Operators Manual

Installation, Operation & Service

Gas Table Top Kettles

MODELS: For models built after July 2002
KGT-6-T
KGT-12-T

Cleveland 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Enodis Phone: (216) 481-4900 Fax: (216) 481-3782

Visit our web site at www.clevelandrange.com

SE95010 Rev. 9
 FOR THE USER

IMPORTANT!
PRIOR TO REMOVING ANY FITTINGS ENSURE
KETTLE IS AT ROOM TEMPERATURE AND
PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE.

FOR YOUR SAFETY WARNING: Improper installation,

adjustment, alteration, service or
DO NOT STORE OR USE maintenance can cause property
GASOLINE OR ANY OTHER damage, injury or death. Read the
FLAMMABLE LIQUIDS AND installation and operating
VAPOURS IN THE VICINITY instructions thoroughly before
OF THIS OR ANY OTHER installing or servicing this
APPLIANCE. equipment.

IMPORTANT
POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE EVENT
THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING
YOUR LOCAL GAS SUPPLIER.

KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE

TECHNICIAN.

RETAIN THIS MANUAL FOR YOUR REFERENCE.

 INSTALLATION
INSPECTION CLEARANCE REQUIREMENTS
Before unpacking visually inspect the unit for evidence CLEARANCE REQUIREMENTS TO COMBUSTIBLE
of damage during shipping. AND NONCOMBUSTIBLE SURFACES.
If damage is noticed, do not unpack the unit, follow
shipping damage instructions. Model # Back Left Side Right Side
KGT-6-T 4” 0 0

SHIPPING DAMAGE KGT-12-T 4” 0 0

INSTRUCTIONS NOTE: To prevent removal of unit for servicing, allow

sufficient room on right hand side for servicing.
If shipping damage to the unit is discovered or
suspected, observe the following guidelines in
preparing a shipping damage claim.
ASSEMBLY
1. Write down a description of the damage or the
reason for suspecting damage as soon as it is
discovered. This will help in filling out the claim 2 3/8" - 6 gallon 14 1/2" 2
forms later. 1 3/8" - 12 gallon

2. As soon as damage is discovered or suspected,

notify the carrier that delivered the shipment.

3. Arrange for the carrier's representative to examine 10" 14 5/8"

the damage.

4. Fill out all carrier claims forms and have the

examining carrier sign and date each form.

GENERAL 24" - 6 gallon

27" - 12 gallon
Installation of the kettle must be accomplished by
qualified installation personnel working to all applicable Base Mounting Diagram
local and national codes. Improper installation of
product could cause injury or damage. Table-top models must be positioned on a firm, level
stand (Cleveland ST-28 recommended), or existing
This equipment is built to comply with applicable counter top, and bolted in place. These models are
standards for manufacturers. Included among those supplied with four threaded mounting bushings welded to
approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., the underside of the base. An optional support stand with
CSA, CGA, ETL, and others. Many local codes exist, level adjustable legs is available. Once the kettle is
and it is the responsibility of the owner/installer to secure, screw tilt handle into the threaded hole provided
comply with these codes. at the right side of kettle.

Observe all clearance requirements to provide proper

make-up air flow. Do not obstruct the flow of combustion
and ventilation air. Check rating plate to ensure that GAS
kettle has been equipped to operate with the type of
ENSURE THE GAS SUPPLY MATCHES THE
gas available at the installation.
KETTLE'S REQUIREMENTS AS STATED ON THE
Dimensions and clearance specifications are shown on RATING PLATE.
the specification sheet and in the Clearance It is recommended that a sediment trap (drip leg) be
Requirements section. installed in the gas supply line. If the gas pressure
exceeds 14” water column, a pressure regulator must
be installed, to provide a maximum of 14” water column
gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the

rear of the control box.
Installation must be in accordance with local codes and/or INSTALLATION CHECKS
the National Fuel Gas Code ANSI Z223.1 Latest Edition
(USA) or the latest Installation Codes for Gas Burning Although the kettle has been thoroughly tested before
Appliances and Equipment CAN/ CGA B149.1 and CAN/ leaving the factory, the installer is responsible for
CGA B149.2 (Canada). Use a gas pipe joint compound ensuring the proper operation of kettle once installed.
which is resistant to L.P. gas. Test all pipe joints for leaks
with soap and water solution. Ensure that the gas pressure DO NOT ATTEMPT TO OPERATE THIS APPLIANCE
regulator is set for the manifold pressure indicated on the DURING A POWER FAILURE.
gas rating plate.
KEEP APPLIANCE AND AREA FREE AND CLEAR OF
The appliance and its individual shut-off valve must be COMBUSTIBLES.
disconnected from the gas supply piping system during
1. Supply power to the kettle by placing the fused
any pressure testing of that system at test pressures in
disconnect switch to the "ON" position.
excess of 1/2 psi (3.45 kPa). The appliance must be
isolated from the gas supply piping system by closing its 2. Unit has been thoroughly checked for gas leaks at
individual manual shut-off valve during any pressure testing the factory however the installer should check all
of the gas supply piping system at test pressures equal to connections using soap bubble or gas detector for
or less than 1/2 psi (3.45 kPa). any leaks which may have resulted from shipping or
installation.
3. Before turning the kettle on, read the
ELECTRICAL vacuum/pressure gauge. The gauge's needle
should be in the green zone. If the needle is in the
ENSURE THE ELECTRICAL SUPPLY MATCHES THE
"VENT AIR" zone, follow air venting procedure.
KETTLE'S REQUIREMENTS AS STATED ON THE RATING
LABEL. 4. Place the kettle's power on/off switch to the "ON"
A cord and plug are supplied with the unit. Simply plug the position.
unit into any grounded outlet rated for a minimum of 10
amps. The wiring diagram is located on the back of the 5. Turn the temperature control knob to "MIN .". The green
console access panel. LED light should remain lit, indicating the burner is lit,
until the set temperature is reached. Then the green
WARNING: Electrical Grounding Instructions. light will cycle on and off, indicating the burner is
cycling on and off to maintain temperature.
This unit is equipped with a three-prong (grounding) plug for
your protection against shock hazard and should be plugged 6. Tilt the kettle forward. The red "LOW WATER" light
directly into a properly grounded three-prong receptacle. Do should be lit when the kettle is in a tilted position.
not cut or remove the grounding prong from this plug. This light indicates that the burner has automatically
Standard supply voltage is 115 volts A.C., however, optional been shut off by the kettle's safety circuit. This is a
A.C. voltages can be supplied on special order. A separate normal condition when the kettle is in a tilted
fused disconnect switch must be supplied and installed in position.
the high voltage electrical supply line. The kettle when
installed, must be electrically installed and grounded in 7. Raise the kettle to the upright position. The red "low
accordance with local codes, or in the absence of local water" light should go out when the kettle is upright.
codes, with National Electrical Code, ANSI/NFPA 70-1990 If the red light remains lit in the upright position, it
(USA) or the Canadian Electrical Code, CSA C22.2, Part 1 indicates a low water condition, and water must be
(Canada). added to the reservoir before the kettle can be
operated. Refer to the "Reservoir Fill Procedures", on
the kettle's label, for details.
VENTILATION 8. Turn the temperature control knob to "MAX." and
Gas fired kettles are only to be installed under a ventilation allow the kettle to preheat. The green light should
hood in a room which has provisions for adequate make up remain on until the set temperature is reached. Then
air. Further information can be obtained by referring to the the green light will cycle ON and OFF, indicating the
U.S.A. National Fire Protection Associations NFPA96 burner is cycling ON and OFF to maintain
regulations. These standards have also been adopted by temperature.
the National Building Code in Canada.

CLEANING
WATER After installation the kettle must be thoroughly cleaned
The sealed jacket of the gas-fired kettle is precharged with and sanitized prior to cooking. See complete cleaning
the correct amount of a water-based formula, and therefore, instructions in this manual.
no water connection is required to the kettle jacket. The
kettle can be equipped with optional hot and cold water
taps, the taps require 1/2" copper tubing as supply lines.
 OPERATING INSTRUCTIONS

1
9
2

General Parts Drawing

ITEM # DESCRIPTION FUNCTION

1. Tilting Handle Used for tilting the kettle.

2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as
vacuum in inches of mercury.
3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is
an excess steam build-up in the jacket, this valve opens
automatically to relieve this pressure.
4. Heat Indicator Light (Green) When lit, indicates that the kettle's burner is on.
Cycles ON-OFF with burner.

5. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate
in this condition (see Reservoir Fill Procedures).

6. Ignition Failure Indicator Light Indicates failure of heating system to ignite.

(Amber)

7. On-Off Switch/ Turns kettle ON/OFF and allows the operator to adjust the kettle
Solid State Temperature temperature in increments from 1 (Min.) to 10 (Max.).
Control (see Temperature Range Chart in the Operating Instructions
section).
8. Marine Lock Prevents unit from accidental tilting.

9. Water Level Sight Glass Displays water level in steam jacket.

OPERATING THE KETTLE NOTE: Do not fill kettle above
recommended level marked on
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE outside of kettle.
DURING A POWER FAILURE.
KEEP APPLIANCE AND AREA FREE AND CLEAR OF NOTE: The Low Water Indicator Light (Red) (5) should not
COMBUSTIBLES. be lit during kettle operation. This light indicates that the
burners have been automatically shut off by the kettle's safety
DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE
circuit. It is normal for the red light to come on when the kettle
LIP. SERIOUS INJURY COULD RESULT IF KETTLE
is in a tilted position..
TIPPED OVER, SPILLING HOT CONTENTS.
5. When cooking is completed turn ON/OFF
1. Before turning kettle on, read the Vacuum/Pressure Switch/Solid State Temperature Control (7) to the
Gauge (2). The gauges needle should be in the "OFF' position.
green zone. Once heated, the kettle's normal
maximum operating pressure is approximately 10- NOTE: A five minute complete shut-of period is
12 psi while cooking a water base product. required before relighting.

2. Ensure that the electrical service to the kettle is 6. Pour the contents of the kettle into an appropriate
turned on at the fused disconnect switch. container by tilting the kettle forward. Care should
be taken to pour slowly enough to avoid splashing
off the product.
Temperature Approximate
Control Product Temperature NOTE: As with cleaning food soil from any cookware, an
Setting °F °C important part of kettle cleaning is to prevent food from
MIN. 120 49 drying on. For this reason, cleaning should be completed
immediately after cooked foods are removed.
1. 130 54
2. 145 63
3. 160 71 APPROXIMATE BOILING TIMES
4. 170 77
The accompanying chart shows approximate times
5. 185 85 required for electric kettles of various capacities to boil
6. 195 91 water. The ON/OFF Switch/Solid State Temperature
Control (7) must be set at “10” (Max.) throughout the
7. 210 99 heat-up period. Water will boil about 1/3 faster if the
8. 230 110 kettle is filled only to the outer steam jacket’s welded
seam resulting in a kettle filled to 2/3 capacity.
9. 245 118
MAX. 265 130 Kettle Capacity Minutes
NOTE: Certain combinations of ingredients will
result in temperature variations 6 gallon/23 litre 20
12 gallon/45 litre 25
Temperature Range Chart
Approximate Boiling Times
3. Preheat the kettle by turning the ON/OFF
Switch/Solid State Temperature Control (7) to the
desired temperature setting (see above
"Temperature Range Chart"). The Heat Indicator
Light (Green) (4) will remain lit, indicating the
burner is on, until the temperature setting is
reached. When the green light goes off, the
burners are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle

should not be preheated, as products of this nature adhere to
hot cooking surfaces. These types of food should be placed in
the kettle before heating is begun.

4. Place food product into the kettle. The Heat

Indicator Light (Green) (4) will cycle on and off
indicating the burners are cycling on and off to
maintain the set temperature.
 MARINE LOCK 2. Hold the latch down to unlock tilting mechanism.
3. Pull the handle to tilt kettle.
Your unit is equipped with a marine
lock to prevent accidental tilting. 4. To lock, return the kettle to its upright position and
The following procedure should be push handle back.
used to tilt the kettle.
NOTE: Inspect lock daily to ensure it is free moving
and does not bind or stick. Clean lock if necessary
1. Grasp the tilt handle. (see Cleaning Instructions below for details).

CLEANING INSTRUCTIONS
CAUTION
CLEANING INSTRUCTIONS
1. Turn unit off.
SURFACES MAY
BE EXTREMELY HOT! 2. Remove drain screen (if applicable). Thoroughly wash and
rinse the screen either in a sink or a dishwasher.
3. Prepare a warm water and mild detergent solution in the
unit.
CARE AND CLEANING
4. Remove food soil using a nylon brush.
Cooking equipment must be cleaned regularly to 5. Loosen food which is stuck by allowing it to soak at a low
maintain its fast, efficient cooking performance and temperature setting.
to ensure its continued safe, reliable operation. The 6. Drain unit.
best time to clean is shortly after each use (allow 7. Rinse interior thoroughly.
unit to cool to a safe temperature). 8. If the unit is equipped with a Tangent Draw-Off Valve,
clean as follows:
WARNINGS a) Disassemble the draw-off valve first by turning the
valve knob counter-clockwise, then turning the large
➩ Do not use detergents or cleansers hex nut counter-clockwise until the valve stem is free
that are chloride based or contain of the valve body.
quaternary salt. b) In a sink, wash and rinse the inside of the valve body
using a nylon brush.
Chloride Cleaners
c) Use a nylon brush to clean tangent draw-off tube.
➩ Do not use a metal bristle brush or d) Rinse with fresh water.
scraper. e) Reassemble the draw-off valve by reversing the
procedure for disassembly. The valve's hex nut should
be hand tight only.
Wire Brush &
Scrapers 9. If the unit is equipped with a Butterfly Valve, clean as
➩ Steel wool should never be used follows:
for cleaning the stainless steel. a) Place valve in open position.
b) Wash using a warm water and mild detergent solution.
c) Remove food deposits using a nylon brush.
Steel Pads
d) Rinse with fresh water.
➩ Unit should never be cleaned with e) Leave valve open when unit is not in use.
a high pressure spray hose. 10. Using mild soapy water and a damp sponge, wash the
exterior, rinse, and dry.
NOTES
High Pressure
Spray Hose
➩ For more difficult cleaning applications one of the following
➩ Do not leave water sitting in unit can be used: alcohol, baking soda, vinegar, or a solution of
when not in use. ammonia in water.
➩ Leave the cover off when the kettle is not in use.
➩ For more detailed instructions refer to the Nafem Stainless Steel
Stagnant
Water Equipment Care and Cleaning manual (supplied with unit).
 STAINLESS STEEL EQUIPMENT CARE AND CLEANING
(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water.
Corrosion on metals is everywhere. It is recognized quickly on iron and Though this is not always practical, softening hard water can do much
steel as unsightly yellow/orange rust. Such metals are called “active” to reduce deposits. There are certain filters that can be installed to
because they actively corrode in a natural environment when their atoms remove distasteful and corrosive elements. To insure proper water
combine with oxygen to form rust. treatment, call a treatment specialist.
Stainless steels are passive metals because they contain other metals, like 5. Keep your food equipment clean.
chromium, nickel and manganese that stabilize the atoms. 400 series
Use alkaline, alkaline chlorinated or non-chloride cleaners at
stainless steels are called ferritic, contain chromium, and are magnetic;
recommended strength. Clean frequently to avoid build-up of hard,
300 series stainless steels are called austenitic, contain chromium and
stubborn stains. If you boil water in stainless steel equipment,
nickel; and 200 series stainless, also austenitic, contains manganese,
remember the single most likely cause of damage is chlorides in the
nitrogen and carbon. Austenitic types of stainless are not magnetic, and
water. Heating cleaners that contain chlorides have a similar effect.
generally provide greater resistance to corrosion than ferritic types.
6. Rinse, rinse, rinse.
With 12-30 percent chromium, an invisible passive film covers the steel’s
surface acting as a shield against corrosion. As long as the film is intact If chlorinated cleaners are used, rinse and wipe equipment and
and not broken or contaminated, the metal is passive and stain-less. If the supplies dry immediately. The sooner you wipe off standing water,
passive film of stainless steel has been broken, equipment starts to especially when it contains cleaning agents, the better. After wiping
corrode. At its end, it rusts. equipment down, allow it to air dry; oxygen helps maintain the
stainless steel’s passivity film.
Enemies of Stainless Steel
7. Never use hydrochloric acid (muriatic acid) on stainless steel.
There are three basic things which can break down stainless steel’s
passivity layer and allow corrosion to occur. 8. Regularly restore/passivate stainless steel.
1. Mechanical abrasion
2. Deposits and water Recommended cleaners for specific situations
3. Chlorides Job Cleaning Agent Comments
Routine cleaning Soap, ammonia, Apply with cloth or sponge
Mechanical abrasion means those things that will scratch a steel surface. detergent, Medallion
Steel pads, wire brushes and scrapers are prime examples.
Fingerprints & smears Arcal 20, Lac-O-Nu Provides barrier film
Water comes out of the faucet in varying degrees of hardness. Depending Ecoshine
on what part of the country you live in, you may have hard or soft water. Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines
Hard water may leave spots, and when heated leave deposits behind that discoloration First Impression
if left to sit, will break down the passive layer and rust stainless steel. Other Grease & fatty acids, Easy-off, De-Grease Excellent removal on all finishes
deposits from food preparation and service must be properly removed. blood, burnt-on-foods It Oven Aid
Chlorides are found nearly everywhere. They are in water, food and table Grease & oil Any good Apply with sponge or cloth
salt. One of the worst chloride perpetrators can come from household and commercial detergent
industrial cleaners. Restoration/Passivation Benefit, Super Sheen

So what does all this mean? Don’t Despair!

Review
Here are a few steps that can help prevent stainless steel rust.
1. Stainless steels rust when passivity (film-shield) breaks down as a
1. Use the proper tools. result of scrapes, scratches, deposits and chlorides.
When cleaning stainless steel products, use non-abrasive tools. Soft 2. Stainless steel rust starts with pits and cracks.
cloths and plastic scouring pads will not harm steel’s passive layer.
Stainless steel pads also can be used but the scrubbing motion must 3. Use the proper tools. Do not use steel pads, wire brushes or scrapers
be in the direction of the manufacturers’ polishing marks. to clean stainless steel.
2. Clean with the polish lines. 4. Use non-chlorinated cleaners at recommended concentrations. Use
only chloride- free cleaners.
Some stainless steel comes with visible polishing lines or “grain.”
When visible lines are present, always scrub in a motion parallel to the 5. Soften your water. Use filters and softeners whenever possible.
lines. When the grain cannot be seen, play it safe and use a soft cloth 6. Wipe off cleaning agent(s) and standing water as soon as possible.
or plastic scouring pad. Prolonged contact causes eventual problems.
3. Use alkaline, alkaline chlorinated or non-chloride containing cleaners.
While many traditional cleaners are loaded with chlorides, the industry To learn more about chloride-stress corrosion and how to prevent it,
is providing an ever-increasing choice of non-chloride cleaners. If you contact the equipment manufacturer or cleaning materials supplier.
are not sure of chloride content in the cleaner used, contact your cleaner
supplier. If your present cleaner contains chlorides, ask your supplier if
they have an alternative. Avoid cleaners containing quaternary salts; it Developed by Packer Engineering, Naperville, Ill., an independent testing
also can attack stainless steel and cause pitting and rusting. laboratory.
 SERVICE PARTS
WARRANTY
Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and
Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking
equipment
In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied
replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

FAUCET ASSEMBLY
1

1 3

4
2

ITEM PART DESCRIPTION . . . . . . .QTY. 3

5

# # 6
4

1. KE50825-2 3/4" Spout . . . . . . . . . . . . . . . . . . . . . .1

2. FA95022 Retaining Ring . . . . . . . . . . . . . . . . . .1 6

3. FA05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . .1

10
4. KE51736 Long Faucet Nut . . . . . . . . . . . . . . . . .1
7
9
5. SE50020 Hot Water Stem Assembly . . . . . . . . .1 11
8
(Double Pantry only)
12
13
6. SE50021 Cold Water Stem Assembly . . . . . . . .1

7. KE51401 Single Pantry Body . . . . . . . . . . . . . . .1

10
(c/w Item # 6)

8. KE50335 Adapter Washer . . . . . . . . . . . . . . . . .1

(Single Pantry only) 11
12 14
13
9. KE51403 Double Pantry Body . . . . . . . . . . . . . .1
(c/w Item # 5&6)

10. KE54159 Faucet Mounting Bracket . . . . . . . . . .1

11. FA11258 Hex Cap Screw . . . . . . . . . . . . . . . . .2

12. FA30505 Washer . . . . . . . . . . . . . . . . . . . . . . . .2

13. FA21008 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . .2

14. SE50447 Washer Horseshoe . . . . . . . . . . . . . . .1

CONSOLE COMPONENTS
Consol Gasket
(used after June 2005) KE600284-2
14 15 7

1
3

2
4

10 12 11 13 19 6
5

16

20 21
17
18

ITEM # PART # DESCRIPTION QTY.

1. KE600545 COMPONENT MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. KE50753-7 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. KE00458 SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. KE50303-2 BLACK BOX BRACKET (USE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. KE50303-1 BLACK BOX BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. FA11145 SCREW, #10-32 X 3/8 S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. FA15018-7 SCREW, ZINC PLATED, #6-32 X 1/4 SEMS HEAD . . . . . . . . . . . . . . . . . . . . . . 2
7. FA11091 MACHINE SCREW, PHILIPS HEAD, #8-32 x 3/8 . . . . . . . . . . . . . . . . . . . . . . . . 3
8. KE53838-20 TRANSFORMER, 120/24V OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
KE53838-18 TRANSFORMER, 240/24V OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. KE53838-27 TRANSFORMER, 120/14V OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
KE53838-21 TRANSFORMER, 240/16V OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10. KE53469-2 IGNITION CONROL MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11. KE600567 BRACKET, IGNITION MODULE MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12. FA21006 HEX NUT, SS, #10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
13. FA15018-8 SCREW, ZINC PLATED, #6-32 X 3/4 SEMS PHILIPS HEAD . . . . . . . . . . . . . . . 4
14. KE54309 LOW VOLTAGE LEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15. KE54308-1 HI VOLTAGE LEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16. KE600566 RUBBER GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17. FA11256 SCREW, 1/4-20 X 1/2 HEX CAP S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
18. WHKGT-2 WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19. FA95074 NYLON ANCHOR NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
20. FA31010 WASHER, SPRING LOCK, HELICAL, 3/8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
21. FA21026 HEX NUT, 3/8-19, PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CONSOLE COMPONENTS
(used prior to June 2005)

9 7
11 10 2
4
12
5

8
6
3
1

16

14 15 13

ITEM # PART # DESCRIPTION QTY.

1-8 KE01928-3 COMPONENT PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. KE01927-2 COMPONENT MOUNTING PLATE WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE50753-7 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE00458 SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE50303-2 BLACK BOX BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FA11089 SCREW, #8-32X1/4 LG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6. FA11052 SCREW, #6-32X1/2 LG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. KE53838-27 TRANSFORMER, 120/14V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-21 TRANSFORMER, 240/16V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE53838-20 TRANSFORMER, 120/24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE53838-18 TRANSFORMER, 240/24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE53469-2 IGNITION CONTROL MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FA10245 SCREWS #8-32 X1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. KE54308-3 HI VOLT LEAD ASS'Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. KE54309 LOW VOLT LEAD ASS'Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. WHKGT WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. KE600252 CONSOLE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. KE90424 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA95062 SCREW, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TRUNNION ASSEMBLY
(used after June 2005)

1 7 3

2 4

3 8 9 5

ITEM # PART # DESCRIPTION QTY.

1. FA21024 HEX NUT, SS, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. FA31030 HELICAL SPRING LOCK WASHER, SS, 5/16" DIA. . . . . . . . . . . . . . . . . . . . . . . 4
3. KE600343 BARTITE SEALING WASHER, 5/16" DIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. FA11323 HEX CAP SCREW, 5/16-18 X 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. KE01917-1 TRUNNION HOUSING PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. FA95007-11 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. FA05002-49 O-RING, A-228, 2 7/8" x 3 1/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8. FA05002-45 O-RING, A-228, 2 1/4" x 2 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9. KE54434-1 TRUNNION WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

TRUNNION ASSEMBLY
(used prior to June 2005) 1 2 3
OVERHEAD
VIEW

ITEM # PART # DESCRIPTION QTY.

1. FA05002-45 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE54434-1 TRUNNION WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FA95007-11 RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SWITCHES & INDICATORS
(used after June 2005)

5
6
4

6
7
5
8
4

9
3
7 2
10 8
1
0560-B
KE60

OFF
9

ITEM # PART # DESCRIPTION QTY.

1. KE55486-3 INDICATOR LIGHT, GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. KE55486-2 INDICATOR LIGHT, RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. KE55486-4 INDICATOR LIGHT, AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. KE600537 BRACKET, LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. FA21006 #10-24, HEX NUT, S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. KE600560-B LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #8 . . . . . . . . . . . . . . . . 1
8. KE51005 ROTARY SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
9. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SWITCHES & INDICATORS
(used prior to June 2005)

5 5 6

3 2 1 5 7

ITEM # PART # DESCRIPTION QTY.

1. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 . . . . . . . . . . . . . . . . .1
2. KE51005 ROTARY SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE50569-1 KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE50567-1 L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. FA05002-18 "O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6. KE50567-3 L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE50567-2 L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE5555-5 LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
MAIN 22
7
COMPONENTS 23 8
24

4
2 1
28
3

KE54419-7 FLUE GASKET 12T 18 SEE

FAUCET
KE54419-6 FLUE GASKET 6T DRAWING
17 19
KE50556-1 Water level probe
28

27

6
25
20 21
26

ITEM # PART # DESCRIPTION QTY.

1. SK50403 BRONZE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. SK50434 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FA95081-3 BOLT, MODIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE54247 HEX BOLT, 14-20 X 3/4" LG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
5. KE02004-2 TRUNNION SUPPORT BAR AND BRACE ASSEMBLY . . . . . . . . . . . . . . . . . . . .1
6. KE50474 FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE50429-5 PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE54941-5 SAFETY VALVE, 50 PSI, 1/2" (NORTH AMERICA) . . . . . . . . . . . . . . . . . . . . . . .1
KE54941-31 SAFETY VALVE, 50 PSI, 1/2", (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. KE50151-1 KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. KE54670-4
KE54670-2 HANDLE, 6 GALLON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE54670-3
KE54670-5 HANDLE, 12 GALLON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
19. FA30501-1 FIBER WASHER FOR HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
20. KE54435-4 FEED PIPE SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
21. FA11258 HEX CAP SCREW, 14-20 X 3/4" LG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
22. KE54821-8 ELECTRICAL CORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
23. KE54721-2 CORD CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
24. KE54468 WATER LEVEL SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25. KE55069-6 SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
26. KE50294-1 MERCURY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
27. KE00515 THERMISTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE003672 Includes:
28. KE54246-3 MARINE LOCK ASSEMBLY . . . . . . . . . . .KE54476 . . . . . . .SPACER
. . . . . . . . . . . . . . . . . . . . . . .1
FA11146 SCREW 10-32, SS
FA21007 NUT 10-32, SS
FA32006 LOCK WASHER #10
FA11258 BOLT, 1/4-20, SS
FA21008 NUT, 1/4-20, SS
FA31029 LOCK WASHER, 1/4", SS
KE54256-3 MARINE LOCK
PIPING ASSEMBLY

17
6
16

13 7
15
4

11 8
9
10

TO MAIN GAS
SUPPLY
14

1
2
PIPING ASSEMBLY (continued)

ITEM # PART # DESCRIPTION QTY.

1. KE01929-1 FEED PIPE ASS'Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE55240-8 GAS VALVE, NATURAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE55240-7 GAS VALVE, C/W L.P. CONVERSION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FI05163-1 ADAPTER 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. FI05222-2 SWIVEL (USED AFTER JULY 2002)
SWIVEL REPLACEMENT KIT (USED PRIOR TO JULY 2002)
KE002191-1 FOR KGT-12-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE002191-2 FOR KGT-6-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE002191-3 FOR KGT12TGB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE02012 COMPRESSION FITTING (STRAIGHT) & NIPPLE ASS'Y . . . . . . . . . . . . . . . . . .1
6. KE54667-1 BURNER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. FI05198-5 COMPRESSION ELBOW (LONG NUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE54666 ORIFICE ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. KE54700 ORIFICE SUPPORT BLOCK (KGT-6-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. NIPPLE
FI05226-14 USED AFTER JUNE 2005, 1/2" X 3 1/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FI00577 USED PRIOR TO JUNE 2005, 1/2'' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. FI00073 1/2'' BLACK IRON UNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. KE01500-3 BURNER ASSEMBLY (KGT-6-T), C/W IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . .1
KE01500-2 BURNER ASSEMBLY (KGT-12-T), C/W IGNITOR . . . . . . . . . . . . . . . . . . . . . . . .1
K53653-2 BURNER ONLY (KGT-12-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
14. F01518-1 GAS SHUT OFF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. SEE CHART GAS ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
BELOW
16. KE53437-2
KE53437-1 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FI05222-3 “O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

KETTLE ELEVATION ABOVE BTU'S/HR. GAS TYPE ORIFICE PART NUMBER

SIZE SEA LEVEL SIZE "A"

SEA LEVEL 34,000 NATURAL #36 (.1065") KE 53406-1

UP TO 2000' PROPANE 1.75mm KE 53406-2
2,000' UP TO 4,000' 32,300 NATURAL #37(.1040") KE 53406-3
PROPANE 1.70mm KE 53406-4
6 4,000' UP TO 6,000' 30,700 NATURAL #38 (.1015") KE 53406-5
GAL PROPANE 1.65mm KE 53406-6
6,000' UP TO 8,000' 29,200 NATURAL #39 (.0995") KE 53406-7
PROPANE 1.6mm KE 53406-8
8,000' UP TO 10,000' 27,700 NATURAL #40 (.0980") KE 53406-9
PROPANE 1.55mm KE 53406-10
SEA LEVEL 53,000 NATURAL 3.4mm KE 53406-11
PROPANE 2.15mm KE 53406-12
2,000' UP TO 4,000' 50,400 NATURAL 3.3mm KE 53406-13
PROPANE #45 (.0820) KE 53406-14
12 4,000' UP TO 6,000' 47,800 NATURAL 3.2mm KE 53406-15
GAL PROPANE 2.05mm KE 53406-16
6,000' UP TO 8,000' 45,400 NATURAL 3.1 mm KE 53406-17
PROPANE (.0780") KE 53406-18
8,000' UP TO 10,000' 43,200 NATURAL 2.9mm KE 53406-19
PROPANE 1.95mm KE 53406-20
 MAINTENANCE
ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.

Cleveland Range equipment requires little preventative maintenance. We do however provide the following
chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.

INSPECTION AND MAINTENANCE CHECK LIST

The following check should be completed every six months or more frequently if unit is in a high volume
facility.

WARNING: It is imperative that damaged seals be repaired immediately to prevent equipment failure
and/or damage.

ITEM CHECK

SIDE Console seal Insure there are six screws firmly holding down the cover. If not replace
screws and/or missing or worn nylon anchor nuts.

Bottom Cover Gasket Check to see it is in place and is not cracked or split.

Tilt Handle Check handle for tightness. If loose apply lock tight and reinstall.
Check handle knob is on end of handle and firmly tightened. If loose
apply lock tight and reinstall.

Pressure Gauge Check that the gauge does not have moisture on its inside face.
Replace if moisture is present.
Check that the gauge shows a vacuum (needle is well into the Green
zone) when cold and shows between 25-40 psi when unit is hot. If not
follow Vacuum Leak Test.

Pressure Relief Valve Check pressure relief valve as described in Pressure Relief Valve
Periodic Testing Procedure.

Temperature Check Following Calibrating Procedure check the inner kettle surface
temperature with a digital surface thermometer and adjust if required.
CALIBRATING PROCEDURE WARNING: Kettle surface will be hot and steam will be
released during testing. Take necessary precautions
1. Insure the unit has a vacuum before you begin including the use of gloves and eye protection to
calibrating procedures. If unit requires venting refer prevent personal injury.
to Kettle Venting Instructions.
1. With the kettle empty, set On-Off Switch/Temperature
2. Set On-Off Switch/Temperature Control to "10" (Max.). Control to "10" (Max.). Allow the kettle to heat until
the unit cycles off.
3. Allow the unit to cycle twice.
2. Switch On-Off Switch/Temperature Control to "0" (Off)
4. Check temperature of the inner kettle surface with and disconnect main power at fused disconnect switch.
a digital surface thermometer.

5. Temperature should be between 260° F and 265° F.

6. Using a screw driver adjust temperature by turning

the potentiometer on the black box. Turn very little.
Turn clockwise to INCREASES and counter-
clockwise to DECREASE temperature.

7. Allow the unit to cycle twice.

8. Check temperature of the inner kettle surface with

a digital surface thermometer.

9. Repeat steps 4. through 8. until unit is calibrated.

3. Stand to the side of the pressure relief valve

PRESSURE RELIEF VALVE discharge tube and pull valve open for a maximum
of one second. Repeat test three to four times. Each
PERIODIC TESTING time the mechanism should move freely and be
PROCEDURE accompanied by a rapid escape of steam.

Most insurance agencies require periodic testing of

If valve appears to be sticking replace pressure relief
DANGER: PRESSURE RELIEF valve.
VALVE WILL EXHAUST HIGH If foreign material is discharged then drain kettle and
TEMPERATURE STEAM. CONTACT
replace pressure relief valve.
WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE, See KETTLE JACKET CLEANOUT AND PASSIVATION
HANDS AND BODY CLEAR OF DISCHARGE. PROCEDURES for full instructions on the correct method
for refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result

DANGER: WORKING ON MACHINES in irreversible damage to unit.
WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK. NOTE: Rust inhibitor is purchased locally. Read
directions and do not exceed manufacturer's
recommendation (excessive rust inhibitor can also
cause solidification).
WARNING: IMPROPER REFILLING OF
KETTLE JACKET WILL RESULT IN
IRREVERSIBLE DAMAGE TO UNIT.

pressure relief valves used on pressure vessels. This

procedure will allow you to safely and quickly test your
kettle's pressure relief valve. We recommend this test be
performed twice a year.

NOTE: The following instruction is intended for use by

qualified service personnel.
RESERVOIR FILL
PROCEDURES C. Fill unit via Street Elbow

WARNING: IMPROPER REFILLING OF B.

Attach Street
KETTLE JACKET WILL RESULT IN Elbow
IRREVERSIBLE DAMAGE TO UNIT.
A.*
Remove
The kettle's water level must be maintained at the Pressure
Relief
proper level. Under normal operating conditions, the Valve
sealed water reservoir should never require the addition
of water.

If the red "low water" light comes on during use (while

the kettle is in an upright position), the water level has
reached a critically low level. The low water protection
*Important- Pull ring on Pressure Relief Valve
prior to removal to insure vessel is not pressurized.
control has automatically shut off the gas burner. The
following procedure must be completed before further
use:
Pressure Relief Valve/Gauge Assembly Drawing

DANGER: PRESSURE RELIEF 1. Ensure kettle is at room

150
VALVE WILL EXHAUST HIGH 100
200
250 temperature and pressure
TEMPERATURE STEAM. CONTACT 50
20 30
gauge showing zero or less
10
WITH SKIN COULD RESULT IN 40 300
0 0 pressure.
SERIOUS BURNS. KEEP FACE, 50

IR
350

NT A
HANDS AND BODY CLEAR OF DISCHARGE. 2. Shut off power to the kettle
VE
60
psi 400
kPa
at the fused disconnect
switch.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN 3. Pull Pressure Relief Valve (A) open to insure vessel
SEVERE ELECTRICAL SHOCK. is not pressurized.
4. Remove Pressure Relief Valve (A).
5. Replace Pressure Relief Valve (A) with Street
NOTE: Have a qualified service technician repair the
Elbow (B).
leakage problem and add water to the unit. Ensure that
the red "low water" light is on when the kettle is upright.
6. Add distilled water (C) through the
On tilting kettles, it is normal for the red light to come on
Street Elbow (B), using a funnel if
when the kettle is in a tilted position.
necessary. Fill the unit to the high
level mark on the Sight Glass.
Sight
DISTILLED WATER REQUIREMENTS Glass

When red “Low 7. Apply a thread sealant (i.e. Teflon tape) to the
Kettle Water Light” comes Pressure Relief Valve's (A) thread and replace.
Capacity on, add distilled water 8. Restore power to unit at the fused disconnect
switch.
6 gallon 70 ounces
9. The kettle must now be vented. (Refer to the
12 gallon 120 ounces KETTLE VENTING INSTRUCTIONS).
KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES
The following procedure should be preformed at least once every three years to prevent possible corrosion
and ensure the optimum life of the kettle.

WARNING: DANGER:
WORKING ON MACHINES WITH
IMPROPER REFILLING OF KETTLE JACKET WILL POWER COULD RESULT IN SEVERE
RESULT IN IRREVERSIBLE DAMAGE TO UNIT. ELECTRICAL SHOCK.

DANGER: DANGER:
MOLYFILM 315 IS CORROSIVE, AVOID EXTREMELY HOT SURFACES.
CONTACT WITH SKIN AND EYES. WORK ONLY ON COLD KETTLE.

Remove Attach Fill unit via Street Elbow

Pressure Street
DANGER: Relief Elbow
Sight
Valve
AVOID INHALATION - VAPORS FROM Glass
MOLYFILM 315 MAY BE HARMFUL OR FATAL.

DESCRIPTION - Molyfilm 315 inhibits corrosion in

stainless steel and copper. A pH buffer is present to Important-
Pull pressure relief valve
assist in maintaining the appropriate pH to assist in ring open to insure vessel
corrosion inhibition. is not pressurized.

DISPOSAL - Follow all Federal, State and local codes Flushing Procedure
when disposing of product.
100
1. Ensure kettle is at room temperature and
150 200
250

SHELF LIFE - Molyfilm 315’s effectiveness will 50

10 pressure gauge showing zero or less
20 30
40 300

diminish after three years.

0 0
pressure. 50
IR

350
NT A
VE

60
psi
2. Shut off and disconnect gas supply.
kPa
400

REFILL QUANTITIES (ORDERING INFO: 1 Liter 3. Remove electrical plug from power source.
Molyfilm 315 Rust Inhibitor - Part# KE600340-1) 4. Remove bolts holding kettle to tabletop/floor.
5. Pull ring on pressure relief valve to insure there
IMPORTANT: To ensure satisfactory mixing follow the is no pressure within the kettle jacket.
MIXING / FILLING PROCEDURE described below. 6. Remove pressure relief valve.
7. Replace pressure relief valve with street elbow.
Kettle Size Volume of Water Volume of Molyfilm 315 8. Remove sight glass.
U.S. Gal. Liters oz. cc (ml.) 9. Tilt kettle on its side (sight glass down) and allow to
drain. Flush out as much debris as possible with water.
6 U.S. Gal. 1.6 5.8 2.1 61
10. Tilt kettle upright, apply a thread sealant (i.e. Teflon
12 U.S. Gal. 2.2 8.3 3 88 tape) to the sight glass threads and replace.
11. Fill jacket via the street elbow with a mixture of water
and Molyfilm 315 (see REFILL QUANTITIES).
12. Remove street elbow.
MIXING / FILLING PROCEDURE 13. Apply a thread sealant (i.e. Teflon tape) to the pressure
1. Refer to chart to determine the required volumes of relief valve and replace.
water and Molyfilm 315. 14. Reconnect gas and electrical supplies.
2. In a separate container mix 1/2 gallon of the required 15. Turn kettle on, vent and heat to high for 1/2 hour.
volume of water with the total required volume of 16. Cool and drain kettle as per above procedure.
Molyfilm 315.
3. Pour mixture into kettle. Refilling Unit
4. Pour the remaining required volume of water into kettle. 1. Apply a thread sealant (i.e. Teflon tape) to the sight
glass threads and replace.
2. Fill kettle jacket with a mixture of water and Molyfilm
315 (see REFILL QUANTITIES chart).
DANGER: 3. Apply a thread sealant (i.e. Teflon tape) to the filler
PRESSURE RELIEF VALVE WILL
EXHAUST HIGH TEMPERATURE STEAM. plug threads and replace.
CONTACT WITH SKIN COULD RESULT IN 4. Turn kettle on and check for leaks at sight glass and
SERIOUS BURNS. KEEP FACE, HANDS filler plug. See Vacuum Leak Test.
AND BODY CLEAR OF DISCHARGE. 5. Vent kettle. See Kettle Venting Instructions for proper
procedure.
KETTLE VENTING VACUUM LEAK TEST
INSTRUCTIONS PROCEDURE

150 200
100 Pressure Pressure
250
20 30 Gauge Gauge
50
10 40 300
0 0
50 Pressure
IR

350
NT A

Relief Pressure
VE

60
psi 400
kPa
Valve Relief Valve

Water Level
Probe
The following venting procedure should be followed when the
Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:
NOTE: Check for and eliminate leaks prior to venting (See
Repairing Leaks in Steam Jacketed Kettle Fittings.
If the kettle will not hold vacuum, test for leaks at:
A. Water Level Probe.
DANGER: PRESSURE RELIEF
VALVE WILL EXHAUST HIGH B. Pressure Relief Valve.
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN C. Pressure Gauge.
SERIOUS BURNS. KEEP FACE,
HANDS AND BODY CLEAR OF DISCHARGE. LEAK TEST PROCEDURE:
1. Heat kettle until unit cycles off.
2. Shut off power to the kettle at the fused disconnect
DANGER: WORKING ON MACHINES switch.
WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK. 3. Spread Bubble Type Leak Detector over suspected
areas and watch closely for bubbles.
6 4. Repair areas as required.
5 1. Turn kettle ON and set
7
4 Temperature Control to 10
8
(Max.), heat the empty kettle REPAIRING LEAKS IN STEAM
until unit cycles off.
3
JACKETED KETTLE FITTINGS
9
2. Vent kettle by pulling safety
2
valve ring 8-10 times in short If unit will not hold a vacuum the most likely cause is a
10 leak at one of the fittings.
1 2-3 second blasts with a 5
second interval between pulls. Often, the easiest way to eliminate a leak is reseal the
OFF
suspect areas.
NOTE: If unit cycles ON, stop
venting and wait for kettle to
1. Water Level Probe
cycle OFF before continuing.
Remove,clean threads, apply teflon thread sealant
3. Turn kettle OFF. Add cold and reinstall.
water to kettle until its surface
temperature is below 100°F. 2. Pressure Relief Valve
The pressure gauge needle
A/ Inspect for signs of leaks. Replace if required.
should be in the green zone,
indicating a vacuum in the B/ Remove, clean threads, apply teflon thread
kettle’s jacket. sealant and reinstall.
150 200
100
20
250 3. Pressure Gauge
30
50
10 40 300
0 0
A/ Inspect face of gauge. If it contains moisture
50
IR

350
on the inside of face replace.
NT A
VE

60
psi 400
kPa
WIRING
DIAGRAM 4

1 2

6
4

9 8
5

10

12
3
14

13

11 15

ITEM # PART # DESCRIPTION

1. KE55486-2 L.E.D., RED (USED AFTER JUNE 2005)
KE50567-1 L.E.D., RED (USED PRIOR TO JUNE 2005)
2 KE55486-3 L.E.D., GREEN (USED AFTER JUNE 2005)
. KE50567-3 L.E.D., GREEN (USED PRIOR TO JUNE 2005)
3. KE55486-2 L.E.D., AMBER (USED AFTER JUNE 2005)
KE50567-2 L.E.D., AMBER (USED PRIOR TO JUNE 2005)
4. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W RUBBER BOOT
5. KE00458 SOLID STATE CONTROL BOX
6. KE00515 THERMISTOR ASSEMBLY
7. KE50556-1 WATER LEVEL PROBE
8. KE50753-7 RELAY
9. KE50294-1 MERCURY SWITCH
10. KE53838-27 TRANSFORMER, 120/14V OPTION
KE53838-21 TRANSFORMER, 240/16V OPTION
11. KE53437-1 IGNITOR
12. KE55069-6 SAFETY THERMOSTAT
KE53469-2 IGNITION CONTROL #05-296466-151
14. KE53838-20 TRANSFORMER, 120/24V OPTION
KE53838-18 TRANSFORMER, 240/24V OPTION
15. KE55240-8 GAS VALVE KIT, INCLUDES 1/2" NPT ELBOW ADAPTER (USED AFTER JUNE 2005)
KE55240-7 GAS VALVE KIT, INCLUDES L.P. CONVERSION KIT (USED PRIOR TO JUNE 2005)
OPERATING SEQUENCES
1. Turn On-Off Switch/ * 14 volt transformer is energized and powers solid state control system.
Temperature Control Knob "ON" * Temperature knob is turned up and control box calls for heat.
* Relay (RY-1) closes and powers 24 volt transformer.
* Ignition control box is powered.
3. Ignitor Sparks * Gas valve is energized.
* Ignitor sparks and ignition occurs.
4. Temperature Reached * Solid state controls senses temperature reached.
* Relay (RY-1) opens and 24 volt transformer loses power.
* Ignition control box is turned off.
* Gas valve closes.
5. Maintaining Temperature * Solid state controls senses temperature drop.
* Relay (RY-1) closes and powers 24 volt transformer.
* Ignitor control box is powered.
* Steps three and four are repeated.

SOLID STATE CONTROL SEQUENCE

Our solid state controls consist of the following components.

On-Off Switch/ * Provides or interrupts electrical power to the control system.

Temperature * Rotate to change resistance from 0 to 50,000 ohms. This resistance is
Control Knob compared to the resistance on the thermistor using a voltage comparator
(Potentiometer) circuit inside the control box.
* If the resistance is lower than the thermistor resistance then the control box will
provide 14v dc to pin #8. The green indicator light illuminates and the control
relay (RY-1) is energized closed to provide power to the heating system.
Control Box * Analyzes inputs from water level probe, tilt switch, potentiometer, thermistor.
* Energizes control relay (RY-1)
Water Level Probe * Senses water in jacket.
Tilt Switch * When kettle is in upright position tilt switch is closed to complete circuit
between pin #8, the relay (RY-1) and green indicator light.
Thermistor * The thermistor resistance decreases as temperature increases. When the
thermistor resistance equals the potentiometer then 14v dc is removed from
pin #8. The control relay (RY-1) returns to the normally open position.
Green LED Light Indicates that the control box is calling for heat. Pin #8 powered.
Red LED Light Indicates that the water level probe is not immersed in water. Not enough water
in the jacket or kettle tilted.
Relay (RY-1) When energized allows the heating circuit to function. Electric elements or gas
burner system.

NOTES:
* A ground loop circuit must be established between kettle body, water in jacket, water level probe and
control box. If this loop is present, it indicates that there is sufficient water in the kettle for safe operation.
* If there is not sufficient water in the jacket then the loop is broken and the control box will prevent 14v DC
from being supplied to pin #8. The control relay (RY-1) will remain (or return) to the normally open
position and the unit cannot heat. The red LED light will be illuminated.
 MARINE LOCK Marine Lock
Stop Pin on (Latch) Side to Side Play
TESTING Sidebox

PROCEDURE Lockwasher

Locknut
Figure A
(Side View)
1. Check that lock clears stop pin on side box without
rubbing when kettle is tilted (Figure A).
Side Box
2. Check side to side play. Lock should remain fully Figure B
Console
Shoulder Bolt (Top View)
over stop pin when pushed to it's maximum side to
side play (Figure B).
C/ Hold the lock in this position and try to tilt the
3. Check that the kettle when pushed fully upright kettle forward. The latch should prevent the kettle
moves the lock to a closed position. To check this: from tilting.
A/ Hold the latch firmly in the unlocked position 4. Check shoulder bolt is firmly seated against
while tilting the kettle back to an upright position. console body.
B/ The kettle sidebox will force the lock into a new 5. Check on inside of console box that shoulder bolt
position. locknut is secure.

GAS VALVE REPLACEMENT KIT (Item # KE55240-7)

This kit includes a gas valve and a natural to propane conversion kit for the valve.

REPLACEMENT INSTRUCTIONS Installation

Removal 13. Replace gas valve assembly and reconnect gas
lines and wiring to valve.
1. Turn off power to unit a main breaker.
14. Turn gas supply back on.
2. Turn off main gas supply.
15. Check for gas leaks.
3. Disconnect gas line on incoming side of kettle
shut-off valve. 16. Turn main power back on.

4. Remove shut-off valve.

5. Remove piping support bracket. Calibration
6. Remove side panel. 17. Connect a water column meter to the manifold side
7. Remove wires from gas valve. of the gas valve.

8. Undo the union on the gas line. 18. Turn unit on.

9. Remove the two bolts located at the rear of the 19. Check for gas leaks.
console and remove gas valve assembly. 20. Natural Gas- set manifold pressure to 4.2 inches WC.
21. Propane Gas- set manifold pressure to 10 inches WC.
Gas Valve Replacement
10. If the unit is Propane, install the propane kit on the Closure
new valve as per the instructions in the bag. 22. Remove test equipment
11. Remove the supply pipe from the old valve and 23. Replace side panel.
install on the new valve using pipe thread sealant
for the pipe threads.
12. Remove the four screws holding the outlet
plumbing assembly to the old valve and reinstall on
the new valve. Use a little "O"ring lube on elbow
seal to the gas valve.