buyer which are inconsistent with the terms and provisions hereof shall not be binding on
penalty. The goods may be sold with 28 days notice at public or private sale, with GEMÜ and shall not be considered applicable to the sale or shipment of the goods. No
the right in GEMÜ or its assigns to bid in such sale, and the proceeds thereof less agent, employee or representative of GEMÜ other than its officers has any authority to
expenses shall be credited to the amount unpaid. The Buyer agrees to pay the bind GEMÜ to any affirmation, representation or warranty concerning the goods sold
difference between the fair market value of the goods sold and monies derived from under this Agreement and unless an affirmation, representation or warranty made by an
private or public sale and all costs incurred, legal or otherwise, as a result of the agent, employee, or representative is specifically included within this Agreement, it has not
breach of this Agreement. formed a part of the basis of this bargain and shall not in any way be enforceable or
2.3 Until payment for the goods has been completed, Buyer may not sell, transfer, actionable.
convey, pledge, hypothecate or otherwise use the goods as security for any
borrowing or for any other purposes. A violation of this provision shall cause an 8. WAIVER
immediate default of Buyer's obligations under this agreement. Waiver by GEMÜ of a breach by Buyer of any provision of this Agreement shall not be
deemed a waiver of future compliance with the provision of the Agreement breached.
3. INSURANCE
Buyer shall specifically insure the goods against ”all risks,” subject to normal exclusions, 9. ASSIGNMENT
from the time that the risk of loss passes to Buyer, during the loading of goods to carrier, No right or interest in this Agreement shall be assigned by Buyer without the written
transport and unloading, and continuously thereafter until all amounts owed by Buyer to consent of GEMÜ, and no delegation of any obligation by Buyer shall be made without the
GEMÜ are paid in full to GEMÜ. Evidence of such insurance satisfactory to GEMÜ shall written permission of GEMÜ. Any attempted assignment or delegation shall be wholly
be submitted by Buyer prior to shipment or GEMÜ may procure such insurance at Buyer's void and totally ineffective for all purposes unless made in conformity with this paragraph.
expense.
10. CONTROLLING LAW
4. EXCLUSIVE WARRANTIES AND EXPRESS WAIVER OF ANY TORT OR OTHER The validity and interpretation of this Agreement shall be governed by the laws of the State
CONTRACTUAL REMEDY of Georgia.
4.1 GEMÜ warrants the goods to be free from defects in workmanship and/or materials
for a period of one (1) year from the date of shipment to Buyer. This warranty does 11. EXCLUSIVE JURISDICTION
not extend to parts or components not manufactured or processed by GEMÜ, In the event of any legal action, Buyer, to the extent it may lawfully do so, hereby submits to
although GEMÜ will to the extent possible pass to Buyer the benefit of any the exclusive jurisdiction of any state or federal court located in Fulton County, Georgia.
guarantee or warranty given to GEMÜ in respect of such parts or components. No Buyer further submits to the exclusive jurisdiction of all Georgia courts from which an
goods may be returned without the express prior written approval of GEMÜ after a appeal may be taken from the aforesaid courts. The Buyer or Seller expressly waive any
determination by GEMÜ that such goods are defective because of poor objections based on personal jurisdiction or venue in any of these Georgia courts. The
workmanship or defective materials. GEMÜ shall credit or make adjustment to the Buyer further agrees that it may be validly served with any legal process in connection with
purchase price of the goods or replace or repair, at its option, any defective goods or the foregoing by the mailing of a copy thereof by registered or certified mail at is address
portions thereof. In the event that GEMÜ determines in its sole discretion that the shown on the reverse hereof.
defect is attributable to any cause other than poor workmanship or defective
materials (including, but not limited to, misuse or abusive operation of the goods), 12. SEVERABILITY CLAUSE
then GEMÜ shall have no obligation whatsoever with respect to repair or If any paragraph or part thereof is determined to be invalid, all remaining paragraphs of the
replacement of the defective goods and the warranty described herein shall be void agreement and all terms not invalidated shall be considered severable from the
and of no force and effect. invalidated provision.
4.2 EXCEPT AS NOTED IN PARAGRAPH 4.1, THE PARTIES AGREE THAT THERE
IS NO WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A
PARTICULAR PURPOSE OR ANY OTHER WARRANTIES BY SELLER, EITHER
EXPRESSED OR IMPLIED, OR ANY AFFIRMATION OF FACT OR
REPRESENTATION WHICH EXTENDS BEYOND THE DESCRIPTION OF THE
FACE HEREOF.
53

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IDV 0208

GEMÜ Valves, Inc.

© GEMÜ Valves, Inc. Atlanta GA

Industrial Diaphragm Valves Catalog February 2008

Gemü manufactures valves, measurement and control

Our activity here is to service the market by

Compared to competitive products our products

Company Introduction ..............................Pages 2 - 3 Introduction to 620 Series .........................Page 24

GEMÜ PRODUCTION FACILITIES

GEMÜ SWITZERLAND GEMÜ FRANCE

A Type of Valve D End Connections

Z= Spare actuator/bonnet 1 Normally Closed

H Actuator Size Manual Bonnets

620 3AF Spring to Open - Cast Iron Construction - 2.5” to 4”

J Not Used For Industrial Diaphragm

K Not Used For Industrial Diaphragm

L Not Used For Industrial Diaphragm

M Special Versions/Additional Data

EG: Oxygen Cleaned

DUCTILE IRON WITH HYPALON LINING - FLANGED

CSM HYPALON (CHLORINE SULPHONYL POLYETHYLENE NR (NATURAL RUBBER)

Temperature Range: 0 F to 212 F Temperature Range: -40 F to 212 F

EPDM (ETHYLENE PROPYLENE) PTFE TEFLON/EPDM BACKING CUSHION

FPM VITON (FLUORINE RUBBER) PTFE TEFLON/VITON BACKING CUSHION

IIR (BUTYL RUBBER) TFM TEFLON/EPDM BACKING CUSHION

Maximum Temperature: Limited by diaphragm.

671 OPTIONAL INDUSTRIAL BONNET

Maximum Temperature: 175 F

671 Bonnet shown with optional open

673/653 OPTIONAL INDUSTRIAL BONNET

Maximum Temperature: Limited by diaphragm.

673/653 Bonnet shown with optional

Flanged ANSI B 16.1, 125# or ANSI B 16.5, 150#

Threaded and Socket Weld

Diaphragm Dimensional Data

Sealing bead 1/2” to 2”

Dimensional Data for Diaphragms

Note: The thread (W) of diaphragm stud is according to Whitworth standard.

Maximum Working Pressure

Nominal Size Conversion Control Function 1 Control Function 2 Control Function 3

Note: All pressures are gauge pressures when applied upstream.

Max permissible working temperature: Control Medium 5.” To 2” 3” & 4”

Control function 1 (1/2” - 2”) Control function 2+3 (1/2” - 4”)

Maximum Working Pressure

Nominal Size Conversion Control Function 1 Control Function 2 Control Function 3

Note: All pressures are gauge pressures when applied upstream.

Max permissible working temperature: Control Medium 5.” To 2” 3” & 4”

Control function 1 (1/2” - 2”) Control function 2+3 (1/2” - 4”)

Dimensional Data, Operating Pressures and Weights

Flanged Body ½" to 14”

Maximum Temperature: -40 F to 200 F

FLANGED DUCTILE IRON WITH HYPALON

Maximum Temperature: -40 F to 200 F

CR NEOPRENE (CHLOROPRENE RUBBER) NBR PERBUNAN (NITRILE BUTADIENE

EPDM (ETHYLENE PROPYLENE) Maximum Temperature: 0 F to212 F

Maximum Temperature: -20 F to 225 F Maximum Temperature: -10 F to 180 F

Flanged ANSI B 16.1, 125# or ANSI B 16.5, 150#

mm - - - - - - - 88.9 11.2 35.1 60.5 16.0

Valve Body Dimensions