Drilling Fluids 1

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The key takeaways are the functions of drilling fluid which include removing cuttings, cooling and lubricating the bit, protecting the wellbore, preventing fluid flow into the wellbore, and maintaining wellbore stability. Drilling fluid can be either water-based or oil-based.

The main functions of drilling fluid are to remove cuttings from the wellbore, cool and lubricate the drill bit, protect the wellbore wall, prevent formation fluids from entering the wellbore, and maintain wellbore stability.

The different types of drilling fluid are water-based mud (WBM), which can be non-inhibitive, inhibitive, or polymer based, and oil-based mud (OBM), which can be full oil, invert oil emulsion, or synthetic.

DRILLING FLUIDS

Ms Faiza M Nasir
LESSON OBJECTIVES
At the end of this lesson, you should be able to:
 List the main functions of the drilling fluid
 Describe the components in a drilling fluid
 State different types of drilling fluid
 List types of additives used in drilling fluid and
their functions
 Explain the advantages and disadvantages of
OBM vs WBM
CONTENTS
 Functions of a Drilling Fluid
 Types of Drilling Fluid
 Composition of Mud
 Drilling Fluid Properties
 Solids Control
 Drilling Fluid Calculations
DRILLING FLUIDS

A drilling fluid, or mud, is any fluid that is used in a drilling


operation in which that fluid is circulated or pumped from the
surface, down the drill string, through the bit, and back to the
surface via the annulus.
Functions of a Drilling Fluid
 Primary functions are:
 Remove cuttings from wellbore
 Cool and lubricate the bit
 Protect the wall of the wellbore
 Prevent formation fluids from entering the
wellbore
 Maintain wellbore stability
Functions of a Drilling Fluid
Remove cuttings from wellbore
 Cuttings from drill bit must
be transported to the
surface
 If not, drilling efficiency will
decrease
 Mud must be designed such
that it can
 Carry cuttings to
surface while circulating
 Suspend the cuttings
while not circulating
Functions of a Drilling Fluid
Cool and lubricate the bit
 The rock cutting process will
generate a great deal of heat
at the bit
 It will overheat and quickly
wear out, unless the bit is
cooled
 The circulation of mud will cool
the bit down and help lubricate
the cutting process
F u n c tio n s o f a D r illin g F lu id

Protect the wall of the wellbore


 The mud has to seal off the permeable
formations to avoid damages
 It will form a thin impermeable mud cake (or
filter cake) at the borehole wall
 The cake should not be too thick, otherwise,
it may cause stuck pipe

The mud cake also protects the


borehole from caving-in.
Functions of a Drilling Fluid
Prevent formation fluid flowing into the wellbore
 The mud is designed to create an
overbalanced drilling condition
 Hydrostatic pressure exerted by
the mud column should be
slightly higher than the formation
pressure
 If not, an influx of formation fluids
into the wellbore will occur

P = 0.052 × MW × TVD

P = hydrostatic pressure (psi)


An influx of formation fluids into the wellbore will occur if the mud
MW = Mud weight / density (ppg) hydrostatic pressure is less than the formation pressure
TVD = True vertical depth of mud column (ft)
Functions of a Drilling Fluid
Prevent formation fluid flowing into the wellbore
(cont’d)
 However, if the hydrostatic
pressure is too high, it will
fracture the formation and
causes lost of circulation
 The mud can sometimes seep
through the filter cake and into
the formation (this is called
filtrate)
 The lost mud and the filtrate
can cause solid deposition and
clay hydration in the pore
space – reduce permeability
Drilling mud design
 Fresh water has a density of 62.3 lbm/ft3 which gives
a pressure gradient of 0.433 psi/ft.

 For 10 000 ft well, the bottom hole pressure due to a


full Column of water is ……….. psi.

 At this depth normally pressured formation have a


pressure gradient of 0.465 psi/ft. Giving a formation
pressure at 10 000ft of ……… psi.

 If we used water as a drilling fluid at this depth,


formation fluid will …… the wall, causing a ….
Functions of a Drilling Fluid
Maintain wellbore stability
 Borehole stability problems can occur in troublesome formation
 The most common problem is shale instability, due to:
 Pressure differential between borehole and shale pore pressure
 Hydration of the clay within the shale by mud filtrate containing
water
 Pressure differential can be overcome by controlling the mud weight
 The hydration of the clays can be overcome by using non-water
based mud or inhibited muds
Functions of a Drilling Fluid
Other functions of a drilling fluid
 Obtaining downhole information
 Transmit hydraulic horsepower to
the bit and allow maximum
penetration rate
 Minimize torque and drag of the
drillstring to decrease wear and
possible failure as well as stuck
pipe
TYPES OF DRILLING FLUIDS
Drilling fluid

Air Liquids Gas / Liquid


Mixture

Water based Mud Oil based Mud

Freshwater Mud Inhibited Mud

Salt saturated mud


Composition of Mud
Mud contains:
 Fluid Phase (Water or Oil)
 Solids (to give desired mud properties)
 Inactive Solids – do not react within mud (e.g barite, drill
cuttings) to give required mud weight
 Active solids – clays that react with chemicals (e.g bentonite,
attapulgite clays) cause further viscosity and yield point

 Additives – aid to control viscosity, yield point, gel strength, fluid


loss, pH value, filtration behavior
Composition of Mud (cont’d)

Clays (5%) Typical composition of a


Sand, Limestone, etc (5%)
water-based mud

Barite ( 5 - 10%)

Water (80%)

Clays, sand etc (3%)

Salt (4%)
Typical composition of an Barite ( 9%)
oil-based mud Water (30%)

Oil (50 - 80%)


WATER BASED MUD
 WBM is a drilling fluid where the continuous
phase is water
 Main disadvantage is that water in the mud can
cause instability in shale – hydration of clays
 Types of WBM
 Non-inhibitive (do not significantly suppress clay swelling, e.g.
freshwater & native mud)
 Inhibitive (retard clay swelling by using inhibitive cations, e.g
calcium mud)
 Polymer (can be inhibitive or non-inhibitive)
OIL BASED MUD
 OBM is a drilling fluid where the continuous phase is oil
(crude or diesel)
Advantages Disadvantages

 Do not react with clays in  Much more expensive that


shales WBM
 Do not cause wettability  More careful handling due to
changes of the formation pollution control (extra costs)
 Excellent wellbore and  Toxic, causing lasting
temperature stability environmental impacts
 Good lubrication  Detection of kick is more
 Reduced risk of differential difficult
sticking  Reduced effectiveness of some
 Low formation damage logging tools (resistivity logs)
potential
OIL BASED MUD (cont’d)
 Types of OBM
 Full Oil (water content < 5%)
 Invert Oil Emulsion (water content 5 – 50%)
 Synthetic (esthers or ethers)
 Palm oil (low toxicity, less pollution and cost effective)
CLAYS IN MUD
 These are solids that will react with water and can be
controlled by chemical treatment
 The clay in WBM is responsible to:
 Increase in mud viscosity which improves lifting capacity
 Build a filter cake in permeable zones

 One example is Bentonite


CLAYS IN MUD (cont’d)
Bentonite :
 is complex absorbent clay
mineral with unique swelling
properties, soft, highly plastic,
waxy appearance and soapy
texture, ability to exchange
cations.
 In drilling mud, it acts as:
 Viscosifier
 Gelling agent
 Fluid Loss Control Agent
M U D A D D IT IV E S

Viscosity Control Additives Fluid Loss Control Agents


 To control viscosity of mud  To control fluid loss to permeable
zones
 Graded according to their yield
 To create an ideal filter cake
 Viscosifiers (e.g bentonite,
polymers)  Bentonite is an effective fluid loss
control agent
 Thinners (e.g phosphates, lignites)
 Others: Starch, Polyacrylates.
Lignite
Weighting Agents
 To control mud density pH control
 Barite is the primary weighting  To keep pH of mud high (between
material used 9.5 – 10.5) to prevent corrosion
 Others: Hematite, calcium and hydrogen embrittlement
carbonate  Caustic Soda is the major additive
used
OTHER ADDITIVES
 Corrosion Inhibitors
 Emulsifiers
 Flocculants
 Shale control inhibitors
 Surfactants
MUD ADDITIVES (cont’d)

Common Mud Additives

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