Engineering Chain Connect Disconnect July 2006

Connect and
Disconnect
Instructions for
Engineered Steel and
Cast Chains
INTRODUCTION
to
CONNECT AND DISCONNECT INSTRUCTIONS
for
ENGINEERED STEEL AND CAST CHAINS
CONTENTS
General Instructions .......................................................3 Connect: One Chain Pin/Rivet..................................... 4
Tools and Equipment . . . . . ............................................3 Disconnect: One Chain Pin/Rivet ................................5
Avoid Damaging Chain Components ..............................3 Connect: One Sidebar .................................................6
Caution/Safety Statement ...............................................3 Disconnect: One Sidebar..............................................7
PURPOSE ANSI B29-LISTED CHAINS/

The purpose of these Chain Connect-Disconnect BASIC PROCEDURES
Instructions is to provide the chain user with recom-
mended methods for assembling and disassembling This instruction applies to catalog-listed Engineered
chain. Steel and Cast Chains utilizing different pin shapes.
Because the method of chain support and other fac-
IDENTIFICATION OF CHAIN BY tors are common to many of these pin shapes, two
SIDEBAR TYPE AND PIN STYLE basic procedures to connect-disconnect cover all of
the Engineered Steel and Cast Chains.
Many types of chains are manufactured in which
links are connected using many styles of pins, rivets, FORMAT AND CONTENT OF
or connecting links. A method is presented whereby CONNECT-DISCONNECT
proper assembly or disassembly requires identification
only of the sidebar type and pin style, regardless Each of the two instructions is self-explanatory and
of manufacturer. contains the following information:
OFFSET SIDEBAR OR Title:

STRAIGHT SIDEBAR CHAIN Types of Chain and Construction Sketches
Most chains can be divided into two basic types: (1) To Connect:
Offset Sidebar and (2) Straight Sidebar. Offset side- Pin Orientation
bar chains have links connected by pins or rivets. Chain Support
Straight sidebar chains may be roller links, block Application of Force
links or bar links connected by connector links, Cottering or Riveting
consisting of two sidebars and two pins or rivets.
To Disconnect:
Both lateral position of the sidebars and the pre- Disconnect Location
vention of rotation of the pins in the sidebars are Chain Support
accomplished by various design features such as pin Cotter or Rivet Removal
head locks, controlled press fits, flats, shoulder or Application of Force
multiple diameters. A particular chain may use one
or a combination of these methods of pin securement.
2
GENERAL INSTRUCTIONS
The repair of chains must be limited to the repair or 3. Connect / disconnect, loose chain sections on
replacement of complete links or sections. All other a bench, table, or floor whenever possible.
modifications, alterations or repairs must be author-
ized by the manufacturer. 4. When connecting / disconnecting chain into/
out of the conveyor or drive system, it is gen-
Before connecting / disconnecting chain: erally advantageous to work at the sprockets
1. Loosen all tensioning devices in order to pro- as the sprockets can aid as a support. How-
vide working slack. ever, accessibility will quite often determine
whether the connect / disconnect point should
2. Safely secure respective sprockets to prevent be at the sprocket or at some location away
rotation. from the sprocket.
TOOLS AND EQUIPMENT 3. Careless and excessive grinding in removing

rivet heads could damage the chain sidebar.
Tools and equipment should be properly sized to 4. Improper support of chain or improperly ap-
insure safe working conditions and to reduce the plied force can damage pins and/or sidebars.
possibility of damage to the chain or its components.
When connecting/disconnecting chain, pressing When reconnecting the chain, new pins, rivets or
equipment is preferred. Also, a chain vice or a similar connecting links must be used. Adjacent links must
type of holding device or clamps are recommended not be coupled to badly worn links . . . rather, the
to secure and support the chain in place. Please contact entire chain must be replaced to prevent premature
the Manufacturer for specific instructions if necessary. failure.
Chains listed as ANSI Standard have control dimen-
The following are commonly used tools in connect- sions to assure intercoupleability of links produced
ing / disconnecting chain. by different manufacturers. The standards do not
cover interchangeability of parts. Therefore it is
imperative that mating parts (pins and sidebars),
used in connecting the chain, be made by the same
1. Pressing Equipment manufacturer of the specific chain.
a. Hydraulic chain press
b. Jack (mechanical or hydraulic)
c. Arbor press CAUTION
Warning Safety Statement
2. Support Fixtures BEFORE starting the installation, repair, or re-
a. Chain vice placement, PLEASE READ and FOLLOW THE
b. "C" clamps SAFETY INSTRUCTIONS LISTED BELOW.
c. Parallel bar spacers, "doughnuts," or
shaped washers
3. Block and Tackle or other suitable holding
device
4. Cutting Tools
CAUTION
g Serious personal injury can result if safety rules are not followed.
Observe
the following safety precautions when connecting and disconnecting chain:
a. Pliers (for cotter removal)
b. Grinder Shut off power to the equipment and lock out the
c. Hacksaw power switches before installing chains.
Always wear safety glasses to protect your eyes.
Wear protective clothing, gloves and safety shoes

AVOID DAMAGING CHAIN COMPONENTS as appropriate.
Support the chain to prevent uncontrolled movement

When repairing, replacing a section, or adding a of the chain or parts.
section to existing chain, extreme care must be Restrain shafts and sprockets from free rotation where such
rotation could permit uncontrolled chain movement and cause
exercised to prevent damage to the remaining personal injury or equipment damage.
components of the chain. This damage can lead
Use pressing equipment to remove or install press fit pins or link
to premature failure of the chain. A few examples are: plates. Keep tooling in good condition and use it properly.
1. Using cutting torches for removal of cotters or If pressing equipment is not available, contact the chain
manufacturer for additional guidance.
rivet ends could damage the sidebar.
2. Excessive heating of a rivet end for riveting Know and understand the chain construction, including the
correct direction for pin removal and insertion, before connecting
could damage both sidebar and rivet. or disconnecting a chain.
3
Instruction No. 1: TYPICAL PINS AND RIVETS
TO CONNECT CHAIN BY MEANS
OF ONE CHAIN PIN/RIVET
Applies to offset chains and straight sidebar
chains where it is possible or desirable to
assemble the pin/rivet from one side.
Heavy Duty Offset Sidebar Power

Transmission Roller Chains..........ANSI B29.10
“H” Type Mill Chains.......................ANSI B29.14
Welded Steel Type Mill Chains.......ANSI B29.16
Welded Steel Type Drag Chains....ANSI B29.18
700 Class Chains...........................ANSI B29.21M
Combination Chains......................ANSI B29.11

Steel Bushed Rollerless Chain......ANSI B29.12
Heavy Duty Roller Type
Conveyor Chains.........................ANSI B29.15
1. Draw ends of chain together so that the

pin holes and barrel or bushing I.D. in the
mating link are aligned.
2. Insert the chain pin or rivet through the

mating links. Align the mechanical lock if
so designed.
3. Support the opposite side of the chain so

that there is enough space below for com-
plete insertion of the chain pin or rivet.
4. Press or drive the chain pin or rivet into

place.
5. Assemble cotter in chain pin or rivet over

the end of the chain rivet to form a head.
6. Check for free articulation of the chain

joint.
4
TO DISCONNECT CHAIN BY MEANS
OF ONE CHAIN PIN/RIVET
Applies to offset chains and straight sidebar
chains where it is possible or desirable to dis-
assemble the pin/rivet from one side.
Heavy Duty Offset Sidebar Power

Transmission Roller Chains..........ANSI B29.10
“H” Type Mill Chains.......................ANSI B29.14
Welded Steel Type Mill Chains.......ANSI B29.16
Welded Steel Type Drag Chains....ANSI B29.18
700 Class Chains...........................ANSI B29.21M
Combination Chains......................ANSI B29.11

1. Remove cotter from the chain pin or grind

riveted head of chain rivet flush with the
sidebar.
2. Support the opposite side of the chain so

that there is enough space below for com-
plete removal of the chain pin or rivet.
3. Press or drive chain pin or rivet free from

the chain.
5
TO CONNECT CHAIN BY
MEANS OF ONE SIDEBAR
Applies to straight sidebar chains where it is
impossible or undesirable to assemble the pin/
rivet from one side.
Bar Link Chain..........................No Current ANSI Std.

1. Assemble two chain pins or rivets into one

sidebar or use partially assembled outside
link.
2. Place each end of chain to be connected

over its corresponding chain pin or rivet of
the partially assembled outside link.
3. Place the second sidebar of the outside

link over the protruding chain pins or
rivets.
4. Press the second sidebar uniformly onto

the chain pins or rivets, or alternately and
squarely strike each end of the sidebar
until it is in place.
5. Assemble cotter in chain pin or rivet over

the end of the chain rivet to form a head.
6. Check for free articulation of the chain

joints. 6
TO DISCONNECT CHAIN BY
MEANS OF ONE SIDEBAR
Applies to straight sidebar chains where it is
impossible or undesirable to disassemble the pin/
rivet from one side.
A-A
Bar Link Chain..........................No Current ANSI Std.
A-A

1. Remove cotters from both chain pins of

an outside link or grind rivet heads of both
chain rivets of an outside link flush with
the sidebar.
2. Support the top sidebar of the outside link

so that there is enough space below for
complete removal of both chain pins or
rivets from the top sidebar.
3. Press or drive the ends of the chain pins or

rivets simultaneously or alternately and
squarely free from the top sidebar.
7
American Chain Association
6724 Lone Oak Boulevard
Naples, Florida 34109
PH: 239/514-3441 FAX: 239/514-3470
www.americanchainassn.org

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Connect and

PURPOSE ANSI B29-LISTED CHAINS/

OFFSET SIDEBAR OR Title:

TOOLS AND EQUIPMENT 3. Careless and excessive grinding in removing

Always wear safety glasses to protect your eyes.

Wear protective clothing, gloves and safety shoes

Support the chain to prevent uncontrolled movement

Heavy Duty Offset Sidebar Power

Combination Chains......................ANSI B29.11

1. Draw ends of chain together so that the

2. Insert the chain pin or rivet through the

3. Support the opposite side of the chain so

4. Press or drive the chain pin or rivet into

5. Assemble cotter in chain pin or rivet over

6. Check for free articulation of the chain

Heavy Duty Offset Sidebar Power

Combination Chains......................ANSI B29.11

1. Remove cotter from the chain pin or grind

2. Support the opposite side of the chain so

3. Press or drive chain pin or rivet free from

Bar Link Chain..........................No Current ANSI Std.

Steel Bushed Rollerless Chain......ANSI B29.12

1. Assemble two chain pins or rivets into one

2. Place each end of chain to be connected

3. Place the second sidebar of the outside

4. Press the second sidebar uniformly onto

5. Assemble cotter in chain pin or rivet over

6. Check for free articulation of the chain

Bar Link Chain..........................No Current ANSI Std.

Steel Bushed Rollerless Chain......ANSI B29.12

1. Remove cotters from both chain pins of

2. Support the top sidebar of the outside link

3. Press or drive the ends of the chain pins or

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