Deltav PK Controller
Deltav PK Controller
Deltav PK Controller
April 2018
DeltaV™ PK Controller
Powerful Standalone. Easily Integrated.
Introduction Benefits
The DeltaV™ PK Controller provides a control solution for Runs standalone or as part of a DeltaV system: The PK
smaller-scale applications such as skid units or small unit Controller does not require a connection to its PK Controller
operations. It is designed to operate in a standalone fashion, Engineering Software in order to run in a standalone fashion.
meaning that it runs without requiring a connection to a server, Alternatively, it can be commissioned as a part of a larger
panel HMI, or other typical DCS system elements. DeltaV system – you choose the behavior that best fits
your needs.
Any time after being configured to run in a standalone fashion,
the standalone DeltaV PK Controller may be merged into Seamless merging into DeltaV: With our DeltaV engineering
a larger DeltaV system. The merging process incorporates software, a standalone DeltaV PK Controller can be seamlessly
the database and graphics from the standalone DeltaV PK merged into a larger DeltaV system, resulting in one native
Controller into the larger DeltaV Database, resulting in a single, database and system, and the elimination of costly and
native database and system. This process addresses potential time-consuming data mapping exercises.
conflicts with tags, thereby eliminating the pains associated
Easily swap and restart a standalone simplex controller:
with mapping two systems together.
In the event of the failure of a standalone simplex DeltaV PK
The standalone DeltaV PK Controller is configured in a Controller, another DeltaV PK Controller can be swapped in its
standalone fashion using the PK Controller Engineering place and restarted without any additional recommissioning
Software. Alternatively, the DeltaV PK Controller may be activities or the need for a laptop. Simply swap the SD-Card
configured using standard DeltaV Engineering tools on a from the old controller, to the new controller and insert the new
ProPlus or DeltaV Engineering Workstation. controller onto the carrier - easy.
When standalone, no need to manage databases Speed: The DeltaV PK Controller executes control modules as
on laptops: The on-board SD-Card stores a backup of all fast as 25ms, enabling control of faster process applications.
configuration and HMI files, enabling a laptop to retrieve those
Advanced Software: The PK Controller supports all of the
files and begin engineering a system without having already had
advanced DeltaV features that are expected in a world class
those files on the laptop to start with. This avoids the pain of
Distributed Control System:
having to manage files on servers or drives and ensure the latest
is being used. DeltaV Class-based control and unit-modules
Local HMI: A Standalone DeltaV PK Controller can be deployed DeltaV Model Predictive Control
with one DeltaV Operator Station (Panel HMI or workstation DeltaV Neural Networks
PC) to serve local HMI needs. The DeltaV Operator Station will Works with DeltaV Batch Executive
communicate with the standalone PK Controller on a dedicated
port on the DeltaV ACN and operate as a Full Span of Control Works with DeltaV Version Control Audit Trail
Operator Station. The DeltaV Operator Station will support 250
Product Description
DeltaV Continuous Historian tags, which can be scaled up to
3,250 tags. The DeltaV Operator Station can support DeltaV The DeltaV PK Controller executes control logic based on the
Advanced Batch functionalities (Batch Executive and process signals derived from the I/O and Ethernet
Batch Historian). Device subsystems.
Save cabinet space: Using the six built-in Ethernet ports, Control modules are automatically scheduled by the controller,
the need for additional Ethernet switches is eliminated in based on their assigned scan rates. This allows each control
many applications. function to be optimized based on the process dynamics.
Modules scan times can be set as fast as 25ms, and as slow as
Easy redundancy: The DeltaV PK Controller supports 1:1 60 seconds. The number of control modules that can be
redundancy for increased availability. Simply install the assigned to a controller depends on the complexity and scan
redundant controller onto the carrier next to the primary – no rate of each modules. For the fastest loop execution time, use
added cabinet space or configuration changes. the supported High Density cards in a simplex configuration.
Flexibility in I/O: The following DeltaV I/O may be used Each controller node can be installed as a simplex or redundant
with the DeltaV PK Controller: M-Series traditional, S-series node. Redundancy is provided by adding a second controller,
traditional (in DeltaV 14.3.1), CHARMs I/O Card (CIOCs), and mounted adjacent to the primary controller. Controllers may
Wireless I/O Cards (WIOCs), enabling you to select the I/O be connected to DeltaV traditional I/O carriers, which are
family that best meets your needs. mounted to the right of the controller carrier. Up to 8 carriers
Integrated safety: The DeltaV PK Controller can use either of with 8 cards each can be connected to the local bus I/O, for
the DeltaV SIS products, including DeltaV SIS with Electronic a total of 64 traditional I/O cards. 4-wide I/O carriers may be
Marshalling, or the DeltaV SLS 1508 Safety Logic Solver. used in combination with 8-wide carriers, and in this case, the
Both offer unique benefits and are easily scalable. maximum of 8 total I/O carriers is retained.
Easily connect third party devices: Third party devices such as In addition to traditional I/O cards, the local bus supports
Panel HMIs and variable speed drives are easily connected using fieldbus technologies, including Foundation fieldbus,
the native on-board protocols, without the use of a dedicated DeviceNet, Profibus DP, and AS-I protocols, as well as Serial
Ethernet or I/O card. interface cards. These various I/O products provide a wide
range of interfaces to meet the needs of your control
Secure: The DeltaV PK Controller requires a password to application.The DeltaV PK Controller also supports CHARMs
access and edit its configuration. In addition, the carrier has an and Wireless HART I/O cards. The CHARM I/O Card (CIOC)
on-board key that when enabled requires physical presence to connects via the redundant Ethernet ports of the controller
download configuration changes to the controller. Files stored carrier to provide Electronic Marshalling capabilities. A
on the controller’s SD Card are encrypted. These capabilities standalone DeltaV PK Controller can communicate with up to
provide added layers of protection against unauthorized access 16 CIOCs, each providing up to 96 individually configurable
of the controller in standalone applications. When used with signal types (Limited to the DST capacity of the installed DeltaV
a ProPlus as a part of a broader DeltaV system, laptops cannot PK Controller). The Wireless HART I/O card (WIOC) provides
connect to the DeltaV PK Controller or to the DeltaV Network, redundant communication for up to 100 WirelessHART devices,
keeping the DeltaV system closed from unauthorized access.
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DeltaV PK Controller April 2018
providing high availability and reliability of wireless data. DeltaV Standalone PK Controller
PK Controller can communicate with up to 16 WIOCs.
Engineering Software
The DeltaV PK Controller is designed for harsh environments
The DeltaV PK Controller is configured in a standalone fashion
and is rated for G3 corrosive environments, with an operating
using the PK Controller Engineering Software. PK Controller
temperature range from -40 to 60°C. It is ideally suited for
Engineering Software is based on existing DeltaV Software and
remote installation close to the process equipment. For more
includes all DeltaV Engineering tools. PK Controller Engineering
traditional installations with central marshalling cabinets, the
Software Includes a PK Controller Administration application
PK Controller can utilize any DeltaV I/O solution, including
which introduces a new environment for standalone DeltaV PK
Electronic Marshalling and traditional I/O, meaning it has the
Controller administration enabling users to communicate and
flexibility to be installed where the application requires.
authenticate, manage configuration and backups, and manage
Sizing multiple projects for standalone DeltaV PK Controllers.
The DeltaV PK Controller can be installed as simplex or There are two tiers of PK Controller Engineering Software:
redundant node, and can be used for applications in a Basic and Professional.
wide variety of sizes, from 100 to 1500 DSTs, depending on
Software Capability Basic Pro
which capacity controller is selected. For Ethernet Device
Support for all configuration X X
Control, The DeltaV PK Controller can be used for a variety of
languages in DeltaV Control Studio
Ethernet Devices, from 16 to 128, depending on which capacity
Control Studio Online X X
controller is selected.
Process History View X X
DeltaV PK Controller will be offered in 4 sizes with the
Diagnostics (Hardware, software, X X
following capacities: and configuration)
Sizing # DST’s # Ethernet # Batch Units AMS Device Configurator X X
Devices (Standalone) DeltaV Live Premium X
Workstation Software
PK100 100 16 2
Recording & saving history from X
PK300 300 32 4
Process History View
PK750 750 64 8
Loop Tuning (DeltaV InSight Basic) X
PK1500 1500 128 12
Model Predictive Control X
(DeltaV PredictPro)
Configuration comparison X
Control simulation (Simulate Pro, etc.) X
Locking & viewing locked X
configurations (locked composites)
Advanced Unit Management X
Smart Commissioning X
SIS Configuration (SLS1508 and CSLS) X
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DeltaV PK Controller April 2018
PK Controller Engineering Software will be available as a regular Standalone Operator Workstation and
media installation or as a Virtual Machine.
DeltaV Operator Panel
The regular media installation of PK Controller Engineering
Software will be installed on the new DeltaV rugged laptop A Standalone DeltaV PK Controller can be deployed with one
or any workstation in the DeltaV Workstation and Server DeltaV Operator workstation. To support field mountable
Hardware Product Data Sheet provided it has 16GB of RAM. The workstations, the DeltaV Operator Panel is available which is
Virtual Machine media (running on VirtualBox) can be installed a fully functional, ruggedized industrial PC running Windows
on any PC of the users choice, provided it meets the minimum 10 The DeltaV Operator Panel will be available in three sizes:
system requirements. 15.6”, 18.5”, or 21.5”. The PK Controller Engineering software
configures and downloads the single operator workstation.
Standalone PK Controller Advanced Batch: Enables Batch Executive and Batch Historian
for recipe management, execution, and historization.
Advanced Control Scale-up from 2 – 12 batch units depending on the capacity
A Standalone DeltaV PK Controller supports powerful of the attached PK Controller
embedded advanced control technology to improve control Standalone operator workstations can easily merge into larger
performance and optimize plant operations. The PK Standalone DeltaV systems and become regular DeltaV Operator Stations.
Controller Engineering Software, Professional, provides All operator graphics from the standalone operator workstation
control performance monitoring and on-demand control become available on any other workstation in the system and
loop tuning which helps you identify control problems and existing displays already in the system become available on
easily tune underperforming loops. DeltaV PredictPro Model the then merged and integrated operator workstation. At the
Predictive Control (MPC) is also supported on the Standalone time of merge, Standalone DeltaV Operator Workstation Merge
PK Controller. The PK Standalone Professional Engineering licenses will be required.
Software provides unlimited single manipulated variable
(MV) MPC which is ideal for applications involving constraint
override, deadtime compensation, and disturbance rejection.
Additional add-on MPC licenses are available for multi-variable
applications using up to 20 MVs per Standalone PK Controller.
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DeltaV PK Controller April 2018
Supported/Embedded Protocols
OPC UA
The OPC UA Server in the PK Controller provides native server
implementation of a Data Access profile (real time data)
compliant with OPC UA version 1.02. The OPC UA server will
allow up to 5,000 reads/second and 500 writes/second.
Modbus TCP
The PK controller supports Modbus TCP Master and Slave
interfaces. The Modbus TCP Slave interface allows the PK
controller to talk to Modbus master devices like HMIs for
monitoring purposes.
EtherNet/IP
The EtherNet/IP protocol allows data sources such as PLCs,
Intelligent Fiend Devices (IFDs), variable-speed drives, MCCs,
and analyzers as well as other devices communicating EtherNet/
IP to connect directly in to DeltaV via the PK Controller.
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DeltaV PK Controller April 2018
Hardware Specifications
Dimensioned Drawing of Redundant DeltaV PK Controller with Carrier and Power Modules.
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DeltaV PK Controller April 2018
Software Specifications
Minimum Host Computer Requirements for VM Version of Engineering Software
Memory 16 GB Ram
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DeltaV PK Controller April 2018
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DeltaV PK Controller April 2018
M-Series 4-Wide I/O Interface Carrier with Carrier Shield Bar; for use with PK Controllers PK4040E0C0
PK Controller Engineering Software, Basic version; Virtual Machine (VM); v14.3; English PK2301PR143L39B-VM
PK Controller Engineering Software, Professional version; Virtual Machine (VM); v14.3; English PK2301PR143L39P-VM
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DeltaV PK Controller April 2018
DeltaV Live Operations Premium Performance Pack; only for merging an existing PK2104P01 with a VE2104P01PKM
DeltaV system
Advanced Batch Units, 2 Units; only for merging an existing PK2248S002 with a DeltaV system VE2248S002PKM
DeltaV Continuous Historian 1000 Parameters Scaleup; only for merging an existing PK22UPS042 VE22UPS042PKM
with a DeltaV system
DeltaV PredictPro MPC add-on for Standalone PK Controller, 2 MV Outputs PK3152S002
Note: DeltaV PredictPro MPC add-on license is per Standalone PK Controller, with a maximum of 20 MVs per controller. DeltaV PredictPro can only be configured using the
Professional version of the PK Controller Engineering Software.
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DeltaV PK Controller April 2018
Emerson
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www.emerson.com/deltavpkcontroller at any time without notice.