Lit Win 2016
Lit Win 2016
Lit Win 2016
Tribology International
journal homepage: www.elsevier.com/locate/triboint
art ic l e i nf o a b s t r a c t
Article history: Water-lubricated polymer bushes are increasingly popular in sliding bearings of marine propellers, water
Received 10 May 2015 turbines, and pump shafts. This environmentally friendly solution is relatively simple and usually proves
Received in revised form to be durable.
4 November 2015
However, in practical experience one may also observe cases of rapid wear or even malfunctions of
Accepted 6 December 2015
Available online 12 December 2015
this type of bearing, some of which may be caused by insufficient flow of lubricant. The main purpose of
the conducted research was to identify how different bearing types operate under conditions of no
Keywords: lubricant flow.
Water lubricated bearings The conducted research determined that certain bearings continue to work properly despite a lack of
Propeller shaft bearings
lubricant flow and cooling. This is due to low frictional resistance levels, resulting in sufficiently low heat
Marine bearings
being generated in the friction zone of such bearings and dispersed into the surroundings once the
bearing's temperature has risen and stabilized at a safe level.
& 2015 Elsevier Ltd. All rights reserved.
1. Introduction The third solution is the most advantageous but also the most
expensive. It consists of a system with enclosed water circulation.
Water-lubricated polymer bush bearings are finding increas- The bearing unit is closed on both sides by seals which effectively
ingly wide use in shafts of marine propellers, water turbines, and protect the friction couple from being polluted by outside impu-
pumps. This fact stems partially from their simple construction, rities. Clean, usually salt-free, filtered freshwater of appropriate
which also means that this type of solution has a relatively low temperature is supplied to the bearing unit by a pump. The che-
price [1,2]. Three main construction systems of this bearing type mically neutral water, free of impurities and with appropriately
have dominated in practical applications. selected flow parameters, with ongoing control of potential
The first, which is also the simplest, is an open system with the changes to these parameters on the outflow, provides highly
bearing lubricated by surrounding water and freely flowing advantageous working conditions for the bearing. Such systems
through it, for example ship stave bearings [3] and certain water are particularly sought after and therefore frequently used in
inland waterway ships, river water turbines, and dewatering pump
turbine [4] and water pump bearings [5,6,7].
systems (land reclamation, open-cast excavation, mines, etc.).
In the second, somewhat more complex system, the surrounding
Based on extensive practical experience, it may be stated that
water is pumped, filtered, and then forced through the bearing to
in most cases water-lubricated bearings have a durability of at
the outside. This solution offers significant advantages. First of all,
least a decade or so. After this period, the bushes are replaced with
the flow of the lubricating agent through the bearing may be con-
new ones and the shaft undergoes regeneration, which is usually
trolled by regulating the work of the pump. In the event of lack of
limited to regrinding its sliding surface. In the case of more
flow caused by pump malfunction or clogging of the filter, a flow extensive surface damage, it may be necessary to apply overlay
sensor should detect and indicate the system failure. Such indica- welding and grinding. Occasionally, other innovative regeneration
tion is very important as in most cases it makes it possible to avoid methods may be applied, such as remachining the shaft and pla-
more serious consequences of a potential breakdown. The filtered cing a thin-walled stainless steel or bronze sleeve on it [10].
water is usually free of large-sized impurities – hard particles – Thanks to research efforts carried out by R&D departments of
thanks to which the risk of rapid bearing damage is limited [8]. The major bearing manufacturers and scientific centres all over the
pump solution is readily used on ships in marine propeller shaft world, both the durability and the reliability of this bearing type
units [9]. have improved. The research included important theoretical works
http://dx.doi.org/10.1016/j.triboint.2015.12.005
0301-679X/& 2015 Elsevier Ltd. All rights reserved.
450 W. Litwin, C. Dymarski / Tribology International 95 (2016) 449–455
Table 1
Bearings subjected to experimental tests.
No. Code Bush type and geometry/bush thickness [mm]/modulus of elasticity (E) if available Approximate diameter clearance [mm] (V: vertical, H: horizontal)
1 A Rubber – NBR – six grooves around entire circumference/12 mm H¼ 900, V ¼800 H¼ 800, V ¼1000
2 B Rubber – NBR – partial arc, grooves in upper part/12 mm H¼ 500, V ¼600 H¼ 600, V ¼600
3 C Three layers – six grooves along entire circumference/PTFE 5 mm, NBR 5 mm, brass H¼ 450, V ¼ 500 H¼ 500, V ¼500
3 mm
4 D Three layers – partial arc, grooves in upper part/PTFE 5 mm, NBR 5 mm, brass 3 mm H¼ 480, V ¼ 600 H¼ 500, V ¼480
5 E Elastic polymer – partial arc, grooves in upper part/12 mm/E¼ 600 MPa H¼ 300, V ¼400 H¼ 180, V ¼200
6 F Stiff composite – partial arc, grooves in upper part/12 mm/E¼ 4000 MPa H¼ 300, V ¼350 H¼ 250, V ¼ 300
Fig. 4. Temperature increase diagram for bearing A, shaft revolution speed ¼11 Fig. 5. Temperature increase diagram for bearing B, shaft revolution speed ¼11 rev/
rev./s, (a) pressure¼ 0.2 MPa, (b) pressure¼ 0.4 MPa. s, (a) pressure¼ 0.2 MPa, (b) pressure¼ 0.4 MPa.
elements 8), while the third measured the temperature of the steel particularly in the case of heat exchange with the surrounding
sleeve, that is, the bearing casing. environment. On an actual ship, the heat generated in the friction
The investigation of the impact of a lack of flow of lubricating zone is transferred through the bush to the steel protecting tube of
agent through the bearing was carried out in the following way. the propeller shaft and then further on through the hull into the
During work in stable conditions at a shaft revolution speed of 11 water, which is frequently below 10 °C. In the case of the test-rig,
rev/s, the flow of water through the bearing was stopped using the heat from the sleeve was transferred to the surrounding air,
valves on the inlet and outlet sides. The bearing assembly pre- and therefore the temperature during tests reached levels in
sented in Fig. 3 was filled with water but the entire heat generated excess of 50 °C. In order to cope with this problem, Yamjo and
in the friction zone was transferred through the casing walls and Kikkawa [17] kept the entire bearing assembly submerged in water
drive shaft to the external surroundings. The room temperature during tests. However, this solution makes it difficult to conduct
was 20 °C. certain measurements as some of the apparatus has to work
The measurements were conducted when there was no flow of under water.
lubricant and were continued until:
Fig. 6. Temperature increase diagram for bearing C, shaft revolution speed ¼ 11 rev/ Fig. 7. Temperature increase diagram for bearing D, shaft revolution speed ¼11
s, (a) pressure ¼0.2 MPa, (b) pressure¼0.4 MPa. rev/s, (a) pressure¼ 0.2 MPa, (b) pressure¼ 0.4 MPa.
sleeve as a function of time, with measurements starting at the work in a mixed lubrication regime. The bearing also exhibits high
moment of blocking of lubricant flow (Figs. 4–10). hydrodynamic capacity as far as water-lubricated bearings are
concerned. The undoubtedly excellent result is not, however, due
only to material properties. It is also the result of work in the
6. Discussion hydrodynamic lubrication regime, which is supported by the
optimum geometry of the bush. This is attested by the fact that a
In analysing the measurement results of the temperature bearing with a bush made of the same material (C) reached a
increase over time, one may observe that the best working beha- temperature of approximately 80 °C (Fig. 6.) in the zone around
viour in a simulated breakdown was displayed by the three-layer the bearing after about 20 min of work under a pressure of
bush bearing with a PTFE sliding surface and lubrication grooves 0.4 MPa and approximately an hour of work under a pressure of
placed in the upper part of the bush (D). Following approximately 0.2 MPa.
two hours of work, the bearing's surrounding water temperature Earlier comparison-based research into bearing groups of
became stable. The water temperature inside the bearing unit was classical geometry with grooves around the entire circumference
below 50 °C and the temperature of the steel bush was about (A, C) had demonstrated that their hydrodynamic capacity is low
40 °C. Such positive results indicated the low level of friction loss [26]. The load-carrying capacity may be further limited by sliding
and provided encouragement for conducting tests with greater surface roughness and there are significant faults in cylindricity
loads of 1.2 kN (pressure ¼0.6 MPa, Fig. 10). These tests also proved (A). As a result of the conducted tests, it was determined that the
that the bearing temperature stabilises itself, as was the case in bearings with classical geometry (A, C) overheated most rapidly.
earlier trials. However, due to the greater loads and therefore also This is because they are working in mixed lubrication conditions,
the increased friction, the recorded temperatures were a few when the power of friction is substantial. In such a scenario, the
degrees higher. Earlier research in which frictional characteristics, temperature increases rapidly (Figs. 4 and 6).
shaft orbits, and pressure distribution were acquired [23,26] had The executed tests demonstrated that a rubber bearing of
demonstrated that this bearing (D) has very good tribological classical geometry overheats very rapidly. However, it should be
properties: low resistance of motion levels during start-up and kept in mind that the investigated bearings were characterized by
454 W. Litwin, C. Dymarski / Tribology International 95 (2016) 449–455
Fig. 8. Temperature increase diagram for bearing E, shaft revolution speed ¼ 11 rev/
s, (a) pressure¼ 0.2 MPa, (b) pressure ¼0.4 MPa. Fig. 9. Temperature increase diagram for bearing F, shaft revolution speed ¼11 rev/
s, (a) pressure¼ 0.2 MPa, (b) pressure¼ 0.4 MPa.
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