Masurarea Debitului
Masurarea Debitului
Masurarea Debitului
SITRANS F
flowmeters
SITRANS F flowmeters
SITRANS F
Product overview
■ Overview
Application Description Catalog Software for
page parameterization
SITRANS F M electromagnetic flowmeters - Pulsed DC magnetic flowmeter
MAG 5000 / 6000 transmitter range in Transmitter MAGFLO MAG 5000/6000 4/26 SIMATIC PDM
robust IP 67 polyamid enclosures for • Superior signal resolution for optimum
compact or remote mounting. turn down ratio
19", back of panel and front of panel • Comprehensive self-diagnostic, for er-
enclosure program. ror indication and logging
• Multi-lingual display and keypad inter-
face
• Custody transfer approval: PTB,
OIML R75, OIML R117, OIML R49 and
MI-001
4
MAG 6000 I and MAG 6000 I Ex d in Transmitter MAGFLO MAG 6000 I / 4/38 SIMATIC PDM
robust die-cast aluminium enclosure 6000 I Ex d
for demanding applications and where • Remote and compact mounting with all
explosion proof protection is neces- sensors
sary.
• Explosion proof design: ATEX 2G D
and FM class 1 div. 2
• Multi-lingual display and touchpad key-
pad
• Comprehensive self-diagnostics
Designed for the general industry Flow sensors MAGFLO MAG 1100 4/42
environment. The obstructionless per- • Metering tube DN 2 ... DN100
formance of the MAG 1100 is unaf- (1/12“ ... 4“) flangeless design.
fected by the suspended solids,
viscosity and temperature challenges. • Corrosion resistant AISI 316 stainless
steel housing.
• Highly resistant liner ceramic or PFA
and electrodes fitting most extreme
process media.
• Temperature rating up to 200 °C
(390 °F)
• ATEX 2G D approval version
• FM class 1 Div 2
Specially designed for the food & bev- Flow sensors MAGFLO MAG 4/49
erage and pharmaceutical industry. 1100 Food
• AISI 316 stainless steel enclosure
• Hygienic seal, 3A and EHEDG-ap-
proved construction
• Easy to clean
• Supplied with connections according
to your specification
• ATEX 2G approval version
• FM class 1 Div 2
The MAG 5100 W designed for all Flow sensors MAGFLO MAG 5100 W 4/57
water and waste applications in water • Metering tube DN 25 ... DN 1200
plants and industrial applications. (1"¨ ... 48")
• NBR Hard Rubber or EPDM lining
• Integral grounding electrodes as stan-
dard
• Increased low flow accuracy for water
leak detection
• Drinking water approvals and custody
transfer approvals , OIML R49, MI-001
and PTB
SITRANS F flowmeters
SITRANS F
Product overview
Application Description Catalog Software for
page parameterization
The MAG 3100 series with its flexibility Flow sensors MAGFLO MAG 3100 4/63
in the choice of linings, electrodes and • For a wide range of pipe dimensions:
flange material allows the measure- DN 15 ... DN 2000 (½” ... 78”)
ment of even the most extreme pro-
cess media. • Wide range of liner and electrode ma-
terials
• High temperature version for applica-
tion with temperatures up to 180 °C
(355 °F)
• High pressure solutions
• Approved according to PTB,
OIML R75, OIML R117, FM and ATEX
SITRANS F flowmeters
SITRANS F
Product overview
Application Description Catalog Software for
page parameterization
Measurement of liquids and gases. Flow sensor MC2 4/153
Measurement of mass flow, density, (Dual tube design)
temperature and fraction e.g. °Brix or • Standard MC2
°Plato.
- DN 50, DN 65, DN 80, DN 100 and
DN 150
- Flow from 0 ... 510 000 kg/h / 112 400
lb/h
- Tube material: W 1.4571 (316Ti) and
Hastelloy C4
• Hygienic MC2
- Approvals: EHEDG
- DN 20, DN 25, DN 40, DN 50, DN 65
and DN 80
4 - Flow from 0 ... 113 600 kg/h /
250 000 lb/h
- Tube material: W 1.4435 (316L)
- Connectors: DIN 11851, DIN 32676
and DIN 11864-2A
• Accuracy: ≤ 0.15% of rate
• Density: ≤ 0.001 g/cm3
• Liquid temp.: -50 ... +180 °C
(-58 ... +356 °F)
• Pressure: < 100 bar (1450 psi)
• Approvals: ATEX EEx em [ib] IIC
T2 ... T6
Measurement of liquids and gases Transmitters MASS 6000 and 4/116, SIMATIC PDM
Multiparameter transmitter for remote MASS 6000 Ex d 4/127
or compact mounting measuring mass • Digital signal processing measuring
flow, density, temperature and fraction 30 times a second.
e.g. °Brix and °Plato • 3 current, 2 freq. and 2 relay outputs
• Adaptive batch function
• SENSORPROM memory unit making it
easy to start up the flowmeter.
• Easy retrofitting of communication
modules (AOM)
• Approved according to ATEX [EEx ia]
IIC / EEx de [ia/ib] IIC T6
SITRANS F US ultrasonic in-line flowmeters
SITRANS FUS060 is a time based SITRANS FUS060 transmitter 4/172
transmitter designed for ultrasonic • EEx approved according to ATEX
flowmetering for any pipe in the F US
in-line series up to DN 4000 • HART communication + 1 analog out-
put, 1 digital output for frequency or
pulse and 1 relay output for alarms and
flow direction
• PROFIBUS PA communication with
1 digital output for frequency or pulse
• Multi-functional output for process
control
• Easy menu based local operation with
two-line display
The main application for SONO 3300 SONO 3300 / FUS060 4/177
ultrasonic flowmeters is to measure • Ex approved according to ATEX
the volume of:
• DN 50 … DN 300 (2” … 12”) steel
• Water and treated waste water pipes
• Oil and liquid gases • PN 10 ... PN 40 or class 150 ... class
• Hot water/cooling systems 300 pressure rates
• Flow 0.3 … 3200 m³/h
• No pressure drop
• FUS060 transmitter for separate
mounting
• Signal cables on the sensor to trans-
ducer are highly protected from ag-
gressive environment by protection of
stainless steel pipes
SITRANS F flowmeters
SITRANS F
Product overview
Application Description Catalog Software for
page parameterization
The main application for SONO 3100 SONO 3100 / FUS060 4/182
ultrasonic flowmeters is to measure • DN 100 ... DN 1200 (4" ... 48")
the volume of:
• Pipe in carbon or stainless steel
• Water and treated waste water
• Replaceable transducers under pres-
• Oil and liquid gases sure
• Liquid cryogenic application • ATEX approved
• District heating systems • Measure of all liquids less than
350 Cst, conductive or non-conductive
• No pressure drop
• 4-track on request
• Special material on request
Installation of one, two or four trans- SONOKIT
ducer sets in existing concrete or steel • DN 100 ... DN 4000 (4" ... 160")
pipes.
4/189
4
• Control and display unit
• Temperature of medium:
-20 ... +200 °C (-4 ... +395 °F)
• Installation on empty pipes or pipes un-
der pressure (hot-tap installation)
Battery or mains powered ultrasonic FUS380 / FUE380 4/197,
flowmeter for use within water based • FUS380/FUE380: DN 50 ... DN 1200 4/202
district heating, cooling systems and (2" ... 48")
utility.
• FUE380: Approved for custody transfer
The FUS380 can also be used for according to EN 1434 Class 2,
water irrigation systems. OIML R75 and MID
SITRANS FUS380 / FUE380 are • FUS380/FUE380: Red brass or painted
designed to work with the carbon steel flanges and metering
SITRANS FUE950 energy calculator tube. AISI transducers
• Water temperatures 2 … 200 °C
(35.6 ... 392 °F)
• Battery or mains powered
Universal thermal energy calculator- SITRANS FUE950 4/212
for district heating and cooling appli- • Choice of battery, 230 V AC +15%/
cations. -30% or 24 V AC
• 24 months memory
• Plug-in modules for data output, extra
input, M-Bus
• Complete set with sensors and sensor
pockets
• Meets the requirements of OIML R 75
and EN 1434
Battery operated ultrasonic retrofit SITRANS FUS880 4/218
flowmeter for water applications within • Irrigation flowmeter FUS880
irrigation. Installation of one or two
transducer sets in existing PVC or • Battery operated or mains supply
concrete pipes. • DN 200 ... DN 1200 (8" ... 48")
• Wetted transducer technology
• Remote installation IP67
Accessories or spare parts for older Spare parts for senors and transmitter to 4/223
flowmeter systems type older flowmeter type SONOFLO:
SITRANS F US SONOFLO E.g. transducer type SONO 3200, coax-
ial cables, SONO 3000 transmitter spare
parts, SENSORPROM
SITRANS F flowmeters
SITRANS F
Product overview
Application Description Catalog Software for
page parameterization
Portable flowmeters are suitable for a SITRANS FUP1010 Portable 4/243
wide variety of liquid applications, • Basic function portable meter
including those in the:
• Has all the capabilities of the FUS1010
• Water Industry meter but in a battery powered, porta-
• Wastewater Industry ble configuration
• HVAC Industry • Ideal for high accuracy flow survey ap-
• Power Industry plications
• Processing Industry • Not available with hazardous area ap-
provals
• Unclassified, ordinary location approv-
als: UL, ULc, CE
Portable and dedicated energy SITRANS FUE1010 Energy 4/248
meters are ideal for thermal energy /
4 power applications:
• Accurate absolute and differential tem-
perature measurement with two
• Chilled & hot water submetering matched 1000 Ω RTD elements in-
• Condenser water, potable water stalled on supply and return side of the
heating or cooling system
• Glycol and brine solution
• Efficiency calculation (kW/ton, EER or
• Thermal storage COP) available in systems with optional
analog input
• Dedicated available with hazardous
area approvals: FM, CSA
• Portable available with unclassified/or-
dinary locations approval: UL, ULc, FM
Dedicated hydrocarbon flowmeters SITRANS FUH1010 Oil 4/254
are ideal for crude oil, refined petro- • Volumetric flowmeters output viscosity
leum or liquefied gas. There are three compensated gross volume to external
application areas: RTU’s or flow computers
• Viscosity compensated volumetric • Mass flowmeters output standard vol-
flowmeters ume (net) mass flow, API, liquid identi-
• Standard volume (Net) mass flowme- fication, density, interface & pig
ters detection
• Interface detectors/density meters • Interface Detectors are used for liquid
identification and API density output,
but do not output flow
• Hazardous area approvals: FM, CSA,
ATEX
Dedicated gas flowmeters are ideal SITRANS FUG1010 Gas 4/260
for most natural and process gas • Suitable for most gases (natural gas,
industry applications, including: oxygen, nitrogen, carbon monoxide,
• Checkmetering etc.) with typical minimum operating
• Allocation pressure of 10 barg (145 psig).
• Flow survey verification • Standard volume or mass flow output
for fixed gas compositions
• Lost and unaccounted for (LAUF)
gas analysis • Analog input for pressure and tempe-
rature compensation
• Production
• Hazardous area approvals: FM, CSA,
ATEX
Dedicated flowmeter is a basic option SITRANS FUS1020 Basic 4/266
for many clean liquid applications in • Has FUS1010 system function but with-
the: out the same I/O capability or safety
• Water Industry approval ratings
• Wastewater Industry • This basic meter is intended for single
• HVAC & Power Industries liquid applications that do not require
these features
• Processing Industry
• Not available with hazardous area ap-
provals
• Unclassified, ordinary locatons approv-
als: UL, ULc, CE
Continuous measurement - Open channel flow
High accuracy ultrasonic flow monitor OCM III 4/276
for open channels to complete system • High accuracy on unique or non-stan-
studies dard weirs and flumes
• AC and DC operation.
• Automatically switches to battery oper-
ation for uninterrupted power.
• Low power remote monitoring
SITRANS F flowmeters
SITRANS F
Product overview
Application Description Catalog Software for
page parameterization
SITRANS F X Vortex Flowmeter
Measurement of steam, gases and liq- SITRANS FX300 4/279
uids in: • Flange DN 15 … DN 300 (½" … 12")
• Chemical Sandwich DN 15 … DN 100 (½" … 4")
• HVAC / Power plants • 2-wire device 4 ... 20 mA, with integrat-
ed temperature and pressure sensors
• Oil & Gas for compensation
• Food & Beverage • HART communication
• Pharma • Medium temp.: -40 … 240 °C
(-40 … 464 °F)
• Medium pressure: up to 100 bar (1450
psi)
• Hazardous area approvals: FM, CSA,
SITRANS F flowmeters
SITRANS F
Introduction
■ Overview
Criteria for selection of flowmeter • Vortex volumetric- and mass flow
Each method for measuring flow has specific properties, and • Variable area meter
each flow measuring point is characterized by specific require- • Orifice plate
ments. The table shown below compares the properties of the • Flap
various measuring instruments and thus provides assistance in
selection of the optimum device. • Rotary-piston meters and drum meters
This section of the field device catalog includes the following in- To measure concentration in binary mixtures, it is possible to
struments for measuring flow: evaluate the sound velocity measurements of the ultrasonic flow
method. The SITRANS F has been specially developed for use
• Electromagnetic with alcohol/water mixtures.
• Coriolis mass flow
• Ultrasonic
4 Measuring principle Electro-
magnetic
Coriolis Ultrasonic
(In-line)
Vortex Orifice plate Rotary-piston
meter
Variable area
meter
Medium Liquid Liquid or gas Liquid Steam/vapor, Liquid, vapor, Liquid Liquid or gas
(conductive) gases, liquid gas
Nominal diameter DN 2 … 2000 1.5 … 150 mm DN 50 … 4000 DN 15 … 300 DN 10 … 1000 DN 15 … 80 DN 10 … 100
(0.08” … 78”) (0.06” … 6”) (2" … 160") (½" … 12") (0.4” … 40”) (½” … 3”) (0.4” … 4”)
G½” … G3”
Temperature °C (°F) -40 … +200 -50 … +180 -200 ... +250 -40 ... +240 -200 … +500 -30 … +300 -20 … +300
range (-40 … +392) (-58 … +356) (-328 ... +482) (-40 ... +464) (-328 … +932) (-22 … +572) (-4 … +572)
Max. pressure bar (psi) 160 (2 320), Up to 410 40 (580) 100 (1 450) 315 (4 569) 63 (914) 40 (580)
optional higher (Up to 5 950) 430 (6 235)
Accuracy % ± 0.25 or ± 0.5 ± 0.1 or ± 0.15 ± 0.5 … ± 2 ± 0.75 … ± 1 ± 0.5 … ± 2 ± 0.2 … ± 0.5 ±2
Repeatability % 0.1 … 0.2 0.05 0.2 0.1 0.5 0.005 0.5
Dynamic 1:100 1:100 1:100 1:25 1:6 1:10 1:10
response range
Start-of-scale m/s (ft/s) 0 (0) 0 (0) 0.1 (0.33) 0.4 (1.31) Ra > 500 0.3 (0.98) 0.2
value 2.0 (6.56)
Full-scale value Re < 108
• For liquids m/s (ft/s) 0.25 … 10 10 (32.8) 10 (32.8) 10 (32.8) 3 3 3.5 (11.4)
(0.825 … 33)
• For steam/va- m/s (ft/s) Approx. 300 80 (262.5) 50/25 60 (197)
por, gases (1000) (164/82)
Measured values
• Volume flow • • • • • • •
• Sound velocity •
• Sound ampli- •
tude
• Density •
• Mass flow • • •
• Bidirectional • • • •
measurement
Use
• For custody • • • •
transfer
• As batching • • •
system
• In viscosity mPa⋅s 0.1 … 100 000 0 ... 100 000 0 ... 350 0 … 10 0 … 10 0.3 … 350 000 0.5 … 100
range (cp) (0.1 … (0 ... 100 000) (0 ... 350) (0 … 10) (0 … 10) (0.3 … (0.5 … 100)
100 000) 350 000)
Power supply Mains or Mains Mains or 2-wire 2-wire non non
battery battery
SITRANS F flowmeters
SITRANS F
Introduction
Communication solutions
Transmitter HART PROFIBUS PA PROFIBUS DP Modbus RTU Modbus RTU Modbus RTU
RS485 RS232 IrDA
SITRANS F M MAG 5000 • 1) 2) 4)
SITRANS F M MAG 6000 • 1) 2) 4) 5) • 1) 5) 6) 7) • 1) 5) 6) 7) • 1) 5)
8)
SITRANS F M MAG 5000/6000 CT
SITRANS F M MAG 6000 I • 1) 2) 4) 5) • 1) 5) 6) 7) • 1) 5) 6) 7) • 1) 5)
SITRANS F M MAG 6000 I Ex-d • 1) 2) 4) 5) • 1) 6) 7)
1) 4)
SITRANS F M Transmag 2 • • 1) 6) 7)
SITRANS FM MAG 8000 • 1) • 1) • 1) 3)
SITRANS FUS060 • 1) • 1) 6)
SITRANS FUS080 (FUS380) • 1) 5) • 1) 5) • 1)
SITRANS FUE080 (FUS380) • 1) 5) • 1) 5) • 1)
SITRANS FX300 • 1)
1) 5)
Supports SIMATIC PDM Pluggable add-on modules
2) 6)
Supports AMS Profile 2
3) Supports Siemens Flow Tool 7) Profile 3
4) 8)
Supports HH275/375 CT versions are not approved with communication modules.
SITRANS F flowmeters
SITRANS F
Introduction
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Easier to commission for MAG 5000, 6000, 6000 I
■ Overview
All MAGFLO pulsed DC electromagnetic flowmeters feature a
unique SENSORPROM memory unit which stores sensor cali-
bration data and transmitter settings for the lifetime of the prod-
uct.
At commissioning the flowmeter commences measurement
without any initial programming.
The factory settings matching the sensor size are stored in the
SENSORPROM unit. Also customer specified settings are down-
loaded to the unit. Should the transmitter be replaced, the new
transmitter will upload all previous settings and resume mea-
surement without any need for reprogramming.
Further, the „fingerprint“ used in connection with the MAGFLO
Verificator is stored during the initial sensor calibration.
Easier to service 4
Transmitter replacement requires no programming.
SENSORPROM automatically updates all settings after initializa-
tion.
SITRANS F M family Room for growth
SITRANS F M electromagnetic flowmeters are designed for mea- USM II the Universal Signal Module with "plug & play" simplicity,
suring the flow of electrically conductive mediums. makes it easy to access and integrate the flow measurement
with almost any system and bus-protocol and it ensures the flow-
■ Benefits meter will be easy to upgrade to future communication/bus plat-
forms.
■ Application
Electromagnetic flowmeters are suitable for measuring the flow
of almost all electrically conducting liquids, pastes and slurries.
A prerequisite is that the medium must have a minimum conduc-
tivity of 5 µS/cm. The temperature, pressure, density and viscos-
ity have no influence on the result.
The main applications of the electromagnetic flowmeters can be
found in the following sectors:
• Water and waste water
• Chemical and pharmaceutical industries
• Food and beverage industry
• Mining, aggregates and cements industries
• Pulp and paper industry
• Steel industry
• Power; utility and chilled water industry
The wide variety of combinations and versions from the modular
system means that ideal adaptation is possible to each measur-
ing task.
Greater flexibility
• Wide product program
• Compact or remote installation using the same transmitter and
sensor
• USM II communication platform for easy integration with all
systems
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Industry
Water / waste water XX X XXX XX XXX
Chemical XXX XXX XXX X XXX XXX XX XX
Pharma XX XX XX X XX XX XXX XX
Food & beverage X X X X XX XXX XX
4 Mining, aggregates & cement XXX X XX XXX XX
HPI XX X XX X XX X XX
Other XX XX XX XX XX XX XX XXX XX
Design
Compact ● ● ● ● ● ● ● ●
Remote ● ● ● ● ● ● ● ● ●
Size
DN 2 (1/12“) ●
DN 3 (1/8“) ●
DN 6 (1/4“) ●
DN 10 (3/8“) ● ●
DN 15 (½“) ● ● ● ● ● ● ●
DN 20 (3/4“) ●
DN 25 (1“) ● ● ● ● ● ● ● ● ●
DN 32 (1¼“) ● ●
DN 40 (1½“) ● ● ● ● ● ● ● ● ●
DN 50 (2“) ● ● ● ● ● ● ● ● ●
DN 65 (2½“) ● ● ● ● ● ● ● ● ●
DN 80 (3“) ● ● ● ● ● ● ● ● ●
DN 100 (4“) ● ● ● ● ● ● ● ● ●
DN 125 (5“) ● ● ● ● ● ●
DN 150 (6“) ● ● ● ● ● ●
DN 200 (8“) ● ● ● ● ● ●
DN 250 (10“) ● ● ● ● ● ●
DN 300 (12“) ● ● ● ● ● ●
DN 400 (16“) ● ● ● ●
DN 450 (18“) ● ● ● ●
DN 500 (20“) ● ● ● ●
DN 600 (24“) ● ● ● ●
DN 700 (28“) ● ●
DN 750 (30“) ● ●
DN 800 (32“) ● ●
DN 900 (36“) ● ●
DN 1000 (40“) ● ●
DN 1050 (42“) ● ●
DN 1100 (44“) ● ●
DN 1200 (48“) ● ●
DN 1400 (54“) ●
DN 1500 (60“) ●
DN 1600 (66“) ●
DN 1800 (72“) ●
DN 2000 (78“) ●
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Please see Product selector on the Internet,
since some constrains might be related to
some of the features:
www.pia-selector.automation.siemens.com
Process connection
Wafer design ● ●
Flanges ● ● ● ● ● ●
Flange norms
EN 1092-1 ● ● ● ● ● ● 4
ANSI B 16.5 class 150 ● ● ● ● ● ●
AWWA class D ● ●
AS 2129 ● ●
AS 4087, PN 16 ● ● ● ●
AS 4087, PN 21 ● ●
AS 4087, PN 35 ● ●
JIS 10K 3) 3) ●
Pressure rating 1)
PN 6 ●
PN 10 ● ● ● ● ● ●
PN 16 ● ● ● ● ● ● ● ●
PN 25 ● ● ●
PN 40 ● ● ● ● ● ● ● ● ●
PN 63 ●
PN 100 ●
Accuracy
0.2% ●
0.25% ● ● ● ● ● ● ●
0.4% ●
0.5% ● ● ● ● ● ● ● ●
Cable glands
PG 13.5 ●
M20 ● ● ● ● ● ● ● ● ●
½" NPT ● ● ● ● ● ● ● ●
Materials / temperature:
Liner material / max . temperatures
NBR Hard Rubber: 70 °C (158 °F) ● ●
5)
EPDM: 70 °C (158 °F) ● ● ● ●
Neoprene: 70 °C (158 °F) ● ● ●
PTFE: 100 °C (212 °F) ●
PTFE: 130 °C (266 °F) ● ● ●
PTFE: 180 °C (356 °F) ● ( ● )4)
Ebonite: 95 °C (203 °F) ●
Linatex: 70 °C (158 °F) ●
Ceramic: 150 °C (302 °F)6) ● ●
Ceramic: 200 °C (392 °F) ●
PFA: 100 °C (212 °F) ●
PFA: 150 °C (302 °F) ● ● ● ●
Novolak: 130 °C (266 °F) ●
● = available 3)
On request
1) 4)
Pressure may be limited by the liner material chosen 150 °C (302 °F)
2) 5) 95 °C (203 °F)
Not for PTFE and PFA liner and tantalum/platinum electrodes.
For 911/E grounding electrodes are optional 6)
ATEX: 180 °C (356 °F)
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Please see Product selector on the Internet,
since some constrains might be related to
some of the features:
www.pia-selector.automation.siemens.com
Materials (continued):
Electrodes
S/S AISI 316 Ti ● ● ●
Hastelloy C ● ● ● ● ● ● ● ●
4 Platinum
Titanium
●
●
●
●
● ● ● ●
Tantalum ● ● ●
Monel ●
Flange/housing material
Carbon steel ● ● ● ● ● ●
FM - class 1, div 2 ● ● ● ● ● ● ●
Hygienic
3A ●
Drinking water
WRAS (WRc) - (UK ) EPDM liner ● ● ●
Other
GOSS / GOST (Russia ) ● ● ● ● ● ● ● ●
CRN (Canada) ● ● ● ● ● ● ● ●
● = available
1)
Only for MAG 5000 and MAG 6000 transmitters.
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Industry
Water / waste water XXX XXX XX X XX XXX
Chemical X XX XX XXX X XX
Pharma
Food & beverage
X
XX
XXX
XXX
XX
XX
XXX X XX
XX
4
Mining, aggregates & cement XX X XX X XXX XX
HPI X X X XX XX
Other XX XX XX XX X X
Design
Compact ● ● ● ● ● ●
Remote ● ● ● ● ● ● ● ●
Die-cast aluminium ● ● ●
1)
Stainless steel ● ●
19“ rack ● ● ● ●
Back of panel ● ● ● ●
Panel mounting ● ● ● ●
Accuracy
0.2% ●
0.25% ● ● ● ● ●
0.4% ●
0.5% ● ●
Communication
HART ● ● ● ● ● ● ●
PROFIBUS PA ● ● ● ● ● ●
PROFIBUS DP ● ● ● ●
2)
MODBUS RTU/RS 485 ● ● ● ● ●
Batching ● ● ● ● ●
Electrode cleaning ●
Cable glands
PG 13,5 ● ● ●
4)
M20 ● ● ● ● ● ●
½" NPT ● ● ● ● ●
Power supply
24 V ● 3) ● 3) ● ● ● 3) ● 3)5)
5)
115 V - 230 V ● ● ● ● ● ● ● ●
Battery ●
3)
● = available, X = can be used, XX = often used, XXX = most often used 12/24 V AC/DC
1) 4)
IP68 enclosure M25
2) 5)
Modbus RTU also as serial RS232 Main power with battery backup
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Please see Product selector
on the Internet, since some
constrains might be related
to some of the features:
www.pia-selector.automation.
siemens.com
MAG 5000 MAG 6000 MAG 6000 I MAG 6000 I MAG 6000 + MAG 6000 + Transmag 2 MAG 8000
Ex d Ex barriere Cleaning unit
Approvals:
Custody transfer
Cold water - MI-001 (EU) ● ● ●
Cold water - ●
4 DANAK TS 22.36.001
Cold water pattern approval - ● ● ●
OIML R 49 (Denmark and
Germany)
Cold water pattern approval ● ● ●
Germany (PTB)
Heat meter pattern approval - ●
OIML R 75 (Denmark)
Hot water pattern approval ●
Germany (PTB)
Other media than water pat- ●
tern approval - OIML R 117
Hazardous areas
ATEX - 2G D zone 1 ● (●)
FM - class 1 div 2 ● ● ●
UL / cUL - general safety ● ● ● ●
Other
C - tick (Australia ) ● ● ● ● ● ●
GOSS / GOST (Russia ) ● ● ● ● ● ● ●
Other national approvals, see ● ● ● ● ● ● ● ●
internet
MAGFLO Verificator com- ● ●
patible
● = available
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
+ =
+ =
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
MAGFLO diagnostics
■ Function
The diagnostic functions are all internal tools in the meter:
All electromagnetic flowmeters are based on Faraday’s law of in-
duction: • Identification in clear text and error log
• Error categories: function; warning; permanent and fatal
UM = B ⋅ v ⋅ d ⋅ k errors
UM = Measured voltage induced in the medium perpendicular to • Transmitter self-check including all outputs and the accuracy
the magnetic field and the flow direction. The voltage is tapped
• Sensor check: coil and electrode circuit test
at two point electrodes.
• Overflow
B = Magnetic flux density which permeates the flowing medium
perpendicular to the flow direction. • Empty pipe: partial filling; low conductivity; electrode fouling
The signal voltage UM is tapped by the electrodes which are in Verification - Steps
contact with the medium, and passed through the insulating Verification of a SITRANS F M MAGFLO flowmeter consists of the
pipe wall. The signal voltage UM which is proportional to the flow following test routines
velocity is converted by an associated transmitter into appropri- 1. Transmitter test
ate standard signals such as 4 to 20 mA. 2. Flowmeter and cable insulation test
3. Sensor magnetism test
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
1. Transmitter test In the "boost" test the verificator changes the magnetic field in
certain pattern and with high voltage to get quick stable mag-
The transmitter test is the traditional way of on-site testing on the netic condition. This unique test is fulfilled without any interfer-
market and checks the complete electronic system from signal ence or compensation of surrounding temperature or intercon-
input to output. necting cabling.
• Changes in dynamic magnetic behaviour
• Magnetic influence inside and outside the sensor
• Missing or poor coil wire and cable connection
Certificate
The test certificate generated by a PC contains:
• Test result with passed or failed
• Installation specification
• Flowmeter specification and configuration
Transmitter test
Using the excitation power output, which is generated to drive
• Verificator specification with date of calibration ensuring
traceability to international standards. 4
the magnetic field of the sensor, the verificator simulates flow
signal to the transmitter input. By measuring the transmitter out-
puts the verificator calculates its accuracy against defined val-
ues. Test includes:
• Excitation power to drive the magnetic field
• Signal function from signal input to output
• Signal processing – gain, offset and linearity
• Test of analogue and frequency output
2. Insulation test
Note:
It is mandatory to have the Verificator return to the factory once
a year for check and re-verification.
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Reference conditions
■ Technical specifications
Reference conditions (ISO 9104 and DIN EN 29104)
Flowmeter Calibration and traceability
Temperature medium 20 °C ± 5 K (68 °F ± 9 °F)
To ensure continuous accurate measurement, flowmeters must Temperature ambient 20 °C ± 5 K (68 °F ± 9 °F)
be calibrated. All measuring instrumentation, used in the calibra-
tion of the flowmeters, has either been calibrated by a UKAS or Supply voltage Un ± 1%
DANAK accedited laboratory or has been calibrated against Warming-up time 30 minutes
certified master sensors. This provides an unbroken chain of
Incorporation in conductive pipe
measurement-traceability to national standards. section
Siemens Flow Instruments can provide accredited calibration in • Inlet section 10 x DN (DN ≤ 1200/48”)
the flow range from 0.0001 m3/h to 4350 m3/h.
5 x DN (DN > 1200/48“)
The accreditation bodies DANAK and UKAS have signed the • Outlet section 5 x DN (DN ≤ 1200/48”)
ILAC MRA agreement (International Laboratory Accreditation
3 x DN (DN > 1200/48“)
Corporation - Mutual Recognition Arrangement). Therefore the
4 accreditation ensures international traceability and recognition
of the test results in 39 countries world wide, including the US
Flow conditions Fully developed flow profile
(NIST traceability).
A calibration certificate is shipped with every sensor and cali- Additions in the event of deviations from reference conditions
bration data are stored in the SENSORPROM memory unit. Current output As pulse otput (± 0.1% of actual
flow + 0.05% FSO)
Effect of ambient temperature
• Display / frequency / pulse output < ± 0.003% / K act.
• Current output < ± 0.005% / K act.
Effect of supply voltage < 0.005% of measuring value on
1% change
Repeatability ± 0.1% of actual flow for
v ≥ 0.5 m/s (1.5 ft/s) and conduc-
tivity > 10 µS/cm
Flowmeter uncertainty:
• MAG 5000,
• MAG 6000 or MAG 6000 I used with MAG 1100 PFA
± %E
1. 5
v ³ 0.5 m/s (1.5 ft/sec.) Þ E: ±0.25 % of measured value *)
v < 0.5 m/s Þ E: ±(0.125 / v) % of measured value *)
v < 1.5 ft/sec. Þ E: ±(0.41 / v) % of measured value *)
0.5
0.25
0
0.1 0.5 5 10 12 m/s
0.3 1.5 15 30 36 ft/sec.
v : Flow velocity
E : Meter uncertainty as a percentage of measured value
*) ±1.25 mm/s zero-point for MAG 5100 W with DN 350 ... DN 1200
Flowmeter uncertainty:
• MAG 6000 or MAG 6000 I used with MAG 3100, MAG 1100
(Ceramic) or MAG 5100 W
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Selection of sensor
Metric
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Imperial
Flow velocity
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Installation conditions For partially filled pipes or pipes with downward flow and free
outlet the flowmeter should be located in a U-Tube.
Vibrations
Strong vibrations should be avoided.
In applications with strong vibrations, we recommend remote
mounting of the transmitter.
45
45
45
45
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Measuring abrasive liquids and liquids containing particles Potential equalization
Recommended installation is in a vertical/inclined pipe to mini-
mize the wear and deposits in the sensor.
- +
Potential equalization
4 The electrical potential of the liquid must always be equal to the
electrical potential of the sensor. This can be achieved in differ-
ent ways depending on the application:
• Wire jumper between sensor and adjacent flange (MAG 1100,
Install in vertical pipelines with upward flow direction if measuring abra- MAG 3100)
sive liquids
• Direct metallic contact between sensor and fittings
Inlet and outlet conditions (MAG 1100 Food)
• Build-in grounding electrodes (MAG 3100, MAG 5100 W)
• Optional grounding/protection flanges/rings (MAG 1100,
min. 5 x Di min. 3 x Di
MAG 3100, MAG 8000)
• Optional graphite gaskets on MAG 1100 (standard for
MAG 1100 High Temperature)
• MAG 8000 installed in plastic or coated pipes: two grounding
rings to be used.
- +
Vacuum
Installation between elbows, pumps and valves: standard inlet and outlet
pipe sections
Avoid a vaccum in the measuring pipe, since this can damage certain lin-
To achieve maximum accurate flow measurement it is essential ers.
to have straight length of inlet and outlet pipes and a certain dis-
tance between the flowmeter and pumps or valves. Installation in large pipes
It is also important to center the flowmeter in relation to pipe
flange and gaskets.
a £ 8°
a
d1
d2
SITRANS F flowmeters
SITRANS F M
System information MAGFLO
electromagnetic flowmeters
Sensor cables and conductivity of medium
˂S[psi] ˂S[mbar]
Compact installation:
0.5 0.6 0.7 0.8 0.9 1
1.50 100 Liquids with an electrical conductivity ≥ 5 µS/cm.
Remote installation:
0.75 50
0.60 40
0.45 30
0.30 20
0.15 10
V=8m/s
0.075
0.060
5
4
[25ft/sec.]
V=7m/s
[23ft/sec.]
4
V=6m/s
0.045 3 [20ft/sec.]
V=5m/s
[16ft/sec.]
0.030 2
Remote installation
V=4m/s
0.015 1 [13ft/sec.]
Standard cable
V=3m/s [mS/cm]
[10ft/sec.]
0.0075 0.5
300
0.0060 0.4 V=2m/s
[6ft/sec.]
0.0045 0.3
Conductivity 200
V=1.5m/s of medium
0.0030 0.2 [5ft/sec.]
V=1m/s
100
[3ft/sec.]
0.0015 0.1
0.5 0.6 0.7 0.8 0.9 1 5
d1 /d2 5 100 200 300 [m]
Pressure drop as function of diameter reduction between reducers 150 300 600 900 [ft]
Cable length
Example:
Flow velocity (v) of 3 m/s (10 ft/s) in a sensor with a diameter re- Minimum conductivity of medium (using standard electrode cable)
duction DN 100 (4”) to DN 80 (3”) (d1/d2 = 0.8) gives a pressure
drop of 2.9 mbar (0.04 psi). Special cable
Ambient temperature [mS/cm]
$PELHQWWHPS 50
&r)r 40
0$*,0$*,([G Conductivity of
medium 30
20
10
0$* 5
50 100 200 300 400 500 [m]
150 300 600 900 1200 1500 [ft]
7HPSHUDWXUH
RIPHGLXP Cable length
&r Minimum conductivity of medium (using special electrode cable)
)r Note
For detection of empty sensor the minimum sensor conductiv-
Max. ambient temperature as a function of temperature of medium ity must always be ≥ 20 µS/cm and the maximum length of elec-
The transmitter can be installed either compact or remote. trode cable when remotely mounted is 50 m (150 ft). Special
shield cable must be used.
With compact installation the temperature of medium must be
according to the graph. For DN 2, DN 3 or for remote mounting in Ex applications special
cable cannot be used, empty sensor cannot be detected and
the conductivity must be ≥ 30 µS/cm. For remote mounted CT in-
stallations the maximum cable length is 200 m (600 ft).
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
■ Overview ■ Design
The transmitter is designed as either IP67 NEMA 4X enclosure
for compact or wall mounting or 19" version as a 19” insert as a
base to be used in:
• 19" rack systems
• Panel mounting IP65/NEMA 4
• Back of panel mounting IP20/NEMA 2
• Wall mounting IP66/NEMA 4
Several options on 19” versions are available such as:
• Transmitters mounted in safe area for Ex ATEX approved flow
sensors (incl. barriers)
• Transmitters with electrode cleaning unit
4 ■ Function
The MAG 5000/6000 are microprocessor-based transmitters
with a build-in alphanumeric display in several languages. The
transmitters evaluate the signals from the associated electro-
Transmitter MAG 5000/6000 compact version (left) and 19“ insert version magnetic sensors and also fulfil the task of a power supply unit
(right) which provides the magnet coils with a constant current.
The MAG 5000 and 6000 are microprocessor-based transmitters Further information on connection, mode of operation and instal-
engineered for high performance, easy installation, commission- lation can be found in the data sheets for the sensors.
ing and maintenance. The transmitters evaluate the signals from
the SITRANS F M MAGFLO sensors type MAG 1100, Displays and controls
MAG 1100 F, MAG 3100 and MAG 5100 W.
Operation of the transmitter can be carried out using:
Transmitter types: • Control and display unit
• MAG 5000: Max. measuring error 0.5% of rate (incl. sensor) • HART communicator
• MAG 6000: Max. measuring error 0.25% of rate (incl. sensor, • PC/laptop and SIMATIC PDM software via HART communica-
see also sensor specifications) and with additional features tion
such as: Plug & Play insert bus modules; integrated batch
functions. • PC/laptop and SIMATIC PDM software using PROFIBUS or
MODBUS communication
■ Benefits
Transmitter
• Superior signal resolution for optimum turn down ratio
• Digital signal processing with many possibilities Min. 230 W
• Automatic reading of SENSORPROM data for easy commis-
sioning
• User configurable operation menu with password protection. PC/
• 3 lines, 20 characters display in 11 languages. Lap-
Operating and top
• Flow rate in various units display panel
• Totalizer for forward, reverse and net flow as well as additional
information available
• Multiple functional outputs for process control, minimum con- HART- Coupling
figuration with analogue, pulse/frequency and relay output Communicator module RS-232
(status, flow direction, limits)
• Comprehensive self-diagnostic for error indication and error
HART communication
logging (see under SITRANS F M MAGFLO diagnostics)
• Batch control
• Custody transfer approval: PTB, OIML R75, R117, OIML R 49 PROFIBUS DP PROFIBUS PA
and MI-001, T
• MAG 6000 with add-on bus modules for HART, Bus
MODBUS RTU/RS485, PROFIBUS PA and DP Master +
terminator
■ Application .......
Coupler with
The MAG flowmeters are suitable for measuring the flow of al- power supply
most all electrically conductive liquids, pastes and slurries. The Transmitter with
main applications can be found in: PROFIBUS PA interface
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Mode of operation and design Compact version IP67/NEMA 4X to IEC 529 and
DIN 40050 (1 mH2O 30 min.)
Measuring principle Electromagnetic with pulsed con- 19“ insert IP20/NEMA 2 to IEC 529 and
stant field DIN 40050
Empty pipe Detection of empty pipe (special EMC performance
cable required in remote mounted
installation) Emitted interference To EN 50081-1 (Light industry)
Noise immunity To EN 50082-1 (Industry)
Excitation frequency Depend on sensor size
Display and keypad
Electrode input impedance > 1 x 1014 Ω
Totalizer Two eight-digit counters for for-
Input ward, net or reverse flow
Digital input 11 ... 30 V DC, Ri = 4. 4 KΩ Display Background illumination with
• Activation time 50 ms alphanumeric text, 3 x 20 charac-
• Current IDC 11 V = 2.5 mA, IDC 30 V = 7 mA
ters to indicate flow rate, totalized
values, settings and faults;
Reverse flow indicated by nega-
4
Output
tive sign
Current output
Time constant Time constant as current output
• Signal range 0 ... 20 mA or 4 ... 20 mA time constant
• Load < 800 Ω Design
• Time constant 0.1 … 30 s, adjustable Enclosure material
Digital output • Compact version Fiber glass reinforced polyamide;
Frequency 0 ... 10 kHz, 50% duty cycle optional (IP67 only):
(uni/bidirectional) AISI 316 stainless steel
Galvanic isolation All inputs and outputs are galvan- Power supply • 115 ... 230 V AC +10% -15%,
ically isolated 50 ... 60 Hz, 17 VA
• 11 ... 30 V DC or 11 ... 24 V AC
Max. measuring error (incl. sen-
sor and zero point) Power consumption • 230 V AC: 17 VA
MAG 5000 0.5% of rate • 24 V AC : 9 W, IN = 380 mA,
IST = 8 A (30 ms)
MAG 6000 0.25% of rate
• 12 V DC : 11 W, IN = 920 mA,
Rated operation conditions IST = 4 A (250 ms)
Ambient temperature Certificates and approvals CE, ULc general purpose, C-tick;
FM Class 1, div 2
• Operation • Display version:
-20 ... +50 °C (-4 ... +122 °F) Custody transfer approval • PTB OIML R49 (cold water pat-
• Blind version: (MAG 5000/6000 CT) tern approval); MI-001
-20 ... +60 °C (-4 ... +140 °F) • PTB and DANAK OIML R75 (hot
water pattern approval) (MAG
• Storage -40 ... +70 °C (-40 ... +158 °F) 6000 CT)
Mechanical load • PTB and DANAK OIML R117
Compact version 18 ... 1000 Hz, 3,17 G rms, sinu- (cold water/milk, beer etc. pat-
soidal in all directions to tern approval) (MAG 6000 CT)
IEC 68-2-36 Communication
19“ insert 1 ... 800 Hz, 1 G, sinusoidal in all Standard
directions to IEC 68-2-36
• MAG 5000 Without serial communication or
HART as option
• MAG 6000 Prepared for client mounted add-
on modules
Optional (MAG 6000 only) HART, MODBUS RTU/RS485,
PROFIBUS PA, PROFIBUS DP as
add-on modules
• MAG 5000/6000 CT no communication moduls
approved
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Safety barrier (e/ia)
Application For use with MAG 5000/6000 19” and MAG 1100 Ex ATEX/MAG 3100 Ex ATEX
Ex approval MAG 1100 Ex [EEx e ia] IIB ATEX
MAG 3100 Ex [EEx e ia] IIC ATEX
Cable parameter Group Capacity in µF Inductance in mH
• Electrode IIC ≤ 4.1 ≤ 80
IIB ≤ 45 ≤ 87
IIA ≤ 45 ≤ 87
Ambient temperature
• During operation -20 ... +50 °C (-4 ... +122 °F)
• During storage -20 ... +70 °C (-4 ... +158 °F)
4 Enclosure
• Material Standard 19” insert in aluminium/steel (DIN 41494)
• Width 21 TE (4.75”)
• Height 3 HE (5.25”)
• Rating IP20 / NEMA 2 to EN 60529 and DIN 40050
• Mechanical load 1 g, 1 … 800 Hz sinusoidal in all directions to EN 60068-2-36
EMC performance
• Emission EN 50081-1 (Light industry)
• Immunity EN 50082-2 (Industry)
Cleaning unit
The Siemens cleaning unit can be used with MAG 5000 or 6000 Note:
in 19” insert version.
The cleaning unit cannot be used for inflammable or explosive
The cleaning unit can be used in applications where the liner media!
and subsequently the electrodes may be coated with deposits.
If the coating is electrically insulating, the electrode signal will be
reduced. If the coating is electrically inductive, the electrode sig-
nal will be partly short-circuited and in both cases the accuracy
of the meter will decrease (dependent on coating type and thick-
ness).
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Mode of operation
The cleaning unit cleans the electrodes electro-chemically by Cleaning should only take place with liquid in the pipe.This can
applying a voltage to the electrodes for approx. 60 seconds. be detected via the empty pipe function. It is therefore recom-
While cleaning, the transmitter stores and holds the latest mea- mended to select “empty pipe detection” ON when using the
sured flow reading on the display and also the signal outputs. Af- cleaning.
ter an additional pausing period of 60 seconds the flowmeter re-
sumes normal measurement and the cleaning is now completed. The cleaning sequence can also be controlled manually through
the electrical input of the transmitter. Before this is done, ensure
The relay in the transmitter activates the cleaning cycle. In the re- that the measuring pipe is full.
lay output menu (under cleaning) the cleaning interval can be
set between 1 hour and 24 hours.
AC cleaning
i £ 80 mA
DC cleaning
i £ 20 mA
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Communication modules for MAG 6000 Description Order No.F) Symbol
F)
Description Order No. Symbol Sealing screws for sensor/ FDK-085U0221
HART } FDK-085U0226 transmitter, 2 pcs
(not for MAG 6000 I)
MODBUS RTU/RS485 } FDK-085U0234
Terminal box, in polyamide,
PROFIBUS PA Profile 3 } FDK-085U0236 inclusive lid
PROFIBUS DP Profile 3 } FDK-085U0237 • M20 } FDK-085U1050
• ½" NPT FDK-085U1052
Accessories for MAG 5000 and MAG 6000 Terminal box lid, in polyamid FDK-085U1003
Description Order No.F) Symbol
Wall mounting unit for
IP67/NEMA 4X version,
wall bracket, terminal box in
polyamide Terminal box for MAG 6000, in
4
stainless steel, inclusive lid
• 4 x M20 cable glands } FDK-085U1018
• M20 A5E00836867
• 4 x ½“ NPT cable glands } FDK-085U1053
• ½" NPT A5E00836868
Cable for standard elec-
trode or coil, 3 x 1.5 mm² / Terminal box (3A) for
18 gage with shield PVC MAG 1100 Food in polya-
• 10 m (33 ft) } FDK-083F0121 mide, inclusive lid
• 20 m (65 ft) } FDK-083F0210 • M20 A5E00822478
• 40 m (130 ft) } FDK-083F0211 • ½" NPT A5E00822479
• 60 m (200 ft) } FDK-083F0212 Potting kit for terminal box of } FDK-085U0220
MAG sensors for
• 100 m (330 ft) FDK-083F0213 IP68/NEMA 6P
• 150 m (500 ft) FDK-083F3052
• 200 m (650 ft) FDK-083F3053
19“ cleaning unit for elec-
• 500 m (1650 ft) FDK-083F3054 trode cleaning (21TE) incl.
Electrode cable for empty back plate
pipe or low conductivity, • 11 ... 30 V DC / FDK-083F5039
double shielded, 11 ... 24 V AC
3 x 0.25 mm²
• 115 ... 230 V AC, 50/60 Hz FDK-083F5036
• 10 m (33 ft) FDK-083F3020
• 20 m (65 ft) } FDK-083F3095 19“ safety barrier (21 TE) FDK-083F5034
[EEx e ia] IIC for MAG 1100
• 40 m (130 ft) FDK-083F3094 ATEX and MAG 3100 ATEX,
incl. back plate
• 60 m (200 ft) FDK-083F3093
• 100 m (330 ft) FDK-083F3092
• 150 m (500 ft) FDK-083F3056
• 200 m (650 ft) FDK-083F3057 Panel mounting enclosure FDK-083F5030
for 19“ insert (21 TE);
• 500 m (1650 ft) FDK-083F3058 IP65/NEMA 4 enclosure in
Cable kit with standard coil ABS plastic for front panel
cable, 3 x 1.5 mm²/18 gage mounting
with shield PVC and elec-
trode cable double Panel mounting enclosure FDK-083F5031
shielded, 3 x 0.25 mm² for 19“ insert (42 TE);
IP65/NEMA 4 enclosure in
• 10 m (33 ft) A5E01181647 ABS plastic for front panel
• 20 m (65 ft) A5E01181656 mounting
• M20 A5E00822490
} Available ex stock
• ½“ NPT A5E00822501
½“ NPT M20
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Description Order No.F) Symbol Spare parts
IP66/NEMA 4, wall mounting Description Order No.F) Symbol
enclosure for 19“ inserts Connection plate
(without backplates)
• 12 ... 24 V FDK-083F4149
• 21 TE FDK-083F5037
• 115 ... 230 V FDK-083F4148
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
■ Dimensional drawings
Transmitter IP67/NEMA 4X compact polyamide
6 (0.24)
155 (6.10) 131 (5.16)
178 (7.01)
4
:HLJKWLQFOEDFNSULQWNJOEV
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Transmitter, wall mounting IP66/NEMA 4, 21 TE
146 (5.75)
4
90 (3.54)
90 (3.54)
13(0.51)
22 (0.86)
146 (5.75)
90 (3.54)
90 (3.54)
22 (0.87)
13 (0.51)
339 (13.35)
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Transmitter, panel front IP65/NEMA 4, 21 TE
197 (7.75)
144 (5.67)
140 (5.51)
294 (1.57)
144 (5.67)
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
Transmitter, back of panel IP20/NEMA 2, 21 TE
163 (6.42)
57 (2.24)
4
Weight: 0.7 kg (1.6 lbs)
269 (10.59)
253 (9.96) 218 (8.58)
132 (5.20)
57 (2.24)
SITRANS F flowmeters
SITRANS F M
Transmitter MAGFLO MAG 5000/6000
■ Schematics
Electrical connection
Grounding
PE must be connected due to safety class 1 power supply.
Mechanical counters
When mounting a mechanical counter to terminals 57 and 58
(active output), a 1000 µF capacitor must be connected to the
terminals 56 and 58. Capacitor + is connected to terminal 56
and capacitor - to terminal 58.
Output cables
If the output cable length is long in noisy environment, we
recommend to use screened cable.
4
7UDQVPLWWHU
/
1
1)
Shield
1) Note
Special cable with individual wire shields (shown as dotted lines)
are only required when using empty pipe function or long cables
SITRANS F flowmeters
SITRANS F M
Transmitter
MAGFLO MAG 6000 I/6000 I Ex d
The MAG 6000 I/6000 I Ex d is a microprocessor-based trans-
■ Overview mitter with a build-in alphanumeric display in several languages.
The transmitters evaluate the signals from the associated elec-
tromagnetic sensors and also fulfil the task of a power supply
unit which provides the magnet coils with a constant current.
Further information on connection, mode of operation and instal-
lation can be found in the data sheets for the sensors.
Displays and keypads
Operation of the transmitter can be carried out using:
• Keypad and display unit
• HART communicator
• PC/laptop and SIMATIC PDM software via HART communica-
tion
4 • PC/laptop and SIMATIC PDM software using PROFIBUS or
MODBUS communication
■ Technical specifications
Mode of operation and design
The SITRANS F M MAGFLO MAG 6000 I/I Ex d transmitter is de-
Measuring principle Electromagnetic with pulsed con-
signed for the demands in the process industry. The robust die
stant field
cast aluminium housing provides superb protection, even in the
most harsh industrial environments. Full input and output func- Empty pipe Detection of empty pipe (special
tionality is given even in the Ex version. cable required in remote mounted
installation)
• Full range of ATEX rated flowmeters with intrinsically safe rated Electrode input impedance > 1 x 1014 Ω
input and outputs Input
• For compact or remote installation Digital input DC 11 ... 30 V, Ri = 4.4 kΩ
• HART, PROFIBUS PA/DP, MODBUS RTU/RS485 add-on com- • Activation time 50 ms
munication modules available
• Current IDC 11 V = 2.5 mA, IDC 30 V = 7 mA
• Superior signal resolution for optimum turn down ratio
• Digital signal processing with many possibilities Output
• Automatic reading of SENSORPROM data for easy commis- Current output
sioning • Signal range 0 ... 20 mA or 4 ... 20 mA (active/
• User configurable operation menu with password protection passive)
- 3 lines, 20 characters display in 11 languages • Load < 560 Ω
- Flow rate in various units
- Totalizer for forward, reverse and net flow as well as much • Time constant 0.1 … 30 s, adjustable
more information available. Digital output
• Multiple functional outputs for process control, minimum con- Frequency 0 … 10 kHz, 50% duty cycle (uni-
figuration with analogue, pulse/frequency and relay output /bidirectional)
(status, flow direction, limits)
Time constant 0.1 … 30 s, adjustable
• Comprehensive self-diagnostic for error indication and error
logging Pulse (passive) 3 … 30 V DC, max 110 mA
(30 mA Ex version),
• Batch control 200 Ω ≤ Ri ≤ 10 kΩ (powered from
connected equipment)
■ Design Time constant 0.1 … 30 s, adjustable
The transmitter is designed for either compact or remote instal- Relay output
lation in non-hazardous or hazardous areas (compact mounted Time constant Changeover relay, same as cur-
transmitter to be ordered together with the sensors). rent output
Load 42 V AC/2 A, 24 V DC/1 A
■ Function Low flow cut off 0 … 9.9% of maximum flow
The following functions are available:
Galvanic isolation All inputs and outputs are
• Flow rate galvanic isolated
• 2 measuring ranges Max. measuring error
• 2 totalizers MAG 6000 I/MAG 6000 I Ex d 0.25% of rate
• Low flow cut-off
• Flow direction
• Error system
• Operating time
• Uni-/bidirectional flow
• Limit switches and pulse output
• Batch control
SITRANS F flowmeters
SITRANS F M
Transmitter
MAGFLO MAG 6000 I/6000 I Ex d
EMC performance
DIN 40050 (1 mH2O 30 min.)
EN 61326
ATEX 2G D, 18 ... 30 V DC
ATEX 2G D, 115 ... 230 V AC, 50 ... 60 Hz
4
5
4
Ex approval
Display and keypad
None ATEX; FM/CSA class1 div 2 0
Totalizer Two eight-digit counters for for-
ward, net or reverse flow ATEX 2G D (For ATEX sensors: 7ME6110, 2
7ME6120, 7ME6140, 7ME6310, 7ME6320,
Display Background illumination with 7ME6340)
alphanumeric text, 3 x 20 charac-
ters to indicate flow rate, totalized Communication
values, settings and faults; None (add-on modules can be ordered separately, A
Reverse flow indicated by nega- see below)
tive sign HART B
Keypad Capacitive touch keypad with PROFIBUS PA Profile 3 F
LED light for feedback indication PROFIBUS DP Profile 3 (not Ex version) G
Time constant Time constant as current output MODBUS RTU/RS 485 (not Ex version) E
time constant Cable gland entries
Design Metric 0
Enclosure material Die cast aluminium, painted ½" NPT 2
• Wall mounting Wall mounting bracket enclosed
for remote version
Dimensional drawings See dimensional drawings Communication modules for MAG 6000 I
(All standard outputs can still be used)
Weight See dimensional drawings
Description Order No. Symbol
Power supply • Non Ex d: 18 ... 90 V DC;
115 ... 230 V AC; 50 ... 60 Hz HART F) FDK-085U0321
(only for MAG 6000 I/Ex)
• Ex d: 18 ... 30 V DC
• Ex d: 115 ... 230 V AC; MODBUS RTU/RS485 F) FDK-085U0234
50 ... 60 Hz PROFIBUS PA Profile 3 F) FDK-085U0236
Power consumption • 230 V AC: 21.5 VA PROFIBUS DP Profile 3 F) FDK-085U0237
• 24 V DC: 12 W, IN = 380 mA,
IST = 1 A (3 ms)
Certificates and approvals
MAG 6000 I • CE
• C-tick
• FM Class 1, div 2
• FM Class 1, Zone 2
• CSA Class 1, div 2
• CSA Class 1, Zone 2
MAG 6000 I Ex (to be used with • SIRA 03 ATEX 2072X
ATEX 2G D sensors) • EX II 2 (1) (2) G D
• EEx d e [ia] ia [ib] ib IIC, T6
Cable entries Remote installation
• MAG 6000 I: 2 x M25(for sup-
ply/output) and 2 x M16 (for sen-
sor connection) or 2 x ½" NPT
(for supply/output) and 2 x M16
(for sensor connection)
• MAG 6000 I Ex ATEX 2G D:
2 x M20 (for supply/output) and
2 x M16 (for sensor connection)
SITRANS F flowmeters
SITRANS F M
Transmitter
MAGFLO MAG 6000 I/6000 I Ex d
Accessories MAG 6000 I Complete spare part PCB unit
F)
Description Order No. Symbol Description Order No.F) Symbol
Cable for standard elec- MAG 6000 I (Not ATEX) FDK-085U3123
trode or coil, 3 x 1.5 mm²/
18 gage with shield PVC MAG 6000 I Ex d A5E01013340
18 ... 30 V DC Spare PCB unit
• 10 m (33 ft) } FDK-083F0121 for use with ATEX sensors with
increased safety e
• 20 m (65 ft) } FDK-083F0210 (For ATEX sensors: 7ME6110,
• 40 m (130 ft) } FDK-083F0211 7ME6120, 7ME6140,
7ME6310, 7ME6320,
• 60 m (200 ft) } FDK-083F0212 7ME6340) (For 7ME6330
• 100 m (330 ft) FDK-083F0213 >DN300)
Spare parts
Description Order No.F) Symbol
Display FDK-085U3122
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
Transmitter
MAGFLO MAG 6000 I/6000 I Ex d
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SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100
■ Overview ■ Integration
The complete flowmeter consists of a flow sensor and an asso-
ciated transmitter SITRANS F M MAGFLO MAG 5000, 6000 or
6000 I. The flexible communication concept USM II simplifies in-
tegration and update to a variety of fieldbus systems such as
HART, PROFIBUS DP & PA, MODBUS RTU/RS 485.
■ Benefits
• Sensor sizes: DN 2 to 100 (1/12” to 4”)
• Compact wafer design meets EN 1092, DIN and ANSI flange
standards
• Corrosion resistant AISI 316 stainless steel sensor housing
• Highly resistant liner and electrodes fitting most extreme pro-
cess media
• Temperature rating up to 200 °C (390 °F)
• Hose proof IP67/NEMA 4X/6 enclosure rating
• Designed that patented in-situ verification can be conducted.
Using SENSORPROM fingerprints.
■ Application
The main applications of the SITRANS F M MAGFLO electro-
magnetic flow sensors can be found in the following fields:
• Process industry
• Chemical industry
• Pharmaceutical industry
• Water treatment like e.g. chemical dosing
■ Design
• Compact or remote mounting possible
• Easy "plug & play" field changeability of transmitter
• Simple on site upgrade to IP68/NEMA 6P
• Ex ATEX 2G D version
• FM Class 1 Div 2
■ Mode of operation
The flow measuring principle is based on Faraday’s law of elec-
tromagnetic induction were the sensor converts the flow into an
electrical voltage proportional to the velocity of the flow.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100
■ Technical specifications
Version MAG 1100 MAG 1100 HT (High temperature)
Measuring principle Electromagnetic induction Electromagnetic induction
Excitation frequency DN 2 ... 65 (1/12“ … 2½”): 12.5 Hz DN 15 ... 50 (1“ … 2”): 12.5 Hz
DN 80, 100 (3”, 4”): 6.25 Hz DN 80, 100 (3”, 4”): 6.25 Hz
Process connection
Nominal size
• MAG 1100 (Ceramic) DN 2 … DN 100 (1/12" … 4") DN 15 … DN 100 (½” … 4")
• MAG 1100 (PFA) DN 10 … DN 100 (3/8" … 4")
Mating flanges EN 1092-1 (DIN 2501), ANSI B 16.5 class 150 and 300 EN 1092-1 (DIN 2501), ANSI B 16.5 class 150 and 300
or equivalent or equivalent
Option:
DN 2 ... 10 (1/12” ... 3/8”):
G½” / NPT ½” pipe connection adapters
4
Rated operating conditions
Ambient conditions
Ambient temperature1)
• Sensor -40 … +100 °C (-40 … +212 °F) -40 … +100 °C (-40 … +212 °F)
• Sensor ATEX -20 … +60 °C (-4 … +140 °F) -20 … +50 °C (-4 … +122 °F)
• Compact transmitter -20 … +50 °C (-4 … +122 °F)
MAG 5000/6000
• Compact transmitter MAG 6000 I -20 … +60 °C (-4 … +140 °F)
• Compact transmitter -10 … +60 °C (+14 … +140 °F)
MAG 6000 I Ex d
Temperature of medium
• MAG 1100 (Ceramic) -20 … +150 °C (-4 … +302 °F) -20 … +200 °C (-4 … +392 °F)
• MAG 1100 ATEX (Ceramic) -20 … +150 °C (-4 … +302 °F) -20 … +180 °C (-4 … +356 °F)
• MAG 1100 (PFA) -30 … +130 °C (-20 … +266 °F)
Suitable for steam sterilization at 150 °C (302 °F)
Temperature shock
• MAG 1100 (Ceramic)
- Duration ≤ 1 min, followed by • DN 2, 3 (1/12”, 1/8”) No limitations • DN 15, 25: Max. ∆T ≤ 80 °C/min
10 min rest • DN 6, 10, 15, 25: Max. ∆T ≤ 80 °C/min (½”, 1”: Max. ∆T ≤ 80 K/min)
(¼”, 3/8”, ½”, 1”: Max. ∆T ≤ 80 K/min) • DN 40, 50: Max. ∆T ≤ 70 °C/min
• DN 40, 50, 65: Max. ∆T ≤ 70 °C/min (1½”, 2”: Max. ∆T ≤ 70 K/min)
(1½”, 2”, 2½”: Max. ∆T ≤ 70 K/min) • DN 80, 100: Max. ∆T ≤ 60 °C/min
• DN 80, 100: Max. ∆T ≤ 60 °C/min (3”, 4”: Max. ∆T ≤ 60 K/min)
(3”, 4”: Max. ∆T ≤ 60 K/min)
• MAG 1100 (PFA) Max. ±100 °C (210 °F) momentarily
Operating pressure
• MAG 1100 (Ceramic) • DN 2 ... 65: 40 bar (1/12” … 2½”: 580 psi) • DN 15 ... 50: 40 bar (½” … 2”: 580 psi)
• DN 80: 37.5 bar (3”: 540 psi) • DN 80: 37.5 bar (3”: 540 psi)
• DN 100: 30 bar (4”: 435 psi) • DN 100: 30 bar (4”: 435 psi)
Vacuum: 1 x 10-6 barabs (1.5 x 10-5 psiabs) Vacuum: 1 x 10-6 barabs (1.5 x 10-5 psiabs)
• MAG 1100 (PFA) 20 bar (290 psi)
Vacuum: 0.02 barabs (0.3 psiabs)
Mechanical load • 18 ... 1000 Hz random in x, y z, directions for 2 hours • 18 ... 1000 Hz random in x, y z, directions for 2 hours
according to EN 60068-2-36 according to EN 60068-2-36
• Sensor: 3.17 grms • Sensor: 3.17 grms
• Sensor with compact MAG 5000/ 6000 mounted trans-
mitter: 3.17 grms
• Sensor with compact MAG 6000 I/ 6000 I Ex mounted
transmitter: 1.14 grms
• For compact installation with the MAG 6000 I, transmit-
ter to be supported to avoid tension on sensor part.
Enclosure rating
• Standard IP67 to EN 60529 (NEMA 4X/6), 1 mH2O for 30 min IP67 to EN 60529 (NEMA 4X/6), 1 mH2O for 30 min
• Option on sensor (no ATEX) IP68 to EN 60529 (NEMA 6P), 10 mH2O cont. IP68 to EN 60529 (NEMA 6P), 10 mH2O cont.
EMC 89/336 EEC 89/336 EEC
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100
Design
Weight See Dimensional drawings See Dimensional drawings
Material
• Enclosure
- MAG 1100 Stainless steel AISI 316L (1.4404) Stainless steel AISI 316L (1.4404)
• Terminal box
- Standard Fibre glass reinforced polyamide (no ATEX) Stainless steel AISI 316 (1.4436)
- Option Stainless steel AISI 316 (1.4436)
• Fixing studs Stainless steel AISI 304 (1.4301), Stainless steel AISI 304 (1.4301),
Number and size to EN 1092-1:2001 Number and size to EN 1092-1:2001
• Gaskets
- Standard EPDM (max. 150 °C, PN 40 (max. 300 °F, 600 psi) Graphite (max. 200 °C, PN 40 (max. 390 °F, 600 psi)
4 - Option • Graphite (max. 200 °C, PN 40 (max. 390 °F, 600 psi)
• PTFE (max. 130 °C, PN 25 (max. 270 °F, 300 psi)
• Pipe connection adapters: • Stainless steel, AISI 316
DN 2, 3, 6 and 10 (1/12“, 1/8“, ¼” • Hastelloy
and 3/8”)
• PVDF
Liner
• MAG 1100 (Ceramic) • DN 2, 3 (1/12“, 1/8“): Zirconium oxide (ZrO2) DN 15 ... 100 (½“ ... 4“): Aluminium oxide Al2O3
(ceramic)
• DN 6 ... 100 (¼“ ... 4“): Aluminium oxide Al2O3
• MAG 1100 (PFA) Reinforced PFA (no ATEX)
Electrodes
• MAG 1100 (Ceramic) • DN10 ... 100 (3/8" ... 4") : Platinum with gold / Titanium Platinum with gold / Titanium brazing alloy
brazing alloy
• DN 2 ... 6 (1/12“ ... ¼”): Platinium
• MAG 1100 (PFA) • DN 10 ... 15 (3/8" ... ½"): Hastelloy C276
• DN 25 ... 100 (1" ... 4"): Hastelloy C22
Cable entries • Remote installation 2 x M20 or 2 x½ NPT Remote installation 2 x M20 or 2 x ½“ NPT
• Compact installation
- MAG 5000/MAG 6000: 4 x M20 or 4 x ½” NPT
- MAG 6000I: 2 x M25 (for supply/output)
- MAG 6000I Ex d: 2 x M20 (for supply/output)
Certificates and approvals
Conforms to PED – 97/23 EC and CRN (PFA) PED – 97/23 EC and CRN (PFA)
Ex approvals
MAG 1100 (Ceramic)
• ATEX sensor or Compact with ATEX 2G D sensor Ex d e ia IIB T3 - T6 ATEX 2G D sensor Ex d e ia IIB T3 - T6
MAG 6000 I Ex
• Sensor with/without FM Class 1 div 2 FM Class 1 div 2
MAG 5000/6000 /6000 I
MAG 1100 (PFA)
• Sensor with/without FM Class 1 div 2
MAG 5000/6000/6000 I
1) Conditions are also dependent on liner characteristics
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100
Selection and Ordering data Order No. Selection and Ordering data Order code
Sensor SITRANS F M Additional information
MAGFLO MAG 1100 F) 7 M E 6 1 1 0 - Please add “-Z“ to Order No. and specify Order
EPDM gaskets included code(s) and plain text.
7 7 0A 7 00 - 7 7 7 7
Customer specific converter setup Y20
Diameter
Tag name plate, stainless steel fixed with SS wire Y17
DN 2 (1/12“) } 1D (add plain text)
DN 3 (1/8“) } 1H
Tag name plate, plastic (self adhesive) Y18
DN 6 (¼“) } 1M
DN 10 (3/8“) } 1R Factory certificate according to EN 10204-2.1 C15
DN 15 (½“) } 1V Factory certificate according to EN 10204-2.2 C14
DN 25 (1“) } 2D Sensor cables wired (specify cable order no.) Y40
DN 40 (1½“) } 2R Sensor for remote transmitter's junction box potted to Y41
DN 50 (2“)
DN 65 (2½“)
} 2Y
} 3F
IP68 with wired cable (specify cable order no.) (no
ATEX sensors) 4
DN 80 (3“) } 3M Other postproduction requirements (add desired text) Y99
DN 100 (4“) } 3T
Liner material Selection and Ordering data Order No.
PFA - DN 10 ... 100 (3/8“ ... 4“) (no ATEX) } 1 Sensor SITRANS F M
Ceramic } 2 MAGFLO MAG 1100 HT High Temperature F) 7 M E 6 1 2 0 -
Electrode material Ceramic liner, Platinum electrode, 7 7 0A 2 00 - 2 7 A 7
Graphite gaskets included
Hastelloy C (only with PFA liner) } 1
Platinum (only with ceramic liner) } 2 Diameter
DN 15 (½“) 1V
Transmitter DN 25 (1“) 2D
Sensor for remote transmitter (order transmitter A DN 40 (1½“) 2R
separately)
DN 50 (2“) 2Y
Sensor ATEX 2G D for remote transmitter (order B
transmitter separately) DN 80 (3“) 3M
MAG 6000 I, Aluminium 18 ... 90 V DC, C DN 100 (4“) 3T
115 ... 230 V AC Transmitter
MAG 6000 I, Aluminium 18 ... 30 V DC, ATEX 2G D D Sensor for remote transmitter (order transmitter A
MAG 6000 I, Aluminium 115 ... 230 V, ATEX 2G D E separately)
MAG 6000 Polyamid, 11 ... 30 V DC / 11 … 24 V AC H Sensor ATEX 2G D for remote transmitter (order B
transmitter separately)
MAG 6000, Polyamid, 115/230 V AC J
Cable glands/terminal box
MAG 5000, Polyamid, 11 ... 30 V DC / 11 ... 24 V AC K
Metric: SS terminal box 3
MAG 5000, Polyamid, 115/230 V AC L
½" NPT: SS terminal box 4
Communication
No communication, add-on possible } A Selection and Ordering data Order code
HART B Additional information
PROFIBUS PA Profile 3 F Please add “-Z“ to Order No. and specify Order
(only MAG6000/MAG6000 I) code(s) and plain text.
PROFIBUS DP Profile 3 (no ATEX) G
(only MAG6000/MAG6000 I) Customer specific converter setup Y20
MODBUS RTU/RS 485 (no ATEX) E Tag name plate, stainless steel fixed with SS wire Y17
(only MAG6000/MAG6000 I) (add plain text)
Cable glands/terminal box Tag name plate, plastic (self adhesive) Y18
Metric } 1 Factory certificate according to EN 10204-2.1 C15
½" NPT 2
Metric: SS terminal box (mandatory for stainless 3 Factory certificate according to EN 10204-2.2 C14
steel MAG 6000 transmitter) Sensor cables wired (specify cable order no.) Y40
½" NPT: SS terminal box (mandatory for stainless 4
steel MAG 6000 transmitter) Sensor for remote transmitter's junction box potted to Y41
IP68 with wired cable (specify cable order no.) (no
} Available ex stock ATEX sensors)
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100
■ Dimensional drawings
Sensor MAG 1100, compact/remote
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Important note: For compact installation with MAG 6000 I/Ex - transmitter to be supported to avoid tension on the sensor part
Size A1) B1) A1 / A23) B1 D Di Di (PFA) DP DG Weight 2)
DN [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
2 161 186 315 340 48.7 2 17.3 34 2.2
3 161 186 315 340 48.7 3 17.3 34 2.2
6 161 186 315 340 48.7 6 17.3 34 2.2
10 161 186 315 340 48.7 10 10 13.6 34 2.2
15 161 186 315 340 48.7 15 16 17.3 40 2.2
25 169 201 323 354 63.5 25 26 28.5 56 2.7
40 179 221 333 375 84.0 40 38 43.4 75 3.4
50 188 239 342 393 101.6 50 50 54.5 90 4.2
65 198 258 351 412 120.9 65 66 68.0 112 5.5
80 204 270 357 424 133.0 80 81 82.5 124 7.0
100 217 296 370 450 159.0 100 100 107.1 145 10.0
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100
The total build-in length “L” [mm]/[inch] before assembling depends on the gasket selected
4 1)
Mounting between two flanges
1/2" Thread
6 x M4
20 (0.79)
35 (1.38) 52 (2.05)
The MAG 1100 DN 2, 3, 6 and 10 (1/12“, 1/8“, ¼” and 3/8”) are prepared for assembly with the ½” pipe connections.
The length “L“ varies dependent on the gasket choice.
Without gasket EPDM Graphite Teflon
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]
150 5.9 150 5.9 152 6.0 156 6.1
Important note:
For compact installation with the MAG 6000 I, transmitter to be supported to avoid tension on sensor part.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
■ Overview ■ Integration
The complete flowmeter consists of a sensor and an associated
transmitter SITRANS F M MAGFLO MAG 5000, 6000 and 6000 I.
The flexible communication concept USM II simplifies integra-
tion and update to a variety of fieldbus systems such as
PROFIBUS DP & PA, MODBUS RTU/RS485, HART.
■ Technical specifications
Measuring principle Electromagnetic induction
Excitation frequency DN 10 ... 65 (¼“ … 2½”): 12.5 Hz
DN 80 ... 100 (3”, 4”): 6.25 Hz
Process connection
Nominal size DN 10 … DN 100 (3/8" … 4")
Process connection Hygienic adapters available for:
4
• Direct welding onto pipe
• Clamp fitting
• Threaded fitting
Rated operating conditions
Ambient conditions
Ambient temperature1)
• Sensor -40 … +100 °C (-40 … +212 °F)
• Sensor ATEX -20 … +60 °C (-4 … +140 °F)
The electromagnetic sensor SITRANS F M MAGFLO
MAG 1100 Food is designed to meet applications in the food • Compact transmitter -20 … +50 °C (-4 … +122 °F)
MAG 5000/6000
and beverage industry.
• Transmitter MAG 6000 I -20 … +60 °C (-4 … +140 °F)
■ Benefits • Compact transmitter -10 … +60 °C (+14 … +140 °F)
MAG 6000 I Ex d
• Sensor sizes: DN 10 to DN 100 (3/8” to 4”)
Temperature of medium
• AISI 316 stainless steel enclosure
MAG 1100 Food (Ceramic) -20 … +150 °C (-4 … +300 °F)
• Sensor: Hygienic connection, 3A and EHEDG authorized con- Suitable for steam sterilization
struction
MAG 1100 Food (PFA) -30 … +130 °C (-20 … +270 °F)
• Sanitary design for CIP / SIP cleaning Suitable for steam steralization at
• Conforms to FDA 150 °C (300 °F)
• Easy commissioning, the SENSORPROM unit automatically Temperature shock
updates settings MAG 1100 Food
• Hose proof IP67/NEMA 4X/6 enclosure rating
• Duration ≤ 1 min, followed by • DN 10, 15, 25:
• Designed that patented in-situ verification can be conducted. 10 min rest Max. ∆T ≤ 80 °C/min
Using SENSORPROM fingerprints (3/8”, ½”, 1”:
Max. ∆T ≤ 80 K/min)
■ Application • DN 40, 50, 65:
Max. ∆T ≤ 70 °C/min
The main applications of the SITRANS F M MAGFLO electro- (1½”, 2”, 2½”:
magnetic sensors can be found in the following fields: Max. ∆T ≤ 70 K/min)
• DN 80, 100:
• Food industry Max. ∆T ≤ 60 °C/min
• Beverage industry (3”, 4”: Max. ∆T ≤ 60 K/min)
• Pharmaceutical industry MAG 1100 Food (PFA) Max. ± 100 °C (210 °F) momen-
tarily
■ Design Operating pressure
• Unique mechanical design with a wide range of customer MAG 1100 Food (Ceramic) DN 10 ... 65: 40 bar (3/8” … 2½”:
specified sanitary connection 580 psi)
DN 80: 37.5 bar (3”: 540 psi)
• Compact or remote mounting possible easy "plug & play" field DN 100: 30 bar (4”: 435 psi)
changeable Vacuum: 1 x 10-6 barabs
• Simple on site upgrade to IP68/NEMA 6P (1.5 x 10-5 psiabs)
• Ex ATEX 2G D version for hazardous areas (ceramic liner) MAG 1100 Food (PFA) 20 bar (290 psi)
Vacuum: 0.02 barabs (0.3 psiabs)
■ Mode of operation 1)
Conditions are also dependent on liner characteristics
The flow measuring principle is based on Faraday’s law of elec-
tromagnetic induction were the sensor converts the flow into an
electrical voltage proportional to the velocity of the flow.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
Accessories
■ Technical specifications (continued)
Weld-in adapter
Mechanical load 18 ... 1000 Hz random in x, y z,
directions for 2 hours according Adapter for welding onto dairy pipe Tri-Clover ISP 2037, DIN 11850,
to EN 60068-2-36 SMS 3008, BS 4825-1
Sensor: 3.17 grms • DN 10, 15, 25, 40, 50, 65 and 80 PN 40 (600 psi)
Sensor with compact MAG 5000/ (3/8”, ½”, 1”, 1½”, 2”, 2½” and 3”)
6000 mounted transmitter: • DN 100 (4”) PN 25 (350 psi)
3.17 grms
Clamp adapter Tri-Clamp ISP 2852, DIN 32676,
Sensor with compact SMS 3016, BS 4825-3
MAG 6000 I/MAG 6000 I Ex
mounted transmitter: 1.14 grms DN 10, 15, 25, 40 and 50 (3/8”, ½”, PN 16 (200 psi)
For compact installation with the 1”, 1½”, and 2”)
MAG 6000 I/MAG 6000 I Ex, DN 65, 80 and 100 (2½”, 3” and 4”) PN 10 (150 psi)
transmitter to be supported to
avoid tension on sensor part. Thread adapter
4 Enclosure rating DIN 11851
Standard IP67 to EN 60529 (NEMA 4X), • DN 10, 15, 25, and 40 (3/8”, ½”, 1”, PN 40 (600 psi)
1 mH2O for 30 min and 1½”)
Option on sensor (not for ATEX) IP68 to EN 60529 (NEMA 6), • DN 50, 65, 80 and 100 (2”, 2½”, 3” PN 25 (350 psi)
10 mH2O cont. and 4”)
EMC 89/336 EEC ISO 2853, BS 4825-4
Design • DN 10, 15, 25, 40, 50, 65 and 80 PN 16 (200 psi)
(3/8”, ½”, 1”, 1½”, 2”, 2½ and 3”)
Weight See Dimensional drawings
SMS 1145
Material
• DN 25, 40, 50, 65 and 80 (1”, 1½”, PN 6 (80 psi)
Enclosure 2”, 2½” and 3”)
• MAG 1100 Food Stainless steel AISI 316L (1.4404) Design
Terminal box (remote version only) Material
• Standard Fibre glass-reinforced polyamide Adapter Stainless steel AISI 316/Stainless
• Option Stainless steel AISI 316 (1.4436) steel AISI 304 (ISO 2852)
• Ex ATEX (remote version only) Stainless steel AISI 316 (1.4436) Gasket
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
Selection and Ordering data Order No. Selection and Ordering data Order No.
Sensor SITRANS F M MAGFLO MAG 1100 Food F) 7 M E 6 1 4 0 - Sensor SITRANS F M MAGFLO MAG 1100 Food F) 7 M E 6 1 4 0 -
77777 - 7777 77777 - 7777
Diameter Cable glands/terminal box
DN 10 (3/8“) } 1R Metric 1
DN 15 (½“) } 1V ½" NPT 2
DN 25 (1“) } 2D Metric: SS terminal box (mandatory for Stainless 3
steel MAG 6000 Transmitter)
DN 40 (1½“) } 2R
½" NPT: SS terminal box (mandatory for Stainless 4
DN 50 (2“) } 2Y steel MAG 6000 Transmitter)
DN 65 (2½“) } 3F
DN 80 (3“) } 3M } Available ex stock.
DN 100 (4“) } 3T
Process connections
No adaptors (specials see accessories) } A
Selection and Ordering data
Additional information
Order code
4
Weld in
} B Please add “-Z“ to Order No. and specify Order
DIN 11850 code(s) and plain text.
ISO 2037 (DS/SMS3008) } C
Customer specific converter setup Y20
BS 4825-1 } D
Tri-Clamp E Tag name plate, stainless steel fixed with SS wire Y17
(add plain text)
Clamp type
G Tag name plate, plastic (self adhesive) Y18
DIN 32676
ISO 2852 (SMS 3016) H Factory certificate according to EN 10204-2.1 C15
BS 4825-3 J Factory certificate according to EN 10204-2.2 C14
Tri-Clamp K Sensor cables wired (specify cable order no.) Y40
Threaded type Sensor for remote transmitter's junction box potted to Y41
DIN 11851 M IP68 with wired cable (specify cable order no.) (no
SMS 1145 N ATEX sensors)
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
Do
Di
4
10 13 10 10 } FDK-083G2116
15 19 16 15 } FDK-083G2117
20 23 20 15 } FDK-083G2118
25 29 26 25 } FDK-083G2119
32 35 32 25 } FDK-083G2120
40 41 38 40 } FDK-083G2121
50 53 50 50 } FDK-083G2122
65 70 66 65 } FDK-083G2123
80 85 81 80 } FDK-083G2124
100 104 100 100 } FDK-083G2125
ISO 2037 (DS/SMS3008)
Adapter Sensor
DN Do Di DN
(mm) (mm) (mm) (mm)
10 13 10 10 } FDK-083G2116
15 19 16 15 } FDK-083G2117
20 23 20 15 } FDK-083G2118
25 25.6 22.6 25 } FDK-083G2109
28 28.6 25.6 25 } FDK-083G2100
33.7 34.3 31.3 25 } FDK-083G2110
38 38.6 35.6 40 } FDK-083G2111
40 40.6 37.6 40 } FDK-083G2101
51 51.6 48.6 50 } FDK-083G2112
63.5 64.1 60.3 65 } FDK-083G2113
70 70.6 66.8 65 } FDK-083G2103
76.1 76.7 72.9 80 } FDK-083G2114
88.9 88.9 84.9 80 } FDK-083G2104
101.6 102.5 97.6 100 } FDK-083G2115
114.3 115.6 110.3 100 } FDK-083G2105
Tri-Clamp® (BS 4825-1)
Adapter Sensor
DN Do Di DN
(mm) (mm) (mm) (mm)
10 12.7 9.4 10 FDK-083G2276
15.9 19.05 15.75 15 FDK-083G2277
25 25.4 22.1 25 FDK-083G2279
38 38.1 34.8 40 FDK-083G2281
51 50.8 47.5 50 FDK-083G2282
63.5 63.5 60.2 65 FDK-083G2283
76.1 76.2 72.9 80 FDK-083G2284
102 101.6 97.38 100 FDK-083G2285
Tri-Clamp® is a registered trademark of
Ladish Co.
} Available ex stock.
Do: outer diameter
Di: inner diameter
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
Do
Di
4
10 34 10 10 FDK-083G2186
15 34 16 15 FDK-083G2187
20 34 20 15 FDK-083G2188
25 50.5 26 25 FDK-083G2179
33.7 50.5 31.3 25 FDK-083G2190
40 50.5 38 40 FDK-083G2181
50 64 50 50 FDK-083G2182
65 91 66 65 FDK-083G2183
80 106 81 80 FDK-083G2184
100 119 100 100 FDK-083G2185
ISO 2852 (SMS 3016, BS 4825-3)
Adapter Sensor
DN Do Di DN
(mm) (mm) (mm) (mm)
10 34 10 10 FDK-083G2186
15 34 16 15 FDK-083G2187
20 34 20 15 FDK-083G2188
25 50.5 22.6 25 FDK-083G2189
25 50.5 26 25 FDK-083G2179
33.7 50.5 31.3 25 FDK-083G2190
38 50.5 35.6 40 FDK-083G2191
40 50.5 38 40 FDK-083G2181
51 64 48.6 50 FDK-083G2192
63.5 77.5 60.3 65 FDK-083G2193
76.1 91 72.9 80 FDK-083G2194
101.6 119 97.6 100 FDK-083G2195
Tri-Clamp®
Adapter Sensor
DN Do Di DN
(mm) (mm) (mm) (mm)
10 34 10 10 FDK-083G2286
15 34 16 15 FDK-083G2287
25 50.5 22.6 25 FDK-083G2289
38 50.5 35.6 40 FDK-083G2291
51 64 48.6 50 FDK-083G2292
63.5 77.5 60.3 65 FDK-083G2293
76.1 91 72.9 80 FDK-083G2294
101.6 119 97.6 100 FDK-083G2295
Tri-Clamp® is a registered trademark of
Ladish Co.
Do: outer diameter
Di: inner diameter
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
Do
Di
Do
Di
4
10 28 10 10 FDK-083G2156
15 34 16 15 FDK-083G2157 25 40 22.6 25 FDK-083G2139
20 44 20 15 FDK-083G2158 32 48 29.6 25 FDK-083G2140
38 60 35.6 40 FDK-083G2141
25 52 26 25 FDK-083G2159
32 58 32 25 FDK-083G2160 51 70 48.6 50 FDK-083G2142
40 65 38 40 FDK-083G2161 63.5 85 60.3 65 FDK-083G2143
76 98 72 65 FDK-083G2144
50 78 50 50 FDK-083G2162
65 95 66 65 FDK-083G2163 Do: outer diameter
80 110 81 80 FDK-083G2164 Di: inner diameter
100 130 100 100 FDK-083G2165
ISO 2853 Spare parts for MAG 1100 Food Order No.F)
Adapter Sensor Gaskets
DN (mm) Do (mm) Di (mm) DN (mm) (2 pcs., between flow sensor and adapter)
MAG 1100 Food (ceramic)
Do
Di
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
■ Dimensional drawings
Sensor MAG 1100 Food compact/remote
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6HULDOQR
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6XSSO\ ,,*
(QFORVXUH
[0
6,5$$7(;;
7HPS$PE (([GH>LD@LD,,%7
,6,17(5)$&(
6HHPDQXDO
6LHPHQV)ORZ,QVWUXPHQWV$6
0DGHLQ'HQPDUN
$
0
137 $
3* %
$
%
4
'L
/ ' /
Important note:
For compact installation with MAG 6000 I/Ex - transmitter to be supported to avoid tension on the sensor part.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 1100 Food
Sensor MAG 1100 Food compact/separate – build-in length
4
A
Size A L1)
DN Inch [mm] [inch] [mm] [inch]
10 3/8 99 3.90 146 5.75
15 ½ 99 3.90 146 5.75
25 1 113 4.45 161 6.34
40 1½ 126 4.96 176 6.93
50 2 154 6.06 186 7.32
65 2½ 165 6.50 223 8.78
80 3 200 7.87 258 10.16
100 4 225 8.86 288 11.34
1)
The total build-in length “L” is independent of the adapter type selected.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 5100 W
■ Overview ■ Application
The main applications of the SITRANS F M MAGFLO electro-
magnetic flow sensors can be found in the following fields:
• Water abstraction
• Water treatment
• Water distribution network (leak detection management)
• Custody transfer water meters
• Irrigation
• Waste water treatment
• Filtration plant (e.g. reverse osmosis and ultra filtration)
• Industrial water applications
■ Mode of operation 4
The flow measuring principle is based on Faradays law of elec-
tromagnetic induction were the sensor converts the flow into an
electrical voltage proportional to the velocity of the flow.
■ Function
• Highly resistant to a wide range of chemicals
- Pattern approval OIML R49 (Denmark, Germany)
- conforms to ISO 4064 and EN 14154
- MI-001 Custody Transfer approval for billing (EU)
• Meets EEC directives: PED, 97/23/EC pressure directive for
EN1092-1 flanges
• Simple onsite or factory upgrade to IP68/NEMA 6P of a stan-
dard sensor.
■ Integration
The complete flowmeter consists of a flow sensor and an asso-
ciated transmitter SITRANS F M MAGFLO MAG 5000,
The SITRANS F M MAGFLO MAG 5100 W is an electromagnetic MAG 6000 or MAG 6000 I.
flow sensor designed to meet ground water, drinking water, The flexible communication concept USM II simplifies integra-
waste water, sewage or sludge applications. tion and update to a variety of fieldbus systems, e.g. HART,
PROFIBUS DP & PA, MODBUS RTU/RS485.
■ Benefits
• DN 25 to DN 1200 (1” to 48”)
• Connection flanges EN 1092-1 (DIN 2501), ANSI, AWWA and
AS.
• NBR Hard Rubber liner for all water applications
• Drinking water EPDM liner with approvals
• Hastelloy integrated grounding and measuring electrodes
• Increased low flow accuracy for water leak detection, due to
coned liner design.
• Drinking water approvals
• Suitable for direct burial and constant flooding
• Build-in length according to ISO 13359
• Easy commissioning, SENSORPROM unit automatically up-
loads calibration values and settings.
• Designed that patented in-situ verification can be conducted.
Using SENSORPROM fingerprint.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 5100 W
■ Technical specifications
Design Full bore sensor Coned bore sensor Full bore sensor
Nominal size DN 25 ... 40 (1” ... 1½”) DN 50 ... 300 (2” ... 12”) DN 350 ... 1200 (14” ... 48”)
Measuring principle Electromagnetic induction
Excitation frequency 12.5 Hz • 50 ... 65 mm (2” ... 2½“): 12.5 Hz DN 350 ... 450 (14" ... 18"): 3.125 Hz
• 80 ... 150 mm (3” ... 6“): 6.25 Hz DN 500 ... 1200 (20" ... 48"):
• 200 ... 300 mm (8” ... 12“): 1.5625 Hz
3.125 Hz
Process connection
Flanges Flat face flanges
• EN 1092-1 PN 40 (580 psi) • 50 ... 300 mm: PN 16 • PN 10 (145 psi)
(2“ ... 12“: 230 psi) • PN 16 (230 psi)
4 • 200 ... 300 mm: PN 10
(8“ ... 12“: 145 psi)
• ANSI B16.5 Class 150 lb Class 150 lb ~20 bar (290 psi) --
• AWWA C-207 -- -- 28” ... 48”: Class D
• AS4087 PN 16 (230 psi) DN 50 ... 1200 (2" ... 48"), 14 bar (232 psi)
Rated Operation conditions
Ambient temperature
• Sensor -40 ... +70 °C (-40 ... +158 °F)
• With compact transmitter -20 ... +50 °C (-4 ... +122 °F)
MAG 5000/6000
• With compact transmitter -20 ... +60 °C (-4 ... +140 °F)
MAG 6000 I
Operating pressure 0.01 ... 40 bar (0.15 ... 580 psi) 0.03 ... 20 bar (0.44 ... 290 psi) 0.01 ... 16 bar (0.15 ... 232 psi)
Enclosure rating
• Standard IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 minutes)
• Option IP68 to EN 60529 / NEMA 6P (10 mH2O continuously)
Pressure drop at 3 m/s (10 ft/s) As straight pipe Max. 25 mbar (0.36 psi) As straight pipe
Medium conditions
Temperature of medium
• NBR -10 ... +70 °C (14 ... +158 °F)
• EPDM -10 ... +70 °C (14 ... +158 °F)
EMC 89/336 EEC
Design
Weight See dimensional drawings
Material
• Housing and flanges Carbon steel, St 37.2
• Terminal box Standard Fibre glass reinforced polyamide
• Measuring pipe AISI 304 (1.4301)
• Liner NBR Hard Rubber (hydro carbon resistent)
EPDM
• Electrodes Hastelloy C276
• Grounding electrodes standard Hastelloy C276
Certificates and approvals
Custody Transfer (only together with OIML R 49 pattern approval cold water (Denmark and Germany): DN 50 ... 300 (2“ ... 12")
MAG 5000/6000 CT), order as spe- MI 001 cold water (EU): DN 50 ... 300 (2“ ... 12")
cial
Approvals FM Class 1, Div 2
Drinking water approvals
• EPDM NSF61 (Cold water, US)
WRAS (WRc, BS6920 cold water, GB)
ACS listed (F),
DVGW W270 (D)
Belaqua (B)
• NBR NSF61 (Cold water, US)
Approvals PED – 97/23 EC1), CRN
1)
For sizes larger than 600 mm (24”) in PN 16 PED conformity is available as a cost added option. The basic unit will carry the LVD (Low Voltage Directive) and
EMC approval.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 5100 W
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F M Flowsensor MAGFLO MAG 5100 W F) 7 M E 6 5 2 0 - SITRANS F M Flowsensor MAGFLO MAG 5100 W F) 7 M E 6 5 2 0 -
Hastelloy electrodes, carbon steel flanges 777 1 7 - 2 777 Hastelloy electrodes, carbon steel flanges 777 1 7 - 2 777
Diameter Cable glands/terminal box
DN 25 (1“) } 2D Metric 1
DN 40 (1½“) } 2R ½" NPT 2
DN 50 (2“) } 2Y } Available ex stock.
DN 65 (2½“) } 3F
DN 80 (3“) } 3M
DN 100 (4“) } 3T Selection and Ordering data Order code
Additional information
DN 125 (5“) } 4B
DN 150 (6“) } 4H Please add “-Z“ to Order No. and specify Order
DN 200 (8“) } 4P code(s) and plain text.
DN 250 (10“)
DN 300 (12“)
} 4V
} 5D
Customer specific converter setup
Tag name plate, stainless steel fixed with SS wire
Y20
Y17
4
DN 350 (14“) } 5K (add plain text)
DN 400 (16“) } 5R Tag name plate, plastic (self adhesive) Y18
DN 450 (18“) } 5Y Factory certificate according to EN 10204-2.1 C15
DN 500 (20“) } 6F
Factory certificate according to EN 10204-2.2 C14
DN 600 (24“) } 6P
Sensor cables wired (specify cable order no.) Y40
DN 700 (28“) } 6Y
DN 750 (30“) } 7D Sensor for remote transmitter's junction box potted to Y41
IP68 with wired cable (specify cable order no.)
DN 800 (32“) } 7H
Other postproduction requirements (add desired text) Y99
DN 900 (36“) } 7M
DN 1000 (40“) } 7R ,
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 5100 W
■ Dimensional drawings
153 (6.0)
153 (6.0)
M20 (½" NPT) M20 (½" NPT)
DN 25...40 DN 50...300
4
A
DN 350...1200
A
L L
Nominal size A L
PN 10 PN 16 PN 40 Class 150 / AWWA AS
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]
25 1 187 7.4 - - - - 200 7.9 200 7.9 200 7.87
40 1½ 197 7.8 - - - - 200 7.9 200 7.9 200 7.87
50 2 188 7.4 - - 200 7.9 - - 200 7.9 200 7.87
65 2½ 194 7.6 - - 200 7.9 - - 200 7.9 200 7.87
80 3 200 7.9 - - 200 7.9 - - 200 7.9 200 7.87
100 4 207 8.1 - - 250 9.8 - - 250 9.8 250 9.84
125 5 217 8.5 - - 250 9.8 - - 250 9.8 250 9.84
150 6 232 9.1 - - 300 11.8 - - 300 11.8 300 11.81
200 8 257 10.1 350 13.8 350 13.8 - - 350 13.8 350 13.78
250 10 284 11.2 450 17.7 450 17.7 - - 450 17.7 450 17.72
300 12 310 12.2 500 19.7 500 19.7 - - 500 19.7 500 19.69
350 14 382 15.0 550 21.7 550 21.7 - - 550 21.7 550 21.65
400 16 407 16.0 600 23.6 600 23.6 - - 600 23.6 600 23.62
450 18 438 17.2 600 23.6 600 23.6 - - 600 23.6 600 23.62
500 20 463 18.2 600 23.6 600 23.6 - - 600 23.6 600 23.6
600 24 514 20.2 600 23.6 600 23.6 - - 600 23.6 600 23.6
700 28 564 22.2 700 27.6 700 27.6 - - 700 27.6 700 27.6
750 30 591 23.3 - - - - - - 750 29.5 750 -
800 32 616 24.3 800 31.5 800 31.5 - - 800 31.5 800 31.5
900 36 663 26.1 900 35.4 900 35.4 - - 900 35.4 900 35.4
1000 40 714 28.1 1000 39.4 1000 39.4 - - 1000 39.4 1000 39.4
42 714 28.1 - - - - - - 1000 39.4 - -
44 765 30.1 - - - - - - 1100 43.3 - -
1200 48 820 32.3 1200 47.2 1200 47.2 - - 1200 47.2 1200 47.2
- not available
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 5100 W
MAG 5100 W / 6000 I Compact
A 1
A 1
A
A
L L
Nominal size A A1 L
PN 10 PN 16 PN 40 Class 150/AWWA AS
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]
25 1 187 7.4 340 13.4 - - - - 200 7.9 200 7.9 200 7.87
40 1½ 197 7.8 350 13.8 - - - - 200 7.9 200 7.9 200 7.87
50 2 188 7.4 341 13.4 - - 200 7.9 - - 200 7.9 200 7.87
65 2½ 194 7.6 347 13.7 - - 200 7.9 - - 200 7.9 200 7.87
80 3 200 7.9 353 13.9 - - 200 7.9 - - 200 7.9 200 7.87
100 4 207 8.1 360 14.2 - - 250 9.8 - - 250 9.8 250 9.84
125 5 217 8.5 370 14.6 - - 250 9.8 - - 250 9.8 250 9.84
150 6 232 9.1 385 15.2 - - 300 11.8 - - 300 11.8 300 11.81
200 8 257 10.1 410 16.1 350 13.8 350 13.8 - - 350 13.8 350 13.78
250 10 284 11.2 437 17.2 450 17.7 450 17.7 - - 450 17.7 450 17.72
300 12 310 12.2 463 18.2 500 19.7 500 19.7 - - 500 19.7 500 19.69
350 14 382 15.0 535 21.1 550 21.7 550 21.7 - - 550 21.7 550 21.65
400 16 407 16.0 560 22.1 600 23.6 600 23.6 - - 600 23.6 600 23.62
450 18 438 17.2 591 23.3 600 23.6 600 23.6 - - 600 23.6 600 23.62
500 20 463 18.2 616 24.3 600 23.6 600 23.6 - - 600 23.6 600 23.6
600 24 514 20.2 667 26.3 600 23.6 600 23.6 - - 600 23.6 600 23.6
700 28 564 22.2 717 28.2 700 27.6 700 27.6 - - 700 27.6 700 27.6
750 30 591 23.3 744 29.3 - - - - - - 750 29.5 750 -
800 32 616 24.3 779 30.7 800 31.5 800 31.5 - - 800 31.5 800 31.5
900 36 663 26.1 826 32.5 900 35.4 900 35.4 - - 900 35.4 900 35.4
1000 40 714 28.1 877 34.5 1000 39.4 1000 39.4 - - 1000 39.4 1000 39.4
42 714 28.1 877 34.5 - - - - - - 1000 39.4 - -
44 765 30.1 928 36.5 - - - - - - 1100 43.3 - -
1200 48 820 32.3 983 38.7 1200 47.2 1200 47.2 - - 1200 47.2 1200 47.2
- not available
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 5100 W
Weight
Nominal size PN 10 PN 16 PN 40 Class 150/AWWA AS
[mm] [inch] [kg] [lbs] [kg] [lbs] [kg] [lbs] [kg] [lbs] [kg] [lbs]
25 1 - - - - 4 9 4 9 4 9
40 1½ - - - - 7 15 6 13 7 15
50 2 - - 9 20 - - 8 20 9 20
65 2½ - - 10.7 24 - - 11 24 10.7 24
80 3 - - 11.6 26 - - 13 28 11.6 26
100 4 - - 15.2 33 - - 19 41 15.2 33
125 5 - - 20.4 45 - - 24 52 20.4 45
150 6 - - 26 57 - - 29 64 26 57
4 200
250
8
10
48
64
106
141
48
69
106
152
-
-
-
-
56
79
124
174
48
69
106
152
300 12 76 167 86 189 - - 110 243 86 189
350 14 104 229 125 274 - - 139 307 115 254
400 16 119 263 143 314 - - 159 351 125 277
450 18 136 299 173 381 - - 182 400 141 311
500 20 163 359 223 491 - - 225 495 189 418
600 24 236 519 338 744 - - 320 704 301 664
700 28 270 595 314 692 - - 273 602 320 704
750 30 - - - - - - 329 725 - -
800 32 346 763 396 873 - - 365 804 428 944
900 36 432 951 474 1043 - - 495 1089 619 1362
1000 40 513 1130 600 1321 - - 583 1282 636 1399
42 - - - - - - 687 1512 - -
44 - - - - - - 763 1680 - -
1200 48 643 1415 885 1948 - - 861 1896 813 1789
- not available
With transmitter MAG 5000 and MAG 6000 compact, weight is increased by approximately 0.8 kg (1.8 lbs), with MAG 6000 I, weight is increased by 5.5 kg
(12.1 lb).
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
■ Overview ■ Design
• Compact or remote mounting possible
• Easy “plug & play“ field changeability of transmitter
• Ex ATEX and FM versions
• High temperature sensor for applications with temperatures
up to 180 °C (356 °F)
• Approvals for PTB, OIML R75 and OIML R117
• Meets EEC directives: PED, 97/23/EC pressure directive for
EN1092-1 flanges
• Build-in length according to ISO 13359
• Onsite or factory upgrade to IP68/NEMA 6P of a standard sen-
sor.
■ Mode of operation 4
The flow measuring principle is based on Faraday’s law of elec-
tromagnetic induction were the sensor converts the flow into an
electrical voltage proportional to the velocity of the flow.
■ Integration
The complete flowmeter consists of a flow sensor and an asso-
ciated transmitter MAG 5000, 6000 and 6000 I.
The flexible communication concept USM II simplifies integra-
The SITRANS F M MAGFLO MAG 3100 is an electromagnetic tion and update to a variety of fieldbus systems such as HART,
flow sensor in a large variety that meets the demands of almost PROFIBUS DP & PA, MODBUS RTU/RS485.
every flow application.
■ Benefits
• Wide range of sizes: DN 15 to DN 2000 (½” to 78”)
• Wide pressure range: PN 6 to PN 100
ANSI Class 150 / 300, AS 2129 / AS 4087. On request up to
690 bar (10000 psi)
• Wide range of electrode and liner material to fit even the most
extreme process media
• Fully welded construction provides a ruggedness that suits
the toughest applications and environments
• Easy commissioning, the SENSORPROM unit automatically
updates settings.
• Designed to allow patented MAGFLO in-situ verification using
the SENSORPROM fingerprints.
■ Application
The main applications of the SITRANS F M MAGFLO electro-
magnetic flow sensors can be found in the following fields:
• Process industry
• Chemical industry
• Steel industry
• Mining
• Utility
• Power generation & distribution
• Oil & gas / HPI
• Water & waste water
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
■ Technical specifications
Version MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P
Nominal size DN 15 ... DN 2000 (½” ... 78“) DN 15… DN 300 (½“... 12“) DN 15… DN 300 (½“... 12“)
Measuring principle electromagnetic induction
Excitation frequency • DN 15 ... 65 (½“ … 2½”): 12.5 Hz • DN 15 ... 65 (½“ … 2½”): 12.5 Hz • DN 15 ... 65 (½“ … 2½”): 12.5 Hz
• DN 80 ... 150 (3” ... 6”): 6.25 Hz • DN 80 ... 150 (3” ... 6”): 6.25 Hz • DN 80 ... 150 (3” ... 6”): 6.25 Hz
• DN 200 ... 1200 (8” ... 48”): 3.125 Hz • DN 200 ... 300 (8” ... 12”): 3.125 Hz • DN 200 ... 300 (8” ... 12”): 3.125 Hz
• DN 1400 ... 2000 (54” ... 78”):
1.5625 Hz
Process connection
Flanges EN 1092-1, raised face EN 1092-1, raised face EN 1092-1, raised face
(EN 1092-1, DIN 2501 & BS 4504 have (EN 1092-1, DIN 2501 & BS 4504 have (EN 1092-1, DIN 2501 & BS 4504 have
4 the same mating dimensions)
• DN 65 ... 2000 (2½“ … 48”): PN 6
the same mating dimensions)
• DN 15 ... 300 (½“ … 12”): PN 40
the same mating dimensions)
• DN 15 ... 50 (½“ … 2”): PN 40
(87 psi) (580 psi) (580 psi)
• DN 200 ... 2000 (8“ … 48“): PN 10 • DN 65 ... 300 (2½“ … 12”): PN 16 • DN 65 ... 300 (2½“ … 12”): PN 16
(145 psi) (232 psi) (232 psi)
• DN 65 ... 2000 (2½“ … 78“): PN 16 • DN 200 ... 300 (8“ … 12“): PN 10 • DN 200 ... 300 (8“ … 12“): PN 10
(232 psi) (145 psi) (145 psi)
• DN 200 ... 600 (8“ … 24”): PN 25 • DN 200 ... 300 (8“ … 12”): PN 25
(362 psi) (362 psi) ANSI B16.5 (~BS 1560), raised face
• DN 15 ... 600 (½“ … 24”): PN 40 • ½” ... 12”: Class 150 (20 bar
(580 psi) ANSI B16.5 (~BS 1560), raised face: (290 psi))
• DN 50 ... 300 (2“ … 12“): PN 63 • ½” ... 12”: Class 150 (20 bar
(913 psi) (290 psi))
• DN 25 ... 300 (1“ … 12“): PN 100 • ½” ... 12”: Class 300 (50 bar
(1450 psi) (725 psi))
ANSI B16.5 (~BS 1560), raised face
• ½” ... 24”: Class 150 (20 bar AS 2129, raised face ½” ... 12”:
(290 psi)) Table E
• ½” ... 24”: Class 300 (50 bar
(725 psi))
Other flanges and pressure ratings on
AWWA C-207, flat face 28” ... 78”: request
Class D (10 bar)
AS 2129, raised face ½” ... 48”:
Table E
AS 4087, raised face:
• PN 16 (DN 50 ... 1200, 16 bar
(232 psi))
• PN 21 (DN 50 ... 600, 21 bar
(304 psi))
• PN 35 (DN 50 ... 600, 35 bar
(508 psi))
Other flanges and pressure ratings on
request
Rated operation conditions
Ambient temperature (con-
ditions also dependent on
liner characteristiques)
• Sensor -40 … +100 ºC (-40 … +212 °F) -40 … +100 ºC (-40 … +212 °F) -40 … +100 ºC (-40 … +212 °F)
• Sensor ATEX -20 … +60 ºC (-4 … +140 °F) for up to 150 °C (302 °F) temperature -20 … +60 ºC (-4 … +140 °F)
of medium:
-20 … +60 ºC (-4 … +140 °F)
for 150 ... 180 °C (302 ... 356 °F)
temperature of medium:
-20 … +50 ºC (-4 … +122 °F)
• With compact transmitter -20 … +50 ºC (-4 … +122 °F) -20 … +50 ºC (-4 … +122 °F) -20 … +50 ºC (-4 … +122 °F)
MAG 5000/6000
• With compact transmitter -20 … +60 ºC (-4 … +140 °F) -20 … +60 ºC (-4 … +140 °F) -20 … +60 ºC (-4 … +140 °F)
MAG 6000 I
• With compact transmitter -10 … +60 ºC (14 … 140 °F) -10 … +60 ºC (14 … 140 °F) -10 … +60 ºC (14 … 140 °F)
MAG 6000 I Ex d
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
Version MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P
Operating pressure
Operating pressure [abs. • Neoprene 0.01 ... 100 bar • PTFE Teflon • PTFE Teflon
bar] (maximum operating (0.15 ... 1450 psi) - DN 15 ... 300 (½“ … 12”) (130/180 - DN 15 ... 300 (½“ … 12”) :
pressure decreases with • EPDM 0.01 ... 40 bar (0.15 ... 580 psi) °C (266 °F/356ºF)): 0.3 ... 50 bar 0.3 ... 50 bar (4 ... 725 psi)
increasing operating temper- ® (4 ... 725 psi) (180 ºC (356 ºF) PTFE • PFA
ature and with stainless steel • Linatex 0.01 ... 40 bar has factory mounted grounding SS - DN 15 ... 100 (1“ … 4”):
flanges) (0.15 ... 580 psi) rings type E & SS terminal box) 0.01 ... 50 bar (0.15 ... 725 psi)
• Ebonite 0.01 ... 100 bar • PFA
(0.15 ... 1450 psi) - DN 25 ... 100 (1“ … 4”):
• PTFE (DN ≤ 300, PN ≤ 50 bar/ 0.01 ... 50 bar (0.15 ... 725 psi)
≤ 12“, PN ≤ 725 psi)
PTFE (350 ≤ DN ≤ 600, PN ≤ 40 bar/
14“ ≤ DN ≤ 24“, PN ≤ 580 psi)
• PFA
- DN 25 ... 100 (1“ … 4”):
0.01 ... 50 bar (0.15 ... 725 psi) 4
Enclosure rating IP67/NEMA 4X/6 to EN 60529, 1 mH2O IP67/NEMA 4X/6 to EN 60529, 1 mH2O IP67/NEMA 4X/6 to EN 60529, 1 mH2O
for 30 min for 30 min for 30 min
Option: IP68/NEMA 6P to Option: IP68/NEMA 6P to Option: IP68/NEMA 6P to EN 60529,
EN 60529,10 mH2O cont. (no ATEX) EN 60529,10 mH2O cont. (no ATEX) 10 mH2O cont. (no ATEX)
Pressure drop at 3 m/s As straigth pipe
Test pressure 1.5 x PN (where applicable)
Mechanical load • 18 ... 1000 Hz random in x, y z, direc- • 18 ... 1000 Hz random in x, y z, direc- • 18 ... 1000 Hz random in x, y z, direc-
tions for 2 hours according to tions for 2 hours according to tions for 2 hours according to
EN 60068-2-36 EN 60068-2-36 EN 60068-2-36
• Sensor: 3.17 grms • Sensor: 3.17 grms • Sensor: 3.17 grms
• Sensor with compact MAG 5000/ • Sensor with compact MAG 5000/ • Sensor with compact MAG 5000/
6000 mounted transmitter: 3.17 grms 6000 mounted transmitter: 3.17 grms 6000 mounted transmitter: 3.17 grms
• Sensor with compact MAG 6000 I/ • Sensor with compact MAG 6000 I/ • Sensor with compact MAG 6000 I/
6000 I Ex mounted transmitter: 6000 I Ex mounted transmitter: 6000 I Ex mounted transmitter:
1.14 grms 1.14 grms 1.14 grms
Temperature of medium • Neoprene 0 … +70 °C (32 … 158 °F) • PTFE -20 … +130 °C (-4 … +266 °F) • PTFE -20 … +130 °C (-4 … +266 °F)
• EPDM -10 … +70 °C (14 … 158 °F) • PTFE -20 … +180 °C (-4 ... +356 °F) • PFA -20 … +150 °C (-4 … +300 ºF)
• Linatex® (rubber) -40 … +70 °C Factory mounted grounding rings
(-40 … +158 °F) (for temperatures type E and SS terminal box. Can only
below -20 °C (15 °F) AISI 304 or 316 be used with remote transmitter.
flanges must be used) • PFA -20 … +150 °C (-4 … +300 °F)
• Ebonite 0 … 95 °C (32 … 203 °F)
• PTFE -20 … +100 °C (-4 … +212 °F)
• PFA -20 … +100 °C (-4 … +212°F)
EMC 89/336 ECC 89/336 ECC 89/336 ECC
Design
Weight See dimensional drawings
Flange and housing material Carbon steel ASTM A 105, with corro- Carbon steel ASTM A 105, with corro- Carbon steel ASTM A 105, with corro-
sion resistant two component epoxy sion resistant two component epoxy sion resistant two component epoxy
coating (min. 150 µm) coating (min. 150 µm) coating (min. 150 µm)
or or
AISI 304 (1.4301) flanges and carbon AISI 304 (1.4301) flanges and carbon
steel housing, with corrosion resistant steel housing, with corrosion resistant
two component epoxy coating (min. two component epoxy coating (min.
150 µm) 150 µm)
or or
AISI 316 L (1.4404) flanges and hous- AISI 316 L (1.4404) flanges and hous-
ing, polished ing, polished
Measuring pipe material AISI 304 (1.4301) AISI 304 (1.4301) AISI 304 (1.4301)
(AISI 316L (1.4404) flanges and hous- (AISI 316L (1.4404) flanges and hous-
ing, polished has measuring pipe of ing, polished has measuring pipe of
AISI 316L (1.4435)) AISI 316L (1.4435))
Electrode material • AISI 316 Ti (1.4571) • AISI 316 Ti (1.4571) Hastelloy C276 (PFA: Hastelloy C22)
• Hastelloy C276 (PFA: Hastelloy C22) • Hastelloy C276 (PFA: Hastelloy C22)
• Platinum/Iridium, • Platinum/Iridium,
• Titanium • Titanium
• Tantalum • Tantalum
Grounding Electrode material Material as measuring electrodes: No grounding electrodes No grounding electrodes
Exceptions - see ordering data
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
Version MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P
Design (continued)
Terminal box (remote version • Standard Fibre glass-reinforced • Stainless steel AISI 316 (1.4436) • Standard Fibre glass-reinforced
only) polyamide • Ex ATEX (remote version only) Stain- polyamide
• Option Stainless steel AISI 316 less steel AISI 316 (1.4436) • Option Stainless steel AISI 316
(1.4436) (1.4436)
• Ex ATEX (remote version only) Stain- • Ex ATEX (remote version only) Stain-
less steel AISI 316 (1.4436) less steel AISI 316 (1.4436)
Cable entries • Remote installation 2 x M20 or • Remote installation 2 x M20 or • Remote installation 2 x M20 or
2 x ½ NPT 2 x ½ NPT 2 x ½ NPT
• Compact installation • Compact installation
- MAG 5000/MAG 6000: 4 x M20 or - MAG 5000/MAG 6000: 4 x M20 or
4 x ½”NPT 4 x ½”NPT
- MAG 6000 I: 2 x M25(for sup- - MAG 6000 I: 2 x M25(for sup-
4 ply/output)
- MAG 6000 I Ex. d: 2 x M20 (for sup-
ply/output)
- MAG 6000 I Ex. d: 2 x M20 (for sup-
ply/output) ply/output)
Certificates and approvals
Conforms to PED – 97/23 EC, CRN PED – 97/23 EC, CRN PED – 97/23 EC, CRN
Material certificate On request On request Pipe and flange certificate available as
EN 10204 3.1 option
Ex approvals ATEX 2G D sensor ATEX 2G D sensor ATEX 2G D sensor
• DN 15 ... 300: EEx d e ia IIC T4 - T6 • DN 15 ... 300: EEx d e ia IIC T3 - T6 • DN 15 ... 300: EEx d e ia IIC T3 - T6
• DN 350 ... 2000 EEx e ia IIC T4 - T6 Non ATEX sensors Non ATEX sensors
Non ATEX sensors • FM Class 1 Div 2 • FM Class 1 Div 2
• FM Class 1 Div 2 • CSA Class 1, Div 2 • CSA Class 1, Div 2
• CSA Class 1, Div 2
Drinking water approvals EPDM lining:
• WRAS (WRc, BS6920 cold water, GB)
• ACS listed (F)
• DVGW W270 (D)
• Belaqua (B)
Custody transfer (CT) Cold water pattern approval - DANAK Cold water pattern approval - DANAK Cold water pattern approval - DANAK
(≤ DN2000) TS 22.36.001, PTB (Denmark and Ger- TS 22.36.001, PTB (Denmark and Ger- TS 22.36.001, PTB (Denmark and Ger-
(only together with many) many) many)
MAG 5000/6000 CT), order Heat meter pattern approval - Heat meter pattern approval - Heat meter pattern approval -
as special OIML R 75 (Denmark) OIML R 75 (Denmark) OIML R 75 (Denmark)
Hot water pattern approval - PTB Hot water pattern approval - PTB Hot water pattern approval - PTB
(Germany) (Germany) (Germany)
Other media than water - OIML R 117 Other media than water - OIML R 117 Other media than water - OIML R 117
(Denmark) (Denmark) (Denmark)
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
Selection and Ordering data Order No. Selection and Ordering data Order No.
Sensor SITRANS F M Sensor SITRANS F M
MAGFLO MAG 3100 F) 7 M E 6 3 1 0 - MAGFLO MAG 3100 F) 7 M E 6 3 1 0 -
77777 - 7777 77777 - 7777
Diameter Liner material
DN 15 (½“) (PTFE liner only) 1V Neoprene 1
DN 25 (1“) 2D EPDM 2
DN 40 (1½“) 2R PTFE (DN ≤ 300, PN ≤ 50 bar / ≤ 12“, PN ≤ 725 psi), 3
PTFE (350 ≤ DN ≤ 600, PN ≤ 40 bar /
DN 50 (2“) 2Y
14“ ≤ DN ≤ 24“, PN ≤ 580 psi)
DN 65 (2½“) 3F
Ebonite 4
DN 80 (3“) 3M
Linatex (PN ≤ 40 bar (580 psi) DN ≤ 600 (24“)) 5
DN 100 (4“) 3T PFA (DN 25, 50, 80, 100 (1", 2", 3", 4")) 7
DN 125 (5“)
DN 150 (6“)
4B
4H
(PN ≤ 40 bar (580 psi)
Electrode material
4
DN 200 (8“) 4P (Grounding electrodes not for PTFE/PFA liner or
DN 250 (10“) 4V Pressure PN 100)
DN 300 (12“) 5D AISI 316 TI 1
Hastelloy C276 (PFA liner: Hastelloy C22) 2
DN 350 (14“) 5K
Platinum (DN ≤ 300/12") (no grounding electrodes) 3
DN 400 (16“) 5R
DN 450 (18“) 5Y Titanium (not PFA liner) 4
Tantalum (DN ≤ 600 (24")) (no grounding electrodes) 5
DN 500 (20“) 6F
DN 600 (24“) 6P Transmitter with display
DN 700 (28“) 6Y Sensor for remote transmitter (Order transmitter sep.) A
DN 750 (30“) 7D Sensor ATEX 2G D for remote transmitter (Order B
DN 800 (32“) 7H transmitter separately)
DN 900 (36“) 7M MAG 6000 I, Alu.18 ... 90 V DC, 115 ... 230 V AC C
MAG 6000 I Alu. 18 ... 30 V DC, ATEX 2G D D
DN 1000 (40“) 7R
MAG 6000 I Alu. 115 ... 230 V, ATEX 2G D E
DN 1050 (42“) 7U
MAG 6000 Polyamid, 11… 30 V DC / 11…24 V AC H
DN 1100 (44“) 7V
MAG 6000, Polyamid, 115/230 V AC J
DN 1200 (48“) 8B
DN 1400 (54“) 8F MAG 5000, Polyamid, 11… 30 V DC / 11…24 V AC K
DN 1500 (60“) 8K MAG 5000, Polyamid, 115/230 V AC L
DN 1600 (66“) 8P Communication
DN 1800 (72“) 8T No communication, add-on possible A
DN 2000 (78“) 8Y HART B
Flange norm and pressure rating PROFIBUS PA Profile 3 (only MAG6000/MAG6000 I) F
to EN 1092-1 PROFIBUS DP Profile 3 (no ATEX) G
PN 6 (DN 65 ... 2000 (2½“ ... 78“)) A (only MAG6000/MAG6000 I)
PN 10 (DN 200 ... 2000 (8“ ... 78“)) B MODBUS RTU/RS 485 (no ATEX) E
PN 16 (DN 65 ... 1200 (2½“ ... 48“)) C (only MAG6000/MAG6000 I)
PN 16, non PED (DN 700 ... 2000 (28“ ... 78“)) Cable glands/terminal box
D
PN 25 (DN 200 ... 600 (8“ ... 24“)) E Metric 1
PN 40 (DN 15 ... 600 (½“ ... 24“)) F ½" NPT 2
Metric: SS terminal box (mandatory for Stainless 3
PN 63 (DN 50 ... 300 (2“ ... 12“)), not PTFE or PFA G steel MAG 6000 Transmitter)
PN 100 (DN 25 ... 300 (1“ ... 12“)), not PTFE or PFA H ½" NPT: SS terminal box (mandatory for Stainless 4
to ANSI B16.5 steel MAG 6000 Transmitter)
Class 150 (½“ ... 24“) J
Class 300 (½“ ... 24“) K Selection and Ordering data Order code
to AWWA C207 Additional information
Class D (28“ ... 78“) L Please add “-Z“ to Order No. and specify Order
code(s) and plain text.
to AS
2129, table E M Customer specific converter setup Y20
4087, PN 16 (DN 50 ... 1200 (2“ ... 48“)) N Tag name plate, stainless steel fixed with SS wire Y17
4087, PN 21 (DN 50 ... 600 (2“ ... 24“)) P (add plain text)
4087, PN 35 (DN 50 ... 600 (2“ ... 24“)) Q Tag name plate, plastic (self adhesive) Y18
Flange material Factory certificate according to EN 10204-2.1 C15
Carbon steel flanges ASTM A 105 1 Factory certificate according to EN 10204-2.2 C14
Stainless steel flanges, AISI 304 2
Sensor cables wired (specify cable order no.) Y40
Stainless steel flanges and sensor body, AISI 316L, 3
polished Sensor for remote transmitter's junction box potted to Y41
IP68 with wired cable (specify cable order no.)
Please also see www.siemens.com/SITRANSFordering (no ATEX)
for practical examples of ordering
Other postproduction requirements (add desired text) Y99
F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
Selection and Ordering data Order No. Selection and Ordering data Order No.
Sensor SITRANS F M Sensor SITRANS F M
MAGFLO MAG 3100 HT (High Temperature) F) 7 M E 6 3 2 0 - MAGFLO MAG 3100 HT (High Temperature) F) 7 M E 6 3 2 0 -
77777 - 7777 77777 - 7777
Diameter Communication
DN 15 (½“) 1V No communication, add-on possible A
DN 25 (1“) 2D HART B
DN 40 (1½“) 2R
PROFIBUS PA Profile 3 (only MAG6000/MAG6000 I) F
DN 50 (2“) 2Y
DN 65 (2½“) 3F PROFIBUS DP Profile 3 (only MAG6000/MAG6000 I) G
DN 80 (3“) 3M MODBUS RTU/RS 485 (only MAG6000/MAG6000 I) E
DN 100 (4“) 3T Cable glands/terminal box
DN 125 (5“)
DN 150 (6“)
4B
4H
Metric
½" NPT
1
2 4
DN 200 (8“) 4P Metric: SS terminal box (mandatory for Stainless 3
DN 250 (10“) 4V steel MAG 6000 Transmitter)
DN 300 (12“) 5D ½" NPT: SS terminal box (mandatory for Stainless 4
steel MAG 6000 Transmitter)
Flange norm and pressure rating
to EN 1092-1
PN 10 (DN 200 ... 300 (8“ ... 12“)) B
Selection and Ordering data Order code
PN 16 (DN 65 ... 300 (2½“ ... 12“)) C
PN 25 (DN 200 ... 300 (8“ ... 12“)) E Additional information
PN 40 (DN 15 ... 300 (½“ ... 12“)) F Please add “-Z“ to Order No. and specify Order
code(s) and plain text.
to ANSI B16.5
Class 150 (½“ ... 12“) J Customer specific converter setup Y20
Class 300 (½“ ... 12“) K Tag name made, stainless steel fixed with SS wire Y17
(add plain text)
to AS
2129, table E M Tag name plate, plastic (self adhesive) Y18
Flange material Factory certificate according to EN 10204-2.1 C15
Carbon steel flanges ASTM A 105 1 Factory certificate according to EN 10204-2.2 C14
Stainless steel flanges, AISI 304 2 Sensor cables wired (specify cable order no.) Y40
Stainless steel flanges and sensor body, 3
AISI 316L, polished Other postproduction requirements (add desired text) Y99
Liner material
PTFE (130 °C (266 °F)) 2
PTFE including type E protection rings AISI 316 3 Please use online Product selector to get latest updates.
(180 °C (356 °F)) Product selector link:
PFA (150 ºC (302 ºF)) (DN 25, 50, 80, 100 7 www.pia-selector.automation.siemens.com
(1", 2", 3", 4 "))
MAG 5000/6000 transmitters and sensors are packed in sepa-
Electrode material (no grounding electrodes)
rate boxes, the final assembly takes place during installation at
AISI 316 TI 1 the customer's place. MAG 6000 I/MAG 6000 I ATEX 2G D trans-
Hastelloy C276 (PFA liner: Hastelloy C22) 2 mitters and sensors are delivered compact mounted from fac-
Platinum 3 tory.
Communication module will be pre-mounted in the transmitter.
Titanium (not for PFA) 4
Tantalum 5
Transmitter with display
Sensor for remote transmitter (Order transmitter A
separately)
Sensor ATEX 2G D for remote transmitter (Order B
transmitter separately)
MAG 6000 I, Alu.18 ... 90 V DC, 115 ... 230 V AC C
MAG 6000 I, Alu. 18 ... 30 V DC, ATEX 2G D D
MAG 6000 I, Alu. 115 ... 230 V, ATEX 2G D E
MAG 6000, Polyamid, 11 ... 30 V DC/11 ... 24 V AC H
MAG 6000, Polyamid, 115/230 V AC J
MAG 5000, Polyamid, 11 ... 30 V DC/11 ... 24 V AC K
MAG 5000, Polyamid, 115/230 V AC L
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
Selection and Ordering data Order No. Selection and Ordering data Order code
Sensor SITRANS F M Additional information
Please add “-Z“ to Order No. and specify Order
MAGFLO MAG 3100 P F) 7 M E 6 3 4 0 -
code(s) and plain text.
77777 - 7777
Tag name plate, stainless steel fixed with SS wire Y17
Diameter (add plain text)
DN 15 (½“) 1V Tag name plate, plastic (self adhesive) Y18
DN 25 (1“) 2D Material certificate according to EN 10204 3.1 C12
DN 40 (1½“) 2R (Pending)
DN 50 (2“) 2Y Factory certificate according to EN 10204-2.1 C15
DN 65 (2½“) 3F Factory certificate according to EN 10204-2.2 C14
DN 80 (3“) 3M
Power cable wired (specify cable order no.) Y40
DN 100 (4“) 3T
Sensor for remote transmitter's junction box IP68 with Y41
4 DN 125 (5“)
DN 150 (6“)
4B
4H
wired cable (specify cable order no.) (no ATEX)
Customer specific test Y90
DN 200 (8“) 4P
DN 250 (10“) 4V Other postproduction requirements (add desired text) Y99
DN 300 (12“) 5D
Flange norm and pressure rating
Please also see www.siemens.com/SITRANSFordering
to EN 1092-1 for practical examples of ordering
PN 10 (DN 200 ... 300 (8“ … 12“)) B
PN 16 (DN 65 ... 300 (2½“ … 12”)) C MAG 5000/6000 transmitters and sensors are packed in sepa-
PN 40 (DN 15 ... 50 (½“ … 2”) F
rate boxes, the final assembly takes place during installation at
the customer's place. MAG 6000 I/MAG 6000 I ATEX 2G D trans-
to ANSI B16.5 mitters and sensors are delivered compact mounted from fac-
Class 150 (½“ ... 12“) J tory.
Flange material Communication module will be pre-mounted in the transmitter.
Carbon steel flanges ASTM A 105 1
Liner material
PTFE (130 °C (266 °F)) 3
PFA (150 ºC (302 ºF)) (DN 25, 50, 80, 100 7
(1", 2", 3", 4"))
Electrode material
Hastelloy C276 (PFA: Hastelloy C22) 2
Transmitter
Sensor for remote transmitter (Order transmitter A
separately)
Sensor ATEX 2G D for remote transmitter (Order B
transmitter separately)
MAG 6000 I, Aluminium, C
18 ... 90 V DC, 115 ... 230 V AC
MAG 6000 I, Aluminium, 18 ... 30 V DC, D
ATEX 2G D
MAG 6000 I, Aluminium, 115 ... 230 V AC, E
ATEX 2G D
MAG 6000, Polyamid, 11 … 30 V DC/11 ... 24V AC H
MAG 6000, Polyamid, 115/230 V AC J
MAG 5000, Polyamid, 11 ... 30 V DC/11 ... 24 V AC K
MAG 5000, Polyamid, 115/230 V AC L
Communication
No communication, add-on possible A
HART B
PROFIBUS PA Profile 3 F
(only MAG6000/MAG6000 I)
PROFIBUS DP Profile 3 (no ATEX) G
(only MAG6000/MAG6000 I)
MODBUS RTU/RS 485 (no ATEX) E
(only MAG6000/MAG6000 I)
Cable glands/terminal box
Metric 1
½" NPT 2
Metric SS terminal box (mandatory for stainless 3
steel MAG 6000 transmitter)
½" NPT SS terminal box (mandatory for stainless 4
steel MAG 6000 transmitter)
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
W
W
DN PN 6 PN 10 PN 16 PN 25 PN 40 AS2129,
Table E
Order No.F) Order No.F) Order No.F) Order No.F) Order No.F) Order No.F)
DN 25 FDK-083N8361 FDK-083N8361
DN 40 FDK-083N8362 FDK-083N8362
DN 50
DN 65 FDK-083N8345 FDK-083N8345
FDK-083N8344
FDK-083N8345
FDK-083N8344
FDK-083N8346
4
DN 80 FDK-083N8347 FDK-083N8347 FDK-083N8347 FDK-083N8347
DN 100 FDK-083N8070 FDK-083N8025 FDK-083N8025 FDK-083N8025
DN 125 FDK-083N8071 FDK-083N8071 FDK-083N8071 FDK-083N8071
DN 150 FDK-083N8072 FDK-083N8008 FDK-083N8008 FDK-083N8008
DN 200 FDK-083N8074 FDK-083N8011 FDK-083N8011 FDK-083N8011 FDK-083N8075 FDK-083N8011
DN 250 FDK-083N8078 FDK-083N8013 FDK-083N8013 FDK-083N8013 FDK-083N8079 FDK-083N8013
DN 300 FDK-083N8080 FDK-083N8012 FDK-083N8012 FDK-083N8081 FDK-083N8082 FDK-083N8012
DN 350 FDK-083N8083 FDK-083N8039 FDK-083N8039 FDK-083N8084 FDK-083N8085 FDK-083N8039
DN 400 FDK-083N8099 FDK-083N8100 FDK-083N8100 FDK-083N8101 FDK-083N8102 FDK-083N8100
DN 450 FDK-083N8103 FDK-083N8103 FDK-083N8104 FDK-083N8104 FDK-083N8105 FDK-083N8104
DN 500 FDK-083N8107 FDK-083N8107 FDK-083N8108 FDK-083N8108 FDK-083N8109 FDK-083N8108
DN 600 FDK-083N8111 FDK-083N8111 FDK-083N8112 FDK-083N8112 FDK-083N8113
DN 700 FDK-083N8300 FDK-083N8294 FDK-083N8294 FDK-083N8372
DN 750 FDK-083N8366
DN 800 FDK-083N8303 FDK-083N8304 FDK-083N8304 FDK-083N8373
DN 900 FDK-083N8306 FDK-083N8307 FDK-083N8307 FDK-083N8396
DN 1000 FDK-083N8309 FDK-083N8310 FDK-083N8310 FDK-083N8397
DN 1100 FDK-083N8367 FDK-083N8367 FDK-083N8367
DN 1200 FDK-083N8312 FDK-083N8313 FDK-083N8313 FDK-083N8398
DN 1400 FDK-083N8467 FDK-083N8468 FDK-083N8469
DN 1500 FDK-083N8471 FDK-083N8472 FDK-083N8473
DN 1600 FDK-083N8475 FDK-083N8476 FDK-083N8477
DN 1800 FDK-083N8479 FDK-083N8480 FDK-083N8481
DN 2000 FDK-083N8483 FDK-083N8484 FDK-083N8485
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
W
DN PN 6 PN 10 PN 16 PN 25 PN 40
Order No.F) Order No.F) Order No.F) Order No.F) Order No.F)
DN 15 FDK-083N8365
4 DN 25
DN 40
FDK-083N8271
FDK-083N8278
DN 50 FDK-083N8282
DN 65 FDK-083N8284 FDK-083N8285 FDK-083N8286
DN 80 FDK-083N8288 FDK-083N8289 FDK-083N8290
DN 100 FDK-083N8116 FDK-083N8117 FDK-083N8118
DN 125 FDK-083N8120 FDK-083N8121 FDK-083N8122
DN 150 FDK-083N8124 FDK-083N8125 FDK-083N8126
DN 200 FDK-083N8129 FDK-083N8130 FDK-083N8130 FDK-083N8131 FDK-083N8132
DN 250 FDK-083N8135 FDK-083N8136 FDK-083N8137 FDK-083N8138 FDK-083N8139
DN 300 FDK-083N8144 FDK-083N8144 FDK-083N8145 FDK-083N8146 FDK-083N8147
DN 350 FDK-083N8152 FDK-083N8153 FDK-083N8154 FDK-083N8155 FDK-083N8156
DN 400 FDK-083N8160 FDK-083N8161 FDK-083N8162 FDK-083N8163 FDK-083N8164
DN 450 FDK-083N8168 FDK-083N8169 FDK-083N8170 FDK-083N8171 FDK-083N8172
DN 500 FDK-083N8177 FDK-083N8178 FDK-083N8179 FDK-083N8180 FDK-083N8181
DN 600 FDK-083N8186 FDK-083N8187 FDK-083N8188 FDK-083N8189
Protection of PTFE liner use 2 pcs.
Earthing of PTFE lined flowmeter use 1 pc.
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
W
DN PN 6 PN 16 PN 40 Size ANSI
Class 150 Class 300
Order No.F) Order No.F) Order No.F) Order No.F) Order No.F)
DN 15 FDK-083N8487 ½“ FDK-083N8487 FDK-083N8487 4
DN 25 FDK-083N8488 1“ FDK-083N8489 FDK-083N8489
DN 40 FDK-083N8490 1½“ FDK-083N8491 FDK-083N8491
DN 50 FDK-083N8492 2“ FDK-083N8493 FDK-083N8493
DN 65 FDK-083N8494 FDK-083N8495 FDK-083N8496 2½“ FDK-083N8497 FDK-083N8497
DN 80 FDK-083N8498 FDK-083N8499 FDK-083N8500 3“ FDK-083N8501 FDK-083N8502
DN 100 FDK-083N8503 FDK-083N8504 FDK-083N8505 4“ FDK-083N8506 FDK-083N8507
W PPLQFK
W
DN PN 10 PN 16 PN 40 Size ANSI
Class 150 Class 300
Order No.F) Order No.F) Order No.F) Order No.F) Order No.F)
DN 15 A5E01191969 ½“ A5E01191968
DN 25 A5E01150880 1“ A5E01150022 A5E01150378
DN 40 A5E01191952 1½“ A5E01191961
DN 50 A5E01150918 2“ A5E01151121 A5E01151194
DN 65 A5E01191940 A5E01191954 2½“ A5E01191962
DN 80 A5E01152876 A5E01152876 3“ A5E01152910 A5E01153422
DN 100 A5E01158875 A5E01159072 4“ A5E01159146 A5E01159628
DN 125 A5E01191941 A5E01191956 5“ A5E01191963
DN 150 A5E01191943 A5E01191957 6“ A5E01191964
DN 200 A5E01191951 A5E01191944 A5E01191958 8“ A5E01191965
DN 250 A5E01191950 A5E01191946 A5E01191959 10“ A5E01191966
DN 300 A5E01191949 A5E01191947 A5E01191960 12“ A5E01191967
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
W PPLQFK
W
DN PN 10 PN 16 PN 40 Size ANSI
Class 150 Class 300
Order No.F) Order No.F) Order No.F) Order No.F) Order No.F)
4 DN 15 A5E01191981 ½“ A5E01191989
DN 25 A5E01150882 1“ A5E01150028 A5E01150379
DN 40 A5E01191982 1½“ A5E01191990
DN 50 A5E01150922 2“ A5E01151124 A5E01151197
DN 65 A5E01191971 A5E01191983 2½“ A5E01191991
DN 80 A5E01152889 A5E01152889 3“ A5E01152913 A5E01153424
DN 100 A5E01158886 A5E01159074 4“ A5E01159150 A5E01159629
DN 125 A5E01191973 A5E01191984 5“ A5E01191992
DN 150 A5E01191974 A5E01191985 6“ A5E01191993
DN 200 A5E01191978 A5E01191975 A5E01191986 8“ A5E01191994
DN 250 A5E01191979 A5E01191976 A5E01191987 10“ A5E01191995
DN 300 A5E01191980 A5E01191977 A5E01191988 12“ A5E01191996
W PPLQFK
W
DN PN 16 PN 40 Size ANSI
Class 150 Class 300
F) F) F)
Order No. Order No. Order No. Order No.F)
DN 15 A5E01192007 ½“ A5E01192010
DN 25 A5E01150883 1“ A5E01150030 A5E01150381
DN 40 A5E01192008 1½“ A5E01192011
DN 50 A5E01150926 2“ A5E01151129 A5E01151199
DN 65 A5E01192005 A5E01192009 2½“ A5E01192012
DN 80 A5E01152890 A5E01152890 3“ A5E01152916 A5E01153427
DN 100 A5E01158891 A5E01159076 4“ A5E01159156 A5E01159631
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
■ Dimensional drawings
MAG 3100, MAG 3100 HT, MAG 3100 P sensor with compact or remote transmitter
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Metric
DN A1) A1/A28) B D1 L2) TC3) TE3) Weight4)
EN 1092-1-201 ANSI 16.5 AS 2129 E AWWA
PN 6, 10, PN 16/ PN PN PN PN Class Class AS 4087 C-207
PN 16 non 25 40 63 100 150 300 PN 16, 21, Class D
PED 35
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
15 187 338 59 104 - - - 200 - - 200 200 200 - - 6 4
25 187 338 59 104 - - - 200 - 260 200 200 200 - 1.2 6 5
40 197 348 82 124 - - - 200 - 280 200 200 200 - 1.2 6 8
50 205 356 72 139 - - - 200 276 300 200 200 200 - 1.2 6 9
65 212 363 72 154 200 200/- - 200 320 350 200 272 200 - 1.2 6 11
80 222 373 72 174 200 200/- - 272 323 340 272 272 2005) - 1.2 6 12
100 242 393 85 214 250 250/- - 250 380 400 250 310 250 - 1.2 6 16
125 255 406 85 239 250 250/- - 250 420 450 250 335 250 - 1.2 6 19
150 276 427 85 282 300 300/- - 300 415 450 300 300 300 - 1.2 6 27
200 304 455 137 338 350 350/- 350 350 480 530 350 350 350 - 1.2 8 40
250 332 483 157 393 450 450/- 450 450 550 620 450 450 450 - 1.2 8 60
300 357 508 157 444 500 500/- 500 500 600 680 500 500 500 - 1.6 8 80
350 362 513 270 451 550 550/- 550 550 - - 550 550 550 - 1.6 8 110
400 387 538 270 502 600 600/- 600 600 - - 600 600 600 - 1.6 10 125
450 418 569 310 563 600 600/- 600 600 - - 600 600 600 - 1.6 10 175
500 443 594 350 614 600 600/- 625 680 - - 600 730 6006) - 1.6 10 200
600 494 645 430 715 600 600/- 750 800 - - 600 860 6007) - 1.6 10 287
700 544 695 500 816 700 875/700 - - - - - - 700 700 2.0 - 330
750 571 722 556 869 - -/- - - - - - - 750 750 2.0 - 360
800 606 757 560 927 800 1000/800 - - - - - - 800 800 2.0 - 450
900 653 804 630 1032 900 1125/900 - - - - - - 900 900 2.0 - 530
1000 704 906 670 1136 1000 1250/1000 - - - - - - 1000 1000 2.0 - 660
1100 755 906 770 1238 - -/- - - - - - - 1100 1100 2.0 - 1140
1200 810 961 792 1348 1200 1500/1200 - - - - - - 1200 1200 2.0 - 1180
1400 925 1076 1000 1675 1400 -/1400 - - - - - - - 1400 2.0 - 1600
1500 972 1123 1020 1672 1500 -/1500 - - - - - - - 1500 3.0 - 2460
1600 1025 1176 1130 1915 1600 -/1600 - - - - - - - 1600 3.0 - 2140
1800 1123 1274 1250 1974 1800 -/1800 - - - - - - - 1800 3.0 - 2930
2000 1223 1374 1375 2174 2000 -/2000 - - - - - - - 2000 3.0 - 3665
1) 7)
13 mm shorter with AISI terminal box (Ex and high temperature version) PN 35 DN 600 = 750 mm
2) When earthing flanges are used, the thickness of the earthing flange must 8) A2 is 1.6 mm shorter than A1
be added to the build-in length - not available
3)
TC = Type C grounding ring, TE = Type E grounding ring (Included and fac- D = Outside diameter of flange, see flange tables
tory mounted on high temperature 180 °C (356 °F) PTFE sensor)
4)
Weights are approx. (for PN 16) without transmitter
5)
PN 35 DN 80 = 272 mm
6)
PN 35 DN 500 = 680 mm
SITRANS F flowmeters
SITRANS F M
MAGFLO MAG 3100
MAG 3100, MAG 3100 HT, MAG 3100 P sensor with compact or remote transmitter
Imperial
Size A1) A1/A28) B D1 L2) AS 2129 E TC3) TE3) Weight4)
AS 4087
EN 1092-1-201 ANSI 16.5 AWWA PN 16, 21,
C-207 35
PN 6, PN 16/ PN PN PN PN Class Class Class D
10 PN 16 non 25 40 63 100 150 300
PED
[inc [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [in.] [in.] [lb]
h]
½ 7.36 13.31 2.32 4.09 - - - 7.87 - - 7.87 7.87 - 7.87 - 0.24 11
1 7.36 13.31 2.32 4.09 - - - 7.87 - 10.24 7.87 7.87 - 7.87 0.05 0.24 13
1½ 7.76 13.70 3.23 4.88 - - - 7.87 - 11.02 7.87 7.87 - 7.87 0.05 0.24 17
4 2
2½
8.07
8.35
14.01
14.29
2.83
2.83
5.47
6.06
-
7.87
-
7.87/-
-
-
7.87
7.87
10.87 11.81 7.87
12.60 13.78 7.87
7.87
10.71 -
- 7.87
7.87
0.05 0.24 28
0.05 0.24 30
3 8.74 14.69 2.83 6.85 7.87 7.87/- - 10.71 12.72 13.39 10.71 10.71 - 7.875) 0.05 0.24 33
4 9.53 15.47 3.35 8.43 9.84 9.84/- - 9.84 14.96 - 9.84 12.20 - 9.84 0.05 0.24 44
5 10.04 15.98 3.35 9.41 9.84 9.84/- - 9.84 16.54 - 9.84 13.10 - 9.84 0.05 0.24 55
6 10.87 16.81 5.39 11.10 11.81 11.81/- - 11.81 16.34 - 11.81 11.81 - 11.81 0.05 0.24 66
8 11.97 17.91 5.39 13.31 13.78 13.78/- 13.78 13.78 18.90 - 13.78 13.78 - 13.78 0.05 0.31 110
10 13.07 19.02 6.18 15.47 17.72 17.72/- 17.72 17.72 - - 17.72 17.72 - 17.72 0.05 0.31 155
12 14.05 20.00 6.18 17.48 19.69 19.69/- 19.69 19.69 - - 19.69 19.69 - 19.69 0.06 0.31 176
14 14.25 20.20 10.63 17.76 21.65 21.65/- 21.65 21.65 - - 21.65 21.65 - 21.65 0.06 0.31 242
16 15.24 21.18 10.63 19.76 23.62 23.62/- 23.62 23.62 - - 23.62 23.62 - 23.62 0.06 0.39 275
18 16.45 22.40 12.20 22.16 23.62 23.62/- 23.62 23.62 - - 23.62 23.62 - 23.62 0.06 0.39 385
6)
20 17.44 23.39 13.78 24.17 23.62 23.62/- 24.61 26.77 - - 23.62 28.70 - 23.62 0.06 0.39 335
24 19.45 25.39 16.93 28.15 23.62 23.62/- 29.53 31.50 - - 23.62 33.80 - 23.627) 0.06 0.39 630
28 21.42 27.36 19.69 32.13 27.56 34.45/27.56 - - - - - - 27.56 27.56 0.08 - 725
30 22.48 28.43 21.89 34.21 - -/- - - - - - - 29.52 - 0.08 - 830
32 23.86 29.80 22.05 36.50 31.50 39.37/31.50 - - - - - - 31.50 31.50 0.08 - 990
36 25.71 31.65 24.80 40.63 35.43 44.29/35.43 - - - - - - 35.43 35.43 0.08 - 1160
40 27.72 35.67 26.38 44.72 39.37 49.21/39.37 - - - - - - 39.37 39.37 0.08 - 1453
42 27.72 35.67 26.38 44.72 - -/- - - - - - - 39.37 - 0.08 - 1453
44 29.72 35.67 30.31 48.74 - -/- - - - - - - 43.31 43.31 0.08 - -
48 31.89 37.83 31.18 53.07 47.24 59.06/47.24 - - - - - - 47.24 47.24 0.08 - 2592
54 36.42 42.36 39.37 65.94 55.12 -/55.12 - - - - - - 55.12 - 0.12 - 2940
60 38.27 44.21 40.15 65.83 59.06 59.06/59.06 - - - - - - 59.06 - 0.12 - 3422
66 40.35 46.30 44.49 75.39 62.99 -/62.99 - - - - - - 63.00 - 0.12 - 3904
72 44.21 50.16 49.21 77.72 70.87 -/70.87 - - - - - - 70.87 - 0.12 - 4846
78 48.15 54.09 54.13 85.59 78.74 -/78.74 - - - - - - 78.74 - 0.12 - 6806
1)
0.512 inch shorter with AISI terminal box (Ex and high temperature version)
2)
When earthing flanges are used, the thickness of the earthing flange must be added to the build-in length
3)
TC = Type C grounding ring, TE = Type E grounding ring (Included and factory mounted on high temperature 180 °C (356 °F) PTFE sensor)
4)
Weights are for ANSI 150 without transmitter
5)
PN 35 DN 80 = 10.70 inch
6) PN 35 DN 500 = 26.77 inch
7) PN 35 DN 600 = 29.53 inch
- not available
D = Outside diameter of flange, see flange tables
SITRANS F flowmeters
SITRANS F M
MAGFLO sensor calibration
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
■ Overview ■ Design
The complete flowmeter consists of a flow sensor and an asso-
ciated transmitter from the SITRANS F M Transmag 2 for pulsed
alternating field. These are available as remote and compact
versions (SITRANS F M 911/E compact version with Transmag 2
only possible with nominal diameters DN 65 to DN 600 (2½" to
24"). They operate according to Faradays law of induction where
an electric voltage is induced in a conductor moving through a
magnetic field.
■ Function
Function
The Transmag 2 is a microprocessor-based transmitter with a
4 build-in alphanumeric display in several languages. The trans-
mitters evaluate the signals from the associated electromagnetic
sensors and also fulfil the task of a power supply unit which pro-
vides the magnet coils with a constant current.
The magnetic flux density in the sensor is additionally monitored
SITRANS F M transmitter Transmag 2 by reference coils.
SITRANS F M Transmag 2 is a pulsed alternating field magnetic Further information on connection, mode of operation and instal-
flowmeter where the magnetic field strength is much higher than lation can be found in the data sheets for the sensors.
conventional DC pulsed magnetic flowmeters.
Displays and keypad
This makes it ideal for difficult applications like:
Operation of the Transmag 2 transmitter can be carried out us-
• High concentrated paper stock > 3% ing:
• Heavy mining slurries • Keypad and display unit
• Mining slurries with magnetic particles. • HART communicator
Transmag 2 is used with the SITRANS F M 911/E sensor, avail- • PC/laptop and SIMATIC PDM software via HART communica-
able with diameters of DN 15 to DN 600. tion
• PC/laptop and SIMATIC PDM software using PROFIBUS PA
■ Benefits communication
• Fast signal processing with 16-bit technology
• Automatic recognition of sensor type and calibration data as
result of SmartPLUG
Min. 230 W
• PROFIBUS PA (profile 3.0) / HART communication
• Simple menu operation with two-line display
• Self-monitoring functions Operating and PC/
• Internal simulator (for all input and output functions) display panel lap-
top
• Monitoring of sensor using magnetizing current and reference
voltage as well as wet electrode function
• Analog output and digital outputs for pulses, device status,
limits, flow direction, frequency output
HART- Coupling
• Optional passive switch input for resetting the counter values communicator module RS-232- or USB-port
or for switching off the measuring equipment (PZR)
• With pulsed alternating field for minimum conductivity of
≥ 1 µS/cm, on request 0.1 µS/cm depending on medium HART communication
• Split mode
PROFIBUS PA communication
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Medium conditions
• Process temperature with com- -20 ... +130 °C (-4 ... 266 °F)
pact design depending on sensor and ambi-
ent temperature
Minimum conductivity of medium
• With SITRANS F M 911/E sensors ≥ 1 µS/cm,
on request 0.1 µS/cm depending
on medium
Design
Weight of transmitter 4.4 kg (9.7 lb)
Compact versions Transmitter fixed onto metering
tube
Remote version Transmitter must be connected to
4 Maximum cable length
sensor using shielded cable
100 m (328 ft)
Housing Die-cast aluminium, painted
Displays and keypad
General display LCD, backlid, two lines with
16 characters each
Multi-display for Flow, quantity, flow velocity
Keypad 4 keys for entering parameters
Power supply
corresponding to rating plate
• AC supply 100 ... 250 V AC ± 15%,
47 ... 63 Hz
• Power consumption Approx. 120 ... 630 VA, depend-
ing on sensor
Power failure Bridging of min. 1 power supply
cycle (> 20 ms)
Line fuse 100 ... 230 V AC: T1.6A
Magnet current fuse F5A / 250 V
Certificates and approvals
Pressure equipment directive Device is not subject to the pres-
sure equipment directive
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Selection and Ordering data Order No. Selection and Ordering data Order No. Order code
SITRANS F M electromagnetic F) 7 M E 5 0 3 4 - 7 7 7 7 7 - 7 A A 0 SITRANS F M Transmag 2 and F) 7 M E 5 9 3 0 -
transmitter Transmag 2 sensor 911/E
for alternating field
Cable for remote versions 77A 0 0 - 0 7A 0 777
Output/communication
• Without cable 0A
4 ... 20 mA with HART protocol 0
PROFIBUS PA connection 1 • Suitable for sensor 911/E with alternating
4 ... 20 mA with HART protocol, 2 field, IP67
digital input Magnet current cable 3 x 1.0 mm2 (3 x
0.0016 inch2), electrode/reference cable
Auxiliary supply 7 x 0.5 mm2 (7 x 0.0008 inch2)
110 ... 230 V AC AA - Length: 5 m (16.4 ft) 5B
Operator display and keypad - Length: 10 m (32.8 ft) 5C
Without 0 - Specify other length: in plain text 5Z J1Y
With 1 Later 3-point calibration certificate for
Design SITRANS F M
• Without A
4
Remote design 1
Compact design (DN 65 and above) 2 • For SITRANS 911E up to DN 600, 24“ B
(please specifiy Comm.-No. in plain text)
Cable glands
M20/M16 x 1.5 1
½“ NPT 2 Selection and Ordering data Order code
Additional information
Selection and Ordering data Order code
Please add “-Z“ to Order No. and specify Order
Additional information code(s) and plain text.
Please add “-Z“ to Order No. and specify Order Tag plate of stainless steel
code(s) and plain text. • Y30 - tag number (max. 16 digits, specifiy in plain text Y17
Strengthened mounting bracket for wall and pipeline A02 • Special design, specify quotation No./date in plain text
installation Y99
Rating plate inscription English B11
Selection and Ordering data Order No.
Measuring range, specify in plain text: Y01
Y01: 0 to ... m3/h Accessories
Pulse significance, specify in plain text: Y02 Instruction Manual for
Y02: 0 to ... pulses/l SITRANS F M Transmag 2
Setting of digital outputs, specify in plain text: Y03 German F) A5E00102774
Y03: Setting of digital outputs: ...
English F) A5E00102775
Measuring-point number (max. 8 characters), specify in Y15
plain text: HART modem
Y15: .......... • with RS232 interface } 7MF4997-1DA
Measuring-point description (max. 16 characters), Y16 D)
specify in plain text: • with USB interface } 7MF4997-1DB
Y16: .......... D)
Stainless steel tag plate Y17 SIMATIC PDM See Section 9
Special design specify in plain text, state quotation Y99 } Available ex stock
D) Subject to export regulations AL: N, ECCN: EAR99H.
F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
■ Dimensional drawings
90 70
(3.54) (2.76)
(5.91)
150
4
(3.74)
95
90
(3.54)
205 92 153
(8.07) (3.62) (6.02)
(4.13)
105
(9.76)
248
(5.91)
150
(3.50)
89
Ø 80
(Ø 3.15)
154
(6.06)
SITRANS F M transmitter Transmag 2 with optional mounting plate also for pipeline mounting, dimensions in mm (inch)
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Sensor cables between sensor and transmitter
Protection washers for liners
Function Protection of liner during transport. The signal voltage proportional to the flow and present at the
electrodes of the EMF is only a few µV to mV. Superimposed on
Contact with Yes, but the protection washers can this are electrochemical interferences resulting from the contact
medium be removed prior to installation of the between the electrodes and liquid, and which can be up to sev-
sensor in the pipeline if they are not
resistant to the measured medium. eral Volt. Also frequently superimposed are line frequency inter-
ferences, interferences resulting from vibrations on the pipelines
Material Stainless steel mat. No. or signal cables, as well as strong magnetic fields in the vicinity.
1.4571/316Ti, optionally Hastelloy C4 Sufficient shielding must therefore be provided, as well as fixed
mat. No. 2.4610 routing of the signal cables (electrode and magnet current ca-
Material thickness The overall length of the sensor is ble) in the case of remote versions. This also applies to devices
increased by with integral preamplifier (smartPLUG). The cable length be-
• 6 mm for DN 15 to DN 150 tween the sensor and transmitter must not exceed 100 m
(0.24“ for ½“ to 6“) or (328 ft).
• 10 mm for DN 200 to DN 600
(0.4“ for 8“ to 24“) Attention must also be paid to the cable routing. Signal cables
4 Standard Yes, can be used for PTFE liners up
to PN 10 (MWP 145 psi) and for soft
must be routed free of vibration, and protected against strong
magnetic and stray fields. In case of doubt, the sensor cables
rubber; cannot be used for other lin- must be routed in earthed steel conduit.
ers.
Order No. 7ME592x-....
Earthing washers
Function Electrical reference and earthing of
the medium. Required if the pipelines
are not electrically conducting or are
lined (plastic pipelines, concrete
pipelines etc.). All earthing rings
must be connected to the earthing
screw present on the sensor.
Contact with Yes, please always check resistance
medium to measured medium.
Material Stainless steel mat. No.
1.4571/316Ti, or Hastelloy C4 mat.
No. 2.4610
Material thickness The overall length of the sensor is
increased by 2 mm (0.08“) per earth-
ing ring.
Standard No, only optional. Required between
the medium and sensor for equipo-
tential bonding between non-con-
ducting pipelines or lined pipelines.
Order No. 7ME590x-....
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Notes on pressure equipment directive
The devices are designed for liquids of danger group "Gases of
fluid group 1". The categories differ according to the version,
and are listed in the table below.
The minimum temperature is defined at -10 °C (14 °F) for the
flange materials C22.8 (1.0460) and ST52-5 (1.0570).
The minimum temperature is defined at -20 °C (-4 °F) for the
flange material 1.4571/316Ti.
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F M 911/E SITRANS F M 911/E
flow sensor flow sensor
Rubber liner F) 7 M E 5 1 7 7 - 7 7 7 7 7 - 7 7 7 0 777 Rubber liner F) 7 M E 5 1 7 7 - 7 7 7 7 7 - 7 7 7 0 777
Nominal pressure Sealing material
PN 10 (MWP 145 psi) 1 Viton 1
PN 16 (MWP 232 psi) 2 EPDM 2
PN 25 (MWP 363 psi) 3 Kalrez 3
PN 40 (MWP 580 psi) 4 Protection washers, protec-
Design (transmitter to be tion rings
ordered separately) Without 0
Compact, alternating field 1 With protection washers 1
from DN 65 (2½“) (only for soft rubber and Neo-
Remote, alternating field 3 prene; order as accessory)
4 Liner
Hard rubber
With protection rings
(only for soft rubber and Neo-
2
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F M 911/E SITRANS F M 911/E
flow sensor flow sensor
Novolak liner F) 7 M E 5 2 7 7 - 0 7 7 7 7 - 7 7 7 0 777 Novolak liner F) 7 M E 5 2 7 7 - 0 7 7 7 7 - 7 7 7 0 777
Nominal pressure Degree of protection
PN 10 (MWP 145 psi) 1 IP67/NEMA4X B
PN 16 (MWP 232 psi) 2 IP68/NEMA6, cable length 5 m C
PN 25 (MWP 363 psi) 3 (16.4 ft)
PN 40 (MWP 580 psi) 4 IP68/NEMA6, cable length 10 m D
(32.8 ft)
Design (transmitter to be IP68/NEMA6, other cable E
ordered separately) lengths (order as accessory
Compact, alternating field 1 7ME5930...)
from DN 65 (2½“)
Remote, alternating field 3 Selection and Ordering data Order Code
Nominal diameter
DN 50 (2") F
Additional information 4
Please add “-Z“ to Order No. and specify Order
DN 65 (2½") G code(s) and plain text.
DN 80 (3") H
One earthing (grounding) electrode made of mat No. A01
DN 100 (4") J 1.4571/316Ti up to DN 300 (12")
DN 125 (5") K
Two earthing (grounding) electrodes made of mat. No. A02
DN 150 (6") L 1.4571/316Ti above DN 350 (14")
DN 200 (8") M One earthing (grounding) electrode made of Hastelloy A03
DN 250 (10") N C4/2.4610 up to DN 300 (12")
DN 300 (12") P
Two earthing (grounding) electrodes made of Hastelloy A04
DN 350 (14") Q C4/2.4610 above DN 350 (14")
DN 400 (16") R Replaceable electrodes above DN 100 (4"), replace- A06
DN 500 (20") S able under pressure
DN 600 (24") T
With 3-point calibration certificate B06
Other nominal diameters: Z J1Y up to DN 600 (24") or Qmax > 2000 m3/h (8805 USgpm)
specify in plain text
With 6-point calibration certificate B07
Connection flange up to DN 600 (24") or Qmax > 2000 m3/h (8805 USgpm)
DIN 2501/EN 1092-1, mat. No. A Rating plate inscription in English B11
1.0460/1.0570 (mild steel)
DIN 2501/EN 1092-1, mat. No. B Acceptance test B to DIN 50049, Section 3.1 and C12
1.4571/316Ti EN 10204
ANSI B 16.5 RF, mat. No. C Factory certificate to EN 10204-2.2 C14
1.0432/1.0570 (mild steel),
to 10 bar (145 psi) Silicone-free materials Y04
ANSI 300 RF, steel, D Measuring-point number (max. 16 char.), specify in Y15
to 20 bar (290 psi) plain text. Y15:....
JIS 10 K, mat. No. 1.0570 E Measuring-point description (max. 27 char.), specify in Y16
Other connection form Z K1Y plain text.
Electrode material Y16:....
Mat. No. 1.4571/316Ti 1 Stainless steel tag plate Y17
Hastelloy C4 (mat. No. 2.4610) 2 Special design, specify quotation No./date in plain text Y99
Titanium 3
Tantalum 4
Platinum head with shaft, 7
mat. No. 1.4571/316Ti
Other materials: 9 L1Y
specify in plain text
Sealing material
Viton 1
EPDM 2
Kalrez 3
Protection washers, protec-
tions rings
Without 0
With protection rings 2
(order as accessory)
Cable gland
½“ NPT B
M16 x 1.5 C
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F M 911/E SITRANS F M 911/E
flow sensor flow sensor
PTFE liner F) 7 M E 5 3 7 7 - 0 7 7 7 0 - 7 7 7 0 777 PTFE liner F) 7 M E 5 3 7 7 - 0 7 7 7 0 - 7 7 7 0 777
Nominal pressure Protection washers, protec-
PN 10 (MWP 145 psi) 1 tions rings
PN 16 (MWP 232 psi) 2 With protection washers 1
PN 25 (MWP 363 psi) 3 (included as standard with
PTFE, mat. No. 1.4571/316Ti)
PN 40 (MWP 580 psi) 4
With protection rings 2
Design (transmitter to be required for PN 16 (MWP 232
ordered separately) psi) and above, order as
Compact, alternating field 1 accessory)
from DN 65 (2½“) With protection washers of 3
Remote, alternating field 3 other material (order as acces-
4 Nominal diameter
DN 25 (1") C
sory)
Cable gland
DN 32 (1¼") D ½“ NPT B
DN 40 (1½") E M16 x 1.5 C
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F M SITRANS F M
electromagnetic flowmeter electromagnetic flowmeter
Protection washers for flow sensor F) 7 M E 5 9 2 2 - 7 7 7 7 7 7 7 Protection rings for flow sensor 911E F) 7 M E 5 9 1 2 - 7 7 7 7 7 7 7
911E (per pair) (per pair)
Liner Liner
Hard rubber/soft rubber 1 Hard rubber/soft rubber 1
PTFE 0 Novolak 7
Nominal diameter PTFE 0
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Selection and Ordering data Order No. Order code Selection and Ordering data Order code
SITRANS F M Additional information
electromagnetic flowmeter
Please add “-Z“ to Order No. and specify Order
Earthing rings for flow sensor 911E F) 7 M E 5 9 0 2 - 7 7 7 7 7 7 7 code(s) and plain text.
(per unit)
Special design, specify quotation No./date in plain text Y99
Liner
Hard rubber/soft rubber 1
Novolak 7
PTFE 0 Selection and Ordering data Order No. Order code
Nominal diameter SITRANS F M Transmag 2 and F) 7 M E 5 9 3 0 -
sensor 911/E
Material 1.4571/316 Ti
DN 15 (½") AA Cable for remote versions 77A 0 0 - 0 7A 0 777
DN 20 (¾") BA • Without cable 0A
DN 25 (1") CA
4 DN 32 (1¼") DA
• Suitable for sensor 911/E with alternating
field, IP67
DN 40 (1½") EA Magnet current cable 3 x 1.0 mm2 (3 x
DN 50 (2") FA 0.0016 inch2), electrode/reference cable
7x0,5 mm2 (7 x 0.0008 inch2)
DN 65 (2½") GA
- Length: 5 m (16.4 ft) 5B
DN 80 (3") HA
- Length: 10 m (32.8 ft) 5C
DN 100 (4") JA
- Specify other length: in plain text 5Z J1Y
DN 125 (5") KA
Later 3-point calibration certificate for
DN 150 (6") LA SITRANS F M
DN 200 (8") MA • Without A
DN 250 (10") NA • For SITRANS 911E up to DN 600, 24“ B
DN 300 (12") PA (please specifiy Comm.-No. in plain text)
DN 350 (14") QA
DN 400 (16") RA Selection and Ordering data Order code
DN 500 (20") SA
Additional information
DN 600 (24") TA
Please add “-Z“ to Order No. and specify Order
DN 700 (28") UA code(s) and plain text.
DN 800 (32") VA
Tag plate of stainless steel
DN 900 (36") WA
• Y30 - tag number (max. 16 digits, specifiy in plain text Y17
DN 1000 (40") XA
• Special design, specify quotation No./date in plain text Y99
Other nominal diameters: ZA J1Y
specify in plain text
Material Hastelloy C4/2.4610
DN 15 (½") AB
DN 20 (¾") BB
DN 25 (1") CB
DN 32 (1¼") DB
DN 40 (1½") EB
DN 50 (2") FB
DN 65 (2½") GB
DN 80 (3") HB
DN 100 (4") JB
DN 125 (5") KB
DN 150 (6") LB
DN 200 (8") MB
DN 250 (10") NB
DN 300 (12") PB
DN 350 (14") QB
DN 400 (16") RB
DN 500 (20") SB
DN 600 (24") TB
Other nominal diameters: ZB J1Y
specify in plain text
Flange design
Flange to DIN 1
Flange to ANSI 2
Flange to JIS 3
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
■ Dimensional drawings
(3.3)
'1'1
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5DWLQJSODWH
)ORZ
(OHFWURGHD[LV
'1'1
5DWLQJSODWH
5DWLQJSODWH
)ORZ
(OHFWURGHD[LV
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5DWLQJSODWH
5DWLQJSODWH
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Electrode placement
SITRANS F flowmeters
SITRANS F M
Transmitter Transmag 2 with sensor 911/E
Nominal DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN
diameter 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 500 600
½“ ¾“ 1“ 1 ¼“ 1 ½“ 2“ 2 ½“ 3“ 4“ 5“ 6“ 8“ 10“ 12“ 14“ 16“ 20“ 24“
Build-in llength B1)
Hard rubber
version
Soft rubber / 270 280 330 340 370 410 470 500 550 600 650 780
neopren ver- (10.63) (11.02) (12.99) (13.39) (14.57) (16.14) (18.50) (19.68) (21.65) (23.62) (25.59) (30.71)
sion
PTFE-liner with-
out protection
washers
PTFE-liner with 270 280 330 340 370 410 470 500 550 600 650 780
protection (10.83) (11.02) (12.99) (13.39) (14.57) (16.14) (18.50) (19.68) (21.65) (23.62) (25.59) (30.71)
washers
Novolak-ver- - 275 325 335 333 362 401 460 489 538 588 638 772
sion (10.83) (12.79) (13.19) (13.11) (14.25) (15.79) (18.11) (19.25) (21.18) (23.15) (25.12) (30.39)
Dimensions of sensor housing
Housing width 170 240 306 360 412 552
C (6.69) (9.45) (12.05) (14.17) (16.22) (21.73)
Height H with 281 285 291 298 314 326 345 371 408 441 553 578 633 688
compact ver- (11.06) (11.22) (11.46) (11.73) (12.36) (12.83) (13.58) (14.61) (16.06) (17.36) (21.77) (22.76) (24.92) (27.09)
sion
Height H2 with 175 180 187.5 195 215 230 252.5 285 330 370 347 372 424 477
remote version (6.89) (7.08) (7.38) (7.68) (8.46) (9.06) (9.94) (11.22) (12.99) (14.57) (13.66) (14.65) (16.69) (18.78)
Housing 135 169 184 249 274 298 324 394 442 492 469 536 631 746
diameter D (5.315) (6.654) (7.244) (9.803) (10.79) (11.73) (12.76) (15.51) (17.40) (19.37) (18.46) (21.10) (24.84) (29.37)
Weight of PN10 8.0 8.5 11.0 11.5 25.0 26 28 34 38 68 80 90 110 150 210 370
Version in kg (17.6) (18.7) (24.3) (25.4) (55.1) (57.3) (61.7) (75.0) (83.8) (149.9) (176.4) (198.4) (242.5) (330.7) (463) (860)
(MWP 145 psi
version in lb)
1) Tolerance for build-in lenght: B + 0.0 mm (0.00 inches) /- 4.0 mm (-0.157 inches).
With protection rings or washers for > DN25 + 6.0 mm, > DN200 + 10.0 mm (> 1” + 0.236 inches. > 8” + 0.394 inches)
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Intelligent information, easy to access
■ Overview • Advanced information on site
• Data logger for consumption profile
• Advanced statistics and diagnostics
• Add-on communication module
■ Application
MAG 8000 has been developed as a stand alone water meter for
applications within:
• Abstraction
• Distribution network (from treatment plant to customer)
• Revenue metering (measuring water delivered for billing pur-
pose)
• Irrigation (measuring water delivered for billing purpose and
water consumption) 4
■ Design
MAG 8000 is designed according to OIML R49 and
CEN EN 14154 water meter standards with focus on minimized
power consumption.
The product program consists of
• Basic version: For general water applications
• Advanced version: With advanced information and
functionality.
• A Custody Transfer version for water billing, with type approval
after OIML R49 and verified according to MI-001 for DN 50 to
DN 300
• Sensor sizes from DN 25 to 600 (1" to 24")
• Compact and remote installation in IP68/NEMA 6P enclosure
and factory mounted cable
• Flexible power supply; internal or external battery pack or
mains power supply with battery back-up possibilities
• Add-on communication modules
• PC configuration SIMATIC PDM and Flow Tool PC configura-
MAG 8000 is a battery powered electromagnetic water meter tion software
designed according to the global water meter standard • Customer setting from factory
OIML R49 and the European CEN EN 14154.
The meter fulfills the special customer demands to water appli-
cations within abstraction, distribution network, revenue meter-
ing as well as irrigation. All functionalities integrated in one meter
to optimize water supply and use of highly scanty resources.
MAG 8000 is a comprehensive meter which intelligent informa-
tion and high performance measurement as well as the easy to
install concept take cost of owner ship and customer service to
a new level for water meter.
Features like 6 years maintenance-free battery-powered opera-
tion and no moving parts provide long-term accuracy measure-
ment.
■ Benefits
Easy to install
• Compact or remote solution with factory mounted cable
• IP68/NEMA 6P enclosure. Sensor can be buried
• Flexible power supply - internal or external battery pack or
mains power supply with battery back-up possibilities
Superior measurement
• Down to 0.2% maximum uncertainty
• OIML R49 type approval
• Bi-directional measurement
Long lasting performance/Cost of Ownership
• Verification according to Directive 2004/22/EC of the
European Parliament and Council of March 31, 2004 on
measuring instruments (MID), Annex MI-001
• No moving parts means less wear and tear
• 6 years operation in typical revenue application
• Robust construction build for the application
Add-on communication module (left), PC-IrDA connection (right)
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Sensor (Fortsetzung) Other units selectable:
• AS 4087 DN 50 … 300: PN 16 • Volume: m3 x 100, l x 100,
G x 100, G x 1000, MG,
Max. excitation frequency • 6.25 Hz for sensor size CF x 100, CF x 1000, AF, Al, kl
(Transmitter decide the selected DN 25 ... 150 (1” ... 6”)
excitation frequency) • Flow: m3/min, m3/d, l/s, l/min,
• 3.125 Hz for sensor size GPS, GPH, GPD, MGD, CFS,
DN 200 … 600 (9” … 24”) CFM, CFH
Liner EPDM • Other units are ordered from fac-
tory or manually configured on-
Electrode and grounding electrodes Hastelloy C276 site by sticking a label on the
Grounding straps are pre- display and changing the scal-
mounted from the factory on each ing factors
side of the sensor. Flow unit MAG 8000 CT
• Europe std. Volume in m3 and flow rate in
m3/h
Digital output MAG 8000 • 2 passive outputs (MOS), indi-
vidual galvanically isolated
4
• Maximum load ± 35 V DC,
Metal pipe Metal pipe
50 mA short circuit protected
• Output A function
Transmitter Programmable as pulse volume
Installation MAG 8000 Integral (compact) or remote with – forward – reverse – forward/net
factory mounted cable in 5, 10, – reverse/net
20 or 30 m lengths with • Output B function
IP68/NEMA 6P connectors. Programmable as pulse volume
Connection is made at the trans- (like output A), alarm or call-up
mitter bottom.
• Output
Installation MAG 8000 CT Integral (compact) or remote with Max. pulse rate of 50 Hz (only
factory mounted cable in 5 or Basic version) and 100 Hz (only
10 m lengths with IP68/NEMA 6P Advanced version), pulse width
connectors. of 5, 10, 50, 100, 500 ms
Connection is made at the trans-
mitter bottom Digital output MAG 8000 CT • 2 passive outputs (MOS), indi-
vidual galvanically isolated
MI-001 verified meters only Inte-
gral (compact) mounted. • Maximum load ± 35 V DC,
50 mA short circuit protected
Enclosure Stainless steel top housing
(AISI 316) and coated brass bot- • Output A function
tom. Remote wall mount bracket Programmable as pulse volume
in stainless steel (AISI 304). – forward
Cable entries 2 x M20 (one gland for one cable • Output B function
of size 6 … 8 mm - Alarm
(0.02 ... 0.026 ft) is included in the • Output
standard delivery) Max. pulse rate of 50 Hz (only
Display and key • Display with 8 digits for main in- Basic version) and 100 Hz (only
formation. Index, menu and Advanced version), pulse width
status symbols for dedicated of 5, 10, 50, 100, 500 ms
information Communication IrDA: Standard integrated infrared
• Key for toggling through the in- communication interface with
formation and reset customer to- MODBUS RTU protocol
talizer and call-up function Add-on modules:
• Selectable default information • RS 232 serial interface with
and accessible menus: MODBUS RTU (Rx/Tx/GND),
- Operator point to point with max. 15 m ca-
- Meter ble
- Service
- Data Logger • RS 485 serial interface with
- Statistic and leakage (only MODBUS RTU (+/-/GND), multi-
Advanced version) drop with up to 32 devices with
- Revenue and Tariffs (only max. 1000 m cable
Advanced version) MODBUS RTU protocol is an
• Totalized information can be dis- open protocol (further informa-
played with 1, 2, 3 decimals or tion available on request)
automatic adjustment for maxi- Serial speed 1200, 2400, 4800,
mum resolution 9600, 19200, 38400 Baud
Flow unit MAG 8000
• Europe std. Volume in m3 and flow rate in
m3/h
• US std. Volume in Gallon and flow rate in
GPM
• Australian std. Volume in Ml and flow rate as Ml/d
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Power supply Auto detection of power source Measurement MAG 8000 CT
with display symbol for operation • Volume and flow unit, is m3 and m3/h as default in the display, if the
power. meter has to obtain the MI-001 certification
Internal battery pack: 2 D-Cell • Excitation frequency in battery operation (manually selected):
3.6 V/33 Ah
- Basic, max. selectable excitation frequency of 1/15 Hz
External battery pack: 4 D-Cell
3.6 V/66 Ah - Advanced, max. selectable excitation frequency of 6.25 Hz and sen-
sor related
Mains Power supply:
- Default excitation frequency is selected for typically 6 years operation
• 12 ... 24 V AC/DC (10 … 32 V) in a revenue application;
2 VA 1/15 Hz for DN 25 … 150 (1“ … 6“)
• 115 ... 230 V AC (85 … 264 V) 1/30 Hz for DN 200 … 300 (8“ … 12“)
2 VA • Excitation frequency with mains power follow maximum sensor excita-
Both mains power supply sys- tion frequency.
tems are upgradable for battery • Low flow cut off, % of Qn (Q3)
backup via internal D-Cell (3.6 V
• Empty pipe detection (active symbol on display when active)
4 16.5 Ah) or external battery pack.
The power supply has 3 m (9.8 ft)
power cable for external connec-
• Filter selection for mains power frequency (50/60 Hz)
tion to mains supply. Data logger
• Logging of 26 records: selectable as daily, weekly or monthly logging
Features
• Each logging includes:
Application Identification
- Consumption on totalizer 1
Tag number (visible on display if numbers are selected) and meter loca-
tion, up to 15 characters per information. - Consumption on totalizer 2
- Alarm in current period (13 alarms)
Time and date
- Meter status (8 values)
Real time clock and date (max. 15 min. change per year)
• Alarm on high or low consumption for selected logging period
Totalizer MAG 8000
• Totalizer 1 values for all 26 periods can be read on the display
• 2 totalizer: Forward, Reverse, Bidirectional netflow calculation and free
selectable start value. Alarm
• 1 customer totalizer, following totalizer 1 setting and resetable via dis- • Active alarm is indicated on the display
play key or software with logging of date and time. • Monitoring of all alarms with statistic recording on each alarm
Totalizer MAG 8000 CT - Total hours an alarm has been active
• 2 totalizer: Forward - Numbers of time the alarm has been activated
• 1 customer totalizer, following totalizer 1 setting and resetable via dis- - First time an alarm appears
play key or software with logging of date and time. - Last time the alarm disappears
Measurement MAG 8000 • Fatal faults is monitored before each measurement and interrupt the
• Free selectable volume and flow unit, where m3 and m3/h is default in measurement, if active
display. All other units are displayed with a display label. - Signal insulation – Flow signal immunity is influenced (only Advanced
• Excitation frequency in battery operation (manually selected): version)
- Basic, max. selectable excitation frequency of 1/15 Hz - Coil current – Fault in driving magnetic sensor field
- Advanced, max. selectable excitation frequency of 6.25 Hz and sen- - Amplifier – Fault in signal circuit
sor related - Check sum – Fault in calculation or handling of data
- Default excitation frequency is selected for typically 6 years operation • Warning faults
in a revenue application;
1/15 Hz for DN 25 … 150 (1“ … 6“) - Low Power – customer selectable battery alarm level or power drop
1/30 Hz for DN 200 … 600 (8“ … 24“) out
• Excitation frequency with mains power follow maximum sensor excita- - Flow overflow – Flow in sensor exceeds Qmax (Q4) (125% Qn (Q3))
tion frequency. - Pulse overflow on output A and B – Selected pulse volume is too small
• Filter constant is adjustable compared to actual flow rate and max. output pulse rate.
• Low flow cut off, % of Qn (Q3) - Consumption – saved data logger consumption exceeds customer
selected limit on high or low consumption
• Empty pipe detection (active symbol on display when active)
- Leakage – Leakage detected based on customer settings (only Ad-
• Filter selection for mains power frequency (50/60 Hz) vanced version)
• Correction factor for change flow direction or to adjust flow measure- - Empty pipe – no water in the pipe / sensor
ment
- Low impedance - measured electrode impedance below customer
low impedance level
- Flow limit – actual flow exceeds selected high flow limited
Meter status (tamper monitoring of revenue data)
Monitoring of important revenue parameters and data
• Changing totalizers 1 and 2
• Changing Tariff totalizer
• Changing Tariff settings
• Changing date and time
• Alarm has been active (see alarm log for details)
• Fault log has been reset
• Hardware Key has been broken
• Meter has been repowered
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Data protection PC Configuration Software
• All data stored in an EEPROM. Totalizers 1 and 2 are backed up every • Flow Tool for parameter configuration and data collection via IrDA inter-
10 min, statistic every hour and power consumption and temperature face (free download from internet).
measurement every 4 hour. - Meter configuration – online and offline mode
• Password protection of all parameters and hardware protection of cali- - Own parameter settings
bration and revenue parameters.
- Parameter documentation
Battery power management
- Print and export of data and parameters
• Optimal battery information on remaining capacity.
• Flow Tool meter device drivers
• Calculated capacity includes all consuming elements and available
battery capacity is adjusted related to change in ambient temperature. - Versions 1.0, 2.0 and 3.0
• Numbers of power ups - Latest version downloadable from the Internet
• Date and time registered for first and last time power alarm. • PDM 6.0 Service Pack 2 – Basic and Online version
Diagnostic
• Continuous self test including
- Coil current to drive the magnetic field 4
- Signal input circuit
- Data calculation, handling and storing
• Features
- Alarm statistics and logging for fault analyzing
- Electrode impedance to check actual media contact
- Flow simulation to check pulse and communication signal chain for
correct scaling
- Number of sensor measurements (excitations)
- Transmitter temperature (battery capacity calculation)
- Low impedance alarm for change in media
- Flow alarm when defined high flow exceeds
- Verification mode for fast measure performance check
• Advanced version includes
- Insulation „Cross-Talk“ test
- Meter utilization
- Consumption profile
- Statistic flow and consumption data
Insulation test (only Advanced version)
Test of signal immunity against disturbance and bad installation. Test
interval is selectable and measurement is interrupted during the test
period of 4 min.
Leakage detection (only Advanced version)
Monitoring the lowest flow or volume during selected time window within
24 hours. Leakage is detected over a selectable period where moni-
tored value exceed the possible leakage level. Min and max values are
stored with date registration. Last store value visible on the display.
Meter Utilization (only Advanced version)
6 registers for monitoring total time the meter has operated in different
flow intervals. Registered intervals are free selectable as % of Qn (Q3)
Tariff (only Advanced version)
6 tariff registers count the volume delivered within the selected tariff win-
dows, based on time of day or flow rates or a combination.
Tariff can also be used for consumption profile where consumption is
related to different time intervals or flow rates.
Tariff values visible on the display.
Settling date (only Advanced version)
On a predefined date the totalizer 1 index value is stored. Old values are
stored to show the latest two totalized 1 index values.
Settling values visible on the display.
Statistic (only Advanced version)
• Min. flow rate with time and date registration
• Max. flow rate with time and date registration
• Min. daily consumption with date registration
• Max. daily consumption with date registration
• Latest 7 days total and daily consumption
• Actual month consumption
• Latest month consumption
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
MAG 8000 water meter uncertainty
To ensure continuous accurate measurement, water meters
s(
must be calibrated. Calibration is conducted at SIEMENS flow
facilities accredited according to ISO/IEC 17025 by DANAK and
UKAS.
The accreditation bodies DANAK and UKAS have signed the
ILAC MRA agreement (International Laboratory Accreditation
Coorporation - Mutual Recognition Arrangement). Therefore the
(UURU
accreditation ensures international traceability and recognition
6WDQGDUGFDOLEUDWLRQ
of the test results in 39 countries world wide, including US (NIST ( sRIUDWHsPPV
traceability). ([WHQGHGFDOLEUDWLRQ
The selected calibration determines the accuracy of the meter. ( sRIUDWHsPPV
A standard calibration results in max ± 0.4% uncertainty and an
extended calibration ± 0.2%. A calibration certificate follows ev- PV
)ORZUDWH
ery sensor and calibration data are stored in the meter unit.
4
4 4 4 4
&O,&O,, 2,0/5&ODVV,&ODVV,,
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
MAG 8000 CT MI-001 verified and labeled products at a given Q3 and Q3/Q4 = 1,25 and Q2/Q1 = 6,3 measurering ranges se below
table:
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 25 25 25 25 25 25 25 25 25
Q4 [m3/h] 19 31 50 75 125 188 313 500 750
Q3 [m3/h] 15 25 40 60 100 150 250 400 600
Q2 [m3/h] 3.78 6.30 10.1 15.1 25.2 37.8 63.0 100.8 151.2
3
Q1 [m /h] 0.60 1.00 1.60 2.40 4.0 6.0 10.0 16.0 24.0
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 63 63 63 63 63 63 63 63 63
Q4 [m3/h] 19 31 50 75 125 188 313 500 750
Q3 [m3/h]
Q2 [m3/h]
15
1.50
25
2.50
40
4.0
60
6.0
100
10.0
150
15.0
250
25.0
400
40.0
600
60.0
4
Q1 [m3/h] 0.24 0.40 0.63 0.95 1.59 2.38 3.97 6.35 9.52
DN 50 (2“) 65 (2½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“)
„R“ Q3/Q1 80 80 80 80 80 80 80 80 80
Q4 [m3/h] 19 31 50 75 125 188 313 500 750
Q3 [m3/h] 15 25 40 60 100 150 250 400 600
Q2 [m3/h] 1.18 1.97 3.15 4.73 7.88 11.81 19.69 31.50 47.25
Q1 [m3/h] 0.19 0.31 0.50 0.75 1.25 1.88 3.13 5.00 7.50
The Label is placed on the side of the encapsulation. An exam- Bonding and grounding
ple of the product label is shown below: The sensor body must be grounded using grounding/bonding
straps and/or grounding rings to protect the flow signal against
stray electrical noise and/or lightning. This ensures that the noise
is carried through the sensor body and a noise-free measuring
area within the sensor body.
Metal pipelines
M6 x 16 On metal pipelines, connect the
straps to both flanges
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Output configuration MAG 8000
Flow Net total- Pulse output for- Pulse output net
izer in ward forward
meter dis- Uni-directional Bi-directional
)RUZDUG 5HYHUVH play (Bi- mode mode
directional) Volume [m3] Volume [m3]
Volume Internal Deli- Internal Deli-
[m3] calcula- vered calcula- vered
tion volume tion volume
0 - 0 0 0
&XW 4 &XW 4
2II 2II
4 35>V@
3)>+]@
10 - 10 0 10
P 3
0D[
0LQ
-2 - 0 -12 0
3:DQGPV
P3
PF = pulse frequency.
2Q
Total accounted vol- 18F - 30F 18F
$ODUPRXWSXW 2II ume [m3]
Forward/reverse
2Q
$ODUPVWDWXV 2II Output configuration MAG 8000 CT
MAG 8000 CT has same out put functionality as MAG 8000, due
to MI-001 is only forward flow (output A predefined) and output
Alarm: The alarm will follow the internal alarm status. B as Alarm output available).
Battery operation time and calculation
2Q
The battery operation time depends on the connected battery
&DOOXSRXWSXW 2II pack as well as the operation condition of the meter. A program
is available to calculate your expected operation time.
MAG 8000 calculates the remaining capacity every 4 hours and
&DOOXSUHVHW included all consuming elements. Calculation compensates for
temperature influence on battery capacity (drawing).
2Q
&DOOXSVWDWXV $YDLODEOH&DSDFLW\
2II
P$
Call up: The “call-up” output is active until manually reset via key
&DSDFLW\WR9ROWV$K
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
The effect from other temperatures can be seen from the figure.
A variation in temperature from 15 °C to 55 °C (59 to 131 °F) re-
duces the capacity by 17% in the table from 15 Ah to 12.5 Ah.
At typical revenue scenario of expected battery operation time
can be seen in the table. For other scenario use the battery op-
eration calculation program (Download from the Internet).
The measurement is only completed if the system has no active
fatal faults or the empty pipe is active. Maximum battery specifi-
cation is 10 years operation.
Scenario - Revenue application
Output A Pulse rate max. 10 Hz
Output B Alarm or call-up
Meter dialog 1 hour per month
Add-com None 4
Temperature profile • 5% @ 0 °C (32 °F)
• 80% @ 15 °C (59 °F)
• 15% @ 50 °C (122 °F)
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F M SITRANS F M
MAG 8000 water meter F) 7 M E 6 8 1 0 - MAG 8000 water meter F) 7 M E 6 8 1 0 -
77777 - 7777 77777 - 7777
Diameter Power supply
DN 25 (1“) 2D Internal battery (no battery included) 0
DN 40 (1½“) 2R Internal battery pack installed 1) 1
DN 50 (2“) 2Y External battery with 1.5 m (4.9 ft) power cable 2
with IP68/NEMA 6P plugs, no battery included
DN 65 (2½“) 3F
DN 80 (3“) 3M 12/24 V AC/DC power supply with battery backup 3
DN 100 (4“) 3T and 3 m (9.8 ft) power cable for external connec-
tion. (Battery not included)
DN 125 (5“) 4B 115/230 V AC power supply with battery backup 4
DN 150 (6“) 4H and 3 m (9.8 ft) power cable for external connec-
4 DN 200 (8“) 4P tion. (Battery not included)
DN 250 (10“) 4V 1)
Lithium batteries are subject to special transportation regulations accord-
DN 300 (12“) 5D ing to United Nations "Regulation of Dangerous Goods, UN 3090 and
UN 3091". Special transport documentation is required to observe these
DN 350 (14“) 5K regulations. This may influence both transport time and costs.
DN 400 (16“) 5R
DN 450 (18“) 5Y
DN 500 (20“) 6F Selection and Ordering data Order Code
DN 600 (24“) 6P Additional information
Flange norm and pressure rating Please add “-Z“ to Order No. and specify Order
EN 1092-1 code(s) and plain text.
PN 10 (DN 200 ... 600 (8" ... 24")) B Flow unit
PN 16 (DN 50 ... 600 (2" ... 24")) C
l/s L00
PN 40 (DN 25 ... 40 (1" ... 1½“)) F
MGD L01
ANSI B16.5 CFS L02
Class 150 J
l/min L03
AS4087 m3/min L04
PN 16 N GPM L05
Sensor version CFM L06
EPDM liner and Hastelloy electrodes 3 l/h L07
m3/h L08
Calibration
GPH L09
Standard ± 0.4% of rate ± 2 mm/s 1
CFH L10
Extended ± 0.2% of rate ± 2 mm/s DN 50 ... 300 2
(2" ... 12") GPS L11
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Selection and Ordering data Order Code
Additional information
Please add “-Z“ to Order No. and specify Order
code(s) and plain text.
Pulse set up
(default pulse A= forward and pulse B = Alarm)
A function = RV, reverse flow L62
A function = FWnet, forward net flow L63
A function = RVnet, reverse net flow L64
A function = Off L65
Volume per pulse A = x 0.0001 L70
Volume per pulse A = x 0.001 L71
Volume per pulse A = x 0.01 L72
Volume per pulse A = x 0.1 L73
Volume per pulse A = x 1 L74 4
B function = FW, forward flow L80
B function = RV, forward flow L81
B function = FWnet, forward net flow L82
B function = RVnet, reverse net flow L83
B function = Alarm L84
B function = Call up L85
Volume per pulse B = x 0.0001 L90
Volume per pulse B = x 0.001 L91
Volume per pulse B = x 0.01 L92
Volume per pulse B = x 0.1 L93
Volume per pulse B = x 1 L94
Various
Protection of CT parameters M02
Data logger set up (default month logging)
DataloggerInterval = Daily M31
DataloggerInterval = Weekly M32
Factory mounted cables
5 m (16.4 ft) pulse cable A+B M81
5 m (16.4 ft) communication cable RS 232/RS 485 ter- M82
minated as end device
2 x 5 m (16.4 ft) pulse A+B and communication cable M83
20 m (65.6 ft) pulse cable A+B M84
20 m (65.6 ft) communication cable RS 232/RS 485 ter- M85
minated as end device
2 x 20 m (65.6 ft) pulse A+B and communication cable M86
Cello 2 channel, input cable 3 m (9.84 ft) with M87
Brad Harrison micro-change 3 way connector
Cello 2 channel, input cable 5 m (16.4 ft) with M89
MIL-C-26482 spec. connectors
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F M SITRANS F M
MAG 8000 CT water meter with EPDM liner and F) 7 M E 6 8 2 0 - MAG 8000 CT water meter with EPDM liner and F) 7 M E 6 8 2 0 -
Hastelloy electrodes Hastelloy electrodes
777 0 7 - 7777 777 0 7 - 7777
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Accessories Description Order No.F) Symbol
F)
Description Order No. Symbol One cable entry 6 ... 8 mm FDK-087L4155
PC Flow Tool on CD FDK-087L6001 (0.02 ... 0.026 ft)
(Download for free from M20 brass glands package
www.siemens.com/flow) (10 pcs)
One cable entry 8 ... 11 mm FDK-087L4156
(0.026 ... 0.036 ft)
IrDA infrared interface FDK-087L4163 M20 brass glands package
adapter with USB for data (10 pcs)
acquisition with 1.2 m
(3.9 ft) cable One cable entry FDK-087L4157
11 ... 15 mm
(0.036 ... 0.049 ft)
Battery backup for mains FDK-087L4201 M20 brass glands package
power supply, one pc. D-cell (10 pcs)
(3.6 V, 16.5 Ah)
Two cable entries FDK-087L4158
Attention on note 1) 3.5 ... 5 mm
(0.011 ... 0.016 ft)
M20 brass glands package
4
(10 pcs)
Internal battery pack, one FDK-087L4150 Two cable entries FDK-087L4159
set D-cell (3.6 V 33 Ah) and 5.5 ... 7.5 mm
accessories for replacement (0.018 ... 0.024 ft)
Attention on note 1) M20 brass glands package
(10 pcs)
IP68/NEMA 6P potting kit FDK-085U0220
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
MAG 8000 has built in Hastelloy grounding electrodes, when in- Description Order No.F) Symbol
stalled in PVC or coated pipelines, grounding rings must be in-
stalled additionally. Enclosure top including FDK-087L4167
plastic lid, screws and blank
Grounding rings, type C must be used for sizes > DN 300. product label
Grounding rings DN 25 to DN 300 in stainless steel are packed
in pairs and sold as a “grounding ring kit”. The corresponding
order number for each of the dimensions are described in the
below table.
Dimension Order No.F) Symbol
Cable for external battery FDK-087L4152
DN 25 A5E01002946 pack, 1.5 m (4.92 ft) with
IP68/NEMA 6P connector
DN 40 A5E01002947
DN 50 A5E01002948
Service tool kit package with FDK-087L4162
DN 65 A5E01002950 various component for ser-
4 DN 80
DN 100
A5E01002952
A5E01002953
vice and replacement. 10
DN 125 A5E01002954
DN 150 A5E01002955 20 10
DN 200 A5E01002957
DN 250 A5E01002958
DN 300 A5E01002962
10
Spare parts
Description Order No.F) Symbol
MAG 8000 (Basic version) FDK-087L4166 10
transmitter compact
replacement kit.
System number specified by
ordering. 10
No battery included
20
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
■ Dimensional drawings
0
0
$
$
4
'1 / ', /
' '1
'
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SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Remote version
º
4
20 (0.79)
3 (0.12)
º
60 (2.36)
10 (0.39)
Ø6,5 (0.26)
º
Ød
ØD
h
SITRANS F flowmeters
SITRANS F M
Battery operated water meter
MAG 8000/MAG 8000 CT
Remote installation
■ Schematics
Electrical installation and pulse output – Connection diagram
6\VWHP1R0(7
2XWSXW$
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/1
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2SWLRQ 2XWSXW%
+/ 9'& FHQWHU
9
6\VWHP1R0(7
4
PLQPPರ
6\VWHP1R0(7
Signal
57 R
Negative logic
66 V
0V
Output B 67
V < 35 VDC
I < 50mA R
+
Signal
SITRANS F flowmeters
SITRANS F C
System information
MASSFLO coriolis mass flowmeters
■ Overview ■ Benefits
Greater flexibility
• Wide product program
• Uniform sensor interface enabling "plug & play" for all trans-
mitters
• Compact or remote installation using the same transmitters
and sensors
Easier to commission
All MASSFLO coriolis flowmeters feature a SENSORPROM
memory unit which stores sensor calibration data and transmitter
settings for the lifetime of the product.
At commissioning the flowmeter commences measurement
4 without any initial programming.
The factory settings matching the sensor size are stored in the
SENSORPROM unit. Also customer specified settings are down-
loaded to the unit.
Easier to service
SITRANS F C MASSFLO coriolis mass flowmeters are designed
for measurement of a variety of liquids and gases. The meter is • Comprehensive self diagnosis and service menu enhances
a multi parameter device offering accurate measurement of trouble shooting and meter verification.
mass flow, volume flow, density, temperature and fraction. • Transmitter replacement requires no programming.
SENSORPROM automatically updates all settings after initial-
Transmitter Page Com- Remote Ex- Sensor Page
pact Appr
ization.
oval Room for growth
MASS 6000 4/116 No Yes No FC300 DN 4 4/135 USM II the Universal Signal Module with "plug & play" simplicity
IP67 Polyamide
enclosure No Yes No MASS 2100 4/139 makes it easy to access and integrate the flowmeter with almost
DI 1.5 any system and bus-protocol and it ensures the flowmeter will be
Yes Yes No MASS 2100 4/143 easy to upgrade to future communication/bus platforms.
DI 3 ... 40
No Yes No MASS MC2 4/153 ■ Application
DN 50 ... 150
Coriolis mass flowmeters are suitable for measuring liquids and
No Yes Yes MASS MC2-Ex 4/153 gases. The measurement is independent of changes in process
DN 50 ... 150 conditions/parameters such as temperature, density, pressure,
No Yes No MASS MC2 4/153 viscosity, conductivity and flow profile.
Hygienic
DN 20 ... 80 Due to this versatility the meter is easy to install. The coriolis flow-
meter is recognized for its high accuracy in a wide turn down
MASS 6000 19” 4/120 No Yes No FC300 DN 4 4/135 range.
No Yes No MASS 2100 4/139 The main applications of the coriolis flowmeter can be found in all
DI 1.5 industries, such as:
No Yes No MASS 2100 4/143 Chemical & pharma Detergents, bulk chemicals, phar-
DI 3 ...40 maceuticals, acids, alkalis
No Yes No MASS MC2 4/153 Food & beverage Dairy products, beer, wine, soft-
DN 50 ... 150 drinks, plato/brix, fruit juices and
No Yes Yes MASS MC2-Ex 4/153 pulps, bottling, CO2 dosing, CIP-
DN 50 ... 150 liquids
No Yes No MASS MC2 4/153 Automotive Fuel injection nozzle & pump test-
Hygienic ing, filling of AC units, engine con-
DN 20 ... 80 sumption, paint robots
MASS 6000 Ex 4/120 No Yes Yes FC300 DN 4 4/135 Oil & gas Filling of gas bottles, furnace con-
19” trol, CNG-dispensers, Test separa-
No Yes Yes MASS 2100-Ex 4/139 tors, LPG
DI 1.5
Water & waste water Dosing of chemicals for water
No Yes Yes MASS 2100-Ex 4/143 treatment
DI 3 ... 40
MASS 6000 4/127 No Yes Yes FC300 DN 4 4/135
Ex-d Stainless
steel enclosure No Yes Yes MASS 2100-Ex 4/139
DI 1.5
Yes Yes Yes MASS 2100-Ex 4/143
DI 3 ... 40
No Yes No MASS MC2 4/153
DN 50 ... 150
No Yes No MASS MC2 4/153
Hygienic
DN 20 ... 80
SITRANS F flowmeters
SITRANS F C
System information
MASSFLO coriolis mass flowmeters
MASS 2100 MASS 2100 FC300 MC2 MC2 MASS 6000 MASS 6000 MASS 6000 SIFLOW
DI 1.5 DI 3 to 40 DN 4 DN 50 to Hygienic IP67 19“ Ex-d FC070
150 DN 20 to 80 Std/Ex
Design
Compact ● ● ●
Remote ● ● ● ● ● ● ● ●
Transmitter enclosure
Polyamid, IP67/NEMA4X
Noryl (SIMATIC S7-300), IP20/NEMA 2
●
● 4
Stainless steel IP67/NEMA4X ●
19" rack IP20/NEMA2 aluminium ●
Back of panel IP20/NEMA2 aluminium ●
Wall mounting IP66/NEMA4 ABS plastic ●
Front of panel IP66/NEMA4 ABS plastic ●
Communication
HART ● ● ●
PROFIBUS PA ● ● ●
PROFIBUS DP ● ●
MODBUS RTU / RS 485 ● ● ●
MODBUS RTU / RS 232 ●
Supply voltage
24 V DC ●
24 V AC/DC ● ● ●
115/230 V AC ● ●
Pipe size
DI 1.5 (1/16”) ●
DI 3 (1/8”) ●
DN 4 (1/6”) ●
DI 6 (¼”) ●
DI 15 (½”) ●
DN 20 (¾”) ● ●
DN 25 (1”) ● ● ●
DN 40 (1½”) ● ●
DN 50 (2”) ● ●
DN 65 (2½”) ● ●
DN 80 (3”) ● ●
DN 100 (4”) ●
DN 150 (6”) ●
Process connection norms and pressure
Pipe thread
NPT ANSI/ASME B.20.1; PN 100 ● ● ●
ISO 228/1; PN 100 ● ● ●
Flange
EN 1092-1 PN 40 ● ●
EN 1092-1 PN 100 ● 1)
●
ANSI B16.5 Class 150 ● ●
ANSI B16.5 Class 300 ●
ANSI B16.5 Class 600 ● 1)
●
● = available
1)
Not available for DN 100 and DN 150 sensors
SITRANS F flowmeters
SITRANS F C
System information
MASSFLO coriolis mass flowmeters
Please see Product selector
www.pia-selector.automation.
siemens.com on the Internet, since
some constrains might be related to
some of the features
MASS 2100 MASS 2100 FC300 MC2 MC2 MASS 6000 MASS 6000 MASS 6000 SIFLOW
DI 1.5 DI 3 to 40 DN 4 DN 50 to Hygienic IP67 19“ Ex-d FC070
150 DN 20 to 80 Std/Ex
Dairy
1)
DIN 11851 PN 25 ● ● ●
DIN 11851 PN 40 ●
DIN 11864-2A ●
Clamp ISO 2852 PN 16 ●
4 ISO 2853 PN 16 ●
DIN 32676 Tri-Clamp PN 10/PN 16 ● ●
Others on request ● ● ● ● ●
Pipe material
Stainless steel 1.4435 (316L) ● ● ● ●
Stainless steel 1.4571 (316 Ti) ●
Hastelloy C - 22 ● ● ●
Hastelloy C - 4 ●
With heating jacket
Internal U - tube ●
Pressure rating
PN 10 ●
PN 16 ● ●
PN 25 ● ●
PN 40 ● ● ●
PN 100 ● ● ● 2)
●
Accuracy
Flow error ≤ 0.1% of rate ● ● ●
Flow error ≤ 0.15% of rate ● ●
Density error ≤ 0.001 g/cm3 ● ● ●
Density error ≤ 0.0015 g/cm3 ● 4) ●
Type approvals
GOSS/Gost ( Russia) ● ● ● ● ● ●
CRN ● ●
● = available
1) Not available for DN 150 sensor
2)
Not available for DN 100 and DN 150 sensors
3)
Please see technical specifications
4)
DI 3 and DI 6
5)
Sensor pressure max. 100 bar (1450 psi)
6)
Only IP66 version approved
SITRANS F flowmeters
SITRANS F C
System information
MASSFLO coriolis mass flowmeters
■ Function
The flow measuring principle is based on coriolis law of move-
ment. The flowmeter consists of a sensor type MASS 2100/
FC300 or MC2 and a transmitter MASS 6000.
67$&3&%
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,QWHUQDO 6LJQDO&RQGLWLRQHU
$GGRQ SENSORPROM flow memory unit
PRGXOH 5$0 (520
Currently the USM platform handles all present and future com-
$6,& ˩3
([WHUQDO
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munication protocols, e.g., PROFIBUS DP, PROFIBUS PA, HART
and MODBUS. 4
PRGXOH
,QSXW ■ Integration
&LUFXLW 'ULYHU&LUFXLW
Installation of MASS 2100/FC300 and MC2 sensors
%XV63,
SITRANS F flowmeters
SITRANS F C
System information
MASSFLO coriolis mass flowmeters
Installation: straight run requirements
• The mass flowmeter does not require any flow conditioning in-
■ Technical specifications
let straight sections. Care should be exercised to ensure that Flowmeter uncertainty/specifications
any valves, gates, sight glasses etc. do not cavitate and are
not set into vibration by the flowmeter. To ensure continuous accurate measurement, flowmeters must
be calibrated. The calibration is conducted at SIEMENS flow fa-
System design information cilities accredited according to ISO/IEC 17025 by DANAK or
• The presence of gas bubbles in the fluid may result in errone- UKAS.
ous measurements, particularly in the density measurement. The accreditation bodies DANAK and UKAS have signed the
Therefore the flowmeter should not be installed at the highest ILAC MRA agreement (International Laboratory Accreditation
point in the system. Corporation - Mutual Recognition Arrangement). Therefore the
Advantageous are installations in low pipeline sections, at the accreditation ensures international traceability and recognition
bottom of a U-section in the pipeline. of the test results in 39 countries world wide, including the US
• Long drop lines downstream from the flowmeter should be (NIST traceability).
avoided to prevent the meter tube from draining.
A calibration certificate is shipped with every sensor and cali-
4 • The flowmeter should not come into contact with any other ob-
jects. Avoid attachments to the housing.
bration data are stored in the SENSORPROM memory unit.
MASS 2100 sensors and MASS 6000 transmitters
• When the cross-section of the connecting pipeline is larger
than the sensor size, suitable standard reducers may be in-
stalled. Error in % of actual mass flow rate with 95% confidence (probability)
SITRANS F flowmeters
SITRANS F C
System information
MASSFLO coriolis mass flowmeters
Sensor type FC300 MASS 2100
Temperature
Error [°C (°F)] 0.5 (1) 0.5 (1) 0.5 (1) 0.5 (1) 0.5 (1) 0.5 (1) 0.5 (1)
Brix
Error [°Brix] 0.3 0.2 0.3 0.3 0.1 0.1 0.1
2
E=± (0.15)2 + ( z xqm100)
E = Error [%]
Z = Zero point error [kg/h]
qm = Mass flow [kg/h]
Qmax. at 2 bar pressure loss at 1 g/cm3
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 IP67 compact/remote
• Fraction flow computation based on 5 order algorithm match-
■ Overview ing all applications
• USM II platform enables fitting of add-on bus modules without
loss of functionality.
- All modules can be fitted as true "plug & play"
- Module and transmitter are automatically configured through
the SENSORPROM
• Installation of the transmitter to the sensor is simple "plug &
play" via the sensor pedestal
■ Application
SITRANS F C MASSFLO mass flowmeters are suitable for all ap-
plications within the entire process industry, where there is a de-
mand for accurate flow measurement. The meter is capable of
4 measuring both liquid and gas flow.
The main applications for the MASS 6000 IP67 transmitter can
MASS 6000 is based on the latest developments within digital be found in:
signal processing technology – engineered for high perfor- • Food and beverage industries
mance, fast flow step response, fast batching applications, high • Pharmaceutical industries
immunity against process noise, easy to install, commission and
maintain. • Automotive industry
• Oil and gas industry
The MASS 6000 transmitter delivers true multiparameter mea-
surements i.e. mass flow, volume flow, density, temperature and • Power generation and utility industry
fraction. • Water and waste water industry
The MASS 6000 IP67 transmitter can be compact mounted on all
sensors of type MASS 2100 DI 3 to DI 40, and can be used in ■ Design
remote version for all types of MASS 2100/MC2 and FC300 sen-
sors. The transmitter is designed in an IP67/NEMA 4X compact
polyamide enclosure which can be compact mounted on the
MASS 2100 sensor range DI 3 to DI 40 (1/8" to 1½") and remote
■ Benefits mounted for the entire sensor series.
• Dedicated mass flow chip with the latest ASIC technology The MASS 6000 IP67 is available as standard with 1 current-,
• Fast batching and flow step response with an update rate of 1 frequency/pulse- and 1 relay output and can be fitted with
true 30 Hz add-on modules for bus communication.
• Superior noise immunity due to a patented DFT (Discrete Fou-
rier Transformation) algorithm ■ Function
• Front end resolution better than 0.35 ns improves zero point The following functions are available:
stability and enhances dynamic turn down ratio on flow and
density accuracy • Mass flow rate, volume flow rate, density, temperature, fraction
flow
• Advanced diagnosis and service menu enhances trouble
shooting and meter verification • 1 current output, 1 frequency/pulse output, 1 relay output,
1 digital input
• Built-in batch controller with compensation and monitoring
comprising 2 built in totalizers • All outputs can be individually configured with mass, volume,
density etc.
• Multi parameter outputs, individual configurable for mass flow,
volume flow, density, temperature or fraction flow such as • 2 built in totalizes which can count positive, negative or net
°BRIX or °PLATO • Low flow cut-off
• Digital input for batch-control, remote zero adjust or forced • Density cut-off or empty pipe cut-off, adjustable
output mode • Flow direction adjustable
• All outputs can be forced to preset value for simulation, verifi- • Error system consisting of error-log, error pending menu
cation or calibration purposes
• Display of operating time
• User configurable operation menu with password protection
- 3 lines, 20 characters display in 11 languages • Uni/bidirectional flow measurement
- Self explaining error handling/log in text format • Limit switches with 1 or 2 limits, programmable for flow, den-
- Keypad can be used for controlling batch as sity or temperature
start/stop/hold/reset • Noise filter setting for optimization of measurement perfor-
• SENSORPROM technology automatically configures transmit- mance under non ideal application conditions
ter at start up providing: • Full batch controller
- Factory pre-programming with calibration data, pipe size,
sensor type, output settings • Automatic zero adjustment menu, with zero point evaluation
- Any values or settings changed by users are stored feed back
automatically • Full service menu for effective and straight forward application
- Automatically re-programming any new transmitter without and meter trouble shooting
loss of accuracy
- Transmitter replacement in less than 5 minutes. True "plug &
play"
• 4-wire Pt1000 temperature measurement ensures optimum
accuracy on mass flow, density and fraction flow
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 IP67 compact/remote
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 IP67 compact/remote
Accessories
Selection and Ordering data Order No.
SITRANS F C MASSFLO MASS 6000 transmitter F) 7 M E 4 1 1 0 - Cable glands
Transmitter for wall mounting with wall mounting Description Order No.F) Symbol
bracket, fibreglass reinforced polyamide (1 current 7AA7 0 - 77A7
output, 1 frq./pulse output and 1 relay output) Cable glands, screwed
entries type in polyamide
Version (100 °C (212 °F)) black, 2-off
Remote IP67/NEMA 4X enclosure 2
• M20 A5E00822490
Supply voltage
• ½“ NPT A5E01163775
115/230 V AC, 50 ... 60 Hz 1
24 V AC/DC 2
Display/Keypad
with display 1
Serial communication
4 No communication
HART
A
B
PROFIBUS PA Profile 3 F
PROFIBUS DP Profile 3 G
MODBUS RTU RS 485 E
Cable glands
M20 1
½“ NPT 2
Add-on module
Terminal box kit with
Description Order No.F) Symbol
• M20 cable glands A5E00832338
HART FDK-085U0226
• ½“ NPT cable glands A5E00832342
PROFIBUS PA Profile 3 FDK-085U0236
With this kit you are able to
mount the MASS 6000 PROFIBUS DP Profile 3 FDK-085U0237
IP67/NEMA 4X transmitter on MODBUS RTU RS 485 FDK-085U0234
the MASS 2100 sensor and
make it to a compact system.
(The kit consisting of a terminal
box in polyamide, cable and
connector between PCB and
sensor piedestal, PCB, seal
and screws (4 pcs.) for mount-
ing on sensor)
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 IP67 compact/remote
MASS 2100
Sensor size L3 H5 H6 H5 + H6
[DN (inch)] [mm (inch)] [mm (inch)] [mm (inch)] [mm (inch)] 18 ... 30 V DC
115/230 V AC
20 ... 30 V AC
3 (1/8) 75 (2.95) 82 (3.23) 246 (9.69) 328 (12.91)
6 (¼) 62 (2.44) 72 (2.83) 256 (10.08) 328 (12.91)
PE
15 (½) 75 (2.95) 87 (3.43) 267 (10.51) 353 (13.90) Current
output
25 (1) 75 (2.95) 173 (6.81) 271 (10.67) 443 (17.44) 0/4 ... 20 mA
Load 800 Ω
40 (1½) 75 (2.95) 227 (8.94) 271 (10.67) 497 (19.57)
Relay
Transmitter wall mounted Relay
Relay shown in de-energised condition 42 V AC/2A
42 V DC/2A
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000
for 19" insert/19" wall mounting
• SENSORPROM technology automatically configures transmit-
■ Overview ter at start up providing:
- Factory pre-programming with calibration data, pipe size,
sensor type, output settings
- Any values or settings changed by users are stored automat-
ically
- Automatically re-programming any new transmitter without
loss of accuracy
- Transmitter replacement in less than 5 minutes. True "plug &
play"
• 4-wire Pt1000 temperature measurement ensures optimum
accuracy on mass flow, density and fraction flow
• Fraction flow computation based on 5 order algorithm match-
ing all applications
• USM II platform enables fitting of add-on bus modules without
4 loss of functionality.
- All modules can be fitted as true "plug & play"
- Module and transmitter automatically configured through the
SENSORPROM
• Transmitter available with ATEX and UL approval
MASS 6000 is based on the latest developments within digital • All electrical connections are easy accessible on the large
signal processing technology – engineered for high perfor- back plane PCB
mance, fast flow step response, fast batching applications, high
immunity against process noise, easy to install, commission and
maintain.
■ Application
The MASS 6000 transmitter delivers true multi parameter mea- SITRANS F C MASSFLO coriolis mass flowmeters are suitable
surements i.e.: Mass flow, volume flow, density, temperature and for all applications within the entire process industry, where there
fraction. is a demand for accurate flow measurement. The meter can
measure both liquids and gases.
The MASS 6000 19" transmitter can be connected to all sensors
of types MASS 2100/MC2/FC300 and are available in different The main applications for the MASS 6000 19” transmitter can be
versions depending of number of output facilities, Ex protection found in:
and grade of enclosure. • Chemical and pharmaceutical industries
• Food and beverage industries
■ Benefits • Automotive industry
• Dedicated mass flow chip with the latest ASIC technology • Oil and gas industry
• Fast batching and flow step response with an update rate of • Power generation and utility industry
true 30 Hz
• Water and waste water industry
• Superior noise immunity due to a patented DFT (Discrete Fou-
rier Transformation) algorithm
• Front end resolution better than 0.35 ns improves zero point
■ Design
stability and enhances dynamic turn down ratio on flow and The transmitter is designed as a 19" insert as base to be used in:
density accuracy
• 19" rack system
• Advanced diagnosis and service menu enhances trouble
• Panel mounting IP66/NEMA 4
shooting and meter verification
• Back of panel mounting IP20/NEMA 1
• Built in batch controller with compensation and monitoring
comprising 2 built in totalizers • Wall mounting IP66/NEMA 4
• Multi parameter outputs, individual configurable for mass flow, The MASS 6000 19" is available as standard or as ATEX ap-
volume flow, density, temperature or fraction flow such as proved transmitter which is to be mounted in the safe area.
°BRIX or °PLATO
• Many output capacities, up to 3 current outputs, 2 fre-
quency/pulse and 2 relay (excludes the possibility of an
add-on module
• Digital input for batch-control, remote zero adjust or forced
output mode
• All outputs can be forced to preset value for simulation, verifi-
cation or calibration purposes
• User configurable operation menu with password protection
- 3 lines, 20 characters display in 11 languages
- Self explaining error handling/log in text format
- Keypad can be used for controlling batch as
start/stop/hold/reset
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000
for 19" insert/19" wall mounting
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000
for 19" insert/19" wall mounting
Cable glands
Selection and Ordering data Order No.
SITRANS F C MASSFLO MASS 6000 transmitter F) 7 M E 4 1 1 0 - Description Order No.F) Symbol
Transmitter for rack and wall mounting 2 7777 - 77A 0 Cable glands, screwed FDK-083G3140
entries type Pg 13.5 in
Enclosure
nickel-plated brass, 2-off
19 inch insert IP20/NEMA 1 (rack) C
19 inch insert in IP66/NEMA 4 (wall mounting) E Cable glands, screwed FDK-083G0228
entries type Pg 13.5 in
Output configuration polyamide (100 °C (212 °F))
black, 2-off
1 current, 1 frequency, 1 relay A
3 current, 2 frequency, 2 relay C
Spare parts 19” versions
Supply voltage
Enclosure (without PCB, connection board)
115/230 V AC, 50/60 Hz 1
24 V AC/DC 2
Description Order No.F) Symbol
4 Ex Approvals
Standard (No Ex-approval) 0
Enclosure in ABS plastic for
wall mounting
FDK-083F5037
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000
for 19" insert/19" wall mounting
Connection boards/PCB for MASS 6000 and MASS 2100 sensors
Description Version Order No.F) Symbol
Connection board MASS 6000 24 V FDK-083H4272
for 19“ rack mounting version 115/230 V
Connection board MASS 6000 EEx [ia] IIC for 19“ rack 24 V FDK-083H4273
mounting version 115/230 V
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000
for 19" insert/19" wall mounting
■ Dimensional drawings
Transmitter 19” insert
4
:HLJKWLQFOEDFNSULQWNJOEV
146 (5.75)
90 (3.54)
90 (3.54)
13(0.51)
22 (0.86)
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000
for 19" insert/19" wall mounting
Transmitter 19“ front of panel
197 (7.75)
144 (5.67)
140 (5.51)
163 (6.42)
57 (2.24)
269 (10.59)
253 (9.96) 218 (8.58)
132 (5.20)
57 (2.24)
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000
for 19" insert/19" wall mounting
■ Schematics
Electrical connection
Grounding
PE must be connected due to safety class 1 power supply.
Mechanical counters
When mounting a mechanical counter to terminals 57 and 58
(active output), a 1000 µF capacitor must be connected to the
terminals 56 and 58. Capacitor + is connected to terminal 56
and capacitor - to terminal 58.
Output cables
If long cables in noise environment, we recommend to use
4 screened cable.
Safe area
MASS 6000
N N 1
18-30 V DC
115/230 V AC
20-30 V AC.
L L 2
PE PE PE PE
Current
output 31 + 0/4-20 mA
32 - Load ≤ 800 Ω
Relay
44 Relay
45 Relay shown in de-energised condition 42 V AC/2 A
42 V DC/2 A
46
Passive output Active output
Max. 30 V/110 mA Max. 30 mA
56 + 56 Counter (plc)
+ 57 - + 57 +
- -
58 24 V 58 -
77 +
Digital input 11-30 V DC
78 -
Current
output 2 91 + 0/4-20 mA
92 - Load ≤ 800 Ω
Current
output 3 93 + 0/4-20 mA
94 - Load ≤ 800 Ω
Relay 2
98 Relay
Relay shown in de-energised condition
99 (Relay 2 only avoilable in 19" version) 42 V AC/2 A
42 V DC/2 A
100
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 Ex-d
compact/remote
• Digital input for batch-control, remote zero adjust or forced
■ Overview output mode
• All outputs can be forced to preset value for simulation, verifi-
cation or calibration purposes
• User configurable operation menu with password protection
- 3 lines, 20 characters display in 11 languages
- Self explaining error handling/log in text format
- Keypad can be used for controlling batch as
start/stop/hold/reset
• SENSORPROM technology automatically configures transmit-
ter at start up providing:
- Factory pre-programming with calibration data, pipe size,
sensor type, output settings
- Any values or settings changed by users are stored automa-
tically
- Automatically re-programming any new transmitter without
loss of accuracy
4
- Transmitter replacement in less than 5 minutes. True "plug &
play"
• 4-wire Pt1000 temperature measurement ensures optimum
accuracy on mass flow, density and fraction flow
MASS 6000 is based on the latest developments within digital
signal processing technology – engineered for high perfor- • Fraction flow computation based on 5 order algorithm match-
mance, fast flow step response, fast batching applications, high ing all applications
immunity against process noise, easy to install, commission and • USM II platform enables fitting of add-on bus modules without
maintain. loss of functionality
The MASS 6000 transmitter delivers true multiparameter mea- - All modules can be fitted as true "plug & play"
surements i.e.: Mass flow, volume flow, density, temperature and - Module and transmitter automatically configured through the
fraction flow. SENSORPROM
• Installation of the transmitter to the sensor is simple "plug &
The MASS 6000 Ex-d transmitter is manufactured in stainless play" via the sensor pedestal
steel (AISI 316L) and able to withstand harsh installation condi-
tions in hazardous applications within the process and chemical
industry. The conservative choice of material guarantees the ■ Application
user a low cost of ownership and a long troublefree lifetime. SITRANS F C MASSFLO mass flowmeters are suitable for all ap-
The Ex-d can be compact mounted on all sensors of type plications within the entire process industry where there is a de-
MASS 2100 DI 3 to DI 40, and can be used in remote version for mand for accurate flow measurement in hazardous area. The
all types of MASS 2100. meter can measure both liquids and gases.
■ Benefits The main applications for the MASS 6000 Ex-d transmitter can
be found in:
• Fully stainless steel flameproof EEx-d enclosure, ensuring op-
• Chemical process industry
timum cost of ownership
• Pharmaceutical industries
• Intrinsically safe keypad and display directly programmable in
hazardous area • Automotive industry
• ATEX approved transmitter which can be mounted in harzard- • Oil and gas industry
ous area Zone 1 or Zone 2 • Power generation and utility industry
• Sensor and transmitter interface intrinsically safe EEx ia IIC
• Exchange of transmitter directly in hazardous area without ■ Design
shut down of process pipe line due to ia IIC sensor/transmitter
interface The transmitter is designed in an Ex-d compact stainless steel
enclosure which can be compact mounted on the MASS 2100
• Dedicated mass flow chip with the latest ASIC technology sensor range DI 3 to DI 40, and remote mounted for the entire
• Fast batching and flow step response with an update rate of sensor series.
true 30 Hz The MASS 6000 Ex-d is available as standard with 1 current-,
• Superior noise immunity due to a patented DFT (Discrete Fou- 1 frequency/pulse- and 1 relay output and can be fitted with add-
rier Transformation) algorithm on modules for bus communication
• Front end resolution better than 0.35 ns improves zero point • Flameproof „d“ enclosure
stability and enhances dynamic turn down ratio on flow and • Enclosure stainless steel, IP67/NEMA 4X as compact and
density accuracy
IP66/NEMA 4 as remote
• Advanced diagnosis and service menu enhances trouble
• Supply voltage 24 V AC/DC.
shooting and meter verification
• MASS 6000 Ex-d is ATEX approved together with all
• Built in batch controller with compensation and monitoring
MASS 2100 sensors
comprising 2 built in totalizers
• Multi parameter outputs, individual configurable for mass flow,
volume flow, density, temperature or fraction flow such as
°BRIX or °PLATO
• 1 current output, 1 frequency/pulse and 1 relay as standard
output
• Current output can be selected as passive or active output
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 Ex-d
compact/remote
■ Technical specifications Storage -40 ... +70 °C (-40 ... +158 °F)
(Humidity max. 95%)
Measurement of Mass flow [kg/s (lbs/min)], volume Communication Add-on modules: HART,
flow [l/s (gpm)], fraction [%], PROFIBUS PA
°Brix, density [kg/m3 (lbs/ft3)],
temperature [°C (°F)] HART
Current output Classified EEx ia, selectable as Active mode Uo = 6.88 V, Io = 330 mA,
active or passive outputs. Default Po = 0.57 W, Co = 20 nF,
setting is active mode. Lo = 100 µH
Current 0 ... 20 mA or 4 ... 20 mA Passive mode (max input from Ui = 10 V, Ii = 200 mA, Pi = 0.5 W,
external barrier) Ci = 0 nF, Li = 0 µH
Load < 350 Ω
PROFIBUS PA
Time constant 0.1 ... 30 s adjustable
Active mode Not available
Current characteristics
Passive mode Ui = 17.5 V, Ii = 380 mA,
Active mode Uo = 24 V, Io = 82 mA, Pi = 5.32 W, Ci = 5 nF, Li = 10 µH
Po = 0.5 W, Co = 125 nF,
Lo = 2.5 mH Enclosure
Passive mode (max input from Ui = 30 V, Ii = 100 mA, Material Stainless steel AISI 316 W1.4435
external barrier) Pi = 0.75 W, Ci = 52 nF,
Rating • Compact mounted on sensor:
Li = 100 µH
IP67/NEMA 4X to IEC 529 and
Digital output DIN 40050
Frequency 0 ... 10 kHz, 50% duty cycle • Remote mounted: IP66/NEMA 4
to IEC 529 and DIN 40050
Time constant 0.1 ... 30 s adjustable
Load 18 ... 1000 Hz random,
Passive 6 ... 30 V DC, max. 110 mA, 1.14 G rms, in all directions, to
1 KΩ ≤ Rload ≤ 10 KΩ IEC 68-2-36, Curve E
Output characteristics
Active mode Not available
Passive mode (max input from Ui = 30 V, Ii = 100 mA,
external barrier) Pi = 0.75 W, Ci = 52 nF,
Li = 100 µH
Relay
Type Change-over relay
Load 30 V/100 mA
Functionality Error level, error number, limit,
direction
Output characteristics Ui = 30 V, Ii = 100 mA,
Pi = 0.75 W, Ci = 0 nF, Li = 0 mH
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 Ex-d
compact/remote
• Power supply
(30 ms)
The power supply shall be from a
ATEX
Display/Keypad
1
4
safety isolating transformer. Maxi- With display 1
mal cable core is 1.5 mm2
Serial communication
EMC performance No communication A
Emission EN 50081-1 (Light industry) HART B
Immunity EN 50082-2 (Industry) PROFIBUS PA Profile 3 F
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 6000 Ex-d
compact/remote
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9DF
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SITRANS F flowmeters
SITRANS F C
SIFLOW FC070
• MODBUS RTU RS 232/485 interface for connection to
■ Overview SIMATIC PDM or any other MODBUS master
• Digital input for batch control, zero adjust
• Extensive simulation options for measurement values, I/O and
errors easy communication/fault finding
• Multiple LED’s for easy indication of flow, error and I/O state
• SENSORPROM technology automatically configures the
transmitter during start-up providing:
- Factory pre-programming with calibration data, pipe size,
sensor type and I/O settings
- Any values or settings changed by the user is stored auto-
matically
- Automatically re-programming of a new transmitter, without
loss of settings and accuracy
- Transmitter replacement in less than 30 seconds
• Four-wire Pt1000 measurement ensuring optimum accuracy 4
mass flow, density and fraction flow
• Fraction flow computation based on 5th order algorithm
matching all applications
■ Application
SIFLOW FC070 mass flowmeters are suitable for all applications
within the entire process industry, where a there is a demand for
accurate flow measurement. The meters are suitable for measur-
ing on liquid and gas.
SIFLOW FC070 is based on the latest developments within the
The main applications for the SIFLOW FC070 transmitter can be
digital processing technology – engineered for high perfor-
found in the following industries:
mance, fast flow step response, immunity against process ge-
nerated noise, easy to install, commission and maintain. • Food and beverage
SIFLOW FC070 is available in two versions: • Pharmaceutical
• SIFLOW FC070 Standard • Automotive
• SIFLOW FC070 Ex • Oil and gas
• Power generation and utility
The SIFLOW FC070 transmitter delivers true multi-parameter
measurements i.e. mass flow, volume flow, density, temperature • Water and waste water
and fraction.
SIFLOW FC070 is designed for integration in a variety of automa- ■ Design
tion systems, i.e. SIFLOW FC070 is designed in an IP20 SIMATIC S7-300 enclo-
• Central mounted in S7-300, C7 sure and for use in central and de-central cabinets where sen-
• Decentralized in ET 200M for use with S7-300 and S7-400 as sors: FC300, MASS 2100 and MC2 are remotely mounted.
PROFIBUS DP masters
• Decentralized in ET 200M for use with any automation system ■ Function
using standardized PROFIBUS DP masters The following key functionality is available:
• Stand-alone via a MODBUS RTU master, i.e. SIMATIC PDM • Mass flow rate, volume flow rate, density, temperature and
The SIFLOW FC070 transmitter can be connected to all sensors fraction flow
of types MASS 2100, MC2 and FC300. • Two built-in totalizers which can freely be set for counting
mass, volume or fraction
■ Benefits • 1 frequency/pulse/batch output, 1 two-stage batch output,
• Easy integration in SIMATIC S7 and PCS 7 1 digital input
• Support of SIMATIC PDM configuration tool via MODBUS • Low flow cut-off
• Dedicated mass flow chip with high performance ASIC tech- • Empty pipe detection
nology • Noise filter settings for different applications
• True 30 Hz update rate securing fast batching and step re- • Simulation
sponse • Two-stage batch controller
• Superior noise immunity due to a patented DFT (Discrete Fou- • Automatic zero point adjustment with zero point evaluation
rier Transformation) algorithm feed back
• Front end resolution better than 0.35 ns improves zero point • Limit functionality
stability and enhances dynamic turn down ratio on flow and
density accuracy • Comprehensive status and error reporting
• Advanced diagnostics enhancing trouble shooting and meter
verification
• Built-in batch controller with two-stage control and compensa-
tion
• Digital outputs for direct batch control, frequency/pulse
SITRANS F flowmeters
SITRANS F C
SIFLOW FC070
SITRANS F flowmeters
SITRANS F C
SIFLOW FC070
6( '2
Remember to order 20 pin front
plug connector. :3 02'%86
$''5(6
21
20 pin front plug with screw con- 6ES7392-1AJ00-0AA0 2))
tacts
Accessories
Description Order No.
4
X 2
Cable with multiplug for connect- 3
7ME4 120-2DH20-0EA0
4
ing MASS 2100 and FC300 sen-
sors
• 5 m (16.4 ft) F) FDK-083H3015
SIFLOW FC070, dimensions in mm (inch)
• 10 m (32.8 ft) F) FDK-083H3016
• 25 m (82 ft) F) FDK-083H3017
SIFLOW FC070
MASS FLOWMETER EX
FLO DO1
PE
DO2
WP
COM SIM
• 150 m (492 ft) F) FDK-083H3055
125 (4.92)
Cable without multiplug for con-
necting MC2 sensors
WP MODBUS
76543210
X 2
3 4
7ME4 120-2DH21-0EA0
SITRANS F flowmeters
SITRANS F C
SIFLOW FC070
■ Schematics
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0 '59 5['
'59
$ 7,Q 0
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% 7,Q % 7,Q
$
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57$
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SITRANS F flowmeters
SITRANS F C
SITRANS FC300
■ Overview ■ Application
The industry today has an increasing demand for mass flowme-
ters with a reduced physical size without loss of performance.
The meters must be suitable for installation in traditional process
industry environment as well as OEM equipment for instance
within automotive or appliance industry. Independent of industry
application the meter must deliver accurate and reliable mea-
surements. The new and versatile design of the FC300 offers this
flexibility and the main applications for the SITRANS FC300 DN 4
can be found in:
Chemical industry Liquid and gas measurement in
normal as well as corrosive envi-
ronments
Cosmetic industry Dosing of essence & fragrances
Pharmaceutical industry High speed dosing and coating
of pills, filling of ampuls/injectors
4
Food & beverage industry Filling, dosing of flavorings, colors
and additives, in-line density
measurement
Measurement and dosing of li-
quid or gaseous CO2
Automotive industry Fuel injection nozzle & pump test-
ing, filling of AC units, engine
consumption, paint robots, ABS
test-beds
SITRANS FC300 is a new range of compact coriolis mass flow-
meters sensors suitable for flow measurement of a variety kind ■ Design
of liquids and gases.
The FC300 sensor consists of a single tube bended in double
The sensor offers superior performance in terms of flow accu- omega pipe geometry, welded directly to the process connec-
racy, turn-down range and density accuracy. The ease of instal- tors at each end. The sensor is available in 2 material configura-
lation through a plug & play interface ensures optimum perfor- tions, AISI 316L or Hastelloy C22 with ¼”-NPT or G¼”-ISO pro-
mance and operation. cess connections.
A new designed encapsulation in stainless steel with a surpris- The enclosure is made of stainless steel AISI 316L 1.4409 with a
ingly low weight of only 3.5 kg (7.7 lb), ensures a rigid and robust grade of encapsulation of IP66/NEMA4. The enclosure has a
sensor performance for a wide range of applications. very robust design and with an overall size of 130 x 200 x 60 mm
(5.12“ x 7.87“ x 2.36“) the sensor is very compact and requires
■ Benefits only little installation space.
• High accuracy better than 0.1% of mass flow rate The sensor can be delivered in a standard version with a maxi-
• Large dynamic turn down range better than 100:1 mum liquid temperature of 115 °C (239 °F) or a high temperature
version, with raised electrical connector for 180 °C (356 °F).
• Densitometer performance available through a density accu-
racy better than 0.001 g/cm3 (0.000036 lb/inch3) with a re- The sensor can be installed in horizontal or vertical position. The
peatability better than 0.0002 g/cm3 (0.0000072 lb/inch3) sensor can be mounted directly on any given plane surface or if
desired with the enclosed quick release clamp fitting which,
• One tube without internal welds, reductions or flow splitters of- along with its compact design and multi-plug electrical connec-
fers optimal hygiene, safety and CIP cleanability for tor, will keep installation costs and time to a minimum.
food & beverage and pharmaceutical applications
• Larger wall thickness, ensures optimal lifetime and corrosion
resistance and high pressure durability
■ Function
• Balanced pipe design with little mechanical energy-loss, en- The measuring principle is based on coriolis force of movement,
sures optimal performance and stability under non ideal and see “System information MASSFLO coriolis mass flowmeters”.
unstable process conditions (pressure, temperature, density-
changes etc.) ■ Integration
• 4-wire Pt1000 temperature measurement ensures optimum
accuracy on mass flow, density and fraction flow The sensor can be connected to all MASS 6000 transmitters for
remote installation only.
• Multi-plug electrical connector & SENSORPROM enable
true plug & play. Installation and commissioning in less than All sensors are delivered with a SENSORPROM containing all in-
10 min. formation about calibration data, identity and factory pre-pro-
gramming of transmitter settings
• Intrinsically safe Ex-design ia IIC as standard
• Sensor pipe available in high quality AISI 316L stainless steel Installation guidelines for SITRANS FC300 sensor
1.4435 or Hastelloy C22 2.4602 offering optimum corrosion re- Horizontal installation as shown in figure A is recommended with
sistance gas or liquid applications.
• Rugged and space saving sensor design in stainless steel
matching all applications This installation is also recommended when the flow is low or the
liquid contains solid particles or air bubbles.
• High pressure program as standard
Horizontal installation as shown in figure B can be used for liquid
• The sensor calibration factor is also valid for gas measure- applications especially where the flow velocity exceeds 1 m/s.
ment
SITRANS F flowmeters
SITRANS F C
SITRANS FC300
Vertical installation as shown in figure C can be used for liquid or
gas applications. ■ Technical specifications
For liquid applications upwards flow is recommended to facili- Sensor size DN 4 (1/6“)
tate the removal of air bubbles and to avoid partly emptying of Mass flow
the sensor.
For gas applications we recommend to place the flow inlet high Measuring range 0 ... 350 kg/h (0 ... 772 lb/h)
on the sensor and the outlet low to remove impurities and oil Accuracy, mass flow 0.1% of rate
films.
Repeatability 0.05 of rate
• To ensure that the sensor does not become partly empty, there
Max. zero point error 0.010 kg/h (0.022 lb/h)
must be a sufficient counter-pressure on the unit min. 0.1 to
0.2 bar. Density
• Mount the sensor on a vibration free and plane wall or steel Density range 0 ... 2.9 g/cm3
frame (0 ... 0.105 lb/inch3)
• Locate the sensor low in the system in order to avoid under- Density error 0.0015 g/cm3
(0.000036 lb/inch3)
4 pressure in the sensor separating air/gas in the liquid.
• Ensure that the sensor is not emptied of liquid (during normal Repeatability error 0.0002 g/cm3
operation) otherwise incorrect measurement will occur. (0.0000072 lb/inch3)
SITRANS F flowmeters
SITRANS F C
SITRANS FC300
Selection and Ordering data Order No. Order code ■ Characteristic curves
SITRANS F C Flow sensors
Pressure drop
SITRANS FC300 DN 4 (1/6“) sensor, F) 7 M E 4 4 0 0 -
without heating jacket1)
7 77 7 7 - 7 A 7 7 7 7 7
9LVFRVLW\>F6W@
Pipe material and temperature
Stainless steel 1.4435/316L
115 °C (239 °F) 1G
180 °C (356 °F) 1H
2.4602/Hastelloy C22
115 °C (239 °F) 2G
180 °C (356 °F) 2H
Pressure
PN 100 D
PN 130 (316L) G 4
PN 410 (C-22) Q
Process connection
Pipe thread
G ¼“ male 10
¼“ NPT male 11
Configuration
Standard 1
Density 2
Stainless steel 316L
Brix/Plato 3
Fraction (specification required) 9 N0Y
Cable
No cable A 9LVFRVLW\>F6W@
5 m (16 ft) cable B
10 m (32 ft) cable C
25 m (82 ft) cable D
50 m (164 ft) cable E
75 m (246 ft) cable F
150 m (492 ft) cable G
Calibration
Standard calibration 3 flow x 2 points 1
Standard calibration matched pair 3 flow x 2
2 points
Accredited calibration matched pair 5 flow x 3
2 points (DANAK)
Extended calibration customer specified 8
select Y60, Y61, Y62 or Y63 (see additional
information)
1)
Not possible to order DN 4 sensor with heating jacket
Factory certificate according to EN 10204 2.2 C14 Cable with multiple plug 5 m (16.4 ft) FDK-083H3015
Standard blue cable between 10 m (32.8 ft) FDK-083H3016
Factory certificate according to EN 10204 2.1 C15 MASS 6000 and MASS 2100,
Tag name plate, stainless steel Y17 5 x 2 x 0,34 mm2 twisted and 25 m (82 ft) FDK-083H3017
screened in pairs. 50 m (164 ft) FDK-083H3018
Tag name plate, plastic Y18 Temperature range -20 °C ... +110 °C
Customer specific transmitter setup Y20 (-4 °F ... +230 °F) 75 m (246 ft) FDK-083H3054
Customer specified, matched pair (5x2) Y60 150 m (492 ft) FDK-083H3055
SITRANS F flowmeters
SITRANS F C
SITRANS FC300
■ Dimensional drawings
137
137$16,$60(%
4
*
0
,62*
ss
19
0
19
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 1.5
■ Overview ■ Application
In many industries such as the food & beverage or pharamceu-
tical industry, accurate recipe control means everything. The
MASS 2100 DI 1.5 has demonstrated superiour performance in
numerous applications and field trails relating to accuracy and
turn down ratio. It is today the prefeered meter for research and
development and mini-plant applications for liquid or gas mea-
surement, where measuring small quantities is important.
The main applications for the MASS 2100 DI 1.5 sensor can be
found in:
Chemical industry Liquid and gas measurement
within Miniplant and R&D, dosing
of additives and catalysts
Cosmetic industry Dosing of essence & fragrances
Pharmaceutical industry High speed dosing and coating of 4
pills, filling of ampuls/injectors
Food & beverage industry Dosing of flavourings, colours and
additives, density measurement,
in-line
MASS 2100 DI 1.5 is suitable for low flow measurement applica- Measurement of liquid or gaseous
tions of a variety of liquids and gases. CO2
Automotive industry Fuel injection nozzle & pump test-
The sensor offers superior performance in terms of flow accu- ing, filling of AC units, engine con-
racy, turn-down range and density accuracy. The ease of instal- sumption, paint robots, ABS test-
lation through a "plug & play" mechanical and electrical interface beds
ensures optimum performance and operation.
The sensor delivers true multiparameter measurements i.e.: ■ Design
Mass flow, volume flow, density, temperature and fraction.
The MASS 2100 sensor consists of a single bent tube in a double
omega pipe configuration, welded directly to the process con-
■ Benefits nectors at each end.
• High accuracy better than 0.1% of mass flow rate
The sensor is available in 2 material configurations, AISI 316L or
• Large dynamic turn down range better than 500:1, from Hastelloy C22 with ¼” NPT or ¼” ISO process connections.
65 kg/h to a few g/h
The enclosure is made in stainless steel AISI 316L 1.4404 with a
• Densitometer performance available through a density accu- grade of encapsulation of IP65/NEMA 4.
racy better than 0.001 g/cm3 with a repeatability better than
0,0002 g/cm3 The sensor is available in either a standard version with a maxi-
• Single continuous tube design, with no internal welds, reduc- mum liquid temperature of 125 °C (257 °F) or a high temperature
tions or flow splitters offers optimal hygiene, safety and CIP version, with raised electrical connector for 180 °C (356 °F).
cleanability for food & beverage and pharmaceutical applica- The sensor can be installed in horizontal or vertical position. The
tions enclosed single quick release clamp fitting which, along with its
• Market’s biggest wall thickness, ensuring optimal lifetime and compact design and single multi-plug electrical connector, will
corrosion resistance and high pressure durability keep installation costs and time to a minimum as shown below.
• Balanced pipe design with little mechanical energy-loss, en-
sures optimal performance and stability under non ideal and
unstable process conditions (pressure, temperature, density-
changes etc.)
• 4-wire Pt1000 temperature measurement ensures optimum
accuracy on mass flow, density and fraction flow
• Multi-plug electrical connector & SENSORPROM enables true
"plug & play". Installation and commissioning in less than
10 min.
• Intrinsically safe EEx ia design as standard
• Sensor pipe available in high quality AISI 316L stainless steel
1.4435 or Hastelloy C 22 2.4602 offering optimum corrosion
resistance
• Dual-drive pick-up and driver construction facilitate ultra low-
weight pipe construction giving the markets smallest and most
stable zero point
• Rugged and space saving sensor design in stainless steel
matching all environments
• High pressure program as standard
• The sensor calibration factor is also valid for gas measure-
ment
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 1.5
100
50
10
20
10
5
1.0 1
0.01
0.1 1 10 70
Mass flow [kg/h]
MASS 2100 DI 1.5 (1/16“), pressure drop for density = 1000 kg/m3
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 1.5
Selection and Ordering data Order No. Order code Selection and Ordering data Order code
SITRANS F C Flow sensors Additional information
MASSFLO 2100 DI 1.5 (1/16“) sensor, F) 7 M E 4 1 1 0 - Please add “-Z“ to Order No. and specify Order
without heating jacket 1) code(s) and plain text.
7 77 7 7 - 7 A 7 7 7 7 7
Pressure testing certificate PED: 97/23/EC C11
Diameter
Material certificate EN 10204-3.1B C12
Stainless steel 1.4435/316L
DI 1.5, max. 125 °C (257 °F) 1A Welding certificate NDT-Penetrant: ISO 3452 C13
DI 1.5, max. 180 °C (356 °F) 1B Factory certificate according to EN 10204 2.2 C14
2.4602/Hastelloy C22 Factory certificate according to EN 10204 2.1 C15
DI 1.5, max. 125 °C (257 °F) 2A
Tag name plate, stainless steel Y17
DI 1.5, max. 180 °C (356 °F) 2B
Tag name plate, plastic Y18
Pressure
PN 100
PN 230 (316L)
D
L
Customer specific transmitter setup
Customer specified, matched pair (5x2)
Y20
Y60
4
PN 365 (C-22) P Customer specified calibration (5x2) Y61
Process connection/flange Customer specified, matched pair (10x1) Y62
Pipe thread Customer specified calibration (10x1) Y63
G ¼“ male 10 Special version Y99
¼“ NPT male 11
Spare parts
Configuration
Description Order No.F)
Standard 1
Density 2 Multiple plug for cable mounting FDK-083H5056
Brix/Plato 3
Description Length Order No.
Fraction (specification required) 9 N0Y
Cable with multiple plug 5 m (16.4 ft) FDK-083H3015
Cable
No cable A Standard blue cable between 10 m (32.8 ft) FDK-083H3016
MASS 6000 and MASS 2100,
5 m (16 ft) cable B
5 x 2 x 0,34 mm2 twisted and 25 m (82 ft) FDK-083H3017
10 m (32 ft) cable C screened in pairs. 50 m (164 ft) FDK-083H3018
25 m (82 ft) cable D Temperature range -20 °C ... +110 °C
(-4 °F ... +230 °F) 75 m (246 ft) FDK-083H3054
50 m (164 ft) cable E
75 m (246 ft) cable F 150 m (492 ft) FDK-083H3055
150 m (492 ft) cable G
Description Order No.F)
Calibration
2 kB SENSORPROM unit FDK-083H4410
Standard calibration 3 flow x 2 points 1 (Sensor Serial No. and Order No. must be specified
Standard calibration matched pair 3 flow x 2 by ordering)
2 points
Accredited calibration matched pair 5 flow x 3
2 points (DANAK)
Extended calibration customer specified 8
select Y60, Y61, Y62 or Y63 (see additional
information)
1)
Not possible to order DI 1.5 sensor with heat jacket
Please also see www.siemens.com/SITRANSFordering
for practical examples of ordering
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 1.5
■ Dimensional drawings
MASS 2100 DI 1.5 (1/16“)
4
137 *
137 *
$16,$60( ,62
%
Dimensions in mm (inch)
MASS 2100 DI 1.5 High temperature version to 180 °C (356 °F)
19 19
137 *
%
Dimensions in mm (inch)
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
■ Overview ■ Application
Coriolis mass flowmeters are suitable for measuring all liquids
and gases. The measurement is independent of changes in pro-
cess conditions/parameters such as temperature, density, pres-
sure, viscosity, conductivity and flow profile.
Due to this versatility the meter is easy to install and the coriolis
flowmeter is recognized for its high accuracy in a wide turn down
range which is a paramount in many applications.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
■ Function
The measuring principle is based on coriolis law of movement,
see “System information MASSFLO coriolis mass flowmeters”.
■ Integration
The sensor can be connected to all MASS 6000 transmitters for
compact as well as remote installation.
All sensors are delivered with a SENSORPROM containing all in-
formation about calibration data, identity and factory pre-pro-
gramming of transmitter settings. Cross talk
Installation guidelines MASS 2100 DI 3 ... DI 40 (1/8” ... 1½”) Cross talk between sensors mounted close to each other may
disturb the measurement. To avoid cross talk never mount more
Installation of sensor than one meter on each frame and mount flexible hose connec-
4 tions between the sensors as shown.
Horizontal (self-draining)
Zero point adjustment
With low flow, horizontal mounting is recommended, as in this
position air bubbles are easier to remove. To facilitiate zero point adjustment a shut-off valve should always
be mounted in connection with the sensor as a proper zero point
setting is essential for a good accuarcy.
Vertical
If the liquid is volatile or contains solid particles, vertical mount-
ing is not recommended.
Vibration
Always locate the flowmeter as far away as possible from com-
ponents that generate mechanical vibration in the piping.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
■ Technical specifications
Versions mm (inch) DI 3 (1/8) DI 6 (¼) DI 15 (5/8) DI 25 (1) DI 40 (1½)
Inside pipe diameter (sen- mm (inch) 3.0 (0.12) 6.0 (0.24) 14.0 (0.55) 29.7 (1.17) 43.1 (1.70)
sor consists of one continu-
ous pipe)
Pipe wall thickness mm (inch) 0.5 (0.02) 1.0 (0.04) 1.0 (0.04) 2.0 (0.08) 2.6 (0.10)
Mass flow measuring kg/h (lb/h) 0 ... 250 (0 ... 550) 0 ... 1,000 0 ... 5,600 0 ... 25,000 0 ... 52,000
range (0 ... 2,200) (0 ... 12,345) (0 ... 55,100) (0 ... 114,600)
Density g/cm3 0 ... 2.9 (0 ... 0.10)
(lb/inch3)
Fraction e.g. °Brix 0 ... 100
Temperature
Standard
Liquid pressure measur-
°C (°F) -50 ... +180 °C (-58 ... +356 °F)
4
ing pipe 1)
Stainless steel bar (psi) 230 (3336) 265 (3844) 130 (1885) 110 (1595) 105 (1523)
Hastelloy C-22 bar (psi) 350 (5076) 410 (5946) 200 (2900) 185 (2683) not available
Materials
Measuring pipe, flange and 1.4435 (AISI 316L) (Stainless steel)
thread connection
2.4602 (Hastelloy C-22) not available
Enclosure and enclosure IP65 (NEMA 4) and 1.4404 (AISI 316L) (Stainless steel), housing is not rated for pressure containment
material
Process connections 2)
Flange
EN 1092-1, PN 40 DN 10 DN 15 DN 25 DN 40
ANSI B16.5, Class 150 ½” ½” 1” 1½”
ANSI B16.5, Class 600 ½” ½” 1” 1½”
(Class 300)
Dairy screwed connec-
tion (PN 16/25/40) 3)
DIN 11851 DN 10 DN 15 DN 32 DN 40
ISO 2853/BS 4825 part 4 25 mm 25 mm 38 mm 51 mm
(SS3351)
Dairy clamp connection
(PN 16) 3)
ISO 2852/BS 4825 part 3 25 mm 25 mm 38 mm 51 mm
(SMS3016)
Thread
ISO 228/1, PN 100 G¼” female G¼” male G½” male G1“ male G2“ male
ANSI/ASME B1.20.1, ¼” NPT female ¼” NPT male ½” NPT male 1“ NPT male 2“ NPT male
PN 100
Cable connection Multiple plug connection to sensor 5 x 2 x 0.35 mm2 twisted and screened in pairs, ext. Ø 12 mm
Ex-version EEx ia IIC T3-T6, DEMKO 03 ATEX 135252X
Weight approx. kg (lb) 4 (8.8) 8 (17.6) 12 (26.5) 48 (105.8) 70 (154.5)
1)
Max. at 20 °C (68 °F), DIN 2413, DIN 17457
2)
Other connections to order, see “Selection and Ordering data”
3) Material, 1.4401 or corresponding
For accuracy specification see “System information MASSFLO”.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
Pressure drop
10
0
10
5
50
2
20
1
1
1.0
1.0
0.1
0.1
60 100 1000 6000
3 10 100 300
Mass flow [kg/h]
Mass flow [kg/h]
MASS 2100 DI 3 (1/8”), pressure drop for density = 1000 kg/m3 MASS 2100 DI 15 (½”), pressure drop for density = 1000 kg/m3
00
10 50 20 10
10
10 10
0
50
50
20
0 200
10
1
50
1.0 1.0
20
1
0.1 0.1
10 100 1000 300 1000 10000 30000
Mass flow [kg/h] Mass flow [kg/h]
MASS 2100 DI 6 (¼“), pressure drop for density = 1000 kg/m3 MASS 2100 DI 25 (1”), pressure drop for density = 1000 kg/m3
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
10
00
10
0
50
10 200
0
1.0
20 50
1
4
0.1
500 1000 10000 50000
Mass flow [kg/h]
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F C sensors SITRANS F C sensors
MASS 2100 without heating jacket F) 7 M E 4 1 0 0 - MASS 2100 without heating jacket F) 7 M E 4 1 0 0 -
MASS 2100 heated, DN 15 connection F) 7 M E 4 2 0 0 - MASS 2100 heated, DN 15 connection F) 7 M E 4 2 0 0 -
MASS 2100 heated, ½ inch, ANSI B16.5 F) 7 M E 4 2 1 0 - MASS 2100 heated, ½ inch, ANSI B16.5 F) 7 M E 4 2 1 0 -
connection connection
7 77 7 7 - 7 7 7 7 7 7 7 7 77 7 7 - 7 7 7 7 7 7 7
Diameter Dairy screwed connection DIN 11851
Stainless steel 1.4435/316L DN 10 (PN 40) 40
DI 3 (PN 100/PN 230) 1C DN 15 (PN 40) 41
DI 6 1D DN 25 (PN 40) 42
DI 15 1E DN 32 (PN 40) 43
DI 25 1F DN 40 (PN 25) 44
4 DI 40
2.4602/Hastelloy C22
1G DN 50 (PN 25)
DN 65 (PN 25)
45
46
DI 3 (PN 100/PN 350) 2C Dairy clamp connection ISO 2852
DI 6 2D
25 mm (PN 16) 50
DI 15 2E 38 mm (PN 16) 51
DI 25 2F 51 mm (PN 16) 52
Pressure Dairy screwed connection ISO 2853
PN 16 (DI 6, DI 15, DI 25 and DI 40) A 25 mm (PN 16) 60
PN 25 (DI 6, DI 15, DI 25 and DI 40) B 38 mm (PN 16) 61
PN 40 (DI 6, DI 15, DI 25 and DI 40) C 51 mm (PN 16) 62
PN 100 (DI 3, DI 6, DI 15, DI 25 and DI 40) D Configuration
PN 105 (DI 40, 2“, 316L) E
PN 110 (DI 25, 1“, 316L) F Standard 1
Density 2
PN 130 (DI 15, ½“, 316L) G Brix/Plato 3
PN 185 (DI 25, 1“, Hastelly C-22) J
Fraction (specification required) 9 N0Y
PN 200 (DI 15, ½“, Hastelly C-22) K
PN 230 (DI 3, ¼“, 316L) L Transmitter compact mounted on sensor
PN 265 (DI 6, ¼“, 316L) M No transmitter, sensor only A
PN 350 (DI 3, ¼“, Hastelloy C-22) N MASS 6000, Ex-d, stainless steel enclosure, B
PN 410 (DI 6, ¼“, Hastelloy C-22) Q 1 current, 1 freq./pulse and
1 relay output, 24 V AC/DC with EEx-de [ia/ib]
Class 150 (DI 6, DI 15, DI 25 and DI 40) R T3 -T6 Ex-approval.
Class 600 (DI 6, DI 15, DI 25 and DI 40) S
MASS 6000, IP67, Polyamide enclosure, C
Process connection/flange cable glands M20, 1 current, 1 freq./pulse
and 1 relay output, 24 V AC/DC.
Pipe thread
MASS 6000, IP67, Polyamide enclosure, D
G ¼“ 10 cable glands M20, 1 current, 1 freq./pulse
¼“ NPT 11 and 1 relay output, 115/230 V AC 50/60 Hz
G ½“ 12
MASS 6000, IP67, Polyamide enclosure, E
½“ NPT 13 cable glands ½" NPT, 1 current, 1 freq./pulse
G1 14 and 1 relay output, 24 V AC/DC
1“ NPT 15 MASS 6000, IP67, Polyamide enclosure, F
cable glands ½" NPT, 1 current, 1 freq./pulse
G 2“ 16
and 1 relay output, 115/230 V AC 50/60 Hz,
2“ NPT 17 ½" NPT
Flange EN1092-1 Cable
DN 10 (PN 40/PN 100) 20 No cable A
DN 15 (PN 40/PN 100) 21 5 m (16 ft) cable B
DN 25 (PN 40/PN 100) 22 10 m (32 ft) cable C
DN 40 (PN 40/PN 100) 23 25 m (82 ft) cable D
DN 50 (PN 40/PN 100) 24 50 m (164 ft) cable E
Flange ASME/ANSI B 16.5 75 m (246 ft) cable F
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
■ Dimensional drawings
MASS 2100 sensor
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Dimension in mm (inch)
Sensor Connections L1 L2 L3 H1 B1 D1 D2 D3 D4 D5
size mm mm mm mm mm mm mm mm mm mm
DN (inch) Type Pressure rating Size
DI 3 Pipe thread ISO 228/1 - G¼ PN 100 ¼” 400 280 75.0 60 0 21.3 104 - - -
(1/8“) Pipe thread PN 100 ¼” 400 280 75.0 60 0 21.3 104 - - -
ANSI/ASME B 1.20.1 - ¼” NPT
DI 6 Flange EN 1092-1 PN 40 DN 10 560 390 62.0 40 12 17.0 104 90.0 60.0 14.0
(¼“) Flange ANSI B16.5 Class 150 ½“ 624 390 62.0 40 12 17.0 104 88.9 60.5 15.7
Flange ANSI B16.5 Class 600 ½“ 608 390 62.0 40 12 17.0 104 95.3 66.5 15.7
Screwed connection DIN 11851 PN 40 DN 10 532 390 62.0 40 12 17.0 104 - - -
Clamp ISO 2852 PN 16 25 mm 570 390 62.0 40 12 17.0 104 - - -
DI 15 Flange EN 1092-1 PN 40 DN 15 620 444 75.0 44 20 21.3 129 95.0 65.0 14.0
(½“) Flange ANSI B16.5 Class 150 ½“ 639 444 75.0 44 20 21.3 129 88.9 60.5 15.7
Flange ANSI B16.5 Class 600 ½“ 660 444 75.0 44 20 21.3 129 95.3 66.5 15.7
Screwed connection DIN 11851 PN 40 DN 15 586 444 75.0 44 20 21.3 129 - - -
Clamp ISO 2852 PN 16 25 mm 624 444 75.0 44 20 21.3 129 - - -
DI 25 Flange EN 1092-1 PN 40 DN 25 934 700 74.5 126 25 33.7 219 115.0 85.0 14.0
(1“) Flange ANSI B16.5 Class 150 1“ 967 700 74.5 126 25 33.7 219 108.0 79.2 15.7
Flange ANSI B16.5 Class 600 1“ 992 700 74.5 126 25 33.7 219 124.0 88.9 19.1
Screwed connection DIN 11851 PN 40 DN 32 922 700 74.5 126 25 33.7 219 - - -
Clamp ISO 2852 PN 16 38 mm 940 700 74.5 126 25 33.7 219 - - -
DI 40 Flange EN 1092-1 PN 40 DN 40 1064 850 71.5 180 0 48.3 273 150.0 110.0 18.0
(1½“) Flange ANSI B16.5 Class 150 1½“ 1100 850 71.5 180 0 48.3 273 127.0 98.6 15.7
Flange ANSI B16.5 Class 600 1½“ 1128 850 71.5 180 0 48.3 273 155.4 114.3 22.4
Screwed connection DIN 11851 PN 25 DN 50 1090 850 71.5 180 0 48.3 273 - - -
Clamp ISO 2852 PN 25 51 mm 1062 850 71.5 180 0 48.3 273 - - -
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
Sensor Connections L1 L2 L3 H1 B1 D1 D2 D3 D4 D5
size inch inch inch inch inch inch inch inch inch inch
DN (inch) Type Pressure rating Size
DI 3 Pipe thread ISO 228/1 - G¼ PN 100 ¼” 15.75 11.02 2.95 2.36 0 0.84 4.09 - - -
(1/8“) Pipe thread PN 100 ¼” 15.75 11.02 2.95 2.36 0 0.84 4.09 - - -
ANSI/ASME B 1.20.1 - ¼” NPT
DI 6 Flange EN 1092-1 PN 40 DN 10 22.05 15.35 2.44 1.57 0.47 0.67 4.09 3.54 2.36 0.55
(¼“) Flange ANSI B16.5 Class 150 ½“ 24.57 15.35 2.44 1.57 0.47 0.67 4.09 3.5 2.38 0.62
Flange ANSI B16.5 Class 600 ½“ 23.94 15.35 2.44 1.57 0.47 0.67 4.09 3.75 2.62 0.62
Screwed connection DIN 11851 PN 40 DN 10 20.94 15.35 2.44 1.57 0.47 0.67 4.09 - - -
Clamp ISO 2852 PN 16 25 mm 22.44 15.35 2.44 1.57 0.47 0.67 4.09 - - -
DI 15 Flange EN 1092-1 PN 40 DN 15 24.41 17.48 2.95 1.73 0.79 0.84 5.08 3.74 2.56 0.55
(½“) Flange ANSI B16.5
Flange ANSI B16.5
Class 150
Class 600
½“
½“
25.16 17.48 2.95
25.98 17.48 2.95
1.73
1.73
0.79
0.79
0.84
0.84
5.08
5.08
3.5
3.75
2.38
2.62
0.62
0.62
4
Screwed connection DIN 11851 PN 40 DN 15 23.07 17.48 2.95 1.73 0.79 0.84 5.08 - - -
Clamp ISO 2852 PN 16 25 mm 24.57 17.48 2.95 1.73 0.79 0.84 5.08 - - -
DI 25 Flange EN 1092-1 PN 40 DN 25 36.77 27.56 2.93 4.96 0.98 1.33 8.62 4.53 3.35 0.55
(1“) Flange ANSI B16.5 Class 150 1“ 38.07 27.56 2.93 4.96 0.98 1.33 8.62 4.25 3.12 0.62
Flange ANSI B16.5 Class 600 1“ 39.06 27.56 2.93 4.96 0.98 1.33 8.62 4.88 3.50 0.75
Screwed connection DIN 11851 PN 40 DN 32 36.30 27.56 2.93 4.96 0.98 1.33 8.62 - - -
Clamp ISO 2852 PN 16 38 mm 37.01 27.56 2.93 4.96 0.98 1.33 8.62 - - -
DI 40 Flange EN 1092-1 PN 40 DN 40 41.89 33.46 2.81 7.09 0 1.9 10.75 5.91 4.33 0.71
(1½“) Flange ANSI B16.5 Class 150 1½“ 43.31 33.46 2.81 7.09 0 1.9 10.75 5 3.88 0.62
Flange ANSI B16.5 Class 600 1½“ 44.41 33.46 2.81 7.09 0 1.9 10.75 6.12 4.50 0.88
Screwed connection DIN 11851 PN 25 DN 50 42.91 33.46 2.81 7.09 0 1.9 10.75 - - -
Clamp ISO 2852 PN 25 51 mm 41.81 33.46 2.81 7.09 0 1.9 10.75 - - -
SITRANS F flowmeters
SITRANS F C
MASSFLO MASS 2100 DI 3 to DI 40
MASS 2100 sensor with “heating jacket”
+
/
'
' +
%
'
Dimensions in mm (inch)
Sensor size Connec- L5 L3 H3 B2 D6 D7 D8
tions heated
4 DN (inch) Type Pressure rating Size mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
DI 3 (1/8“) EN 1092-1 PN 40 DN 15 234 (9.21) 75 (.2.95) 122 (4.8) 22 (0.87) 95 (3.74) 65.0 (2.56) 14.0 (0.55)
ANSI B16.5 Class 150 ½" 234 (9.21) 75 (2.95) 131.6 (5.18) 22 (0.87) 88.9 (3.5) 60.5 (2.38) 15.7 (0.62)
DI 6 (¼“) EN 1092-1 PN 40 DN 15 234 (9.21) 62 (2.44) 112 (4.41) 22.7 (0.89) 95 (3.74) 65.0 (2.56) 14.0 (0.55)
ANSI B16.5 Class 150 ½" 234 (9.21) 62 (2.44) 121.6 (4.79) 22.7 (0.89) 88.9 (3.5) 60.5 (2.38) 15.7 (0.62)
DI 15 (½“) EN 1092-1 PN 40 DN 15 234 (9.21) 75 (2.95) 126.5 (4.98) 31.5 (1.24) 95 (3.74) 65.0 (2.56) 14.0 (0.55)
ANSI B16.5 Class150 ½" 234 (9.21) 75 (2.95) 136.1 (5.36) 31.5 (1.24) 88.9 (3.5) 60.5 (2.38) 15.7 (0.62)
DI 25 (1“) EN 1092-1 PN 40 DN 15 420 (16.54) 75 (2.93) 213.6 (8.41) 60 (2.36) 95 (3.74) 65.0 (2.56) 14.0 (0.55)
ANSI B16.5 Class 150 ½" 420 (16.54) 75 (2.93) 223.2 (8.79) 60 (2.36) 88.9 (3.5) 60.5 (2.38) 15.7 (0.62)
DI 40 (1½“) EN 1092-1 PN 40 DN 15 500 (19.68) 71 (2.81) 267.5 (10.53) 43 (1.69) 95 (3.74) 65.0 (2.56) 14.0 (0.55)
ANSI B16.5 Class 150 ½" 500 (19.68) 71 (2.81) 277.1 (10.91) 43 (1.69) 88.9 (3.5) 60.5 (2.38) 15.7 (0.62)
MASS 2100 and MASS 6000 Ex-d compact version MASS 2100 and MASS 6000 IP67 compact version
Dimensions in mm (inch)
Sensor size L3 H5 H6 H5 + H6
[DN (inch)] [mm (inch)] [mm (inch)] [mm (inch)] [mm (inch)] Dimensions in mm (inch)
SITRANS F flowmeters
SITRANS F C
MC2
■ Overview ■ Application
Coriolis mass flowmeters are suitable for measuring all liquids
and gases. The measurement is independent of changes in pro-
cess conditions/parameters such as temperature, density, pres-
sure, viscosity, conductivity and flow profile.
Due to this versatility the meter is easy to install and the coriolis
flowmeter is recognized for its high accuracy in a wide turn-
down range which is a paramount in many applications.
The main applications of the coriolis flowmeter can be found in all
industries, such as:
Chemical & pharma Detergents, bulk chemicals, phar-
maceuticals, acids, alkalis
Food & beverage Dairy products, beer, wine, soft-
MASS 2100 MC2 DN 50 to DN 150 (2” to 6”) and MC2 Hygienic
(EHEDG certified) from DN 20 to DN 80 (¾“ to 3“) is suitable for
EDEHG certified drinks, plato/brix, fruit juices and
pulps, bottling, CO2 dosing, CIP- 4
accurate mass flow measurement of a variety of liquids and liquids
gases. Oil & gas Gas measurement, furnace con-
The sensor offers superior performance in terms of flow accu- trol, test separators, LPG, oil bun-
racy, turn-down range and density accuracy. The very compact kering
sensor construction makes installation and commissioning of Water & waste water Dosing of chemicals for water
even the largest sizes very straight forward and easy. treatment
The sensor delivers true multi parameter measurements i.e.: The wide varity of combinations and versions from the modular
Mass flow, volume flow, density, temperature and fraction flow. system means that ideal adaptation is possible to each measur-
ing task.
■ Benefits
• High accuracy better than 0.15% of mass flow rate ■ Design
• Large dynamic turn down range The MC2 sensor consists of 2 parallel measuring pipes, welded
• Densitometer performance available through a density accu- directly onto a flow-splitter at each end to eliminate a direct cou-
racy better than 0.001 g/cm3 pling to the process connectors and significantly reduce effects
from external vibrations.
• Space saving split-flow sensor design facilitating low pressure
loss The flow-splitters are welded onto a rigid sensor housing which
• Parallel S-tube design and optimal oriented inductive sensors acts as a mechanical low pass filter.
enhances accuracy and turn-down range The sensor is available in 2 material configurations, AISI 316L or
• Self draining in both horizontal and vertical position Hastelloy C4 with a wide variety of process connections.
• Rigid enclosure design reduces the influence from pipeline vi- The enclosure is made of stainless steel AISI 304 1.4301 with a
bration and thermal stress grade of encapsulation of IP67/NEMA 4.
• 4-wire Pt100 temperature measurement ensures optimum ac- The sensor is Ex-approved EEx em [ib] IIC
curacy on mass flow, density and fraction flow
The sensor can be installed in horizontal or vertical position, and
• SENSORPROM enables true "plug & play". Installation and is self draining in both positions.
commissioning in less than 10 min.
• Safe Ex-design EEx em [ib] IIC
• Sensor pipe available in high quality AISI 316L stainless steel
1.4571 or Hastelloy C 4 2.4610 offering optimum corrosion re-
sistance
• The sensor calibration factor is also valid for gas measure-
ment
SITRANS F flowmeters
SITRANS F C
MC2
Installation in a drop line
■ Function
The installation recommendation shown in the following figure is
The measuring principle is based on coriolis law of movement, only possible if a pipeline reduction or orifice with a smaller cross
see “System information MASSFLO coriolis mass flowmeters”. section can be installed to prevent the sensor from being par-
tially drained during the measurements.
■ Integration
Installation guidelines MC2 DN 50 ... DN 150
Installation of sensor Supply Reservoir
Orifice
Pipe Constriction
Valve
Product
Reservoir
)LJXUH$
Horizontal installation
Horizontal orientation, self-draining
)LJXUH%
SITRANS F flowmeters
SITRANS F C
MC2
■ Technical specifications
Versions mm (inch) 20 (¾) 25 (1) 40 (1½) 50 (2) 65 (2½) 80 (3) 100 (4) 150 (6)
Inside pipe diameter 2 x mm 8.0 10.0 16.0 22.0 29.0 34.0 43.1 76.1
(inch) (0.31) (0.39) (0.63) (0.87) (1.14) (1.34) (1.69) (2.99)
Pipe wall thickness mm (inch) 1.0 (0.04) 1.0 (0.04) 1.0 (0.04) 1.5 (0.06) 1.5 (0.06) 2.0 (0.08) 2.6 (0.10) 3.2 (0.13)
Mass flow measuring range at kg/h 6 000 9 000 28 500 55 200 113 400 147 600 249 600 660 000
pressure drop of 2 bar (29 psi) (lb/h) (13 227) (19 841) (62 831) (121 695) (250 000) (325 401) (550 273) (1 455 049)
at 1 g/cm3 (0.036 lb/inch3)
Density g/cm3 0.5 ... 3.5
(lb/inch3) (0.18 ... 0.126)
Fraction e.g. Brix °Brix 0 ... 100 Not possi-
ble
Temperature
Standard-version
Ex-version
°C (°F)
°C (°F)
-50 ... +180 °C (-58 ... +356 °F)
-20 ... +180 °C (-4 ... +356 °F)
4
Liquid pressure measuring
pipe
Stainless steel bar (psi) 100 (1 450) 100 (1 450) 100 (1 450) 40 (580) 40 (580)
(DIN 2413, 20 °C (68 °F))
Materials
Measuring pipe SS 1.4571 or Hastelloy C4
Flange SS 1.4571 or Hastelloy C4
Enclosure IP67
Enclosure material/connection 1.4301 / aluminium
box
Process connections See dimensional drawings
Electrical connections Screw terminals, M 20
Cable length 5 x 2 x 0.35 mm2 twisted and screened in pairs, ext. Ø 12 mm
Ex-version
ATEX 1388X II 1/2 EEx em [ib] IIC T2-T6
Weight approx. kg (lb) 13 (28) 14 (31) 18 (40) 34 (75) 47 (104) 58 (128) 91 (201) 261 (573)
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MC2
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F C flow sensors MC2 F) 7 M E 4 3 0 0 - SITRANS F C flow sensors MC2 F) 7 M E 4 3 0 0 -
7 77 7 7 - 777 7 77 7 7 77 7 7 - 777 7 77 7
Nominal diameter Cable
W 1.4571/316Ti No cable (see accessories) A
DN 50 1A Calibration
DN 65 1B Standard 1
DN 80 1C Matched pair 2
DN 100 1D 1)
Extended density and fraction not possible with DN 150
DN 150 1E
Please also see www.siemens.com/SITRANSFordering
Hastelloy C4
for practical examples of ordering
DN 50 2A
DN 65 2B Dairy MLFB example
4 DN 80
DN 100
2C
2D
MC2 sensor
Stainless steel, DN 80
7 ME 4 3 0 0 - 77A77 - 1 AA 1
1C
DN 150 2E Dairy screwed 42
Nominal pressure connection
PN 40 A DIN 11851, DN 80
PN 100 B
Class 150 C
Selection and Ordering data Order code
Class 300 D
Class 600 E Additional information
Clamps/screwed-connections F Please add “-Z“ to Order No. and specify Order
Process connections code(s) and plain text.
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MC2
Selection and Ordering data Order No. Order code Selection and Ordering data Order code
SITRANS F C flow sensors Additional information
MC2 for Hygienic applications only F) 7 M E 4 3 1 0 - Please add “-Z“ to Order No. and specify Order
7 77 7 7 - 777 7 77 7 code(s) and plain text.
Nominal diameter Pressure testing certificate PED: 97/23/EC C11
W 1.4435/316L Material certificate EN 10204-31B C12
DN 20 1A Welding certificate NDT X-ray: EN 25817/B C13
DN 25 1B Factory certificate according to EN 10204 2.2 C14
DN 40 1C Factory certificate according to EN 10204 2.1 C15
DN 50 1D Tag name plate, stainless steel Y17
DN 65 1E
DN 80 1F Tag name plate, plastic Y18
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F C
MC2
■ Dimensional drawings
Remote design, flanged construction, DIN/ANSI
80 80
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Meter size Process connection size L [mm g [mm G 1) [mm F [mm B [mm A [mm R [mm Weight
(inch)] (inch)] (inch)] (inch)] (inch)] (inch)] (inch)] kg
Inch DN Inch DN
2 50 2 50 Rd 78 x 1/6 918 (36.14) 7 (0.28) 177 (6.97) 30
403 (15.87) 148 (5.83) 80 (3.15) 110 (4.33)
2½ 65 Rd 95 x 1/6 1081 (42.56) 8 (0.31) 254 (10.00) 34
2½ 65 2 50 Rd 78 x 1/6 1197 (47.13) 7 (0.28) 291 (11.46) 40
2½ 65 Rd 95 x 1/6 1081 (42.56) 8 (0.31) 429 (16.89) 164 (6.46) 97 (3.82) 130 (5.12) 227 (10.91) 44
3 80 Rd 110 x 1/6 1200 (47.24) 8 (0.31) 281 (11.06) 47
3 80 2½ 65 Rd 95 x 1/6 1310 (51.57) 8 (0.31) 319 (12.56) 54
3 80 Rd 110 x 1/6 1200 (47.24) 8 (0.31) 456 (17.95) 186 (7.32) 108 (4.25) 140 (5.51) 258 (10.16) 56
4 100 Rd 110 x 1/6 1463 (57.60) 10 (0.39) 381 (15.00) 60
4 100 3 80 Rd 110 x 1/6 1618 (63.70) 8 (0.31) 401 (15.79) 82
500 (19.69) 215 (8.46) 131 (5.16) 170 (6.69)
4 100 Rd 130 x ¼ 1463 (57.60) 10 (0.39) 314 (12.36) 86
1)
For EEx add 54 mm
SITRANS F flowmeters
SITRANS F C
MC2
Remote design, Tri-clamp DIN 32676 (ISO 2852)
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Dimensions in mm (inch)
Meter size Process connection L [mm (inch)] G 1) [mm F [mm B [mm A [mm R [mm (inch)] Weight
size ±3 (inch)] (inch)] (inch)] (inch)] [kg]
Inch DN Inch DN
2 50 2 50 913 (35.94) 225 (8.86) 26
403 (15.87) 148 (5.83) 80 (3.15) 110 (4.33)
2½ 65 1073 (42.24) 305 (12.01) 27
2½ 65 2 50 1192 (46.93) 335 (13.19) 36
2½ 65 1073 (42.24) 429 (16.89) 164 (6.64) 97 (3.82) 130 (5.12) 275 (10.83) 37
3 80 1180 (46.46) 328 (12.91) 38
3 80 2½ 65 1302 (51.26) 378 (14.88) 45
3 80 1180 (46.46) 456 (17.95) 186 (7.32) 108 (4.25) 140 (5.51) 296 (11.65) 44
4 100 1448 (57.01) 430 (16.93) 46
4 100 3 80 1598 (62.91) 440 (17.32) 71
500 (19.69) 215 (8.46) 131 (5.16) 170 (6.69)
4 100 1448 (57.01) 365 (14.37) 69
1)
For EEx add 54 mm
SITRANS F flowmeters
SITRANS F C
MC2
Process Connections Material Loads Curves for Flanged Flowmeters
• Flanges DIN/ASME
• Tri-Clamp DIN 32676
- DN 15 to DN 50: Series 3
- DN 65 to DN 100: Series 1
31
• Food Industry fittings DIN 11851
3UHVVXUHEDU
The max. allowable operating pressure is a function of the pro- 31
cess connection type, the fluid temperature, the bolts and the
gaskets.
31
Pressure Rating
• PN 16, PN 40, PN 100 (to DN 80 (3”))
31
Class 150, Class 300, Class 600 (to DN 80 (3”))
Housing as secondary containment
4 • max. 40 bar
7HPSHUDWXUHr&
SITRANS F flowmeters
SITRANS F C
MC2
■ Dimensional drawings
Remote Design, Food Industry Fitting, DIN 11851
Threaded stubs
A
G
4
F
Flow direction g
B L -5
Dimensions in mm (inch)
If this connection is supplied with an EHEDG-certified device, the device nominal sizes must correspond with the connec-
tion nominal sizes!
SITRANS F flowmeters
SITRANS F C
MC2
Remote Design, Food Industry Fitting, DIN 11851
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Dimensions in mm (inch)
If this connection is supplied with an EHEDG-certified device, the device nominal sizes must correspond with the connection
nominal sizes!
SITRANS F flowmeters
SITRANS F C
MC2
Remote Design, Tri-Clamp DIN 32676
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Dimensions in mm (inch)
If this connection is supplied with an EHEDG-certified device, the device nominal sizes must correspond with the connection
nominal sizes!
SITRANS F flowmeters
SITRANS F C
MC2
Remote Design, Tri-Clamp DIN 32676
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Dimensions in mm (inch)
If this connection is supplied with an EHEDG-certified device, the device nominal sizes must correspond with the connection
nominal sizes!
SITRANS F flowmeters
SITRANS F US
System information and selection guide
■ Overview ■ Benefits
Siemens offers two types of ultrasonic flowmeters, in-line flow- The SITRANS F US ultrasonic in-line flowmeters are used to
meters and clamp-on flowmeters. This offers the end user the measure liquids with good acoustic permeability, independant
maximum flexibility to choose the technology that best fits his of conductivity, viscosity, temperature, density and pressure.
needs. The following chapter shows the in-line versions. • Sensor sizes from DN 50 to 1200 mm (2“ to 48“)
• Standard with calibration certificate
• In-line retrofit as 1 and 2 track up to DN 4000 (160“)
• Dedicated transmitter portfolio for HVAC, power generation,
utility and general industry as well as more demanding appli-
cations
• Custody transfer approvals within district heating
• Compact and remote transmitter installation
• Comprehensive self-diagnostic for error indication and log-
ging 4
• Exchange of the transducers without interrupting operation
• HART, PROFIBUS PA and MODBUS communication
• ATEX
■ Application
In-line ultrasonic flowmeters are suitable for measuring the flow
of liquids with good acoustic permeability, independant of con-
ductivity, viscosity, temperature, density and pressure.
• max. 3% solids
• max. 3% air and gas
• max. 350 cSt
The main applications can be found in the following sectors:
• Raw water intake for water treatment plants
• Treated waste water
• Power generation and utility
• Oil and gas industry and petrochemical industry
• Irrigation systems
• Cooling water plants within the industry and in power stations
• Plants transporting non-conductive liquids
• HART/4 to 20 mA output
• PROFIBUS PA
• ATEX
• MODBUS
SITRANS F flowmeters
SITRANS F US
System information and selection guide
4 Cryogenic fluids
On- and Offshore applications XX
XXX
XXX XX X
Chemical XXX XXX X
Design
Electronic compact mounted ● ●
Electronic remote mounted ● ● ● ● ● ●
Replaceable transducers under pressure ● ●
Retrofit on existing steel pipes/non-weldable ● ●
Transmitter enclosure
Polyamid, IP67 ● ● ●
Die-cast aluminium (painted), IP65 ● ● ●
Communication
HART ● ● ●
PROFIBUS PA ● ● ●
MODBUS RTU / RS 232 and RS 485 ● ● ●
Power supply
Battery ● ● ●
AC 115 … 230 V ● ● ● ● ● ●
AC 115 … 230 V and battery backup ● ● ●
DC 24 V ● ● ●
Accuracy
0.25% (Fiscal approved 4 track flowmeter)1) ●
0.50% ● ● ● ● ● ●
Sensor design
1 track ultrasonic measurement ● ●
2 track ultrasonic measurement ● ● ● ● ● ●
4 track ultrasonic measurement ● ●
Dimension
DN 50 2" ● ● ●
DN 65 2½" ● ● ●
DN 80 3" ● ● ●
DN 100 4" ● ● ● ●
DN 125 5" ● ● ● ●
DN 150 6" ● ● ● ●
DN 200 8" ● ● ● ● ● ●
DN 225 9" ● ● ● ● ● ●
DN 250 10" ● ● ● ● ● ●
DN 300 12" ● ● ● ● ● ●
DN 350 14" ● ● ● ● ●
DN 400 16" ● ● ● ● ●
DN 500 20" ● ● ● ● ●
DN 600 24" ● ● ● ● ●
DN 700 28" ● ● ● ● ●
DN 800 32" ● ● ● ● ●
DN 900 36" ● ● ● ● ●
DN 1000 40" ● ● ● ● ●
DN 1200 48" ● ● ● ● ●
DN 4000 max. 160“ ●
SITRANS F flowmeters
SITRANS F US
System information and selection guide
Flanges Norm
EN 1092-1 ● ● ● ●
EN 1759-1 ● ●
ANSI B16.5
Pressure rating
●
4
PN 6 ● ●
PN 10 ● ● ● ● ●
PN 16 ● ● ● ● ●
PN 25 ● ● ● ●
PN 40 ● ● ● ● ●
Class 150 ●
Class 300 ●
PN 160 ● ●
Class 2500 ● ●
Stainless steel ● ●
Bronze ● ●
Temperature range
°C °F
-200 -328 ●
-20 -4 ● ●
-10 +14 ● ● ● ● ●
0 +32 ● ● ● ● ● ●
+50 +122 ● ● ● ● ● ●
+120 +248 ● ● ● ● ●
+160 +320 ● ● ● ● ●
+200 +392 ● ● ● ●
+250 +482 ●
Measuring principle
Transit time principle ● ● ● ● ● ●
Approvals
MID ●
EN 1434 class 2 (Heat meter approval) ●
PTB, Germany ●
- China ● ● ● ● ●
Ex-d ATEX ● ●
SITRANS F flowmeters
SITRANS F US
System information and selection guide
Ultrasonic flowmetering based on battery
■ Function
Siemens offers a solution based on a 3.6 V lithium cell battery
Direct signal processing with a lifetime of up to 8 years. As the electronics is optimised to
In the SITRANS F US in-line ultrasonic flowmeter program the operate at extremely low power consumption, the electronics is
signal is sent directly and without deflection to the bore wall from limited in function and services. The battery powered ultrasonic
the transmitter to the receiver. The advantage gained sending flowmeter finds its application mainly in power generation, utility
signals from point to point is an extremely good signal strength and irrigation where mains supply is out of reach.
for the signal processing avoiding a suddenly flowmeter stop. Pipe geometry with 2-track solution
Physical principle
B 1
2
C D
4
A B
4 3
Measuring principle Please contact Siemens Flow Instruments for specific applica-
tions.
In SITRANS F US flowmeters the two ultrasonic transducers are
placed at an angle θ in relation to the pipe axis. The transducers
function as transmitters and receivers of the ultrasonic signals.
Measurement is performed by determining the time the ultra-
sonic signal takes to travel with and against the flow. The princi-
ple can be expressed as follows:
v = K ⋅ (tB,A – tA,B) / (tA,B ⋅ tB,A) = K ⋅ ∆t/t²
v = Average flow velocity
t = Transit time
K = Proportional flow factor
This measuring principle offers the advantage that it is indepen-
dent of variations in the actual sound velocity of the liquid, i.e. in-
dependent of the temperature. Proportional factor K is deter-
mined by wet calibration.
SITRANS F flowmeters
SITRANS F US
System information and selection guide
■ Technical specifications
MGD m 3/h l/min. l/s GPM
(US) (US)
105
") 8 ")
500 15
7 ( 11
0( 00 20
40
0 30 2") 6
DN 10 10
50 DN 0 0(
26 ")
DN (87 20
0") 0
11 22
0 4
0( 10
200 28
0
4") DN ") 50
71
DN 00 (9 0 0(
2 4 18 10 5
20 DN 79
") DN 59
")
0 0( 0 0( 50
100 20 15 ")
DN DN 48
") 0(
10 4 16
0 0(
63
5")
DN
12
0
(40
")
20 50
4
50 DN 00 (5 0 00
1 4 1 20
DN ") DN
44 ") 105
0( (32
50
110 8 00
DN
20
DN ")
36 103
20 00( 4")
9 (2 50
DN 6 00
") DN
(28 10 4
20 7 00
DN ") 500
10 0 (18
45
") DN 20
(20 ") 50
10
3
0 0 0 (14
N5 35
5 D
1 6") DN
0 0( ")
200
D N4 (10 10 4
500 2 50
") DN
(12 20
00
2 D N3 100
50
8" )
0( 6") 10 3
200 2 0 5 0(
1 50
1 DN DN
20
500
4")
100 0(
10
0.5 5") DN
2 5( 20
D N1 10 3
50
200
10
0.2 3") 500
80(
D N
100
20 ")
2.5 5
0.1 65(
DN )
0 (2" 200 50
10 D N5
0.05
2
100
5
20
1
0.02 50
10
2
0.5
0.01
20 5
1
0.005
0.2
10
0.5
0.25 0.3 0.5 1 m/s 1,5 2 5 10 m/s
SITRANS F flowmeters
SITRANS F US
System information and selection guide
Guidelines for selection of sensor The sensor must always be completely filled with liquid.
• Min. measuring range: 0 … 0.25 m/s
• Max. measuring range: 0 … 10 m/s
Normally the sensor is selected so that nominal flow velocity is
within the measuring range 1 … 3 m/s.
Flow velocity calculation formula:
• v = (4 x Qmax ) / (π x Di² x 3600 )
• v in m/s, Qmax in m³/h, Di in m
Inlet and outlet conditions
!
Install in completely filled pipes
4 min. 10 x Di min. 3 x Di
The following installations should be avoided:
• Installation at the highest point of the pipe system
• Installation in vertical pipes with free outlet
min. 20 x Di
min. 40 x Di
SITRANS F flowmeters
SITRANS F US
System information and selection guide
Additional effects of deviations from reference conditions
• Current output: As frequency output ± (0.1% of actual flow
+0.05% FSO)
• Effect of ambient temperature: Frequency/pulse output:
< 0.005% SPAN/K
• Current output: < ± 0.0075% SPAN/K
• Effect of supply voltage: 0.005% of measuring value at 1%
change
(UURU
9HORFLW\ PV
Fluid Water
Fluid temperature 22 ± 5 °C
Ambient temperature 22 ± 5 °C
Supply voltage AC 115/230 V +10 … -15%
DC 24 V +25 … -15%,
AC 24 V ± 15%
Straight inlet length 20 x Di
Rangeability 0 … 1 m/s to 0 … 10 m/s
Repeatabilty Better than 0.25% in the range
0.5 … 10 m/s
Linearity
• Reynolds number Better than 1%
1000 < Re < 5000
• Reynolds number > 5000 Better than 0.5%
1)
Only systems with transmitter FUS060. For systems with transmitter
FUS080 see chapter to FUS380 and FUE380.
SITRANS F flowmeters
SITRANS F US
Transmitter FUS060
■ Overview ■ Function
Displays and keypad
Operation of the SITRANS FUS060 transmitter can be carried out
using:
• Keypad and display unit
• HART communicator
• PC/laptop and SIMATIC PDM software via HART communica-
tion
• PC/laptop and SIMATIC PDM software using PROFIBUS PA
communication
4 Min. 230 W
The transmitter type FUS060 is designed for remote installation The operating and display panel permits simple operation with-
in non-hazardous or hazardous areas. out supplementary equipment. It is not necessary to open the
housing. All changes to a setting can therefore also be carried
The transmitter is designed for use in a flowmeter system to- out in the potentially explosive atmosphere.
gether with sensors type SONOKIT, SONO 3300 and
SONO 3100.
The FUS060 will be ordered with complete flowmeter systems. In
spare part cases a FUS060 can be ordered separate and pro-
grammed with the sensor data manually. /&''LVSOD\OLQHV
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SITRANS F flowmeters
SITRANS F US
Transmitter FUS060
• Operating parameters such as measuring range, physical di- • Output function, configurable Pulse output
mensions, device information • Adjustable pulse significance
• Limits for flow, totalizer, ultrasonic velocity or ultrasonic ampli- ≤ 5,000 pulses/s
tude • Adjustable pulse width
• Noise suppression using damping, error stages and hystere- ≥ 0.1 ms
sis Frequency response
• Display parameters (freely-configurable display) • fEND selectable up to 10 kHz
• Display in volume or mass dimensions Limit for flow, totaliziers,ultrasonic
velocity or ultrasonic amplitude
• Density as constant input value for conversion of volume into device status, flow direction
mass dimensions
• Forward/backward measurement Digital output 2
• Flow direction • Relay, NC or NO contact Switching capacity max. 5 W
• Diagnostics functions and control values Max. 50 V DC, max. 200 mA DC
Self-resetting fuse,
• Functions of the PROFIBUS PA output: Ri = 9 Ω
flow, net quantity (volume or mass), ultrasonic velocity, ultra-
sonic amplitude, forward quantity (volume or mass), back-
ward quantity (volume or mass)
• For explosion protection (ATEX
version)
Max. 30 V DC, max 100 mA DC,
50 mA AC (cf. EC-Type Examina- 4
tion certificate)
• Functions of the analog output:
flow, ultrasonic velocity or ultrasonic amplitude • Output function, configurable Limit for
• Functions of digital output 1: flow, ultrasonic velocity or ultra-
sonic amplitude
pulse output, frequency output, limit, flow direction or device flow direction
status device status
• Functions of digital output 2: • Only PROFIBUS PA version: Digital output 2 omitted
limit, flow direction or device status
Communication via
• Simulation of output signal via analog output, digital output 1 analog output 4 ... 20 mA
and digital output 2
• PC/laptop or HART communicator
The HART protocol is implemented via the analog output (cur- with SITRANS F flowmeter
rent output). Using this communication facility, the device can be
parameterized with a PC/laptop and SIMATIC PDM software in - Load with connection of 230 ... 500 Ω
addition to local operation. coupling module
In the SITRANS F version with PROFIBUS PA, the analog output - Load with connection of 230 ... 600 Ω
is replaced by the digital PROFIBUS PA output. The device can HART communicator
then be parameterized via PROFIBUS communication and with - Cable 2-wire screened
SIMATIC PDM in addition to local operation. ≤ 3 km (≤ 1.86 miles)
Multi-core screened
≤ 1.5 km (≤ 0.93 miles)
■ Technical specifications - Protocol HART, version 5.1
Input
Communication via Layers 1 + 2 according to
Nominal diameters and measuring 2-track DN 50 ... DN 4000 PROFIBUS PA interface PROFIBUS PA
ranges (optionally also for 1 and 4-track) Communication system accord-
Max. cable length 120 m (395 ft) (screened coaxial ing to IEC 1158-2
cable) and for Ex-versions max. Layer 7 (protocol layer) according
3 m (9.84 ft) to PROFIBUS DP, EN 50170 stan-
dard
Output
• Power supply Separate supply, four-wire device
Analog output Permissible bus voltage 9 ... 32 V
• Signal range 4 ... 20 mA See certificates and approvals
• Upper limit 20 ... 22.5 mA, adjustable • Current consumption from bus 10 mA; ≤ 15 mA in event of error
with electronic current limiting
• Signal on alarm 3.6 mA, 22 mA, or 24 mA
Electrical isolation Outputs electrically isolated from
• Load Max. 600 Ω; power supply and from one
≥ 230 Ω for HART communication another
• Only PROFIBUS PA version: Analog output omitted, is
replaced by digital PROFIBUS PA Accuracy
interface Error in measurement
Digital output 1 (at reference conditions)
• Active or passive signal, Active: 24 V DC, ≤ 24 mA, • Pulse output ≤ ± 0.5% of measured value at
can be configured with positive Ri = 300 Ω 0.5 ... 10 m/s or
or negative logic Passive: open collector, ≤ ± 0.25/V[m/s]% of measured
30 V DC, ≤ 200 mA value at flow < 0.5 m/s
• For explosion protection (ATEX Passive: open collector • Analog output As pulse output plus ± 0.1% of
version) 30 V DC, ≤ 100 mA measured value, ± 20 µA
• Only PROFIBUS PA version: Only passive signals for digital • Repeatability ≤ ± 0.25% of measured value at
output 1 0.5 ... 10 m/s
Reference conditions
• Process temperature 25 °C ± 5 °C (77 °F ± 9 °F)
• Ambient temperature 25 °C ± 5 °C (77 °F ± 9 °F)
• Warming-up time 30 min.
Installation conditions Upstream section > 10x DN and
downstream section > 5x DN
SITRANS F flowmeters
SITRANS F US
Transmitter FUS060
Rated operation conditions Coaxial cable
Ambient conditions Standard Coaxial Coaxial cable with SMB
Ambient temperature cable (75 Ω) straight plug on one
end for the FUS060
• Operation • -20 ... +50 °C (-4 ... +122 °F) connector
• In potentially explosive Observe temperature classes Outside diameter Ø 5.8 mm
atmospheres
Length 3, 15, 30, 60, 90, 120 m
• Storage -25 ... +80 °C (-13 ... +176 °F) (9.84, 49.21, 98.43,
196.85, 295.28,
Enclosure rating IP65 (NEMA 4)
393.70 ft) between sen-
Electromagnetic compatibility For use in industrial environments sor and transmitter
• Emitted interference To EN 61000-6-3 (Light industry) Material (outside black PE
jacket)
• Noise immunity To EN 61000-6-2 (Industry)
Ambient temperature -10 ... +70 °C
Medium conditions
4 • Process temperature -200 ... +200 °C (-328 ... +392 °F) High temperature
(14 ... 158 °F)
Coaxial cable with SMB
• Gases/solids Influence accuracy of measure- Coaxial cable (75 Ω) straight plug on one
ment (approx. max. 3% gases or end for the FUS060
solids) connector
Design Outside diameter Ø 5.13 mm (first 0.3 m
(0.98 ft) part to the
Separate version Transmitter is connected to the transducer), Ø 5.8 mm
transducers via 3 ... 120 m (for remaining cable to
(9.8 ... 395 ft) long specially the transmitter - with
shielded cables (coaxial cable) SMB plug at the end)
For ATEX versions mounted in the and between these is a
Ex area only with 3 m long cables. black hot melt junction
Ø 16 mm (length
Enclosure material Die-cast aluminum, painted 70 mm)
Weight of transmitter 4.4 kg (9.7 lb) Length 3, 15, 30, 60, 90, 120 m
Electrical connection Cable glands: 2 x M20 or (9.84, 49.21, 98.43,
2 x ½“-NPT 196.85, 295.28,
and transducers: 2/4 x M16 or 393.70 ft) between sen-
2/4 x ½" NPT sor and transmitter
(max 3 m 9.84 ft) trans-
Displays and controls ducer cable length for
Display LCD, two lines with 16 characters Ex area mounted trans-
each mitters)
• Multi-display: Flow, volume, mass flow, mass, Material (outside Brown PTFE (0.3 m
2 freely-selectable values are dis- flow velocity, speed of sound, jacket) (0.98 ft) part) and
played simultaneously in two lines ultrasonic signal information, cur- black PE (for remain-
rent, frequency, alarm information ing cable)
SITRANS F flowmeters
SITRANS F US
Transmitter FUS060
3RZHUVXSSO\ /1IRU$&WR9
//IRU$&'&9
(DUWKWHUPLQDOIRU3(
3 4
+
5 6
–
7
+
8
–
20 mA
1 2
L N
L+ L–
4
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Transmitter FUS060
SITRANS FUS060/SONO 3100
Type/description Order No.F) Symbol
Operating/Display module for FUS060 7ME5933-0AC00
Electronics cover with glass plate 7ME5933-0AC01
Cover for sensor cable + gasket 7ME5933-0AC02
Cover for mains supply/communication 7ME5933-0AC03
Standard wall mounting bracket for SITRANS FUS060 transmitter 7ME5933-0AC04
Special wall-/pipe mounting bracket kit for SITRANS FUS060 transmitter 7ME5933-0AC05
Safety clamp for 7ME5933-0AC01 7ME5933-0AC06
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3300/FUS060
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3300/FUS060
Coaxial cable between sensor SONO 3300 and
transmitter FUS060
Standard Coaxial Coaxial cable with SMB
cable (75 Ω) straight plug on one
end for the FUS060
connector
Outside diameter Ø 5.8 mm
Length 3, 15, 30, 60, 90, 120 m
(9.84, 49.21, 98.43,
196.85, 295.28,
393.70 ft) between sen-
sor and transmitter
Material (outside black PE
jacket)
Ambient temperature -10 ... +70 °C
4 (14 ... 158 °F)
High temperature Coaxial cable with SMB
Coaxial cable (75 Ω) straight plug on one
end for the FUS060
connector
Outside diameter Ø 5.13 mm (first 0.3 m
(0.98 ft) part to the
transducer), Ø 5.8 mm
(for remaining cable to
the transmitter - with
SMB plug at the end)
and between these is a
black hot melt junction
Ø 16 mm (length
70 mm)
Length 3, 15, 30, 60, 90, 120 m
(9.84, 49.21, 98.43,
196.85, 295.28,
393.70 ft) between sen-
sor and transmitter
(max. 3 m (9.84 ft))
transducer cable
length for Ex area
mounted transmitters)
Material (outside Brown PTFE (0.3 m
jacket) (0.98 ft) part) and
black PE (for remain-
ing cable)
Ambient temperature -200 ... +200 °C
(-328 ... +392 °F)
(brown PTFE trans-
ducer part) and
-10 ... +70 °C
(14 ... 158 °F) (black PE
for remaining transmit-
ter cable part)
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3300/FUS060
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
Sensor SONO 3300 with F) 7 ME 3 3 0 0 - Sensor SONO 3300 with F) 7 M E 3 3 0 0 -
transmitter FUS060 transmitter FUS060
7 77 7 0 - 7 7 7 7 7 7 7 7 77 7 0 - 7 7 7 7 7 7 7
Diameter Flow setting Qn [m3/h] FUS060 output module
DN 50 (2") 10 1A Without transmitter (only sensor) A
DN 50 (2") 26 1B HART, 4 ... 20 mA, 1 pulse output, 1 relay B
DN 50 (2") 60 1D HART, Ex version, 4 ... 20 mA,1 pulse output, C 1)
1 relay
DN 65 (2½)" 15 1E
DN 65 (2½)" 42 1F PROFIBUS PA,1 pulse/frequency D
DN 65 (2½)" 100 1H PROFIBUS PA, Ex version, 1 pulse/frequency E 1)
DN 100 (4")
DN 100 (4")
36
100
1N
1P
4 x 30 m, high temp. max.200 °C (392 °F)
4 x 30 m, max. 70 °C (158 °F)
2
3
4
DN 100 (4") 230 1R 4 x 60 m, max. 70 °C (158 °F) 4
4 x 90 m, max. 70 °C (158 °F)m 5
DN 125 (5") 50 1S
4 x 120 m, max. 70 °C (158 °F) 6
DN 125 (5") 150 1T
DN 125 (5") 360 1V 4 x 3 m, high temp. max.200 °C (392 °F) 7
4 x 15 m, high temp. max.200 °C (392 °F) 8
DN 150 (6") 80 2A
DN 150 (6") 220 2B
DN 150 (6") 500 2D Please also see www.siemens.com/SITRANSFordering
for practical examples of ordering
DN 200 (8") 120 2E
DN 200 (8") 380 2F
DN 200 (8") 900 2H
DN 250 (10") 200 2J
Selection and Ordering data Order code
DN 250 (10") 600 2K
DN 250 (10") 1400 2M Additional information
DN 300 (12") 300 2N Please add „-Z“ to Order No. and specify Order code(s)
DN 300 (12") 850 2P and plain text.
DN 300 (12") 2200 2R Calibration
Flange norm and pressure rating Sensor prepared for older SONO 3000 transmitters A302)
(All sizes are not available in all pressure (on preparation)
ratings)
Production calibration DN 50 ... DN 300 Included
System without sensor - only transmitter A 1) (with certificate)
FUS060 as spare part - settings as defined D202)
with this Order No. Accredited Siemens ISO/IEC 17025 calibration
Max. flow 36 ... 180 m3/h depending on dimension
EN 1092-1 (DN 50 ... DN 80)
PN 10 (DN 200 ... 300 (8" ... 12")) B
Accredited Siemens ISO/IEC 17025 calibration D212)
PN 16 (DN 80 ... 300 (3" ... 12")) C Max. flow 36 ... 2200 m3/h depending on dimension
PN 40 (DN 50 ... 300 (2" ... 12")) E (DN 100 ... DN 300)
ANSI B16.5 Material certificate
class 150 (DN 50 ... 300 (2" ... 12")) H
EN 10204-3.1 F10
class 300 (DN 50 ... 300 (2" ... 12" )) J
EN 10204-3.1 with 100% NDT on weldings F112)
Sensor type (approval) and transmitter
mounting Tag name plate
IP67 standard, remote transmitter 1 Stainless steel tag with 12 mm characters, Y17
IP67 Ex-version (ATEX), remote transmitter 3 1) max. 15 characters (add plain text)
(Ex-version) Self-adhesive plastic tag with 8 mm characters, max. Y18
15 characters (add plain text)
Cable gland entries in FUS060 and
SONO 3300 1)
On preparation.
2)
Cable glands M20 in sensor and in 1 On request.
transmitter M25/20/16 x 1.5
Cable glands ½“ NPT in sensor and in 2
transmitter ½“ NPT
Transmitter SITRANS FUS060
Without transmitter (only sensor) A
IP65 (NEMA 4), 120/230 V AC N
IP65 (NEMA 4), 24 V AC/DC P
IP65 (NEMA 4), 24 V AC/DC, Ex-version Q 1)
(ATEX)
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3300/FUS060
M20 Stainless steel -20 ... +195 (-4 ... +383) on request
(Ex type)
½-NPT Chrome plated brass -20 ... +100 (-4 ... +212) on request
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3300/FUS060
A
L Di
D
DN EN 1092-1
PN 10
L1) D Di
PN 16
L1) D Di
PN 40
L1) D Di
4
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
50 475 18.70 165 6.50 52.60 2.07
65 475 18.70 185 7.28 62.70 2.47
80 380 14.96 200 7.87 78.00 3.07 400 15.75 200 7.87 78.00 3.07
100 355 14.72 220 8.66 102.40 4.00 400 15.75 235 9.25 102.40 4.00
125 375 14.72 250 9.84 128.30 5.05 400 15.75 270 10.63 128.30 5.05
150 360 14.17 285 11.22 154.20 6.07 400 15.75 300 11.81 154.20 6.07
200 400 15.75 340 13.39 207.30 8.16 400 15.75 340 13.39 207.30 8.16 450 17.72 375 14.76 206.50 8.13
250 400 15.75 395 15.55 260.40 10.25 400 15.75 405 15.94 260.40 10.25 500 19.69 450 17.72 258.80 10.19
300 400 15.75 445 17.52 309.70 12.19 420 16.54 460 18.11 309.70 12.19 500 19.69 515 20.28 307.90 12.12
DN ANSI Weight 2)
150 Ib 300 Ib EN (PN 40) ANSI CL 300
L1) D Di L1) D Di A
mm inch mm inch mm inch mm inch mm inch mm inch mm inch kg lbs kg lbs
50 mm / 2“ 510 20.08 152 5.98 52.6 2.07 520 20.47 165 6.50 52.6 2.07 180 7.09 14 30.9 17 37.5
65 mm / 2½“ 510 20.08 178 7.01 62.7 2.47 520 20.47 190 7.48 62.7 2.47 186 7.32 16 35.3 20 44
80 mm / 3“ 420 16.54 191 7.52 78.0 3.07 440 17.32 210 8.27 78.0 3.07 193 7.60 19 42 23 51
100 mm / 4“ 420 16.54 229 9.01 102.4 4.03 440 17.32 254 10 102.4 4.03 205 8.07 25 55 35 78
125 mm / 5“ 440 17.32 254 10.00 128.3 5.05 460 18.11 279 10.98 128.3 5.05 218 8.58 29 64 40 89
150 mm / 6“ 430 16.93 279 10.98 154.2 6.07 450 17.71 318 12.52 154.2 6.07 232 9.13 35 78 50 111
200 mm / 8“ 480 18.90 343 13.50 202.7 7.98 500 19.69 381 15 202.7 7.98 256 10.08 54 119 72 160
250 mm / 10“ 490 19.29 406 15.98 254.5 10.02 520 20.47 444 17.48 254.5 10.03 283 11.14 85 189 98 217
300 mm / 12“ 550 21.65 483 19.02 306.3 12.06 580 22.83 521 20.51 306.3 12.06 309 12.17 115 256 142 322
1)
Length tolerance (mm): DN50 ... DN100 +2/-3, DN 125 ... 200 +3/-4, DN 250 ... 300 +4/-5.
2)
Approximate weights without transmitter FUS060 - weight of FUS060 is 4.4 kg (9.7 lb)
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3100/FUS060
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3100/FUS060
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F US SONO 3100 sensor F) 7 M E 3 1 0 0 - SITRANS F US SONO 3100 sensor F) 7 M E 3 1 0 0 -
2-track 2-track
7 77 7 7 - 7 7 7 7 7 7 7 7 77 7 7 - 7 7 7 7 7 7 7
Diameter Qn [m3/h] Pipe and flange material
DN 100 (4") 28 1N Carbon steel (DN 100 ... 1200) 1
DN 100 (4") 100 1P Stainless steel (DN 100 ... 300) 2
DN 100 (4") 220 1R Transducer type and approval
DN 125 (5") 44 1S IP67 (NEMA 4X/6) PA housing, PN 40, 1
DN 125 (5") 150 1T O-ring, 50 mm, 100 °C (212 °F)
DN 125 (5") 350 1V (DN 100 ... 1200; SS and CS sensors)
DN 150 (6") 64 2A IP68 SS housing, PN 40, O-ring, 50 mm, 2
200 °C (392 °F)
DN 150 (6") 220 2B (DN 100 ... 1200; SS and CS sensors)
DN 150 (6") 500 2D
DN 200 (8") 110 2E
IP68 SS housing, PN 40, O-ring, 50 mm,
190 °C (374 °F), Ex-d ATEX approval (only
with standard FUS060)
3
4
DN 200 (8") 380 2F
(DN 100 ... 1200; SS and CS sensors)
DN 200 (8") 900 2H
IP67 (NEMA 4X/6) PA housing, PN 40, 4
DN 250 (10") 180 2J flange, 88 mm, 100 °C (212 °F)
DN 250 (10") 600 2K (DN 100 ... 300; SS sensors)
DN 250 (10") 1300 2M IP68 SS housing, PN 40, flange, 88 mm, 5
DN 300 (12") 250 2N 200 °C (392 °F)
(DN 100 ... 300; SS sensors)
DN 300 (12") 850 2P
IP68 SS housing, PN 40, flange, 88 mm, 6
DN 300 (12") 2000 2R 190 °C (374 °F), Ex-d ATEX approval (only
DN 350 (14") 350 2S with standard FUS060)
DN 350 (14") 1000 2T (DN 100 ... 300; SS sensors)
DN 350 (14") 2800 2V IP68 SS housing, PN 40, O-ring, 50 mm, 7
190 °C (374 °F), Ex i ATEX approval (only
DN 400 (16") 450 3A with FUS060 Ex-version))
DN 400 (16") 1300 3B (DN 100 ... 1200; SS and CS sensors)
DN 400 (16") 3600 3D IP68 SS housing, PN 40, flange, 88 mm, 8
DN 500 (20") 1300 3J 190 °C (374 °F), Ex i ATEX approval (only
with FUS060 Ex-version)
DN 500 (20") 2200 3K (DN 100 ... 300; SS sensors)
DN 500 (20") 4200 3M
Cable gland entires
DN 600 (24") 1300 3S Cable glands M20 in transducers and in 1
DN 600 (24") 3200 3T transmitter M25/20/16 x 1.5
DN 600 (24") 4200 3V Cable glands ½“ NPT in transducers and in 2
DN 700 (28") 2000 4E transmitter
DN 700 (28") 4200 4F Transmitter SITRANS FUS060
DN 800 (32") 4200 4N Without transmitter (only sensor) A
DN 800 (32") 5500 4P IP65 (NEMA 4), 120/230 V AC N
DN 900 (36") 4200 5A IP65 (NEMA 4), 24 V AC/DC P
DN 900 (36") 7500 5B IP65 (NEMA 4), 24 V AC/DC ATEX Ex version Q
DN 1000 (40") 4200 5J Module
DN 1000 (40") 9000 5K Without transmitter (only sensor) A
DN 1200 (48") 4200 5S HART, 1 pulse output, 1 relay B
DN 1200 (48") 13200 5T HART Ex, 1 pulse output, 1 relay C
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3100/FUS060
Additional information
Please add „-Z“ to Order No. and specify Order code(s)
and plain text.
Calibration
Production calibration DN 100 ... DN 1200 Included
(with certificate)
Theoritical calibration DN 500 ... DN 1200 D03
Accredited Siemens ISO/IEC 17025 calibration D21
Max. flow 250 ... 1300 m3/h depending on dimension
(DN 100 ... DN 500)
Accredited Siemens ISO/IEC 17025 calibration D22
Max. flow 1400 ... 4200 m3/h depending on dimension
(DN 300 ... DN 700)
4 Accredited Siemens ISO/IEC 17025 calibration D23
Max. flow 4200 m3/h depending on dimension
(DN 800 ... DN 1200)
Accredited - Third party ISO/IEC 17025 calibration D31
Max. flow 250 ... 1300 m3/h depending on dimension
(DN 100 ... DN 500)
Accredited - Third party ISO/IEC 17025 calibration D32
Max. flow 1400 ... 4200 m3/h depending on dimension
(DN 300 ... DN 700)
Accredited - Third party ISO/IEC 17025 calibration D33
Max. flow 4300 ... 7000 m3/h depending on dimension
(DN 800 ... DN 1200)
Material certificate
EN 10204-3.1 F10
EN 10204-3.1 and 100% NDT on weldings, F11
DN 100 ... DN 400
EN 10204-3.1 and 100% NDT on weldings, F12
DN 500 ... DN 700
EN 10204-3.1 and 100% NDT on weldings, F13
DN 800 ... DN 1200
Pressure certificate
EN 10204-2.3 F21
Tag name plate
Stainless steel tag with 12 mm characters, Y17
max. 15 characters (add plain text)
Self-adhesive plastic tag with 8 mm characters, max. Y18
15 characters (add plain text)
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3100/FUS060
Transducers SONO 3200 (spare part without terminal housing, including insert)
Type Material Gasket Pressure rating Temperature range [°C Length Order No. Symbol
(°F)] mm (inch)
O-ring 316 SS O-ring PN 40 -20 ... +200 (-4 ... +392) 50 (1.97) FDK-085B1405
Flange 316 SS Graphite PN 40 -20 ... +200 (-4 ... +392) 88 (3.47) FDK-085B1464
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3100/FUS060
Accessories and spare parts Cable connection boxes
F)
Type/description Order No. Symbol Type/description Order No.F) Symbol
Submersible kit for transducers FDK-085L2403 Junction box for coax cable
SONO 3200, IP68 10 m (32.81
ft) w.g. rating • IP68 metal box for 4 coax FDK-085B1361
cables
• IP68 EEx-e plastic box for 4 FDK-085B1363
coax cables, no ATEX apptov-
al
Extraction tool for 50 mm FDK-085B5331 M20 Plas- -40 ... +100 FDK-085B1317
4 replacement of
SONO 3200 O-ring
(1.97“)
trans-
tic -40 ... +212)
transducers ducers
under pressure (hot-
tap)
Gasket flange PN 40/160 Graphite -20 … +200 (-4 ... +392) FDK-085B1080
Gasket and 12 mm (0.47“) bolts and PN 40 Graphite, 316 SS -20 … +200 (-4 ... +392) FDK-085B1083
nuts for flange transducers
Gasket and 16 mm (0.63“) bolts and PN 160 Graphite, 316 SS -20 … +200 (-4 ... +392) FDK-085B1084
nuts for flange transducers
Gasket cryogenics PN 40 Copper, O-ring -200 … +100 (-328 ... +212) FDK-085B1099
1)
Chemical resistant O-ring
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3100/FUS060
A** 4
Sensor SONO 3100 with EN norm
PN 10 PN 16 PN 25 PN 40
DN DU L1) B θ H W102) D10 L101) W162 D16 L161) W252) D25 L251) W402) D40 L401)
[mm] [mm] [mm] [°] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
100 114.3 860 305 453) 42.8 - - - 3.6 220 960 - - - 3.6 235 990
125 139.7 862 325 453) 64.5 - - - 4.0 250 970 - - - 4.0 270 990
150 168.3 862 350 453) 78.1 - - - 4.5 285 970 - - - 4.5 300 1 010
200 219.1 668 430 453) 102.1 6.3 340 790 6.3 340 790 6.3 360 820 6.3 375 840
250 273.0 714 480 453) 127.6 6.3 395 850 6.3 405 850 7.1 425 890 7.1 450 920
300 323.9 607 525 453) 151.8 7.1 445 740 7.1 460 760 8.0 485 790 8.0 515 830
350 355.6 639 550 453) 166.4 8.0 405 770 8.0 520 800 8.0 555 840 8.8 580 880
400 406.4 703 600 453) 191.3 8.0 565 850 8.0 580 875 8.8 620 925 11.1 660 975
500 508.0 797 690 453) 241.1 7.1 670 950 8.0 715 980 10.0 730 1 050 14.2 755 1 080
600 610.0 912 705 60 294.8 7.1 780 1 075 8.8 840 1 105 11.0 845 1 165 - - -
700 711.0 937 895 60 340.6 8.0 895 1 100 8.8 910 1 140 12.5 960 1 190 - - -
800 813.0 967 985 60 390.4 8.0 1 015 1 150 10.0 1 025 1 180 14.2 1 085 1 240 - - -
900 914.0 1 007 1 070 60 445.9 10.0 1 115 1 200 10.0 1 125 1 230 16.0 1 185 1 300 - - -
1000 1 016.0 1 060 1 160 60 490.0 10.0 1 230 1 250 10.0 1 255 1 300 17.5 1 320 1 370 - - -
1200 1 220.0 1 100 1 350 60 588.0 8.0 1 340 1 280 11.0 1 455 1 360 - - - - - -
1)
Length tolerance (mm): DN100 +2/-3, DN 125 ... 200 +3/-4, DN 250 ... 400 +4/-5, DN 500 ...1200 +5/-6
2)
Wall thickness for pressure rates PN 6 ... 40
3)
For all sensors with flange transducers track angle are 60º
A**) Space required for replacement of transducer min. 230 mm (9.1 inch). For replacement with special tool (extraction tool) see more information in „Sensor
SONO 3100 accessories and spare parts“ on page 4/185.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONO 3100/FUS060
+
L10 ... L300
L
D10 ... D300
Du
B
A**
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
■ Overview ■ Design
The SONOKIT set contains all necessary parts to build a ultra-
sonic flowmeter on existing pipes depending on choices at or-
dering:
• Papers to wrap around pipes for alignment of sensors
• Transducer alignment tools
• Mounting plates and SITRANS FUS060 transmitter type
according to ordering
• Cables
• 4 track version is available on request
• Wall mounting
■ Technical specifications 4
Accuracy
Typical, depending on accuracy of • 2-Track: ≤ ± (0.5 … 1.5%)
measurements of installation • 1-Track: ≤ ± (1 … 3%)
Note:
SONOKIT is a transit time based ultrasonic flowmeter for retrofit- Accuracy depends on the accuracy of the measurements taken at loca-
ting on existing pipelines. tion. This means that inaccurate measurements of angles, distance bet-
The kit includes all necessary parts and special tools to make ween transducers, wall thickness and pipe diameter have a direct effect
on the accuracy. Values measured are entered into the memory of the
the installation as 1- or 2-track flowmeter. FUS060 transmitter.
The set is made for installation on empty pipes or pipes under
pressure without process shut-down (hot-tap). Requirements for pipes
Requirements for pipes
Please contact Siemens for further information on hot-tap tools
and instructions. Size DN 100 … DN 4000 (4” … 160”)
SONOKIT has in-line transducers (in contact with media) which Line pressure max. 40 bar (580 psi)
assure superior accuracy and performance. Liquid temperature • Standard version:
-20 … +200 °C (-4 … +392 °F)
■ Benefits • ATEX version: -20 ... +195 ºC
(-4 ... +383 ºF)
• Cost-effective solution – contains all the necessary compo-
nents for retrofitting Enclosure/approvals/certificates
• SONOKIT is easy to install in pipeline sizes DN 200 to Standard version IP67 (NEMA 6) / IP68 (NEMA 6X)
DN 4000 (8” to 160”) 1-track DN 100 to DN 2400 (4” to 96”) – Ex approval System ATEX approval for
without process shut-down or flow interruption SONO 3200 Ex-i transducers
• No bypass installation necessary – withstands pressures up to together with transmitter
40 bar (580 psi) and media temperatures between -20 °C and FUS060-Ex:
ATEX II 2G Ex dem [ia/Ib] IIC
+200 °C (-4 °F and +392 °F) T6/T4/T3
• High accuracy – the bigger the pipe, the more accurate the re- or
sult
ATEX II 2C EEx d T3-T6 with
• Solid construction and no moving parts for a 100% mainte- SONO 3200 Ex-d transducers (for
nance and obstruction free flowmeter standard FUS060 transmitter,
installed outside of Ex zone)
• The SONOKIT comes with transducers in IP68 enclosure
Material certificates EN 10204-3.1 material certificate
• Available in a robust version that can be buried and with- on transducer mounting parts
stands constant flooding
Materials
• In-line transducers assure superior accuracy and perfor-
mance Terminal box Standard version: PA 6.6, 100 °C
(212 °F) and
• Automatic calculation of the calibration factor when pipe ge- AISI 316, 200 °C (392 °F)
ometry data are entered in the transmitter
Transducer element Standard version: AISI 316,
• Transmitter versions with HART or PROFIBUS PA 200 °C (392 °F)
Materials of existing pipeline
■ Application Steel Transducer holder: EN 10273 or
• Raw water intake for water treatment plants EN 10216 (P235GH)
• Water distribution systems Mounting plates: EN 10273 or
• Irrigation systems EN 10216 (P235GH)
• Power generation (energy and water) Concrete Transducer holder: AISI 316 or
similar
• District heating plants
Mounting plates: (not included)
• Cooling water plants within the industry and in power stations
• Systems within the oil and refinery business Stainless steel Transducer holder: AISI 316 or
similar
• Sewage treatment plants
Mounting plates: AISI 316 or simi-
• Plants transporting non-conductive liquids lar
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
Pipe wall thickness
Steel pipe (AISI 316 and St. 37.2 or Transducer and holder available
corresponding material) in length L = 160, allowing a pipe
wall thickness up to 20 mm
(0.79“)
Concrete pipe Transducer and holder available
in length L = 230, allowing a pipe
wall thickness up to 200 mm
(7.9“)
min ( 1 x DN ) + 1500
min ( 1 x DN ) + 1500
Dimension on the package box 820 x 410 x 360 mm
(L x W x H) (32.3“ x 16.1“ x 14.2“)
Installation requirements
4 The space requirements (in mm) around the pipe for retrofitting a
SITRANS F US ultrasonic flowmeter type SONOKIT are given be-
low:
min. 100
min. (1 x DN) + 1000
Hot-tap installation
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F US SONOKIT F) 7 M E 3 2 1 0 - SITRANS F US SONOKIT F) 7 M E 3 2 1 0 -
1-track sensor 1-track sensor
7 77 7 7 - 7 7 7 7 7 77 7 7 - 7 7 7 7
Diameter Qn [m3/h] Cable gland entires
DN 100 (4") 100 1P Cable glands M20 in transducers and in transmitter 1
M25/20/16 x 1.5
DN 125 (5") 150 1T
DN 150 (6") 220 2B Cable glands ½“ NPT in transducers and in trans- 2
mitter
DN 200 (8") 380 2F
DN 250 (10") 600 2K Transmitter SITRANS FUS060
DN 300 (12") 850 2P IP65 (NEMA 4), 120/230 V AC N
DN 350 (14") 1000 2T IP65 (NEMA 4), 24 V AC/DC P
DN 400 (16") 1300 3B IP65 (NEMA 4), 24 V AC/DC Ex version Q
DN 450 (18") 1700 3F Module
DN 500 (20")
DN 550 (22")
2200
2600
3K
3P
HART, 1 pulse output, 1 relay
HART Ex version, 1 pulse output, 1 relay
B
C
4
DN 600 (24") 3200 3T PROFIBUS PA,1 pulse/frequency D
DN 650 (26") 3600 4B PROFIBUS PA, Ex version, 1 pulse/frequency E
DN 700 (28") 4200 4F Transducer coax cable
DN 750 (30") 4800 4K 4 x 3 m, max. 70 °C (158 °F) 0
DN 800 (32") 5500 4P 4 x 15 m, max. 70 °C (158 °F) 1
DN 900 (36") 7500 5B 4 x 30 m, high temp. max. 200 °C (392 °F) 2
DN 1000 (40") 9000 5K 4 x 30 m, max. 70 °C (158 °F) 3
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F US SONOKIT F) 7 M E 3 2 2 0 - SITRANS F US SONOKIT F) 7 M E 3 2 2 0 -
2-track sensor 2-track sensor
7 77 7 7 - 7 7 7 7 7 77 7 7 - 7 7 7 7
Diameter Qn [m3/h] Transducer type and approval
DN 200 (8") 380 2F IP67 (NEMA 4X/6) PA housing, PN 40, O-ring, 1
DN 250 (10") 600 2K 100 °C (212 °F), no approval
DN 300 (12") 850 2P IP68 SS housing, PN 40, O-ring, 190 °C (374 °F), 2
DN 350 (14") 1000 2T EEx d, ATEX approval
(only with standard FUS060)
DN 400 (16") 1300 3B
IP68 PA housing, Sylgard potting kit, PN 40, SS, 3
DN 450 (18") 1700 3F
O-ring, 100 °C (212 °F), no approval
DN 500 (20") 2200 3K 4
DN 550 (22") 2600 3P IP68 SS housing, Sylgard potting kit, PN 40, SS,
O-ring, 200 °C (392 °F), no approval
DN 600 (24") 3200 3T
4 DN 650 (26")
DN 700 (28")
3600
4200
4B
4F
IP68 SS housing, PN 40, O-ring, 190 °C (374 °F),
EEx i, ATEX approval (only with FUS060 Ex)
5
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
SONO 3200 transducer complete unit with ½“-NPT cable glands
Trans- Material Gasket Pressure Terminal Approval Temperature range Length Order No.F) Symbol
ducer type rating housing [°C (°F)] [mm (inch)]
O-ring 316 SS O-ring PN 40 Plastic PA 6.6 -20 … +100 160 (6.3) A5E00839476
(-4 ... +212)
O-ring 316 SS O-ring PN 40 316 SS -20 … +2001) 160 (6.3) A5E00839435
(-4 ... +392)
O-ring 316 SS O-ring PN 40 Plastic PA 6.6 -20 … +100 230 (9.41) A5E00839477
(-4 ... +212)
O-ring 316 SS O-ring PN 40 316 SS -20 … +2001) 230 (9.41) A5E00839437
(-4 ... +392)
1)
316 SS housing for -20 ... +200 °C (-4 ... +392 °F) but cable glands only for -20 ... +100 °C (-4 ... +212 °F)
1)
Chemical resistant O-ring
1)
ATEX (Ex) IIC 2G EEx d IIC T3 ... T6
2)
For systems with FUS060 ATEX IIC 2G Ex dem [ia/ib] T6/T4/T3
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
Terminal housing with ½-NPT cable glands
Type Order No.F) Symbol
Material: PA 6.6, Temperature range: -20 … +100 °C (-4 ... +212 °F) A5E00839460
Material: AISI 316, Temperature range: -20 … +200 °C (-4 ... +392 °F) A5E00839427
4 transducer)
1) Chemical resistant O-ring
Potting kit
Type/description Order No.F) Symbol
Potting kit, IP68, 10 m (32,81 ft) w.g. rating FDK-085L2403
Tools
Type/description Order No.F) Symbol
Extraction tool for replacement of SONO 3200 O-ring transducers under pressure (hot-tap)
Transducer length:
• 160 mm (6.3“) FDK-085B5333
• 230 mm (9.1“) FDK-085B5335
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
Cables for SONO 3100 with FUS060 (each 1 pc.)
Type/description Length m (ft) Order No.F) Symbol
Coaxial cable for FUS060, (75 Ω, max. 70 ºC (158 ºF), black PVC) 3 (9.84) A5E00875101
(1 pc.) 15 (49.21) A5E00861432
30 (98.43) A5E01278662
60 (196.85) A5E01278682
90 (295.28) A5E01278687
120 (393.70) A5E01278698
High temp. coaxial cable for FUS060; with 0.3 m brown PTFE high temp. trans- 3 (9.84) A5E00875105
ducer part, max. 200 °C (392 °F) and black PVC for remaining transmitter part
with SMB plug, max. 70 ºC (158 ºF); (impedance 75 Ω) 15 (49.21) A5E00861435
(1 pc.) 30 (98.43) A5E01196952
The part which is welded onto the pipe is either stainless steel or
carbon steel.
Mounting plate for SONOKIT
Type/description Order No.F)
1-track
• 160 mm (6.3“), stainless steel, FDK-085L1115
60°, DN 100 … DN 2400
(4“ ... 96“)
• 160 mm (6.3“), carbon steel, FDK-085L1114
60°, DN 100 … DN 2400
(4“ ... 96“)
2-track
• 160 mm (6.3“), stainless steel, FDK-085L1119
60°, DN 200 … DN 4000
(8“ ... 160“)
• 160 mm (6.3“), carbon steel, FDK-085L1118
60°, DN 200 … DN 4000
(8“ ... 160“)
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SONOKIT (with FUS060)
Cable glands (each 1 pc.)
Type Material Temperature range [°C (°F)] Approval Order No.F) Symbol
M20 Plastic -40 ... +100 (-40 .... +212) FDK-085B1317
M20 Chrome plated brass -20 ... +100 (-4 .... +212) FDK-085B1394
4 M20 Stainless steel -20 ... +200 (-4 .... +392) FDK-085B1399
M20 Stainless steel -20 ... +195 (-4 .... +383) Ex d1) FDK-085B1315
½-NPT Chrome plated brass -20 ... +100 (-4 .... +212) FDK-085B1319
1) ATEX approved
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SITRANS FUS380 standard
Compact mounting is only possible up to 120 °C (248 °F). The
■ Overview sensor must be isolated to protect transmitter from heat. The
transmitter is available in an IP67/NEMA 4X/6 enclosure.
■ Integration
The flowmeter digital output is often used as input for an energy
meter or as input for digital systems for remote reading.
SITRANS FUS380 has two digital output functions that can be in-
dividually selected, and optional MODBUS RTU communication
modules.
Pulse output rate is defined when ordering.
If the flowmeter forms part of an energy meter system for cus-
tody transfer, no further approvals are needed, except eventually
local approvals on the flowmeter.
4
■ Benefits
• Battery powered up to 6 years
• 115/230 V mains powered with back-up battery option in case
of mains power failure
• Fast measuring frequency 20 Hz/0.5 Hz (230 V AC/Battery)
• Easy one button straight forward display
• 2-track measuring principle for optimum accuracy
• Compact or remote mounting
• Measures on all district water qualities and water conductivi-
ties
• No pressure drop
• Long-term stability
• 2 galvanic isolated digital outputs for easy connection to a cal-
culator (potential free)
• Bidirectional measurement, with 2 totalizers and outputs
• Dynamic range Qmin:Qmax up to 1:400
• MODBUS RTU/RS 232, RS 485
■ Application
The main application for SITRANS FUS380 is measurement of
water flow or water flow in heat meter systems in district heating
networks or chilled water.
■ Design
The 2-track design of SITRANS FUS380 ensures maximum ac-
curacy under short inlet conditions. The flowmeter consists of a
flow sensor pipe, 4 transducers/transducer cables and a trans-
mitter SITRANS FUS080.
The unit is available in a compact or a remote version with up to
30 meter distance from flowmeter to transmitter. When ordering
a compact version the transducer cables are pre-mounted and
ready for installation.
SITRANS F flowmeters
SITRANS F US
Flowmeter SITRANS FUS380 standard
Flowmeter size nominal to EN 1092-1 DN 350 DN 400 DN 500 DN 600 DN 700 DN 800 DN 900 DN 1000 DN 1200
Flow range1) Qmax (Qs) m3/h 2800 3600 5500 8000 10800 14200 20000 24000 36000
4 Dyn. range
Qmin (Qi)
Qi:Qs
m3/h 7.0
1:400
9.5
1:379
14.75
1:373
21.50
1:372
29.0
1:372
38.0
1:373
100.0
1:200
120.0
1:200
180.0
1:200
cut off m3/h 5.60 7.20 11.00 16.00 21.60 28.40 40.00 48.00 72.00
2)
Pulse value l/pulse 50 50 100 100 100 100 100 100 100
SITRANS F flowmeters
SITRANS F US
Flowmeter SITRANS FUS380 standard
Measuring rate Battery mode: 0.5 Hz Accuracy SITRANS FUS380:
Mains supply: 20 Hz Standard calibration: Better than 0.5% of rate, 0.5 m/s < v < 8 m/s
Back-up mode: 0.5 Hz (at mains v < 0.5 m/s, 0.5 + 0.25/v [%]
supply drop)
Digital output Two passive individual galvani- >@
cally isolated MOS relay outputs,
A and B, max. ± 35 V AC/DC,
50 mA
Max pulse frequency 100 Hz
Flow value setting Predefined settings according to dimension Output configuration SITRANS FUS380
Approval No approval
)RUZDUG 5HYHUVHRQO\)86
Flow rate vf 0.02 … 8 m/s (0.065 … 26.2 ft/s)
Output A Pulse: forward, reverse, forward net, reverse net
(Preset: forward)
Output B Pulse (forward, reverse, forward net, reverse net)
alarm, call-up (Preset: alarm)
Pulse value A & B 0.1 l/p, 0.25 l/p, 0.5 l/p, 1 l/p, 2.5 l/p, 10 l/p,
(depending on DN 25 l/p, 50 l/p, 100 l/p, 250 l/p, 500 l/p, 1 m3/p,
value) 2.5 m3/p, 5 m3/p, 10 m3/p, 25 m3/p, 50 m3/p,
100 m3/p, 250 m3/p, 500 m3/p, 1000 m3/p &XW 4 &XW 4
2II 2II
Pulse width 5/10/20/50/100/200/ 500 ms
35>V@
Flow unit setup Preset: m3/h 3)>+]@
0LQ
SITRANS FUS380 uncertainty
3: DQGPV
To ensure continuous accurate measurement, flowmeters must 35 SXOVHUDWH
be calibrated. The calibration is conducted at SIEMENS flow fa- 3) SXOVHIUHTXHQF\
cilities accredited according to ISO/IEC 17025 by DANAK or
UKAS.
Pulse volume: output A/B configured as volume per pulse, cal-
The accreditation bodies DANAK and UKAS have signed the culated on forward/reverse or net forward/reverse flow. The
ILAC MRA agreement (International Laboratory Accreditation volume per pulse is free scaleable (via PDM software).
Corporation - Mutual Recognition Arrangement). Therefore the
accreditation ensures international traceability and recognition 2Q
$ODUPRXWSXW
of the test results in 39 countries world wide, including the US
(NIST traceability). 2II
&DOOXSRXWSXW 2Q
2II
&DOOXSUHVHW
2Q
&DOOXSVWDWXV 2II
Call up: the call up output is active until manually reset by use of
PDM program. The callup function is activated when an alarm is
activated.
SITRANS F flowmeters
SITRANS F US
Flowmeter SITRANS FUS380 standard
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
Flowmeter SITRANS FUS380 (standard) F) 7 M E 3 4 0 0 - Flowmeter SITRANS FUS380 (standard) F) 7 M E 3 4 0 0 -
7 77 7 0 - 7 7 A 7 7 7 7 7 77 7 0 - 7 7 A 7 7 7 7
Diameter Flow setting [m3/h] Flange norm and pressure rating
Qp (Qn)1) Qs (Qmax) System without sensor - only a transmitter A
DN 50 (2")2) 15 15 1A FUS080 as spare part -settings as defined
DN 50 (2")2) 15 45 1C with this order no.
DN 50 (2")2) 30 45 1D EN 1092-1 Flanges
PN 16 (DN 100 ... 1200) C
DN 65 (2½")2) 25 25 1E PN 25 (DN 200 ... 1000) D
DN 65 (2½")2) 25 72 1G PN 40 (DN 50 ... 250)3) E
DN 65 (2½")2) 50 72 1H
Compact / remote connection
DN 80 (3")2) 40 40 1J
DN 80 (3")2) 40 120 1L Compact version, max. 120 °C (248 °F) up 0
4 DN 80 (3")2)
DN 100 (4")
80
60
120
60
1M
1N
to DN 800
Remote version, max. 150/200 °C (302/392 °F)
5 m (16.4 ft) 2
DN 100 (4") 60 180 1Q
10 m (32.8 ft) 3
DN 100 (4") 120 240 1R
20 m (65.6 ft) 4
DN 125 (5") 100 100 1S 30 m (98.4 ft) 5
DN 125 (5") 100 280 1U
Pulse output value setup
DN 125 (5") 200 400 1V
0.1 l/p (option for DN 50 ... DN 65) with 5 ms 1
DN 150 (6") 150 150 2A 1 l/p (typical for DN 50 ... DN 65) with 5 ms 2
DN 150 (6") 150 420 2C 2.5 l/p (typical for DN 80 ... DN 125) with 5 ms 3
DN 150 (6") 300 560 2D
10 l/p (typical for DN 150 ... DN 250) with 5 ms 4
DN 200 (8") 250 250 2E 50 l/p (typical for DN 300 ... DN 400) with 5 ms 5
DN 200 (8") 250 700 2G 100 l/p (typical for DN 500 ... DN 1200) with 5 ms 6
DN 200 (8") 500 900 2H
250 l/pulse 7
DN 250 (10") 400 400 2J 1 m3/pulse 8
DN 250 (10") 400 1120 2L
0.25 l/pulse 9 N0A
DN 250 (10") 800 1400 2M
0.5 l/pulse 9 N0B
DN 300 (12") 560 560 2N
5 l/pulse 9 N0C
DN 300 (12") 560 1560 2Q
25 l/pulse 9 N0D
DN 300 (12") 1120 2100 2R
500 l/pulse 9 N0E
DN 350 (14") 750 750 2S
2.5 m3/pulse 9 N0F
DN 350 (14") 750 2100 2U
5 m3/pulse 9 N0G
DN 350 (14") 1500 2800 2V
10 m3/pulse 9 N0H
DN 400 (16") 950 950 3A
25 m3/pulse 9 N0 J
DN 400 (16") 950 2660 3C
50 m3/pulse 9 N0K
DN 400 (16") 1900 3600 3D
100 m3/pulse 9 N0L
DN 500 (20") 1475 1475 3J
250 m3/pulse 9 N0M
DN 500 (20") 1475 4130 3L
500 m3/pulse 9 N0N
DN 500 (20") 2950 5500 3M
1000 m3/pulse 9 N0P
DN 600 (24") 2150 2150 3S
DN 600 (24") 2150 6020 3U Transmitter SITRANS FUS080
DN 600 (24") 4300 8000 3V IP67/NEMA 4X/6 115 ... 230 V AC B
DN 700 (28") 2900 2900 4E IP67/NEMA 4X/6 (3.6 V battery supply) D
DN 700 (28") 2900 8120 4G IP67/NEMA 4X/6 115 ... 230 V AC, E
DN 700 (28") 5800 10800 4H including 3.6 V battery back up
DN 800 (32") 3800 3800 4N IP67/NEMA 4X/6 3.6 V battery version G
(no battery included)4)
DN 800 (32") 3800 10640 4Q
DN 800 (32") 7600 14200 4R Pulse width setup
5 ms (standard) 2
DN 900 (36") 5000 5000 5A
10 ms 3
DN 900 (36") 5000 14000 5C
20 ms 4
DN 900 (36") 10000 20000 5D
50 ms 5
DN 1000 (40") 6000 6000 5J
100 ms 6
DN 1000 (40") 6000 16800 5L
200 ms 7
DN 1000 (40") 12000 24000 5M
500 ms 8
DN 1200 (48") 9000 9000 5S
1)
DN 1200 (48") 9000 25200 5U Qp (Qn) is the normal or typical flow. Qp and Qs is shown on the system
label.
DN 1200 (48") 18000 36000 5V 2) Pipe material bronze brass.
3) PN 40 standard for DN 50 ... 80 bronze brass pipes.
4)
Lithium batteries are subject to special transportation regulations accord-
ing to United Nations "Regulation of Dangerous Goods, UN 3090 and
UN 3091". Special transport documentation is required to observe these
regulations. This may influence both transport time and costs.
F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter SITRANS FUS380 standard
SITRANS F flowmeters
SITRANS F US
Flowmeter FUE380 with approval
■ Overview ■ Design
The 2-track design of SITRANS FUE380 ensures maximum ac-
curacy under short inlet conditions. The flowmeter consists of a
flow sensor pipe, 4 transducers/transducer cables and a trans-
mitter SITRANS FUS080.
The unit is available in a compact or a remote version with up to
30 meter distance from flowmeter to transmitter. When ordering
a compact version the transducer cables are pre-mounted and
ready for installation.
Compact mounting is only possible up to 120 °C (248 °F). The
sensor must be isolated to protect transmitter from heat. The
transmitter is available in an IP67/NEMA 4X/6 enclosure.
4 ■ Integration
The flowmeter digital output is often used as input for an energy
meter or as input for digital systems for remote reading.
SITRANS FUE380 has two digital output functions that can be in-
dividually selected, and optional MODBUS RTU communication
modules.
Pulse output rate is defined when ordering.
If the flowmeter forms part of an energy meter system for cus-
tody transfer, no further approvals are needed, except eventually
local approvals on the flowmeter.
■ Benefits
• Battery powered up to 6 years
• 115/230 V mains powered with back-up battery option in case
of mains power failure
• Fast measuring frequency 20 Hz/0.5 Hz (230 V AC/Battery)
• Easy one button straight forward display
• 2-track measuring principle for optimum accuracy
• Compact or remote mounting
• Measures on all district water qualities and water conductivi-
ties
• No pressure drop
• Long-term stability
• 2 galvanic isolated digital outputs for easy connection to a cal-
culator (potential free)
• Bidirectional measurement, with 2 totalizers and outputs
• Dynamic range Qmin:Qmax up to 1:400
• MODBUS RTU/RS 232, RS 485
■ Application
The main application for SITRANS FUE380 is measurement of
water flow or water flow in heat meter systems for custody trans-
fer in district heating networks or chilled water.
Combined with an energy calculator and a pair of temperature
sensors, SITRANS FUE380 can be used as part of an energy
meter system. For this purpose Siemens offers energy calculator
SITRANS FUE950.
SITRANS F flowmeters
SITRANS F US
Flowmeter FUE380 with approval
Flowmeter size nominal to EN 1092-1 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150 DN 200 DN 250 DN 300
Flow range1) Qmax (Qs) m3/h 45 72 120 180 280 420 700 1120 1560
Qnom (Qp) m3/h 30 50 80 120 200 300 500 800 1120
Qmin (Qi) m3/h 0.3 0.5 0.8 1.2 2.0 3.0 5.0 8.0 11.2
cut off m3/h 0.06 0.1 0.16 0.24 0.4 0.6 1 1.6 2.24
Pulse value 2) l/pulse 2.5 2.5 10 10 10 50
Flowmeter size nominal to EN 1092-1 DN 350 DN 400 DN 500 DN 600 DN 700 DN 800 DN 900 DN 1000 DN 1200
Flow range1) Qmax (Qs) m3/h 2100 2660 4160 6020 8120 10640 14000 16800 25200
Qnom (Qp) m3/h 1500 1900 2950 4300 5800 7600 10000 12000 18000
Qmin (Qi) m3/h 15.0 19.5 29.5 43.0 58.0 76.0 100 120 180
cut off m3/h 3 3.8 5.9 8.6 11.6 15.2 20 24 36
2)
Pulse value l/pulse 50 50 100 100 100 100 100 100 100
Dynamic range Qi:Qp: better than 1:100 or 1:50 according to EN 1434, OIML R75 class 2 and MID.
Low flow cut off: 0.2% of Qp (Qp: nominal flow rate)
In order to obtain best pulse output resolution in the range Qmin - Qmax of approx. 100 Hz at Qs, two or three flow values for every
dimension can be selected at ordering. Qp (Qn). This flow rate is between Qi (Qmin) and Qs (Qmax) and means the normal flow ac-
cording to the approval requirements. Qp and Qs is shown on the system label of the FUS380.
1)
Other typical flow ranges - see Selection and Ordering data table.
2)
In connection with SITRANS FUE950 - other pulse values - see Selection and Ordering data table
Nominal size welded version DN 50, 65, 80, 100, 125, 150, 200, Liquid temperature DN 100 ... 1200:
250, 300, 350, 400, 500, 600, 700, • Remote: 2 … 200 °C
800, 900, 1000, 1200 (35.6 … 392 °F)
DN 50 ... 80:
Pressure rate PN 16, PN 25, PN 40 EN 1092-1 • Remote: 2 … 150 °C
Pipe material • DN 100 ... 1200: Carbon Steel (35.6 … 302 °F)
EN 1.0345 / p235 GH, painted in DN 50 ... 1200:
light-gray. • Compact: 2 … 120 °C
• DN 50 ... 80: Bronze brass (35.6 … 248 °F)
G-CuSn10/W2.1050.01 (EN1982) Degree of protection Sensor connection IP67/NEMA 4X/6
Transducer design • DN 100 ... 1200: Integrated ver- Max. flow velocity DN 50 … 1200: 6 m/s (19.7 ft/s)
sion and welded onto the pipe
• DN 50 ... 80: Screwed into the pipe
Transducer material Stainless steel (AISI 316/1.4404)/
brass (CuZn36Pb2as)
SITRANS F flowmeters
SITRANS F US
Flowmeter FUE380 with approval
Transmitter Type dependent settings
Display LCD, 8 digits, additional 2 digits FUE380
and symbols for status information Flow value Predefined according to EN 1434 /
Push button One push button for display infor- OIML R75 / MID
mation Approval Country specific
Communication IrDA – optical communication inter- Flow rate vf 0.02 … 6 m/s (0.065 … 19.7 ft/s)
face with MODBUS RTU protocol
Output A Preset: Forward pulses
Add-on modules:
• RS 232 serial interface with MOD- Output B Preset: Alarm
BUS RTU (Rx/Tx/GND), point to Pulse value A & B Preset: See scheme - previous page
point with max. 15 m cable (depending on DN Preset for SITRANS FUE950 or free selectable
• RS 485 serial interface with MOD- value) depending on flow rate (Qs)
BUS RTU (+/-/GND), multi-drop
with up to 32 devices with max. Pulse width Preset: 5 ms
1000 m cable
4 MODBUS RTU protocol is an open
Flow unit setup
Volume unit setup
Preset: m3/h
Preset: m3
protocol (further information avail-
able on request)
Serial speed 1200, 2400, 4800,
9600, 19200, 38400 Baud SITRANS FUE380 uncertainty
Enclosure IP67/NEMA 4X/6 to EN 60529 and To ensure continuous accurate measurement, flowmeters must
DIN 40050 be calibrated. The calibration is conducted at SIEMENS flow fa-
Temperature ambient 0 … 60 °C (32 … 140 °F) cilities accredited according to ISO/IEC 17025 by DANAK or
UKAS.
Temperature storage -40 … +85 °C (-40 … +185 °F) (bat-
tery included) The accreditation bodies DANAK and UKAS have signed the
Installation Compact on sensor: max. 120 °C
ILAC MRA agreement (International Laboratory Accreditation
(248 °F), Corporation - Mutual Recognition Arrangement). Therefore the
Separate: max. 30 m (98.4 ft) from accreditation ensures international traceability and recognition
transmitter of the test results in 39 countries world wide, including the US
(NIST traceability).
Mechanical vibration 2 g, 1 … 800 Hz sinusoidal in all
directions to IEC 68-2-6 A standard calibration certificate is shipped with every
Design Fibre-glass reinforced polyamide SITRANS FUE380.
Power supply • Battery: replaceable 3.6 V LiSOCl Typical accuracy SITRANS FUE380:
(Lithium Thionyl Chloride) battery
pack 32 Ah 0.5 + 0.02 Qp/Q [%]
• Mains: 87 … 265 V AC
Qp according to EN 1434/OIML requirements.
(50 … 60 Hz) Example: DN 100, Qp = 60 m3/h at Q = 1.2 m3/h:
Measuring rate Battery mode: 0.5 Hz Accuracy = typical 1.5 %
Mains supply: 20 Hz
>@
Back-up mode: 0.5 Hz (at mains
supply drop)
Digital output Two passive individual galvanically
isolated MOS relay outputs, A and
B, max. ± 35 V AC/DC, 50 mA
Max pulse frequency 100 Hz
Alarm indication Track 1 (F1), track 2 (F2), Low bat- $GPLVVLEOHOLPLWVDFFRUGLQJWR2,0/5FODVV
tery indication (F5), Qs overflow
(F6), pulse overflow (F7) $GPLVVLEOHOLPLWVDFFRUGLQJWR(1FODVV
SITRANS F flowmeters
SITRANS F US
Flowmeter FUE380 with approval
Output configuration SITRANS FUE380
)RUZDUG
&XW 4
2II
35>V@
3)>+]@
4
0D[
0LQ
$ODUPRXWSXW 2Q
2II
(UURU
$ODUPVWDWXV 1RHUURU
&DOOXSRXWSXW 2Q
2II
&DOOXSUHVHW
2Q
&DOOXSVWDWXV 2II
Call up: the call up output is active until manually reset by use of
PDM program. The callup function is activated when an alarm is
activated.
SITRANS F flowmeters
SITRANS F US
Flowmeter FUE380 with approval
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
Flowmeter SITRANS FUE380 F) 7 M E 3 4 1 0 - Flowmeter SITRANS FUE380 F) 7 M E 3 4 1 0 -
(type approved) (type approved)
7 77 7 7 - 7 7 7 7 7 7 7 7 77 7 7 - 7 7 7 7 7 7 7
Diameter Flow setting [m3/h] Flange norm and pressure rating
Qp[m3/h]1) Qs [m3/h] System without sensor - only a transmitter
DN 50 (2")2) 153) 30 1B EN 1092-1
DN 50 (2")2) 153) 45 1C PN 16 (DN 100 ... 1200) C
DN 50 (2")2) 304) 45 1D PN 25 (DN 200 ... 1000) D
DN 60 (2½")2) 253) 50 1F PN 40 (DN 50 ... 250)5) E
DN 60 (2½")2) 253) 72 1G Compact / remote connection
DN 60 (2½")2) 504) 72 1H
Compact version, max. 120 °C (248 °F) 0
DN 80 (3")2) 403) 80 1K
DN 80 (3")2) 403) 120 1L Remote version, max. 200 °C (392 °F)
4 DN 80 (3")2)
DN 100 (4")
804)
603)
120
120
1M
1P
5 m (16.4 ft)
10 m (32.8 ft)
2
3
20 m (65.6 ft) 4
DN 100 (4") 603) 180 1Q 30 m (98.4 ft) 5
DN 100 (4") 1204) 180 1R
Approvals / pulse output
DN 125 (5") 1003) 200 1T Without approval (neutral)
DN 125 (5") 1003) 280 1U 0
Selectable pulse output (following code can
DN 125 (5") 2004) 280 1V be 1 ... 9)
DN 150 (6") 1503) 300 2B With approval marks 1
Selectable pulse output (following code can
DN 150 (6") 1503) 420 2C
be 1 ... 9)
DN 150 (6") 3004) 420 2D
With approval marks and seal 2
DN 200 (8") 2503) 500 2F Selectable pulse output (following code can
DN 200 (8") 2503) 700 2G be 1 ... 9)
DN 200 (8") 5004) 700 2H Without approval (neutral) Preset pulse output 3
for FUE950 energy meter (following code must
DN 250 (10") 4003) 800 2K be 2 ... 6)
DN 250 (10") 4003) 1120 2L
With approval marks 4
DN 250 (10") 8004) 1120 2M Preset pulse output for FUE950 energy meter
DN 300 (12") 5603) 1120 2P (following code must be 2 ... 6, dimension
depending )
DN 300 (12") 5603) 1560 2Q
DN 300 (12") 11204) 1560 2R With approval marks and seal 5
Preset pulse output for FUE950 energy meter
DN 350 (14") 7503) 1500 2T (following code must be 2 ... 6)
DN 350 (14") 7503) 2100 2U Pulse output value setup
DN 350 (14") 15004) 2100 2V 0.1 l/p (option for DN 50 ... DN 65) with 5 ms 1
DN 400 (16") 9503) 1900 3B 1 l/p (typical for DN 50 ... DN 65) with 5 ms 2
DN 400 (16") 9503) 2660 3C 2.5 l/p (typical for DN 80 ... DN 125) with 5 ms 3
DN 400 (16") 19004) 2660 3D 10 l/p (typical for DN 150 ... DN 250) with 5 ms 4
DN 500 (20") 14753) 2950 3K 50 l/p (typical for DN 300 ... DN 400) with 5 ms 5
DN 500 (20") 14753) 4130 3L 100 l/p (typical for DN 500 ... DN 1200) with 5 ms 6
DN 500 (20") 29504) 4130 3M Optional pulse values
DN 600 (24") 21503) 4300 3T 250 l/pulse 7
DN 600 (24") 21503) 6020 3U 1 m3/pulse 8
DN 600 (24") 43004) 6020 3V
0.25 l/pulse 9 N0A
DN 700 (28") 29003) 5800 4F
DN 700 (28") 29003) 8120 4G 0.5 l/pulse 9 N0B
DN 700 (28") 58004) 8120 4H 5 l/pulse 9 N0C
25 l/pulse 9 N0D
DN 800 (32") 38003) 7600 4P
DN 800 (32") 38003) 10640 4Q 500 l/pulse 9 N0E
DN 800 (32") 76004) 10640 4R 2.5 m3/pulse 9 N0F
5 m3/pulse 9 N0G
DN 900 (36") 50003) 10000 5B
DN 900 (36") 50003) 14000 5C 10 m3/pulse 9 N0H
DN 900 (36") 100004) 14000 5D 25 m3/pulse 9 N0 J
50 m3/pulse 9 N0K
DN 1000 (40") 60003) 12000 5K
DN 1000 (40") 60003) 16800 5L 100 m3/pulse 9 N0L
DN 1000 (40") 120004) 16800 5M 250 m3/pulse 9 N0M
500 m3/pulse 9 N0N
DN 1200 (48") 90003) 18000 5T
DN 1200 (48") 90003) 25200 5U 1000 m3/pulse 9 N0P
DN 1200 (48") 180004) 25200 5V
For notes 1) to 7) see next page F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter FUE380 with approval
Selection and Ordering data Order No. Order code Selection and Ordering data Order code
Flowmeter SITRANS FUE380 F) 7 M E 3 4 1 0 - Additional information
(type approved)
7 77 7 7 - 7 7 7 7 7 7 7 Please add „-Z“ to Order No. and following add-on
code(s) with plain text.
Transmitter SITRANS FUE080
B Calibration / certificate FUE380
IP67/NEMA 4X/6 115 ... 230 V AC
Approval, verification and sealing as defined with the order
IP67/NEMA 4X/6 (3.6 V battery supply) D number. See order code
IP67/NEMA 4X/6 115 ... 230 V AC, E Production calibration for DN 50 ... DN 1200 with Qn as Included
including 3.6 V battery back up selected in diameter
IP67/NEMA 4X/6 3.6 V battery version G Calibration protocol: 2 x 3 points, Qi, 10% Qp and Qp
(no battery included)6) (max. 4200 m3/h).
Country / approval type 7) Accredited Siemens ISO/IEC 17025 calibration for D20
Neutral, no approval mark A DN 50 ... 200 with Qn as selected in diameter.
3
Certificate: 2 x 3 points, Qi, 10% Op and Op (max. 250 m /h).
Denmark, EN 1434/OIML R75 E
Finland, EN 1434/OIML R75
Germany, EN 1434 (PTB approval,
F
G
Accredited Siemens ISO/IEC 17025 calibration for
DN 100 ... 500 with Qn as selected in diameter.
D21 4
3
Certificate: 2 x 3 points, Qi, 10% Op and Op (max. 1300 m /h).
DN 80 ... 1200)
Russia, EN 1434/OIML R75 M Accredited Siemens ISO/IEC 17025 calibration, D22
Ukraine, EN1434/OIML R75 P DN 300 ... 1200 with Qn as selected in diameter.
3
China Z Q0C Certificate: 2 x 3 points, Qi, 10% Op and Op (max. 4200 m /h).
SITRANS F flowmeters
SITRANS F US
Flowmeter FUS380 and FUE380
F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Flowmeter FUS380 and FUE380
■ Dimensional drawings
Transmitter IP67/NEMA 4X/6, wall mounting
71 (2.8)
13 (0.51)
8 (0.3)
240 (9.45)
12 (0.47)
71 (2.8)
154 (6.06)
8 (0.3)
105 (4.13)
10 (0.4)
13 (0.51)
4
190 (7.45) 170 (6.69)
Notes:
• Weight for transmitter/electronics 1.5 kg (3.3 lb)
• D and D1 are values for standard versions (with standard flanges).
For versions with higher pressure ratings - see EN 1092-1.
• - Means not available
• All weigths are approximately
SITRANS F flowmeters
SITRANS F US
Flowmeter FUS380 and FUE380
Size PN 16 PN 25 PN 40
L Weight L Weight L Weight A1 D D1 Lift hug
inch inch lb inch lb inch lb inch inch inch
2 - - - - 12 +0/-0.08 22 14 6.6 5 No
2½ - - - - 12 +0/-0.08 33 14.4 7.4 5.8 No
3 - - - - 14 +0/-0.08 40 14.8 8 6.4 No
4 13.77 +0/-0.08 33 - - 13.77 +0/-0.12 40 15 8.66 7.09 No
5 13.77 +0/-0.08 40 - - 13.77 +0/-0.12 53 15.2 9.84 8.27 No
6 19.68 +0/-0.12 62 - - 19.68 +0/-0.12 75 15.6 11.22 9.45 Yes
8 19.68 +0/-0.12 84 19.68 +0/-0.12 104 19.68 +0/-0.12 121 16.30 13.39 11.61 Yes
10 23.62 +0/-0.12 132 23.62 +0/-0.12 168 23.62 +0/-0.12 201 17.32 15.94 13.98 Yes
4 12 19.68 +0/-0.12 146 19.68 +0/-0.12 179 - - 18.35 18.11 16.14 Yes
14 21.65 +0/-0.12 207 21.65 +0/-0.12 267 - - 19.8 20.8 18.8 Yes
16 23.62 +0/-0.12 273 23.62 +0/-0.12 337 - - 19.96 22.83 20.67 Yes
20 24.61 +0/-3 419 24.61 +0/-0.12 538 - - 21.97 28.15 25.59 Yes
24 29.53 +0/-0.12 668 29.53 +0/-0.12 805 - - 23.98 33.07 30.31 Yes
28 34.45 +0/-0.12 796 34.45 +0/-0.12 1 217 - - 25.98 35.83 33.07 Yes
32 39.37 +0/-0.12 1 089 39.37 +0/-0.12 1 698 - - 27.95 40.35 37.40 Yes
36 39.2 +0/-0.24 1 047 52.00 +0/-0.24 1 841 - - 32.4 45 42 No
40 52 +0/-0.24 1 310 54.80 +0/-0.12 2 376 - - 36.4 50.2 46.8 No
48 54.4 +0/-0.24 1 892 - - - - 44.4 59.4 55.6 No
Notes:
• Weight for transmitter/electronics 1.5 kg (3.3 lb)
• D and D1 are values for standard versions (with standard flanges).
For versions with higher pressure ratings - see EN 1092-1.
• - Means not available
• All weigths are approximately
SITRANS F flowmeters
SITRANS F US
Flowmeter FUS380 and FUE380
■ Schematics
Electrical connection FUS380 and FUE380
)ORZGLUHFWLRQ
8SGRZQ
6,75$16)8(
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SITRANS F flowmeters
SITRANS F US
SITRANS FUE950 energy calculator
■ Overview ■ Application
Energy calculation in:
• District heating applications
• Chilled water applications
• Combined cooling/heating applications
Application
SITRANS FUE950 is able to handle 3 types of applications:
Type: OF/OR:
s
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31
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SITRANS F US SONOCAL 3000 flow part,
SITRANS FUS380/FUE380 and alternative MAG 5000/6000.
SITRANS FUE950 is modular in construction and can by order Hot water applications
be fitted with optional modules depending on the application.
Type: CF/CR:
SITRANS FUE950 can be used for up to 25 000 m3/h.
■ Benefits s
,1)2&$/
Basic functions
• High accuracy thermal energy metering
• Optical data reading in accordance with EN 1434
• Choice of battery, 230 V AC or 24 V AC
• Instantaneous values for energy/volume flow 9
9
• 24 months memory
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SITRANS F flowmeters
SITRANS F US
SITRANS FUE950 energy calculator
The following errors can be detected:
■ Design • F1 Forward temperature sensor is interrupted or short-cir-
SITRANS FUE950 has an easy-read 8-digit LCD display with as- cuited.
sociated pictograms for the various functions. As the display has • F2 Return temperature sensor is interrupted or short-circuited.
been made for several applications, there will be figures/ sym- • F3 Internal equipment error.
bols which are not used for normal district heating applications. • F4 Differential temperature high and no flow for 48 hours.
• F5 Water flow exceeds preset Qs.
SITRANS FUE950 has only one operating button. The display will
always be configured for the application chosen, and for the se- Zero point calibration of differential temperature
lected display settings. In normal operation, the display will (only types CF/CR)
show cumulative energy values.
Cooling systems always operate with a small ∆t and a relatively
high flow rate. For technical reasons no sensor pair provides
6HULDOQXPEHUFOLHQWQXPEHU 7DULIIUHFRUGDQGWDULIIOLPLWVDQG completely accurate temperature difference measurements
0D[LPXPSRZHUIORZ 7HPSHUDWXUHVHQVRUHUURU when the sensor temperature difference between forward and
,QVWDQWDQHRXVSRZHU 2WKHUHUURU
return flow is close to zero.
$ %
SITRANS FUE950 type CF/CR contains a special zero point cal-
ibration routine that can be activated in order to minimize the
4
P K temperature difference measuring failure.
*- Normally the zero point calibration is not needed, but can be ac-
0DLQPHQX
0:K 3XOVHLQGLFDWRU
tivated out in order to obtain maximum accuracy in the energy
6,75$16)8(DFWLY
calculation.
6XEPHQX
(1(5*< )/2: 7(03 ,1)2 The zero point calibration function requires a short circuit be-
tween forward and return sensor in the cooling system – e.g. by
5HVHWV\PERO installing a valve V1 (See application drawing).
Optical output
Displays and output pulses SITRANS FUE950 is fitted with an optical infra-red send/receive
Units: kWh (only DN50, Qp=15, 30), MWh, GJ; all decimal points port in accordance with IEC 61107.
are statically. Protocol standard, EN 60870-3 (M-bus protocol).
The places after the decimal point of displayed values are indi- A reader head with a permanent magnet in accordance with
cated by the selected size and flow rate. The last decimal point EN 1434 can be used for programming/altering programming of
are used as the pulse value and unit for the optional output mod- readout data, configuration data, etc. The reader head can also
ules. be used to change measuring data.
Add-on modules
■ Function BUS communication
Technical SITRANS FUE950 needs a special adapter cable to communi-
Calculation of energy is based on the following formula: cate with a PC. To access the terminals, it is necessary to use
one of the supplementary modules – pulse output or input mod-
Energy = Volume x (THot - TCold) x Kfactor (Ti) ule, which, in addition to specific terminals - both have 3 termi-
Volume: Volume [m3] of a given amount of water nals for connection to a PC.
TCold: Measured temperature in the return Module contains 3 terminals for DATA, REQUEST and GND.
There are also 2 x 2 terminals for CE, CV/Alarm. Both outputs are
Kfactor (Ti): Thermal coefficient of enthalpy and heat content galvanically separated.
The energy calculation is made by a counter and depends on Pulse sequence CE: 1 pulse per change in the least significant
flowmeter size, pulse frequency and legal requirements. digit in the energy unit and resolution selected.
The calculator always carries out at least one energy calculation Pulse sequence CV: 1 pulse per change in the least significant
every 10 minutes if the flowmeter has not sent enough pulses to digit in the volume unit and resolution selected.
prompt an energy calculation. Pulse input module/flow 2
Permanent memory/account date reading If flowmeter 2 is used in a heating system, flowmeter 1 must al-
The LOG of the calculator is read every 10 minutes with all cu- ways be placed in the flow and flowmeter 2 in the return.
mulative values: Date, Σ energy, Σ water, Σ records 1 and 2, The module contains 3 terminals for flowmeter 2. 3 terminals for
peak values of energy or flow, counter records A and B, DATA, REQUEST and GND.
date/time and info code. 2 x 2 terminals for counters A and B, and 3 terminals for flow
2 input.
Energy/volume
M-bus module
Maximum
The M-bus protocol is in accordance with EN 1434-3 and
Energy and volume can be outputted for the previous three EN 60870-5.
months with associated dates when the maximum power oc-
curred. Integration time can be set to 15, 30 or 60 minutes. For communication with an M-bus, it is necessary to fit
SITRANS FUE950 with an add-on module.
Standard factory setting: peak volume: 15 minutes.; peak en- The M-bus module contains, in addition to terminals for BUS
ergy: 60 minutes. connection, terminals for counter inputs A and B.
Error handling Fitting /Installation
If SITRANS FUE950 records an error, this will be indicated by a SITRANS FUE950 can only be wall mounted or panel mounted.
”!”.
SITRANS F flowmeters
SITRANS F US
SITRANS FUE950 energy calculator
■ Integration
SITRANS FUE950 is a multi-purpose energy calculator which
meets the requirements of EN 1434. Further, the energy calcula-
tor has been specially developed to receive volume pulses from
SONOCAL 3000 flow part and SITRANS FUS380/FUE380, alter-
native MAG 5000/6000.
■ Technical specifications
Approved in accordance with Heat meter Chilled water s
EN 1434 EN 1434 pr. A1
Temperature range θ: 0 ... 170 °C ∆θ: 2 ... 20 K
Differential temperature θ: 3 ... 150 K ∆θ: 2 ... 20 K
Accuracy Max. ± (0.5 + 3K/∆θ) [%]
4 Flow range
Environment class
Qn (Qp) ≤ 25,000 m3/h
A
Temperature input
Measuring range 0 ... 170 °C (32 … 338 °F) Dimensions
Differential temperature 1 ... 170 K (1.8 … 306 °F)
Sensor type Pt500 0D[HUURU
Sensor connection 2 wire
Measurement resolution 0.01 °C (0.018 °F) (1
Flow input 1
Pulse/frequency ≤ 400 Hz (The combined pulse fre-
quency at flow 1, in A and B may not
exceed 400 Hz, whether they are
used one at a time or simultaneously.) ˂4
Pulse ON time ≤ 0.5 ms
Pulse OFF time ≤ 1.5 ms
Bus output
Protocol EN 60870-5
SITRANS FUE950
Connection Open collector, 2400/300 baud, 3.6 V
Optical connection
Materials
Top PC Lexan 141R Transparent 111
Pipe/wall fitting PA 6,6 GF25
Other plastic parts ABS Cycolac GPM500 [Ø
P
P
Gaskets Neopren
SITRANS F flowmeters
SITRANS F US
SITRANS FUE950 energy calculator
SITRANS F flowmeters
SITRANS F US
SITRANS FUE950 energy calculator
■ Ordering example
Example:
Calculator for a DN 1000 Qn = 6000 m3/h FUE380 flow meter.
• DN 1000, with 100 I/pulse output setting
4 • District heating, flowmeters in forward
• PT 500, 2 wire, pocket sensor with 1.5 m cable
• 210 mm stainless steel
• 230 V AC supply
• Data output and 2 pcs. pulse output
• MWh as unit in the display
• No extra functions
• DE (Germany) as country code
• With approval mark and verification
Please note that SITRANS FUE950 is not a part of the order number
structure.
The build-up code has to be mailed to our customer service in Nord-
borg and you will get a FDK- numberback which can be used to place
the order.
Build up code: SITRANS FUE950-03200-0F1CN-22300-DE2
SITRANS F flowmeters
SITRANS F US
SITRANS FUE950 energy calculator
Electrical connection for SITRANS FUS380/FUE950
■ Schematics
Electrical connection for SITRANS FM MAGFLO electromag- )ORZGLUHFWLRQ
netic flowmeters MAG 5000/6000 and SITRANS FUE950 in 8S 'RZQ
combination
2 resistors are required to obtain a correct transmission of
pulses, when MAG 5000/6000 is connected together with a
SITRANS FUE950 as a heat meter.
The 2 resistors are to be mounted between terminals 57 and 58
in the MAG terminal socket. Moreover, the resistors used are re- 1A
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SITRANS F flowmeters
SITRANS F US
SITRANS FUS880 (retrofit kit)
■ Overview ■ Application
• Irrigation systems
• Irrigation distribution systems
• Pumping stations
• Canal laterals
• On-farm outlets
• Water well production
• Drip and sprinkler irrigation
• Center pivot systems
• Potable water
■ Design
4 The SITRANS FUS880 set contains all necessary parts to build
up an ultrasonic flowmeter on existing pipes depending on
choices at ordering:
• Templates to wrap around pipes for alignment of sensors
The SITRANS FUS880 is a battery-powered irrigation flowmeter, • Transducer threading tool
designed for pipes measuring from DN 200 up to DN 1200 • Thread adapters
(8" up to 48") in diameter. The SITRANS FUS880 gives you the • Transducer alignment tools
ability to install the flowmeter underground retrofitting onto exist-
ing pipelines. This ultrasonic transient time irrigation flowmeter is • Mounting plugs or saddles as well as FUS880 transmitter de-
used for full pipe flow measurements. Pipe material may be PVC pendant upon the specifics at time of ordering and required
or concrete and pipe construction may be single wall or double mounting hardware
wall, smooth or corrugated. • Cables
The flowmeter produces a signal proportional to the velocity of
the flow (flow rate) as the liquid flows past the ultrasonic sensors. ■ Technical specifications
SITRANS FUS880
SITRANS FUS880 has transducers in the flow (in-line) which as-
sures superior aides in accuracy and superior performance Accuracy
when compared to doppler or many other types of flow measure- Typical ≤ ± 2.0%, dependant upon the accuracy of measurements of
ment systems. tube diameter and during installation
Note:
■ Benefits Flow system measurement performance depends on the accuracy of
• Cost-effective solution - contains all the necessary compo- the measurements taken at time of installation. This means that inaccu-
nents for retrofitting onto existing pipe rate measurements of angles, distance between transducers, wall thick-
ness and pipe diameter have a direct effect on the accuracy as these
• Battery operated - Maintenance free up to 6 years values measured are entered into the memory of the FUS880 transmitter
• SITRANS FUS880 is easy to install in pipeline sizes from and used in part of the calculation of flow rate.
DN 200 up to DN 1200 (8" up to 48") in diameter Requirements for pipes
• The transmitter display shows both accumulated volume and Size DN 200 ... DN 1200 (8" ... 48" )
instantaneous flow rate
Transmitter Enclosure
• The flowmeter provides a digital signal that can be sent di-
rectly to a PLC/RTU/DCS Rating IP67 rated enclosure
• Solid construction with no moving parts for a 100% mainte- Material Fiberglass reinforced polyamide
nance and obstruction free flowmeter Terminal box PA 6.6, 100 °C (212 °F)
• The SITRANS FUS880 transmitter comes within an IP67 enclo- Transducer element AISI 316 Stainless Steel 200 °C
sure (392 °F)
• Sensor can easily be buried and withstand constant flooding 2000 Corrugated PVC Transducer holder: Polyvinyl chloride
• Automatic calculation of the calibration factor when pipe Mounting saddle: Polyvinyl chloride
geometry data are entered in the signal transmitter • Line pressure max. Pressure rating per spec. ASTM
• Pipe material may be polyvinylchloride (PVC) or concrete D-1784 (5.5 bar (80 psi))
• Pipe construction may be single wall or double wall, smooth or • Liquid temperature max. Temperature rating per spec. ASTM
corrugated D-1784 (60 °C (140 °F))
Pro21 Corrugated PVC Transducer holder: Polyvinyl chloride
Mounting saddle: Polyvinyl chloride
• Line pressure max. Pressure rating per spec. ASTM
D-1784 (5.5 bar (80 psi))
• Liquid temperature max. Temperature rating per spec. ASTM
D-1784 (60 °C (140 °F))
SITRANS F flowmeters
SITRANS F US
SITRANS FUS880 (retrofit kit)
PVC Solid PIP 80 Transducer holder: Polyvinyl chloride
Mounting saddle: Polyvinyl chloride
■ More information
• Line pressure max. Pressure rating per spec. ASTM Installation requirement
D-1784 (5.5 bar (80 psi))
The space requirements around the pipe for retrofitting an ultra-
• Liquid temperature max. Temperature rating per spec. ASTM sonic flowmeter type SITRANS FUS880 are given below:
D-1784 (60 °C (140 °F))
It is important to prepare excavation site for a safe and efficient
Concrete Transducer holder: Polyvinyl chloride installation. An underground pipe needs to be exposed so that
Mounting saddle: Polyvinyl chloride
there is a minimum of 1.52 m (5 ft) or more of working space on
• Line pressure max. Pressure rating per spec. ASTM either side of the pipe. The length of the trench should exceed
D-1784 (5.5 bar (80 psi)) the template length by 1.83 m (6 ft) or more.
• Liquid temperature max. Temperature rating per spec. ASTM Pipe support:
D-1784 (60 °C (140 °F))
Structural Epoxy joint meets spec. Ensure that an unearthed pipe has sufficient support beneath it
ASTM D1002 (118 bar or 1710 psi) to prevent deformation or breakage.
Pipe wall thickness Cave-in: 4
A2000 Corrugated PVC 25 ... 50 mm (1" ... 2") Always brace trench walls. Follow all applicable (e.g. municipal,
Pro21 Corrugated PVC 25 ... 50 mm (1" ... 2") company, customer, site, union) construction guidelines.
PVC Solid PIP 80 Less than 25 mm (1") Epoxy:
Concrete • 51 ... 57 mm (2“ ... 2.25“) Follow all safety recommendations listed by the epoxy manufac-
• 57 ... 64 mm (2.25“ ... 2.5“) turer. Use proper protection equipment, such as gloves, safety
• 70 ... 76 mm (2.75“ ... 3“) glasses, clothing, etc. Read the labels on the epoxy cans before
mixing. Note all safety related statements and temperature rec-
• 76 ... 83 mm (3“ ... 3.25“)
ommendations in particular. For additional information, see the
• 89 ... 95 mm (3.5“ ... 3.75“) epoxy manufacturer's internet site.
• 95 ... 100 mm (3.75“ ... 4“)
Pipe template:
• 108 ... 114 mm (4.25“ ... 4.50“)
Templates are printed on a durable material, such as Mylar, and
are resistant to normal contaminants. Do not expose the tem-
plate to excessive moisture or excessive periods of sunlight,
heat and cold temperatures. Always roll and store the template
in its' shipping tube. Do not stretch or fold as this could perma-
nently damage the template.
Installation overview:
Installation steps
Installation of the SITRANS FUS880 is accomplished with the fol-
lowing steps.
1. Expose and clean the pipe.
2. Mark a centerline on the pipe.
3. Place the template on the pipe and tape it securely to the
pipe.
4. Mark the locations of the sensor mounting holes on the pipe.
5. Drill the sensor mounting holes in the pipe.
6. Clean and de-burr the sensor mounting area.
7. Measure up the pipe circumference C, the wall thickness WT
and calculate OD and ID.
8. Epoxy and screw the saddle sensor holder to the pipe.
9. Assemble and install the sensors-holders.
10. Measure up the actual sensor-location to see if re-calibration
is needed.
11. Assemble and install the sensors.
12. Install sensor wiring and conduit.
13. Install the transmitter and connect the sensor wiring.
14. Check the transmitter configuration.
15. Test the installation thoroughly and run a flow test.
16. Fill in the "Site Acceptance Form".
17. Cover the pipe.
For detailed instruction in installation please refer to User Manual
Order no.: FDK:521HAP0553.
SITRANS F flowmeters
SITRANS F US
SITRANS FUS880 (retrofit kit)
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F US SONOFLO F) 7 M E 3 4 4 0 - SITRANS F US SONOFLO F) 7 M E 3 4 4 0 -
Ultrasonic flowmeters Ultrasonic flowmeters
7 77 7 7 - 7 7 7 7 7 77 7 7 - 7 7 7 7
SITRANS FUS880 PVC (Solid) (PIP80) SITRANS FUS880 A2000 Corrugated PVC
SONOKIT SONOKIT 1-track
Battery powered Battery powered
Pipe diameter Pipe diameter
DN 200 (8") 2F DN 380 (15") 2V
DN 250 (10") 2K DN 450 (18") 3F
DN 300 (12") 2P DN 530 (21") 3M
DN 380 (15") 2M DN 600 (24") 3T
DN 450 (18") 3F DN 750 (30") 4K
DN 530 (21") 3M DN 900 (36") 5B
DN 600 (24") 3T
4 DN 680 (27") 4D
Wall thickness
25 ... 50 mm (1“ ... 2“) C
Wall thickness
Pipe material
Less than 25 mm (1“) B
PVC Corrugated A2000 3
Pipe material
Track configuration
PVC (Solid) (PIP80) 1
1-track 1
Track configuration
Region version
1-track 1
2-track X-configuration 3 EU, US 2
Transmitters Template
Note: The FUS880 MLFB system is on preparation F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
SITRANS FUS880 (retrofit kit)
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F US SONOFLO Ultrasonic flowmetersF) 7 M E 3 4 4 0 - SITRANS F US SONOFLO Ultrasonic flowmeters F) 7 M E 3 4 4 0 -
SITRANS FUS880 Pro21 Corrugated PVC 7 77 7 7 - 7 7 7 7 SITRANS FUS880 Concrete 7 77 7 7 - 7 7 7 7
SONOKIT 1-track SONOKIT 1-track
Battery powered Battery powered
Pipe diameter Pipe diameter
DN 750 (30") 4K DN 300 (12") 2P
DN 840 (33") 4P DN 380 (15") 2V
DN 900 (36") 5B DN 450 (18") 3F
DN 1050 (42") 5M DN 530 (21") 3M
DN 1200 (48") 5T DN 600 (24") 3T
Wall thickness DN 680 (27") 4D
Pipe material
DN 900 (36")
DN 1050 (42")
5B
5M
4
PVC Pro21 Corrugated 2 Wall thickness
Track configuration 51 ... 57 mm (2“ ... 2.25“) D
1-track 1 57 ... 64 mm (2.25“ ... 2.5“) E
Region version 70 ... 76 mm (2.75“ ... 3“) F
76 ... 83 mm (3“ ... 3.25“) G
EU, US 2
89 ... 95 mm (3.5“ ... 3.75“) H
Transmitter
95 ... 100 mm (3.75“ ... 4“) J
SITRANS FUS080, IP67, battery powered D 108 ... 114 mm (4.25“ ... 4.5“) K
Template Pipe material
Standard A Concrete 4
Cable length Track configuration
20 m (65.6 ft) with gland 4 1-track 1
Region version
Selection and Ordering data Order code
EU, US 2
Further designs
Please add „-Z“ to Order No. and specify Order code(s). Transmitter
Note: The FUS880 MLFB system is on preparation F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
SITRANS FUS880 (retrofit kit)
Selection and Ordering data Order No.F) Selection and Ordering data Order No.F)
Accessories and Spare parts Holder - Plug
SITRANS F US SONOFLO Ultrasonic 51 ... 57 mm (2“ ... 2.25“) Cement sensor TGX:16347-120
flowmeters holder, PVC
FUS880 transmitter 7ME3440-0AA01-2DA4 57 ... 64 mm (2.25“ ... 2.5“) Cement sensor TGX:16347-121
includes 2 transducers and 20 m (65.6 ft) holder, PVC
of cable 70 ... 76 mm (2.75“ ... 3“) Cement sensor TGX:16347-122
holder, PVC
FUS880 Installation pipe template
76 ... 83 mm (3“ ... 3.25“) Cement sensor TGX:16347-123
Template, PCV. PIP 80 holder, PVC
DN 250 (10“) TGX:16347-80 89 ... 95 mm (3.5“ ... 3.75“) Cement sensor TGX:16347-124
DN 300 (12“) TGX:16347-81 holder, PVC
DN 380 (15“) TGX:16347-82 102 ... 108 (4" ... 4.25") Cement sensor TGX:16347-125
DN 450 (18“) TGX:16347-83 holder, PVC
108 ... 114 mm (4.25“ ... 4.5“) Cement TGX:16347-127
4 DN 530 (21“)
DN 600 (24“)
TGX:16347-84
TGX:16347-85 sensor holder, PVC
A2000 - DN 900 (36“) ID TGX:16347-134
DN 680 (27“) TGX:16347-86
PRO-21 - DN 1050 (42“) ID TGX:16347-135
Template, Concrete
DN 300 (12“) TGX:16347-90 Straps -Kits
DN 380 (15“) TGX:16347-91 Strap kit for -134 & -135 plugs TGX:16347-235
DN 400 (16“) TGX:16347-89 Strap kit for -120, -121, -122, -123 plugs TGX:16347-236
DN 450 (18“) TGX:16347-92 Strap kit for -124 & -125 plugs TGX:16347-237
DN 530 (21“) TGX:16347-93 Strap kit for -127 plug TGX:16347-238
DN 600 (24“) TGX:16347-94 Adhesive
DN 680 (27“) TGX:16347-95 1 lb epoxy A6X30004048
DN 750 (30“) TGX:16347-96
Adapter
DN 900 (36“) TGX:16347-97
DN 1050 (42“) TGX:16347-98 Conduit adapter A6X30003981
Note: The FUS880 MLFB system is on preparation F) All products on this page subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
Accessories or spare parts for older flowmeter
systems type SITRANS F US SONOFLO
Spare parts for transmitter SONO 3000 Spare parts/accessories SONOCAL 3000 and
SONO 3000/3300 CT
Description Order No.F) Symbol
SONO 3000 19” back print for FDK-085F5327 Description Order No.F)
IP65 (NEMA 4) wall mounting Coaxial cable with transducer
230 V version connection
1 x 10 m (32.8 ft) FDK-085L2400
1 x 20 m (65.6 ft) FDK-085L2401
1 x 30 m (98.4 ft) FDK-085L2402
SONO 3000 assembly plate for FDK-085L1023
coaxial connection in the Cable glands (each 1 pc.)
SONO 3300 sensor and wall Type Material Temperature Approval Order No.F)
mounting connection box range [°C (°F)]
PG 13.5 Chrome plated -20 ... +100 FDK-085B1381
brass (-4 ... +212)
PG 13.5 Stainless steel -20 ... +200 FDK-085B1385
SONO 3000 assembly base FDK-085L1015
(-4 ... +392)
plate
PG 13.5 Stainless steel -20 ... +200 Ex d1) FDK-085B1387
(-4 ... +392)
1)
No ATEX
SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
FUE1010 Energy flowmeters are ideally suited to thermal
■ Overview energy / power industry applications, including:
• Chilled water sub-metering
• Hot water sub-metering
• Condenser water
• Glycol
• Thermal storage
• Lake source cooling
FUH1010 Oil flowmeters are ideal for applications carrying
crude oil, refined petroleum or liquefied gas. There are three ap-
plication areas: Interface detectors, volumetric flowmeters and
mass or standard volume flowmeters
Interface detectors / density meters
4 • Precise identification of interfaces on multi-liquid pipelines
• Rapid and precise scraper "pig" indication
• Product identification
• Density indication
SITRANS F US clamp-on ultrasonic flowmeters provide highly Viscosity compensated volumetric flowmeters
accurate measurement while minimizing installation time and
• Applications with multiple liquids having a wide viscosity
maintenance expense.
range
• Automatic gross volume compensation due to viscosity
■ Benefits changes
• Easy installation; no need to cut pipe or stop flow
Standard volume (net) mass flowmeters
• Minimal maintenance; external transducers do not require
periodic cleaning • Standard (net) volume flow measurement
• No moving parts to foul or wear • Suitable for use in leak detection systems
• No pressure drop or energy loss • Mass flow output measurement
• Wide turn-down ratio • Interface detection
• Choice of single, dual or multiple channel versions and a • Scraper („pig“) detection
variety of enclosures - to suit your operating conditions and • Chemical and petrochemical processing
requirements FUG1010 Gas flowmeters are ideal for most natural and pro-
cess gas industry applications, including:
■ Application • Checkmetering
SITRANS F US clamp-on ultrasonic flowmeters have six product • Allocation
families, each targeting specific applications: • Flow survey verification
FUS1010 and FUP1010 General purpose flowmeters are suit- • Lost and unaccounted for (LAUF) analysis
able for a wide variety of liquid applications, including the follow-
• Production
ing:
• Storage
• Water industry
Raw water FUS1020 General purpose flowmeters are suitable for most
Potable water clean liquid applications, including the following:
Sludges • Water & wastewater industry
Chemicals Potable water
• Wastewater industry Wastewater, influent & effluent
Raw sewage Processed sewage, sludge
Effluent • Chemical feed industry
Sludges Sodium hypochlorite
Mixed liquor Sodium hydroxide
Chemicals
• HVAC & power industries
• HVAC industry Coolant flow
Chillers Fuel flow
Condensers
Hot & cold water systems • Process control
Chemicals
• Power industry Pharmaceuticals
Nuclear
Fossil
Hydroelectric
• Processing industry
Process control
Batching
Rate indication
Volumetric and mass measurement
SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
System information and selection guide
SITRANS F US Clamp-on meters FUS1010 FUS1020 FUP1010 FUE1010 FUH1010 FUG1010
(Standard) (Basic) (Portable) (Energy) (Oil) (Gas)
Industry/Applications
Water and aqueous solutions X X X
Utility district heating, cooling X X X
Chemical X4) X4) X4)
Hydrocarbons/Petrochemical, multiple products or X
varying viscosity, liquefied gases, net and gross volume
Hydrocarbons (Single product with limited viscosity X X
range) gross volume
Very low flow (<10 lpm) in small pipes X4) X4) X4)
Natural gas X
Process gas X
4
Slurries or liquids with high percentage of undissolved X X
gases
High temperature liquids > 120 °C (248 °F) X1) X1) X1) X1) X1)
2) 2)
Aerospace or hydraulic test X X
Refrigeration liquids X X X X
Food products X X X
Flare gas X3)
Design
Field clamp-on (non-intrusive) X X X X X X
Doppler (Reflexor) hybrid capability X X X
Wall thickness gauge (accessory) X X5)
Standard volume or mass flow; per API 2540 X
Interface detection X
Density output X
Standard volume or mass flow; per AGA 8 X
Mass flow capability (UniMass) X X
Differential temperature w/ energy calculation X
Temperature measurement X X X X X
Analog input X X X X X
Large graphics display (optional) X X X X X
Diagnostic PC software (DataView) X X X X X X
Number of acoustic beams and channels
1-channel X X X X X X
2-path X X X X X X
2-channel w/ arithmetic function X X X X
4-path / (special order) X X X
4-channel w/ sum of active channels X
Transmitter enclosure
IP65 (NEMA 4) X
IP65 (NEMA 4X) X X X X
IP67 X
IP40 (NEMA 1) X X
IP65 (NEMA 7) Compact X X X
IP66 (NEMA 7) Wall mount X X X
1) Special order high temperature clamp-on transducer
2)
Special order Aerospace clip-on transducer recommended
3) Special order insertion style gas transducer required
4)
May require special order FlowTube in-line transducer for very low flow rates
5)
Available with portable energy systems
SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
SITRANS F US Clamp-on meters FUS1010 FUS1020 FUP1010 FUE1010 FUH1010 FUG1010
(Standard) (Basic) (Portable) (Energy) (Oil) (Gas)
Power Supply
Internal battery operation X X1)
Battery charger (100 ... 240 V AC 50 ... 60 Hz) with X X1)
country specific line cord
90 ... 240 V AC, 50 ... 60 Hz X X X X X
9 ... 36 V DC X X X X X
Size (larger sizes are available as special order)
6.5 ... 1220 mm (0.25“ ... 48“) X X X
38 ... 1220 mm (1.5“ ... 48“) X X X
Approvals
SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
any sonically conductive pipe material (including steel) making
■ Function it well suited for portable survey applications. Universal trans-
Operating Principle ducers are selected based on the pipe diameter range alone, so
wall thickness is not important to the selection process.
The SITRANS FUS1010 system is a transit-time ultrasonic meter
that provides exceptional performance using a non-invasive The second transducer type is the patented WideBeam trans-
clamp-on approach. Ultrasonic transducers transmit and re- ducer (called high precision), which utilizes the pipe wall as a
ceive acoustic signals directly though the existing pipe wall, kind of loudspeaker to optimize the signal to noise ratio and pro-
where the fluid refraction angle is governed by Snell’s law of re- vide a wider area of vibration. This makes this kind of transducer
fraction. less sensitive to any change in the fluid medium.
The WideBeam transducer is designed for steel pipes, but can
also be used with aluminum, titanium and plastic pipe. It is the
preferred transducer for HPI and gas applications. Note that un-
like the universal type, this transducer selection is dependent
only on the pipe’s wall thickness.
Automatic Zero Drift Correction (ZeroMatic Path™)
When WideBeam transducers are installed in the “Reflect” mode
4
configuration shown below, the acoustic signal travels in two dif-
ferent paths between transducers A and B. One path “ACB”
travels through the pipe wall and fluid, while the other path “AB”
never enters the fluid medium.
SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
Doppler (Reflexor®) Operation SITRANS FUE1010 Energy meters
The Doppler measurement technique relies on the reflection of By combining clamp-on transit-time flow measurement with ac-
sound energy off tiny gas bubbles or suspended particles to curate temperature differential measurement, the FUE1010 sys-
create a doppler shift in the fixed frequency acoustic transmit tem provides a solution to thermal energy metering with no inter-
signal, as shown below. ruption of service. Energy measurement can be provided for
water, ethylene glycol and brine solutions or steam condensate.
Absolute and differential temperature measurement is accom-
plished with the use of 2 matched 1 kΩ RTD elements installed
on the supply and return side of the heating or cooling system.
Efficiency calculation (kW/ton, EER or COP) is also available in
systems with the optional analog input capability, which allow the
meter to accept a power meter output.
The FUE1010 system is available in both dedicated (IP65
(NEMA 4X)) and portable configurations.
4 SITRANS FUG1010 Gas meters
This unique Clamp-On gas meter uses the same WideBeam
transit-time operating principle described above. However, due
to the very low density and sound velocity characteristics of
gases, this meter requires a high gain signal amplifier and the in-
stallation of a pipe damping material.
The pipe damping material consists of an adhesive backed vis-
coelastic film that is designed to attenuate any stray acoustic
transmit energy that may otherwise interfere with the transit-time
gas signal. Damping material installation requires a clean
When de-demodulated using FFT signal processing, this dop- (grease free) pipe surface with well bonded paint.
pler shifted frequency (∆f) can be used to measure the flow rate The Clamp-On gas meter is capable of operation on most gases
as described in the associated doppler equations below. (natural gas, oxygen, nitrogen, carbon monoxide, etc) with a typ-
Although the standard transit-time measurement system is very ical minimum operating pressure of 10 barg (145 psig). Low mo-
tolerant of high levels of liquid aeration and high solids content, lecular weight gases such as helium or hydrogen can also be
there will be cases where insufficient signal will be available for measured, but at a higher minimum pressure. Be sure to
operation with transit-time mode. For these cases the FUS, FUP contact a Siemens clamp-on specialist before placing a gas
and FUE meters can be ordered with this optional doppler capa- system order.
bility, which requires an additional doppler transducer. Standard volume computation: The FUG1010 gas meter is not
SITRANS meter family description designed with the same capabilities of a volume compensating
flow computer but it can provide a standard volume or mass flow
SITRANS FUS1010 flowmeters output for fixed gas compositions. All FUG1010 Gas meters in-
The FUS1010 system is a basic function permanent (or dedi- clude analog input capability that can be used for pressure and
cated) clamp-on meter that is available with a full range of safety temperature compensation. With the installation of an AGA8
approvals, I/Os and enclosure types. This meter can be used in lookup table this meter can dynamically adjust the compressibil-
a wide range of applications but does not include the special ity factor (Zact) in response to changes in gas pressure and tem-
functions found in the hydrocarbon FUH and energy FUE flow- perature, as indicate below:
meters. Std. Rate = Qact * Pact/Pbase * Tbase/Tact * Zbase/Zact
The FUS1010 meter is typically programmed with a fixed viscos-
ity and specific gravity entry, which can limit the mass flow and
volumetric flow accuracy when highly variable (multi-product) SITRANS FUH1010 Hydrocarbon meters
liquid properties flow through the same pipeline. There are two models of flowmeters included in the FUH1010
If this meter is ordered with the Type 3 hardware and program family, a viscosity compensated model, used for applications
configuration, it will have the ability to accommodate clamp-on that will flow a wide range of viscosity, and a standard volume
RTDs, or an analog input from a temperature transmitter. With an (Mass) model. Both models rely on a variable referred to as “liq-
active measurement of liquid temperature the meter can then be uident”, which is used to infer the liquid’s viscosity and optionally
programmed to compensate for changes in liquid density and the liquid’s density. This variable represents the measured liquid
viscosity by mean of a “UniMass” table (for advanced users). sonic velocity compensated by the operating temperature and
pressure, so for a given liquid product the measured liquident
SITRANS FUS1020 flowmeters output will remain constant over a wide range of pressure or tem-
The FUS1020 system has the same basic function of the perature.
FUS1010 system, but does not include the same I/O capability PV (Viscosity Compensation) Option:
or safety approval rating of the FUS1010. This basic meter is in-
tended for single liquid applications that do not require these ad- This is the lower cost FUH meter option that uses the liquident
ditional features. Note that the FUS1020 is not available with haz- variable to infer only the actual liquid viscosity. This meter does
ardous area approvals. NOT provide the standard volume, mass flow, liquid identifica-
tion or density output available in the DV meter option described
SITRANS FUP1010 Portable meters below. The PV meter is suitable for any petroleum application
The FUP1010 meter has all the capabilities of the FUS1010 where actual volume required as the input to an external RTU or
meter, but in a battery powered portable configuration. This flow computer.
meter is ideal for general flow survey work where high accuracy
is required. Note that the FUP meter is not available with hazard-
ous areas approvals.
SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
DV (Standard Volume) Option: General Installation Guidelines for transit-time Clamp-On
Transducers
This Liquident variable can also be used to identify the liquid’s
name (gasoline, fuel oil, crude oil, etc) as well as it’s physical • Minimum measuring range: 0 to ± 0.3 m/s velocity (see meter
properties (specify gravity, API, viscosity and compressibility) at accuracy graph below for more detail)
base conditions. With this information the meter can be config- • Maximum measuring range: 0 to ± 12 m/s (± 30 m/s for high
ured to output a temperature and pressure compensated (Stan- precision transducers). Final flow range determination re-
dard) volume flow rate using the API 2540 and API MPMS chap- quires application review
ter 11.2.1 methods as shown below. • For very low flow rates on small diameter lines (< DN 25 or
1 inch) a special order inline FlowTube may be recommended.
Consult sales specialist for details
Correction for Temperature:
Compute Thermal Expansion Coefficient (αb):
αb = KO / ρb2 + K1 / ρb
where: KO and K1 are constants dependent on type of liq-
uid and ρb is the liquid density at base conditions
Compute temperature correction factor (KT):
4
KT = ρb * EXP (- αb ∆T (1 + 0.8 αb ∆T))
where: ∆T = (T – base temperature)
Correction for Pressure:
Compute Compressibility Factor (F):
F = EXP(A + B T + (C + D T) / ρb2
where: A, B, C and D are constants, and “T” is liquid
temperature
Compute pressure correction factor (Kp):
Kp = 1 / (1 – F (Pact – Pbase) * 10-4)
Final Volume Correction: Qstd = Qact * Kt * Kp
• Pipe must be completely full within the transducer installation
volume for accurate flow measurement!
Available outputs from this meter include: API, Density, Mass • Typical MINIMUM straight pipe requirements are: 10 Diame-
Flowrate, Standard Volume Flowrate and Liquid Identification. ters upstream / 5 Diameters downstream. Additional straight
B (Interface Detection) Option: run is required for double out-of-plane elbows and partially
open valves. A minimum of 20 upstream diameters is recom-
This meter option is designed to provide all the Non-Flow capa- mended for clamp-on gas systems
bilities of a DV meter, making it an ideal non-intrusive alternative
• Transducers should be installed at least 20° off vertical for hor-
to a densitometer, interface detector or pig detector. Be aware
izontal pipes. This reduces the chance of beam interference
that this meter does NOT measure flow rate.
from gas buildup at the top of the pipe
• Operation inside the Reynolds transition region, between
1000 < Re < 5000 should be avoided for best accuracy
• Submersible and direct burial installations can be accommo-
dated. Consult sales representative for details
• Ultrasonic coupling compound is provided with all transducer
orders. Insure that a permanent coupling compound is used
for long term installations
• Refer to the “Transducer type selection guide” to insure proper
application of the equipment
SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
■ Dimensional drawings
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SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
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SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
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SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
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SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
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SITRANS F flowmeters
SITRANS F US
Clamp-on ultrasonic flowmeters
System information and selection guide
FUS1020 IP65 (NEMA 4) Wall mount enclosure
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SITRANS F flowmeters
SITRANS F US
SITRANS FUS1010 Standard clamp-on
■ Overview ■ Application
FUS1010 is suitable for a wide variety of liquid applications, in-
cluding the following:
• Water industry
- Raw water
- Potable water
- Sludges
- Chemicals
• Wastewater industry
- Raw sewage
- Effluent
- Sludges
- Mixed liquor
- Chemicals
4 • HVAC industry
- Chillers
- Condensers
- Hot and cold water systems
• Power industry
SITRANS FUS1010 is the most versatile clamp-on ultrasonic flow - Nuclear
display computer available today. It can operate in either Wide- - Fossil
Beam Transit-Time or Reflexor (Doppler) mode, making it suit- - Hydroelectric
able for virtually any liquid, even those with high aeration or sus- • Processing industry
pended solids. - Process control
SITRANS FUS1010 is available in single, dual and optional four - Batching
beam configurations, with your choice of IP65 (NEMA 4X) or - Rate indication
IP65 (NEMA 7) and IP66 (NEMA 7) explosionproof enclosures. - Volumetric and mass measurement
■ Benefits ■ Design
• Versatility; there is no need to change meters when operating FUS1010 is available in three configurations:
conditions change • IP65 (NEMA 4X) enclosure
• Easy installation; no need to cut pipe or stop flow - Single channel
- Dual channel / dual path
• Minimal maintenance; external transducers do not require
- Four channel (optional)
periodic cleaning
• IP65 (NEMA 7) Compact explosionproof enclosure
• No moving parts to foul or wear
- Single channel
• No pressure drop or energy loss - Dual channel / dual path
• Wide turn-down ratio • IP66 (NEMA 7) Wall mount explosionproof enclosure
• Choice of single channel or dual channel/dual path, with - Single channel
doppler capability. Four channel/four beam optional. - Dual channel / dual path
- Optional four channels allow measurement of four indepen- - Four channel (optional)
dent pipes at the same time, reducing overall ownership
costs ■ Function
- Dual mode allows for transit time and reflexor operation at
the same time on the same pipe • IP65 (NEMA 4X) and IP66 (NEMA 7) flow display computers
- Dual path allows for two sets of transducers to be set up on have integral 33 button keypads and large (128 x 240 pixel)
one pipe and averaged for higher accuracy graphic displays visible up to 12 m (40 ft) away
• Zeromatic Path automatically sets zero without stopping flow • IP65 (NEMA 7) compact flow display computer has a 2 x 16
and reduces zero drift, even at low flow Alphanumeric LCD display
• Current, voltage, status alarm, frequency and RS232 outputs
(see specification section for details)
• Optional current, voltage and temperature inputs (see specifi-
cation section for details)
• Zeromatic Path automatically sets zero
• Bidirectional flow operation
• 1 MByte data logger with both site and data logger storage
• English, Spanish, German, Italian and French language op-
tions
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1010 Standard clamp-on
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1010 Standard clamp-on
SITRANS FUS1010, IP65 (NEMA 7) Compact explosionproof Indication and operation
Data logger memory 1 MByte
Display 2 x 16 alphanumeric LCD display
Keypad 5 Magnetic hall effect switches
Language options English, Spanish, German, Italian,
French
Certificates and approvals
FM and CSA ratings Ex Class I, Div 1
D-I Class II, Div 1
I.S. Class I, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX ratings
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1010 Standard clamp-on
SITRANS FUS1010, IP66 (NEMA 7) Wall mount explosionproof Indication and operation
enclosure
Data logger memory 1 MByte
Display 128 x 240 pixel LCD with back-
light
Keypad 33 keypad buttons with tactile
feedback
Language options English, Spanish, German, Italian,
French
Certificates and approvals
FM and CSA ratings Ex Class I, Div 1
D-I Class II, Div 1
I.S. Class I, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX ratings 4
• Flow display computer Ex II (1) G [EEx ia] IIC
Ex II 3 (1) G EEx nC [ia] IIC T5
Ex II 2 (1) G EEx d [ia IIC] IIB T5
• Transducers Ex II 1 G EEx ia IIC T5
INMETRO ratings (Brazil)
Enclosure IP66 (NEMA 7) • Flow display computer [BR-Ex ia] IIC T6
Input BR-Ex nC [ia] IIC T6
BR-Ex d [ia] IIC T6
Flow range ± 12 m/s (± 40 ft/s), bidirectional
• Transducers BR-Ex ia IIC T6 IP65
Pipe size 6.4 mm ... 9.14 m (0.25“ ... 360“)
Optional Inputs • Current: 2x 4 … 20 mA DC
single channel • Voltage: 2x 0 … 10 V DC
• Temperature: 2x 4 wire 1 kΩ RTD
Output
Outputs • Current: 2x 4 … 20 mA DC
single channel (1 kΩ at 30 V DC)
• Voltage: 2x 0 … 10 V DC
(5 kΩ min.)
• Status Alarm: 4x SPDT Relays
• Frequency: 2x 0 … 5 kHz
• RS232
Accuracy
Accuracy ± 0.5% ... 1.0% of flow,
for velocities greater than 0.3 m/s
(1 ft/s)
± 0.0015 ... 0.003 m/s
(± 0.005 ... 0.01 ft/s),
for velocities less than 0.3 m/s
(1 ft/s)
Batch repeatability ± 0.15% of flow,
for velocities greater than 0.3 m/s
(1 ft/s)
± 0.0005 m/s (± 0.0015 ft/s),
for velocities less than 0.3 m/s
(1 ft/s)
Data refresh rate 5 Hz
Rated operation conditions
Degree of protection IP66 (NEMA 7)
Liquid temperature
• Standard -40 ... +120 °C (-40 ... +250 °F)
• Optional -40 ... +230 °C (-40 ... +450 °F)
Ambient temperature -18 … +60 °C (0 … 140 °F)
Design
Dimensions see SITRANS F US Clamp-on
„System info and selection guide“
Weight see diagrams
Power supply 90 ... 240 V AC, 50 ... 60 Hz,
30 VA or
9 ... 36 V DC, 12 W
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1010 Standard clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order No. Ord. code
SITRANS FUS1010 Standard clamp-on SITRANS FUS1010 Standard clamp-on
• IP65 (NEMA 4X) F) ◆ 7ME3530- • IP65 (NEMA 4X) F) ◆ 7ME3530-
• IP65 (NEMA 7) compact F) 7ME3531- • IP65 (NEMA 7) compact F) 7ME3531-
• IP66 (NEMA 7) wall mounted F) 7ME3532- • IP66 (NEMA 7) wall mounted F) 7ME3532-
• IP66 (NEMA 7) with display window F) 7ME3533- • IP66 (NEMA 7) with display window F) 7ME3533-
7 777 0 - 7 7 7 7 7 7 7 7 777 0 - 7 7 7 7 7 7 7
Number of channels/ultrasonic beams RTD temperature sensor
(includes mounting hardware for pipes
Single channel ◆ 1 between 1.5“ and 24“ outer diameter)
Dual channel / Dual beam 2
Special: Four channel / Four Beam (NEMA 4X 9 H1A No RTDs ◆ 0
and NEMA 7 wall mount only) 1x standard clamp-on RTD 1
2x standard clamp-on RTD 2
4 Flowmeter functions and I/O configura-
tions 1x submersible clamp-on RTD
2x submersible clamp-on RTD
3
4
includes graphic or digital display and
Reflexor capability for all except IP65 (NEMA Special (for insert style RTDs), describe RTD 9 N1Y
7) compact units length, thermowell and lagging
IP65 (NEMA 4X) and IP66 (NEMA 7 wall 1x Insertion style RTD with thermowell and 9 N1A
mounted ) units lagging
2x Insertion style RTD with thermowell and 9 N1B
• Type 1 Standard ◆ A lagging
- 2x 0 ... 10 V
- 2x 4 ... 20 mA Transducer for channel 1
- 2x pulse output (includes pipe mounting kit and spacer bar
- 4x relay C type for indicated max. OD listed) See „Transducer
selection charts“ for specifications.
• Type 3 option adder C
- UniMass capability with 2x RTD input and no transducer A
- 4x 4 ... 20 mA analog input A2 universal to 3“/track mount B
IP65 (NEMA 7) compact units B3 universal to 5“/track mount ◆ C
C3 universal to 13“/mounting frame ◆ D
• Type 1 Standard D
D3 universal to 24“/mounting frame ◆ E
- 1x 4 ... 20 mA (Loop) and 1x status (open
collector) per channel E2 universal to 48“/mounting frame ◆ F
- 1x pulse output for single channel units A1H (high precision) to 3“/track mount G
only
A2H (high precision) to 3“/track mount H
• Type 3 option adder F A3H (high precision) to 3“/track mount J
- UniMass capability with 1 RTD input and B1H (high precision) to 5“/track mount K
- 1x analog input per channel
B2H (high precision) to 5“/track mount ◆ L
• Other version (Expanded I/O and/or Mercury Z J1Y C1H (high precision) to 24“/mounting frame M
wetted relays) C2H (high precision) to 24“/mounting frame ◆ N
Add order code and plain text.
D1H (high precision) to 48“/mounting frame ◆ P
• Type 3 with Mercury wetted relays Z J 1A D2H (high precision) to 48“/mounting frame Q
• Type 3 with expanded I/Os (4 additional Z J 1B D4H (high precision) to 48“/mounting frame R
4 ... 20 mA outputs) and form C relay Doppler to 12“ with strap kit ◆ S
(not for IP65 (NEMA 7))
• Type 3 with expanded I/Os and Mercury wet- Z J 1C
ted relays Other versions (different size, mount, type or Z P1Y
pipe larger than DN 1200 (48“), or corrosion
Meter power options
resistant), add Order code and plain text.
90 ... 240 V AC ◆ A High temperature transducer size 2 for up to Z P1A
9 ... 36 V DC (except compact NEMA 7) B 230 °C (446 °F) (30 to 200 mm diam. (1.18 to
9 ... 36 V DC negative GND (compact only) J 7.67 inch diam.))
9 ... 36 V DC positive GND (compact only) K High temperature transducer size 3 for up to Z P1B
230 °C (446 °F) (150 to 610 mm diam. (5.90 to
Communication options 24 inch diam.))
RS232 (standard) 0 High temperature transducer size 4 for up to Z P1C
230 °C (446 °F) (400 to 1200 mm diam. (15.75
MODBUS (dedicated only, excludes NEMA 7 1
to 47.25 inch diam.))
compact)
High temperature range HP transducer size Z P1K
Special: Dial up Modem (dedicated only, 9 L1Y
B1H for temperatures up to 104 °C (220 °F)
excludes compact NEMA 7), max. 9600 Baud
Dial up Modem High temperature range HP transducer size Z P1L
B2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z P 1M
C1H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z P1N
C2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z P1P
D1H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z P1Q
D2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z P1R
D4H for temperatures up to 104 °C (220 °F)
◆ Mainstream products (delivery time 4 to 6 weeks)
F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1010 Standard clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order code
SITRANS FUS1010 Standard clamp-on Further designs
• IP65 (NEMA 4X) F) ◆ 7ME3530- Please add „-Z“ to Order No. and specify Order code(s).
• IP65 (NEMA 7) compact F) 7ME3531- Cable assembly for transducers (add for No. of channels)
See „Transducer cable selection chart“ K..
• IP66 (NEMA 7) wall mounted F) 7ME3532-
Cable assembly for RTDs (add for No. of RTDs)
• IP66 (NEMA 7) with display window F) 7ME3533-
See „RTD cable selection chart“ R..
7 777 0 - 7 7 7 7 7 7 7
Cable termination kit (for one cable pair)
Transducer for channel 2
(includes pipe mounting kit for indicated max. • Termination for standard, plenum and armored trans- T01
OD listed) ducer cable
See „Transducer selection charts“ for specifi- • Termination for submersible transducer cable T11
cations. • RTD cable termination kit for standard RTD T21
no transducer A • RTD cable termination kit for submersible RTD T31
A2 universal
B3 universal
to 3“/track mount
to 5“/track mount ◆
B
C
• Insert RTD cable termination kit
Languages (Meter, Labels and Documentation), English
T41 4
C3 universal to 13“/mounting frame ◆ D (default)
D3 universal to 24“/mounting frame ◆ E
• German ◆ B10
E2 universal to 48“/mounting frame ◆ F
• French B12
A1H (high precision) to 3“/track mount G • Spanish B13
A2H (high precision) to 3“/track mount H • Italian B14
A3H (high precision) to 3“/track mount J
Wet flow transfer calibration (priced for 1 pipe calibra-
B1H (high precision) to 5“/track mount K tion)
B2H (high precision) to 5“/track mount ◆ L
C1H (high precision) to 24“/mounting frame M • 6 point up to 4 inch (DN 100) D10
C2H (high precision) to 24“/mounting frame ◆ N • 6 point up to 5 to 8 inch (DN 125 to DN 200) D11
D1H (high precision) to 48“/mounting frame ◆ P • 6 point up to 10 to 12 inch (DN 250 to DN 300) D12
D2H (high precision) to 48“/mounting frame Q
• 6 point up to 14 to 16 inch (DN 350 to DN 400) D13
D4H (high precision) to 48“/mounting frame R
Doppler to 12“ with chain or ◆ S • 6 point up to 18 to 20 inch (DN 450 to DN 500) D14
strap kit (not for IP65 • 6 point up to 22 to 24 inch (DN 550 to DN 600) D15
(NEMA 7))
• 6 point up to 26 to 30 inch (DN 650 to DN 750) D16
Other versions (different size, mount, type or Z Q1Y
pipe larger than DN 1200 (48“), or corrosion • 6 point up to 32 to 36 inch (DN 800 to DN 900) D17
resistant), add Order code and plain text.
Tag name plate
High temperature transducer size 2 for up to Z Q1A
230 °C (446 °F) (30 to 200 mm diam. (1.18 to • Stainless steel tag with 3.2 mm (0.13 inch) character Y17
7.67 inch diam.)) size (26 characters max.)
• Stainless steel tag with 3.2 mm (0.13 inch) character Y19
High temperature transducer size 3 for up to Z Q1B
230 °C (446 °F) (150 to 610 mm diam. (5.90 to size (68 characters max.)
24 inch diam.)) ◆ Mainstream products (delivery time 4 to 6 weeks)
High temperature transducer size 4 for up to Z Q1C
230 °C (446 °F) (400 to 1200 mm diam. (15.75
to 47.25 inch diam.))
High temperature range HP transducer size Z Q1K
B1H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1 L
B2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1M
C1H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1N
C2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1P
D1H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1Q
D2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1R
D4H for temperatures up to 104 °C (220 °F)
Approvals
FM/CSA ◆ 1
ATEX 2
INMETRO (Brazil) 3
Special ATEX EEx m 9 R1Y
add Order code and plain text:
Length of integral cable: .....
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1010 Standard clamp-on
Transducer cable selection chart
■ MLFB example
Transducer cable codes for length and type options
Application example
Cable length Standard Submersible Plenum Rated Armored
A clamp-on meter is required for a 12“ carbon steel jet fuel line, m (ft) (PVC (polyethylene (teflon jacket)
jacket) jacket)
with a wall thickness of 12.7 mm (0.5“). Meter electronics is to be -40…+80 °C -40…+80 °C -40…+200 °C -40…+80 °C
located in a Class I Div 2 area only 18 m (60 ft) from the pipeline. (-40…+176 °F) (-40…+176 °F) (-40…+392 °F) (-40…+176 °F)
12 V DC power is available at the site. Order code
Dual beam operation is desired for improved accuracy and re- 6 (20) K01 K11 K21 K31
dundant measurement.
15 (50) K02 K12 K22 K32
MLFB Order No.: 7ME3530-2AB00-0QQ1-Z
30 (100) K03 K13 K23 K33
K03 + K03
46 (150) K04 K14 K24 K34
61 (200) K05 K15 K25 K35
Selection and Ordering data Order No. Ord. code
4 FUS1010 meter family 7 M E 3 5 3 7 - 7 777 0 - 7 7 7 7 7 7 7
91 (300) K06 K16 K26 K36
SITRANS F flowmeters
SITRANS F US
SITRANS FUP1010 Portable clamp-on
■ Overview ■ Application
FUP1010 is suitable for a wide variety of liquid applications, in-
cluding the following:
• Water industry
- Raw water
- Potable water
- Sludges
- Chemicals
• Wastewater industry
- Raw sewage
- Effluent
- Sludges
- Mixed liquor
- Chemicals
• HVAC industry
- Chillers
4
- Condensers
- Hot and cold water systems
- Thermal energy rate and total
SITRANS FUP1010 clamp-on non-intrusive ultrasonic flow dis- • Power industry
play computer offers maximum versatility plus battery power for - Nuclear
portable field use. It can operate in either WideBeam Transit- - Fossil
Time or reflexor (Doppler) mode, making it suitable for virtually - Hydroelectric
any liquid, even those with high aeration or suspended solids. • Processing industry
- Process control
SITRANS FUP1010 is available in single and dual channel or - Batching
dual path configurations, with your choice of IP67 waterproof or - Rate indication
IP40 (NEMA 1) enclosures. - Volumetric and mass measurement
■ Benefits ■ Design
• Battery power facilitates field use; the meter is easily trans-
ported from one installation to another – saving time for sur- FUP1010 is available in two configurations:
veys, monitoring and temporary installations • IP40 (NEMA 1) Enclosure
• Weatherproof model can be used outdoors and left in place - Single channel
without concern for rain damage - Dual channel / dual path
• Weatherproof model’s rugged plastic case enables it to with- • IP67 Weatherproof / Impact resistant enclosure
stand rough treatment that would destroy most other meters - Single channel
- Dual channel / dual path
• Versatility - there is no need to change meters when operating
conditions change
• Easy installation; no need to cut pipe or stop flow
■ Function
• Integral 33 button keypad and large (128 x 240 pixel) graphic
• Minimal maintenance; external transducers do not require pe- display visible up to 12 m (40 ft) away
riodic cleaning
• Current, voltage, frequency and RS232 outputs (see specifi-
• No moving parts to wear or foul cation section for details)
• No pressure drop or energy loss • Optional current, voltage and temperature inputs (see specifi-
• Wide turn-down ratio cation section for details)
• Choice of single or dual channel models minimizes total cost • Zeromatic Path automatically sets zero
• Zeromatic Path automatically sets zero without stopping flow • Bi-directional flow operation
and reduces zero drift, even at low flow • 1 MByte data logger with both site and data logger storage
• Note that the FUP1010 flow display computer is not available • English, spanish, german, italian and french language options
with hazardous area approvals
• Optional pipe wall thickness gauge
SITRANS F flowmeters
SITRANS F US
SITRANS FUP1010 Portable clamp-on
■ Technical specifications
SITRANS FUP1010
Input
Flow range ± 12 m/s (± 40 ft/s), bidirectional
Pipe size 6.4 mm … 9.14 m (0.25“ … 360“)
Optional inputs, • Current: 2x 4 … 20 mA DC
single channel • Voltage: 2x 0 … 10 V DC
• Temperature: 2x 4 wire 1 kΩ RTD
Output
Outputs, • Current: 2x 4 … 20 mA DC
single channel (1 kΩ at 30 V DC)
• Voltage: 2x 0 … 10 V DC
4 (5 kΩ minimum)
• Status Alarm: 4x SPDT Relays
• Frequency: 2x 0 … 5000 Hz
• RS232
Accuracy
Accuracy ± 0.5% … 2% of flow,
for velocities greater than 0.3 m/s
(1 ft/s)
± 0.0015 … 0.006 m/s
(± 0.005 … 0.02 ft/s),
for velocities less than 0.3 m/s
(1 ft/s)
Batch repeatability ± 0.15% of flow,
for velocities greater than 0.3 m/s
(1 ft/s)
± 0.0005 m/s (± 0.0015 ft/s),
for velocities less than 0.3 m/s
(1 ft/s)
Rated operation conditions
Degree of protection
• Standard portable enclosure • IP40 (NEMA 1)
• Weatherproof/impact resistant • IP67
Liquid temperature
• Standard -40 … +120 °C (-40 … +250 °F)
• Optional -40 … +230 °C (-40 … +450 °F)
Ambient temperature -18 … +60 °C (0 … 140 °F)
Design
Dimensions see SITRANS F US Clamp-on
„System info and selection guide“
Weight see diagrams
Power supply
Power Internal NiCd battery
Battery operation 4 hours
Indication and operation
Data logger memory 1 MByte
Site storage memory 50 sites minimum
Display 128 x 240 pixel LCD with back-
light
Keypad 33 keypad buttons with tactile
feedback
Language options English, Spanish, German, Italian,
French
Certificates and approvals
Unclassified locations only UL
ULc
CE:
• LVD IEC 61010-1; CB Test
Certificate
• EMC EN61000-6-2, -4
SITRANS F flowmeters
SITRANS F US
SITRANS FUP1010 Portable clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order No. Ord. code
SITRANS FUP1010 Portable clamp-on SITRANS FUP1010 Portable clamp-on
• IP67 weather proof battery powered F) ◆ 7ME3510- • IP67 weather proof battery powered F) ◆ 7ME3510-
• IP40 (NEMA 1) battery powered F) ◆ 7ME3511- • IP40 (NEMA 1) battery powered F) ◆ 7ME3511-
7 777 7 - 0 7 7 0 7 7 7 7 777 7 - 0 7 7 0 7 7 7
Number of channels/ultrasonic beams Battery charger options
Single channel ◆ 1 no battery charger 0
Dual channel / Dual beam 2 Charger Type A for Europe (CEE7/7) ◆ 1
Standard flowmeter types and I/O configu- Charger Type C for Australia (AS3112) 2
rations Charger Type D for U.K. (BS1363) 3
Charger Type J for Japan (JIS8303) 4
• Type 1 Standard ◆ A
- Reflexor capable Charger Type K for U.S. (NEMA 5-15P) ◆ 5
- Graphic display Charger Type L for Switzerland (SEV1011) 6
- 2x 0 ... 10 V
- 2x 4 ... 20 mA
Special: External battery for extended ser-
vice, add Order code and plain text.
9 M1 Y 4
- 2x pulse outputs External 4 hours battery with US plug for IP40 9 M1A
- 4x status logic (NEMA 12) Portable
• Type 3 option adder C External 4 hours battery with US plug for IP67 9 M1B
- 2x 4 ... 20 mA analog in (NEMA 6) Portable
- 2x RTD External 4 hours battery with European plug 9 M1C
Transducer cables for IP40 (NEMA 1) Portable
(select proper quantity for active channels) External 4 hours battery with European plug 9 M1D
for IP67 Portable
no transducer cable A
Transducer for channel 1
1x Plenum rated, length 6 m (20 ft) B (includes pipe mounting kit and spacer bar
(for NEMA 6)1) for indicated max. outer diameter listed)
2x Plenum rated, length 6 m (20 ft) C See „Transducer selection charts“ for specifi-
(for NEMA 6)1) cations.
1x Plenum rated, length 15 m (50 ft) D no transducer A
(for NEMA 6)1)
A2 universal to 3“/track mount B
2x Plenum rated, length 15 m (50 ft) E
B3 universal to 5“/track mount ◆ C
(for NEMA 6)1)
C3 universal to 13“/mounting frame D
1x PVC jacket, length 6 m (20 ft) ◆ F D3 universal to 24“/mounting frame ◆ E
(for NEMA 12)2)
E2 universal to 48“/mounting frame ◆ F
2x PVC jacket, length 6 m (20 ft) G
(for NEMA 12)2) A1H (high precision) to 3“/track mount G
◆ H A2H (high precision) to 3“/track mount H
1x PVC jacket, length 15 m (50 ft) A3H (high precision) to 3“/track mount J
(for NEMA 12)2)
B1H (high precision) to 5“/track mount ◆ K
2x PVC jacket, length 15 m (50 ft) J
B2H (high precision) to 5“/track mount L
(for NEMA 12)2) C1H (high precision) to 24“/mounting frame M
Other versions Z K1Y C2H (high precision) to 24“/mounting frame ◆ N
add Order code and plain text. D1H (high precision) to 48“/mounting frame ◆ P
RTD temperature sensor D2H (high precision) to 48“/mounting frame Q
(for type 3 meter only, mounting hardware and D4H (high precision) to 48“/mounting frame R
cable included) Doppler to 12“ with chain kit S
No RTDs 0 Other versions (different size, mount, type or Z P1Y
1x standard clamp-on RTD (NEMA 12) with 6 1 pipe larger than DN 1200 (48“), or corrosion
m (20 ft) cable1) resistant), add Order code and plain text.
2x standard clamp-on RTD (NEMA 12) with 6 2 High temperature transducer size 2 for up to Z P1A
m (20 ft) cable1) 230 °C (446 °F) (30 to 200 mm diam. (1.18 to
7.67 inch diam.))
1x standard clamp-on RTD (NEMA 12) with 3
15 m (50 ft) cable1) High temperature transducer size 3 for up to Z P1B
230 °C (446 °F) (150 to 610 mm diam. (5.90 to
2x standard clamp-on RTD (NEMA 12) with 4
24 inch diam.))
15 m (50 ft) cable1)
High temperature transducer size 4 for up to Z P1C
1x standard clamp-on RTD (NEMA 6) with 6 m 5 230 °C (446 °F) (400 to 1200 mm diam. (15.75
(20 ft) cable1) to 47.25 inch diam.))
2x standard clamp-on RTD (NEMA 6) with 6 m 6 High temperature range HP transducer size Z P1K
(20 ft) cable1) B1H for temperatures up to 104 °C (220 °F)
1x standard clamp-on RTD (NEMA 6) with 15 7 High temperature range HP transducer size Z P1L
m (50 ft) cable1) B2H for temperatures up to 104 °C (220 °F)
2x standard clamp-on RTD (NEMA 6) with 15 8 High temperature range HP transducer size Z P 1M
m (50 ft) cable1) C1H for temperatures up to 104 °C (220 °F)
Other versions 9 L1Y High temperature range HP transducer size Z P1N
add Order code and plain text. C2H for temperatures up to 104 °C (220 °F)
Approvals: No options (UL, ULc, CE by default) ◆ Mainstream products (delivery time 4 to 6 weeks)
1)
-40 ... +200 °C (-40 ... +392 °F)
2)
-40 ... +80 °C (-40 ... +176 °F)
SITRANS F flowmeters
SITRANS F US
SITRANS FUP1010 Portable clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order code
SITRANS FUP1010 Portable clamp-on Further designs
• IP67 weather proof battery powered F) ◆ 7ME3510- Please add „-Z“ to Order No. and specify Order code(s).
• IP40 (NEMA 1) battery powered F) ◆ 7ME3511- Languages (Meter, Labels and Documentation), English
(default)
7 777 7 - 0 7 7 0 7 7 7
• German ◆ B10
Transducer for channel 1 (continued) • French B12
High temperature range HP transducer size Z P1P • Spanish B13
D1H for temperatures up to 104 °C (220 °F)
• Italian B14
High temperature range HP transducer size Z P1Q
D2H for temperatures up to 104 °C (220 °F) Wet flow transfer calibration
High temperature range HP transducer size Z P1R • Standard In-house 6-point calibration D10
D4H for temperatures up to 104 °C (220 °F) (up to DN 150 or 6“)
Transducer for channel 2 Tag name plate
(includes pipe mounting kit and spacer bar
4 for indicated max. outer diameter listed)
See „Transducer selection charts“ for specifi-
• Stainless steel tag with 3.2 mm (0.13 inch) character
size (26 characters max.)
Y17
cations.
• Stainless steel tag with 3.2 mm (0.13 inch) character Y19
no transducer A size (68 characters max.)
A2 universal to 3“/track mount B ◆ Mainstream products (delivery time 4 to 6 weeks)
B3 universal to 5“/track mount ◆ C
C3 universal to 13“/mounting frame ◆ D
D3 universal to 24“/mounting frame ◆ E
E2 universal to 48“/mounting frame ◆ F
A1H (high precision) to 3“/track mount G ■ MLFB example
A2H (high precision) to 3“/track mount H
Application example
A3H (high precision) to 3“/track mount J
B1H (high precision) to 5“/track mount ◆ K A general survey portable flowmeter is required for pipes sizes
B2H (high precision) to 5“/track mount L ranging from 76 ... 500 mm (3“ ... 20“) with both cast iron and
C1H (high precision) to 24“/mounting frame M steel material. Doppler may be required as liquid may be mod-
C2H (high precision) to 24“/mounting frame ◆ N erately aerated.
D1H (high precision) to 48“/mounting frame ◆ P Requires language support for German.
D2H (high precision) to 48“/mounting frame Q
D4H (high precision) to 48“/mounting frame R MLFB Order No.: 7ME3510-2AB01-0DE0-Z
Doppler to 12“ with chain kit S
B10
Other versions (different size, mount, type or Z Q1Y
pipe larger than DN 1200 (48“), or corrosion Selection and Ordering data Order No. Ord. code
resistant), add Order code and plain text.
FUP1010 meter family 7 M E 3 5 1 7 - 7 777 7 - 0 7 7 0 7 7 7
High temperature transducer size 2 for up to Z Q1A
230 °C (446 °F) (30 to 200 mm diam. (1.18 to IP67 weather proof 0
7.67 inch diam.)) Dual channel 2
High temperature transducer size 3 for up to Z Q1B Portable Type 1 I/O with A
230 °C (446 °F) (150 to 610 mm diam. (5.90 to Doppler capable
24 inch diam.))
2 Plenum rated transducer B
High temperature transducer size 4 for up to Z Q1C cables 20 ft
230 °C (446 °F) (400 to 1200 mm diam. (15.75
to 47.25 inch diam.)) No RTDs required 0
High temperature range HP transducer size Z Q1K Charger Type A for Europe 1
B1H for temperatures up to 104 °C (220 °F) (CEE7/7)
High temperature range HP transducer size Z Q1 L Transducer for DN 50 ... DN 300 D
B2H for temperatures up to 104 °C (220 °F) (2“ ... 12“) pipes
High temperature range HP transducer size Z Q1M Transducer for DN 200 ... DN 600 E
C1H for temperatures up to 104 °C (220 °F) (8“ ... 24“) pipes
High temperature range HP transducer size Z Q1N German language support B1 0
C2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1P
D1H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1Q
D2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1R
D4H for temperatures up to 104 °C (220 °F)
SITRANS F flowmeters
SITRANS F US
SITRANS FUP1010 Portable clamp-on
Transducer Selection Charts
Universal transducers for any pipe material
Trans- Order Outer diameter range Outer diameter range
ducer Code (mm) (inches)
Size Code min max min max
A2 B 12.7 50.8 0.5 2
B3 C 19 127 0.75 5
C3 D 51 305 2 12
D3 E 203 610 8 24
E2 F 254 6096 10 240
SITRANS F flowmeters
SITRANS F US
SITRANS FUE1010 Energy clamp-on
■ Overview ■ Application
FUE1010 is ideally suited to thermal energy / power industry ap-
plications, including:
• Chilled water sub-metering
• Hot water sub-metering
• Condenser water
• Glycol
• Thermal storage
• Lake source cooling
■ Design
FUE1010 is available in three configurations:
4 • IP65 (NEMA 4X) Enclosure
- Single channel
- Dual channel / dual path
• IP40 (NEMA 1) Portable Enclosure
- Single channel
SITRANS FUE1010 is a highly accurate clamp-on non-intrusive
ultrasonic flow display computer for revenue grade thermal en- • IP40 (NEMA 1) Portable Impact Resistant Enclosure
ergy sub-metering and energy efficiency distribution monitoring, - Dual channel / dual path
with a real time coefficient of performance (COP) for HVAC sys-
tems. ■ Function
SITRANS FUE1010 is available in single and dual channel or • Flow display computer has an integral 33 button keypad and
dual path configurations, with your choice of IP65 (NEMA 4X) large (128 x 240 pixel) graphic display visible up to 12 m
dedicated wall mount or IP40 (NEMA 1) portable enclosures. (40 ft) away
• 4-wire 1000 Ω platinum RTD’s for supply and return tempera-
■ Benefits ture measurements are precision matched to within 0.01 °C
(0.02 °F)
• Measures energy rate and total consumption with highest ac-
curacy available • Temperature is factory calibrated with built-in field calibrator
• Accurately measures at both low flow rates and low differential • Built-in energy/BTU mode
temperatures • Detection of aeration and cavitation caused by worn or dam-
• Easy installation; no need to cut pipe or stop flow aged impellers, misaligned shafts, etc.
• Minimal maintenance; external transducers do not require pe- • Reverse flow and empty pipe detection
riodic cleaning • Chiller efficiency analysis: accepts an independent analog in-
• No moving parts to foul or wear put representing kW usage for calculation of the following
functions which can be selected for data logging or output
• No pressure drop or energy loss purposes:
• Wide turn-down ratio - Cooling load (kW/ton)
• Choice of single or dual channel / dual path or dual mode op- - Coefficient of performance (COP)
eration: - Energy efficiency ratio (EER)
- Dual channel operation reduces the cost for the system on a • Optional current inputs
per channel measurement basis and permits measuring hot • Digital communication options:
and chilled water lines at the same time - MODBUS / Metasys N2 (IP65 (NEMA 4X) only)
- Dual path capability insures high flow measurement accu- - Dial-up modem (IP65 (NEMA 4X) only)
racy on installations with less than desirable piping runs - RS232 Serial digital port (standard)
• Ability to operate in either Wide-Beam Transit-time or reflexor • Zeromatic Path automatically sets zero
(Doppler) mode for applications with high aeration
• Bi-directional flow operation
• Zeromatic Path automatically sets zero without stopping flow
and reduces zero drift, even at low flow • 1 MByte data logger with both site and data logger storage
• English, Spanish, German, Italian and French language op-
tions
SITRANS F flowmeters
SITRANS F US
SITRANS FUE1010 Energy clamp-on
SITRANS F flowmeters
SITRANS F US
SITRANS FUE1010 Energy clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order No. Ord. code
SITRANS FUE1010 Energy clamp-on SITRANS FUE1010 Energy clamp-on
• Dedicated • Dedicated
IP65 (NEMA 4X) F) ◆ 7ME3500- IP65 (NEMA 4X) F) ◆ 7ME3500-
• Portables • Portables
IP40 (NEMA 1) battery powered F) ◆ 7ME3502- IP40 (NEMA 1) battery powered F) ◆ 7ME3502-
7 777 7 - 0 7 7 7 7 7 7 7 777 7 - 0 7 7 7 7 7 7
Number of channels/ultrasonic beams Communication options
Dedicated meter
RS232 (standard) ◆ 0
Dedicated meter MODBUS (dedicated only) 1
Single channel ◆ 1 Ethernet (dedicated only) 2
Dual channel / Dual beam 2
Other versions (Dial up Modem (dedicated 9 L1Y
Portables only)), max. 9600 Baud Dial up Modem
4 Single channel
Dual channel / Dual beam
◆ 3
4
Add Order code and plain text.
RTD temperature sensor
Flowmeter functions and I/O configura- (includes mounting hardware for pipes above
tions 1.5“ outer diameter)
SITRANS F flowmeters
SITRANS F US
SITRANS FUE1010 Energy clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order No. Ord. code
SITRANS FUE1010 Energy clamp-on SITRANS FUE1010 Energy clamp-on
• Dedicated • Dedicated
IP65 (NEMA 4X) F) ◆ 7ME3500- IP65 (NEMA 4X) F) ◆ 7ME3500-
• Portables • Portables
IP40 (NEMA 1) battery powered F) ◆ 7ME3502- IP40 (NEMA 1) battery powered F) ◆ 7ME3502-
7 777 7 - 0 7 7 7 7 7 7 7 777 7 - 0 7 7 7 7 7 7
Transducer for channel 1 (continued) Transducer for channel 2 (continued)
High temperature transducer size 3 for up to Z P1B High temperature range HP transducer size Z Q1M
230 °C (446 °F) (150 to 610 mm diam. (5.90 to C1H for temperatures up to 104 °C (220 °F)
24 inch diam.))
High temperature range HP transducer size Z Q1N
High temperature transducer size 4 for up to Z P1C C2H for temperatures up to 104 °C (220 °F)
230 °C (446 °F) (400 to 1200 mm diam.
(15.75 to 47.25 inch diam.)) High temperature range HP transducer size Z Q1P
SITRANS F flowmeters
SITRANS F US
SITRANS FUE1010 Energy clamp-on
• 6 point up to 26 to 30 inch (DN 650 to DN 750) D16 30 m (100 ft) cable for RTD 1 R0 3
• 6 point up to 32 to 36 inch (DN 800 to DN 900) D17 61 m (200 ft) cable for RTD 2 R0 5
• Stainless steel tag with 3.2 mm (0.13 inch) character Y17 30 m (100 ft) cable for RTD 4 R0 3
size (26 characters max.)
• Stainless steel tag with 3.2 mm (0.13 inch) character Y19
size (68 characters max.)
SITRANS F flowmeters
SITRANS F US
SITRANS FUE1010 Energy clamp-on
Transducer selection charts
Universal transducers for any pipe material
Trans- Order Outer diameter range Outer diameter range
ducer code (mm) (inches)
Size code min max min max
A2 B 12.7 50.8 0.5 2
B3 C 19 127 0.75 5
C3 D 51 305 2 12
D3 E 203 610 8 24
E2 F 254 6096 10 240
SITRANS F flowmeters
SITRANS F US
SITRANS FUH1010 Oil clamp-on
Standard volume (net) mass flowmeters (“standard volume /
■ Overview mass”)
• Exceptional repeatability is maintained, independent of
changes in temperature, density or viscosity
• Batch interface and product quality diagnostics provided
• Density and API outputs provided
• Scraper („pig“) detection provided
■ Application
Interface detectors / Density meters
• Precise identification of interfaces on multi-liquid pipelines
• Rapid and precise scraper “pig” indication
• Product identification
4 • Density indication
Viscosity compensated volumetric flowmeters
• Applications with multiple liquids having a wide viscosity
range
SITRANS FUH1010 clamp-on non-intrusive ultrasonic flowmeter • Automatic gross volume compensation due to viscosity
is ideal for applications carrying crude oil, refined petroleum or changes
liquefied gas.
Standard volume (net) mass flowmeters
SITRANS FUH1010 has three application areas: Interface detec-
tors, volumetric flowmeters and mass or standard volume flow- • Standard (net) volume flow measurement
meters. • Suitable for use in leak detection systems
• Mass flow output measurement
■ Benefits • Interface detection
For all FUH1010 products • „Pig“ detection
• Easy installation; no need to cut pipe or stop flow • Chemical and petrochemical processing
• Minimal maintenance; external transducers do not require pe-
riodic cleaning ■ Design
• No moving parts to foul or wear FUH1010 is available in three enclosures:
• No pressure drop or energy loss • IP65 (NEMA 4X) Enclosure
• Wide turn-down ratio, 30:1 - Single beam
• Choice of single, dual, or optional, three or four beam ver- - Dual beam
sions. - Optional four beam
- Single beam version reduces initial investment • IP65 (NEMA 7) Compact explosionproof enclosure
- Two or optional three and four beam versions provide higher - Single beam
accuracy, especially where limited straight run or poor flow - Dual beam (option)
profile exists • IP66 (NEMA 7) Wall mount explosionproof enclosure
• Wide-Beam technology - Single beam
- Helps provide improved accuracy over a wide range of liq- - Dual beam
uid conditions and flow rates - Four beam (optional)
- Accommodates pipelines transporting multiple liquid prod-
ucts ■ Function
• Zeromatic Path automatically corrects for zero drift without
stopping flow • IP65 (NEMA 4X) and IP66 (NEMA 7) flow meters have integral
33 button keypads and large (128 x 240 pixel) graphic dis-
Interface detectors / Density meters (“interface detector”) plays visible up to 12 m (40 ft) away
• Outputs liquid density and API as a direct replacement for in- • IP65 (NEMA 7) compact flow meters has a 2 x 16 alphanu-
trusive densitometers meric LCD display
• Exceptional repeatability is maintained, independent of • Current, voltage, status alarm, frequency and RS232 outputs
changes in temperature, pressure or viscosity (see specification section for details)
• No need for straight run • Analog inputs (see specification section for details)
Viscosity compensated volumetric flowmeters (“precision • Zeromatic Path automatically corrects for zero drift
volume”) • Bidirectional flow operation
• Moderate cost • 1 MByte data logger with both site and data logger storage
• Precise measurement is maintained with automatic „Reynolds • English, Spanish, German, Italian and French language op-
Number“ compensation for temperature and viscosity tions
changes
SITRANS F flowmeters
SITRANS F US
SITRANS FUH1010 Oil clamp-on
Accuracy
independent
• Standard -40 ... +120 °C (-40 ... +250 °F) 4
• Optional -40 ... +230 °C (-40 ... +450 °F)
Calibratable accuracy ± 0.15% … 0.3% of flow, depend-
ing on version Ambient temperature -18 ... +60 °C (0 ... 140 °F)
Batch repeatability ± 0.05% of flow, maximum Design
Dimensions see SITRANS F US Clamp-on
Specifications for all FUH1010 products „System info and selection guide“
Pipe size 6.4 mm ... 9.14 m (0.25“ ... 360“) Power supply
Analog inputs • Current: 4x 4 ... 20 mA (IP65 • IP65 (NEMA 4X) and 90 ... 240 V AC, 50 … 60 Hz,
(NEMA 7) enclosure has (2)) IP66 (NEMA 7) Wall Mount 30 VA or 9 ... 36 V DC, 12 W
SITRANS F flowmeters
SITRANS F US
SITRANS FUH1010 Oil clamp-on
Certificates and approvals
IP65 (NEMA 4X) flow display computer ratings
FM and CSA I.S. Class I, II, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX • Flowmeter:
Ex II (1) G [EEx ia] IIC
EX II 3 (1) G EEx nC [ia] IIC T5
• Transducers:
Ex II 1 G EEx ia IIC T5
Ex II 2 G EEx m II T5 for use with
flowmeter in safe area only
CCOE (India) EEx (ia)
INMETRO (Brazil) • Flowmeter:
4 [BR-Ex ia] IIC T6
• Transducers:
BR-Ex ia IIC T6 IP65
GoST Ratings (Russia) Flowmeter: [Exia] IIC
Transducers: Exia IIC T5
IP65 (NEMA 7) compact explosionproof enclosure ratings
FM and CSA Ex Class I, Div 1
D-I Class II, Div 1
I.S. Class I, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX • Flowmeter:
Ex II 2 (1) G EEx d [ia] IIC T5
• Transducers:
Ex II 1 G EEx ia IIC T5
CCOE (India) EEx d
INMETRO (Brazil) • Flowmeter:
BR-Ex d [ia] IIC T6
• Transducers:
BR-Ex ia IIC T6 IP65
IP66 (NEMA 7) wall mount explosionproof enclosure ratings
FM and CSA Ex Class I, Div 1
D-I Class II, Div 1
I.S. Class I, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX • Flowmeter:
Ex II (1) G [EEx ia] IIC
Ex II 3 (1) G EEx nC [ia] IIC T5
Ex II 2 (1) G EEx d [ia IIC] IIB T5
• Transducers:
Ex II 1 G EEx ia IIC T5
INMETRO (Brazil) • Flowmeter:
[BR-Ex ia] IIC T6
BR-Ex nC [ia] IIC T6
BR-Ex d [ia] IIC T6
• Transducers:
BR-Ex ia IIC T6 IP65
SITRANS F flowmeters
SITRANS F US
SITRANS FUH1010 Oil clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order No. Ord. code
SITRANS FUH1010 Oil clamp-on SITRANS FUH1010 Oil clamp-on
• IP65 (NEMA 4X) F) ◆ 7ME3600- • IP65 (NEMA 4X) F) ◆ 7ME3600-
• IP65 (NEMA 7) compact F) 7ME3601- • IP65 (NEMA 7) compact F) 7ME3601-
• IP66 (NEMA 7) wall mounted (no display F) 7ME3602- • IP66 (NEMA 7) wall mounted (no display F) 7ME3602-
window) window)
• IP66 (NEMA 7) wall mounted (with display F) 7ME3603- • IP66 (NEMA 7) wall mounted (with display F) 7ME3603-
window) window)
7 777 0 - 7 7 7 7 7 7 7 7 777 0 - 7 7 7 7 7 7 7
Number of ultrasonic beams / meter type RTD temperature sensor
(includes mounting hardware for pipes above
Single beam (precision volume) 0 1.5“ OD)
Single beam (interface detector) 1
Dual channel/Dual beam (interface detector) 2 No RTDs (Note: temperature input is required ◆ 0
Dual beam (precision volume)
Dual beam (standard volume / mass)
◆ 3
4
for FUH systems)
1x standard clamp-on RTD ◆ 1
4
2x standard clamp-on RTD 2
Special: Four beam (standard volume/mass) 9 H1A
only 1x submersible clamp-on RTD ◆ 3
2x submersible clamp-on RTD 4
Flowmeter functions and I/O configura- Special (for insert style RTDs) 9 N1Y
tions
Includes graphic or digital display Transducer for channel/beam 1
(includes standard pipe mounting kit and
IP65 (NEMA 4X) and IP66 (NEMA 7 wall spacer bar for indicated max. outer diameter
mounted) units listed)
• Standard ◆ A See „Transducer selection charts“ for specifi-
- Graphic display cations
- 4x 4 ... 20 mA analog input no transducer ◆ A
- 2x 0 ... 10 V
- 2x 4 ... 20 mA analog output A1H (high precision) to 3“/track mount G
- 2x pulse output A2H (high precision) to 3“/track mount H
- 4x Mercury wetted relays (form C for inter- A3H (high precision) to 3“/track mount J
face detector) B1H (high precision) to 5“/track mount K
- 2x RTD input B2H (high precision) to 5“/track mount L
• Enhanced I/O option C B3H (high precision) to 5“/track mount T
- additional 2x 4 ... 20 mA outputs C1H (high precision) to 24“/mounting frame ◆ M
- Form C relays
C2H (high precision) to 24“/mounting frame ◆ N
- 4x digital pulse outputs (2x open collector
and 2x 0 ... 5 V TTL) D1H (high precision) to 48“/mounting frame ◆ P
D2H (high precision) to 48“/mounting frame ◆ Q
IP65 (NEMA 7) compact units
D3H (high precision) to 48“/mounting frame U
• Standard D D4H (high precision) to 48“/mounting frame R
- Digital display
- 2x 4 ... 20 mA (Loop) Other versions (different size, mount, type or Z P1Y
- 2x 4 ... 20 mA analog input pipe larger than DN 1200 (48“) or corrosion
- 2x status (open collector) resistant), add Order code and plain text.
- 1x RTD input High temperature range HP transducer size Z P1K
• Digital pulse option F B1H for temperatures up to 104 °C (220 °F)
- 1x digital pulse open collector output High temperature range HP transducer size Z P1L
- 2x 4 ... 20 mA (Loop) B2H for temperatures up to 104 °C (220 °F)
- 2x 4 ... 20 mA analog input
- 1x status (open collector) High temperature range HP transducer size Z P1T
- 1x RTD input B3H for temperatures up to 104 °C (220 °F)
• Other version (Expanded I/O for non-custo- Z J1Y High temperature range HP transducer size Z P 1M
dy meters or dry contact relays for custody) C1H for temperatures up to 104 °C (220 °F)
Add order code and plain text.
High temperature range HP transducer size Z P1N
• Other version (Mercury wetted or dry contact C2H for temperatures up to 104 °C (220 °F)
relays) Add order code and plain text.
High temperature range HP transducer size Z P1P
- Dry contact form C relays for standard Z J1A D1H for temperatures up to 104 °C (220 °F)
meter
High temperature range HP transducer size Z P1Q
- Mercury wetted relays for enhanced I/O Z J1D D2H for temperatures up to 104 °C (220 °F)
meters
High temperature range HP transducer size Z P1U
Meter power options D3H for temperatures up to 104 °C (220 °F)
90 ... 240 V AC ◆ A High temperature range HP transducer size Z P1R
9 ... 36 V DC (except compact NEMA 7) B D4H for temperatures up to 104 °C (220 °F)
9 ... 36 V DC negative GND (compact only) J ◆ Mainstream products (delivery time 4 to 6 weeks)
9 ... 36 V DC positive GND (compact only) K
Communication options
RS232 (standard) ◆ 0
MODBUS (excludes NEMA 7 compact) 1
SITRANS F flowmeters
SITRANS F US
SITRANS FUH1010 Oil clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order code
SITRANS FUH1010 Oil clamp-on Further designs
• IP65 (NEMA 4X) F) ◆ 7ME3600- Please add „-Z“ to Order No. and specify Order code(s).
• IP65 (NEMA 7) compact F) 7ME3601- Cable assembly for transducers (add for # of beams)
See „Transducer cable selection chart“ K..
• IP66 (NEMA 7) wall mounted (no display F) 7ME3602-
window) Cable assembly for RTDs (add for # of RTDs)
• IP66 (NEMA 7) wall mounted (with display F) 7ME3603- See „RTD cable selection chart“ R..
window) Cable termination kit (for one cable pair)
7 777 0 - 7 7 7 7 7 7 7 • Termination for standard, plenum and armored trans- T01
Transducer for channel/beam 2 ducer cable
(includes pipe mounting kit and spacer bar • Termination for submersible cable T11
for indicated max. outer diameter listed) • RTD cable termination kit for standard RTD T21
See „Transducer selection charts“ for specifi-
cations • RTD cable termination kit for submersible RTD T31
4 no transducer ◆ A Languages (Meter, Labels and Documentation), English
(default)
A1H (high precision) to 3“/track mount G
A2H (high precision) to 3“/track mount H • German B10
A3H (high precision) to 3“/track mount J • French B12
B1H (high precision) to 5“/track mount K • Spanish B13
B2H (high precision) to 5“/track mount L • Italian B14
B3H (high precision) to 5“/track mount T Tag name plate
C1H (high precision) to 24“/mounting frame ◆ M
• Stainless steel tags with 3.2 mm (0.13 inch) characters Y17
C2H (high precision) to 24“/mounting frame ◆ N (26 characters max.)
D1H (high precision) to 48“/mounting frame ◆ P Y19
• Stainless steel tags with 3.2 mm (0.13 inch) characters
D2H (high precision) to 48“/mounting frame ◆ Q
(68 characters max.)
D3H (high precision) to 48“/mounting frame U
D4H (high precision) to 48“/mounting frame R
Other versions (different size, mount, type or Z Q1Y
pipe larger than DN 1200 (48“) or corrosion ■ MLFB example
resistant), add Order code and plain text.
Application example
High temperature range HP transducer size Z Q1K
B1H for temperatures up to 104 °C (220 °F) A clamp-on meter is required for a 12“ carbon steel hydrocarbon
line flowing multiple products, with a wall thickness of 12.7 mm
High temperature range HP transducer size Z Q1 L
(0.5“). Meter electronics is to be located in a Class I Div 2 area
B2H for temperatures up to 104 °C (220 °F)
only 60 ft from the pipeline. 12 V DC power is available at the
High temperature range HP transducer size Z Q1 T site.
B3H for temperatures up to 104 °C (220 °F)
Dual beam operation is desired for improved accuracy and re-
High temperature range HP transducer size Z Q1M dundant measurement. Pulse output will be primary flow data
C1H for temperatures up to 104 °C (220 °F)
source.
High temperature range HP transducer size Z Q1N
C2H for temperatures up to 104 °C (220 °F) MLFB Order No.: 7ME3600-3CB00-3QQ1-Z
K03 + K03 + R03
High temperature range HP transducer size Z Q1P
D1H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1Q Selection and Ordering data Order No. Ord. code
D2H for temperatures up to 104 °C (220 °F)
FUH1010 meter family 7 M E 3 6 0 7 - 7 777 0 - 7 7 7 7 7 7 7
High temperature range HP transducer size Z Q1U
IP65 (NEMA 4X) enclosure 0
D3H for temperatures up to 104 °C (220 °F)
Dual beam precision volume 3
High temperature range HP transducer size Z Q1R
D4H for temperatures up to 104 °C (220 °F) Custody Transfer option with C
digital pulse
Approvals
9 ... 36 V DC power option B
FM/CSA (default), also for non hazardous ◆ 1
area RS232 Standard 0
ATEX 2
RTD required for viscosity comp 3
INMETRO (Brazil) 3
Transducer code for path 1 Q
Special ATEX EEx m 9 R1Y
add Order code and plain text: Transducer code for path 2 Q
Length of integral cable: ..... FM approval required 1
◆ Mainstream products (delivery time 4 to 6 weeks) 30 m (100 ft) transducer cable for K0 3
path 1
30 m (100 ft) transducer cable for K0 3
path 2
30 m (100 ft) cable for RTD R0 3
SITRANS F flowmeters
SITRANS F US
SITRANS FUH1010 Oil clamp-on
Transducer Selection Chart
High precision transducers for steel pipe with outer diameter/wall
thickness ratio >10
Trans- Order Pipe wall (mm) Pipe wall (inches)
ducer Code
Size code min. max. min. max.
A1H G 0.64 1.02 0.025 0.04
A2H H 1.02 1.52 0.04 0.06
A3H J 1.52 2.03 0.06 0.08
B1H K 2.03 3.05 0.08 0.12
B2H L 3.05 4.06 0.12 0.16
C1H M 4.06 5.84 0.16 0.23
C2H
D1H
N
P
5.84
8.13
8.13
11.18
0.23
0.32
0.32
0.44
4
D2H Q 11.18 15.75 0.44 0.62
D4H R 15.75 31.75 0.62 1.25
B3H T 2.7 3.3 0.106 0.128
D3H U 7.4 9.0 0.293 0.354
SITRANS F flowmeters
SITRANS F US
SITRANS FUG1010 Gas clamp-on
■ Overview ■ Application
SITRANS FUG1010 is ideal for most natural and process gas
industry applications, including:
• Checkmetering
• Allocation
• Flow survey verification
• Lost and unaccounted for (LAUF) gas analysis
• Production
• Storage
■ Design
FUG1010 is available in three enclosures:
4 • IP65 (NEMA 4X) enclosure
- Single beam
- Dual beam
- Four beam (optional)
• IP65 (NEMA 7) Compact explosionproof enclosure
SITRANS FUG1010 clamp-on non-intrusive ultrasonic flow dis- - Single beam
play computer is ideal for natural and process gas applications, - Dual beam
including checkmetering, allocation, production, storage and
gas fired power station applications. • IP66 (NEMA 7) Wall mount explosionproof enclosure
- Single beam
SITRANS FUG1010 is available in single, dual and optional four - Dual beam
beam configurations, with your choice of IP65 (NEMA 4X) or - Four beam (optional)
IP65 (NEMA 7) and IP66 (NEMA 7) explosionproof enclosures.
■ Function
■ Benefits • IP65 (NEMA 4X) and IP66 (NEMA 7) flow display computers
• Easy installation; no need to cut pipe or stop flow have integral 33 button keypads and large (128 x 240 pixel)
• Minimal maintenance; external transducers do not require graphic displays visible up to 12 m (40 ft) away
periodic cleaning • IP65 (NEMA 7) compact flow display computer has a 2x 16
• No moving parts to foul or wear as found in turbine and PD alphanumeric LCD display
meters • Current, voltage, frequency and RS232 outputs (see specifi-
• Eliminates the pressure drop or energy loss in orifice metering cation section for details)
• Wide turn-down ratio • Analog inputs for pressure and temperature
• Choice of single, dual or optional four beam versions • Zeromatic Path automatically compensates for zero flow drift
- Single beam version reduces initial investment • Bidirectional flow operation
- Multiple beam versions provide higher accuracy, especially • 1 Mbyte data logger with both site and data logger storage
with limited straight run and poor flow profile conditions
- In diametric reflect mode configuration, the meter is less • English, Spanish, German, Italian and French language op-
sensitive to crossflow and swirl tions
• Wide-Beam technology provides improved accuracy over a • Internal AGA-8 table for fixed gas composition is available for
wide range of flow velocity and operating pressure standard volume computation
• Zeromatic Path automatically sets zero without stopping flow • Complete application and operation diagnostics, to assure
and reduces zero drift, even at low flow calibration and operational integrity
• Tolerant of most wet gas conditions • Upward compatibility and compliance with AGA-10 speed of
sound measurement practice
• Immune to most pressure reducing valve noise
• Optional rugged stainless steel transducer enclosure permits
permanent and direct burial installations
• Easy to use “DataView” diagnostic software
SITRANS F flowmeters
SITRANS F US
SITRANS FUG1010 Gas clamp-on
SITRANS F flowmeters
SITRANS F US
SITRANS FUG1010 Gas clamp-on
Certificates and approvals
IP65 (NEMA 4X) flow display computer ratings
FM and CSA I.S. Class I, II, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX • Flowmeter:
Ex II (1) G [EEx ia] IIC
Ex II 3 (1) G EEx nC [ia] IIC T5
• Transducers:
Ex II 1 G EEx ia IIC T5
Ex II 2 G EEx m II T5 (for use with
flowmeter in safe area)
CCOE (India) EEx (ia)
INMETRO (Brazil) • Flowmeter:
4 [BR-Ex ia] IIC T6
• Transducers:
BR-Ex ia IIC T6 IP65
GoST • Flowmeter:
[Exia] IIC
• Transducers:
Exia IIC T5
IP65 (NEMA 7) compact explosionproof enclosure ratings
FM and CSA Ex Class I, Div 1
D-I Class II, Div 1
I.S. Class I, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX • Flowmeter:
Ex II 2 (1) G EEx d [ia] IIC T5
• Transducers:
Ex II 1 G EEx ia IIC T5
CCOE (India) EEx d
INMETRO (Brazil) • Flowmeter:
BR-Ex d [ia] IIC T6
• Transducers:
BR-Ex ia IIC T6 IP65
IP66 (NEMA 7) wall mount explosionproof enclosure ratings
FM and CSA Ex Class I, Div 1
D-I Class II, Div 1
I.S. Class I, Div 1
N-I Class I, Div 2
S Class II, Div 2 (FM only)
ATEX • Flowmeter:
Ex II (1) G [EEx ia] IIC
Ex II 3 (1) G EEx nC [ia] IIC T5
Ex II 2 (1) G EEx d [ia IIC] IIB T5
Ex II 2 (1) G EEx d [ia IIC] IIB+H2 T5
• Transducers:
Ex II 1 G EEx ia IIC T5
INMETRO (Brazil) • Flowmeter:
[BR-Ex ia] IIC T6
BR-Ex nC [ia] IIC T6
BR-Ex d [ia] IIC T6
• Transducers:
BR-Ex ia IIC T6 IP65
SITRANS F flowmeters
SITRANS F US
SITRANS FUG1010 Gas clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order No. Ord. code
SITRANS FUG1010 Gas meter clamp-on SITRANS FUG1010 Gas meter clamp-on
• IP65 (NEMA 4X) F) 7ME3610- • IP65 (NEMA 4X) F) 7ME3610-
• IP65 (NEMA 7) compact F) 7ME3611- • IP65 (NEMA 7) compact F) 7ME3611-
• IP66 (NEMA 7) wall mounted F) 7ME3612- • IP66 (NEMA 7) wall mounted F) 7ME3612-
• IP66 (NEMA 7) wall mounted with display F) 7ME3613- • IP66 (NEMA 7) wall mounted with display F) 7ME3613-
window window
7 777 0 - 7 7 7 7 7 7 7 7 777 0 - 7 7 7 7 7 7 7
Number of channels/ultrasonic beams Transducer for channel 1
(includes pipe mounting kit and spacer bar
Single beam 1 for indicated max. outer diameter listed)
Dual beam ◆ 2 See „Transducer selection chart“ for specifi-
Special: Four beam (NEMA 4X and NEMA 7 9 H1A cations.
wall mount only)
Flowmeter functions and I/O configura-
no transducer
B1H (high precision) to 5“/track mount
A
K
4
tions (includes graphic or digital display) B2H (high precision) to 5“/track mount L
IP65 (NEMA 4X) and IP66 (NEMA 7 wall B3H (high precision) to 5“/track mount T
mounted) units C1H (high precision) to 24“/mounting frame M
• Standard (all but Compact NEMA 7) A C2H (high precision) to 24“/mounting frame ◆ N
- Graphic display D1H (high precision) to 48“/mounting frame ◆ P
- 4x 4 ... 20 mA analog input D2H (high precision) to 48“/mounting frame ◆ Q
- 2x 0 ... 10 V
D3H (high precision) to 48“/mounting frame U
- 2x 4 ... 20 mA analog output
- 2x pulse output D4H (high precision) to 48“/mounting frame ◆ R
- 4x relay C type Other versions (different size, mount, type or Z P1Y
- 2x RTD input pipe larger than DN 1200 (48“) or corrosion
• Enhanced I/O option ◆ B resistant), add Order code and plain text.
- additional 2x 4 ... 20 mA High temperature range HP transducer size Z P1K
- Mercury wetted relays B1H for temperatures up to 104 °C (220 °F)
- 4x digital pulse outputs (2x open collector
and 2x 0 ... 5 V TTL) High temperature range HP transducer size Z P1L
B2H for temperatures up to 104 °C (220 °F)
IP65 (NEMA 7) compact units
High temperature range HP transducer size Z P1T
• Standard D B3H for temperatures up to 104 °C (220 °F)
- Digital display
- 2x 4 ... 20 mA (loop) High temperature range HP transducer size Z P 1M
- 2x 4 ... 20 mA analog input C1H for temperatures up to 104 °C (220 °F)
- 2x status (open collector) High temperature range HP transducer size Z P1N
- 1x RTD input C2H for temperatures up to 104 °C (220 °F)
• Digital pulse option E High temperature range HP transducer size Z P1P
1x digital pulse open collector output D1H for temperatures up to 104 °C (220 °F)
• Mercury wetted relays for standard meter Z J1A High temperature range HP transducer size Z P1Q
• Dry contact form C relays for enhanced I/O Z J1D D2H for temperatures up to 104 °C (220 °F)
meter High temperature range HP transducer size Z P1U
Meter power options D3H for temperatures up to 104 °C (220 °F)
90 ... 240 V AC A High temperature range HP transducer size Z P1R
9 ... 36 V DC (except compact NEMA 7) B D4H for temperatures up to 104 °C (220 °F)
9 ... 36 V DC negative GND (Compact only) J Transducer for channel 2
9 ... 36 V DC positive GND (Compact only) K (includes pipe mounting kit and spacer bar
for indicated max. outer diameter listed)
Communication options See „Transducer selection chart“ for specifi-
RS232 (standard) ◆ 0 cations.
MODBUS (excludes NEMA 7 Compact) 1 no transducer A
Ethernet (excludes NEMA 7 Compact) 2 B1H (high precision) to 5“/track mount K
Special: Dial up Modem (excludes compact 9 L1Y B2H (high precision) to 5“/track mount L
NEMA 7), specify text B3H (high precision) to 5“/track mount T
Max 9600 Baud dial up modem 9 L1A C1H (high precision) to 24“/mounting frame M
RTD temperature sensor C2H (high precision) to 24“/mounting frame ◆ N
(includes mounting hardware for pipes above D1H (high precision) to 48“/mounting frame ◆ P
1.5“ outer diameter) D2H (high precision) to 48“/mounting frame ◆ Q
No RTDs 0 D3H (high precision) to 48“/mounting frame U
1x standard clamp-on RTD ◆ 1 D4H (high precision) to 48“/mounting frame ◆ R
2x standard clamp-on RTD 2 ◆ Mainstream products (delivery time 4 to 6 weeks)
1x submersible clamp-on RTD ◆ 3
2x submersible clamp-on RTD 4
Special (for insert style RTDs) 9 N1Y
SITRANS F flowmeters
SITRANS F US
SITRANS FUG1010 Gas clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order code
SITRANS FUG1010 Gas meter clamp-on Further designs
• IP65 (NEMA 4X) F) 7ME3610- Please add „-Z“ to Order No. and specify Order code(s).
• IP65 (NEMA 7) compact F) 7ME3611- Cable assembly for transducers (add for # of beams)
See „Transducer cable selection chart“ K..
• IP66 (NEMA 7) wall mounted F) 7ME3612-
Cable assembly for RTDs (add for # of RTDs)
• IP66 (NEMA 7) wall mounted with display F) 7ME3613-
window See „RTD cable selection chart“ R..
Transducer for channel 2 (continued) • Termination for standard, plenum and armored trans- T01
ducer cable
Other versions (different size, mount, type or Z Q1Y
pipe larger than DN 1200 (48“) or corrosion • Termination for submersible transducer cable T11
resistant), add Order code and plain text. • RTD cable termination kit for standard RTD T21
High temperature range HP transducer size Z Q1K
4 B1H for temperatures up to 104 °C (220 °F)
• RTD cable termination kit for submersible RTD
• Insert RTD cable termination kit
T31
T41
High temperature range HP transducer size Z Q1 L
B2H for temperatures up to 104 °C (220 °F) Languages (Meter, Labels and Documentation)
High temperature range HP transducer size Z Q1 T • German B10
B3H for temperatures up to 104 °C (220 °F) • French B12
High temperature range HP transducer size Z Q1M • Spanish B13
C1H for temperatures up to 104 °C (220 °F) • Italian B14
High temperature range HP transducer size Z Q1N Tag name plate
C2H for temperatures up to 104 °C (220 °F) • Stainless steel tags with 3.2 mm (0.13 inch) characters Y17
High temperature range HP transducer size Z Q1P (26 characters max.)
D1H for temperatures up to 104 °C (220 °F) • Stainless steel tags with 3.2 mm (0.13 inch) characters Y19
High temperature range HP transducer size Z Q1Q (68 characters max.)
D2H for temperatures up to 104 °C (220 °F)
High temperature range HP transducer size Z Q1U
D3H for temperatures up to 104 °C (220 °F) ■ MLFB example
High temperature range HP transducer size Z Q1R
D4H for temperatures up to 104 °C (220 °F) Application example
Approvals A clamp-on meter is required for a 300 mm (12“) carbon steel
FM/CSA (default) ◆ 1 gas line with a wall thickness of 12.7 mm (0.5“). Meter electron-
ATEX 2 ics is to be located in a Class I Div 2 area only 18 m (60 ft) from
INMETRO (Brazil) 3 the pipeline. 12 V DC power is available at the site.
Special ATEX EEx m 9 R1Y Dual beam operation is desired for improved accuracy and re-
Add Order code and plain text: dundant measurement. Pulse output will be primary flow data
Length of integral cable: ..... source.
◆ Mainstream products (delivery time 4 to 6 weeks) MLFB Order No.: 7ME3610-2BB00-0QQ1-Z
K03 + K03
SITRANS F flowmeters
SITRANS F US
SITRANS FUG1010 Gas clamp-on
Transducer Selection Chart
High precision transducers for steel pipe with outer diameter/wall
thickness ratio >10
Trans- Order Pipe wall (mm) Pipe wall (inches)
ducer Code
Size code min. max. min. max.
B1H K 2.0 3.0 0.08 0.12
B2H L 3.0 4.1 0.12 0.16
B3H T 2.7 3.3 0.106 0.128
C1H M 4.1 5.8 0.16 0.23
C2H N 5.8 8.1 0.23 0.32
D1H P 8.1 11.2 0.32 0.44
D2H
D3H
Q
U
11.2
7.4
15.7
9.0
0.44
0.293
0.62
0.354
4
D4H R 15.7 31.8 0.62 1.25
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1020 Basic clamp-on
■ Overview ■ Function
• 2x16 integral alphanumeric display and 5 key keypad for in-
stallation menu and data display
• Assignable 4 ... 20 mA isolated loop-powered output
• TTL flow pulse rate output
• RS232 digital communication port
• DB9 connector for PC communication
• Assignable open collector alarm output (40 V DC max)
• Batch totalizer start-stop control line
• Internal calibration security switch
• Remote PC installation menu
• Zeromatic Path automatically sets zero
• Bidirectional flow operation
4 • 1 MByte data logger with both site & data logger storage
■ Technical specifications
SITRANS FUS1020
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1020 Basic clamp-on
Selection and Ordering data Order No. Ord. code Selection and Ordering data Order No. Ord. code
SITRANS FUS1020 Basic clamp-on, IP65 A) 7ME3570- SITRANS FUS1020 Basic clamp-on, IP65 A) 7ME3570-
(NEMA 4) (NEMA 4)
7 77 0 0 - 0 7 7 7 7 7 7 7 77 0 0 - 0 7 7 7 7 7 7
Number of channels/ultrasonic beams Transducer for channel 2
(includes pipe mounting kit for indicated max.
Single channel ◆ 1 outer diameter listed)
Dual channel / Dual beam 2 See „Transducer selection charts“ for specifi-
Flowmeter functions and I/O configura- cations.
tions no transducer A
• Blind system A A2 universal to 3“/track mounting B
- 1x 4 ... 20 mA per channel B3 universal to 5“/track mounting ◆ C
- 1x pulse out (for single channel only) C3 universal to 13“/mounting frame ◆ D
• With display ◆ E D3 universal to 24“/mounting frame ◆ E
E2 universal to 48“/mounting frame ◆ F
• With display and 1x additional analog output F
(single channel only)
• With display and with SPST relay G
A1H (high precision)
A2H (high precision)
to 3“/trackless mount.
to 3“/trackless mount.
G
H
4
A3H (high precision) to 3“/trackless mount. J
• With display and 1x additional analog output H
and SPST relay (single channel only) B1H (high precision) to 5“/trackless mount. K
B2H (high precision) to 5“/trackless mount. ◆ L
Meter power options C1H (high precision) to 24“/trackless mount. M
90 ... 240 V AC A C2H (high precision) to 24“/trackless mount. ◆ N
9 ... 36 V DC B D1H (high precision) to 48“/trackless mount. ◆ P
Transducer for channel 1 D2H (high precision) to 48“/trackless mount. Q
(includes pipe mounting kit for indicated max. Other versions (different size, mount, type or Z Q1Y
outer diameter listed) pipe larger than DN 1200 (48“), or corrosion
See „Transducer selection charts“ for specifi- resistant), add Order Code and plain text.
cations.
High temperature transducer size 2 for up to Z Q1A
no transducer A 230 °C (446 °F) (30 to 200 mm diam. (1.18 to
A2 universal to 3“/track mounting B 7.67 inch diam.))
B3 universal to 5“/track mounting ◆ C High temperature transducer size 3 for up to Z Q1B
C3 universal to 13“/mounting frame ◆ D 230 °C (446 °F) (150 to 610 mm diam. (5.90 to
D3 universal to 24“/mounting frame ◆ E 24 inch diam.))
E2 universal to 48“/mounting frame ◆ F High temperature transducer size 4 for up to Z Q1C
A1H (high precision) to 3“/trackless mount. G 230 °C (446 °F) (400 to 1200 mm diam. (15.75
A2H (high precision) to 3“/trackless mount. H to 47.25 inch diam.))
A3H (high precision) to 3“/trackless mount. J Approvals
B1H (high precision) to 5“/trackless mount. K no approval options (UL, ULc, CE by default) 0
B2H (high precision) to 5“/trackless mount. ◆ L
C1H (high precision) to 24“/trackless mount. M Selection and Ordering data Order code
C2H (high precision) to 24“/trackless mount. ◆ N
Further designs
D1H (high precision) to 48“/trackless mount. ◆ P Please add „-Z“ to Order No. and specify Order code(s).
D2H (high precision) to 48“/trackless mount. Q
Cable assembly for transducers (add for # of channels)
Other versions (different size, mount, type or Z P1Y See „Transducer cable selection chart“ K..
pipe larger than DN 1200 (48“), or corrosion
resistant), add Order Code and plain text. Cable termination kit (for one cable pair)
High temperature transducer size 2 for up to Z P1A • Transducer cable termination for standard and plenum T01
230 °C (446 °F) (30 to 200 mm diam. (1.18 to cable
7.67 inch diam.)) Languages (Meter, Labels and Documentation), English
High temperature transducer size 3 for up to Z P1B (default)
230 °C (446 °F) (150 to 610 mm diam. (5.90 to • German } B10
24 inch diam.)) • French B12
High temperature transducer size 4 for up to Z P1C • Spanish B13
230 °C (446 °F) (400 to 1200 mm diam. (15.75 • Italian B14
to 47.25 inch diam.))
Wet flow transfer calibration
• Standard In-house 6 point calibration D10
(up to DN 150 (6“)) available
Tag name plate
• Stainless steel tags with 3.2 mm (0.13 inch) character Y17
size (26 characters max.)
• Stainless steel tags with 3.2 mm (0.13 inch) character Y19
size (68 characters max.)
◆ Mainstream products (delivery time 4 to 6 weeks)
SITRANS F flowmeters
SITRANS F US
SITRANS FUS1020 Basic clamp-on
Transducer selection charts
■ MLFB example
Universal transducers for any pipe material
Application example
Transducer type Order Outer diameter Outer diameter
A basic clamp-on meter is required for a DN 150 (6“ schedule (universal) Code range (mm) range (inches)
40) carbon steel waste water line, with a pipe wall thickness of min. max. min. max.
7.1 mm (0.28“). Meter electronics are to be located in an instru-
mentation shed with available AC power. 36 m (120 ft) of trans- A2 B 12.7 50.8 0.5 2
ducer cable is needed to reach pipe location. B3 C 19 127 0.75 5
Single beam is sufficient for 3% accuracy requirement and a lo- C3 D 51 305 2 12
cal display with only one 4 ... 20 mA analog output is specified. D3 E 203 610 8 24
MLFB Order No.: 7ME3570-1EA00-0NA0-Z E2 F 254 6096 10 249
K04
SITRANS F flowmeters
SITRANS F US
Accessories/Spare parts for clamp-on
SITRANS F flowmeters
SITRANS F US
Accessories/Spare parts for clamp-on
Description Order No. Symbol Description Order No. Symbol
Portable Meter Carry Case A) 7ME3960-... Damping Material A) 7ME3960-...
A soft sided carry bag that pro- Used with gas meters, and
vides an easy method of trans- required as part of their trans-
porting the portable flowmeter ducer installation. This material
and all required hardware into absorbs excess ultrasonic
the field for survey measure- energy from the pipe wall to
ments. enable the meter to detect and
operate with low amplitude
Standard Cable (Flow Trans- A) 7ME3960-... transducer signals normally
ducer or RTD) associated with Clamp-on Gas
Selected for general purpose applications.
installations where no special
Test Block A) 7ME3960-...
application requirements exist.
Used for checking operation of
a meter and transducers prior
to a field installation, or as a
4 Submersible Cable (Flow
Transducer)
A) 7ME3960-... troubleshooting tool. Selected
by transducer size, each block
Polyethylene jacketed, for accommodates 2 transducer
locations that experience peri- sizes. Available only for univer-
odical or continual submer- sal transducers.
sion of the flow transducers. Termination Kit (Flow Trans- A) 7ME3960-...
ducer or RTD)
Plenum Cable (Flow Trans- A) 7ME3960-... Provides the connectors,
ducer or RTD) labels and shrink tubing or
For temperatures above 180 other associated hardware to
ºF. Teflon jacketed to with- complete the termination of a
stand high temperatures, is specific cable type. These can
used when high temp trans- be provided in cases where
ducers are specified. users will be purchasing bulk
cable directly and cutting to
Armored Cable (Flow Trans- A) 7ME3960-... length at their site, or when
ducer) existing cable length is to be
altered. Selected by cable
Double shielded cable,
type.
selected when cable will not
be installed in conduit between
meter and transducers.
SITRANS F flowmeters
SITRANS F US
Accessories/Spare parts for clamp-on
Selection and Ordering data Order No. Selection and Ordering data Order No.
Spare parts (System) Spare parts (Transducers)
SITRANS FUS clamp-on A) 7M E 3 9 4 0 - 7 7 7 7 7 SITRANS FUS clamp-on
Power supplies, batteries and chargers Meter type
Power supply 110 ... 230 V AC Dedicated (FUS1010, FUG1010, FUH1010, A) 7M E 3 9 5 0 - 7 7 7 7 7
• for IP65 (NEMA 4X) or IP66 (NEMA7 Wall 0 PA0 0 FUE1010, FUS1020)
mount) Portable (FUP1010 or FUE1010) A) 7M E 3 9 5 1 - 0 7 7 7 7
• for FUS1020 1 PA0 0
• for IP65 (NEMA 7) Compact 2 PA0 0
Approvals
Power supply 9 ... 36 V DC
UL, ULc, CE (FUS1020 and Portable only) 0
• for IP65 (NEMA 4X) or IP66 (NEMA7 Wall 0 PB0 0
mount) FM /CSA hazardous (classified) locations 1
• for FUS1020 1 PB0 0 ATEX Ex II 1G EExiaIICT5 (not for RTDs) 2
INMETRO (not for (RTDs) 3
• negative ground for NEMA 7 Compact
• positive ground for NEMA 7 Compact
2PJ00
2 PK0 0 Spare transducer code 4
Portable meter batteries and accessories For liquid flow transducers pipe ranges please
• Internal battery (Portable meters only) 3PP0 0 refer to transducer selection chart in the
FUS1010 section
• External 4-hour battery for portable meters 3 BB 0 0
• Charger for external 4-hour battery (for US) 3 BC 1 0 Liquid flow transducers for use with mounting
• Charger for external 4-hour battery (for Eu- 3 BC 2 0 frames or tracks (including portable)
rope) A2 universal LB0 0
• 4-hour battery charger adapter for NEMA 6, 3 BA 0 0 B3 universal ◆ LC0 0
weatherproof portable C3 universal ◆ LD0 0
IP67 Portable meter charger D3 universal ◆ LE0 0
• Type A for Europe (CEE7/7) 3 PC0 0 E2 universal ◆ LF00
• Type C for Australia (AS3112) 3 PD0 0 A1H (high precision) LG0 0
• Type D for UK (BS1363) 3PE0 0 A2H (high precision) LH0 0
• Type J for Japan (JIS8303) 3PF00 A3H (high precision) LJ00
• Type K for US (NEMA 5-15P) 3 PG0 0
• Type L for Switzerland (SEV1011) 3 PH0 0 B1H (high precision) LK0 0
B2H (high precision) LL00
IP40 Portable meter charger B3H (high precision) LT00
• Type A for Europe (CEE7/7) 4 PC0 0
• Type C for Australia (AS3112) 4 PD0 0 C1H (high precision) ◆ LM0 0
• Type D for UK (BS1363) 4PE0 0 C2H (high precision) ◆ LN0 0
• Type J for Japan (JIS8303) 4PF00 D1H (high precision) ◆ LP0 0
• Type K for US (NEMA 5-15P) 4 PG0 0 D2H (high precision) ◆ LQ0 0
• Type L for Switzerland (SEV1011) 4 PH0 0 D3H (high precision) LU0 0
System computer modules D4H (high precision) LR0 0
SITRANS F flowmeters
SITRANS F US
Accessories/Spare parts for clamp-on
Selection and Ordering data Order No. Selection and Ordering data Order No.
Spare parts (Transducers) Spare parts (Transducers)
SITRANS FUS clamp-on SITRANS FUS clamp-on
Meter type Meter type
Dedicated (FUS1010, FUG1010, FUH1010, A) 7M E 3 9 5 0 - 7 7 7 7 7 Dedicated (FUS1010, FUG1010, FUH1010, A) 7M E 3 9 5 0 - 7 7 7 7 7
FUE1010, FUS1020) FUE1010, FUS1020)
Portable (FUP1010 or FUE1010) A) 7M E 3 9 5 1 - 0 7 7 7 7 Portable (FUP1010 or FUE1010) A) 7M E 3 9 5 1 - 0 7 7 7 7
SITRANS F flowmeters
SITRANS F US
Accessories/Spare parts for clamp-on
Selection and Ordering data Order No. Selection and Ordering data Order No.
Spare parts (Miscellaneous) Spare parts (Miscellaneous)
SITRANS FUS clamp-on A) 7M E 3 9 6 0 - 7 7 7 7 7 SITRANS FUS clamp-on A) 7M E 3 9 6 0 - 7 7 7 7 7
Meter design Transducer mounting tracks (aluminium with
mounting straps) for pipes < 125 mm (5 inch)
IP65 (NEMA 4X) or IP66 (NEMA 7 wall mount) 0
• Universal transducer size A or B ◆ 0 MA 0 0
IP65 (NEMA 4) FUS1020 1
• High precision transducer size A or B 0 MB 0 0
IP65 (NEMA 7) Compact 2
Stainless mounting tracks for high temp 991
IP67 Weather proof portable 3 transducers
IP40 (NEMA 1) Portable 4 • Size 1 high temp transducer pair A) CQO-992MTNHMSH-1
Dedicated transducer mounting hardware • Size 2 high temp transducer pair A) CQO-992MTNHMSH-2
• Size 3 high temp transducer pair A) CQO-992MTNHMSH-3
Transducer mounting frames for
• Size 4 high temp transducer pair A) CQO-992MTNHMSH-4
• Universal transducer size B (for pipes
>125 mm (5 inch)
D) CQO-1012FN-PB
Clamp-on RTD mounting hardware for dedi-
cated systems
4
• Universal transducer size C ◆ 0 MC 0 0
• Universal transducer size D ◆ 0 MC 0 1 • RTD mounting hardware for dedicated sys- 0 MR 0 0
tem: 152 to 610 mm (6 to 24 inch)
• Universal transducer size E 0 MC 0 2
• RTD mounting hardware for dedicated sys- 0 MR 0 1
• High precision transducer size B (for pipes D) CQO-1012FNH-PB tem: 12.7 to 50.8 mm (0.5 to 2 inch)
> 125 mm (5 inch) • RTD mounting hardware for dedicated sys- ◆ 0 MR 0 2
• High precision transducer size C 0 MD 0 0 tem: 31.8 to 203.2 mm (1.25 to 8 inch)
• High precision transducer size D 0 MD 0 1 • RTD mounting hardware for dedicated sys- 0 MR 0 4
tem: 508 to 1219 mm (20 to 48 inch)
Spacer bars (for indexing transducers on
pipe) • Junction box for clamp on RTD’s ◆ CQO-992ECJ
D)
• Spacer bars for pipes to 200 mm/8 inch 0 MS 1 0
(liquid), 600 mm / 24 inch (gas) Portable transducer mounting hardware
• Spacer bars for pipes to 500 mm/20 inch 0 MS 2 0 Transducer mounting frames
(liquid), DN 1200 / 48 inch (gas)
• Spacer bars for pipes to 800 mm/32 inch 0 MS 3 0 • Universal transducer size B (for pipes D) CQO-1012FP-PB
(liquid) >125 mm (5 inch)
• Spacer bars for pipes to 1200 mm/48 inch 0 MS 4 0 • Universal transducer size C ◆ 3 MC 0 0
(liquid) • Universal transducer size D ◆ 3 MC 0 1
Mounting straps for mounting frames (slotted • Universal transducer size E ◆ 3 MC 0 2
stainless steel) • High precision transducer size B (for pipes D) CQO-1012FPH-PB
• For pipes from DN 50 to DN 150 0 SM0 0 > 125 mm (5 inch)
• For pipes from DN 50 to DN 300 0 SM1 0 • High precision transducer size C ◆ 3 MD 0 0
• For pipes from DN 300 to DN 600 0 SM2 0 • High precision transducer size D ◆ 3 MD 0 1
• For pipes from DN 600 to DN 1200 0 SM3 0 Spacer bar (for indexing portable transducers 3 MS 0 0
• For pipes from DN 1200 to DN 1500 0 SM4 0 Mounting chain and EZ clamp hardware
• For pipes from DN 1500 to DN 2100 0 SM5 0
• For pipes from DN 2100 to DN 3000 0 SM6 0 • EZ clamp hardware set for DN 25 to ◆ CQO-1012Z-1
DN 600 (1 to 24 inch); handles all trans- D)
Weld seal mounting enclosures for liquid and ducers except "D" size HP and "E" size univ.
gas transducers • EZ clamp hardware set for DN 25 to D) CQO-1012Z-2
• Single enclosure for size B high precision 0 WS 1 0 DN 600 (1 to 24 inch) for "D" size HP
and "E" size universal
• Single enclosure for size C high precision 0 WS 2 0
• Mounting chain for portable transducers: 3 CM 1 0
• Single enclosure for size D high precision 0 WS 3 0 4 x 760 mm lengths
• Single enclosure for size E universal 0 WS 4 0 • Mounting chain for portable transducers: 3 CM 2 0
• Dual enclosure for size C high precision 0 WD 2 0 2 x 760 mm and 2 x 1500 mm lengths
• Dual enclosure for size D high precision 0 WD 3 0
Transducer mounting tracks for portable trans-
• Dual enclosure for size E universal 0 WD 4 0 ducers (aluminum with mounting straps) for
Stainless steel bands for weld seal enclosure pipes < 125 mm (5 inch) for
mounting • Universal transducer size A or B ◆ 3 MA 0 0
• Mounting strap for pipe diameter to 300 mm 0 SM0 1 • High precision transducer size A or B 3MB 0 0
(13 inch)
• Mounting strap for pipe diameter to 600 mm 0 SM1 1 RTD mounting hardware for portable system 3 MR 0 0
(24 inch) Transducer connector adaptors
• Mounting strap for pipe diameter to 1200 mm 0 SM2 1
(48 inch) • "F" connector to BNC adapter (order 2 per D) CQO-1012NFPA
transducer set)
• Mounting strap for pipe diameter to 1500 mm 0 SM3 1
(60 inch) ◆ Mainstream products (delivery time 4 to 6 weeks)
• Mounting strap for pipe diameter to 2130 mm 0 SM4 1
(84 inch)
• Mounting strap for pipe diameter to 3050 mm 0 SM5 1
(120 inch)
SITRANS F flowmeters
SITRANS F US
Accessories/Spare parts for clamp-on
Selection and Ordering data Order No. Selection and Ordering data Order No.
Spare parts (Miscellaneous) Spare parts (Miscellaneous)
SITRANS FUS clamp-on A) 7M E 3 9 6 0 - 7 7 7 7 7 SITRANS FUS clamp-on A) 7M E 3 9 6 0 - 7 7 7 7 7
Insert RTD Thermowells Ultrasonic couplants
• Thermowell std. duty uninsulated pipe 140 D) CQO-1012TW-1 • Temporary water based for portable systems: 0 UC 1 0
mm (5.5 inch) 350 ml (12 oz): -34 ... +38 °C (-30 ... +100 °F)
• Thermowell std. duty uninsulated pipe 216 D) CQO-1012TW-2 • Permanent synthetic polymer based: 90 ml 0 UC 2 0
mm (8.5 inch) (3 oz) -40 ... +190 °C (-40 ... +375 °F)
• Thermowell std. duty uninsulated pipe 292 D) CQO-1012TW-3 • Permanent high temp fluoroether: 12 ml 0 UC 3 0
mm (11.5 inch) (0.4 oz): -40 ... +230 °C (-40 ... +450 °F)
• Thermowell heavy duty uninsulated pipe D) CQO-1012TW-1HD • Permanent high temp fluoroether: 163 ml 0 UC 3 1
140 mm (5.5 inch) (5.5 oz): -40 ... +230 °C (-40 ... +450 °F)
• Thermowell heavy duty uninsulated pipe D) CQO-1012TW-2HD • Permanent vulcanizing silicone rubber cou- D) CQO-CC112
216 mm (8.5 inch) plant: 90 ml (3 oz): -40 …+120 °C
(-40 …+250 °F)
4 • Thermowell heavy duty uninsulated pipe
292 mm (11.5 inch)
D) CQO-1012TW-3HD
• Permanent high temp silicone grease: 12 ml
(0.4 oz): -40 ... +230 °C (-40 ... +450 °F)
D) CQO-CC117
• Thermowell std. duty with lagging 140 mm A) CQO-1012TW-1L
(5.5 inch) • Permanent high temp silicone grease: 150 ml D) CQO-CC117A
• Thermowell std. duty with lagging 216 mm A) CQO-1012TW-2L (5 oz): -40 ... +230 °C (-40 ... +450 °F)
(8.5 inch) • Couplant for submersible transducer applica- D) CQO-CC120
• Thermowell std. duty with lagging 292 mm A) CQO-1012TW-3L tions
(11.5 inch) Pipe damping films for FUG gas systems
• Thermowell tapered heavy duty with lagging A) CQO-1012TW-1HDL
140 mm (5.5 inch) • B1, B2, B3, C1 and C2 transducers 0 DM 1 0
• Thermowell tapered heavy duty with lagging A) CQO-1012TW-2HDL • D1 and D3 transducers 0 DM 2 0
216 mm (8.5 inch) • D2 transducer 0 DM 3 0
• Thermowell tapered heavy duty with lagging A) CQO-1012TW-3HDL • D4 transducer 0 DM 4 0
292 mm (11.5 inch)
Serial RS232 Cables and I/O Adapters
Transducer cables for
(Use „Transducer cable selection chart“ to • RS232 Cable for all dedicated meters 0CS 0 0
complete Order No. with ##) • RS232 Cable for IP66 Weather proof 3CS 0 0
• IP65 (NEMA 4X) or IP 66 (NEMA 7 wall mount) portabled meter
0 CK # # • RS232 Cable for IP40 Portable meter 4CS 0 0
• IP65 (NEMA 4) FUS 1020 1 CK # # • I/O adapter for IP66 Weather proof portable 3 AD 0 0
• IP65 (NEMA 7) Compact 2 CK # # meter
• IP67 Weather proof portable 3 CK # #
Portable (battery powered) Printers and
• IP40 (NEMA 1) Portable 4 CK # # Printer Cables
RTD cables for • Portable printer with 115 V AC charger 3PP0 0
(Use „Transducer cable selection chart“ to
complete Order No. with ##) • Portable printer with 230 V AC charger 3PP1 0
• Serial printer pable for IP66 weather proof 3 PC0 0
• All dedicated systems (except FUS 1020) 0 CR # # portable meter
• IP67 Weather proof portable 3 CR # # • Serial printer cable for IP40 Portable meter 4 PC0 0
• IP40 (NEMA 1) Portable 4 CR # # • Thermal printer paper (4 rolls) 0 PR0 0
Dedicated cable termination kits Portable Meter Carrying Case 3 CC 0 0
• Standard, plenum and armored transducer 0CT0 1 Universal Transducer Test Blocks
cable (NEMA 4X and NEMA 7 wall)
• Submersible transducer cable (NEMA 4X and 0CT1 1 • Test block for size A and B universal trans- 0 TB1 0
NEMA 7 wall) ducers
• Standard and plenum transducer cable 1CT0 1 • Test block for size C and D universal trans- 0 TB2 0
(FUS1020) ducers
• Standard, plenum and armored transducer 2CT0 1 Field Manuals
cable (compact NEMA 7)
• CD with documentation for SITRANS F US A) CQO-CDM0001
• Submersible transducer cable (compact 2CT1 1 Clamp-on ultrasonic flowmeters (English)
NEMA 7)
• Clamp-on RTD cable termination kit for stan- 0CT2 1
dard RTD
• Clamp-on RTD cable termination kit for sub- 0CT3 1
mersible RTD
• Insert RTD cable termination kit 0CT4 1
SITRANS F flowmeters
SITRANS F US
Accessories/Spare parts for clamp-on
Transducer cable selection chart
Transducer cable codes for length and type options
Cable length Standard Submersible Plenum Armored
m (ft) -40…+80 °C -40…+80 °C -40…+200 °C -40…+80 °C
(-40…+176 °F) (-40…+176 °F) (-40…+392 °F) (-40…+176 °F)
Order code
6 (20) K01 K111) K21 K311)
1)
15 (50) K02 K12 K22 K321)
30 (100) K03 K131) K23 K331)
2)
46 (150) K04 2)
K14 1) 2)
K24 K341) 2)
61 (200) K052) K151) 2) K252) K351) 2)
2)
91 (300) K06 2)
K16 1) 2)
K26 K361) 2)
1)
2)
Armored or submersible transducer cable is not available for FUP1010,
FUE1010 portable systems or FUS1020 systems. 4
Length not available for portable meters.
SITRANS F flowmeters
Continuous measurement - Open channel flow
OCM III
4 Resolution
Rated operating conditions
0.2 mm (0.007")
Installation conditions
Location Indoor/outdoor
The OCM III is a high accuracy ultrasonic flow monitor for open Installation category II
channels. Pollution degree 4
Ambient conditions
■ Benefits Ambient temperature (enclosure) -20 ... +50 °C (-5 ... +122 °F)
• Influent and effluent monitor
Design
• BS 3680 calculations provide exceptional accuracy in mea-
suring flow Weight 2.3 kg (5.1 lbs)
SITRANS F flowmeters
Continuous measurement - Open channel flow
OCM III
SITRANS F flowmeters
Continuous measurement - Open channel flow
OCM III
■ Dimensional drawings
16 mm 209 mm
(0.6”) (8.2”) 106 mm
lid screws (4.2”)
172 mm (6 places) 91 mm
(6.8”) (3.6”)
4 285 mm
programmer
(11.2”)
267 mm
(10.5”)
1 2 3 4
5 6 7 8
9 A
0
D F
P U
C
lid
Suitable location for conduit entrances. mounting holes
Siemens Milltronics recommends using a punch (accessed under enclosure
for making holes in enclosure. lid) 4.3 mm (0.17”)
dia. / 4 places
customer
mounting screw
■ Schematics
SHLD
SHLD
SHLD
SHLD
COM
COM
WHT
BLK
Hot
Vel Aux
Input Input
Position SW1
Transducer Current O/P Bipolar I/O RS-232 I/O Temp Sensor P 24 V Output Input Power for 100/115/
max. load 200/230 V AC
average 20 mA operation
Pulse 200 mA (50/60 Hz,
1/10 duty 20 VA)
Notes:
1. Use RG62-A/U Coaxial (or equivalent) for extensions up to 183 m (600 ft). Run in grounded metal conduit, separate from other wiring.
2. Each relay has 1 set of form ‘C’ (SPDT) contacts, relay rated at 5A, 250 V AC, non-inductive, when equal or lower rated limiting fuses are installed.
Relay de-energized when in alarm conditions and energized for pump control.
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
System Overview
■ Overview
Version Single transmitter Dual trans-
mitter
Options Vortex Volu- Vortex Mass Vortex Mass Vortex volu-
metric Flow Flow Meter Flow Meter metric Flow
Meter with shut off Meter
valve
Flange
4
Sandwich
■ Benefits
• All devices have 2-wire technology and HART communication
• Temperature compensation for saturated steam as standard
feature
• Integrated temperature and pressure compensation enabling
direct compensation of density. ■ Function
• Pressure, temperature and flow can be read at a single point.
No additional installation of pressure and temperature sen- Operating Principle
sors. SITRANS F X vortex flow meters measure flow rate by detecting
• Direct measurement of energy the frequency at which alternating vortices are shed from a bluff
• Optimum process reliability thanks to Intelligent Signal Pro- body inserted into the flow stream. This principle of measure-
cessing (ISP) - stable readings, free of external perturbations ment is known as Von Karman’s vortex street principle: alternat-
• Fully welded stainless steel construction with high corrosion, ing vortices form behind an object in a stream. The frequency of
pressure and temperature resistance the alternating vortices is proportional to the flow rate. The Pas-
• Maintenance-free sensor design sage of a vortex causes a slight stress on a wing placed down-
• Ready to use due to plug & play feature. No additional cabling stream of the bluff body. The stress is picked up and counted as
work pressure surges by a dual Piezo crystal placed inside the wing.
• Minimal pressure drop
■ Application
The SITRANS FX300 is a compact flow meter in a single or dual
transmitter version, suitable for measuring industrial steam,
gases, as well as conductive and non-conductive liquids. E.g.
steam (saturated steam, superheated steam), industrial gases
(compressed air, nitrogen, liquefied gases, flue gases), and con-
ductive and non conductive liquids (demineralized water, boiler
feed water, solvents, heat transfer oil)
The main applications of SITRANS FX300 can be found in the fol-
lowing sectors:
• Chemical ➀ = Bluff Body, ➁ = Wing
• Petrochemical
The flow meter calculates the flow velocity using the following
• Oil & Gas equation:
• Power plants
- Air Q = A ⋅ V = A ⋅ d / St ⋅ f = 101,93 ⋅ f / K [m3/h]
- Heating Where:
- Cooling
- Chilling Q = flow rate [m3/h]
• Food & beverage f = vortex shedding frequency [Hz]
- Pharmaceutical
- Sugar refineries K = calibration constant [pulses/ft3]
- Dairies d = diameter of the bluff body [m]
- Breweries St = Strouhal Number
- Producers of soft drinks
• Refining A = cross-section area [m2]
• Water & waste water V = flow velocity [m/s]
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Requirements Power supply
In order to generate the vortex streets, the medium must have a • Standard version 24 V DC as NAMUR or open
minimum of velocity: < 1 mA, max. 36 V, closed 100 mA,
U<2V
• for steam and gases, the flow rate must be between 2 to
80 m/s (6.6 to 262 ft/s) • Ex version 24 V DC as NAMUR or open
< 1 mA, max. 30 V, closed 100 mA,
• for liquids the flow rate must be between 0.4 to 10 m/s (1.3 to U<2V
32.8 ft/s). Accuracy
Design Standard version
SITRANS FX300 is available in the following configurations: • For liquids
- Re ≥ 20 000 ± 0.75 %
SITRANS FX300 single transmitter
• For steam and gases
The single converter is available in a flange or sandwich version - Re ≥ 20 000 ±1%
volumetric flow meter (standard) and as a mass flow meter (op- • For steam, gases and liquids
4 tional):
• Vortex volumetric flow meter
- 10 000 < Re < 20 000
Pressure and temperature
±2%
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS FX300 Flanged 7 ME 2 6 0 0 - SITRANS FX300 Flanged 7 ME 2 6 0 0 -
Single transmitter and Tmax = 240 °C (464 °F) Single transmitter and Tmax = 240 °C (464 °F)
7 77 7 7 - 7 7 7 7 7 77 7 7 - 7 7 7 7
Connection size Sensor size With iso valve
DN 15 (½") DN 15 1A 4 bar P
DN 25 (1") DN 25 2B 6 bar Q
DN 40 (1½") DN 40 2K 10 bar R
DN 50 (2") DN 50 2R 16 bar S
DN 80 (3") DN 80 3L 25 bar U
DN 100 (4") DN 100 3S 40 bar V
DN 150 (6") DN 150 4M 60 bar W
DN 200 (8") DN 200 4T 100 bar Y
DN 250 (10") DN 250 4W Software
DN 300 (12") DN 300
Flange norm and nominal pressure
5E Uncompensated
Density compensation for superheated steam
1
4 4
(option only with pressure sensor)
Form B1/B2 EN 1092-1 Density compensation for gas-wet-mix 7
PN 10 DN 200 ... 300 A (option only with pressure sensor)
PN 16 DN 50 ... 300 B
PN 25 DN 200 ... 300 C
PN 40 DN 15 ... 300 D
PN 63 DN 50 ... 150 E Selection and Ordering data Order code
PN 100 DN 15 ... 150 F Additional information
RF ASME B16.5 Please add “-Z“ to Order No. and specify Order code(s)
150 lb 1½ ... 12" J and plain text.
300 lb 1½ ... 12" K Accredited Siemens calibration FX300
600 lb 1½ ... 6" L
Calibration certificate (5 point) D11
Sensor material/Gasket
Stainless steel 1.4404 (316L)/1.4435 (316L)/FPM 1 Material certificate
Hastelloy C22/C276/FPM 3 Certificate of compliance EN 10204-2.1 F10
Stainless steel 1.4404 (316L)/1.4435 (316L)/FFKM 5 Pressure test + 3.1 accordance EN 10204 F11
Hastelloy C22/C276/FFKM 7
Material certificate pressure parts + certificate 3.1 F12
Transducer design and coax cable
Material in accordance of NACE MR 0175-01 F13
Compact, none cable 1
PMI of pressure bearing metal parts + certificate 3.1 F14
Approval and cable gland
Non Ex, M20x1,5 1 Material certificate pressure parts + PMI/certificate 3.1 F15
ATEX EEx Zone 1 -Ex II 2G EEx d ia[ia] IIC T6, 4 Hardness test
M20x1,5
FM Class I DIV 1, M20x1.5 6 Hardness test on pressure bearing parts + 3.1 H30
FM Class I DIV 1, ½" NPT 7 Cleaning
Transmitter, display and communication Class 2 K40
With display, HART A Class 2 and 3.1 (EN 10204) K42
Pressure sensor Class 1 K46
Without A
4 bar B Class 1 and 3.1 (EN 10204) K48
6 bar D Certificates
10 bar E Option
16 bar G
1 = General Arrangement Drawings M50
25 bar H
40 bar K 2 = Opt. 1 + Inspection and Test plan ITP M52
60 bar L 3 = Opt. 2 + Welding procedure, -plan, welder-qualifi- M54
100 bar N cation
4 = Opt. 3 + X-ray test on pressurized weldings M56
5 = Opt. 4 + Dye penetration test on pressure bearing M58
weldings
6 = Opt. 5 + Stress calculation M59
Tag name plate
Stainless steel tag with 3 mm characters, max. 2 x 8 Y 17
characters (40 x 20 mm, add plain text)
Stainless steel tag with 2,5 mm characters, max. 8 x 40 Y18
characters (120 x 46 mm, add plain text)
Converter housing material
Aluminium seawater resistant Y40
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS FX300 Sandwich 7 ME 2 7 0 0 - SITRANS FX300 Sandwich 7 ME 2 7 0 0 -
Single transmitter and Tmax = 240 °C (464 °F) Single transmitter and Tmax = 240 °C (464 °F)
7 77 7 7 - 7 7 7 7 7 77 7 7 - 7 7 7 7
Connection size Sensor size With iso valve
DN 15 (½") DN 15 1A 4 bar P
DN 25 (1") DN 25 2B 6 bar Q
DN 40 (1½") DN 40 2K 10 bar R
DN 50 (2") DN 50 2R 16 bar S
DN 80 (3") DN 80 3L 25 bar U
DN 100 (4") DN 100 3S 40 bar V
60 bar W
Nominal pressure
100 bar Y
EN
Software
PN 100 DN 40 ... 100 R
4 ASME
Uncompensated
Density compensation for superheated steam
1
4
150 lb 1½ ... 4" S (option only with pressure sensor)
300 lb 1½ ... 4" T Density compensation for gas-wet-mix 7
600 lb 1½ ... 4" U (option only with pressure sensor)
Sensor material/Gasket
Stainless steel 1.4404 (316L)/1.4435 (316L)/FPM 1
Hastelloy C22/C276/FPM 3 Selection and Ordering data Order code
Stainless steel 1.4404 (316L)/1.4435 (316L)/FFKM 5
Hastelloy C22/C276/FFKM 7 Additional information
Please add “-Z“ to Order No. and specify Order code(s)
Transducer design and coax cable
and plain text.
Compact, none cable 1
Accredited Siemens calibration FX300
Approval and cable gland
Non Ex, M20x1,5 1 Calibration certificate (5 point) D11
ATEX EEx Zone 1 -Ex II 2G EEx d ia[ia] IIC T6, 4 Material certificate
M20x1,5
Certificate of compliance EN 10204-2.1 F10
FM Class I DIV 1, M20x1.5 6
FM Class I DIV 1, ½" NPT 7 Pressure test + 3.1 accordance EN 10204 F11
Transmitter, display and communication Material certificate pressure parts + certificate 3.1 F12
With display, HART A Material in accordance of NACE MR 0175-01 F13
Pressure sensor PMI of pressure bearing metal parts + certificate 3.1 F14
Without A
Material certificate pressure parts + PMI/certificate 3.1 F15
4 bar B
6 bar D Hardness test
10 bar E Hardness test on pressure bearing parts + 3.1 H30
16 bar G Cleaning
25 bar H
40 bar K Class 2 K40
60 bar L Class 2 and 3.1 (EN 10204) K42
100 bar N Class 1 K46
Class 1 and 3.1 (EN 10204) K48
Certificates
Option
1 = General Arrangement Drawings M50
2 = Opt. 1 + Inspection and Test plan ITP M52
3 = Opt. 2 + Welding procedure, -plan, welder-qualifi- M54
cation
4 = Opt. 3 + X-ray test on pressurized weldings M56
5 = Opt. 4 + Dye penetration test on pressure bearing M58
weldings
6 = Opt. 5 + Stress calculation M59
Tag name plate
Stainless steel tag with 3 mm characters, max. 2 x 8 Y 17
characters (40 x 20 mm, add plain text)
Stainless steel tag with 2,5 mm characters, max. 8 x 40 Y18
characters (120 x 46 mm, add plain text)
Converter housing material
Aluminium seawater resistant Y40
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Selection and Ordering data Order No. Selection and Ordering data Order code
SITRANS FX300 Flanged 7 ME 2 8 0 0 - Additional information
Dual transmitter and Tmax = 240 °C (464 °F)
7 77 7 7 - 7 7 7 7 Please add “-Z“ to Order No. and specify Order code(s)
and plain text.
Connection size Sensor size
DN 40 (1½") DN 40 2K Accredited Siemens calibration FX300
DN 50 (2") DN 50 2R Calibration certificate (5 point) D11
DN 80 (3") DN 80 3L
Material certificate
DN 100 (4") DN 100 3S
DN 150 (6") DN 150 4M Certificate of compliance EN 10204-2.1 F10
DN 200 (8") DN 200 4T Pressure test + 3.1 accordance EN 10204 F11
DN 250 (10") DN 250 4W
Material certificate pressure parts + certificate 3.1 F12
DN 300 (12") DN 300 5E
Material in accordance of NACE MR 0175-01 F13
Flange norm and nominal pressure
PMI of pressure bearing metal parts + certificate 3.1 F14
Form B1/B2
PN 10
EN 1092-1
DN 200 ... 300 A Material certificate pressure parts + PMI/certificate 3.1 F15 4
PN 16 DN 50 ... 300 B Hardness test
PN 25 DN 200 ... 300 C Hardness test on pressure bearing parts + 3.1 H30
PN 40 DN 40 ... 300 D
PN 63 DN 50 ... 150 E Cleaning
PN 100 DN 40 ... 150 F Class 2 K40
RF ASME B16.5 Class 2 and 3.1 (EN 10204) K42
150 lb 1½ ... 12" J Class 1 K46
300 lb 1½ ... 12" K
Class 1 and 3.1 (EN 10204) K48
600 lb 1½ ... 6" L
Certificates
Sensor material/Gasket
Stainless steel 1.4404 (316L)/1.4435 (316L)/FPM 1 Option
Hastelloy C22/C276/FPM 3 1 = General Arrangement Drawings M50
Stainless steel 1.4404 (316L)/1.4435 (316L)/FFKM 5
2 = Opt. 1 + Inspection and Test plan ITP M52
Hastelloy C22/C276/FFKM 7
3 = Opt. 2 + Welding procedure, -plan, welder-qualifi- M54
Transducer design and coax cable cation
Compact, none cable 1
4 = Opt. 3 + X-ray test on pressurized weldings M56
Approval and cabel gland
Non Ex, M20x1,5 1 5 = Opt. 4 + Dye penetration test on pressure bearing M58
weldings
ATEX EEx Zone 1 -Ex II 2G EEx d ia[ia] IIC T6, 4
M20x1,5 6 = Opt. 5 + Stress calculation M59
FM Class I DIV 1, M20x1.5 6 Tag name plate
FM Class I DIV 1, ½" NPT 7
Stainless steel tag with 3 mm characters, max. 2 x 8 Y 17
Transmitter, display and communication characters (40 x 20 mm, add plain text)
With display, HART A
Stainless steel tag with 2,5 mm characters, max. 8 x 40 Y18
Pressure sensor characters (120 x 46 mm, add plain text)
Without A Converter housing material
Software Aluminium seawater resistant Y40
Uncompensated 1
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
■ Dimensional drawings
4
Flange version, frontal view, a = 133 mm (5.24 inches)
Flange version, frontal view, a = 133 mm (5.24 inches)
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
4
Sandwich version, front view, a = 133 mm (5.24 inches) Sandwich version, front view, a = 133 mm (5.25 inches)
Sandwich version, side view, b = 105 mm (4.13 inches), c = 179 mm Sandwich version, side view, b = 105 mm (4.13 inches), c = 179 mm
(7,05 inches) (7.05 inches)
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Sandwich version EN
Size Pressure Dimensions [mm (inches)] Weight [kg (lb)]
rating
DN PN d D L H l Mass meter Volumetric meter
(with pressure sen- (without pressure
sor) sensor)
15 100 16 (0.63) 45 (1.77) 65 (2.56) 265 (10.43) 144 (5.67) 4.1 (9.04) 3.5 (7.72)
25 100 24 (0.94) 65 (2.56) 65 (2.56) 265 (10.43) 144 (5.67) 4.9 (10.80) 4.3 (9.48)
40 100 38 (1.50) 82 (3.23) 65 (2.56) 270 (10.63) 144 (5.67) 5.5 (12.13) 4.9 (10.80)
50 100 50 (1.97) 102 (4.02) 65 (2.56) 275 (10.83) 144 (5.67) 6.6 (14.55) 6 (13.23)
80 100 74 (2.91) 135 (5.31) 65 (2.56) 290 (11.42) 155 (6.10) 8.8 (19.40) 8.2 (18.08)
100 100 97 (3.82) 158 (6.22) 65 (2.56) 310 (12.20) 164 (6.46) 10.1 (22.27) 9.5 (20.94)
4
Sandwich version ASME
Size Pressure Dimensions [mm (inches)] Weight [kg (lb)]
rating
DN class d D L H l Mass meter (with Volumetric meter
pressure sensor) (without pressure
sensor)
½" 150, 300 0.63 1.77 2.56 10.43 5.67 9.04 7.72
½" 600 0.55 1.77 2.56 10.43 5.67 9.04 7.72
1" 150, 300, 600 0.94 2.56 2.56 10.43 5.67 10.08 9.48
1½" 150, 300, 600 1.5 3.23 2.56 10.43 5.67 12.13 10.8
2" 150, 300, 600 1.97 4.02 2.56 10.43 5.67 14.55 13.23
3" 150, 300, 600 2.91 5.31 2.56 10.43 6.1 19.4 18.08
4" 150, 300, 600 3.82 6.22 2.56 10.43 6.46 22.27 20.94
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Flow tables
Measuring Range Limits
Size Qmin Qmax Qmin Qmax
DN to EN 1092-1 DN to ASME B16.5 EN 1092-1 [m3/h] EN 1092-1 [m3/h] ASME B16.5 [m3/h] ASME B16.5 [m3/h]
Water
15 ½" 0.45 5.07 0.44 4.94
25 1" 0.81 11.40 0.81 11.40
40 1½" 2.04 28.58 2.04 28.58
50 2" 3.53 49.48 3.53 49.48
80 3" 7.74 108.37 7.74 108.37
100 4" 13.30 186.22 13.30 186.21
150
200
6"
8"
30.13
52.66
421.86
737.18
30.13
52.66
421.86
737.18
4
250 10" 81.43 1 140.02 81.43 1 140.02
300 12" 114.83 1 607.61 114.83 1 607.61
Values based on water at 20 °C (68 °F)
Air
15 ½" 6.72 57.91 6.72 56.46
25 1" 10.20 130.29 10.20 130.29
40 1½" 25.35 326.63 25.35 326.63
50 2" 43.89 565.49 43.89 565.49
80 3" 96.14 1 238.64 96.14 1 238.60
100 4" 165.14 2 128.27 165.19 2 128.27
150 6" 374.23 4 821.60 374.23 4 821.60
200 8" 653.95 8 425.53 633.95 8 425.50
250 10" 977.16 13 028.81 977.16 13 028.14
300 12" 1 377.95 18 372.66 1 377.95 18 372.66
Values based on air at 20 °C (68 °F) and 1.013 barabs (14.7 psiabs)
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Measuring range saturated steam: 1 to 7 bar
Overpressure [bar] 1 3.5 5.2 7
Density [kg/m³] 1.13498 2.4258 3.27653 4.16732
Temperature [°C] 120.6 148.2 160.4 170.6
Flow [kg/h] min. max. min. max. min. max. min. max.
DN to DN to
EN 1092-1 ASME B16.5
15 ½" 5.25 65.72 7.68 140.47 8.93 189.73 10.06 241.31
25 1" 11.82 147.87 17.28 316.05 20.09 426.89 22.66 542.95
40 1½" 29.64 370.71 43.33 792.33 50.63 1 070.2 56.8 1 361.2
50 2" 51.31 641.82 75.02 1 371.8 87.19 1 852.8 98.33 2 356.6
80 3" 112.41 1 405.8 164.33 3 004.7 191 4 058.4 215.39 5 161.8
4 100 4" 193.14 2 415.5 282.36 5 162.7 328.16 6 973.3 370.09 8 869.2
150 6" 437.56 5 472.4 639.69 11 696 743.45 15 798 838.44 20 093
200 8" 764.62 9 562.8 1 117.8 20 439 1 299.2 27 606 1 465.1 35 112
250 10" 1 177.07 14 655.07 1 716.4 31 161.66 1 993.6 42 039.68 2 247.44 53 426.86
300 12" 1 659.85 20 665.94 2 420.39 43 942.81 2 811.29 58 282.52 3 169.24 75 340.22
SITRANS F flowmeters
SITRANS F X
SITRANS FX300
Measuring range saturated steam: 15 to 100 psig
Overpressure [psig] 15 50 75 100
Density [lbs/ft³] 0.0719 0.1497 0.2036 0.2569
Temperature [°F] 249.98 297.86 320.36 338.184
Flow [lbs/h] min. max. min. max. min. max. min. max.
DN to DN to
EN 1092-1 ASME B16.5
15 ½" 11.6 147.08 16.83 306 19.62 416.04 22.04 524.86
25 1" 26.25 330.92 37.86 688.48 44.15 936.09 49.59 1 180.9
40 1½" 65.81 829.61 94.92 1 726 110.68 2 346.7 124.32 2 960.5
50 2" 113.94 1 436.3 164.34 2 988 191.63 4 062.9 215.23 5 125.6
80 3" 249.57 3 146.1 360 6 545.3 419.74 8 899.4 471.45 11 227
100 4" 428.81 5 405.7 618.51 11 246 721.21 15 291 810.06 19 291 4
150 6" 971.47 12 246 1 401.2 25 478 1 633.9 34 642 1 835.2 43 703
200 8" 1 697.6 21 400 2 448.6 44 523 2 855.2 60 536 3 206.9 76 369
250 10" 2 562.72 32 308.86 3 777.85 68 699.63 4 371.7 92 681.52 4 946.03 117 785.23
300 12" 3 613.84 45 560.54 5 327.61 96 877.61 6 164.78 130 695.42 6 974.68 166 096.57
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
■ Benefits
• Product scales for liquids and gases
• Rugged versions with various materials
• Can be used for high pressures and temperature
• Short delivery times for standard versions.
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
4 A 25
B 30
25
30
(0.110)
(0.132)
-
-
-
-
-
-
-
-
-
11
-
(0.048)
B 40 40 (0.176) - - - - 15 (0.066)
B 50 50 (0.22) - - - - 20 (0.088)
B 65 65 (0.29) - - - - 25 (0.110)
B 80 80 (0.35) - - - - 32 (0.140)
B 100 100 (0.44) - - - - 40 (0.176)
C 125 20 (0.290) 125 (0.55) 100 * (0.44) * 120 (0.53) 65 (0.29)
C 160 160 (0.70) 125 * (0.55) * 150 (0.66) 90 (0.40)
C 200 200 (0.88) 160 * (0.70) * 180 (0.79) 110 (0.48)
C 250 250 (1.10) 200 * (0.88) * 240 (1.06) 140 (0.62)
C 315 40 (0.58) 315 (1.39) 240 * (1.06) * 300 (1.32) 175 (0.77)
C 400 400 (1.76) 300 * (1.32) * 360 (1.59) 220 (0.97)
C 500 500 (2.20) 360 * (1.59) * 480 (2.11) 250 (1.10)
(G½), 32 D 650 19 (0.28) 650 (2.86) 400 * (1.76) * 600 (2.64) 500 (2.20)
(G3/4), (1.26) D 800 800 (3.52) 500 * (2.20) * 750 (3.30) 600 (2.64)
G1 1000 (4.4) 600 * (2.64) * 950 (4.18) 750 (3.30)
D 1000
D 1250 1250 (5.5) 750 * (3.30) * 1200 (5.3) 1000 (4.40)
D 1600 24 (0.35) 1600 (7.0) 1000 * (4.40) * 1500 (6.6) 1250 (5.50)
D 2000 2000 (8.8) 1200 * (5.30) * 1800 (7.9) 1600 (7.0)
D 2500 33 (0.48) 2500 (11.0) 1400 * (6.20) * 2400 (10.6) 2000 (8.8)
D 3000 3000 (13.2) 1800 * (7.9)* 2800 (12.3) 2400 (10.6)
(G1¼), 63 E 4000 25 (0.36) 4000 * (17.6)* 2500 * (11.0)* 3800 * (16.7)* 3200 (14.0)
(G1½), (2.48) E 5000 5000 * (22.0)* 3000 * (13.2)* 4800 * (21.1)* 3800 (16.7)
G2 6500 * (28.6)* 4000 * (17.6)* 6400 * (28.2)* 5000 (22.0)
E 6500
F 8000 8000 * (35.2)* 4500 * (19.8)* 7500 * (33.0)* 6400 (28.0)
F 10000 10000 * (44.0)* 5500 * (24.2)* 9500 * (41.8)* 7500 (33.0)
(G2), - G 12500 34 (0.49) 12500 * (55.0)* 7000 * (30.8)* 12000 * (52.8)* - -
(G2½), G 16000 16000 * (70.4)* 9000 * (39.6)* 16000 * (70.4)* - -
G3 20000 * (88.0)* 11000 * (48.4)* 18000 * (79.2)*
H 20000 38 (0.55) - -
H 25000 25000 * (110.0)* 14000 * (61.6)* 24000 * (105.6)* - -
Standard measuring range for liquid (ρ = 1 kg/l (62.43 lb/cu.ft), viscosity 1 mPa·s (1 cp)) (dynamic range 1:10)
Remarks
* Guided float.
Non-standard sizes for the thread are listed in brackets.
Standard versions are bold printed.
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
Remarks
* Guided float.
Non-standard sizes for the thread are listed in brackets.
Standard versions are bold printed.
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
■ Versions
Eight standard versions are defined in the price list using different combinations of fittings, connection materials and floats (the type
number corresponds to the 4th digit of the second block of the order number).
Version Type 1 Type 2 Type 3 Type 4 Type 5 Type 6 Type 7 Type 8
Can be used for liquids gases
Fitting Steel Mat. No. Steel PVC Mat. No. Steel Steel Mat. No.
1.4571/316Ti 1.4571/316Ti/s 1.4571/316Ti/s
teel teel
Connection Steel Mat. No. Mat. No. PVC Steel Steel Mat. No. Steel
(cast iron) 1.4571/316Ti 1.4571/316Ti (cast iron) 1.4571/316Ti (cast iron)
Float Mat. No. Mat. No. Mat. No. PVC weighted Mat. No. Aluminium Aluminium
1.4571/316Ti/1 1.4571/316Ti 1.4571/316Ti 1.4571/316Ti (PVC and PVDF as special (PVC as spe-
.4305/303 version) cial version)
4 Magnet
Flow tube, A and B X
- -
X
-
X
-
X
X
-
-
X
-
X
X
-
size C to F X X X X X X X X
G and H X - X - X X X X
■ Contact assembly
The bistable contact assembly consists of a contact spring set
sealed in a glass tube filled with protective gas. 56,5 (2.22)
80 (3.15)
75 (2.95)
134 (5.3)
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
Selection and Ordering data Order No. Order code
SITRANS F VA variable area meter F) 7ME5810-
Type Tubux
7 7 7 7 7 - 77 7 7 7 7 7
Glass flow tube
C 400 6C
C 500 7C
D 650 1D
D 800 2D
D 1000 3D
D 1250 4D
D 1600 5D
D 2000 6D
D 2500 7D
D 3000 8D
E 4000
E 5000
1E
2E
4
E 6500 3E
F 8000 1F
F 10000 2F
G 12500 1G
G 16000 2G
H 20000 1H
H 25000 2H
Standard versions
according to Table page 4/296
Flow tube
• Size A, B 1) A
• Size C C
• Size D D
• Size E, F E
• Size G, H 2) 4) G
Version
• Type 1 1
Fitting: steel
Connection: steel (cast iron)
Float: 1.4571/316Ti, 1.4305/303
• Type 2 2
Fitting, connection, float: 1.4571/316Ti
• Type 3 3
Fitting: steel
Connection, float: 1.4571/316Ti
• Type 4 4
Fitting, connection: PVC
Float: PVC, weighted
• Type 5 5
SITRANS F VA Tubux, dimensions in mm (inch) Fitting: 1.4571/steel, 316Ti
Connection: steel (cast iron)
Float: 1.4571/316Ti with magnet
Selection and Ordering data Order No. Order code
• Type 6 6
SITRANS F VA variable area meter F) 7ME5810- Fitting: steel
Type Tubux Connection: steel (cast iron)
7 7 7 7 7 - 77 7 7 7 7 7
Glass flow tube Float: aluminium, PVC 3) or PVDF 3)
Flow tube size • Type 7 7
A1 1A Fitting: steel
A3 2A Connection: 1.4571/316Ti
Float: aluminium, PVC 3) or PVDF 3)
A5 3A
• Type 8 8
A 10 4A Fitting: 1.4571/steel, 316Ti
A 25 5A Connection: steel (cast iron)
B 30 1B Float: aluminium or PVC 3) with magnet
B 40 2B Special version Z9 K1Y
B 50 3B Specify Order code and plain text:
Flow tube: ...; Version: ...
B 65 4B
B 80 5B Gasket material
B 100 6B • Buna N (standard) 1
• Viton 4
C 125 1C
• EPDM 8
C 160 2C
C 200 3C
C 250 4C
C 315 5C
F) Subject to export regulations AL: 9I999, ECCN: N.
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
Selection and Ordering data Order No. Order code Selection and Ordering data Order No.
SITRANS F VA variable area meter F) 7ME5810- SITRANS F VA variable area meter, Glass flow F) 7ME5890-
Type Tubux tube as spare part for Tubux
7 7 7 7 7 - 77 7 7 7 7 7 7 7 7 7 7 - 7 77 0
Glass flow tube
Contacts (only with magnetic float) Flow tube
• Without contact 0 Without flow tube 0A
• Contact K17/A (closes when limit is fallen A1 1A
below) 1 A3 2A
• Contact K17/B (opens when limit is fallen A5 3A
below) 2 A 10 4A
• 2 contacts K17/A 3 A 25 5A
• 2 contacts K17/B 4 A 35 6A
• Changeover contact K 23 5 B 30 1B
• 1 per contact K17/A and K17/B 6 B 40 2B
Connection size B 50 3B
4 (see Tables on pages 4/294 and 4/295)
• PVC adhesive bushing A
B 65 4B
B 80 5B
(for plastic pipe only) B 100 6B
• Female thread G1/4 B
• Female thread G3/8 C C 125 1C
• Female thread G1/2 D C 160 2C
• Female thread G3/4 E C 200 3C
• Female thread G1 F C 250 4C
• Female thread G1 1/4 G C 315 5C
• Female thread G1 1/2 H C 400 6C
• Female thread G2 J C 500 7C
• Female thread G2 1/2 K D 650 1D
• Female thread G3 L D 800 2D
Connection type D 1000 3D
• Female thread DIN ISO 228 5) A D 1250 4D
• Adhesive bushing (only for type 4) B D 1600 5D
• Female thread (NPT) 5) C D 2000 6D
D 2500 7D
Float version D 3000 8D
• Standard 0
• Guided 2 E 4000 1E
• Float viscosity-compensated for liquids E 5000 2E
(SV) 3 E 6500 3E
• PVC for gases 4 F 8000 1F
• PVC with magnet for gases 5 F 10000 2F
• PVDF for gases 6
G 12500 1G
• PVC guided 7
G 16000 2G
• PVDF guided 8
• Special versions 9 R1Y H 20000 1H
Specify Order code and plain text: H 25000 2H
Float: ...
Float material
1) Without float A08
Not available for the types 5 and 8.
2)
Not available for the type 4. Flow tube: size/material
3)
Available as special version.
4)
Not available for the type 2. A / mat. No. 1.4571/316Ti A1
5) A / aluminium A3
With type 4: material PVC
A / PVDF, not weighted A7
Selection and Ordering data Order code A / PVC, not weighted A8
Further designs B / mat. No. 1.4571/316Ti B1
Please add „-Z“ to Order No. and specify Order code(s). B / aluminium B3
B / PVC, weighted B7
Measured medium Y01 B / PVC, not weighted B8
Always required, specify in plain text:
Medium, measuring range with dimension, density with C / mat. No. 1.4305/303 C1
dimension, viscosity with dimension, operating temper- C / mat. No. 1.4571/316Ti C2
ature, operating pressure C / aluminium C3
With engraved scale Y02 C / PVC, weighted C7
(>90 °C (194 °F)) C / PVC, not weighted C8
Silicone-free version Y04 D / mat. No. 1.4305/303 D1
Medium: water Y05 D / mat. No. 1.4571/316Ti D2
Viscosity: 1 mPa·s (1 cp) D / aluminium D3
Density: 1 kg/l (62.43 lb/cu.ft) D / PVC, weighted D7
Special version: specify in plain text Y99 D / PVC, not weighted D8
SITRANS F flowmeters
SITRANS F VA
Tubux variable area meter
Selection and Ordering data Order No. Selection and Ordering data Order No.
SITRANS F VA variable area meter, Glass flow F) 7ME5890- SITRANS F VA variable area meter, Glass flow F) 7ME5890-
tube as spare part for Tubux tube as spare part for Tubux
7 7 7 7 7 - 7 77 0 7 7 7 7 7 - 7 77 0
E, F / mat. No. 1.4305/303 E1 2 stainless steel limits with float guide rod and
E, F / mat. No. 1.4571/316Ti E2 buna N limits for Unox
E, F / aluminium E3 Flow tube size C H
E, F / PVC, weighted E7 Flow tube size D J
E, F / PVC, not weighted E8 Flow tube size E K
Flow tube size F L
G, H / mat. No. 1.4571/316Ti F2
Flow tube size G M
G, H / aluminium F3
Flow tube size H N
G, H / PVC, weighted F4
G, H / PVC, not weighted F5
Float design Selection and Ordering data Order code
• Standard
• With magnet
0
1
Further designs
Please add „-Z“ to Order No. and specify Order code(s).
4
• Guided 2
• With magnet and guided (only for flow tube sizes Calibration certificate B06
E, F, G, H) 3 Measured medium Y01
• Version without float 8 Always required, specify in plain text:
Gasket material (only together with declaration Medium, measuring range with dimension, density with
of flow tube) dimension, viscosity with dimension, operating temper-
ature, operating pressure
Without gaskets 0A
With etched scale Y02
For Tubux (>90 °C (194 °F))
Flow tube: size / material
A, B / buna N 1A Silicone-free version Y04
C / buna N 2A Medium: water Y05
D / buna N 3A Viscosity: 1 mPa·s (1 cp)
E, F / buna N 5A Density: 1 kg/l (62.43 lb/cu.ft)
G, H / buna N 7A Special version: Y99
specify quotation number/date in plain text
For Unox
Flow tube: size / material
A, B, C / buna N 1B
D up to D1000 / buna N 3B
D for D1250 and above / buna N 4B
E / buna N 5B
F / buna N 6B
G / buna N 7B
H / buna N 8B
For Tubux
Flow tube: size / material
A, B / Viton 1C
C / Viton 2C
D / Viton 3C
E, F / Viton 5C
G, H / Viton 7C
For Unox
Flow tube: size / material
A, B, C / Viton 1D
D up to D1000 / Viton 3D
D for D1250 and above / Viton 4D
E / Viton 5D
F / Viton 6D
G / Viton 7D
H / Viton 8D
Accessories
Without accessories A
2 stainless steel limit springs for:
Flow tube size A, B B
Flow tube size C C
Flow tube size D D
Float guide rod and buna N limits for Tubux
Flow tube size C, D E
Flow tube size E, F F
Flow tube size G, H G
SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
■ Application
The SITRANS FVA250 variable area meters with a standard
length of 250 mm (9.84 inch) and their completely metal design
can be used to measure many different types of liquids and
gases passing through closed piping. The robust design means
that they can also be used in harsh conditions. Different types of
flanges, liners and float materials satisfy the requirements of the
pharmaceutical and chemical industries.
The measured value is displayed directly on the scale, and out-
put via a switch contact or as a current output (HART or
PROFIBUS PA).
The SITRANS FVA250 is primarily used in the following indus-
tries:
• Chemical industry Flow tube/tube angle
• Water Float damping
• Power generation and distribution. A float damping is generally recommended
• for gas measurements
■ Special features • if air pockets cannot be completely prevented in the medium
• Standard design available at short notice
• if the pipelines are subject to knocking caused by delays in
• Robust all-metal fitting with impact-resistant housing cover the flow rate, e.g. due to fast throttling or when the pipe is shut
• Can also be used for corrosive and flammable media off
• Use possible at high pressures and temperatures • if turbulence, pulsations or other instabilities cause the float to
• Product and percentage scales oscillate
• Can be optionally fitted with heating and cooling sheaths • when it is not possible to slowly build up the flow pressure
• Contamination-insensitive guiding of float. • when it is not possible to prevent vibrations in the pipeline
SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
Design and mode of operation See page 4/300 Order No. Permissible media Category
Measuring principle Variable area flowmeter 7ME5822-
7ME5823-
Input
Measuring range See table on page 4/303 DN 15 xAxxx-xxxx Article 3.3
Pressure rating PN 10 to PN 40 (145 to 580 psi) DN 20 xFxxx-xxxx Article 3.3
depending on version (see table DN 25 xBxxx-xxxx Article 3.3
on page 4/303)
Flow upwards DN 32 xGxxx-xxxx III
Gases of fluid group 1 and
Dimensions for mesured variables l/h, from 4000 l/h (17.6 USgpm) DN 40 xHxxx-xxxx III
liquids of fluid group 1
in m³/h DN 50 xCxxx-xxxx III
Rated conditions
DN 65 xJxxx-xxxx III
Mounting vertical
Ambient temperature DN 80 xDxxx-xxxx III
• With local display
• With limit transmitter
-40 ... +80 °C (-40 ... +176 °F)
-40 ... +65 °C (-40 ... +149 °F)
DN 100 xExxx-xxxx III 4
• With HART, PA output -40 ... +70 °C (-40 ... +158 °F)
Medium conditions
• Messuring accuracy
■ Technical specifications of contacts
- For liquids ± 1.6% Limit transmitter
- For gases ± 2.0% Switching principle Inductive contact, single contact
• Temperature of medium See page 4/303 and twin contact
Viscosity limits Connection M20x1.5
Auxiliary power supply DC 8 V
Qmax Qmax Viscosity
Self-inductance 500 µH
m3/h (USgpm) mPa·s (cp) Self-capacitance 80 nF
≤ 0.1 (≤ 0.44) 1.0 Ambient temperature
> 0.1 ... 0.5 (> 0.44 ... 2.20) 1.0 ... 3.0 • When used in non-hazardous loca- -40 ... +65 °C (-40 ... +149 °F)
> 0.5 ... 3 (> 2.20 ... 13) 1.0 ... 5.0 tions
> 3 ... 10 (> 13 ... 44) 1.0 ... 8.0 Explosion protection II 2G EEx ia IIC T6 - T4
> 10 ... 25 (> 44 ... 110) 1.0 ... 10 EC-Type Examination Certificate for PTB 99 ATEX 2219 X
> 25 ... 50 (> 110 ... 220) 1.0 ... 15 Directive 94/9/EG
> 50 ... 100 (> 220 ... 440) 1.0 ... 25 Electric remote transmitter, signal output HART
> 100 (> 440) 1.0 ... 50 Connection 2 wire connection
Design Auxiliary power supply DC 14 ... 30 V
Flanges EN 1092-1, ANSI Output 4 ... 20 mA
Material Load min. 250 Ω
• Fitting Stainless steel, mat. No.
Ambient temperature
1.4404/316L
• Float Stainless steel, mat. • When used in non-hazardous loca- -40 ... +70 °C (-40 ... +158 °F)
No.1.4404/316L, Hastelloy, PTFE tions
• Wetted parts materials Stainless steel mat. No. Explosion protection ATEX II 2G EEx ia IIC T6
1.4404/316L, PTFE, C 22.8, EC-Type Examination Certificate for DMT 00 ATEX E 075
Hastelloy depending on version Directive 94/9/EG
Degree of protection (display unit) Electric remote transmitter, signal output PROFIBUS PA
• Display unit made of aluminium IP65 Auxiliary power supply DC 10 ... 25 V
• Display unit made of stainless IP66
Basic current < 16.5 mA
steel
Fault current < 18 mA
Electromagnetic immunity Transfer rate 31.25 kBaud
• EN 61000-6-2: 1999 Interference immunity industrial
Ambient temperature
environment
• EN 50081-1 IEmitted interference residential • When used in non-hazardous loca- -40 ... +70 °C (-40 ... +158 °F)
environment tions
• EN 55011: 1998 + A1: 1999 Group 1, Class B Explosion protection ATEX II 2G EEx ia IIC T6
• NAMUR recommendation NE 21 EC-Type Examination Certificate for DMT 00 ATEX E 075
Directive 94/9/EG
■ Function
Device setting
Limit sensor (inductive contact)
The measuring instrument is supplied as ordered ready for op-
eration. Limit sensors are preset to the required values. If you
have not stipulated any particular specifications, the basic set-
tings are as follows:
• 1 contact device:
Min. contact switching point at 10 % falling flow rate.
(damped/closed-circuit operation)
• 2 contact devices:
Min. contact switching point at 10 % falling flow rate and max.
contact switching point at 90 % rising flow rate
SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
Adjusting the limit sensors
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The contacts can be adjusted over the contact position indicator
located on the scale. For this purpose, you need to remove the 6XSSO\FXUUHQWFLUFXLW
indicator hood, loosen the contact position indicator, set it to the /L w+ 8L 9
required value and tighten again. &L Q) OL P$
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nection with 4 to 20 mA. The signal output and the limit value can ˞ (
be configured over a HART modem using the configuration pro- P$ ( P$
gram SIMATIC PDM. (
The PROFIBUS PA is fitted with an interface for a digital commu-
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4 nication circuit in accordance with the FISCO model. The signal
output is configured using SIMATIC PDM.
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Connection diagram for inductive limit transmitter /L w+ 8L 9
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SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
DN 100
SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
■ Dimensional drawings
DN ANSI I. W. A Weight
$
mm inch mm inch kg lbs
15 PN40 ½“ 150 lbs 26 1.02 74 2.91 3,0 6.6
20 PN40 ¾“ 150 lbs 26 1.02 74 2.91 3,0 6.6
25 PN40 1“ 150 lbs 32 1.26 77 3.03 4,2 9.3
mm inch mm inch mm inch kg lbs
$ %
15 ½“ 110 4.33 53 2.09 150 5.91 3,0 6.6
,, 20 ¾“ 110 4.33 53 2.09 150 5.91 3,0 6.6
DN ANSI I. W. A Weight
mm inch mm inch kg lbs
$
15 PN40 ½“ 150 lbs 26 1.02 103 4.06 3,0 6.6
20 PN40 ¾“ 150 lbs 26 1.02 103 4.06 3,0 6.6
25 PN40 1“ 150 lbs 32 1.26 105 4.13 4,2 9.3
ෘ
SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
Selection and Ordering data Order No. Order Code
SITRANS FVA250 variable area meter, made completely of metal
• for the measurement of liquids F) 7M E 5 8 2 2 - 7 7 7 0 7 - 7 7 7 7 777
• for the measurement of gases F) 7M E 5 8 2 3 - 7 7 7 0 7 - 7 7 7 7 777
Flow tube
Measuring range for Measuring range Nominal diameters
liquids l/h for gases m³/h FF-P EF-H CF-S
0.5 ... 5 0.015 ... 0.15 – – DN 15 ... 25 Z K1A
1 ... 10 0.03 ... 0.3 – – DN 15 ... 25 Z K1B
1.6 ... 16 0.045 ... 0.48 – – DN 15 ... 25 A
2.5 ... 25 0.075 ... 0.75 – – DN 15 ... 25 B
4 ... 40 0.13 ... 1.3 – – DN 15 ... 25 C
5 ... 50 0.15 ... 1.5 DN 15 ... 25 DN 15 ... 25 DN 15 ... 25 Z K1C
4 7 ... 70
10 ... 100
0.2 ... 2.1
0.3 ... 3.0
DN 15 ... 25
DN 15 ... 25
DN 15 ... 25
DN 15 ... 25
DN 15 ... 25
DN 15 ... 25
D
E
16 ... 160 0.5 ... 4.6 DN 15 ... 25 DN 15 ... 25 DN 15 ... 25 F
25 ... 250 0.7 ... 7.0 DN 15 ... 25 DN 15 ... 25 DN 15 ... 25 G
40 ... 400 1.0 ... 11 DN 15 ... 25 DN 15 ... 25 DN 15 ... 25 H
60 ... 600 1.7 ... 17 DN 15 ... 25 DN 15 ... 25 DN 15 ... 40 J
100 ... 1000 3 ... 30 DN 25 DN 15 ... 25 DN 15 ... 40 K
160 ... 1600 4 ... 46 DN 25 DN 15 ... 25 DN 15 ... 40 L
250 ... 2500 7 ... 70 DN 25 DN 15 ... 25 DN 15 ... 40 M
400 ... 4000 11 ... 110 DN 50 DN 25 ... 65 DN 25 ... 65 N
600 ... 6000 17 ... 170 DN 50 DN 40 ... 65 DN 40 ... 65 P
1000 ... 10000 29 ... 290 DN 50 DN 50 ... 65 DN 50 ... 65 Q
1600 ... 16000 46 ... 460 DN 50 ... 80 DN 50 ... 80 DN 50 ... 80 R
2000 ... 20000 55 ... 550 – DN 50 ... 80 DN 50 ... 80 S
2500 ... 25000 70 ... 700 DN 80 DN 50 ... 80 DN 50 ... 80 T
4000 ... 40000 110 ... 1100 DN 100 DN 80 ... 100 DN 80 ... 100 U
5000 ... 50000 135 ... 1350 DN 100 DN 80 ... 100 DN 80 ... 100 V
6000 ... 60000 170 ... 1700 – DN 100 DN 100 W
8000 ... 80000 240 ... 2400 – DN 100 DN 100 Z K1D
10000 ... 100000 300 ... 3000 – DN 100 DN 100 X
Temperature shield/degree of protection
Standard up to 150 °C for electric output /200 °C for local display 0
Standard, with displaced display 2
Stainless steel IP66 for process temperature 150 °C 5
Stainless steel IP66 preferred 6
Heating/cooling sheath
Without (standard) 0
H/C with flange connection 2
H/C without flange connection 3
Display
With local display AA
With local display and an inductive contact, SJ 3.5N (1 NC for downward violation of a limit value) CJ
With local display and two inductive contacts, SJ 3.5N CL
With HART protocol, 4 ... 20 mA, EEx ia FA
With HART protocol, 4 ... 20 mA, EEx ia with two inductive contacts, SJ 3.5N (1 NO contact for downward GL
violation of a limit value, 1 NO contact for upward violation of a limit value)
With HART protocol, 4 ... 20 mA, EEx ia with one inductive contact, SJ 3.5N and a pulse output (1 NC HJ
contact for downward violation of a limit value)
Electric transmitter with PROFIBUS PA, EEx ia PA
Calibration
Standard calibration
• Without calibration certificate 0
• With calibration certificate 1
SITRANS F flowmeters
SITRANS F VA
SITRANS FVA250 variable area meter
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Technical description
4
Metering pipes
• Orifice plate with annular cham- EN: EN:
bers, mounted between flanges DN 10 ... DN 50 PN 10 ... PN 100
ASME: ASME:
½ inch … 2 inch Class 150 … 600
• Orifice plate with single tappings, EN: EN:
mounted between flanges DN 10 ... DN 50 PN 10 ... PN 160
ASME: ASME:
½ inch … 2 inch Class 150 … 2500
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Technical description
Types of primary differential pressure devices
■ Benefits
• Primary differential pressure devices are suitable for universal
use across the globe.
• Primary differential pressure devices are very robust and can
be used in a wide range of nominal diameters.
• Suitable for high temperature and pressure ranges.
• No wet calibration required as they use an internationally stan-
dardized flow rate measurement procedure.
• The differential pressure transmitter can be used over a long
distance from the measuring location. Shapes of the orifice disk aperture
• The differential pressure method is well known and has a large The primary differential pressure devices are manufactured ac-
installed base. cording to DIN EN ISO 5167. According to this, the application
• The SITRANS P differential pressure transmitter is easy to pa- range of the standard orifice disk aperture form A is limited by
rameterize again if process data change. They are adapted
by recalculating and assigning new parameters to the trans-
the Reynolds number. The limits depend on the diameter ratio
β = d/D. (D: internal diameter of pipe). 4
mitter or, in the case of the version orifice plate with annular In the case of Reynolds numbers from approx. 500 to 2.5 x 105
chamber, by using a new orifice disk. and DN 40 to DN 150, the orifice disk aperture form B (quarter
circle) can be used for slightly less accurate measurements. The
■ Application profile radius r depends on the diameter ratio ß and results from
the calculation of the diameter of the orifice disk aperture d.
Power stations
The cylindrical orifice disk aperture form D is used for measure-
Measurement of steam, condensate and water. ments in both flow directions.
Petrochemical industry Tapping sockets
Measurement of water, steam and liquid and gas hydrocarbons. Type of threaded connections and welding connections depen-
dent on the measured medium and the nominal pressure of the
Chemical industry shut-off fitting
Measurement of various liquid and gas media. The type of socket connections depends on the measured me-
dium and the nominal pressure of the shut-off fittings; the socket
■ Design length depends on the nominal diameter (pipe diameter) of the
primary differential pressure device and the operating tempera-
Orifice plate with annular chambers ture (because of the thermal insulation!). If using with high tem-
The version orifice plate with annular chambers comprises two peratures and stronger insulations, please quote the insulation
support rings which are connected to the inside of the pipe over thickness and the required length of the tapping sockets when
an annular chamber and an annular gap. Tapping sockets direct placing an order. The socket position depends on the measured
the differential pressure from the support rings to the differential medium and the flow direction.
pressure transmitter over shut-off fittings and differential pres- • With threaded connection G½ DIN ISO 228/1, connection di-
sure lines. mensions to DIN 19207 Form V, for liquids and gases up to
PN 160, for steam up to PN 100
The orifice disk is inserted between the support rings together
with a gasket. • With threaded connection ¼-14 NPT male, for version to
ASME up to class 600
Orifice plate with single tappings • With threaded connection ¾-14 NPT male, for version to
In the version of the orifice plate with single tappings the orifice ASME from class 900 to 1500
plate is a single unit. The inside of the tube is connected to the • With ferrule for pipe Ø 12 mm, S series
tapping sockets by two single tappings.
• With welding connection Ø 21.3 mm for liquids, gases and
Both types of orifice plate are installed between two flanges in steam up to PN 400 or Ø 24 mm for liquids, gases and steam
the pipeline. over PN 400
Other connections on request.
■ Function
Mode of operation
The orifice plate creates a differential pressure. The pressure is
transferred through the vertical columns of medium in the diffe-
rential pressure lines to the measuring cell of the differential
pressure transmitter. The transmitter converts the pressure sig-
nal with square-root characteristic into a flow-proportional cur-
rent or into a digital signal, e.g. PROFIBUS.
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Technical description
G1/2
18,5
11 h11
3
4
30
24
R2
[
137
3LSH
Vertical steam line with primary differential pressure device and valve
combination
5
In the case of vertical and inclined steam lines, the lower socket
[
3LSH
Ferrule for pipe ∅ 12 mm, S series, dimensions in mm 1 Horizontal → 180° With com-
pensation
vessels
21,3 24 2 1)2) 0°
12 13
3 1) 2)
30
30
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Technical description
Principle of the differential pressure method
■ Integration
The orifice plate is installed between two flanges in the pipeline.
Using compensation vessels (for steam) and initial shut-off val-
ves the differential pressure of the high-pressure side and low-
pressure side is directed through differential pressure lines to a
multiple valve manifold and on to the differential pressure trans-
mitter. For media with extreme pressure and temperature fluctu-
ations it makes sense to take an additional measurement of the
pressure and temperature in order to correct the flow signal of
the transmitter in a subsequent correction computer.
Selection of mounting point
The flow measuring regulations DIN EN ISO 5167 do not only
consider the design of primary differential pressure devices, but
also assume that their installation is in accordance with the stan-
dard so that the specified tolerances can be retained. Installa- 4
tion in accordance with the standard should already be conside-
red when planning the pipeline. Particular attention must be paid
to ensure that the primary device can be fitted in a sufficiently
long straight section of pipe. Bends, valves and similar must be
fitted so far upstream of the primary device that they no longer
have a detrimental effect. Primary devices with a large diameter
ratio are particularly sensitive to interferences.
Design of measuring point
The design of the measuring point depends on the medium and
on the spatial conditions. The designs for gas and water only dif-
fer in the arrangement of the tapping sockets (see the figure
"Measuring setup"); compensation vessels must additionally be
Principle of the differential pressure method: Pressure curve at a pipe re- provided for steam.
striction
A primary differential pressure device is installed at the measu-
ring point to measure the flow. This restricts the pipe and has two
■ Options
connections for sampling the differential pressure. If the proper- Further versions that are available on request:
ties of the primary device and the medium are known such that • Other nominal diameters and nominal pressures to EN and
the equation below can be evaluated, the differential pressure is ASME
a measure of the absolute flow. No comparison measurements
are required; the flow measurement can be checked indepen- • Other lengths, special lengths
dent of the device manufacturer. • Other materials
The differential pressure method is based on the law of continu- • Sealing face with recess or groove
ity and Bernoulli’s energy equation. • Flushing rings
According to the law of continuity, the flow of a moving medium • Other tapping sockets, multiple tappings
in a pipeline is the same at all points. If the cross-section is redu- • Material acceptance test certificates or cold water pressure
ced at one point, the flow velocity must increase at this point. Ac- tests
cording to Bernoulli’s energy equation, the energy content of a
flowing medium is constant and is the total of the static (pres-
sure) and kinetic (movement) energies. An increase in the flow
rate therefore results in a reduction in the static pressure (see the
figure "Principle of the differential pressure method: Pressure
curve at a pipe restriction"). This pressure difference ∆p, the so-
called differential pressure, is a measure of the flow.
In general the following equation applies: q = c√∆p
Where:
• q: flow (qm, qv) mass flow or volume flow
• ∆p: Differential pressure
• c: Factor depending on the dimensions of the pipeline, the
type of constriction, the density of the flowing medium etc.
According to this equation, the differential pressure created by
the constriction is proportionally equal to the square of the flow
(see the figure "Relationship between flow q and differential
pressure ∆p").
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Technical description
■ Characteristic curves
The orifice plate has a square-law relationship between differen-
tial pressure and flow. A square-root transmitter is required
therefore to create a linear flow characteristic.
q 0 1 3 5 8 10 15 20 30 40 50 60 70 80 90 100 %
∆p 0 0.01 0.09 0.25 0.64 1 2.25 4 9 16 25 36 49 64 81 100 %
■ More information
• Standards
• Instruction Manual SITRANS P
• Installation Instructions
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Technical description
Detail A:
1 Orifice plate with tapping sockets 4
2 Threaded flange pair:
2a Hexagon nut
2b Gasket
2c Threaded flange
2d Hexagon bolt
3 Primary shut-off valve
see detail A
3
3
2
2a
2b
2c 1
2d
Detail A 1
1) Pipe union of the differential pressure line on the valve manifold must be provided by the customer.
(screwed gland ½ NPT to 12 mm (0.47 in) differential pressure line; 12 mm (0.47 in) differential pressure line must be provided by the customer)
■ Accessories
• Compensation vessels
Measuring setup • Threaded flange pairs
• Primary shut-offs
• Valve manifold
• Differential pressure lines (to be provided by the plant owner)
• Gaskets, bolts, screws (to be provided by the plant owner)
• Differential pressure transmitter
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Pressure equipment directive 97/23/EC
Conformity rating
■ Overview
Pressure equipment of categories I to IV must comply with the
The pressure equipment directive 97/23/EC applies to the align- safety requirements of the directive and be assigned the CE
ment of the statutory orders of the European member states for symbol.
pressure equipment. Equipment as defined by the directive in-
cludes vessels, pipelines and accessories with a maximum per- They must comply with a conformity rating procedure according
missible pressure of more than 0.5 bar above atmospheric. to Appendix III of the directive.
The pressure equipment directive can be used starting Novem- Pressure equipment according to Article 3 Paragraph 3 must be
ber 29, 1999, and is compulsory starting May 29, 2002. designed and manufactured in agreement with the sound engi-
neering practice SEP applying in a member country, and must
Division according to the danger potential not be assigned a CE symbol (CE symbols from other directives
Equipment is divided in line with the pressure equipment direc- are not affected).
tive according to the danger potential (medium/pressure/vo- The manufacturer issues a declaration of conformity if the orifice
lume/nominal diameter) into the categories I to III or Article 3 Pa- plates are produced for use in the area covered by the PED and
ragraph 3. are assignable to the categories I, II, III or IV. This depends on
4 The following criteria are decisive for assessment of the danger the maximum permissible design data of the customer plant,
which must be specified in the "Questionnaire for manufacture
potential and are also shown in the diagrams (see "Characteris-
tic curves"). according to the pressure equipment directive PED - Directive
97/23/EC".
Following information is mandatory:
Fluid group Group 1 or 2
• PS (maximum permissible pressure (not PN)) of the plant
Aggregate state Liquid or gaseous
• TS (maximum permissible temperature (not operating tempe-
Type of pressurized equipment rature)) of the plant
• Pipeline Nominal diameter, pressure or • DN
product of pressure and nominal
diameter (PS * DN) • Fluid
Note
Note
Equipment designed for media with a high danger potential (e.g.
Liquids according to Article 3 are those liquids whose steam gases of fluid group 1) may also be used for media with a lower
pressure is not more than 0.5 bar above standard atmospheric danger potential (e.g. gases of fluid group 2, or liquids of fluid
pressure (1013 mbar) at the maximum permissible temperature. groups 1 and 2).
The maximum permissible temperature for the used liquids is the The pressure equipment directive according to Article 1
maximum process temperature which can occur, as defined by Paragraph 3 does not apply to equipment such as e.g. mobile
the user. This must be within the limits defined for the equipment. offshore plants, ships, aircraft, water supply and waste water
Division of media (liquid/gaseous) into the fluid groups networks, nuclear plants, rockets and pipelines outside indus-
trial plants.
Fluids are divided according to Article 9 into the following fluid
groups:
Group 1
Potentially Highly toxic
explosive R phrases:
R phrases: e.g.: 26, 27, 28,
e.g.: 2, 3 (1, 4, 5, 39 (32)
6, 9, 16, 18, 19,
44)
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Pressure equipment directive 97/23/EC
■ Characteristic curves
Gases of fluid group 1 Liquids of fluid group 1
PS PS
[bar] DN=100 [bar]
DN=25
DN=25
III
1000 1000
II III PS=500
500
Paragraph 3
DN
DN
Article 3
=35
=10
Paragraph 3 PS=10
10 10
00
00
PS
I
4
*D
N
I
=2
DN=100
DN=350
000
1 1
PS=0,5 0,5
PS=0,5
0,5
25 350 25 4000
0,1 1 10 100 1000 10000 DN 0,1 1 10 100 1000 10000 DN
Pipelines according to Article 3 Number 1.3 Letter a) First dash Pipelines according to Article 3 Number 1.3 Letter b) First dash
Exception: Unstable gases belonging to Categories I and II must Liquids of fluid group 2
be included in Category III.
Gases of fluid group 2
PS
[bar]
PS II
[bar] 1000
DN=200
I II III
PS=500
500
1000
DN=100
DN=250
DN=32
100
I
Article 3
PS 500
*D 0
100 Paragraph 3
N=
10 PS=10
Article 3
Paragraph 3
10
1
PS
PS
PS
*D
*D
*D
N=
N=
N=
PS=0,5
50
35
10
0,5
1
00
00
00
PS=0,5 200
0,5 0,1 1 10 100 1000 10000 DN
0,1 1 10
32
100
250 2000 7000
1000 10000 DN Pipelines according to Article 3 Number 1.3 Letter b) Second
dash
Pipelines according to Article 3 Number 1.3 Letter a) Second
dash
Exception: Liquids at temperatures > 350 °C belonging to Cate-
gory II must be included in Category III.
Appendix II of the pressure equipment directive contains 4 diagrams with which the associated category of the primary
differential pressure devices can be determined (see page 4/315).
Article 3, paragraph 3
Category I
Category II
Category III
No When manufacturing without the pressure equipment directive, it is essential to specify the reason:
Use outside the scope of the pressure equipment directive
Customer with users’ testing agency
___________________________________________________________________________________________________________
___________________________________________________________________________________________________________
___________________________________________________________________________________________________________
Max. flow: ________________________ qm kg/h ......... (mass flow for all media)
qv m3/h ......... (volume flow for liquids and gases)
qn m3/h ......... (volume flow for gases at standard condition)
___________________________________________________________________________________________________________
___________________________________________________________________________________________________________
Uncertainties to be allowed for calculation in % (without data: 0 %)
Operating temperature _____________; Absolute pressure _____________; Differential pressure_____________;
Operating density _____________; Additional uncertainty _____________
Name: ________________________________ ☎
________________________________ Fax: __________________________________
Note: The delivery time will be delayed if the data are incomplete.
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with annular chambers
Orifice plate with annular chamber (left); tapping socket with threaded
connection, dimensions in mm
■ Design
• Two support rings with replaceable orifice disk form A, B or D
(see types of primary differential pressure devices in "Techni-
cal description", "Function"); see Ordering data for materials.
• Graphite gasket with noncorrosive metal foil insert between
orifice disk and support ring outlet
Overall length
65 mm to DIN 19205
Nominal diameters
EN: DN 50 to DN 1000
ASME: 2 inch to 40 inch
Nominal pressure
EN: PN 6 to PN 100
ASME: class 150 to 600
Sealing face to the mating flanges Tapping socket: Socket length is fixed in accordance with the pressure
and nominal diameter (DIN 19 205, Part 2).
• Plane, sealing face turned, N10/N12 to DIN ISO 1302, for soft - Threaded connections of tapping sockets for liquids and gases up to
gasket (PN 6 to PN 40) PN 160, for steam up to PN 100, dimensions in mm
• Plane, sealing face turned, N8 to DIN ISO 1302, for grooved Versions for steam lines: See "Technical description", "Function"
gasket to DIN 2697 (PN 63 to PN 100) for position of the tapping sockets.
• Plane, RF (raised faced) for version to ASME
Tapping sockets
For the dimensions of the following tapping sockets (see page
4/310):
• With connection thread G½ DIN ISO 228/1, connection di-
mensions to DIN 19207 form V
• With threaded connection ½-14 NPT male, for version to
ASME
• with ferrule for pipe Ø 12 mm, S series
• with welding connection Ø 21.3 mm
See "Technical description" and "Function" for position of the tap-
ping sockets.
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with annular chambers
Nominal diameter acc. to EN
DN Inside diameter External diameter d4 / sealing face: plane, with recess or with groove.
PN 6 PN 10 PN 16 PN 25 PN 40 PN 63 PN 100
50 43 ... 55 96 107 107 107 107 113 119
65 59 ... 71 116 127 127 127 127 138 144
80 73 ... 85 132 142 142 142 142 148 154
100 90 ... 108 152 162 162 168 168 174 180
125 114 ... 132 182 192 192 194 194 210 217
150 142 ... 160 207 218 218 224 224 247 257
200 185 ... 211 262 273 273 284 290 309 324
250 237 ... 262 317 328 329 340 352 364 391
300
350
285 ... 314
328 ... 362
373
423
378
438
384
444
400
457
417
474
424
486
458
512
4
400 380 ... 408 473 489 495 514 546 543 –
500 477 ... 514 578 594 617 624 628 – –
600 581 ... 610 679 695 734 731 – – –
700 686 ... 710 784 810 804 833 – – –
800 776 ... 810 890 917 911 942 – – –
900 876 ... 910 990 1017 1011 1042 – – –
1000 976 ... 1010 1090 1124 1128 1154 – – –
Orifice plates with annular chambers for installation between EN flanges to EN 1092-1, dimensions in mm and weights
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with annular chambers
Nominal diameter acc. to ASME
Nominal External diameter d4 / L E Weight (approx. in kg)
diameter sealing face: Plane, RF (raised faced)
Class 150 Class 300 Class 600 Class 150 Class 300 Class 600 Class With smal- With largest
150 ... 600 lest nominal nominal pres-
pressure sure
2 inch 105 111 111 79 79 79 2±0.2 2.5 4.5
2½ inch 124 130 130 96 96 96 2±0.2 3.4 6.4
3 inch 137 149 149 115 115 115 4±0.2 4.3 6.9
4 inch 175 181 194 137 137 137 4±0.2 4.7 8.6
5 inch 197 216 241 164 164 164 4±0.25 6.3 12.4
6 inch 222 251 267 193 193 193 4±0.29 7.0 17.0
8 inch 279 308 321 247 247 247 4±0.29 10.3 26.2
4 10 inch 340 362 400 302 302 302 4±0.32 13.1 36.6
12 inch 410 422 457 354 354 354 4±0.36 17.3 49.0
14 inch 451 486 492 403 403 403 4±0.4 25.0 63.0
16 inch 514 540 565 452 452 452 4±0.4 28.0 73.8
20 inch 549 597 613 553 563 563 6±0.4 36.2 65.9
24 inch 717 775 790 659 659 – 6±0.4 42.5 75.6
Orifice plates with annular chambers for installation between ASME flanges to ASME B16.5, dimensions in mm and weights
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with annular chambers
Selection and ordering data Order No. Selection and ordering data Order No.
Orifice plate with annular chambers 7 M E 1 1 1 0 — 7 7 7 7 7 — 7 7 7 7 — Z Orifice plate with annular chambers 7 M E 1 1 1 0 — 7 7 7 7 7 — 7 7 7 7 — Z
for mounting between flanges DN 350
Sealing faces to the mating • PN 6 2 HA
flanges: plane. • PN 10 2 HB
Nominal diameter acc. to EN • PN 16 2 HC
DN 50 • PN 25 2 HD
• PN 6 1 GA • PN 40 2HE
• PN 10 ... 40 1GE • PN 63 2HF
• PN 63 1GF • PN 100 2 HG
• PN 100 1 GG DN 400
DN 65 • PN 6 2JA
• PN 6 1 HA • PN 10 2JB
• PN 10 ... 40 1HE • PN 16 2JC
• PN 63 1HF • PN 25 2JD 4
• PN 100 1 HG • PN 40 2JE
DN 80 • PN 63 2JF
• PN 6 1JA DN 500
• PN 10 ... 40 1JE • PN 6 2 KA
• PN 63 1JF • PN 10 2 KB
• PN 100 1 JG • PN 16 2 KC
DN 100 • PN 25 2 KD
• PN 6 2 AA • PN 40 2KE
• PN 10 and PN 16 2 AC DN 600
• PN 25 and PN 40 2AE • PN 6 3 AA
• PN 63 2AF • PN 10 3 AB
• PN 100 2 AG • PN 16 3 AC
DN 125 • PN 25 3 AD
• PN 6 2 BA DN 700
• PN 10 and PN 16 2 BC • PN 6 3 BA
• PN 25 and PN 40 2BE • PN 10 3 BB
• PN 63 2BF • PN 16 3 BC
• PN 100 2 BG • PN 25 3 BD
DN 150 DN 800
• PN 6 2 CA • PN 6 3 CA
• PN 10 and PN 16 2 CC • PN 10 3 CB
• PN 25 and PN 40 2CE • PN 16 3 CC
• PN 63 2CF • PN 25 3 CD
• PN 100 2 CG DN 900
DN 200 • PN 6 3 DA
• PN 6 2 EA • PN 10 3 DB
• PN 10 and PN 16 2 EC • PN 16 3 DC
• PN 25 2 ED • PN 25 3 DD
• PN 40 2EE DN 1000
• PN 63 2EF • PN 6 3 EA
• PN 100 2 EG • PN 10 3 EB
DN 250 • PN 16 3 EC
• PN 6 2 FA • PN 25 3 ED
• PN 10 2 FB Nominal diameter acc. to ASME
• PN 16 2 FC
2 inch
• PN 25 2 FD
• Class 150 5 GA
• PN 40 2FE
• Class 300 5 GB
• PN 63 2FF
• Class 600 5 GC
• PN 100 2 FG
2½ inch
DN 300
• Class 150 5 HA
• PN 6 2 GA
• Class 300 5 HB
• PN 10 2 GB
• Class 600 5 HC
• PN 16 2 GC
• PN 25 2 GD 3 inch
• PN 40 2GE • Class 150 5JA
• PN 63 2GF • Class 300 5JB
• PN 100 2 GG • Class 600 5JC
4 inch
• Class 150 6 AA
• Class 300 6 AB
• Class 600 6 AC
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with annular chambers
Selection and ordering data Order No. Selection and ordering data Order No.
Orifice plate with annular chambers 7 M E 1 1 1 0 — 7 7 7 7 7 — 7 7 7 7 — Z Orifice plate with annular chambers 7 M E 1 1 1 0 — 7 7 7 7 7 — 7 7 7 7 — Z
5 inch Tapping sockets
• Class 150 6 BA • With threaded connection G½;
• Class 300 6 BB for liquids and gases PN 160,
• Class 600 6 BC for steam PN 100
- Opposite one another, straight 1A
6 inch - Opposite one another, bent-up, 1B
• Class 150 6 CA for vertical pipelines
• Class 300 6 CB - Arranged on one side, 1C
• Class 600 6 CC for horizontal pipelines
8 inch • With threaded connection
½-14 NPT male
• Class 150 6 EA
- Opposite one another, straight 1Q
• Class 300 6 EB
- Opposite one another, bent-up, 1R
• Class 600 6 EC
4 10 inch
for vertical pipelines
- Arranged on one side, 1S
• Class 150 6 FA for horizontal pipelines
• Class 300 6 FB • With ferrule for
• Class 600 6 FC pipe Ø 12 mm, S series
- Opposite one another, straight 1J
12 inch - Opposite one another, bent-up, 1K
• Class 150 6 GA for vertical pipelines
• Class 300 6 GB - Arranged on one side, 1L
• Class 600 6 GC for horizontal pipelines
14 inch • With welding connection
• Class 150 6 HA ∅ 21.3 mm; for liquids and
• Class 300 6 HB gases PN 100 to PN 400
for steam PN 100
• Class 600 6 HC
- Opposite one another, straight 1D
16 inch - Opposite one another, bent-up, 1E
• Class 150 6JA for vertical pipelines
• Class 300 6JB - Arranged on one side, 1F
• Class 600 6JC for horizontal pipelines
20 inch Shape of orifice disk aperture
(see figure "Shapes of orifice disk
• Class 150 6 KA
aperture")
• Class 300 6 KB
• For flow in one direction
• Class 600 6 KC
- Orifice plate form A A
24 inch - Quarter-circle nozzle form B B
• Class 150 7 AA • For flow in both directions
• Class 300 7 AB - Cylindrical orifice plate form D D
• Class 600 7 AC Manufactured according to
for non-corrosive media pressure equipment directive
• Support rings made of 12 (see "Questionnaire" (page 4/316))
P250GH, Mat.No. 1.0460 or • Without²) 0
P265GH, Mat.No. 1.0425; • According to Article 3, 1
Tappet sockets made of Paragraph 3
P235G1TH, Mat.No. 1.0345; • According to category 1 2
orifice disk made of X 6 CrNiMoTi • According to category 2 3
17-12-2, Mat.No. 1.4571;
permissible operating tempera- • According to category 3 4
ture –10 up to +450 °C,
for tapping socket with ferrule
for pipe, 12 mm,
S series, max. 200 °C
For corrosive media
• Support rings, tapping socket 14
and orifice disk made of
X 6 CrNiMoTi 17-12-2,
Mat.No. 1.4571;
permissible temperature
–60 to +550 °C,
for tapping socket with ferrule
for pipe, 12 mm,
S series, max. 400 °C
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with annular chambers
Selection and ordering data Order No. Note on ordering
Enclose a filled-out calculation sheet "Questionnaire for calcula-
Orifice plate with annular chambers 7 M E 1 1 1 0 — 7 7 7 7 7 — 7 7 7 7 — Z
tion of a primary differential pressure device according to
Further designs Order code1) DIN EN ISO 5167" with the order (necessary for device selec-
Add "-Z" to Order No. and specify tion)!
Order code(s) and plain text.
scope of delivery
Calculation of orifice disk A11 Two support rings with tapping sockets, one orifice disk, one
aperture
Enclose a calculation sheet gasket between orifice disk and support ring.
"Questionnaire for calculation of a Graphite (99.85 %) flat gasket with foil insert (1.4401, 0.1 mm).
primary differential pressure Application for liquids, steam, gases, liquid gases, acids, hydro-
device according to carbons, oils and oil products.
DIN EN ISO 5167" with the order!
Accessories
Orifice plate without calculation Y01 See "SITRANS P measuring instruments for pressure".
Specify in plain text:
Diameter of orifice disk aperture
d = ... mm
Internal diameter of pipe
D = ... mm
4
Radius of quarter-circle nozzler
r = ... mm
Material certificate C01
according to EN 10204-3.1
Orifice plate degreased A12
for oxygen measurements
Note: Cleaned and foil-packed.
When using, note that the orifice
plate must be completely
degreased when fitted in the
pipeline.
Orifice disk including gasket On request
Other materials On request
Additional nominal diameters On request
and nominal pressure stages
according to EN and ASME
Acceptance test certificate B On request
acc. to EN 10204, cold water
pressure test at 1.5 × PN
Flushing rings On request
Support rings made of 1.7335 On request
Sealing face of orifice plate On request
with recess or groove
1)
Order codes additive, any sequence.
2)
Option only available outside Europe (manufactured according to
Article 3, Paragraph 3 of the pressure equipment directive,
without CE marking).
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with single tappings
■ Application
■ Design
One-piece orifice plate, orifice disk form A, B or D (see types of
primary differential pressure devices in "Technical description",
"Function"); see Ordering data for materials.
Overall length
40 mm to DIN 19205
Nominal diameters
EN: DN 50 to DN 500
ASME: 2 inch to 20 inch
Nominal pressure
EN: PN 6 to PN 315
ASME: class 150 to 2500
Sealing face to the mating flanges
• Plane, sealing face turned, N10/N12 to DIN ISO 1302, for soft
gasket (PN 6 to PN 40)
• Plane, sealing face turned, N8 to DIN ISO 1302, for grooved
gasket to DIN 2697 (PN 63 to PN 400)
• Plane, RF (raised faced) for versions to ASME
Tapping sockets
• With connection thread G½ DIN ISO 228/1, for connection di-
mensions to DIN 19207 form V(see page 4/310)
• With threaded connection ½-14 NPT male, for version to
ASME
• With ferrule for pipe Ø 12 mm, S series
• With welding connection Ø 21.3 mm
Connection size
The connection size depends on the operating pressure, the
temperature of the medium (DIN 19 207 and 19 211) and the me-
dium, e.g.
• For liquids and gases,
- up to PN 160: Thread G½ or welding connection Ø 21.3 mm
- from PN 6 and PN 400: Welding connection Ø 21.3 mm
- > PN 400: Welding connection Ø 24 mm
• For steam
- up to PN 100: Thread G½ or welding connection Ø 21.3 mm
- from PN 6: Welding connection Ø 24 mm
See "Technical description" and "Function" for position of the tap-
ping sockets.
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with single tappings
■ Dimensional drawings
Tapping socket: Socket length is fixed in accordance with the pressure
and nominal diameter (DIN 19 205, Part 2), dimensions in mm
- Threaded connections of tapping sockets for liquids and gases up to
PN 160, for steam up to PN 100,
Versions for steam lines: See "Technical description", "Function"
for position of the tapping sockets.
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with single tappings
Selection and ordering data Order No. Selection and ordering data Order No.
Orifice plate with single tappings 7 ME 1 1 2 0 —77777—7777— Z Orifice plate with single tappings 7 ME 1 1 2 0 —77777—7777— Z
for mounting between flanges DN 250
Sealing faces to the mating • PN 6 2 FA
flanges: plane. • PN 10 and PN 16 2 FC
Nominal diameter acc. to EN • PN 25 2 FD
DN 50 • PN 40 2FE
• PN 6 1 GA • PN 63 2FF
• PN 10 ... 40 1GE • PN 100 and PN 160 2 FH
• PN 63 1GF • PN 250 2FJ
• PN 100 and PN 160 1 GH • PN 315 2 FK
• PN 250 1GJ DN 300
• PN 315 1 GK • PN 6 2 GA
DN 65 • PN 10 2 GB
4 • PN 6 1 HA • PN 16
• PN 25
2 GC
2 GD
• PN 10 ... 40 1HE
• PN 63 1HF • PN 40 2GE
• PN 100 and PN 160 1 HH • PN 63 2GF
• PN 250 1HJ • PN 100 and PN 160 2 GH
• PN 315 1 HK DN 350
DN 80 • PN 6 2 HA
• PN 6 1JA • PN 10 2 HB
• PN 10 ... 40 1JE • PN 16 2 HC
• PN 63 1JF • PN 25 2 HD
• PN 100 and PN 160 1JH • PN 40 2HE
• PN 250 1JJ • PN 63 2HF
• PN 315 1JK • PN 100 2 HG
DN 100 DN 400
• PN 6 2 AA • PN 6 2JA
• PN 10 and PN 16 2 AC • PN 10 2JB
• PN 25 and PN 40 2AE • PN 16 2JC
• PN 63 2AF • PN 25 2JD
• PN 100 and PN 160 2 AH • PN 40 2JE
• PN 250 2AJ • PN 63 2JF
• PN 315 2 AK DN 500
• PN 6 2 KA
DN 125
• PN 10 2 KB
• PN 6 2 BA
• PN 16 2 KC
• PN 10 and PN 16 2 BC
• PN 25 2 KD
• PN 25 and PN 40 2BE
• PN 40 2KE
• PN 63 2BF
• PN 100 and PN 160 2 BH Nominal diameter acc. to ASME
• PN 250 2BJ 2 inch
• PN 315 2 BK • Class 150 5 GA
DN 150 • Class 300 5 GB
• PN 6 2 CA • Class 600 5 GC
• PN 10 and PN 16 2 CC 2½ inch
• PN 25 and PN 40 2CE • Class 150 5 HA
• PN 63 2CF • Class 300 5 HB
• PN 100 and PN 160 2 CH • Class 600 5 HC
• PN 250 2CJ 3 inch
• PN 315 2 CK • Class 150 5JA
DN 200 • Class 300 5JB
• PN 6 2 EA • Class 600 5JC
• PN 10 and PN 16 2 EC 4 inch
• PN 25 2 ED • Class 150 6 AA
• PN 40 2EE • Class 300 6 AB
• PN 63 2EF • Class 600 6 AC
• PN 100 and PN 160 2 EH 5 inch
• PN 250 2EJ • Class 150 6 BA
• PN 315 2 EK • Class 300 6 BB
• Class 600 6 BC
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with single tappings
Selection and ordering data Order No. Selection and ordering data Order No.
Orifice plate with single tappings 7 ME 1 1 2 0 —77777—7777— Z Orifice plate with single tappings 7 ME 1 1 2 0 —77777—7777— Z
6 inch Tapping sockets
• Class 150 6 CA • With threaded connection G½;
• Class 300 6 CB for liquids and gases PN 160,
• Class 600 6 CC for steam PN 100
- Opposite one another, straight 1A
8 inch - Opposite one another, bent-up, 1B
• Class 150 6 EA for vertical pipelines
• Class 300 6 EB - Any arrangement of tapping 1G
• Class 600 6 EC sockets (specify angle in
plain text)
10 inch
• With threaded connection
• Class 150 6 FA ½-14 NPT male
• Class 300 6 FB - Opposite one another, straight 1Q
• Class 600 6 FC
12 inch
- Opposite one another, bent-up,
for vertical pipelines
1R
4
• Class 150 6 GA - Any arrangement of tapping 1T
• Class 300 6 GB sockets (specify angle in
plain text -Z Y02)
• Class 600 6 GC
• With ferrule for
14 inch pipe Ø 12 mm, S series,
• Class 150 6 HA max. 200 °C permissible
• Class 300 6 HB - Opposite one another, straight 1J
• Class 600 6 HC - Opposite one another, bent-up, 1K
for vertical pipelines
16 inch
- Any arrangement of tapping 1M
• Class 150 6JA sockets (specify angle in
• Class 300 6JB plain text -Z Y02)
• Class 600 6JC • With welding connection
∅ 21.3 mm; for liquids and
20 inch
gases PN 100 ... 400,
• Class 150 6 KA for steam PN 100 or
• Class 300 6 KB ∅ 24 mm; for liquids and gases
• Class 600 6 KC over PN 400, for steam over
PN 100
for non-corrosive media
- Opposite one another, straight 1D
• Orifice plate and tapping socket 24
- Opposite one another, bent-up, 1E
made of 13 CrMo 4-5, Mat.No.
for vertical pipelines
1.7335; metering edge with
X 5 CrNiMoNb 19 12, Mat.No. - Any arrangement of tapping 1H
1.4576, deposition welded; sockets (specify angle in
permissible working pressure plain text)
–10 to +570 °C, Shape of orifice disk aperture
for tapping socket with ferrule (see figure "Shapes of orifice disk
for pipe, 12 mm, aperture")
S series, max. 200 °C
• For flow in one direction
for corrosive media - Orifice plate form A A
• Orifice plate and tapping socket 22 - Quarter-circle nozzle form B B
made of X 6 CrNiMoTi 17-12-2, • For flow
Mat. No. 1.4571; in both directions
permissible operating tempera-
- Cylindrical orifice plate form D D
ture -200 to +550 °C,
for tapping socket with ferrule Manufactured according to
for pipe, 12 mm, pressure equipment directive
S series, max. 400 °C (see "Questionnaire" (page 4/316))
• Without²) 0
• According to Article 3, 1
Paragraph 3
• According to category 1 2
• According to category 2 3
• According to category 3 4
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Orifice plate with single tappings
Selection and ordering data Order No.
Orifice plate with single tappings 7 ME 1 1 2 0 —77777—7777— Z
Further designs Order code1)
Add "-Z" to Order No. and specify
Order code(s) and plain text.
Calculation of orifice disk A11
aperture
Add calculation sheet "Question-
naire for calculation of a primary
differential pressure device acc.
to DIN EN ISO 5167" to the order!
Orifice plate without calculation Y01
Specify in plain text:
Diameter of orifice disk aperture
d = ... mm
4 Internal diameter of pipe
D = ... mm
Radius of quarter-circle nozzler
r = ... mm
Material certificate C01
according to EN 10204-3.1
Orifice plate degreased A12
for oxygen measurements
Note: Cleaned and foil-packed.
When using, note that the orifice
plate must be completely
degreased when fitted in the
pipeline.
Angle between tapping sockets Y02
(specify in plain text: Angle
between the tapping sockets ... °)
Other materials On request
Additional nominal diameters On request
and nominal pressure stages
according to EN and ASME
Overall length 65 mm On request
(required for tapping sockets
arranged on one side)
Acceptance test certificate B On request
acc. to EN 10 204, cold water
pressure test at 1.5 × PN
Flushing rings On request
Sealing face of orifice plate On request
with recess or groove
Note on ordering
Enclose a filled-out calculation sheet "Questionnaire for calcula-
tion of a primary differential pressure device according to
DIN EN ISO 5167" with the order (necessary for device selec-
tion)!
Scope of delivery:
One-part orifice plate with tapping sockets
Accessories:
See "SITRANS P measuring instruments for pressure".
1)
Order codes additive, any sequence.
2)
Option only available outside Europe (manufactured according to
Article 3, Paragraph 3 of the pressure equipment directive,
without CE marking).
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
and annular chambers
■ Application
■ Technical specifications
Permissible operating temperature –10 to + 400 °C
Pipes made of P235G1TH, Mat. No. 1.0305,
ST37.4, Mat. No. 1.0255 or
P235GH, Mat. No. 1.0345
Tapping sockets made of P235G1TH, Mat. No. 1.0305
Flanges made of P250GH, Mat. No. 1.0460
Support rings made of P250GH, Mat. No. 1.0460
Orifice disk made of X 6 CrNiMoTi 17 12-2, Mat.
No. 1.4571
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
and annular chambers
■ Dimensional drawings
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
and annular chambers
Selection and ordering data Order No. Selection and ordering data Order No.
Metering pipe for mounting 7 ME 1 3 1 0 —77777—7777— Z Metering pipe for mounting 7 ME 1 3 1 0 —77777—7777— Z
between flanges between flanges
for non-corrosive media for non-corrosive media
Orifice plate with annular cham- 1½ inch
bers mounted between flanges • Class 150 5 FA3 2
permissible operating tempera- • Class 300 5 FB3 2
ture -10 bis +400 grad Celsius, • Class 600 5 FC3 2
Orifice disk made of Mat. No. 2 inch
1.4571, support rings and flanges
made of Mat. No. 10460, pipes • Class 150 5 GA 3 2
and tapping sockets made of Mat. • Class 300 5 GB 3 2
No. 10305, 1.0255 or 1.0345 • Class 600 5 GC 3 2
Sealing faces to the mating Tapping sockets
flanges: plane, with recess or
• With threaded connection G½;
with groove.
Nominal diameter acc. to EN
for liquids and gases PN 160,
for steam PN 100
4
DN 10 - Opposite one another, straight 1A
• PN 10 and PN 16 1 AC 3 2 - Opposite one another, bent-up, 1B
• PN 25 and PN 40 1AE 3 2 for vertical pipelines
• PN 63 1AF 3 2 - Arranged on one side, 1C
for horizontal pipelines
• PN 100 1 AG 3 2
• With threaded connection
DN 15 ½-14 NPT male;
• PN 10 and PN 16 1 BC 3 2 for liquids and gases PN 160,
• PN 25 and PN 40 1BE 3 2 for steam PN 100
• PN 63 1BF 3 2 - Opposite one another, straight 1Q
• PN 100 1 BG 3 2 - Opposite one another, bent-up, 1R
for vertical pipelines
DN 20 - Arranged on one side, 1S
• PN 10 and PN 16 1 CC 3 2 for horizontal pipelines
• PN 25 and PN 40 1CE 3 2 • With ferrule for
DN 25 pipe Ø 12 mm, S series,
max. 200 °C permissible
• PN 10 and PN 16 1 DC 3 2
- Opposite one another, straight 1J
• PN 25 and PN 40 1DE 3 2
- Opposite one another, bent-up, 1K
• PN 63 1DF 3 2 for vertical pipelines
• PN 100 1 DG 3 2 - Arranged on one side, 1L
DN 32 for horizontal pipelines
• PN 10 and PN 16 1 EC3 2 • With welding connection
• PN 25 and PN 40 1EE3 2 ∅ 21.3 mm; for liquids and
gases PN 100 to PN 400
DN 40 for steam PN 100
• PN 10 and PN 16 1 FC3 2 - Opposite one another, straight 1D
• PN 25 and PN 40 1FE3 2 - Opposite one another, bent-up, 1E
• PN 63 1FF3 2 for vertical pipelines
• PN 100 1 FG3 2 - Arranged on one side, 1F
DN 50 for horizontal pipelines
• PN 10 and PN 16 1 GC 3 2 Shape of orifice disk aperture
• PN 25 and PN 40 1GE 3 2 (see figure "Shapes of orifice disk
aperture")
• PN 63 1GF 3 2
• Orifice plate form A A
• PN 100 1 GG 3 2
• Quarter-circle nozzle form B B
Nominal diameter acc. to ASME
Manufactured according to
½ inch pressure equipment directive
• Class 150 5 BA 3 2 (see "Questionnaire" (page 4/316))
• Class 300 5 BB 3 2 • Without²) 0
• Class 600 5 BC 3 2 • According to Article 3, 1
Paragraph 3
¾ inch
• According to category 1 2
• Class 150 5 CA 3 2
• According to category 2 3
• Class 300 5 CB 3 2
• Class 600 5 CC 3 2
1 inch
• Class 150 5 DA 3 2
• Class 300 5 DB 3 2
• Class 600 5 DC 3 2
1¼ inch
• Class 150 5 EA3 2
• Class 300 5 EB3 2
• Class 600 5 EC3 2
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
and annular chambers
Selection and ordering data Order No.
Metering pipe for mounting 7 ME 1 3 1 0 —77777—7777— Z
between flanges
for non-corrosive media
Further designs Order code1)
Add "-Z" to Order No. and specify
Order code(s) and plain text.
Calculation of orifice disk A11
aperture
Add calculation sheet "Question-
naire for calculation of a primary
differential pressure device acc.
to DIN EN ISO 5167" to the order!
Orifice plate without calculation Y01
Specify in plain text:
4 Diameter of orifice disk aperture
d = ... mm
Internal diameter of pipe
D = ... mm
Radius of quarter-circle nozzler
r = ... mm
Material certificate C02
according to EN 10204-3.1
Other materials On request
Additional nominal diameters On request
and nominal pressure stages
according to EN and ASME
Acceptance test certificate B On request
acc. to EN 10204, cold water
pressure test at 1.5 × PN
Sealing face of metering pipe On request
with orifice plate, with recess
or groove
Metering pipes for corrosive On request
media
Note on ordering
Enclose a filled-out calculation sheet "Questionnaire for calcula-
tion of a primary differential pressure device according to
DIN EN ISO 5167" with the order (necessary for device selec-
tion)!
Scope of delivery:
Orifice plate comprised of two support rings with tapping sock-
ets and an orifice disk; flanged between inlet and outlet pipe
section, with gaskets between orifice plate and support ring and
between support rings and flanges of the inlet and outlet pipes,
including screws and nuts.
Graphite (99.85 %) flat gasket with foil insert (1.4401, 0.1 mm).
application for liquids, steam, gases, liquid gases, acids, hydro-
carbons, oils and oil products.
Accessories:
See "SITRANS P measuring instruments for pressure".
1)
Order codes additive, any sequence.
2)
Option only available outside Europe (manufactured according to
Article 3, Paragraph 3 of the pressure equipment directive,
without CE marking).
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
with single tappings
Tapping sockets straight or bent
■ Application • With connection thread G½ DIN ISO 228/1, for connection di-
mensions to DIN 19207 form V (see page 4/310)
• With threaded connection ½-14 NPT male, for version to
ASME
• With ferrule for pipe Ø 12 mm, S series
• With welding connection Ø 21.3 mm.
For length of tapping sockets for all metering pipe L = 120 mm
and position of tapping socket, see "Technical Description" and
"Function".
Connection size
The connection size depends on the operating pressure, the
temperature of the medium (DIN 19 207 and 19 211) and the me-
Suitable for non-corrosive and corrosive gases, vapors and li-
quids; permissible operating temperature -10 to +400 °C
dium, e.g.
• For liquids and gases,
4
- up to PN 160: Thread G½ or welding connection Ø 21.3 mm
■ Design - from PN 6 and PN 400: Welding connection Ø 21.3 mm
Orifice plate with single tappings, orifice disk aperture form A or - > PN 400: Welding connection Ø 24 mm
B (see types of primary differential pressure devices in "Techni- • For steam
cal description"); flanged between standard inlet and outlet pipe - up to PN 100: Thread G½ or welding connection Ø 21.3 mm
sections with lengths according to DIN 19205. - from PN 6: Welding connection Ø 24 mm
Nominal diameters
EN: DN 10 to DN 50
■ Technical specifications
ASME: ½ inch to 2 inch Permissible operating temperature –10 to + 400 °C
Pipes and tapping sockets made of P235G1TH, Mat. No. 1.0305,
Nominal pressure
ST37.4, Mat. No. 1.0255 or
EN: PN 10 to PN 160 P235GH, Mat. No. 1.0345
ASME: class 150 to 2500 Flanges made of P250GH, Mat. No. 1.0460
Sealing face of the end flanges Orifice plate made of Mat. No. 1.0460
• Plane, sealing face turned, N10/N12 to DIN ISO 1302, for soft Metering edge deposition welded Mat. No. 1.4576
gasket (PN 10 to PN 40)
• Plane, sealing face turned, N8 to DIN ISO 1302, for grooved
gasket to DIN 2697 (PN 63 to PN 160)
• Plane, RF (raised faced) for versions to ASME
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
with single tappings
■ Dimensional drawings
4
Nominal diameter acc. to ASME
DN PN a L k Pipe1) Da x s Weight kg
10 10 and 16 400 229 297 16 x 3 4,5
25 and 40 229 307 5
63 and 100 229 307 6,5
160 230 6,5
15 10 and 16 550 379 297 20 x 2,5 5
25 and 40 379 307 5,5
63 and 100 379 307 7,5
160 380 7,5
20 10 and 16 700 499 307 25 x 2,5 6,5
25 and 40 313 7
25 10 and 16 900 649 316 30 x 2,5 8
25 and 40 649 322 9
63 and 100 649 322 14
160 650 14
32 10 and 16 1100 799 310 38 x 3 11,5
25 and 40 335 12,5
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
with single tappings
Selection and ordering data Order No. Selection and ordering data Order No.
Metering pipe for mounting 7 ME 1 3 2 0 —77777—7777— Z Metering pipe for mounting 7 ME 1 3 2 0 —77777—7777— Z
between flanges between flanges
for non-corrosive media for non-corrosive media
Orifice plate with single tappings, 1¼ inch
flanged • Class 150 5 EA3 5
Sealing faces to the mating • Class 300 5 EB3 5
flanges: plane • Class 600 5 EC3 5
Permissible operating tempera- 1½ inch
ture -10 bis +400 grad Celsius,
• Class 150 5 FA3 5
Orifice plate made of Mat. No.
• Class 300 5 FB3 5
1.0460, metering edge deposition
welded of Mat. No. 1.4576, • Class 600 5 FC3 5
flanges and pipes made of Mat. 2 inch
No. 10460, pipes and tapping
• Class 150 5 GA 3 5
sockets made of Mat. No.
10305/1.0255/or 1.0345 • Class 300
• Class 600
5 GB 3 5
5 GC 3 5
4
Nominal diameter acc. to EN
DN 10 Tapping sockets
• PN 10 and PN 16 1 AC 3 5 • With threaded connection G½;
for liquids and gases PN 160,
• PN 25 and PN 40 1AE 3 5
for steam PN 100
• PN 63 1AF 3 5
- Opposite one another, straight 1A
• PN 100 1 AG 3 5
- Opposite one another, bent-up, 1B
• PN 160 1 AH 3 5 for vertical pipelines
DN 15 - Any arrangement of tapping 1G
• PN 10 and PN 16 1 BC 3 5 sockets (specify angle in
plain text)
• PN 25 and PN 40 1BE 3 5
• With threaded connection
• PN 63 1BF 3 5
½-14 NPT male;
• PN 100 1 BG 3 5 for liquids and gases PN 160,
• PN 160 1 BH 3 5 for steam PN 100
DN 20 - Opposite one another, straight 1Q
• PN 10 and PN 16 1 CC 3 5 - Opposite one another, bent-up, 1R
for vertical pipelines
• PN 25 and PN 40 1CE 3 5
- Any arrangement of tapping 1T
DN 25 sockets (specify angle in
• PN 10 and PN 16 1 DC 3 5 plain text -Z Y02)
• PN 25 and PN 40 1DE 3 5 • With ferrule for
• PN 63 1DF 3 5 pipe Ø 12 mm, S series,
max. 200 °C permissible
• PN 100 1 DG 3 5
- Opposite one another, straight 1J
• PN 160 1 DH 3 5
- Opposite one another, bent-up, 1K
DN 32 for vertical pipelines
• PN 10 and PN 16 1 EC3 5 - Any arrangement of tapping 1M
• PN 25 and PN 40 1EE3 5 sockets (specify angle in
plain text -Z Y02)
DN 40
• With welding connection
• PN 10 and PN 16 1 FC3 5 ∅ 21.3 mm; for liquids and
• PN 25 and PN 40 1FE3 5 gases PN 100 ... 400,
• PN 63 1FF3 5 for steam PN 100 or ∅ 24 mm;
• PN 100 1 FG3 5 for liquids and gases over
PN 400, for steam over PN 100
• PN 160 1 FH3 5
- Opposite one another, straight 1D
DN 50 - Opposite one another, bent-up, 1E
• PN 10 and PN 16 1 GC 3 5 for vertical pipelines
• PN 25 and PN 40 1GE 3 5 - Any arrangement of tapping 1H
• PN 63 1GF 3 5 sockets (specify angle in
• PN 100 1 GG 3 5 plain text)
• PN 160 1 GH 3 5 Shape of orifice disk aperture
(see figure "Shapes of orifice disk
Nominal diameter acc. to ASME
aperture")
½ inch • Orifice plate form A A
• Class 150 5 BA 3 5 • Quarter-circle nozzle form B B
• Class 300 5 BB 3 5
Manufactured according to
• Class 600 5 BC 3 5 pressure equipment directive
¾ inch (see "Questionnaire" (page 4/316))
• Class 150 5 CA 3 5 • Without²) 0
• Class 300 5 CB 3 5 • According to Article 3, 1
Paragraph 3
• Class 600 5 CC 3 5
• According to category 1 2
1 inch • According to category 2 3
• Class 150 5 DA 3 5
• Class 300 5 DB 3 5
• Class 600 5 DC 3 5
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Metering pipe with orifice plate
with single tappings
Selection and ordering data Order No.
Metering pipe for mounting 7 ME 1 3 2 0 —77777—7777— Z
between flanges
for non-corrosive media
Further designs Order code1)
Add "-Z" to Order No. and specify
Order code(s) and plain text.
Calculation of orifice disk A11
aperture
Enclose a calculation sheet
"Questionnaire for calculation of a
primary differential pressure
device acc. DIN EN ISO 5167"
with the order!
Orifice plate without calculation Y01
4 Specify in plain text:
Diameter of orifice disk aperture
d = ... mm
Internal diameter of pipe
D = ... mm
Radius of quarter-circle nozzler
r = ... mm
Material certificate C02
according to EN 10204-3.1
Other materials On request
Angle between the tapping Y02
sockets
Specify in plain text: Angle
between the tapping sockets ...°
Additional nominal diameters On request
and nominal pressure stages
according to EN and ASME
Acceptance test certificate B On request
acc. to EN 10204, cold water
pressure test at 1.5 × PN
Sealing face of metering pipe On request
with orifice plate, with recess
Metering pipes for corrosive On request
media
Note on ordering
Enclose a filled-out calculation sheet "Questionnaire for calcula-
tion of a primary differential pressure device according to
DIN EN ISO 5167" with the order (necessary for device selec-
tion)!
Scope of delivery:
One-piece orifice plate with tapping sockets flanged between
inlet and outlet pipes, with gaskets between orifice plate and
flanges of the inlet and outlet pipes, including screws and nuts.
Graphite (99.85 %) flat gasket with foil insert (1.4401, 0.1 mm).
Application for liquids, steam, gases, liquid gases, acids, hydro-
carbons, oils and oil products.
Accessories:
See "SITRANS P measuring instruments for pressure".
1) Order codes additive, any sequence.
2)
Option only available outside Europe (manufactured according to
Article 3, Paragraph 3 of the pressure equipment directive,
without CE marking).
SITRANS F flowmeters
SITRANS F O delta p - Primary differential pressure devices
Calculation of
primary differential pressure devices
■ Overview
When ordering a primary differential pressure device, the calcu-
lation can be ordered at the same time.
Add the Order code "A11" to the Order No. of the primary device,
and enclose a filled-out calculation sheet ("Questionnaire for cal-
culation of a primary differential pressure device according to
DIN EN ISO 5167) with the order.
If the calculation sheet is not complete, an extra charge will be
made for the additionally required calculations.
SITRANS F flowmeters
SITRANS F I
Gardex flowmeter
SITRANS F flowmeters
SITRANS F I
Gardex flowmeter
Contact assembly
■ Technical specifications
Various contacts/remote transmitters are available:
Application See page 4/338
• Magnet spring contacts as twin contacts
Design and mode of operation See page 4/338
• Inductive contacts as single or twin contacts
Measuring principle Baffle plate
• Current output
Input
Maintenance Measuring range See table on page 4/341
• For liquids 0.4 to 1350 m3/h
No maintenance work is necessary. (1.76 to 5944 USgpm)
• For gases 12 to 40500 m3/h
Zero correction (0.007 to 23.84 scfm)
A corresponding correction can be made if the pointer zero is Dynamic range 1:5
offset (e.g. resulting from a changed mounting position). The Dimension of measured variable m3/h
flowmeter need not be dismounted to do this.
Max. permissible pressure
Remove the housing cover to the front by loosening the three
screws and rotating. You can then adjust the zero point using the
• DN 25 to DN 150 / 1 to 6 inch
• DN 200 / 8 inch
• DN 250 / 10 inch
16 bar (232 psi)
10 bar (145 psi)
6 bar (87 psi)
4
screw (j, ).It is recommendable to first bring the pointer into a
positive indication and to then turn it back until it rests properly • DN 300 / 12 inch 4 bar (58 psi)
• Option: ANSI B 16.5
on the limit pin.
Rated operation conditions
It is recommendable to subsequently check the function. To do
this, apply a flow to move the indicator up to 60 to 100%. Alter- Mounting position Vertical or horizontal
natively, you can press in the bushing rod. With a zero flow, the Flow direction No limitations
pointer must again rest on the limit pin.
Inlet and outlet pipe sections
Startup • DN 25/1" to DN 150/6“ At least 5 D (with v < 2.5 m/s
When starting up new plants, material residues (e.g. welding (8.2 ft/s)), otherwise 10 D
spatter) may be conveyed in the medium and deposited on the • DN 200/8" to DN 300/12" At least 10 D (with v < 2.5 m/s
measuring unit. In such cases we therefore recommend clea- (8.2 ft/s)), otherwise 20 D
ning the device after a short period of operation. Medium conditions
In order to prevent knocking in the line, always start up against • Accuracy ± 3% of full-scale value;
a closed valve. The valve can then be slowly adjusted. ± 5% of full-scale value with
magnet spring contact and
electric remote transmitter
Temperature of medium Dependent on gasket material
and version
• Standard version ≤ 90 °C (194 °F)
• With temperature shield ≤ 130 to 250 °C (266 to 482 °F)
Design
Ring connection DN 25 to DN 300: DIN 2501
1" to 12": ANSI B 16.5 RF
Material
• Indicator housing Mat. No. 1.4301/304
• Ring and transverse pipe, baffle
plate, balance beam, bellows and
gasket See Table on page 4/341
Degree of protection (indicator unit)
• Standard design IP65
• Version with contact/remote
transmitter IP54
Weight See Table on page 4/341
Certificates and approvals
Classification according to PED For gases of fluid group 1 and liq-
97/23/EC uids of fluid group 1; complies
with requirements of article 3,
paragraph 3 (sound engineering
practice SEP)
SITRANS F flowmeters
SITRANS F I
Gardex flowmeter
Connection Pg9
Rated voltage DC 8 V
Degree of protection IP 65
$QJOHWUDQVPLWWHU
Self-inductance 100 µH UG
α
Self-capacitance 30 nF EO
9'&
Ambient temperature ,$ JQ
• without Ex protection -20 ... +70 °C (-4 ... +158 °F) P$
SITRANS F flowmeters
SITRANS F I
Gardex flowmeter
*) The pressure loss defines the range from the small to the large measuring range.
SITRANS F flowmeters
SITRANS F I
Gardex flowmeter
Selection and Ordering data Order No. Order code Selection and Ordering data Order No. Order code
SITRANS F I flowmeter F) 7ME5842- SITRANS F I flowmeter F) 7ME5842-
Gardex Gardex
7 7 7 7 7 - 77 7 7 7 7 7 7 7 7 7 7 - 77 7 7 7 7 7
Version (according to Table on page 4/341) Contact function
• Type 1 0 No contact (standard) A
Ring: steel
Baffle plate: stainless steel 1.4571/316Ti Magnetic spring contact
• Type 2 1 Closes on upward or downward violation of D
Ring: stainless steel 1.4571/316Ti limit
Baffle plate: stainless steel 1.4571/316Ti Opens on upward or downward violation of E
• Type 3 2 limit
Ring: steel with rubber liner Closes on downward violation, G
Baffle plate: stainless steel 1.4571/316Ti opens on upward violation of limit
• Typ 4 3 Opens on downward violation, H
Ring: steel with rubber liner closes on upward violation of limit
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Introduction
■ Overview
Mechanical registers, automatic batchmeters and digital registers with current and pulse output
Rotary-piston meter DN 15 (½“) with single-pointer dial type 01 without Acid resistant rotary-piston meter DN 25 (1“) with single-pointer dial
acceccories type 01 without acceccories
Rotary-piston meter DN 25 (1“) with single-pointer dial type 01 Rotary-piston meter DN 50 (2") with mech. Single-pointer dial type 01,
with accessories (here: cooling attachment and pulser)
Rotary piston meter with electric flow register in compact form Automatic batch meter DN 50 (2“), with rotary-piston meter, quantity pre-
set register and shut-off valve
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Application
■ Benefits ■ Application
• High measuring accuracy (approved for custody transfer) For use in closed liquid circuits at pressures up to PN 63
• Suitable for flow rates up to 1000 l/min (264 USgpm) (MWP914 psi) and liquid temperatures up to 300 °C (572 °F).
• Wide flow rate range • For all liquids ranging from lubricating oils up to corrosive ac-
• Low dependence on viscosity ids, viscosity ≤ 0.2 mPa s (cp) and for pasty, viscous liquids
(e.g. colors for offset printing with 350 000 mPa s (cp))
• Low pressure drop
• For measurements requiring an accuracy associated with
• Simple compact design custody transfer.
• High reliability A prerequisite for exact measurements is that the liquid is homo-
• Advantages with extremely high viscosity since pressure geneous without coarse solid impurities or gas inclusions.
drops up to 3 bar (43.5 psi) permissible
Rotary-piston meters are mainly used in the petroleum industry,
• Advantages with very low viscosity (e.g. liquefied gas) since the raw material industries, the chemical industry, the foodstuffs
only low pressure drops occur because of the light-weight and beverage industries and in power stations and district heat-
4 •
mechanism with good running characteristics
Wide range of available materials, e.g. plastic lining for partic-
ing stations:
ularly corrosive liquids In the basic version (meter mechanism and register) for meter-
ing in the production, distribution and consumption of liquids.
• Easy service as a result of simple design
• With quantity preset register and mechanical shut-off valve as
• Liquid temperatures up to 300 °C an automatic batchmeter without a power supply
• Also available with external heater • With accessories (pulser etc.) for flow rate measurement, re-
• Metering and dispensing without a power supply mote metering and digital data processing
• No inlet or outlet pipe sections required They complement one another with respect to the flow rate
• Independent of flow profile, conductivity and damping ranges but have particular advantages for specific applications.
Rotary-piston meters are characterized by: Rotary-piston meters are approved for custody transfer in the
European Union and in many other countries.
• Accuracy
• Reliability
• Robust design
For industrial liquids such as: Alco- For industrial liquids such as: Alco- For particularly corrosive liquids For industrial liquids such as: Alco-
hols, bitumen, dispersions, paints, hols, bitumen, dispersions, paints, such as: Phosphoric acid, hydro- hols, bitumen, dispersions, paints,
greases, liquid gases, adhesives, greases, liquid gases, adhesives, chloric acid, dilute sulfuric acid, greases, liquid gases, adhesives,
lacquers, alkalis, solvents, mineral lacquers, alkalis, solvents, mineral etc. lacquers, alkalis, solvents, mineral
oils, acids etc. oils, acids etc. oils, acids etc.
Rated Rated Order No. Page Rated Rated Order No. Page Rated Rated Order Page Rated Rated Order Page
flow size flow size flow size No. flow size No.
DN DN DN DN
l/min mm l/min mm l/min mm l/min mm
(USgpm) (inch) (USgpm) (inch) (USgpm) (inch) (USgpm) (inch)
20 (5.3) 15 7MR1020 4/359 500 (132) 50 (2“) 7MR1410 4/363 100 (26) 25 (1) 7MR1111 4/367 100 (26) 25 (1) 7MR1112 4/368
(½“) 7MR1030 7MR1420 7MR1113
7MR1430
7MR1440
100 25 7MR1110 4/361 1000 80 (3“) 7MR1610 4/365 500 50 (2) 7MR1412 4/369
(26.4) (1“) 7MR1120 (264) 7MR1620 (132) 7MR1413
7MR1130 7MR1630
7MR1140 7MR1640
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Function and Design
The incoming liquid fills the sickle-shaped spaces, attempts to
■ Function enlarge them and thus turns the piston until the volumes V1 und
Measuring principle V2 are reached in succession. With the further movement of the
piston, this filled space is connected to the outlet and emptied.
When metering flowing liquids, either the volume V is recorded Since the two sickle-shaped spaces – the inner and outer – are
over a given time t or the momentary flow rate q is determined. displaced with respect to one another, no deadpoint occurs dur-
ing the movement of the piston. The piston moves continuously
The relationship between these variables is V = q ⋅ t.
according to the flow of the metered liquid.
In accordance with these two measuring principles, a differenti-
The rotary movement of the piston guide-pin is picked up by a
ation is made between:
drive member and transmitted via a gland-free (industrial design
• direct volumetric meters, also referred to as positive displace- only) permanent magnetic coupling to the register. One revolu-
ment meters. These include rotary-piston meters. tion of the piston pin corresponds to the passage of the capacity
• indirect volumetric meters such as velocity meters, where the of the measuring chamber (V1+V2) through the meter. A gear
flow velocity v represents a direct measure of the flow rate q at unit converts the revolutions into a decimal value of e.g. 10 l,
a given cross-section F according to the relationship q = v ⋅ A. 100 l, 1 m3 or gallons.
Examples include electromagnetic flowmeters and flowmeters
operating according to the differential pressure principle. 4
Rotary-piston meters are direct volumetric meters: They operate
■ Design
according to the positive displacement principle. Their operation
is based on the continuous limitation of defined portions of the
volumetric flow in the mechanism by continuous filling and emp-
tying of the measurement space. This consists of the walls of the
measuring chamber and the moving part, i.e. the rotary-piston.
The rotary-piston is driven by the pressure difference in the me-
tered liquid between the inlet and outlet. The meters are basi-
cally purely mechanical devices operating without a power sup-
ply.
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Function and Design
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SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration
• Metering mechanism
■ Configuration When determining the rated size of the meter, the flow rate re-
Planning a liquid metering system quired for the operation of the system, the viscosity of the me-
tered liquid and the permissible pressure loss in the meter are
When planning a liquid metering system, it is first necessary to decisive factors. These three values depend on one another.
clarify the operational and measuring requirements: They must be taken into account jointly when selecting the
• Purpose of the system, e.g. plant supervision, closed-loop or rated size of the meter and adapted to one another if neces-
open-loop process control or metering for accounting sary.
It is not necessary to consider the rated size of the installed
• purposes pipe during this determination.
• Designation, composition and viscosity of the metered liquid; The decisive factors for the choice of materials are the nature
flow rate, operating pressure and temperature and temperature of the liquid.
• Minimum and maximum quantities to be measured • Registers
• Distances between storage tank, metering point and quantity Pointer dials, quantity preset registers and flow registers are
limitation point. available as registers For descriptions and technical data, see
"Registers and quantity preset registers" page 4/389.
Intended use of the system
• Accessories 4
This determines the operating mode, which can be continuous The normal range of the rotary-piston meters can be extended
or intermittent. using accessories. Example of accessories available:
• Continuous operation - Electrical transmitters for remote metering,
The consumption of the measured liquid depends on the plant - Electrical and electronic instruments for flow measurements
demand. An example is the metering of the oil flow to a firing - Thermal insulation attachments.
plant. The decisive factor is that a specific heating power is All the meters, displays and accessories are designed on a
produced. The measured values are used for plant supervi- modular basis, and therefore all have the same connecting
sion or as a slave variable in a closed-loop control system. flanges.
• Intermittent operation Shut-off device
Up to 4 h daily or 1500 h/year, the quantity to be measured is
often fixed in advance; with metering for accounting pur- The flow of liquid is interrupted using this device - valve, gate,
poses, for example, according to the capacity of the transport tap, etc. - when the intended quantity has been delivered.
tank; in process engineering for example in the apportioning
In order to prevent harmful pressure surges (water hammer) and
of solvents for paint manufacture according to a recipe. The
large overshoot quantities, the flow should be throttled continu-
measurement thus determines the sequence of the process.
ously or in several stages before the final shut-off. Our quantity
The type of volumetric meter to be used and the design of the preset register with mechanical shut-off valve operates with four
measuring system also depends on the intended use. shut-off stages (cf. page 4/389).
• The type and size of the volumetric meter must also be clari- The SITRANS F RA110 current or pulse output can also be used
fied before planning begins. Their fundamental relationships to control electric shut-off valves.
with the system design will be dealt with in more detail below.
Quantity limitation
Although the numerical ranges must be greater in systems for
continuous measurements, the registers for this mode of opera- When the metered liquid has flowed through the metering sys-
tion can be simpler. tem, it passes either into the process plant or into a vessel for fur-
ther transport. The transition point from the metering system is
The system design also becomes much simpler for continuous significant from a measuring viewpoint and is referred to as the
operation. For example, there is no need to consider the prob- quantity limitation. If exact measurements are to be achieved,
lems of quantity limitation as in the case of intermittent operation. the metering system - from the gas separator to the quantity lim-
In the latter type of systems, the reliable separation of the liquid itation - must always be filled with measurement material. A dif-
remaining in the metering system from the metered quantity - the ferentiation is made between two modes of operation depending
quantity limitation - is one of the most important conditions for the on the location of the quantity preset limitation:
accuracy of the system.
• empty-hose installations or systems and
The distances between storage tanks, metering point and quan- • filled-hose installations or systems.
tity limitation point
Minimum delivery quantity and value per revolution
The distances are mostly determined by fixed local conditions.
In this case it is often necessary to find a means of reaching a When planning systems for batch operations it is important to
practical compromise between system engineering and opera- take account of the “minimum delivery quantity” which can be
tional necessities. measured and indicated with insufficient accuracy by the se-
lected register. The regulations for metering systems for custody
Design of a liquid metering system transfer can serve as a guideline:
A liquid metering system can consist of: The minimum delivery quantity is the smallest quantity which can
• Filters be measured in one operation with permissible error limit.
• Gas separators It is also dependent on the value per revolution of the fastest el-
• Volumetric meter ement of the register. The value per revolution corresponds to
that quantity which is indicated by a full revolution of this element
Like the filter and gas separator, the meter should also be in- (pointer or drum).
stalled in the pipe such that it always remains filled with liquid.
Errors in measurement and corrosion due to the ingress of air are The minimum delivery quantities generally have the following re-
avoided in this manner. lationships to the values per revolution:
• Rotary-piston meters • for pointer dial type 01: 1 x value per revolution.
These volumetric meters consist of a metering mechanism • for all other pointer dials: 0.5 x value per revolution
and a register combined into one unit. The register is selected
• for all drum-type counters: 1 x value per revolution.
according to the forms in which the measured values are to be
presented. Any accessories used depend on the intended
use of the metering system.
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration
Certain values per revolution or certain values of the minimum
delivery quantity are assigned to each rated size of the individ-
ual meter types. These values have been selected such that they
almost always represent the best solutions to the metering prob-
lems. Should it be found during the planning of a system that the
minimum delivery quantity attainable with the value per revolu-
tion stated in the catalogue does not correspond to the opera-
tional requirements, please contact us.
Viscosity, density
Viscosity in the CGS and SI systems
Viscosity is a measure of the internal friction of a liquid. A differ-
entiation is made between dynamic and kinematic viscosity. Dy-
namic viscosity is the decisive factor for the use of volumetric
meters. Common viscometers generally determine the kinematic
4 viscosity. The dynamic viscosity can be calculated from it as fol-
lows:
Dynamic viscosity = kinematic viscosity x density
1 mPa⋅s = 1 mm²/s x 1 g/cm³
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration - Recommended materials
Pressure loss
Pressure loss depending on the flow and viscosity of the measured liquid
in a rotary-piston meter DN 15 (½“)
0,3
(4.4) DN 25 DN 50 DN 80
bar (1) (2) (3)
(psi)
0,2
(2.9) Operating ranges for rotary-piston meters DN 25 (1“), 50 (2“) and 80 (3“);
pressure loss depending on the flow and viscosity of the measured liquid.
Notes
0,1
(1.5) The following limitation applies to the automatic batchmeter be-
cause of the higher flow resistance through the associated shut-
off valve:
• with the same q, ∆p is increased by approx. 30%;
0
0 100 200 300 400 500 600 700 800 900 1000 • with the same ∆p, q is reduced by approx. 20%.
(26) (53) (79) (107) (132) (159) (185) (211) (238) (264)
1 mPa⋅s = 1 cp
q in l/min (q in USgpm)
Recommended materials for rotary-piston meters and auto-
Pressure loss ∆p for liquid gas with 0.25 mPa⋅s (cp), approx. 16 °C
(60.8 °F) and PN 16 (MWP 232 psi) (values for liquid gas authorized by matic batchmeters
the German calibration authorities: 100, 400 and 800 I/min (26.4, 106 and Several materials are available for the rotary-piston meters from
211 USgpm)) page 4/359 of this catalog for the parts which come into contact
with metered liquid. These materials must be combined with due
regard to the corrosion resistance against the metered liquid.
The following summary shows combinations of materials for a
number of liquids.
In order to keep the summary as simple as possible, only the
minimum version is listed in each case. However, higher quality
materials can also be used for metered liquids. If this is required
by the customer, e.g. for multipurpose use of the meter, please
inquire in case of doubt.
The data is based for the greatest part on our many years of ex-
perience. Because of the complexity of the corrosion problem,
however, the data should only be considered as recommenda-
tions. It does not constitute a guarantee.
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration - Recommended materials
Restrictions of the application range for the recommended materials imposed by the casing gasket
Rotary-piston meter Casing gasket Permissible temperature range
1)
Order No. Nominal size Rated pres- Nominal size ASME B16.5 Type Material °C °F
(DIN) sure (DIN) (ASME)
7MR1020 DN 15 PN 25 (½”) (300 … 600) Flat gasket AFM 34 2) -10 ... +250, up to 300 (14 ... 482, up to 572
for short time for short time)
7MR1030 PN 40
7MR1110 DN 25 PN 10/PN 16 (1”) (150)
7MR1120 PN 25 (300 … 600)
7MR1140 PN 63 (900 … 1500)
7MR1410 DN 50 PN 6/PN 10 (2”) (150)
7MR1420 PN 25 (300 … 600)
7MR1440 PN 63 (900 … 1500)
4 7MR1610 DN 80 PN 4/PN 6 (3”) (150)
7MR1620 PN 25 (300 … 600)
7MR1640 PN 63 (900 … 1500)
7MR1130 DN 25 PN 40 (1”) (300 … 600) O-Ring FPM 3) -10 … +260 (14 … 500)
7MR1130 O-Ring FEP-FPM 4) -10 … +200 (14 … 392)
7MR1430 DN 50 PN 40 (2”) (300 … 600) O-Ring FPM 3) -10 … +260 (14 … 500)
7MR1430 O-Ring FEP-FPM 4) -10 … +200 (14 … 392)
7MR1630 DN 80 PN 40 (3”) (300 … 600) O-Ring FPM 3) -10 … +260 (14 … 500)
7MR1630 O-Ring FEP-FPM 4) -10 … +200 (14 … 392)
1)
The flanges are drilled according to ANSI B16.5. The pressure data according to DIN are maximum permissible pressures up to approx. 100 °C (212 °F).
The maximum permissible pressure is reduced at higher temperatures. When ordering, the data of the ANSI pressure classification must be specified in
plain text.
2)
AFM 34: Aramide fibers with inorganic fillers and synthetic elastomers
3) FPM: Fluorine rubber (Viton)
4)
FEP-FPM: Fluorine rubber (FEP-Viton), with tetrafluoroethylene-hexafluoropropylene imposed by the casing gasket
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration - Recommended materials
Materials
Casing and measuring Rotary-piston Casing gasket
chamber
Cast iron CrNiMo- With Cat Ni- Carbon Hard PCTFE PTFE/ PN PN 40
or cast steel enamel iron Resist (synth.) rubber to to 40 °C Graphite to 4/6/10/25
steel lining 40 °C (104 °F) 90 °C /63 FPM FEP-
Medium to be measured (104 °F) (194 °F) FPM
AFM 34
Acetaldehyde • • • • •
Acetone • 1) • • • •
Acrylnitrile • • • •
Aluminium sulphate solution • • • • • •
Formic acid • • •
Ammonia solution
• Discoloration possible • • • • • •
• No discoloration
Ammonium chloride solution
•
•
•
•
•
•
•
• • •
4
Amyl acetate • • • •
Amyl alcohol • • • • • • •
Aniline • 1) • • • •
Barium chloride solution • • • • • • •
Benzaldehyde • 1) • • • •
Benzene • 1) • • • •
Benzol • 1) • • • •
Bitumen (heat meter) • • • • •
Lead acetate solution • • • • • • •
Lead chloride solution • • • •
Boric acid ≤5%, ≤50 °C (122 °F) • • • • • • •
Butane • 1) • • • •
Butyric acid • • • • • • •
Butyl acetate • 1) • • •
Calcium chloride solution • 2) • • • • • • •
Caprolactam • • • •
Cellosolves • 1) • • • • •
Chlorbenzene (anhydrous) • 1) • • • •
Chloroform • • • •
Choline chloride solution • • • • •
Chromium sulfaph. solution <50 °C • • • • • • • •
(122 °F)
1) 1)
Cyclohexanol (Anol) • • • • • • • •
Diacetone alcohol • 1) • • • •
Dibutylphthalate • • • • • • • •
Diesel oil • • • • • •
Dimethylaniline • • • • • •
Ferric chloride solution • • • • •
Acetis acid • • • • •
Ethyl acetate • 1) • • •
Ethylalkohol (Ethanol) • 1) • • • • •
Ethyl amine • • •
Ethylene chloride dry • • • • •
Ethylee nglycol anhydrous • 1) • • • • • • • •
Fatty acid • • • • • • •
Liquefield gas4) • • • •
Liquefield wax • • • • •
Formalin • • • • • • •
Freon • • • • 4)
Furfurol • • • • • •
Glucose solution • • • • •
Glysantine • 1) • • 1) • • • • • •
Glycerine •
• pur • • • • • • •
• crude • • • • • •
Urea solution (aqueous) • • • • • • •
Fuel oil, heavy • • • • •
Hydraulic oil • • • • •
Cocoa butter • • • • • • •
Cocoa paste (heated) • • • • • •
Caustic potash solution • • • • • • 5)
Potassium bichromate solution • • • • • •
Potassium chloride solution • 2) • • • • • • •
Magnesium chloride solution • 2) • • • • • •
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration - Recommended materials
Materials
Casing and measuring Rotary-piston Casing gasket
chamber
Cast iron CrNiMo- With Cat Ni- Carbon Hard PCTFE PTFE/ PN PN 40
or cast steel enamel iron Resist (synth.) rubber to to 40 °C Graphite to 4/6/10/25
steel lining 40 °C (104 °F) 90 °C /63 FPM FEP-
Medium to be measured (104 °F) (194 °F) FPM
AFM 34
Malt • • • •
Masut • • •
Molasses (alkaline) • • • • • • • • • •
Molasses (acid) • • • • • • •
Methanol (methyl alcohol) • 1)3) • • • • •
Methyl chloride • 3) •3) • 6) • • • • •
Methylene chloride • • • •
4 Naphtalene
Sodium acetate solution
• •
•
• •
• •
•
•
•
•
•
•
•
•
Sodium chloride solution (alkaline) • • • • • • •
Sodium chloride solution (basic) •
Sodium nitrite solution • • • • • • • • • •
Caustic soda • • • • • • • • •
e. g. 30%, 20 °C (68 °F)
e. g. 50%, 50 °C (122 °F) • • • • • •
Nitrobenzene • 1) • • • •
Oleum ≤40%, 60 ... 70% • • •
Paraffin oil • • • •
Permutite process water • • • • •
Petroleum • • • • •
Vegatable oil
• Neutralized • • • • • • •
• Crude • • • • •
Phenol • • • • • •
Phosphoric acid •7) •6)7) • • • • •
Phosphorous tricloride • 6) • • • •
Castor oil • • • • • •
Soot oil • • • •
Nitric acid • • •
max. 65%, 40 °C (104 °F)
Hydrochloric acid • • •
Chocolate compound • • • • • •
Sulfur (liquid) • • •
Carbon bisulfide • 1) • • • • • •
Sulfuric acid • • • • •
• To 80%, max. 80 °C (176 °F) • • • • •
• 80 to 85%, max. 40 °C (104 °F) • • • • •
• 86 to 97%, max. 25 °C (77 °F) • • • • •
• 98 to 100%, max. 50 °C (122 °F) • • • •
Sea water • 2) • • • • • •
Soap (Liquid) • • • •
Soap solution • • • • • •
Silicium tetrachloride • 2) • • • • •
Starch solution • • • • • •
Carbon tetrachloride •1) • 2) • • • •
Toluene •1) • • • •
Transformer oil • • • •
Trichlorethylene • 2) • • • •
Vinyl chloride • • • •
Water, demineralized • • • • • •
Hydrogen peroxide • 8) • •
Plasticizer • • • • •
Wine • • • • • •
Xylene •1) • • • •
Zinc chloride solution • 2) • • • • •
Sugar solution • • • • •
Sugar syrup • • • • •
1) 8)
With metered liquids with a strong degreasing action, rust can occur. To be pickled and passivated
2)
Pitting may occur
3)
Butane, propane, propylene
4)
Not resistant for freon 21, 22, 31, 32
5)
Resistant < 30%
6)
Duroplast/Tantalum design l
7)
Without addition of chlorine and fluorine
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration - Recommended materials
Definitions The total gap loss is made up of two components:
Flow rate • A component with a hyperbolic function which results from the
varying influence of mechanical friction (this influence de-
qmin is the smallest flow rate which must be present if readings creases with increasing flow rate after the friction at rest has
within the stated tolerance are to be obtained under the given been overcome) and
operating conditions. The qmin value primarily depends on the
viscosity of the liquid. • A loss component which increases linearly with the flow rate
and is due to the increasing flow resistance and thus the
Attention must also be paid to the weight and material running higher pressure difference in the mechanism.
characteristics of the moving parts of the metering mechanism.
Data on qmin as a function of the above mentioned factors are The total curve can be formed from these two effects. It is char-
listed in the technical specifications of the respective mecha- acteristic for all positive displacement meters. The illustration
nism. “Error curves of volumetric meters” is greatly enlarged to simplify
understanding.
qmax is limited by
Error curves of rotary-piston meters
• The maximum permissible speed which can be expected of
The shape of the error curve is also affected by the viscosity of
the moving parts of the mechanism (rotary piston) without the
life (long-term accuracy) of the meter being shortened to an the metered liquid. The error in measurement increases with de-
creasing viscosity, especially at the beginning and towards the
4
unacceptable extent. For this reason, the permissible qmax
value for continuous operation is restricted to approx. half of end of the flow rate range.
the qmax for batch operation (approx. 1500 h/year). By appropriate regulation, i.e. changing a pair of gear-wheels
• The pressure loss, i.e. the pressure difference occurring in the between the meter mechanism and the register, the position of
mechanism through hydraulic losses. A maximum value of the error curve can be displaced parallel to the zero line and
3 bar (43.5 psi) is permissible. This value is only reached with thus the meter can be optimally calibrated. The appropriate pair
very high viscosities and large flow rates. The meter size and of replacement gears can be read off from a table or determined
the viscosity of the liquid are decisive factors for the actual with the aid of a calculating disk.
pressure loss which occurs.
The illustration “Error curves of volumetric meters” shows error
Values for qmax cont. and qmax batch (dependent on viscosity) are curves without any regulation having been carried out.
listed in the technical specifications.
Theory of the error curve for volumetric meters
On the basis of the German Standards and Weights and Mea-
sures Regulations (also EC and OIML recommendations), the %
measuring error in volumetric meters, i.e. the difference between 0,5 100 mPa s
the registered quantity (A, actual reading) and the actual quan-
Error in correct
5 mPa s
tity (N, correct value) is defined as follows: a positive error
value
0 1 mPa s
means an indication which is too large, a negative error an indi- 0,5 mPa s
cation which is too small, compared to the actual quantity (N).
To calculate the percentage error, the following applies: -0,5
%
f = (A - N)/N ⋅ 100 in % of the correct value 0,25mPa s
The primary cause of measuring errors is the gap loss which
Meas. range 1 : 5 (with liquid gas)
cannot be completely avoided despite the highest manufactur-
Measuring range 1 : 10
ing precision for the parts of the mechanism - a flow which does
not produce a corresponding rotary movement in the mecha-
0 10 25 50 75 100 %
nism and is thus not recorded.
Flow rate q max
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Configuration - Recommended materials
Note: The measuring system of the rotary-piston meter must al-
ways be filled with the liquid to be measured in order to achieve
a high measuring accuracy.
Service life (long-term accuracy)
The service life of a volumetric meter, i.e. the operating time until
an overhaul or recalibration becomes necessary, is determined
by the mechanical abrasion of the moving parts of the mecha-
nisms which occurs because of forces from the metered liquid.
As well as the nature of the materials used (running characteris-
tics), the service life is dependent on the lubricating properties
of the metered liquid, the service is dependent on the lubricating
properties of the metered liquid, the daily operating time and the
cube of the flow rate (speed of rotation). The last factor is one of
the reasons why only half of the maximum flow rate specified for
4 the batch operation is permissible for continuous operation.
Since the above factors can hardly be determined exactly with
industrial use of the meter, unequivocal statements on the ser-
vice life (long-term accuracy) are not possible.
Recalibration is required every two years by law (in Germany) for
meters used for custody transfer. On the basis of this regulation,
it is recommended that meters which are not used for custody
transfer be checked and recalibrated if necessary, at intervals of
two to three years. Even this recommendation is based on aver-
age, “normal” operating conditions. A period of three years is too
short, for example, for a meter used for the batch dispensing of
lubricating oil, it will still work within the stated error limits even
after five years or more
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Technical specifications
■ Technical specifications
Meter sizes (DN), pressure stages (PN) and permissible flow rates (q) for rotary-piston meters and automatic batchmeters
Design DN PN Rated flow rate Permissible flow rate
With vis- Min. 1) with continu- Max. with intermittent 3)4) Max. with con-
cosity ous 2) operation operation tinuous
operation
mm (inch) bar (psi) l/min (USgpm) mPa⋅s l/min (USgpm) l/min (USgpm) l/min (USgpm)
(cp)
Rotaty-piston meter for industrial use
15 5) (½) 5) 25 (363) 20 (5.3) ≤1 1,5 (0.26) 10 6) (5.3) 10 (2.6)
40 (580) <5 1,0 (0.2) 20 (5.3) 10 (2.6)
800 0,2 (0.05) 20 (5.3) 10 (2.6)
2000 0,2 (0.03) 10 (1.3) 5 (1.3)
5000
10000 7)
0,2
0,2
(0.03)
(0.03)
4
1
(0.53)
(0.26)
2
1
(0.53)
(0.26) 4
25 (1) 10 (145) 100 (26.4) 0,3 12 (3.2) 100 (26) 80 (13)
16 (232) 0,6 6 (1.6) 100 (26) 80 (13)
25 (363) 1 5 (1.3) 100 (26) 80 (13)
40 (580) 5 3 (0.8) 100 (26) 80 (13)
63 (914) 800 1 (0.26) 100 (26) 80 (13)
5000 1 (0.26) 80 (13) 60 (13)
10000 1 (0.26) 70 (5.3) 50 (5.3)
20000 7) 1 (0.26) 50 (2.6) 30 (2.6)
50 (2) 6 (87) 500 (132) 0,3 40 (11) 500 (106) 350 (44)
10 (145) 8) 0,6 20 (5.3) 500 (132) 350 (44)
25 (363) 1 18 (4.8) 500 (132) 350 (44)
40 (580) 5 10 (2.6) 500 (132) 350 (44)
63 (914) 800 2 (0.53) 500 (106) 350 (44)
5000 2 (0.53) 350 (53) 250 (44)
10000 2 (0.53) 300 (21) 180 (21)
20000 2 (0.53) 150 (11) 100 (11)
80 (3) 6 (58) 1000 (264) 0,3 60 (16) 1000 (211) 700 (93)
25 (87) 8) 0,6 35 (9.3) 1000 (264) 700 (93)
40 (363) 1 25 (6.6) 1000 (264) 700 (93)
63 (580) 5 10 (2.6) 1000 (264) 700 (93)
(914) 800 5 (1.3) 1000 (211) 500 (93)
5000 5 (1.3) 700 (93) 350 (93)
10000 5 (1.3) 600 (40) 250 (40)
20000 7) 5 (1.3) 300 (20) 150 (20)
Rotary-piston meter acid-resistant mode
25 (1) 10 (145) 100 (26.4) 0,6 10 (2.6) 100 (26) 50 (13)
1 8 (2.1) 100 (26) 50 (13)
5 4 (1.0) 100 (26) 50 (13)
Automatic batchmeter (Rotary-piston meter with quantity preset register and mechanical shut-off valve)
25 (1) 10 (145) 100 (26.4) 0,3 12 (3.2) 100 (26) – –
0,6 6 (1.6) 100 (26)
1 5 (1.3) 100 (26)
5 3 (0.8) 100 (26)
800 9) 1 (0.26) 100 (26)
50 (2) 6 (87) 500 132 0,3 40 (11) 500 (106) – –
10 (145) 8) 0,6 20 (5.3) 500 (132)
1 18 (4.8) 500 (132)
5 10 (2.6) 500 (132)
800 9) 2 (0.53) 400 (106)
1)
For metal rotary-pistons: increase by a factor of 2, for PCTFE and PTFE/graphite filling rotary-pistons: increase by a factor of 3.
2)
Continuous operation: up to 8 hours a day.
3)
For metal pistons: reduce by a factor ≈0.8 to extend service life.
4)
Intermittent operation: up to 4 hours a day
5)
Note: When using pistons made of carbon, there is danger of break in the case of liquid hammers
6)
When using pistons made of carbon.
7)
Flow rates for higher viscosities on request; we have experience of up to 350 000 mPa⋅s (cp).
8)
Values in brackets apply to casing in CrNiMo steel.
9)
Max. permissible viscosity for exact closing of the shut-off valve and for exact dispensing: viscosities up to 4 000 mPa⋅s (cp) possible.
Note:
In order to extend the service life of the pulse sensor, rotary-piston meters with current and/or pulse output (without intermediate gear)
should only be operated at max. 60% of the permissible flow.
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Technical specifications
Piston materials
Piston material Design Permissible liquid temperature Max. perm. dyn. viscosity Order No. code.
°C °F mPa⋅s (cp)
Carbon -10 ... 300 14 ... 572 25 K
Cast iron (mat. No. GG 25) -10 ... 300 14 ... 572 E
Cast iron (mat. No. GG 25) with slotting -10 ... 300 14 ... 572 B
Ni-Resist (mat. No. 0.6660) -10 ... 300 14 ... 572 N
Ni-Resist (mat. No. 0.6660) with slotting -10 ... 300 14 ... 572 C
Hard rubber -10 ... 40 1) 14 ... 104 1) 50 G
Hard rubber with slotting -10 ... 40 1) 14 ... 104 1) 50 D
PTFE/graphite filling 0 ... 40 2) 32 ... 104 2) 120 F
PTFE/ graphite filling with slotting 0 ... 40 2) 32 ... 104 2) 120 L
PTFE/ graphite filling 0 ... 90 2) 32 ... 194 2) 120 R
PTFE/ graphite filling with slotting 0 ... 90 2) 32 ... 194 2) 120 M
4 PCTFE -10 ... +40 2) 14 ... 104 2) 120 H
PCTFE with slotting -10 ... +40 2) 14 ... 104 2) 120 J
Gni steel with carbon contact surface (DN 25 Collar piston -10 ... +200 14 ... 392 > 10 S
(1“) only) -10 ... +40 14 ... 104 > 10 T
Gni steel with PTFE contact surface (DN 25 (1“)
only)
1)
For 120 min max. 65 °C (149 °F); for 20 min max. 90 °C (194 °F), e. g. for cleaning procedures
2)
Error limit max. 1%; at 90°C (194 °F) max. 2%
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Introduction
Technical specifications
Note
Further technical specifications
Materials and max. permissible The material combinations which can be supplied are listed in
liquid temperatures the Selection and Ordering data.
The maximum permissible liquid temperature is determined by
Housing (also lining with acid resis- Temperature range the “weakest link” in the particular combination (the PCTFE ro-
tant meters) and measuring cham-
ber tary-piston, for example, in a meter made of Cranium steel).
• Cast iron, spheroidal graphite, cast -30 ... +300 °C (-22 ... +572 °F) Automatic batchmeter
steel, Cranium steel With this meter, the maximum permissible liquid temperature is
• Cast iron/enamel, Duroplast mea- -20 ... +80 °C (-4 ... +176 °F) also limited by the operation and design of the shut-off valve.
suring chamber
The following temperatures are permissible for valves with main-
General data tenance free
Error limits Between 0.2% and 0.5% of the • Gland seal: -10 ... +200 °C (14 ... 392 °F)
correct value (depending on the
metered fluid, the measuring • Bellows seals: -10 ... + 40 °C, max. 3 bar (14 ... 104 °F, max.
range and the relevant calibra-
tion regulations) except for
43.5 psi)
Models for higher liquid temperatures on request. The installa-
4
rotary-piston meters DN 15 (½“)
and acid-resistant meters with tion of cooling attachments also necessitates a corresponding
PCTFE pistons; where 1% of the increase in length of the mechanical shut-off valve.
actual value applies.
The following restriction applies to the automatic batchmeters
Reproducibility Within 0.05% because of the higher flow resistance through the associated
Adjustment In steps from 0.01% shut-off valve:
Pressure drop Max. permissible 3 bar • with the same value q, ∆p is increased by approx. 30%
(43.5 psi), max. 0.5 bar (7.25 psi) • with the same value ∆p, q is reduced by approx. 20%
for acid resistant meters
In case of a dynamic viscosity 60 mPa⋅s (cp), constructional de-
Transmission from wet to dry space Gland-free, via permanent mag- tails of the shut-off valve cone must be changed.
net coupling
Installation position (axis of meter Furthermore, installation of a filter is omitted for 800 mPa⋅s (cp)
mechanism) and above.
• Rotary-piston meter for industrial
use
- Acid-resistant model Any
- Automatic batchmeter Vertical
• Special designs
- Rotary-piston meter for oil fuels Any
- Rotary-piston meter for liquid gas Meter axis vertical
Special inlet and outlet pipe sec- Not necessary
tions
Pipe connection Flanges drilled to DIN 2501,
DIN 2547 (PN 63 only)
Filter size (mesh width) 0.8 mm (0.031 inch) for rotary-
piston meter
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Ordering example
Additionally required
Order as follows:
1 electric flow register SITRANS F RA110 (technical specifications on page
1 Rotary-piston meter DN 25 7MR1110-1EE66-0BA0-Z
4/393)
C06 + G01 + L01 + Y01
Liquid: light oil
Order as follows: 1 Electric flow register 7MV1070-1BC10-0AA0
1 Rotary-piston meter DN 25 7MR1140-0EE47-0BA0-Z SITRANS F RA110
C12 + G03 + K34 + Y01 Mechanical registers and
Liquid: heavy fuel oil S quantity preset registers
1 Accessory model 70 7MV3070-1XA00 (page 4/388)
1 Electric flow register 7MV1070-1BC10-0AA0
SITRANS F RA110 • Heating of mechanism through external heater tubes
Mechanical registers and or electric heater cables on request
quantity preset registers When ordering a rotary-piston meter with digital display and pulse/
(page 4/388) current output you now only need two order items:
• Rotary-piston meter 7MR1…-…..-…. with pulser, poss. with cooling
• Heating of mechanism through external heater tubes attachments, protective cover and mounting bracket
or electric heater cables on request. and
• Electrical flow register SITRANS F RA110 7MV1070 -......-....
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 15 (½"), rated flow rate 20 l/min (5.3 USgpm)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 15 (½"), rated flow rate 20 l/min (5.3 USgpm)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 25 (1"), rated flow rate 100 l/min (26.5 USgpm)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 25 (1"), rated flow rate 100 l/min (26.5 USgpm)
As separate model: Pulser mounted on the rotary-piston meter and locked with protective cover;
SITRANS F RA110 (order separately, for product description, see page 393)
10 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 41 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 43 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 45 0B
100 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 46 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 47 0B
Compact version: Pulser (page 4/396) mounted on the rotary-piston meter and locked with mounting
48 0B
bracket; SITRANS F RA110 (order separately, see product description on page 4/393) mounted on moun-
ting bracket.
10 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 61 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 63 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 65 0B
100 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachmentk 66 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 67 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 68 0B
Tests
Works test A
Works test certificate B
Preliminary official test (only for vertical mechanism shaft and mech. register and quantity preset register) D
Preliminary official test (only for vertical mechanism shaft and mech. register or quantity preset register and E
pulser (double pick-up) for current/pulse output);
(not currently available in connection with SITRANS F RA110)
Flanges
Plane, drilled to EN 1092-1 0
Plane, drilled to specification 9 R1Y
With sealing ridge to specification 9 R2Y
The data of the liquid are always required: Temperature of the liquid, density, min. and max. flow rate, viscosity
Please always specify in plain text or with Order code according to Selection and Ordering data table on page 4/371
Heating systems on request
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 50 (2"), rated flow rate 500 l/min (132 USgpm)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 50 (2"), rated flow rate 500 l/min (132 USgpm)
As separate model: Pulser mounted on the rotary-piston meter and locked with protective cover;
SITRANS F RA110 (order separately, for product description, see page 4/393)
10 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 41 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 43 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 45 0B
100 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 46 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 47 0B
Compact version: Pulser (page 4/396) mounted on the rotary-piston meter and locked with mounting
48 0B
bracket; SITRANS F RA110 (order separately, see product description on page 4/393) mounted on moun-
ting bracket.
10 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 61 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 63 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 65 0B
100 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 66 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 67 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 68 0B
Tests
Works test A
Works test certificate B
Preliminary official test (only for vertical mechanism shaft and mech. register and quantity preset register) D
Preliminary official test (only for vertical mechanism shaft and mech. register or quantity preset register E
and pulser (double pick-up) for current/pulse output);
(not currently available in connection with SITRANS F RA110)
Flanges
Plane, drilled to EN 1092-1 0
Plane, drilled to specification 9 R1Y
With sealing ridge to specification 9 R2Y
The data of the liquid are always required: Temperature of the liquid, density, min. and max. flow rate, viscosity
Please always specify in plain text or with Order code according to Selection and Ordering data table on page 4/371
Heating systems on request
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 80 (3"), rated flow rate 1000 l/min (264 USgpm)
Carbon •
liquid temperature kg (lb)
2 (4.4) K
4
Cast iron • 9,5 (21) E
Cast iron, grooved • 9,4 (20.7) B
Ni-resist • 10 (22) N
Ni-resist, 9,6 (21.2) C
•
grooved
Hard rubber • 40 °C (104 °F) 2 (4.4) G
Hard rubber, grooved • 40 °C (104 °F) 1,8 (4) D
Flow direction
Mechanism shaft vertical From left to right 1
From right to left 2
From front to back 3
From back to front 4
Mechanism shaft horizontal From left to right 5
From right to left 6
Upwards 7
Downwards 0
Mechanical registers/quantity preset registers Weight appr.
kg (lb)
Single- pointer dial
• Type 01 0,8 (1.76) 01
Double-pointer dial (note mounting position! see description on page 4/390)
• Type 11, vertical mounting 1,5 (3.3) 11
• Type 12, horizontal mounting 2,5 (5.5) 12
Quantity preset register
(only for vertical mechanism shaft, flow direction according to codes 1 ... 4)
• Type 30 11 (24.3) 30
• Type 54, with electric switch 13,2 (29.1) 54
Value per revolution
• 100 l (26.5 USg) 3
• 1000 l (265 USg) 4
Accessory modules
• None A
• Mounted B
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data
DN 80 (3"), rated flow rate 1000 l/min (264 USgpm)
As separate model: Pulser mounted on the rotary-piston meter and locked with protective cover;
SITRANS F RA110 (order separately, for product description, see page 4/393)
10 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 41 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 43 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 45 0B
100 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 46 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 47 0B
Compact version: Pulser (page 4/396) mounted on the rotary-piston meter and locked with mounting
48 0B
bracket; SITRANS F RA110 (order separately, see product description on page 4/393) mounted on moun-
ting bracket.
10 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 61 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 63 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 65 0B
100 pulses/revolution
• max. material temperature 80 °C (176 °F), without cooling attachment 66 0B
• max. material temperature 180 °C (356 °F), one cooling attachment 67 0B
• max. material temperature 260 °C (500 °F), two cooling attachments 68 0B
Tests
Works test A
Works test certificate B
Preliminary official test (only for vertical mechanism shaft and mech. register and quantity preset register) D
Preliminary official test (only for vertical mechanism shaft and mech. Register or quantity preset register E
and pulser (double pick-up) for current/pulse output);
(not currently available in connection with SITRANS F RA110
Flanges
Plane, drilled to EN 1092-1 0
Plane, drilled to specification 9 R1Y
With sealing ridge to specification 9 R2Y
The data of the liquid are always required: Temperature of the liquid, density, min. and max. flow rate, viscosity
Please always specify in plain text or with Order code according to Selection and Ordering data table on page 4/371
Heating systems on request
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters – Ordering data – DN 25 (1"),
acid-resistant, rated fl. rate 100 l/min (26.5 USgpm)
1) In order to avoid the measurement chamber components becoming misshapen, the pressure loss should not exceed 0.5 bar (7.25 psi).
2) Separate Order No. required (see Selection and Ordering data table on page 4/394)
3) Not possible with rotary-piston meters with quantity preset register!
4) Consider durability of Viton!
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Ordering data
Automatic batchmeter DN 25 (1")
1) Restricted operating conditions (max. 40 °C (104 °F), max. 3 bar (43.5 psi))
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Ordering data
Automatic batchmeter DN 50 (2")
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Ordering data
Accessories for automatic batchmeters
4
Design Quantity preset Pulser with Number of cooling Weight appr. kg (lb) To order as accessory
register NAMUR output attachments
(8 V DC supply required Permissible liquid
from external unit) temperature
80 °C (176 °F)
180 °C (356 °F)
300 °C (572 °F)
With Without 0 80 °C (176 °F) Included in meter
21 With Without 1 180 °C (356 °F) 1.3 (2.9) F) 7 M V 3 0 2 1 - 1 X X 0 0
21 With Without 2 300 °C (572 °F) 2.6 (5.7) F) 7 M V 3 0 2 1 - 2 X X 0 0
22 With With 0 80 °C (176 °F) 1.2 (2.7) F) 7M V 3 0 2 2 - 0 X 7 0 0
23 With With 1 180 °C (356 °F) 2.6 (5.7) F) 7 M V 3 0 2 3 - 1 X 7 0 0
23 With With 2 300 °C (572 °F) 2.5 (5.5) F) 7 M V 3 0 2 3 - 2 X 7 0 0
Pulser (with inductive pick-up, page 4/396)
mounted between rotary-piston meter and quantity • 1 pick-up A
preset register • 2 pick-ups B
10 pulses/revolution
• 1 pick-up C
• 2 pick-ups D
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Ordering data
Information on liquid / Further designs
1) If the viscosity exceeds 60 mPa.s (cp) (order code G06 ... G99),
constructional details of the shut-off valve cone must be changed.
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Dimension of flanges
■ Dimensional drawings
Dimensions of flanges
d2
b
f
d4
Øk
D
Dimensions of flanges
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 15 (½")
Rotary-piston meter DN 15 (½“)
Rotary-piston meter DN 15 (½“) without accessories
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 15 (½")
Rotary-piston meter DN 15 (½") with accessories, other
heights/footprints also available
a3
Rotary piston meter DN 15 (½“) without accessories
Mechanical registers
In addition to dimension a3 (lower part to top part of enclosure,
cf. table on page 4/373), the following dimensions need to be
added (dimensions in mm (inch)) for extra add-on components.
4 Addition of a3 +
Intermediate gear 37 (1.46)
Single-pointer dial type 01 47 (1.85)
Double-pointer dial type 11 58 (2.28)
Double-pointer dial type Typ 12 250 (9.84)
Pulser 82 (3.23)
1 additional insulation attachment (up to 159 (6.26)
180°C (176°F))
2 additional insulation attachments 318 (12.52)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 25 (1")
Rotary-piston meter DN 25 (1“)
Rotary-piston meter DN 25 (1“) without accessories
For PN 10 and PN 16 (MWP 145 psi and 232 psi)
Rotary-piston meter DN 25 (1“) for PN 10 and PN 16 (MWP 145 psi and 232 psi) with single-pointer, with quantity preset register, dimensions in mm
(inch)
Rotary-piston meter DN 25 (1“) for PN 10 and PN 16 (MWP 145 psi and 232 psi) with double pointer dial, dimensions in mm (inch)
Rotary-piston meter DN 25 (1“) for PN 10 and PN 16 (MWP 145 psi and 232 psi) without accessories, dimensions in mm (inch)
With single-pointer dial type 01 or with double pointer dial
a1 a2 a3 c d1 e g h hA L
237 (9.33) 190 (7.48) 153 (6.02) 90 (3.54) 14 (0.55) 115 (4.53) 155 (6.10) 140 (5.51) 48 (1.89) 210 (8.27)
With quantity preset register type 54
a2 a3 a5 c g h hA L z
190 (7.48) 153 (6.02) 440 (17.32) 90 (3.54) 155 (6.10) 140 (5.51) 48 (1.89) 210 (8.27) 54 (2.10) for electric switch
Dimension of flanges see page 4/372
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 25 (1")
For rated pressure PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi)
Rotary-piston meters DN 25 (1“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) with single-pointer dial or with quantity preset register,
dimensions in mm (inch)
Rotary-piston meter DN 25 (1“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) with double pointer dial, dimensions in mm (inch)
Rotary-piston meters DN 25 (1“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) without accessories, dimensions in mm
(inch)
With single-pointer dial type 01 or with double pointer dial
a1 a2 a3 c1 c2 g L
• PN 25, PN 40 292 (11.50) 245 (9.65) 208 (8.19) 80 (3.15) 144 (5.67) 205 (8.07) 270 (10.63)
(MWP 363 psi, 580 psi)
• PN 63 (MWP 914 psi) 308 (12.13) 261 (10.28) 224 (8.82) 82 (3.23) 157 (6.18) 230 (9.06) 300 (11.81)
With quantity preset register type 54
a2 a3 a5 c1 c2 g L z
• PN 25, PN 40 245 (9.65) 208 (8.19) 495 (19.48) 80 (3.15) 144 (5.67) 205 (8.07) 270 (10.63) 54 (2.10) for electric
(MWP 363 psi, 580 psi) switch
• PN 63 (MWP 914 psi) 261 (10.28) 224 (8.82) 511 (20.12) 82 (3.23) 157 (6.18) 230 (9.06) 300 (11.81) 54 (2.10) for electric
switch
Dimension of flanges see page 4/372
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 25 (1")
Rotary-piston meter DN 25 (1") with accessories, other heights/footprints also available
For rated pressure PN 10 and PN 16 (MWP 145 psi and For rated pressure PN 25, PN 40 and PN 63 (MWP 363 psi,
232 psi) 580 psi and 914 psi)
a3
a3
Rotary piston meter DN 25 (1“) without accessories Rotary piston meter DN 25 (1“) without accessories
Mechanical registers Mechanical registers
In addition to dimension a3 (lower part to top part of enclosure, In addition to dimension a3 (lower part to top part of enclosure,
cf. table on page 4/375), the following dimensions need to be
added (dimensions in mm (inch)) for extra add-on components.
cf. table on page 4/376), the following dimensions need to be
added (dimensions in mm (inch)) for extra add-on components.
4
Addition of a3 + Addition of a3 +
Intermediate gear 37 (1.46) Intermediate gear 37 (1.46)
Single-pointer dial type 01 47 (1.85) Single-pointer dial type 01 47 (1.85)
Double-pointer dial type 11 58 (2.28) Double-pointer dial type 11 58 (2.28)
Double-pointer dial type Typ 12 250 (9.84) Double-pointer dial type Typ 12 250 (9.84)
Pulser 82 (3.23) Pulser 82 (3.23)
1 additional insulation attachment (up to 159 (6.26) 1 additional insulation attachment (up to 159 (6.26)
180°C (176°F)) 180°C (176°F))
2 additional insulation attachments 318 (12.52) 2 additional insulation attachments 318 (12.52)
Intermediate gear 287 (11.30) Intermediate gear 287 (11.30)
Digital displays with current/pulse output Digital displays with current/pulse output
In addition to dimension a3 (lower part to top part of enclosure, In addition to dimension a3 (lower part to top part of enclosure,
cf. table on page 4/375), the following dimensions need to be cf. table on page 4/376), the following dimensions need to be
added (dimensions in mm (inch)) for extra add-on components. added (dimensions in mm (inch)) for extra add-on components.
Addition of a3 + Addition of a3 +
Pulser and protective cover 85 (3.35) Pulser and protective cover 85 (3.35)
Pulser, mounting bracket and 260 (10.24) Pulser, mounting bracket and 260 (10.24)
SITRANS F RA110 SITRANS F RA110
1 additional insulation attachment 159 (6.26) 1 additional insulation attachment 159 (6.26)
2 additional insulation attachments 318 (12.52) 2 additional insulation attachments 318 (12.52)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 50 (2")
Rotary-piston meter DN 50 (2“)
Rotary-piston meter DN 50 (2“) without accessories
For rated pressure PN 6 and PN 16 (MWP 87 psi and 232 psi)
Rotary-piston meter DN 50 (2“) for PN 6 and PN 16 (MWP 87 psi and 232 psi) with single-pointer dial bzw. with quantity preset register, dimensions in
mm (inch)
Rotary-piston meter DN 50 (2“) for PN 6 and PN 16 (MWP 87 psi and 232 psi) with double-pointer dial, dimensions in mm (inch)
Rotary-piston meter DN 50 (2“) for PN 6 and PN 16 (MWP 87 psi and 232 psi) without accessories, dimensions in mm (inch)
with single-pointer dial Typ 01 bzw. with double-pointer dial
a1 a2 a3 c d1 e g h hA L
289 (11.38) 242 (9.53) 205 (8.07) 147 (5.79) 18 (0.71) 165 (6.50) 275 (10.83) 250 (9.84) 75 (2.95) 325 (12.80)
with quantity preset register Typ 54
a2 a3 a5 c g h hA L z
242 (9.53) 205 (8.07) 492 (19.37) 147 (5.79) 275 (10.83) 250 (9.84) 75 (2.95) 325 (12.80) 54 (2.10) for electric switch
Dimension of flanges see page 4/372
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 50 (2")
For rated pressure PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi)
Rotary-piston meter DN 50 (2“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) with single-pointer dial bzw. with quantity preset
register, dimensions in mm (inch)
Rotary-piston meter DN 50 (2“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) with double-pointer dial, dimensions in mm (inch)
Rotary-piston meter DN 50 (2“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) without accessories,
dimensions in mm (inch)
with single-pointer dial Typ 01 bzw. with double-pointer dial
a1 a2 a3 c1 c2 g L
• PN 25, PN 40 347 (13.66) 300 (11.81) 263 (10.35) 120 (4.7) 205 (8.1) 330 (12.99) 400 (15.75)
(MWP 363 psi, 580 psi)
• PN 63 (MWP 914 psi) 369 (14.53) 322 (12.68) 285 (11.22) 120 (4.7) 230 (9.1) 385 (15.16) 470 (18.50)
with quantity preset register Typ 54
a2 a3 a5 c1 c2 g L z
• PN 25, PN 40 300 (11.8) 263 (10.4) 550 (21.7) 120 (4.7) 205 (8.1) 330 (12.99) 400 (15.8) 54 (2.10) for electric switch
(MWP 363 psi, 580 psi)
• PN 63 (MWP 914 psi) 332 (12.7) 285 (11.2) 572 (22.5) 120 (4.7) 230 (9.1) 385 (15.2) 400 (15.8) 54 (2.10) for electric switch
Dimension of flanges see page 4/372
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 50 (2")
Rotary-piston meter DN 50 (2") with accessories, other heights/footprints also available
For rated pressure PN 6 and PN 16 (MWP 87 psi and 232 psi) For rated pressure PN 25, PN 40 and PN 63 (MWP 363 psi,
580 psi and 914 psi)
a3
a3
Rotary piston meter DN 50 (2“) without accessories
Rotary piston meter DN 50 (2“) without accessories
Mechanical registers
Mechanical registers
In addition to dimension a3 (lower part to top part of enclosure,
cf. table on page 4/378), the following dimensions need to be In addition to dimension a3 (lower part to top part of enclosure,
4 added (dimensions in mm (inch)) for extra add-on components.
Addition of a3 +
cf. table on page 4/379), the following dimensions need to be
added (dimensions in mm (inch)) for extra add-on components.
Double-pointer dial type Typ 12 250 (9.84) Double-pointer dial type 11 58 (2.28)
Pulser, mounting bracket and 260 (10.24) Pulser and protective cover 85 (3.35)
SITRANS F RA110 Pulser, mounting bracket and 260 (10.24)
1 additional insulation attachment 159 (6.26) SITRANS F RA110
2 additional insulation attachments 318 (12.52) 1 additional insulation attachment 159 (6.26)
2 additional insulation attachments 318 (12.52)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 80 (3")
Rotary-piston meter DN 80 (3“) without accessories
For rated pressure PN 6 (MWP 58 psi and 87 psi)
Rotary-piston meter DN 80 (3“) for PN 6 (MWP 58 psi and 87 psi) with single-pointer dial bzw. with quantity preset register, dimensions in mm (inch)
Rotary-piston meter DN 80 (3“) for PN 6 (MWP 58 psi and 87 psi) with double-pointer dial, dimensions in mm (inch)
Rotary-piston meter DN 80 (3“) for PN 4 and PN 6 (MWP 58 psi and 87 psi) without accessories, dimensions in mm (inch)
with single-pointer dial Typ 01 bzw. with double-pointer dial
a1 a2 a3 c d1 e g h L
328 (12.91) 281 (11.06) 244 (9.61) 185 (7.28) 18 (0.71) 190 (7.48) 365 (14.37) 340 (13.39) 410 (16.14)
with quantity preset register Typ 54
a2 a3 a5 c e g h L z
281 (11.06) 244 (9.61) 531 (20.91) 185 (7.28) 190 (7.48) 365 (14.37) 340 (13.39) 410 (16.14) 54 (2.10) for electric switch
Dimension of flanges see page 4/372
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 80 (3")
For rated pressure PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi)
Rotary-piston meter DN 80 (3“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) with single-pointer dial bzw. with quantity preset
register, dimensions in mm (inch)
Rotary-piston meter DN 80 (3“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) with double-pointer dial, dimensions in mm (inch)
Rotary-piston meter DN 80 (3“) for PN 25, PN 40 and PN 63 (MWP 363 psi, 580 psi and 914 psi) without accessories, dimensions in mm
(inch)
with single-pointer dial Typ 01 bzw. with double-pointer dial
a1 a2 a3 c1 c2 g L
• PN 25, PN 40 415 (16.34) 368 (14.49) 331 (13.03) 155 (6.10) 271 (10.67) 450 (17.72) 540 (21.26)
(MWP 363 psi, 580 psi)
• PN 63 (MWP 914 psi) 471 (18.54) 424 (16.69) 387 (15.24) 177 (6.97) 312 (12.28) 515 (20.28) 600 (23.62)
with quantity preset register Typ 54
a2 a3 a5 c1 c2 g L z
• PN 25, PN 40 368 (14.48) 331 (13.03) 618 (24.33) 155 (6.10) 271 (10.67) 450 (17.72) 540 (21.26) 54 (2.10) for electric
(MWP 363 psi, 580 psi) switch
• PN 63 (MWP 914 psi) 424 (16.69) 387 (15.24) 674 (26.54) 177 (6.97) 312 (12.28) 515 (20.28) 600 (23.62) 54 (2.10) for electric
switch
Dimension of flanges see page 4/372
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Rotary-piston meter DN 80 (3")
Rotary-piston meter DN 80 (3") with accessories, other heights/footprints also available
For rated pressure PN 6 and PN 16 (MWP 87 psi and 232 psi) For rated pressure PN 25, PN 40 and PN 63 (MWP 363 psi,
580 psi and 914 psi)
a3
a3
Rotary piston meter DN 80 (3“) without accessories
Rotary piston meter DN 80 (3“) without accessories
Mechanical registers
Mechanical registers
In addition to dimension a3 (lower part to top part of enclosure,
cf. table on page 4/381), the following dimensions need to be In addition to dimension a3 (lower part to top part of enclosure,
added (dimensions in mm (inch)) for extra add-on components.
Addition of a3 +
cf. table on page 4/382), the following dimensions need to be
added (dimensions in mm (inch)) for extra add-on components.
4
Intermediate gear 37 (1.46) Addition of a3 +
Double-pointer dial type Typ 12 250 (9.84) Double-pointer dial type 11 58 (2.28)
Pulser, mounting bracket and 260 (10.24) Pulser and protective cover 85 (3.35)
SITRANS F RA110 Pulser, mounting bracket and 260 (10.24)
1 additional insulation attachment 159 (6.26) SITRANS F RA110
2 additional insulation attachments 318 (12.52) 1 additional insulation attachment 159 (6.26)
2 additional insulation attachments 318 (12.52)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Acid resistant rotary-piston meter DN 25 (1")
Acid resistant rotary-piston meter DN 25 (1“)
Acid resistant rotary-piston meter DN 25 (1“) without accessories
Acid resistant rotary-piston meter DN 25 (1“) for PN 10 (MWP 145 psi) with single-pointer dial or quantity preset register, dimensions in mm (inch),
dimensions of flanges see page 4/372
Acid resistant rotary-piston meter DN 25 (1“) for PN 10 (MWP 145 psi) with double-pointer dial, dimensions in mm (inch), dimensions of flanges see
page 4/372
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Acid resistant rotary-piston meter DN 25 (1")
Acid resistant rotary-piston meter DN 25 (1“) with accessories,
other heights/footprints also available
a3
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Automatic batchmeter DN 25 (1")
Automatic batchmeter DN 25 (1“)
Automatic batchmeter DN 25 (1“) for PN 10 (MWP 145 psi) with quantity preset register type 30, without accessories,
dimensions in mm (inch)
c g h hA h1 L m p z
90 (3.54) 155 (6.10) 140 (5.51) 48 (1.89) 440 (17.32) 210 (8.27) 241 (9.49) 345 (13.58) 54 (2.1) for electric switch
See page 4/372 for flange dimensions
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Dimensional drawings
Automatic batchmeter DN 50 (2")
Automatic batchmeter DN 50 (2“)
Automatic batchmeter DN 50 (2“) for PN 6 and PN 10 (MWP 87 psi and 145 psi) with quantity preset register type 30, without accessories,
dimensions in mm (inch)
c g h hA h1 L m p z
147 (5.79) 275 (10.83) 250 (9.84) 75 (2.96) 492 (19.37) 325 (12.80) 318 (12.52) 500 (19.68) 54 (2.1) for electric switch
See page 4/372 for flange dimensions
Automatic batchmeter DN 50 (2“) for PN 6 and PN 10 (MWP 87 psi and 145 psi), with accessories, dimensions in mm (inch)
Model 21 Model 22 Model 23
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Registers and quantity preset registers
■ Overview
Register and quantity preset registers
Registers
Single-pointer dial Type 01
• Non-resettable pointer dial
• Non-resettable 5-digit drum-type counter
4
Double-pointer dial Type 11
Type 12
• Resettable pointer dial
• Non-resettable 5-digit totalizer
Accessories
• Hand lever
• Electric and pneumatic switches
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Registers and quantity preset registers
Quantity preset register
■ Design
4-digit preset register with resettable 6-digit drum-type counter.
The graduations on the fifth number drum make it possible to
display an exact figure. When the filling processes is complete,
the graduation is transferred by activation of the lever on the
sixth number drum (graduation drum) and at the same time all
the number drums are lined up exactly.
This guarantees optimum readability. The green/red status dis-
play indicates whether the volume meter is available or not.
A non-resettable 8-digit totalizer adds all the output volumes on
an ongoing basis (control function).
The quantity preset register can be mounted individually with
electric signal transmitters for separate shut-off valves or on the
meter with a mechanical shut-off valve.
The latter version – the automatic batchmeter – enables any
quantity of liquid to be preselected and automatically delivered 4
without the need for an additional power supply. In this case, the
quantity to be delivered is preset on the register before metering.
The drum-type counter is at zero. Delivery commences when the
shut-off valve is opened. The quantity preset register runs back-
Automatic batchmeter for solvent in a chemical plant wards towards zero, the drum-type counter counts forwards. The
flow rate is throttled automatically, step by step, down to approx.
All registers and quantity preset registers have a transmission 15% of the initial value when the preset quantity has almost been
ratio of 1:1 and differ only in the scale inscriptions (value per rev- reached. The valve closes completely when the preset quantity
olution). The dimension of the value per revolution corresponds has been reached.
to the scale inscription. The value per revolution is formed by a
separate intermediate gear belonging to the meter mechanism. In emergencies, the filling process can be interrupted by press-
The intermediate gears are normally assembled with the meter- ing a stop button.
ing mechanism into one unit - the meter. The registers and quan- It is often necessary to locate the valve separate from the quan-
tity preset registers are also available as separate instruments tity preset register. In this case, the turn-on and turn-off move-
since they are often installed separately from the metering ments of the quantity preset register must be transmitted to the
mechanism, e.g. in a central control room. valve by a control unit and a supplementary force.
All registers and quantity preset registers have a standard Desiccant device
mounting flange which fits all metering mechanisms and acces-
sories. The registers and quantity preset registers can be Quantity preset registers are always supplied with a desiccant
mounted in four positions, displaced at 90° around the line join- device. This consists of a desiccant chamber and a replaceable
ing the register (quantity preset register) to the metering mecha- desiccant cartridge. The cartridge contains silica gel.
nism. The color of the silica gel changes from blue to pinkish red as
The following types are available: soon as moisture is absorbed. The shade indicates the degree
• Pointer dials of saturation of the cartridge.
• Quantity preset registers
Pointer dials
The following 2 types are available.
Non-resettable single-pointer dial with 5-digit drum-type
counter: One revolution of the pointer corresponds to an ad-
vance of one figure on the fastest roller of the drum-type counter.
Individual quantities are determined from the difference of two
readings.
Resettable double-pointer dial with non-resettable 5-digit drum-
type counter:
The small pointer indicates the full value per revolution of the
large pointer. One revolution of the large pointer corresponds to
one revolution of the fastest roller of the totalizer.
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Registers and quantity preset registers
Registers, Technical specifications and Selection and Ordering data Order No.
Non-resettable single-pointer dial Scale diameter 100 mm (3.94 inch), permissible operating temperature 90 °C
(194 °F), any mounting position, weight approx. 0.8 kg (1.76 lb)
Type 01 Single-pointer dial Drum-type counter
Value per revolution Minimum delivery Value per revolution End value
of the pointer quantity of fastest roller
1l 0.01 l 10 l 99.999 l F) 7MV1001-1A
ø121 (4.76)
10 l 0.1 l 100 l 999.999 l F) 7MV1001-2A
100 l 1l 1000 l 9.999.999 l F) 7MV1001-3A
(1.85)
47
4 Resettable double-pointer dial Scale diameter 200 mm (7.87 inch), permissible operating temperature 60 °C
(140 °F), without return flow lock
Type 11 Scale vertical, any mounting position, weight approx. 1.5 kg (3.3 lb)
6 (0.24)
Double-pointer counter Totalizer
Value per revolution Smallest scale Value per revolution End value
large/small pointer division of fastest roller
ø250 (9.84)
Type 12 Scale vertical, mounting with axis of mechanism vertical, weight approx. 2.5 kg
(5.5 lb)
Double-pointer counter Totalizer
6 (0.24)
Value per revolution Smallest scale Value per revolution End value
large/small pointer division of fastest roller
ø250 (9.84)
250 (9.84)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Registers and quantity preset registers
Quantity preset register, Technical specifications and Selection and Ordering data Order No.
4-digit preset register; 4-digit resettable drum-type counter and 7-digit non-resettable totalizer
Drum-type counter and totalizer run synchronously. One desiccant cartridge is included in delivery.
Permissible operating temperature max. 60 °C (140 °F), scale inclined at 45°, mounting with axis of mechanism vertical
• Type 30: Without accessories (order accessories of choice with separate Order No. acc. to page 4/392), F) 7MV1030- 7 7
weight appr. 10 kg (22 lb)
• Type 54: With electrical switch (explosion-proof) (see page4/392), weight approx. 10.6 kg (23.4 lb) F) 7MV1054- 7 7
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Registers and quantity preset registers
Accessory devices for quantity preset registers with mechanical shut-off valve (automatic batchmeter)
» 55 (2.17)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Electric flow register SITRANS F RA110
The menu language of the displays can be set to German or
■ Overview English.
■ Technical specifications
Input
Pulse input NAMUR signal
Frequency NAMUR: 0 ... 500 Hz
Sensor supply 8.2 V or 24 V DC
Output
Pulse output Max. frequency 500 Hz, pulse
width 1 ... 9999 ms adjustable.
Type: Transistor output, max. load
24 V DC/170 mA (active) and
Analog output
50 V DC/300 mA (passive)
Range 0/4 ... 20 mA,
4
accuracy: < ± 0.1%,
resolution 12 bit,
response time (10 ... 90%):
100 ms,
load max. 750 Ω,
active or passive,
■ Application function: flow 0/4 ... 20 mA freely
The display of the electric flow register is a universal LCD for adjustable
converting the measured value and displaying the current value, Functionality
total value and accumulated total. Depending on the design, the
Operator The total value and flow are dis-
flow register can be provided with a scaleable pulse output for played.
the total value and/or a current output of 0/4 to 20 mA.
The total value is deleted by dou-
ble-pressing the "CLEAR" key.
■ Design The total value and the accumu-
lated total are displayed by press-
The electric flow register is fitted with a large, extremely clear ing the "SELECT" key.
LCD (90 x 40 mm in size), where the flow and total value are dis-
played with seven 17 mm digits and 8 mm digits respectively. Total value 17 mm (0.67 inch) high, 7 digits,
Units, time units, flow trend and device status are displayed in max. 3 decimal places; the total
addition. value can not be deleted.
The electronics is fitted in a rugged aluminium housing (IP67) Units: l, m3, gal, USg, kg, lb, bbl
or none
with three large keys. The alphanumeric menu structure in
English or German permits simple configuring and can be used K-factor: 7-digit 0.000010 to
for many applications. 9,999,999
Settings independent of flow
Models 61, 63 and 65 are supplied with the electric flow register
already mounted on the pulser. Accumulated total 8 mm high (0.31 inch),
max. 11 digits, max. 3 decimal
places,
■ Function the accumulated total cannot be
The flow register of the SITRANS F RA110 receives, e.g. from a reset
pulser, information on the current flow. This information is con- Flow rate 8 mm (0.31 inch) or 17 mm
verted into the flow per second, minute, hour or day using a pro- (0.65 inch) high, max. 7 digits,
grammable 7-digit K-factor. Conversion is also carried out for the max. 3 decimal places
total values and accumulated totals. The units for the flow and Units: ml, l, m3, mg, g, kg, ton, NI,
accumulated total are completely independent. Nm³, scf, ref, cf, lb, bbl, gal or
The total value can be reset by pressing the "CLEAR" key twice. none
The accumulated total cannot be reset and is displayed with Time units: second, minute, hour,
11 digits. day
The standard configuration displays the total value (17 mm dig- Rated conditions
its) and the flow (8 mm digits) simultaneously. It is also possible Operating temperature -40 ... +80 °C (-40 ... +176 °F)
to output the current value on the 17 mm digits. In this case, the
total value is displayed by pressing "SELECT". The electric reg- Degree of protection IP67 (NEMA 4)
ister has inputs for Namur sensors. Connection is possible to Design
practically every available sensor system. Material Housing: aluminium, UV-resistant
The active and passive 0/4 to 20 mA analog output has a reso- powder coating
lution of 12 bits and can be connected to a load of 750 Ω. Window: Polycarbonate
The pulse output can be exactly defined, e.g. to generate one Gasket material: Silicone
pulse per 3.5 liters. The pulse lengths can be set to 1 to 9999 ms.
Dimensions See dimensional drawings
The maximum output frequency is limited to 500 Hz. The transis-
tor can switch max. 50 V DC/ 300 mA. Power supply
All configuration parameters are saved in an EEPROM. The total Power supply with 24 V AC/DC ± 10% or
value and the accumulated total are saved once a minute, so 115/230 V AC ± 10%
that only a minimum amount of information is lost in the event of Certificate and approvals
a power failure. Ex protection EEx ia IIB/IIC T4
The SITRANS F RA110 can be ordered with powerful LED back- For official calibration inspections In preparation
ground lighting for use under unfavorable viewing conditions.
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Electric flow register SITRANS F RA110
º
Incl. sensor supply 8.2 V DC
24 V AC/DC1) A
230 V AC1) B
16 ... 30 V DC2)
4 Function (output)
C
Explosion protection
without 0
EEx ia IIB/IIC T4 up to max. 100 °C 1
LED background lighting
without A
with background lighting B
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters
Accessory modules
■ Overview
Accessory modules
Pulser with inductive pick-up
• For quantity measurements in conjunction with electromechanical
and electronic pulse counters
• As transmitter with output signal for further electronic processing
• As transmitter for measuring points in potentially explosive atmo-
spheres
1)
always required with mechanical displays
Cooling attachment
• For preventing heat transfer from the metering mechanism to the dial
mechanism or pulser
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Accessory modules
Pulser with inductive pick-up
The quantitative value associated with one pulse depends on
■ Overview the value per revolution of the drive (pulses per liter or gallon) or
on the respective volume of the measuring chamber of the drive.
The selection of the pulser – whether 10 or 100 pulses per drive
revolution – is to be made according to the desired resolution.
Pulsers with two inductive pick-ups are available for systems for
custody transfer since at present the PTB regulations specify a
duplicated transmission system with pulse comparison.
Pulse valence with flow rate measurements
Conversion of metered quantities into electrical pulses
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Accessory modules
Pulser with inductive pick-up
■ Dimensional drawings
124 (4.96)
85 (3.40)
1
82 (3.28)
3
(0.16)
41
ø7 PG16
(0.28)
■ Schematics
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Accessory modules
Intermediate gear and protective cover
■ Overview ■ Overview
4 Intermediate gear
The capacity of the measuring chamber, which differs according
Protective cover for pulser without register
The protective cover can be used to cover a pulser when no
to the meter size, can be adapted to the decimal values per rev- register is used.
olution using the intermediate gear. The intermediate gear is in-
cluded in the delivery of the meter mechanism.
Selection and Ordering data Order No.
The intermediate gear is also suitable for the installation of other Protective cover F) C70401-A26-C18
ratios, e.g. factor X : 1, kg indication, etc.
Separate ordering is necessary
• if a register is ordered as a spare part or
• if accessories (pulsers) are subsequently ordered to extend
the system and the meter mechanism does not yet have a
separate modular intermediate gear.
■ Dimensional drawings
0
2 2° 3
°
45
ø7 (0.28) M6
2 ø116 (4.57)
8 (0.31) ø102 (4.02)
(1.46)
37
8 (0.31) 1
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Accessory modules
Cooling attachment
Cooling attachment
When liquids are metered at high temperatures, the transmission Cooling attachment, dimensions in mm (inch)
of heat from the meter mechanism to the register or accessory
can be reduced by the cooling attachment and thus the operat-
ing temperature of these units can be kept within the permissible
limits.
The housing is comprised of cast light alloy with cooling fins. The
lower flange is equipped with a projecting disk for protection
against radiant heat.
If an existing meter has to be modified at a later date, the re-
placeable gearwheel of the meter mechanism must be replaced
by the coupling disk supplied and mounted at the top of the shaft
of the insulation attachment.
■ Technical specifications
Attached accessory or register Max. permissible liquid
temperature
Cooling attachment
Without 1 2
Pulser with inductive pick-up, all regis- 80 °C 180 °C 300 °C
ters except type 01 (176 °F) (356 °F) (572 °F)
Single-pointer dial type 01 90 °C 250 °C 300 °C
(194 °F) (482 °F) (572 °F)
The above limits only apply if the meter mechanism is insulated
(lagged) for liquid temperatures ≥ 150 °C (302 °F) (this applies to an
ambient temperature up to 40 °C (104 °F).
Weight approx. 1.3 kg (2.9 lb)
SITRANS F flowmeters
SITRANS F R
Rotary-piston meters - Accessory modules
Extension shaft for shut-off valves
■ Overview
For extending the actuator linkage of the mechanical shut-off
valve on the automatic batchmeter, which is directly connected
to the quantity preset register. The extension is always needed
when accessories such as a cooling attachment or pulser are in-
stalled between the quantity preset register and the metering
mechanism.
■ Dimensional drawings
M24x1,5 7 (0.28)
(0.06)
a
4
13 (0.51)
a
M6
62 (2.44)
62 (2.44)
50
(1.97)
95 (3.74)